Operator`s Manual
Contents
1. Operator s Manual 2 Cycle Trimmer Model CC 3000 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY P N 769 00663 2 03 PRINTED IN USA Table of Contents Content Page Section SAO a E a Stee degen EA ASE eda Sica ten o a Eaa a ands 3 Section 2 Know Your UNT aio ei a nate ae eee Pas We i a a 6 Section 3 Assembly e car cia ewe ees ack dd siete Satan De dd as Mend ae TDN ero 7 Section A Ol and Fuel na wee te eote oa ek in Pe tase daa a eri arde da da da ca O 8 Section 5 Operation 3 ii aa Desa eg ne ce be a see bp We Mana 9 Section 6 Maintenance acciona a ee gh ace sc est Shaan A syns Guanes Wnty andes acti ea eee 11 Section 7 Troubleshooting a liaa LSIG ma eee e aa 17 Section 8 Specifications ee a vaa aa a eb a core 18 Warranty Information a cin diate Dae ora ben ee eee menor hak 20 Pars Dial cees was A sae oa eet eee ee ee O inside Back Cover To the Owner Thank you for buying this quality product This modern outdoor power tool will provide many hours of useful service You will find it to be a great labor saving device This operator s manual provides you with easy to understand operating instructions Before starting or operating this equipment read the whole manual and follow ail the instructions to keep your new outdoor power tool in top operating condition All information illus2. PO Box 361131 Cleveland OH 44136 0019
3. Crankcase Gasket Bearing Oil Seal Oil Seal Snap Ring Screw Piston Ring Piston Pin Snap Ring Crankshaft Key Clutch Clutch Washer Spacer Flywheel Assembly Module Assembly includes 32 amp 33 Spacer Screw Recoil Assembly includes 35 41 Recoil Case Recoil Pulley Recoil Spring Screw Washer Rope Item Part No 41 791 181079 42 791 182118 43 791 181745 44 791 181746 45 791 181747 46 791 181716 47 791 181748 48 753 04389 49 791 181750 50 791 181751 51 791 181752 52 791 181753 53 791 181754 54 791 181755 55 791 181756 56 791 181757 57 791 181752 58 753 1178 59 791 181760 60 791 181761 61 791 181762 62 753 04390 63 791 181716 64 791 181762 65 791 181765 66 791 182519 67 791 181766 68 791 182612 69 791 181767 70 791 181768 71 791 181769 72 753 04020 73 753 04021 74 753 04022 E 791 181696 791 181701 il 791 181702 7 791 181703 ig not shown ENGINE PARTS CC3000 2 CYCLE GAS TRIMMER PPN 41CDC03G100 Description Pull Handie Pulley Assembly includes 43 45 Ratchet Spring Retaining Ring Screw Throttle Bracket Carburetor includes Primer Bulb Screw O Ring Air Cleaner Assembly includes 52 56 Sleeve Choke Plate Choke Lever Screw Air Filter Air Cleaner Cover includes 56 Clutch Housing Assembly Bolt Nut Screw Engine Cover Screw Screw Spark Plug Screw Fuel Tank includes 68 69 Fuel Cap Assembly Fuel Line Assembly Screw Lead Wi
4. Add fuel in a clean well ventilated area outdoors Wipe up any spilled fuel immediately Avoid creating a source of ignition for spilt fuel Do not start the engine until fuel vapors dissipate NOTE Dispose of the old fuel oil mix in accordance to Federal State and Local regulations Section 5 Choke Lever _ Run B Start A Primer Bulb E l Fig 5 2 Starter Rope e el E Throttle Control Squeezed _____ _ Sy Fig 5 3 4h WARNING Operate this unit only in a well ventilated outdoor area Carbon monoxide exhaust fumes can b lethal in a confined area ses A WARNING Avoid accidental starting Make sure you are in the starting position when pulling the starter rope Fig 5 3 To avoid serious injury the operator and unit must be in a stable position while starting Operation Starting Instructions 1 Mix gas with oil Fill fuel tank with fuel oil mixture See Off and Fuel Mixing Instructions 2 Put the On Off Stop Control in the ON I position Fig 5 1 3 Fully press and release the primer bulb 10 times slowly until FUEL 1S VISIBLE IN THE PRIMER BULB Fig 5 2 If you can t see fuel in the bulb press and release the bulb as many times as it takes before you can see fuel in it 4 Place the choke lever in the START position Fig 5 2 5 With the unit in the starting position Fig 5 3 squeeze the throttle control to the wide open full throttle
5. Arrestor Maintenance To avoid serious personal injury always turn your trimmer off and allow it to cool before you clean or service it 1 Turn the powerhead so the back of the engine is facing forward In this position the starter rope is to the left Fig 6 12 Spark Arrestor Collar Fig 6 12 cag Maintenance continued idle Speed Screw A Fig 6 14 2 Use a needle nose pliers to grasp the collar of the spark arrestor and pull it out of the muffler Fig 6 13 NOTE Use only a needle nose pliers Other pliers or tools may damage the spark arrestor 3 Clean the spark arrestor with a wire brush Replace it if it is damaged or if you are unable to clean it thoroughly 4 Reinstall spark arrestor Use the needle nose pliers to gently push the spark arrestor back into the muffler until it snaps into place Carburetor Adjustment The idie speed of the engine is adjustable by the screw next to the air filter cover Fig 6 14 NOTE Careless adjustments can seriously damage your unit An authorized service dealer should make carburetor adjustments Check Fuel Mixture Old and or improperly mixed fuel is usually the reason for improper unit perfo
6. additive which will help inhibit corrosion and minimize the formation of gum deposits It is recommended that you use our 2 cycle oil with this unit if unavailable use a good 2 cycle oil designed for air cooled engines along with a fuel additive such as STA BIL Gas Stabilizer or an equivalent Add 0 8 oz 23 ml of fuel additive per gallon of fuel according to the instructions on the container NEVER add fuel additives directly to the unit s fuel tank 4h CAUTION For proper engine operation and maximum reliability pay strict attention to the oil and fuel mixing instructions on the 2 cycle oil container Using improperly mixed fuel can severely damage the engine Thoroughly mix the proper ratio of 2 cycle engine oil with unleaded gasoline in a separate fuel can Use a 40 1 fuel oil ratio Do not mix them directly in the engine fuel tank See the table below for specific gas and oil mixing ratios NOTE One gallon 3 8 liters of unleaded gasoline mixed with one 3 2 oz 95 ml bottle of 2 cycle oil makes a 40 1 fuel oil ratio 4h WARNING Gasoline is extremely flammable Ignited Vapors may explode Always stop the engine and allow it to cool before filling the fuel tank Do not smoke while filling the tank Keep sparks and open flames at a distance from the area 4h WARNING Remove fuel cap slowly to avoid injury from fuel spray Never operate the unit without the fuel cap securely in place A WARNING
