RAGE 5 - Evolution Power Tools
Contents
1. Uncertainty K 3dB A EVOLUTION LABELS amp SYMBOLS Symbol Description WARNING Do not operate the saw if any warning and or instruction labels are missing or damaged Contact evolution power tools for replacement labels V Volts A Amperes Only use genuine Evolution replacement blades Unauthorized blades may be dangerous Keep the blades securely fastened DE Hz Hertz Check for debris before installing any new blades and do not use dull or broken blades Check the blades regularly for condition Min Speed and wear Damaged or worn blades should be replaced immediately Loose fitting or damaged guards must be replaced immediately Beware of ejecting chips as they may be HOT Always make provisions for safe handling of excess material Alternating current No load speed 2 O ES VIBRATION LEVEL The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one Wear ear protection tool with another The declared vibration total value may also be used in a preliminary assessment of exposure Wear safety goggles Do not touch WARNING The vibration emission during actual use of the power tool can differ from the FR Wear dust protection declared total value depending on the ways in which the tool is used The need to identify safety measures and to protect the operator are based on an estimation of exposure in th2. 10 www evolutionpowertools com EVOLUTION PARTS DIAGRAM parts Diagrams can also be downloaded from www evolutionpowertools com 11 www evolutionpowertools com EVOLUTION PARTS DIAGRAM parts Diagrams can also be downloaded from www evolutionpowertools com 12 EVOLUTION ASSEMBLY amp OPERATION Note Some minor assembly is required to prepare this machine for use Please refer to the Service Parts Diagram Some of the following tasks can be carried out with the machine still in its packaging if desired WARNING Do not connect this machine to a power supply until assembly has been completed and a thorough safety check of the machine and all of its systems has been carried out DE Check that all the contents as listed in this Instruction Manual are present Follow these instructions if the leg set and plastic lower safety guard are fastened to the machine e Read and understand these instructions e Visually check the inside of the machine body to locate any polystyrene transit packing This polystyrene is present to provide protection for the machines internal components ES during shipping It is not required operationally and must be removed before the machine can be used e Remove 6 of the 8 cross head screws which fasten the lower plastic safety guard to the body of the machine The 2 screws positioned underneath the sliding transportation handle can be left in pla
3. 30 www evolutionpowertools com EVOLUTION NOTES 31 EVOLUTION UK Evolution Power Tools Ltd Venture One Longacre Close Holbrook Industrial Estate Sheffield S20 3FR 44 0 114 251 1022 JP IgUAa ia IN VIRE RE T544 0031 ABRATA Bora EEF DX ED JH21 19 0120 051 415 US Evolution Power Tools LLC 8363 Research Drive Davenport lowa 52806 866 EVO TOOL EU Evolution Power Tools Ltd 61 Avenue Lafontaine 33560 Carbon Blanc Bordeaux 33 0 5 57 30 61 89 Discover Evolution Power Tools Visit www evolutionpowertools com or download the QR Reader App on your smart phone and scan the QR code Right M mw
4. Gauges main body FIG 6A Ensure that the hole in the Pillar lines up with the hole in the vertical face of the Mitre Gauge Fig 7 Attach the Face Plate to the Mitre Gauge by sliding its attachment screw through the Mitre Gauges vertical face and the hole in the Pillar e Attach the locking thumb nut to the attachment screw The Mitre Gauge is used on the LH side of the table and runs in an inverted T slot in the table top ES 5 Blade Guard A fully side shielded blade guard is provided with this machine This guard must be attached to the blade riving knife and the FIG 6B machine should never be used without this guard in position Note The single hole near the top edge of the riving knife serves as the attachment point for the Blade Guard FR WARNING The machine must be disconnected from the mains supply when installing the blade guard To attach the Blade Guard e Raise the blade to its full height Refer to Operations 2 to fully reveal the riving knife Remove the locating bolt washer and wing nut from the Blade Guard assembly Offer the Blade Guard up and onto the riving knife ensuring that the hole through the Blade Guard assembly lines up with the hole in the riving knife Fig 8 The locating bolt should be inserted through the Blade Guard assembly and the hole in the riving knife and the washer and wing nut fitted to one side The Blade Guard must be able to move easily and smoothly on the riving knife
5. If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as EVOLUTION dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or spanner before turning the power tool on A spanner or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connecti
6. so do not over tighten this wing nut FIG 7 FIG 8 NL 15 EVOLUTION ASSEMBLY amp OPERATION FIG 9 FIG 10 e Checkthe operation of the blade guard Ensure that it is working efficiently and covers the blade entirely at the sides as well as the crown e Lower the blade a little and recheck that the blade guard operation e When satisfied that the blade guard works throughout the blades height adjustment range check that the guard works equally well with the blade set to a bevel angle Fig 9 e Checkthat when the blade is fully lowered the blade guard and side covers are in contact with the table top 6 Transporting your Table Saw WARNING This machine is heavy Enlist competent help whenever you have to transport this machine 1 Ensure that the machine is disconnected from the power supply and that the power cord is securely stored on the machine 2 Lower the blade completely into the machine so that the bottom of the blade guard lies flat on the machine table 1 Remove and store safely any accessories e g mitre gauge push stick rip fence etc that are not secured to the machine 2 Release the legs and fold them and the cantilever braces up into the base securing them with the locking hooks Competent help is useful when attempting this and when lowering the saw to the ground 3 Pull out the transportation handle located at the opposite side of the saw to the transportation w
