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        OKIPAGE 8cn Led Printer
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1.              NMQ3C66N NW      CPU BUS    VIDEO      L E    V       VIDEO MEM  HM658512    JSC 28MHz       LSI             1T3PFV       HESET       GENERAL          PORT    Engine Control Board Block Diagram       containing AD converter     arola         A      gt  Y HEAD UF  3 3V    gt  M HEAD       3 3V      C HEAD VF  3 3v      gt  BHEAD UF  3 3V     MT DRIVER  MTD2005F    MT DRIVER  MTLD2ODSF    MT DRIVER  MTLDZODSF       PULSE MOTOR x 8          8     gt  HIGH VOLTAGE POWER SUPPLY    SERIAL INTERFACE  2 channals   h       LN    GENERAL OUTPUT PORT                engine control block        is controlled by the engine control board  PX4 PCB  which consists of a  CPU  MSM65524   general purpose LSI chips  EPROM  EEPROM  pulse motor drivers  and video  memory  Refer to the Engine Control Board Block Diagram      1      2      3      4      5      6              This is      8 bit CPU  OKI MSM65524  containing the AD converter and controls the whole  system    General purpose LSI   This LSI  MB87D113PFV  is provided in the printer engine control block and has  controller engine video interface  LED interface  motor control  sensor input  video memory  control  main scanning color correction  skew correction  high voltage power control  and  OST EX2 functions    EPROM   This EPROM  275C512 150  has a storage capacity of 512K bits and stores programs for  the PU block    EEPROM   This EEPROM  NM93C66N NW  has a storage capacity of 4K bits  It is mounted on the  board by means 
2.      we                     the holder inlet  3  by unscrewing 2 screws  2   then remove the power switch  4  and  unplug the AC socket  5      5  Draw the power supply unit  7  by unscrewing 2 screws  6   then unplug the cable  8         Figure 3 3 16 Power Supply Unit  Holder Inlet  Sheet Insulation     7   40018901  Power   Unit  ACDC   Switching 120V           8 2 485       40019001  Power  Unit              Switching 230V             RSPL  8 2 5         Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               44       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 17 Sensor Assy Box Toner    1  Remove the power supper unit   See 3 3 16   2  Unscrew the screw  1  then remove the sensor assy box toner  2  together with the bracket 93      3  Unscrew the screw  4  then remove the sensor assy box toner  2            14      Figure 3 3 17 Sensor Assy Box Toner     2  40450401 Sensor   Assy            Toner RSPL   3  140450201 Bracket   Switch RSPL 8 3  Item 47       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               45       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 18 Square shaped Connector       1  Remove the power supply unit   See 3 3 16   Do not remo
3.     7  Power    consumption     8  Frequency   9  Noises     10  Expendables and  service life     11  Periodically  replaced parts    Width  18 8   Approx  91 Ibs  without box    Ordinary paper  Hammermill xx        and Transparency  Only CG3710                          paper  for color printing    Note  the printout color tones are dependent upon the whiteness of the  print paper    Letter  Legal  13  or 14    Executive  A4  A5  B5  and B6  1st tray and front  feeder    1st tray   20 lbs  to 28 lbs    2nd tray   20 lbs  to 28 Ibs    Front feeder   20 165  to 44 Ibs    8 pages per minute  5 pages per minute  Transparency   34 Ib    44 Ib    1239      166g m     600 dots per inch x 600 dots per inch   120VAC  5 5    15    230VAC to 240VAC  10    14    Peak  Approx  980W   Typical operation  Approx 230W   Idle  Approx 70W   Power save mode  Approx 32W   50Hz or 60Hz   296   2    Operating  54 decibels  without 2nd tray   55 decibels  with 2nd tray   Standby  45 decibels   Power saving  43 decibels   Toner Cartridge  Approx  1800 pages  596 density   each of Y  M  C  and  K    Image Drum  Up to 12 000 pages  5  density  continuous   each of Y  M   C and K    Waste Toner Box  Up to 25 000 sheets  under typical printout conditions   Single images of 5  density  equivalent to printout using 14 toner  cartridges    Oil Roller Unit  Up to 10 000 sheets  Life defined in the number of actual  printed paper sheets    Note  Y Yellow                                K Black   Fuser Heat Un
4.     xaua                         m     FA   t3  a    A       gt       prisu euo                 gi              ie  Addins              sieppaa        GS EOWSH             dPloOY  3H     dEL           dol        del MOOD del MOdN        Adds   dhi HAH          dPLOQNN       03A          Jet  Est    4    A    dugbatexper     Pe   P       9                                puua Byes CULE       Duc                GN 18                    Functional Block Diagram    Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business    Partner Exchange  BPX  for any updates to this material   http   bpx okidata com     Page  8       Ok a Service Guide   OKIPAGE 8c    Chapter 2 Operation       2 1 Main Control Board  PCR PCB     The control board consists of a CPU  NR4700  block  a memory control LSI block  an interface control  LSI block  a DRAM block  an EEPROM block  a mask ROM block  and an interface block     Here is the Functional Block Diagram of the main control board  PCR PCB      Memory controller ROM  Flash        32M               22  SysAD    54  Cono E RN  uPD94704    D HAM Max 80M  64  NR4700         100     __             WDATA    1 IESYNC    4    Control        SysAD   Operator    SysCmd 4 panel    Ses           SSS ee me ee    Contral  ExtReq    EEPD    EEPCS1    uPUBG044     Not installed  GN 014 LMU    ___Extermal Agent     74      1284                    Control       INT   REQ                             OSC  Reset circuit  DIP 
5.    OK A Service Guide   OKIPAGE 8c  Chapter 0 Introduction    Front Cover    OKIDATA  Service Guide    OKIPAGE 8c   OKIPAGE 8cn  LED PAGE COLOR PRINTER PRODUCTS    Adobe Acrobat printable reference copy  of the OKIDATA Service Training Manual   11 02 98 Rev  2 0    Note  This Adobe Acrobat version of the Okidata Service Training Manual was built with  the pictures rendered at 72 dpi  which is ideal for screen viewing  For future updates  to this manual  and more on line information visit our Business Partner Exchange   BPX  at http   bpx okidata com     Table of Contents Page          Service Guide   OKIPAGE 8c    0 Introduction  Preface 2  1 Specifications  1 1 Basic System Configuration 3  1 2 Printer Specifications 4  1 3 Option Specifications D  1 4 Basic Specifications 6    2 Operation  2  Operation 7  2 1 Main Control Board  PCR PCB  8  2 2 Engine Control Board  PX4 PCB  9  2 3 Power Board 10  2 4 Mechanical Processes 11      2 4 1 Electrophotographic processing mechanism 12      2 4 2 Paper running process 13  2 5 Sensors 14      2 5 1 Paper Related Sensors 15      2 5 2 Other sensors 16  2 6 Correction of Color Deviation 17  2 7 Transfer Control according to Environmental Changes 18  2 8 Form Jam Detection 19  2 9 Cover Opening 20  2 10 Toner Lower Detection 21  2 11 Page Size Detection 22  2 12 Power on Processing 23  3 Disassembly  3 0 Parts Replacement 24  3 1 Precautions for Parts Replacement 25  3 2 Parts Layout 26  3 3 How to Change Parts 27      3 3 1 Cover Ass
6.   Chapter 3 Disassembly       3 0 Parts Replacement  3 1 Precautions for Parts Replacement  3 2 Parts Layout    3 3 How to Change Parts       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               25       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 1 Precautions for Parts Replacement        1  Before starting parts replacement  remove the AC cable and interface cable    a  Removing the AC cable  i  Turn off   o   the power switch of the printer   ii  Disconnect the AC inlet plug of the AC cable from the AC receptacle   iii  Disconnect the AC cable and interface cable from the printer    b  Reconnecting the AC cable  i  Connect the AC cable and interface cable to the printer     ii  Connect the AC inlet plug to the AC receptacle   iii  Turn on   1   the power switch of the printer      gt  2    Disconnect        2  Do not disassemble the printer  if operating normally     3  Do not remove unnecessary parts  try to keep disassembly to a minimum     4  Use specified service tools     5  When disassembling  follow the determined sequence  Otherwise  parts may be damaged     6  Since screws  collars and other small parts are likely to be lost  they should temporarily be  attached to the original positions     7  When handling ICs such as microprocessors  ROM and RAM  and circuit boards  follow    standard electrostatic proce
7.   http   opx okidata com               14  Service Guide   OKIPAGE 8c  Chapter 2 Operation          2 5 Sensors  2 5 1 Paper related sensors    2 5 2 Other sensors       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               15       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 5 1 Paper Related Sensors    Qu Fjection raller   a       Y drum Write sensor FF hopping roller       K drum    drum M drum  Heat raller    Pickup raller  Finch roller 2  Exit sensor                       Y 4  A Farm width sensor  4       i f            roller 1        Resist roller 1  Backup roller   esist roller    om    i              y   Resist roller 2 J FF sensor 1  Belt cleaning blade Conveying bell FF sensor 2  M  First hopping roller         A    Auxiliary rollers  Second hopping roller    FF sensor 1 2 Detects the front edge of an incoming paper  ON  Front edge detected   Entrance sensor 1 2          determines timing to change from OFF  Front edge not detected  hopping to conveying   Write sensor Detects the front edge of the conveyed ON  Form present  paper sheet and determines the length of the   OFF  Form absent  paper sheet from elapsed time before the    front edge of the paper reaches the sensor    Ejection sensor Detects the front and rear edges of a paper        Form present  sheet and determines whether the paper   5   OFF  Form e
