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ZQ 375 User Manual - Avery Weigh

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Contents

1. a 46 Grad375 application ee i aedon tee etaed ea e fe da esed ege dva aed edd 48 Positive vs negative grading 1 u uuu 48 Grade classifying eege cede cet e ad 48 Setting weight grades sanina iaaea e aaaeei aeia 48 Positive grading MEL 49 Negative grading with autotare enabled U cnn eem 49 Negative grading with autotare disabled ssse 50 Chapter 4 Menus u nae edi rdc d ead oo da eeh Dein aisi bote cue eed ld du re dudas 51 Accessing the menus ua 7 t ali a saq nennt aenean nasse nenas neas en ansa te aane daa annes 51 Men ann nciators ERE 51 Exiting the EE 52 USER level menus 11 eiie ia ate Doce eee E e 52 IUCT TIE 53 Time dm M ANS 53 Date ou DIN Cue nume elu 54 Site ID EE 55 EIC LE 55 About men 56 fo EE 56 Firm and AB u l een die age Ee basa 57 e ET 57 O YO 0w PE 57 Ent aun Mc S ives uuu uwa rau atus 58 B M akuna unta A qasay ade 59 4 ZQ375 Checkweigher User Instructions le E UE 59 el EE 60 imme u ee EE een eae a 60 Chapter 5 Error messages vicio 61 PLU CSV file import error messages r 62 Chapter 6 Communications nr 63 Default print formats inae um rite ers ar do a a nen 63 Chapter 7 SuBerviSorme u uum unas U uu a dee a eit dae an te tag de
2. LED Status Battery Charging Full Fault Charging Stat Notes mio ro We CHARGING FULL Pre Charge FLASHING OFF OFF The battery is slowly charged for 75 seconds Fast Charge ON OFF OFF No faults were found so the battery is now charged quickly Fully Charged OFF ON OFF The unit is fully charged and should be disconnected Wall Charger from the power supply Maintenance m m ONE ME e A Q2375 9 9 Over Temp Battery is hot and needs to cool before Waiting OFF OFF FLASHING charging continues No Power The battery circuit has not been turned on Battery is above the allowed voltage pia OFF OFF ON Battery has been discharged below 5V Other failure 2 8 4 Checkweigher Operation on Battery Power 26 1 To operate the checkweigher using the battery pack be sure the pack is fully charged and connected to the checkweigher Press the ON OFF key on the battery pack The Battery ON LED will light The ZQ375 should power up as soon as the battery is turned on To power down the battery and the ZQ375 press the ON OFF key The Battery ON LED light will go out and the ZQ375 will power down ZQ375 Checkweigher User Instructions 29 Light stack option 2 9 Light stack option The ZQ375 has an optional light stack for a bright visual sign that an object on the scale is over under or at the acceptable target weight The unit shown installed in Figure 2 9 attaches to the column in exact
3. 24 Charging the battery pack through a ZQ375 indicator 25 Battery states indicated by LEDS essem ees 25 Checkweigher Operation on Battery Power sse 26 Light stack Optlon en te aan 27 Light stack operation EE 27 Chapter 3 Checkweighing applications r 28 Checkweighing terminology ULLA cono nan cn cnn ENA RE ARI cnn rr 28 Normal weighing procedures 30 Gross WEI GING WEEN 30 Tare Net weighing 1 3 Eur reete e ec pet e ete d n dt 30 Using Pushbutton Tare if enabled sen 31 Using Preset Tare if enabled ecccceeceeececceeseneeeeeeesenececeeeeeneeeensneneeedenneneees 31 Sim375 application uc n ueni RUM RM 33 Cheockwelgliing 3 eee ente Da 33 ZQ375 Checkweigher User Instructions Switching Between Checkweighing and Normal Weighing Mode 33 Setting a New Target Weight and Simple Checkweighing 33 View the High and Low Tolerances U 1 34 Set New High and Low Tolerances eene 34 Mid375 appliCcatiom uuu usu g 20 12 etae deci ned Saeed ih au ee c ee ded eu ete 35 SELECT key operation iere Re c etu due ete t deese EA A LEE sassa 35 Checkweighing EE 35 Negative checkweighing u nene nnne nnne nnns 36 Sample mode checkweighing
4. Display returns to checkweighing mode with the new upper tolerance active ZQ375 Checkweigher User Instructions 47 Checkweighing applications 3 7 Grad375 application This section applies if the Grad375 application is enabled See the Service manual for information on enabling the applications 3 7 1 Positive vs negative grading Your unit can be configured for positive or negative grading Positive grading classifies a weight as 1 of 10 weight grades The process is described in Positive grading on page 49 Negative grading is used to classify objects removed one at a time from a full tote or box The process is described in Negative grading with autotare enabled on page 49 3 7 2 Grade classifying Grade classifying is the same whether your unit is configured for positive or negative grading You set the weight values for each division between the grades If the weight on the scale falls below or is equal to the weight value of a grade division it is in the grade below the line If itis greater than a weight value itis in the grade above the line Default value for Weight Points 2 through 10 is 0 See Figure 3 2 for an illustration Weight Weight Weight Weight Weight Weight Weight Weight Weight Weight Weight point 1 point 2 point 3 point 4 point 5 point 6 point 7 point 8 point 9 point 10 point 11 1 t t t i t U lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt
5. U U u uu Q 37 Sampling We MET 37 Manual Target Weight Entry 37 View the Target Weight and Upper and Lower Tolerances 38 Set New Upper and Lower Tolerances 38 Tr nsaction el 39 Ady 75 application vicio five nee SS EEN ete ded ee a ee ee EEN 40 SELECT key operation ur nun nt uui aa aaa u uuu 40 Gheckweighing iesi mirren fei edet dt 40 Setting a New Target Weight and Checkweighing 41 Choosing a PLU and Checkweighing enn 41 View the Upper and Lower Tolerances ee 42 Set New Upper and Lower Tolerances ssssssssssm 42 PLU Transaction COUNTED o n S u aus enne eene rennen pus asa 43 Statistical Package and Packrun sse nennen 43 Printing the report i eine e Sa one Susa aqu 43 Report Examples er id Sadie ete dd d qe du bae e euren 44 X Bar R Progrart uz 2 erster reete E rele Te ERREUR REPERI RARE Dee foa d Rada EE 44 Per375 application riae ee ee E ce eL rede eem do du cer a e eed uasa ea 45 Gheckwelghlhg tire tette Eege hr epe EO Pieds 45 Setting a New Target Percentage and Checkweighing 45 Choosing a PLU and Checkweighing aa 46 View the Upper and Lower Tolerances ee 46 Set New Upper and Lower Tolerances
6. 5 Press SELECT The current value of the net weight on the scale platform is displayed This is done so that you can use the actual product assigned to this specific PLU number to establish the target weight without having to manually enter the value 6 Press ZERO to accept this value or use the Numeric entry procedure on page 19 to enter the target weight and press ZERO to accept tArgEt is displayed T Press UNITS to go to the next menu item If SAMPLE mode is chosen as checkweighing type toL Lo is displayed If LiMitS mode is chosen as checkweighing type tArgLo is displayed Use either to set the lowest weight that is still acceptable the Target or Tolerance Low weight 8 Press SELECT A default value appears with a flashing rightmost digit If this is the tArgLo value the displayed value will be the current net weight on the scale minus one division If this is the toL Lo value the displayed value will be the current division size 9 Use the Numeric entry procedure on page 19 to enter the value and press ZERO to accept toL Lo or tArgLo is displayed 10 Press UNITS to go to the next menu item If SAMPLE mode is chosen as checkweighing type toL hi is displayed If LiMitS mode is chosen as checkweighing type tArghi is displayed Use either to set the highest weight that is still acceptable the Target or Tolerance High weight 11 Press SELECT ZQ375 Checkweigher User Instructions
7. A default value appears with a flashing rightmost digit If this is the tArghi value the displayed value will be the current net weight on the scale plus one division If this is the toL hi value the displayed value will be the current division size 89 Supervisor menu SY 90 12 Use the Numeric entry procedure on page 79 to enter the target high weight and press ZERO to accept toL hi or tArghi is displayed 13 Press TARE Edit is displayed Print PLU y Edit gt Print 14 Press UNITS to go to the next menu item Print is displayed Use this to print the PLU information 15 Press SELECT Port 1 is displayed 16 Press F1 to abort the print process or press UNITS to scroll to the desired port and press ZERO to print the information Print is displayed after either action Import PLU y Edit gt Print gt Import 17 Press UNITS iMPort is displayed Use this to import a CSV comma separated value file of PLU values from a plugged in USB thumbdrive This will overwrite any existing PLU values The USB drive MUST be plugged in before you enter the Supervisor menu for the iMPort and EXPort commands to work To insure that the CSV file format to Import is acceptable do the following Create at least one PLU using PLU gt EDIT then Export to the USB thumbarive Open the file using Excel and copy and paste the row containing the PLU values into the number of rows necessary Edit changes
8. 026 SUB gt 1A 01 G G 47 0116 t t 74 0154 NA 0199 NA t 0244 NA f 027 ESC c 1B 072 H H 48 0117 u u 75 0155 NA 0200 NA L 0245 NA 028 FS 1C 073 I 49 0118 y v 76 0156 NA 0201 NA F 0246 NA 029 GS 1D 074 J J 4A 0119 w w 7T 0157 NA x 0202 NA d 0247 NA 030 RS 5 1E 075 K K 4B 0120 x x 78 0158 NA E 0203 NA 0248 NA 031 US 6 1F 076 L L 4C 0121 y y 79 0159 NA f 0204 NA E 0249 NA 032 SP 20 077 M M 4D 0122 z z 7A 0160 NA a 0205 NA 0250 NA 03 O 21 08 N N 4E 0123 7B 0161 NA i 0206 NA 0251 NA y 034 S x 22 07 O O 4F 0124 7C 0162 NA 0207 NA 0252 NA n 035 5 23 080 P P 50 0125 7D 0163 NA a 0208 NA i 0253 NA x 036 24 081 Q Q 51 0126 7E 0164 NA 0209 NA 0254 NA 037 25 082 R R 52 0127 DEL 7F 0165 NA N 0210 NA T 0255 NA 08 amp amp 26 03 S s 53 0166 NA 0211 NA L 039 27 084 T T 54 0167 NA S 0212 NA E 040 28 085 U U 55 0168 NA 0213 NA F 041 29 086 V V 56 0169 NA e 0214 NA r 042 2A 087 W w 57 0170 NA 0215 NA 043 2B 088 X x 58 0171 NA 0216 NA 044 2C 089 Y Y 59 0172 NA 0217 NA J ZQ375 Checkweigher User Instructions 21 Introduction 2 7 Powering up the ZQ375 Power is always on as long as the power cable is plugged into the appropriate electrical outlet Power can be supplied by AC power cord connected to a properly grounded outlet 100 VAC 240 VAC 50 or 60 Hz AC to DC power converter 12 to 36 VDC Optio
9. A firmware firmware part number version number PRINT lt West ees UNES j ZERO Displaysthe Displaysthe F1 Escape or A bootloader bootloader PN version Figure 4 3 About menu Use this menu to display information about the various items shown in Figure 4 3 Each is explained below 4 6 1 Boot About y Boot 1 Access the About menu and press SELECT boot is displayed 2 Press SELECT PArtno is displayed 3 Press SELECT The 1st half of the bootloader PN is displayed Press UNITS to view the 2nd half 4 Press ZERO to return to the PArtno display 5 Press PRINT or UNITS to move to the other item in this level VErSion is displayed 56 ZQ375 Checkweigher User Instructions 4 6 About menu 6 Press SELECT The version number of the bootloader is displayed 7 Press ZERO to return to the VErSion display 8 Press TARE to return to the boot display 4 6 2 Firm and App About y Boot gt Firm and App 1 Press UNITS to move to the next tem in this level FirM is displayed This stands for firmware 2 Repeat the same pattern of key presses in steps 2 through 3 to view the part number and version for the FirM and APP menu items 4 6 3 Serial About y Boot gt Firm gt App gt Serial 1 With APP displayed press UNITS to move to the next item in this level SEriAL is displayed 2 Press SELECT The indicator s serial number is displayed 3 Press TARE to return to the SEriAL
10. Std Dev X Bar Edit Print Reset Port 2 USB No Annun In1 In2 In3 On k SP d None Print Units ID Under HH Over Accu py PrntHld ta User Figure 7 3 Supervisor menu for Adv375 applications ZQ375 Checkweigher User Instructions 81 Supervisor menu NE z All numeric values require scroll entry See Numeric entry procedure on page 19 Follow these steps to use the Supervisor menu Access the Supervisor menu password 1793 See Accessing the menus on page 51 7 3 1 Setpoint Super V Setpoint The Setpoint menu is the same in all the applications See Setpoint on page 67 7 3 2 Tare Super V Setpoint gt Tare The Tare menu is the same in all the applications See Tare on page 74 7 3 3 Check Super V Setpoint gt Tare gt Check 1 82 From SEtPoint press UNITS chEcK is displayed This is the checkweighing configuration item Under this you can Set the outputs to be latched or unlatched Enable outputs on or off in gross zero band Set the under and over segment division size Enable disable printing of the total in a packrun Choose the total print format number Enable disable clearing the total after a packrun Turn weight digits on or off during checkweighing Turn checkweighing graph on or off during checkweighing Enable disable Standard Deviation calculation on a packrun Choose the number of weighments in a packrun Set the type of checkweighing Limits or Sample Enable disable auto t
11. Press SELECT The current print format number is displayed 19 Press ZERO to accept this or use the Numeric entry procedure on page 19 to enter a new print format number and press ZERO to accept tot FMt is displayed Clear total Check V Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Clr Tot 20 Press UNITS to go to the next menu item cLr tot is displayed Use this to enable or disable the clearing of the transaction counter Choose on default to enable and oFF to disable the clearing of the transaction counter 21 Press SELECT The current choice is displayed 22 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept cLr tot is displayed Digits Check y Outputs Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Clr Tot gt Digits 23 Press UNITS to go to the next menu item digitS is displayed Use this to turn the weight display OFF or on default when in checkweighing mode When set to oFF the bargraph is the only part of the display that is on 24 Press SELECT The current choice is displayed ZQ375 Checkweigher User Instructions 7 2 Supervisor menu for Mid375 application 25 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept digitS is displayed Graph Check y Outputs Out gzb gt USegDiv gt OSegDiv gt Prt to
12. The center Accept segment will light 5 Clear the scale and repeat steps as needed View the Upper and Lower Tolerances 1 To view the upper tolerance press and hold OVER toL hi high tolerance in percent is briefly displayed then the value is briefly displayed before the normal checkweighing mode returns 2 To view the lower tolerance press and hold UNDER toL Lo low tolerance in percent is briefly displayed then the value is briefly displayed before the normal checkweighing mode returns Set New Upper and Lower Tolerances You can escape from an entry screen or choice level Press F1 and the action is aborted and the display returns to its previous state If the active PLU is 0 you can set custom tolerances Follow these steps 1 Press UNDER to set the lower or under tolerance x x percent is displayed This is the under tolerance value The annunciator is lit and the Under segments also flash ZQ375 Checkweigher User Instructions 3 6 Per375 application 2 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance Press ZERO to accept Display returns to checkweighing mode with the new lower tolerance active 3 Press OVER to set the upper tolerance x x percent is displayed This is the over tolerance value The annunciator is lit and the Over segments also flash 4 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance Press ZERO to accept