7. other income producing purpose HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED SERVICE DEALER To locate the dealer in your area visit our website at www cubcadet com check for a listing in the Yellow Pages call 1 877 282 8684 or write to P O Box 361131 Cleveland OH 44136 0019 This limited warranty does not provide coverage in the following cases A Tune ups Spark Plugs Carburetor Adjustments Filters B Wear items Bump Knobs Outer Spools Cutting Line Inner Reels Starter Pulley Starter Ropes Drive Belts C Cub Cadet LLC does not extend any warranty for products sold or exported outside of the United States of America its possessions and territories except those sold through Cub Cadet s authorized channels of export distribution Cub Cadet LLC reserves the right to change or improve the design of any Cub Cadet Product without assuming any obligation to modify any product previously manufactured No implied warranty including any implied warranty of merchantability or fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty or guaranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Cub Cadet LLC During the period of the Warranty the exclusive
8. plug Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor ENGINE WILL NOT IDLE CAUSE ACTION Air filter is plugged Replace or clean the air filter Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture improper carburetor adjustment Adjust according to the Carburetor Adjustments section ENGINE WILL NOT ACCELERATE CAUSE ACTION Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture improper carburetor adjustment Take to an authorized service dealer for an adjustment Cutting attachment bound with grass Stop the engine and clean the cutting attachment Dirty air filter Clean or replace the air filter Plugged spark arrestor Clean or replace spark arrestor ENGINE LACKS POWER OR STALLS WHEN CUTTING CAUSE ACTION Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture Improper carburetor adjustment Take to an authorized service dealer for an adjustment Fouled spark plug Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor CUTTING ATTACHMENT WILL NOT ADVANCE LINE CAUSE ACTION Cutting attachment bound with grass Stop the engine and clean cutting attachment Cutting attachment out of line Refill with new line inner reel bound up Replace the inner reel Cutting head dirty Clean inner reel and outer spool Line welded Disassemble remove the welded section and rewind Line twisted when refilled Disassemble and rewind the line Not enough line is e
9. position Pull the starter rope briskly 5 times while still in the START A position If the engine attempts to run before the fifth pull proceed to step 6 Place the choke lever in the RUN position Fig 5 2 7 Pull starter rope 1 to 3 times briskly to start the engine Fig 5 3 NOTE Squeeze the throttle control until the engine has started and warmed up 8 If the engine does not start repeat steps 3 through 7 NOTE If the engine floods while trying to start place the choke lever in the RUN position Fig 5 2 Squeeze the throttle control Pull the starter rope briskly The engine should start within three 3 to eight 8 pulls 9 Squeeze the throttle control to warm up the engine for 5 to 10 seconds Place the choke lever in the RUN th position Fig 5 2 NOTE Choking is unnecessary when starting a warm engine Put the On Off Stop Control in the ON position Fig 5 1 and the choke lever in the RUN t position Fig 5 2 Pull the starter rope Stopping Instructions 1 Release your hand from the throttle control Fig 5 3 Allow the engine to cool down by idling 2 Put the On Off Stop Control in the OFF O position Fig 5 1 Operation continued Holding the Trimmer Always wear eye hearing foot and body protection to reduce the risk of injury when operating this unit Before operating the unit stand in the operating position Fig 5 4 Check for the following The
10. remedy is repair or replacement of the product as set forth above Some states do not allow limitations on how long an implied ee lasts so the above limitation may not apply to you The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales Cub Cadet LLC shall not be liable for incidental or consequential loss or damages including without limitation expenses incurred for substitute or replacement lawn care services for transportation or for related expenses or for rental expenses to temporarily replace a warranted product Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of the safety features of the product shall void this Warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the use or misuse or inability to use the product This limited warranty shail not extend to anyone other than the original purchaser original lessee or the person for whom it was purchased as a gift How State Law Relates to this Warranty This warranty gives you specific legal rights and you may also have other rights which vary from state to state To locate your nearest service dealer dial 1 877 282 8684 Cub Cadet LLC