8.  Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http  bpx okidata com               40       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 13 Main Motor  A    B  Assy           Hemove the PXF PCB and PX4 PCB   See 3 3 11                the 4 screws  8  and remove 4 plate Earth  9  and 4 lever Up Dn 2  1      Detach the all the cables  2  connected and unscrew 4 screws  3   then remove the main motor  A   assy  4           Detach the all the cables  5  connected and unscrew 3 screws  6   then remove the main motor  B   assy  7         Figure 3 3 13 Main Motor  A    B  Assy    1     8 5   6  8 5   4     1      40664501 Lever   Up Dn 2                  8 5   41       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com     Page  41       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 14 Gear One way  Z30     Four gear one ways  230  are provided but the method of those replacements is the same  Do not  disassemble the gear one ways  730  because they are assemblies which require adjustment               Remove the PCB assy   PCM   See 3 3 9   Remove the cover CU   See 3 3 11   Remove the 4 Plate Earth and 4 lever Up Dn 2   See 3 3 13        9 ge    Release the lock with the shaft by spreading the cla
9.  KV  50  Voltage applied to charging  roller    NEN  Normal paper Voltage applied to  developing roller  Y M C K    250V  300V   232V  300V   First paper  Y only   K    270V  300V  Transparency  Y M C    200V  300V  K     250V  300V  NEN    Y M C K    650V 0V Voltage applied to toner                 roller  roller       Copyright 1998  Okidata  Division of       America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  11  Service Guide   OKIPAGE 8c  Chapter 2 Operation          2 4 Mechanical Processes    Here is the Mechanical Process Diagram of OKIPAGE 8c     oo  jo udgejng    Jaded  Way         Burddou            BuilaAuaa adeg dnyad sadeg          5 08  1               Gum uogaala Jade             151    ddl jala   2819  g Jelo 18101      Aiding  buiddopi ESH   5                         105099             Bless  nr pag        151881 y pa XV V                         RCRA  um qm             j Jaded ia Madea  uad                    205095         woy 2208095 paa uo  d    apa FRANE AMAN NE NEN NM             KNEE NM    euo  3 ao pled              ng q  19001                                105095  uogaala Jaded                              Ards  m  o    p   1 DuiBieu   Wo oW A   peay q31           PE           mee ERR   umop eng     jeus  007        JJa  uoe  19024    Mechanical Process Diagram  Figure 2 5        Copyright 1998  Okidata  Division of OKI America  Inc  All rights rese
10.  Limiter 2way  L    R    Plate Guide  L    R        1  Remove the plate support assy  L  and        See 3 3 6   2  Unscrew 2 screws  1  then remove the limiter 2way  L   2  and the plate guide  L   3      3  Unscrew 2 screws  4  then remove limiter 2way       5  and the plate guide       6         Figure 3 3 7 Limiter 2way  L    R    Plate guide  L     R     40383701 Limiter   2 way  L  RSPL 8 3         15  40335001 Plate Guard  L  RSPL 8 3  Item 17    40383801 Limiter   2 way  R  RSPL 8 3  Item 16  40335101  Plate   Guard      RSPL 8 3  Item 18          Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               35       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 8 Cover       Describes the method of removing the cover assy side  L   R   cover assy OP panel  cover front  L   R   and the cover rear  L      1  Remove the cover assy rear   See 3 3 1   2  Remove the cover assy stacker   See 3 3 4   3  Remove the 2 screws  1  then remove the frame side  L   2      4  Remove the 2 screws  3  then release the lock of the claw with the cover assy side  R   4  lifted a little  bit  then remove the cover assy side  R      5  Detach the operator panel cable  5  from the PCM PCB   6  Open the FDR unit front in the arrow direction   7  Remove the 2 screws  6  then remove the cover assy OP panel  7      8  Remove the 2 screws  8   with
11.  OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               51       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 24 Two Lever Input Sensors  Lever 2nd Feed Sensor       1  Remove the guide paper input assy   See 3 3 23      2  Release the engagement with the guide  3  by pressing the lever input sensors  1  in the arrow  direction  then remove them     3  Release the engagement with the guide by pressing the lever 2nd feed sensor  2  in the arrow  direction  then remove the sensor        Figure 3 3 24 Two Lever Input Sensors  Lever 2nd Feed Sensor      40303301              Paper   Input   Assy 7          8 3   24         ndude                     3  40097301             Paper   Input    RSPL  8 3   43  40144301   Lever   Input   Sensor RSPL 18 3   44  40144401   Lever   2nd   Feed   Sensor RSPL 8 3   45       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               52       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 25 Roller Registration  Roller Assy Hopping    1   gs  3   4        Remove the guide paper input assy   See 3 3 23    Remove the bracket hopping motor   See 3 3 19   Remove the gear one way   See 3 3 20     Hemove the holder gear toner assy   See 3 3 30      Removal of the roller registrati
12.  This process fits paper to the surface of the image drum and applies  positive charge  opposite to the charge of the toner  to the back side of the paper from  the transfer roller  The toner image is transferred to the paper     6  Cleaning   Cleaning blade scrapes off the remaining toner of any image drum  which  has been used to transfer the image drum the drum to the paper     7  Fixing   This process fixes the toner image on the paper by pressing the fusing the  image    Paper pickup    Pickup raler    Paper  medium     Corweying bell 4        Canveying bell                  gt  Driven roller          DC voltage  0V to 2KV  is applied to the driven roller A  to create a positive charge on the lower surface  of the paper  The   kept in charged paper is electrostatically attracted to the pickup roller  The paper is in close contact with  the conveying Belt   and moves steadily      3  Charging   This process applies a DC voltage to the charging roller in contact with the surface of the  image drum          Charging roler     4  Exposure   The light beams from the LED head are applied to the surface of the image drum which is  charged   negatively  The negative charge on the illuminated surface f the image drum is reduced according to the  magnitude of the   light beams and a latent image is formed on the surface of the image drum according to the resulting  surface potentials       LED haad    Charging roller        we   LED head  Supply  uu s        5  Developing   This p
13.  Unscrew 5 screws 1 then remove the cover CU2   3  Unplug all the cables 5 connected to the PXF PCB 3 and PX4 PCB 4   4  Unscrew 5 screws 6 then remove the PXF PCB3 and PX4 PCB4 at the same time        Figure 3 3 11 PXF PCB PXS PCB       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               39       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 12 Gear Heat Assy             Q9 WE X       Remove the cover assy side       cover assy OP panel  cover front  R  and the cover rear  L    See  3 3 8     Remove the cover CU then unplug all the cables connected to the PX4 PCB and unscrew 3 screws    See 3 3 11     Unplug all the cables connected to the PXF PCB then remove the PX4 PCB   See 3 3 11   Be  careful not to damage the connector when unplugging cables connected to the PXF PCB      Remove the heat unit assy   See 3 3 40    Remove the guide paper eject assy   See 3 3 3    Remove the motor fan  80 25    See 3 3 2    Remove the 5 screws  1  and detach the cable  2  then remove the guide heat assy  3      Remove the 2 screws  4  then remove the motor  ID   5      e       Figure 3 3 12 Gear Heat Assy  40310001 Gear Heat Assy RSPL 8 5   1         ndudes    eee          140124101  Motor Pulse  ID  RSPL 8 5  11          40448901            Heat   Mech Assy RSPL 8 5   40  8 5   11         5  140124101 Motor   Pulse  ID  RSPL      
14.  claws of the gear  one way 91   92  and  3   then remove the gear one ways        Figure 3 3 20 Gear One way     4  140686701               Register   Gear RSPL  8 3  67   1  140164301             One   way  248  RSPL  8 3   31       2   40164501             One   way  248 48  RSPL  8 3   30   3  140250901             One   way  96  RSPL  8 3   29          Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               48       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 21 Feeder Unit Front       1  Remove the cover assy side  R   cover assy OP panel  cover front  R  and the cover front  L    See  3 3 8      Remove the cover CU   See 3 3 11   Unplug the cable  1  and unscrew the screw  2   then remove the bracket FF shaft  3      Remove 2 E rings  4  then remove the feeder unit front  5                  Unscrew each 2 screws  6  then remove 2 bracket FF links  7         Figure 3 3 21 Feeder Unit Front     1  140641801            Cord   Wire RSPL  8 2   29   3  140193601  Bracket   FF   Link RSPL  8 2   7   5  140311201   FDR   Unit   Front RSPL 8 2   6         includes  ff 1414000  55700401  2PA4128 1076G001 Hopper   Manual            8 2   26  Feed  Assy       40449001  FDR   Unit   Main   Assy RSPL  8 2   27   7     40193501  Plate  FF Link RSPL  8 2   7       Copyright 1998  Okidata  Division of OKI America  Inc  All right
15.  resist roller 1  This  operation corrections any paper skew     Resist roller 2          j One way gear C    i                Resist roller 1      de gear C  One way gear B   P d  cm a  E  Idle gear A        a     Idle gear B    d  a  a  a      First hopping roller  Pulse molor    One way gear A    b  Conveying     1  After paper hopping is completed  the pulse motor turns right  in the direction of  b   to drive the  resist rollers 1 and 2  The resist rollers feed the paper until the Form sensor turns on  Although the  one way gear A is also driven  the hopping roller does not turn because of the one way clutch      2  The paper is further fed in synchronism with the print data     Hesist roller 2         f One way gear C                   Hesist roller 1  Idle gear C    One way gear B      Idle gear       Idle gear B  Pd      First hopping roller  Pulse motor    4  One way gear A     2  The hopping operation of the front feeder and the up down operation of the pinch roller 2 are  performed by a single pulse motor     Cam  One way clutch gear B    Idle gear A    Sensor position        Hopping roller Am Uprdown          Pinch roller  One way clutch gear A     Idle gear B  Form sensor  Entrance sensor Resist roller 2    When the pulse motor of the front feeder turns right  in the direction of  A    the front hopping roller turns  left  in the direction of  b   to drive the cam  This cam moves up an down the pinch roller 2  The one way  clutch gears are made to turn only in a 
