Home

Prestige SOLO 110

1. o 9 SX u Ima jeu amp is 96 3 6 M dic sinduy 01 O 8 sinduj 01 0 1 SOLN x gt I PX yosoy ny jur jeuJejx3 91 anid n L cux yesey ony Jeujey3 91 1 yosoy is ETX josey enue jur El e je1souueu JO 408 98 MHA ZL o X 18 50 9 1 408 98 MHA LL ZEX 408 88 JOOPINO OL LOLN ZOLN 18 5 ecx Josues JOOPINO 6 iddns i um s L o rex 1 1 38souueu 8 NS lt 0 1 1 880 991 7 A 5 SEX Kay jeuruue SIM AYZ 5196 eam eBg UN wa vaOWN MHA 9 jnoJi Ave Jewo g Pu tiM LU 1 peii ae 2 E 5 J0 8 n9J1 P NJON HO Z VH JONMOH 6 9 Ajddng 6 1 02 5 eb e N 0005 Buruuoou N o zx 0005 Buiuoou Lex 1ONUBI fy jeune M 021 8 8 ZX 9 6 o 6 ZX ue 0 2 wa I A o1 X ZL ZX Q 6L 81 949181 51 CL L ea BARES SALA jeued dis jeuiuue seo dox Aejdsig 5 9 Ae ll lex LOX 9 01X SERT e ILE ex E HR ex rox s 0LX 1 2 aul ep UIN N LX JeuuojJsuel e YNO AOCL un Jewo g Sidi umoig y
2. F lt lt 4 Rf F lt F lt F lt F lt lt gt lt gt Eu Eu Nu P 0 P P8 Pa P8 Fa Pa 08 Pa 080 P jos Supply or Return Temperature not changing Outdoor Reset Control SECTION XI Outdoor Reset Control The boiler setpoint for a heating call can be fixed or vary with the outdoor temperature If the application requires a constant supply tem perature from the boiler the outdoor tempera ture sensor should not be connected to the boil er If an outdoor temperature sensor is con nected to the boiler the outdoor reset function 1s automatically enabled and will vary the CH setpoint with the change in outdoor tempera ture The outdoor reset function has no affect on the DHW setpoint during a domestic call Plastic Anchors 2 Sensor Enclosure Mounting Screws 2 lt P hs Front Cover FA 4 Sealing Nut with Gasket Fig 25 Sensor Enclosure and Components Mounting the Outdoor Sensor 1 Remove the front cover and mounting screws anchors from the sensor enclosure 2 When mounting the enclosure the exterior wall selected should represent the heat load of the building Typ
3. lt q TriangleTube prestige Solo 110 Water Boiler fore INSTALLATION AND MAINTENANCE MAN UA L Warranty Registration Card must be filled out by the customer and mailed within thirty 30 days of NOTICE installation in order to gain warranty coverage When receiving the PRESTIGE Solo unit any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee Leave all documentation received with appliance with owner for future reference If the information in this manual is not followed exactly a fire or explosion A WARNING I a may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicini ty of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Series Ill 2011 1 Manual Prestige Solo Revised 1 10 11 Table of Contents 3 iangleTu be PRODUCT AND SAFETY INFORMATION boi
4. E A Additional Additional zones may total Ls added io above 1 7 8 To Prestige 24V Terminal Strip 3 Wire Zone Valve H 120 N V A C 1 High Voltage Transformer Power a 7 V A C Room Thermostat Zone Valve Zone 1 3 4 d Room E E b s j Thermostat 777 L3 a ay wire zone valve wi da r 6 Y V non isolated end switch Zone Transformer and the Prestige Valve i MCBA control can burn out if isolation relay is not used Additional zones _ Additional zones may Ld Isolation relay To Prestige 24V Terminal Strip a External Wiring 4 Trian g leTube Thermostat zone 1 Honeywell Fig 23 Field Wiring with Zone Circulators 8845 Relay Circulator c Zone 1 Thermostat zone 2 yyy ce 2 Zone 2 Additional zones may be added as shown above b 7 8 To Prestige 24V Terminal Strip Thermostat Thermostat Thermostat Fig 24 Typical Zone Relay Panel Wiring Zone 1 Zone 2 Zone 3 Pisu q A cec R
5. Combustion Air and Venting Ventilation and Combustion Air Requirements Direct Vent A Direct Vent appliance utilizes uncontamined outdoor air piped directly to the appliance for combustion For Direct Vent installations involving only the PRESTIGE Solo in which the minimum service clearances are maintained as listed on page 4 no ventilation openings are required For Direct Vent zero clearance installations involving only the PRESTIGE Solo the space enclosure must provide two openings for ven tilation The openings must be sized to provide 1 square inch of free area per 1 000 BTUH of boiler input The openings shall be placed 12 inches from the top of the space and 12 inches from the floor of the space For installations in which the PRESTIGE Solo shares the space with air movers exhaust fan clothes dryers fireplaces etc and other com bustion equipment gas or oil the space must be provided with adequate air openings to pro vide ventilation and combustion air to the equipment To properly size the ventilation combustion air openings the installer must comply with the National Fuel Gas Code NFPA 54 ANSI Z223 1 for installations in the U S or CSA B149 1 and B149 2 for installa tions in Canada A WARNING The space must be provided with venti lation combustion air openings proper ly sized for all make up air requirements exhaust fans clothes dryers fireplaces etc and the total inpu
6. Internal control failure CAUTION During a hard lockout or low water con dition the boiler will not re start without service If the heating system is left unat tended in cold weather appropriate safe guards or alarms should be installed to prevent property damage Supply Temperature exceeds 212 F Return Temperature exceeds 212 F Return temperature is higher than supply temperature Supply Temperature increased too rapidly No blower signal present Blower signal does not reset to zero Supply Temperature sensor is short circuited Return Temperature sensor is short circuited Flue Temperature sensor is short circuit Supply Temperature sensor is OPEN Return Temperature sensor is OPEN Flue Temperature sensor is OPEN Gas Valve Circuit failure Flue Temperature exceeds 250 F Internal control error failure to read parameters Internal control failure Inadequate power supply to the fan Invalid power frequency Internal control failure Supply or Return Temperature sensor drift Supply or Return Temperature failure Ea En A Mg lt gt E ba a lt gt NS 3 3 Em Du lt Le En Em A AA 5 Pu D Ma lt gt lt 81 81 ES E lt aq aq
7. Setting Setting This parameter is not applicable if an outdoor sensor is not connected to the boiler When an outdoor temperature sensor Is connected the CH Reset Curve Coldest Day is the coldest design temperature of the heating system m Outdoor Reset Control CH Reset Curve Warmest Day Parameter 12 Minimum Maximum Factory Setting Setting Setting 64 F This parameter is not applicable if an outdoor sensor 15 not connected to the boiler When an outdoor temperature sensor 15 connected the CH Reset Curve Warmest Day 15 the warmest design temperature of the heating system Entering MCBA Access Code The installer must enter the MCBA Access Code to adjust the advanced parameter settings of 6 MCBA The Access Code can be entered as follows 1 Press the MODE button until the display shows 57bY 2 Press and hold the MODE and STEP but tons together for 2 to 3 seconds until the display shows EGE 3 Press the STEP button once and the display will show XX where XX represents a random number 4 Press the or buttons to change the number displayed to read 8 Press and hold the or button to rapidly change the number 5 When the display reads _54 press the STORE button to save the Access Code The display should flash to indicate that the Access Code was saved After the Access Code has been entered the advanced parameters can be acce
8. Installation Record lt q TriangleTube SECTION XIV Installation Record PRESTIGE Model Number Serial Number Date of Installation Fuel Natural Gas Propane Measured Rate of Input Btu hr Combustion Readings CO2 O2 CO ppm The following items were completed during installation Installation instructions have been followed and completed Check out procedures have been followed and completed Information regarding the unit and installation received and left with owner maintenance personnel Installer Information Company Address Address Phone Number Maintenance Schedule SECTION XV Maintenance Schedule Service Technician At least on an annual basis the following main tenance should be performed by a qualified ser vice technician General Attend to any reported problems Inspect the interior of the boiler jacket area clean and vacuum if necessary Clean the condensate drain assembly and fill with fresh water Check for leaks water gas flue and con densate Verify flue vent piping and air inlet piping are in good condition sealed tight and properly supported Check boiler water pressure piping and expansion tank Check control settings Check ignition electrode sand off any white oxide clean and reposition Check ignition wiring and gro
9. NOTICE Triangle Tube reserves the right to modify the technical specifications and components of its products without prior notice gm Product amp Safety Information 4 TriangleTube DANGER Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water A WARNING WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas suppli er call the fire department Installation and service must be per formed by a qualified installer service agency or the gas supplier A WARNING Should overheating occur or the gas supply fails to shut off turn OFF the manual gas control valve external to the appliance A WARNING DO NOT add cold make up water when the boiler is hot Thermal shock can cause potential cracks in the heat exchanger CAUTION When servicing the boiler Avoid electrical shock by discon necting the electrical supply prior to performing maintenance A WARNING Qualified Installer Prior to installing this pro
10. 43 Operation Verification Space Heating enya civh dens eekeewka des 43 44 Operation Verification Domestic Hot Water 4d Boiler Control Display Standby Md UR RUN REOR de pala 45 46 Setting the Boller Parameters uu Rd cn Parameter Mode eS 47 Table of Contents 4 Irian G leTube Accessing Boiler Information Information Mode 48 Error Hard Lockout Mode 49 SECTION XI OUTDOOR RESET CONTROL Mounting the Outdoor Sensor 4 05 e A ses 50 Wiring Tie m 50 Summer Winter Switch at Boiler 51 Adjusting Outdoor Reset Curve CH Maximum Boiler Operating Setpoint Parameter 4 51 CH Minimum Boiler Operating Setpoint Parameter 10 51 CH Reset Curve Coldest Day Parameter 11 51 CH Reset Curve Warmest Day Parameter 12 52 Entering MCBA Access Code Y e EX e Ret i a Changing a Parameter Setting yor E a A yes 52 Outdoor Reset Curve Example o ricas RR Reg 53 SECTION XII EXTERNAL MODULATING CONTROL Wiring the Modulating Controller 54 Parameter Adj stm nt pri ARRE 54 Programming of External Modulating Control 54 Factory Setting for Paramet
11. A 1 2 This appliance does not have 8 pilot It is equipped with an ignition device which automat ically lights the burner DO NOT try to light the burner by hand BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions STOP Read the safety information above This appliance is equipped with an ignition device which automatically lights the burner DO NOT try to light the burner by hand Set room thermostat s to lowest setting Turn the external manual gas valve handle clockwise CLOSE valve handle shall be per pendicular to gas piping Turn the service switch on the PRESTIGE con trol panel OFF Remove the front jacket panel on the unit Turn the external manual gas valve handle counter clockwise to OPEN gas sup ply valve handle shall be parallel to gas piping Wait five 5 minutes to clear out any gas If you then smell gas in the jacket enclosure or around the unit STOP Follow B in the safety infor mation above If you don t smell gas go to the next step Set the room thermostat to lowest setting Turn the service switch on t
12. Burner off for 150 seconds Wait for the blower to start E Bo Power frequency deviation Oo E Er Er tr tr tr E Ey fees tees a Flame current signal lost Start Up Procedures Setting The Boiler Parameters Parameter mode PARA To access PARAMETER mode when the sys tem is in STANDBY mode press the MODE button once Key Display PARA Pressing MODE once MODE To scroll through the list of parameters simply press the STEP button To modify a parame ter value use the or keys Then press STORE to save the value you just changed The display flashes once to confirm the data has been stored To activate the parameters you changed press MODE once more which brings you into INFORMATION mode However if you do not press a key the system returns to STAND BY mode after 20 minutes and automatically stores the changes lt q TrangleTube Note 1 This parameter is factory set to 140 F It is important to note the control adds 46 F to this setting therefore the actual domestic hot water boiler setpoint is 140 F 46 F 186 F Note 2 This parameter should not be changed from the factory setting of 01 The perfor mance of the DHW will be affected and can become unreliable Key Display Description of parameters HH uf Domestic Hot Water Setting See Note 1 E D DHW Application Selecti
13. 3 The unit is provided with a service switch located on the front panel check local code requirements for compliance NOTICE If local electrical codes or conditions require an additional service switch the installer must provide and install a fused disconnect or 15 amp minimum service switch lt q TrangleTube Domestic Hot Water Aquastat Wiring 1 Connect the DHW thermostat aquastat to the 24V terminal strip on the wiring panel located below the PRESTIGE Solo control module as shown in Fig 20 page 32 Route all wiring through the provided openings in the bottom jacket panel Allow enough wire for access panel to swing open during servicing Thermostat Wiring NOTICE Isolate 120V wiring from 24V wiring to prevent any potential electrical noise Connect room thermostat or the end switch isolated contact only of a relay control panel to the 24V terminal strip on the wiring panel below the PRESTIGE Solo control module as shown in Fig 20 page 32 For proper operation install the room ther mostat on an inside wall away from influ ences of heat and cold 1 6 water pipes areas of draft lighting fixtures and fireplaces Set the thermostat anticipator if applica ble as follows Set for 0 2 amps when wired directly to the PRESTIGE Solo Set to match the total electrical power requirements of the connected devices when wired to zone relays or other devices Ref
14. CI TI TI T2 T2 T3 T3 L2 ZC LI X1 X2 PR PR C1 C1 C2 2 03 3 O O O 9 O 9 O 9 MoR T 8 gt 120V 2 Me A tri Zone 1 Zone 2 Zone 3 Circulator Circulator Circulator Start Up Preparation SECTION IX Start Up Preparation Check Boiler System Water Chemistry A WARNING Do not use petroleum base cleaning or sealing compounds in the boiler system Damage to seals and gaskets in the sys tem components could occur resulting in substantial property damage NOTICE System water including additives must be practically non toxic having a toxicity rating or Class of 1 as listed in Clinical Toxicology of Commercial Products Water pH Level 6 0 to 8 0 Maintain the boiler water pH between 6 0 and 8 0 Check using litmus paper or contact a water treatment company for a chemical analysis If the pH does not meet this requirement do not operate the PRESTIGE Solo or leave the unit filled until the condition is corrected Water Hardness Less Than 7 Grains For areas with unusually hard water hardness above 7 grains consult a water treatment company Chlorinated Water Do not use the PRESTIGE Solo to heat a swimming pool or spa directly Maintain the chlorine level of the water at lev els considered safe for drinking lt q TriangleTube Flush Boiler and Domestic System to Remove Sediment The installer must flush the boiler system to