13. 1 Press UNDER to set the lower or under tolerance X xxx is displayed This is the under tolerance value The Under segments also flash 2 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance Press ZERO to accept Display returns to checkweighing mode with the new lower tolerance active 3 Press OVER to set the upper tolerance x xxx is displayed This is the over tolerance value The Over segments also flash 4 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance Press ZERO to accept Display returns to checkweighing mode with the new upper tolerance active The tolerances can be set from 1 division to the capacity of the scale ZQ375 Checkweigher User Instructions 3 5 Adv375 application 3 5 3 PLU Transaction counter You can view the number of PLU transactions since the last clearing by pressing the SELECT key until the transaction count display is shown Each PLU has its own counter The counter is incremented every time PRINT is pressed E ra Transaction counts and accumulators are stored with each PLU 3 5 4 Statistical Package and Packrun If the statistical package Standard Deviation is enabled after a configurable number of transactions have occurred packrun quantity the ZQ375 will totalize the number of transactions and compute the standard deviation of the transactions Pack Run is the same as the Sample Size or quantity of w
14. Declaration of Conformity Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England PE Declaration of Conformity Verklaring van Overeenstemming D claration de Conformit Konformit tserkl rung Dichiarazione di conformit Declaraci n de Conformidad Manufacturer Avery Weigh Tronix Fabrikant Avery Weigh Tronix Fabricant Avery Weigh Tronix Limited Limited Limited Type ZQ375 Checkweigher Type ZQ375 Checkweigher Type ZQ375 Checkweigher No of EC type approval Nummer van de Verklaring No de certificat certificate UK 2924 van EG typegoedkeuring UK 2924 d approbation de type CE UK 2924 corresponds to the requirements of the is in overeenstemming met de voorschriften correspond aux exigences des directives CE following EC directives van de volgende EG richtlijnen suivantes EMC Directive 2004 108 EC EMC Richtlijn 2004 108 EG Directive CEM 2004 108 CE Low Voltage Directive 2006 95 EC Laagspanningsrichtlijn 2006 95 EG Directive Basse Tension 2006 95 CE Non Automatic 2009 23 EC Richtlijn niet automatische 2009 23 EG Directive pour les 2009 23 CE Weighing Instruments Directive weegwerktuigen The applicable harmonised standards are instruments de pesage fonctionnement non automatique Toegepaste geharmoniseerde normen EN 61000 6 3 2007 A1 2011 EN 45501 1994 EN 60950 1 2006 EN 45501 1994 EN 61000 6 3 Les no
15. EXIT position in the one position in using the key actions in Abort all index the index Table 2 changes Inserts new character Page U Page Down Escape Edit Deletes current before this point ge P 9 mode and Long Key Press EXIT Decrements Increments character Default character index by 10 index by 10 Abort all added is 32 space y y changes After you select the index number use the Table 2 key actions to edit the character for that index number Table 2 Key Action When In The Character Edit Mode Action TARE SELECT ZERO PRINT UNITS F1 Increments the Decrements Delete flashin Single Key Press flashing digitby the flashing Enter ee Add Digit ESC Abort a digit 1 digit by 1 Move flashing Move flashing Delete the Long Key Press digit left digit right Enter entire entry Does nothing ESC Abort See the ASCII chart on the following page 20 ZQ375 Checkweigher User Instructions 2 6 String index character data entry Code Cont Print Hex Code Cont Print Hex Code Cont Print Hex Code Cont Print Code Cont Print Code Cont Print Char Char Char Char Char Char Char Char Char Char Char Char 0 NUL 00 045 2D 090 Z Z 5A 0128 NA 0173 NA i 0218 NA r 01 SOH a 01 046 2E 091 5B 0129 NA 0174 NA 0219 NA A 02 STX 8 02 047 2F 092 5C 0130 NA 0175 NA 0220 NA m 03 ETX v 03 048 O 0 30 093 5D 0131 NA a 0176 NA 02
16. Grad Points 4 through 10 to 0 and set Grad Point 11 to the last value to create your third grade Gi E You can reduce the number of grades by setting Grad Points to 0 3 7 5 Negative grading with autotare enabled If your unit is configured for negative grading with autotare enabled follow these steps 1 Zero the empty scale if necessary 2 Place a tote or box loaded with the items to be graded on the scale The weight is shown briefly and then the scale autotares 3 Remove an item The grade of the removed item is shown for 0 5 seconds and the scale autotares If the removed item weight is less than the grade 1 value the scale will still perform the autotare when stable 4 Repeat step 3 until all items have been graded 5 Remove the tote and repeat steps 1 through 4 Eu Em If Negative grading autoprint is enabled a print will occur when an item is removed from the scale See the Grading Format 30 on page 64 If you get out of sequence start over With the tote on the scale press the TARE key then remove an item ZQ375 Checkweigher User Instructions 49 Checkweighing applications 3 7 6 Negative grading with autotare disabled 50 Ifyour unit is configured for negative grading with autotare disabled follow these steps 1 2 Zero the empty scale if necessary Place a tote or box loaded with the items to be graded on the scale and press the TARE key Remove an item The grade of the remo
17. This is third portion of the IP address Press ZERO 3 Tis displayed This is fourth portion of the IP address Press ZERO iP is displayed Press UNITS Subnet is displayed Repeat this sequence of key presses for the Subnet Gateway and MAC addresses When you are finished from the menu item press TARE to return to the Enet menu item ZQ375 Checkweigher User Instructions 4 6 6 Dioad 4 7 Audit menu About y Boot gt Firm gt App gt Serial gt Option gt Enet gt Dload 1 10 11 4 7 Audit menu From EnEt press UNITS dLoAd is displayed This stands for download Under SSEriAL you can view the serial number of the software application that created the configuration file Under dSEriAL you can view the serial number of the software application that downloaded the configuration file This is used for security and licensing purposes Press SELECT SSEriAL is displayed Press SELECT The 1st half of the serial number of the creating application of the configuration file is displayed Press ZERO to show the 2nd half Press F1 SSEriAL is displayed Press UNITS dSEriAL is displayed Press SELECT The 1st half of the serial number of the downloading application of the configuration file was downloaded to is displayed Press ZERO to show the 2nd half Press F1 dSEriAL is displayed Press TARE until About is displayed To exit the menu see Exiting the menus on p
18. cant will be displayed briefly 2 Press ZERO to accept the displayed value or use the Tolerance entry procedure on page 18 to key in a new target value and press ZERO to accept 3 Place the item on the scale and press TARGET Percent of item on the scale is now displayed This should be 0 0 4 Add additional weight for example by injection until the target percentage has been reached When the target percentage is reached the center Accept segment will light 5 Clear the scale and place the next item on the scale Repeat steps 1 and 4 ZQ375 Checkweigher User Instructions 45 Checkweighing applications k k 46 Choosing a PLU and Checkweighing Use these steps when you want to recall a PLU and checkweigh Over under and target values for the PLU registers are entered in a password protected menu Contact your supervisor for information 1 Press ZERO to zero the scale then press F1 A flashing 0 is displayed prompting you for the PLU you wish to recall 2 Use the Numeric entry procedure on page 19 to enter the PLU number and press ZERO to accept The PLU values are recalled The target upper and lower tolerances become active If that PLU number has no values assigned the display will show cAnt 3 Place an item on the scale and press TARGET The display will show 0 0 and the Under segments will light in 4 Add additional weight until the target percentage has been reached
19. display 4 6 4 Option About y Boot gt Firm gt App gt Serial gt Option 1 Press UNITS to move to the next item in this level oPtion is displayed 2 Press SELECT VErSion is displayed This stands for the software revision or version of the currently installed option card This can be useful service information 3 To view the version press SELECT The software revision number is shown 4 Press ZERO oPtion is displayed St Press UNITS to move to the other item in this level tYPE is displayed This stands for the type of option card installed The four option cards are Analog 802 11g wireless USB d and RS 485 ZQ375 Checkweigher User Instructions 57 Menus 4 6 5 Enet Press SELECT The currently installed option card name is displayed Press ZERO tYPE is displayed Press TARE oPtion is displayed About y Boot gt Firm gt App gt Serial gt Option gt Enet 58 If the indicator is connected to an ethernet network the values displayed will be the current assigned addresses 10 Press UNITS EnEt is displayed Use this item to view the values for the IP Subnet Gateway and MAC addresses Press SELECT iP is displayed Use this item to view the four part IP address Press SELECT 0 Ois displayed This is first portion of the IP address Press ZERO 1 Ois displayed This is second portion of the IP address Press ZERO 2 Ois displayed
20. doing anything and move up in the menu Numeric Tolerance Entry Press to escape a screen without doing anything and move up in the menu Eu EU trade regulations state a scale is not allowed to display more than 20 divisions z below gross zero Any weight below this allowable limit will cause the display to show under bars _ _ _ When a tare is active EU trade regulations do not allow the scale to be zeroed If the scale displays under bars with no weight on the scale and the ZERO key will not re zero the scale this could mean the zero was changed prior to setting a tare To clear this press and hold the TARE key until CLEAr is displayed and then press the ZERO key The scale should now display gross zero 16 ZQ375 Checkweigher User Instructions 2 2 Front panel 2 2 4 Annunciators The annunciators on the display are shown and labeled in Figure 2 3 Under Target Over Center segments segment segments of Zero tie A Stable Active Units of Display measure Preset tare Percent Print Battery oO TZ level Setpoints See Table 2 1 Transaction counter Figure 2 3 Annunciators These annunciators will light during operation to inform the user of the weighing mode active unit of measure etc Table 2 1 Circle Annunciator assignments Annunciator Indicates Circle 1 left most Network activity Circle 2 Custom unit Circle 5 Transaction counter Gross Cir
21. gt lt gt lt gt Live Live Weight Grad 1 Grad 2 Grad 3 Grad 4 Grad 5 Grad 6 Grad 7 Grad 8 Grad 9 Grad 10 Weight Figure 3 2 Weight grade illustration 3 7 3 Setting weight grades Follow these steps to set the weight points illustrated in Figure 3 2 1 With the Grad375 application active press and hold TARGET grAding is displayed 2 Press SELECT grAd 1 is displayed This is the first weight point that defines the lower limit of Grad 1 3 Press SELECT A numeric entry screen is displayed 4 Key the first weight point and press ZERO to accept grAd 1 is displayed 5 Press UNITS to move to the next weight point grAd 2 is displayed 48 ZQ375 Checkweigher User Instructions 3 7 Grad375 application 6 Repeat steps 3 through 5 until you ve completed all 11 weight points grAd 11 is displayed 7 Press TARE twice Indicator returns to the normal operating mode and the current weight is displayed 3 7 4 Positive grading 1 With the weight points set zero the scale and place the item to be weighed on the scale Any weight below weight point 1 or above weight point 11 will be displayed as weight Any other weight will be shown as one of the 10 Grades The display will show grAd X with X being the grade number for that weight 2 Remove the item from the scale and weigh the next item For example To create 3 grades set Grad Points 1 2 and 3 normally Set
22. gt Digits gt Graph Type gt A tare 32 33 34 Press UNITS to go to the next menu item A tArE is displayed Use this to disable or enable oFF default or on an auto tare when the target weight is reached This allows you to add items to a box or pallet and auto tare the weight of each item if it falls in the target range Press SELECT The current choice is displayed Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept A tArE is displayed Reset Check V Outputs Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Cir Tot gt Digits gt Graph gt Type A tare Reset 35 36 37 38 39 7 2 4 Battery Press UNITS to go to the next menu item rESEt is displayed Use this to reset the factory defaults for the checkweighing parameters Press SELECT no is displayed This is the default value Press ZERO to abort the reset or to reset the defaults press UNITS YES is displayed Accepting this will reset the defaults Press ZERO to accept The defaults are reset and rESEt is displayed Press TARE chEckK is displayed Super V Setpoint gt Tare gt Check gt Battery The Battery menu is the same in all the applications See Battery on page 77 This completes the Supervisor menu for the Mid375 application Repeatedly press TARE to return to normal operating mode 80 ZQ375 Checkweigher Use
23. instantly as the weight swings above and below the output value 3 From outPutS press SELECT The current choice is displayed LAtch or unLAtch 4 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept outPutS is displayed Output gross zero band Check y Outputs gt Out gzb 5 Press UNITS to go to the next menu item out gZb is displayed This stands for output gross zero band You can set outputs to on default while the weight is in the gross zero band or set them to oFF while the weight is in the gross zero band 6 Press SELECT The current choice is displayed T Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept out gZb is displayed ZQ375 Checkweigher User Instructions 7 2 Supervisor menu for Mid375 application Under segment division Check y Outputs gt Out gzb gt USegDiv 8 Press UNITS to go to the next menu item uSEgdiV is displayed This stands for under segment division size Choose how many divisions are equal to one segment on the UNDER display bargraph You can key in a value from 1 to 1000 divisions per segment 1 is the default value lt E z All numeric values require scroll entry See Numeric entry procedure on page 19 9 Press SELECT The current value is displayed 10 Key in a new value and press ZERO to accept uSEgdiV is displayed Ove
24. printouts Choices are MMDD2Y MMDD4Y DDMM2Y and DDMMA4Y 8 Press SELECT MMDD2Y is displayed 9 Press PRINT or UNITS to scroll through the choices Press ZERO when your choice is displayed The choice is made and StYLE is displayed 10 Press TARE dAtE is displayed 4 5 3 Site ID User v Time Date gt Site ID 1 Press UNITS SitE id is displayed 2 Press SELECT A numeric entry screen is displayed 3 Key in a site ID number on the numeric keypad and press ZERO to accept SitE id is displayed ey The Site ID can be used in transmitted or printing information ASCII characters 32 126 can be used 4 5 4 Seal User y Time gt Date gt Site ID gt Seal 1 Press UNITS SEAL is displayed 2 Press SELECT unSEALE or SEALEd is displayed This is the status of the physical seal inside the indicator If the unit is sealed no changes can be made to the configuration of the indicator 3 Press F1 to return to the SEAL display 4 To exit the menu see Exiting the menus on page 52 ZQ375 Checkweigher User Instructions 55 Menus 4 6 About menu The About menu is shown in Figure 4 3 Serial View 7 2 Number Displays Displays Displays Displays Displays the Displays the IP address Subnet Gateway Mac application application info info info part number version Came verion e Partno Version SELECT W Displaysthe Displays the TARE
