ORBIS BATTERY SCRUBBER DRYER
Contents
1. 20 2 DIN 7991 A A 2 2 2 0 ES 9800260 WHEEL ASSEMBLY 2 screw 96 x26 AD 087951 aman T PO Do 95 0027 00 BRUSH COVER FIXING CONSISTING OF aher DADZA DINIS _ AE Split Pin 2 8 NA AAA 95 0002 00 ELECTRONIC BOARD CONSISTING OF a 411 PoE Electronic Board 1 fuse included La EE _ _ 5 34003100 Fuse30Amp RR 1 6 95 0028 00 ELECTRONIC BOARD COVER ASSEMBLY CONSISTING 0982 po Electronic Board Cover Washer 04 12 2 E 4242 2 222 A ___7__ 95002900 HOSECONNECTORKITCONSISTINGOF ft __6__6__ Comnection Elbow ft Flow avr ft Connection 1 4 TUBO D 8 Connection 0 3 8 TUBO 8 DIRITTO _________________ 1 4 TUBO D 8 S oO OTi Elbow Connector 3 8 0 12 _______________ tT Elbow Connection Tank Drain 3 8 TUBO D 8 Po Elbow Connector 1 4 D 8 2 5 52 5 95 0030 00 SOLUTION FILTER KIT CONSISTING OF 50 lution Filter Po ScrewTCCM3 5x12A2 DIN 7982C 95 0031 00 SOLENOID VALVE KIT CONSISTING OF Solenoid Valve EV 2 2NC 1 4 24VDC D150PS75 3 301 Washer2. 2 DIN125A _________ 2 01982 34 0126 00 SOLENOID VALVE CONNECTOR 95 0067 00 95 0061 00 SOLUTION HOSE CONSISTING OF Solution Hose L 360 Solution Hose L 400 AAA Solution Hose L 560 04 3918 0000 GEL BATTERY 12 25Ah Es 95 0069 00 BATTERY CONNECTION CABLE KIT CONSISTING OF Cover IB Battery Connection Cable ATTENTION 1 PACKED IN ANTISTATIC BAG ORBIS BATTERY SCRUBBER DRIER DRAWING 09 1125 0000 SHEET 1 CHASSIS ASSEMBLY MACHINE 538130 REF PARTS LIST OBS38130 ISSUE 1 SERIES A REVISION ECN DESCRIPTION OF CHANGE MOD BY DATE DA _ ORIGINAL ISSUE de SEPT TO Orbis Scrubber Drier REVISION ECN DESCRIPTION OF CHANGE MOD BY DATE ORIGINAL ISSUE po 27 09 2010 6 Drawing Ref Kit No Part Description Qty 95 0032 00 BRUSH MOTOR KIT CONSISTING OF Po Brush Motor 250W 24V CONNETTORE IP44 po Shaft Key 5 5 20 UNI 6604 A2 pT Circlipp 7435 0 15 2 95 0033 00 FULCRUM ARM ASSEMBLY CONSISTING OF 02 Fulcrum Arm Bracket asher D 6X18 2 DIN9021N Screw 6 25 2 DIN 933 5 ut M6 A2 DIN 982 17 SQUEEGEE SUPPORT ASSEMBLY CONSISTING OF Washer D 6X18 2 DIN9021N crew 6X25 2 933 Washer 06 2 DIN 125A Fulcrum Arm Bar Squeegee Support Bush NutM6A2 DIN 982 Connection to squeegee lift cable oupling asher 0
3. These instructions are valid for the following models Orbis Battery Scrubber OBS38130 1 1 Important Safety Advice When using electrical equipment basic safety precautions should be followed including the following e Read all instructions carefully before use Please note that safety information described in the manual supplements and does not replace standards in force in the country in which the machine 1 used This appliance is suitable for commercial use for example hotels schools hospitals factories shops offices rental businesses and other than normal housekeeping purposes e This machine is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the machine by a person responsible for their safety e Keep children and unauthorised persons away from the machine when in use e Before using the appliance check that the mains power voltage corresponds with the voltage shown on the rating plate All parts are to be positioned as indicated in the instructions before using the machine e Do not operate the machine if it malfunctions or is damaged in any way Contact an authorised service agent for repair or adjustment Do not operate switches or touch the mains plug with wet hands as this may cause electric shock When unp
4. Ah Clemas amp Co Ltd y Industrial Cleaning Equipment Sales Hire Service ORBIS BATTERY SCRUBBER DRYER OPERATOR MANUAL Clemas amp Co Unit 5 Ashchurch Business Centre Alexandra Way Tewkesbury Gloucestershire GL20 8NB Tel 01684 850777 Fax 01684 850707 Email info clemas co uk Web www clemas co uk Contents Getting Know MS MACIAS a 4 1 Product A o o A RN 5 AAA AQVICO e 5 1 2 Non intended use of the 5 1 3 General warnings about 6 1 4 Guidelines for the 6 1 5 MANNS DOPING HAS Machete 6 1 16 6 CONNECUO Neira 6 2 PC DAN ING USC E 7 2 1 Connecting ING 7 2 2 Charging the 7 2 3 Adjusting the handle 7 2 4 Fitting brushes 7 2 5 Filling the solution 8 Eon AAA 8 A 9 AN USC 9 4 2 Preparing the machine choosing the 9 43 US MENA 10 5 Warnings while using the 10 WWE Clean
5. DRAWING NO 09 1125 0000 SHEET 8 SQUEEGEE LIFTING SYSTEM ASSEMBLY 08538130 0 538130 ISSUE 1 A DESCRIPTION OF CHANGE MOD BY ORIGINAL ISSUE
6. controlled by pressing both switch 3 and by pressing lever 5 Fig 11 5 Brush rotating and or water dispensing lever Pressing lever 5 and holding it pressed will start the rotation of the brush and if enabled the dispensing of cleaning solution Fig 11 6 Handle adjustment lever Used to adjust handle to comfortable working height 4 Operation 4 1 Checks before use e Check the status of the battery charge by the indicator 1 in Fig 9 e Check the drain hose tube of the recovery tank is properly coupled and sealed e Check that the squeegee vacuum hose is correctly coupled and inserted in the recovery tank See Fig 12 e Check that the connector on the squeegee is not blocked and that the hose is connected correctly See detailed image 13 ALA 7 T Fig 13 e Check the status of the battery charge by pressing switch 3 e Check water filter is clean and free of debris Fig 14 Fig 14 4 2 Preparing the machine and choosing the cycle e Press the brush motor button switch 3 the light illuminates e Pull the squeegee lifting lever and release it to lower the squeegee to the floor Fig 15 15 The machine can perform 4 working cycles e Drying cycle To perform the drying cycle pull lever 5 to start brush rotation and press button 2 to start the vacuum e Brushing only cycle To operate the rotating brush only press lever 5 Releasing the lever stops the brush e Washing br
