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FSG Maintenance Manual

1. J4 iO B E Rig B B E IC36 M J22 J6 J7 J9 J10 ra E 7 D m A HAREL HE prreresasseluensnenersa HERE m 8 V T 94 1 en on sy peg TT ST SA jefa a mm T dor q n q g lh _ Cee O mm BB Ue cu 2 T 0 Ar ca a go 8 s 1 S Ll C5 o x 104 um LB T 4L TTTTTTTTTTTTTTTT 2 ausus m lo SIME Eee RT B ud bar Fade a EB ES EB s Bebe amp v
2. 8955 4 PD 6 6968 Pa z Ed x L gt 59 Z en oa Oz em E 2 B Ferrer 2 ee ur RR x 5 LE o sg 5 1 2152 9 ES o amp B LA Q 48 8 Nw a 14 5 EN D sl 1 SONIS HL o 1 Cu s 2 3 1 al Roe Meg 2 lt x 18 a o ar 2 e 1 543 HS zS i 85 LM Ie LW pa raed a o i X oh EE 99 m NA Ze x m i UY JJ O a gt ro H Ww EWM gt Cun Ga A 2 MEX 3 od H 0o H s Ze H EH n 23 ul lt e a Ll a O lt 2 O
3. TC EXIT SENSOR FAN ORIGINAL GUIDE PLATE SENSOR CLE SENSOR E TACHO et SENSOR Fl sensor 1 DOWN POSITION ATAC UL gt SENSOR 2 POSITION orn Rev dur G I E 8888 1 ENTRY GE SENSOR 988 ly dere insti ES REARS IETS D E o B Vv o O Q OE ER Dr o Q 080 Note Note Airflow Into scanner Airflow into scanner Fig 8 10 4C54 Secondary Wiring KD67E KN67E 112
4. Switch 1 Scanner ID Switch 3 3V Switch 8 J2 pin3 p E v re ES 5 1V GND C1 top Bottom View Power LED Red Green Power EJ Diagnostics LED T Red Wait LED Yellow Forward Up ATAC Ready LED F Appl 1 Red Green Appl 2 Stop Reverse ma Down ATAC c3 RE Top View All except GY67D Fig 3 13 SKD Component Layout 42 Top View GY67D Only 3 12 IMH Interface Board KL67E only All test points referred to below are shown in Fig 3 14 page 43 All voltages are measured relative to test points GND_T1 3 12 1 DC Voltages FSK TSG 001 110908 Ref on Fig 3 14 DC Voltage R34 top 5 3 V 0 0 2 V 5V0 DI 5 2 V 0 0 2 V 3V3 DI 43 3 V 0 1 V 3 12 2 Functional Test Connect the computer to each separate port in turn and start SCANtest or WIDEsystem to check if the scanner is connecting on all available ports 3 12 3 Markings KL67E IMHAdd where dd board revision number Lu a B 88 299898 87 088 ma Ced
5. Supplied directly from the SMPS TP 1V5 D 1 5V C197 1 25V Fig 3 8 SUG Component Layout 35 TP GND6 GND Ha POA IPIS m m S m N 3 23 J22 ca S 5 C96 16105 S d 7 s ca 4 Eh 7 rcm EI per n BEBE BEB HB nann B Je HZ 1 ED S S NI o ji 5 na al 2 ee eres 15 ate RS E 4 5 a BIJPJEIFI mos a eo Fag m S or Ls Em E dp 1 227 eng Lo iss Em EE Lm 79 KE TETEE EE BE Je a m m ME Us RB Sa i i 8 q P e lo 26 P ova zr C543 ti 4 ISI 144 iB C 2 E zx 5S
6. TP 12V E 12 5y u u u u u Re Liz CS i aa y pha m E 8 C844 5 ng a ao 18 5 m BOP WS real eel gle B 5 u P ui a 1 _ as 2 EA ca gt xX Eu M E E B 2 Eo E e e B 8 FG os CRE el 3 FE ess a agg gggg E55 40 E Angan o E so 5 E egg C545 C925 afa E 1 59 IC7 dE 2 E a Ett m E E s 3 8 B 3 PEST oe E 8 8 Em x 3 5 8 ee B g B Em VERD lee 5 T INC C901 1 25V Supplied directly from the SMPS TP 1V5_D 1 5V TP_GND6 GND Fig 3 6 SUD Component Layout 31 FSK TSG 001 110908 3 7 SUF Scanner Controller Board KL67E only All test points referred to below are shown in Fig 3 7 page 33 All voltages are measured relative to test point GND2 3 7 1 DC Voltages Ref on Fig 3 7 DC Voltage Remarks 12V CAM 12 V 1 0V Supply for Camera Board Elevation Motor ATAC 5V CAM 45 3 V 0 0 2 V Supply for Camera Board MDA Board ATAC 3 433 V0 1 V 45V 5 1 V 0 1
7. cai c20 Tn J2 8 SIE R28 28 2 8 Q E TECTA TULIT B em 89823 3 3V 3V3 01 50 5 2V Bas oe 5V0_01 5 3V C18 R34 top do Fig 3 14 IMH Component Layout 43 FSK TSG 001 110908 3 13 IMK Interface Board KD67E KE67E KF67E KH67E KK67E KN67E only All test points referred to below are shown in Fig 3 15 page 44 All voltages are measured relative to test points GND_T1 3 13 1 DC Voltages Ref on Fig 3 15 DC Voltage R34 top 5 3 V 0 0 2 V 5 0 DI 5 2 V 0 0 2 V 3V3 DI 33 V 0 1 V 3 13 2 Functional Test Connect the computer to each separate port in turn and start SCANtest or WIDEsystem to check if the scanner is connecting on all ports available 3 13 3 Markings KD67E IMKCdd KE67E IMKCdd KF67E IMKCdd KK67E KN67E IMKCdd IMKCdd KEG7E IMKCdd KF67E IMKCdd KK67E IMKCdd KN67E IMKCdd where dd board revision number 4 3 3V 3J B Bu 3V3 01 En a oma B
8. Fig 8 6 3C36 Secondary Wiring KH67E KK67E 108 FSK TSG 001 110908 8 7 4C42 Primary Wiring KE67E KF67E ITE LIB LCA Lamp Cartridge Ane Po eee MN CZ ONO GD 1G Eo uo HITE 22 Je o 1 J T pel S M D e 13 Or 4 ER 0 HITE Fig 8 7 4C42 Primary Wiring KE67E KF67E 109 FSK TSG 001 110908 8 8 4C42 Secondary Wiring KE67E KF67E A EXIT SENSOR FAN ORIGINAL GUIDE PLATE SENSOR C E TACHO INS SENSOR E SENSOR 3 SENSOR 4 ATAC SENSOR 1 4 ROLLER TACHO MOTOR G DOWN POSITION E A Um E gt O c SENSOR
9. C144 E T 22 un S E ad um E We We Ex TATTOO E B gt z 142 E Ex vid 7 IS 72 Eid ao ag men G B nae ae 9 2 B c 2 sl Ed 19 15 pa ans N ae jer o ur mm 7 am 3 1 Les ao ao Em 5 m 020 m ag ag ELIE a g ce Le ril B 0 B AN 5 H 250 casi g E 214 lrt C215 E to d d g le m CARRER CTH 2 151 BARA HERRE EI mom m 8 imi man Ka R6 B cu peg eg mm 5 1188 a es x TP 5V a a A Ga 5 3V 3 Um n pe 4 oEm 309 S 8 IC14 m B ua ua 63 H e 2 F am um Um cm uu 1002706 1213 6143 7213 L c or c Loc cj P EJ
10. 41 cEunctionabTest ERE Ee IN nid et 41 NNNM Ip RM LPS 41 SATA Switch Setting Scanner iet tee e e ee ERE Ra Tet eee E ER EU 41 3 12 IMH INTERFACE BOARD KL67E ONLY 43 Ju2d JDCVoltages e akan duer 43 912422 Eunctional T st us tad Te EN eR Gne dita 43 342 3 Marking S etae lel dpt le RH Ret 43 3 13 IMK INTERFACE BOARD KD67E KE67E KF67E KH67E KK67E KN67E 44 BADD Voltages ueste RE e pe tete E ee eta 44 29 19 22 Functional A ai et ee t ee pter decet tea eo ee age c eee te t eds 44 3 13 37 Markiligs isse REESE 44 3 14 MDA MOTOR DRIVER BOARD ALL EXCEPT _67 ena aan a aaa 45 STELT eoe iO gerer ee D D etes ETE 45 3142 Functonal Teskissrssada klasses 45 2145 Marang en 45 3 15 CRB CARD READER BOARD ALL EXCEPT 67 46 CRBSSWUCh ae eausa dead eate udantium de 46 3152 Marlangs ss cene URDU deitate oem 46 3 15 3 Signal LED CRB Board ace dioit dee eite iE i dee ee 47 3 16 SCR SMART CARD READER KL67E ONLY ccsccessssceceeece
11. TP2 TP4 5V 88 Ges w Soro B b um nmm mm ak D m 8 BE Q amp B a BE BR 55 023 ES 7 jee 828 628 H Fig 3 16 MDA Component Layout 45 FSK TSG 001 110908 3 15 CRB Card Reader Board All except KL67E 3 15 1 CRB Switch Default Switch Setting LEE KEENE KA67E KC67E This switch is not used at the moment and is reserved for future use However it is important to set all switches to OFF Note that SCSI related switch settings SW No 1 2 3 4 and 5 do not apply to these scanners 3 15 2 Markings KA67E CRBCdd KC67E CRBCdd KD67E CRBCdd KE67E CRBCdd KF67E CRBCdd KH67E CRBCdd KK67E CRBCdd KM67E CRBCdd KN67E CRBCdd where dd board revision number 46 FSK TSG 001 110908 3 15 3 Signal LED on CRB Board The signal LED LED1 on the CRB Board turns ON when a Smart Card is inserted It only signals that a Smart Card has been inserted it does not show whether the card is valid or not SWI Switch 1 Switch 8 Fig 3 17 CRB Component Layout 47 FSK TSG 001 110908 3 16
12. Camera Motor 5 3V GND 3 3V Output D3 bottom J701 pin3 4 C301 bottom Fig 3 3 CBK Component Layout 3 3 2 Functional Test SCANtest Test 7 Complete Hardware Test Test 9 Camera Adjustment 3 3 3 Markings KA67E CBKAdd where dd board revision number 24 FSK TSG 001 110908 3 3 4 Hints 3 3 V is supplied from the LMF via the SUx Board 5 3 V and 12 V is supplied from the SMPS via SUx Board CCD The lines of pixels on the CCD are arranged as follows Upper line on the CCD Red 2nd line on the CCD Green 3rd line on the CCD Blue Lower line on the CCD B W As the image is mirrored an even number of times mirror chassis and lens the Red line remains upper line when referred to the original Control of Camera Motor The Camera Motor for Vertical Alignment is driven from a controller IC on the CBK Board The supply voltage for the motor is 12 V The motor can be tested using test 9 Camera Adjustment Forward Reverse controls for the Camera Motor After replacement of CBK Board do e CCD Centering see 4 4 10 e Vertical Positioning see 4 4 11 e Check Scan Width if it is within the limits given in 4 4 9 Focus will also be OK and no further adjustments are required e Run Scanner Maintenance 25 FSK TSG 001 110908 3 4 CBM Camera Board All except KA67E and KL67E All test points referred to are shown in Fig 3 4 page 26 All voltag
13. m Detail View C Normal Vertical Positioning Camera Motor Camera Forward 1 C B Reverse 2 Save Print Reference Image Fig 4 9 Uncorrected Light Profile KD67E KN67E Software Oscilloscope lol x Zoom All Light Profile C Uncorrected 7 Corrected m Detail View C Normal Light Profile C Scan Width Vertical Positioning r Camera Motor Camera G Forward 1 C B 9 Reverse 2 Cp Save Print Reference Image Stitching Wire Fig 4 10 Corrected Light Profile KD67E KN67E 71 FSK TSG 001 110908 4 4 4 Check of Light Profiles 125 KL67E The uncorrected and corrected light profiles are shown for reference below Software Oscilloscope B mi x Color C Bed Green C Blue C Gray Zoom All Light Profile Uncorrected C Corected O Execute Detail View C Normal C Scan Width Vertical Positioning Camera Motor Camera Forward 1 Reverse 2 Save Print Exit Load Reference Image Fig 4 11 Uncorrected Light Profile KL67E Software Oscilloscope i nmi x r Color C Red C Green Blue C Gray Zoom All Light Profile C Uncorected Corre
14. i T C1149 IC62 IC71 1 67 les CENE mas C1054 ice HHHHEHEEEBEEEEHEBEEHEE UUUUUUUUUUUUUUUUUUUUUU UTUUUUUUUUUUUUUUUUUUUU TTTT 1 80 o ux mum gg OF amp l 257 UUTUUUUUUUTUUUUUUUUUUU US AUS 9 IX E BIS 151 15 E 3 m 8 am 9 1 66 nanmmnnoramn 1 23 H NUM Q TUUUTUUUUTUUUUUUUUUUUUUU Cie 1 00 annnnnnonnonnononnonon 0037 Sif o IC68 C1148 NTUUUUDUTTTUTUUUUUUTUUT S am C1147 11001212211021121 Dur Oj En ics IC48 EZ tu TUTUTUUUUUUUUUUUUUUUDU 1 72 8 TTTTTTTTTT G UD ON en H H 8 8 id B 3 J5 Doooonooonononon APEX SUP 3 3V_D GND2 APEX PLL 18 3 3V GND 18 Supplied directly from the SMPS Fig 3 9 SUH Component Layout 37 FSK TSG 001 110908 3 10 SKF Operators Panel KA67E KC67E and KM67E only 3 10 1 DC Voltages All test points referred to are shown in Fig 3 10 page 38 All voltages ar
15. OO RIA Ede 47 Fig 3 18 SER Component Layout ie i ora eiecit oid etii esse ota cites us endda 49 Fis 3 19 OSB Component Layout uci eiae ad 50 3 20 OIBA Component Layout i eee 50 3 21 Original Guide Plate Sensors ee caeci pent diei edet qaad bata edes 52 Fig 3 22 Elevation Motor and Spindle rri e entier tete 54 Fig 3 23 Adjustment of Roller Sensor da cep Ed dea 55 Fig 3 24 Adjustment Tool for Roller Sensor sioe cpa 55 Fig 3 25 Type 1 and 2 Original Guide Plate with ATAC eee 56 Fig 3 26 Adjustment of Top Position Sensor 27 Fig 3 27 Adjustment of Top Position Sensor Type 20 58 Fig 3 28 Adjustment Tool for Top Position Sensor sse 59 Fig 3 29 Adjustment of Original Sensors eae 62 Fig 4 1 Adjustable Spacer for Camera Board Tilt 64 Fig 4 2 Lock Nut for Camera Board DUE bita etis 64 Fig 4 3 CCD Camera all except KL67E ee eun eaae aaO EAR EVE TES PR 65 Piss 4 4 CCD Camera KLOTE Only gear 67 Fig 4 5 Uncorrected Light Profiles KA67E KH67E 6 69 Fig 4 6 Corrected Light Profile
16. o B B 5 TIFF 9 2 83 E 5 o Bras 150 152 2901 7 B Ire ELM A z 5 HEB ULL Bea 5 EINE o FHENHEFEFESEHEHEESESET Tn B s B S J gt E EE Rib4 6164 128 04 004 i4 694 sj B TTT TTC gg ann em 3 eu E TT gt i 1047 8 8 ie E 1 51 a 992 g 3 E Hs 3 T 2 unm ur um pup gn n ur 254 ich 6991 A ES E ES 091 om 09 8 o nnnnnnunnnnnnnnnnnnnnn 63 04 12 TA J24 Isi mai o Z OF7 3g SER pe mM 75 8991 E B 5 0 z do E c6 85 62 B B TITT B _ a ken d E c35 B tenang gan 1625 pu E 3 E B b 49 o o 61 ES 8501 B 3 E B 8 9 1854 2 mmm 3 g BB 8 3 E Sie E T B E 1063 4 165 E gg 1064 mmr 3 FEBHEHBHHREHBHEHHH in P ii i HHEEHHEHHHHUH E 4 g 5 E H st BHE TITUTTTT 3 5 3V 0 0 2v 12V 1 0v 1 8V o 05v 30 5 1V 0 1 0 2v 5V 1 8 0 1v APEX SUP Fig 3 7 SUF Component Layout 12V CAM GND GND2 33 APEX PLL gs teu Ven FSK TSG 001 110908 3 8 SUG Scanner Controll
17. Camera Motor Camera ler Reverse 2 Reverse 02 CD baal li Save Print Reference Image 8 Black Lines B 3 SWU A Stitching Wire Nd 3SWU A BBlackLines B Fig 4 28 Camera A Screen Dump 4C54 Scan Width CCD Centering and Vertical Positioning Software Oscilloscope r Color C Bed Green C Blue C Gray Zoom All Light Profile Uncorrected C 9 O Execute Detail View C Normal C Light Profile C Scan Width Camera Motor Camera F r Reverse 2 Save Print 8 Black Lines B 3 SWU A Stitching Wire 8 Black Lines Stitching Wire 3 SWU A Fig 4 29 Camera B Screen Dump 4 54 Scan Width CCD Centering and Vertical Positioning 84 FSK TSG 001 110908 Camera Adjustment Screen Dumps 4C54 KD67E KN67E continued Software Oscilloscope Color C Red Green C Blue C Gray Zoom All r Light Profile Uncorrected C 9 O Execute r Detail View C Normal Light Profile Scan Width Camera Motor Camera Forward 1 Reverse 2 Save STE Print J l I 3 SWU A 8 Black Lines B 8 Black Lines B 3 SWU A Stitching Wire Em Wire Fig 4 30 Camera C Screen Dump 4C54 Scan Width CCD Centering and Vertical Positioning Soft
18. SENSOR 2 TOP POSITION MOTOR G gt q ENTRY GE SE sor 0 I II p II 7 p II 7 E II 7 NOTE All 3 cables F enters through U Hyen 5 555 NN SN AA this hole SKF t SNC d E FREE astu ika 99 uro SU OG Hu OG OG 90 OO lots Hiep e into scanner Note Airflow into scanner Fig 8 4 4C42 Secondary Wiring KC67E KM67E 106 FSK TSG 001 110908 8 5 3C36 Primary Wiring KH67E KK67E ITE LCA Lamp Cartridge HITE os V J6 719 J13 SMPS c D EI ix EI S LMF s A U gt Fig 8 5 3C36 Primary Wiring KH67E KK67E 107 FSK TSG 001 110908 8 6 3C36 Secondary Wiring KH67E KK67E
19. aaan Fig 5 1 SM Calibration Sheet 25 92 FSK TSG 001 110908 IT8 Sheet and patterns faces outwards when folded FSK TSG 001 110908 White Calibration Area IT8 Sheet and Must not contain dirt or scratches patterns faces outwards when folded i Gray Calibration Area Must not contain dirt or scratches Fig 5 2 SM Calibration Sheet 36 40 42 93 FSK TSG 001 110908 White Calibration Area IT8 Sheet and Must not contain dirt or scratches patterns faces outwards when folded Ne Black Calibration Area Must not contain dirt or scratches Gray Calibration Areas Must not contain dirt or scratches TERATAI KAN 4 MAI 4 40 41 42 43 14 15 18 47 18 d Fig 5 3 SM Calibration Sheet 54 94 6 SCANtest FSK TSG 001 110908 The purpose of the scanner test program SCANtest is to support troubleshooting and adjustment When SCANtest has been started the scanner is switched into Test Mode and the Diagnostics LED on the Operators Panel will turn on On scanners with LED display this will read Test Mode 25 5 12 Adjust Y Axis Scaling 2 LED Test 13 Switch Scanner to Test Mode 3 Key Test 20 Noise Test 4 Original Sensor Test 21 Scan Dump 5 Lamp
20. 1 Firmware hmm un allocated memory block Troubleshooting sequence 1 Firmware pop request failed position unknown Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware pop request failed invalid command Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware pio event Troubleshooting sequence 1 Firmware 2 Related mechanical parts psi event Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 3 Interface board IMx pcd event Troubleshooting sequence 1 Firmware psc event Troubleshooting sequence 1 Firmware psi message event Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 3 Interface board IMx semPsp posted more than once Troubleshooting sequence 1 Firmware psp received unknown mail Troubleshooting sequence 1 Firmware mrsErrorTbl missing entry Troubleshooting sequence 1 Firmware 138 FSK TSG 001 110908 Error Code 100 50133 Description unknown reboot command Troubleshooting sequence 1 Firmware pbl received invalid mail Troubleshooting sequence 1 Firmware mbPss creation failed Troubleshooting sequence 1 Firmware pss task creation failed Troubleshooting sequence 1 Firmware mbPss pending Troubleshooting sequence 1 Firmware pss event Troubleshooting sequence 1 Firmware stitch write failed Troubles
21. 100 50068 100 50069 100 50070 100 50071 100 50072 100 50073 100 50074 100 50077 100 50078 100 50079 100 50080 100 50081 100 50088 100 50089 100 50090 100 50091 100 50092 100 50093 100 50094 o S Description Troubleshooting sequence 1 Main controller board SUX SUXx Position counter count error Troubleshooting sequence 1 Main controller board SUX SUx Data path error Troubleshooting sequence 1 Main controller board SUX SUx Data path length error Troubleshooting sequence 1 Main controller board SUx SUx FPGA 8k status error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 8k done error Troubleshooting sequence 1 Main controller board SUX SUx FPGA 10k status error Troubleshooting sequence 1 Main controller board SUx SUx FPGA 10k done error Troubleshooting sequence 1 Main controller board SUx SUx FPGA 6k status error Troubleshooting sequence 1 Main controller board SUx SUx FPGA 6k done error Troubleshooting sequence 1 Main controller board SUx SUx FPGA 20k status error Troubleshooting sequence 1 Main controller board SUx SUx FPGA 20k done error Troubleshooting sequence 1 Main controller board SUx SUx FPGAO3 function error Troubleshooting sequence 1 Main controller board SUx Hardware identification error Troubleshooting sequence 1 Main controller board SUx Invalid
22. 3 3 en R B x d 3 LEDE nos aga al ELEV 3 a nac BSS BEE 8888 rennene 2 n 5 LU uc 5 5 5 s ARARARAAAAARRARRRAAAARARARAA M es a f E 3 E 3 co com 65 baa 1059 IC71 E E 22 B do 5 E Ett m 5 BE ed e t 1089 E B I E m Wok 8 e EN a P e Y C1088 sl B E E E Bar y B pH EEG 8888 TS OW FSK TSG 001 110908 3 9 SUH Scanner Controller Board KD67E KE67E KF67E KH67E KK67E KN67E All test points referred to below are shown in Fig 3 9 page 37 All voltages are measured relative to test point GND2 3 9 1 DC Voltages Ref on Fig 3 7 DC Voltage Remarks 12V CAM 12 V 1 0V Supply for Camera Board Elevation Motor ATAC 5V CAM 45 3 V 0 0 2 V Supply for Camera Board MDA Board ATAC 3 3V_D 433 V0 1 V 45V 5 1 V 0 1 0 2 V Derived from 5 3V on SUF APEX SUP 1 8 V 0 1V APEX PLL 1 8 V 0 05 V 3 9 2 Functional Test SCANtest Test 1 Scanner Information Test 7 Complete Hardware Test 3 9 3 Markings Note SUH variant depends on scanner model KD67E SUHBdd KE67E SUHBdd KF67E
23. Description 3 Main controller board SUx 4 Related cabling Camera C Unable to calibrate analog gain Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling amera D Unable to calibrate analog gain roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling amera A Unable to calibrate pixel offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling amera B Unable to calibrate pixel offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling amera C Unable to calibrate pixel offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling amera D Unable to calibrate pixel offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling amera A Timed out calibrating analog part roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling amera B Timed out calibrating analog part roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUX Related cabling amera C Time
