I:RRFTSMRN° - Sears Parts
Contents
1. 2 Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece 3 Clean cutting blades with pitch and gum remover 4 A worn cut or damaged power cord should be replaced immediately A WARNING All electrical or mechanical repairs should be attempted only by a trained repair technician Contact the nearest Sears store for service Use only identical replacement parts Any other parts may create a hazard 5 Use liquid dish washing detergent and water to clean all plastic parts NOTE Certain cleaning chemicals can damage plastic parts 6 Avoid use of the following cleaning chemicals or solvents gasoline carbon tetrachloride chlorinated solvents ammonia and household detergents containing ammonia MAINTENANCE BLADE RAISING AND TILTING MECHANISM After each five hours of operation the blade raising mechanism and tilting mechanism should be checked for looseness binding or other abnormalities With the saw disconnected from the power source turn the saw upside down and alternately pull upward and downward on the motor unit Observe any movement of the motor mounting mechanism Looseness or play in the blade raising screw 1 FIG EE should be adjusted as follows 1 Loosen nut 2 2 Adjust nut 3 until it is finger tight against the bracket 4 then back off the nut 3 1 6 turn 3 Tighten nut 2 while holding nut 3 Maximum allowable play of screw rod2. Cap hd screw Toothed washer Cr re count hd screw Table Rd hd screw Cr re pan hd screw Warming label Rear ciamp Spring Flat washer Toothed washer Hex hd bolt Front block Spring Fiat washer Nut chuck Handle Hex nut Eccentric Front clamp Spring pin Saring pin Pointer Cap hd screw Knob Flat washer Head Cup hd screw Flat washer Angle pointer Sheet bar Pin Retaining chip Toothed washer Cr re pan hd screw Flat washer Hex nut Spring pin Spring pin Screw bar E ring Parrie ring Hex soc sel screw Cr te pan hd screw Caution label Base Piate Size M6 1 8 40 6x13 1 M6x1 0 T 6 6 8 SPN 6 SPN 6 4 22 M6x1 0 16 M6x1 0 T 5 018 M6x1 0 25 M6x1 0 50 6 1 M5x0 8 12 M5x0 8 8 ED M6x1 0 55 M5x0 8 30 M5x0 8 35 6x13 1 6 M6x1 0 12 010x16 1 M6x1 M8x1 25 T 6 4 22 M4x0 7 6 1447 M5x0 8 6 3 16x15 32 1 32 ned o4 M4x0 7 12 174 M6x1 0 3 24 3x14 9 M6x1 6 M6x1 12 148 149 150 151 152 153 154 155 No Page 22 ti Part 040079 940080 940081 840082 940083 940084 940085 940086 940087 940088 940089 940090 940091 940092 940093 940094 940095 940096 940097 940098 940099 940100 940101 940102 940103 940104 940105 940106 940107 940108 940109 940110 940111 940112 940113 940114 940115 940116 940117 940118 940119 940120 940121 940122 940123 940124 940125 940126 940127 940128 940129 9401
3. KEEPING THE AREA CLEAN FIG D 1 Saw dust and wood chips that fall from under the saw will accumulate on the floor 2 Make it a practice to pick up and discard this dust when you have completed cutting A WARNING Always keep your work area clean uncluttered and well lit Do not work on floor surfaces that are slippery from sawdust or wax Fig D nh as RAISING HAND WHEEL FIG E Attach the hand wheel 1 to the elevation screw 2 Make sure the slots 3 in the hub of the handwheel engage with the pins 4 2 Tighten the screw nut 5 at the end of the shaft FIG F Fig E BLADE TILTING HANDWHEEL FIG F 1 Attach the other hand wheel 6 to the blade tilting screw in same manner as above 2 Tighten hand wheel screw nut 5 Fig F Page 10 RIP FENCE FIG G 1 Thread the fence handle 1 into the cam hole 2 until tight 2 Lift upward on the rip fence handle 1 so that the holding clamp 3 is fully extended 3 Place the rip fence on the saw table and engage the holding clamp 3 to the table rear Lower the front end onto the front rail 4 4 Push down on the fence handle 1 to lock Raise the blade arbor 3 FIG I to the maximum height by turning the blade raising hand wheel counterclockwise Remove the arbor nut 4 and flange 5 Install the saw blade onto the arbor with the blade teeth pointing toward the front of the saw Install the flange 5 against the blad
4. FIG Z This cutting aperation is the same as crosscutting except the blade is at a bevel angle other than 0 1 Adjust the blade to the desired angle and tighten the blade bevel lock knob 2 Always work to the right side of the blade The miter gauge must be in the right side groove it cannot be used in the left side groove because it will interfere with the blade guard COMPOUND MITER CROSSCUTTING FIG AA This sawing operation is combining a miter angle with a bevel angle 1 Set the miter gauge to the desired angle Use only the right side groove 2 Set the blade bevel to the desired angle 3 Carefully push the miter gauge to begin the cutting operation Page 18 1 MITERING FIG BB 2 This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90 3 1 Hold the workpiece firmly against the miter gauge 2 Feed the workpiece slowly into the blade to prevent 4 the workpiece from moving 7 USING WOOD FACING ON THE RIP FENCE FIG CC When performing some special cutting operations add a wood facing 1 to either side of the rip fence 2 1 Use a smooth straight 3 4 inch thick wood board 1 that is as long as the rip fence 2 Attach the wood facing to the fence with wood screws 3 through the holes in the fence A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the