7. invoice bill of sale issued at the time of sale or the machine Serial Number For claims under this guarantee contact the supplier whom you purchased the product who will arrange the appropriate action Do not initially return the product as this could result in transit damage Neither Truvox nor its distributors shall be liable for any incidental or consequential loss This guarantee is governed by the laws of England This guarantee does not cover any of the following Periodic maintenance and repair or replacement of parts due to normal wear and tear Damage caused by accident misuse or neglect or the fitting of other than genuine Truvox parts Defects in other than genuine Truvox paris repairs modifications adjustments performed by other than a Truvox service engineer or authorised service agent Costs and risks of transport relating directly or indirectly to the guarantee of this product Consumable items and wear parts such as drive belts This guarantee does not affect your statutory rights nor your rights against the supplier arising from their sales or purchase contract 10 Waste Electrical amp Electronic Equipment WEEE Do not dispose of this device with unsorted waste Improper disposal may be harmful to the environment and human health Please refer to your local waste authority for information on return and collection systems in your area 11 Technical specification Class c
8. is in the up position Position the brush on the ground e Lift the front of the machine and remove the polystyrene support Position the brush guard above the brush Fig 6 Fig 6 Press the brush motor button 3 in Fig 9 start the rotation of the brush by pressing lever 5 in Fig 10 until hearing the coupling Click of the attachment of the brush Release lever 5 and press the brush motor button 3 off Fig 7 IMPORTANT Never allow the cleaning head to rest on the brush or drive disc and pad when not in use 2 5 Filling the solution tank WARNING Only add clean mains water to the tank at a temperature no greater than 50 e Remove the filter from the solution tank opening Connect one end of the filling hose to a tap and insert the other end in the solution tank Fig 8 8 e Turn on the tap and fill the tank e Pour the liquid detergent into the tank e IMPORTANT Only chemicals recommended by the appliance manufacturer should be used iie foaming and follow the chemical manufacturer s directions regarding handling disposal and health safety provisions WARNING If the detergent comes N contact with the eyes and or skin or if swallowed refer to the use and safety information booklet provided by the manufacturer of the detergent Once the tank is filled remove the filling hose and insert the filter supplied into the tank e The tank capacity i
9. the machine squeegee blade To set up loosen the screw 2 the wheel 3 and move the wheel vertically in the slot by lifting the wheel the angle of incidence increases vice versa it decreases 7 3 Changing the brushes or pad drivers e Lift the machine up slightly at the front e Press the brush rotation button 3 to enable the rotation of the brush then press lever 5 and release it the brush becomes disconnected Fig 25 Fig 25 e To replace the brush or pad refer to point 2 4 fitting brushes or pads 7 4 Replacing the fuses Fig 26 WARNING Replace the blown fuse with one with the same amperage e Unscrew the two bolts 1 that fasten the charger cover 2 and remove it e Unscrew the two bolts 3 of the printed circuit board cover 4 and remove it e Replace fuse 5 Green 30A e Put the printed circuit board cover 4 and the charger cover 2 into place in reverse order 7 5 Operations to perform weekly Cleaning the clean water filter Fig 27 2 27 e Ensure that the water regulation tap is fully closed refer to fig 17 e Unscrew the transparent filter cover 1 and remove the filter 2 e Clean the filter 2 in running water If it is blocked replace it e Replace all the components in reverse order IMPORTANT All other servicing and repairs should only be performed by a Truvox engineer or Authorised Service Agent IMPORTANT Shoul