15. OFF until temperature drops below 200 F Return temperature is higher than supply temperature Burner will remain OFF until corrected Er a Em km lt pees meme fees 2 es lt peas fe tees n Lor 4 E ES Bg Hu Bu Hu Mu Supply temperature increased too quickly Burner will remain OFF for a 10 minute period Burner will recycle increasing waiting period 1 minute for a max 15 minutes Mu Lh eh Factory supplied LWCO device or external limit terminals 15 amp 16 is OPEN Burner off for 150 seconds auto reset ga No blower signal gu Blower signal present with no demand Burner will remain OFF until condition terminates Temperature difference between the supply and return is more than 72 F Burner will remain OFF for 150 seconds Burner will recycle increasing wating period 1 minute for a max 20 cycle E Er ar p RN Indirect water heater temperature sensor is short circuited Burner OFF until corrected Flue temperature sensor is short circuited Burner OFF until corrected En 1 Indirect water heater temperature sensor is open or disconnected Burner OFF until corrected Flue temperature senor is open Burner OFF until corrected Dg Flue temperature greater than 240 F but less than 250 F
16. Optional pS j FleTemperaure F j 6 jBoilrSetpoit F 8 Rate of Increase of Return Water Temperature F Sec B JjNotUsd L3 C X j NetUsd D JjNetUsd Z4 E lonization Current in micro ampere EF Analog Input Voltage 1T CH Ignition Counter 100 thousands 10 thousands Start Up Procedures 4 Irian G leTube Error Hard Lockout Mode Display AA Flame detected prior to burner startup If a system fault occurs while the boiler 15 run ning the system goes into lockout and the dis play starts to flash with the first digit as an E and the next two digits give the code for this fault Failed ignition after 5 attempts Gas valve harness not properly connected Power supply lost after lockout occured Electrical Interference Internal control failure For a detailed description of the error codes ref erence the PRESTIGE Solo Troubleshooting Internal control failure Guide nternal control failure Internal control failure CAUTION Internal control failure External limit terminals 13 amp 14 is OPEN The boiler freeze protection feature is disabled during a Hard Lockout howev er the CH circulator will operate Internal control failure Low voltage internal short or voltage backfeed Internal control failure Internal control failure
17. and SMART 20 Central Heating System Piping Diagrams 21 24 SECTION V INSTALLING VENT COMBUSTION AIR amp CONDENSATE DRAIN Installing Vent and Combustion 00 3 005555055555 25 Installing Condensate Drain Assembly 25 26 SECTION VI GAS PIPING Gas Supply Piping COnbectoll ami id 27 Natural Gas Pipe Sizing Natural Gas comino 28 Natural Gas Supply Pressure Requirements 28 Propane Gas Pipe Sizing Propane Gas RAE ELTE CREE RPG 29 Propane Gas Supply Pressure Requirements 20 Gas Valve Venturt Assembly 2 222 dua ket cra 30 SECTION VII INTERNAL WIRING General sisse ns da Ro 31 Control Module Circulator AMP 38 85 31 Wiring Tool Instructions 31 Internal Wiring Diagram 4 244040 yasa wawa ras upaqas a sia cts 32 Table of Contents 3 iangleTu be SECTION VIII EXTERNAL WIRING Installation Compliance 5 cese s we yeh ERR RE EY 33 Line Voltage Comercios eones E ERR E RE E 9 33 Domestic Hot Water Aquastat Wiring 33 Thermostat WIDE 0d mennet Gazet ME oe A ma RR RUE es 33 CH and DHW Circulator soue gt e kw n REX EYE 34 System Circulator Zone Valve Application 34 E
18. deterioration Use compressed air or a vacuum to clean the burner head Remove the venturi and gas valve assembly from the blower Use a vacuum cleaner or compressed air to clean the interior of the blower assembly Inspect the blower blades to ensure they are clean and not damaged Re assemble the venturi and gas valve onto the blower Ensure the venturi gasket is in good condition positioned correctly and replace gas ket if necessary Re assemble the burner head onto the burner mounting plate Ensure the burner head gasket is in good condition positioned correctly and replace gasket if necessary Re assemble the burner mounting plate assem bly onto the heat exchanger Ensure the burner plate gasket and combustion chamber insula tion is in place and not damaged replace gas ket and insulation if necessary See WARNING on page 64 Re assemble the blower onto the burner mounting plate and reconnect the wiring har ness connectors Re assemble the gas supply connection and rectifier to gas valve Open the external manu al gas valve Check gas piping for any leaks as outlined on page 41 and repair if necessary Place the unit back into service rr Maintenance Procedures Check Flame Signal The flame signal should be a min 3u A DC Check the ignitor for fouling or damaged insulation if a low flame signal is read Check ground wiring and continuity as a cause for low flame signal Replace ign
19. fill plug on the condensate drain assembly and fill with water See Fig 15 on page 26 6 Replace the fill plug on drain assembly Check Ventilation Air Openings Verify that all ventilation openings to the mechanical room or building are open and unobstructed Check the operation and wiring of any automatic ventilation dampers Check and verify the vent discharge and the combustion air intake are free of debris and obstructions 4 TriangleTube Inspect Vent and Combustion Air Piping Visually inspect the venting system and com bustion air piping for blockage deterioration or leakage Repair any deficiencies Verify that the combustion air inlet piping 15 connected sealed and properly supported A WARNING Failure to inspect the vent system and combustion air inlet piping and to have any conditions repaired can result in severe personal injury or death Check Boiler System Verify all system components are correctly installed and operating correctly Check the cold fill pressure for the system typ ical cold water fill pressure is 12 psig Verify the system pressure as the unit operates at high temperature to ensure the pressure does not exceed 25 psig Excessive pressure reading indi cates expansion tank sizing is incorrect or system performance problems Inspect air vent and air separators in the sys tem Remove the caps on automatic air vents and briefly depress the valve stem to flush ven
20. for heat As in the space heating opera tion the display should show lt q TriangleTube 84 MZ This is a fan air flow check The burner blower will be energized momentar ily prior to the prepurge cycle 2242 The prepurge cycle The boiler blower and DHW circulator become ener gized and the 10 second pre purge cycle begins 2186 The boiler will begin the ignition sequence The same sequence of establish ing flame trail for ignition and attempts for ignition as described in the space heating applies for domestic water heater 4284 This indicates normal operation for DHW The burner will begin modulat ing its input based on the length of demand by the DHW aquastat The burner will not go into the low input rate for the 1 minute flame stabilization period that occurs in CH mode Lower the DHW aquastat to satisfy the call for heat 4 4 HZ The post purge cycle begins The control module closes the gas valve and the blower continues for a 30 second post purge 828 The DAW will continue for a 30 second post pump cycle If another DHW call for heat is initiated the boiler ignition sequence will begin immediately 182 Boiler is in standby MODE wait ing for a CH or DHW call for heat Verify the DHW operation of the boiler by repeating the outline operation sequence several times Return the DHW aquastat and room ther mostat to the desired setting Start Up Procedures Boiler Cont
21. regarding the operation of the PRESTIGE Solo control L Verify the PRESTIGE Solo and the boiler system is full of water and all system com ponents are correctly set for operation including the minimum flow rate through the boiler see page 72 Verify Start up Preparation items outlined on pages 37 thru 39 have been completed O Verify all electrical connections are correct and securely fastened Inspect vent piping and combustion air inlet piping for signs of deterioration from corro sion physical damage or sagging Verify combustion air piping and vent piping are intact and correctly installed and supported Reference the PRESTIGE Solo Vent Supplement O Verify burner configuration Propane only Check for proper labeling on the gas valve and the rating label for propane configuration If there is doubt on the burner configu ration remove the gas valve and check for proper propane orifice size 0 204 52 Refer to Fig 17 page 30 for location of the propane orifice Ensure the Condensate Drain Assembly is filled with water PRESTIGE Solo Start Up 1 Turn the ON OFF switch located on the front control panel to the OFF position Turn the electrical supply or any service switch to the unit in the ON position 2 Read and follow the Operating Instructions outlined on page 42 1 Verify DHW parameter 2 and CH para meter 3 Systems are turned ON or set to 01 Read the Boiler
22. remove any sediment to allow proper operation of the PRESTIGE Solo Flush the systems until the water runs clean and is free of sediment For boiler zoned systems each zone should be flushed through a purge valve Purge valves and isolation valves should be installed on each zone to allow proper flushing of the system Check and Test Antifreeze For boiler systems containing antifreeze solu tions follow the antifreeze manufacturer s instructions in verifying the inhibitor level and to ensure the fluid characteristics are within specification requirements Due to the degradation of inhibitors over time antifreeze fluids must be periodically replaced Refer to the manufacturer of the antifreeze for additional instructions NOTICE System water including additives must be practically non toxic having a toxicity rating or Class of 1 as listed in Clinical Toxicology of Commercial Products Start Up Preparation Use of Antifreeze in the Boiler System A WARNING NEVER use automotive or ethylene gly col antifreeze or undiluted antifreeze in the primary system as freeze protection This can cause severe personal injury death or substantial property damage if ignored Determine the antifreeze fluid quantity using the system water content volume and following the antifreeze manufacturer instructions The water volume of the PRESTIGE 5010 15 approximately 3 gallons 12 L Remember to include t
23. required in the space heating system using rec ognized design methods Domestic Hot Water System Piping The PRESTIGE Solo is provided with a sepa rate boiler connection for Domestic Hot Water DHW systems 1 NPT This connection ensures priority is given to the production and recovery of the DHW The piping for the DHW is separate from the boiler system piping and does not require a pri mary secondary piping configuration See Fig 8 page 20 for recommended piping to a DHW system NOTICE If an indirect fired water heater is not utilized cap the 1 NPT DHW connec tion with an adequate amount of pipe dope to ensure a seal See Fig 5 on page 15 for location of DHW connection To wire the DHW circulator to the boiler con trol module reference Section VIII External Wiring System Piping Zone Circulators Connect the PRESTIGE 5010 10 the system piping as shown in Fig 9 page 21 when zoning with zone circulators The installer must provide a separate circulator for each zone of space heating NOTICE To ensure adequate flow rate through the PRESTIGE Solo maintain a mini mum 1 inch diameter on the system pip ing connecting to the boiler m Boiler Piping 4 TriangleTu be System System Supply Return 2 12 id Max 6 6 1 7 p se eri 3 10 1 Cold lt E Water
24. sources of potential electromagnetic interference EMI the sensor wires should be shielded or the wires should be routed in a grounded metal conduit If using shielded cable the shielding should be connected to the common ground of the unit 5 Connect the sensor wires to the outdoor sen sor terminals on the 24V terminal strip locat ed inside the boiler enclosure see boiler wiring diagram Fig 20 page 32 Outdoor Reset Control Summer Winter Switch at Boiler If required the CH Central Heating system can be turned off at the boiler similar to manual summer winter switch by press hold the button while in the 5EbY mode the display will show eE FF Press hold the button to turn the CH system back on the display will show followed by CH set point temperature Parameter 4 or CH target temperature A WARNING If a parameter setting is changed but the STORE button is not pressed to save the setting the MCBA will automatically store the setting after 20 minutes Ensure all parameters are at their factory set tings or appropriately revised for the application prior to commissioning the boiler Failure to comply could result in erratic or unreliable operation of the Prestige boiler NOTICE Once a parameter setting has been revised and stored pressing the STEP button will display the setting of the next parameter without showi
25. spaces that freely communicate with the outdoors and shall have a minimum free area of the following sq in 3000 Btu hr of the total input rating of all equipment located in the enclosures and 0 Combustion Air and Venting Irian G leTube Not less than the sum of the areas of all Gaa Veni vent connectors in the space Gas Vent p Opening Outlet air Alternate opening location Inlet air duct ends 1 ft 30 cm above floor Fig 3 All Combustion Air from Outdoors Through Ventilated Attic Fig 2 All Combustion Air from Outdoors Through One Permanent Air Opening Gas vent Two Permanent Openings Method Two permanent openings one commencing within 12 in of the top and one commencing within 12 in of the bottom of the enclosure shall be provided The openings shall commu nicate directly or by ducts with the outdoors or spaces that freely communicate with the out doors as follows Outlet air duct Inlet air duct Where directly communicating with the outdoors or where communication to the outdoors is through vertical ducts each opening shall have a minimum free area Fig 4 of 1 sq in 4000 Btu hr of total input rat ing of all equipment in the enclosure See Fig 3 All Combustion Air from Outdoors through Horizontal Ducts Where communicating with the out doors is through horizontal ducts each Combination of Indoor a
26. system pres sure drop and provide ade 9 quate flow through the boiler system 4 6 cS 8 1 10 11 4 Fig 11 CH System Piping Multiple Zone Valve with Single System Boiler Circulator 1 PRESTIGE Solo boiler 8 Air separator 2 CH circulator 9 Automatic air vent 4 Isolation valve 10 Diaphragm expansion tank 5 Zone valve 11 Automatic fill valve 6 Drain purge valve 12 Pressure differential valve 7 Pressure relief valve Single Zone load Note Verify CH circula tor is properly sized to overcome the system pres C 4 g Sure drop and provide ade sy quate flow through the boiler system Aa 10 11 4 Fig 12 CH System Piping Single Zone System with Single System Boiler Circulator 1 PRESTIGE Solo boiler 7 Pressure relief valve 2 CH circulator 8 Air separator 3 Flow check valve 9 Automatic air vent 4 Isolation valve 10 Diaphragm expansion tank 6 Drain purge valve 11 Automatic fill valve Boiler Piping Y Trian g leTube Additional 4 5 E Radiant Zone 4 I 4 5 7 L Radiant Zone 4 co 9 12 Max 12 13 i 4 4 y A 4 11 10 Gaga Note Manifold mounted valve actuators may be used in lieu of zone valves 1 3 Fig 13 CH System Piping Rad
27. 4 ANSI 223 1 for installations in the U S or CSA B149 1 and B149 2 for installations in Canada as referenced in this section of the manual and titled Methods of Accessing Combustion Air into a Space A WARNING The space must be provided with venti lation combustion air openings proper ly sized for all make up air requirements exhaust fans clothes dryers fireplaces etc and the total input of all appliances including the PRESTIGE Solo when located in the same space Failure to pro vide or properly size the openings could result in severe personal injury death or substantial property damage 5 Combustion Air and Venting Methods of Accessing Combustion Air Into A Space Category IV Indoor Combustion Air NOTICE The methods listed in this section for accessing Indoor Combustion Air assume that the infiltration rate is ade quate and not less than 40 ACH For infiltration rates less than 40 ACH ref erence the NFPA 54 National Fuel Gas Code for additional guidance Opening Size and Location Openings used to connect indoor spaces shall be sized and located in accordance with the following see Fig 1 Gas NL LM Fig 1 All Combustion Air from an Indoor Spaces Through Indoor Combustion Openings Combining spaces on the same story Each opening shall have a minimum free area of 1 sq in 1000 Btu hr of the total input rating of all gas util