24. FSK TSG 001 110908 Error Code 100 50503 100 50504 100 50505 100 50506 100 50507 100 50508 100 50509 100 50510 100 5051 1 100 50512 100 50513 100 60029 100 60030 100 60031 100 60032 100 60033 100 60034 02 9 Description 1 Main controller board SUx SUx USB2 chip error Troubleshooting sequence 1 Main controller board SUx SKx SKx board error Troubleshooting sequence 1 Operator Panel board SKx SUx FRAM Error Try downloading new firmware Troubleshooting sequence 1 User interaction 2 Main controller board SUx SUx DoubleBuffer DMA Error Troubleshooting sequence 1 Main controller board SUx SUx Main FPGA load failed Troubleshooting sequence 1 Main controller board SUx SUx Camera FPGA load failed Troubleshooting sequence 1 Main controller board SUx SUx Main FPGA register error Troubleshooting sequence 1 Main controller board SUx SUx Invalid Ethernet MAC address Troubleshooting sequence 1 Main controller board SUx SUx Ethernet PHY connector error or missing loopback plug Troubleshooting sequence 1 Main controller board SUx SUx Ethernet MAC PHY interface error Troubleshooting sequence 1 Main controller board SUx SUx RTC chip error Troubleshooting sequence 1 Main controller board SUx IMx SCSI 0 reset error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx
25. IMx SCSI 0 register error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx IMx SCSI 0 FIFO error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx IMx SCSI 1 reset error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx IMx SCSI 1 register error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx IMx SCSI 1 FIFO error Troubleshooting sequence 141 FSK TSG 001 110908 Error Code 100 60082 100 60083 100 60085 Description 1 Interface board IMx 2 Main controller board SUX IMx USB chip error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx IMx wrong board version installed Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUX IMx 1394 chip error Troubleshooting sequence 1 Interface board IMx 2 Main controller board SUx n S 142
26. 1 User interaction 100 2000 The scanner is powering up Please wait until the scanner is ready and retry the operation Troubleshooting sequence 1 User interaction Incorrect scanner status Please check the paper path and reload the media Troubleshooting sequence 1 User interaction 100 2002 U The scanner does not support this test command in normal mode Please restart test program 100 1009 c 100 1010 R 100 1011 gt 100 2001 c Troubleshooting sequence __ 1 User interaction 100 2003 U The scanner does not support this command in test mode Please turn off the scanner and turn it on again Troubleshooting sequence __ 1 User interaction 100 2004 R Read end of tile 100 2005 Time out on request Troubleshooting sequence 1 PC cable PC hardware software etc _ 2 Firmware 100 2006 SOEM time out 100 2007 R No active PCEPC mode 100 2008 Error in PCEPC communication 100 2009 R Fatal error in OS Troubleshooting sequence __ 1 Firmware 100 2010 Fatal error in SCSI system 100 2011 Fatal Error in firmware Troubleshooting sequence _ 1 Firmware 100 2012 U The scanner s smart card is either invalid or missing Check that the smart card has been correctly inserted into the card slot and that it is a valid type for the scanner Troubleshooting sequence __ 1 User interaction 100 2013 The scanner
27. 0 2 V Derived from 5 3V on SUF APEX SUP 1 8 V 0 1 V APEX_PLL 1 8 V 0 05 V 3 7 2 Functional Test SCANtest Test 1 Scanner Information Test 7 Complete Hardware Test 3 7 3 Markings Note SUF variant depends on scanner model KL67E SUFBdd where dd board revision number 3 7 4 Signal LED s on the SUF Board The three signal LEDs on the SUF board are for debugging purposes only The ON OFF pattern displayed by these LEDs is not intended for general troubleshooting 3 7 5 Hints After replacement of SUF board As all scanner parameters are stored in the Flash Memory on the SUF board the following steps should be carried out after replacement of the SUF board e Download Firmware e Run Scanner Maintenance e Enter Serial Number of scanner into Flash Memory SCANtest Test 1 The serial number of the scanner is found on the marking label on back of the scanner 32 FSK TSG 001 110908
28. SUX SUx DB 0 reset error Troubleshooting sequence 1 Main controller board SUX SUx DB 0 count error Troubleshooting sequence 1 Main controller board SUX SUx DB 0 data error Troubleshooting sequence 1 Main controller board SUx SUx DB 1 reset error Troubleshooting sequence 1 Main controller board SUx SUx DB 1 count error Troubleshooting sequence 1 Main controller board SUx SUx DB 1 data error Troubleshooting sequence 1 Main controller board SUx SUx CNTL RAM error Troubleshooting sequence 1 Main controller board SUx SUx LIN RAM error Troubleshooting sequence 1 Main controller board SUx SUx GAMMA RAM error Troubleshooting sequence 1 Main controller board SUx SUx INDEX RAM error Troubleshooting sequence 1 Main controller board SUx SUx LUT ATBS error Troubleshooting sequence 1 Main controller board SUx SUx LUT A error Troubleshooting sequence 1 Main controller board SUx SUx LUT B error Troubleshooting sequence 1 Main controller board SUx SUx LUT C error Troubleshooting sequence 1 Main controller board SUx SUx Color space converter data error Troubleshooting sequence 1 Main controller board SUx SUx Color space converter coefficient error Troubleshooting sequence a 2 2 2 2 c o Q a ep c x SUx Position counter reset error 135 FSK TSG 001 110908 Error Code
29. Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware Unsupported SCSI parameter Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware Invalid SCSI parameter value Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 100 125 U Incorrect scanner status Please check the paper path and reload the media Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware SCSI time out Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware The scanner keyboard was used during communication with the scanner Troubleshooting sequence 100 119 100 120 100 121 100 122 100 123 100 124 100 126 100 127 c 119 FSK TSG 001 110908 Error Code Description 1 User interaction The scanner has paper jam Please reload the media Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Lamp and Motor driver board LMx 4 Switch Mode Power Supply SMPS 5 Main controller board SUx The scanner does not support this test command in normal mode Please restart test program Troubleshooting sequence 1 User interaction The scanner does not support this command in test mode Please turn off the scanner and turn it on again Troubleshooting sequence 1 User interaction The scanner is initializing Please retry the operation when the scanner has f
30. Turn P11 CW until LED1 switches ON and then slowly CCW until LEDI switches OFF 8 Replace the front cover 9 Reset the lamp counter e Start SCANtest e Select Test 1 Scanner Information e Press the button Reset Lamp Counter e Type the password and press Reset Lamp Counter 10 Run Scanner Maintenance to ensure correct Basic and Color Calibration 3 2 3 Signal LED s on the LMF Board The two indicators LEDI and LED2 indicate the status of the stabilization circuit of the Lamp Driver and are controlled by the feedback voltage on TP11 The following can be read from the status of the LED s LED The status of this LED is of no importance LED2 ON Stabilization circuit is close to or outside the active range and the lamp should be replaced OFF Stabilization circuit within the active range 3 2 4 Stepper Motor Driver There are no adjustments to the Stepper Motor Driver on the LMF board 3 2 5 Functional Tests SCANtest Test 5 Lamp Test Test 6 Motor Test 3 2 6 Fuses The type and rating of the fuse on the LMFA board is Fl 2 0 250 type IEC 127 2 5 UL R C IMPORTANT For continued protection against risk of fire replace only with same type and rating of fuse 3 2 7 Markings KF67E KN67E 21 FSK TSG 001 110908 3 2 8 Jumper Settings Jumper not installed 3 2 9 Hints Jumper on JP1 Not installed Lamp controlled by SUF Installed Lamp constant ON
31. start them again JA Fan4 Fan 3 Fig 6 3 Fans and Lamp Feed Back 100 7 Special Service Tools Adjustment Patterns and tools Optical Adjustment Pattern 1C25 Optical Adjustment Pattern 3C36 Optical Adjustment Pattern 4C42 Optical Adjustment Pattern 4C54 Focus Pattern 25 Focus Pattern 54 Focus Pattern 40 42 SM Calibration Sheet 25 SM Calibration Sheet 42 SM Calibration Sheet 54 Adjustment Tool for Roller Sensor Adjustment Tool for Top Sensor KA67E KH67E Part Number KK67E 3C36 5 ropar s emp 5 ropar s FSK TSG 001 110908 101 FSK TSG 001 110908 8 Wiring Diagrams Fig 8 1 3C36 Primary Wiring KA07B i eite page 103 Fig 8 2 3C36 Secondary Wiring 67 page 104 Fig 8 3 4 42 Primary Wiring KC67E 67 page 105 Fig 8 4 4C42 Secondary Wiring KC67E KM67E eese page 106 Fig 8 5 3C36 Primary Wiring KH67E 6 7 page 107 Fig 8 6 3C36 Secondary Wiring KH67E page 108 Fig 8 7 4C42 Primary Wiring KE67E KF67E eee page 109 Fig 8 8 4C42 Secondary Wiring KE67E 7 page 110 Fig 8 9 4C54 Primary Wiring KD67E 67 page 111 Fig 8 10 4C54 Secondary Wiring KD67E 7 page 112 Fig 8 11 1C25 Primary Wiring KL67
32. 0 V 0 2 V Derived from 5 3V D4 bottom 12 0 V 1 0 V From SUx SMPS used for CCD D4 top 11 6 V 0 6 V Derived from 12V C301 bottom 4 3 3V 0 1 V From SUx LMF D308 bottom 1 8V 0 1V Derived from 3 3V 45V 411 6V 412V 45V 1 8V D3 top D4 top D4 bottom D2 top D308 bottom v700 v701 702 703 8 705 706 707 C306 C307 C315 C316 n nnnnnonnonannnnmn NN o UITUUUUUUUUUTUUUUUUUUUUUUT PIEI ee CX2 C i C39 C310 Ri 8206 C50 R310 8309 nnnnnnnnnnnnnnnnnnnnnnnnm J501 O 5 3V _ GND 43 3V D3 bottom J701 pin3 4 C301 bottom Fig 3 5 CBI Component Layout 3 5 2 Functional Test SCANtest Test 7 Complete Hardware Test 3 5 3 Markings KL67E CBIBdd where dd board revision number 28 FSK TSG 001 110908 3 5 4 Hints 3 3 V is supplied from the LMF via the SUx Board 5 3 V and 12 V is supplied from the SMPS via the SUx Board CCD The lines of pixels on the CCD are arranged as follows Upper line on the CCD Blue Center line on the CCD Green Lower line on the CCD
33. 100 3006 100 3007 100 3008 100 3009 100 3010 100 3011 100 3012 123 FSK TSG 001 110908 c 9 9 2 Error Code Description __ 1 User interaction 100 3013 U Unable to adjust camera F down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ 1 User interaction 100 3014 U Unable to stitch cameras A and B Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3015 U Unable to stitch cameras B and C Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3016 U Unable to stitch cameras C and D Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ 1 User interaction 100 3017 U Unable to stitch cameras D and E Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ 1 User interaction 100 3018 U Unable to stitch cameras E and F Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence t User interaction 100 3019 U Error calibrating Please clean the white background and the glass plate Then ru
34. 1C25 Optical Adjustment Pattern eee torio ende Yee 90 S JE SM Cahlibr tion Sheetz 25 arsen ned 92 5 2 SM 93 5 3 SM Calibration Sheet 54 000000000 94 61 Scanner Test Program MENU ioo aber oth ate LNG 95 0 2 Noise TENNES 99 6 3 Pans and Lamp Feed Back A lan ann 100 8 1 3C36 Primary Wiring KA67E EY eR I xe 103 8 2 3C36 Secondary Wiring KAG6TE scenes yess SOR 104 8 3 4C42 Primary Wiring KC67E 2 1 02 0 00000000000000000000008000000000 105 8 4 4C42 Secondary Wiring KC67E KMO7E sese ener nentes 106 8 5 3C36 Primary Wiring KH67E KK67E ee eere enne nennen 107 8 6 3C 36 Secondary Wiring KH67E KKOTE aa ot p 108 8 7 4C42 Primary Wiring KEGTE accu rf 109 8 8 4C42 Secondary Wiring KE67E 67 110 8 9 4C54 Primary Wiring KD67E KN67B rreronnronnvrenvnrrrerenseennresnnesssrnerresersessnessnreenrssenne 111 8 10 4C54 Secondary Wiring KD67E 112 8 11 1 25 Primary Wiring
35. 2 TOP POSITION BE 9 J Do 09 PEE 9 120 o 5 12 Note Note Airflow into scanner Airflow into scanner Fig 8 8 4C42 Secondary Wiring KE67E KF67E 110 FSK TSG 001 110908 8 9 4C54 Primary Wiring KD67E KN67E LCA Lamp Cartridge WHITE Fig 8 9 4C54 Primary Wiring KD67E KN67E 111 8 10 4054 Secondary Wiring KD67E KN67E FSK TSG 001 110908
36. 22 13 59 T60 30301 am S T B iid ca mn um HB c ga H E ge wy 8 57 57 5 0 01 257 8 E GND GND TI Bg Rz E R18 8 1 779 Erin E amp 53 54 AJ e EL OL n E Tal C27 m gt S Em JE C18 OB g JE mm 5 3V 8 R34 to me 62 Fig 3 15 IMK Component Layout 44 FSK TSG 001 110908 3 14 MDA Motor Driver Board All except KL67E All test points referred to below are shown in Fig 3 16 page 45 All voltages are measured relative to test points TP1 GND 3 14 1 DC Voltages Ref on Fig 3 16 DC Voltage Remarks C2 left 12 0 V 1 0 V SUx 12V_CAM C4 top 5 3 V 0 0 2 V SUx 5V CAM TP2 5 0 V 0 15 V Regulator on MDA TP4 3 3V 0 1V Regulator on MDA 3 14 2 Functional Test Test 28 Original Sensor Test 3 14 3 Markings KA67E MDACdd KC67E MDACdd KD67E MDACdd KE67E MDACdd KF67E MDACdd KH67E MDACdd KK67E MDACdd KM67E MDACdd KN67E MDACdd where dd board revision number
37. 3 Camera board CBx 4 Main controller board SUX 100 32144 U Stitching between Camera A and B failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 32145 U Stitching between Camera B and C failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx 100 32146 U Stitching between Camera C and D failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx 100 32244 U Stitching between Camera A and B failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx 100 32245 U Stitching between Camera B and C failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main contro
38. 6 10 TEST 12 ADJUSTMENT OF Y AXIS SCALING ccccccesssssececesessnsseaececececsensauececececessaaeccesececseseasaeceeecsesensaeeeceeeeenes 98 6 11 TEST 13 SWITCH SCANNER TO TEST Ai ER eua e E 99 6 12 TEST20 NOISE TEST rrt eiecti e Lee irte eid 99 6 13 TEST21 SCANDUMP eatis SS SER 100 6 14 TEST 27 CAMERA ADJUSTMENT WIZARD cccccccccccsesssssceececeescesuececececeesesesecececessaaenseeececeeseauaaesececeesensseeeceeeeenes 100 6 15 TEST 28 ORIGINAL GUIDE SENSOR TEST ALL EXCEPT KL6T7EB rororrnorvrrnorrvrrrnrrrrrrnnnvnrrsrrnvsrennrnrsrennrrrsrrnensrennner 100 6 16 TEST 30 CALIBRATE ALL EXCEPT 6 4 01 2 2212 2 00000000000000000500050050 100 6 17 TEST 31 LMX COMMUNICATION TEST ALL EXCEPT KL67BE 100 5 FSK TSG 001 110908 Special Service Tools nut Nap noue LOT Wire Dior As nn NR TN PN 102 3C36 PRIMARY WIRING KA067BE ee i Toe ite ter epe c 103 3C36 SECONDARY WIRING KAG67E cccssssscessscecesssessecssscceesssneeceestecssneecessesnsusesnassesssneeeesensucssscansessseeecs 104 4C42 PRIMARY WIRING KC67E KM67E cccccccesssceseccececessscecseseececsseaececseecsesaaeeecseaeeceesueeecseaeeecnseeeeess 105 4C42 SECONDARY WIRING KC67E 67 ena ane aan aa naaa 106 3C36 PRIMARY WIRING KH67
39. ADJUSTMENT c ccccsssscecsssseecssssecessssececessseceesssecssaececnsessecesssnsecsenaeeecesseesesansueesenaess 68 441 Check of Light Profiles 3C36 KA67E KH67E 7 69 442 Check of Light Profiles 442 KC67E KE67E KF67E 67 70 4 4 5 Check of Light Profiles 4C54 KD67E 67 71 444 Check of Light Profiles 1 25 1 7 72 4 4 5 Check and Adjustment of Focus 3C36 KA67E KH67E KK 7E 73 4 4 6 Check and Adjustment of Focus 4C42 KC67E KE67E KF67E 67 74 447 Check and Adjustment of Focus 4C54 KD67E 7 75 4 4 8 Check and Adjustment of Focus 1 25 7 esses eene enne enne trennen ennt inneren nennen 76 4 4 9 Check and Adjustment of Scan Width 77 4 4 10 Check and Adjustment of CCD Centering eene 78 4 4 11 Check and Adjustment of Vertical 79 442 Final Check iiis edicit AN aes 79 4 4 13 Camera Adjustment Screen Dumps 3C36 67 KH67E KK67E eese eene 80 4 4 14 Camera Adjustment Screen Dumps 4 42 KC67E KE67E KF67E 67 sse 82 4 4 15 Camera Adjustment Screen Dumps 4C54 KD67E KN 67E sess 84 4 4 16 Camera Adjustment Screen Dumps 1C
40. All Light Profile Execute Uncorrected E C 4 Detail View 4 Normal C Light Profile C Scan Width Vertical Positioning Camera Motor Camera Forward 1 2 5 Reverse 2 s Save Print Exit Load TS 3 SWU A 8 Black Lines B 3 SWU Fig 4 21 Camera A Screen Dump 3C36 Scan Width CCD Centering and Vertical Positioning Software Oscilloscope Color C Red Green Blue C Gray Zoom All Light Profile Uncorrected E Cormected Execute Detail View Normal Light Profile C Scan Width Vertical Positioning Camera Motor Camera Save Print Exit Load Stitching Wire S S 3 SWU A 8 Black Lines B 3 SWU A Fig 4 22 Camera B Screen Dump 3C36 Scan Width CCD Centering and Vertical Positioning 80 FSK TSG 001 110908 Camera Adjustment Screen Dumps 3C36 KA67E KH67E KK67E continued Software Oscilloscope Color C Bed Green Blue C Gray Zoom All Light Profile Uncorrected Conected Execute Detail View Normal Light Profile C Scan Width C Vertical Positioning Camera Motor Camera Forward 1 Save Print Exit Load N Stitching Wire 3 SWU 8 Black Lines B 3 SWU A Fig 4 23 Camera C
41. DARA 12 5 i FEED MOTOR 53V CAMERA MOTOR PAPER 2 SENSORS x2 100 240 VAC Fig 2 2 Block Diagram KA67E FSK TSG 001 110908 2 8 2 Block Diagram KC67E KM67E The Block Diagram for the following models is shown below Model 67 4 42 67 USB USB an Sata 2 0 4 2 0 10001 AUX i scan print Scanner Storage CRBC i g SMART CARD READER i FEED MOTOR SKFA OPERATOR PANEL FAN BOARD x2 LMFA t LAMP AND MOTOR 1 NTC BOARD SUGA MD des SEU 4 oid CONTROLLER 53V 3 3V BOARD BOARD LCAB ATAC LAMP CARTRIDGE 1 SENSORS MOTOR CBMA Original Guide Plate 24 V BOARD 125V TACHO FEED MOTOR 5 3V CAMERA MOTOR PAPER 3 SENSORS x2 100 240 VAC Fig 2 3 Block Diagram KC67E KM67E FSK TSG 001 110908 2 8 3 Block Diagram KD67E KE67E KF67E KH67E KK67E KN67E The Block Diagram for the following models is shown below Model Type KD67E 4C54 KN67E KE67E 4C42 KF67E KH67E 3C36 KK67E CRBC FEED IMKC SMART CARD READER MOTOR pu BOARD i SKDG 2 OPERATOR PANEL LMFA 0 NTC LAM PER T SENSOR BOARD SUHx SCANNER MDAC CONTROLLER ATAC 5 3V 0505 3 3V CONVERTER BOARD CONTROLLER BOARD D LCAB LAMP CARTR
42. E ERE Eee HORE 56 3 20 3 Adjustment of Top Position Sensor Type 1 KA67E KC67E KD67E KMO67E KN 67E esee 57 3 20 4 Adjustment of Top Position Sensor 2 KE67E KF67E KH67E 67 02000 2 000000000 58 3 20 5 Check of ATAC Position Sensors eet eg 60 3 21 ADJUSTMENT OF ORIGINAL SENSORS ALL EXCEPT 67 61 3 22 ADJUSTMENT OF ORIGINAL SENSORS KL67E enne rente trennen teneis 61 3 221 Adjustment of Switch Pot cni ann eee LU ERU a t t Pb 61 3 22 2 M D 61 9 2243 LINES ee de toot BENE dau dti 61 3 23 LCA LAMP CARTRIDGE ALL EXCEPT 6 7 2 0 470000 0 40040000000 000000000000000000000000000000000005005000 EE 63 4 Camera Adjustmerit Lernen naria tena orta eaa iS ena sexs duensensuvesseunesssnnnssvansevebuestnacsvenseee 4 1 CAMERA BOARD TILT snr ree cease va pee tee cea aep e unde dee e aged 64 4 2 SETTING INITIAL POSITION OF THE VERTICAL ALIGNMENT ARM ALL EXCEPT 167 65 4 3 ADJUSTING THE CAMERA TET vekttap ee 66 4 3 1 Camera Tilt All Models Except 1 7 nenne enne ener 66 4 3 2 Camera TIE KEZE eee a ER CR AR RC E Cae TRU REPRE RE 67 4 4 CCD CAMERA CHECK AND
43. Error calibrating camera C green Please clean the white background and the glass plate 124 FSK TSG 001 110908 Error Code 100 3028 100 3029 100 3030 100 3031 100 3032 100 3033 100 3034 100 3035 100 3036 100 3037 100 3038 100 3039 100 3040 100 3041 100 3042 100 3043 100 3044 100 3045 100 3046 100 3047 100 3048 100 3049 100 3050 100 3051 Description Then run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera C blue Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera D red Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera D green Please clean the white background and the glass Then run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera D blue Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera E red Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera E green Please clean the white background and the glass plate run your maintenance soft