11. to distribute the oil Reinstall the spark plug NOTE Remove the spark plug and drain all of the oil from the cylinder before attempting to start the trimmer after storage 4 Thoroughly clean the unit and inspect it for any loose or damaged parts Repair or replace damaged parts and tighten loose screws nuts or bolts The unit is ready for storage Transporting Allow the engine to cool before transporting Drain fuel from unit Tighten fuel cap before transporting Secure the unit while transporting Accessories Replacement Parts 2 CYCISIOIN Aaah A wees oa 180965 Spark PMG seca cee eee eee ck Pees 181765 SPark ArrestoM coin wes ae ee oe ee 181696 Replacement Line Cartridge 753 1160 Inner Reel Spring 0 0 eee ee 610636 Bump Head Knob Assembly o ooo o 180814 Brushcutter Accessory Kit 41AM079G100 Fue Cata ia Ip 181612 Shoulder Strap cee 682075 For specific replacement parts refer to the parts list located on the inside back cover of this manual Section 7 Troubleshooting ENGINE WILL NOT START CAUSE ACTION On Off stop control is in the OFF position Turn the on off stop control to ON Empty fuel tank Fill fuel tank with properly mixed fuel Primer bulb wasn t pressed enough Press primer bulb fully and slowly 10 times Engine is flooded Squeeze the trigger and pull the starter rope Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture Fouled spark
12. 5 6 Section 6 Maintenance Maintenance Schedule NOTE Maintenance replacement or repair of the Perform these required maintenance procedures at the emission control devices and system may be frequency stated in the table These procedures should performed by any non road engine repair also be a part of any seasonal tune up establishment individual or authorized NOTE Some maintenance procedures may require ts f special tools or skills If you are unsure about In order to assure peak performance of your engine these procedures take your unit to any non inspection of the engine exhaust port may be necessary road engine repair establishment after 50 hours of operation If you notice lost RPM poor performance or general lack of acceleration this service may be required If you feel your engine is in need of this A WARNING inspection refer service to any non road engine repair To prevent serious injury never perform establishment individual or authorized service dealer for maintenance or repairs with unit running Always repair DO NOT attempt to perform this process yourself service and repair a cool unit Disconnect the spark as engine damage may result from contaminants plug wire to ensure that the unit cannot start involved in the cleaning process for the port FREQUENCY MAINTENANCE REQUIRED REFER TO Check and clean spark arrestor Page 14 Check spark plug condition and gap Page 16 Every 50 hours Inspect exhaust po
13. CALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Failure to obey a safety warning will result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury Failure to obey a safety warning can result in injury to yourself and others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury 4h CAUTION Failure to obey a safety warning may result in property damage or personal injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury important Safety Information READ ALL INSTRUCTIONS Before Operating Read the instructions carefully Be familiar with the controls and proper use of the unit e Do not operate this unit when tired ill or under the influence of alcohol drugs or medication Children and teens under the age of 15 must not use the unit except for teens guided by an adult Inspect the unit before use Replace damaged parts Check for fuel leaks Make sure all fasteners are in place and secure Replace cutting attachment parts that are cracked chipped or damaged in any way Make sure the cutting attachment is properly installed and securely fastened Be sure the cutting attachment shield is properly attached and positioned as recommended Failur
14. Pa nut ES Optional Accessories E E 753 1160 Reel and Line Assembly SELL E 41AM079G100Brush Cutter Accessory Kit x 753 1161 Bump Head Assembly includes 21 26 S 791 682075B Shoulder Harness tems Not Shown issued 2 03 MANUFACTURER S LIMITED WARRANTY FOR Cub Cadet The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased and used in the United States its possessions and territories Cub Cadet LLC warrants this product against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in material or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of He accessory or attachment not approved by Cub Cadet LL for use with the product s covered by this manual will void your warranty as to any resulting damage This warranty is limited to ninety 90 days from the date of original retail purchase for any Cub Cadet product that is used for rental or commercial purposes or any
15. Serial Number SNe Parent Part Number Copy the model and parent part number here S N AMA Copy the sera number here Calling Customer Support if you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call the Customer Support Department AN Call 1 877 282 8684 to reach a Customer Support representative Please have your unit s model number ATA and serial number ready when you call See the previous section to locate this information Copyright 2003 Cub Cadet LLC All Rights Reserved For more details about your unit visit our website at www cubcadet com Section 1 Safety The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures SYMBOL MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution Attention is required in order to avoid serious personal injury May be used in conjunction with other symbols or pictographs NOTE Advises you of information or instructions vital to the operation or maintenance of the equipment California Proposition 65 Warning 4h WARNING THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMI
16. age will occur from Entanglement with foreign matter Normal line fatigue Attempting to cut thick stalky weeds Forcing the line into objects such as walls or fence posts Tips for Best Trimming Results Keep the cutting attachment parallel to the ground Do not force the cutting attachment Allow the tip of the line to do the cutting especially along walls Cutting with more than the tip will reduce cutting efficiency and may overload the engine Cut grass over 8 inches 200 mm by working from top to bottom in small increments to avoid premature line wear or engine drag Cut from right to left whenever possible Cutting to the left improves the unit s cutting efficiency Clippings are thrown away from the operator Slowly move the trimmer into and out of the cutting area at the desired height Move either in a forward backward or side to side motion Cutting shorter lengths produces the best results Trim only when grass and weeds are dry The life of your cutting line is dependent upon Following the trimming techniques What vegetation is being cut Where vegetation is cut For example the line will wear faster when trimming against a foundation wall as opposed to trimming around a tree Decorative Trimming Decorative trimming is accomplished by removing all vegetation around trees posts fences and more Rotate the whole unit so that the cutting attachment is at a 30 angle to the ground Fig
17. ays use the correct line length when installing trimming line on the unit The line may not release properly if the line is too long Single Line Installation Go To Step 8 for SplitLine Installation 6 Take approximately 40 feet 12 2 m of new trimming tine loop it into two equal lengths Insert each end of the line through one of the two holes in the inner reel Fig 6 4 Pull the line through the inner reel so that the loop is as small as possible For Use with For Use with 7 Wind the lines in tight even layers onto the reel Single Line ONLY rea oF Fig 6 5 Wind the line in the direction indicated on gle Line the inner reel Place your index finger between the two lines to stop the lines from overlapping Do not overlap the ends of the line Proceed to step 11 SplitLine Installation 8 Take approximately 20 feet 6 1 m of new trimming line Insert one end of the line through one of the two holes in the inner reel Fig 6 6 Pull the line through the inner reel until only about 4 inches is left out 9 Insert the end of the line into the open hole in the inner reel and pull the line tight to make the loop as small as possible Fig 6 6 10 Before winding split the line back about 6 inches 11 Wind the line in tight even layers in the direction indicated on the inner reel NOTE Failure to wind the line in the direction indicated will cause the cutting attachment to operate incorrectly Slotted H
18. e to do so can result in personal injury to the operator and bystanders as well as damage to the unit Use only 0 105 inch 2 67 mm diameter Genuine Factory Parts replacement line Never use metal reinforced line wire or rope These can break off and become dangerous projectiles Be aware of the risk of injury to the head hands and feet Clear the area to be cut before each use Remove all objects such as rocks broken glass nails wire or string They can be thrown or become entangled in the cutting attachment Clear the area of children bystanders and pets At a minimum keep all children bystanders and pets outside a 50 foot 15 m radius there still may be a risk to bystanders from thrown objects Bystanders should be encouraged to wear eye protection If you are approached stop the engine and cutting attachment immediately Squeeze the throttle control and check that it returns automatically to the idle position Make all adjustments or repairs before using unit This unit was not designed to be used as a brushcutter Do not attach or operate this unit with any type of brushcutting blade or brushcutting attachment w Safety continued Safety Warnings for Gas Trimmers Gasoline is highly flammable and its vapors can explode if ignited Take the following precautions e Store fuel only in containers specifically designed and approved for the storage of such materials Always stop the eng
19. ine and allow it to cool before filling the fuel tank Never remove the cap of the fuel tank or add fuel when the engine is hot Never operate the unit without the fuel cap securely in place Loosen the fuel tank cap slowly to relieve any pressure in the tank Add fuel in a clean well ventilated outdoor area where there are no sparks or flames Slowly remove the fuel cap only after stopping engine Do not smoke while fueling or mixing fuel Wipe up any spilled fuel from the unit immediately Avoid creating a source of ignition for spilled fuel Do not start the engine until fuel vapors dissipate Move the unit at least 30 feet 9 1 m from the fueling source and site before starting the engine Do not smoke Keep sparks and open flames away from the area while adding fuel or operating the unit e While Operating Never start or run the unit inside a closed room or building Breathing exhaust fumes can kill Operate this unit only in a well ventilated outdoor area Wear safety glasses or goggles that are marked as meeting ANSI Z87 1 1989 standards Also wear ear hearing protection when operating this unit Wear a face or dust mask if the operation is dusty Long sleeve shirts are recommended Wear heavy long pants boots and gloves Do not wear loose clothing jewelry short pants sandals or go barefoot Secure hair above shoulder level The cutting attachment shield must always be in place while operating the un
20. it Do not operate unit without both trimming lines extended and the proper line installed Do not extend the trimming line beyond the length of the shield This unit has a clutch The cutting attachment remains stationary when the engine is idling If it does not have the unit adjusted by an authorized service technician Adjust the D handle to your size to provide the best grip Be sure the cutting attachment is not in contact with anything before starting the unit Use the unit only in daylight or good artificial light e Avoid accidental starting Be in the starting position whenever pulling the starter rope The operator and unit must be in a stable position while starting See Starting Stopping Instructions Use the right tool Only use this tool for the purpose intended Do not overreach Always keep proper footing and balance Always hold the unit with both hands when operating Keep a firm grip on both the front and rear handle or grips Keep hands face and feet at a distance from all moving parts Do not touch or try to stop the cutting attachment when it is rotating Do not touch the engine or muffler These parts get extremely hot from operation They remain hot for a short time after you turn off the unit Do not operate the engine faster than the speed needed to cut trim or edge Do not run the engine at high speed when you are not cutting Always stop the engine when cutting is dela
