SUBJECT: Campaign 083 – 2006 – 2008 Sonata – Occupant
Contents
1. cushion in clean plastic or paper Tape the covering so it Cannot come loose during shipping Page 10 of 12 Technical Service YY J HYUNDAI Bulletin BODY ELECTRICAL Number 08 01 006 1 NOTE Do not send the entire seat assembly Send only the seat cushion assembly 13 Tape an envelope with a copy of the repair order and the dealer shipping account number to the seat cushion assembly wrapping Also include a return shipping label 14 Select a suitable sturdy box with a dimension size of 22 L x 22 W x 6 H Use of a larger box may result in additional dimension weight charges Large Package surcharge and Fuel surcharge 15 Send the seat cushion assembly to Hyundai s Warranty Technical Center WTC address listed below via FedEx Overnight Use your FedEx Dealer Discount Program account Using another carrier or shipper number may result in shipping charges that exceed the freight reimbursed by HMA NOTE Both OUTBOUND and RETURN shipment of the seat cushion should be prepaid bill sender by the dealer Place the Return Shipping Label with the repair order See the following page of this TSB for freight reimbursement procedure Hyundai Warranty Technical Center Attention OCS 18335 Mount Langley Unit A Fountain Valley CA 92708 NOTE Do not include any other WTC parts with the OCS shipment 16 Fax acopy of the repair order to 714 378 5179 The repair order should include a contact name phone number the delive2. CC CLASSIFICATION SYS REPRG 08 01 006 in the Operation Description column The Dealer Letter and Technical Service Bulletin TSB 08 01 006 1 containing instructions on the campaign procedure and submission of the campaign claim will be posted on Hyundai s Website on November 17 2008 NOTE The TSB has been revised The Inspection Procedures on pages 2 and 3 have been revised to clarify the conditions under which reprogramming should be performed Reprogramming may not be necessary unless a customer indicates that the PASSENGER AIR BAG OFF light remains on when small stature adults are seated in the right front passenger position or if the customer requests that the OCS be reprogrammed Please have the seat sent to be reprogrammed at the Hyundai Warranty Technical Center to ensure that the customer is satisfied Itis IMPORTANT TO SUBMIT A CAMPAIGN CLAIM FOR EACH VEHICLE SERVICED so your dealership can be compensated for your work and Hyundai can maintain accurate records of campaign completions LEGAL LIABILITY NOTICE You are required to keep confidential any and all information and documents provided to you by Hyundai Motor America in the conduct of carrying out work for this campaign Hyundai Motor America dealers may use owner information provided for the campaign only for the purpose of conducting and performing this campaign and for no other purpose Hyundai appreciates your cooperation and support Questions may be directed
3. November 17 2008 TO ALL HYUNDAI DEALER PRINCIPALS GENERAL MANAGERS ALL HYUNDAI DEALERSHIP SERVICE MANAGERS ALL HYUNDAI DEALERSHIP PARTS MANAGERS ALL HYUNDAI DEALERSHIP SALES MANAGERS SUBJECT Campaign 083 2006 2008 Sonata Occupant Classification System OCS Reprogramming Inspection Procedure Revision Hyundai Motor America is conducting a Customer Notification Occupant Classification System OCS Reprogramming campaign on certain 2006 2008 Model Year Sonatas THIS NOTICE HAS BEEN SENT TO YOU BECAUSE THE INSTRUCTIONS RELATING TO THIS RECALL HAVE BEEN REVISED This campaign is to be performed on an individual customer basis It is not necessary to reprogram every vehicle s OCS The campaign should be conducted upon customer request If a customer is uncertain about whether the campaign is necessary please follow the procedures in TSB 08 01 006 1 Please inform Hyundai through your DPSM of any customers previously told that the campaign was unnecessary based on the prior instructions Because not every vehicle will receive OCS reprogramming vehicles eligible for this Campaign ARE NOT identified as having an open Campaign 083 on Hyundai Motor America s Warranty Vehicle Information screen via WEBDCS The Warranty Claim History portion of the Warranty Vehicle Information screen for each vehicle will reveal whether a particular vehicle has been reprogrammed as part of this campaign by identifying O