28. 92 HERES 1 Product and Safety Information 2 SECTION I PRE INSTALLATION ITEMS Code gt sc sided er oou de Dee dre P appe tbe d dis 3 Determining Product Locatioti oras zer he RR SERRE duds 3 Boiler Replacement 1220 4 edt eg 3 Recommended Clearances 12d ua ede ER e RR PER ERES 4 Residential Garage Installations 4 5 4 Boiler Freeze Protection Feature 4 SECTION II COMBUSTION AIR AND VENTING Combustion Air Contamination 0 8 5 Ventilation and Combustion Air Requirements Direct Vent 6 Ventilation and Combustion Air Requirements Category IV 6 Methods of Accessing Combustion Air into a Space Category IV 7 Indoor Combustion At pre RR ERE eed 7 Outdoor Combustion Alt 7 8 Combination of Indoor and Outdoor Combustion Air 8 9 Combustion Air and Vent Piping comisaria RR 9 Removal of an Existing Boiler from a Common Vent System 10 Commonwealth of Massachusetts Installation 11 SECTION III UNIT PREPARATIONS Handling Instructions secos 0 re e Ros 12 Wall Mounting Installation 12 Wall Mounting Guidelines 58 99 5 9 98392 ED RA RE RR oes 12 Wall Bracket Installation Stud Wal
29. Boiler Piping Connect the expansion tank to an air separator only if the air separator is located on the suc tion side inlet of the system circulator Always locate and install the system fill con nection at the same location as the expansion tank connection to the system Diaphragm Expansion Tank Always install an automatic air vent on the top of the air separator to remove residual air from the system Closed Type Expansion Tank It is recommended to pitch any horizontal pip ing upwards toward the expansion tank 1 inch per 5 feet of piping Use 3 4 piping for the expansion tank to allow air within the system to rise A CAUTION DO NOT install automatic air vents on a closed type expansion tank system Air must remain in the system and be returned to the expansion tank to pro vide an air cushion An automatic air vent would cause air to be vented from the system resulting in a water logged expansion tank Circulator The PRESTIGE Solo is supplied with a Central Heating CH circulator that is pre wired to allow for domestic hot water priority and to provide circulation for the freeze protec tion feature of the boiler control See Graph 2 on page 72 for pressure drop and minimum flow rate through the boiler Sizing Primary Piping See Fig 8 through 14 pages 20 24 for rec ommended piping arrangements based on vari ous applications lt q TrangleTube Size the piping and system components
30. Display Standby and Parameter Section of the manual starting on page 45 for more information 2 Check for loose electrical connections blown fuse external or internal to the MCBA Control or open service switch 3 Check continuity across the L W C O device for a closed circuit See Item 5 on Fig 27 page 66 4 Is the external limit control if applicable open Ensure the external limit is reset to the closed position 5 Is the gas supply valve s open at the unit and meter 6 Is incoming gas supply pressure at the unit more than 5 w c and less than 13 w c for natural or propane with all gas appliances operating ON or OFF 7 Arethe heating thermostats set below room temperature If none of these steps correct the problem refer to the PRESTIGE Solo Trouble Shooting Guide or contact Triangle Tube Tech Service Check the PRESTIGE Solo and System Check Boiler Piping Check Boiler system piping and com ponents for leaks If found shut down the unit and repair immediately Purge any remaining air from the system piping Air in the system piping will interfere with circulation creating heat distribution problems and system noise L Check Vent Piping and Combustion Air Piping Check for gas tight seal at every con nection and seam of the venting and combustion air inlet piping Start Up Procedures A WARNING Venting system must be sealed gas tight to prev
31. Fill 6 4 5 A Boiler Boiler Supply Return Fig 6 Near Boiler Piping Diaphragm Expansion Tank 9 Supply 86 Cold Return 4 6 Water Fill 45 Minimum Max 1 C 3 4 Piping 6 6 gt 4 3 10 n Note Pitch horizontal pip ing upwards 1 of pitch M per 5 ft of piping towards Boiler Boiler expansion tank Supply Return Fig 7 Near Boiler Piping Closed Type Expansion Tank System circulator Automatic air vent Air separator Automatic fill valve Diaphragm expansion tank RA 6 7 8 9 1 Isolation valve Drain purge valve Tank fitting Closed type expansion tank 0 Primary secondary connection Boiler Piping System Piping Zone Valves Connect the PRESTIGE Solo to the system piping as shown in Fig 10 page 21 when zon ing with zone valves The primary secondary piping ensures that the boiler loop has sufficient flow NOTICE To ensure adequate flow rate through the PRESTIGE 010 maintain 8 mini mum 1 inch diameter on the system pip ing connecting to the boiler System Piping Through Boiler In new or retrofit applications in which prima ry secondary piping is not utilized and the sys tem 15 zoned with zone valves a circulator could pump through the boiler and system directly When pumping through with more than one zone a pressure differential bypass valve is required to avoid dead heading t
32. PRESTIGE Solo automatically derates the input at approxi mately 2 for every 1 000 Ft of altitude No alterations to the boiler or burner system 15 required aS o Product Specifications 3 Trian E leTube Graph 2 Pressure Drop Comparison Solo 110 vs Grundfos UPS 15 58F FC 8 Available System Head in Feet Delta T GPM 20 8 7 4 5 30 5 8 1 7 7 7 11 2 40 43 47 10 9 14 2 o a o Y Y o 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 Flow Rate GPM EST u e Grundfos UPS15 58F FC Spd 1 Grundfos UPS15 58F FC Spd 2 Grundfos UPS15 58F FC Spd 3 Note Minimum allowable flow rate at full input 5 gpm Additional Quality Water Heating Equipment Available from Triangle Tube MAXI FLO Heat Exchangers Construction of high quality corrosion resistant stainless steel AISI 316 or titanium Specially designed built in flow restrictor to assure maximum heat exchange Compact and light weight Available in 5 sizes that can accommodate any size pool or spa SMART Indirect Fired Water Heaters Exclusive Tank in Tank design m Stainless steel construction Available in 7 sizes Limited LIFETIME residential warranty 15 year limited commercial warranty Self cleaning self descaling design TTP Brazed Plate Heat Exchangers For domestic water snow melting radiant floor refrigeration Plates made of stainless steel with a 99 0 copper and br
33. TIGE 5010 and its gas valve from the gas supply piping during any pressure test greater than 13 w c A WARNING Do not check for gas leaks with an open flame Use a gas detection device or bub ble test Failure to check for gas leaks can cause severe personal injury death or substantial property damage 4 TriangleTube 7 Use pipe dope compatible with natural and propane gases Apply sparingly only to the male threads of pipe joints so that pipe dope does not block gas flow A WARNING Failure to apply pipe dope as detailed above can result in severe personal injury death or substantial property damage A WARNING Use a two wrench method of tightening gas piping near the unit and its gas pip ing connection Use one wrench to pre vent the boiler gas line connection from turning and the second to tighten adja cent piping Failure to support the boil er gas piping connection could damage the gas line components External Manual Gas Flow Gas Shut Off Valve Must Be Within 6 of the N Boiler Tee Fitting Sediment Trap Min gt E Union Fitting Length of 3 Cap Fig 16 Recommended Gas Supply Piping HB Gas Piping NATURAL GAS Pipe Sizing Natural Gas Refer to Table 1 for schedule 40 metallic pipe l
34. age 45 of the PRESTIGE Solo control section on how to set the firing rate If the com bustion levels are not within the range given in Table 2 for the firing rate shut the boiler down and contact Triangle Tube Engineering Department Failure to comply with this requirement could result in severe personal injury death or substantial property damage Table 2 Recommended Combustion Levels Natural Gas Propane 02 Min 2 30 2 70 02 Max 5 30 4 70 CO2 Min 8 80 10 70 CO2 Max 10 50 12 00 CO Max 100 ppm 100 ppm Measure Input Natural Gas Only Ensure the boiler is firing at maximum firing rate To manually place the boiler into high fire mode reference page 45 Operate the unit for approximately 10 minutes Turn off all gas appliances within the build ing except the PRESTIGE Solo At the gas meter record the time required to use one cubic foot of gas Calculate Natural gas input using the fol lowing equation 3600 x 1000 number of second recorded for one cubic foot of gas BTU H The BTU H calculated should approximate the input rating listed on the unit Hm Start Up Procedures 222092 For YOUR SAFETY READ BEFORE LIGHTING EHI 4 TriangleTube A WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life
35. arget Temperature 1 Press the MODE button until the display shows PARA This Is the Parameter mode of the control Press the STEP button until the first digit on the display shows 4 The last three digits on the display shows the outlet water temperature setting high limit Press the or button to change the setting of the outlet temperature high limit NOTICE If an outdoor sensor is used then the set ting of the Boiler CH Target temperature is the target temperature when the out door temperature is at or below 0 When the outdoor temperature is higher than 0 F the PRESTIGE Solo control will calculate the target temperature between the minimum and maximum temperature settings 4 Press the STORE button to save the setting Operation Verification Space Heating NOTICE Digits and characters shown as 8988 in the following outline represent the control panel display The last three dig its on the display is the measured boiler water temperature and may differ from what is shown in the manual Disconnect the DHW Domestic Hot Water thermostat wiring from the PRES TIGE Solo or turn down DHW tank aqua stat 1f used to ensure the boiler does not receive a DHW call for heat Set the room thermostat to the lowest setting 3 4 lt q TrangleTube Turn off power to the boiler wait a few seconds and turn on power to the boiler The following displays
36. azed ensuring a high resistance to corrosion Self cleaning and self descaling Computerized sizing available from Triangle Tube Phase III Available in capacities from 25 000 BTU hr to 5 000 000 BTU hr SS Freeway Center 1 Triangle Lane Blackwood NJ 08012 Member of 150 300 Tria n G e TL b e Tel 856 228 8881 Fax 856 228 3584 j Sra yor http www triangle tube com E mail Info triangle tube com Group
37. b hb mode Display Boiler function H H Test function Burner on high fire mode r x Y 6 Nu Test function Burner low fire mode NOTICE If the button is held in the CH system parameter 3 will be turned OFF and the display will show F Press and hold the button to turn the CH sys tem back ON the display will show followed by CH set point If the but ton is held in while in the 5 b 4 mode domestic system parameter 2 will be turned OFF and the display will show diFF Press and hold button to turn the domestic system back ON the display will show followed by domes tic set point temperature Start Up Procedures Irian G leTube Standby Mode Display Display Boiler function STANDBY no demand for heat Fan prepurge or post purge cycle Ignition sequence Burner ON for space heating CH Burner ON for domestic hot water DHW Pre check for air flow prior to prepurge cycle Burner OFF due to reaching temperature setpoint Space Heating CH post pump cycle Domestic hot water DHW post pump cycle Burner blocked E E En En En En En En En Supply temperature too high 202 F Burner will remain OFF until temperature drops below 200 F Return temperature too high 202 F Burner will remain
38. burner components and vent system causing serious damage and presenting a possi ble threat of flue gas spillage or water leakage into the surrounding area Please read the information listed below If contaminating chemicals are located near the area of the combustion air inlet the installer should pipe the combustion air inlet to an outside area free of these chemicals per SECTION V of this installation manual 4 TriangleTube Potential contaminating products Spray cans containing chloro fluorocar bons Permanent Wave Solutions Chlorinated wax Chlorine based swimming pool chem icals cleaners Calcium Chloride used for thawing ice Sodium Chloride used for water soft ening Refrigerant leaks Paint or varnish removers Hydrochloric acid muriatic acid Cements and glues Antistatic fabric softeners used in clothe dryers Chlorine type bleaches detergents and cleaning solvents found in household laundry rooms Adhesives used to fasten building prod ucts and other similar products Areas likely to contain these products Dry cleaning laundry areas and estab lishments Beauty salons Metal fabrication shops Swimming pools and health spas Refrigeration Repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and estab lishments New building construction Remodeling areas Garages with workshops m
39. certified per ANSI 221 13 as a Category IV or Direct Vent sealed combustion appliance A Category IV appli ance utilizes uncontamined indoor or outdoor air surrounding the appliance for combustion A Direct Vent appliance utilizes uncontaminat ed outdoor air piped directly to the appliance for combustion lt q TrangleTube BEST PRACTICE In order to reduce the potential risks associated with indoor contaminates listed on page 5 flammable vapors and tight housing construction little or no infiltration air it is recommended to pipe uncontaminated combustion air directly from the outdoors to the appli ance This practice also promotes higher system efficiency by reducing heated indoor air from being exhausted from the house and replaced by cold infiltra tion air into the house NOTICE Install combustion air and vent pipe as detailed in the PRESTIGE Solo Vent Supplement included in the boiler installation envelope Refer to optional vent kit instructions for additional vent installation instructions DANGER Verify installed combustion air and vent piping are sealed gas tight and meet all provided instructions and applicable codes failure to comply will result in severe personal injury of death Combustion Air and Venting Removal of an Existing Boiler from a Common Vent System BEST PRACTICE When an existing boiler is removed from a common venting system the
40. ces or domestic hot water equipment where the bottom of the vent terminal and the air intake are installed above four feet above grade the following requirements must be satisfied 1 If there is not one already present on each floor level where there are bed room s a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom s The car bon monoxide detector shall comply with NFPA 720 2005 Edition 2 Acarbon monoxide detector shall a Be located in the room that houses the appliances or equipment b Be either hard wired or battery powered or both and c Shall comply with NFPA 720 2005 Edition 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must be used Installation shall be in strict compliance with the manufacturer s instructions A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation Hm Unit Preparations SECTION III Unit Preparations Handling Instructions The PRESTIGE Solo 15 generally easier to handle and maneuver once removed from the shipping carton and pallet To remove the shipping carton and pallet CAUTION Use care not to lift the unit from or place the unit on the front plastic control panel damage can occur Use care not to drop bump or rotate the boiler upside down as damage to t
