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Operation Manual 08/1995
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1. U RB W NJ KH B w DN HP 15 16 17 18 19 20 21 22 23 24 90665 Part No TJ 45 21491 31206 21515 21517 30895 31007 31163 23062 31106 50454 50481 50880 50750 53015 53016 50770 70426 70419 90295 90615 90616 PARTS LIST Part No TJ 90 21491 31206 21515 21629 30895 31007 31163 23062 31112 50454 50806 50885 50793 53015 53016 50770 70441 70419 90295 90615 90628 30774 31093 70438 22644 10 Description Gate Slide Relay Depressor Lever Agitator Dispensing Switch Switch Boot Switch Insert Foam Shield Agitator Motor Motor Shaft Seal Motor Gasket Lid Sink Ice Chute Back Section Ice Chute Cover Gate Gasket Sink Grill Leg Cleaning Label Wiring Diagram Not Shown on Exploded View Press for Ice Label Capacitor Solenoid Assembly Rebuilding Kit Depressor Retainer 4 19 H 22 EN 21 4 Xin CZ ie 15 14 17 FIGURE 7 SOLENOID ASSEMBLY Index No Part No Qty Name 1 21493 1 Solenoid Mounting Plate 2 31551 1 Solenoid Service Kit 3 70171 2 8 32 x 3 8 Phil Tr HD Screw 70121 2 No 8 Lockwasher 5 50752 3 Isolator 6 50789 2 Bumper Assembly 70423 1 Cotter P in 8
2. Fill the hopper with ice and replace the lid Pushing the dispense lever will cause ice to flow from the ice chute Ice flow will continue until the lever is released If ice does not dispense see the Troubleshooting Guide to fine the cause and spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed on the unit at all times CAUTION Use caution to avoid spilling ice when filling dispenser Clean up immediately CLEANING INSTRUCTIONS WARNING Disconnect power before cleaning Do not use metal scrapers sharp objects or abrasives on the surface of the liner as damage may result Do not use solvents or other cleaning agents as they may attack the plastic liner Dispenser 1 Clean the ice dispenser interior at lease once a month 2 Remove agitator assembly and wash and rinse it thoroughly 3 Wash down the inside of hopper and top cover with mild detergent solution and rinse thoroughly to remove all traces of detergent 4 Replace agitator 90665 2 Sanitize the inside of hopper and agitator with a solution of 1 2 ounce household bleach in 1 gallon of water 200 PPM Remove Ice chute cover as follows A Flexsides outward to disengage lower pins B Chute cover to disengage upper pins C Lower Chute cover down out of unit Note It may be helpful to twist cover slightly Clean the inside of the ice chute and ice chute cover with a mild detergent s
3. FAX 61 2 534 2166 LDE 32 A 1222 VIENNA AUSTRIA 43 1 233 520 FAX 43 1 2335 2930 22 B 2930 BRAASCHAAT B LCESTER WARWICKSHI ELGIUM 32 3 664 0552 FAX 32 3 665 2307 RAZIL RUA ITAOCARA 97 TOMAS COELHO RIO DE JANEIRO BRAZIL 55 21 591 7150 FAX 55 21 593 1829 DA DENIS F 95170 DEUIL LA BARRE PARIS FRANCE 33 1 34 28 6200 FAX 33 1 34 28 6201 STRASSE 15 D 4018 LANGENFELD GERMANY 49 2173 7930 FAX 49 2173 77 438 AVENUE AGIA PARASKEVI RE B49 6 EU ENGLAND 44 789 763 101 FAX 44 789 763 644 153 42 ATHENS GREECE 30 1 600 1073 FAX 30 1 601 2491 SU CENTRE 11 15 KOK CH PAIN POLIGONO INDUS RA EUNG ST TAIKOKTSUE HONG KONG 6 852 789 9882 FAX 852 391 6222 20059 VIMARCATE ITALY 39 39 608 0817 FAX 39 39 608 0814 EW ZEALAND 20 LANSFORD CRES P O BOX 19 044 AVONDALE AUCKLAND 7 NEW ZEALAND 64 9 8200 357 FAX 64 9 8200 361 NGAPORE 16 TUAS STREET SINGAPORE 2263 65 862 5542 FAX 65 862 5604 L RIERA DEL FONOLLAR E 08830 SANT BOI DE LLOBREGAT BARCELONA SPAIN 34 3 640 2839 FAX 34 3 654 3379 SA ONE CORNELIUS PLACE ANOKA MINNESOTA 612 421 6120 FAX 612 422 3255 Manual number 12 IMI CORNELIUS INC Corporate H eadquarters One Cornelius Place Anoka M innesota 55303 62