25. the Mid375 application the checkweigher mode is always active and the target weight is always displayed in either gross or net weight Unlike the Sim375 application that only displays the deviation from target the Mid375 application displays the weight 3 4 1 SELECT key operation In the Mid375 application press SELECT to cycle through the active display values GROSS NET TARE and TRANSACTION COUNT The appropriate annunciator will light for each display value The transaction count annunciator is the green circle under the right digit on the display 3 4 2 Checkweighing To start checkweighing you need to enter a target weight by using live weight or keying in the value By default the lower tolerance Tol Lo is 1 division and the high tolerance Tol Hi is 1 division These tolerances can be adjusted These steps are described in the following sections The ZQ375 adds Tol Hi and subtracts Tol Lo from the target weight for over accept under ranges Target Tol Lo Tol Hi g farget Target Tol Hi By default Tol Lo and Tol Hi are 1 division Example Tol Hi 0 1 Tol Lo 0 2 Target 4 0 Target Tol Lo Lower Acceptable Target Limit or 4 0 2 3 8 Therefore all weights below 3 8 are considered under weight Target Tol Hi Upper Acceptable Target Limit or 4 0 1 4 1 Therefore all weights above 4 1 are considered over weight This would mean all weights above 3 8 and below 4 1 would be acceptable as be
26. transaction occurs Valid transactions are counted as one entry in a packrun To end a packrun before the configured quantity is met press and hold PRINT and the valid transactions are totaled and standard deviation is performed If enabled the standard deviation report is printed automatically upon completion of the packrun 3 5 5 X Bar R Program 44 ira The X bar R program is designed to weigh process samples establish the average weight calculate the range between high and low weights and the trend of deviation If the X bar R feature is enabled the ZQ375 will keep a queue of the average weights of the last eight sample sets This queue of averages is used to print trend information on the statistical reports The Report Printout for the X Bar R program can be customized to present statistical data of your choosing This information is found in the Service manual Trend Message Meaning The last average in the queue has an error greater than 3x the limit Two of the last three averages in the queue have an error greater than the limit Four of the last five averages have an error greater than the limit Eight of eight averages are on the same side of the target weight ZQ375 Checkweigher User Instructions 3 6 Per375 application 3 6 Per375 application This section applies if the Per375 application is enabled See the Service manual for information on enabling the applications 3 6 1 Check
27. 0 is displayed prompting you for the PLU you wish to recall 2 Use the Numeric entry procedure on page 19 to enter the PLU number and press ZERO to accept The PLU values are recalled The target upper and lower tolerances become active If that PLU number has no values assigned the display will show cAnt 3 Place an item on the scale The scale will show the weight and the bargraph segments will light in accordance with the target and tolerances that are active ZQ375 Checkweigher User Instructions 41 Checkweighing applications k 42 4 Clear the scale and place the next item on the scale The bargraph will show the item is under the target weight over the target weight or on target 5 Repeat step 2 through 4 for all the other items to be weighed View the Upper and Lower Tolerances 1 To view the upper tolerance press and hold OVER toL hi high tolerance is briefly displayed then the value is briefly displayed before the normal checkweighing mode returns 2 To view the lower tolerance press and hold UNDER toL Lo low tolerance is briefly displayed then the value is briefly displayed before the normal checkweighing mode returns Set New Upper and Lower Tolerances You can escape from an entry screen or choice level Press F1 and the action is aborted and the display returns to its previous state Ifthe active PLU is 0 you can set custom tolerances Follow these steps
28. 1 6 Sharp objects We do not recommend the use of sharp objects such as knives or screwdrivers to operate the keys This may shorten the life span of the keys 1 7 FCC and EMC declarations of compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de la Classe A prescrites dans le R glement sur le brouillage radio lectrique edict par le minist re des Communications du Canada European Countries 12 ZQ375 Checkweigher User Instructions 1 8 Declaration of Conformity 1 8
29. 21 NA I 04 Eo 4 04 049 1 1 31 094 A A 5E 0132 NA 0177 NA E 0222 NA I 05 ENG of 05 050 2 2 32 095 e 5F 0133 NA a 0178 NA g 0223 NA 06 ACK 06 0531 3 3 33 096 60 0134 NA 0179 NA 0224 NA a 07 BEL 07 052 4 4 34 097 a a 61 0135 NA 0180 NA E 0225 NA 08 Bs 08 053 5 5 35 098 b b 62 0136 NA 0181 NA 4 0226 NA p 09 HT 09 054 6 6 36 099 c o 63 0137 NA 0182 NA 1 0227 NA n 010 LF LF 0A 055 7 7 37 0100 d d 64 0138 NA e 0183 NA 1 0228 NA 011 VT E 0B 056 8 8 38 0101 e e 65 0139 NA Y 0184 NA 3 0229 NA 012 FF FF DC 057 9 9 39 0102 f f 66 0140 NA i 0185 NA d 0230 NA p 013 CR CR 0D 058 3A 0103 g g 67 0141 NA i 0186 NA 0231 NA i 014 SO Jd OE 059 3B 0104 h h 68 0142 NA A 0187 NA 3 0232 NA 015 S1 Xx OOF 00 lt lt 3C 0105 i i 69 0143 NA 0188 NA E 0233 NA e 016 DLE 4 10 061 3D 0106 j j 6A 0144 NA 0189 NA H 0234 NA Q 017 DCi 3 11 062 gt gt 3E 0107 k k 6B 0145 NA E 0190 NA da 0235 NA 3 018 DC2 o 12 063 3F 0108 I l 6c 0146 NA E 0191 NA 4 0236 NA 9o 019 DCH o 13 064 Q9 e 40 0109 m m 6D 0147 NA 6 0192 NA L 0237 NA g 020 DC4 B 14 065 A A 41 0110 n n 6E 0148 NA 0193 NA l 0238 NA 021 NAK 15 066 B B 42 DI o o 6F 0149 NA 0194 NA T 0239 NA n 022 SYN 16 067 C C 43 0112 p p 70 0150 NA 0195 NA F 0240 NA 023 ETB 17 068 D D 44 0113 q q 71 0151 NA 0196 NA _ 0241 NA t 024 CAN t 18 069 E E 45 0114 r r 72 0152 NA y 0197 NA 0242 NA 2 025 EM l 19 970 F F 46 ons s s 73 0153 NA 0198 NA F 0243 NA lt
30. 5 4 Battery Super V Setpoint gt Tare Grading gt Battery The Battery menu is the same in all the applications See Battery on page 71 This completes the Supervisor menu for the Grad375 application Repeatedly press TARE to return to normal operating mode ZQ375 Checkweigher User Instructions 97 Supervisor menu 98 ZQ375 Checkweigher User Instructions Avery Weigh Tronix YH gi Avery Weigh Tronix USA 1000 Armstrong Dr Fairmont MN 56031 USA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www averyweigh tronix com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8183 Email info awtxglobal com www averyweigh tronix com
31. AMPLE mode default if you want to enter the Toler Hi and Toler Lo and target weight in the PLU editor Select LiMitS if you want to enter the targ lo and targ hi and target values 36 Press SELECT The current choice is displayed 37 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept TYPE is displayed Auto Tare Check V Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Cir Tot gt Digits gt Graph gt Stats gt Packrun gt Type gt A tare 38 Press UNITS to go to the next menu item A tArE is displayed Use this to disable or enable oFF default or on an auto tare when the target weight is reached This allows you to add items to a box or pallet and auto tare the weight of each item if it falls in the target range 39 Press SELECT The current choice is displayed ZQ375 Checkweigher User Instructions 87 Supervisor menu 7 3 4 PLU Super V Setpoint gt 88 Ka 40 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept A tArE is displayed Reset Check V Outputs Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Cir Tot gt Digits gt Graph gt Stats gt Packrun gt Type gt A tare gt Reset 41 Press UNITS to go to the next menu item rESEt is displayed Use this to reset the factory defaults for the checkweighin
32. Avery Weigh Tronix P ZQ375 Checkweigher User Instructions AWT35 500812 Issue AD Avery Weigh Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc Illinois Tool Works Copyright 2014 Illinois Tool Works All rights reserved No part of this publication may be reproduced by making a facsimile copy by the making of a copy in three dimensions of a two dimensional work and the making of a copy in two dimensions of a three dimensional work stored in any medium by electronic means or transmitted in any form or by any means including electronic mechanical broadcasting recording or otherwise without the prior written consent of the copyright owner under license or as permitted by law This publication was correct at the time of going to print however Avery Weigh Tronix reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time ZQ375 u en 500812 book Table of Contents page Chapter 1 General information and warnings U eem enne 7 Aboutthis manual curul dial diles 7 Text CONVENTIONS iii dde 7 Speclal friessdges it ae 7 hircum A AA M M 8 Safe handling of equipment with batteries a 8 Wet conditions m 8 Routing malnterarice e occi he ier i eren te dated needed a RR tua SEU sane NEEN 8 Cle
33. ITS to toggle between the choices and when your choice is displayed press ZERO to accept EnAbLE is displayed battery use is enabled setpoint output 3 cannot be used for setpoints in checkweighing applications It is used as a shutoff signal to the ZQ BAT battery option lg lt Only enable the battery and set the tMout value if the ZQ BAT option is being used If Non ZQ BAT supplied power may require external shut off circuitry See the Service Manual for information on this feature Timeout Battery y Enable gt Timeout 4 Press UNITS to go to the next menu item tMout is displayed Use this to set the length of time before inactivity on the scale and keypad cause battery power to be shutoff Values between 1 and 3600 minutes are valid Default value is 60 minutes 5 Press SELECT A numeric entry screen appears 6 Use the Numeric entry procedure on page 19 to key an a value in minutes and press ZERO to accept tMout is displayed T This completes the Supervisor menu for the Sim375 application Repeatedly press TARE to return to normal operating mode 72 ZQ375 Checkweigher User Instructions 7 2 Supervisor menu for Mid375 application 7 2 Supervisor menu for Mid375 application This section applies if the Mid375 application is active The Mid375 Supervisor menu is shown in Figure 7 2 Appears only Dee if Preset Tare enabled Setpnt Ch
34. Q375 Checkweigher User Instructions 3 5 Adv375 application Setting a New Target Weight and Checkweighing m CR You can escape from an entry screen or choice level Press F1 and the action is aborted and the display returns to its previous state eV When inside the Gross Zero Band press TARGET and you can adjust the target weight using the Tolerance entry procedure on page 18 These steps apply only if the active PLU is O 1 In gross weighing mode press ZERO to zero the scale Place an item of the correct weight on the scale and press TARGET The scale will read show the weight of the item the center Accept segment will light showing the target weight has been set successfully and the Gross or Net annunciator will be lit sy If motion is present for greater than 2 3 seconds after the TARGET key press the target operation will be aborted and the word cant will be displayed briefly 2 Clear the scale and place the next item on the scale The bargraph will show the item is under the target weight over the target weight or on target 3 Repeat step 2 for all the other items to be weighed Choosing a PLU and Checkweighing o AA Over under and target values for the PLU registers are entered in a password protected menu Contact your supervisor for information Use these steps when you want to recall a PLU and checkweigh 1 Press ZERO to zero the scale then press F1 A flashing
35. S is displayed Use this to turn the weight display on default or oFF when in checkweighing mode When set to oFF the bargraph is the only part of the display that is on 24 Press SELECT The current choice is displayed ZQ375 Checkweigher User Instructions 85 Supervisor menu 86 Bw 25 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept digitS is displayed Graph Check V Outputs Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Cir Tot gt Digits gt Graph 26 Press UNITS to go to the next menu item grAPh is displayed Use this to turn the graph display OFF or on default when in checkweighing mode When set to oFF the weight digits are the only part of the display that is on 27 Press SELECT The current choice is displayed 28 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept grAPh is displayed Stats Check V Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Clr Tot gt Digits gt Graph gt Stats 29 Press UNITS to go to the next menu item StAtS is displayed Use this to enable or disable the standard deviation statistical program the X Bar R program or to disable StAtS If you choose Std dEV the standard deviation will be calculated after a packrun is complete If you choose X bAr the trend of the last eig
36. S to scroll to the desired port and press ZERO to print the information Print is displayed after either action Reset Tare V Edit gt Print gt Reset 11 Press UNITS rESEt is displayed Use this to reset all the preset tares to the factory default of 0 12 Press SELECT no is displayed no is the default 13 Press ZERO to abort the reset or press UNITS YES is displayed 14 Press ZERO to reset the settings to factory defaults rESEt is displayed 15 Press TARE tArE is displayed Super V Setpoint gt Tare gt Check 1 From tArE press UNITS chEcK is displayed This is the checkweighing configuration item Under this you can ZQ375 Checkweigher User Instructions 75 Supervisor menu 76 Set the outputs to be latched or unlatched Enable outputs on or off in gross zero band Set the under and over segment division size Turn weight digits on or off during checkweighing Turn the bargraph on or off during checkweighing Set the type of checkweighing Limits or Sample Reset all the checkweighing items to factory defaults Follow the steps below Outputs Check V Outputs 2 From chEcK press SELECT outPutS is displayed There are two choices for outputs LAtch and unLAtch default If you choose LAtch this means that weights will have to stabilize at or above the output value before the relay or annunciator changes If you choose unLAtch the relay and annunciator will change
37. Tare menu is the same in any application that it appears so will only be explained once here It appears only if Preset Tare is configured in a password protected menu 1 From SEtPnt press UNITS tArE is displayed Use this to set values for up to 10 preset tares print the values of the preset tares reset all preset tares to factory defaults of 0 The following steps describe the procedures Tare Register 1 10 Tare y Edit y Tare 1 10 2 Press SELECT Edit is displayed 3 Press SELECT tArE 1 is displayed This is the first of the 10 preset tare values you can set 4 Press SELECT The current value is displayed with a flashing right digit 5 Press ZERO to accept the displayed value or key in a new value and press ZERO to accept tArE 1 is displayed 6 Press UNITS tArE 2 is displayed 74 ZQ375 Checkweigher User Instructions may 7 2 3 Check 7 2 Supervisor menu for Mid375 application T Repeat steps 4 through 6 for tArE 2 through tArE 10 Press TARE when finished Edit is displayed If the active unit of measure is Ib oz then tare weights must be entered in the oz equivalent To enter 2 Ib 4 5 oz you would need to enter 36 5 oz 2 Ib 32 oz plus the 4 5 Printing Tare y Edit gt Print 8 Press UNITS Print is displayed Use this to print the preset tare values 9 Press SELECT Port 1 is displayed 10 Press F1 to abort the print process or press UNIT