44. KH67E KK67E Interaction The Focus adjustment has a big influence on the Scan Width adjustment Therefore the Scan Width must be checked and readjusted if necessary when the Focus adjustment has been changed On the other hand the Focus adjustment is relative tolerant to changes in the Scan Width adjustment and as a rule of thumb the Scan Width adjustment can be changed 1 SWU without the need for re focusing When all camera adjustments have been completed run Scanner Maintenance 73 FSK TSG 001 110908 4 4 6 Check and Adjustment of Focus 4C42 KC67E KE67E KF67E KM67E IMPORTANT The focus adjustment is factory optimized for all three colors Red Green and Blue which may cause that the focus signal for Blue is not as even as it could be Only change the focus adjustment if it is absolutely necessary i e if the Scan Width is not within the limits given in 4 4 9 Refer to FSG TSM 001 for adjustment procedure IMPORTANT After replacement of the Camera Board CBx check the Scan Width It is ONLY necessary to adjust the focus if the Scan Width is not within the limits given in 4 4 9 Software Oscilloscope nl xl Color Light Profile C Uncorrected 7 Corrected Execute Detail View Normal C Light Profile Scan Width C Vertical Positioning Camera Motor Camera CA Forward 1 we Reverse 2 Cp Save EA
45. Markings KA67E SKFAdd KC67E SKFAdd KM67E SKFAdd where dd board revision number 39 FSK TSG 001 110908 3 10 5 Operator Panel Layout LCD Display Control Buttons Menu Button Stop Button Size Button ATAC Button Scan Option Area Forward Button Reverse Button Copy Option Area Fig 3 12 Operator Panel Layout e The LCD Display contains the current selections as you make them and useful messages from the scanner regarding maintenance and operation e Forward Reverse Buttons can be used to feed paper When the scanner is in Automatic Thickness Adjustment Control ATAC mode the paper forward and paper reverse keys become Pressure Platen Up and Pressure Platen Down buttons e The Menu Button leads to a options for copy settings and an advanced submenu for configuration settings e The Control Buttons Arrow Up Arrow Down Back and Enter are for navigating the menus and for selecting menu options e The Stop Button is for interrupting a copy or scan process The Size Button is for setting the original s size input size for both copy and scan jobs e Below the control and menu buttons are a Copy Option Area and a Scan Option Area each with its own set of quick option buttons For a detailed description of the individual buttons and functions please refer to the scanners operators guide 40 FSK TSG 001 110908 3 11 SKD Operators Panel all except K
46. Move the sensor to its uppermost position and fasten the fixing screws Fixing Screws for Top Position Sensor Fig 3 27 Adjustment of Top Position Sensor Type 2 58 FSK TSG 001 110908 Press the UP Key to move Original Guide to Top Position Make sure to stop the motor before the spindle nut reach the left end of the spindle see note 3 above Open the Original Guide Orientate the two adjustment guides see Fig 3 28 page 59 for 16 mm spacing and place the guides under the Original Guide at either end of the scan area The surface marked 16 must be facing the White Background Plate The cut out must be centred over the light aperture of the glass plate not to damage the White Background Plate when the Original Guide is moved down against the adjustment guide Close the Original Guide and make sure that both Release Handles lock Press the Down Key to move the Original Guide down until it automatically stops against the adjustment guides If the Down Key is pressed after the Original Guide has stopped the MDA Board ends up in the OFF condition described in note 2 above Adjust the position of the Top Position sensor just to turn the Power LED ON Open the Original Guide Orientate the two adjustment guides for 15 5 mm spacing and place the guides under the Original Guide at either end of the scan area The surface marked 15 5 must be facing the White Background Plate The cut out must be centred over the light a
47. Red As the image is mirrored an even number of times mirror chassis and lens the Blue line remains upper line when referred to the original After replacement of CBI Board do e CCD Centering see 4 4 10 e Vertical Positioning see 4 4 11 e Check Scan Width if it is within the limits given in 4 4 9 Focus will also be OK and no further adjustments are required e Run Scanner Maintenance 29 FSK TSG 001 110908 3 6 SUD Scanner Controller Board KA67E only All test points referred to below are shown in Fig 3 6 page 31 All voltages are measured relative to test point TP_GND6 3 6 1 DC Voltages Ref on Fig 3 6 DC Voltage Remarks TP 12V_CAM1 12 V 1 0V Supply for Camera Board Elevation Motor ATAC 5 5 3 V 0 0 2 V Supply for Camera Board MDA Board ATAC TP 1V5_D 1 5V 0 1V TP 5VO DI 5 1 V 0 1 0 2 V Derived from 5 3V C168 1 25V 0 1 V C184 C901 197 TP 1V8D 18 V 0 1 V TP42V5 D 25 01 V 3 6 2 Adjustments No adjustments 3 6 3 Functional Test SCANtest Test 1 Scanner Information Test 7 Complete Hardware Test 3 6 4 Markings Note SUD variant depends on scanner model KA67E SUDAdd where dd board revision number 3 6 5 Signal LEDs on the SUD Board The three signal LEDs on the SUD board are for debugging purposes only The ON OFF pattern displayed by these LEDs is not intended for general troubleshoot
48. SCR Smart Card Reader KL67E only All test points referred to below are shown in Fig 3 18 page 49 All DC voltages are measured relative to test point GND DIP Switch right side pins 3 16 1 DC Voltages Ref on Fig 3 18 DC Voltage R2 top 5 1 V 0 1 0 2 V 3 16 2 DIP Switch Setting SCSI related switch settings SW No 1 2 3 4 and 5 do not apply to KL67E Default DIP Switch Setting Switch No 1 2 3 4 5 6 7 8 KL67E ON OFF ON ON OFF OFF OFF OFF 3 16 3 Signal LED on the SCR Board The signal LED on the SCR Board turns ON when the Smart Card is inserted It only signals that a Smart Card has been inserted it does not show whether the card is valid or not 3 16 4 Functional Test SCANtest Test 1 Scanner Model Smart Card 3 16 5 Markings KL67E SCRAdd where dd board revision number 48 FSK TSG 001 110908 5 1V 0 1 0 2V R2 top GND S1 right pins Switch no 1 gmp SCSIID Switch Switch no 8 6 SCSIT SYNC OFF 7 BOOT MODE 8 TEST MODE Fig 3 18 SCR Component Layout 49 FSK TSG 001 110908 3 17 OSB Lamp Sensor Board KL67E only The OSB Component Layout is shown in Fig 3 19 page 50 3 17 1 Functional Test SCANtest 6 Test 5 Lamp Test Connect a voltmeter to TP11 on the LMF board Switch the Lamp OFF ON The voltage on TP11 should change to approx 5V when the lamp is switched OFF When the
49. SMPS 200V 200V gt Lamp Feed Back 5 7 TP6 TP11 KL67E only Fig 3 2 LMF Component Layout 23 FSK TSG 001 110908 3 3 CBK Camera Board KA67E only All test points referred to are shown in Fig 3 3 page 24 All voltages are measured relative to test point GND 3 3 1 DC Voltages D4 bottom 12 0 V 1 0 V From SUx SMPS used for CCD and Camera Motor 11 6 V 0 6 V Derived from 12V C301 bottom 3 3 V0 1 V From SUx LMF D308 bottom 1 8 V0 1 V Derived from 3 3V 5V 11 6V 12V 5V 1 8V D3 top D4 top D4 bottom D2 top D308 bottom 103 10106 1 105 oa 01 E TV702 614 TV703 16022 704 j 2 4 8 rea 2 TV705 ce TV706 Tord vota cota 1012 6079 C306 C307 C315 C316 2012 0718 Goza pozy 9028 0299 noooppo000000000000000000 9 S02 0022 9023 EX PIEI T LOCH et C302 C311 C303 C310 Donn Ri R308 1 503 R30 A309 5 057 coca nnnnnnnannnnnnnnnnnnnnnnn poca e a ce
50. SUHAdd KH67E SUHCdd KK67E SUHDdd KN67E SUHAdd where dd board revision number 3 9 4 Signal LED s on the SUH Board The three signal LEDs on the SUH board are for debugging purposes only The ON OFF pattern displayed by these LEDs is not intended for general troubleshooting 3 9 5 Hints After replacement of SUH board As all scanner parameters are stored in the Flash Memory on the SUH board the following steps should be carried out after replacement of the SUH board e Download Firmware e Run Scanner Maintenance Enter Serial Number of scanner into Flash Memory SCANtest Test 1 The serial number of the scanner is found on the marking label on back of the scanner 36 FSK TSG 001 110908 12V_CAM 5V_CAM 12 5V 5 3V 9 C253 ET xtra 1069 J6 J7 _ HEHE 82 FPF BB de HE EJ ane 5 TH 888 mme 9999 1070 E Eme mms 90721 8668 8 a EE E a E BE Sale 1656 c1050 m WE CHI 23 XS am 01051 BHBRBRBRRRRRRRRRRRRRRRRR
51. SUX 3 Related cabling CBx FPGA CB status error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx FPGA CB done error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera cables misplaced Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling Unable to basic calibrate Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling Unable to calibrate analog offset 1 n n S 5 roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling S Unable to calibrate analog gain T 2 3 4 131 FSK TSG 001 110908 Error Code 100 40137 100 40138 100 40139 100 40170 100 40171 100 40172 100 40173 100 40174 100 40175 Description Troubleshooting sequence 1 Switch Mode Power Supply SMPS 2 Camera board CBx 3 Main controller board SUx 4 Related cabling nable to calibrate pixel offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling imed out on calibrating analog part roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board
52. SUx Related cabling An IT8 white patch was 0 roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling Camera A Unable to calibrate analog offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling Camera B Unable to calibrate analog offset roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling Camera C Unable to calibrate analog offset C C n T T T T Troubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling amera D Unable to calibrate analog offset Troubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling amera A Unable to calibrate analog gain roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling Camera B Unable to calibrate analog gain Troubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx U 1 1 1 1 1 1 1 1 1 2 3 4 T 2 3 4 2 3 4 T 2 3 4 2 3 4 2 3 4 2 3 4 T 2 3 4 2 132 FSK TSG 001 110908 Error Code 100 40176 100 40177 100 40178 100 40179 100 40180 100 40181 100 40182 100 40183 100 40184 100 40185
53. Screen Dump 3C36 Scan Width CCD Centering and Vertical Positioning 81 FSK TSG 001 110908 4 4 14 Camera Adjustment Screen Dumps 4C42 KC67E KE67E KF67E KM67E Anl x Software Oscilloscope Color C Red Green CN C Blue C Gray Zoom All Light Profile Uncorrected C Comected O Execute Detail View C Normal Light Profile Scan Width Vertical Positioning Camera Motor Camera Forward 1 i Reverse 2 Save Print Ba L stitching Wire 3 SWU A 8 Black Lines B 3 SWU A Fig 4 24 Camera A Screen Dump 4C42 Scan Width CCD Centering and Vertical Positioning Software Oscilloscope Color C Red Green C Blue C Gray Zoom All Light Profile Uncorrected Conected O Execute Detail View Normal Light Profile Scan Width 9 Vertical Positioning Camera Motor Camera Forward 1 Reverse ol D Save Print Exit Load 4 Reference Image DEM 27 Stitching Wire Wire 3 SWU A 8 Black Lines B 3 SWU A N Fig 4 25 Camera B Screen Dump 4 42 Scan Width CCD Centering and Vertical Positioning 82 FSK TSG 001 110908 Camera Adjustment Screen Dumps 4C42 KC67E KE67E KF67E KM67E continued Software Oscillos
54. Used with KL67E 90 FSK TSG 001 110908 5 Scanner Maintenance When running Scanner Maintenance the cameras are first automatically Vertically Aligned and Horizontally Stitched next the scanner is Basic Calibrated using the White and Black Calibration Areas of the SM Calibration Sheet and finally the scanner is Color Calibrated using the IT8 Chart of the SM Calibration Sheet Vertical Alignment and Horizontal Stitching are not performed on 1 Camera scanners Color Calibration is performed on color scanners only The SM Calibration Sheets are shown on Fig 5 1 SM Calibration Sheet 25 page 92 Fig 5 2 SM Calibration Sheet 36 40 42 page 93 Fig 5 3 SM Calibration Sheet 547 page 94 To avoid vertical lines in the scanned image the Glass Plate and the White Background Plate must be thoroughly cleaned before running Scanner Maintenance see SCANtest 6 Test 20 Noise Test on page 99 Procedure Start Scanner Maintenance Insert SM Calibration Sheet Follow the instructions given on the screen 91 White Calibration Area Must not contain dirt or scratches Black Calibration Area Must not contain dirt or scratches 1 2 3 4 5 6 7 8 9 f anjani animan avara A AA A f ravra aaa jan ura jajajaj jr on paca
55. Vertical Positioning Vertical Positioning Camera Motor Camera Camera Motor Camera Fonai fowadi C E Save Print Save Print Le 4 Le Exit oad ag 3s n Fig 4 16 Focus Signals Red and Green Channel KC67E KE67E KF67E KM67E Interaction The Focus adjustment has a big influence on the Scan Width adjustment Therefore the Scan Width must be checked and readjusted if necessary when the Focus adjustment has been changed On the other hand the Focus adjustment is relative tolerant to changes in the Scan Width adjustment and as a rule of thumb the Scan Width adjustment can be changed 1 SWU without the need for re focusing When all camera adjustments have been completed run Scanner Maintenance 74 FSK TSG 001 110908 4 4 7 Check and Adjustment of Focus 4C54 KD67E KN67E IMPORTANT The focus adjustment is factory optimized for all three colors Red Green and Blue which may cause that the focus signal for Blue is not as even as it could be Only change the focus adjustment if it is absolutely necessary i e if the Scan Width is not within the limits given in 4 4 9 Refer to FSG TSM 001 for detailed adjustment procedure Focus Pattern 67790228 01 3 3lp mm IMPORTANT After replacement of the Camera Board CBx check the Scan Width It is ONLY necessary to adjust the focus if the
56. adjustment procedure Optical Model Type Camera Adj Screen Dumps Adjustment Pattern KA67E 3C36 Fig 4 21 to Fig 4 23 Fig 4 33 KH67E KK67E KC67E 4C42 Fig 4 25 to Fig 4 27 Fig 4 34 KE67E KF67E KM67E KD67E 4C54 Fig 4 28 to Fig 4 31 Fig 4 35 KN67E KL67E 1C25 Fig 4 32 Fig 4 36 The aim of this adjustment is to obtain a camera Scan Width of 1C25 635 mm 3C36 311 15 317 5 311 15 mm 4C42 273 05 279 40 279 40 273 05 mm 4C54 350 9 358 9 358 9 350 9 mm The Scan Width is correct if the total sum of Scan Width Units SWU at the start and at the end of the scanline is as shown in the table below J SWU is either I Black Line or I White Space of the Scan Width Pattern A Optical Total sum of Model Type Adjustment Pattern is Tolerance KA67E 3C36 6779D138 sub pattern A 6 0 5 SWU KH67E KK67E KC67E 4C42 6779D144 sub pattern A 6 0 5 SWU KE67E KF67E KM67E KD67E KN67E 4C54 67790130 sub pattern A 6 0 5 SWU KL67E 1C25 6779D105 sub pattern A 6 0 5 SWU The tolerance corresponds to approximately 0 10 on the Scan Width scaling error When all camera adjustments have been completed run Scanner Maintenance TT FSK TSG 001 110908 4 4 10 Check and Adjustment of CCD Centering Refer to FSG TSM 001 for adjustment procedure Optical Model Type Camera Adj Screen
57. end of the upper half of the Vertical Alignment Arm However even when the Vertical Alignment Arm is not fixed to the Vertical Adjustment Screw the camera tilt will change slightly when turning the Vertical Alignment Arm Because of this the Vertical Alignment Arm has to be installed and set to its initial position when adjusting the vertical position of the camera As this rules out using the upper half of the Vertical Alignment Arm of the camera which is adjusted this part is attached to the spindle console of the fixed camera camera B The sole purpose of this part is to be used when adjusting the camera tilt e Oncameras with motor Loosen the lock screw for the Vertical Alignment Arm located under the camera housing opposite to the Vertical Alignment Arm e On the fixed camera camera B locate the upper half of the Vertical Alignment Arm which is attached to the spindle console e Loosen the fixing screw and remove the arm The end opposite to the spindle end is now used as a spanner for adjusting the Vertical Position see Fig 4 3 page 65 e Set the Vertical Tilt Levers to their nominal positions that is horizontal position for the lever near the connector end of the camera board and vertical position for the other e Turn the Vertical Adjustment Screw using the spanner to get as total sum of 16 Black Lines f ex 5 Black Lines at the start and 11 Black Lines at the end of the scanline On cameras with motor Tight
58. for the Vertical Alignment Arm Push the lower half of the arm forward 1 until the assembly screw is free of the upper half of the arm and then swing the upper half upwards 2 e Detach the upper half of the arm from the Spindle Nut 3 and let the lower part swing backwards e Rotate the Spindle Nut to position it in the center of the motor spindle Attach the upper half of the Vertical Alignment Arm using the reverse order of the above description Tighten the assembly screw for the Vertical Alignment Arm Tighten the lock screw for the Vertical Alignment Arm This end is used as spanner Lock screw for Vertical Alignment Arm Vertical Tilt Lever Vertical Tilt Lever we Assembly screw for Vertical Alignment Arm Spindie Nut Fig 4 3 CCD Camera all except KL67E 65 FSK TSG 001 110908 4 3 Adjusting the Camera Tilt If the correct vertical position during camera adjustment can not be obtained by means of the tilt levers see section 4 4 11 the camera tilt must be changed as described below Important On cameras with motor set the Vertical Alignment Arm to its initial position before adjusting the camera tilt as described above 4 3 1 Camera Tilt All Models Except KL67E The vertical position is adjusted by turning the Vertical Adjustment Screw located under the camera housing which tilts the camera The screw must be turned using a special spanner and as it can be seen in Fig 4 3 page 65 the spanner is the one
59. lamp is ON the voltage should be in the range 1 to 4 8V depending on the age of the lamp 3 17 2 Markings KL67E OSBCdd where dd board revision number Fig 3 19 OSB Component Layout 3 18 OIB Optointerrupter Board KL67E only The OIB Component Layout is shown in Fig 3 20 page 50 3 18 1 Functional Test SCANtest Test 4 Original Sensor Test 3 18 2 Markings KL67E OIB Add where dd board revision number Fig 3 20 OIBA Component Layout 50 FSK TSG 001 110908 3 19 SSU Scanner Storage Unit KC67E and KM67E only The Scanner Storage Unit is used as temporary storage when making multiple copies or when making WEB scans When the scanner boots the temporary storage area is reformatted and all files deleted Settings made using the Panel are saved on a different area of the Scanner Storage Unit These settings are permanent 3 19 1 Functional Test The Scanner Storage Unit is tested as a part of the SUx board Test 7 Complete Hardware Test 3 19 2 Markings No marking 3 19 3 Replacing the Scanner Storage Unit When replacing the Scanner Storage Unit configuration and setup made using the iJET Panel will be lost 51 FSK TSG 001 110908 3 20 Check and Adjustment of Original Guide S