16.  the cover front  R   9  pushed up  then release the lock of the claw   then remove the cover front  R      9  Remove the 2 screws  10  then remove the cover front  L   11    10  Remove the 2 screws  12  then remove the cover rear  L   13    11  Pull off the film  15  glued on the cassette guide     12  Release the engagement with the guide by lifting the cover assy side  L   14   then remove the cover  assy side  L           Pushed Up  FDR Unit Front       Figure 3 3 8 Cover               40492801             Sub   Assy                        RSPL         8 411      4038 7200    PCOPCB       5 8     2         156636205 12381005    0051                    11   40098201    Cover Front L       8 12                               7  7     jRSPL 8 4                  OO m     6   440 1056       1  20624       fames 00 00 0000  Frame   Side            Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  36       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 9 PCR PCB Assy    1  Open the top cover     2  Remove the 2 screws  1  and release the lock of the claw by lifting the cover assy side  R   2  a little  bit  then remove the cover assy side  R      Remove the 2 screws  8  to remove the plate shield  CU   9    Remove the 3 screws  3  to remove the plate sealed  4      Detach the operator panel cable  5  from the PCR PCB  P
17.  then remove Guide Holder  7  by releasing the clamp of the claw     or       wr S X gw    Unscrew 4 screws 8 then remove the Upper Frame Assy  9         Cable is pushed against sharp edge      hole down to LED head     Figure 3 3 5 Upper Frame Assy    40410701 Frame   Upper Assembly RSPL  40187801 Guide Holder RSPL       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               33       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 6 Plate Support Assemblies    The plate support assemblies are provided right and left  The method of those replacements is the same     1  Remove the heat unit assy   See 3 3 40   Remove the cover assy rear   See 3 3 1   Remove the cover assy stacker   See 3 3 4   Remove the frame assy upper   See 3 3 5     Detach the cable from the flat cable clip  1  by releasing the lock     Pak wD    Remove the 2 screws  2  then remove the plate support assy  3   Be careful not to lose the spring 4  which is removed with the plate support assy  3          Figure 3 3 6 Plate Support Assy    RSPL     46  40197401 Torsion   Spring  A        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               34       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 7
18. 37      9 2        Layout 138  6  PARTS LIST 139       High Capacity Second Paper Feeder 140     2     Tray Assembly 141    Page  2       Ok a Service Guide   OKIPAGE 8c  Chapter 0 Introduction    Preface       This manual provides procedures and techniques for the troubleshooting  maintenance  and repair of  OKIPAGE 8c     This manual is written for maintenance personnel  but it should always be accompanied with the  OKIPAGE 8c User s Manual for procedures for handling and operating OKIPAGE 8c  For repairing each  component of OKIPAGE 8c  see the Troubleshooting Manual      Notices    The contents of this manual are subject to change without prior notice  Although reasonable efforts have  been taken in the preparation of this manual to assure its accuracy  this manual may still contain some  errors and omissions  OKI will not be liable for any damage caused or alleged to be caused  by the  customer or any other person using this maintenance manual to repair  modify  or alter OKIPAGE 8c in  any manner      Warning   Many parts of OKIPAGE 8c are very sensitive and can be easily damaged by improper servicing  We  strongly suggest that OKIPAGE 8c be serviced by         authorized technical service engineers        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  3       OKI Service Guide   OKIPAGE 8c  Chapter 1 Specifications    1 1 Basi
19. CR PCB requires ten  10  screws for  removal     6  Remove the 7 screws  6  to remove the PCR PCB  7                   5950            Ue        AV  xy  9        Wo Z   TET e    Figure 3 3 9 PCB Assy  PCM    40315001 Cover   Assy   Side      RSPL 8 1   6  Cover   Side       Frame   Side  R     40704901  Plate   Shield  CU  RSPL 8 5   43     7  40604802  PCR PCB             JRSPL 65 5           Copyright 1998  Okidata  Division of       America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               37       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 10 Motor Fan       1  Open the top cover   2  Remove the cover assy side  R   frame side  L   cover assy OP panel and the cover front  R    See 3 3 8     3  Unplug the cable  1  and unscrew 2 screws  2   2 collars  4  and then remove the motor fan  3         Figure 3 3 10 Motor Fan     2  54122225  PSW2W3 253   Screw        18 5   18  40197101                _ RSPL _ 8 5   17       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com     Page  38       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 11 PXF PCB PX4 PCB    Since the PXF PCB and PX4 PCB are connected with each other via the connector  remove them at the same time   1  Remove the PCB assy   PCM   See 3 3 9     2 
20. Jamod abeyor moy    aq asuen Ajddns amod              uiu                yaq               ajja  Iso          q       Jasny       re        sibel              yaq 1ajsueg    Jala                                         2 Io uauid               dn 28101                                                       1101 Burugar      sayjou                A           g l    pEBH  13 1  183285                                                       1  Paper hopping and transfer        up down movement of pinch roller 2  Paper is hopped and delivered by the mechanism shown below  This mechanism is driven by a single  pulse motor     Hesist roller 2    One way gear C        Hesist roller 1    Idle gear C  One way gear B  Idle gear     Idle gear     First hopping roller  Pulse motor    One way gear       The pulse motor turns in the arrow direction  a  and drives the hopping roller in the direction of  b   The  hopping roller drives the resist roller  Gears A  B  and C  have one way clutches to prevent the roller form  rotating reversely     a  Hopping     1  The pulse motor turns in the arrow direction of  a   counterclockwise  and drives the hopping  roller to move the   paper until the Entrance sensor turns on  Although the one way gears B and C are driven  the resist  roller 2 does no turn    The reverse rotations of the one way clutch gears are not transmitted to the resist roller      2  After the Entrance sensor turns on  the hopping roller keeps on feeding the paper until it hits the 
21. Remove the contact  BL L  assy and contact  CL L  assy   See 3 3 37   Hemove the hopping motor   See 3 3 19    Remove the motor assy BT   See 3 3 15    Remove the gear heat assy   See 3 3 12    Remove the roller assy hopping   See 3 3 25    Remove the holder gear toner assy   See 3 3 30    Remove the high voltage power supply unit   See 3 3 33    Unplug the inlet AC   See 3 3 16     Unscrew 9 screws  1  then remove the guide cassettes  L   2  and  R   3  together                              1       AR                   Unscrew the screw  4  then remove the switch  5    Unscrew the screw  6  then remove the PXC PCB  7            m    40302901   Guide   Cassette    R    Assy RSPL 18 3   61   8 7   1  50928901   4PP4076 5306P001 Spring  Detector  RSPL 8 7   2  40368301                RSPL  8 7   5       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BP X  for any updates to this material   http   opx okidata com               67            Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 40 Heat Unit Assy  Fuser unit and oil roller        1  Open the stacker cover     2  Release the lock by turning down the lever lock heat guides  blue  on both sides  then lift the fuser  unit assy  1  and remove it        Lever Lock Heat Guide    Figure 3 3 40 Heat Unit Assy     1   40490901 Unit  Fuser 120V  OP8c  RSPL  8 2   21      140490904  Unit  Fuser 220V  OP8c  RSPL  8 2   21 0       Copyright 1998  Okidat
22. SW        TE6135  6137   16550  53C80     Functional Block Diagram of Main Control Board     1      2      3      4      5      6      7             The CPU is    64 bit RISC architecture processor  provided             It inputs a frequency  of 50 MHz and runs at 100 MHz  It transfers data to a from memory at 50 MHz   Mask ROM  The mask ROM block consists of four 16 Mbit  1M x 16 bits  chips and its total size is 8M  bytes  The chips are mounted on the PCR PCB by means of IC sockets and store  programs and character fonts   DRAM  The DRAM block consists of eight 16 Mbit  1M x 16bits  chips and its total size is 16M  bytes  The chips are mounted on the PCR PCB and can be expanded up to 80M bytes  by adding the 32M byte SIMMs to the SIMM slots on the PCR PCB   EEPROM  The EEPROM block consists of 1K bit chips mounted on a board by means of IC sockets  and stores the following    e Menu data   e Counter values   e Adjustment values  Flash ROM  The Flash ROM block consists of four 4M bit  256K x 16bits  chips and its total size is 2M  bytes  The chips are mounted on the PCR PCB and are used for storing fonts  macro  and demo pages   Memory control LSI  This block mainly consists of memory control  CPU control  compression and  decompression  and video interface functions   Interface control LSI  This block mainly consists of PU interface control  operator panel interface control   EEPROM control  parallel interface control  and HSP control functions      8     Host interface   T