7. the blade 7 Bevel ripping When bevel ripping material 150mm or narrower use the rip fence on the RH side of the blade only 8 Using the Sliding Carriage System WARNING All setting up operations should be undertaken with the machine switched off the blade stationary and the switch cover plate in the closed safe position Release the carriage by sliding the table latch located at the rear of the table and just to the LH of the blade to the unlocked position e Set the Mitre Gauge to the required angle and lock in place with the vertical locking handle e Slide the Mitre Gauge into the inverted T slot and lock in the required place by tightening the locking knob 25 DE ES FR NL EVOLUTION ASSEMBLY amp OPERATION FIG 38 Note Although the Mitre Gauge can be locked in any desired position along the T slot it does have a dedicated position to the front of the carriage where the locking screw will engage in a hole in the sliding carriage body Fig 38 e Install the Hold Down Clamp if required onto the pillar fitted into the Mitre Gauges main body Fig 39 Tighten in the required position using the locking screw e Place the workpiece in the required position and against the Mitre Gauge Face Plate e Clamp the workpiece to the Sliding Carriage by adjusting the Hold Down Clamp for best position and tightening the vertical locking screw using the large knob Fig 40 e The
8. Mitre Gauge has its own locking screw to lock it to the sliding carriage but when used with the Hold Down Clamp additional security is obtained Check the integrity of the installation Note We recommend that the above set up procedure is completed with the Sliding Carriage pulled out from the machine table to give the operator the clearance and space to make any measurements confirm cutting lines etc When satisfied that all adjustments and cutting line positionings etc are correct and all adjustment screws are securely tightened open the On Off switch cover plate Start the machine and push the Sliding Carriage by using the Mitre Gauge to the rear of the Table to make the cut 26 EVOLUTION ASSEMBLY amp OPERATION WARNING Ensure that the machine is disconnected from the mains supply before any maintenance tasks or adjustments are attempted CHANGING THE BLADE Note We recommend that the operator considers wearing protective gloves when handling or changing the machines blade DE Disconnect the machine from the power supply Remove the blade guard Refer to Assembly 4 FIG 41 Remove the table insert by rotating its fixing screw Approximately 1 4 turn Lift amp slide the insert from the table amp safely store it for future use 5 Raise the blade to its highest position 6 Use the two blade changing tools provided One to hold the motor arbor and the other to loosen the arbor nut Fig 41 7 Re
9. all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS 1 Work area safety a Keep work area clean and well lit Cluttered and dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f
10. fixed in its dedicated position to the front of the carriage where the locking screw will engage in a hole in the sliding carriage body 24 EVOLUTION ASSEMBLY amp OPERATION 6 Rip cutting Rip cutting is cutting along the length of a piece of material rather than across it Rip cutting should always be done with the Rip Fence Face set to the desired width and on the RH side of the machines table The mitre gauge is not required for this operation and should be stored safely off the machine for future use Note Check that the Rip Fence is locked in position and is parallel to the saw blade Check that the riving knife is properly aligned with the saw blade When ripping small section material a push stick should be used to feed guide the final 300mm of the material past the blade A push stick should always be used when making cuts of less than 300mm When ripping long boards or large panels always use a remote work support or enlist trained competent help Feed the workpiece through the saw keeping it indexed against the rip fence Use smooth steady pressure and employ a push stick if necessary Fig 37 When the ripping width is greater than 300mm and with care both hands can be used to guide feed the material through the saw The operators left hand will be to the LH side of the saw blade The operators right hand will be close to the rip fence on the RH side of the sawblade Hands should never be in line with