38. Targ Hi 6 0 Targ Lo 2 0 All weights below 2 are considered under the target weight All weights above 6 are considered over the target weight Halfway between the upper and lower target value limits is the value 4 This is the calculated target value This would mean all weights above 2 and below 6 would be acceptable as being within the target limits 29 Checkweighing applications 3 2 Normal weighing procedures The Sim375 Mid375 and Adv375 applications allow normal weighing using gross and net weighing Below are the steps for the normal weighing practices 3 2 1 Gross weighing e EY a If enabled press UNITS to change the unit of measure To perform gross weighing power up the unit and follow these steps 1 Press the SELECT key if the GROSS annunciator is not lit The GROSS annunciator lights and the scale is in gross weighing mode 2 Empty the scale and press ZERO to zero the display 0 is displayed and the center of zero annunciator lights 3 Place item to be weighed on the scale Weight is displayed 4 Repeat steps 1 through 3 3 2 2 Tare Net weighing e E cu In the Sim375 application the tare functionality is not available There are two kinds of tare entry These are enabled when the indicator is configured O Pushbutton tare Preset tare S z If Preset Tare is enabled Pushbutton Tare is automatically disabled There is also a function called auto tare clear If this
39. The Battery menu is the same in all the applications See Battery on page 77 This completes the Supervisor menu for the Adv375 application Repeatedly press TARE to return to normal operating mode ZQ375 Checkweigher User Instructions 91 Supervisor menu 7 4 Supervisor menu for Per375 application This section applies if the Per375 application is active The Supervisor menu is shown in Figure 7 4 Appears only if Preset Tare enabled Enable HL Tmout On 1 3600 minutes Edit H Print H Import H Export H Reset PLU edit Key in to If SAMPLE as Type chosen Target H Tol Lo H Tolerance Tolerance Tolerance USB SELECT W TARE A PRINT lt UNITS ZERO F1 Escape or A If LIMITS chosen as Type Tol Hi OR TargLo TargHi Tolerance Tolerance Zero None Print Units Select H Tare F1 Target CSL Under Over Accu PrntHId H User 92 entry entry entry entry entry Suipus Quy aze Huss
40. age 52 The Audit menu is shown in Figure 4 4 SELECT W TARE PRINT a UNITS gt ZERO F1 Escape or A Shows of Shows of configurations calibrations Figure 4 4 Audit menu ZQ375 Checkweigher User Instructions 59 Menus Use this menu to display audit counters for configuration and calibration and to print the information Each is explained below 4 7 1 Counter Audit y Counter 4 7 2 Print Audit V Counter gt Print 1 60 Access the Audit menu and press SELECT countEr is displayed This has two counters that tell you how many times the indicator has been configured and calibrated Press SELECT conFig is displayed Press SELECT again A number appears showing how many times the indicator has been configured Press ZERO conFig is displayed Press UNITS to move to the next item in this level cALib is displayed Press SELECT A number appears showing how many times the indicator has been calibrated Press ZERO cALib is displayed Press TARE countEr is displayed Press UNITS Print is displayed Press SELECT Port1 is displayed This is the first of three choices Port 1 Port 2 or uSb Use these to select which port to print the audit report through Press PRINT or UNITS to scroll through the choices and press ZERO when your choice is displayed The audit log is printed through the chosen port and Print is displayed This co
41. and hold PRINT to clear the transaction count ZQ375 Checkweigher User Instructions 39 Checkweighing applications 3 5 Adv375 application 3 5 1 3 5 2 40 This section applies if the Adv375 application is enabled See the Service manual for information on enabling the applications SELECT key operation In the Adv375 application press SELECT to cycle through the active display values GROSS NET TARE and TRANSACTION COUNT The appropriate annunciator will light for each display value The transaction count annunciator is the green circle under the right digit on the display Checkweighing El The Adv375 application is identical in function to the Mid375 application with the addition of Product Look Ups PLUs and the option to use two statistical programs Standard Deviation and X Bar R See Statistical Package and Packrun on page 43 PLUS consist of a PLU 1 500 the lower tolerance the target weight and the upper tolerance These are created and edited in a password protected menu See your supervisor for more information A short key press of the OVER UNDER and TARGET keys will do nothing if the active PLU is from 1 to 500 If the active PLU 0 these keys will work like in the Mid375 application See Set New Upper and Lower Tolerances on page 38 If you press and hold the OVER UNDER and TARGET keys and the active PLU 0 to 500 you will see hi tolerance target and low tolerance respectively Z
42. aning the machine u u n id 9 ZQ375 cleaning process u u uuu uuu kau aqhaqa Si ashayyaahasq Qua ne nnne 9 A a r a TE r ETSE r TN 10 Cleaning the Rear of the Column 1 enne 11 Base Cleaning teed NEEN 11 LEUNG m EIE MM 11 Sharp Objects 1 25 cS 12 FCC and EMC declarations of compliance 7 12 United States icin ente cepe ania un maq dee ee pure d s PUn e ep de ados 12 Canada WEE 12 European Countries eei de eL esee i da 12 Declaration of Conformity sse enne nennen 13 Chapter 2 Introduction e Rr teda Hte t e ttl eas 14 Initial Setup EE 14 Frontipaneli IA A a et tt ees aste eee ue 15 ANNUNCIA OLS 00 ve 17 Tolerance entry procedure u uu uu 18 Example To increase a value of 0 002 to 0 125 18 Numeric entry procedure siareiros rtiai i aar aaier edana AS AAE ee a E e aaea T 19 Example To key in the number 507 U eene 19 ID Entry Proced te c r T EE eee ORE Dua ee 19 String index character data entry u U u u uu 20 Powering Up the ZO Tisema aia ata aE at S m Gan ak aa al aaa coe 22 Battery Option uu n ed naa a dde 22 Installation cidad 23 Proper charging of the ZQ BAT een enne nnns 24 Charging the battery pack using the supplied wall charger
43. are when target weight is reached Reset all the checkweighing items to factory defaults Follow the steps below ZQ375 Checkweigher User Instructions 7 3 Supervisor menu for Adv375 application Outputs Check V Outputs 2 From chEcK press SELECT outPutS is displayed There are two choices for outputs LAtch and unLAtch default If you choose LAtch this means that weights will have to stabilize at or above the output value before the relay or annunciator changes If you choose unLAtch the relay and annunciator will change instantly as the weight swings above and below the output value 3 From outPutS press SELECT The current choice is displayed LAtch or unLAtch 4 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept outPutS is displayed Outputs gross zero band Check y Outputs gt Out gzb 5 Press UNITS to go to the next menu item out gZb is displayed This stands for output gross zero band You can set outputs to on default while the weight is in the gross zero band or set them to oFF while the weight is in the gross zero band 6 Press SELECT The current choice is displayed T Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept out gZb is displayed Under segment division Check y Outputs gt Out gzb gt USegDiv 8 Press UNITS to go to the next menu item uSEgd
44. ayed press ZERO to accept outPutS is displayed ZQ375 Checkweigher User Instructions 69 Supervisor menu 70 Output gross zero band Check y Outputs gt Out gzb 5 Press UNITS to go to the next menu item out gZb is displayed This stands for output gross zero band You can set outputs to on default while the weight is in the gross zero band or set them to oFF while the weight is in the gross zero band 6 Press SELECT The current choice is displayed T Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept out gZb is displayed Under segment division Check y Outputs gt Out gzb gt USegDiv 8 Press UNITS to go to the next menu item uSEgdiV is displayed This stands for under segment division size Choose how many divisions are equal to one segment on the UNDER display bargraph You can key in a value from 1 to 1000 divisions per segment All numeric values require scroll entry See Numeric entry procedure on page 19 9 Press SELECT The current value is displayed 10 Key in a new value and press ZERO to accept uSEgdiV is displayed Over segment division Check V Outputs gt Out gzb gt USegDiv gt OSegDiv 11 Press UNITS to go to the next menu item oSEgdiV is displayed This stands for over segment division size Choose how many divisions are equal to one segment on the OVER display bargraph You can k
45. change appearance according to the following rules All segments flashing This means you are in the menu structure but not in any of the following screens Center flashing others solid This means you are in a parameter prompt screen See Parameter Code section Center flashing others off This means you are in a numeric or octet entry screen Enter a number and press ZERO to accept Right flashing others off This means you are in a list Scroll through the choices with the PRINT and UNITS keys and press ZERO to accept ZQ375 Checkweigher User Instructions 51 Menus Left most solid others off This means you are in a screen for string or hex data entry 4 3 Exiting the menus 1 If you are at the bottom item in a menu use ZERO to accept a choice or value and move up a level or use F1 to escape and move up one level without accepting the choice or value From that point press the TARE key repeatedly until SAVE no is displayed This means Do not save changes 2 Use the PRINT or UNITS key to scroll through the choices SAVE no SAVEYES and CAnCEL Press Enter to accept the displayed choice If you choose SAVE no or SAVEYES the indicator exits the menu and returns to normal weighing mode OR If you choose CANCEL the indicator remains in the menu 4 4 USER level menus The USER level menus are available to the user The other menu levels are for supervisors and technicians only The USER level passwo
46. cle 5 Gross total Net Circle 5 Net total Tare Circle 5 Transaction total ZQ375 Checkweigher User Instructions 17 Introduction 2 3 Tolerance entry procedure 18 uH If you are in a target or tolerance value entry screen and no key is pressed within five seconds the scale will act as if the F1 Escape key was pressed and return to the previous screen without saving any information When you are in a tolerance entry screen the yellow OVER segments flash as a reminder Figure 2 4 shows the key functions when in this mode OO These segments flash in tolerance entry mode TARE A Press to increment right most digit by 1 Press and hold to rapidly increase the value first by 10s and then by 100s SELECT V Press to decrement right most digit by 1 Press and hold to rapidly decrease the value first by 10s and then by 100s Figure 2 4 Key functions in tolerance entry In tolerance entry screens the segments shown in Figure 2 4 flash Use the keys as described in Figure 2 4 to enter a value on the display Following is an example Example To increase a value of 0 002 to 0 125 Press and hold TARE 4 key until the number approaches 0 125 Number will increase by 0 010s for a short time and then by 0 100s Press and release TARE to increment the right most digit by 1 If you overshoot press and release SELECT W to decrement the right most digit by 1 Press and hold SELECT y to decrease the
47. da solamente se lo strumento di pesatura non automatico stato verificato dal produttore o provvisto di un certificato di conformit rilasciato da un ente riconosciuto Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Nota 1 Esta declaraci n es v lida solamente si el equipo de pesaje no autom tico ha sido verificado por el fabricante o con certificado de conformidad emitido por un organismo notificado Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Signature Name Authorised signatory for Avery Weigh Tronix Limited Date Handtekening Naam Namens van Avery Weigh Tronix Limited Datum Signature Nom Signataire autoris d Avery Weigh Tronix Limited Date Unterschrift Name S Hine Unterschriftsberechtigter f r Avery Weigh Tronix Limited Datum Firma Nome Firmatorio autorizzato per Avery Weigh Tronix Limited Data Firma Nombre Head of R amp D UK Firmante autorizado para Avery Weigh Tronix Limited 12 April 2012 Fecha ZQ375 Checkweigher User Instructions 76501 357 Issue 1 Introduction 2 Introduction This manual covers operation of the ZQ375 Checkweigher from Avery Weigh Tronix The checkweigher consists of a bench scale an attached column and the ZQ375 Checkweigher head or indicator The ZQ375 Checkweigher is a reliable easy to operate high speed
48. e enne 83 Under segment division 83 Over segment division useseessesseseeeeseee nennen a nnn saneta 84 Print total aa u a nima uma ee e et d t edes 84 Total format a u de adc Me M e RR Ue e 85 Glear total 3 xn Bd intu be en 85 DigilS u 11202 85 ZQ375 Checkweigher User Instructions ET 86 PACKTUN RR 87 IBI 87 Auto Tare esac EE 87 KE 88 PLU EE 88 Edita a eo Srt etis icti abe 3 88 PANU iion ice ee tease Lose f ed oed teda La ec gu lees en aee bo ded Ie de 90 IMPOR a E 90 Exp rt _ u A E en AE EA E EE 91 KE EN Battery usan saa ate ee deed ee ed eed ees 91 Supervisor menu for Per375 application r 92 Setpoint 2 dee A eae ea ia el a eee 93 MARC catia hres umur Masi ta a ad hamu Itu CA E 93 CHECK n SE CH 93 PU WEE 93 Battery c 93 Supervisor menu for the Grad375 application 94 Setpolht nui iva elie ede aaa i aee f Beaten These bee a 95 EI 95 Grading EE 95 EE 97 ZQ375 Checkweigher User Instructions 1 1 About this manual 1 General information and warnings 1 1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page Subsections are labeled using the 1 1 and 1 1 1 convention The names of the chapter and the next subsection level appear at the top of alternating pa
49. eck H Battery Enable Tmout On 1 3600 minutes Outputs H Out gzb H USegdivy H OSegdivH Prt tot H Tot Fmt H Cir Tot LJ Digits Key in Key in OnH off On Off UNDER OVER Key in segment segment yin On 4 Off div size div size Total Print eI Format E Unlatch Latch Graph Type A tare Reset Edit Print Reset spi Port2 USB No Yes ot on Tare d Tare 10 Sample Limits Edit Print Reset SELECT V Pon2 USB ps e TARE A Annun In1 In2 In3 PRINT 4 None H Print Units ZERO F1 Escape or A Select H Tare Zero F1 H Target ID HH Under Over H Accu H PrntHld H User Figure 7 2 Mid375 Supervisor menu lt z All numeric values require scroll entry See Numeric entry procedure on page 19 Follow these steps to use the Supervisor menu Access the Supervisor menu password 1793 See Accessing the menus on page 51 ZQ375 Checkweigher User Instructions 73 Supervisor menu 7 2 1 Setpoint Super V Setpoint The Setpoint menu is the same in all the applications See Setpoint on page 67 7 2 2 Tare Super V Setpoint gt Tare eV E The
50. eckweighing and normal weighing mode press SELECT When the GROSS annunciator is displayed the unit is in normal weighing mode Press SELECT again and the GROSS annunciator disappears The unit is now in checkweighing mode The display may show a negative weight and the Under segments of the bargraph may be lit if there is an active target value Setting a New Target Weight and Simple Checkweighing 1 With the unit in Checkweighing mode press ZERO to zero the scale and place an item of the correct weight on the scale and press TARGET The scale will read 0 weight and the center Accept segment will light showing the target weight has been set successfully If motion is present for greater than 2 3 seconds after the TARGET key press the target operation will be aborted and the word cant will be displayed briefly 2 Clear the scale and place the next item on the scale The bargraph will show the item is under the target weight over the target weight or on target By default the Target segment lights if the weight is within the high and low tolerance of the target weight The over and under segments each represent 1 division 3 Repeat step 2 for all the other items to be weighed ZQ375 Checkweigher User Instructions 33 Checkweighing applications View the High and Low Tolerances 1 To view the high tolerance press and hold OVER toL hi high tolerance is briefly displayed then the value for this high t