23. X  for any updates to this material   http   bpx okidata com               59    Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly          3 3 32 Transfer Belt           Open the Top cover   Release the lock by drawing the cover knob then open the cover assy side  L      Turn the waste toner box  box toner assy   1  to the left by pressing it down  then remove it     Draw out the belt cassette assy  2  by lifting it a little bit with its handle       o           Cover assy side  L        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               60       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 33 High Voltage Power Supply Unit  Bracket HV  BT  Assy                           the belt cassette assy   See 3 3 32    Unscrew 2 screws  1  with the stacker cover opened  then remove the plate HV  2    Unplug the cable  3  and 7 codes  4     Unscrew 2 screws  5  then remove the high voltage power supply unit  6                  the bracket HV        Assy  7      QT d ue           Figure 3 3 33 High Voltage Power Supply Unit  Bracket HV  BT  Assy    Plate   HV RSPL  82 415               6  40065601            Voltage   Power   Supply RSPL  8 2   13   7   40325001 Bracket   HV    BT    Assy RSPL  8 2   14       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partn
24. a  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               68       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 41 Oil Roller Kit       1  Remove the heat unit assy   See 3 3 40     2  Release the lock by turning down the lever in the arrow  A  direction  then slide the oil roller assy  1   with its right side lifted and remove it        Figure 3 3 41 Oil Roller Kit     1  40645301  Oil Roller Kit  Consumable        Je2 42         Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     
25. an be performed    For  the electrical physical characteristics of this interface  see APPENDIX B       b  OKI HSP interface  Option    This interface  slot  is an       unique universal interface that provides the platform to  connect various boards  including those supplied by third vendors  such as the LAN  connection expansion board and SCSI expansion board    Any expansion boards compatible with this interface can be mounted on the Control    board the piggyback board from without modifying the program at the printer side  Refer  to the Conceptual Diagram of the OKI        interface        Network  etc     Control board LAN  expansion board       Conceptual Diagram of OKI HSP Interface     9  RAM module    e Pin layout          Network  etc   Control board LAM  expansion board  e Basic specification  Type   Access time  7 2 pins SIMM  32 bits buss width   Capacity  60ns  7005  80ns  Parity  4  8  16 32 or 64MB    None       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BP X  for any updates to this material   http   opx okidata com        Page  9    Service Guide   OKIPAGE 8c    Chapter 2 Operation       2 2 Engine Control Board  PX4 PCB     ANALOG INPUT     Heater temperatures and environmental humidity and temperature     Yellow  Y   Magenta  M   Cyan  C   Black  B     ANALOG INPUT     Heater temperatures and envirnment humidity and temperature          CPU       EEPROM       MSMB5524       BOM  
26. c System Configuration       This diagram shows the basic system configuration of OKIPAGE 8c     LED head Discharging indicators                                       LCL Lr     Oparator panel                                                                      Centronics  interface         Pulse motors  KEP BELT HEATER REGIST FF    910101010      Sensors  switches  and thermistorsz    Paper width sensor   4 Form size detector  4 bits       Form end sensor                                        OKI                     PSIMM             x    2                         interface interface   ua                                                          fi t  Er FF form end  T p   FF home gwitch          Form feed sensor 1         Form iged sensor 2  power unit ias     V  Write sensor                 Election sensor  JL Hich voltage Second tray   Toner Low                 power unit             Llp Down              Waste toner sansar  Resist Up Down  Cover          switch  High voltage  interlock switch   Heater temperature ihermistor  Backup temperature thermistor  Environment temperature sensor  Environment hurridity sensor  Oil Faller switch  Fixing unit interlock swatch                Fixing unit                ie fe oe a I Waste toner box switch  Balt unit              i C EP unit                                 Basic System Configuration Diagram       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  f
27. dures      8  Do not place printed circuit boards directly on the equipment or floor     No   Service Tools 17  1                         0      Remarks        mee   mem    No  2 200 Philips 3 5 mm screws       2  eee     1                               mL                 cleaner    LED Head cleaner Cleans LED  P N 51802901 head       Copyright 1998  Okidata  Division of       America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               26  Service Guide   OKIPAGE 8c  Chapter 3 Disassembly          3 2 Parts Layout       Figure 3 1  Covers       Figure 3 2  Print Assemblies       Figure 3 3  Base Assemblies       Figure 3 4  Contact Assemblies       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               27       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 How to Change Parts       This section explains how to change parts and assemblies appearing in the disassembly diagram below     3 3 1 Cover Assy Rear   3 3 2 Motor Fan  80 25    3 3 3 Paper Eject Assy   3 3 4 Cover Assy Stacker Guide Eject FD Assy  3 3 5 Frame Assy Upper   3 3 6 Plate Support Assy   3 3 7 Limiter 2Way  L    R    Plate Guide  L    R   3 3 8 Cover   3 3 9 PCB Assy  PCR   3 3 10 Motor Fan  CU    3 3 11 PXF PCB PX4 PCB   3 3 12 Gear Heat Assy   3 3 13 Main Mot
28. er       1  Remove the guide paper input assy   See 3 3 23      2  Remove the paper end lever  1  by releasing the engagement with the guide        Figure 3 3 28 Paper End Lever    50808201   4PP4076 5154P001 Lever  Paper End RSPL 8 3   4       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               56       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 29 PCO PCB  Operator Panel        1  Remove the cover assy side  R   and the cover assy OP panel   See 3 3 8    Unscrew 4 screws  1  and unplug the operator panel cable  2      Remove the PCO PCB  3  by releasing 6 claws   Be careful not to drop the LCD  Liquid Crystal  Display   4  and  5  which are detached together      Claw  six  EA       Figure 3 3 29 PCO PCB  Operator Panel      2 56636205  2381005  0005  Cable  HCUN  1 25  6F 440 1056 RSPL  8 1   19   B  M1  20624         3  140387201       A  PCOPCB RSPL  8 1   18  40492601          Cover   Sub   Assy   Op   Panel RSPL    40314901 Cover   Assy   Op   Panel        8 1   10   Includes 3   6        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               57       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 30 Holder Gear Toner Assy       1  Remove the cover assy 
29. er Exchange  BPX  for any updates to this material   http   opx okidata com     Page  61       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 34 Eraser Bracket Assy  Eraser Bracket  KCM  Assy       1  Remove the belt cassette assy   See 3 3 32     2  Open the stacker cover    3  Remove four screws  5  and then remove the Plate Blind  6     Removing the eraser bracket assy    4  Remove the screw  1  and the connector  2     5  Release the screw  7  and then remove the eraser bracket assy  3     Removing the eraser bracket  KCM  assy    6  Remove the screw  1  and the connector  2      7  Release the lock of the claw then release the engagement with the bracket sensor T  KCM    See  3 3 35      8  Release the screw  7  and then remove the eraser bracket  KCM  assy  4  and unplug the cable  2   then remove the eraser bracket  KCM  assy        Figure 3 3 34 Eraser Bracket Assy  Eraser Bracket  KCM  Assy     2  40172710             Wire   AMP8P AMP2PX4 RSPL  8 4   20  40308501   Eraser   Bkt   Assy RSPL 8 4   8   4  40324301   Eraser   Bkt    KCM    Assy RSPL 18 4   9       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               62       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 35 Shaft Link       1  Remove the eraser bracket assy   See 3 3 34   Remove the gear one way  430    See 3 3 14      Remove the E r
30. er assy hopping     2  Detach the roller hopping  2  from the shaft  1                                 Figure 3 3 26 Hopping Roller Assy    140310601               Assy   Hopping RSPL  8 3   23      includes       NEN              2  40449701  Hoping   Roller   Boss   Assy RSPL  8 3   42   1  40189601   Shaft   Hopping   Roller    1st  RSPL  8 3   46     4  50608118  NK3 18 SUS                             8 3   50   3  40743701 Roller Assy Hopping Sub RSPL               Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               54       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 27 PXU PCB PXM         Lever Resist Sensor       Since the        PCB and PXM PCB are connected with each other via the cable  remove them at the same time   1  Remove the guide paper input assy   See 3 3 23    2  Unscrew 4 screws 1 and unplug the cable 2  then remove the PXU PCB 3 and PXM PCB 4 at the same time   3  Remove the lever resist sensor 5 by releasing the engagement with the guide        D  PXU PCB    Figure 3 3 27 PXU PCB PXM PCB  Lever Resist Sensor       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               55       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 28 Paper End Lev
31. es the    Write Sensor until the rear edge of the paper passes the Form Feed Sensor 2  A Form Size Error occurs  when the specified length is exceeded by 45 mm        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               20       Ok a Service Guide   OKIPAGE 8c    Chapter 2 Operation       2 9 Cover Opening    When the upper  side  or front cover of the OKIPAGE 8   is opened  the Cover open microswitch turns  off  the voltage of 32V to the high voltage power supply is shit off  and all high voltage outputs are shut  off  At the same time  the CPU receives a signal  CVOPN    indicating the status of the microswitch    and performs the cover open process     Uppercover Side cover Front cover    PX4 PCB eee                 D    CPU          l    pes MK   65524  COVOPN  2P     4 7 12    High voltage power supply board    HVOLT  16P                 High voltage power supply unit          Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               21       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 10 Toner Lower Detection       e Composition    The device consists of the stirring gear  which rotates at a constant rate   the stirring bar  and the magnet  on the stirring bar  The stirring bar 