11. insert by rotating its fixing screw Fig 2 approx 1 4 turn Lift amp slide the table insert from the table e Raise the blade to its highest position see Operations 2 e Loosen the Riving Knife fixing bolt by several turns e Slide the Riving Knife it is slotted for convenience between the fixing plate and mounting block Fig 3 Ensure that the mounting blocks projecting lugs engage with the slot in the Riving Knife e Adjust the Riving Knife so that it is between 3 5mm from the saw blade Fig 4 e When correct alignment is achieved tighten the fixing bolt e Check the saw blade rotates freely and teeth are within 3 5mm of the Riving Knife e Re install the Table insert 3 The Rip Fence This machine has a two 2 piece Rip Fence The Rip Fence Face Plate must be attached to the Rip Fence e Loosen the two thumb nuts to the RH side of the Rip Fence e Slide the Rip Fence Face Plate onto the Rip Fence Fig 5 e Tighten the two thumb nuts 14 EVOLUTION ASSEMBLY amp OPERATION To attach the assembled Rip Fence to the machine e Hook the rear of the Rip Fence Guide over the rear Rip Fence Rail Fig 6A With the handle in its upper position locate the front of the Rip Fence over the front Rip Fence Rail Fig 6B Push the handle down to lock the Rip Fence in place DE 4 The Mitre Gauge The Mitre Gauge has an adjustable Face Plate Insert the Hold Down Clamp Pillar into the socket in the Mitre
12. operator a better view of the workpiece as it passes through the blade Fig 17 18 EVOLUTION ASSEMBLY amp OPERATION To reposition the Rip Fence Face e Loosen the two thumb nuts to the RH side of the Rip Fence Slide out the Rip Fence Face extrusion Re attach the Rip Fence Face in the Lo position Adjust to suit and tighten the two thumb nuts Return to the normal Hi position when cutting has been completed 5 Mitre Gauge The mitre gauge is used on the LH side of the table and runs in an inverted T slot in the sliding carriage table top Turn the vertical handle counter clockwise to unlock the mitre gauge and adjust to the required mitre angle Turn the handle clockwise to lock the mitre gauge at the chosen angle Note We recommend that the Mitre Gauge Slide Locking screw Fig 18 be removed and stored safely off the machine for future use when the Mitre Gauge is being used with the sliding carriage in the locked position We further recommend that the Hold Down Clamp be removed from the Mitre Gauge and stored safely when the machine is being used with the sliding carriage in the locked position Note The extruded aluminium face plate of the mitre gauge should be adjusted so that it is close to but does not foul the blade guard Adjust by loosening the finger nut and sliding the faceplate to the required position Securely tighten the thumb nut Fig 19 The Mitre Gauge can be set at any angl
13. where applicable fulfils the relevant provisions of the Essential Health and Safety requirements The Directives covered by this Declaration are as detailed below 2006 42 EC Machinery Directive 2006 95 EC Low Voltage Equipment Directive 2004 108 EC Electromagnetic Compatibility Directive 93 68 EC The CE Marking Directive 2011 65 EU The Restriction of the Use of certain Hazardous Substances in Electrical Equipment RoHS Directive 2002 96 EC The Waste Electrical and Electronic Equipment WEEE Directive as amended by 2003 108 EC And is in conformity with the applicable requirements of the following documents EN55014 1 2006 A1 EN55014 2 1997 A1 A2 EN61000 3 2 2006 A1 A2 EN61000 3 3 2008 EN61029 1 2009 A11 EN61029 2 1 2010 Product Details Description 255mm 10 TCT MULTIPURPOSE TABLE SAW Evolution Model No RAGE52551 RAGE52552 RAGE52552EU Brand Name EVOLUTION Voltage 110V 230 240V Input 50Hz The technical documentation required to demonstrate that the product meets the requirements of directive has been compiled and is available for inspection by the relevant enforcement authorities and verifies that our technical file contains the documents listed above and that they are the correct standards for the product as detailed above Name and address of technical documentation holder Signed Print Steven Bulloss Operations Director Signed pe Print Lettie Lui Product Manager Date 18 04 2011
14. EVOLUTION RAGE 5 Original Instructions Written in UK English Date Published 15 08 2013 DE ES FR IT NL EVOLUTION TABLE OF CONTENTS English Page 02 Deutsch Seite 32 Espanol Pagina 68 Francais Page 104 Italiano Pagina 140 Nederlands Pagina 176 Important Information Page 03 Guarantee Page 03 Specification Page 04 Labels amp Symbols Page 05 General Safety Rules Page 06 Safety Precautions for All Saws Page 06 Additional Specific Safety Rules Page 08 Machine Overview Page 10 Service Parts Diagram Page 11 Assembly Page 13 Operation Page 16 Maintenance Page 28 Environmental Protection Page 29 Trouble Shooting Guide Page 29 EC Declaration of Conformity Page 30 EVOLUTION IMPORTANT Please read these operating and safety instructions carefully and completely For your own safety if you are uncertain about any aspect of using this equipment please access the relevant Technical Helpline the number of which can be found on the Evolution Power Tools website We operate several Helplines throughout our worldwide organization but Technical help is also available from your supplier WEB www evolutionpowertools com register EMAIL info evolutionpowertools com Congratulations on your purchase of an Evolution Power Tools Machine Please complete your product registration online as explained in the A4 online guarantee r
15. ce e Carefully ease the guard upwards to gain access to the inside of the machine e Reach inside and remove any transit packing present e Replace the lower plastic safety guard and replace the 6 cross head screws e Remove the machine from the packaging FR WARNING This machine is heavy Enlist competent help when removing this machine from its packaging 1 Deploying the Legs The legs are stored underneath the machines main body e Release the retaining hook found to the front of the machine e Swing the legs outwards e Secure the legs by hooking the safety hook over the protruding metal screw e Unhook and deploy the 2 rear cantilever braces and re hook them into their operational position Fig 1 Note The cantilever braces and one of the main legs have an adjustable foot which can be screwed in or out to obtain maximum stability for the machine particularly on uneven surfaces FIG 1 NL 13 EVOLUTION ASSEMBLY amp OPERATION FIG 2 FIG 3 FIG 4 2 Fitting the Riving Knife WARNING Ensure that this procedure is only carried out with the machine disconnected from the mains supply The Riving Knife is a very important component and must be fitted correctly The Riving Knife has two functions e t prevents the workpiece from binding as it passes through the blade e t provides a suitable connection point for the blade guard To fit the Riving Knife e Remove the table
