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1. Ne GROUP Chapter 2 Installation External I O Interfaces Outline Power Indicator USB Interface Audio Input TV Output Interface Audio Output LAN Indicator Se PS 2 Keyboard mouse Power ONOFF OULU URAL nnnmmnn 8 1 c a a Eu eu IS 8 we uge manr Erie S ol E E i T n d o o SMEEs00 olz s jo o o I o Hardware Indicator Power Socket Front Panel IO Interfaces Digital 10 Interfaces Serial Port 1 DVI Interface VGA Interface LAN Interface USB Interface UG AU d d 1 fo Digital 180 0081 DYI Yea LANZ LANI U 85 8 c Je ode oe ml II Jr wm PEIE 3 b o o om Oo Serial Ports 2 5 GND PCI E Expansion PCI Expansion Rear Panel IO Interfaces MEC 5004 Chapter 2 Installation Assembly Explanation neger H Nu urit seg EVOC GROUP LJ 1 Left Panel 2 UO Frame 3 Rear Panel 4 Cover 5 Right Panel 6 Front Panel 7 Hard Disk 8 Bottom Cover 9 PCI Transfer Board 10 Carrier 11 Heat Conductive Aluminum Plate 12 Power Critical Piece Installation When assembling the core board please assemble the heat conductive aluminum plate the
2. 10cm 50cm EW MEC 5004 mum IY Td EVOC GROUP SUIS 100 00 oo ooo 2 00 26a 00 r 00 mm MEC 5004 J EVOC GROUP
3. EVOC 2008 l 2 3 4 5 6 30 7
4. 10 AREA TY m ded AARTI SBD Zu DUR SUR und nmn feu TU gr s 7 PM IOGT ll d es H Ja 635 2 Se E ag AA Csoog SES EMS o o I o BARTH VIAE 10 dou 0 Wi n Yea Kir min Wu i Dii 1 180 of Ye oe EEE oa A Jam PE a O S m Pel O Oo durs MIR I 10 6 MEC 5004 BE mus SY T4 EVOC GROUP 1 2 1 0 48 3 4 bx 5 6 7 8 9 PCI 10 11 12 PCI PCL RARE MEC 5004 Hei JE 3713 EVOC GROUP
5. 3 CompactFlash JCF1 4 1 2 A JCF1 2 3 d 5V Default 4 COMI RS 232 RS 422 RS 485 JPCOM1 1 2 5 6 9 10 Et ETT 3 4 7 8 11 12 RS 232 27 28 13 14 fi ER 17 18 458 21 22 amp i 15 16 19 20 23 24 RS 422 JPCOMI 17 18 458 21 22 amp i t 25 26 458 HEP 19 20 i Re 23 24 amp BE 27 28 44 RS 485 MEC 5004 I0 I0 DB9 COM1 RS 232 RS 422 RS 485 JI COM2 COM3 COM4 COM5 RS 232 ke SR RS 232 RS 422 RS 485 1 DCD
6. AC OT PCI E PCI JER I0 gt USB PS 2 S video gt I0 VGA DVI GPIO COM USB DC9V 36V DC12V e e W R 242 00mm W x265 00mm D x100 00mm H ia 4 5Kg e 10 C 55 C o RH 93 e 40 C 60 C 1 GB 9254 1998 A MEC 5004 GB T17625 1 1998 D 2 GB TI7626 2 98 3 e GB T17626 3 98 2 e GB TI7626 6 98 2 GB TI7626
7. ESD 8 ESD a b c d e f g 9 10 SE EE dite 1 EU etd NS E GE toda A uot SOR a cat cec 1 FE RENA S t eae iti dtd ius 1 9 IR M REO a EAD LAUD NUM RM TT 3 E AS HIS o oe comente monet tomm er ed 4 pow EE NIRE TR IRR EE 5 EM EE E 5 Pen eR she tese wai ut wat eus e ati et S cC 5 PESE TOSBE IDEE sensurere ettesetiet
8. EN GPIO 1 INPUTO 23 OUTPUT 2 INPUT1 24 GND 3 INPUT2 25 GND 4 INPUT3 26 GND 5 INPUT4 27 GND 6 INPUT5 28 GND T INPUT6 29 GND 8 INPUT7 30 GND 9 GND 31 VCC3 3 10 GND 32 VCC3 3 14 GND 33 GND 12 GND 34 GND 13 GND 35 GND 14 GND 36 GND 15 GND 37 GND 16 OUTPUTO 38 GND 17 OUTPUTI 39 GND 18 OUTPUT2 40 GND 19 OUTPUTS 41 GND 20 OUTPUT4 42 GND 21 OUTPUT5 43 GND 22 OUTPUT6 44 GND MEC 5004 sile ZE E BIOS EVOC GROUP BIOS BIOS AMI BIOS S 12 MEC 5004 msg MEC 5004 13 10 define open outportb INDEXP 0x87 outportb INDEXP 0x87 int INDEXP 0x2e int DATAP 0x2f int HardwarelD 0 short SetIndexData outportb INDEXP 0x87 outportb INDEXP 0x87 outportb INDEXP 0x20 HardwareID inportb DATAP if Hardware ID 0xf f INDEXP Ox4e DATAP Ox4f return 0 void write int reg int data outportb INDEXP reg outportb DATAP data int read int reg 14 MEC 5004 M tH E E LSC EVOC GROUP int value outportb INDEXP reg val