32. g the obtained environmental  conditions  The unit then prints  using the optimum transfer voltage        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  19       Ok a Service Guide   OKIPAGE 8c    Chapter 2 Operation       2 8 Form Jam Detection    OKIPAGE 8c checks for a paper jam when the page printer is powered on  and during printing  When a  paper jam is found  the OKIPAGE 8c immediately stops the printing process  To recover the printer   open the cover  find and remove the jammed paper  then close the cover       Eror                      Form feed jam Three hopping operations are made  but the Form Feed sensor   Entrance  does not turn on within a preset time after the Form Feed  sensor 1 turns on     Convey jam The ejection sensor does not turn on within a preset time period after  the Write sensor detects the front end of paper     Ejection jam The eject sensor detected the front edge of the paper  but does not  detect the rear edge of the paper within a preset time period   Form size error The form size  obtained by measuring the time period between the rear    edge of the paper passes by the Form Feed sensor 2 after the front    edge of the paper passed the Write sensor  is longer by 45mm than the  specified form length          To obtain the form size  measure the time interval from when the front edge of the paper pass
33. he printer has the following interfaces to the host   Centronics bi directional parallel interface   OKI HSP interface  Option     The single effective interface or the automatic interface select mode can be selected  using the menu  If the busy state of the printer continues for a long time period  the buffer  near full control releases the busy status at constant intervals even if the host side is  busy so as not to cause interface time out at the host side      a  Centronics bi directional parallel interface    This is an interface confirming to IEEE 1284 and provides either unidirectional ad  bi directional communications according to each of the following communication modes     e Compatibility mode   Unidirectional communications from the host to the printer    e Nibble mode   This mode transfers 4 bit wide data from the printer to the host  In  this mode  each bit of 1 byte data transmits in the form of two nibbles using  ERROR  BUSY  FAULT  and SELECT signal leads  This mode can provide  bi directional operation in combination with the compatibility mode    e ECP mode   This mode provides the asynchronous bi directional interface and  transmits and receives 1 byte data using eight data signal leads under semi duplex  control by the host     When the power is turned on  the compatibility mode is automatically selected  The  change to another mode form the compatibility mode is made through negotiation   When  the BI DIRECTION is set to ENABLE in the menu  this change c
34. idata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  63       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 36 Contact Bracket  BL R  Assy  Contact Bracket  CL R  Assy    1   gs  3   4                     the gear one way  230    See 3 3 14    Remove the motor assy        See 3 3 15    Remove the high voltage power supply unit   See 3 3 33                the shaft link   See 3 3 35      Removal of the contact  BL R  Assy     5  Unscrew 2 screws  1  and unplug the cable  2   then rmeove the contact  BL R  assy  3       Removal of the contact  CL R  Assy     6  Unscrew 2 screws  4  then remove the contact  CL R  Assy  5      Contact  CL R  Assy       Contact  BL R  Assy    Figure 3 3 36 Contact Bracket  BL R  Assy  Contact Bracket  CL R  Assy    40173301             Wire     Amp 14p 1MPX43 RSPL  8 4   18  40309001   Contact   BK   T  CL R  Assy RSPL 8 4   7          2                  _                       40135301             Interrupter_          846         Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  64       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 37 Contact  BL L  Assy  Contact  CL L  Assy       1  Remove the shaft link   See 3 3 35    Removal of the contact  BL L  as
35. ing  3  by sliding the sensor assy T  KCM   1  and bracket sensor T  KCM   2   together in the arrow  A  direction     4  Release the engagement between the lever Up Dn and boss A of the lever link  R   5  by sliding the  spring support  R   4   lever link  R   5  and the bearing  6  together in the arrow  B  direction   Keep  on sliding until the lever link  R   5  reaches the end of D cut part of the shaft link  7       5  Draw out the entire shaft link  7  by pressing it in the arrow  C  direction and turning its left side under  the contact  BL L  assy     6  Detach the sensor assy T  KCM   1   bracket sensor T  KCM   2   spring support  R   4   lever link   R   5  and the bearing  6  from the shaft link  7      7  Remove 2 E rings  8  then remove the spring support  L   9  and lever link  L   10       Notice for mounting     e Engagement between the lever Up Dn and boss A of the lever link  R   5   Mount the spring support   L  9  and lever link  L  10  in the predetermined positions  then clamp the boss A of lever link  R   5   with the lever Up Dn by adding rotating power on the spring support  L   9  by rotating the shaft link     7      e Mounting of the spring support  R   4   Clamp the spring support  R   4  at the predetermined  positions in the lever link  R   5  and the contact         R         Lever Up Down    Figure 3 3 35 Shaft Link     5  40132301  Lever Link  R          8 41       4     40168401  Spring   Support  R  RSPL  8 4   14       Copyright 1998  Ok
36. it Assy  60 000 pages   Transfer Belt Cassette Assy  50 000 pages     12  Temperatures and relative humidities    Temperature    Temperature conditions    Fahrenheit      Celsius      Remarks           1 10 1 O     Operating 50 to 89 6 10 to 32 17 Celsius to 27 Celsius  for assurance of  full color printout quality     Non operating 32 to 109 4 0 to 43 Power off    Storage  1 year max    14 to 109 4  10 to 43   with drum and toner    Delivery  1 month max    20 to 122  29 to 50  without drum and toner and Belt Cassette  Assy    Delivery  1 month max    20 to 122  29 to 50  with drum and toner    Humidity    Humidity condition                 Operating 20 to 80 5096 to 70   for assurance of full color  printout quality        Non operating 10 to 90 Power off  100090   35    100090     40 17         13  Printer life   3 000 000  A4  pages or 5 years       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  7       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2  Operation       OKIPAGE 8c is a tandem color electrophotographic page printer  using 4992 Pixel LED technologies           dry single component non magnetic developing  roller transfer  heat compression fixing  fusing    The printing method used is a Black Writing method which applies light beams to printout areas     Here is the Functional Block Diagram of OKIPAGE 8c    
37. jected  ejected        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com     Page  16       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 5 2 Other sensors        1  Form end sensor  This sensor checks whether the paper cassette is empty      2  Front Feeder form end sensor  This sensor checks whether the front feeder has paper      3  Front Feeder home switch  The microswitch checks whether the front feeder stage is in the up or down  position      4  Image Drum  Image drum up down sensor         for each color Y  M  C  K   Y   Yellow       Magenta  C   Cyan       Black     5 Waste toner sensor  This sensor judges whether the waste toner cartridge is full by measuring a time  period at which the sensor lever turns on periodically  When the time period falls  under a preset value  the system judges that the waste toner cartridge is full and  displays the  waste toner full  message      6  Resist up down sensor  This sensor detects the up or down position of the resist roller 2      7  Temperature sensor  Refer to 2 7  Transfer Control according to Environmental Changes       8  Humidity sensor  Refer to 2 7  Transfer Control according to Environmental Changes         Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   op
38. of IC socket and stores adjustment values    Pulse motor drivers   These drivers  MI D2005F  drive eight pulse motors for moving up and down the image  drum  EP  and transferring medium    Video memory   This SRAM received print data through video interface and stores it        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com     Page  10       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 0 Power Board       The power board consists of an AC filter circuit  a low voltage power supply circuit  a high voltage power  supply circuit  and heater drive circuit  and photo sensors      1  Low voltage power supply circuit     This circuit generates the following voltages     Output voltage                        os    o    o  o       483 3V    jCUUnit CPU  LED HEAD  Logic circuit supply voltage     32 V Motor and fan drive voltage and source voltage for high voltage supply   discharge lamp    HSP  OP Amp  high voltage power supply     2  High voltage power supply circuit       This circuit generates the following voltages necessary for electro photographic processing from  32 V in  accordance with the control sequence from the control board  When cover open state is detected   32 V  supply is automatically interrupted to stop the supply of all high voltage outputs     YMCK   Yellow  Magenta  Cyan  Black    Voltage   Use   Remarks       1 35
