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BIOCOM - Guntamatic

1. SFO ZSFO F4 T6 3A HKP 0 HKP 1 HKP 2 SLP 0 Mi 1 Mi 2 T2 t 1 F5 T 10A HP 0 A2 ZG FUS 7 3 Boiler circuit board use only flexible cables for wiring BC 07 03 00 00 01 IAEN RG 0 1 2 Analogue room stat input for HC 0 1 2 Connector H1 H2 H3 H4 H5 H6 AF Outside sensor input Connector H7 H8 VF 2 1 Flow temperature sensor input for heating circuit 2 1 Connector H9 H10 H11 H12 SF 0 Cylinder sensor input for DHW cylinder 0 Connector H13 H14 ZSF 0 Supplementary cylinder sensor input output HK 0 as DHW Connector H15 H16 T1 Boiler sensor input Connector 39 40 T2 Thermal store bottom sensor input Connector 31 32 T3 Thermal store top sensor input Connector 33 34 STF Stoker sensor input stoker temperature monitor Connector 37 38 RGT Flue gas temp sensor input ensure correct polarity Connector 41 42 FZ Fill level switch input fire box monitor Connector 43 44 Hall REI Hall effect sensor input from drive moto
2. i i H i GUNTAMATIC components Electrical connections as per operating and installation instructions 5 ABE EOM Boiler GE 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller for a low temperature heating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 DHW cylinder ECO305 Art no 048 500 heating system 5 Mixer valve positioner motor SM70 Art no S50 501 9 Sy 6 Room stat RFF25 Art no S70 006 7 GSM module Art no 815 002 8 Return boost set RA100 EnergieA Art no H39 010 9 Fault indicator lamp Important follow wiring diagram Not supplied 10 Flow equaliser Not supplied 11 District heating pipe Not supplied e SS TES SIE u F hleletungen m a n m I m GO a H e TN PAP A GO ZO GO ZO 230V I T u AF b god i 4 SZ n lil l I 1 1 Tru I I Netz 230 il l p Netz col V H 1 l l l ww I I L i s l l B d EIT E l l l l l ZKI E d SFO b e per pall b
3. 230V T f X erga I fon cw EEE 3 N r q A AF d N I d Hu N i i i E Me qn NUUS lp III NE VF2 I l TIT I l i ee EA l Ee l tij dE ME Hodi IZ um DO g IZ q U Wy Puffer HPO N ulii ZTO EO HKPO Jr i HKP1 HKP2 SLPO j SU b l l E Y i 7 7 7 i a us yo e i fos dor i a d zl gt 55 C BESOIN pe TF bd l l EN zke H Netz 230 V i e l e Netz 230 V I l i E I l id l l rl I pe D LT E KW s I r Settings on HPO parameters menu HPO mode Thermal store pump HPO sensor Boiler Heat from biomass 41 System supplying a maximum of 3 properties suitable for POWERCHIP BIOCOM and POWERCORN District heating pipe function CP charging pump Per property 1 outside temperature based controller 1 ECO DHW cylinder 1 PS thermal store Diagram no PH 13 2 Electrical connections as per operating and installation instructions CONOGTPON GUNTAMATIC components Powerchip Powercorn or Biocom 75 100 kW Flue draught regulator RE size to suit flue diameter Outside temp based wall controller set MK261 DHW cylinder ECO305 Thermal stor
4. G ES 230V BE im E Ed iu 7 BO BE i I AF 2 2 2 2 2 2 L 1 I lt gt b Wy li gt T GT JK Iu Puffer HPO ly yt LLLI 2 eea EEE EEE mec 77 q i i i E l a egar U 2 E Ee 2 jC E LP l 1 I 1 l i i I hil B kW Ad i i Settings on HPO parameters menu HPO mode Thermal store pump HPO sensor Boiler Heat from biomass 33 Tel 07276 2441 0 Diagrams for boiler outputs up to 50 kW BIOCOM combined with wood burning boiler PSF thermal store inc water supply unit info guntamatic com outside temperature based controller wood burning boiler thermal store PSF www guntamatic com Diagram no BC 04 2 f i i i ioni i GUNTAMATIC components n Electrical connections as per operating and inst
5. GUNTAMATIC components A 1 Powerchip Powercorn or Biocom 75 100 kW Or 2 Flue draught regulator RE size to suit flue diameter As price list Haus 0 veg vee 3 Outside temp based wall controller set MK261 Art no S30 030 4 DHW cylinder ECO305 Art no 048 500 45 Tz Td 5 Flow equaliser according to required output Not supplied TO UN M 6 Room stat RFF25 Art no 570 006 16 7 GSM module Art no 15 002 Sa Su A 8 Return boost set RA100 EnergieA Art no H39 010 9 Dimension feeder pumps according to length of piping run EZ Ferneiung o aut ZUP einstellen i e g Grundfos UPS 32 60 or Wilo 30 7 Not supplied e 10 Fault indicator lamp Important follow wiring diagram Not supplied n TT ale rms 11 Mixer valve positioner motor SM70 Art no 850 501 H T 12 Thermal store PS 2000 2PS As price list pu E A aer sali 13 District heating pipe Not supplied b Oki He l Q Q max 3 MK261 wall controller sets possible HKRO HKR1 HKR2 d Haus 1 SA max 3 RS100 room controllers possible n J J T one RFF25 room stat per heating circuit possible n Gei weg A Always connect outside sensor AF to HKR 0 N Ly j To i j H Se i O t I Go Heizraum f p do CAN Bus max 100m Li G font SS SS SS ESSE SSS SS SS SS Sie E d rr CAN Bus EEA monde red RGG RG7 RGB a 1 f Ea ol HKR2 ZA
6. 3 b RGO Tra RGSS RG2 gt di E a cx rem pas EL Pus F hlerleitungen mE mE ZE E S Ea B B B EN EN mE Em ZO 230V T T Pe AF i Y i Y Il j seem beri d l I ME l b l l qui D i n qu AE d Netz 230 V_1 1 M EK b en EO I D HKPO 7I SLPO lt Herre vy l l gt 55 C Tu I I i I l I rd 3 l l l E l i fort 4 I I E EAS I I U i l 7 z l SFO ES l l l l l l l l oe J EN A t i Settings on HPO parameters menu HPO mode Feeder pump Heat from biomass 35 Tel 07276 2441 0 Diagrams for boiler outputs up to 50 kW BIOCOM with high low temperature system district heating pipe PS thermal store info guntamatic com outside temperature based controller ECO DHW cylinder PS thermal store www guntamatic com Diagram no BC 06 1 Electrical connections as per operating and installation instructions GUNTAMATIC components GUNTAMATIC 1 BIOCOM boiler GE
7. Setting on HPO parameters menu HPO mode Feeder pump Heat from biomass 44 E Tel 07276 2441 0 Sequential boiler control system boiler cascade system for maximum of 4 boilers suitable for POWERCHIP BIOCOM and POWERCORN info guntamatic com www guntamatic com Diagram no PH 16 2 GUNTAMATIC components Electrical connection r operating and installation instructions d data Powercorn or Biocom 75 100 kW ectricai connections as peroperating a dins Flue draught regulator RE size to suit flue diameter As price list GSM module Art no 815 002 3 Return boost set RA100 EnergieA Art no H39 010 Thermal store PS 2000 2PS As price list ve ZO e E Thermal store sensor Art no 570 003 es E ETZ EE ETE I a t n Sr em A D GO i DO i A D GO 0 UJ GO GO b GA D zk l nr 2 thermal store sensors required for each boiler Connect all boilers via CAN bus d max 3 MK261 wall controller sets per system possible HKRO HKR1 HKR2 max 3 RS100 room controllers per system possible one RFF25 room stat per heating circuit possible n Always connect outside sensor AF to heating circuit controller 0 HKR 0 ET gt 55 C Important The CAN bus must be wired without connecting the terminal G0 Note Only one
8. SFO i miL L e Ld kw oA Nez250V EO EL l RG3 RG4 RGS EO Poe Puffer 1 ww G Haus 2 Fernleitung 2 auf LAP einstellen RG8 Puffer 2 12 2 Settings on HPO parameters menu HPO mode Thermal store pump Heat from biomass 42 D Tel 07276 2441 0 System supplying a maximum of 3 properties suitable tor POWERCHIP BIOCOM and POWERCORN District heating pipe function FP feeder pump info guntamatic com Per property 1 outside temperature based controller 1 ECO DHW cylinder www guntamatic com Diagram no PH 14 2 Electrical connections as per operating and installation instructions
9. 1 aln GO 2 Standard setting for S1 12 H5 both DIP switches ON GO H6 Prezi S B T3 3 6 geH zH redu euk euzu periere zuu lowe en en zn o su pole enia ROAR AR AR AR AO Ao gala ap IraHEeHgeH TeH 2H 61H 81H ZTH 9TH STH FTH E TH 2TH TIH OTH 6H SH ZH 9H SH FH EH H TH H25 PE N ESO S805 noez 9 e TO IN Caution GO b Change to S2 setting only GO 3 D FFR effective after switching mains 2 230V G power OFF and ON H3 E E d H2 H KI d 1 025 URSA OO Fi Fe pes o N KGG bei HesL N He O N baolesi O GSIN SAIN HON H2e PE N H2zz PE N Hze PE N H2s PE N Hao Hst PE N bedi Ha3 PE N Hs4 PE N Hss PE N o o lo o v T Hp I il il d T ee bi eo e r an a2 2c BS B8 Ba BS BE Ba E GB zo 29 2 23 gN S Ss ss 5 ae mU SE SE Ta Eta S T N N EA gt E EO ZG S 0 e uM e 7 47 BIOCOM Installation Instructions
10. Option 12 hole flange and ridged pipe heat exchanger 11 Thermal store sensor Art no S70 003 12 Option Secondary return unit Art no 045 250 F hlerleitungen d d peer 230V KO E E u E E BO E Up ri rru ER i T X amp qe W AF HU Tze KW PA d ee ES b Eo x am l S NUUS I CIS d l Get a SE b l e I de Netz 230 V l Netz 230V li l i e i i f i ig X 4 z E d e S x d d ge 1 ES I BS l l l i I i l l l i l I i l coo af Settings on HPO parameters menu HPO mode Thermal store pump HPO sensor Boiler Heat from biomass 38 Tel 07276 2441 0 Diagrams for boiler outputs upwards of 50 kW BIOCOM with high low temperature system info guntamatic com outside temperature based controller ECO DHW cylinder www guntamatic com Diagram no BC 10 1 Electrical connections as per operating and installation instructions GUNTAMATIC components 1 BIOCOM boiler 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller f
11. and the wall Do not screw every board in place and instead screw a horizontal batten A to the wall across all the boards If the auger does not extend to the end of the storeroom a 35 slope should also be constructed from the end wall to the conveyor If the conveyor sections do not reach up to the exit point through the wall an additional substructure must be used up to the wall 20 BIOCOM Installation Instructions Filler set A PVC pipe 150 mm dia B Filler set straight C Steel pipeinternal dia 100 mm B externaldia 108 mm NI D Filler set 45 elbow E Light shaft Access doors hatches The pellet store requires at least 2 filler pipes for pressure filling and air extraction e Whenever possible the filler pipes should be placed centrally in the shorter side of the storeroom e Minimum distance from ceiling and walls 25 cm e Required hole diameter in wall 130 150 mm e Fill gap with waterproof expanding foam filler e Ensure the filler pipes are fixed firmly in place e The filler pipes must be earthed to the earthing conductor 1 5 mm M i Li Li LI H HH L LL H HHHHHI PHARRR ay HHHHI eleiz HEHHI Ea el L EU m LI A A LL LLL LLL H cr Bp min 60cm H r1 f i 25cm LII ELIT Euer C e DE pen LII LII Lb LE ELI LL GILTZA LIII LI J LLLI E LIII LL 1 LT