5. For in home major brand repair service Call 24 hours a day 7 days a week 1 800 4 REPAIR 1 800 473 7247 For the location of a Sears Parts and Repair Center iri your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 3 am 5 pm Monday Saturday 1 800 827 6655 The model number of your product is located on the name plate on the front of the table saw When requesting service or ordering parts always give the following information s Product Type s Part Number s Model Number s Part Description Printed in Taiwan REPAIR SERVICES America s Repair Specialists 940156 12 96
6. IN THE UNITED STATES and Sears will repair it free of charge This warranty applies only while this product is in the United States If this Table Saw is used for commercial or rental purposes this warranty will apply for ninety days from the date of purchase This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817 WA Hoffman Estates IL 60179 PRODUCT SPECIFICATIONS To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection Your saw is wired at the factory for 120v operation MOTOR Maximum developed HP 2 5 SS PI E EE 120 WARNING AMmperes 2 eee ees 13 HERZ wawa ace loga tne wake es 60 RPM no load 5000 Overload protection YES SAW Connect to a 120v 15 amp branch circuit and use a Table sa dock O odda 16 x 26 inches 15 amp time delay fuse or circuit breaker To avoid Blade aT L AE 10 x 5 8 arbor shock or fire replace power cord immediately Base i e d TRT EERE alee etd ABS if it is worn cut or damaged in any way Maximum depth of cut at 90 3 inches Maximum depth of cut at 45 2 1 2 inches Maximum width of dado 1 2 inch WIG lt lt a tre eee WA 56 pounds Page 2 GENERAL SAFETY INSTRUCTIONS BEFORE USING THE TABLE SAW LAL WARNING To avoid mistakes that could cause serious personal injury do n
7. bottom of the fence and the table Page 19 DADO CUTS FIG DD The dado table insert is included with this saw Remove saw blade blade guard installed dado and dado table insert Instructions for operating the dado are packed with the separaiely purchased dado set The arbor 1 on this saw restricts the maximum width of the cut to 1 2 inch It is not necessary to install the outside flange 2 before screwing on the arbor nut 3 Make sure that the arbor nut 3 is tight and that at least one thread of the arbor sticks out past the nut Use only the 6 inch dado set and keep the width 1 2 inch or less it will be necessary to remove the blade guard and splitter when using dado Use caution when dado is operating Use only the correct number of round outside blades and inside chippers as shown in the dado set s instruction manual Blade or chipper must not exceed 1 2 Check saw to ensure that the dado will not strike the housing insert or motor when in operation For your own safety always replace the blade blade guard assembly and blade insert when you are finished with the dado operation MAINTAINING YOUR TABLE SAW MAINTENANCE GENERAL A WARNING For your own safety turn the switch OFF and remove the switch key Remove the plug from the power source outlet before maintaining or lubricating your saw 1 Clean out all sawdust that has accumulated inside the saw cabinet and the motor
8. degree cut has been made loosen the pointer screw 4 and set on the 90 scale mark Tighten screw RIP FENCE ADJUSTMENT FIG P LA WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is not connected to the power source outlet 1 The fence 1 is moved by lifting up on the handle 2 and sliding the fence to the desired location Pushing down on the handle 2 locks the fence in position Position the fence on the right side of the table and along one edge of the miter gauge grooves 10 Lock the fence handle 2 The fence should be parallel with the miter gauge groove if adjustment is needed to make the fence parallel to the groove do the following Loosen the two screws 3 and lift up on the handle 2 Hold the fence bracket 4 firmly against the front of the saw table Move the far end of the fence until it is parallel with the miter gauge groove Tighten both screws 3 and push the handle 2 to lock If fence is loose when the handle is in the locked downward position do the following Move the handle 2 upward and turn the adjusting screw 5 clockwise until the rear clamp is snug Do not turn the adjusting screw 5 more than 1 4 turn at a time Over tightening the adjusting screw 5 will cause the fence to come out of alignment RIP FENCE INDICATOR ADJUSTMENT FIG P 1 Page 13 The rip fence indicator 6 po
9. guard out of the way aN 0 angle 90 straight up 4 Select and mark with a felt tip marker a blade tooth having a right set 5 Place the combination square base 1 into the tight side miter gauge groove 2 FIG S 6 Adjust the rule so it touches the front marked tooth and lock ruler so it holds its position in the square assembly 7 Rotate the blade bringing the marked tooth to the rear and about 1 2 inch above the table 8 Carefully slide the combination square to the rear until the ruler touches the marked tooth Raise the blade to the highest position and set at the 9 If the ruler touches the marked tooth at the front and rear positions no adjustment is needed at this time Page 15 If the front and rear measurements are not the same remove the combination square and loosen the four adjusting screws 1 on the top of the table about a half turn With a folded piece of cardboard covering the blade to protect your hands move the blade carefully to the left or right as much as needed to align the blade correctly Tighten the four screws 1 and remeasure as described in steps 4 to 9 in the prior section If sufficient adjustment cannot be made by the adjusting screws 1 then also loosen the two adjustment screws 2 Loosen these screws 2 only if necessary Recheck blade clearance making sure that the blade does not hit the table insert or other parts when at the 90 and 45 se