21. l snug If using a torque wrench torque to 110 120 in lb 12 3 13 5 Nem Do not over tighten Cleaning To avoid serious personal injury always turn your trimmer off and allow it to cool before you clean or do any maintenance on it Use a small brush to clean off the outside of the unit Do not use strong detergents Household cleaners that contain aromatic oils such as pine and lemon and solvents such as kerosene can damage plastic housing or handle Wipe off any moisture with a soft cloth Storage Never store the unit with fuel in the tank where fumes may reach an open flame or spark Allow the engine to cool before storing Store the unit locked up to prevent unauthorized use or damage Store the unit in a dry well ventilated area Store the unit out of the reach of children Long Term Storage If the unit will be stored for an extended time use the following storage procedure 1 Drain all fuel from the fuel tank into a container with the same 2 cycle fuel mixture Do not use fuel that has been stored for more than 60 days Dispose of the old fuel oil mix in accordance to Federal State and Local regulations 2 Start the engine and allow it to run until it stalls This ensures that all fuel has been drained from the carburetor 3 Allow the engine to cool Remove the spark plug and put 1 oz 30 ml of any high quality motor oil or 2 cycle oil into the cylinder Pull the starter rope slowly
22. ol 7 Hold the inner reel in place and install the Bump Knob by turning counterclockwise Tighten securely Replacement Parts For replacement parts refer to the Accessories Replacement Parts section 13 Maintenance continued Carburetor Air Filter Cover Ta Air Filter ger Air Filter Maintenance Cleaning the Air Filter To avoid serious personal injury always turn your trimmer off and allow it to cool before you clean or service it Clean and re oil the air filter every 10 hours of operation It is an important item to maintain Failure to maintain the air filter will VOID the warranty 1 Remove the carburetor air filter cover by pushing on the tab on top of the cover Fig 6 9 Remove the air filter Fig 6 10 Wash the filter in detergent and water Rinse the filter thoroughly and allow it to dry Apply enough clean SAE 30 motor oil to lightly coat the filter Fig 6 11 Squeeze the filter to spread and remove excess oil Fig 6 11 Reinstall the filter Fig 6 10 and air filter cover Fig 6 9 NOTE If the unit is operated without the air filter you will VOID the warranty oF wY D Spark
23. oles Holding Slots Maintenance continued 12 Insert the ends of the line into the two holding slots Fig 6 7 13 Insert the ends of the line through the eyelets in the outer spool and place inner reel with spring inside the outer spool Fig 6 8 Push the inner reel and outer spool together While holding the inner reel and outer spool grasp the ends and pull firmly to release the line from the holding slots in the reel NOTE The spring must be assembled on the inner reel before reassembling the cutting attachment 14 Hold the inner reel in place and install the Bump Knob by turning counterclockwise Tighten securely installing a Pre Wound Reel 1 Hold the outer spool with one hand and unscrew the Bump Knob clockwise Fig 6 1 Inspect the bolt inside the Bump Knob to make sure it moves freely Replace the Bump Knob if damaged 2 Remove the old inner reel from the outer spool Fig 6 1 3 Remove the spring from the old inner reel Fig 6 1 4 Place the spring in the new inner reel NOTE The spring must be assembled on the inner reel before reassembling the cutting attachment 5 Insert the ends of the line through the eyelets in the outer spool Fig 6 8 6 Place the new inner reel inside the outer spool Push the inner reel and outer spool together While holding the inner reel and outer spool grasp the ends and pull firmly to release the line from the holding slots in the spo
24. operator is wearing eye protection and proper clothing With a slightly bent right arm the operator s hand is holding the shaft grip The operator s left arm is straight the left hand holding the D handle The unit is at waist level The cutting attachment is parallel to the ground and easily contacts the grass without the need to bend over Adjusting Trimming Line Length The Bump Head cutting attachment allows you to release trimming line without stopping the engine To release more line lightly tap the cutting attachment on the ground Fig 5 5 while operating the trimmer at high speed NOTE Always keep the trimming line fully extended Line release becomes more difficult as cutting line becomes shorter e 10 Each time the head is bumped about 1 inch 25 4 mm of trimming line releases A blade in the cutting attachment shield will cut the line to the proper length if any excess line is released For best results tap the bump knob on bare ground or hard soil if you attempt a line release in tall grass the engine may stall Always keep the trimming line fully extended Line release becomes more difficult when the cutting line gets shorter NOTE Do not rest the Bump Head on the ground while the unit is running Do not remove or alter the line cutting blade assembly Excessive line length will make the clutch overheat This may lead to serious personal injury or damage to the unit Some line break