12. set precisely as specified in our plumbing diagrams The dimensioning of the return boost pump set is designed for the arrangements shown in GUNTAMATIC plumbing diagrams If additional components such as heat meters are incorporated in the system plumbing or if the overall thermal store pipe run flow and return is more than 30 m re dimensioning of the boiler charging pump HPO may be necessary SY 02 04 00 04 01 IAEN The boiler operates in a sealed heating system and must be provided with an expansion vessel for pressure compensation To calculate the expansion volume the volume of the system when cold must be known Please select the expansion vessel on the basis of the manufacturer s specifications The expansion volume of the system is calculated as follows System volume x Expansion factor x Additional allowance factor e Expansion factor for wood fuel boilers 0 03 e Additional allowance factor 3 0 for systems under 30 kW e Additional allowance factor 2 0 for 30 150 kW systems e Additional allowance factor 1 5 for systems over 150 kW Example calculation 2500 litres x 0 03 x 3 225 litres BS 02 04 00 05 01 IAEN If plastic piping for underfloor heating or district heating pipes are connected they must be protected against excessive temperatures by using a limiting thermostat for the circulation pumps BS 02 04 00 06 01 IAEN The choice of pump must be made by the installer or building technology planner on the ba
13. w PE pr N Peja N Peja Jeeps Eza Peps elo gt EE 23 al NI9r NTS Tree DEE D EAEE gra o ND 20 NC NoN onn z 28 appui PI IVE E EIE III nn 8 eic e z ald no m e I SHE ue RGO 2 Sen ar T z KP O31 Taurus e H TT Ed En n lo HE B Fuse assignment for boiler PCB Hr de AF e Fi T4A REI E T ae E E LB H He 1j E Zo E F2 T4A Al Sen e VF1 a i He be ZG z F3 T2A STB Power KFR ml T3 STF AA BOR AA EE EO DD po RARA AR BCE 5 E z E B E Ei Ud d A E a H E a H ak E E amp x s F OE e l A F6 T4A G1 SG amp bo a KS b GZ H E m Ed m k aas a E a E E I E E IL s eg EEE pepe en es Te ICED Si S2 S3 S4 55 56 57 58 55 60 EGOE 6364 65 66 65 70 71 60 83 82 83 84 85 TIO TAT TET LETT ana 39 40 44 52 53 6364 65 66 d Sa Pas SO E A S 2 ae ux x goo HES GST S S Ol a Gg aS S B 5 S 9 se rc Egretta H a5 3 3 SNS AN 1 IEJBrznaz lt B z E ke N x 5 xt a 9 389982 5 238835 E E E sa s 4 LE I G1 48 BIOCOM In
14. 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller for a low temperature heating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 DHW cylinder ECO305 Art no 048 500 heating system 5 Mixer valve positioner motor SM70 Art no S50 501 eating sy 6 Room stat RFF25 Art no S70 006 7 GSM module Art no 815 002 8 Return boost set RA60 Art no H39 001 Alternatively RA60 EnergieA Art no H39 003 9 Fault indicator lamp Important follow wiring diagram Not supplied 10 Thermal store PSB As price list 11 District heating pipe Not supplied 12 Thermal store sensor Art no 570 003 di 3 t RGO r GIT _ F hlereitungen _ o oe m m GO m E aud m GO BO GO BO ZO E D 230V I Xd 7 D AF N a amp 71 x ly I i I Ir E Sk ei KO 4 Puffer HPO Nee ay T QN Sr Lu I HKPO f I H ae ud p E I l l ii EO I pi s E FS SFO L d i E I SS i l I i i I bak evel a SRO aeRO es DE REA L l KW L Pn a t D Settings on HPO parameters menu HPO mode Thermal store pump HPO sensor Boiler Heat from biomass 36 Tel 07276 2441 0 Diagrams for boiler outputs upwards of 50 kW BIOCOM with high low temperature
15. The district heating function on the wall controller set remains available but the 3rd mixed heating circuit cannot be connected 25 BIOCOM Installation Instructions Boiler cascade A Emergency off switch Surge protection A Earthing fis Emergency power supply Up to four heating boilers can be operated in a cascade system sequential control system and must be connected in line via a CAN bus The CAN bus lead must be wired without connecting the terminal Pay special attention to the section Wiring requirements Wiring CAN bus in line BS 03 03 00 04 01 IAEN According to prTRVB H 118 it must be possible to switch off the system using an emergency off switch fitted outside the boiler room near to the boiler room door The burner must then shut down but the heating controller and all safety equipment must remain functional Connected to the boiler enabling switch terminals 22 23 on the boiler circuit board see electrical wiring diagram BS 03 03 00 05 01 IAEN We recommend the installation of a power surge protector in the building s consumer unit Pay special attention to the section Wiring requirements Surge protection The entire system is to be joined to the earth circuit conductor via the connected piping system according to the regulations When connecting the earth circuit conductor pay particular attention to keeping the connecting runs as short as possible Only use regulated gen
16. The energy saving flue draught regulator must be fitted in accordance with the local regulations preferably in the flue approx 0 5 m below the point where the flue connecting pipe joins or alternatively in the flue connecting pipe close to its junction with the flue e Adjusting the flue draught is only of any use at outside temperatures below 5 C e The system must have been in operation for at least an hour e Ensure there is sufficient demand for heat for the boiler to be run at rated output for at least 15 minutes e Measure the flue draught between the boiler and the flue draught regulator distance of measuring point from boiler ideally 3 x flue diameter from connection between boiler and flue connecting pipe The flue draught should not differ by more than 3 pascals from the figure specified in the flue dimensioning data If the flue draught cannot be reduced to the required figure either a larger draught regulator should be fitted or an additional flue baffle fitted between the flue and the draught regulator May cause the flue gas temperature to increase and accelerate combustion as a result Poor boiler output adjustability increased dust discharge and malfunctions can result Performance problems incomplete combustion and malfunctions when operating below rated output can result 17 BIOCOM Installation Instructions 2 8 Fuel outfeed installation 2 8 1 FLEX system BS 02 08 01 00 01 IAEN A Impor
17. auger does not extend out of the storeroom fireproof collars must similarly be fitted to the extraction and air return pipes at their wall exit points from the storeroom Manual fire extinguisher If 50 m of fuel or more can be stored a manually operated fire extinguishing facility must be installed It must be protected against freezing and connected to a pressurised water pipe DN20 conduit The discharge point must be located directly above where the fuel outfeed channel exits the storeroom The fire extinguishing facility must be identified by a sign carrying the inscription Fuel storeroom fire extinguisher Filler pipes Filler pipes through rooms where there is a fire risk must be provided with Class F90 cladding BIOCOM Installation Instructions 1 4 2 Boiler room requirements Combustion air supply Electrical installation Fire extinguisher Protection against freezing Minimum room size Minimum room height Clear access opening Boiler dimensions Without ISO PH 01 04 02 01 01 IAEN The pressure in the boiler room must not be less than 3 Pa 0 3 mm H20 The air vents for boiler rooms must have a clear net cross sectional area of at least 200 cm and must not be sealable With combustion boiler systems with a fuel heat output upwards of 50 kW the net clear cross sectional area must be increased to at least 5 cm per kW rated output according to the combustion air requirement of the boiler system The a
18. contact the supplier heating installer or our Customer Service 2 2 Carrying to installation site BS 02 02 00 00 01 IAEN The system is delivered on a wooden pallet and can be lifted and carried to the installation site using a pallet truck Carrying in dismantled The boiler body can be dismantled into parts for carrying in If that is done a person authorised by GUNTAMATIC must be consulted 2 3 Positioning and aligning the boiler PH 02 03 00 00 01 IAEN Keep to the minimum wall clearances specified by the system planner and manufacturer If important details are missing please refer to the planning documentation or ask our Technical Support Position the system as close as possible to the flue to avoid having a long flue connecting pipe The system must be accessible from the left or right side Clearance on left at least 40 cm preferably 70 cm Clearance on right at least 40 cm Clearance at front at least 80 cm leave space for fuel box door to open Clearance at back at least 50 cm with auto ash extraction system at least 60 cm Floor clearance Set the clearance between the boiler base and the floor to the required minimum of 35 mm by unscrewing the adjustable feet on the boiler base Set the boiler at a slant Unscrew the rear adjustable feet slightly further so that the boiler is slightly higher at the rear That will allow the air inside the boiler to escape easily when the system is filled 11 BIOCOM Installation I
19. lockable and kept locked when the system is in operation There must be a warning sign carrying the message Do not enter when feeder system is running attached to the access door hatch FLEX system BS 01 04 04 02 01 IAEN Electrical equipment is prohibited in the fuel storeroom BOX system Electrical equipment is permitted in the room in which the system is installed Light bulbs must not be fitted in close proximity to the fabric hopper BS 01 04 04 03 01 IAEN The filler pipes must be earthed FLEX system At least 2 filler pipes must be installed Minimum separation 0 5 m BS 01 04 04 04 01 IAEN If installed in cold areas vacuum pipes and outfeed unit must be adequately insulated frost proof Risk of condensation formation FLEX s y stem BS 01 04 04 05 01 IAEN The enclosing walls must be capable of withstanding the possible static loads created by the fuel and the pressure when filling the fuel store BOX system It is imperative that the load bearing capacity of the base is adequately dimensioned as when the hopper is completely full heavy loads act on the points on which the unit rests BS 01 04 04 06 01 IAEN Indoor installation The fabric hopper must always be installed separately from the boiler in a different room In some countries the fabric hopper may be installed in the same room as the boiler if a minimum separation of 1 m between the fabric hopper and the boiler can be maintained and the fuel heat outp