10. working order 14 16 17 13 ALWAYS WEAR EYE PROTECTION Any table saw can throw foreign objects into the eyes which could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI safety standard 287 1 Everyday eyeglasses have only impact resistant lenses they ARE NOT safety glasses Safety Goggles are available at Sears NOTE Glasses or goggles not in compliance with ANSI Z87 1 could seriously hurt you when they break USE ONLY RECOMMENDED ACCESSORIES Using improper accessories can be hazardous If in doubt check the instruction manual that comes with that accessory NEVER LEAVE A TOOL RUNNING UNATTENDED Turn the power switch to OFF DO NOT leave tool until it has come to complete stop NEVER STAND ON ATOOL Serious injury could result if the tool tips or you accidentally hit the table saw DO NOT store anything above or near the tool where anyone might stand on the tool to reach it DON T OVERREACH Keep proper footing and balance at all times Wear oil resistant rubber soled footwear Keep floor clear of oil scrap and other debris REMOVE ADJUSTING TOOLS Form habit of checking to see that tools and adjusting wrenches are removed from the table saw before turning it on 19 CHECK DAMAGED PARTS Before each use of tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intend
11. 1 is 4 mm Place a small amount of dry lubricant such as graphite or silicon on screw rod 1 at thrust washer 5 Do not oil threads of screw rods 1 Screw rod 1 must be kept clean and free of saw dust gum pitch and other contaminants for smooth operation If excessive looseness is observed in any other part of the blade raising mechanism or tilting mechanism take the complete unit to a Sears Authorized Service Centar LUBRICATION All motor bearings are permanently lubricated at the factory and require no additional lubrication On all mechanical parts of your table saw where a pivot or threaded rod are present lubricate using graphite or silicone These dry lubricants will not hold sawdust as would oil or grease Page 20 Sy gnat eer are re TROUBLESHOOTING TROUBLESHOOTING GUIDE AX WARNING To avoid injury from accidental start turn the switch OFF remove the switch key and remove the plug from the power source before making any adjustment PROBLEM PROBABLE CAUSE REMEDY Saw will not start 1 Saw not plugged in 1 Plug in saw 2 Fuse blown or circuit breaker tripped 2 Replace fuse or reset circuit breaker 3 Cord damaged 3 Have cord replaced by a Sears Authorized Service Center Does not make 1 Positive stop not adjusted correctly 1 Check blade with square and adjust accurate 45 and i positive stop 90 rip cuts 2 Tilt angle pointer not set accurately 2 Check blade with square and adjus
12. 30 940131 940132 940133 940134 940135 940136 940137 940138 940139 940140 940141 940142 940143 940144 940145 940146 940147 940148 940149 940150 940151 940152 940153 940154 940156 t shown MODEL NO 137 221940 Description Size Label Tapping screw M4x16 Breaker switch 120V 15A Switch box Strain relief Tapping screw M4x16 Clamp cord Strain relief Rubber pad Dado insert Blade Guard Assembly includes key 51 15 Rip Fence Assembiy inc udes key 436 55 Miter Gauge Assembly includes key 56 63 Open wrench Hex wrench R Allen wrench 4 64 Power cable Rod Strap Spring washer 14 Hex nut M6x1 0 Saddle Bracket Toothed washer 10 Fiat washer 3 16x3 8 0 022 Hex hd bolt M5x0 8 20 Hex hd boli M8 Flat washer 3 8 Bracket Datent pin a Spring Hex soc screw M10x1 5 12 Hex nut M10x1 5 T 4 Hex nut M10x1 5 T 8 Cap hd sq neck bolt M amp x1 16 C ing A 16 Supporling plate Nul Hex nut M6x1 0 5 Spring washer 96 Washer Ug Hex nut M6x1 0 T Spacer Square neck bolt M6x 1 0 35 Hex nut M6 x1 5 Flat washer 1 4x3 4 1 45 Bearing seat Shait Stiffaner Rod hd squ nec boit M6x1 0 6 0 Spring pin 08 90 Hex hd screw and washer MBx1 25 16 Hex nut M5x0 8 T 4 Spacer Bracket o9 Hex nut M6x1 0 Cr re pan screw M5x0 8 5 Motor Blade Arbor cellar Hex nut Hand wheel Crown nut M8x1 25 Serew rod Hex nut MBx1 25 Flat washer 8x16 Pointer bracket Cap hd sc
13. SEARS Owner s Manual CRAFTSMAN 10 Inch Blade 2 5 Horsepower Maximum Developed 5000 R P M TABLE yi n iy ME ADS AAS yy Model No 137 221940 Serial No NOTE Model and serial numbers may be found on the name plate located on the front of the tool You should record both numbers and retain them in a safe place CAUTION Before using this table saw read this manual and follow all its Safety Rules and Operating Instructions 82443 Sears Roebuck and Co Hoffman Estates IL 60179 USA SECTION PAGE Warranty mew se soccer baie staan Sa bow adi nd Bae ee need ace 2 Product Specifications 4 24 Messe x x e e K eK 2 Safety Instructions lt e e ed Su a POs ae N N NR aR aR el RRR i 3 Accessories and Attachments lt s x e x x e e e ea 6 Hardware Package Contents e x e ccc eee eens 6 Know Your Table Saw x e e x encoun dx ee noe dea ee ee va au 8 Assembly and Adjustments x e cece ee ee eee eee 9 Changing the Blade ss ss ea ea ee oes ees eo ee ales 11 OperatiGhes side es Pe ee theese See ee anes Wd ee eee 16 Maintenance oso a S 0 AX oi enews OM A eee oe On Wo c2U Troubleshooting Guide ccc cence reece n eae ercane 21 WARRANTY Parie age sins ahs ARR RE on we ies SE ELS ahaa E 22 FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW If this Table Saw fails due to a defect within one year from the date of purchase CONTACT THE NEAREST SEARS SERVICE CENTER