10. 237 3828000 TON 1 ss 0350910000 Handle Rubber Boot 39 0360870067 Case Rear RAL9005 o pos 40 03 7917 0067 Solution Trigger Blanking Plate RAL9005 OY 1 03 693 0067 Handle Socket Blanking Plate RAL9005 1 42 0360900067 Trigger Left 8 Right RAL9005 2 43 0360890067 Gear Lever RAL90O5 ft 0350920067 Interlock RAL9005 gt ____45 035700 gt 043237000 switch ft 685088057 Handle Gree rent __ DP fim OOOO JpushbuttonCover S Ito Ca Was 5 2 5 5 5 5 5 5 SS KA ORBIS BATTERY SCRUBBER DRIER DRAWING NO 09 1125 0000 SHEET 5 HANDLE ASSEMBLY OBS38130 SERIES REF PARTS LIST OBS38130 ISSUE 1 A REVISION ECN DESCRIPTION OF CHANGE MOD BY DATE DA __ ORIGINAL ISSUE RP SEPT TO MACHINE Orbis Scrubber Drier Part Reference CHARGER AND REAR COVER ASSEMBLY 08538130 DESCRIPTION OF CHANGE MOD BY DATE ORIGINAL ISSUE po 27 09 2010 6 Drawing Ref Kit No Part Description Qty 64 180300 Charger 24V 4 5Ah Euro plugs 1 A 65 95004600 REARCOVERASSEMBLYCONSISTINGOR o po Rearcover with cablehook 11014 04 pT 6 18 2 DIN9021N Ya po Nt 4 Vacuum Hose Clamp tT Screw 6 20 2 DIN79
11. 3 8 0 12 pT Hose Connector S ________________ Connection Tank Drain 3 8 pT Screw xa _____ _____ a 95003800 VACUUMMOTORKITCONSISTINGOF pT Vacuum 2ST 24 25041 40 4d pT Vacuum Motor Protection Grid amo Gases ATA ____________ ______ _______________________ ____22 95003900 7 VACUUMAIRFLOW amp SOUND PROOFING KIT CONSISTING OF Proofing po ir Flow Breaker 00000 0 5 5 NTR Roam Ring 0 9 Eq 23 95 0040 00 VACUUM MOTOR HOLDER KIT CONSISTING OF P Jamtivibration Mounts 20 20 6 12 pT Vacuum Motor Holder oo op Washer 0 6518 2 DIN9O21N o op 0982 25 30 0024 00 SOLUTION TANK FILLING HOSE 2 95 0062 00 5 pT Connector 0 12 ORBIS BATTERY SCRUBBER DRIER DRAWING NO 09 1125 0000 SHEET 3 SOLUTION TANK AND VACUUM MOTOR ASSEMBLY MACHINE OBS38130 REF PARTS LIST 538130 ISSUE 1 SERIES A REVISION ECN DESCRIPTION OF CHANGE MOD BY DATE DA __ ORIGINAL ISSUE RP SEPT TO Orbis Scrubber Drier Part Reference RECOVERY TANK ASSEMBLY 08538130 DESCRIPTION OF CHANGE MOD BY DATE ORIGINAL ISSUE 2
12. 5 2 DIN 125A pring split pin 18 95 0035 00 BUMPER ASSEMBLY CONSISTING OF asher D 6X18 A2 DIN9021N asherD 6 2 DIN 127 crew 6X25 A2 DIN 933 19 BRUSH COVER ASSEMBLY MALISH CLUTCH CONSISTING OF rush Cover asher D 6X18 A2 DIN9021N asherD 6 2 DIN 127 crew 6X30 2 DIN 933 rush Cover Angle Bracket asher D6 A2 DIN 125A alish Clutch crew 6X16 2 DIN 933 ORBIS BATTERY SCRUBBER DRIER DRAWING NO 09 1125 0000 SHEET 2 BRUSH HEAD ASSEMBLY LL 02 DIO Z E 22 lt LL LL o oo SEPT TO DESCRIPTION OF CHANGE MOD BY DATE A REVISION DOR ORIGINAL ISSUE SERIES Orbis Scrubber Drier Part Reference SOLUTION TANK AND VACUUM MOTOR ASSEMBLY 08538130 DESCRIPTION OF CHANGE MOD BY DATE ORIGINAL ISSUE po 27 09 2010 6 Drawing Ref Kit No Part Description Qty 247 CONNECTOR KIT 95 0029 00 SEE SHEET 1 fF _ 070 SOLUTIONTANKKITCONSISTINGOF pot Solution RAL9005 a 2 Diniz jnutmen 2 4 2 _______________ DIN9021N _ po Tank Fixing Plate 0020 21 Mae BAR NBA 0102 2 Elbow Connector
13. 7 09 2010 6 Drawing Ref Kit No Part Description Qty __ 95004100 335353535372 RECOVERYTANKASSEMBLYCONSISTINGOR ________________ ooo ip Recovery Tank Truvox RAL 5021 Water Blue 01 pT Hose Connector 1 DN25 tT D 25 L 500 CONTAP os Hose lam 1 1 2 drain Hose Clamp 29 33 1 O ______ ________ 2 II 2 O ETT 2 12 95 0042 00 DRAIN HOSE CLAMP CONSISTING OF 2 Ii Drain Hose Clamp 29 33 1 Screw 4 12 2 912 95 0043 00 DRAIN HOSE CONSISTING Drain Hose D 25 L 500 2 5 5 2 AAA 1 Hoseclamp 1 95 0044 00 INSPECTION CAP ASSEMBLY CONSISTING OF Inspection Cap Screw M2 2X13 2 DIN 7991 PO Inspection Cap Gasket E Protection Cap Gasket 31 95 0045 00 VACUUM MOTOR FLOAT CAGE ASSEMBLY CONSISTING OF o quado 24 0138 00 0 35 ORBIS BATTERY SCRUBBER DRIER DRAWING NO 09 1125 0000 SHEET 4 RECOVERY TANK ASSEMBLY OBS38130 OBS38130 ISSUE 1 SERIES DESCRIPTION OF CHANGE __ ORIGINAL ISSUE PESE Orbis Scrubber Drier MACHINE 08538130 REVISION ECN DESCRIPTION OF CHANGE MOD BY DATE ORIGINAL ISSUE po 27 09 2010 EEE Drawing Ref No 33 0260960000 7777 0378510000 ____ 5 0350970000 Handle Adjusting Gear Dog 36 0235110000 Gear Dog Spring pos 2
14. 91 os Screw DIN933 2 2 66 95004700 7 VACUUMHOSECLIPKITCONSISTINGOF 004 Vacuum Hose Clamp tt RIMA DIN7991 11014 2 2 6 18 2 DIN9021N 11014 2 po Nt Po A 4 60 95007000 VACUUMHOSEKITCONSISTINGOF 0 251220 lt lt __ __ ________________ 0010400 68 95006800 VACUUMHOSEELASTICTIEKIT PART OF VACUUM HOSE 69 9506900 7 CHARGERFIXINGKITCONSISTINGOR tt pT Washer A2 Po Epa Pe A 4 0 1 0 E at 0 ORBIS BATTERY SCRUBBER DRIER DRAWING NO 09 1125 0000 SHEET 6 CHARGER AND REAR COVER ASSEMBLY MACHINE 538130 REF PARTS LIST OBS38130 ISSUE 1 SERIES REVISION ECN DESCRIPTION OF CHANGE MOD BY DATE DA __ ORIGINAL ISSUE dR SEPT TO Orbis Scrubber Drier Part Reference SUCTION BEAM ASSEMBLY 08538130 DESCRIPTION OF CHANGE MOD BY DATE ORIGINAL ISSUE po 27 09 2010 6 Drawing Ref Kit No Part Description Qty 22 0134 01 COMPLETE SQUEEGEE ASSEMBLY WITH PARA BLADES 22 0134 00 COMPLETE SQUEEGEE ASSEMBLY WITH ANTI OIL BLADES 95 0048 00 SQUEEGEE FRONT amp RE