60. s smart card is not a valid type for this scanner Please replace it with a valid card Troubleshooting sequence __ 1 User interaction 100 2014 U The scanner is on standby Please turn on the scanner and retry the operation when the scanner is ready Troubleshooting sequence 122 FSK TSG 001 110908 Error Code Description 1 User interaction 100 2015 U The scanner did not find any Hollerith data on the aperture card Please check that the card is valid and correctly inserted Troubleshooting sequence 1 User interaction The scanner cover is open Close it before retrying the operation Troubleshooting sequence 1 User interaction The firmware was not downloaded properly Please try to download the firmware again Troubleshooting sequence 1 User interaction 2 Main controller board SUx Unknown firmware error Troubleshooting sequence 1 User interaction Unable to adjust camera A up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera B up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera C up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camer
61. the board The board identification code is followed by a board revision number functional level and for newer boards also an extra letter in parenthesis This extra letter is unimportant in this connection The marking of all printed circuit boards may be exemplified by the marking of the SUD Board SUDAO2 B which designates SUD Board variant A revision 02 The B is of no importance and should be neglected The revision number is updated only if the functionality of the board has been changed Updated boards will always be backwards compatible 2 3 Downloading Scanner Firmware The scanner firmware is stored in Flash Memory on the SUx Board Firmware is downloaded to the scanner through the USB 2 0 interface please refer to any readme txt for download instructions The download program is started by double clicking the self extracting firmware file It is recommended to disable WIDEsystem before upgrading the firmware to prevent any possible problems caused this program accessing the scanner during the upgrade Scanner firmware is available on the support home page 2 4 Erase and Restore Parameter Blocks When trouble shooting it may be advisable to clear the parameter blocks in the scanner to reset these to default values The parameter blocks can be erased from Scanner Maintenance by right click on the Title Bar and select Erase Parameter Blocks from the pull down menu Fig 2 1 Erase and Restore Parameter Blocks No
62. the media Troubleshooting sequence 1 User interaction The scanner operation was interrupted by a user Troubleshooting sequence 1 User interaction Media is currently being loaded by the scanner Please retry the operation when the media has been loaded Troubleshooting sequence 1 User interaction Media is currently being positioned by the scanner Please retry the operation when the media has been positioned Troubleshooting sequence 1 User interaction 100 144 100 145 100 146 100 147 100 148 100 149 100 150 100 151 100 152 100 153 100 1000 100 1001 100 1002 100 1003 100 1004 100 1005 121 FSK TSG 001 110908 Error Code Description 100 1006 The scanner has paper jam Please reload the media Troubleshooting sequence 1 User interaction 100 1007 The scanner cannot reverse the media while the paper guide is in extended position Please reload the media manually Troubleshooting sequence 1 User interaction 100 1008 The scanner is calibrating Please retry the operation when the scanner has finished calibrating Troubleshooting sequence 1 User interaction The scanner s reject bin is either full or closed Please inspect it before retrying the operation Troubleshooting sequence 1 User interaction Read past end of medium Troubleshooting sequence 1 User interaction Read past beginning of medium Troubleshooting sequence
63. 100 140 100 141 100 142 I 3 3 g o 100 143 R PROCESSOR EXCEPTION 4 overflow 120 FSK TSG 001 110908 Error Code Description Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 5 bound Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 6 invalid opcode Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 7 device not available Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 8 double fault Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 9 coprocessor segment overrun Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 10 invalid TSS Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 11 segment not present Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 12 stack fault Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 13 protection fault Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 14 page fault Troubleshooting sequence 1 Firmware 100 214 U The scanner s smart card is either invalid or missing Check that the smart card has been correctly inserted into the card slot and that it is a valid type for the scanner Troubleshooting sequence 1 User interaction 2 Smart Card Reader board CRx 3 Main controller board SUx 4 Related cabling No sense information Please insert media in the scanner Troubleshooting sequence 1 User interaction Please reload
64. 19 The driver for the scanner can not be found Please reinstall the software to correct the issue 51 20 It was not possible to close the library because a scanner is not closed 51 21 The calling program tried to open an already open scanner 51 22 The calling program tried to do I O on a closed scanner 51 23 R The calling program tried to close an already closed scanner 51 24 The calling program tried to open an unknown handle 51 25 R The STI thread failed to return within 30 secs 51 26 Internal command error in driver Please restart application or system 51 27 Windows failed to lock STI WIA device Please reboot your system 51 28 Windows failed to unlock STI WIA device Please reboot your system 51 29 The connection to the scanner have been lost Please restart the application 51 30 U Unable to find scanner Please check cabling between scanner and PC and restart the application Alternatively restart your system 51 31 U The scanner is currently reserved by another application or user Please wait for the reservation to expire 51 32 U The operation was aborted due to an internal Windows Error Please restart the application 118 FSK TSG 001 110908 5 E Error Code Description WIDEsystem WS 57 1 U Unable to read the timer settings in the scanner Please remove any loaded media from the scanner and switch back and forth between this tab and another tab 57 2 Ca
65. 25 7 66 5 Scanner Maintenance Ai esteas sonses triese 6 SOA INGGSE RR Na 6 1 TEST T SCANNER INFORMATION E EGER 96 6 2 TEST 2 LED AND ECD DISPLAY TEST eden ccepit toro exe ee pay 96 0 21 Scanners With LED Display ui eee M e Rat eq P Ei PE rp Ee 96 6 2 2 Scanners without ei ida oe a e d D te P pore ees 96 6 3 TEST 3 KEY TEST ER He ede e NEN PUN 96 0 3 1 Scanners with LED Display e rate iode p e has RR RE REA ERO E eae 96 6 3 2 Scanners without LED Display iei eee ee piti dere eas 97 6 4 TEST 4 ORIGINAL SENSOR TEST eerte ttt teet tete terrere eei ese eee eee va Eire ue re OPER RE 97 64 Scanners with LED Display nan naa aan ied aan a a piede E eee i RR 97 6 42 Scanners without LED Display 4 tutt n e eec pde tepore 97 6 5 TEST LAMP TEST au den BG INQUIS 97 6 6 TEST 6 MOTOR TEST aeree eS 97 6 7 TEST 7 COMPLETE HARDWARE T EST erectos tete oreet let eee eges veste 98 6 8 TESTO CAMERAZADJUSTMENT EO EI e 98 6 9 TEST 11 STITCHING AND VERTICAL 21 22 1 20002 0 00010000000000000000000 ea anna a anna anakan aaaaa 98
66. 50500 100 50501 100 50502 R Description 1 Firmware ppw task creation failed Troubleshooting sequence 1 Firmware mbPpw creation failed Troubleshooting sequence 1 Firmware pus task creation failed Troubleshooting sequence 1 Firmware mbPus creation failed Troubleshooting sequence 1 User interaction 2 PC cable PC hardware software etc 3 Firmware 4 Interface board IMx pus event Troubleshooting sequence 1 Firmware psp task delete failed Troubleshooting sequence 1 Firmware pfi task creation failed Troubleshooting sequence 1 Firmware mbPfi creation failed Troubleshooting sequence 1 User interaction 2 PC cable PC hardware software etc 3 Firmware Interface board IMx pfi event Troubleshooting sequence 1 User interaction Related mechanical parts Camera board CBx Main controller board SUx Unable to set scanner model Troubleshooting sequence 1 Firmware Unable to set lost pixels Troubleshooting sequence 1 Firmware 4 2 3 4 Invalid FRAM contents Try downloading new firmware Troubleshooting sequence 1 User interaction Scanner has no serial number Troubleshooting sequence 1 User interaction SUx 386 CPU error Troubleshooting sequence 1 Main controller board SUX SUx CPU FIFO error Troubleshooting sequence 1 Main controller board SUx SUx Ethernet PHY chip error Troubleshooting sequence 140
67. 67E 67 16 Fig 2 5 Block Diagram KLO67B 5 p eie te editio eL Kana a a a Gara 17 Fie 3 1 SMPS Component Layout nn eter ete e 19 Fig 322 LMF Component Layout ao cedo ob o ds isse dua end 23 3 3 CBK Component Layout suede e pai antes 24 Fig 3 4 CBM Component E es 26 Fig 3 5 CBT Component Layout gassene 28 Fe JG SID Component Layout ties tesa tlie iet cubi tton nof 31 Fig 3 7 SUP Component Layout nn anesini e 33 Fig 3 8 SUG Component Lav Gut dioi en etu E 35 Fig 3 9 SUH Component Lay out idet eret tope tote a Maa to aar da 37 3105 Component Layouts ett ac tea detache as 38 Fig 3 11 Scanner DD WIE uiuit b SN 39 Fie 3 12 Operator Panel oe e t de edis 40 Fig 3 13 SKD Component Layout saga aet eoe 42 Fig 3 14 IMH Component eee er NIS e NAR P SNR 43 Fig 3 15 IMK Component Layout nn nan pre kei NE ue 44 Fig 3 16 MDA Component eit nest eese Re ee RE an aa aa aa aaa naa 45 Lis 3 177 Componenti dyOUL use tuc doc UN ei Edd QUOS Gje Fest
68. 67E KM67E KN67E Type 2 KE67E KF67E KH67E KK67E When opening the Guide Plate the two versions can be distinguished by the following two characteristics see images below 1 On Type spring for the Release Handle is omitted 2 The Lid End Pieces has been moved to the Guide Plate 1 Spring for Release Handle 2 Lid End Piece Type 1 Type 2 Fig 3 25 Type 1 and Type 2 Original Guide Plate with ATAC 56 FSK TSG 001 110908 3 20 3 Adjustment of Top Position Sensor Type 1 KA67E KC67E KD67E KM67E KN67E Make sure the Original Guide is closed and properly locked Start SCANtest Select Test 28 Original Guide Sensor Test Loosen the fixing screws of the Top Position Sensor bracket Move the sensor to its uppermost position and fasten the fixing screws Fixing Screws for Top Position Sensor Fig 3 26 Adjustment of Top Position Sensor Type 1 Press the UP Key to move Original Guide to Top Position Make sure to stop the motor before the spindle nut reach the left end of the spindle see note 3 above Open the Original Guide Orientate the two adjustment guides see Fig 3 28 page 59 for 16 mm spacing and place the guides under the Original Guide at either end of the scan area The surface marked 16 must be facing the White Background Plate The cut out must be centred over the light aperture of the glass plate not to damage the White Background Plate when the Original Guide is mov
69. A67E KC67E and KM67E All test points referred to are shown in Fig 3 13 page 42 All voltages are measured relative to PCB Ground Plane 3 11 1 DC Voltages Ref on Fig 3 13 DC Voltage J2 pin 3 33 V 0 1 V Cl top 5 1 V 0 1 0 2 V 3 11 2 Functional Test SCANtest Test 1 Scanner ID Switch Test 2 LED test Test 3 Key test 3 11 3 Markings SKDGdd SKDGdd SKDGdd SKDGdd KK67E SKDGdd KL67E SKDAdd KN67E SKDGdd where dd board revision number 3 11 4 Switch Setting Scanner ID DIP Switch Setting re SWIISW2 SW3 SWAISWSISW6 SW7 SW8 HEX KD67E OFF 0x54 KE67E OFF 0x55 KF67E OFF 0x56 KH67E OFF 0x58 KK67E OFF 0x59 ON KN67E ON OFF ON ON OFF ON 0x5D An undefined switch setting may cause the Invalid Scanner ID Error Code to be displayed on the Operator Panel IMPORTANT The Scanner ID Switch setting is stored in the Flash Memory on the SUx board Every time the scanner is switched ON it reads the switch setting and if it is different from the stored value the new setting will be stored and all other stored scanner parameters including Stitching Basic Calibration and Color Calibration will be cleared to default values This means that the scanner must be calibrated using Scanner Maintenance afterwards to restore the actual values 41 FSK TSG 001 110908
70. B sissccicsccsiccsiessieesssesedetacessscesentscassncsetencessces page 113 Fig 8 12 1625 Secondary Wiring isses tede pe ben eene hs tess dees page 114 102 FSK TSG 001 110908 8 1 3C36 Primary Wiring KA67E LIB LCA Lamp Cartridge C gt Ge NN NED a Lo Mun SMPS g JE 1 PEN Ml SMPS c lt S dH WHITE CN SE NIE J de De Fig 8 1 3C36 Primary Wiring KA67E 103 FSK TSG 001 110908 8 2 3C36 Secondary Wiring KA67E Fig 8 2 3C36 Secondary Wiring KA67E 104 FSK TSG 001 110908 8 3 4C42 Primary Wiring KC67E KM67E ITE LCA Lamp Cartridge Bl err Co A Ae cro DIM GER NUN deco MOS SMPS HITE of SMPS aW we wo dB LMF 9 5 ic Fig 8 3 4 42 Primary
71. Control signals on J6 pin 2 Lamp ON OFF LOW ON pin 8 Feed Motor Step Pulse pin 11 Feed Motor Direction LOW FORWARD Fan Speed Control A NTC Temperature Sensor located under the End Cover at the Operator Panel end of the scanner controls the speed of the fans connected to J13 and J14 22 FSK TSG 001 110908 3 3V 5 3V 12V IPL gt TP8 TP9 10 and ENN TP4 12 13 17 TP16 1 15 Cu m FZINPUETC ENS E 7 EE N R23 R127 3 3V S 23V 12 5 7 A Riza CJ m 1 2 RE YS cy CI zw ard pE 2 n TI NFZ e a GT ac LINE 18 d CA AGAINST 2 REPLACE ONLY WITH SAME AND RATING DF FUSE 5 1 5 E gei 55 H ko 1 E 5 le E z S o ul C L e ae GE Ica us S Es E as 8 LED2 251 c27 s 122 rss 1 Q CUAL za N N ger DC IN FROM PSU re Pi 29 1 E mid S Ex c RSA x P sg LAMP MODULE 2 LED1 NOTE Th Nic 1 e IV EXE components in the hatched area are connected to the mains voltage and represents risk of electrical pios RA 0201 5208 12 RZE R28 Ritz P1 KL67E only J4 Supplied directly from the
72. Dumps Adjustment Pattern KA67E 3C36 Fig 4 21 to Fig 4 23 Fig 4 33 KH67E KK67E KC67E 4C42 Fig 4 25 to Fig 4 27 Fig 4 34 KE67E KF67E KM67E KD67E 4 54 Fig 4 28 to Fig 4 31 Fig 4 35 KN67E KL67E 1C25 Fig 4 32 Fig 4 36 The aim of this adjustment is to position the field of vision of the CCD Camera symmetrically with respect to the Scan Width Adjustment Patterns The Black Lines and White Spaces of the Scan Width Patterns should be distributed symmetrically with the following number of Scan Width Units at both ends of the scanline Ontical No of No of Model Type Scan Width Scan Width Tolerance Adjustment Pattern Units start Units end KA67E 3C36 67790138 sub pattern A I SWU 6779D144 sub pattern A 18 KD67E 3 1 SWU KN67E 4C54 6779D130 sub pattern A KL67E 1 25 6779105 sub pattern A 1 SWU The tolerance on the CCD Centering means that the image be shifted 1 SWU Note The total number of Scan Width Units must be 6 0 5 see section 4 4 9 Interaction Check Vertical Position After completing all camera adjustments run Scanner Maintenance 78 FSK TSG 001 110908 4 4 11 Check and Adjustment of Vertical Positioning Refer to FSG MTM 001 for adjustment procedure Optical Model Type Camera Adj Screen Dumps Adjustment Pattern KA67E 3C36 Fig 4 21 to Fig 4 23 Fig 4 33 KH67E KK67E KC67E 4C42 Fig 4 25 to
73. E 67 107 3C36 SECONDARY WIRING KH67E 108 4C42 PRIMARY WIRING KE67E 6 2 2 4 00000 00 0001000000000000000000000000000000000 109 4C42 SECONDARY WIRING KE67E KF67E 110 4C54 PRIMARY WIRING KD67E KN67E 111 4C54 SECONDARY WIRING KD67E 67 112 1625 PRIMARY WIRING KLO7E eeu ache tame ce nete rete e en ers 113 1C25 SECONDARY WIRING KLO7E ccccsssscesssseeecensnsecssneccesssncecssnssecessenseesssneecsesnsesseneesessneecesennsesssnes 114 Appendix 1 Camera Adjustment using the SCA Tool eeeeeeeeeeeeeee 115 ADJUSTING VP TILT AND CCD CENTERING USING THE SCA TOOL esee eene enhn 115 Appendix 2 e Eee eoi T LO FSK TSG 001 110908 List of Figures Fig t l Location OF Model Number te a ab ai senda 9 Fig 2 1 Erase and Restore Parameter Blocks Qe qued de aces 10 Pigs 2 2 Block Diagram KAGTE usce e den tutae ie ea Ra 14 Fig 2 3 Block Diagram KC67E KM67E ite teet rcd 15 Fig 2 4 Block Diagram KD67E KE67E KF67E KH67E KK
74. FSK TSG 001 110908 8 11 1025 Primary Wiring KL67E I m A Meum LMF i ee n Fig 8 11 1C25 Primary Wiring KL67E 113 FSK TSG 001 110908 8 12 1025 Secondary Wiring KL67E Fig 8 12 1C25 Secondary Wiring KL67E 114 FSK TSG 001 110908 9 Appendix 1 Camera Adjustment using the SCA Tool The SCA Simple Camera Adjustment Tool can be used to make a camera adjustment which is considered to be OK in most cases But it should be noted that it cannot replace a camera adjustment made using the Optical Adjustment Pattern if the highest possible precision is required The following can be adjusted VP Vertical Position e Tilt e CCD Centering IMPORTANT The Scan Width horizontal scaling cannot be adjusted This requires the use of the Optical Adjustment Pattern Also if there after replacement of a camera board and subsequent adjustment of the camera using the SCA tool are problems with focus and or horizontal scaling the camera must be adjusted using the Focus Pattern and the
75. Fig 4 27 Fig 4 34 KE67E KF67E KM67E KD67E 4C54 Fig 4 28 to Fig 4 31 Fig 4 35 KN67E KL67E 1C25 Fig 4 32 Fig 4 36 Fig 4 21 to Fig 4 27 show screen dumps of the camera adjustments Fig 4 33 to Fig 4 34 shows the Optical Adjustment Patterns The aim of this adjustment is to place the scanline in the correct Vertical Position within the scan area and to ensure that the scanline is horizontal The Vertical Positioning of the CCD Cameras is based on the number of black lines of the Vertical Position Pattern that crosses the scanline The step height of the Black Lines in the Vertical Position Pattern is shown in the table following Step Height Step Height Model Type ae t Patter of 0 through 16 J Black Lines Black Lines KA67E 3C36 6779D138 sub pattern B 67790144 sub pattern B KD67E KN67E 4C54 6779D130 sub pattern B 2 25 mm KL67E 1 25 67790105 sub pattern 2 25 mm The cameras are adjusted to 8 Black Lines of the Vertical Position Pattern at both ends of the scanlines 2 25 mm gt 2 2 Interaction After completing all camera adjustments run Scanner Maintenance 4 4 12 Final Check As the above adjustments interact Check and if necessary readjust steps 4 4 5 through 4 4 11 79 FSK TSG 001 110908 4 4 13 Camera Adjustment Screen Dumps 3C36 KA67E KH67E KK67E Software Oscilloscope Color C Bed Green Average C Blue C Gray Zoom
76. IDGE ATAC SENSORS MOTOR CBMA Original Guide Plate 24 V CAMERA aa 12 5 FEED MOTOR 5 3 MOTOR PAPER x2 3 SENSORS x2 100 240 VAC Fig 2 4 Block Diagram KD67E KE67E KF67E KH67E KK67E KN67E FSK TSG 001 110908 2 8 4 Block Diagram KL67E The Block Diagram for the following models is shown below Model Type KL67E 1C25 SCRA i FEED IMHA SMART CARD READER MOTOR INTERFACE BOARD i 1 FAN SKDA i x2 OPERATOR PANEL LMFA BOARD NTE LAMP AND MOTOR DRIVER SENSOR BOARD SUFB SCANNER 1 CONTROLLER 1 5 3V 3 3V eo OIBA i i SENSORS LAMP OSCB LAMP SENSOR i CBIB 24 V CAMERA BOARD 12 5 53V 100 240 VAC Fig 2 5 Block Diagram KL67E FSK TSG 001 110908 3 Electrical Check and Adjustments Required Test Equipment Multimeter gt 10 MOhm PC with the following installed SCANtest e Scanner Maintenance e USB Interface SCANtest is described in Chapter 6 page 95 On the following pages tests of the individual printed circuit boards are described as well as the adjustment of various sensors 18 FSK TSG 001 110908 3 1 SMPS Switch Mode Power Supply 3 1 1 AC Voltages CAUTION The connector TBI and the components in the hatched area are connected directly to the mains voltage and constitute a risk of electric shock or injury to person