14. ble saw before performing any cutting operations Refer to installation instructions 16 17 NEVER CUT METALS or materials which may make hazardous dust 18 ALWAYS USE IN A WELL VENTILATED AREA Remove saw dust frequently Clean out sawdust from the interior of the saw to prevent a potential fire hazard 19 NEVER LEAVE THE TOOL running unattended Don t leave the tool until it comes to a complete stop 20 For proper operation this saw must be mounted to the leg set provided or follow the instructions on page 10 of this owners manual titled SAW MOUNTED TO OTHER SURFACES Failure to provide sawdust fali through and removal hole will allow sawdust to build up in the motor area which may result in a fire hazard or cause motor damage GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a column s path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE 3 PRONG PLUG if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of shock The conductor with insulation having an outer surface that is
15. c company SEE JONVNALNIVIE x Machine vibrates 1 Saw not mounted securely to 1 Tighten all mounting hardware excessively stand or workbench 2 Stand or bench on uneven floor 2 Reposition on flat level surface Fasten to floor if necessary 3 Damaged saw blade 3 Replace blade Does not make accurate 1 Miter gauge out of adjustment 1 Adjust miter gauge 45 and 90 cross cuts Page 21 TABLE SAW PARTS LIST Keys W 0 e wry Part lt 940001 940002 940003 940004 940005 940006 940007 840008 940009 940010 940011 940012 940013 940014 940015 940016 940017 940018 940019 940020 940021 840022 940023 940024 940025 940026 940027 940028 940029 940030 940031 940032 940033 940034 340035 940036 940037 940038 940039 940040 940041 940042 940043 940044 940045 940046 940047 940048 940049 940050 940051 940052 940053 940054 840055 940056 940057 940058 940059 940060 940061 940062 940063 940064 940065 940066 940067 940068 940069 940070 340071 940072 940073 940074 940075 940076 940077 940078 Description Hex hd screw Flat washer Supporting arm Hex nut Rivet Blade guard Selt locking ring Kick back pawl Bushing Ratt pin Spacer Guard bracket Self locking ring Spring pin Spring Hex hd bolt Flat washer Hex hd bolt Toothed washer Fiat washer Splitter bracket Hex nul Washer Screw Screw Rubber washer Cap hd screw Insert
16. e and thread the arbor nut 4 as far as possible by hand Ensure that the blade is flush against the inner blade flange CHANGING THE BLADE FIG H I J WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is not connected to the power source outlet 1 Remove the table insert 1 by unscrewing the two screws 2 Be careful not to lose the rubber washer that is on the back screw beneath the table insert NOTE The back screw is longer than the front screw To tighten the arbor nut 4 FIG J use the open end wrench 5 and align the wrench jaws on the flats of the saw arbor to keep the arbor from turning Place the box end wrench 6 on the arbor nut 4 and turn clockwise to the rear of the saw table Replace the blade insert in the table recess insert screws through the front and rear holes and tighten A WARNING To avoid injury from a thrown workpiece blade parts oi blade contact never operate saw without the proper insert in place Use the saw blade insert when sawing Use the dado head insert when using a dado Page 11 BLADE GUARD ASSEMBLY FIG K L M N To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is not connected to the power source outlet 1 Set the blade to maximum height and the tilt to zero degrees on the bevel scale Lock the blade lock knob 2 Place the e
17. ed function Check for alignment of moving parts binding of moving parts breakage of parts mounting or any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced SAVE THESE INSTRUCTIONS Page 3 20 MAKE WORKSHOP CHILD OOF By use of padlocks master switches or by removing starter keys 21 DRUGS ALCOHOL OR MEDICATIONS DO NOT operate tool if you are under the influence of drugs alcohol or medication that could affect your ability to use the tool properly 22 SECURE ALL WORK When practical use clamps or a vise to hold work It is safer than using your hands and prevents round or odd shaped pieces from turning 23 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 24 WARNING Dust generated from certain materials can be injurious to your health Always operate saw in well ventilated areas and provide for proper dust removal 25 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the a number the heav
18. en the two set screws 4 45 Stop 1 With the blade in the upright 90 position turn the blade tilting handwheel clockwise as far as it will go Remember to loosen the blade lock knob Place the combination square on the table as shown in FIG Q to check if the blade is 45 to the table If the blade is not 45 to the table loosen the two set screws 4 located under the table saw FIG R with the hex key and back off the collar 5 Turn the blade tilting handwheel until the blade is 45 to the table Adjust the collar 5 so it contacts the bracket 3 when the blade is 45 Tighten set screws 4 BLADE TILT INDICATOR 1 2 When the blade is positioned at 90 adjust the blade tilt pointer to read 0 on the scale Loosen the holding screw position pointer over 0 and tighten screw NOTE Make a trial cut on scrap wood when making critical cuts Measure for exactness Page 14 BLADE PARALLEL TO THE MITER GAUGE GROOVE FIG S A WARNING To prevent personal injury always disconnect plug from the power source when making any adjustments ADJUSTING THE BLADE TO BE PARALLEL TO THE MITER GAUGE GROOVE FIG T 1 This adjustment was made at the factory but it should be rechecked and adjusted if necessary WARNING This adjustment must be correct or kickback could result and accurate cuts cannot be made k Remove the yellow switch key and unplug the saw Move the blade