20. menu HPO mode Thermal store pump HPO sensor Boiler Heat from biomass 34 Diagrams for boiler outputs up to 50 kW BIOCOM with high low temperature system district heating pipe no thermal store outside temperature based controller ECO DHW cylinder Diagram no BC 05 1 Electrical connections as per operating and installation instructions Heating circuit 0 can be used with a fixed setting controller for a low temperature heating system or Heating circuit O can be room temperature controlled using an RFF25 room stat for a radiator heating system Tel 07276 2441 0 info guntamatic com www guntamatic com GUNTAMATIC components BIOCOM boiler Room stat RFF25 GSM module Cy OV ONS Return boost set RA60 Alternatively RA60 EnergieA E 10 Flow equaliser 11 District heating pipe Flue draught regulator RE size to suit flue diameter Outside temp based controller set MKR DHW cylinder ECO305 Mixer valve positioner motor SM70 GUNTAMATIC As price list Art no S30 031 Art no 048 500 Art no 850 501 Art no 70 006 Art no 815 002 Art no H39 001 Art no H39 003 Fault indicator lamp Important follow wiring diagram Not supplied Not supplied Not supplied
21. or EXTERNAL and a district heating pipe function TSP CP FP If the supplementary and district heating functions are not used heating circuit 0 can be operated as a 3rd mixed circuit The room stat should be connected to the relevant heating circuit controller input at terminals 1 and 2 see electrical wiring diagram The room controller must be connected to the control panel BCE or wall controller set MK261 via CAN bus Can only be activated on wall controller Heating circuit 0 can only be used as a mixed heating circuit if the supplementary and district heating functions are not activated Mixer valve O MI 0 is connected to output terminals H25 and H26 and heating circuit pump 0 HKP 0 to terminal H33 on the wall controller The district heating pipe and supplementary functions are then not available Can be activated internally and or on the wall controller On the MKR controller set and on the MK261 wall controller set an additional DHW cylinder HWP can be activated using the supplementary function The district heating function on the wall controller set remains available but the 3rd mixed heating circuit cannot be connected Can be activated internally and or on the wall controller On the MKR controller set and on the MK261 wall controller set an external heating boiler External can be called for using the using the supplementary function The load on the output must not exceed 230VAC and 2 0A
22. provides no guarantee of any kind for any type of site work Without making any claims as to completeness or non applicability of official requirements we recommend the following specifications based on the Austrian Guidelines pr TRVB H 118 BIOCOM Installation Instructions 1 4 1 Fire safety Caution Caution National regulations BS 01 04 01 00 01 IAEN If the installation site is not subject to any other fire safety requirements the GUNTAMATIC minimum fire safety requirements must always be observed If the installation site is subject to stricter requirements than the minimum fire safety requirements specified here then the stricter requirements must always be observed without exception Compliance with the GUNTAMATIC minimum fire safety requirements is subject only to verification by the operator The operator alone is responsible for strict compliance Verification during commissioning is not provided for National regulations must also be complied with Austria F90 T30 State legislation of the federal states Technical Directive on Preventative Fire Safety pr TRVB H118 Germany No requirements for systems up to 50 kW Standard boiler regulations M FeuVO Hessen and Saarland in these states 16 FeuVO Hessen applies Switzerland Fire safety regulations www vkf ch France Relevant fire safety authority ltaly Relevant fire safety authority BIOCOM Installation Instructions Minimum fi
23. system PS thermal store info guntamatic com outside temperature based controller ECO DHW cylinder PS thermal store www guntamatic com Diagram no BC 07 2 Electrical connections as per operating and installation instructions GUNTAMATIC components 1 BIOCOM boiler 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller for a low temperature heating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 DHW cylinder ECO305 Art no 048 500 heating system 5 Mixer valve positioner motor SM70 Art no S50 501 6 Room stat RFF25 Art no S70 006 7 GSM module Art no 815 002 8 Return boost set RA100 EnergieA Art no H39 010 9 Fault indicator lamp Important follow wiring diagram Not supplied 10 Thermal store PSB As price list 11 Thermal store sensor Art no S70 003 eJ _Fihlerleitungen e E 230V m EO E B BI i PO KO Ed EO je zeak r 1 l WM d i
24. to DIN 4701 or ONORM M7500 e Swiss Clean Air Regulations LRV e Swiss Regulations on Small Combustion Heating Systems e VKF Fire Safety Directive for Heating Systems Switzerland e SIA 384 Switzerland 28 BIOCOM Installation Instructions 6 Plumbing diagrams BC 06 00 00 00 01 IAEN Diagrams for boiler outputs up to 50 KW Diagram no BC 01 1 Diagram no BC 01 2 Diagram no BC 02 2 Diagram no BC 03 1 Diagram no BC 04 2 Diagram no BC 05 1 Diagram no BC 06 1 BC with high low temperature system 2 mixed circuits outside temperature based controller ECO DHW cylinder BC with high low temperature system 3 mixed circuits outside temperature based controller wall controller ECO DHW cylinder BC with HT LT system PSF thermal store inc WSU outside temperature based controller PSF thermal store connected solar panel system BC with HT LT system PS thermal store outside temperature based controller ECO DHW cylinder PS thermal store BC combined with wood burning boiler PSF thermal store outside temperature based controller wood burning boiler PSF thermal store BC with HT LT system district heating pipe no thermal store outside temperature based controller ECO DHW cylinder BC with HT LT system district heating pipe PS thermal store outside temperature based controller ECO DHW cylinder PS thermal store Diagrams for boiler outputs upwards of 50 KW Diagram no BC 07 2 Diagra
25. 1 EI JE EXE ELI CI D HL GITEA Ld L 1 L3 L1 Above ground fuel stores must be provided with a door or hatch that opens outwards So that the fuel cannot run out if the door hatch is opened by mistake the inside of the access door hatch opening must be covered with boarding which must be removable from the outside Due to the risk of injury when the system is in operation access doors hatches must be lockable There must be a warning sign carrying the message Do not enter when feeder system is running attached to the access door hatch The door hatch opening must be provided with a dust proof seal around its perimeter zn A Seal A B A B Fire door hatch Class T30 XE d C U or Z section framing D Wooden boards at least 3 cm thick C D C 2 8 2 BOX system BS 02 08 02 00 01 IAEN The BOX fabric hopper system is installed as described in the separate installation instructions They are supplied with the BOX system 21 BIOCOM Installation Instructions 3 Electrical connections 3 1 Mains connection Standard specifications Optional equipment Resistances e 230V 50Hz 13A fuse surge protector recommended e 1 Boiler control panel BCE Heating system electrical connections e 1 Boiler circuit board 230V AC e 1 Safety temperature limiter STL BC 03 01 00 00 01 IAEN e 1 Fault signal output 24v DC 200 mA i
26. 250 mm The hole in the wall for connecting the flue pipe must be lined with a built in double skinned lining tube or fireproof material The flue connecting pipe must rise upwards from the boiler to the flue at an angle of at least 6 and be connected with gas tight joints An inspection cover must be provided for cleaning the flue connecting pipe PH 02 06 00 02 01 IAEN Flue connecting pipe min gradient 6 L E Flue draught regulator pressure surge compensator in flue Preferred fitting arrangement AN pe BS 02 06 00 03 01 IAEN e The flue connecting pipe musty be gas tight e An energy saving flue draught regulator with pressure surge compensator Class RE must be fitted e Insulate the flue connecting pipe e Do not brick in the flue connecting pipe noise transmission e The flue connecting pipe must not extend into the flue 16 BIOCOM Installation Instructions 2 7 Energy saving flue draught regulator and pressure surge compensator Purpose Fitting requirement Flue draught setting Flue draught Too much flue draught Too little flue draught BS 02 07 00 00 01 IAEN Fitting an energy saving flue draught regulator pressure surge compensator Class RE is absolutely imperative e To ventilate the flue when the system is not in operation e To compensate for pressure surges e To regulate and limit the flue draught
27. COMBO ERE a 0 8 Le Nez l mc e AC es auti en p lt d Haus 2 vez vee I Puffer HPO J T ld 4 id x 1 1 1 Wii B 1 d i Mo l i gt 55 C o j 255 i jl i d Za tle P e T2 1 3 Fernleitung 2 auf ZUP einstellen 2 dre rene iL koo 19 d ZUP ea Settings on HPO parameters menu HPO mode Thermal store pump Heat from biomass 43 D z Tel 07276 2441 0 System supplying a maximum of 3 properties suitable for POWERCHIP BIOCOM and POWERCORN District heating pipe function TSP thermal store pump info guntamatic com Per property 1 outside temperature based controller 1 ECO DHW cylinder 1 PS thermal store www guntamatic com Diagram no PH 15 2 Electrical connections as per operating and installation instructions GUNTAMATIC components CAN EUS ea ea ez gi ee 1 Powerchip Powercorn or Biocom 75 100 kW pn S 2 Flue draught regulator RE size to suit flue diameter As price list i T 3 Outside temp based wall controller set MK261 Art no 530 030 Haus 0 Ee QO Q l 4 DHW cylinder ECO305 Art no 048 500 i a d S4 35 5 Thermal stor