77. KD67B dn te erbe ce te E 113 5 12 1C 25 Secondary Wiring KLOTE ose daratan Anina 114 9 1 Plaeing the SEA TOOL ode cio odo getto e natos ral ihe uus 115 9 2 Position of the SCA Tools in a 3 Camera 116 FSK TSG 001 110908 1 Introduction The purpose of this Technical Service Guide is to supply the information necessary to service the following scanner models Optical Model Type Res KA67E 3C36 600 KC67E 4C42 600 KD67E 4C54 508 KE67E 4C42 600 KF67E 4C42 600 KH67E 3C36 600 KK67E 3C36 600 KL67E 1C25 424 KM67E 4C42 600 KN67E 4C54 508 Note Throughout this TSG the abbreviation Kx67E will be used when referring to all of the above listed scanner models The scanner model is identified by the model number on the number plate placed on the back of the scanner Fig 1 1 Location of Model Number FSK TSG 001 110908 2 General Information 2 1 Screws Secured by Sealing Lacquer Some screws nuts or the like are sealed by sealing lacquer The color of the sealing lacquer signals the following RED Lacquer Factory adjusted DO NOT ALTER WHITE Lacquer Adjustment which may be altered 2 2 Marking Codes for Circuit Boards All circuit boards are identified by a 4 letter code where the fourth letter designates a specific variant of
78. LEDs are sequentially switched ON OFF The ATAC LED will display 3 different colors red green yellow sequentially e Eight patterns will be shown one after the other on the LCD display Check that all eight patterns are right and that no pixel is wrong The patterns looks like this m black pixel white pixel O000000000000000000000000 nm OG OO000000000000000000000000 POPE TT TETT TT TT TT TT TT OO000000000000000000000000 Pity OO000000000000000000000000 OO000000000000000000000000 LETTET TT TT TETT TT TT TT O0000000000000000000 6 2 2 Scanners without LED Display Purpose To test the LED Indicators on the Operator Panel Description All LEDs are sequentially switched ON OFF until Test 2 is terminated 6 3 Test 3 Key Test 6 3 1 Scanners with LED Display Purpose To test the Keys on the Operator Panel Description Press all keys one at a time and check that the three LED s FAST NORMAL BEST turns on whenever a key is pushed Furthermore the first line of the display shows the hexadecimal ID number of the key when it is pushed The second line of the display shows all the pushed keys ID numbers logically OR ed together Wh
79. Main controller board SUx 3 Related cabling Unable to use DSP DSP hardware error SKx SKx board error Troubleshooting sequence 1 Operator Panel board SKx The scanner lamp cover is open Please close it and retry the operation Troubleshooting sequence 1 User interaction No supported scanner could be found Check that the scanner is turned on and connected Troubleshooting sequence 1 User interaction Parameter list length error Troubleshooting sequence 1 PC cable PC hardware software etc 2 R 22 2 c n ENE c 126 FSK TSG 001 110908 Error Code Description 2 Firmware Invalid command operation code Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware Logical unit not supported Troubleshooting sequence 1 PC cable PC hardware software etc Invalid value in CDB Troubleshooting sequence 1 PC cable PC hardware software etc An invalid field in the parameter list was set to a value Troubleshooting sequence 1 PC cable PC hardware software etc An unsupported field in the parameter list was set to a value Troubleshooting sequence 1 PC cable PC hardware software etc A field in the parameter list was set to an invalid value Troubleshooting sequence 1 PC cable PC hardware software etc Invalid bits in identify message Troubleshooting sequence 1 Firmware Command phase error Troubles
80. N 2 EM 0250 ler Gi 2 lt B 214 A S go 8 pin s BARRA 73 zi sr BEBE R REP 00 Ig Coat BEC 5 C440 Cais E425 Cais X Cc cm h J Ro FE e S d B 88 2 UUuUuu xj cm e N 5 s Ss E 3 S 2 AJN BEG 3 B7 m 8 N TESTE AN 5 D Q 3 gt Q b VEEEFTTTTTTEEETTTTTTEEEE S E e 1091 a ns E ES 3 g m Ee P ange b do b x pg E E E El E G8 m El gt 22 I Jd E S E nn n n n B2 5 g 4 dE mm 2 699 423 es 422 S en c 357 d nnnnnnnnnnnnnnnnnnnnnnnnnnn m 4 4 5 o a Uuuuu C341 L12 c386 Lt4 d p E Heg sr d 5 d m 3 rey emama 3 EB FA 3 S 3 E 5 3 B O JTAG FPGA E 3 ra z EE bz mE E o SNE d j v uuu 3 BEE Bu Be C ma zi m Bm d DE EN 3 8 LITT iat Em EHI E R B C 1277 m Na x ES 3 t v Jg
81. OR CIRCUIT BOARDS sssssscsccecessssecececceceesseaececececsesesaececeeceseseaaececececeesesseaeceseseneauaaeceeeeeeees 10 2 3 DOWNLOADING SCANNER FIRMWARE csssessssssecececessecececeececeesnsaececececeessaaeeeecceseneasececececseneseaesecesensessaaeeeeeceees 10 2 4 ERASE AND RESTORE PARAMETER BLOCKS cccccssesssssceeceeseeesuececececeessaecececesesnauensesececsenesaeeeeeceensaeeeeeceeceeees 10 2 5 SWITCH SETTINGS quiete dee heaton be Detur VERE E e EEG eds 11 2 5 1 Scanner 11 252 Smart Card Reader Switch Settings sa eire rate e 11 2 6 SETTING SCANNER IN BOOT 255 EE SA RO 12 2 7 BOARD OVERVIEW CQ eee PEG RE Gera EIS QUIE PAARE ERR rens 13 2 8 BLOCK DIAGRAMS eerte Rie oe Be ST ami I Au nM 14 2 8 1 Block Diagram KAG7E isis ie eite tede eee abe reed ete eee a ee AA denen 14 2 8 2 Block Diagram KC67E 67 15 2 8 3 Block Diagram KD67E KE67E KF67E KH67E KK67E KN 67E esses 16 2 8 4 Block Diagram KLO E see ete etti tite yt e rie eee piede tees cede ode OM deett etn tees 17 3 Electrical Check and Adjustments ecce eese eee eee eerte eee eese eo ease eo LS 3 1 SMPS SWI
82. Optical Adjustment Pattern 9 1 Adjusting VP Tilt and CCD Centering Using the SCA Tool 1 Remove the Glass Plate 2 Place the tools as indicated on the cardboard and described below and with the top edge pressed against the rear roller shield Make sure the tool is not tilted e Outermost positions Tool is facing feed roller different on 36 and 42 e Camera Transitions Align hole in cardboard above stitching wire Stitching Wire Placement in Placement in visible through hole 36 scanners 42 scanners Fig 9 1 Placing the SCA Tool 115 FSK TSG 001 110908 Below is shown how to place the tool in a 3 camera scanner the red dotted lines indicate the position of the stitching wires Note that Camera Start is to the right and Camera End is to the left Camera A End Start Camera A Camera End Start Camera B End Start Fig 9 2 Position of the SCA Tools in a 3 Camera Scanner 3 Close the Lid 4 Start SCANtest and select Test 9 116 FSK TSG 001 110908 5 Select SCA The lower left detail window now changes like shown Software Oscilloscope lal xl Color C Red Green Blue C Gray Zoom Light Profile Uncorrecte
83. RI 32 3 8 SUG SCANNER CONTROLLER BOARD KC67E AND KM67E ONLY esee 34 8 DE VOU he C DO RH DI e Ee 34 356 2 Adj stments i2 epa c E ER are E Og P ER ar a E RUE REDE er ERE UE RENS 34 3 0 3 JEun tional Test esee a Pek devs degenerert 34 3 0 4 MEI Inr C RTT 34 3 6 3 Signal LEDs on the SUG Board sis ir ei e ee e Pare ai A Ete 34 3 6 0 Replacing the SUG Board isinira aee eade eie te arbe Pe dre e led eee preterea ee bine Pede dete 34 3 9 SUH SCANNER CONTROLLER BOARD KD67E KE67E KF67E KH67E KK67E KN67E 36 HOD DEVO ARES eee det e n et e e t editam i ad i 36 392 Functional Testis et ee a eite eee cene I ep eet apetece Tee ds 36 3 9 3 Er ROBERT INI BROWN RR EUER 36 3 9 4 Signal LED s on the SUH Board esses anna inn A 36 DDD PIES os ke Om ee ecd tai ba e NU anui biens 36 3 10 SKF OPERATORS PANEL KA67E KC67E AND KM67E ONLY 38 J3I0 T Voltages i e eei e E e E US Dt tet eg 38 3 10 22 Functional Test aud en RES RA exce d RE edad an a qu A 36 3 10 3 Scanner ID Switch iiae er lo AA AA AA esee OKE ee ede een 39 3404 Matlangss iioi ende Certi Ted abn A 39 3 40 5 Operator Panel eie ee Ier tate ta ate pet ie eee Or RE A EEE ORNE 40 3 11 SKD OPERATORS PANEL ALL EXCEPT KA67E KC67E AND 6 41 UMEN OR Tp C x
84. SUx Register 6 error Troubleshooting sequence 1 Main controller board SUX SUx Register 8 error Troubleshooting sequence 1 Main controller board SUX SUx FPGAO1 register error Troubleshooting sequence 1 Main controller board SUX SUx FPGAOSG register error Troubleshooting sequence 1 Main controller board SUX SUx FPGA04 register error Troubleshooting sequence 1 Main controller board SUX SUx FPGAO5 register error Troubleshooting sequence A 2 2 2 c o D Q a ep c x SUx FPGAO6 register error Main controller board SUX Main controller board SUX Main controller board SUX Main controller board SUX SMPS amera A Unable to calibrate ext DAC SMPS amera B Unable to calibrate ext DAC SMPS amera C Unable to calibrate ext DAC SMPS amera D Unable to calibrate ext DAC SMPS 134 FSK TSG 001 110908 Error Code 100 50027 100 50028 100 50051 100 50052 100 50053 100 50054 100 50055 100 50056 100 50057 100 50058 100 50059 100 50060 100 50061 100 50062 100 50063 100 50064 100 50065 100 50066 100 50067 5 Description Troubleshooting sequence 1 Main controller board SUx SUx FPGA07 register error Troubleshooting sequence 1 Main controller board SUx SUx FPGAO6G register error Troubleshooting sequence 1 Main controller board
85. Scan Width is not within the limits given in 4 4 9 Color C Red Green Blue C Gray Zoom All Light Profile C Uncorrected Corrected Execute C Light Profile C Scan Width Vertical Positioning Camera Motor Camera GA Forward 1 CB CE Reverse 2 Save Print Load 311 214 Bi n Reference Image Fig 4 18 Focus Signals Red and Green Channel KD67E KN67E Interaction The Focus adjustment has a big influence on the Scan Width adjustment Therefore the Scan Width must be checked and readjusted if necessary when the Focus adjustment has been changed On the other hand the Focus adjustment is relative tolerant to changes in the Scan Width adjustment and as a rule of thumb the Scan Width adjustment can be changed 1 SWU without the need for re focusing When all camera adjustments have been completed run Scanner Maintenance 75 FSK TSG 001 110908 4 4 8 Check and Adjustment of Focus 1C25 KL67E IMPORTANT The focus adjustment is factory optimized for all three colors Red Green and Blue which may cause that the focus signal for Blue is not as even as it could be Only change the focus adjustment if it is absolutely necessary i e if the Scan Width is not within the limits given in 4 4 9 Refer to FSG TSM 001 for detailed adju
86. TCH MODE POWER SUPPLY sccsecsesssssceececescsenseaececececsesnaaececesessauuaaececececsessaaececececesaaeceeseeeesensaaeea 19 Sol AC Volt g ss un va edat LEN URL Da es A ik 19 NL 34DCVolt gessu so Dee b Damit ome 19 NLI ONdustments id mettere Eee Gh t 19 ERI A ENGS 19 32 LMF LAMP AND MOTOR DRIVER BOARD sssssssesecesessssececeseecsensaececececeeseseeeecececeseassaeseeececsensaaecesceeneaensaeeeeees 20 32T ege 20 3 22 Lamp Driver Adjustment KL67E 20 3 2 3 Signal LED s on the LMF Board sese eese enne en tee a EE aii 21 3 24 Stepper Motor Driveri iso e ae eee arre e e pre i o e pr Perte reed 21 3 2 3 Te51 c NAN A a Aa aS EE M Vendu deem M 21 2 00 UR EE E SSN 21 2 2 77 SMatrkingsuuu iau NER GE we dae dea YEA Ho S REIR 21 3 28 dumperSettings tuia tue nie fio eae eee ded a UR 22 3 12 08 Inis 22 3 3 CBK CAMERA BOARD KAO07E ONLY siste 24 III EN ss usu e eh e et e e t aet ip teat 24 332 Eunctional Tests eet en ERNEUT 24 2 29 ERU RENS EGRE REESE RENTE EQ EO E 24 SU Mc 25 3 4 CBM CAMERA BOARD ALL EXCEPT KA67E AND 67 26 quel rJOVoltagesscsscu sese Re RS assets dte Ust Dt 26 442 Functional Testi
87. TITLE Kx67E Technical Service Guide DOC NO FSK TSG 001 PREPARED BY LM AUTHORIZED JR DISTRIBUTION Tegningsarkiv Svendborg 1 DD 1 ISSUE REVISION 1 7 DATE 110908 This document is the property of Contex A S The data contained herein in whole or in part may not be duplicated used or disclosed outside the Recipient for any purpose other than to conduct technical evaluation This restriction does not limit the Recipients right to use information contained in the data if it is obtained from another source without restriction FSK TSG 001 contex Document Revision Record WHEN IMAGING MATTERS CHANGED PAGES DATE AFFECTED BRIEF DESCRIPTION OF CHANGE 051130 Original issue of document 060505 ATAC adjustment added List of Error Codes updated 061003 Major update 070131 KC67E added Minor updates corrections 080410 KD67E to KM67E added 100520 Various minor error corrections The following chapters have been added 2 5 Switch Settings 2 6 Boot Mode 2 7 Board Overview 5 Scanner Maintenance 100622 Camera adjustment using SCA Tool added 110908 KN67e HD5430 added FSK TSG 001 110908 Table of Contents 1 Introduction roots rcc CN Tv 2 General Informatloll a ee ce ena go ona py nea saset deos eu Yao en rev paco vk inssi aveo prev LO 2 1 SCREWS SECURED BY SEALING LACQUER e cccccccscssssssececesensseeaececececsesseaeseeccecsensaeseceececeeaaeceeececeeseaaeeeeeeseseneaaeea 10 2 2 MARKING CODES F
88. Test 27 Camera Adjustment Wizard 6 Motor Test 28 Original Guide Sensor Test 7 Complete Hardware Test 30 Calibrate 3 Camera Adjustment 31 LMx Communication test 11 Stitching and Vertical Alignment Set Autoload OFF Exit Fig 6 1 Scanner Test Program Menu SCANtest anner Information Test 1 Scanner Information Test 2 LED Test Test 3 Key Test Test 4 Original Sensor Test Test 5 Lamp Test Test 6 Motor Test Test 7 Complete Hardware Test Test 9 Camera Adjustment Test 11 Stitching and Vrtical Alignment Test 12 Adjust Y Axis Scaling Test 13 Switch Scanner to Test Mode Test 20 Noise Test Test 21 Scan Dump Test 27 Camera Adjustment Wizard Test 28 Original Guide Sensor Test Test30 Calibrate ATAC Test31 LMx Communication Test If SCANtest is started when the scanner is in Error Mode the Error Code Number and a short description of the error will be displayed on the screen 95 FSK TSG 001 110908 6 1 Test 1 Scanner Information Purpose This test displays various scanner data and allows for changing one or more of the following Change Serial Number Reset Lamp Counter Setting OEM Password for reset of counter is 6 2 Test 2 LED and LCD Display Test 6 2 1 Scanners with LED Display Purpose To test the LED Indicators and LCD Display on the Operator Panel Description Until Test 2 is terminated the following is performed e All
89. UHB Controller Board 3 9 SUHC 16750D003R01 SUHC Controller Board 3 9 X SUHD 167500004 01 SUHD Controller Board 3 9 x IMKC 6845A003R01 IMKC Interface Module USB2 0 only 0 x IMHA 167460001 01 IMHA Interface Module IEEE 1394 and USB 3 12 x SKDA 167330001 01 SKDA Operator Panel Contex 3 11 x SKDG 6733 007 01 SKDG Operator Panel Dark Grey 3 11 SKFA 6836 1 01 SKFA Operator Panel 3 10 x x x CRBC 6831A003R01 CRBC Smart Card Reader 315 gt SCRA 16753 104 01 SCR Smart Card Reader assembly 3 16 X MDAC 167380003 01 MDAC Elevation Motor Driver Board 3 14 X X IX IX X X X x OIBA 6336 001 01 OIBA Optical Interrupter Board 3 18 x OSBC 3132 003 01 OSBC Optical Sensor Board 3 17 x 13 FSK TSG 001 110908 2 8 Block Diagrams 2 8 1 Block Diagram KA67E The Block Diagram for the following models is shown below Model Type KA67E 3C36 USB USB SER OR ee me eeu eu 2 0 4 1 1 1000 AUX print CRBC FEED SMART CARD READER i MOTOR BOARD FAN SKFA x2 OPERATOR PANEL LMFA BOARD NTC LAMP AN D MOTOR i SENSOR BOARD i ra SUDA MOREN 5 3 V CONVERTER 3 3V SEANNER CONTROLLER BOARD BOARD i LCAB 1 LAMP CARTRIDGE ATAC i SENSORS MOTOR Original Guide Plate 4 24 V lib
90. V 20 V Caution These test points are at high voltage level and constitute a risk of electric shock or injury to persons 3 2 2 Lamp Driver Adjustment KL67E only For all models except KL67E the LMF board is designed to work with calibrated Lamp Cartridges which means that there is no adjustment of the lamp driver KL67E does not use a Lamp Cartridge and on this model the lamp driver must be adjusted To ensure a constant predefined light level in the scanners throughout the lifetime of the lamp the lamp driver should only be adjusted when the lamp is new This means that the lamp driver is only adjusted when changing either e the Lamp e the Lamp Driver Board LMF e the Lamp Sensor Board OSB and in order to do so the lamp must be new Adjustment Procedure Note The voltage on TP11 is clamped to approximately SV It may be necessary to turn P11 several turns CCW to bring the voltage below the clamp voltage The Lamp Driver should be adjusted immediately after the scanner has been switched on and the lamp must be new and cold 1 Make sure that the lamp is new If not it should be replaced 2 Remove the front cover of the scanner 3 Switch on the scanner 4 While the scanner boots wait for the lamp to switch on for the second time after approx 30 seconds Turn P11 CW until LEDI switches ON and then slowly CCW until LED1 switches OFF Leave the scanner on for 1 minute nin 20 FSK TSG 001 110908 7
91. Wiring KC67E KM67E 105 FSK TSG 001 110908 8 4 4C42 Secondary Wiring KC67E KM67E TG EXIT SENSOR FAN ORIGINAL GUIDE PLATE SENSOR ECT C TACHO SENSOR j sensor 1 DOWN POSITION SENSOR 3 SENSOR 4 ATAC F d
92. a D up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera E up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera F up Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera A down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera B down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera C down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera D down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction Unable to adjust camera E down Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence if Corrective Action 100 2016 100 3000 100 3001 100 3002 100 3003 100 3004 100 3005
93. all except KL67E Purpose To support check and adjustment of the sensors located in the Original Guide with ATAC Description see Section 3 20 page 52 6 16 Test 30 Calibrate ATAC all except KL67E Purpose To set the current level at which the ATAC will stop if something is preventing the guide plate from moving To calibrate the ATAC simply run Test 30 If the calibration fails this is most likely because the tacho sensor is not functioning In this case please refer to FSG TSB 003 which describes how to correct this problem 6 17 Test 31 LMx Communication Test all except KL67E Purpose To check that the sensors attached to the LMx board are working Description When started the status of the sensors on the LMx board will be displayed All should have a green check mark to their left Advanced testing 1 Detach the lamp and see that Lamp Attached and Light Level changes to a red X Attach the lamp again and see that both signals changes to a green check mark v 2 Detach connector J4 on the LMx board protective cover must be removed pay attention to high voltage area see Fig 3 2 page 23 and see that the Light Level changes to a red X Connect J4 again and see that Light Level changes to a green check mark v 3 Stop Fan 4 and see that Fan 4 changes to a red X 4 Stop Fan 3 and see that Fan 3 changes to a red X Tf the fans do not start automatically after unblocking them the scanner must be rebooted to