9. 4 98 2 e GB T17626 11 98 e GB T17626 5 99 2 e MIBF gt 50000h e MTTRS0 5h WHA GB 4943 1 7 2 3 2 9 e 5 19Hz 1 2mm 19 200Hz 1 2g e pirhi 15g ME 11ms AIAG AI ZEAL zi De E MEC 5004 3 e 0C 40C 20 85
10. TXD Data 2 RXD TXD Datat 3 TXD RXD X 4 DTR RXD X 5 GND GND GND 6 DSR X X 7 RTS X X 8 CTSH X X 9 RI X X COM2 COM3 COM4 COM5 GPIO 1500000000000000m 1 Dn COM 11900000000000000 5 osoom e0000016 GPIO 000000 MEC 5004 9 mom SZ EVOC GROUP gt A tr ms Nu Sp COM2 COM3 COM4 COM5 1 COM2 DCD 23 GND 2 COM2 RXD 24 COM4 DTR 3 COM2 TXD 25 COM4_DSR 4 GND 26 COMA RTS 5 COM3 DCD 27 GND 6 COM3 RXD 28 COMS DTR 7 COM3 TXD 29 COMS DSR 8 GND 30 COM5_RTS 9 COM4_DCD 31 COM2_CTS 10 COM4_RXD 32 COM2_RI ll COMA TXD 33 GND 12 GND 34 GND 13 COM5_DCD 35 COM3_CTS 14 COM5 RXD 36 COM3 RI 15 COMS TXD 37 GND 16 COM2 DTR 38 GND 17 COM2_DSR 39 COM4_CTS 18 COM2 RTS 40 COM4 RI 19 GND 41 GND 20 COM3 DTR 42 GND 21 COM3 DSR 43 COM5_CTS 22 COM3 RTS 44 COM5_RI COM2 COM3 COM4 COMS d Fi D COM2 COM3 COM4 COM5 D C B A 10 MEC 5004 gt NUT E Um GPIO
11. and corrosive substances and are not allowed to be exposed to rain snow and liquid substances and mechanical force Storage Products should be stored in package box when it is not used And warehouse temperature should be 0 C 40 C and relative humidity is 2096 8596 In the warehouse there should not be harmful gas inflammable explosive products and corrosive chemical products and strong mechanical vibration shock and strong magnetic field affection The package box should be over ground at least 10cm height and 50cm away from wall thermal source and vent Troubleshooting Please refer to Common Trouble Analysis and Treatment of Industrial Control Computer for a detailed description of the troubleshooting 4 MEC 5004 Chapter 2 Installation Chapter 2 Installation Product Outline Product Dimension nnaann n UU TIT TERRAS 25ESEH A 88 38800000 EF Unit mm MEC 5004 5
12. 1 1998 class D gt Anti interference Capacity of Electromagnetic Product Electrostatic discharge immunity test is compliant with GB T17626 2 98 class 3 Immunity test of radiation from radio frequency electromagnetic field is compliant with GB T17626 3 98 class 2 Immunity to conducted disturbances induced by radio frequency fields is compliant with GB T17626 6 98 class 2 Electrical Fast Transient Burst Immunity test is compliant with GB T17626 4 98 class 2 Voltage dips short interruption and voltage variations immunity tests are compliant with GB T17626 11 98 Surge test is compliant with GB T17626 5 99 class 2 Reliability MTBF 5000h MTTR 0 5h Safety Meet the requirements in 1 7 marking and instruction and 2 3 2 9 electric structure of GB 4943 MEC 5004 3 PN 3s E t EVOC GROUP Chapter 1 Product Introduction Mechanical Adaptability Anti vibration amplitude 5 19Hz 1 2mm acceleration 19 200Hz 1 2g X Anti shock acceleration 15g duration 11ms Requirements of Transportation and Storage Transportation Well packaged products suit for transportation by truck ship and plane During transportation products should not be put in open cabin or carriage When transshipping en route products should not be stored in the open without protection from the atmospheric conditions Products should not be transported together with inflammable explosive