41. common venting system is likely to be too large for proper venting of the remaining appliances At the time of removal of an existing boiler the fol lowing steps shall be followed with each appliance remaining connected to the com mon venting system placed in operation while the other appliances remaining con nected to the common venting system are not in operation 1 Seal any unused openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch and deter mine there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe condition 3 Insofar as is practical close all building doors and windows and all doors between the space in which the appliances remain ing connected to the common venting sys tem are located and other spaces of the building Turn on clothes dryers and any appliance not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously lt q TriangleTube 5 Test for spillage at the draft hood relied opening after 5 minutes of main burner operation Use the flame of a match or can dle or smoke from a cigarette cigar or
42. d to a suitable place of disposal to avoid a potential scald hazard The dis charge piping must be full size without restriction and installed to permit com plete drainage of both the valve and line If after closing the valve the valve fails to seat properly or continually weeps replace the relief valve Ensure the cause of the relief valve to weep is the valve itself not due to sys tem over pressurization caused by an expan sion tank that is waterlogged or undersized Inspection of Ignition Electrode Remove the ignition electrode from the burner mounting plate Remove any white oxides accumulated on the electrode using fine grit sandpaper or steel wool If the electrode does not clean to a satisfactory condition replace the ignitor When replacing the ignition electrode ensure the gasket is in good condition and correctly positioned replace gasket if necessary Check Ignition Wiring and Ground Wiring Inspect the burner wiring from the burner con trol module to the ground terminal behind the control panel Ensure wiring is in good condition and secure ly connected Check ground continuity of the wiring to the boiler jacket or piping using a continuity meter Replace and correct ground wire if ground con tinuity is not completed and satisfactory Maintenance Procedures Check Control Wiring Inspect all control wiring Ensure wiring 15 in good condition and properly connected Check Co
43. ded to the boiler Continual makeup water could cause mineral buildup within the heat exchanger reducing the heat transfer causing possible heat buildup and even tual heat exchanger failure Check Low Water Cut Off Device The PRESTIGE Solo is provided with a factory installed LWCO device that mea sures system pressure of more than 10 psi Remove the front jacket panel and check for continuity across the low water cut off device wire terminals The contacts should be closed when system pressure is greater than 10 psi See Item 5 on Fig 27 page 66 HB Start Up Preparation Check For Gas Leaks A WARNING Prior to start up and during initial opera tion smell near the floor and around the unit for gas odorant or any unusual odor Do not proceed with the start up if there is any indication of a gas leak Any leaks found must be repaired immediately A WARNING Propane installations only The propane supplier mixes an odorant with the propane to make its presence detectable In some cases the odorant can fade and the gas may no longer have an odor Prior to start up of the unit and periodi cally after start up have the propane supplier check and verify the odorant level Check Thermostat Circuit Disconnect the external thermostat wires from the 24V terminal strip on the wiring panel Connect a voltmeter across the wire ends of the external thermos
44. duct read all instructions included in this manual and all accompanying manuals documents with this appliance Perform all installation steps required in these manuals in the proper order given Failure to adhere to the guide lines within these manuals can result in severe personal injury death or substantial property damage Homeowner This product should be maintained serviced and inspected annually by a qualified service technician This manual is intended for use by a qualified Installer Service Technician NOTICE Please reference the units model num ber and the serial number from the rat ing label on the back side of the control panel when inquiring about service or troubleshooting NOTICE Triangle Tube accepts no liability for any damage resulting from incorrect instal lation or from the use of components or fittings not specified by Triangle Tube Pre Installation Items SECTION I Pre Installation Items Code Compliance This product must be installed in accordance to the following Allapplicable local state national and provincial codes ordinances regula tions and laws For installations in Massachusetts code requires the boiler to be installed by a licensed plumber or gas fitter and if antifreeze is utilized the installation of a reduced pressure backflow preven ter device is required in the boiler s cold water fill or make up wate
45. e Load 4 5 3 A ES 1 Additional 3 4 5 3 4 C y ds C Zone Load ay as 9 12 4 Max Co te 6 log I Cok 1 Fig 9 CH System Piping Zoning with Zone Circulators 1 PRESTIGE Solo boiler 7 Pressure relief valve 2 CH circulator provided 8 Air separator 3 Flow check valve 9 Automatic air vent 4 Isolation valve 10 Diaphragm expansion tank 5 Zone circulator 11 Automatic fill valve 6 Drain purge valve 4 5 1 4 Additional e V Zone Load e 4 5 4 C Zone Load 9 12 Max 12 4 4 6 4 Hsn 8 1 1 4 11 10 Fig 10 CH System Piping Zoning with Zone Valves 1 PRESTIGE Solo boiler 7 Pressure relief valve 2 CH circulator provided 8 Air separator 3 Flow check valve 9 Automatic air vent 4 Isolation valve 10 Diaphragm expansion tank 5 Zone valve 11 Automatic fill valve 6 Drain purge valve 12 System circulator Hmh Boiler Piping q Trian E leTube B 7 4 4 Additional S Zone Load B S S De 4 Zone Load 7 Note Verify CH circula tor is properly sized to overcome the
46. e in Cubic Feet of Natural Gas Per Hour based on 0 60 specific gravity 0 30 w c pressure drop SCH4 1 3 4 1 1 ly 10 278 520 Gas Piping PROPANE GAS Pipe Sizing Propane Gas Contact the local propane gas supplier for rec ommended sizing of piping tanks and 100 lockup gas regulator Propane Gas Supply Pressure Requirements 1 Adjust the propane supply regulator pro vided by the gas supplier for 13 w c max imum pressure 2 Pressure required at the gas valve inlet sup ply pressure port Maximum 13 w c at flow or no flow conditions to the burner Minimum 5 w c during flow conditions to the burner Must be verified during start up and with all other gas appliances operating within the building NOTICE The propane orifice requirement for the PRESTIGE Solo 110 is 0 204 52 lt q TrangleTube A WARNING DO NOT adjust or attempt to measure gas valve outlet pressure The gas valve is factory set for the correct outlet pres sure This setting is suitable for natural gas and propane and requires no field adjustment Attempts by the installer to adjust or measure the gas valve outlet pressure could result in damage to the valve causing potential severe personal injury death or substantial property damage A WARNING Prior to start up ensure the unit is set to fire propane Check the rating label for the type of fuel Check the gas valve fo
47. e pipe onto the drain assembly and tighten the compression nut Hand tight only NOTICE The installer may opt to using 13 16 ID tubing in lieu of rigid piping NOTICE The drain line materials must be an approved material by the authority hav ing jurisdiction In absence of such authority PVC and CPVC piping must comply with ASTM D1785 or D2845 The cement and primer used on the pip ing must comply with ASME D2564 or F493 For installations in Canada use CSA or ULC certified PVC or CPVC pipe fittings and cement primer asa Installing Vent Combustion Air amp Condensate 7 Continue the pipe from the drain assembly to a floor drain or condensate pump NOTICE When selecting and installing a conden sate pump ensure the pump is approved for use with condensing boilers and fur naces The pump should be equipped with an overflow switch to prevent prop erty damage from potential condensate spillage 8 The PRESTIGE Solo will typically produce a condensate that is considered slightly acidic with a pH content below 3 0 Install a neutralizing filter 1f required by authority having jurisdiction 4 TriangleTube CAUTION The condensate drain must remain filled and unobstructed and allow unrestricted flow of condensate The condensate should not be subject to conditions where freezing could occur If the con densate is subjected to freezing or becomes obstruct
48. e protection feature is disabled during a hard lockout however the CH circulator will operate A CAUTION The boiler freeze protection feature is designed to protect the boiler The boiler should be installed in a primary sec ondary piping arrangement if it is installed in an unheated space or exposed to water temperatures of 46 F or less See Section IV for primary sec ondary piping examples See Section IX for antifreeze guidelines Combustion Air and Venting SECTION II Combustion Air and Venting Combustion Air Contamination A WARNING If the PRESTIGE Solo combustion air inlet is located in any area likely to cause or contain contamination or if products which would contaminate the air cannot be removed the combustion air must be repiped and terminated to another loca tion Contaminated combustion air will damage the unit and its burner system resulting in possible severe personal injury death or substantial property damage A WARNING Do not operate a PRESTIGE Solo if its combustion air inlet is located near a laundry room or pool facility These areas will always contain hazardous con taminants Pool and laundry products and common household and hobby products often contain fluorine or chlorine compounds When these chemicals pass through the burner and vent system they can form strong acids These acids can create cor rosion of the heat exchanger
49. ed it can leak result ing in potential water damage to the boiler and surrounding area Fill Plug with Vaccum Break Port Compression Nut with Rubber Seal Flexible Tubing or 3 4 PVC CPVC Piping to Drain Fig 15 Condensate Drain Assembly lt q Heat Exchanger Condensate Drain Nipple Retaining Nut with Rubber Seal Hand Tight Only Plastic Ball Condensate Drain Assembly HBm Gas Piping SECTION VI Gas Piping Gas Supply Piping Connection NOTICE The gas supply piping must be installed in accordance to all applicable local state and national codes and utility requirements Install a 1 2 NPT pipe union at the factory supplied gas nipple for ease of service Install a manual shutoff valve in the gas supply piping as shown in Fig 16 For installations in Canada the installer must tag and identify the main shutoff valve Install a sediment trap drip leg on the gas supply line prior to connecting to the PRESTIGE Solo gas train as shown in Fig 16 Support the gas piping using hangers Do not support the piping by the unit or its components 5 Purge all air from the gas supply piping Before placing the PRESTIGE Solo into operation check and test all connections for leaks Close the manual shutoff valve during any pressure test with less than 13 w c Disconnect the PRES
50. em thoroughly to ensure systems are airtight and comply with the instructions given in the venting supplement and are within all require ments of applicable codes Failure to comply with the installation require ments on the venting and combustion air piping will cause severe personal injury or death Installing Condensate Drain Assembly 1 Locate the condensate drain assembly and install as shown in Fig 15 page 26 NOTICE The installer may want to fill the con densate trap with water prior to assem bling on the unit 2 Remove the retaining nut and rubber seal from the condensate drain assembly and slide over the heat exchanger condensate drain nipple Connect the condensate drain assembly to the retaining nut and tighten Hand tight only WARNING Ensure the condensate drain assembly contains the plastic seated ball Do not install the condensate drain assembly if the ball is lost or missing replace the entire assembly 3 Remove the compression nut and rubber seal from the drain outlet 4 Using 3 4 x 2 flexible PVC tube provid ed slide the compression nut and rubber seal over the pipe NOTICE The use of 3 4 PVC or CPVC pipe is also acceptable If 3 4 pipe is used deburr and chamfer pipe to allow mat ing onto the drain assembly 5 Thread the rubber seal into the compres sion nut to ease installation of the pipe to the drain assembly 6 Seat th
51. ength and diameter requirements for natural gas based on rated PRESTIGE Solo input divide by 1 000 to obtain cubic feet per hour Table 1 is based on Natural Gas with a spe cific gravity of 0 60 and a pressure drop through the gas piping of 0 30 w c For additional gas piping sizing informa tion refer to ANSI Z223 1 For Canadian installations refer to B149 1 or B149 2 Natural Gas Supply Pressure Requirements 1 Pressure required at the gas valve inlet supply pressure port Maximum 13 w c at flow or no flow conditions to the burner 4 TriangleTube Minimum 5 w c during flow conditions to the burner Must be verified during start up and with all other gas appliances operating within the building 2 Install 100 lockup gas pressure regulator in the gas supply line if inlet pressure can exceed 13 w c at any time Adjust the lock up pressure regulator for 13 w c maximum A WARNING DO NOT adjust or attempt to measure gas valve outlet pressure The gas valve is factory set for the correct outlet pres sure This setting is suitable for natural gas and propane and requires no field adjustment Attempts by the installer to adjust or measure the gas valve outlet pressure could result in damage to the valve causing potential severe personal injury death or substantial property damage Table 1 Gas Piping Sizing Natural Gas Length of Pipe Capacity of Schedule 40 Metallic in Feet Pip
52. ent flue gas spillage and potential carbon monoxide emissions which will result in severe personal injury or death Check Gas Piping Check around the unit for gas odor fol lowing the procedure outlined in this manual on Page 39 A WARNING If any gas leaks are found or suspected shut the unit down immediately Use a gas detection device or bubble test to locate the source of the gas leak and repair at once Do not operate the unit until the leak is corrected Failure to comply with this procedure could result in severe personal injury death or sub stantial property damage O Verify Flame Pattern and Combustion Check the flame pattern through the inspection port of the heat exchanger The flame should be blue and stable The flame should be the length of the burner head openings A WARNING The combustion testing and adjustments must be performed by a qualified installer service agency or the gas suppli er All combustion measurements must be perform with calibrated equipment to ensure proper reading and accuracy Test for CO2 or 02 and for CO during high firing rate To manually place the boiler into high fire mode reference page 45 the combustion reading should be within the range listed in Table 2 The CO level should not exceed 100 ppm when combustion is correct lt q TriangleTube A WARNING The combustion levels should be mea sured at high firing rate refer to p
53. er to the relay manufactur ers specifications and the thermostat instructions for additional information on the anticipator setting NOTICE When making low voltage connections to the PRESTIGE ensure no external volt age is present in the thermostat circuits If external voltage is present provide an isolated contact to prevent damage to the boiler control HB External Wiring CH and DHW Circulator 1 The CH primary circulator is pre wire to the PRESTIGE Solo 120 V terminals 1 2 and 3 as shown in Fig 20 page 32 2 Connect the DHW circulator to the PRES TIGE Solo 120 V terminals 4 5 and 6 as shown in Fig 20 page 32 3 Maximum circulator continuous current draw is 2A for each circulator System Circulator Zone Valve Application To energize the system circulator shown as Item 12 in Fig 10 page 21 reference Fig 21 Installer to provide a Transformer Relay such as Honeywell R8285 or equivalent and Zone Valves with isolated end switch such as Honewell V8043 or equivalent External Modulating Control The PRESTIGE Solo firing rate can be con trolled by an external modulating boiler con lt q TriangleTube troller See page 32 for wiring and Page 54 for control module setup Outdoor Reset Control 1 The PRESTIGE Solo may operate with a variable boiler operating temperature using the Triangle Tube outdoor sensor see pages 49 through 51 f