51. eighments before a report is automatically printed If standard deviation is turned on and Pack Run is set to 0 zero you will get individual weights each time the PRINT key is pressed and the statistical report when the PRINT key is held for 4 seconds The samples are cleared from memory when printed If the Pack Run is set for any number of samples you will get individual weights until you reach the number set for the sample size pack run Once this value has been reached the statistical report will print out then the samples are cleared from memory With Pack Run at 0 place product on scale When the weight stabilizes press the PRINT key The individual weight will be stored and printed Auto Print Feature may be used Continue weighing product until a statistical report is required ACCEPT 12 34 lb OVER 12 36 Ib OVER 12 64 Ib UNDER 9 72 lb ACCEPT 12 29 lb UNDER 0 00 Ib Printing the report Press and hold print key for 4 seconds display will flash Std dEv Prn tot and the report will be printed then the samples will be cleared from memory ZQ375 Checkweigher User Instructions 43 Checkweighing applications Report Example Tolerance Hi 0 35 lb Tolerance Lo 0 25 Ib Cnt of Over Wt 2 Cnt of Under Wt 1 Cnt of Target Wt 3 Mean Net Wt 10 30 Ib Max Net Wt 12 64 Ib Min Net Wt 0 00 Ib SD Net Wt 5 05 CV Net Wt 0 49 PCT Cnt of Tot Wt 6 If autoprint is enabled or the PRINT key is pressed a valid
52. ena td dase ana ager d ene ENEE 65 Supervisor menu for Sim375 application a 66 fele HE 67 ANNUNCIATOTS KD 67 lese 68 PARE ec ade e eh D ue ae ee ae ARR HE Mua 68 eset ote De to uf esset eL det aic cde 68 L DERE 69 QUIP ES T 69 Output gross zero band u u ananassa sssi enne nnne nnns 70 Under segment division 70 Over segment division serdeni ar e i einen nene nnn e antena 70 MI TNR 71 Battery EL EE 71 Enable ne oe ne nu ttti ades 71 A 72 Supervisor menu for Mid375 application a 73 Setpolht ii AA A A A en AA ee 74 ates a ll aa 74 Tare Register 1 10 viii d eL Edd ecce dene reci o edo D dun ce dia ac doi 74 Eu ln Le TE 75 Reset REN 75 Check dee Ht td utat i eo b teu 75 QU PU S ee HERE 76 Output gross zero band U ener nennen nennen 76 Under segment division 77 Over segment division sessen arrea ei ennt trennen nnne ENNER 77 Print total died diee A A ta 77 Bee IR e u au mun ert eec AS EP ass aS Sa ah En 78 Clear A RR Den cte e ce s en oe aUe aed 78 DIS use bum nuu nM 78 ET le RETTEN 79 HK 79 le WEE 80 EE 80 laf ME 80 Supervisor menu for Adv375 application r 81 Betount n eco tn eue need tu en m ei od Md am e UI Du usay 82 MARC oie cmm EE 82 lere E 82 OUTPUTS sere EN 83 Outputs gross zero band U nennen nennen nenn
53. ept Prt tot is displayed ZQ375 Checkweigher User Instructions 7 3 Supervisor menu for Adv375 application Total format Check y Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt 17 Press UNITS to go to the next menu item tot FMt is displayed Use this to choose a print format for the Total report of the packrun lt em The Total Report for the pack run can be customized to present statistical data of your choosing This information is found in the Service manual 18 Press SELECT The current print format number is displayed 19 Press ZERO to accept this or use the Numeric entry procedure on page 19 to enter a new print format number and press ZERO to accept tot FMt is displayed Clear total Check y Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Cir Tot 20 Press UNITS to go to the next menu item cLr tot is displayed Use this to enable or disable the clearing of the total packrun information Choose on default to enable and oFF to disable the clearing of the information 21 Press SELECT The current choice is displayed 22 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept cLr tot is displayed Digits Check V Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Cir Tot gt Digits 23 Press UNITS to go to the next menu item digit
54. ey in a value from 1 to 1000 divisions per segment 12 Press SELECT The current value is displayed 13 Keyin a new value and press ZERO to accept oSEgdiV is displayed ZQ375 Checkweigher User Instructions 7 1 3 Battery 7 1 Supervisor menu for Sim375 application Reset Check y Outputs gt Out gzb gt USegDiv gt OSegDiv gt Reset 14 Press UNITS to go to the next menu item rESEt is displayed Use this to reset the factory defaults for the checkweighing parameters 15 Press SELECT no is displayed This is the default value 16 Press ZERO to abort the reset or to reset the defaults press UNITS YES is displayed Accepting this will reset the defaults 17 Press ZERO to accept The defaults are reset and rESEt is displayed 18 Press TARE chEcK is displayed Super V Setpoint gt Tare gt Battery all The Battery menu is the same for all the applications so will only be explained once here 1 Press UNITS to go to the next menu item bAttErY is displayed Use this to enable the battery and to set a timeout length in minutes If this time expires with no scale or keypad activity the battery will be shut off Enable Battery y Enable 2 Press SELECT EnADbLE is displayed Choices are OFF default and on Choose OFF to disable battery usage Choose on to enable battery usage ZQ375 Checkweigher User Instructions 71 Supervisor menu 3 Press PRINT or UN
55. g parameters 42 Press SELECT no is displayed This is the default value 43 Press ZERO to abort the reset or to reset the defaults press UNITS YES is displayed Accepting this will reset the defaults 44 Press ZERO to accept The defaults are reset and rESEt is displayed 45 Press TARE chEcK is displayed Tare Check Plu 1 Press UNITS to go to the next menu item PLu is displayed This stand for Product Look Up Use this to edit the PLU list print the list or reset the PLUs to factory defaults PLUs consist of a sequential number as an identifier a target weight a target low weight and a target high weight When doing negative checkweighing you must enter the target weight as a negative value in the PLU Target high and target low values are still entered as positive values Edit PLU y Edit 2 Press SELECT Edit is displayed Use this item to setup the PLU list 3 Press SELECT A numeric entry screen appears with a flashing 0 ZQ375 Checkweigher User Instructions 7 3 Supervisor menu for Adv375 application 4 Use the Numeric entry procedure on page 19 to enter the PLU number you wish to create or edit and press ZERO to accept tArGEt is displayed Use this to set the target weight the values stored in the PLU t may If you are editing an existing PLU the tolerance and target values displayed will be If you are creating a new PLU default values will be displayed
56. ges of the manual to remind you of where you are in the manual The manual name and page numbers appear at the bottom of the pages 1 1 1 Text conventions Key names are shown in bold and reflect the case of the key being described If a key has dual functions the name of the key is shown first followed by the function in parentheses and in bold such as in these examples TARE T UNITS 5 etc Displayed messages appear in bold italic type and reflect the case of the displayed message 1 1 2 Special messages J Examples of special messages you will see in this manual are defined below The heading words have specific meanings to alert you to additional information or the relative level of hazard CAUTION This is a Caution symbol Cautions give information about procedures that if not observed could result in damage to equipment or corruption to and loss of data NOTE This is a Note symbol Notes give additional and important information hints and tips that help you to use your product ZQ375 Checkweigher User Instructions 7 General information and warnings 1 2 Installation may NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE 1 2 4 Safe handling of equipment with batteries CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the man
57. hr time and press ZERO The choice is made and M x is displayed with the x flashing This is a numeric entry screen for the minute value Key in the minute value and press ZERO The choice is made and S xis displayed with the x flashing This is a numeric entry screen for the second value Key in the seconds value and press ZERO The choice is made and SEtis displayed Press UNITS StYLE is displayed Use this to set the style of clock for printouts Choices are 12hr 12hr AP AM PM and 24hr military time Press SELECT 12hr is displayed Press PRINT or UNITS to scroll through the choices Press ZERO when your choice is displayed The choice is made and StYLE is displayed Press TARE tiME is displayed Press UNITS dAtE is displayed Press SELECT SEt is displayed Press SELECT y xis displayed with the x flashing This is a numeric entry screen for the year value Key in the year and press ZERO The choice is made and M xis displayed with the x flashing This is a numeric entry screen for the month Key in the month value and press ZERO The choice is made and d xis displayed with the x flashing This is a numeric entry screen for the day value Key in the day value and press ZERO The choice is made and SEt is displayed ZQ375 Checkweigher User Instructions 4 5 User menu 7 Press UNITS StYLE is displayed Use this to set the style of date for
58. ht weighments will be reported in a printout For more information see X Bar R Program on page 44 The Reported Printout for the pack run can be customized to present statistical data of your choosing This information is found in the Service Manual If you choose diSAbLEd no statistical information will be calculated This is the default choice 30 Press SELECT The current choice is displayed 31 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept StAtS is displayed ZQ375 Checkweigher User Instructions 7 3 Supervisor menu for Adv375 application Packrun Check y Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt 3 Cir Tot gt Digits gt Graph gt Stats gt Packrun 32 Press UNITS to go to the next menu item PAcKrun is displayed Use this to set the number of items in the packrun 33 Press SELECT The current packrun number is displayed 34 Press ZERO to accept this or use the Numeric entry procedure on page 19 to enter a new packrun number and press ZERO to accept PAcKrun is displayed Type Check V Outputs Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Cir Tot gt Digits gt Graph gt Stats gt Packrun gt Type 35 Press UNITS to go to the next menu item TYPE is displayed Use this to choose which type of checkweighing you want to do SAMPLE default or LiMitS Select S
59. iV is displayed This stands for under segment division size Choose how many divisions are equal to one segment on the UNDER display bargraph You can key in a value from 1 to 1000 divisions per segment 1 is the default value 9 Press SELECT The current value is displayed ZQ375 Checkweigher User Instructions 83 Supervisor menu uU 84 10 Key ina new value and press ZERO to accept uSEgdiV is displayed All numeric values require scroll entry See Numeric entry procedure on page 19 Over segment division Check y Outputs gt Out gzb gt USegDiv gt OSegDiv 11 Press UNITS to go to the next menu item oSEgdiV is displayed This stands for over segment division size Choose how many divisions are equal to one segment on the OVER display bargraph You can key in a value from 1 to 1000 divisions per segment 1 is the default value 12 Press SELECT The current value is displayed 13 Key in a new value and press ZERO to accept oSEgdiV is displayed Print total Check y Outputs Out gzb gt USegDiv gt OSegDiv gt Prt tot 14 Press UNITS to go to the next menu item Prt tot is displayed Use this to enable disable printing of the total packrun information Choose on default to enable and oFF to disable this function 15 Press SELECT The current choice is displayed 16 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to acc
60. ing within target sample tolerances ZQ375 Checkweigher User Instructions 35 Checkweighing applications 3 4 3 Negative checkweighing Negative checkweighing is functional in the MID375 and ADV375 applications Follow these steps 1 Place a full container on the scale and press TARE Zi Remove a desired amount of material from the container and press TARGET 3 Press TARE and start the negative checkweigh process by removing material until inside the target zone Tolerance values work in opposite fashion Target Lo Tolerance Target Lo Target Hi Tolerance Target Hi 36 ZQ375 Checkweigher User Instructions 3 4 Mid375 application 3 4 4 Sample mode checkweighing Ra E lt Setting a target weight can be done in two ways e Sampling an item of the correct weight Entering a known target weight through the front panel By default in both the quick check and preset target methods the low tolerance toL Lo is 1 division and the high tolerance toL hi is 1 division These tolerances can be adjusted See Set New High and Low Tolerances on page 34 When inside the Gross Zero Band press TARGET and you can adjust the target weight using the Tolerance entry procedure on page 18 Sampling Method 1 Place an item of the correct weight on the scale and press TARGET The scale will show the target weight and the center Accept segment will light showing the target weight has been set s
61. ion Functions as an Enter key to accept displayed choices ZERO Numeric Tolerance Entry Functions as an Enter key Weigh Checkweigh mode Press UNITS to cycle the displayed unit of measure through all the available units of measure UNITS Menu navigation Functions as the Right Arrow key Numeric Tolerance Entry Moves the cursor position to the right in the Numeric Entry Procedure ZQ375 Checkweigher User Instructions 15 Introduction g g y y value Press and hold UNDER to add or modify an existing under value tolerance Menu navigation N A Numeric Tolerance Entry N A Weigh Checkweigh mode TARGET key acquires a target value when applicable Its function changes in different applications See the appropriate application section Menu navigation N A Numeric Tolerance Entry N A Weigh Checkweigh mode Press OVER to briefly display the active over value Press and hold OVER to add or modify an existing over value tolerance Menu navigation N A Numeric Tolerance Entry N A Weigh Checkweigh mode Press the ID key briefly to view the active ID number Press and hold the ID key to view a prompt for ID number entry Use the Numeric Entry Procedure on page 18 to scroll in a new ID Menu navigation N A Numeric Tolerance Entry N A Weigh Checkweigh mode Press to access PLU database if enabled Press and hold to access the menu password display Menu navigation Press to escape a screen without