28. L O z I Netz 230V l i i E l i E SS l i be l KW L Settings on HPO parameters menu HPO mode Feeder pump Heat from biomass 40 Tel 07276 2441 0 Diagrams for boiler outputs upwards of 50 kW BIOCOM with high low temperature system district heating pipe PS thermal store info guntamatic com outside temperature based controller ECO DHW cylinder PS thermal store www guntamatic com Diagram no BC 12 2 Electrical connections as per operating and installation instructions GUNTAMATIC components 1 BIOCOM boiler 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller for a low temperature heating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 DHW cylinder ECO 305 Art no 048 500 heating system 5 Mixer valve positioner motor SM70 Art no S50 501 6 Room stat RFF25 Art no S70 006 7 GSM module Art no 815 002 8 Return boost set RA100 EnergieA Art no H39 010 9 Fault indicator lamp Important follow wiring diagram Not supplied 10 Thermal store PSB As price list 11 District heating pipe Not supplied F hlerleitungen d e e erm
29. Pellet boiler englisch BIOCOM Installation instructions SERTION EN B31 007 V10 0711 GUNTAMATIC Information on this documentation Please read through this documentation carefully It is intended as a reference document and contains important information on the design safety operation maintenance and care of your heating system We are always looking to improve our products and documentation Any ideas and suggestions you may have will be gratefully received GUNTAMATIC Heiztechnik GmbH a Georg Fischer Group Company Bruck 7 A 4722 PEUERBACH Tel 0043 0 7276 2441 0 Fax 0043 0 7276 3031 E mail info guntamatic com It is important that you pay particular attention to the safety issues highlighted in the text by these symbols The entire contents of this document are the property of GUNTAMATIC and therefore protected by copyright Reproduction of any kind communication to third parties by any means or use for purposes other than those intended without the written consent of the owner is prohibited Subject to printing errors and technical amendments Installation instructions 1 BC C 00 00 00 01 IAEN Pa g e INTFOCUCTON m 4 1 4 Safety instructions 4 1 2 Guarantee 4 1 3 Commissioning 4 1 4 Site requirements 4 1 4 1 Fire safety minimum fire safety requirements 5 1 4 2 Boiler room requirements 7 1 4 3 Flue requirements 8 1 4 4 Fuel store requirements 9 Installation and asse
30. al H26 can be used to control heating circuit O using a mixer valve motor The 4 DHW cylinder ECO305 Art no 048 500 heati ircuit ted t tout HKP 0 terminal H33 and fl temperature sensor 0 5 Mixer valve positioner motor SM70 Art no S50 501 eating circuit pump is connected to outpu 0 terminal H33 and flow temperatu 6 Room stat RFF25 Art no 70 006 to terminal H21 H22 With this configuration option the district heating pipe and supplementary 7 GSM module Art no 15 002 functions are not available 8 Branch control valve Not supplied 9 Fault indicator lamp Important follow wiring diagram Not supplied 10 Flow temp sensor VF20 VFO for HK 0 Art no S70 002 CAN Bus Netz 230 V e WU BR b d Netz 230V j BURAZ Ui E i o all t ju Settings on HPO parameters menu HPO mode Feeder pump Heat from biomass 31 F z Tel 07276 2441 0 Diagrams for boiler outputs up to 50 kW BIOCOM with high low temperature system PSF thermal store inc water supply unit info guntamatic com outside temperature based controller thermal store PSF connected solar panel system www guntamatic com Diagram no BC 02 2 H i H i GUNTAMATIC components Electrical connections as per operating and installation instructions 3 ASI EOM Boer 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller for a low temperature he
31. allation instructions S OCON bae rd GEBEN GE 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller for a low temperature heating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 Thermal store PSF As price list heating system 5 Mixer valve positioner motor SM70 Art no S50 501 eating Sy d M 6 Room stat RFF25 Art no 570 006 Flue gas monitor RGT connected to terminals 22 23 boiler enabling switch on boiler circuit 7 GSM module Art no 815 002 board 8 Return boost set RA60 Art no H39 001 Alternatively RA60 EnergieA Art no H39 003 9 Fault indicator lamp Important follow wiring diagram Not supplied 10 Option Secondary return unit Art no 045 250 11 Thermal store sensor Art no 570 003 12 Flue gas monitor RGT switching point 88 C Art no H00 801 13 Option 12 hole flange and ridged pipe heat exchanger e i F hler T2 F T3 F T5 F BO EE F hlerleitungen _ 230V 1 Eee d m E AF i Els e i 5 5 MM I EE E n EET Gid i 5 I II amp l Netz 230V jul c d 3 T TN II e A i _ a JULIA l Netz 230 V mos NN Sa m E Pr rro gt 55 C iul Hi On Y TF ORCA l i f i i E i E i 8 E S Ain n DAL ios p k E H Settings on HPO parameters
32. ating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 Thermal store PSF As price list heating system 5 Mixer valve positioner motor SM70 Art no S50 501 6 Room stat RFF25 Art no S70 006 7 GSM module Art no 815 002 8 Return boost set RA60 Art no H39 001 Alternatively RA60 EnergieA Art no H39 003 9 Fault indicator lamp Important follow wiring diagram Not supplied 10 Option 12 hole flange and ridged pipe heat exchanger 11 Thermal store sensor Art no S70 003 e 3 G 12 Option Secondary return unit Art no 045 250 RGO Lees RG1 Gx RG2 cx EO 0 o F hledeitungen _ GO GO GO BO BO BO BO BO EM BO GO BO B E GO EN GO BO BO 230V a aes H S jar Ppa ee KW a etea gere eie KO ba l SS WW l e ZE GE Un p hide SF 1 i l m H l l 4 Netz 230 V l l Hull L r l Netz aM QNS u l l 1 f j Lo oe l 4 an Xp Pe oH l E d d y i i e P d i l a l em I 10 Option l i d 7 L 4 S d i l l by l i 0 Option i l 1 l l ieee Ge e
33. boiler can be controlled queried remotely via the GSM module However faults are forwarded to the GSM module via m the CAN bus HPO nets zov I T o z b CAN Bus Heating circuit installation Diagram PH 13 2 E with charging pump LAP 13 MES SL and thermal store joss Diagram PH 14 2 d with feeder pump ZUP and without thermal store Puffer HPO gt 55 C gt 55 C HPO Netz 230 V HPO Netz 230 V I Te Set output HPO to thermal store pump for each system Heat from biomass 45 BIOCOM Installation Instructions 7 7 1 Electrical wiring diagram Control panel use only flexible cables for wiring TH 07 01 00 00 01 IAEN BCE Display and control unit touch screen Service Connection socket SY BUS Connection socket cable connection betw BCE and boiler PCB Ethern Connection socket inactive SD Card Slot for SD memory card CAN Connection socket for CAN bus CAN Bus Cable connection between BCE and digital room controller or wall controller GSM Facility for connecting a GSM mo
34. cleaner motor and stoker removed BC 01 04 02 08 01 IAEN BC 30 BC 40 BC 50 at least 75 x 165 cm W x H BC 75 BC 100 at least 90 x 180 cm W x H Dimensions refer to boiler with casing stoker flue connecting pipe and ash box removed BIOCOM Installation Instructions 1 4 3 Flue requirements Important Flue height Flue dimensioning data Rated output Sub maximum output BS 01 04 03 00 01 IAEN The flue must be matched to the system in order to ensure economical and trouble free operation BS 01 04 03 01 01 IAEN Use heat insulated fireclay flues that are insensitive to damp The flue gas temperature can be less than 105 C BS 01 04 03 02 01 IAEN The system must only be connected to the flue if the flue meets the legal requirements and the technical specifications The flue must be matched to the boiler output and dimensioned in accordance with DIN 4705 In order to be able to accurately dimension the flue the calculations must be based on the flue gas figures When designing new flues high thermal insulation chimneys DIN 18160 T1 heat transmission resistance group l or suitable fireclay flues that are insusceptible to damp and have general building regulation approval should be used It is advisable to involve those responsible for approving the flue system early on in the planning phase BS 01 04 03 03 01 IAEN The minimum flue height is 5 10 m depending on boiler output The flue must term
35. ction slightly unclip and draw forwards to remove e The circuit boards with the associated connectors and fuses see electrical wiring diagram are located underneath it in an easily accessible position e The appropriate cable ducts must be used when connecting electrical leads 24 BIOCOM Installation Instructions Outside temperature based controller Set MKR Wall controller set MK261 Analogue room stat Digital room controller 3rd mixed heating circuit 2 DHW cylinder External burner request PH 03 03 00 03 01 IAEN The MKR outside temperature based heating circuit controller set is offered as an option and activated on the boiler circuit board if required The MK261 wall controller set on the other hand can only be fitted externally and connected to the system via the CAN bus Operation and configuration is via the boiler control panel The heating circuit controller can be used to control a DHW cylinder a pumped heating circuit HCO and two mixed heating circuits HC1 HC2 If heating circuit O is not used the supplementary function can be used to operate a second DHW cylinder HWP or an external burner EXTERNAL The wall controller set MK261 must be connected to the power supply at terminal H35 and connected to the control panel via the CAN bus The wall controller set can be used to control a DHW cylinder a pumped heating circuit 2 mixed heating circuits one supplementary function WWP
36. da en o IK La d ud af deei Settings on HPO parameters menu HPO mode Thermal store pump HPO sensor Boiler Heat from biomass 32 Tel 07276 2441 0 Diagrams for boiler outputs up to 50 kW BIOCOM with high low temperature system PS thermal store info guntamatic com outside temperature based controller ECO DHW cylinder PS thermal store www guntamatic com Diagram no BC 03 1 Electrical connections as per operating and installation instructions GUNTAMATIC components 1 BIOCOM boiler 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller for a low temperature heating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 DHW cylinder ECO305 Art no 048 500 heating system 5 Mixer valve positioner motor SM70 Art no S50 501 6 Room stat RFF25 Art no S70 006 7 GSM module Art no 815 002 8 Return boost set RA60 Art no H39 001 Alternatively RA60 EnergieA Art no H39 003 9 Fault indicator lamp Important follow wiring diagram Not supplied 10 Thermal store PSB As price list 11 Thermal store sensor Art no S70 003 e F hlerleitungen