19. fence or the miter gauge to position and guide the work 5 NEVER STAND or have any part of your body in line with the path of the saw blade Keep your hands out of the line of the saw blade 6 NEVER REACH behind or over the cutting tool for any reason 7 REMOVE the rip fence when cross cutting 8 DO NOT USE molding head set with this saw 9 FEED WORK INTO THE BLADE against the direction of rotation only 10 NEVER use the fence as a cut off gauge when cross cutting 11 NEVER ATTEMPT TO FREE A STALLED SAW BLADE without first turning the saw OFF Turn off power switch immediately to prevent motor damage 12 PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long workpieces 13 AVOID KICKBACKS work thrown back towards you by keeping the blade sharp keeping the rip fence parallel to the saw blade and by keeping the spreader anti kickback pawis and guard in place and operating Do not release work before it is pushed all the way past the saw blade Do not rip work that is twisted warped or does not have a straight edge to guide along the fence SAVE THESE INSTRUCTIONS Page 4 14 AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the cutting tool 15 NEVER USE SOLVENTS to ciean plastic parts Solvents could possibly dissolve or otherwise damage the material Only a soft damp cloth should be used to clean plastic parts MOUNT your ta
20. green sometimes but not always with yellow stripes is the equipment grounding conductor SAVE THESE Page 5 REPAIR OR REPLACE DAMAGED ORWORN CORD IMMEDIATELY if repair or replacement of the electric cord or plug is ever necessary DO NOT connect the equipment grounding conductor to a live terminal 3 Prong Plug FIGURE A mf A Grounding Prong Properly Grounded L 3 Prong Outlet FIGURE B RS i Make Sure Grounding Lug This is Connected D to a Known i Ground 2 Prong Sal Receptacle Adapter FIGURE A shows a 3 wire electrical plug and outlet that has a grounding conductor If a properly grounded outlet is not available an adapter FIGURE B can be used to temporarily connect this plug to a 2 contact ungrounded outlet The adapter FIGURE B has a rigid lug extending from it that MUST be connected to a permanent earth ground such as a properly grounded outlet box The Canadian Electrical Code prohibits the use of adapters THE ADAPTER SHOULD ONLY BE USED UNTIL A PROPERLY GROUNDED OUTLET CAN BE INSTALLED BY A QUALIFIED ELECTRICIAN A WARNING If you have any doubts as to whether the tool is properly grounded or if the grounding instructions are unclear check with a qualified electrician or service personnel When using a grounded tool around other ungrounded devices be sure that the ungrounded devices are in good condition An ungrounded device can function yet have interna electrical problem
21. hat it is facing the floor NOTE Save time Legs can be mounted to saw before removing the saw from the carton saw is already inverted in carton 2 Position stand upside down on saw base 3 Match holes of stand to holes on bottom flange of saw base 4 Secure stand to saw base using bolt washers nuts 5 When all bolts and nuts are tightened carefully set the saw in its upright position 6 Position saw on clean level surface Page 9 SAW MOUNTED TO OTHER SURFACES FIG C 1 if the leg set will not be used the saw must be properly secured to a sturdy workbench using the four mounting holes at the base of the saw 2 Ahole must be provided in the surface of the table where the saw is mounted to facilitate sawdust fall through and removal 3 Square the saw on the mounting surface and mark the location of the four 3 8 inch mounting holes 1 4 Drill 3 8 inch holes into the mounting surface 5 Mark an 11 inch square 2 centered between the four mounting holes 1 6 Cut out and remove the square 7 This opening will allow sawdust to fall through the saw base 8 Fasten the saw to the work surface utilizing the mounting holes of the saw to the holes drilled in the work surface 11 SQUARE CUTOUT Fig C A WARNING Failure to provide the sawdust fall through and removal hale will allow sawdust to build up in the motor area which may result in a fire hazard or cause motor damage
22. ier the cord GUIDELINES FOR EXTENSION CORDS If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for outdoor use Be sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas MINIMUM GAUGE EOR EXTENSION CORDS AWG when using 120 volts only Total length of cord in feet Ampere Rating 100 more than not more than Not Recommended SPECIFIC SAF fY INSTRUCTIONS FOR THE TABLE SAW 1 ALWAYS USE SAW BLADE GUARD spreader and anti kickback pawls for every operation for which they can be used including through sawing Through sawing operations are those in which the blade cuts completely through the work piece when ripping or cross cutting 2 ALWAYS HOLD THE WORK FIRMLY against the miter gauge or rip fence 3 USE A PUSH STICK when required Always use a push stick for ripping narrow stock Refer to ripping applications in the instruction manual where the push stick is covered in detail See the push stick pattern included in this instruction Manual 4 NEVER PERFORM ANY OPERATION FREE HAND which means using your hands only to support or guide the work piece Always use either the