4. 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 21492 1 Gate lift Arm 12 70043 1 Flatwasher 13 70422 1 Spring 14 70263 1 1 4 20 x 3 4 Hex Hd Screw 15 70048 1 1 4 Lockwasher 16 70066 1 1 4 Flatwasher 17 10077 1 Pivot Bearing 18 30227 1 1 4 Quick Connect Tab 19 50305 Lubricant 20 21592 1 Solenoid Linkage P in 21 70433 2 Retainer Ring 22 51088 Loctite 70438 Rebuilding Kit NOTE Parts supplied with rebuilding kit 31551 solenoid supplied with items 20 amp 21 11 90665 ela gt REMCOR IMI CORNELIUSINC ONE CORNELIUS PLACE ANOKA MN 55303 6234 TELEPHONE 800 238 3600 FACSIMILE 612 422 3232 TECH SVC 1 800 535 4240 WARRANTY IM I Cornelius Inc and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service For a copy of the warranty applicable to your Cornelius and or Remcor product in your country please write fax or telephone the IM Cornelius office near est you Please provide the equipment model number serial number and the date of purchase IMI Cornelius Offices AUSTRALIA 210 RIVERWOOD NSW 2210 AUS A B B E FRANCE 71 ROUTE DE ST ERMANY CARL LEVERKUS USTRIA AM LANGEN FE ELGIUM BOSKAPELLEI NGLAND TYTHING ROA REECE 488 MESSOGION ONG KONG 1104 TAIKO ALY VIA PELLIZZARI 11 RALIA 61 2 533 3122
5. 34 Telephone 800 238 3600 Facsimile 612 422 3246
6. 665 FIGURE 1 MOUNTING TEMPLATES NOTE 5 32 TJ 45 D TJ 90 D SHADED AREA INDICATE OPENINGS IN CABINET BOTTOM NEEDED FOR UTILITIES OR BEVERAGE TUBING WHEN APPLICABLE SOLENOID NO 1 1 1 4 SOLENOID NO 2 1 1 4 DELAY FUSE 5 DELAY FUSE 5 2215 pami DISPENSING TERMINAL DISPENSING O SWITCH NO 1 BOARD SWITCH 0 219 9 RED SOS YEL RED OO BLK 66 BLK WHT WHT 120V 60HZ i POWER OR CORD GND WHT SEES RELAY AUD CAPACITOR 3 TJ 90 D ONLY BLU RED AGITATOR MOTOR SERVICE INFORMATION DANGER ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT FIGURE 2 WIRING DIAGRAM TJ 45 90 D DISPENSER 7 8 SOLENOID ADJUSTMENT WHEN REPLACING SOLENOID ADJ UST TO 7 8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS 90665 FIGURE 3 EXPLODED VIEW UPPER SECTION 45 FIGURE 4 EXPLODED VIEW LOWER SECTION TJ 45 90665 FIGURE 5 EXPLODED VIEW UPPER SECTION TJ 90 FIGURE 6 EXPLODED VIEW LOWER SECTION TJ 90 24 90665 Item No
7. CGe u gt REMCOR DUAL ICE DISPENSER MODELS TJ 45 D 90 D Operator s Manual Part No 90665 August 1995 Revision B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment REMCOR INC PRINTED IN U S A TABLE OF 5 Page SAFETY PRE CAUTIONS 5 5 dad ches ry rapa 89 4808 28 ae 4 8 2 1 GENERAL DESCRIPTION 5 0 6 9 8 88828 1 INSTALLATION INSTRUCTIONS 2 OPERATOR 2 OPERATING INSTRUCTIONS ERE ke 2 CLEANING INSTRUCTIONS ssssss n HH 2 DISPENSER ien MG ftue etus 2 MAINTENANCE 4 2 rure ete w d RA FERA RR EE ME EN 4 DAILY OR AS REQUIRED 4 WEEKLY AS REQUIRED er Eve ins bee a ds 4 MONTHEY ees ate eoe te endo ns RGG A 4 2 22 22522 2 55 EGER EE 2889 2 85 5 BLOWN FUSE OR CIRCUIT BREAKER 5 GATE DOES NOT OPEN AGITATOR DOES NOT TURN 5 GATE NOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS 5 GATE OPENS AGITATOR DOES NOT
8. TURN 5 ICE DISPENSES CONTINUOUSLY 0 cece cece n 5 SLUSHY ICE WATER 5 PARTS LIST caiano 11 WARRANTY zac ora Do adw cd W ada pis mi LR RR w 13 LIST OF FIGURES FIGURE 1 MOUNTING TEMPLATES 6 FIGURE 2 WIRING DIAGRAM TJ 45 90 D DISPENSER 7 FIGURE 3 EXPLODED VIEW UPPER SECTION TJ45 8 FIGURE 4 EXPLODED VIEW LOWER SECTION TJ45 TJ90 9 FIGURE 5 EXPLODED VIEW UPPER SECTION 90 10 FIGURE 6 SOLENOID ASSEMBLY 12 LIST OF TABLES TABLE SPECIFICATIONS nig esee ep Ie 1 Manufactured Under One or More of the Following Patent Numbers 3 211 336 3 274 792 3 393 839 3 517 860 3 739 842 4 215 803 4 227 377 4 300 3594 346 824 Canadian P atent Numbers912 514 10 72 936 855 11 73 4 429 543 4 921 149 Other Patents Pending i 90665 SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning Never place hands inside of hopper or gate area without disconnecting power to the dispenser Agitator rotation occurs automatically when the dispenser is energized This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice To insure continue
9. d protection and sanitation observe the following ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice ALWAYS be sure the upper and lower front panels are securely fastened ALWAYS keep area around the dispenser clean of ice cubes Use of bagged ice which has frozen into large chunks can void warranty The dispenser CAUTION Dispenser cannot be used with crushed or flaked ice agitator is not designed to be an ice crusher Use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube sized pieces before filing into the dispenser hopper GENERAL DESCRIPTION The Remcor TJ series of ice dispensers will solve ice service needs in the sanitary space saving economical way Designed to be manually filled with ice from any remote ice making source these dispensers will dispense cubes up 1 in size cubelets hard chipped or cracked ice Table 1 Specifications Model TJ 45 D Ice Storage Capacity 45 bs Electrical 120 1 60 3AMP Drain Connection 3 4 F P T Electrical Connection 6 3 wire cord with 3 prong ground type plug Dimensions 26 x 16 W x22 D Model TJ 90 D Ice Storage Capacity 90 Ibs Electrical 120 1 60 3AMP Drain Connection 3 4 F P T Electrical Conn