54. ers 55 SECTION XIII CHECK OUT PROCEDURES Check Out Procedures 56 SECTION XIV INSTALLATION RECORD Installation Record 57 SECTIONS XV MAINTENANCE SCHEDULE Service Technician General 58 Owner Maintenance 58 SECTION XVI MAINTENANCE PROCEDURES Maintenance Procedures Reported Problems 26 405 Su eoa tees En 59 Table of Contents 3 iangleTu be Check Surr unding ALA AAA 59 Inspect B rner ATG coi poai a 46 be Mae RewS 59 Check Systemi PIPE 6 pa 59 Clean Condensate Drain Assembly 60 Check Ventilation Aur Openings 60 Inspect Vent and Combustion Air Piping 60 Check Boiler SySIelll 225 a kasna nas epee Sakae aa 60 Check Expansion Wake succes d dux eR 61 Check Boiler Relief Valve 61 Check Ignition Wiring and Ground Wiring 61 Check Control WIE aiid kat eU 6 ape Ra eee 62 Check Control Semmes cesa agus 62 Perform Start Up and Checkout Procedure 62 Check Burner Flames scs aya ioco ere PRORA p wawa 63 Check Flame Signal gt a core sitna a a A owe Shee a 63 Check Combu
55. g MOBA A 2 06 3 061 1599115 SONO JIA Q Jo Buyes amjejadua e pue OMV E 88 0 O E jo ezis WNWIUIW e 8 5 Ja 1oq ay 09 8 Poy M Un 0 suomnoeuuoo AOZ 104 Bum 8u I enig 18 E 348 ues 9 S ad j uM peoejde1 eq jsnui dus SUM M x peoejdai eq 1snui eoueijdde ayy yym N euw yoelg 8 As peiddns se am eurbrio ayy JO Aue J 9 9 AOZL Kay apog 10 09 M 59 9 oN 9 M x8 A juo 011 ojos FOILSAYd BY uo perjddns BunesH External Wiring SECTION VIII External Wiring Installation Compliance All field wiring made during installation must comply with National Electrical Code NFPA 70 and any other national state provincial or local codes or requirements In Canada CSA C22 1 Canadian Electrical Code Part 1 and any other local codes A WARNING ELECTRICAL SHOCK HAZARD Before making any electrical connec tions to the PRESTIGE Solo disconnect electrical power supply at the service panel Failure to comply can cause severe personal injury or death Line Voltage Connections 1 Connect a 120 VAC 15A service to the 120V terminal strip on the wiring panel below the PRESTIGE Solo control mod ule as shown in Fig 20 page 32 2 Route the incoming 120 VAC power wire through the provided openings in the bot tom jacket panel
56. g solid walls rock concrete brick cinder block etc install the wall bracket using anchors double expansion shields and bolts with washers provided with the boiler 6 The boiler is too heavy and bulky for a sin gle person to lift and attempt to mount a minimum of 2 people is required for mounting the boiler A WARNING Use extreme care not to drop the boiler or cause bodily injury while lifting or mounting the boiler onto the bracket Once mounted verify that the boiler is securely attached to the bracket and wall Failure to comply with the above guidelines could result in property dam age personal injury or death Wall Bracket Installation Stud Walls 1 Locate the studs in the general area of the boiler placement 2 Place the wall mounting bracket on the wall centering the mounting slots with the stud centers and ensuring the upper edge of the bracket is away from the wall 3 Level the bracket while maintaining it s centering with the studs and use a pencil to mark the location of the mounting slots m Preparations 4 Remove the bracket from the wall and drill 1 4 diameter hole by 3 deep positioned in the center of each mark For applications using metal studs and 3 16 toggle bolts drill the required clearance hole Reposition the bracket onto the wall and align mounting slots holes Insert the two lag screws provided or toggle bolts for metal studs throug
57. ge the setting of Paramater 45 from the factory setting of 00 to 02 lt q TriangleTube NOTICE Ensure that Parameter 4 is set above the highest setpoint of the external modulat ing control Paramater 4 is a boiler high temperature limit when using an exter nal modulating controller Programming of External Modulating Control The external modulating control must be pro grammed to send 1 8 VDC to enable the boiler and run it at low fire and 10 VDC to run the boiler at high fire Once the control enables the boiler it must wait 2 minutes to allow the burn er to stabilize before modulating the boiler Hm 0 Factory Setting Parameters Trian g leTube Factory Setting Parameters Check Out Procedures SECTION XIII Check Out Procedures NOTICE Perform the following check out proce dures as outlined and check off items as completed When procedures are com pleted the installer should complete the installation record on page 53 Check out Procedures Boiler system water chemistry checked and verified as outlined on page 37 The boiler air vent and any automatic air vents placed within the system are open one full turn Air is purged from the heating zones and boiler system piping If applicable confirm that the burner has been properly configured for Propane application as out
58. h the mounting slots holes and loosely tighten Level bracket and tighten screws bolts for metal studs securely making sure not to over tighten to avoid damaging drywall or plaster Wall Bracket Installation Solid Walls 1 Locate the general area of the boiler place ment Place the wall mounting bracket on the wall ensuring the upper edge of the bracket 15 away from the wall Level the bracket and use a pencil to mark the location of the mounting slots on the wall ds A TraangleTube Remove the bracket from the wall and drill a 5 8 diameter hole by 1 3 8 deep posi tioned in the center of each mark Install the anchors provided flush or slightly recessed in the drilled holes with threaded side facing down Reposition the bracket on the wall and align mounting slots holes Insert the two bolts provided through the mounting slots holes and loosely tighten Level bracket and tighten bolts securely Boiler Mounting 1 Obtain assistance in lifting the boiler onto the wall bracket Install the boiler making sure the boiler mounting lip located along the upper edge of the rear jacket panel engages the wall mounting bracket Ensure the boiler is seated properly and is secure Boiler Piping SECTION IV Boiler Piping General Piping Requirements All plumbing must meet or exceed all local state and national plumbing codes Support all piping using hangers DO NOT support piping by
59. he pump through the post pump feature of the control Consult Fig 11 and 12 page 22 for piping diagrams and Graph 2 on page 72 for proper circulator sizing System Piping Radiant Heating The heat exchanger design of the PRESTIGE Solo allows operation in a condensing mode This feature requires no regulation of the return water temperature back to the boiler in radiant heating applications The boiler water supply temperature can be maintained by the PRESTIGE 5010 eliminat ing the need for a mix system to achieve the desired temperature It is recommended for the installer to add a high temperature limit as shown in Fig 13 page 23 This will ensure that the primary sup ply temperature does not exceed the maximum allowable temperature for the radiant tubing lt q TriangleTube BEST PRACTICE The addition of the high temperature limit is important if the PRESTIGE Solo is connected to a domestic hot water system which requires a high primary supply water temperature Size the system piping and circulator to provide the flow needed for the radiant system NOTICE To ensure adequate flow rate through the PRESTIGE Solo maintain a mini mum 1 inch diameter on the system pip ing connecting to the boiler System Piping Special Application If the boiler is used in conjunction with a chilled water medium system the boiler and chiller must be piped in parallel Install flow check valves to pre
60. he PRESTIGE con trol panel to OFF OPERATING INSTRUCTIONS 7 8 9 TO TURN OFF GAS TO APPLIANCE 3 If you cannot reach your gas supplier call the fire department Use only your hand to turn the external manual gas valve Never use tools If the valve will not turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Turn the service switch on the PRESTIGE con trol panel ON Set room thermostat s to desired setting s The PRESTIGE control panel display will show a sequence of numbers 0 1 2 3 4 etc as the left digit Sequence digit 3 or 4 indicates the boiler is firing Sequence digit 0 means there is no call for heat all external thermostats are satisfied Ifthe unit will not operate with a call for heat and the system piping is not hot follow the instructions To Turn Off Gas to Appliance below and call your service technician or gas supplier Replace the front jacket panel Make sure the panel is seated firmly in place and all mounting screws are tightened Turn the external manual gas valve handle clock wise a4 to CLOSE Start Up Procedures Set Boiler CH T
61. he boiler will result 1 Remove any shipping straps and open the side of the shipping carton 2 Slide the unit with the foam inserts out of the carton 3 Discard all packing materials Wall Mounting Installation The PRESTIGE Solo should be wall mounted using the bracket kit provided with the boiler The PRESTIGE is not designed for floor instal lation If floor installation is required an optional floor stand is available through Triangle Tube A WARNING The wall used for mounting the PRES TIGE Solo must be vertically plumbed and capable of supporting a minimum 130 pounds 59 Kg Failure to comply with these requirements could result in personal injury death or substantial property damage Wall Mounting Guidelines 1 The wall mounting bracket is designed for stud spacing of 12 inch or 16 inch on cen ters For unconventional stud spacing a solid secure mounting surface must be provided for installation of the bracket 4 TriangleTube 2 For applications using wood studs install the bracket using the lag screws provided with the boiler Ensure both lag screws are installed securely in the studs 3 For applications using metal studs install the bracket to the studs using 3 16 toggle bolts and washers 4 DO NOT mount or attempt to mount the wall bracket to hollow sheet rock or lathe walls using anchors Only install boiler to studs or equivalent wood structure 5 For applications usin
62. he volume of the expansion tank Check with local codes requirements for the installation of backflow preventers or actual disconnect from the boiler s cold water fill or make up water supply line NOTICE Massachusetts Code requires a pressure reducer backflow preventer if antifreeze is used Ensure the concentration of antifreeze to water does not exceed a 50 50 ratio NOTICE System water including additives must be practically non toxic having a toxicity rating or Class of 1 as listed in Clinical Toxicology of Commercial Products Filling the Boiler System 1 Close the boiler drain valve located on the bottom of the unit and any manual or auto matic air vent in the system 2 Open all system isolation valves 4 TriangleTube 3 Hill the boiler system to correct system pressure Correct pressure will vary with each application NOTICE Typical residential system fill pressure is 12 psi System pressure will increase when system temperature increases Operating pressure of the system should never exceed 25 psi 4 Purge air and sediment in each zone of the boiler system through the purge valve Open air vents to allow air to be purged in the zones 5 Once the system is completely filled and purged of all air and sediment check the system pressure and check repair any leaks A WARNING Unrepaired system leaks will cause con tinual makeup water to be ad
63. iant Low Temp Heating 1 PRESTIGE Solo boiler 8 Air separator 2 CH circulator provided 9 Automatic air vent 3 Flow check valve 10 Diaphragm expansion tank 4 Isolation valve 11 Automatic fill valve 5 Zone valve 12 System circulator 6 Drain purge valve 13 High temperature limit control 7 Pressure relief valve 4 TriangleTube iping Boiler P 2 54 pjojruegA poouejeq Sursn suidig amp 1epuooogs Suidid 32808 580594 AMN SH E i IONN uiojs S 1 AJLA 9 0 yur uorsuedxo 89 01 JU A IIe oneurogny Joyeredas Iry 3 10 AJLA 99100 UONRIOST AJLA A9IYI MO H Jomm 82 0 0105 cb OR 66 191546 au 4044 ula s s ay OL Installing Vent Combustion amp Condensate 4 Trian g leTube SECTION V Installing Vent Combustion Air amp Condensate Drain Installing Vent and Combustion Air A DANGER The PRESTIGE Solo must be vented and supplied with combustion air as shown in the PRESTIGE Solo Vent Supplement included in the boiler installation envelope Refer to optional vent kit instructions for additional vent installation instructions Once installa tion is completed inspect the vent and combustion air syst
64. ically a northern or northeastern wall will suit most buildings A southern facing wall may suit buildings that have large glass walls or windows on the southern face 3 Ensure the sensor enclosure is shielded from direct sunlight or the effects of heat or cold from other sources exhaust fans appliance vents to prevent false temper ature sensing 4 TriangleTube 4 Mount the sensor enclosure at an elevation on the exterior wall to prevent accidental damage or tampering 5 Avoid mounting the enclosure in areas sub jected to excessive moisture 6 Once an area on the exterior wall has been determined to affix the enclosure use the enclosure as a template to mark the location of the mounting screws 7 Using a 3 16 drill bit drill 2 pilot holes on the marked locations 8 Tap the enclosed plastic anchors into the pilot holes Use care not to damage the anchors 9 Mount the sensor enclosure using the screws provided Wiring the Sensor 1 Remove the sealing nut and sealing gasket from the sensor enclosure 2 Route two 18 gauge wires through the seal ing nut and gasket Connect the wires to the sensor terminals 1 and 2 3 Re insert the sealing gasket and tighten the sealing nut to the sensor enclosure 4 Route the sensor wire back to the PRES TIGE Solo boiler ensuring the wires are not run parallel to telephone or power cables NOTICE If the sensor wires are located in an area with
65. ing screws Remove the blower from the unit Remove the mounting nuts securing the burner mounting plate to the heat exchang er and set aside Carefully remove the burner mounting plate assembly from the heat exchanger Ensure combustion chamber insulation is not damaged during removal of burner mounting plate assembly See WARNING on page 64 Carefully remove the combustion chamber insulation from the heat exchanger and set aside See WARNING on page 64 Use a vacuum cleaner compressed air or water to remove any accumulation from the heat exchanger flue ways Do not use any solvent Re install the combustion chamber insula tion onto the heat exchanger Re assemble the burner mounting plate assembly onto the heat exchanger Ensure the burner plate gasket and combustion chamber insulation is in place and not dam aged replace gasket and insulation if nec essary See WARNING on page 64 Re assemble the blower onto the burner mounting plate and reconnect the wiring harness connectors Reconnect the gas piping and rectifier to gas valve Check for leaks repair if neces sary Close isolation valves on the boiler water piping to isolate the boiler from the heating system Attach a hose to the boiler drain valve and flush the boiler thoroughly with fresh ms Maintenance Procedures water by using the purge valves to allow water to enter through the make up water line to the boiler 15 Once the boi