39. on     5  Remove the gear  1  and 2 bushes  2  and 2 bearings  3   then 2 roller registrations  4       Removal of the roller assy hopping   6  Remove the bush  5  and the bearing  6      7  Remove E rings  9  of the sub roller hopping at both sides of hopping roller and then release the lock  of the roller hopping  7  with the shaft  8  by spreading the claw  then remove the roller hopping from the  left side by the sliding shaft  8  in the arrow direction   Be careful not to lose the knock pin for  fastening the roller hopping  7   which slisp off together         Figure 3 3 25 Roller Registration  Roller Assy Hopping      40310601  Roller  Assy   Hopping          83 593      includes       a          7   40449701  Hopping   Roller   Boss   Assy RSPL  8 3   42   8   40189601   Shaft   Hopping   Roller   1st RSPL 8 3   46     50608118  NK3 18 SUS                   RSPL  8 3   50     10  40743701               Assy   Hopping  Sub  RSPL 8 3   66   4  40130801              Registration RSPL  8 3   22         Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               53       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 26 Hopping Roller Assy       1  Remove the roller assy hopping   See 3 3 25  and remove the 2 sub roller hopping guide  3    Be  careful not to lose the knock pin which clips off together when removing the roll
40. or  A    B  Assy   3 3 14 Gear              Z30    3 3 15 Motor Assy BT   3 3 16 Power Supply Unit  Holder Inlet  Sheet Insulation  3 3 17 Sensor Assy Box Toner   3 3 18 Square shaped Connector   3 3 19 Hopping Motor   3 3 20 Gear One Way   3 3 21 Feeder Unit Front   3 3 22 Manual Feed Hopper Assy   3 3 23 Guide Paper Input Assy   3 3 24 Lever Input Sensor   3 3 25 Roller Registration  Roller Assy Hopping  3 3 26 Roller Hopping   3 3 27        PCB PXM PCB  Lever Regist Sensor  3 3 28 Paper End Lever   3 3 29 PCO PCB  Operator Panel     3 3 30 Holder Gear Toner Assy   3 3 31 Plate Latch Lever  FD   Spring Latch Lever  FD   3 3 32 Belt Cassette Assy   3 3 33 High Voltage Power Supply Unit  Bracket HV  3 3 34 Erase Bracket Assy  Eraser Bracket   3 3 35 Shaft Link   3 3 36 Contact  BL R  Assy  Contact  CL R  Assy  3 3 37 Contact  BL L  Assy  Contact  CL L  Assy  3 3 38 Contact SB Assy   3 3 39 PXC PCB   3 9 40 Heat Unit Assy   3 3 41 Oil Roller Assy   3 3 42 Lever Lock Heat  L     R   Guide Side Heat  Spring Lock  3 3 43 PXL PCB   3 3 44 Heat Unit Guide Assy   3 3 45 Holder LED Assy  LED Head       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               28       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 1 Cover Assy Rear       Remove the 2 screws  1  then lift the cover assy rear  2  a little bit  then remove the cover as
41. or any updates to this material   http   bpx okidata com     Page  4  Ok a Service Guide   OKIPAGE 8c  Chapter 1 Specifications    1 2 Printer Specifications          This printer unit is composed of the following hardware     Electro photographic processor   Paper feeder   Controller  CU part   PU Part    Operator panel   Power board  High voltage part   PU part     This diagrams shows the printer unit configuration     Stacker Cover Assy         Face up Slacker Assy    lF Cover Assy         Operator Panel Assy    Side Cover  LY ASSY    Printer Unit Configuration Diagram       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               5       Ok a Service Guide   OKIPAGE 8c  Chapter 1 Specifications    1 3 Option Specifications       The OKIPAGE 8c options are listed below      1  Second Paper Feeder        2  RAMM SIMM module  72 pin SIMM  4MB 8MB 16MB 32MB     e Make sure to use a set of 2 of the same volume size modules        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     OKI       Page  6  Service Guide   OKIPAGE 8c  Chapter 1 Specifications       1 4 Basic Specifications     1  Dimensions   2  Weight   3  Form  Type     Sizes     Reams      4  Printing speed      5  Resolution   6  Input voltage 
42. paring the sum of bits in the received data unit by the number of  bits in the transferred data unit     RAM check    a  Checks RAM by writing a preset data patter in RAM  reading the contents of RAM   and comparing the data read from RAM by the data written in RAM   Write read test     b  Checks optional RAM  if it is installed      c  Checks resident RAM by exclusively O Ring high and low addresses  to prepare  16 bit data units   writing a preset 16 bit data patter in RAM  reading the contents of  RAM  and comparing the data read from RAM by the data written in RAM  Checks  optional RAM by writing and reading 32 bit fixed patterns   5555h  and  aaaah   in  optional RAM     EEPROM check    a  Checks identification numbers stored in the fixed addresses of EEPROM     b  Checks the contents of the menu area  by control firmware  and the engine area  by  engine firmware      Flash ROM check   Checks Flash ROM by writing a present data pattern in Flash ROM  reading the contents  of Flash ROM  and comparing the data read from Flash ROM by the data written in Flash  ROM   Write read test      Option check unit  Checks whether the optional units  such as the second tray  and PS SIMM  have been  installed before entering the operation mode        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business    Partner Exchange  BPX  for any updates to this material   http   opx okidata com               24       OKI Service Guide   OKIPAGE 8c  
43. per Eject Assy RSPL       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  31    Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly          3 3 4 Cover Assy Stacker  Guide Eject FD Assy                        the cover assy rear   See 3 3 1   Release the cable from the cable clamp  1  by opening the clamp     Unscrew 8 screws  2  then remove the cover assy stacker  3      Do  gt         Unscrew 4 screws  4  then remove the guide eject FD assy  5        x6       Figure 3 3 4 Cover Assy Stacker  Guide Eject FD Assy    40314801 Cover  Assy Stacker RSPL  Includes     40303601 Guide   Eject   FD   Assy RSPL  40449901 Cover   Sub   Assy   Stacker             Item 2   50318701 PP4083 5670P001 Screw RSPL       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               32       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 5 Upper Frame Assy              Hemove the cover assy rear   See 3 3 1                  the cover assy stacker   See 3 3 4     Remove the holder LED assy   See 3 3 45     Detach the cable from the cable clamp  1  by releasing its lock   Remove connections of 4 connector cables  2  and 4 cables  3    Unscrew 4 screws 4 then remove the PD6 PCB  5      Unscrew 2 screw 6
44. present direction by means of the one way clutches      a  First and second hopping rollers    1 When the front edge of the paper passes by the pickup roller  the pulse motor of the front feeder turns  counter clockwise  in the direction of  b  to drive the cam  The cam moves up the pinch roller 2  Although  the one way clutch gear A is also rotating  the hopping roller of the front feeder does not rotate  because    of the one way clutch      2 When the rear edge of the paper passes by the Entrance sensor 2  the pulse motor of the front feeder  turns counter clockwise  in the direction of  b   to drive the cam  The cam moves down the pinch roller 2  until itis sensed by the sensor  Although the one way clutch gear A is also rotating  the hopping roller of  the front feeder does not rotate  because of the one way clutch                    Idle gear       Hopping roller  M Sensor    Pickup roller    One way clutch gear    Form sensor    Idle gear B Pinch roller 2    Resist roller 2  Paper from the tray   b  Front feeding hopping   1  The pulse motor of the front feeder turns right  in the direction of  a   to drive the hopping  roller  The paper feeds until the Entrance sensor 2 is activated  Although the one way clutch gear    B is also rotating  the pinch roller 2 does not drive the up down cam  because of the one way  clutch   After the Entrance sensor is activated  the paper feeds until it reaches the resist roller      2  This operation corrects any paper skew        One 
45. ransfer roller              sughe unt     7  Fixing   The toner image just transferred to the paper is fused and fixed to the paper while the paper  is passing through the gap between the heat roller and the backup roller  The teflon coated surface of  the heat roller is heated by the 800 watt heater  or a halogen lamp  in the heat roller  The temperature of  the heat roller surface is controlled by a thermistor in contact with the surface of the heat roller  A  thermostat is provided for safety  When the heat roller temperature rises above the preset temperature   the thermostat opens and shuts off power to the heater in the heat roller  The backup roller is evenly  pushed against the heat roller by two end springs     Hist Heat roller  Pa        Themnsior         Backup roller     8  Cleaning   The toner which remains on the  OPC  Image Drum without being fused is scraped by a  cleaning blade and discarded in the waste toner tank     UPC drum         Transfer roller       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  13       OKI Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 4 2 Paper running process       How paper moves through the OKIPAGE 8c is shown in the Paper Route Diagram     YzYellow                                K Black       i  dij   1 play      i A   42    7  Duiddou  eau omo  a m       we   u  MEN a   Ajddns 
46. rocess applies toner to the latent image on the surface of the drum to create     toner image    Developing is carried out on the surface of the image drum at where the image contacts with the  developing roller      1  The sponge roller transfers toner to the developing roller  The toner is charged negatively     Developing toner blade    Charging roller    sponge roller         Developing raller  OPC drum   2  The toner blade scrapes away excess toner from the developing roller  leaving a thin film of toner  on the surface of  the developing roller      3  The toner is attracted to the latent image on the surface of the image drum  where the image  drum contacts the    developing roller  The latent image on the surface of the image drum is made visible with the toner      6  Transferring   The transfer roller made of conductive sponge presses the paper against the surface  of the image drum  The paper will make close contact with the surface of the image drum  This process  fits the paper to the surface of the image drum  using the transfer roller  and applies a positive charge   opposite to the charge of the toner  from under the paper  When a positive high voltage is applied to the  transfer roller from the power supply  the positive charge induced on the transfer roller jumps to the upper  surface of the paper  where the transfer roller touches the paper  and attracts the negatively charged  toner from the surface of the image drum onto the surface of the paper         T