10. eck the following chare under the appropriate symptoms to aid in locating the defect Trouble BLOWN FUSE OR CIRCUIT BREAKER GATE DOES NOT OPEN AGITATOR DOES NOT TURN GATE NOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS GATE OPENS AGITATOR DOES NOT TURN ICE DISPENSES CONTINUOUSLY SLUSHY ICE WATER IN HOPPER gt gt gt gt Flo Probable Cause Short circuit in wiring Defective gate solenoid Defective agitator motor No power Defective dispensing switch Bent depressor lever does not actuate switch Excessive pressure against gate slide Defective gate solenoid Weak gate spring Ice solidified in hopper Defective agitator motor Defective capacitor TJ 90 only Stuck or bent depressor lever does not release switch Defective dispensing switch Improper switch installation Blocked drain Unit not level P oor ice quality due to water quality or icemaker problem Improper use of flake ice 90665 15 13 16 119 32 12 5 8 119 32 2 29 32 Ep d EL 11 13 16 Y 27 1 2 SZR 21 11 16 gt 2 lt 12 37 64 3 8 DIA 4 1 2 29 32 lt 22 gt x 18 3 8 lt 113 16 A ANC n 10 5 16 7 i 27 5 32 5 4 15 23 32 ag 3 8 DIA 4 33 Y 90
11. ection Dimensions 6 3 wire cord with 3 prong ground type plug 30 x 22 W x 28 D CAUTION Dispenser cannot be used with crushed or flaked ice Use of bagged ice which has frozen into large chunks can void warranty The dispenser agitator is not designed to be an ice crusher use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube size pieces before filling into the dispenser hopper 90665 INSTALLATION INSTRUCTIONS l Locate the dispenser indoors on a level counter top unpack 4 legs and install them into the threaded holes provided in the bottom of the unit 2 Connect 3 4 IPS or equal drain line to the 3 4 threaded drain connections atthe lower rear of the unit This line must pitch downward to an open drain and must contain no traps or improper drainage will result 3 Clean the hopper interior see cleaning instructions 4 Connectthe power cord to a 120 volt 60 Hz 3 wire grounded receptacle Unit is now ready for operation NOTE Figure 1 page 6 provides mounting template for those who desire to mount dispensers a counter NOTE Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Laws OPERATOR INSTRUCTION OPERATING INSTRUCTIONS
12. olution and rinse thoroughly to remove all traces of detergent Reverse steps above to reassemble ice chute Sanitize as descried in step 5 3 90665 MAINTENANCE The following dispenser maintenance should be performed at intervals indicated DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage WEEKLY or as required Clean vending area Check for proper water drainage from the vending area sink MONTHLY Clean and sanitize the hopper interior see CLEANING INSTRUCTIONS If the dispenser fails to dispense ice when operated check that the hopper has ice in it and that power is being supplied to the unit If the problem persists check the following l Determine if the agitator is rotating check for the sound of ice movement in the hopper 2 Observe whether the gate is operating After checking the above refer to the TROUBLESHOOTING GUIDE for possible problem causes and corrective action CAUTION Use caution to avoid spilling ice when filling dispenser Clean up immediately any spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed on the unit at all times 90665 4 TOUBLESHOOTING IMPORTANT only qualified personnel should service internal components Should your unit fail to operate properly check that the electric plug is secure and that the hopper contains ice If the unit still does not dispense ch
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