66. itor if condi tions are satisfactory Check Combustion Levels Refer to page 41 of this manual for measuring combustion levels and burner adjustments Check Flue Gas Temperature 1 Adjust the boiler to fire at HIGH fire see page 45 Place the control display to INFOR MATION mode see page 47 for procedures 2 The flue gas temperature is indicated on the display when the first digit is 5 The measured temperature shown as the last 3 digits should not be more than 54 F high er than the measured supply water temper ature 3 The measured supply water temperature is indicated on the information display when the first digit is 1 and the temperature shown as the last 3 digits 4 If the measured flue gas temperature is higher than 54 F over the supply water temperature shut the boiler down and fol low the procedures listed below to clean the heat exchanger Clean Heat Exchanger 1 Shut down the boiler Follow the instructions on Page 42 To Turn Off Gas 0 Appliance Do not drain the boiler unless the boil er will be subject to freezing condi tions Do not drain the boiler if freeze protec tion fluid is used in the system lt q TriangleTube Allow the boiler to cool down to room tem perature before servicing Disconnect the gas piping and rectifier plug to the gas valve 4 Disconnect the wiring harness connectors 10 11 12 13 14 from the blower and remove the blower retain
67. ization equipment in the space but not less than 100 sq inches One opening shall com mence within 12 inches of the top and one opening shall commence within 12 lt q TriangleTube inches of the bottom of the enclosure The minimum dimension of air open ings shall be not less than 3 inches Combining spaces in different stories The volumes of spaces in different sto ries shall be considered as communicat ing spaces where such spaces are con nected by one or more openings in doors or floors having a total minimum free area of 2 sq in 1000 Btu hr of total input rating of all gas utilization equipment Outdoor Combustion Air BEST PRACTICE Isolating the combustion appliance room from the rest of the building and bring ing in uncontaminated outside air for combustion and ventilation is always preferred Opening Size and Location The minimum dimension of air openings shall be not less than 3 inches Openings used to supply combustion and ven tilation air shall be sized and located in accor dance with the following One Permanent Opening Method See Fig 2 One permanent opening commencing within 12 in of the top of the enclosure shall be provided The equipment shall have clearances of at least 1 inch from the sides and 6 in from the front of the appliance The opening shall directly communi cate with the outdoors or shall communicate through a vertical or horizontal duct to the out doors or
68. ler Drain Valve Connection Fig 5 Pressure Relief Valve and Boiler Drain Valve Installation Boiler Piping Additional Limit Control If a separate LWCO device is required by cer tain local jurisdictions or when the boiler is installed above the system piping the follow ing guidelines must be followed The LWCO device must be designed for water installations electrode probe type is recommended The LWCO device must be installed in a tee connection on the boiler supply piping above the boiler Wiring of the LWCO device to the PRESTIGE Solo is done directly onto the 24V terminal strip reference Fig 20 page 32 for available terminals for an external limit manual or auto reset If the installation is to comply with ASME or Canadian requirements an additional high temperature limit may be needed Consult local code requirements to determine compli ance The limit should be installed as follows Install the limit in the boiler supply pip ing between the boiler and any isolation valve Maximum set point for the limit is 194 For wiring of the limit reference Fig 20 page 32 using the external limit manual reset terminals on the 24V terminal strip This will provide a hard lockout requiring a manual reset of the control Backflow Preventer Use a backflow preventer valve in the make up water supply to the unit as required by local codes lt q TriangleTube Boiler Sy
69. ler has been completely flushed return the boiler and system piping back to operation 16 Perform the required startup and checkout procedures as outlined on pages 37 to 56 4 TriangleTube Review With Owner Ensure the owner understands the impor tance to perform the maintenance schedule specified in this manual Remind the owner of the importance to call a licensed contractor should the unit or sys tem exhibit any unusual behavior Handling of Previously Fired Combustion Chamber Insulation A WARNING The combustion chamber insulation contains ceramic fibers which are classified as a possible human carcino gen When exposed to extremely high temperatures the ceramic fibers which contain crystalline silica can be converted into cristobalite Avoid Breathing and Contact with Skin and Eyes When removing or repairing the combustion chamber insulation follow these precaution measures Use a NIOSH approved respirator which meets OSHA requirements for cristo balite dust similar to N95 Contact NIOSH at 1 800 356 4676 or on the web at www cdc gov niosh for latest rec ommendations 2 Wear long sleeved loose fitting clothing gloves and eyes protection 3 Assure adequate ventilation Wash with soap and water after contact 5 Wash potentially contaminated clothes separately from other laundry and rinse washing machine thoroughly 6 Discard used insulation in an air tigh
70. let NPSC Pressure Relief Valve 3 4 NPSC Pressure Relief Valve Connection 2 2 66 mim 1 NPT CH and DHW Supply 1 NPT Boiler Return 7 31 186 mm 9 87 251 min 1 2 NPT Gas Connection Front View 19 75 502 mm Product Specifications 3 Trian Cj leTube 15 60 396 mm ja 12 02 906 mm 3 4 NPSC Pressure Relief 11 66 296 mm 3 Combustion Air Inlet 3 Vent Outlet 35 53 902 mm 7 71 89 48 mm 1 NPT Boiler Return 2 28 58 mm 1 2 NPT Gas Connection 1 NPT DHW Supply 9 53 242 1 NPT CH Supply Side View Products Specifications 4 TriangleTube DOE DOE Seasonal Shipping Fuel Heating Capacity Input Efficiency AFUE Weight Note 1 8 4 Note 4 Note 3 Lbs Kg SOLO 110 Natural 99 000 110 000 86 000 95 106 48 SOLO110 Propane 87 000 97 000 76 000 95 106 48 Note 1 The heating capacity of the PRESTIGE Solo Note3 Based on the given AFUE the PRESTIGE 110 is based on the test requirements of the Solo 110 meets the energy efficiency guide U S Department of Energy lines established by Energy Star Note 2 The IBR rating is based on a piping and pick Note 4 Input and output ratings are shown for sea up allowance of 1 15 This allowance should be sufficient for the standard radiation requirements for a building load AN DOE Z ENERGY STAR level applications The
71. lined on page 29 If applicable Thermostat circuit wiring checked and ver ified that no voltage is present to the low voltage terminals as outlined on page 39 Operating Instructions on page 42 were fol lowed during start up Combustion levels and flame pattern veri fied as outlined on page 41 Measured the rate of input on Natural Gas as outlined on page 41 Checked the incoming gas pressure 0 the PRESTIGE to ensure a minimum pressure of 5 w c during flow conditions to all gas appliances and a maximum pressure of 13 w c during non flow conditions for Natural and Propane Adjusted balancing valves and system limit controls to provide design temperatures to the primary space heating system In multiple zone applications adjusted for correct flow of boiler water to each zone lt q TriangleTube Checked and verified room thermostat s function properly and the thermostat s heat anticipator if used was properly set Observed several operating cycles for proper operation of the PRESTIGE Solo and the system Set the room thermostat s to the desired room temperature Reviewed all instructions shipped with the PRESTIGE Solo with the homeowner or maintenance personnel Completed the Installation Record on page 305 Ensure all manuals and other documentation are returned to the Installation envelope and given to the owner for safekeeping Hm
72. ls 12 13 Wall Bracket Installation Solid Walls corrio ir EE ES en 13 Boiler NOUMING 2 8 13 SECTION IV BOILER PIPING General Piping Requirements 14 Pressure Relief Valve 0 0 0 eee eee 14 Low Water Cut Off Device 14 Pressure Relief Valve and Boiler Drain Valve Installation 15 Additional Limit Control 16 Table of Contents q Trian g leTube Backflow 7 16 Boiler System Piping Applications 16 Expansion Tank and Makeup Water 16 17 Diaphragm Expansion Tank 17 Closed Type Expansion Tank 17 ecl d m 17 Sizing Primary Piping gt 2 4 42 65 60 EU AS EXER Ea E CREE uwa 17 Domestic Hot Water System Piping 17 System Piping Zone Circulators 17 Near Boiler Piping Diagrams isis prr PESE ERE EE x ER Pp 18 System Piping Zone Valves evacrisa RR 19 System Piping Through Boiler 19 System Piping Radiant Heating 2 2 eee eee eee 19 System Piping Special Applications 19 System Piping Multiple Units 1 5 8119 0 19 DHW Boiler Piping with PRESTIGE Solo
73. mple Outdoor Boiler Target Temp Temperature Based on Outdoor Temp 0 or Lower 140 F 23 F 122 F 40 F 108 F 68 F or Higher 86 F Graph 1 illustrates Parameter 4 adjusted to 140 F target temperature at O F outdoor air temperature Note Factory setting of Parameter 4 is 186 F External Modulating Control SECTION XII External Modulating Control The boiler can directly accept an analog 0 10 VDC signal to control the firing rate from an external modulating boiler controller Wiring the Modulating Controller Run two 18 gauge wires from the external modulating boiler controllers 0 10 VDC boiler output to the external input terminals on the low voltage terminal strip inside the boiler see boiler wiring diagram Fig 20 page 32 This signal will both enable and modulate the boil er No wiring 15 required at the thermostat T T terminals 7 and 8 of the boiler NOTICE Ensure that the polarity of the connec tions from the external modulating boil er controller to the boiler is correct Reversed polarity could lead to erratic and or no response from the boiler con troller Parameter Adjustment The Prestige MCBA control module must be programmed to accept the 0 10 VDC signal from the external modulating boiler control CH Operating Signal Section Parameter 45 Factory Setting Revised Setting Low qwe Follow the procedure for entering the MCBA Access Code on page 52 and then chan
74. nd Outdoor opening shall have a minimum free Combustion Ai area of not less than 1 sq in 2000 r Btu hr of total input rating of all equip ment in the enclosure See Fig 4 Indoor Openings Where used openings con necting the interior spaces shall comply with the Indoor Combustion Air section on page 7 m Combustion Air and Venting Outdoor Opening s Location Outdoor open ing s shall be located in accordance with the Outdoor Combustion Air section Outdoor Opening s Size Outdoor opening s shall be calculated in accordance with the following The ratio of the interior spaces shall be the available volume of all communi cating spaces divided by the required volume The outdoor size reduction factor shall be 1 minus the ratio of interior spaces The minimum size of outdoor open ing s calculated in accordance with the above outdoor air section multiplied by the reduction factor The minimum dimension of air openings shall not be less than 3 in DANGER Do not install the PRESTIGE Solo into a common vent with other gas or oil appli ances This may cause flue gas spillage or appliance malfunction resulting in possi ble severe personal injury death or sub stantial property damage Combustion Air and Vent Piping The PRESTIGE Solo requires a Category IV venting system which is designed for pressur ized venting and condensate The PRESTIGE Solo is
75. ng P_XX To avoid confusion it is advisable to contin ue pressing the STEP button until Parameter 46 is reached The next press of the STEP button will cause the display to roll over to Parameter 1 Continue pressing the STEP button until the next parameter to be adjusted is reached and revise the setting Adjusting Outdoor Reset Curve Parameters 4 10 11 amp 12 define the settings of the outdoor reset curve See Graph 1 and Table 3 page 53 for an example of modifying the outdoor reset curve lt q TrangleTube CH Maximum Boiler Operating Setpoint Parameter 4 Minimum Maximum Setting Setting If an outdoor temperature sensor is not con nected to the boiler the boiler setpoint for a heating call will be set to the CH Maximum Boiler Operating Setpoint If an outdoor tem perature sensor is connected the CH Maximum Boiler Operating Setpoint becomes the boiler setpoint on the CH Reset Curve Coldest Day The outdoor temperature can be monitored on the boiler display via item 4 of the INFO menu CH Minimum Boiler Operating Setpoint Parameter 10 Factory Setting ood Maximum Setting This parameter is not applicable if an outdoor sensor is not connected to the boiler When an outdoor temperature sensor is connected the CH Minimum Boiler Operating Setpoint becomes the boiler setpoint on the CH Reset Curve Warmest Day CH Reset Curve Coldest Day Parameter 11 Minimum Maximum
76. nt jacket panel and ven turi inlet elbow the Vacuum any dirt or debris from burner blower components Re install venturi inlet elbow and front jacket panel when completed A WARNING Do not use solvents to clean any of the burner components The components could be damaged resulting in unreli able or unsafe operation Check System Piping Inspect all piping water and gas on the boiler system for leaks and verify that the piping is leak free and properly supported Inspect the fittings and components on the unit and verify they are leak free A WARNING Eliminate all boiler water system leaks Continual fresh make up water will reduce the heat exchanger life causing boiler failure Leaking water may also cause severe property damage to the sur rounding area Inspect the gas supply piping using the procedure outlined on Page 41 AA Maintenance Procedures Clean Condensate Drain Assembly 1 Loosen the slip ring nut from the conden sate drain assembly disconnecting the assembly from the boiler 2 Empty any water from the trap and drain assembly Flush with fresh water as neces sary to clean 3 Check the drain piping from the condensate drain assembly to the drain Flush to clean as necessary 4 Reassemble the condensate drain assembly onto the boiler by tightening the slip ring nut with rubber seal onto the boiler Hand tight only 5 Remove the
77. ntrol Settings 1 Set the control display to PARAMETER mode and check all boiler settings Adjust setting as necessary see page 47 2 Check any external limit control settings Gf used Adjust settings as necessary Perform Start Up and Checkout Procedures Start the unit and perform the start up proce dure as listed in this manual Verify the cold water fill pressure is correct and the operating pressure of the boiler is within normal operating range Complete the checkout procedures as refer enced in this manual Check Burner Flame Inspect the burner flame through the observa tion port on the heat exchanger If flame pattern is not fully blue and covers the entire burner surface during high fire shut the unit down and allow it to cool thoroughly before disassembly Close the external manual gas valve on the gas supply line and disconnect the gas piping and rectifier plug Disconnect the wiring harness connectors from the blower and remove the blower retaining screws Remove the blower from the unit Remove the mounting nuts securing the burner mounting plate to the heat exchanger and set aside Carefully remove the burner mounting plate assembly from the heat exchanger Ensure 4 TriangleTube combustion chamber insulation is not damaged during removal of burner mounting plate assembly See WARNING on page 64 Remove the burner head mounting screws and remove the burner head Inspect the burner head for