94. ard CBx 2 Main controller board SUX 3 Related cabling S CBx Camera A EVEN LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera B EVEN LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera C EVEN LINE RAM error S n S n plate Then run your maintenance software 130 FSK TSG 001 110908 Error Code 100 40046 100 40047 100 40048 100 40049 100 40050 100 40075 100 40076 100 40084 100 40134 100 40135 100 40136 Description Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUx 3 Related cabling CBx Camera D EVEN LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUx 3 Related cabling CBx Camera A ODD LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUx 3 Related cabling S CBx Camera B ODD LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUx 3 Related cabling CBx Camera C ODD LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling S CBx Camera D ODD LINE RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board
95. below KA67E fw lt 1 2 1 n a KC67E fw gt 1 2 1 KM67E Switch off the scanner Press and hold STOP ENTER Key Switch power on Wait until display reads Requesting download Release STOP ENTER Keys Firmware must be loaded using the USB interface To set the scanner in boot mode Switch off the scanner Press and hold POWER Key Switch power on Wait until scanner blink indicates that scanner is in boot mode Release POWER Key 12 2 7 Board Overview The table below gives an overview of the printed circuit boards used in the different models with reference to the appropriate section in this manual FSK TSG 001 110908 5 Part 588255585858 Type Designation SMPS 10080 064 01 CTX Z07H 68W SMPS Triple Output 34 x xIxIx x x x x LMFA 6834 001 01 LMFA Lamp and Motor Driver Board 3 2 X X X X X LMFB 6834 003 01 LMFB Lamp and Motor Driver Board 3 2 x CBKA 167420001 01 CBKA Camera Board 3 3 x CBMA 167490001 01 CBMA Camera Board 3 4 IX Xx CBIB 6733 002 01 CBIB Camera Board 35 SUDA 6732E001R01 SUDA Controller Board 3 6 x SUFB 6748D002RAI1 SUFB Controller Board 3 7 x SUGA 6736 001 01 SUGA Controller Board 3 8 x SUHA 167500001 01 SUHA Controller Board 3 9 x x SUHB 167500002 01 S
96. cope ini xl Color C Bed Green C Blue C Gray Zoom All Light Profile Uncorrected Comected O Detail View C Normal Light Profile C Scan Width Vertical Positioning Camera Motor Camera Forward Reverse ol amp Save Print Exit Load 4 Reference Image Stitching Wire f Stitching Wire 3 SWU A 8 Black Lines B 3 SWU A Fig 4 26 Camera C Screen Dump 4C42 Scan Width CCD Centering and Vertical Positioning Software Oscilloscope 10 xl Color C Red Green C Blue C Gray Zoom All Light Profile Uncorrected Comected O Detail View C Normal Light Profile C Scan Width 9 Vertical Positioning Camera Motor Camera Forward 1 Reverse 2 G Save Print Exit Load 4 Reference Image Zo Stitching Wire 3 SWU A 8 Black Lines B 3 SWU A Fig 4 27 Camera D Screen Dump 4C42 Scan Width CCD Centering and Vertical Positioning 83 FSK TSG 001 110908 4 4 15 Camera Adjustment Screen Dumps 4C54 KD67E KN67E Software Oscilloscope r Color C Red Green C Blue C Gray Zoom All Light Profile Uncorrected C Corected O Execute Detail View C Normal Light Profile C Scan Width Vertical Positioning
97. csscececessneeecsesaececsseeecesaaeecessaaeeeceesaeescneeeeeeeeeeenensaees 48 IOF ee RU aet Ne E S et e e er e desse te eR 46 3 16 2 DIP Switch Setting 5 uso ts Gah ete b BOR IRI RR IP EE EIE 46 3 16 3 Signal LED on the SCR Board eese eese 48 9216 42 Functional Testo Sat dette vati drea 46 3 16 MALKIN see 48 3 17 OSB LAMP SENSOR BOARD KL67E ONLY 50 STELT sEunctional Testis E SR e Va eR ANN a te de ES 50 347 2 Marlangss tetuer b odit pete bo des 50 3 18 OPTOINTERRUPTER BOARD KL67E ONLY lt 50 LON Functional Testi ii issued ere iem tp e RE 50 3 19 2 In 50 3 19 SSU SCANNER STORAGE UNIT KC67E AND 67 51 3191 Testa se T e e e A etas eee 5I 3192 p ET 51 3 19 3 Replacing the Scanner Storage Unit esee an ener asa ii anoak 51 FSK TSG 001 110908 3 20 CHECK AND ADJUSTMENT OF ORIGINAL GUIDE SENSORS 52 3 201 Adjustm nt of Roller Sensor iie 55 3 20 2 Top Position Sensor iei iet eir o eee FE e eee HE IER a ey
98. cted Execute r Detail View C Normal Light Profile Scan Width Vertical Positioning Camera Motor Camera Forward Reverse 2 Save Print TERRE n gt 4 17 Reference Image Fig 4 12 Corrected Light Profile KL67E 72 FSK TSG 001 110908 4 4 5 Check and Adjustment of Focus 3C36 KA67E KH67E KK67E IMPORTANT The focus adjustment is factory optimized for all three colors Red Green and Blue which may cause that the focus signal for Blue is not as even as it could be Only change the focus adjustment if it is absolutely necessary i e if the Scan Width is not within the limits given in 4 4 9 Refer to FSG TSM 001 for adjustment procedure IMPORTANT After replacement of the Camera Board CBx check the Scan Width It is ONLY necessary to adjust the focus if the Scan Width is not within the limits given in 4 4 9 Wii Software Oscilloscope Average Zoom All Light Profile C Uncorrected Conected D Execute Detail View Normal Light Profile C Scan Width Vertical Positioning Camera Motor Camera Forward 1 Reverse 2 Save Exit Forward orward 1 Reverse 2 Exit Fig 4 14 Focus Signals Red and Green Channel KA67E
99. d C Comected O Execute Light Profile C Scan Width C Vertical Positioning F Camera Motor Forward 1 Reverse 2 Save Print Exit Load Reference Image 6 The aim of the adjustment is to bring the red triangles to face each other CCD Centering and to bring the green line on top of the red circled with orange dotted lines VP and Tilt The adjustment is considered OK if the lower red triangle is within the green area and the green line is within the 2 blue lines If the green line is outside the screen this will be indicated with green arrows as seen in the lower left corner in the above image Clicking Red Green or Blue radio button will change to classic look with only one color shown at a time software oscitoseope 2222 Color C Red c Breen Blue C Gray Zoom All Light Profile Uncorrected C Conected O Execute r Detail View Nomal M SCA C Light Profile C Scan Width Vertical Positioning F Camera Motor Forward 1 Reverse 2 Save Print Exit Load 4 Reference Image 117 FSK TSG 001 110908 10 Appendix 2 Error Codes As we continuously try to improve the error system error codes and or corrective actions may differ from the list below You can get the latest error list by typing WS error
100. d out calibrating analog part roubleshooting sequence Switch Mode Power Supply SMPS Camera board CBx Main controller board SUx Related cabling Camera D Timed out calibrating analog part n 1 1 1 i 1 1 1 T 2 3 4 T 2 3 4 T 2 3 4 T 2 3 4 T 2 3 4 T 2 3 4 T 2 3 4 T 2 3 4 133 FSK TSG 001 110908 Error Code 100 40186 100 40187 100 40188 100 40189 100 50017 100 50018 100 50019 100 50020 100 50021 100 50022 100 50023 100 50024 100 50025 100 50026 S Description Troubleshooting sequence 1 Switch Mode Power Suppl 2 Camera board CBx 3 Main controller board SUx 4 Related cabling roubleshooting sequence Switch Mode Power Suppl Camera board CBx Related cabling C 1 2 3 4 C Troubleshooting sequence 1 Switch Mode Power Suppl 2 Camera board CBx 3 4 Related cabling C Troubleshooting sequence 1 Switch Mode Power Suppl 2 Camera board CBx 3 4 Related cabling C T 1 2 3 4 roubleshooting sequence Switch Mode Power Suppl Camera board CBx Related cabling SUx Register 1 error Troubleshooting sequence 1 Main controller board SUX SUx Register 2 error Troubleshooting sequence 1 Main controller board SUX SUx Register 3 error Troubleshooting sequence 1 Main controller board SUX
101. dd KH67E CBMAdd KK67E CBMAdd KM67E CBMAdd KN67E CBMAdd where dd board revision number 26 FSK TSG 001 110908 3 4 4 Hints 3 3 V is supplied from the LMF via the SUx Board 5 3 V and 12 V is supplied from the SMPS via SUx Board CCD The lines of pixels on the CCD are arranged as follows Upper line on the CCD Red 2nd line on the CCD Green 3rd line on the CCD Blue Lower line on the CCD B W As the image is mirrored an even number of times mirror chassis and lens the Red line remains upper line when referred to the original Control of Camera Motor The Camera Motor for Vertical Alignment is driven from a controller IC on the CBK Board The supply voltage for the motor is 12 V The motor can be tested using test 9 Camera Adjustment Forward Reverse controls for the Camera Motor After replacement of CBM Board do e CCD Centering see 4 4 10 e Vertical Positioning see 4 4 11 e Check Scan Width if it is within the limits given in 4 4 9 Focus will also be OK and no further adjustments are required e Run Scanner Maintenance 27 FSK TSG 001 110908 3 5 CBI Camera Board KL67E only All test points referred to are shown in Fig 3 5 page 28 All voltages are measured relative to test point GND 3 5 1 DC Voltages Ref on Fig 3 3 DC Voltage Remarks D3 bottom 5 3 V 0 0 2 V From SUx SMPS D3 top 5 0 V 0 2 V Derived from 5 3V D2 top 5
102. e 1 Firmware pio task creation failed Troubleshooting sequence 1 Firmware pop task creation failed Troubleshooting sequence 1 Firmware psn task creation failed Troubleshooting sequence 1 Firmware psc task creation failed Troubleshooting sequence 1 Firmware psi task creation failed Troubleshooting sequence 1 Firmware psp task creation failed Troubleshooting sequence 1 Firmware pts task creation failed Troubleshooting sequence 1 Firmware pto task creation failed Troubleshooting sequence 1 Firmware mbPad creation failed Troubleshooting sequence 1 Firmware mbPbl creation failed Troubleshooting sequence 1 Firmware mbPcd creation failed Troubleshooting sequence R 3 3 2 o R mbPio creation failed 137 FSK TSG 001 110908 Error Code 100 50116 100 50117 100 50118 100 50119 100 50120 100 50121 100 50122 100 50123 100 50124 100 50125 100 50126 100 50127 100 50128 100 50130 100 50131 100 50132 R R R R R R Description Troubleshooting sequence 1 Firmware mbPsi creation failed Troubleshooting sequence 1 Firmware mbPsp creation failed Troubleshooting sequence 1 Firmware mbPts creation failed Troubleshooting sequence 1 Firmware mbPio pending Troubleshooting sequence 1 Firmware hmm out of memory Troubleshooting sequence
103. e glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX The scanner lamp needs replacement Troubleshooting sequence 1 User interaction 2 Related mechanical parts 100 30240 U Correction of Camera A failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 20087 U 100 20219 100 30222 128 FSK TSG 001 110908 Error Code 100 30241 Description Correction of Camera B failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx 100 30242 U Correction of Camera C failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx 100 30243 U Correction of Camera D failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts
104. e measured relative to TP1 GND Ref onFig 3 10 DC Voltage 3 3V 0 1V Generated from 5 3V 5 0V 0 15V Generated from 5 3V 5 0 0 15 Generated from 5 3V TPS 1 53V Supplied from SMPS via SUD TP6 5 mov 525V GND C32 5V TP4 5V Switch 1 S19 Switch 8 Fig 3 10 SKF Component Layout 3 10 2 Functional Test SCANtest Test 1 Scanner ID Switch Test 2 LED test Test 3 Key test 38 FSK TSG 001 110908 3 10 3 Scanner ID Switch SKF DIP Switch settings S19 see figure below 5 mx An undefined switch setting may cause the Invalid Scanner ID Error Code to be displayed on the Operator Panel NOTE The Scanner ID Switch setting is stored in the Flash Memory on the SUx Board Every time the scanner is switched ON it reads the switch setting and if it is different from the stored value the new setting will be stored and all other stored scanner parameters including Basic Calibration and Color Calibration will be cleared to default values This means that the scanner must be calibrated using Scanner Maintenance afterwards to restore the actual values Fig 3 11 Scanner ID Switch 3 10 4
105. earance 1 Clearance 1 Fixing Screws Press Nut Entry Sensor OJN Actuator Actuator 2 500 7 CF A Torsion Springs NS E of Clerance 1 sure that the shutter plates do not touch the legs of the optointerrupter when moving clearance gt 0 5 mm Clerance 2 Make sure that the shutter plates do not touch the press nut when moving clearance gt 0 5mm 3 9 0 5 Feed Roller not on 25 3 9405 scanners Rear View Fig 3 29 Adjustment of Original Sensors 62 FSK TSG 001 110908 3 23 LCA Lamp Cartridge all except KL67E The Lamp Cartridge consists of a lamp and a light sensor Each Lamp Cartridge is factory calibrated which means that the Lamp Cartridge can be replaced without the need for adjustment IMPORTANT Do not try to disassemble the Lamp Cartridge in order to replace the lamp This will ruin the calibration resulting in either reduced scanning quality or reduced lamp life Attempting to replace the lamp tube will violate safety and constitute a risk of electric shock or injury to person 63 FSK TSG 001 110908 4 Camera Adjustment For a detailed descript
106. ed down against the adjustment guide Close the Original Guide and make sure that both Release Handles lock Press the Down Key to move the Original Guide down until it automatically stops against the adjustment guides If the Down Key is pressed after the Original Guide has stopped the MDA Board ends up in the OFF condition described in note 2 above 57 FSK TSG 001 110908 Adjust the position of the Top Position sensor just to turn the Normal Power LED ON Open the Original Guide Orientate the two adjustment guides for 15 5 mm spacing and place the guides under the Original Guide at either end of the scan area The surface marked 15 5 must be facing the White Background Plate The cut out must be centred over the light aperture of the glass plate not to damage the White Background Plate when the Original Guide is moved down against the adjustment guide Close the Original Guide and make sure that both Release Handles lock Press the Down Key to move the Original Guide down until it automatically stops against the adjustment guides The Normal Power LED should now have switched OFF If not repeat this adjustment and be careful not to over adjust the Top Position sensor 3 20 4 Adjustment of Top Position Sensor Type 2 KE67E KF67E KH67E KK67E Make sure the Original Guide is closed and properly locked Start SCANtest Select Test 28 Original Guide Sensor Test Loosen the fixing screws of the Top Position Sensor bracket
107. eg TEA SUN en T TTE MEE RIP T ney sg Camera Motor Camera Forward 1 Reverse 2 Fig 4 6 Corrected Light Profiles KA67E KH67E KK67E 69 FSK TSG 001 110908 4 4 2 Check of Light Profiles 4C42 KC67E KE67E KF67E KM67E The uncorrected and corrected light profiles are shown for reference below ll Software Oscilloscope 101 Xx Color C Red Green C Blue C Bray Zoom All Light Profile Uncorrected C Conected O Execute Detail View Normal Light Profile C Scan Width Yertical Positioning r Camera Motor Camera CA Forward 1 CB CE Reverse 2 Save Print E i Light Profile C Uncorected Corrected Execute C Light Profile C Scan Width C Vertical Positioning m Camera Motor Camera Forward wj amp Reverse 2 Reference Image Fig 4 8 Corrected Light Profile KC67E KE67E KF67E KM67E 70 FSK TSG 001 110908 4 4 3 Check of Light Profiles 4C54 KD67E KN67E The uncorrected and corrected light profiles are shown for reference below E Software Oscilloscope r Color C Bed Green C Blue C Gray Zoom All Light Profile Uncorrected Conected O Execute
108. en all keys have been pushed a star will be shown to the right of the second line Current 000000 Tested O3FFFF 96 FSK TSG 001 110908 6 3 2 Scanners without LED Display Purpose To test the Keys on the Operator Panel Description Each key on the Operator Panel will turn a LED ON when pressed LED Forward and Reverse Ready Green Appl E mail Scan and Copy ATAC Ready Green 6 4 Test 4 Original Sensor Test 6 4 1 Scanners with LED Display Purpose To test the Original Sensors Description When the test is started the display will look like this Test mode input 0 output 0 Insert a piece of paper and feed it using the Forward Key The table below shows how to verify that an activated sensor is recognized by the scanner Sensor Display Status when Activated LED Status when Activated Entry Input input changes to 1 FAST LED is switched on Exit Output output changes to 1 BEST LED is switched on 6 4 2 Scanners without LED Display Purpose To test the Original Sensors and the Media Thickness Detector Description The following LEDs turn ON when one of the Original Sensors is activated or when one or both Adjustment Sliders for Media Thickness are pulled out from Normal position Original Entry Sensor Ready Green Original Exit Sensor Ready Green Adjustment Slider for Media Thickness 6 5 Test 5 Lamp Test Purpose To test the Lamp and associated electr
109. en the lock screw for the Vertical Alignment Arm and proceed with the camera adjustment as described later in this chapter After replacement of the Camera Board CBx do e CCD Centering e Vertical Positioning e Check Scan Width If it is within the limits given in 4 4 9 Focus will also be OK and no further adjustments are required e Run Scanner Maintenance 66 FSK TSG 001 110908 4 3 2 Camera Tilt KL67E only The vertical position is adjusted by turning the Vertical Positioning Wheel located under the camera housing which tilts the camera e Set the Vertical Tilt Levers to their nominal positions that is horizontal position for the lever near the connector end of the camera board and vertical position for the other e Turn the Vertical Positioning Wheel to get as total sum of 16 Black Lines f ex 5 Black Lines at the start and 11 Black Lines at the end of the scanline e Proceed with the camera adjustment as described later in this chapter Vertical Tilt 2 Vertical Tilt Lever Vertical Positioning Wheel Fig 4 4 CCD Camera KL67E only After replacement of the Camera Board CBx do CCD Centering e Vertical Positioning e Check Scan Width If it is within the limits given in 4 4 9 Focus will also be OK and no further adjustments are required e Run Scanner Maintenance 67 FSK TSG 001 110908 4 4 CCD Camera Check and Adjustment To get access to the CCD Cameras the Top Cove
110. ensors ATAC The ATAC system has three sensors of which two can be adjusted plus a Tacho Sensor for the Elevation Motor Down Position Sensor Extended Thickness Top Position Sensor Roller Sensor Motor Tacho Depending on ATAC type these sensors are either at the LHS Type 1 or the RHS Type 2 Fig 3 21 Original Guide Plate Sensors Down Position Sensor Detects when the Guide Plate is raised approx 2mm Paper handling is switched to Extended Thickness Top Position Sensor Adjustable Detects when the Top Position is reached and switches off the motor Roller Sensor Adjustable Detects when the Guide Plate has reached the surface of the original and switches off the motor Motor Tacho Detects that the Elevation Motor is actually running When Test 28 SCANtest 1s started the status of three of the sensors is shown on the PC screen as well as on the keyboard LED display KA67E KC67E KM67E only and by the LED s on the keyboard Scanners with LED display Test Mode low 0 up 0 11 0 and by the three green LED s on the keyboard Down Position Sensor Roller Sensor Extended Sensor Thickness LED Fast Normal Best 52 FSK TSG 001 110908 Scanners without LED display Power LED Red Green Diagnostics LED Red 1 Wait LED D