62. is enabled after a weighment when the weight falls into the gross zero band and is steady any tare is removed from the indicator No tare remains active between weighments The two types of tare are explained below 30 ZQ375 Checkweigher User Instructions 32 Normal weighing procedures Using Pushbutton Tare if enabled To perform a net weighment using pushbutton tare power up the unit and follow these steps 1 Empty the scale and press ZERO 0 is displayed and the center of zero annunciator lights 2 Place item to be tared on the scale Weight is displayed 3 Press TARE 0 is displayed and the NET annunciator lights EA z To clear a tare weight remove all weight from the scale and press TARE 4 Place material to be weighed on the scale Net weight of material is displayed 5 Repeatedly press SELECT to view the gross tare and net values 6 Remove all weight from the scale T To repeat weighing the net weight place a container of the same weight on the scale and then the material to be weighed Net weight of material is displayed 8 To remove the tare remove all weight from the scale With 0 displayed press TARE The tare is cleared and the scale is in gross weigh mode Using Preset Tare if enabled Preset tares are entered in a password protected menu Check with your supervisor on this Mid375 and Adv375 feature There can be up to 10 tare registers numbered 1 10 To perfor
63. isor menu for the Grad375 application This section applies ifthe Grad375 application is active The Grad375 Supervisor menu is shown in Figure 7 5 Appears only if Preset Tare enabled Grading Battery Appears only if Enable Tmout selected under tYPE On 1 4600 E AAA O Grad 1 Grad 11 Edit Print Rest j Japan Over Tare 1 Tare 10 Edit Print Reset SELECT v No Yes TARE A Annun Int ra n2 H n3 PRINT lt pues UNITS gt None Print Units ZERO _ F1 Escape or Select Tare Zero F1 Target p A ID Under Over H Accu PrntHId User Figure 7 5 Supervisor menu for the Grad375 application ex E Wi All numeric values require scroll entry See Numeric entry procedure on page 19 94 ZQ375 Checkweigher User Instructions 7 5 1 Setpoint Super y Setpoint 7 5 2 Tare 7 5 Supervisor menu for the Grad375 application The Setpoint menu is the same in all the applications See Setpoint on page 67 Super V Setpoint gt Tare 7 5 3 Grading The Tare menu is the same in all the applications See Tare on page 74 Super V Setpoint gt Tare gt Grading a Use Grading to set the weight points that define up to 10
64. ly displayed then the value is briefly displayed before the normal checkweighing mode returns Set New Upper and Lower Tolerances m CR You can escape from an entry screen or choice level Press F1 and the action is aborted and the display returns to its previous state To set custom tolerances follow these steps 1 Press UNDER to set the lower or under tolerance x xxx is displayed This is the under tolerance value The Under segments also flash 2 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance Press ZERO to accept Display returns to checkweighing mode with the new lower tolerance active 3 Press OVER to set the upper tolerance X XXX is displayed This is the over tolerance value The Over segments also flash 4 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance Press ZERO to accept Display returns to checkweighing mode with the new upper tolerance active NS zA The tolerances can be set from 1 division to the capacity of the scale 38 ZQ375 Checkweigher User Instructions 3 4 Mid375 application 3 4 5 Transaction counter You can view the number of transactions since the last clearing by pressing the SELECT key until the transaction count display is shown The counter is incremented every time PRINT is pressed See example in Figure 3 1 Figure 3 1 Transaction count display If enabled in a password protected menu press
65. ly the same was as the battery pack and connection is also made with a simple screw in connector Figure 2 9 Light stack option 2 9 1 Light stack operation The lights function the same way as the bargraph showing red for under orange for over and green for accept conditions ZQ375 Checkweigher User Instructions 27 Checkweighing applications 3 Checkweighing applications The ZQ375 checkweighi Sim375 Mid375 Adv375 Per375 Grad375 Applications has five applications for different levels of checkweighing and specialty ng Simple quick checkweighing application Fast and simple to set up Displays a deviation reading from the target weight set within the scale See Sim375 application on page 33 Mid level checkweighing This application uses weigh mode versus deviation mode It is fast and simple to set up and displays target weight in gross or net weight Target weight is setup by either the TARGET key or entered through the indicator keypad See Mid375 application on page 35 Advanced checkweighing This is like Mid375 but adds a Product Look Up PLU database This allows you to quickly activate target weights and high and low tolerances for up to 500 products from the PLU database Statistical packages like X bar R and Standard Deviation are also included in this application See Adv375 application on page 40 Percent checkweighing allows the operator to accurately increase the weight of a product by a set
66. m a net weighment using one of the preset tares power up the unit go to normal gross weighing mode and follow these steps 1 Empty the scale and press ZERO 0 is displayed and the center of zero annunciator lights 2 Press TARE Tare register number entry screen appears 3 Use the Numeric entry procedure on page 19 and key in the preset tare register number and press ZERO X is displayed and the NET annunciator lights X is the recalled tare value ZQ375 Checkweigher User Instructions 31 Checkweighing applications 32 4 Place the container or object equal to tare value to be tared and material to be weighed on the scale Net weight of material is displayed Repeatedly press SELECT to view the gross tare and net values Remove all weight from the scale X is displayed Repeat steps 4 6 until you are finished using that tare weight ZQ375 Checkweigher User Instructions 3 3 Sim375 application 3 3 Sim375 application lt This section applies if the Sim375 application is enabled See the Service manual for information on enabling the applications The SIM375 application is a fast and efficient checkweighing application that displays the deviation from a target point set by the operator Using Pushbutton or Preset Tare is not available in the SIM375 application 3 3 1 Checkweighing Bra may Switching Between Checkweighing and Normal Weighing Mode To switch between ch
67. mpletes the Audit menu To exit the menu see Exiting the menus on page 52 ZQ375 Checkweigher User Instructions 5 Error messages The following errors may be displayed during use of the indicator Message Display Overload Can t fit on display In the PER375 application this means an initial Target value is not set Underload Entry not in valid range Password entry failed General error Report to repair tech The indicator failed the attempted action O b i Checkweigher dd not reach a stable zero weight within time window set for automated weighing process If this message is cycling on the display every 10 20 seconds it indicates that the battery option is enabled but the checkweigher is not using a battery with the built in power down circuitry ZQ375 Checkweigher User Instructions m l O D m nl sl rm Lm Lm ru fr i el mm 61 Error messages 5 1 PLU CSV file import error messages Message Display Failed to get csv file handle Failed to allocate memory for csv file First line of csv file is invalid Failed to read csv file size didn t match StrRowData too big Field count mismatch 62 ZQ375 Checkweigher User Instructions 6 1 Default print formats 6 Communications The ZQ375 can communicate through these ports Serial Ethernet e USB Wireless 802 11g 6 1 Default print formats Below are exam
68. nal ZQ BAT rechargeable battery 2 8 Battery option The ZQ375 can be operated on battery power by the ZQ BAT battery option See Figure 2 6 Figure 2 6 ZQ BAT battery option installed in the column 22 ZQ375 Checkweigher User Instructions 2 8 Battery option 2 8 1 Installation The battery pack is easy to install The projections on the side of the pack slide into the slots in the column The tab on the top of the pack goes over the threaded stud on the column and the pack is secured in place with the star knob See Figure 2 7 S Figure 2 7 ZQ BAT installation Attach the battery cable from the indicator to the connector on the top of the battery The battery has five annunciator lights to tell you when the unit is charging when the battery level is low or high when there is a fault in the battery and when the battery is on or off Below these lights is the ON OFF button See Figure 2 8 Battery Full LED Battery Charging LED Battery Low LED A I S G Iech Cr eg CHARGING FULL LOW P a De E CHARGING VOLTAS r7DC PYTA ON Battery RATED OUTPUT 12VDC 5 5Ah s Battery 10 C 40 C Fault LED ON LED O D ON OFF SERVICE PERSONNEL FOR SERVICING Key Avery Weigh Tronix Figure 2 8 Top of ZQ BAT battery pack ZQ375 Checkweigher User Instructions 23 Introduction 2 8 2 Proper charging of the ZQ BAT 24 may 1 2 Charging the battery pack using the sup
69. ne with IP65 Nema4X standards ZQ375 Checkweigher User Instructions 9 General information and warnings 1 4 2 Indicator CAUTION It is essential that the power plug is kept in a safe dry area while cleaning is in progress If external USB or Ethernet glands are installed in the indicator it is essential these be sealed with water tight caps prior to cleaning or when the connectors are notin use 10 ZQ375 Checkweigher User Instructions 1 5 Training 1 4 3 Cleaning the Rear of the Column For rigorous cleaning it is recommended that the external battery pack or external relay box if installed are removed to allow better access to the rear of the column while cleaning Before high pressure washing the battery protect the battery connector with the water tight cap supplied 1 4 4 Base Cleaning While cleaning it is essential that the weighing platform and the support plate should be removed to allow full easy access into the base to aid the cleaning process and help to sanitize all areas of the base 1 5 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books To avoid the risk of RSI Repetitive Strain Injury place the machine on a surface which is ergonomically satisfactory to the user Take frequent breaks during prolonged usage ZQ375 Checkweigher User Instructions 11 General information and warnings
70. o seach Prt tot H Tot Fmt H Cir Tot HI Digits e eee EE ED V e 0 ae BHE Format On Off re SES Graph Stats Packrun Type Reset Edit Print Reset Es a Ko a Port 2 USB Rize Sample Limits Tare 1 Tare 10 Std Dev LJ X Bar Edit Print Reset Port 2 H USB GK Anun H m H m2 H m On S P Figure 7 4 Supervisor menu for Per375 applications ZQ375 Checkweigher User Instructions 7 4 Supervisor menu for Per375 application Access the Supervisor menu password 1793 See Accessing the menus on page 51 E z All numeric values require scroll entry See Numeric entry procedure on page 19 7 4 1 Setpoint Super y Setpoint The Setpoint menu is the same in all the applications See Setpoint on page 67 7 4 2 Tare Super y Setpoint gt Tare The Tare menu is the same in all the applications See Tare on page 74 7 4 3 Check Super y Setpoint gt Tare gt Check The Check menu is the same as the Check menu in the Adv375 application with one exception A tare auto tare is not available in the Per375 application See Check on page 82 7 4 4 PLU Super y Setpoint gt Tare gt Check gt Plu The PLU menu is the same as the PLU menu in the Adv375 application See PLU on page 88 7 4 5 Battery Super y Setpoint gt Tare gt Check gt Plu gt Battery The Battery menu is the same in all the applications See Battery on page 71 ZQ375 Checkweigher User Instructions 93 Supervisor menu 7 5 Superv
71. olerance is briefly displayed before the normal checkweighing mode returns 2 To view the low tolerance press and hold UNDER toL Lo low tolerance is briefly displayed then the value for this low tolerance is briefly displayed before the normal checkweighing mode returns Set New High and Low Tolerances gem You can escape from an entry screen or choice level Press F1 and the action is aborted and the display returns to ts previous state To set custom tolerances follow these steps 1 Press UNDER to set the low tolerance x xxx is displayed This is the current low tolerance The Under segments also flash 2 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance and press ZERO to accept Display returns to checkweighing mode with the new low tolerance active 3 Press OVER to set the high tolerance X xxx is displayed This is the current high tolerance The Over segments also flash 4 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance and press ZERO to accept Display returns to checkweighing mode with the new high tolerance active NS i The tolerances can be set from 1 division to the capacity of the scale 34 ZQ375 Checkweigher User Instructions 3 4 Mid375 application 3 4 Mid375 application This section applies if the Mid375 application is enabled See the Service manual for information on enabling the applications In
72. or menu EE Wi All numeric values require scroll entry See Numeric entry procedure on page 19 Follow these steps to use the Supervisor menu Access the Supervisor menu password 1793 See Accessing the menus on page 51 66 ZQ375 Checkweigher User Instructions 7 1 Supervisor menu for Sim375 application 7 1 1 Setpoint Super Setpoint illustrates that you move down from Super to Setpoint This will help you keep track LC The and gt symbols stand for direction moved in the menu So Super y Setpoint of where you are in the menu structure fem ee The Setpoint menu is the same for all the applications so will only be explained once here 1 From SuPEr press SELECT SEtPnt is displayed Use this to setthe function of the setpoint annunciators select inputs for up to three inputs print the setpoint settings reset all setpoint settings to factory defaults Annunciators Setpoint y Edit Y Annun 2 Press SELECT Edit is displayed 3i Press SELECT Annun is displayed This stands for annunciators referring to the SP1 SP2 and SP3 setpoint annunciators By default oFF these annunciators follow the condition of the checkweigh fan graph If Under then SP1 is on if Accept then SP2 is on If Over then SP3 is on If ANNUN is set to ON it will invert these conditions Setting ANNUN to ON is not a typical usage for checkweighing 4 Press SELECT The current setting is di
73. percentage of the starting weight See Per375 application on page 45 This application categorizes weight within up to 10 bands or weight windows See Grad375 application on page 48 are enabled in a password protected menu See the Service manual PN AWT35 500813 for the English version 3 1 Checkweighing terminology 28 There are some terms you should understand when checkweighing Target The exact weight desired Target Hi Target weight plus the Tolerance Hi Target Low Target weight minus the Tolerance Low Tolerance Low Weight allowed under the target weight but still considered acceptable Tolerance Hi Weight allowed over the target weight but still considered acceptable Sample Adds Toler Hi and subtracts Toler Lo from target weight for over accept under ranges Example Toler Hi 1 0 Toler Lo 2 0 Target 4 0 Target Toler Lo Lower Acceptable Target Limit or 4 2 2 Therefore all weights below 2 are considered under weight Target Toler Hi Upper Acceptable Target Limit or 4 1 5 Therefore all weights above 5 are considered over weight This would mean all weights above 2 and below 5 would be acceptable as being within target sample tolerances ZQ375 Checkweigher User Instructions Limits ZQ375 Checkweigher User Instructions 3 1 Checkweighing terminology Any weight above Targ Lo and below Targ Hi is acceptable as being within target limits Example