23. ints to the measurement scale 8 The scale shows the distance from the side of the fence to the nearest side of the blade Measure the actual distance with a rule If there is a difference between the measurement and the indicator adjust the indicator 6 Loosen the screw 7 and slide indicator 6 to the correct measurement scale Tighten screw and remeasure with the rule A WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is not connected to the power source outlet ADJUSTING THE 90 AND 45 POSITIVE STOPS FIG Q R Your saw has positive stops that will quickly position the saw blade at 90 or 45 to the table Make adjustments only if necessary 90 1 2 3 Stop Disconnect the saw from the power source Turn the blade elevation handwheel and raise the blade to the maximum elevation Turn the blade tilting handwheel counterclockwise as far as possible Remember to loosen the biade lock knob Place a combination square on the table and against the blade 1 to determine if the blade is 90 to the table FIG Q If the blade is not 90 to the table loosen the two set screws 4 located on the bottom of the table saw FIG R with the hex key and back off the collar 5 Turn the blade tilting handwheel until the blade is 90 to the table Adjust the collar 5 so it contacts the bracket 3 when the blade is 90 to the table Tight
24. k Knob Blade Bevel Scale Overload Reset Switch Blade Tilting Handwheel On Off Switch with Key Blade Elevation Handwheel Mounting Holes Tool Hanger Tool Hanger Steel Legs Dado Insert Splitter Blade Kickback Pawls Splitter Bracket Page 8 A WARNING For your own safety never connect plug to power source outlet until all assembly steps are complete and you have read and understand the safety and operating instructions ASSEMBLY INSTRUCTIONS LEG SET FIG A 1 Separate all parts and group by size and style NOTE Finger tighten bolts and nuts when joining parts 2 Use bolts 1 washers 2 and nuts 3 to assemble the leg set parts 3 Attach leg 4 to long top bracket 5 Attach the next leg to the opposite end of the top bracket 4 Repeat assembly for opposite side of the stand 5 Attach completed leg set assemblies to the short top brackets 6 Repeat on the opposite side 6 Insert bolt 7 into the recessed hole pad 8 7 Insert into the leg flange hole and tighten using washer 9 and nut 10 Repeat for the three other legs 8 Attach bottom brackets 11 between each leg 9 Attach the hooks 12 to the frame as desired The hooks are used to hold the fence the blade wrenches and mitre gauge 10 Place leg set on a level surface and tighten all nuts and bolts R SAW TO LEG SET FIG B 1 Before mounting the rip and miter gauge to the saw top invert the saw table so t
25. ot plug the table saw in until you read and do the following steps 1 READ and become familiar with this entire instruction manual LEARN the tool s applications limitations and possible hazards 2 AVOID DANGEROUS CONDITIONS DO NOT use power tools in wet or damp areas or expose them to rain 3 DO NOT use power tools in the presence of flammable liquids or gases 4 ALWAYS keep your work area clean uncluttered and well lit DO NOT work on floor surfaces that are slippery from sawdust or wax 5 KEEP VISITORS AND CHILDREN AWAY Other people should keep a safe distance from the work area especially when tool is operating 6 DO NOT FORCE THE TOOL Never force a tool to do a job for which it was not designed It will do a better and safer job by only using on jobs for which it was designed 7 DRESS FOR SAFETY DO NOT wear loose clothing gloves neckties or jewelry rings watches they can get caught and draw you into moving parts ALWAYS wear non slip footwear tie back long hair 8 WEAR A FACE MASK OR DUST MASK IF SAWING OPERATION PRODUCES DUST 9 ALWAYS remove the power cord plug from the electric outlet when making adjustments changing parts cleaning or working on tool 10 KEEP GUARDS IN PLACE AND IN WORKING ORDER 11 AVOID ACCIDENTAL STARTING Ensure that the power switch is in the OFF position before plugging in the power cord 12 MAINTAIN TOOLS WITH CARE Always keep tools clean and in good
26. rew o06xM5x0 8 Toothed washer Pointer Switch includes key 150 Switch key Sell tapping screw M4x16 12 Tension handle Flat washer 1147 Knob Owner s manual TABLE SAW PARTS DIAGRAM Page 23 LEG SET PARTS LIST Key Part Description Size Key 01 940410 Bottom bracket legs 11 02 940412 Cap hd sq neck bolt M8x1 25 16 12 03 940413 Hex nul M8x1 25 13 04 940416 Brackel top long 14 05 940417 Bottom support bracket 15 06 940418 Spacer foot pad 16 07 940420 Hex hd bolt M8x1 5 20 08 940421 Hex nut M8x1 5 T 8 09 940422 Hex hd bolt M8x1 25 30 10 940423 Flat washer 08x16 2 5 Page 24 Pa 940424 940425 940426 940428 940429 940434 Description Hex nut Bracket top short Hex nut Hook Hex hd bolt Flat washer Size M8x1 25 M6x1 0 M6x1 0 12 010x20 2 strong wood or plywood PUSH STICK Make from 1 2 or 3 4 less than width of material to be cut a Optional hanging hole wood or thickness prevent hand from slipping BE L ETH R Vit TE T TTT E E S R H Vit tt ttt A L EEE Ze Ane Si l Pa ann A HEHHE EE znam A CEE NOE SEE K ae z Notch to help wood Cut off here to push 1 4 wood Cut off here to push 1 2 For the repair or replacement parts you need delivered directly to your home Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278