37. dule Visu Facility for connecting a graphical boiler interface KP Cable connection to boiler circuit board SY bus BCE MMI 7 Taurus SERVICE SY BUS ETHERN SD CARD CAN CAN GSM Visu Si L H CAN Bus HKR KP Caution It is imperative that the vacuum pipes are earthed on the vacuum pump and the outfeed auger 46 BIOCOM Installation Instructions RG 0 3 RG 1 4 RG 2 5 VF 2 5 VF 1 4 SF 0 1 ZSF 0 1 VF 0 Mixer valve alternative 0 3 6 Only possible if output FL and output ZU are not required EE 7 2 Connection on room stat Connect contacts 1 and 2 Wall controller set MK261 use only flexible cables for RG 0 8 Analogue room stat input for HC 0 8 AF Connect only if not connected on boiler PCB VF 1 2 4 5 7 8 Flow sensor input for heating circuit 1 2 4 5 7 8 SF 0 3 Cylinder sensor input for DHW cylinder 0 1 2 ZSF 0 2 Supplementary cylinder sensor input T2 Thermal store bottom sensor input T3 Thermal store top sensor input VF0 3 6 Flow temperature sensor input for heating circuits O 3 ZU0 1 2 Output programmable as ext burner or DHW cylinder FL 0 1 2 Output for district heating pipe pump HKP 0 8 Output for heating circuit pump 0 8 wiring Connector Connector Connector Connector Connector Con
38. e PSB Room stat RFF25 GSM module Art no 815 002 Return boost set RA100 EnergieA Art no H39 010 Dimension charging pumps according to length of piping run e g Grundfos UPS 32 60 or Wilo 30 7 Not supplied As price list Art no S30 030 Art no 048 500 As price list Art no 570 006 Fault indicator lamp Important follow wiring diagram Not supplied Mixer valve positioner motor SM70 Thermal store PS 2000 2PS District heating pipe Art no 850 501 As price list Not supplied max 3 MK261 wall controller sets possible HKRO HKR1 HKR2 max 3 RS100 room controllers possible one RFF25 room stat per heating circuit possible Always connect outside sensor AF to HKR 0 Haus 0 CAN Bus Tel 07276 2441 0 info guntamatic com www guntamatic com GUNTAMATIC e Heizraum GT SS SES SSS SS 1 he T TE i Puffer HPO o G i Al 5 ed Puffer 0 ww G
39. e PSB As price list l E 4 U af g wy g 6 Room stat RFF25 Art no S70 006 l e IE dh m 7 GSM module Art no 815 002 l Mm l l 8 Return boost set RA100 EnergieA Art no H39 010 i l big i 9 Dimension pumps according to length of piping run e g Grundfos UPS 32 60 or Wilo 30 7 Not supplied l l i 10 Fault indicator lamp Important follow wiring diagram Not supplied Goa E 9 11 Mixer valve positioner motor SM70 Art no 850 501 d L i 12 District heating pipe Not supplied 13 Flow equaliser Not supplied aD max 3 MK261 wall controller sets possible HKRO HKR1 HKR2 max 3 RS100 room controllers possible one RFF25 room stat per heating circuit possible Always connect outside sensor AF to HKR 0 1 l 4 ww b eia E gerezi 7 Fae eae sae e e Heizraum a Bedaio A Nez i J CAN Bus max 100m PG RGB SS I ul uj u y l 1 I IRE ETA EES i j l l j l i b Poa I z JE BIEK in
40. ecorded in writing and rectified within the following 4 weeks in order to maintain guarantee entitlement The fully completed commissioning checklist must be sent to GUNTAMATIC immediately as otherwise the guarantee will be void These installation instructions should not be destroyed after commissioning but kept permanently with the system together with the operating instructions 27 BIOCOM Installation Instructions Standards Regulations BS 05 00 00 00 01 AEN The boiler is designed as a Class 3 appliance as defined by the draft standard ONORM EN 303 5 CEN TC7 WG 1 Doc N 36 D of 15 12 1996 and the agreement of the Austrian Federal States according to Art 15a BVG in accordance with the Austrian fire safety regulations safety systems CE and on safety measures for small combustion heating systems and the combustion heating system approval regulations LGB 33 1992 of the Austrian Federal State of Steiermark The original design approval certificates BLT Wieselburg IBS Linz are available for inspection at the manufacturer s offices When connecting the boiler the following general standard and safety regulations must be followed in addition to the local fire safety and building control requirements e NORM EN303 5 Boilers for solid fuels manually and automatically stoked with outputs up to 300 kW terms requirements testing and identification e NORM H 5195 1 Assessment and suitability of the heating water
41. ef valve 95 C o lo Biocom 75 100 B B A Cold water supply for X Temperature relief heat exchanger posce XO C KO B Sensor for temp relief valve 1 2 C Temp relief valve 95 C Y Oo g 13 BIOCOM Installation Instructions Thermal store Return boost AN Important Expansion vessel Plastic piping Pump selection PH 02 04 00 02 01 IAEN Installing a thermal store is not necessary as the boiler is operated by a modulating control system and the system can be quickly shut down However if the required continuous heat output in the summer months is below 10 kW for systems up to 50 kW or 22 kW for systems upwards of 50 kW combination with a thermal store is necessary for reasons of efficiency BC 02 04 00 03 01 IAEN The boiler return temperature must be at least 40 C in systems up to 50 kW and 45 C for systems upwards of 50 kW and must be held at the required level by a bypass pump between the boiler flow and return pipes If a thermal store is connected the boiler return temperature must be at least 55 C which must be ensured by a return boost set as shown in the plumbing diagram If this requirement is not complied with there is an increased risk of corrosion and guarantee entitlement will be lost as a result Connect the return boost
42. erators 26 BIOCOM Installation Instructions 4 Final checks Commissioning BS 04 00 00 00 01 AEN Final checks Initial commissioning A Important A Important e After completing installation of the system check again that all joints and pipes are properly tightened and not leaking e Check that all covers are fitted and secured e Check that the fitting of all connections water flue electrical has been done correctly e Check that all required safety signs and instructions are attached and hand over all documentation operating and installation instructions for the system e Check that all electrical connections have been properly wired before connecting the system to the power supply e Clean the system and clear up the installation site e Always leave the boiler room clean Commissioning must only be carried out by GUNTAMATIC or a qualified specialist The precondition is that the flue technician heating installer and electrician have cleared the system for operation The authorised GUNTAMATIC specialist will carry out the following work during commissioning e Check the entire system e Check the electrical functions e Adjust the programmer to the system e Commission the system e Explain to the user how the system functions and how to operate and clean it e Record the details of the customer and the system and complete the commissioning log Any deficiencies identified must be r
43. es If the earthing conductors cannot be interconnected a 10 mm rustless ring earth must be laid along with the CAN bus cable in the ground The earthing conductors and ring earth must then be connected to one another 2x 1 mm 2 x 1 mm 2 x 2 x 0 5 mm twisted pair shielded Rao EO pe RS HKR EO RG2 b Z CAN Bus CAN Bus ea More outside temp based controllers can be connected via gn ESSEN CAN bus Z HKRO 230VAC iz DOU Wit nur an Key Ik berdera Wiring CAN bus in line BCE Control panel KP Boiler PCB Heating circuit controller RG Analogue room stat Digital room controller Whenever possible always wire the CAN bus in line i e from the display and control unit to heating circuit controller 0 then from there to heating circuit controller 1 and so on If wired in a star pattern the overall length of the CAN bus must not exceed 100 metres Wire the CAN bus and H L connections with twisted pair cable in each case 23 BIOCOM Installat
44. es adequately It is imperative that the vacuum and air return pipes are earthed To do so separate out the copper wire at the ends of the pipes joining the vacuum unit and the conveyor drive unit and connect them to the earthing connections on the vacuum unit and the outfeed unit The fuel outfeed conveyor must be completely emptied vacuumed out every 3 years at least 19 BIOCOM Installation Instructions Fitting the boardin A Batten B Board trimmed by 3 cm C Supporting batten 10 x 10 D Wooden boards planed or blockboard 3 cm E Square batten 10 x 10 F Square batten 10 x 10 L Reinforcing batten C required if L 2 2 1500 mm in the FLEX system storeroom Fig 10 i IKU KONI KK NUK KOKORIKO L Fig C Viewed from conveyor drive unit facing Fit boarding in storeroom as follows towards storeroom Locate a length of roof batten in the slot in the auger to mark out the 35 slope Mark the height of the slope on the wall and screw square batten F e g 10 cm x 10 cm to the wall approx 3 cm below the marked height of the slope Support horizontal batten with uprights every 1 5 m If the distance between the auger and the wall is greater than 1 5 m additional supporting battens C must be provided Planed timber boards or blockboard panels 3 cm thick D should be cut approx 3 cm short so that when they are slotted into the auger a gap is left between the board