74. ple instead of a simple Grad1 label you could have Small as the printout 1 From Labels press SELECT undEr appears Use this to create a label for all weights under Grade Point 1 2 Press SELECT A string entry screen is displayed Refer to String index character data entry on page 20 for instructions on entering a new label string The custom label will be shown on the display when doing grading The label can be seven characters long maximum ASCII characters 32 126 can be used 3 When finished entering the custom label characters press ENTER to accept The display returns to the item you were customizing 4 Press UNITS to move to the next label you want to customize Repeat the steps to customize each label The list is shown in Figure 7 5 5 When finished with labels press TARE and LAbELS is displayed 6 Press UNITS and rESEt is displayed Reset Use this to reset the application settings back to factory default This does not affect calibration or other scale configurations 1 From rESEt press SELECT no is displayed This is the default value 2 Press ZERO to abort the reset or to reset the defaults press UNITS YES is displayed Accepting this will reset the defaults 3 Press ZERO to accept The defaults are reset and rESEt is displayed 4 Press TARE GrAdinG is displayed ZQ375 Checkweigher User Instructions 7 5 Supervisor menu for the Grad375 application 7
75. ples of the default formats that are available Any print format can be customized to suit your application needs please contact your Avery Weigh Tronix representative for assistance Additional information on print formats can be found in the Service Manual Gross 272 04 lb General Weighing Format 1 Tare 95 88 1b Net 176 16 lb Trans 2 Trans Count and Totals Format 9 Gross Total 26 5 lb Net Total 26 5 Lb WA A W W W W AAA AAA AA Under Over Accept Format 24 Accept 176 16 1b Accept Reject Format 25 Reject 142 lb A W W W W W W WWA Net Weighment w Band Format 27 3 601 lb OVER WAV ZM303 Indicator User Instructions 63 Communications 64 Standard Deviation Format 28 X Bar R Format 29 Grading Format 30 The ZQ375 can be configured for many other outputs to match the application Refer Tolerance Hi 0 650 1b Tolerance Lo 0 150 lb Cnt of Over Wt 3 Cnt of Under Wt 6 Cnt of Target Wt 3 Mean Net Wt 0 073 lb Max Net Wt 0 879 lb Min Net Wt 0 00 lb SD Net Wt 0 254 CV Net Wt 3 464 PCT Cnt of Tot Wt 12 TARGET HI 2 650 lb TARGET LO 1 850 1b MEAN NET WT 1 512 1b MEDIAN NET WT 1 518 lb Grad3 6 005 lb to the Service manual for full details on available print formats ZM303 Indicator User Instructions 7 Supervisor menu This menu allows a supervisor to change those functions of an application that are configurable Acce
76. plied wall charger Turn the battery pack ON Plug the charger into an outlet then connect it to the battery The LOW and FAULT indicators may turn on if the battery pack is not switched on Once connected to the charger the CHARGING indicator will blink green to indicate the battery is in a slow charge state After 75 seconds the charger will automatically switch to its fast charge state and the indicator will stay solid green Once the battery is fully charged the CHARGING indicator will shut off and the FULL indicator will turn green Disconnect the battery from the charger and turn the battery pack OFF Frequent charging of a battery that is not in a low state will decrease the battery life span ZQ375 Checkweigher User Instructions 2 8 Battery option Charging the battery pack through a ZQ375 indicator 1 Connect the battery pack to a ZQ375 indicator and turn the battery pack ON 2 Plug the indicator power cord into an outlet The LOW and FAULT indicators may turn on if the battery pack is not switched on 3 The CHARGING indicator will blink green to indicate the battery is in a slow pre charge state 4 After 75 seconds the charger will automatically switch to its fast charge state and the indicator will stay solid green 9 Once the battery is fully charged the CHARGING indicator will shut off and the FULL indicator will turn green At this point the indicator will stop the charging sequence and simpl
77. r Instructions 7 3 7 3 Supervisor menu for Adv375 application Supervisor menu for Adv375 application This section applies if the Adv375 application is active The Supervisor menu is shown in Figure 7 3 Appears only SELECT Y aa if Preset Tare enabled TARE A Setpnt f Check Plu Battery PRINT lt NEN UNITS p gt Enable L Tmou ZERO _ oe On 1 3600 minutes F1 Escape or A edit i If SAMPLE chosen If LIMITS chosen i as Type i 1 as Type i Target L Tol Lo H Tam OR H TargL TargHi Tolerance Tolerance Tolelance Tolerance Telelance entry entry entry entry entry Outputs Out gZb USegdiv OSegdiv Prt tot Tot Fmt Clr Tot Digits Key in Key in a aia Off Off UNDER OVER On udo On segment segment EXT Off div size div size Total Print En y Ed Format On of Graph Stats Packrun Type A tare Reset Edit Print Reset a Key in Y Rest on or pack No Yes Port2 USB NoYes size Off On Tare 1 Tare 10 Sample Limits Disabled
78. r segment division Check y Outputs gt Out gzb gt USegDiv gt OSegDiv 11 Press UNITS to go to the next menu item oSEgdiV is displayed This stands for over segment division size Choose how many divisions are equal to one segment on the OVER display bargraph You can key in a value from 1 to 1000 divisions per segment 1 is the default value 12 Press SELECT The current value is displayed 13 Key in a new value and press ZERO to accept oSEgdiV is displayed Print total Check V Outputs gt Out gzb USegDiv gt OSegDiv gt Prt tot 14 Press UNITS to go to the next menu item Prt tot is displayed Use this to enable disable printing of the Total report Choose on default to enable and oFF to disable this function 15 Press SELECT The current choice is displayed 16 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept Prt tot is displayed ZQ375 Checkweigher User Instructions 77 Supervisor menu 78 d Total format Check y Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt To print the Total format for the MID375 application you must either perform a reset see Reset on page 80 which sets the Total format to 9 or manually key in 9 under under the Total format menu item 17 Press UNITS to go to the next menu item tot FMt is displayed Use this to choose a print format for the Total report 18
79. rd 111 contains the User About and Audit menus arranged as shown in Figure 4 1 Normal SELECT E Weighing Mode TARE A PRINT lt Press and hold F1 key UNITS gt ZERO Enter 111 F1 Escape or amp press ZERO EE Emma ismu See See See page 53 page 56 page 59 Figure 4 1 USER level password 111 menus v gt These are reminders of the menu structure and how you got to the menu LC Ka Under some of the section headings you will see menu items with small arrows item 52 ZQ375 Checkweigher User Instructions 4 5 User menu 4 5 User menu The User menu is shown in Figure 4 2 Enter View Site ID Seal Status SELECT W TARE PRINT lt UNITS ZERO _ F1 Escape or A Figure 4 2 User menu Zi All numeric values require scroll entry See Numeric entry procedure on page 19 Use this menu to set the time and date to enter a site ID and view the physical seal status Each is explained below 4 5 1 Time User y Time 1 Access the User menu see Accessing the menus on page 51 and press SELECT tiME is displayed Use this to set the time and clock style 2 Press SELECT SEt is displayed 3 Press SELECT h xis displayed with the x flashing This is a numeric entry screen for the hour value ZQ375 Checkweigher User Instructions 53 Menus 4 5 2 Date User y Time gt Date 54 10 Key in the hour of the day using military 24
80. rmes harmonis es applicables sont EN 60950 1 2006 2007 A1 2011 EN 45501 1994 EN 61000 6 3 A12 2011 A12 2011 EN 60950 1 2006 2007 A1 2011 A12 2011 Note 1 Noot 1 This declaration is only valid if the non automatic Deze verklaring is alleen geldig indien het Nota 1 weighing instrument was verified by the manufacturer or with a certificate of conformity issued by a notified body Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick weegwerktuig door de fabrikant is geverifieerd of met een Verklaring van overeenstemming afgegeven door een bevoegde instantie Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick Cette d claration est valide seulement si l instrument de pesage fonctionnement non automatique a t v rifi par le fabricant ou avec une attestation de conformit d livr e par un organisme notifi West Midlands B66 2LP England West Midlands B66 2LP England West Midlands B66 2LP England Registered in England No 595129 Registered in England No 595129 Registered in England No 595129 Hersteller Avery Weigh Tronix Produttore Avery Weigh Tronix Fabricante Avery Weigh Tronix Limited Limited Limited Typ ZQ375 Checkweigher Modello ZQ375 Checkweigher Tipo ZQ375 Checkweigher N di certificato di N mero del certificado Nr der EG Bauart
81. s to be regularly inspected to guarantee there are no loose or missing nuts and that all bolt and knob threads are completely covered ZQ375 Checkweigher User Instructions 1 4 Cleaning the machine Check that the indicator and any battery or external OPTO22 relay box are secured correctly in place with the correct locking knob Check that the scale is set on a clean flat stable surface and levelled using the scale feet and bubble level found between the column and the base Feet can be adjusted by loosening the locking sleeve and rotating the foot in or out until the base becomes level Once level the locking sleeve needs to be retightened with a spanner onto the base guaranteeing there are no threads visible once locked in place See the illustration below 1 4 Cleaning the machine 1 4 1 ZQ375 cleaning process The ZQ375 checkweigher has been designed for use within NSF ANSI 3 A food applications It has minimum food trap areas to aid fast and efficient cleaning All versions of the ZQ375 scale indicator remote battery pack and external opto22 relay box can be subjected to external high pressure cleaning to IP69K standards Bases marked with Model number BSF are suitable for high pressure cleaning externally and under the scale platter in line with IP69K standards Bases marked with model number BSG are only suitable for high pressure cleaning externally Extra care has to be taken cleaning under the scale platter in li
82. s you to enter a new value in that position 2 5 D Entry Procedure 1 To enter an ID number press and hold the ID key The current ID number is displayed with the digit or digits flashing 2 Within five seconds begin to use the Numeric entry procedure on page 19 to scroll in a new ID and press ZERO to accept 3 The new ID number is now active feu If the entry screen times out and disappears repeat step 1 and try again You must start the number entry procedure within five seconds ZQ375 Checkweigher User Instructions 19 Introduction 2 6 String index character data entry Below are guidelines to create or edit text and scale information for print formats This is a sample of a string entry display When these segments lt Pee EL are flashing you are in the string index select mode In this mode you select the index character you want to edit or add delete a character String Index Character number ASCII characters are entered as decimal values Left flashing bar graph segments indicate you are in the String Index select mode Use the Table 1 key legend to move to the index number you want to edit add a new index number O delete an existing index number Table 1 Key Action When In The String Index Select Mode Action TARE SELECT ZERO PRINT UNITS F1 SE index Moves leftone Moves right escapo El character for editing nee SUN mode and Momentary Key Press Does nothing a
83. splayed oFF or on 5 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept Annun is displayed ZQ375 Checkweigher User Instructions 67 Supervisor menu 68 Inputs Setpoint y Edit Y Annun gt Inputs 6 Press UNITS in1 is displayed This stands for input 1 Use this to assign a function to input 1 when an external switch is tripped Default choice is nonE The choices are listed in Figure 7 1 Some may not apply in this application The remote input can be used to perform an accumulated print total function Use the PrintHoLd function to simulate a press and hold of the PRINT key If you are using a momentary switch press and release If you are using a toggle switch switch it ON then OFF to reset the function for the next time T From in1 press SELECT The current choice is displayed 8 Press PRINT or UNITS to scroll through the choices and when your choice is displayed press ZERO to accept in1 is displayed 9 Press UNITS in2 is displayed 10 Repeat steps 7 through 9 for in2 and in3 Press TARE when finished Edit is displayed Print Setpoint V Edit Print 11 Press UNITS Print is displayed Use this to print the settings under SEtPnt 12 Press SELECT Port 1 is displayed 13 Press F1 to abort the print process or press UNITS to scroll to the desired port and press ZERO to print the information Prin
84. ss the supervisor menu using the password 1793 Refer to Accessing the menus on page 51 for instructions The Supervisor menu changes based on the active application Each is shown on the following pages Supervisor menu for Sim375 application on page 66 Supervisor menu for Mid375 application on page 73 Supervisor menu for Adv375 application on page 81 Supervisor menu for Per375 application on page 92 Supervisor menu for the Grad375 application on page 94 Below is a chart showing how the keys are used in navigating through the menus There is an abbreviated version in next to each menu as a reminder of the key functions Menu Navigation Keys Press SELECT W to move down in a menu Press TARE A to move up in a menu except at the bottom item in a menu then use ZERO orF1 Press PRINT lt to move left in a menu Press UNITS to move right in a menu Press ZERO to accept a value or choice and move up in the menu Press F1 to escape and move up in the menu ZQ375 Checkweigher User Instructions 65 Supervisor menu 7 1 Supervisor menu for Sim375 application This section applies if the Sim375 application is active The Sim375 Supervisor menu is shown in Figure 7 1 1 3600 minutes Key in Key in Nol UNDER OVER segment segment div size div size SELECT W TARE A Off En El PRINT lt Uniatch UNITS D gt ZERO F1 Escape or A mo Tee H zo H Fi HeH ID Figure 7 1 Sim375 Supervis
85. t gt Tot Fmt gt Cir Tot gt Digits gt Graph 26 Press UNITS to go to the next menu item grAPh is displayed Use this to turn the graph display oFF or on default when in checkweighing mode When set to oFF the weight digits are the only part of the display that is on 27 Press SELECT The current choice is displayed 28 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept grAPh is displayed Type Check V Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Clir Tot gt Digits gt Graph gt Type 29 Press UNITS to go to the next menu item TYPE is displayed Use this to choose which type of checkweighing you want to do SAMPLE or LiMitS Select SAMPLE mode default if you want to enter a target weight by placing a sample on the scale and pressing the TARGET key The upper and is automatically set to 1 division and the lower tolerance is automatically set to 1 division Select LiMitS mode to enter an upper and lower limit which defines the acceptable weight range 30 Press SELECT The current choice is displayed 31 Press PRINT or UNITS to toggle between the choices and when your choice is displayed press ZERO to accept TYPE is displayed ZQ375 Checkweigher User Instructions 79 Supervisor menu Auto Tare Check y Outputs gt Out gzb gt USegDiv gt OSegDiv gt Prt tot gt Tot Fmt gt Cir Tot