16. d speed of setting The clamping system is designed to correctly align the fence when the locking lever is pushed down Check alignment by sighting either side of the fence with any of the lines that run across the table If misalignment is suspected the pressure being applied by the Rip Fence locking lever could be at fault To adjust the locking lever pressure e Ensure that the locking lever is in the unlocked position e Turn the clamp pressure adjustment nut Fig 15 one flat either clockwise or counter clockwise e Recheck Rip Fence operation and alignment e Continue nut adjustment until the Rip Fence operation is satisfactory and alignment and clamping is always achieved wherever the fence is positioned Note The Rip Fence guide incorporates a transparent window with a datum line to aid reading the measurement scale found on the fence rail Fig 16 Forwards and backwards adjustment of the Rip Fence Face is possible Loosen the two thumb nuts and slide the aluminium Fence Face extrusion to the desired position Tighten the thumb nuts securely Note We recommend that normally the Rip Fence Face be adjusted so that the rear of the Fence Face is level with the rear of the blade where it emerges from the table This will provide clearance for the workpiece as it passes the blade The Rip Fence Face has a Hi and Lo position The Lo position can be very useful when cutting thin sheet material as it gives the
17. e actual conditions of use taking account of all parts of the operating cycle such as the times the tool is switched off when it is running idle in addition to trigger time Read Instructions Warning CE certification To obtain an additional copy of your manual please contact Evolution Power Tools at Waste electrical and electronic equipment UK 44 0 114 251 1022 USA 1 866 EVO TOOL WEB www evolutionpowertools com MAP OO SOC NL EVOLUTION IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of electric shock this equipment is fitted with an approved cord and plug for its intended country of use Do not change the cord or plug in any way GENERAL SAFETY RULES Read and understand all instructions before operating this product Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following Read all these instructions before attempting to operate this product and save these instructions The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool SAFETY INSTRUCTIONS FOR ALL SAWS WARNING Read all instructions Failure to follow
18. e between 60 Left and 60 Right Fast index positions are incorporated into the design for 90 45 L and 45 R To use the Fast Index facility e 90 Ensure that the stop plate is in the down position and the 90 index screw is resting against its RH side Fig 20 e 45 Open the stop plate by pivoting it upwards Loosen the vertical locking handle and rotate the Mitre Gauge so that the 45 L index screw just passes through the stop plate Close the stop plate and bring the 45 L index screw to rest against the RH side of the closed stop plate Tighten the handle e 45 R Open the stop plate by pivoting it upwards Loosen the vertical locking handle and rotate the Mitre Gauge so that the 90 index screw passes through the stop plate e Close the stop plate and bring the 45 R index screw to rest against the RH side of the stop plate 19 DE ES FR IT NL EVOLUTION ASSEMBLY amp OPERATION FIG 22 FIG 23 Blade guard removed for clarity FIG 24 Note Each of the fast index screws has been factory set for angular accuracy All the index screws can be adjusted if necessary The stop plate should rotate easily It is important that the punched swage on the plate Fig 21 which prevents it from being over rotated and potentially fouling the T slot be checked and adjusted To check and adjust the stop plate e Rotate the stop
19. e cut by approximately 3mm Adjust the height of the blade as previously described This machine is not suitable for cutting rebates or stopped grooves A workshop dust extraction device should be connected to the extraction port found at the rear of the machine Fig 30 1 Crosscutting Set the mitre gauge to 90 and tighten using the vertical handle Position in the T slot and adjust the mitre face plate as previously described Index the material to be cut against the mitre gauge faceplate Switch on the saw and allow to reach full operating speed before sliding the mitre gauge and workpiece towards the rear of the table making your cut Fig 32 IT 2 Mitre crosscutting Mitre crosscutting is cutting the material at an angle other than 90 Set the mitre gauge to the desired angle tighten and FIG 33 proceed as cross cutting above Fig 33 NL 23 EVOLUTION ASSEMBLY amp OPERATION FIG 34 FIG 35 FIG 36 3 Bevel crosscutting Bevel crosscutting is the same as crosscutting but with the blade tilted at an angle Tilt the blade to the desired angle as previously described and ensure that it is locked in place Set the mitre gauge to 90 and adjust the faceplate so that it does not touch or foul the saw blade as it passes Index the material against the mitre gauge and make your cut Fig 34 4 Compound mitre cutting Compound mitre cutting is a combination of mitre cutting and beve