45. f freewheeling diode relay used e 1 Boiler sensor KVT20 Q e 1 Flue gas temperature sensor thermocouple 1 Stoker sensor PT1000 Q e 1 Oxygen sensor 12V DC 1 Flue draught fan 230V AC 1 Outfeed fan A2 230V AC 1 Fill level sensor 12V DC 1 Ignition fan 230V AC 1 KLP output 230V AC e 4 Pump outputs 230V AC 1 Grate cleaner motor 230V AC 1 TKS 1 firebox and ash box door switch 24V DC 1 TKS fill level switch firebox monitor 1 Stoker drive motor G1 230V AC 1 Outfeed drive motor A1 230 VAC 1 Boiler enabling switch emergency off 2 Mixer valve outputs 230V AC e 1 Outside temperature sensor input KVT20 Q e 1 DHW cylinder sensor input KVT20 Q e 2 Flow temperature sensor inputs KVT20 0 Temperature Kytog inka Temperature prioooin ko in C in C 16 C 1 434 0 C 1 000 BC 1 537 10 C 1 039 0 C 1 644 30 1 117 10 C 1 783 40 1 155 20 1 928 50 1 194 30 2 078 60 C 1 232 40 C 2 234 70 1 271 50 C 2 395 80 C 1 309 60 C 2 563 100 C 1 385 70 2 735 125 1 480 22 BIOCOM Installation Instructions 3 2 Wiring requirements Surge protection Sensor Analogue room stat RFF CAN bus connecting cable BS 03 02 00 00 01 IAEN Where CAN bus cables run between different buildings the earthing conductors of the buildings must be connected to each other for potential equalisation purpos
46. in Sensor Sensor Sensor F a Flow 1 2 1 2 1 2 Inches G Flue connecting pipe Gi S 4 5 4 Inches da 150 150 150 mm Overall weight w o Stoker unit Weight of bottom box pos E cu kg 340 340 340 kg Weight of heat exchanger e 180 183 215 kg Weight of stoker unit e 7 70 70 70 kg Weight of drive unit Weight per m of outfeed EA 26 26 kg 40 40 40 kg auger Temperature relief heat exchanger Yes Yes Yes Power supply 230 V 13A 230 V 13A 230 V 13A 49 BIOCOM Installation Instructions BIOCOM 75 1 00 BC 08 02 00 00 01 IAEN 1774 1090 L Im B 22 n A 3 e e i i wl GO ma e Z 3 E p El 8 A E GO o G a JE 3L b EO EO Ed EO B A 980 Type Biocom 75 Biocom 100 Fuel Pellets 6mm Pellets 6mm ONORM M7135 Boiler output 22 75 22 100 kW Required flue draught 0 15 0 15 mbar Boiler temperature 60 80 60 80 C Return temperature gt 45 Feeder pump gt 45 Feeder pump SE Return boost if thermal store connected if thermal store connected Water capacity 256 256 litres Operating pressure max 3 max 3 bar Weis guzier reiztea Through flow rate 4240 Through flow rate 4240 kg h Tem Bats difference 20 K WEM nn p Differential pressure 2 5 Differential pressure 2 5 mbar Woaleravciom resistance Through flow rate 8490 Th
47. inate at least 0 5 m above the highest part of the building In the case of flat rooves the flue must terminate at least 1 5m above the surface of the roof Dimension the flue for rated output BC 01 04 03 05 01 IAEN Averaged figures with used heat exchanger Flue gas Required Type CO Mass flow rate temp draught BC30 160 C 12 5 96 0 024 kg s 15 pascals BC40 170 C 13 0 96 0 030 kg s 15 pascals BC50 170 C 13 0 96 0 030 kg s 15 pascals BC75 190 C 13 0 96 0 042 kg s 15 pascals BC100 190 C 13 0 96 0 055 kg s 15 pascals Flue gas Required Type CO Mass flow rate temp draught BC30 100 C 9 5 96 0 010 kg s 10 pascals BC40 105 C 10 0 96 0 012 kg s 10 pascals BC50 115 C 10 0 96 0 009 kg s 10 pascals BC75 120 C 10 0 96 0 013 kg s 12 pascals BC100 120 C 10 0 96 0 017 kg s 12 pascals BIOCOM Installation Instructions 1 4 4 Fuel store requirements Access doors hatches Electrical equipment Filler set Installation in cold areas Structural requirements Erecting BOX system BS 01 04 04 01 01 IAEN Above ground fuel stores must be provided with a door or hatch that opens outwards So that the fuel cannot run out if the fuel store is opened by mistake the inside of the access door hatch opening must be covered with boarding which must be removable from the outside Due to the risk of injury when the system is in operation access doors hatches must be
48. ion Instructions 3 3 Electrical connections Mains power supply Ad Opening switch panel BS 03 03 00 00 01 IAEN The electrical connections to the boiler system on site may only be made by an approved electrical installer observing all the applicable regulations In addition it is essential that electrical system components are protected against damage from heat radiation All boiler system internal wiring is wired up at the factory ready for use The work required on site by the electrical installer consists only of connecting the mains power and wiring up and connecting the system components such as thermal store CAN bus heating circuit pumps mixer valve motors etc BS 03 03 00 01 01 IAEN 230 V 50 Hz 13 A fuse The mains power must be connected by means of the standard non reversible power socket on the rear panel of the boiler It must possible to isolate the system entirely from the mains without opening the switch panel cover e g by means of an automatic circuit breaker Correct polarity of the boiler s mains power connection must be ensured The live L and neutral N phases must not be reversed as otherwise the short circuit protection and safety system function cannot be guaranteed PH 03 03 00 02 01 IAEN Before the switch panel is opened the boiler mains lead must be unplugged from the power supply The system must not be live e Undo switch panel securing screw e Lift up front right panel se
49. ir supply ducting must connect directly to the outside and if the ducting passes through other rooms it must be jacketed to Class F90 On the outside of the building air vents must be covered by a protective grille with a mesh size of gt 5 mm The supply of combustion air should if possible enter at floor level in order to prevent cooling of the boiler room BS 01 04 02 02 01 IAEN The lighting and the electrical wiring in the boiler room must be permanently installed There must be a clearly marked emergency off switch in an easily accessible position outside the boiler room close to the boiler room door BS 01 04 02 03 01 IAEN A hand held fire extinguisher 6kg gross weight EN3 must be mounted outside the boiler room near the boiler room door BS 01 04 02 04 01 IAEN The boiler room pipes carrying water and any district heating pipes must be protected against freezing BC 01 04 02 05 01 IAEN PH 30 BC 40 PH50 atleast 230 240 x 240 cm W x L BC 75 BC 100 at least 230 240 x 270 cm W x L Dimensions in brackets refer to systems with automatic ash extraction system BC 01 04 02 06 01 IAEN BC 30 BC 40 BC 50 atleast 225 cm with heat exchanger cover removed at least 210 cm BC 75 BC 100 at least 240 cm with heat exchanger cover removed at least 230 cm BC 01 04 02 07 01 IAEN BC 30 BC 40 BC 50 at least 80 x 170 cm W x H BC 75 BC 100 at least 100 x 190 cm W x H Dimensions refer to boiler with grate
50. m for max 4 boilers 29 Tel 07276 2441 0 Diagrams for boiler outputs up to 50 kW BIOCOM with high low temperature system 2 mixed heating circuits info guntamatic com outside temperature based controller ECO DHW cylinder GUNTAMATIC GUNTAMATIC components BIOCOM boiler Flue draught regulator RE size to suit flue diameter Outside temp based controller set MKR www guntamatic com Diagram no BC 01 1 Electrical connections as per operating and installation instructions As price list Heating circuit 0 can be used with a fixed setting controller for a low temperature heating system or Art no 30 031 Heating circuit O can be room temperature controlled using an RFF25 room stat for a radiator heating system DHW cylinder ECO305 Mixer valve positioner motor SM70 Room stat RFF25 GSM module Branch control valve Art no 048 500 Art no S50 501 Art no S70 006 Art no 815 002 Not supplied oo0 9oo0om Fault indicator lamp Important follow wiring diagram Not supplied e m amp E Fuhlerleitungen B u m A Ke u u u u
51. m 180 cm 250 cm 5 0 m to 7 5 m 3 0tto 4 7t BOX 8 3 170 cm x 290 cm 180 cm 250 cm 6 1 m to 8 3 m 4 0tto 5 4t BOX 11 250 cm x 250 cm 180 cm 250 cm 8 3 m to 11 m 5 0 tto 6 7 t BOX 14 290 cm x 290 cm 180 cm 250 cm 10 2 m to 14 1 m 6 5tto9 1t 51 GUNTAMATIC GUNTAMATIC Heiztechnik GmbH A 4722 PEUERBACH Bruck 7 Tel 0043 0 7276 2441 0 Fax 0043 0 7276 3031 E mail info guntamatic com
52. m no BC 08 2 Diagram no BC 10 1 Diagram no BC 11 2 Diagram no BC 12 2 BC with high low temperature system PS thermal store outside temperature based controller ECO DHW cylinder PS thermal store BC with HT LT system PSF thermal store inc WSU outside temperature based controller PSF thermal store connected solar panel system BC with high low temperature system outside temperature based controller ECO DHW cylinder BC with HT LT system district heating pipe no thermal store outside temperature based controller ECO DHW cylinder BC with HT LT system district heating pipe PS thermal store outside temperature based controller ECO DHW cylinder PS thermal store Diagrams for systems supplying multiple properties max 3 properties Diagram no PH 13 2 Diagram no PH 14 2 Diagram no PH 15 2 Properties supplied via district heating pipe function CP charging pump per property 1 outside temp based controller 1 ECO DHW cylinder 1 PS thermal store Properties supplied via district heating pipe function FP feeder pump per property 1 outside temp based controller 1 ECO DHW oylinder Properties supplied via district heating pipe function TSP thermal store pump per property 1 outside temp based controller 1 ECO DHW cylinder 1 PS thermal store Diagram for sequential boiler control system cascade system Diagram no PH 16 2 Sequential boiler control system boiler cascade syste
53. mbly 11 2 1 Delivery 11 2 2 Carrying to installation site 11 2 3 Positioning and aligning the boiler 11 2 4 Plumbing connections 12 2 5 Filling and bleeding the system 15 2 6 Connecting the flue 16 2 7 Energy saving draught regulator with pressure surge compensator 17 2 8 Installing the fuel outfeed system 18 2 8 1 FLEX system 18 2 8 2 BOX system 21 Electrical connections 22 3 1 Electrical connections to the heating system 22 3 2 Wiring requirements 23 3 3 Electrical connections 24 Final checks Commissioning 27 Standards Regulations 28 Plumbing diagrams 29 45 Electrical wiring diagram 46 7 1 Control panel 46 7 2 Wall controller set MK261 47 7 3 Boller circuit board 48 Technical ka B GEA 49 8 1 BIOCOM 30 100 49 50 8 2 FLEX outfeed system 51 83 BOX outfeed system 51 BIOCOM Installation Instructions 1 1 1 1 2 1 3 1 4 Introduction Safety instructions BS 01 01 00 00 01 IAEN GUNTAMATIC heating systems represent state of the art technology and meet all applicable safety regulations Incorrect installation can endanger life and limb Heating boilers are combustion systems and are potentially dangerous if handled incorrectly Installation commissioning and servicing must therefore only be carried out b