13. MEC 5004 Fanless Embedded PC with Low Power Consumption Version Al mutum YT EVOC GROUP Announcement The information in this manual represents no promise or guarantee by EVOC EVOC reserves the right to make changes to the manual without prior notice to customer EVOC will not be held liable for any direct indirect intended or unintended losses and or hidden dangers due to installation or improper operation EVOC is a registered trademark of EVOC Intelligent Technology Co Ltd All trademarks registered trademarks and trade names used in this User s Guide are the property of their respective owners EVOC Intelligent Technology Co Ltd 02008 Copyright Reserved No part of this manual may be reproduced in any form or by any means electronic or mechanical without permission in writing from EVOC Safety Instructions 1 Please read the user s manual carefully before using the product 2 Before inserting removing or re configuring motherboard or expansion card first disconnect the computer and peripherals from their power sources 3 Before removing boards or computer first turn off all power resources and disconnect the power cord from power source 4 For whole set when inserting or removing boards first disconnect the computer and peripherals from their power sources 5 Before you connect or unplug any signal cable make sure all power cords are unplugged in advance 6 To avoid power on off computer frequently w
14. ait at least 30 seconds after turning off the computer before re turning on the computer 7 Static electricity can harm system boards Perform service at an ESD workstation and follow proper ESD procedure to reduce the risk of damage to components 8 If theres no ESD workstation You can take the following steps to prevent damage from electrostatic discharge ESD a Wear a grounded wrist strap against your skin to eliminate static on your body b Always touch the metal chassis or frame before you touch any components in the chassis c Keep part of your body in contact with the metal chassis to dissipate the static charge while handling components d Avoid all unnecessary movement e Handle components and boards with care Don t touch the components or contacts on a board Hold a board by its edges or by its metal mounting bracket f Place the components on a grounded static free surface Use a conductive foam pad if available but not the component wrapper g Do not let the components slide on the operating platform 9 Use cross head screwdriver to operate A magnetic screwdriver is recommended magnet to collect screws Do not leave any tools or screws inside the chassis 10 Assure abundant cooling and streamline ventilation Contents Chapter 1 Product Introduction pp 1 OLE c be st ena ok Ne BA MA IP ee eet auton D eg 1 Features and Specification pp 1 Main Performanc s innritan nnas aoa arietes aiae aeaa 2 Requ
15. b DATAP data taat int read int reg 14 MEC 5004 Appendix int value outportb INDEXP reg value inportb DATAP return value int val int data 2 SetIndexData open val read 0x2c val amp Oxfe val 0x02 write 0x2c val select GPIO4 as GPIO write 0x07 0x09 write 0x30 0x04 E EVOC GROUP write Oxf4 0x0f select GP40 GP43 in GP44 GP47 out write 0xf6 0x00 write 0xf5 0x00 sleep 1 write 0xf5 0xf0 Please visit http www evoc com for more information MEC 5004 SSES LSC EVOC GROUP