27. rom packing material Check each one with the illustration and the list of loose parts to make certain all items are accounted for before discarding any packing material A WARNING If any parts are missing do not attempt to assemble the table saw plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly TABLE OF LOOSE PARTS ITEM DESCRIPTION QUANTITY A Table saw assembly Miter gauge and knob Blade guard and splitter Rip fence and handie Owner s manual Bag of miscellaneaus parts Blade wrenches Hand wheels Dado insert Io7 moo M M mh mi dk mk mk NOTE To make assembly easier keep contents of each bag together and separate from contents of other bags Apply a coat of automobile wax to the table Wipe all parts thoroughly with a clean dry cloth This will reduce friction when pushing the workpiece Page 6 UNPACKING YOUR TABLE SAW oo s TIER memg 55 GRA Table saw assembly Mitre gauge Hand wheeis Blade guard and splitter Hex keys Blade wrenches PRZEZ FR p i 9 9 Rip fence and handle Table insert Dado table insert Bag of miscellaneous parts 0 0 D D o 0 D D o 0 LU a c J Tool hangers Ss Ly S GR LS 0 S 0 f a 0 71 afl of lol lal Lal Lal Leg Pads Leg set Page 7 Mitre Gauge Blade Guard Table Insert Rip Fence a m S gt ONS I Table Blade Bevel Loc
28. s that could cause a hazard when brought in contact with a grounded tool USE ONLY 3 WIRE EXTENSION CORDS THAT HAVE 3 PRONG GROUNDING PLUGS AND 3 POLE RECEPTACLES THAT ACCEPT THE TOOL S PLUG INSTRUCTIONS AVAILABLE ACCESSORIES Visit your Sears Hardware Department or see the Sears Power and Handtool Catalog for the following accessories ITEM ITEM NUMBER Saw blades See catalog or store Table Saw and Bench Power Tool Know How Manual 9 29115 Guide Master Tabie Saw Push Shoe 9 32190 e Taper Jig 9 3233 Fence Guide System 9 3237 inch Dado Set 9 32175 A WARNING Do not use adjustable wobble type dadoes or carbide tipped dado blades on this saw Maximum dado width is 1 2 inch Do not use a dado with a diameter larger than 6 Also do not use molding head set with this saw Sears may recommend other accessories not listed in this manual See your nearest Sears store or Power and Hand Too Catalog for other accessories Do not use any accessory unless you have completely read the instruction or owner s manual for that accessory WARNING Use only accessories recommended for this saw Using other accessories may be dangerous Sa R E UNPACKING AND CHECKING CONTENTS TOOLS NEEDED B AB bB Medium screwdriver Adjustable wrench CE 2 Phillips screwdriver LL LLL Straight edge Combination square Separate ali parts f
29. t pointer to zero Material pinches blade 1 Rip fence not aligned with blade 1 Check and adjust rip fence when ripping 2 Warped wood edge against 2 Select another piece of wood fence is not straight Material binds on splitter 1 Splitter not aligned correctly 1 Check and align splitter with blade with blade Saw makes 1 Dull biade 1 Replace blade unsatisfactory cuts 2 Blade mounted backwards 2 Turn blade around 3 Gum or pitch on blade 3 Remove blade and clean with turpentine and coarse steel wool 4 Incorrect blade for work being done 4 Change the blade 5 Gum or pitch on table 5 Clean table with turpentine causing erratic feed and steel wool Material kicked back 1 Rip fence out of alignment 1 Align rip fence with miter gauge slot from blade 2 Splitter not aligned with blade 2 Align splitter with blade 3 Feeding stock without rip fence 3 Install and use rip fence 4 Splitter not in place 4 Install and use splitter with guard 5 Duil blade 5 Replace blade 6 The operator letting go of material B Push material all the way past saw before it is past saw blade blade before releasing work 7 Miter angle lock knob is not tight 7 Tighten knob Blade does not 1 Sawdust and dirt in raising 1 Brush or blow out loose dust and dirt raise or tilt freely and tilting mechanisms Blade does not 1 Extension cord too light 1 Replace with adequate size cord come up to speed or too long 2 Low house voltage 2 Contact your electri
30. the right side of the blade RIPPING SMALL PIECES A WARNING Avoid injury from blade contact Never make through saw cuts narrower than 1 2 inch wide 1 It is unsafe to rip small pieces Instead rip a larger piece to obtain the size of the desired piece 2 When a small width is to be ripped and your hand cannot be safely put between the blade and the rip fence use one or more push sticks to move the workpiece CROSS CUTTING FIG Y AWARNING Do not allow familiarity gained from the frequent use of your table saw to cause careless mistakes Remember that even a careless fraction of a second is enough to cause a severe injury t Remove the rip fence and place the miter gauge in the right side groove 2 Adjust the blade height so it is 1 8 inch higher than the top of the workpiece 3 Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut location Move the workpiece to one inch distance from the blade A WARNING Keep both hands away from the blade and the path of the blade 4 Start the saw and wait for the blade to come up to full speed 5 Keep the workpiece against the face of the miter gauge and flat against the table Then slowly push the workpiece through the blade FIG X 6 Do not try to pull the workpiece back with the blade turning Turn the switch OFF and carefully slide the workpiece out when the blade is completely stopped BEVEL CROSSCUTTING