111. er Board KC67E and KM67E only All test points referred to below are shown in Fig 3 8 page 35 All voltages are measured relative to test point TP_GND6 3 8 1 DC Voltages Ref on Fig 3 8 DC Voltage Remarks TP 12V_CAM1 12 V 1 0V Supply for Camera Board Elevation Motor ATAC 5 5 3 V 0 0 2 V Supply for Camera Board MDA Board ATAC TP 1V5_D 1 5V 0 1V TP 5VO DI 5 1 V 0 1 0 2 V Derived from 5 3V C168 1 25V 0 1 V C184 C901 197 TP 1V8D 18 V 0 1 V TP42V5 D 25 01 V 3 8 2 Adjustments No adjustments 3 8 3 Functional Test SCANtest Test 1 Scanner Information Test 7 Complete Hardware Test 3 8 4 Markings Note SUG variant depends on scanner model KC67E SUGAdd KM67E SUGAdd where dd board revision number 3 8 5 Signal LEDs on the SUG Board The three signal LEDs on the SUD board are for debugging purposes only The ON OFF pattern displayed by these LEDs is not intended for general troubleshooting 3 8 6 Replacing the SUG Board Important note on scanners with installed smart card When replacing the SUG board in a scanner with a smart card installed the scanner serial number is read from the smart card You must confirm to use the read number within 30 seconds by pressing the Enter key on the operators panel otherwise the scanner will display an error 100 50303 No serialnumber In this case either reboot the sca
112. es are measured relative to test point GND 3 4 1 DC Voltages D2 top D4 bottom 12 0 V 1 0 V From SUx SMPS used for CCD and Camera Motor 11 6 V 0 6 V Derived from 12V 3 3 V 0 1 V From SUx LMF 18 V 0 1 V Derived from 3 3V 5V 11 6V 12V 5V 1 8V D3 top D4 top D4 bottom D2 top D308 bottom 10106 1 5 gio 1701 E TV702 614 TV703 16022 704 2 24 8 rea 2 TV705 706 C306 C307 C35 C316 pozy 9028 0299 2012 0TH JIAO oOo 9 1012 6018 Tord vota S02 002 89027 ered PIEI T LOCH 1607 TUUUUUUUUUUUUTTUUUUUUUUUU et C302 C34 C303 C30 Don R314 R308 IC503 R30 m9 5 TUTU 5062 7028 coca nnnnnnnunnnnnnnnnnnnnnnnn ol Tts a ce Qul t 5 3V GND 3 3V Output D3 bottom J701 pin3 4 C301 bottom Fig 3 4 CBM Component Layout 3 4 2 Functional Test SCANtest Test 7 Complete Hardware Test Test 9 Camera Adjustment 3 4 3 Markings KC67E CBMAdd KD67E CBMAdd KE67E CBMAdd KF67E CBMA
113. ets out of Test Mode e g if it has to be turned OFF ON during troubleshooting 6 12 Test 20 Noise Test Purpose To detect and locate the possible cause dust dirt scratches of vertical lines running from top to bottom of the scanned image Description Test 20 scans the White Calibration Area of the SM Calibration Sheet and displays for each color channel the graytone values of each separate pixel averaged over the scanned band The displayed image of the SM Calibration Sheet will be superimposed by low level noise caused by the CCD chip and larger spikes most likely caused by dust dirt scratches or similar defects on the Glass Plate In rare cases larger spikes may be caused by dust dirt or pixel faults on the CCD chip The positions of larger spikes are shown by the numbers cm or inch units opposite to the spikes The numbers refer to the Sideload ruler on the scanner Downward spikes often show up as darker vertical lines in the scanned image see Fig 6 2 Larger spikes are often caused by dust dirt scratches or similar defects on the Glass Plate and may be remove by cleaning the Glass Plate e Upward spikes show up as very bright vertical lines in the scanned image see Fig 6 2 Larger spikes are often caused by dust or dirt present on the Glass Plate during the last calibration with Scanner Maintenance These defects are memorized by the Light Profiles stored in Flash Memory and can only be removed by cleaning of t
114. eve oed d nece eee e deve eo eres 26 DAS ste t ba eR etes HIA sd REI 26 DU P MEE MMC 27 3 5 CBI CAMERA BOARD KL67E ONLY cccssssecesssscessssececessscecsessececnsssecessscecsessaeeecsessecseaesecsesseecseasecesesnseesenaees 28 3 52 DE Voltages xe cete eate e ele Pei ee rr e t ide eco d lese e ee 26 332 JFunctional 28 3 53 Markihigssz s GRE E E oa ER OO serena 28 SP MEE IEEE 29 3 6 SUD SCANNER CONTROLLER BOARD KA67E ONLY 410 20 24400040 30 3 60 DE JVoltdg s Harnes eet eet eap ai eee ar e aee ides 30 3 0 2 Adjustments sea ede pde eva d mena d uie ede e pm it 30 3163 iFunctional Testis deeem AN 30 3 6 4 Matlarigs iiie Grensebanen 30 3 6 5 Signal LEDS on the SUD Board iie e ete EH per Eee tr EIER EEG Ser 30 3 00 Replacing the SUD Board dd P eR ee e Ee at HE rid 30 FSK TSG 001 110908 3 7 SUF SCANNER CONTROLLER BOARD KL67E 32 GA DC Voltage adgang 32 34452 Testis intei rte eater ce redi cas ee ee eeu A Neap dec etu EINEN 32 GI eb dec ra tid 32 3 74 Signal LED s omile SUF Board e i hee en det e een 32 35S ooo ee E ERBEN MI
115. firmware for this type of scanner Please download new firmware Troubleshooting sequence 1 User interaction SUXx Sector in writeable area of FLASH locked Troubleshooting sequence 1 Main controller board SUX SUx Parameter block erasure failed Troubleshooting sequence 1 Main controller board SUX SUx Parameter block write failed Troubleshooting sequence 1 Main controller board SUX SUXx Profile block erasure failed Troubleshooting sequence A 2 2 D 2 D 2 c o D Q a ep c x SUx Profile block write failed 136 FSK TSG 001 110908 Error Code 100 50095 100 50096 100 50099 100 50100 100 50101 100 50102 100 50103 100 50104 100 50105 100 50106 100 50107 100 50108 100 50109 100 50110 100 50111 100 50112 100 50113 100 50114 100 50115 Description Troubleshooting sequence 1 Main controller board SUx SUx Flash block erasure failed Troubleshooting sequence 1 Main controller board SUx SUx Flash block write failed Troubleshooting sequence 1 Main controller board SUx SUx Unknown flash device type Troubleshooting sequence 1 Main controller board SUx pad task creation failed Troubleshooting sequence 1 Firmware pcd task creation failed Troubleshooting sequence 1 Firmware pbl task creation failed Troubleshooting sequence 1 Firmware err task creation failed Troubleshooting sequenc
116. he Glass Plate followed by running Scanner Maintenance again White vertical lines in the scanned image may be found even if Noise Test shows a perfectly clean scanner In this case the cause may be white dust or particles on the backside of the Glass Plate having the same color as the white background In this case the Light Profiles of Test 9 may show upwards going spikes when a dark original is placed in the scan area Zoom All Limit 5 Average 202 Cursor Position 0 Units Inch e cm Scanned Image Fig 6 2 Noise Test Example 99 FSK TSG 001 110908 6 13 Test 21 SCANdump Purpose To create a file SCANdump con which contains Light Profiles and other scanner data for diagnostics purposes Description The file SCANdump con will be placed in the directory pointed to by the SET TEMP environment variable The files contained in SCANdump con may be unpacked by SCANview by double clicking on SCANdump con The unpacked Light Profiles may be viewed by SCANview If other files are included use an appropriate reader or viewer 6 14 Test 27 Camera Adjustment Wizard See also Test 9 Camera Adjustment Purpose To support CCD Camera adjustments Description The Camera Wizard provides a guide for a complete adjustment of all cameras of the actual scanner just start Test 27 and follow the instructions given by the Wizard 6 15 Test 28 Original Guide Sensor Test
117. hen Then Then 125 FSK TSG 001 110908 Error Code 100 3052 100 3053 100 3054 100 3055 100 3056 100 3057 100 3058 100 3059 100 3060 100 3061 100 3062 100 3063 100 3064 100 3065 100 3066 100 3067 100 3068 100 3069 100 4001 100 4002 Description 1 Smart Card Reader board CRx 2 Main controller board SUx 3 Related cabling SCB board error CCB CCE board error Unable to write to EEPROM FLASH Troubleshooting sequence 1 Main controller board SUx Flash error Vpp low Flash error Unable to erase Flash error Unable to program SCU board error Troubleshooting sequence 1 Main controller board SUx CBx board error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUx 3 Related cabling PPU board error IMx board error Troubleshooting sequence 1 Interface board IMx Fan error Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Lamp and Motor driver board LMx U The scanner s replacable lamp cartridge is detached Check that it is intact and correctly inserted Troubleshooting sequence 1 User interaction 2 Related mechanical parts LMx board error Troubleshooting sequence 1 Lamp and Motor driver board LMx 2 Main controller board SUx 3 Related cabling Unable to communicate with MDx board Troubleshooting sequence 1 ATAC controller board MDx 2
118. hes the left end of the spindle Allow for a clearance of about 1 2 mm as shown below If the UP Key is pressed until the spindle nut hits the end stop of the spindle the motor will be switched OFF by the current limit circuit and can no longer be controlled from the Operator Panel see note 2 above 53 FSK TSG 001 110908 1 AEE ESN EE REE nuum 9 LES 4 min 1 2 mm normally approx 10mm Fig 3 22 Elevation Motor and Spindle 54 FSK TSG 001 110908 3 20 1 Adjustment of Roller Sensor Start SCANtest Select Test 28 Original Guide Sensor Test Press UP Key to move Original Guide up at the least until the rollers of the Guide Plate slips the Feed Rollers Best Ready LED is turned OFF Insert the 1 5 mm end of the two Adjustment Tools under the roller shaft on both sides of the Roller Sensor and adjust the position of the Roller Sensor just to turn the green Best Ready LED ON Insert the 1 mm end of the two Adjustment Tools under the roller shaft on both sides of the Roller Sensor and check that the green Best Ready LED is OFF Adjustment Tools NS Fixing Screws for Roller Sensor Fig 3 23 Adjustment of Roller Sensor Fig 3 24 Adjustment Tool for Roller Sensor 55 FSK TSG 001 110908 3 20 2 Top Position Sensor The Original Guide Plate exists in two types constructions Type 1 to Type 2 Scanner OGP Type Model Type 1 KA67E KC67E KD
119. hooting sequence 1 Firmware 2 PC cable PC hardware software etc 3 Interface board IMx Overlapped commands attempted Troubleshooting sequence 1 Firmware 2 PC cable PC hardware software etc 3 Interface board IMx The scanner operation was interrupted by a user Troubleshooting sequence 1 User interaction The scanner s ID switch has been set to an invalid value Please change switch setting Troubleshooting sequence 1 Smart Card Reader board CRx 2 Main controller board SUx 3 Related cabling The scanner s smart card is not a valid type for this scanner Please replace it with a valid card Troubleshooting sequence 1 User interaction Keyboard check failed Troubleshooting sequence 1 User interaction 100 8220 U The scanner s replacable lamp cartridge is detached Check that it is intact and correctly inserted Troubleshooting sequence 1 User interaction 2 Related mechanical parts The scanner lamp cover is open Please close it and retry the operation Troubleshooting sequence 1 User interaction 2 Related mechanical parts 100 20086 S Unable to communicate with MDx board 100 4003 100 4004 100 4005 R 100 4006 100 4007 2 100 4008 100 4009 100 5000 100 5001 100 5002 c 100 8147 U LE 100 8149 100 8208 100 8223 127 FSK TSG 001 110908 Error Code Description Troubleshooting se
120. hooting sequence 1 Main controller board SUx pmb validation failed Troubleshooting sequence 1 Main controller board SUX pointer out of range Troubleshooting sequence 1 Firmware Incorrect camera board Please check all camera board types Troubleshooting sequence 1 Firmware Incorrect SUx CBx combination Please validate the combination for this scanner Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling 4 Firmware invalid timeout task Troubleshooting sequence 1 Firmware gt 100 50190 100 50191 100 50192 100 50193 100 50194 100 50195 100 50196 100 50197 100 50198 100 50199 100 50200 R 100 50201 invalid data length Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware 100 50202 semPsp already owned by this SCSI unit Troubleshooting sequence 1 Firmware semPsp not released Troubleshooting sequence 1 Firmware new failed out of memor Troubleshooting sequence 1 Firmware Light profile flash space overrun Troubleshooting sequence 1 Firmware pkb task creation failed Troubleshooting sequence 100 50203 100 50204 100 50206 100 50207 139 FSK TSG 001 110908 Error Code 100 50209 100 50210 100 50211 100 50212 100 50213 100 50214 100 50215 100 50216 100 50217 100 50300 100 50301 100 50302 100 50303 100
121. ing 3 6 6 Replacing the SUD Board When installing a new SUD board the scanner serial number is read from the smart card IMPORTANT You must confirm to use the read number within 30 seconds by pressing the Enter key on the operators panel otherwise the scanner will display an error 100 50303 No serialnumber In this case either reboot the scanner or use SCANtest to enter the serial number found on the marking label on back of the scanner A spare SUD board may not contain the correct firmware Install the correct firmware from the CD which comes with the board After replacement of SUD Board run Scanner Maintenance 30 FSK TSG 001 110908 TP 5V0 DI 5 0V TP 1V8D 1 8V C184 1 25V C168 1 25V TP 2V5 D 2 5V
122. inished initializing Troubleshooting sequence 1 User interaction The scanner is warming up Please retry the operation when the scanner has finished warming up Troubleshooting sequence 1 User interaction 100 133 U The scanner cannot reverse the media while the paper guide is in extended position Please reload the media manually 100 128 100 129 100 130 100 131 100 132 Troubleshooting sequence __ 1 User interaction 100 134 The scanner is calibrating Please retry the operation when the scanner has finished calibrating Troubleshooting sequence 1 User interaction 100 135 Invalid firmware CRC Troubleshooting sequence __ 1 User interaction 2 Main controller board SUx 100 136 U The scanner is on standby Please turn on the scanner and retry the operation when the scanner is ready Troubleshooting sequence 1 User interaction Invalid identify message Troubleshooting sequence 1 Firmware Logical unit not supported Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware PROCESSOR EXCEPTION 0 divide by zero Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 1 debug Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 2 non maskable interrupt Troubleshooting sequence 1 Firmware PROCESSOR EXCEPTION 3 break point Troubleshooting sequence 100 137 100 138 R 100 139 2 R
123. ion of basic camera adjustment procedures please refer to FSG TSM 001 An alternative camera adjustment can be done using the SCA Simple Camera Adjustment tool see Appendix 1 Camera Adjustment using the SCA Tool 4 1 Camera Board Tilt On some models it has been necessary to introduce a factory adjustment of the camera board tilt CCD relative to the focal plane of the lens The tilt system consist of an adjustable spacer at the end opposite to the camera motor Fig 4 1 and a lock nut at the motor end Fig 4 2 e Do not change the position of the Lock Nut or the length of the Spacer e Do not interchange Spacer between cameras Adjustable Spacer Factory Adjusted Lock Nut Factory Adjusted Fig 4 2 Lock Nut for Camera Board Tilt 64 FSK TSG 001 110908 4 2 Setting Initial Position of the Vertical Alignment Arm all except KL67E If the Vertical Alignment Arm has moved almost to one of the outer positions it needs to be returned to its initial position A reason for this could be that the arm is not fixed properly to the Vertical Adjustment Screw or because the vertical position of the fixed camera has changed significantly The vertical position of the cameras should therefore be checked adjusted at the same time Refer to Fig 4 3 page 65 e Loosen the lock screw for the Vertical Alignment Arm located under the camera housing opposite to the Vertical Alignment Arm Loosen and just loosen the assembly screw
124. l Position Patterns Sub pattern C Focus Pattern used for coarse Focus adjustment TII Detail A A Fig 4 33 3C36 Optical Adjustment Pattern Used with KA67E KH67E KK67E 87 CAMERA D FSK TSG 001 110908 pM Be CAMERA r TT CAMERA A jb G Qe Sub pattern Scan Width Patterns Sub pattern B Vertical Position Patterns Sub pattern C Focus Pattern used for coarse Focus adjustment TII Detail A A Fig 4 34 4C42 Optical Adjustment Pattern Used with KC67E KE67E KF67E KM67E 88 FSK TSG 001 110908 CAMERA CAMERA D gt r r T In ERR d lo FT one gt CAMERA A Sub pattern A Scan Width Patterns Sub pattern B Vertical Position Patterns Sub pattern C Focus Pattern used for coarse Focus adjustment lt Detail Fig 4 35 4C54 Optical Adjustment Pattern Used with KD67E KN67E 89 FSK TSG 001 110908 L CAMERA A O o im m rmm A B B A A B B A Sub pattern A Scan Width Patterns Sub pattern B Vertical Position Patterns Sub pattern C Focus Pattern used for coarse Focus adjustment TII Detail A A Fig 4 36 1C25 Optical Adjustment Pattern
125. list from a command prompt in the WIDEsystem install folder C Program Files Contex WIDEsystem or find the latest error lists on the support home page Please note that not all errors may apply to the actual scanner Error List WIDEsystemApplication 3 4 5 Build 11561 Mon Dec 11 11 28 55 2006 Legend U UserCorrectable S Support Correctable R R amp D Correctable W Warnings Corrective Action Error Code Description Scanner API ctx_scan_2000 51 1 Incorrect scanner status Please check the paper path and reload the media 51 2 R Check Sense Info 51 3 Unknown ASPI error 51 4 Unexpected number of byte received from scanner 51 5 R ASPI call never completed 51 6 WaitForObject failed 51 7 ASPI abandoned 51 8 It was not possible to allocate a sync object 51 9 It was not possible to get set the timeout inside the ASPI driver 51 10 R Parameter error in CTX_SCAN call 51 11 CTX SCAN could not find a SCSI interface board 51 12 The driver for the scanner can not be found Please reinstall the software to correct the issue 51 13 R A SCSI protocol error was detected 51 14 An operating system error was detected 51 15 The IO command has not yet completed 51 16 R An internal CTX xxx driver error occured 51 17 The driver specified was to old 51 18 U No supported scanner was found Please verify that your scanner is properly connected and then retry the operation 51
126. ller board SUX U Stitching between Camera C and D failed Please clean the white background and the glass 100 32246 129 FSK TSG 001 110908 Error Code 100 40035 100 40036 100 40037 100 40038 100 40039 100 40040 100 40041 100 40042 100 40043 100 40044 100 40045 Description Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx CBx Camera A not found Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera B not found Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera C not found Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera D not found Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera A AMP RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera B AMP RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera C AMP RAM error Troubleshooting sequence 1 Camera board CBx 2 Main controller board SUX 3 Related cabling CBx Camera D AMP RAM error Troubleshooting sequence 1 Camera bo