16. core board and the carrier together firstly and then install it into the machine so as to ensure the core board is securely connected with the interfaces on board PCI transfer board can be inserted to the slot directly and fixed to the left panel with SCrews PCI Transfer Board He Conductive Alum Pate d Core Board MEC 5004 La Kiki ci LSC EVOC GROUP Introduction on Special Interfaces Chapter 2 Installation Select different interface modes through setup the jumper on the board 1 Selection for the Compact Flash Card Power JCF1 EX 3 1 JCF1 Setup Function 1 2 Short 3 3V 2 3 Short 5V Default 2 Selection for the COM1 RS 232 RS 422 RS 485 Mode JPCOM1 Setup Function 1 2 Short 3 4 Short 5 6 Short 7 8 Short 9 10 Short 11 12 Short Other pins are disconnected RS 232 Mode 27 28 13 14 Short 15 16 Short 17 18 Shorted 19 20 Shorted 21 22 Shorted 23 24 Shorted Other pins are disconnected RS 422 Mode JPCOMI 17 18 Shorted 19 20 Shorted 21 22 Shorted 23 24 Shorted 25 26 Shorted 27 28 Shorted Other pins are disconnected RS 485 Mode MEC 5004 Chapter 2 Installation TE EVOC GROUP Serial Ports and Digital IO Interface Provide five serial ports and two sets of 8 lane digital I O interfaces one of the serial ports is a standard DB9 interface COMI Through jumper setup users can i
17. etibatetieat etis eter 6 dw e 7 EX OL E e 17 MND 7 E EE 8 e ATENEA O Ea I A ASAE 9 e E 12 Rahmen ee 13 14 AE FEMINA m BE MEC 5004 Core 2 Duo Intel Core DuoU7500 L7500 Intel GM965 ICH8M E GMAX3100 VGA DVI Intel Core Duo U7500 L7500 Intel GM965 ICH8M E SODIMM 2GB DDR2 533 667MHz PCI E x1 RTL8111C FEM S Hr Intel 82566MC Mobile Intel Graphics Media Accelerator X3100 LVDS LVDS CRT MEC 5004 1 Pu
18. hapter 2 Installation unc Pin GPIO Signal Name Pin GPIO Signal Name 1 INPUTO 23 OUTPUT7 2 INPUTI 24 GND 3 INPUT2 25 GND 4 INPUT3 26 GND 5 INPUT4 27 GND 6 INPUTS 28 GND 7 INPUT6 29 GND 8 INPUT7 30 GND 9 GND 31 VCC3 3 10 GND 32 VCC3 3 11 GND 33 GND 12 GND 34 GND 13 GND 35 GND 14 GND 36 GND 15 GND 37 GND 16 OUTPUTO 38 GND 17 OUTPUTI 39 GND 18 OUTPUT2 40 GND 19 OUTPUT3 41 GND 20 OUTPUT4 42 GND 21 OUTPUTS 43 GND 22 OUTPUT6 44 GND MEC 5004 11 At T Chapter 3 BIOS Introduction LSC EVOC GROUP Chapter 3 BIOS Introduction For more information about BIOS setup please refer to our AMI BIOS Setup Guide 12 MEC 5004 gn Chapter 4 Installation of Drivers SX Td EVOC GROUP Chapter 4 Installation of Drivers Regarding the installation of the driver program of the product please refer to the CD of associated PC MEC 5004 13 UIT Se El Appendix Appendix Digital IO Programming Guide define open outportb INDEXP 0x87 outportb INDEXP 0x87 int INDEXP 0x2e int DATAP 0x2f int HardwareID 0 short SetIndexData 1 outportb INDEXP 0x87 outportb INDEXP 0x87 outportb INDEXP 0x20 HardwareID inportb DATAP If HardwareID 0xff 1 INDEXP Ox4e DATAP 0x4f return 0 me void write int reg int data 1 outportb INDEXP reg outport
19. irements of Transportation and Storage sese 4 Troubleshooting eg ot ERE ECT SIGUEN 4 Chapter 2 Installation eesseeeseeeeeeeeneneenee nennen een rennen nene ere enren nere 5 Product Outline ne 5 Product Dimension eerte t mere n E Y re UR PO t eee 5 External I O Interfaces Outline esee 6 Assembly Explanation nennen enne enne enennr rennen nnn 7 Critical Piece Installation eese eene 7 Introduction on Special Interfaces pp 8 Serial Ports and Digital IO Interface 9 Chapter 3 BIOS Introduction eese nee emen nennen nne 12 Chapter 4 Installation of Drivers nn 13 Se LEE 14 Chapter 1 Product Introduction EVOC GROUP Chapter 1 Product Introduction Overview MEC 5004 is a sort of fanless Core 2 Duo embedded PC with low power consumption the al alloy chassis has good performance on airproof dustproof heat dispersion and anti