86. t is displayed after either action Reset Setpoint V Edit gt Print gt Reset 14 Press UNITS rESEt is displayed Use this to reset the settings under Edit to factory defaults ZQ375 Checkweigher User Instructions 7 1 Supervisor menu for Sim375 application 15 Press SELECT no is displayed 16 Press ZERO to abort the reset or press UNITS YES is displayed 17 Press ZERO to reset the settings to factory defaults rESEt is displayed 18 Press TARE SEtPnt is displayed 7 1 2 Check Super V Setpoint gt Check 1 From tArE press UNITS chEcK is displayed This is the checkweighing configuration item Under this you can Setthe outputs to be latched or unlatched Enable output gross zero band out gZb Setthe under and over segment division size Reset all the checkweighing items to factory defaults Follow the steps below Outputs Check V Outputs 2 From chEcK press SELECT outPutS is displayed There are two choices for outputs LAtch and unLAtch default If you choose LAtch this means that weights will have to stabilize at or above the output value before the relay or annunciator changes If you choose unLAtch the relay and annunciator will change instantly as the weight swings above and below the output value 3 From outPutS press SELECT The current choice is displayed 4 Press PRINT or UNITS to toggle between the choices and when your choice is displ
87. to the PLUNumber 1 500 and the target and tolerance values for Sample mode or the target high and low values for Limits mode as needed Then save the file on the thumbdrive and Import back into the indicator See PLU CSV file import error messages on page 62 18 With iMPort displayed press SELECT to import the file buSY and donE are briefly displayed as the CSV file is imported and the old PLU values are overwritten iMPort is displayed when finished ZQ375 Checkweigher User Instructions 7 3 Supervisor menu for Adv375 application Export PLU y Edit gt Print gt Import gt Export 19 Press UNITS EXPort is displayed Use this to export the current PLU settings to a CSV file in a connected USB thumbdrive 20 With EXPort displayed press SELECT to export the file buSY and dont are briefly displayed as the CSV file is exported to the USB drive EXPort is displayed when finished Reset PLU y Edit gt Print gt Import gt Export gt Reset 21 Press UNITS rESEt is displayed Use this to reset the accumulation channels and associated data 22 Press SELECT no is displayed This is the default choice 23 With no displayed press ZERO to abort the reset action or press UNITS to toggle to YES and press ZERO to reset the information rESEt is displayed after either action 24 Press TARE PLu is displayed 7 3 5 Battery Super V Setpoint gt Tare gt Check gt Plu gt Battery
88. uccessfully If motion is present for greater than 2 3 seconds after the TARGET key press the target operation will be aborted and the word cant will be displayed briefly 2 Clear the scale and place the next item on the scale The bargraph will show the item is under the target weight over the target weight or on target 3 Repeat step 2 for all the other items to be weighed Manual Target Weight Entry 1 Empty the scale and press ZERO to zero the scale then press TARGET The current value for target is displayed 2 Use the Tolerance entry procedure on page 18 to key in a value for target and press ZERO to accept The target weight becomes active 3 Place an item on the scale The weight will be displayed and OVER UNDER or ACCEPT segments will light depending on the weight 4 Clear the scale 5 Repeat steps 3 and 4 ZQ375 Checkweigher User Instructions 37 Checkweighing applications View the Target Weight and Upper and Lower Tolerances 1 To view the target weight press and hold TARGET tArGEt is briefly displayed then the value is briefly displayed before the normal checkweighing mode returns 2 To view the upper tolerance press and hold OVER toL hi or tArGhi high tolerance is briefly displayed then the value is briefly displayed before the normal checkweighing mode returns 3 To view the lower tolerance press and hold UNDER toL Lo or tArGLo low tolerance is brief
89. ufacturer s instructions ATTENTION II y a danger d explosion s il y a remplacement incorrect de la batterie remplacer uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant 1 2 2 Wet conditions Under wet conditions the plug must be connected to the final branch circuit via an appropriate socket receptacle designed for washdown use Installations within the USA should use a cover that meets NEMA 3R specifications as required by the National Electrical Code under section 410 57 This allows the unit to be plugged in with a rain tight cover fitted over the plug Installations within Europe must use a socket which provides a minimum of IP56 protection to the plug cable assembly Care must be taken to make sure that the degree of protection provided by the socket is suitable for the environment 1 3 Routine maintenance IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage will determine the frequency of calibration required for safe operation Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock Before use in any NSF ANSI 3 A food application this scale must be regularly inspected to guarantee cleanliness at all times Scale need
90. ure 2 1 Figure 2 1 Locking sleeve shown in unlocked and locked position Plug the unit into an easily accessible grounded power receptacle See General information and warnings on page 7 for a complete list of precautions concerning the electrical safety of this product and for cleaning procedures 14 ZQ375 Checkweigher User Instructions 2 2 Front panel 2 2 Front panel The front panel shown in Figure 2 2 consists of the keys and the display Avery Weigh Tronix UNDER TARGET amp TARE SELECT Figure 2 2 ZQ375 front panel eV E Never press a key with anything but your finger Damage to the overlay may result if sharp or rough objects are used The function of the keys on the front panel are listed below D via the Admin menu See the Service manual In checkweigh mode the TARE key TARE does not function and the display will show cAnt Menu navigation Acts as an up arrow key Numeric Tolerance Entry Increments a value Weigh Checkweigh mode Press this key to change from weighing mode to Fi checkweighing mode and vice versa SELECT Menu navigation Acts as a Down Arrow key O Numeric Tolerance Entry Decrements a value Weigh Checkweigh mode Press to perform a print function Menu navigation Functions as the Left Arrow key PRINT Numeric Tolerance Entry Functions as a backspace Weigh Checkweigh mode Press to zero the weight display gt 0 lt Menu navigat
91. value by 0 010s and then by 0 100s the longer you hold it When the display show 0 125 or the value you desire press the ZERO key to enter or accept the value The screen returns to the previous mode ZQ375 Checkweigher User Instructions 2 4 Numeric entry procedure 2 4 Numeric entry procedure The keys in Figure 2 5 have alternate functions in numeric entry screens BBI NM These segments flash in numeric entry mode TARE A Press to increment the flashing number SELECT W Press to decrement the flashing number PRINT 4 Press to backspace cursor in a number UNITS gt Press to advance cursor in a number ZERO 1 Press to accept a value F1 ESC Press to escape an entry screen Figure 2 5 Key function during numeric entry Use the keys as described in Figure 2 5 to enter a value on the display Following is an example Example To key in the number 507 Repeatedly press the TARE or SELECT W key until 5 appears on the display Press the UNITS gt key once to move cursor one space to the right Repeatedly press the TARE 4 or SELECT W key until O appears on the display Press the UNITS gt key once to move cursor one space to the right Repeatedly press the TARE 4 or SELECT W key until 7 appears on the display Press the ZERO key to enter or accept the value Press the PRINT key to move the entry function one digit to the left This effectively deletes the current value in that position and allow
92. ved item is shown Press the TARE key Repeat step 3 until all items have been graded Remove the tote and repeat steps 1 through 4 ZQ375 Checkweigher User Instructions 4 1 Accessing the menus 4 Menus Password protected menus are available to customize the indicator and to view information 4 1 Accessing the menus Follow these steps to access the menus in the ZQ375 1 With the indicator powered up and in normal operating mode press and hold the F1 key Pass is displayed prompting you to enter the password 2 Key in the password for the menu you want and press the ZERO key The first item in the top level of the menu you accessed is displayed 3 Use the navigation keys shown below to navigate through the menu structure The symbols in the chart appear on the bottom of the keys Menu Navigation Keys Press SELECT W to move down in a menu Press TARE A to move up in a menu except at the bottom item in a menu then use ZERO or F1 Press PRINT lt to move left in a menu Press UNITS to move right in a menu Press ZERO to accept a value or choice and move up in the menu Press F1 to escape and move up in the menu 4 2 Menu annunciators The menu structure is made up of menu items parameters value entry screens and lists from which you choose one item To help you know where you are in the menu the bargraph at the top of the display is on while the indicator is in the menus and will
93. weighing may may Bay The Per375 application is identical in function to the Adv375 application with the exception that weights are now expressed in percentages PLUs consist of a PLU the lower tolerance the target percentage and the upper tolerance These are created and edited in a password protected menu See your supervisor for more information A short key press of the OVER UNDER and TARGET keys will do nothing if the active PLU is from 1 to 500 If the active PLU 0 these keys will work like in the Mid375 application See Set New Upper and Lower Tolerances on page 38 If you press and hold the OVER UNDER and TARGET keys and the active PLU 1 to 500 you will see hi tolerance target and low tolerance respectively If the active PLU 0 then the over under target values will be shown but the values are only temporary ones since the active PLU 0 Setting a New Target Percentage and Checkweighing You can escape from an entry screen or choice level Press F1 and the action is aborted and the display returns to its previous state These steps apply only if the active PLU is 0 1 In gross weighing mode press ZERO to zero the scale Press TARGET The display will show the last target value in percentage and the annunciator will turn on The Target segment will light If motion is present for greater than 2 3 seconds after the TARGET key press the target operation will be aborted and the word
94. weighing scale designed to allow entry of a target weight along with selected over and under weight limits for the rapid processing of items that must be checked for conformity to a precise weight range It offers a range of standard statistical packages to allow precise monitoring of any pack run The data received enables the operation to be fine tuned to maximise performance and profitability It may be used in stand alone or interfaced applications The ZQ375 incorporates serial multi scale communications capabilities The scale is housed in a watertight enclosure to permit use in wet environments and can be washed down as necessary to meet sanitary requirements This scale has been calibrated and inspected for mechanical and electronic integrity prior to shipment It should be free of defects and in perfect operating condition upon receipt To confirm this the scale should be inspected immediately for any physical damage incurred in transit If the scale is damaged contact your local Avery Weigh Tronix supplier 2 1 Initial setup Unpack the unit and place the it on a stable non vibrating level surface Feet can be adjusted to level the scale by loosening the locking sleeve and rotating the foot in or out until the base becomes level Use the bubble level located between the scale and the column Once level tighten the locking sleeve up against the base to completely cover the feet s threads and to keep the feet from turning See Fig
95. weight grades Follow the process found in Setting weight grades on page 48 After the last weight point is set there is another item called tYPE Under this are two choices PoS or nEg Positive is the default and operates as described in Positive grading on page 49 If you choose nEg refer to Negative grading with autotare enabled on page 49 for instructions If negative grading is chosen two more items appear after tYPE tArE and Print Under each Auto default or Manual can be chosen Auto Tare If you choose auto tare the scale will tare automatically after each item is removed from the tote Manual Tare If you choose manual tare the user will need to press the TARE key after the grade is displayed to continue the process Auto Print If you choose auto print the print format associated with a PRINT key press will be performed automatically after each item is graded Manual Print If you choose manual print the print format associated with a PRINT key press will be performed if the user presses the PRINT key The grading token must be used in the print format for the print function to report the correct weight If negative grading is or isn t chosen there are two more menu items Labels and Reset explained below ZQ375 Checkweigher User Instructions 95 Supervisor menu lt 96 Labels This item allows you to put in a string of characters which are used to print a custom label for the weight grade For exam
96. y maintain the voltage of the battery until itis needed This prevents the battery from being overcharged allowing it to be left either ON or OFF without damage 6 The battery can now be used to power your ZQ indicator and scale system Battery life is rated at 16 hours continuous duty If so configured the checkweigher will automatically switch off the battery after a set amount of time if no scale motion or keypad activity occurs n WARNING Ensure the battery is fully charged before its first use Begin recharging the battery pack as soon as possible after the LOW indicator LED comes on Discharging the battery too far beyond this point may damage the battery 2 8 3 Battery states indicated by LEDs Table 2 2 Battery Power States LED Status Power Battery Power State D O ON Powered ON ON The battery must be powered on to power an indicator and to be recharged Powered OFF The battery can be powered off to conserve charge when not in use ZQ375 Checkweigher User Instructions 25 Introduction LED Status Table 2 3 Battery Voltage States Battery Fault Voltage States Above 9 3V OFF The battery can be used to power an indicator Below 9 3V OFF The battery should be recharged as soon as possible Fault FLASHING A charger has been connected without the battery being powered on Table 2 4 Battery Charging States
97. zulassung UK 2924 approvazione di tipo CE UK 2924 de aprobaci n de tipo CE UK 2924 entspricht den Anforderungen folgender conforme alle caratteristiche previste dalle conforme a las exigencias de las siguientes EG Richtlinien seguenti direttive CE directivas CE EMV Richtlinie 2004 108 EG Normativa EMC 2004 108 CE Directiva CME 2004 108 CE Niederspannungs Richtlinie 2006 95 EG Normativa per la bassa 2006 95 CE Directiva de baja 2006 95 CE tensione tensi n Waagenrichtlinie f r 2009 23 EG1 Normativa per strumenti di 2009 23 CE Directiva para equipos de 2009 23 CE nichtselbstt tige Waagen pesatura non automatici pesaje no autom ticos Die angewendeten harmonisierten Normen sind Le norme standard armonizzate e nazionali applicate sono Las normas armonizadas en vigor son EN 45501 1994 EN 60950 1 2006 A12 2011 EN 61000 6 3 2007 A1 2011 EN 61000 6 3 2007 A1 2011 EN 45501 1994 EN 60950 1 2006 A12 2011 EN 45501 1994 EN 60950 1 2006 A12 2011 EN 61000 6 3 2007 A1 2011 Anmerkung d Diese Erkl rung gilt nur wenn die nichtselbstt tige Waage vom Hersteller geeicht wurde oder in Verbindung mit einer Konformit tsbescheinigung einer benannten Stelle Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Nota Questa dichiarazione vali

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