47. rotates by engaging with the concave section in the stirring gear     joe d    Magnet       Stirring Bar Stirring Gear    e Operation    Toner Low is detected by monitoring the time interval between engagement of the magnet set on the  sensor lever and the magnet on the stirring bar     OPERATION during toner full state String Gear Section       e  he stirring bar rotates by interlocking with Stirring Bar  the stirring gear    e When the magnet on the stirring bar  reaches its maximum height  the other end  of the bar is dipped in the toner  The stirring  bar is pushed by the stirring gear     Sensor Lever    Toner Sensor    Operation during toner low state       e When the stirring bar reaches the maximum Mid  height  the lack of toner provides no  resistance on the other end  The bar falls to  the minimum height  due to its own weight    e The time length of the encounter  between  the stirring bar magnet and the sensor lever  magnet   counter with the magnet of the  sensor lever becomes long  By monitoring  this time interval  toner low is detected     Sansor Lawes    TONER FULL state    THASNS ey  1   0 74 SEC  Y      1    1 165 SEC IM  C            t  1 365 SEC    TONER LOW state    TNRSNS d r1 F  i ti  gt  0 74 SEC  Y   1 965 SEC  1  gt  1 165 SEC  M             e When the toner low state is detected 2 times consecutively  Toner Low is established    When the toner full state is detected 2 times consecutively  Toner Low is canceled    e When there is no change with the 
48. rved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               12       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 4 1 Electrophotographic processing mechanism     1      2        Electrophotographic processed   Each process of the electrophotographic processing  mechanism is outlined below     1  Paper pickup   This process causes the roller to give a DC voltage to the paper   resulting in a negative charge  With this negative charge  the paper is electrostatically  attracted to the roller     2  Charging   This process gives a DC voltage to the charge roller so that the image  drum may have a uniform negative charge on its surface     3  Exposure   This process causes the LED head to apply light beams according to  image signals to the negatively charged surface of the image drum  The negative charge  on the illuminated surface of the image drum is reduced according to magnitudes of the  light beams  Thus  a latent image is formed on the surface of the image drum according  to the resulting surface potentials     4  Developing and recovery of excessive toner   This process applies  negatively charged toner to the surface of the image drum  The toner is electrostatically  attracted to the latent image to form a visible image on the surface of the image drum   Simultaneously  this process electrostatically transfers excessive toner from the image  drum to the developing roller     5  Transferring  
49. s reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               49    Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly          3 3 22 Manual Feed Hopper Assy    1  Open the manual feed hopper assy     2  Release the engagement between the holder and the link then remove the manual feed hopper assy    Be careful not to damage the holder          9    Figure 3 3 22 Manual Feed Hopper Assy       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               50       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 23 Guide Paper Input Assy       1  Remove the cover assy OP panel  cover front  R  ad the cover front  L    See 3 3 8    Remove the feeder unit front   See 3 3 21     Unscrew 4 screws  1  then draw out the guide paper input assy  2  from the left side by rotating its  upper part   Be careful not to damage the lever sensor resist      Lever Sensor Resist             ae        n ES  E    wx       Li       rrr          lt   he  r DLE     Figure 3 3 23 Guide Paper Input Assy   2  140303301             Paper   Input   assy RSPL  8 3   24              40097301  Guide   Paper   Input      RSPL  8 3   43     40144301  Lever   Input   Sensor RSPL 8 3   44       40144401             2nd   Feed   Sensor RSPL 8 3   45       Copyright 1998  Okidata  Division of
50. side  R   cover assy OP panel  cover front  R  and the cover front  L    See  3 3 8      2  Unplug the cable  1  and unscrew the screw  2   then remove the holder gear toner assy  3         Figure 3 3 30 Holder Gear Toner Assy     3  140309801  Holder   Gear   Toner   Assy RSPL  8 2   10          Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               58       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 31 Plate Latch Lever  FD   Spring Latch Lever  FD     1  Remove the cover assy side  R   cover assy OP panel  cover front  R  and the cover front  L    See  3 3 8      Open the cover CU   See 3 3 11   Unplug the cable  1    Unscrew the screw  2  then remove the bracket SW  side   3      Unscrew 4 screws  4  then remove the stay upper  front   5      Pak wD    Remove the plate latch lever  FD   6  and spring latch lever  FD   7  with the side frames spread   Be  careful not to spread the frames too much         Figure 3 3 31 Plate Latch Lever  FD   Spring Latch Lever  FD     40388501                  SW RSPL  8 3   33   5  401711041 Stay   Upper    Front  RSPL  8 3   32   6  140195101  Plate   Latch   Lever  FD  RSPL  8 3   34     7  140195001 Spring   Latch   Lever  FD  RSPL  8 3   35            Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BP
51. sy   2  Unscrew 2 screws  1  then remove the contact  BL L  Assy  2     Removal of the contact  CL L  assy     3  Unscrew 2 screws 93  then remove the contact  CL L  assy  4      Contact  CL L  Assy  Contact  BL L  Assy       Figure 3 3 37 Contact  BL L  Assy  Contact  CL L  Assy   2  40324501  Contact   BL L  Assy RSPL  8 4   1  p      includes       Contact  CL L  Assy   BAM                             A BohhPats                                   A  Both Parts       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business    Partner Exchange  BPX  for any updates to this material   http   opx okidata com               65       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 38 Contact SB Assy              Remove the contact  BL L  assy and contact  CL L  assy   See 3 3 37   Unscrew 3 screws  1  then remove the plate blind  2      Unplug 7 codes  3                  Unscrew 3 screws  4  then remove the contact SB assy  5         Figure 3 3 38 Contact SB Assy     2  40290201  Plate   Blind RSPL  8 3   9   5   40308801  Contact  SB   Assy RSPL 8 3   8       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               66       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 39 PXC PCB                 Remove the contact  BL R  assy and contact  CL R  assy   See 3 3 36   
52. sy rear by  releasing the two claws        Figure 3 3 1 Cover Assy Rear  40315201 Cover Assy Rear   RSPL  Includes    40098401 Cover Rear    40187501 Stacker Face up  40187601 Support Stacker       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               29       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 2 Motor Fan  80 25        Remove the cover assy rear  See 3 3 1   Remove the two screws  1      Detach the fan motor  2  from the guide with its right side lifted then draw the fan motor          qe c    Detach the cable  3  then remove the fan motor  3         Figure 3 3 2 Fan Motor  80 25     40255201          Motor  80 25  RSPL       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  30       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 3 Paper Eject Assy    The paper eject assy includes the frame  eject assy and the guide  paper eject assy                            the cover assy rear  See 3 3 1   Open the top cover     Unscrew 4 screws  1  then remove the frame eject assy  2      Dope        Remove the guide paper eject assy  3  by releasing the lock of one claw        Figure 3 3 3 Paper Eject Assy    40303501 Frame  Eject Assy RSPL  40303401 Guide  Pa
53. t  BL L  Assy  Contact  CL L  Assy 64      3 3 38 Contact SB Assy 65      3 3 39 PXC PCB 66      3 3 40 Heat Unit Assy  Fuser unit and oil roller  67      9 9 41 Oil Roller Kit 68      3 3 42 Lever Lock Heat  L   R   Guide Side Heat  Spring Lock 69      3 3 43 PXL        70      3 3 44 Heat Unit Guide Assy 71      3 3 45 Holder LED Assy  LED Head 72   4 Adjustments   4  Adjustments 73  4 1 Maintenance Modes and Their Functions 74      4 1 1 User maintenance mode 75      4 1 2 System maintenance mode 76      4 1 3 Engine maintenance mode 77  4 2 Adjustments after Parts Replacement 78      4 2 1 Confirm the LED head driving time 79          Table of Contents Page      4 2 2 Color Registration Using the Operator Panel  Color 80  deviation correction   5 Maintenance  Preventive Maintenance 81      9 1 Periodically Replaced Parts 82      9 2 Cleaning 83      9 4 Cleaning the Pickup Roller 84  6 Troubleshooting Procedures  6 0 Troubleshooting Procedures 85      6 1 Troubleshooting Tips 86      6 2 Points to Check before Correcting Image Problems 87      6 4 Preparation for Troubleshooting 88      6 5 Troubleshooting Flow 89  TUN 6 5 1 LCD status message problem list 90  T 6 5 2 LCD message troubleshooting 91  m 6 5 3 Image Troubleshooting 92      Blank paper 93        Vertical black 94  odd Vertical white 95  e Poor fusing  Images are blurred or peeled off when 96  touched               QH    Evenly spaced  repeating marks 97     Missing characters or colors 98   nm Poor synthesiza