vibration the motherboard adopts Intel Core2 DuoU7500 or L7500 processor with low power consumption Intel GM965 ICH8M E chipsets integrating GMAX3100 graphic processing could share display memory in vast range it also supports VGA and DVI independent dual display which could be widely used in GPS intelligent transportation digital video controlling system and so on Features and Specification CPU Intel Core Duo U7500 L7500 Chipset Intel GM965 ICH8M E System Memory One SODIMM slot support 2GB DDR2 533 667MHz memory Network Fu
20. mplement mode selection among RS 232 RS 422 RS 485 In addition the four serial ports COM2 COM3 COM4 and COMS switched from interface J1 could connect with devices with standard RS 232 interface like mouse modem digital camera and so on Signal Name Pin RS 232 RS 422 RS 485 1 DCD TXD Data 2 RXD TXD Data 3 TXD RXD X 4 DTR RXD X 5 GND GND GND 6 DSR X X 7 RTS X X 8 CTS X X 9 RE X X Interface Definition of COM2 COM COM4 COMS and GPIO MEC 5004 9 gn LST EVOC GROUP Chapter 2 Installation Pin COND COM3 Signal Pin COM4 COMS Signal 1 COM2_DCD 23 GND 2 COM2 RXD 24 COM4 DTR 3 COM2 TXD 25 COM4 DSR 4 GND 26 COM4 RTS 5 COM3 DCD 27 GND 6 COM3 RXD 28 COMS DTR 7 COM3 TXD 29 COMS DSR 8 GND 30 COMS RTS 9 COM4 DCD 31 COM2 CTS 10 COM4 RXD 32 COM RL 11 COM4 TXD 33 GND 12 GND 34 GND 13 COMS DCD 35 COM3 CTS 14 COMS RXD 36 COM3 RI 15 COMS TXD 37 GND 16 COM2 DTR 38 GND 17 COM2 DSR 39 COM4 CTS 18 COM2 RTS 40 COMA RL 19 GND 41 GND 20 COM3 DTR 42 GND 21 COM3 DSR 43 COM5 CTS 22 COM3 RTS 44 COMS RI Note The corresponding relationship between the four serial ports COM2 COM3 COM4 COM5 and external wire silk screen is showed as follows Serial Port COM2 COM3 COMA COM5 Silk screen D C B A 10 MEC 5004 C
21. nction One PCI E x1 RTL8111C Gigabit Ethernet chipset one Intel 82566MC Gigabit Ethernet chipset MEC 5004 1 Ramp t EVOC GROUP Chapter 1 Product Introduction Video Function Built in Mobile Intel amp Graphics Media Accelerator X3100 support LVDS output LVDS and CRT could display simultaneously also support TV output Audio Function On board a standard AC 97 audio effect chipset provide excellent sound effect Expansion Bus One PCI E expansion slot one PCI expansion slot I O Function Four USB interfaces on the front one PS 2 keyboard mouse interface one S video interface and a set of audio interfaces gt The rear IO board provides two Gigabit Ethernet ports one VGA interface one DVI interface one GPIO interface five COM ports and two USB interfaces Power Supply Selection Wide voltage DC9V 36V DC12V dual input redundancy power supply Main Performances Environment Weight and Dimensions Dimensions 242 00 mm W x 265 00 mm D x 100 00 mm H Weight 4 5 Kg Operating Temperature 10 C 55 C Relative Humidity RH 93 non condensing Non Operating Temperature 40 C 60 C 2 MEC 5004 Chapter 1 Product Introduction WI 3713 EVOC GROUP EMC Compliance l Limit of Interference of Electromagnetic Product e Limits of radio disturbance 1s compliant with GB 9254 1998 class A e Harmonic current is compliant with the limits of GB T 17625
22. ue inportb DATAP return value int val int data 2 SetIndexData open val read 0x20 val amp 0xfe val 0x02 write Ox2c val select GPIO4 as GPIO write 0x07 0x09 write 0x30 0x04 write Oxf4 0x0f select GP40 GP43 in GP44 GP47 out write Oxf6 0x00 write Oxf5 0x00 sleep 1 write Oxf5 Oxf0 WWW EVOC COM MEC 5004 15
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