15. AR BLADES PARA PAIR CONSISTING 555 Squeegee Blade PARA 1 PO Rear Squeegee Blade PARA 1 73 95 0049 00 SQUEEGEE FRONT amp REAR BLADES PARA 5 PAIRS CONSISTING OF 82271 Front Squeegee Blade 5 7 Rear Squeegee Blade PARA 5 74 95 0050 00 SQUEEGEE FRONT amp REAR BLADES ANTI OIL 1 PAIR CONSISTING OF pn Front Squeegee Blade Anti Oil 1 Po Rear Squeegee Blade Anti Oil 1 75 95 0051 00 SQUEEGEE FRONT amp REAR BLADES ANTI OIL 5 PAIRS CONSISTING OF PO Front Squeegee Blade Anti Oil 5 PO Rear Squeegee Blade Anti Oil 5 76 30 0098 00 ELBOW CONNECTOR 1 1 4 DN 25 1 77 Po WasherD 5X15A2 DIN9021N Spacer Po crew self tapper M5x16 78 95 0053 00 SQUEEGEE RETAINER CONSISTING OF EA CF ront retainer 5X30 2 DIN 603 5X40 DIN 603 01 queegee Blade Retainer Fastener ear Retainer Po q queegee Blade Assembly Fastener Screw 5 30 2 DIN 913 EA 79 SQUEEGEE BLADE WHEELS CONSISTING OF asher D 5X15 2 DIN9021N heel pacer crew 5 20 2 DIN 603 ut M5 UNI5588 A2 2 O se poll CFC ORBIS BATTERY SCRUBBER DRIER DRAWING NO 09 1125 0000 SHEET 7 SUCTION BEAM ASSEMBLY 538130 0 538130 ISSUE 1 MOD BY ORIGINAL ISSUE PSETT Orbis Scrubber Drier Part Reference SQUEEGEE LIFTING SYSTEM ASSE
16. ING IS ISC a a 11 5 2 Draining and cleaning the recovery 11 5 3 Draining and cleaning the solution 11 5 4 Cleaning the squeegee 11 60 6 12 6 Prolonged machine stands tl 12 7 iiO 12 7 1 Replacing the squeegee rubber 12 7 2 SOUCCOCE SEL 12 7 3 Changing the brushes 13 TA REeplacina a loci 13 7 2 Operations l periorm WEEKLY 13 9 AMES ales SOL ca id 14 9 E RR ata 14 10 Waste Electrical amp Electronic Equipment WEEE 14 1 Techiical CATON rra 15 12 ojos ____________________ 15 16 Fans LSe Se DIAQRAMS caida 18 15 Declaration or 35 Getting to know the machine fer Ten hL 1 11 Brush guard 2 Control panel 12 Brush 3 Squeegee lifti
17. MBLY 08538130 REVISION ECN DESCRIPTION OF CHANGE ____ ______ ___ 2709 2010 Ea o Drawing Ref No Kit No Part Description Qty 30 95005500 CABLE CONSISTING OF DO Squeegee Lifting Cable 1 42 1 1 4 841 95005600 LENER RETURN SPRING KIT CONSISTING OF 00 00 Sri 1 po 24 21 2 82 95005700 ___ ___ _6__ 050525051144 ar 0 002025 0420020 1 EO ht 1 2 ft Do 08 pos 83 95005800 crAMP amp SUPPORTKITCONSISTINGOE Lifting Cam pss DO Squeegee Lifting Support pss lr RRA hi 84 95005900 LEVERENCLOSUREKITCONSISTINGOF 42 53 28 000000000000 6 _ Do 4350000000000005 5 595 0 0 14014 _ po DIN125A 14014 _ ri 1 o op Holder closure lever curserandspringkit SS pss pO Washer Di poz pO a MACHINE WIRING KIT NOT SHOWN ON DRAWINGS CONSISTINGOR JOO 2 11 32 Do itonmotorce 5 Lav A ANO A WE 42 A de 87 ORBIS BATTERY SCRUBBER DRIER
18. battery charger lead around the cable winder ensuring that the plug is not trailing on the floor e When storing the machine for long periods ensure the brush is removed and the squeegee is in the upright position e Store the machine in a dry indoor area only 6 1 Prolonged machine standstill e Place the machine under cover sheltered from atmospheric agents in a place where the temperature is between 5 and 405 e Drain the solution contained in the tank e Charge the batteries and once they are charged disconnect them from the charger Refer back to section 2 1 and follow in reverse order e Charge the batteries once a month 7 Maintenance Before undertaking operations or WARNING adjustments switch off machine and maintenance unplug from the electricity supply In addition safely disconnect the non earthed pole of the battery or by equivalent method e Do not rest tools and metal objects on the batteries danger of short circuits e Do not use aggressive detergents acid lye etc during cleaning and washing and take particular care with electrical parts e Do not wash the machine with direct or pressurised jets of water e When the machine must be lifted for any maintenance operations it is necessary to work safely by placing fixed underneath it e Contact an authorised service agent for repairs and request ORIGINAL spare parts only The machine requires minimum maintenance apart from the follow
19. chine Do not put any objects into openings Do not use with any opening blocked keep free of dust debris hair or anything that may reduce air flow Keep hands and feet well clear of rotating pads and brushes CAUTION This machine is for indoor use only and should not be used or stored outdoors or in wet conditions CAUTION If it is suspected that there is hazardous dust or flammable materials stop cleaning the area immediately and consult your superior WARNING Only use accessories and Spare parts provided with the machine or those approved by the manufacturer The use of other accessories may impair the safety of the machine gt gt gt gt WARNING Ensure the machine is switched off before adding or changing accessories 1 5 Transporting the machine CAUTION THIS MACHINE IS HEAVY N Do not attempt to lift the machine without mechanical assistance N CAUTION Incorrect lifting techniques may result in personal injury where applicable do not lift large and heavy machines without assistance We advise that the manual handling regulations are followed Please refer to the technical table for details on weight of machine When transporting the machine ensure that all componenis tanks and removable paris are securely fastened and that the battery charging lead and plug are not trailing Detach hose and wand from machine where applicable To move the machine to the work area lock handle and tilt backwar