78. on See Note 2 2 k CH Application Selection See Note 3 sme u 1 B CH Maximum Boiler Operating Setpoint Note 3 This parameter should not be changed from the factory setting of 01 The perfor mance of the CH Central Space Heating will be affected and can become unreliable Start Up Procedures Accessing Boiler Information Information mode iP H To switch from STANDB Y mode to INFOR MATION mode press MODE twice Key Display Pressing MODE once 2 PRAR g INFO Pressing MODE twice Press STEP until the system displays the infor mation you need The first digit 15 the informa tion item number followed by the items value The decimal point located behind the first posi tion flashes to indicate that the boiler is in INFO mode 4 TriangleTube NOTICE The ignition counters and burner hours are split into three two digit numbers For example 4 8 Write the numbers down from left to right to arrive at 123 456 CH ignitions NOTICE In the INFO Mode a temperature read ing of 22 typically indicates an open circuit A temperature reading of 240 typically indicates a short circuit Display Digit Segments Information Mode Items 3 303 Valeo pt Supply Water Temperature FE 2 Return Water Temperature F 3 DHW Water Temperture F Optional 4 Outdoor Temperture F
79. onditions where freezing could occur Should not contain any shut off valves or obstructions No shut off valve should be piped between the boiler and relief valve A WARNING Failure to comply with the guidelines on installing the pressure relief valve and discharge piping can result in personal injury death or substantial property damage Low Water Cutoff Device The PRESTIGE Solo is equipped with a fac tory installed pressure switch type Low Water Cut Off device The minimum operating system pressure allowable with this device 15 10 psig Check local codes if a Low Water Cutoff Device is required If so determine if this device meets the requirements of the local codes NOTICE The PRESTIGE Solo control system also senses the system water temperatures entering and exiting the heat exchanger to provide protection against low water con ditions Where local codes and jurisdic tion do not accept a pressure device for low water protection the jurisdictions may accept these PRESTIGE Solo inte gral control functions as a means of pro viding low water protection Hm Boiler Piping 4 Trian g leTube Pressure Relief Valve Supplied with Boiler 3 4 Street Elbow eos Air Vent Drain Piping Directed Fa to a Suitable Place of Drainage Boiler Return Connection m 1 with Tee Fitting and Boil oiler Supply Boi
80. ontrols are protected from dripping or spraying water dur ing normal operation or service The PRESTIGE Solo should be installed in a location so that any water leaking from the boiler or piping connections or relief valve will not cause damage to the area surrounding the unit or any lower floors in the structure Boiler Replacement If the PRESTIGE Solo is replacing an existing boiler the following items should be checked and corrected prior to installation Boiler piping leaks and corrosion Improper location and sizing of the expansion tank on the boiler heating loop Ifapplicable level and quality of freeze protection within the boiler system rr Pre Installation Items Recommended Clearances The PRESTIGE Solo is approved for zero clearance to combustibles excluding vent and boiler piping Boiler Piping 1 4 inch from com bustible materials Reference the appropriate vent supple ment for clearance requirements BEST PRACTICE To provide serviceability to the unit it is recommended that the following clear ances be maintained Top boiler jacket 24 inches 610 mm Front 24 inches 610 mm Bottom boiler piping 24 inches 610 mm Rear 0 inches Sides 6 inches 153 mm A WARNING If the clearances listed above cannot be maintained or the enclosed in which the boiler is installed is less than 85 cubic feet the space must be
81. or installation and setup NOTICE If the installer opts for a fixed operating temperature for the boiler system the outdoor sensor is not required and should not be installed Additional 24V Limit Wiring The PRESTIGE Solo provides 24V terminal connections for additional limit controls as shown in Fig 20 page 32 These limit termi nal connections will provide a hard lockout requiring a manual reset of the PRESTIGE Solo control or a 50 lockout in which the PRESTIGE Solo will automatically reset Room Thermostats 23 4 4 Transformer by Others T g Ac l Honeywell V8043 Zone Valves or Equivalent y 1 1 p 1 ate AA 24V Low Voltage Wiring Honeywell R8285D Transformer Relay or Equivalent 120V High Voltage Wiring a To Prestige 24V Terminal Strip System Circulator Fig 21 Secondary System Circulator Wiring H External Wiring 4 TraangleTube 7 be added as shown above o7 Fig 22 Multiple Zone Field Wiring Using Zone Valves 4 Wire Zone Valve H 120 N High Voltage Transformer Power CYYYY l 24 Lo V A C Room Thermostat Zone Valve Zone 1 po Room Thermostat 20862 _ mE A Zone Valve
82. pipe 6 After it has been determined that each appliance remaining connected to the com mon venting system properly vents when tested as outlined above return doors win dows exhaust fans fireplace dampers and any other gas burning appliance to their previous condition of use 7 Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or CAN CGA 8 149 Installation codes When resizing any portion of the common venting system the common venting sys tem should be resized to approach the min imum size as determined using the appro priate tables in Part II of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or CAN CGA 8149 Installation codes DANGER Do not install the PRESTIGE Solo into a common vent with other gas or oil appli ances This may cause flue gas spillage or appliance malfunction resulting in possi ble severe personal injury death or sub stantial property damage Combustion Air and Venting 79 Triangie T Commonwealth of Massachusetts Installations Only For direct vent appliances mechanical vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied 1 If there is not one already present on each floor level where there are bed room
83. r propane conversion labels If there is a conflict or doubt on the burner set up remove the gas valve and check for the propane orifice see Fig 17 page 30 Failure to ensure proper burner setup could result in severe personal injury death or substantial property damage Gas Piping lt q TriangleTube Inlet Supply Pressure Port Venturi N Gas Valve Propane Orifice Gas Valve Gas Valve Pipe Fitting Gasket Fig 17 Gas Valve Venturi Assembly Internal Wiring SECTION VII Internal Wiring A WARNING ELECTRICAL SHOCK HAZARD For your safety disconnect electrical power supply to the unit before servicing or making any electrical connections to avoid possible electric shock hazard Failure to do so can cause severe person al injury or death CAUTION Prior to servicing label all wires prior to disconnection Wiring errors can cause improper and dangerous operation Verify proper wiring and operation after servicing General Requirements Wiring must be N E C Class 1 If original wiring as supplied with the unit must be replaced use only Type T 90 C wire or equivalent as a minimum The PRESTIGE Solo must be electrically grounded as required by National Electrical Code ANSI NFPA 70 latest edition and or the Canadian Electrical Code Part 1 CSA C22 1 Electrical Code Terminal Block Wiring Tool Fig 19 Using the wiring tool on
84. r supply line For installation in Massachusetts all direct vented appliances must comply with the guidelines as outlined on page 11 The National Fuel Gas Code NFPA54 ANSI Z 223 1 Latest edition National Electric Code ANSI NFPA 70 For installations in Canada Installation Code for Gas Burning Equipment CGA B149 1 or B149 2 Canadian Electrical Code Part 1 CSA C22 1 Standards for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 when required NOTICE The PRESTIGE Solo boiler gas manifold and gas controls meet the safe lighting and other performance requirements as specified in ANSI Z21 13 latest edition Determining Product Location Before locating the PRESTIGE Solo check for convenient locations to Heating system piping Venting Gas supply piping lt q TrangleTube Electrical service Ensure the boiler location allows the combus tion air vent piping to be routed directly through the building and terminate properly outside with a minimum amount of length and bends Ensure the area chosen for the installation of the PRESTIGE Solo is free of any combustible materials gasoline and other flammable liquids A WARNING Failure to remove or maintain the area free of combustible materials gasoline and other flammable liquids or vapors can result in severe personal injury death or substantial property damage Ensure the PRESTIGE Solo and its c
85. rate based on actual boiler outlet temperature and the set point temperature Hm Start Up Procedures 6 Allow the boiler to operate and allow the boiler outlet temperature to reach the set point temperature This begins the burner shutdown 8 1 and post purge cycle The CH circulator will continue to run until the room thermo stat 1s satisfied Lower the room thermostat set point below the room temperature to end the call for heat 2 282 This begins a post purge cycle When the room thermostat is satisfied the boiler will shutdown The control module will close the gas valve and the blower will continue for 30 seconds for a post purge cycle before shutting down If another call for heat is initiated the boiler will remain off for an additional 30 seconds before starting a new ignition sequence 182 The CH circulator will continue for a 1 minute post pump cycle 1424 The boiler is in standby mode waiting for a call for heat Verify the operation of the boiler by repeat ing the operational sequence several times Return the room thermostat to a desired set ting Reconnect the DHW wiring or return the DHW aquastat to desired setting plac ing the DHW system into operation Operation Verification Domestic Hot Water if applicable As outlined in the verification for space heating repeat STEPS 2 through 4 Raise the DHW aquastat setting to initiate a call
86. rol Display Standby Mode 5 E h This is the standard mode for the PRESTIGE Solo The control automatically returns to this mode after 20 minutes if no keys have been pressed on the display Any parameters that were modified are then stored The first character shows on left side of dis play the current status of the boiler depending on the condition of both the boiler and the burner The last 3 characters indicate the start temperature If the burner is blocked due to a soft lockout the display alternates between a 9 followed by the boiler outlet temperature and a b with a two digit error code TO TEMPORARILY PLACE THE BURN ER INTO HIGH FIRE TEST MODE press the MODE button until 5 E b Y is displayed Then press and hold both the MODE and button simultaneously until the first digit flash es H While in the test mode high limit will function boiler CH circulator will function domestic DHW circulator will not function the test mode will time out in approxi mately 10 minutes TO TEMPORARILY PLACE THE BURN ER INTO LOW FIRE TEST MODE press the MODE button until 5 E b H is displayed Then press and hold both the mode and but ton simultaneously until the first digit flashes E lt q TriangleTube TO DEACTIVATE THE HIGH OR LOW FIRE TEST MODE press and hold the and button simultaneously to deactivate the A or low fire test mode While in the b
87. s a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom s The car bon monoxide detector shall comply with NFPA 720 2005 Edition 2 A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall a Be powered by the same electrical circuit as the appliance or equip ment such that only one service switch services both the appliance and the carbon monoxide detector b Have battery back up power c Meet ANSI UL 2034 Standards and comply with NFPA 720 2005 Edition and d Have been approved and listed by the Nationally Recognized Testing Laboratory as recognized under 527 CMR 3 AProduct approved vent terminal must be used and if applicable a Product approved air intake must be used Installation shall be in strict compliance with the manufacturer s instructions A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation 4 A metal or plastic identification plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight feet away and read Gas Vent Directly Below NOTICE Installer must provide tag identification plate and ensure the lettering meets code requirements For direct vent appliances mechanical vent heating applian
88. should occur 4 2 22 Software Version Ai MZ Self check on power up amp 4 No call for heat Initiate a call for heat by raising the set point of the room thermostat to the highest setting The following display should occur 52 MZ This is a fan air flow check The burner blower will be energized momentar ily prior to the prepurge cycle 24 MZ This is the prepurge cycle The boiler blower and the CH Central Heating circulator become energized The blower has a 10 second prepurge cycle 8 4 MZ This is the ignition cycle The con trol module will energize and open the gas valve and begin the spark for ignition If the burner flame proves the burner will continue to fire at an ignition fan speed for approximately 10 seconds to stabilize the flame If the burner flame is not proven the control module will repeat the ignition sequence If the flame is not proven after 5 attempts the control will lockout and the display will show E Ze 10 verify flame failure lockout close the manual shut off valve on the gas supply piping to the boiler and repeat ignition sequence When verification is completed ensure the manual shut off valve is returned to the open position 31 44 This is the normal operation cycle After the flame is proven and stabilized the burner will fire at low input for approximately 1 minute After this time period the control module will begin to modulate the burner firing
89. ssed by press ing the MODE button until the display shows PARA Once the display shows PARA press the STEP button to reach the appropriate para meter The display should follow the following sequence lt q TriangleTube Press STEP once 2 2 Press STEP x2 Zi Press STEP 3 1 Press STEP x4 8 Press STEPx5 P 8 Press STEP x6 P 11 After Parameter 4 the display will show P fol lowed by the parameter number Once a par ticular parameter is reached the display will change to show the current setting of that para meter NOTICE The actual parameter values displayed on the display may vary depending on the application but the sequence will always occur in the order shown Changing a Parameter Setting 1 Use the or button to change the parameter setting 2 Press the STORE button to save the change The display should flash to indi cate that the change was saved 3 Press the RESET button to leave the Access Code mode Hm Outdoor Reset Control 0 Irian G leTube 180 L Parameter 4 Set Point amp 140 5 I 9 o 5 100 Parameter 10 66 Set Point 2 D 2 5 m 0 60 6 2 N E E 9 2 5 S A 64 90 70 50 30 10 0 10 Outdoor Air Temperature F Graph 1 Outdoor Air Temperature Reset Curve Example Table 3 Outdoor Air Temperature Reset Exa
90. stem Piping Applications BEST PRACTICE It is recommended on all piping applica tions to utilize a primary secondary pip ing arrangement as a means to provide freeze protection of the boiler which is an integral function of the boiler control Maintain the minimum boiler flow rate see Graph 2 on page 72 For other pip ing arrangements consult the Engineering Department at Triangle Tube or consult other approved recog nized design arrangements BEST PRACTICE On piping applications utilizing a single zone or other recognized piping design arrangements it is recommended that the installer uses flow check valves with weighted seats at or near the appliance to prevent gravity circulation Expansion Tank and Makeup Water Ensure the expansion tank is properly sized for the boiler volume 3 gallons 12 L and the system volume and temperature CAUTION Undersized expansion tanks will cause system water to be lost through the pres sure relief valve and cause additional makeup water to be added to the system Eventual boiler heat exchanger failure can result due to this excessive makeup water addition The expansion tank must be located as shown in Fig 6 and Fig 7 on page 18 or as per rec ognized design methods Refer when using a primary secondary piping arrangement to the expansion tank manufacturer instructions for additional installation details