54. minimum requirements for the heating water e NORM M 7510 Guidelines for the inspection of central heating systems e NORM M 7550 Central heating boilers up to 100 C Terms requirements tests standard identification e NORM B 8130 Safety systems e NORM B 8131 Sealed water circulation heating systems safety requirements e NORM B 8133 Safety requirements domestic hot water systems e pr TRVBH 118 Technical Directive on Preventative Fire Safety e DIN 4751 1 Safety systems for heating systems with flow temperatures up to 110 C 120 C in course of preparation e DIN 4751 2 Water circulation heating systems sealed heating systems with thermostatic safety systems and flow temperatures up to 120 C safety systems e DIN 4751 4 Safety systems for domestic hot water systems with flow temperatures up to 120 C sealed water circulation heating systems with static heads over 15 m or rated heat outputs over 350 kW e DIN 1988 Mains water piping systems on building plots technical regulations for construction and operation e DGVO 7 2 Technical requirements for systems for producing domestic hot water with a temperature not higher than 110 C which are stoked by hand with solid fuel e HEATING OUTPUT The heating output is to be selected set by the engineer in accordance with the local heating system regulations so that the rated heat output does not exceed the heat requirement determined according
55. nector Connector 6 Connector Connector Connector Connector PH 07 02 00 00 01 IAEN H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H18 H14 H15 H16 H17 H18 H19 H20 H21 H22 H25 PE N H26 PE N H27 PE N H28 H33 Mi 1 2 4 5 7 8 Output for mixer valve 1 2 4 5 7 8 Connector H29 PE N H30 H31 PE N H32 SLP 0 3 Output for cylinder charging pump 0 1 2 Connector H34 PE N Netz Power supply input 230VAC Connector H35 PE N FFR District heating pipe enabling switch Connector H36 PE H37 SMA Output for fault signal 9 2V 20mA Connector H38 H39 RS Output for digital room controller Connector CAN BCE Fuse assignment for wall controller Function of LEDs F1 T 0 63A Power supply for electronics Controller on CAN bus cable correctly connected HKP 0 HKP 1 HKP 2 MI 1 MI LED H5 green should light up Fes PESO 2 SLP 0 LED gt H6 H7 orange should flash Mains power and fuse F1 are OK ee LED H1 H4 green should light up t LED H2 H3 green should flash E EES E CAN Bus CAN Bus li BCE HKR CAN Bus H39H38 RS IH39H38 ISH L H Re L Ha 1 CAN AN BCE EE E hes M e tr ZIENA 29
56. nstructions 2 4 Plumbing connections A B Cc D E F gt A gt B c D E gt F gt Sensor for temp relief valve 1 2 Heating return 114 Temperature relief heat exchanger 34 Boiler sensor safety temperature limiter STL External thermostat drain 1 2 Heating flow 11 Sensor for temp relief valve 2 Heating flow 2 Temperature relief heat exchanger 34 External thermostat 1 2 Drain Heating return 2 Biocom 30 40 50 BC 02 04 00 00 01 IAEN Z X Biocom 75 100 B A KO eb e C A D A E rk a A E lO F jJ EO X BIOCOM Installation Instructions BC 02 04 00 01 01 IAEN Temperature relief heat exchanger The maximum permissible boiler operating temperature is 110 C In order to prevent the maximum allowable operating temperature being exceeded connection of a temperature relief valve conforming to Austrian standard ONORM 8131 and DIN 4751 and with a response temperature of 95 C is required The supply pressure must be at least 2 bar but no more than 6 bar Biocom 30 40 50 ebai A Cold water supply for d Temperature relief heat exchanger B B Sensor for temp relief valve 1 2 E b O ek C Temp reli
57. or a low temperature heating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 DHW cylinder ECO305 Art no 048 500 heating system 5 Mixer valve positioner motor SM70 Art no S50 501 6 Room stat RFF25 Art no S70 006 7 GSM module Art no 815 002 8 Recommended pump Wilo EAS 6 3 P Art no H39 101 9 Fault indicator lamp Important follow wiring diagram Not supplied e wes SE F hlerleitungen p 230V E im EE n T TF zd r E d M x AF 1 wy vee aled ik TTT a 1 1 amp t BR Netz 230V Iuri m Ul i LI l ww SLPO 1 i biocom BIEN EEE e be L HPO gt 40 C A eiL poco rr pm rn rr rn rr rr rn I Settings on HPO parameters menu HPO mode Feeder pump Heat from biomass 39 Tel 07276 2441 0 Diagrams for boiler outputs upwards of 50 kW BIOCOM with high low temperature system district heating pipe no thermal store info guntamatic com outside temperature based controller ECO DHW cylinder www guntamatic com Diagram no BC 11 2
58. r REI Connector 45 46 47 Hall G1 Hall effect sensor input from drive motor G1 Connector 48 49 50 SMA Output for fault signal 24V DC 200mA Connector 52 53 Lambda Oxygen sensor input Connector 63 64 65 66 TKS 1 Input for door switch 1 firebox door ash box Connector 26 PE 27 FUS Fill level sensor input Connector 28 29 30 ZG Ignition fan output 1 Fan 2 Igniter Connector 1 PE N 2 SG Flue draught fan output Connector 3 PE N Netz Power supply input 230VAC Connector 4 PE N Power I O Power switch input output Connector 6 7 STB STL input output Connector 8 PE 9 G1 Output for stoker drive motor Connector 13 PE N REI Output for drive motor for stepped grate and grate cleaner Connector 14 PE N A1 Output for fuel outfeed drive motor Connector 15 PE N HP 0 Programmable special output Connector 20 PE N A2 Output for vacuum pump Connector 21 PE N KFR Boiler enabling switch input Connector 22 PE 23 HKP 2 1 0 Output for heating circuit pump 2 1 0 Connector H27 PE N H28 H33 ZU0 Programmable as 2nd DHW cylinder or ext burner Connector H33 PE N Mi 2 1 Output for mixer valve 2 1 Connector H29 PE N H30 H31 PE N H32 SLP 0 Output for cylinder charging pump 0 Connector H34 PE N EZ a amp o E a N E 3 E x id 5 g S x d TT d TTA 2 3 Tja EO 8 3118 2s NES alo yam num gs BERORR PEOR panna RAR RAR AAA RRA RER Ir el ZEZ w ee Ze paz w Pe peas pao w Pe ps N ee faa
59. re safety requirements Boiler room Fuel storeroom BS 01 04 01 02 01 IAEN Floor of concrete construction either bare or tiled All materials for floor walls and ceiling must be fire resistant to F60 rating If a fabric hopper is installed in the boiler room not allowed in all countries the floor walls and ceiling must be F90 rated The boiler room door must be a Class T30 fire door which opens in the direction of escape and is self closing Connecting doors to the fuel storeroom must also be Class T30 fire doors self closing and lockable There must be no direct connection to rooms in which flammable gases or liquids are stored e g garage BS 01 04 01 03 01 IAEN The same minimum fire safety requirements apply as for the boiler room Storeroom doors hatches Storeroom doors hatches must be fire safe to Class T30 self closing and lockable There must be a warning sign carrying the message Do not enter when feeder system is running attached to the storeroom door hatch Fireproof collars If the storeroom is not situated directly adjacent to the boiler room a fireproof collar must be fitted to the extraction and air return pipes at their wall exit points from the boiler room If the outfeed auger goes directly into the boiler room it is factory fitted with a special fire safety lining No additional fireproof collars are required on the air pipes If the outfeed auger is sited entirely inside the storeroom i e if the outfeed
60. rough flow rate 8490 kg h Tem Pz difference 10 K Weler temp ZA MSIE p Differential pressure 6 2 Differential pressure 6 2 mbar Ash pan grate 80 80 litres Ash pan heat exchanger 12 12 litres A Flow 2 Flow 2 Inches B Temp relief heat exch 3 4 Temp relief heat exch 3 4 Inches C Supplementary sleeve 2 Drain Supplementary sleeve 2 Drain Inches D 1 2 1 2 Inches E Return 2 Return 2 Inches G Flue connection pipe dia 180 Flue connection pipe dia 180 mm Overall weight w o stoker unit 865 865 kg Weight of bottom box 430 430 kg Weight of heat exchanger 405 405 kg Weight of stoker unit 70 70 kg Weight of drive unit 26 26 kg Weight per m of outfeed auger 40 40 kg Temperature relief heat exchanger Yes Yes Power supply 230V 13A 230V 13A 50 BIOCOM Installation Instructions 8 2 FLEX system outfeed BC 08 03 00 00 01 IAEN 11 5 MaB A 400 min 420 Dimension A Auger Dimension B Storeroom Wall opening for auger Width 330 mm length internal clear length Height 250 mm FLEX 1 0 m 1080 mm 1559 mm FLEX 1 5 m 1560 mm 2039 mm FLEX 2 0 m 2040 mm 2519 mm FLEX 2 5 m 2520 mm 2999 mm FLEX 3 0 m 3000 mm 3479 mm FLEX 3 5 m 3480 mm 3959 mm FLEX 4 0 m 3960 mm 4439 mm FLEX 4 5 m 4440 mm 4919 mm FLEX 5 0 m 4920 mm 8 3 BOX system outfeed BC 08 04 00 00 01 IAEN B C Dimension A B Dimension C variable Hopper capacity in m Hopper capacity in t BOX 7 5 210 cm x 210 c
61. s E and screwed securely to the floor so that it is straight and has no sags or humps 18 BIOCOM Installation Instructions FLEX fuel outfeed systerr Fill the gap 6 in the wall around the conveyor with mineral wool Cover the hole on both sides of the wall with the masking plates supplied 7 fitting them so that they do not touch the conveyor min 25cm KO Prallschutzmatte min 30cm manschette in Or l y E o a ke c s c ten Brettschrage T min 42cm EZ Pos 3 Pos 2 Pos 4 Pos 5 Fig B Fitting the vacuum extraction and air return pipes Fig 9 A Important A Important 1 Connect the vacuum hoses 8 from the cyclonic separator 9 or fan to either of the vacuum hose connection spigots on the auger routing the hoses so that the bends are as gradual as possible Important the minimum curvature radius for routing the hoses is 0 5 m In addition the hoses should not sag An adequate number of fixings should be used The vacuum and air return pipes 8 must be secured to the cyclonic separator 9 and the drive unit 1 and made air tight using the pipe clips supplied Important check for air tightness the first time fuel is drawn in Leaking joints can cause problems with filling Do not route the air hoses for the fuel delivery system outdoors or through cold rooms possibility of condensation forming in the vacuum hoses If necessary insulate the vacuum hos