20. d the machine fail to operate please refer to the fault diagnosis section the back of the instruction manual If the problem remedy is not listed please contact Truvox Customer Service Department for rapid attention 8 After Sales Service Truvox machines are high quality machines that have been tested for safety by authorised technicians It is always apparent that after longer working periods electrical and mechanical components will show signs of wear and tear ageing Under extreme or specialised conditions and or insufficient maintenance shorter maintenance intervals are necessary Use only original Truvox spare parts Use of other spare parts will invalidate all warranty and liability claims Should you require after sales service please contact the supplier from whom you purchased the machine who will arrange service Repairs and servicing of Truvox products should only be performed by trained staff Improper repairs can cause considerable dangers to the user 9 Guarantee Your product is guaranteed for one year from the date of original purchase or hire purchase against defects in materials or workmanship during manufacture Within the guarantee period we undertake at our discretion to repair or replace free of charge to the purchaser any part found to be defective subject to the following conditions CONDITIONS 1 Claims made under the terms of the guarantee must be supported by the original 14
21. ds to raise the front off the floor and wheel into position CAUTION Bumping over thresholds kerbs and similar obstacles can damage the machine Small obstacles can be overcome by pulling the machine backwards 1 6 Symbols amp Markings In order to highlight information and procedures regarding safety maintenance etc the following symbols have been adopted in the manual WARNING Earth symbol 1 7 Electrical connection Before connecting the machine to the power supply check that your supply voltage corresponds with that marked on the rating label UK only The supply cord is fitted with a plug containing a 3 amp fuse Should the fuse require replacement it must only be replaced by a 3 amp fuse conforming to BS1362 and the fuse cover must be refitted If the fuse cover is lost the plug must not be used until the correct replacement cover is fitted IMPORTANT If the battery charging lead is damaged it must only be replaced by an approved cord available from the manufacturer or an authorised service agent WARNING THIS APPLIANCE MUST BE EARTHED 2 Preparing for use 2 1 Connecting the batteries e Unscrew the bolts that fasten the tank to the handle support Fig 1 Fig 1 e Remove the recovery water tank Fig 2 Fig 2 Fig 4 e Replace the recovery water tank and screw into place WARNING Make sure that the mains system is equipped with an RCD circuit breaker 2 2 Charging
22. ine Press the button See paragraph Warning signals while using the machine Press the button Start the vacuum Check and if necessary clean the vacuum tube that connects the squeegee to the recovery tank Set up the squeegee rubbers as indicated in paragraph squeegee set up Empty the recovery tank Replace or turn over the squeegee blades Fill the tank Press the button Turn on the tap located at the bottom of the machine Clean the filter Call the technical support service Use brushes or detergents which are suitable for the type of floor or dirt to be cleaned Replace the brush If the fuse blows several times the machine should be checked by an authorised Service Agent 16 14 Parts Lists amp Diagrams Tacony CFC Orbis Scrubber Drier MACHINE 0BS38130 REF DWG 09 1125 0000 SHEET 1 SERIES REVISION ECN DESCRIPTION OF CHANGE MOD BY DATE ORIGINAL ISSUE 27 09 2010 on Drawing Ref No Part Description e 2 Washer D 6X18 A2 DIN9021N EMBA Fixing Plate 02 2 2 DIN125A 0 12 2 6 20 2 DIN933 2 Handle Support 1 pT Handle Support Frame tT pT Handle Support Fixing Pin 2 DIN7991 2 2 Washer D8 A2 Washer BAR Screw 8 16 2 0933 NMBA _ 8 60 2
23. ing checks by a trained operator supports e Battery charge cord Regularly inspect sheath plug and cord anchorage for damage or loose connection Only replace the supply cord with the type specified these instructions e Recovery tank Check condition and clean tank e Squeegee blades Check condition and replace worn or damaged blades 7 1 Replacing the squeegee rubber blades Fig 23 When it becomes clear that drying the floor is difficult or traces of water remain on the floor it is necessary to check the wear on the squeegee rubber blades 3 e Remove the squeegee unit 1 as indicated in the Cleaning the squeegee blades paragraph e Loosen the thumb screws 2 and remove the rubber blades 3 AN e a 1 4 ESA E Ned Fig 23 e Replace or turn over the rubber blades 3 without inverting them e Replace all the componenis in reverse order N B There are two squeegee blade types available Para rubber blades for all types of floor and polyurethane rubber blades for mechanical workshop floors which are dirty with oil 7 2 Squeegee set Fig 24 e Lower the squeegee using the specific lever e Start the vacuum motor and advance for some metres before stopping the vacuum motor and the machine e Check for correct positioning 1 on the floor Fig A too squatted Fig B too high Fig C correct position e Take off the squeegee from