25. r small off road engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by Cub Cadet Owners Warranty Responsibilities As the small off road engine owner you are responsible for the performance of the required maintenance listed in your operator s manual Cub Cadet recommends that you retain all receipts covering maintenance on your small off road engine but Cub Cadet cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine owner you however should be aware that Cub Cadet may deny you warranty coverage if your smail off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to a Cub Cadet Authorized Service Center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days if you have any questions regarding your warranty rights and responsibilities you should call 1 877 282 8684 Manufacturer s Warranty Coverage The warranty period begins on the date the engine or equipment is delivered to the retail purchaser The manufacturer warrants to the initial owner and each subsequent purchaser that the engine is free from defects in material and workmanship which cause the failure of a
26. re Assemby Pin Needle Bearing Piston Washer Spark Arrestor Primer Bulb Carburetor Repair Kit Gasket Diaphragm Repair Kit Issued 2 03 BOOM AND TRIMMER PARTS CC3000 2 CYCLE GAS TRIMMER PPN 41CDC03G100 Item Part No Description 1 791 180866 Grip 791 181688 Throttle Cable Assembiy 3 791 180975 Throttle Trigger 4 791 610314 Throttle Trigger Spring 5 791 181689 Throttle Trigger Assembly includes 3 4 4 6 791 180252 Switch Assembly 7 8 9 791 181690 Wire Lead Assembly 791 610327 Shoulder Harness Clamp 753 1151 Handle Assembly 10 753 1152 Screw 11 753 1154 Nut 12 791 182836 Drive Shaft Housing Assembly 13 791 182833 Drive Shaft 4 791 182200 Shield Mount Screw Assembly 15 791 182193 2 piece Gearbox Assembly includes 16 amp 17 16 791 182195 Gearbox Mounting Hardware A 17 791 145569 Anti Rotation Screw 18 791 182196 Blade Driver 19 753 1158 Shield and Blade Assembly includes 20 20 791 682061 Blade Assembly 21 791 612483 Spool Shaft 22 791 683301 Outer Spool amp Eyelet Assembly 23 791 612026 Retainer 24 791 610636B Spring 25 791 147495 Inner Reel 26 791 180814B Bump Head Knob Assembly 2 Piece Gearbox Assembly Parts item 17 27 791 182191 Left Housing 28 791 182192 Right Housing 29 791 182194 Pinion Gear Assembly 30 791 182199 Output Shaft Bushing 31 791 182198 Output Shaft Gear 32 791 182197 Output Shaft Assembly includes 30 amp 31 33 753 04348
27. rer approved replacement part may be used in the performance of any warranty maintenance or repair of emission related parts and will be provided without charge to the owner Any replacement part that is equivalent in performance or durability may be used in non warranty maintenance or repair and will not reduce the warranty obligations of the manufacturer The following components are included in the emission related warranty of the engine air filter carburetor primer fuel lines fuel pick up fuel filter ignition module spark plug and muffler 19 oe EE ee bse E h ub ub ad amp QM 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No 753 04015 753 04016 791 181706 791 181707 791 181708 791 181709 791 181710 753 1176 753 1177 791 181713 791 181714 791 181715 791 181716 791 181717 791 181718 791 181719 791 181720 791 181721 791 181722 791 181723 791 182013 791 182014 753 04018 791 181727 753 04019 791 181729 791 181730 791 181074 791 181731 791 181732 791 181733 791 181734 753 1181 791 181777 791 181737 791 181738 791 181739 791 181740 791 181741 791 181742 Description Cylinder Cylinder Base Gasket Bolt insulator insulator Gasket Carburetor Gasket Screw and Washer Muffler Assembly includes 9 amp 10 Muffler Screw Muffler Gasket Muffler Plate Screw Crankcase Service Assembly includes 15 19 amp 25
28. rewdriver Do not tighten until you make the handle adjustment If it was pre installed loosen the screws on the D handie just enough to move the D handle While holding the unit in the operating position Fig 3 2 move the D handle to the location that provides you the best grip Tighten the clamp screws evenly until the D handle is secure Section 4 Oil and Fuel Cda UNLEADED GAS 2 CYCLE OIL 1 GALLON US 3 2 FL OZ 3 8 LITERS 95 mi MIXING RATIO 40 1 Oil and Fuel Mixing Instructions Old and or improperly mixed fuel are the main reasons for the unit not running properly Be sure to use fresh clean unleaded fuel Follow the instructions carefully for the proper fuel oil mixture Definition of Blended Fuels Today s fuels are often a blend of gasoline and oxygenates such as ethanol methanol or MTBE ether Alcohol blended fuel absorbs water As little as 1 water in the fuel can make fuel and oil separate It forms acids when stored When using alcohol blended fuel use fresh fuel less than 60 days old Using Blended Fuels If you choose to use a blended fuel or its use is unavoidable follow recommended precautions Always use the fresh fuel mix explained in your operator s manual Always agitate the fuel mix before fueling the unit Drain the tank and run the engine dry before storing the unit Using Fuel Additives The bottle of 2 cycle oil that came with your unit contains a fuel
29. ring Cutting Head HAIG SS DOOM ie eos a o o Nad Sat ae etch elk A Bump Line Releaser Line Spool Diameters inaia Niet A odie ee Set ati ee ede tee ee 4 inches 101 6 mm Trimming Line Diameter ni ora 0 105 inches 2 67 mm Cutting Path Diameter oo ccc cecceeeceeenee ence eee ee eee e eee eeenee sees eeceeeae i a aa aai aa 18 inches 44 cm All specifications are based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice 18 EPA Emission Control Warranty Statement Your Warranty Rights and Obligations The Environmental Protection Agency and Cub Cadet LLC Cub Cadet are pleased to explain the emission control system warranty on your 2002 and later small off road engine New small off road engines must be designed built and equipped to meet stringent anti smog standards Cub Cadet must warrant the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your smail off road engine Your emission control system may include parts such as the carburetor or fuel injected system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Cub Cadet will repair your small off road engine at no cost to you including diagnosis parts and labor The 2002 and late