20. egistration leaflet included with this machine You can also scan the QR code found on the A4 leaflet with a Smart Phone This will enable you to validate your machine s guarantee period via Evolutions website by entering your details and thus ensure prompt service if ever needed We sincerely thank you for selecting a product from Evolution Power Tools EVOLUTION LIMITED GUARANTEE Evolution Power Tools reserves the right to make improvements and modifications to the product design without prior notice Please refer to the guarantee registration leaflet and or the packaging for details of the terms and conditions of the guarantee Evolution Power Tools will within the guarantee period and from the original date of purchase repair or replace any goods found to be defective in materials or workmanship This guarantee is void if the tool being returned has been used beyond the recommendations in the Instruction Manual or if the machine has been damaged by accident neglect or DE improper service This guarantee does not apply to machines and or components which have been altered changed or modified in any way or subjected to use beyond recommended capacities and specifications Electrical components are subject to respective manufacturers warranties All goods returned defective shall be returned prepaid freight to Evolution Power ES Tools Evolution Power Tools reserves the right to optionally repair or replace i
21. g Knife as this is a dedicated component for this machine Non genuine parts could be dangerous If in any doubt please contact the Helpline Push Stick A plastic push stick is provided with the machine and has its own dedicated storage brackets to the RH side of the machines main body Fig 42 When not in use store the push stick on the machine Note If the push stick becomes damaged it should be replaced If the operator makes their own push stick we recommend that it follows the same pattern as that supplied Replacement push sticks are available from Evolution Power Tools Blade Storage A blade storage facility is available at the RH side of the machine Fig 43 Undo the centre hand nut and place any spare blades onto the 225 4mm metal flange Secure the blades with the centre hand nut 28 EVOLUTION ENVIRONMENTAL PROTECTION Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with your Local Authority or retailer for recycling advice TROUBLE SHOOTING GUIDE CONDITION Machine will not start POSSIBLE CAUSE Plug removed from outlet socket or outlet socket not switched on ACTION Replace plug and or switch on the outlet socket Sliding Carriage will not move Sliding Carriage Locking Latch still fully or partially engaged Ensure that the Carriage Locking Latch is completely disengaged by sliding it fully t
22. ge is set at one of the 45 settings e Slide the Mitre Gauge into its T slot and slide it up to the edge of the 45 square e The Mitre Gauge Face Plate should index precisely with the edge of the 45 square If adjustment is required follow the instructions as for the FIG 25 setting of the 90 setting Blade guard removed for clarity 6 Multi Function Table Top This Table Saw is equipped with a versatile table top capable of various adjustments which are designed to aid operator efficiency and safety ES Table extensions The table can be extended to the RH and to the LH side to provide extra workpiece support when necessary Both sides of the table can be extended at the same time or just one side at a time as required operationally FIG 26 To extend the table to the RH side e Pull up the table extension locking lever found just above the machines ON OFF switch Fig 26 e Deploy the table extension to give the required workpiece support e Push the locking lever down to lock the table in the required position e Re attach and or adjust the Rip Fence as required e When cutting is completed return the table to its original setting Note The Fence Rail will travel with the RH table extension when it is deployed A window with datum index line is built into the front edge of the table to aid setting Fig 27 IT To extend the table to the LH side e Loosen the two locking knobs one to the fro
23. h these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation 5 Service Have your power tool serviced by a qualified repair person using only genuine replacement parts This will ensure that the safety of the power tool is properly maintained HEALTH ADVICE WARNING when drilling sanding sawing or grinding dust particles will be produced In some instances depending on the materials you are working with this dust can be particularly harmful to you e g lead from old gloss paint You are advised to consider the risks associated with the materials you are working with and to reduce the risk of exposure You should e Work in a well ventilated area e Work with approved safety equipment such as dust masks that are specially designed to filter microscopic particles DE ES FR NL EVOLUTION SAFETY PRECAUTIONS FOR TABLE SAWS a Do not use saw blades which are damaged or deformed b Replace the table insert access plate if worn c Use only blades as recommended in this manual which conform to EN 847 1 When changing a saw blade ensure that the width of the groove kerf cut by the blade is slightly greater than the thickness of the riving knife Also the thickness of the blade body must not be grea