4. ating positions but should not occur when a passenger is properly seated On AN INDIVIDUAL CUSTOMER BASIS this OCS reprogramming procedure must be performed if the PASSENGER AIR BAG OFF indicator light remains on when small stature adults are seated in the right front passenger position or if the customer has requested that it be performed Page 3 of 12 NOTE THE FOLLOWING EVALUATION MAY BE CONDUCTED TO DETERMINE WHETHER THE REPROGRAMMING IS NECESSARY EVALUATIONS SHOULD BE MADE WITH THE PASSENGER WHO EXPERIENCES THIS CONDITION m INDICATOR LIGHT VEHICLES AFFECTED e Model Model years 2006 2008 Sonata vehicles GENERAL INFORMATION e The OCS is designed to detect when the right front passenger seat is occupied by a child restraint system or a child so the air bag for that seat can be disabled The OCS is also designed to detect when the right front passenger seat is occupied by an adult of sufficient stature to make potential air bag deployment appropriate e When an adult passenger is detected the passenger air bag and passenger seat belt pretensioner circuitry is enabled and the PASSENGER AIR BAG OFF indicator light is turned off not illuminated If an adult passenger is not detected or when a child restraint system or child is detected the passenger air bag and passenger seat belt pretensioner circuitry is disabled and the PASSENGER AIR BAG OFF indicator light is turned on illuminated e The OCS operates by eva
5. luating a pressure pattern applied to the seat cushion to detect the presence of an adult occupant The OCS operates most effectively when the right front passenger is properly seated sitting upright with the seat back in an upright position centered on the seat cushion with legs comfortably extended along the seat surface Both weight and seating position are necessary to create the seating pressure that indicates the presence of an adult occupant If the OCS pressure pattern indicates the seat is occupied by someone of light weight or the passenger is out of position or is taking their Page 4 of 12 Technical Service Yy J HYUNDAI Bulletin BODY ELECTRICAL Number 08 01 006 1 weight off of the seat for a period of time the OCS system may disable the airbag and illuminate the PASSENGER AIR BAG OFF indicator light e The OCS light may also turn on for tall and light weight adults when their feet are pulled to a position on the floor close to the seat cushion raising their legs off the front of the cushion WARNING Aftermarket equipment such as seat covers must not be used because they can affect OCS system operation NOTE The operation of the driver air bag driver seat belt pretensioner driver and passenger side impact air bags and curtain air bags are not affected by the OCS INSPECTION PROCEDURE 1 The customer contacts the dealership regarding the PASSENGER AIR BAG OFF indicator light operation 2 If the c
6. ry carrier s name and tracking number NOTE After the OCS has been reprogrammed the seat cushion will be returned to your dealership so it may be reinstalled in the customer s vehicle 17 When the reprogrammed seat cushion arrives verify that you have received the correct seat cushion assembly 18 Reinstall the cushion assembly in reverse order of removal 19 Reinstall the seat assembly and connect all connectors and wire tie clips Tightening torque for seat mounting bolts 35 55 Nm 3 5 5 5 kgf cm 25 40 Ib ft Page 11 of 12 20 Reconnect the battery cable reprogram the radio stations reset the clock and verify no codes were stored in the SRS module NOTE If the cushion is not returned to your dealership within 3 working days after shipping to the WTC please contact 877 446 2982 for assistance WARRANTY INFORMATION OP CODE OPERATION OP TIME Evaluation seat cushion removed pack 81B012RO aged shipped unpackaged and rein Stalled CAMPAIGN CLAIM NOTES PLEASE READ IN ITS ENTIRETY NOTE 1 Submit claim using the Campaign Claim Entry Screen NOTE 2 Rental amount of 4 days X 35 00 140 00 will be automatically added to the campaign claim NOTE 3 Freight amount will be automatically added based upon the dealer s region as shown below California Region Southern Region 154 00 Western Region 138 00 South Central Region 144 00 Page 12 of 12
7. tery cable from the battery Page 6 of 12 Technical Service cru HYUNDAI Bulletin BODY ELECTRICAL 08 01 006 1 2 Disconnect all connectors from under the seat and remove the front passenger seat assembly 3 Remove the recliner lever by removing the metal clip 4 Remove the plastic side outer cover by unfastening 3 mounting screws Page 7 of 12 NOTE When removing the side outer cover verify the clip p n 88173 3K000 is installed on the outer cover If the clip remains lodged on the seat bracket remove it and install it onto the side outer cover 5 Remove the seat buckle cover by unfastening the screw Page 8 of 12 Si i HYUNDAI Technical Service Group BODY ELECTRICAL Bulletin Number 08 01 006 1 6 Unfasten the seat buckle mounting bolt to get access to the seat cushion covering fixing hook Tightening torque 39 2 53 9 N m 4 0 5 5 kgf m 28 9 39 8 Ib ft 7 Raise the front seat and disengage the 2 seat covering fixing hooks on the bottom side of the seat 8 Disconnect the OCS wiring connector and disengage the 2 wiring clips Page 9 of 12 9 Disengage the front seat covering fixing clips rt ant gh aot Se 7 10 Disengage the right and left seat covering fixing clips 11 Remove the seat cushion assembly from the seat assembly NOTE Document any pre existing marks or damage on the cushion in the repair order 12 Completely wrap the seat