31. ttings Tighten ali screws Fig T OPERATION BASIC SAW OPERATIONS RAISING THE BLADE FIG U To raise or lower the blade turn the blade elevation handwheel 1 to the desired blade height and then tighten lock knob 2 to maintain the desired blade angle TILTING THE BLADE FIG U To tilt the saw blade for bevel cutting loosen lock knob 2 and turn the tilting handwheel 3 Tighten the lock knob 2 when the desired angle is reached ON OFF SWITCH FIG V The ON OFF switch has a removable key With the key removed from the switch unauthorized and hazardous use by children and others is minimized 1 To turn the saw ON insert key 1 into the slot in the switch 2 Move the switch upward to the ON position 2 To turn the saw OFF move the switch downward 3 To lock the switch in the OFF position grasp the end or yellow part of the switch toggle 1 and pull it out 4 With the switch key removed the switch will not operate 5 If the switch key is removed while the saw is running it can be turned OFF but cannot be restarted without inserting the switch key 1 Fig V OVERLOAD PROTECTION FIG V This saw has a reset overload relay button 3 that will restart the motor after it shuts off due to overloading or low voltage If the motor stops during operation turn the ON OFF switch to the OFF position Wait about five minutes for the motor to cool Push in on the reset bu
32. tton 3 and turn the switch to the ON position A WARNING The ON OFF switch should be in the OFF position and the plug removed from the power source while the cool down takes place to prevent accidental starting when the reset button is pushed Overheating may be caused by misaligned parts or dull blade Inspect your saw for proper setup before using it again Page 16 CUTTING OPERATIONS There are two basic types of cuts ripping and cross cutting Ripping is cutting along the length and the grain of the workpiece Cross cutting is cutting either across the width or across the grain of the workpiece Neither ripping nor cross cutting may be done safely freehand Ripping requires the use of the rip fence and cross cutting requires the miter gauge CAUTION Before using the saw each and every time check the following 1 Blade is tight on the arbor 2 Bevei angle lock knob is tight 3 If ripping fence knob is tight and fence is parallel to the miter gauge grooves 4 Blade guard is in place and working properly 5 Safety glasses are being worn The failure to adhere to these common safety rules and those printed in the front of this manual can greatly increase the likelihood of injury RIPPING A WARNING Do not allow familiarity gained from the frequent use of your table saw to cause careless mistakes Remember that even a careless fraction of a second is enough to cause a severe injury 1 Remo
33. ve the miter gauge Secure the rip fence to the table 2 Raise the blade so it is about 1 8 inch higher than the top of the workpiece 3 Place the workpiece flat on the table and against the fence Keep the workpiece about 1 inch away from the blade CAUTION The workpiece must have a straight edge against the fence and must not be warped twisted or bowed 4 Turn the saw ON and wait for the blade to come up to speed 5 Slowly feed the workpiece into the blade by pushing forward only on the workpiece section 1 that will pass between the blade and the fence FIG W A WARNING AVOID KICKBACK by pushing forward that section of the workpiece that will pass between the blade and the fence 6 Keep your thumbs off the table top When both of your thumbs touch the front edge of the table 2 finish the cut with a push stick 7 The push stick 3 should always be used when the ripped workpiece is 2 inches or wider 1 FIG X 8 Continue pushing the workpiece with the push stick 3 until it passes the blade guard and clears the rear of the table 9 Never pull the workpiece back when the blade is turning Turn the switch OFF When the blade completely stops raise the anti kickback pawls on each side of the splitter and slide the workpiece out Page 17 BEVEL RIPPING This cut is the same as ripping except the blade bevel angle is set to an angle other than 0 POY Cut only with the workpiece and the fence on
34. xternal tooth lockwasher 2 followed by a flat washer 3 onto the long bolt 1 3 Insert this bolt through the splitter bracket 4 Fig K 4 Place washer 6 on the pivot rod 5 Then insert the blade guard splitter bracket onto the pivot rod and tighten K a MTA f Ln DRA A 3 gt Fig L 5 Check that the nuts 7 that hold the blade guard assembly 8 to the splitter bracket 4 are tight Tighten if necessary 6 Position the blade guard arm 9 FIG N to the rear 7 Using a straight edge check to see that the blade guard splitter 10 is aligned with the saw blade 11 8 If straightening adjustment is necessary loosen bolt 1 and shift the splitter assembly 10 to the left or to the right or rotate as needed 9 When you are certain the splitter 10 is properly aligned with the saw blade tighten the bolt 1 NOTE The splitter 10 must always be correctly aligned so that the cut workpiece will pass on either side of the splitter without binding or twisting to the side Page 12 MI 1 2 3 TER GAUGE ADJUSTMENT FIG O Make sure that the miter gauge will slide freely through both table grooves Loosen the lock knob 1 Set pointer 2 at the 90 mark on the scale Using a piece of scrap wood make a 90 cut Then check the cut piece to see if it was cut at 90 If not 90 continue to adjust the miter gauge body 3 until the wood piece is cut at 90 When a 90
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