24. lugging pull the plug not the supply cord Do not pull or carry by cord use cord as a handle close a door on cord or pull around sharp edges or corners e Keep hair loose clothing fingers and all parts of body away from openings and moving parts Keep cord away from heated surfaces Do not use where hazardous dust 1 present Do not use in an explosive atmosphere Do not pick up oil or other flammable material Do not operate the machine when connected to the mains electrical supply The battery charging lead must be regularly inspected for signs of damage the lead is damaged it shall only be replaced by the manufacturer its service agent or a similar qualified person in order to avoid a hazard Only replace the supply cord with the type specified in the instruction manual Do not charge the machine with a damaged battery charging lead or plug or after the machine malfunctions or is damaged in any way Contact an authorised Service Agent for repair or adjustment The plug of the charger cable must be removed from the socket outlet before commencing cleaning of the machine or undertaking maintenance operations e When re charging ensure the area is sufficiently ventilated Take care when using a machine near the top of stairs to avoid overbalancing 1 2 Non intended use of the machine WARNING e Washing floors with water which is hotter than 50 e Using diesel petrol or corrosive detergents to
25. lution tank WARNING at the end of the cleaning operation it is necessary to drain and clean the solution tank to prevent deposits or scaling After draing the recovery tank drain the clean water tank as follows e Position the machine over a drain outlet e Turn the drain connector outwards Fig 20 Fig 20 e Push the hose clip inwards and at the same time remove the cap and let all the water drain out e Wash the inside of the tank leaving the drain cap off and flush water through the solution tank filling opening e After cleaning replace inwards IMPORTANT To dispose of unused cleaning solution comply with the standards in force in the country in which the machine is being used the cap pushing 5 4 Cleaning the squeegee blades In order to clean the squeegee correctly it is necessary to remove it as follows Fig 21 e Pull the squeegee unit outwards 1 e Disconnect the hose 2 from the squeegee 1 Loosen the knobs 3 and remove the squeegee 1 Wash the squeegee particular the rubber blades 4 and the inside of the vacuum hose connector 5 Fig 22 If during washing it is clear that the rubber blades are damaged or worn it is necessary to replace them or turn them over 6 Storage e Always switch off empty wipe down and dry the machine after use e The solution tank and recovery tank should be emptied and flushed out with clean water e Wrap the
26. ng lever 13 Squeegee 4 Lever for starting brush rotation and or 14 Recovery tank drain hose dispensing water 15 Vacuum hose 5 Handle adjusting lever 16 Battery charger lead 6 Recovery tank 17 Battery charger indicator 7 Recovery tank lid 18 Water regulation tap 8 Solution tank 19 Water filter 9 Solution tank filling opening 20 Solution filling hose 10 Wheels BEFORE USE READ THESE INSTRUCTIONS AND RETAIN FOR FUTURE REFERENCE 1 Product Information These commercial floor treatment machines are designed for the scrubbing of hard floors in indoor areas Maintenance free gel batteries must be used which provide up to 80 minutes running time A battery life indicator allows the operator to assess the degree of battery life available and an on board battery charger provides convenient charging This machine must only be used for the manufacturers approved application Do not use the machine where it is suspected that the floor surface contains health endangering dust or debris such as asbestos or chemical waste this is suspected do not proceed contact your Supervisor supplier or Truvox International for advice The following instructions contain important information about the machine and safety advice for the operator Equipment must be operated serviced and maintained with the manufacturer s instructions If in doubt contact the supplier of your machine
27. onstruction Enclosure to IPX3 Model Orbis Battery Scrubber OBS38130 Charging voltage AC Frequency V Hz 220 240 50 60 Battery voltage DC V 24 Charge time hours 10 Run time minutes 80 minutes Brush cleaning width cm 38 Drying width 45 Theoretical hourly working capacity m hour 1100 Solution tank capacity litres 17 Recovery tank capacity litres 26 Brush motor rating W 260 Vacuum motor rating W 250 Air flow rate 28 Waterlift inches 28 Sound pressure level dB A 65 Handle vibration Size L x W x H Height handle folded Weight with batteries Weight without batteries Weight GVW Warranty 0 e Noise levels measured distance of 0 25 metre from machine 1 5 metres above floor when scrubbing a hard floor Measurements recorded using a hand held meter e Handle vibration does not exceed 2 5 52 when operating on any surface with brush or pads Measurements recorded by an independent test laboratory Standard brush black 05 4621 0000 General purpose scrubbing Soft brush white 05 4622 0000 Light scrubbing Drive board 05 4620 0000 For use with pads 12 Accessories Squeegee front amp rear blades 95 0048 00 Wet pick up on all types of floor PARA 1 pair of blades Squeegee front amp rear blades 95 0049 00 Wet pick up on all types of floor PARA 5 pairs of blades Squeegee front rear blades 95 0050 00 Oil resistent squeegee blades Anti oil 1