8. that the OCS be reprogrammed please indicate the reason for requesting the reprogramming on the repair order and follow the SERVICE PROCEDURE beginning on the next page to ensure that the customer is satisfied d If sitting in the proper position does not cause the PASSENGER AIR BAG OFF indicator light to turn off the OCS must be reprogrammed to help detect the presence of a properly seated small stature adult On the repair order indicate that the PASSENGER AIR BAG OFF indicator light does not turn off and follow the SERVICE PROCEDURE beginning below on this page Every right front passenger evaluation should be performed as follows 1 The passenger must sit in the right front seat 2 Turn on the ignition 3 Check if the PASSENGER AIR BAG OFF indicator light is illuminated after 30 seconds A few seconds delay for the OCS PASSENGER AIR BAG OFF indicator light to turn off just after turning on the ignition does not indicate a problem If a customer requests service for an instrument cluster AIR BAG warning lamp illumination condition use a scan tool or GDS to determine ifan OCS related code B1448 B1449 or B1450 is present If the code s is present indicate the code on the repair order and follow the service procedure below If the code s is not an OCS related code repair the condition s under normal warranty SERVICE PROCEDURE 1 Record the radio station presets and disconnect the vehicle negative bat
9. to your District Parts and Service Manager or Warranty HELPREP line at 1 877 446 2922 HYUNDAI MOTOR AMERICA j ai Technical Service HYUNDAI Bulletin BODY ELECTRICAL u e I Number 08 01 006 1 Subject Date OCCUPANT CLASSIFICATION SYSTEM OCS REPROGRAMMING NOVEMBER 2008 Model 2006 2008 SONATA CIRCULATE TO IMPORTANT THIS CAMPAIGN IS TO BE PERFORMED ON AN INDIVIDUAL CUSTOMER BASIS IT IS NOT NECESSARY TO REPROGRAM EVERY VEHICLE S OCS BECAUSE OF THIS THE WARRANTY VEHICLE INFORMATION SCREEN WILL NOT IDENTIFY AN OPEN OR COMPLETED CAMPAIGN 083 ON ANY VEHICLE HOWEVER THE WARRANTY CLAIM HISTORY PORTION OF THE WARRANTY VEHICLE INFORMATION SCREEN FOR EACH VEHICLE WILL REVEAL WHETHER A PARTICULAR VEHICLE HAS BEEN REPROGRAMMED AS PART OF THIS CAMPAIGN BY IDENTIFYING OCC CLASSIFICATION SYS REPRG 08 01 006 01 IN THE OPERATION DESCRIPTION COLUMN IMPORTANT INSPECTION PROCEDURES ON PAGES 5 AND 6 HAVE BEEN REVISED TO CLARIFY THE CONDITIONS UNDER WHICH REPROGRAMMING SHOULD BE PERFORMED CAMPAIGN 083 INSPECTION PROCEDURE REVISION SERVICE MANAGER Please review entire TSB with all Service Advisors Technicians and Warranty Administrators DESCRIPTION The Occupant Classification System OCS PASSENGER AIR BAG OFF indicator light may not turn off when some smaller stature adults are seated in the right front passenger seat of some 2006 2007 and 2008 model year Sonata vehicles This condition occurs in some se
10. ustomer indicates that the PASSENGER AIR BAG OFF light has been illuminating and requests that the reprogramming be conducted the campaign should be performed 3 If the customer would like an evaluation before deciding whether to have the reprogramming conducted request that the customer bring the car to the dealership with the passenger who has experienced the PASSENGER AIR BAG OFF indicator light condition for evaluation 4 The Service Advisor should verify whether the passenger is sitting correctly and inform the customer on the most effective seating position as per the following steps a Ask the passenger to sit in his or her normal position in the right front seat Turn on the ignition and observe the PASSENGER AIR BAG OFF indicator light b If the PASSENGER AIR BAG OFF indicator light does not turn off please ask the right front passenger to sit upright not to lean or recline and to comfortably extend their legs to make sure their legs contact the front portion of the seat cushion c lf the PASSENGER AIR BAG OFF indicator light turns off when the occupant is properly seated confirm that the customer and occupant understand the necessity of sitting in that position and will sit in that Page 5 of 12 NOTE NOTE NOTE position If the customer and occupant confirm that they understand and will sit in that position then the vehicle is NOT required to be reprogrammed However if the customer requests
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