91. stion Levels dca cny ao cau ewh Conese eens 63 Check Flue Gas Temperature seoser ape ohana ae 63 Clean Heat Exchanger ds dua 63 64 Review with DI odas is ie aa 64 Handling Previously Fired Combustion Chamber Insulation 64 REPLACEMENT PARTS Replacement Par iaa naidu a aaa a aa ii 65 68 PRODUCT SPECIFICATIONS 11 RE 68 72 4 TriangleTube Product amp Safety Information Definitions A WARNING Indicates the presence of a hazardous situation which if ignored will result in death serious injury or substantial property damage A WARNING Indicates a potentially hazardous situa tion which if ignored can result in death serious injury or substantial property damage CAUTION Indicates a potentially hazardous situa tion which if ignored may result in minor injury or property damage The following terms are used throughout this manual to bring attention to the presence of potential hazards or important information concerning the product NOTICE Indicates special instructions on installa tion operation or maintenance which are important to equipment but not related to personal injury hazards BEST PRACTICE Indicates recommendations made by Triangle Tube for the installers which will help to ensure optimum operation and longevity of the equipment
92. t Replace the cap when completed Ensure vents do not leak replace any leaking vents Maintenance Procedures Check Expansion Tank Refer to Section IV Boiler Piping for rec ommended location of the expansion tank and air eliminators Close Type Tank Ensure tank is partially filled with water leaving an air gap as a cushion Refer to the manufacturer s instruction for proper fill level Ensure the tank is fitted with a device that reduces gravity circulation of air saturated tank water back into the sys tem This device prevents air from bubbling up through the water as it returns from the system Ensure no automatic air vents are used in the system This will allow air to escape from the system instead of returning to the tank Diaphragm Tank Ensure the system contains a minimum of one automatic air vent Recommended location of the air vent should be atop an air eliminator Remove the tank from the system and check the charge pressure For residen tial applications the charge pressure is typically 12 psig If tank does not hold a charge pressure then the membrane is damaged and the tank should be replaced Check Boiler Relief Valve Inspect the relief valve and lift the lever to ver ify flow at least annually or as recommended on the warning tag of the valve lt q TriangleTube A WARNING Before manually operating the pressure relief valve ensure the discharge piping is directe
93. t plastic bag NIOSH Stated First Aid Eye Skin Immediately irrigate Breathing Clean fresh air Replacement Parts lt q TriangleTube Part No PSCS01 PSJKTOIB PSJKTOIF PSJKTO2S PSJKTOIT PSJKTO2T PSJKTO3 PSRKT21 Top Jacket Panel Access Control Cover Panel Wall Mounting Bracket with Hardware Replacement Parts 3 Trian Cj leTube Fig 27 PRESTIGE Internal Components PF 1 PSRKITOI Heat Exchanger Body PSRKITO2 Vent Outlet Adapter PSRKITO3 Combustion Air Inlet Adapter PSRKITO4 NTC Sensor NTC1 NTC2 and NTC5 PGRKIT20 LWCO Pressure Device PSRKITOS Condensate Drain Assembly PSRKITO6 Boiler Piping Return Assembly Replacement Parts 4 Irian 5 leTube Fig 28 PRESTIGE Burner Components 3 mme on Cri a PSRKITI4 lgnition Cable 8 PSRKITIS Igniter with Gasket s 586 16 56806 Asenbi Gies Gier Baden 38 Propane Orifice 0205 082 Not Shown Gaka NoShw Replacement Parts 3 Trian g leTube 98 BIScoN PIOLYYS Fig 29 PRESTIGE Electronic Components PSRKIT50 PRESTIGE Control Module PSRKITI9 Transformer with Surge Protection PSRKIT20 PRESTIGE Control Module Display 22 TriaangleTube Product Specifications aa gt 3 Vent Outlet 9 87 251 mm 3 Combustion Air In
94. t of all appliances located in the same space as the PRES TIGE Solo excluding the input of a Direct Vent PRESTIGE Solo which uses combustion air directly from the outside thus additional free area for the open ings is not required Failure to provide or properly size the openings could result in severe personal injury death or substantial property damage 4 TriangleTube Ventilation and Combustion Air Requirements Category IV A Category IV appliance utilizes uncontami nated indoor or outdoor air surrounding the appliance for combustion BEST PRACTICE In order to reduce the potential risks associated with indoor contaminates listed on page 5 flammable vapors and tight housing construction little or no infiltration air it is recommended to pipe uncontaminated combustion air directly from the outdoors to the appli ance This practice also promotes higher system efficiency by reducing heated indoor air from being exhausted from the house and replaced by cold infiltra tion air into the house For installations in which the PRESTIGE Solo shares the space with air movers exhaust fan clothes dryers fireplaces etc and other com bustion equipment gas or oil the space must be provided with adequate air openings to provide ventilation and combustion air to the equipment To properly size the ventilation combustion air openings the installer must comply with the National Fuel Gas Code NFPA 5
95. tat wiring Close each thermostat zone valve and relay in the external circuit one zone at a time and check the voltage reading across the wire ends There should NEVER be voltage measured at the wire ends If voltage is measured at the panel under any condition check and correct the external wiring lt q TrangleTube NOTICE In systems using 3 wire zone valves backfeed of voltage to the unit is a com mon problem Use an isolation relay to prevent voltage from the external circuit entering the PRESTIGE Solo control panel Reconnect the external thermostat wires to the 24V terminal strip on the wiring panel Inspection of Condensate Drain Assembly 1 Inspect and ensure the condensate drain assembly is properly installed as described on page 25 and shown in Fig 15 on page 26 2 Remove the plug from the condensate drain assembly and fill the trap with fresh water NOTICE 3 The condensate drain assembly must be filled with water when the PRESTIGE Solo is in operation The condensate drain assembly prevents flue gas emis sions from entering the condensate line Failure to ensure trap is filled with water could result in severe personal injury or death Re Install plug in condensate drain assem bly Start Up Procedures 4 TriangleTube If PRESTIGE Solo Does Not Start Correctly SECTION X Start Up Procedures Final Checks Before Start Up Read page 45 through 48
96. technician In addition the maintenance and care of the unit as out lined on page 54 and further explained on pages 55 through 60 should be per formed to assure maximum efficiency and reliability of the unit Failure to ser vice and maintain the PRESTIGE Solo and the system components could result in equipment failure causing possible severe personal injury death or substan tial property damage NOTICE The following information provides detailed instruction for completing the maintenance items outline in the mainte nance schedule on page 54 In addition to this maintenance the PRESTIGE Solo should be serviced at the beginning of the heating season by a qualified ser vice technician Reported Problems Any problems reported by the owner should be checked verified and corrected before pro ceeding with any maintenance procedures Check Surrounding Area Verify that the area surrounding the PRES TIGE Solo is free of combustible flammable materials or flammable vapors or liquids Remove immediately if found Verify that combustion air inlet area is free of any contaminates Refer to the list of potential lt q TriangleTube materials listed on page 5 of this manual If any of these products are in the area from which the unit takes its combustion air they must be removed immediately or the combus tion air intake must be relocated to another area Inspect Burner Area Remove the boiler fro
97. the terminal blocks 4A TriangleTube Control Module Circulator AMP Ratings AMP draw of the CH circulator not to exceed 2 amps AMP draw of the DHW circulator not to exceed 2 amps Wiring Tool Instructions 1 Locate the wiring tool on the PRESTIGE Solo just below the the MCBA control in a plastic bag and below the extra fuses 2 Locate the terminal blocks on the PRES TIGE Solo below the MCBA control NOTICE The 120V Terminals are located on the left set of Terminal Blocks The 24V Terminals are located on the right set of terminal blocks 3 Carefully pull down on the lower half of the terminal block to remove 4 Hookthe wiring tool into the desired slot of the terminal block as shown in Fig 19 5 Push wiring tool in towards the terminal block and insert wire in slot at bottom of terminal block 6 Repeat steps 4 amp 5 until all wiring is com plete 7 Re connect the lower half of the terminal block to the upper half 8 Place the wiring tool back into the plastic bag or leave tool hooked to a slot on the 24V terminal block BEST PRACTICE When wiring the PRESTIGE Solo allow additional length of wire for the access panel to swing open during servicing 4 TriangleTube iring Internal W TE 5880 suononnsul 00 SUNM 22 Sns id YIM popn our 00 SUHIM ISN eUTULI9 o sanm 210011 OL TION
98. the unit or its components Use isolation valves to isolate system com ponents Install unions for easy removal of the PRESTIGE Solo from the system piping A WARNING Use a two wrench method when tighten ing piping onto the boiler connections Use one wrench to prevent the boiler piping from turning twisting Failure to support the boiler piping and connec tions in this manner could cause damage to the boiler and its components Pressure Relief Valve 1 The PRESTIGE Solo is supplied with a 30 psi pressure relief valve and must be piped using the PRV connection as shown in Fig 5 page 15 2 To avoid potential water damage to the sur rounding area or potential scalding hazard due to the operation of the relief valve the discharge piping Must be connected to the discharge out let of the relief valve and directed to a safe place of disposal Length should be as short and direct as possible The size of the discharge line should not be reduced maintain the same size as the outlet of the relief valve Should be directed downward towards the floor at all times The piping should terminate at least 6 inches 153 mm above any drain connection to allow clear visibility of the discharge Should terminate with a plain end not with a threaded end The material of lt q TriangleTube the piping should have a serviceable temperature rating of 250 F or greater Should not be subject to c
99. und wiring Check all control wiring and connections Check burner flame pattern stable and uni form and flame Additional items if combustion or performance is poor Clean heat exchanger and flue ways Remove burner assembly and clean burner head using compressed air only Once the maintenance items are completed review the service with the owner lt q TriangleTube Owner Maintenance Periodically Check the area around the unit Check and remove any blockage from the combustion air inlet and ventilation open ings Check the temperature pressure gauge Monthly Check vent piping Check combustion air inlet piping Check the pressure relief valve Check the condensate drain system Every 6 months Check boiler piping and gas supply piping for corrosion or potential signs of leakage Operate the pressure relief valve A WARNING Follow the maintenance procedures given throughout this manual Failure to perform the service and maintenance or follow the directions in this manual could result in damage to the PRES TIGE Solo or in system components resulting in severe personal injury death or substantial property damage Maintenance Procedures SECTION XVI Maintenance Procedures Maintenance Procedures A WARNING The PRESTIGE Solo should be inspect ed and serviced annually preferably at the start of the heating season by a qual ified service
100. vent the chilled medi um from entering into the boiler If the boiler is used to supply hot water to the heating coils of an air handler where they may be exposed to chilled air circulation install flow check valves or other automatic means to prevent gravity circulation of the boiler water during cooling cycles System Piping Multiple Units Installation Use a balanced manifold system as the pri mary secondary connection to the space heating piping as shown in Fig 14 page 24 Maintain a minimum of 6 inches 153 mm of clearance between units to allow for servic ing Refer to Figs 6 and 7 page 18 to install air sep arator and expansion tank For the space heating piping refer to the appli cations mentioned in this manual or use recog nized design methods HmBm 4 TriangleTube Boiler Piping i 4 1 Domestic Cold System piod Suppl eturn T Domestic Hot 6 2 8 Fig 8 DHW Boiler Piping with a PRESTIGE Solo and SMART 1 PRESTIGE Solo boiler 6 Flow check valve 2 SMART water heater 7 Pressure relief valve 3 Isolation valve 8 Drain purge valve 4 DHW circulator 5 CH circulator provided NOTICE The boiler system piping shown in Fig 8 must be a closed system to avoid any oxygen contamination and potential fail ure of the outer tank of the Smart Boiler Piping 3 Trian g leTube b o Zon
101. ventilated See page 6 for ventilation requirements NOTICE When maintaining zero clearance or less than recommended clearances some product labeling may become hidden and unreadable A WARNING When installing the PRESTIGE Solo in a confined space sufficient air must be provided for proper combustion and venting and to allow under normal oper ating conditions proper air flow around the product to maintain ambient temper atures within safe limits to comply with the National Fuel Gas Code NFPA 54 latest edition 4 TriangleTube Residential Garage Installations When installing the PRESTIGE Solo in a resi dential garage the following special precautions per NFPA 54 ANSI Z223 1 must be taken Mount the unit with a minimum 18 inches 458 mm above the floor level of the garage Ensure the burner and ignition devices controls are no less than 18 inches 458 mm above the floor level Locate or protect the unit in a matter so it cannot be damaged by a moving vehicle Boiler Freeze Protection Feature The boiler control has an freeze protection fea ture built in This feature monitors the boiler temperature and responds as follows when no call for heat is present 46 F Boiler circulator is ON 38 F Boiler circulator is ON and burner operates at low fire 50 F Burner OFF and boiler circulator operates for approximately 10 minutes A CAUTION The boiler freez
102. xternal Modulating Control 34 Outdoor Reset Control 5 6600 chases e ences meee Se ew See Ren 34 Additional 24V Limit Wiring 34 External Wiring Diagrams 2554 AA AR E EE 34 36 SECTION IX START UP PREPARATION Check Boiler System Water Chemistry Water pH Level 6 016 51 55 6 9 99 8998 8 ate eaves qual ERE 37 Water Hardness Less Than 7 Grains 37 Chlorinated Waller lt lt 0 EEEE 37 Flush Boiler System and Domestic System to Remove Sediment 37 Check aud Test ANNE Ze 2 0 0 PPS 37 Use of Antifreeze in the Boiler System 38 Filling the Boiler System 4 cosenavwks tn eeu daGew eaves esic nae 38 Check Low Water gt Device ariete ERR 38 Check Tor Gas ES io a hein a PUA doar a eke He awa Eo een Sabu 39 Check Thermostat Cil veas P E REOS deen PEU RERO E SU d n 39 Inspection of Condensate Drain Assembly 39 SECTION X START UP PROCEDURES Final Checks Before Start Up 40 PRESTIGE Solo Start Up 40 If PRESTIGE Solo Does Not Start Correctly 40 Check the PRESTIGE Solo and System 40 41 Operati e 10151111011 3116 u n ARA RA 42 Set Boler CH Target Temperature

Prestige SOLO 110

Contents

Download Pdf Manuals

Related Search

Related Contents