28. pair of blades Squeegee front rear blades 95 0051 00 Oil resistent squeegee blades Anti oil 5 pairs of blades IMPORTANT Genuine accessories are only available from authorised Service Agents or Truvox Customer Services Department 13 Fault diagnosis A WARNING Before undertaking maintenance operations or adjustments switch off machine and unplug from the electricity supply In addtion safely dsconnect the non earthed pole of the battery or by equivalent method The following simple checks may be performed by the operator The machine does not start up The brush does not rotate Vacuum does not work The machine does not dry well leaving traces of water No water comes out Insufficient floor cleaning Low battery Main fuse blown Brush unit outlet overcurrent error or brush unit open circuit error Brush rotation button not pressed on handle controls Vacuum motor over current error or vacuum motor circuit error Vacuum button not pressed on handle controls Vacuum off Vacuum tube blocked Squeegee rubbers not correctly set up Recovery tank full Squeegee rubber blades worn Tank empty Solenoid valve button not pressed on handle controls Water regulation tap turned off Filter blocked Solenoid valve does not work Unsuitable burshes or detergent Brush worn Check the battery is charged Replace the GREEN 30A main fuse See paragraph Warning signals while using the mach
29. release solution feed levers switch off brush motor then vacuum motor e Proceed to operate the machine in the normal manner releasing cleaning solution as required e For heavy soilage scrub floor with cleaning solution but with vacuum motor OFF Scrub floor again picking up the solution with the vacuum motor on IMPORTANT If it is necessary to replace the brush or pad during cleaning please follow section 2 4 5 Warnings while using the machine While using the machine the occurrence of the following errors is indicated by the illumination of the LEDs Fig 18 Vacuum motor overcurrent error LED 1 1 flashing and LED 2 is constantly lit e Brush unit outlet overcurrent error LED 1 is flashing and LED 3 1 constantly lit e Vacuum motor open circuit error LED 1 is flashing and LED 4 is constantly lit e Brush unit outlet open circuit error LED 1 15 flashing and LED 5 is constantly lit NOTE When any of the above mentioned error signals are displayed it is necessary to turn off the machine and then turn the machine back on again in order to clear the error and re set the machine back to normal functioning 09 OI 18 5 1 When cleaning is finished e When cleaning is finished and before turning off the machine stop the dispensing of solution and the rotation of brushes by releasing levers Continue with the vacuum on to remove all of the liquid present on the floor and then turn off the vacu
30. s 17 litres Do not overfill the tank as spillage may occur when in use IMPORTANT When the solution tank has emptied switch off the machine and empty the recovery tank before refilling the solution tank 3 Controls The operating controls are located on the handle and indicated in the logos below the switches Fig 9 Fig 10 1 LEDs status of battery charge When the brush button is pressed it is illuminated and indicates the charging status of the battery e When LED 1 is illuminated it indicates fe that the battery charge 7 status is at maximum e When LED ib is illuminated it indicates that the battery charge status is at about half e When LED 1 is illuminated red LED it indicates that the battery charge is at minimum When the battery is discharged red LED 1a the machine turns off or will not start and the red LED R Fig 5 page 8 of the battery charger flashes for a few seconds At this point the battery requires recharging 2 Vacuum motor switch Used to switch motor ON and OFF Provides suction at the squeegee Button illuminated when in the on position Brush motor switch Used to switch motor ON and OFF Button illuminated when in the on position To start the brush rotating press the lever on the right hand side 4 Water dispensing button When button 4 is pressed it illuminates and enables the dispensing of water for scrubbing The water is