24. heels 4 Lift the handle and allow the machines integral transportation wheels to touch the ground Fig 10 5 Wheel the machine to its new location 6 Re commission the machine and reattach the accessories OPERATIONS CONTROLS 1 ON OFF Safety Switch WARNING Before operating the ON OFF switch make sure that the blade guard is correctly installed and operating properly To start the machine press the tab on LH side of the red safety button and lift it and the switch cover plate upwards to reveal the on and off buttons Push the ON button to start the machine and the OFF button to stop the machine Fig 11 WARNING Never start the machine until all safety checks and procedures have been carried out 16 EVOLUTION ASSEMBLY amp OPERATION 2 Raising Lowering the blade WARNING Only make adjustments to the machine when the machine is switched OFF and the blade is stationary Note This machine is equipped with a dual function folding handle hand wheel In its normal outer position the hand wheel is used to raise or lower the blade When the hand wheel is pushed in against its bias spring it engages with the curved toothed rack incorporated in the machines main body This allows the hand wheel to be used to adjust the tilt bevel angle of the blade To raise or lower the blade e Ensure that the hand wheel is in its normal position e Turn clockwise to lower the blade Fig 12 e Tu
25. ing latch to the left to lock the carriage e Check that the carriage is locked in its locked position 22 EVOLUTION ASSEMBLY amp OPERATION BASIC TABLE SAW OPERATIONS Multi purpose blade The Rage 5 comes fitted with a multi purpose TCT blade which is capable of cutting many materials We recommend that a workshop dust extraction system is always attached to the dust extraction port Fig 30 when cutting wood or wooden products to prevent any possible build up of sawdust in the lower blade guard When changing the blade See Maintenance the operator should visually check for any dust build up in the lower blade guard With the blade removed any residual dust can be sucked away using a suitable crevice nozzle vacuum extraction machine The blade can then be reinstalled DE Metallic materials should not be cut if it is suspected that there could be residual sawdust in the lower blade guard The machine should be disconnected from its power supply and the table insert removed refer to Assembly 2 amp 4 Figs 2 amp 8 so that a visual check can be made Fig 31 If there is evidence of sawdust build up remove this sawdust before commencing metal cutting operations ES FIG 31 WARNING Never attempt freehand cuts on this machine Always use the appropriate guide or fence to minimise the possibility of the blade binding and kickback We recommend that the saw blade protrudes through the FR material to b
26. injury to the operator or damage to the table saw a Always use the blade guard The blade guard must always be used in every operation b Hold the work firmly Against the mitre gauge or rip fence c Always use a push stick Especially when rip cutting narrow stock d Keep guards in place and in working order Always ensure that the riving knife is fitted and correctly adjusted Inspect the riving knife regularly and replace it if it is worn Use only a genuine Evolution riving knife as this is a dedicated component for this machine e Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on f Do not use in dangerous environment Do not use power tools in damp or wet locations or expose them to rain Keep work area well lit Keep the area well ventilated g Keep children away All children and visitors should be kept at a safe distance from the work area h Do not use High Speed Steel HSS blades Ensure that the correct blade is selected for the material being cut i The push stick or push block should always be stored with the machine when not in use j Connect the saw to a dust collection device when sawing wood The operator should be informed of the factors that influence exposure to dust e g type of material being cut EVOLUTION and the importance of local extraction capture or source and the proper adju
27. l crosscutting Adjust the mitre gauge and the blade to the desired angles Lock both in place Check that the mitre gauge will pass the saw blade without fouling Adjust the mitre gauge faceplate if necessary Index the material against the mitre gauge and make your cut Fig 35 5 Repetitive crosscutting Repetitive cutting is cutting a number of pieces to the same length without having to mark out each piece Note Repetitive cross cutting is carried out with the mitre gauge positioned on the LH side of the machine with the rip fence on the RH side of the machine Caution The Rip Fence can be used as a length stop only if it is properly set and adjusted To use the Rip Fence as length stop align the back of the adjustable Fence Face with the back of the saw blade and set at the required distance from the blade This will allow clearance for the material as it passes through the saw blade Fig 36 e Check that the Rip Fence is set at the required distance and is lying parallel to the saw blade e Index the material to be cut against the Mitre Gauge and the Rip Fence Face e Hold the material and Mitre Gauge with your left hand e Gently push the workpiece through the saw Use a push stick in your right hand to guide the workpiece on the RH side of the blade Note If the Sliding Carriage system is deployed for repetitive cross cutting the Mitre Gauge must be fastened to the carriage We recommend that the mitre gauge be