62. sis of the friction data the pipe cross sectional area and the required delivery pressure for the piping system planned 14 BIOCOM Installation Instructions 2 5 Filling and bleeding the system BS 02 05 00 00 01 IAEN Water quality Water heater Filling the system Bleeding the system The system is filled with water from the domestic supply Please note the guidelines on Corrosion and boiler protection in heating and domestic water systems The water quality of hot water systems with flow temperatures of max 100 C is subject to VDI 2035 According to VDI 2035 Part 1 Avoiding damage to hot water systems which comply with EN12828 the first fill and replenishment water must be conditioned preferably softened if the following overall hardness limits dH according to total heat output KW are exceeded e lt 50kW with circulating flow heaters if dH gt 16 8 e 50to 200 kW if dH gt 11 2 e 200to 500kW if dH 8 4 e 500kW if dH 0 11 If a water heater is also used in addition to the GUNTAMATIC boiler it should be filled according to the installation instructions for it e Match the pressure of the system when cold to the air charge pressure of the expansion vessel e Check the operating pressure on the pressure gauge e Switch off and bleed circulation pumps e Bleed boiler by opening the bleed valve on the boiler and allowing air to escape until water runs out e Bleed radiator heating sy
63. stallation Instructions 8 Technical data 8 1 BIOCO M 30 40 50 BC 08 01 00 00 01 IAEN 1474 790 n L3 Fa reed i o E b at e s Q G M b ZK 950 Type Biocom 30 Biocom 40 Biocom 50 Fuel Pellets 6mm Pellets 6mm Pellets 6mm ONORM M7135 Boiler output 7 30 9 40 12 50 kW e 0 15 0 15 0 15 Bollo bate 50 80 50 80 50 80 mbar Return PE ESTE gt 40 Feeder pump 40 Feeder pump 40 Feeder pump C Serica d if thermal store if thermal store if thermal store C connected connected connected Water capacity 128 128 147 litres Operating pressure max 3 max 3 max 3 bar Through flow rate Through flow rate Through flow rate 1290 1710 2180 kg h Water system resistance Water temp 22 5 Water temp 38 6 C Temperaire ciierenes 20 iK Differential pressure Differential pressure Differential pressure mbar 3 8 13 5 6 2 Through flow rate Through flow rate Through flow rate Weier S SEIN esie o E 22 5 Weer 38 7 E i Tempereiure ciierenes 10 K Differential pressure Differential pressure Differential pressure mbar 14 2 28 3 24 7 Large ash pan 60 60 60 litres Small ash pan 12 12 12 litres e heet eah Sensor Sensor Sensor C z Temp relief heat exch ET d Gbe inches Bie STL boiler sensor 3 4 3 4 3 4 Inches E 5 Dra
64. stem if present by opening the bleed valve on every radiator and allowing air to escape until water runs out e Bleed underfloor heating system if present by opening each heating circuit and flushing through thoroughly until there are no more air bubbles in the heating circuit pipes e Important perform sequence in the correct order Start bleeding in the cellar or on the ground floor and finish in the attic e Check the system operating pressure on the pressure gauge and add more water if necessary e Restart circulation pumps Only systems that have been properly bled guarantee effective conveyance of heat 15 BIOCOM Installation Instructions 2 6 Connecting the flue A B D Ho Flue connecting pipe Flue connecting pipe insulation 50 mm d Testing point for flue draught Distance from boiler at least 3 x dia of flue connecting c Alternatively Flue draught regulator in flue b connecting pipe As close as possible to junction with the flue 4 BC 02 06 00 01 01 IAEN The boiler is connected to the flue by means of a flue connecting pipe which must be gas tight and insulated between the heating boiler and the chimney insulation thickness 50 mm The following diameters should be used e BC 30 BC 40 BC 50 dia 150 mm e BC 75 BC 100 dia 180 mm Flue connecting pipes longer than 4 m or with more than 3 bends e BC 30 BC 40 BC 50 dia 2 160 mm e BC 75 BC 100 dia 220
65. tant Ensure the inlet opening is on the correct side A Conveying direction B Inlet opening always this side C Direction of rotation D Scraper E Floor mounting plate F Check dimension 56 mm Fig A Installing the outfeed auger Fig A 1 Feed the drive unit 1 of the fuel outfeed auger through the hole W 330mm x H 250mm in the storeroom wall Depending on the auger length join auger sections complete with conveyor trough 2 to the drive unit 1 from the storeroom end Important join the auger sections together so that the auger slope continues evenly Afterwards securely fix the auger trough flange joint using the M8x30 bolts supplied 3 and locking washers Make sure that the auger troughs are joined together so as to be perfectly flush on the inside Screw the flange plate 4 and bearing on the end of the outfeed auger if not pre fitted Slightly unscrew the grub screws 5 on the bearing and attempt to push the auger towards the drive unit as far as it will go Then re tighten the grub screws After assembly rotate the auger to check that is running true maximum allowable auger run out in the centre is 3 mm Position the assembled outfeed auger so that the drive unit extends at least 420 mm see Fig B out of the storeroom wall Screw the conveyor trough securely to the storeroom floor Important the conveyor trough must be aligned flush using the floor mounting plate
66. u B 7 SO BV zin EZ EE T Jar ge n l i C VF2 DO x liL GS pek GE pX BEE dio r RODEO 4 dadea BI T l HKP2 i ZO O gt 40 C T Ld l i E HPO X X 3 Ot zs leg Ze E T E SFO E d E l 3 l l l J Se NA E KW Setting on HPO menu HPO mode Feeder pump Heat from biomass 30 7 Tel 07276 2441 0 Diagrams for boiler outputs up to 50 kW BIOCOM with high low temperature system 3 mixed heating circuits info guntamatic com outside temperature based controller wall controller ECO DHW cylinder www guntamatic com Diagram no BC 01 2 Electrical connections as per operating and installation instructions GUNTAMATIC components 1 BIOCOM boiler ae 2 Flue draught regulator RE size to suit flue diameter As price list With wall controller set MK261 the supplementary output terminal H25 and the district heating 3 Outside temp based wall controller set MK261 Art no S30 030 pipe output termin
67. ut remains below 50 kW National legislation must also be observed Outdoor installation If erected outdoors no F90 lining is required if the minimum distances for fire flashover are maintained The fabric hopper must be protected against rain damp and UV light BIOCOM Installation Instructions Wall penetration Filling the fuel store Damp proofing BS 01 04 04 07 01 IAEN If there is an auger conveyor passing through the storeroom wall the gap in the wall must be filled with mineral wool and sealed by means of the non contact sound insulation finishing plates provided BS 01 04 04 08 01 IAEN When pressure filling the fuel store from a tanker truck the air pumped in must be drawn out of the fuel store Extraction is the responsibility of the supplier BS 01 04 04 09 01 IAEN The fuel must be protected against contact with water or damp floors walls The storeroom must remain dry all year round If there is a risk of temporarily damp walls fitting a back ventilated facing to the walls and lining them with wooden material may be required 10 BIOCOM Installation Instructions 2 Installation and assembly 2 1 Delive ry BS 02 01 00 00 01 IAEN The boiler system is delivered packed in a wooden crate wrapped in foil Please check that the delivery is complete according to the delivery note and in perfect condition Deficiencies Please make a note of the deficiencies identified directly on the delivery note and
68. y Hd I I Padi aa I INS bo l Netz 230V 7111 om gx gj Puffer HPO b 3 WW et l l io l n L4 4 l I E E X fF El 55 C ZG i i SFO d ps E SEHD d Le M l aq Netz 290 V i d l E Ze l sz gU RT CJ D KW da SNNT 1 E Settings on HPO parameters menu HPO mode Thermal store pump HPO sensor Boiler Heat from biomass 37 Diagrams for boiler outputs upwards of 50 kW BIOCOM with high low temperature system PSF thermal store inc water supply unit outside temperature based controller thermal store PSF connected solar panel system Tel 07276 2441 0 info guntamatic com www guntamatic com GUNTAMATIC components Diagram no BC 08 2 Electrical connections as per operating and installation instructions 1 BIOCOM boiler 2 Flue draught regulator RE size to suit flue diameter As price list Heating circuit O can be used with a fixed setting controller for a low temperature heating system or 3 Outside temp based controller set MKR Art no 30 031 Heating circuit 0 can be room temperature controlled using an RFF25 room stat for a radiator 4 Thermal store PSF AS Price JiS heating system 5 Mixer valve positioner motor SM70 Art no S50 501 6 Room stat RFF25 Art no S70 006 7 GSM module Art no 815 002 8 Return boost set RA100 EnergieA Art no H39 010 9 Fault indicator lamp Important follow wiring diagram Not supplied 10
69. y adequately qualified technicians observing all regulations and the manufacturer s instructions Guarantee and warranty BS 01 02 00 00 01 IAEN Commissioning Site requirements The manufacturer s guarantee is subject to correct installation and commissioning of the heating system Defects and damage caused by incorrect installation commissioning or operation are not covered by the guarantee To ensure that the system functions as intended the manufacturer s instructions must be followed Furthermore only genuine replacement parts or parts explicitly approved by the manufacturer may be fitted to the system BS 01 03 00 00 01 IAEN Commissioning of the boiler must be carried out by an authorised GUNTAMATIC specialist or other qualified persons They will check whether the system has been installed according to the plans adjust the system settings as required and explain to the system operator how to use the heating system BS 01 04 00 00 01 IAEN When establishing the site requirements it is absolutely essential to take account of the locally applicable planning building and implementation regulations and the dimensional specifications in the fitting guidelines installation examples and technical data Compliance with the locally applicable regulations and the correct implementation of the measures required on site are solely the responsibility of the system owner and are a requirement of the manufacturer s guarantee GUNTAMATIC

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