127. n your maintenance software Troubleshooting sequence __ 1 User interaction 100 3020 U Error calibrating camera A red Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ 1 User interaction 100 3021 U Error calibrating camera A green Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ 1 User interaction 100 3022 U Error calibrating camera A blue Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ t User interaction 100 3023 U Error calibrating camera B red Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ 1 User interaction 100 3024 U Error calibrating camera B green Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 100 3025 U Error calibrating camera B blue Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ 1 User interaction 100 3026 U Error calibrating camera C red Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence __ 1 User interaction 100 3027 U
128. nner or use SCANtest to enter the serial number found on the marking label on back of the scanner A spare SUG board may not contain the correct firmware Install the correct firmware from the CD which comes with the board After replacement of the SUG Board run Scanner Maintenance 34 TP 5V0 DI 5 0V 5 5 3 12 12 5V ow C168 1 25V 62 3 dl WO AG ARI TP 2V5 D 2 5V at 0621 O C545 C325 TP ENSHFT1 LI TP SCANVAL TND 4 C901 1 25V C184 1 25V FSK TSG 001 110908 TP 1V8D 1 8V
129. nnot read timer settings 57 3 U The current timer values stored in the scanner are invalid Please select new values and press the Apply button 57 4 The On time must be before the Off time Please make a new selection 57 5 R Scanner timer write operation failed 57 6 Scanner timer read operation failed 57 7 Scanner timer write operation failed 57 8 R The scanner does not support software controlled powering up down 57 9 Unable to read the time from the scanner Please remove any loaded media from the scanner 57 10 Unable to write the time to the scanner Please remove any loaded media from the scanner 57 11 ASPI must be installed for 96s to work on NT 57 12 U The driver for the scanner can not be found Please reinstall the software to correct the issue 57 13 W The language file is not the correct version Please reinstall the software to correct the issue Scanner 100 118 Unable to communcate with the scanner Please check the connection to the scanner Troubleshooting sequence 1 User interaction 2 PC cable PC hardware software etc 3 Interface board IMx Invalid SCSI command Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware Invalid value in SCSI CDB Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware Invalid SCSI parameter list length Troubleshooting sequence 1 PC cable PC hardware software etc 2 Firmware Invalid SCSI parameter field
130. onics Description A message on the screen will inform whether the Lamp is turned ON or OFF Lamp power is turned ON OFF and whether the Light is ON OFF Light is detected or not The Lamp is delayed approx 2 seconds when switched ON 6 6 Test 6 Motor Test Purpose To test the Stepper Motor and associated electronics Description From the menu the motor speed and the direction of rotation can be selected 97 FSK TSG 001 110908 6 7 Test 7 Complete Hardware Test Purpose To test various functions on the SUx and CBx boards 6 8 Test 9 Camera Adjustment See also Test 27 Camera Adjustment Wizard Purpose To support CCD Camera evaluation and adjustments Description Test 9 contains a Software Oscilloscope for check and adjustment of the cameras The following functions can be selected from the Test Program Menu e Uncorrected or Corrected Light Profile e Red Green Blue or Gray Color Channel Selections depend on scanner model e Special Detail Views for Light Profile Scan Width and Vertical Positioning e Forward Reverse controls for the Camera Motor e Save screen images e Print screen images e Load saved images e Camera adjustment using the SCA tool lower left detail window see Appendix 1 Camera Adjustment using the SCA Tool The contents of Detail Views are marked on the upper overview window by red vertical lines The continuous lines refer to the left Detail View and the dashed lines to the right De
131. own Position T Yell 25 e op ll Sensor Position Extended Sensor Up ATAC Sen or S Thickness Ready LED 1CKNESS LED Wait Power Ready Stop Reverse Down og The sensors are located under the Top Profile of the Original Guide To get access to the sensors e Remove the Ruler from the Original Guide e Remove the 4 fixing screws behind the Ruler e Open the Top Profile Lid e Release the lock screw in one of the bearings of the Top Profile e Slide the bearing off and lift off the Top Profile Note 1 All sensors are click mounted on brackets The position of the sensor brackets are secured Note 2 Note 3 by means of two fixing screws To make the sensor adjustment easier the left fixing screw goes through a round and the right through an oblong hole The bracket for the tacho sensor is secured by only one fixing screw For safety reasons the current to the Elevation Motor is constantly monitored If the currents exceeds a predetermined value the drive circuit will be switched OFF and the motor stops and can no longer be controlled from the Operator Panel To reset the OFF condition the power must be removed from the MDA Board either by disconnection of the power cable connector J1 on MDA or by switching the scanner OFF ON When moving the Original Guide towards top position the motor should be manually stopped before the spindle nut reac
132. perture of the glass plate not to damage the White Background Plate when the Original Guide is moved down against the adjustment guide Close the Original Guide and make sure that both Release Handles lock Press the Down Key to move the Original Guide down until it automatically stops against the adjustment guides The Power LED should now have switched OFF If not repeat this adjustment and be careful not to over adjust the Top Position sensor Fig 3 28 Adjustment Tool for Top Position Sensor 59 FSK TSG 001 110908 3 20 5 Check of ATAC Position Sensors Start SCANtest Select Test 28 Original Guide Sensor Test Press the UP Key to move Original Guide to Top Position Move the Original Guide down by pressing the Down Key and observe that the LED s go OFF ON in following sequence as shown in the table below Fast Normal Best Position Wait Power Ready Comment Fully up OFF ON OFF Moved a little down OFF OFF OFF Position Sensor Almost fully down ON OFF OFF Down Position Sensor Fully down ON OFF ON Roller Sensor The Down Position Sensor cannot be adjusted 60 FSK TSG 001 110908 3 21 Adjustment of Original Sensors all except KL67E The Original Sensor comes complete with Mounting Bracket Please replace the whole unit No adjustment is needed 3 22 Adjustment of Original Sensors KL67E only The Original Sensors are located under the End Cover at the Opera
133. quence 1 ATAC controller board MDx 2 Main controller board SUx 3 Related cabling Unable to perform paper guide movement ATAC Please turn scanner off and on Troubleshooting sequence 1 User interaction 2 ATAC controller board MDx 3 Main controller board SUX Fan error Troubleshooting sequence 1 Related mechanical parts 2 Lamp and Motor driver board LMx 100 20221 S LMx board error Troubleshooting sequence 1 Lamp and Motor driver board LMx 2 Main controller board SUX 3 Related cabling 100 30140 U Correction of Camera A failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx 100 30141 U Correction of Camera B failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUx 100 30142 U Correction of Camera C failed Please clean the white background and the glass plate Then run your maintenance software Troubleshooting sequence 1 User interaction 2 Related mechanical parts 3 Camera board CBx 4 Main controller board SUX 100 30143 U Correction of Camera D failed Please clean the white background and th
134. r must be removed For a detailed description of basic camera adjustment procedures please refer to FSG TSM 001 Equipment needed e PC with SCANtest and Scanner Maintenance installed e Service tools as listed in the table below Optical Adjustment Calibration Type Pattern Focus Pattern Sheet KA67E 3C36 6779D138R01 67790216 01 6799D171 KH67E KK67E KC67E 4C42 6779D144R01 67790216 01 6799D171 KE67E KF67E KM67E KD67E 4C54 67790130 01 67790228 01 6799D165 67 KL67E 1C25 6779D105R01 67790215801 67990115 68 FSK TSG 001 110908 4 4 1 Check of Light Profiles 3C36 KA67E KH67E KK67E The uncorrected and corrected light profiles are shown for reference below Software Oscilloscope Color Red Green Blue C Gray Zoom All Light Profile Uncorrected C Comected O Execute Detail View Normal Light Profile C Scan Width C Vertical Positioning Camera Motor Camera Forward 1 Reverse 2 C Save Print Load Software Oscilloscope Color C Red r TY T L C Green Py OE td pr gt dd bade l eT Tt ee de eet rere Blue C Gray Zoom All Light Profile C Uncorrected 7 Corrected Execute Detail View Normal Light Profile C Scan Width Vertical Positioning
135. s 3 1 2 DC Voltages Ref on Fig 3 1 DC Voltage TB2 pin 1 2 5 3 V 0 0 1 V TB2 pin 3 4 5 6 TB2 pin 7 12 5 V 0 5 V TB2 pin 8 424V 1V 3 1 3 Adjustments IMPORTANT The output voltages of the SMPS are all factory set and should normally not be adjusted The 5 3V output voltage should be no more than 5 3 V measured between GND and TB2 pin 1 2 5 3V on the SMPS and no less than 5 1 V measured between GND and D3 bottom on the CBK board If the voltage is not within these limits it may be adjusted by potentiometer VR1 on the SMPS 3 1 4 Fuses No service replaceable fuses gt TB2 pin 1 2 5 3V 0 0 1 2 3 6 GND TB2 pin 7 12 5V 0 5 NI TB2 pin 8 24 1 oo 0 VR1 5 3V Adjust Fig 3 1 SMPS Component Layout 19 FSK TSG 001 110908 3 2 LMF Lamp and Motor Driver Board All test points referred to below are shown in Fig 3 2 page 23 All DC voltages are measured relative to test point GND CAUTION Connectors J1 J7 and all the components in the hatched area are connected to the line voltage and constitute a risk of electric shock or injury to persons 3 2 1 DC Voltages Ref on Fig 3 2 DC Voltage Test point GND GND TP8 GND 43 3 V 0 1V TP9 GND 35 3 V 0 0 2 V 10 GND 12 0 V 1 0 V TP18 GND 24 0 16 GND 5 0 V 0 15 V TP15 GND 12 0 V 0 3 V TP5 TP7 200 V 20 V TP7 TP6 200
136. s KA67E KH67E 67 69 Fig 4 7 Uncorrected Light Profile KC67E KE67E KF67E 67 70 Fig 4 8 Corrected Light Profile KC67E KE67E KF67E 67 70 Fig 4 9 Uncorrected Light Profile KD67E 67 71 Fig 4 10 Corrected Light Profile KD67E 71 Fig 4 11 Uncorrected Light Profile KLO7E 72 Fig 4 12 Corrected Light Profile KL67E ee tide eae 72 Fig 4 13 Focus Signal Blue Channel KA67E KH67E KKOTE 73 Fig 4 14 Focus Signals Red and Green Channel KA67E KH67E 7 73 7 FSK TSG 001 110908 List of Figures cont Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 4 15 Focus Signal Blue Channel KC67E KE67E KF67E 67 74 4 16 Focus Signals Red and Green Channel KC67E KE67E KF67E 67 74 4 17 Focus Signal Blue Channel KD67E 75 4 18 Foc
137. stment procedure Focus Pattern 6779D215R01 3 3Ip mm IMPORTANT After replacement of the Camera Board CBx check the Scan Width It is ONLY necessary to adjust the focus if the Scan Width is not within the limits given in 4 4 9 Color Red C Green Blue Zoom All r Light Profile C Uncorrected O Corrected Execute r Detail View Normal Light Profile Scan Width Vertical Positioning Camera Camera Motor Reference Image Fig 4 19 Focus Signal Blue Channel KL67E Software Oscilloscope ni x ll Software Oscilloscope ioj x Save Print Exit Load 4 Reference Image Fig 4 20 Focus Signals Red and Green Channel KL67E Interaction The Focus adjustment has a big influence on the Scan Width adjustment Therefore the Scan Width must be checked and readjusted if necessary when the Focus adjustment has been changed On the other hand the Focus adjustment is relative tolerant to changes in the Scan Width adjustment and as a rule of thumb the Scan Width adjustment can be changed 1 SWU without the need for re focusing When all camera adjustments have been completed run Scanner Maintenance 76 FSK TSG 001 110908 4 4 9 Check and Adjustment of Scan Width Refer to FSG TSM 001 for
138. tail View Note The horizontal lines represent 20 graytone values 6 9 Test 11 Stitching and Vertical Alignment Purpose Performs Automatic Vertical Alignment and Horizontal Stitching Description After Test 11 has been started e Insert SM Calibration Sheet e Select Vertical Alignment to align the cameras e Select Horizontal Stitching to stitch the cameras The screen image may be saved or printed Test 11 allows manual setting of the Stitch Values The Stitch Values are stored in the Flash Memory on the SUx board The Vertical Alignment may be adjusted manually by controlling the Camera Motor from the control field lt lt ddad gt The two buttons marked lt lt respectively gt gt are used to start the motor and to determine the direction of rotation When stated the motor runs for dddd mili seconds as entered into the control field 6 10 Test 12 Adjustment of Y Axis Scaling Purpose To adjust the Y Axis Scaling Description The scaling dpi in the mechanical scan direction Y Axis depends on the speed of the stepper motor relative to the scanline Exposure Time The default motor speed can be changed 1 either from Test 12 or by using the Scanner Setup Correction factor option of WIDEimage The correction factor is stored in the Flash Memory on the SUx Board 98 FSK TSG 001 110908 6 11 Test 13 Switch Scanner to Test Mode Purpose To switch the scanner back to Test Mode Useful if the scanner g
139. te Always run Scanner Maintenance after Erasing Parameter Blocks 10 2 5 Switch Settings 2 5 1 Scanner ID Switch FSK TSG 001 110908 2 5 1 1 Scanner ID Switch all except KA67E KC67E and KM67E SKD switch settings see Fig 3 13 SKD Component Layout Scanner Model KD67E KE67E KF67E KH67E KK67E KN67E SW1 SW2 SW3 SW4 SWS5 SW6 SW7 SW8 HEX OFF OFF OFF OFF ON ON ON OFF OFF OFF OFF ox ors on ox OFF ON OFF ON 0x54 0x55 0x56 0x58 0x59 ON OFF ON 0x5D 2 5 1 2 Scanner ID Switch KA67E KC67E and KM67E only SKF switch settings see Fig 3 10 SKF Component Layout not apply to these scanners Fore ore om 0x04 2 5 2 Smart Card Reader Switch Settings The switch on the smart card reader has formerly been referred to as the SCSI ID As none of the Kx67E scanners have SCSI interface the SCSI related switch settings SW no 1 2 3 4 and 5 do 2 5 2 1 CRB all except KL67E CRB switch settings see Fig 3 17 CRB Component Layout Switch No KA67E KC67E KM67E 11 FSK TSG 001 110908 2 5 2 2 SCR KL67E only SCR switch settings see Fig 3 18 SCR Component Layout Switch No 1 2 3 4 5 6 7 8 KL67E ON OFF ON ON OFF OFF OFF OFF 2 6 Setting Scanner in Boot Mode The scanner can be set in to boot mode as described in the table
140. tor Panel end of the scanner 3 22 1 Adjustment of Switch Point See Fig 3 29 page 62 To adjust the Original Sensors e Remove the Guard Plate over the Optical Interrupter Board e Loosen the screws that hold the bracket with the Optical Interrupter Board Adjust the switch point by shifting the OIB Board up down until the peak of the curved Original Sensor Actuator is 3 9 mm 0 5 mm above the top of the Feed Rollers Note that the Shutter must rest on top of the one leg of the Optical Interrupter All Original Sensor Actuators must be within the above tolerance Check e That the Original Sensor Shutter moves freely in the gap of the opto interrupter when the Sensor Actuator is activated e That the Entry Original Sensor Shutter does not touch the press nut for the Glass Plate bearing when the Sensor Actuator is activated e That the Torsion Springs are correctly mounted 3 22 2 Functional Test SCANtest Test 4 Original Sensor Test 3 22 3 Hints The Exit Sensor determines the Start of Scan position of the original The original is first moved forward to activate the Exit Sensor and after that moved a pre defined distance backwards to the Start of Scan position End of Scan is determined by a pre defined distance form the position where the original releases the Entry Sensor The points of Start of Scan and End of Scan may be offset from WIDEimage Scanner Setup Media Offset 61 FSK TSG 001 110908 Clearance 2 Cl
141. us Signals Red and Green Channel KD67E KNO7E 75 4 19 Focus Signal Blue Channel KL67E eese eee eene eene 76 4 20 Focus Signals Red and Green Channel KL67E seen 76 4 21 Camera A Screen Dump 9 30 eost e poit ev tete A 80 4 27 Camera B Screen Dump uoo 80 4 23 Camera C Screen Dumps one umet du detente 81 4 24 Camera A Screen Dump AA eo deal cus nada oe quA od aae rae ee 82 25 Came B Screen Dump do oss ventes SES 82 4 26 Camera Screen Dump te iii dest uiis 83 4 27 Camera D Screen Dump 4C 42 ee I near ant erase aenea ea Un eaa PME Nee e VE Rue eR eS 83 4 28 Camera A Screen Dump 4654 5 getreten favs sed Mae tat ea d vhet 84 4 29 Camera B Screen Dump 4C54 ines sete trad e eI E FUHR A Vx eS 84 4 30 Camera C Screen Dump TT see 85 4 31 Camera D Screen Dump 4C 94 ER 85 4 52 Camera A Sereen dnd NESS 86 4 33 Optical Adjustment Pattern ooo rte 87 4 34 4C42 Optical Adjustment 88 4 35 4C54 Optical Adjustment Pattern ore Te ges 89 4 36
142. ware Troubleshooting sequence 1 User interaction Error calibrating camera E blue Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera F red Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera F green Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error calibrating camera F blue Please clean the white background and the glass plate run your maintenance software Troubleshooting sequence 1 User interaction Error programming multiplier FLASH Controller error Controller error Controller error Controller error Controller error Controller error Controller error Controller error Controller error Controller error Controller error Controller error The scanner s ID switch has been set to an invalid value Please change switch setting Dither RAM R W error Amp RAM R W error Unexpected external int Unexpected serial port int Unexpected software timer int Unexpected HSO int Unexpected HSI DATA int Unexpected ad int Unexpected timer overflow int Unexpected shftfull int Program terminated In main state machine Troubleshooting sequence Then Then plate Then Then Then Then T
143. ware Oscilloscope inl xi Color C Red Green C Blue C Bray Zoom All r Light Profile Uncorrected C Conected D Execute Detail View C Normal Light Profile Scan Width Vertical Positioning Camera Motor Camera Forward 1 r Reverse 2 e Save EN Print B Exit Load Reference Image ANN 3 SWU A 8 Black Lines Stitching Wire 2141 77 8 Black Lines Bj 3 SWU A Fig 4 31 Camera D Screen Dump 4 54 Scan Width CCD Centering and Vertical Positioning 85 FSK TSG 001 110908 4 4 16 Camera Adjustment Screen Dumps 1C25 KL67E Software Oscilloscope inl xl Color C Red Green C Blue Zoom All i 1 Ad Light Profile Uncorrected Corrected o Execute Detail View C Normal Light Profile C Sean wi Ji IN Camera Motor Camera Forward 1 Reverse 2 El mm 2 3 Y Xl SWU 8 Black Lines B 8 Black Lines B 3 SWU Fig 4 32 Camera A Screen Dump 1C25 Scan Width CCD Centering and Vertical Positioning 86 FSK TSG 001 110908 p CAMERA Be CAMERA ATT CAMERA A A Sub pattern Scan Width Patterns Sub pattern B Vertica

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