28. move the nut outer flange and blade ES 8 Fitthe new blade Ensure that the teeth are facing to the front of the saw and that the arrow on the blade is in line with the motor direction 9 Replace the outer flange and nut and tighten securely with the spanners provided Check that both blade flanges are in contact with the blade 10 Replace the table insert and its fixing screw Ensure that the fixing screw is correctly seated 11 Replace the blade guard and check all operational functions of the blade and its guarding system FR 12 Only connect the machine to its main supply after a complete safety check of the machine has been carried out PwN gt Cleaning After each use the machine should be cleaned Remove all sawdust etc from the visible parts of the machine with a vacuum cleaner A vacuum cleaner can also be connected to the machine dust extraction port at the rear of the machine This should remove debris from the inside of the machine Never use solvents to clean plastic parts as solvents can damage them Clean only IT with a soft very slightly damp cloth Riving Knife The riving knife is a very important component and must be fitted correctly aligned and adjusted The riving knife prevents the work from binding as it passes through the blade Inspect the riving knife at regular intervals and replace it if it is worn or damaged NL 27 EVOLUTION MAINTENANCE Note Use only a genuine Evolution Rivin
29. nt and one to the rear of the machine underneath the LH side of the machines table Fig 28 e Deploy the table extension e Tighten the locking knobs e When cutting is completed return the table to its original setting FIG 28 NL 21 EVOLUTION ASSEMBLY amp OPERATION Sliding Carriage System This machine is fitted with a Sliding Carriage to the LH side of the blade This facility can be particularly useful when cross cutting small section material such as metal box section or extrusions etc The sliding carriage should always be used with the Mitre Gauge locked to it in the desired position Material can be clamped to the Sliding Carriage by using the Mitre Gauge with its Hold Down Clamp thus enhancing operator control and safety The sliding carriage system can also be very useful when used in conjunction with a locked on Mitre Gauge for repetitive cross cutting To Release the Sliding Carriage WARNING The machine must be switched off the blade stationary and the switch cover plate in the closed safe position whenever adjustments etc are being made to the machine or the workpiece The Sliding Carriage Locking Latch is located to the rear of the machine table and slightly to the LH side of the blade Fig 29 e Slide the latch to the right to unlock the carriage and pull the carriage forward e When operations are completed return the carriage to its original position and slide the lock
30. o the right Left Hand Table Extension will not deploy One or both usually the rear of the under table locking knobs not oosened Ensure that both locking knobs are sufficiently loosened Deploy the table extension and retighten both under table locking knobs Blade will not rise or fall Dual Purpose Rise and Fall Handle partially engaged with curved toothed rack Ensure that the Handle is in its outer position Pull the Handle out from the machine slightly to confirm it is deployed in the outer position Blade will not tilt Tilt Locking Screw not loosened Loosen the Tilt Locking Screw Tilt the blade to the desired angle and then retighten the locking screw Blade Guard does not adjust automatically Over tightened rear fixing screw and wingnut Loosen wingnut slightly until Blade Guard operation is smooth and satisfactory 29 DE ES FR NL EVOLUTION EC DECLARATION OF CONFORMITY In accordance with EN ISO 17050 1 2004 The manufacturer of the product covered by this Declaration is Evolution Power Tools Venture One Longacre Close Holbrook Industrial Estate Sheffield S20 3FR The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the relevant provisions of the Machinery Directive and other appropriate directives as detailed below The manufacture further declares that the machine as detailed in this declaration
31. on of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer when used at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance wit
32. plate forward e Visually check that the punched swage is resting upon the plastic index pointer preventing over rotation e f necessary adjust the stop plate mounting screw so that plate moves easily and the swage always rests upon but cannot slide past the plastic index pointer Fig 22 Index Screw Checking and Adjustment To check the accuracy of the angular settings the operator will require an Engineers Square and a 45 Square Not supplied WARNING Only carry out these procedures with the machine disconnected from the mains supply To Check 90 Setting Fig 23 e Raise the blade to its full height e Place the engineers square on the machine table with one leg resting accurately against the saw blades body e Check that the Mitre Gauge is set at 90 e Slide the Mitre Gauge into its T slot and slide it up to the other leg of the engineers square e The Mitre Gauges Face Plate should index precisely with the engineers square If adjustment is required e Loosen the index screws locking nut Fig 24 e Turn the index screw clockwise or counter clockwise until precise alignment with the engineers square is achieved e Re tighten the locking nut 20 EVOLUTION ASSEMBLY amp OPERATION To Check 45 Settings e Raise the blade to its full height e Place the 45 square on the machine table with one face resting accurately against the saw blades body Fig 25 e Check that the Mitre Gau