30. rmance Drain and refill the tank with fresh properly mixed fuel prior to making any adjustments Refer to Off and Fuel Information Clean Air Filter The condition of the air filter is important to the operation of the unit A dirty air filter will restrict air flow and change the air fuel mixture This is often mistaken for an out of adjustment carburetor Check the condition of the air filter before adjusting the idle speed screw Refer to Air Filter Maintenance Adjust Idle Speed Screw The cutting attachment may be spinning during idle speed adjustment Wear protective clothing and observe all safety instructions to prevent serious personal injury If after checking the fuel mixture and cleaning the air filter the engine still will not idle adjust the idle speed screw as follows 1 Start the engine and let it run at a high idle for a minute to warm up Release the throttle trigger and let the engine idle If the engine stops insert a small phillips or flat blade screwdriver into the screw next to the air filter cover Fig 6 14 Turn the idle speed screw in clockwise 1 8 of a turn at a time as needed until the engine idles smoothly N NOTE The cutting attachment should not rotate when the engine idles 3 If the cutting attachment rotates when the engine idles turn the idle speed screw counterclockwise 1 8 of a turn at a time as needed to reduce idle speed Checking the fuel mixture cleaning the air fil
31. rt and spark arrestor screen for clogging or Page 14 obstruction to assure maximum performance levels Line Installation This section covers both SplitLine and standard single line installation Always use Genuine Factory Parts 0 105 in 2 67 mm replacement line Using line other than the specified may make the engine overheat or fail Never use metal reinforced line wire chain or rope These can break off and become dangerous projectiles Every 25 hours There are two methods to replace the trimming line Wind the inner reel with new line Bump Knob S m Fig 6 1 Install a prewound inner reel Maintenance continued AO the Existing Inner Reel i Hold the outer spool with one hand and unscrew the Indexing Teeth Bump Knob clockwise Fig 6 1 Inspect the bolt inside the Bump Knob to make sure it moves freely Replace the Bump Knob if damaged 2 Remove the inner reel from the outer spool Fig 6 1 3 Remove spring from the inner reel Fig 6 1 4 Use a clean cloth to clean the the inner reel spring shaft and inner surface of the outer spool 5 Check the indexing teeth on the inner reel and outer spool for wear Fig 6 2 If necessary remove burrs or replace the reel and spool NOTE SplitLine can only be used with the inner reel with the slotted holes Single line can be used on either type of inner reel Use figure 6 3 to identify the inner reel you have NOTE Alw
32. ter and adjusting the idle speed screw should solve most engine problems If not and all the following are true The engine will not idle The engine hesitates or stalls on acceleration There is a loss of engine power Have the carburetor adjusted by an authorized service dealer 15 Maintenance continued 0 025 inch 0 655 mm x Replacing the Spark Plug Use a Champion RCJ6Y spark plug or equivalent The correct air gap is 0 025 inch 0 655 mm Remove the plug after every 25 hours of operation and check its condition 1 Stop the engine and allow it to cool Grasp the plug wire firmly and pull the cap from the spark plug 2 Clean dirt from around the spark plug Remove the spark plug from the cylinder head by turning a 5 8 inch socket counterclockwise 3 Replace cracked fouled or dirty spark plug Set the air gap at 0 025 inch 0 655 mm using a feeler gauge Fig 6 15 4h CAUTION Do not sand blast scrape or clean electrodes Grit in the engine could damage the cylinder 4 Install a correctly gapped spark plug in the cylinder head Tighten by turning the 5 8 inch socket clockwise unti
33. ting this unit Use a full face remain hot for a short time shield when needed SHARP BLADE KEEP BYSTANDERS AWAY WARNING Sharp blade on cutting a WARNING Keep all bystanders attachment shield To prevent SI especially children and pets at least serious injury do not 50 feet 15 m from the operating area touch line cutting blade UNLEADED FUEL Always use clean fresh unleaded fuel e OIL Refer to operator s manual for the proper type of oil de Section 2 Know Your Unit Applications With the optional brushcutter accessory kit As a trimmer Cutting weeds and light bush of up to 1 2 inch in diameter Cutting grass and light weeds Edging Spark Plug Starter Rope Grip Decorative trimming around trees fences etc Fuel Cap Shaft Grip Throttle Control Air Filter Cover Shaft Housing Choke Lever Primer Bulb Cutting Attachment Shield Line Cutting Blade Cutting Attachment Section 3 Housing Shaft Grip 4 Screws a q Shaft E Minimum 6 inches 15 24 cm D Handle Bottom Clamp 4 Nuts Fig 3 1 in 1 Assembly stall and Adjust the D handle Remove the screws and bottom clamp piece that were installed on the D handle for shipping Place D handle the over the shaft housing and onto the bottom clamp Fig 3 1 Place it a minimum of 6 inches 15 24 cm from the end of the shaft grip Start screws with a large Flat head or T 25 Torx sc
34. tions Keep these instructions Refer to them often and use them to instruct other users If you loan someone this unit also loan them these instructions SAVE THESE INSTRUCTIONS Safety continued Safety and International Symbols This operator s manual describes safety and international symbols and pictographs that may appear on this product Read the operator s manual for complete safety assembly operating and maintenance and repair information SYMBOL MEANING SYMBOL MEANING e SAFETY ALERT SYMBOL _A THROWN OBJECTS AND A ROTATING CUTTER CAN CAUSE indicates danger warning or Y a SEVERE INJURY caution May be used in conjunction a la WARNING Do not operate without the cutting attachment shield in place Keep away from the rotating cutting attachment with other symbols or pictographs WARNING READ OPERATOR S MANUAL ON OFF STOP CONTROL Read the Operator s Manual s and follow all warnings and safety ON START RUN instructions Failure to do so can result in serious injury to the ON OFF STOP CONTROL operator and or bystanders O OFF OR STOP WEAR EYE AND HEARING PROTECTION HOT SURFACE WARNING WARNING Thrown objects and loud noise can cause severe eye Do not touch a hot muffler or injury and hearing loss Wear eye Alay cylinder You may get burned These protection meeting ANSI Z87 1 1989 Ao parts get extremely hot from standards and ear protection when operation When turned off they opera