31. the batteries WARNING Charge batteries in a well ventilated area which comply with standards in force in the country of use e Move the machine close to a mains electrical socket e Unwind the battery charging lead at the rear of the machine and connect to the outlet N WARNING Check that the mains voltage is compatible with the operating voltage of the battery charger 220 240V 50 60 2 e Leave the batteries to charge until the Green LED comes on then remove the plug and wind the battery charging lead around the cable holder Fig 5 Fig 5 NOTE 10 hours are required for complete battery charge e IMPORTANT Opportunity top up charging will damage the batteries This will cause run time to fall and overall battery life will be affected AVOID TOP UP CHARGING 2 3 Adjusting the handle height Select the most comfortable handle height using the adjustment lever on the handle Release the lever and lock in position NOTE By positioning the handle vertically it is possible to effect a more thorough cleaning of corners by rotating the machine on itself 2 4 Fitting brushes and pads WARNING This appliance has been designed for use with quality brushes and pads only fitting of inappropriate brushes and pads may affect its performance and safety WARNING Ensure the machine 15 switched off before adding or changing accessories Ensure handle is in the upright position and the squeegee
32. um by pressing button 2 e Raise the squeegee by pulling the squeegee lifting lever and releasing it The lever remains an upper position thus maintaining the squeegee blades in the raised position IMPORTANT to prevent the deformation of the squeegee blades always lift up the squeegee at the end of the cleaning cycle e Remove brush or pad from machine and wash in warm soapy water 5 2 Draining and cleaning the recovery tank At the end of the cleaning cycle or when the recovery tank is full it is necessary to empty the tank by proceeding as follows IMPORTANT To dispose of the oy water tank comply with 7 the standards in force in the country in which the machine is being used e Position the machine near to a drain outlet Disconnect the drain hose from the support at the rear of the machine e Remove the cap from the hose and drain all the water contained in Fig 19 the tank Fig 19 WARNING at the end of the cleaning operations it is necessary to clean the recovery tank to prevent deposits or scaling and the proliferation of bacteria odours or mould e Remove the cover and clean the inside of the cover and the vacuum safety float with running water e Leaving the hose lowered and the cap off add water though the upper opening cleaning the inside of the tank until clean water comes out of the drain hose e Replace all components in reverse order 5 3 Draining and cleaning the so
33. ushing cycle Press button 4 to prepare for the dispensing of solution then press lever 5 to release solution onto floor Washing brushing drying cycle Press button 2 to start the vacuum button 4 to release solution and press lever 5 to start the cycle 4 3 Using the machine WARNING Never start the machine N without a brush or pad fitted With the handle set at a comfortable working height e Start the machine and select the type of cycle Start the cleaning operation by pressing the lever and holding it pressed to start rotation of the brush or pad and the dispensing of cleaning solution then push the machine in a forwards direction by means of the handles on the handle bar Releasing the lever stops the rotation of the brush and the dispensing of water WARNING to avoid damaging the floor do not use the machine in a fixed position with the brush rotation activated IMPORTANT the correct way of cleaning drying the floor is to move the machine forwards Moving the machine backwards damages the blades as well as not allowing correct vacuum of the water present on the floor e necessary adjust the quantity of solution flow using the tap See fig 16 amp Fig 17 Water regulation tap fully closed WARNING If foam or liquid is emitted switch off immediately and empty recovery tank Liquid emitted could be hazardous as a result of its temperature or chemical content To STOP the machine
34. wash floors e Washing and vacuuming of corrosive flammable and or explosive liquids even if diluted 1 3 General warnings about batteries WARNING Use appropriate personal N protection equipment to avoid contact with the skin see standards in force in the country in which the machine is used e Do not inhale the vapour it is dangerous e is forbidden to smoke and or use naked flames within 2 metres of the battery during charging in the charging area and while the battery is cooling after charging e Report any liquid leaking from the battery leaks are dangerous and highly polluting WARNING In the event of a fire use approved powder extinguishers only do NOT use water to put out the fire 1 4 Guidelines for the operator WARNING N Operators must be fully trained in the use of the machine in accordance with these instructions able to perform user maintenance and the correct selection of accessories e Operators should be physically capable to manoeuvre transport and operate the machine Operators should be able to recognise unusual operation of the machine and report any problems Only use the machine on firm level surfaces no more than a 2 slope Wear suitable footwear to avoid slipping Wear suitable clothing to keep dry and warm Where possible implement job rotation and adequate rest periods to avoid continuous use of the same muscles Do not leave machine running unattended Do not smoke when using the ma
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