33. r pull or carry the tool by the power cord Carrying or pulling the tool by the power cord could cause damage to the insulation or the wire connections resulting in the possibility of electric shock or fire u When transporting the machine use a transportation device Never use the guards for handling or transportation v During transportation the upper part of the saw blade must be lowered fully and covered by the guard w All operators using this machine must read the instructions and familiarize themselves with the machines workings DE x Never leave the saw running and unattended Do not leave the saw until the saw has been switched OFF and the blade has come to a complete halt ITEMS SUPPLIED Description Quantity ES Blade Changing Tools 3 Mitre Gauge 1 Assembly Hold Down Clamp 1 Assembly FR Adjustable Rip Fence 2 Push Stick 1 Blade Guard 1 Instruction Manual 1 IT TCT Multi Purpose 1 Blade Fitted Riving Knife 1 NL EVOLUTION MACHINE OVERVIEW OF EVOLUTION 255mm 10 RAGE TABLE SAW Know your parts 1 On Off Switch Sliding Carriage Mitre Gauge Blade Guard Rip Fence Rip Fence Locking Handle Transportation Handle Transportation Wheels on A Ui AWN Hold Down Clamp Dual Function Adjustment Handle RH Table Extension _ om N m RH Table Locking Lever Push Stick Rear Cantilever Braces A Ww
34. rn counter clockwise to raise the blade 3 Tilting the Blade The blade can be tilted up to 45 to the left e Loosen the tilt locking screw Fig 13 by turning the tilt locking lever e Push the hand wheel in against its bias spring until it engages the tilt rack Use the hand wheel to set the required angle An angle gauge to aid setting can be found behind the hand wheel e Tighten the tilt locking screw when the required angle is achieved e Allow the hand wheel to return to its normal position Note The tilt locking lever is sprung loaded and adjustable This enables the lever to be repositioned on the locking screw e Pull out the lever and move to the desired position e Release the lever and allow the spring to re seat the lever Repositioning may be necessary to avoid fouling the machines hand wheel when the blade is tilted 17 DE ES FR IT NL EVOLUTION ASSEMBLY amp OPERATION FIG 15 4 Rip Fence Guide This machine is fitted with a two piece Rip Fence We recommend that the Rip Fence is normally used in conjunction with its adjustable Face piece The Rip Fence should be positioned to the RH side of the blade and is locked in position by using the locking lever Push down to lock and pull up to unlock When repositioning the Rip Fence use the mid point of the fence to push or pull the fence to the desired position Fig 14 Using the mid point aids accuracy an
35. stment hoods baffles chutes k Use proper extension cord Make sure any extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine will draw An undersized cord will cause a drop in line voltage resulting in loss of power and possible overheating I Always use safety glasses Also use a face or dust mask if the cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses m Maintain tools with care Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories n Disconnect from the power supply before servicing cleaning or and when changing accessories such as blades o Use recommended accessories Only use genuine Evolution accessories p Check for damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced q Keep hands out of the path of the saw blade r Never reach around the saw blade s Turn off machine and wait for saw blade to stop before making any fence adjustments t Neve
36. t with the same or equivalent item There is no warranty written or verbal for consumable accessories such as following list not exhaustive blades cutters drills chisels or paddles etc In no event shall Evolution Power Tools be liable for loss or damage resulting directly or indirectly from the use FR of our merchandise or from any other cause Evolution Power Tools is not liable for any costs incurred on such goods or consequential damages No officer employee or agent of Evolution Power Tools is authorized to make oral representations of fitness or to waive any of the foregoing terms of sale and none shall be binding on Evolution Power Tools Questions relating to this limited guarantee IT should be directed to the company s head office or call the appropriate Helpline number NL EVOLUTION SPECIFICATIONS MACHINE METRIC IMPERIAL Motor UK EU 230 240V 50Hz S6 40 1800W 8A Motor UK 110V 50Hz 1600W 15A Table Dimensions 656 x 1260mm 26 x 49 5 8 Speed No Load 2500min 2500rpm CUTTING CAPACITIES Mild Steel Plate Max Thickness Wood Maximum Depth Of Cut At 90 Wood Maximum Depth Of Cut At 45 Weight Riving Knife Thickness BLADE Bore Kerf Teeth 28 28 Max Speed 2750min 2750rpm NOISE amp VIBRATION DATA Sound Pressure L A 230 240V 91 9dB A 110V 90 2dB A Sound Power Level L A 230 240V 104 5dB A 110V 104 2dB A
37. ter than the thickness of the riving knife d Take care that the selection of the saw blade is suitable for the material to be cut e Wear suitable personal protective equipment when necessary This could include Hearing protection to reduce the risk of induced hearing loss Respiratory protection to reduce the risk of inhalation of harmful dust Wearing gloves when handling saw blades or rough material f Saw blades should be carried in a holder whenever practicable g Never perform any operation freehand This means using only your hands to support or guide the workpiece Always use either the fence or mitre gauge to position and guide the work WARNING Freehand cutting is a major cause of accidents h Never attempt to free a stalled blade without first turning the saw off Turn the power off immediately to prevent damage to the motor i Provide adequate support for long or wide workpieces j Avoid awkward operations and hand positions where a slip could cause your hand to move into the blade k Do not operate the appliance with a damaged cord or plug If the supply cord is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard ADDITIONAL SPECIFIC SAFETY RULES FOR TABLE SAWS WARNING Before using your table saw it is important that you read and understand these safety rules Failure to follow these rules could result in serious
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