35. trations and specifications in this manual are based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice Service on this unit both within and after the warranty period should be performed only by a Cub Cadet dealer Proof of purchase will be required for warranty service NOTE For users on U S Forest Land and in the states of California Maine Oregon and Washington All U S Forest Land and the state of California Public Resources Codes 4442 and 4443 Oregon and Washington require by law that certain internal combustion engines operated on forest brush and or grass covered areas be equipped with a spark arrestor maintained in effective working order or the engine be constructed equipped and maintained for the prevention of fire Check with your state or local authorities for regulations pertaining to these requirements Failure to follow these requirements could subject you to liability or a fine This unit is factory equipped with a spark arrestor if it requires replacement Accessory Part 181696 Spark Arrestor Screen is available by contacting the service department Finding the Model Number Before you start assembling your new equipment please locate the model plate on the equipment and copy the information from it in the space provided below This information is very important if you need help from our Customer Support Department or an authorized dealer
36. warranted part for a period of two years Repair or replacement of warranted part will be performed at no charge to the owner at an Authorized Cub Cadet Service Center For the nearest location please contact Cub Cadet at 1 877 282 8684 Any warranted part which is not scheduled for replacement as required maintenance or which is scheduled for only for regular inspection to the effect of Repair or Replace as Necessary is warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance will be warranted for the period of time up to the first scheduled replacement point for that part The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective if the diagnostic work is performed at an Authorized Cub Cadet Service Center The manufacturer is liable for damages to other engine components caused by the failure of a warranted part still under warranty Failures caused by abuse neglect or improper maintenance are not covered under warranty The use of add on or modified parts can be grounds for disallowing a warranty claim The manufacturer is not liable to cover failures of warranted parts caused by the use of add on or modified parts In order to file a claim go to your nearest Authorized Cub Cadet Service Center Warranty services or repairs will be provided at all Authorized Cub Cadet Service Centers Any manufactu
37. xposed Push the bump knob and pull out line until 4 inches 102 mm of line is outside of the cutting attachment CUTTING LINE ADVANCES UNCONTROLLABLY CAUSE ACTION Oil cleaner or lubricant in cutting head Clean and thoroughly dry the cutting head if further assistance is required contact your authorized service dealer 17 Section 8 Specifications Engine Ti Pei io Air Cooled 2 Cycle NN 1 25 in 31 75 mm DISPLACE TSI Sea ccc EEEE AAT O E APE EEE AT EATE TETT 1 4 cu in 25 cc A O E E S E T A AA Centrifugal idie Speed RPM otitis 2 400 3 600 rpm Operating RPM einean ada 7 200 rpm IGAILION TYDE aria ti A TAN ias Electronic IQPUMION S WIGHT EEE EAE a A EEEE AE T E tdi Toggle Switch Spark Plug GA A a E OEE 0 025 in 0 655 mm A necmi e E a AE E E E O NO Fuel Oil Mixture Fadel OM RAC vat cnet ts esha a A asia 40 1 CANOLA SUL acs was esd ae oak ceases eit AREAS ti e ada Diaphragm All Position o A ROO ON Auto Rewind A rected ca a a SE Ee AEE ANNE AAEE in Baffled with Guard Throttle A AA E ROE a Manual Spring Return Fuel Tank Capacity eniai e iea aa iaa A a aa e E A iia 20 oz 591 mi DRIVE SHAFT amp CUTTING ATTACHMENT Drive Shaft HOUSING puso aed ened eae ea ete aiden aed eet Aluminum Tube Throttle CONTO uva a a e wieeid een lectin bites a e Finger Tip Trigger Approximate Unit Weight No fuel with cutting attachment shield and D handle 0 cc ceeeeeeeteeeeee 11 Ibs 5 kg Cutting MECHANISIN cass cease ii aio Dual St
38. yed or when walking from one cutting location to another If you strike or become entangled with a foreign object stop the engine immediately and check for damage Do not operate before repairing damage Do not operate the unit with loose or damaged parts Stop and switch the engine to off for maintenance repair or for changing the cutting attachment or other attachments Use only Genuine Factory Parts replacement parts and accessories for this unit These are available from your authorized service dealer Use of any unauthorized parts or accessories could lead to serious injury to the user or damage to the unit and void your warranty Keep unit clean of vegetation and other materials They may become lodged between the cutting attachment and shield To reduce fire hazard replace faulty muffler and spark arrestor keep the engine and muffler free from grass leaves excessive grease or carbon build up Other Safety Warnings Never store the unit with fuel in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing or transporting Be sure to secure the unit while transporting Store the unit in a dry area locked up or up high to prevent unauthorized use or damage out of the reach of children Never douse or squirt the unit with water or any other liquid Keep handles dry clean and free from debris Clean after each use See the Cleaning and Storage instruc
Download Pdf Manuals
Related Search