54. the image drum unit is applied to the up down lever via the up down actuator of the image drum  unit  The free up down gear turns right  in the direction  b  in Figure 2 6 a   and the image drum  unit goes down until the up down actuator of the image drum unit is stopped by the up down  lever   See Figure 2 6 c   During this  the image is transferred onto the running paper     VD unit up down actuator    PAE   PERS  YN  OG                a       Up down lever    Upward Movement of Image Drum       Up down lever    Downward Movement of Image Drum     3  Lubrication and cleaning of fixing  ejecting  and heat rollers             Face down stacker  4                   4    Ejection roller Oll roller    Oil cleaning roller    1 1       Backup roller       Fixer    Heat motor    The fixing roller  the ejecting roller  and the heat roller are lubricated and cleaned by a single pulse motor     When the heat roller pulse motor turns right  in the direction of  a    the heat roller and the backup roller  turn left  in the direction of  a   to fix a toner image onto the paper     At the same time  three ejection rollers turn right  in the direction of  a   to eject the paper  The oil roller  and the oil cleaning roller turn left  in the direction of  a   to supply oil to the surface of the heat roller and  clean the surface        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material 
55. tion Color 99   m Printout colors different from original colors  7 Wiring Diagram  7 1 Resistance Check 100  7 2 Program Font ROM Location 101  8 Centronics Parallel Interface  Centronics Parallel Interface 102  A Illustrated Parts List  Diagram A1  Covers  Top  amp  Sides  103  Diagram A2  Printer Unit 104  Diagram A3  Main Chassis Unit  1  105  Diagram A4  Main Chassis Unit  2  106  Diagram A5  Main Chassis Motor PCB 107  Diagram A6  Frame Upper Assy 108  Diagram A7  Guide Cassette  R  Assy 109  Diagram A8  Main Motor  A  Assy 110  Diagram A9  Main Motor  B  Assy 111  Product Accessory      Second Paper Feed  Preface 112  1 0 Outline 113          Table of Contents Page      1 1 Functions 114      1 2 External View and Component Names 115  2 0 Mechanism Description 116      2 1 General Mechanism 117      2 2 Hopper Mechanism 118  3 0 PARTS REPLACEMENT 119      3 1 Precautions Concerning Parts Replacement 120      3 2 Parts Layout 121      3 3 Parts Replacement Methods 122  A 3 3 1 Idle rollers 123  eds 3 3 2 AOLT PCB 124  er 3 3 3 Hopping motor 125  ere 3 3 4 Feed roller 126         3 3 5 Hopping roller 127  E 3 3 6 Side frame  L  assy 128   T 3 3 7 Side frame  R  assy 129  4 0 Troubleshooting 130      4 1 Precautions Prior to the Troubleshooting 131      4 2 Preparations Prior to the Troubleshooting 132      4 3 Troubleshooting Method 133     4 3 1 LCD Status Message List 134      4 3 2 Troubleshooting Flow 135  5 0 CONNECTION DIAGRAM 136        1 Interconnection Diagram 1
56. toner sensor for 2 cycles  1 965 sec  x 2  or more  the Toner  Sensor Alarm is activated    e The toner sensor is not monitored while the drum motor is in halt        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               22       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 11 Page Size Detection       The four tab pieces are driven according to the setting position of the paper guide  through the cam  interlocked with the paper guide of the paper cassette      When the paper cassette is inserted into the printer  the position of the tab pieces is detected by a  microswitch  recognizing the paper size     STATE OF MICROSWITCHES    0111111                      0 1     0 11         2  L0 0   11 11      40             1210  11 11       3       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   bpx okidata com               23       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 12 Power on Processing       2 12 1 Self diagnostic test     1      2      3      4      5      6     Initial test  The following check are automatically performed when the printer is power on       ROM check     RAM check     EEPROM check     Flash ROM check                           b  C  d    ROM check   a  Checks ROM by com
57. ve the power switch and AC socket from  the holder inlet      Unplug the cable  1      Remove cable  2   screw  5  and bracket  6  in order and then take off SW from bracket  6  to pull off  square shaped connector  4         Figure 3 3 18 Square shaped Connector     m PB4043 4718        8 3   38  P001     6  140446501   7  Interlock  SW   Cable   Assy  RSPL 8 3   53       4   40563100     Connection Cord Wire RSPL  8 3  437       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               46       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 19 Motor   Pulse  ID     1  Remove the cover assy side  R   cover assy OP panel and the cover front  R    See 3 3 8     2  Unscrew 2 screws  1  and unplug the cable  2   then remove the bracket hopping motor  3    Be  careful not to lose the gears  5    6  and  7  which slip off at this time      3  Unscrew 2 screws  8  then remove the hopping motor  3         Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               47       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 20 One way Gears       1  Remove the bracket hopping motor   See 3 3 19      2  Remove the spacer  4  first and release the locks with the shaft by spreading the
58. w  then remove the gear one way  Z30   1       Notice for mounting     Mount the gear one way  Z30  by fitting it with the shaft link turned in the arrow direction     40208101 Gear   One             Z30    RSPL 8 545               Figure 3 3 14 Gear One Way  730        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               42       Ok a Service Guide   OKIPAGE 8c  Chapter 3 Disassembly    3 3 15 Motor Assy Belt       1  Remove the main motor  B  assy  See  3 3 13     2  Unplug 2 cables  1  connected and unscrew 2 screws  2   then remove the motor assy belt  3         Figure 3 3 15 Motor Assy Belt   3  140392301 Motor   Assy   Belt RSPL 8 5   1          nduds                        J                 40124101 Motor   Pulse RSPL 8 5   11    Photo   Interrupter RSPL 8 5   39      40135301           40450001 Belt   Motor   Mech   Assy RSPL 8 5   37       Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com               43       Ok a Service Guide   OKIPAGE 8c    Chapter 3 Disassembly       3 3 16 Power Supply Unit  Holder Inlet  Sheet Insulation              Remove the motor fan  80 25    See 3 3 2     Remove the frame side  L   the cover assy side      and the cover rear  L    See 3 3 8   Detach the cable  1   
59. way clutch gear B  Idle gear     Cam    Hopping roller  Sensor       Pickup roller 2            j j  F  P  mac P           Form sensor  Idle gear B        Entrance sensor 2    One way clutch gear       Paper from front feeder    Resist roller 2     c  Conveying     1  After paper hopping is completed  the pulse motor turns right  in the direction of  b   to  drive the resist rollers 1 and 2  The resist rollers feed the paper until the Form sensor turns on      2  Although the one way gear A is also driven  the first hoping roller does not turn  because of  the one way clutch         Resist roller 2    One way gear      First hopping roller     2  Up down movement of the image drum unit and rotation of the image drum    The up down movement of the image drum unit and the rotation of the image drum are  performed by a mechanism shown below   See Figure 2 6 a   This mechanism is driven by a  single pulse motor     When the pulse motor turns left  Counter clockwise   the up down gear turns left  in the direction  of  a    and the up down lever  see Figure 2 6 b  moves up  in the direction of  a   The up down  lever pushes up the up down actuator of the image drum unit  The image drum unit moves up as  shown in Figure 2 6 b   The image drum rotates freely         EP drum gear    Up down gear    When the pulse motor  see Figure 2 6 a  turns right  Counter clockwise   the image drum gear  turns left  Counter clockwise  and the up down gear  one way gear  is released  The weight of  
60. x okidata com               17       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 6 Correction of Color Deviation       OKIPAGE 8c is equipped with an array of I D units which cannot be from generation of color deviations  This mechanic  below      1  Color deviations to be corrected    1 Color deviation in the X axis  Positional error of the LED head   2 Diagonal color deviation  Positional error of the LED head      Color deviation in the Y axis  Positional errors of the I D units and light receivers      2  Method of correction Print out the preset color chart  compare the printed color chart by  the original color chart  and enter the amount of color deviation of each color from the   operator panel or from the host computer  OKIPAGE 8c calculates correction values from   the entered values and changes the write timing of each color  cyan  magenta  and   yellow  relative to black        Copyright 1998  Okidata  Division of OKI America  Inc  All rights reserved  See the OKIDATA Business  Partner Exchange  BPX  for any updates to this material   http   opx okidata com     Page  18       Ok a Service Guide   OKIPAGE 8c  Chapter 2 Operation    2 7 Transfer Control according to Environmental Changes       Transfer Control according to Environmental Changes Room Temperatures and Relative Humidities     OKIPAGE 8c measures the room temperature and humidity  It uses a room temperature sensor and a  room humidity sensor  An optimum transfer voltage is calculated  usin
61. y Rear 28      3 3 2 Motor Fan  80 25  29      3 3 3 Paper Eject Assy 30      3 3 4 Cover Assy Stacker  Guide Eject FD Assy 31      3 3 5 Upper Frame Assy 32      3 3 6 Plate Support Assemblies 33      9 9   Limiter 2way  L    R    Plate Guide  L        34      3 3 8 Cover 35      3 3 9 PCR PCB Assy 36      3 3 10 Motor Fan 37     3 3 11 PXF PCB PX4 PCB 38       3 3 12 Gear Heat Assy 39          Table of Contents Page      3 3 13 Main Motor        B  Assy 40      3 3 14 Gear One way  Z30  41      3 3 15 Motor Assy Belt 42      9 9 16 Power Supply Unit  Holder Inlet  Sheet Insulation 43      3 3 17 Sensor Assy Box Toner 44      3 3 18 Square shaped Connector 45      3 3 19 Motor   Pulse  ID  46      3 3 20 One way Gears 47      3 3 21 Feeder Unit Front 48      3 3 22 Manual Feed Hopper Assy 49     3 3 23 Guide Paper Input Assy 50      3 3 24 Two Lever Input Sensors  Lever 2nd Feed Sensor o1      3 3 29 Roller Registration  Roller Assy Hopping 52      3 3 26 Hopping Roller Assy 53      3 3 27 PXU PCB PXM PCB  Lever Resist Sensor 54     3 3 28 Paper End Lever 55      3 3 29 PCO PCB  Operator Panel  56      3 3 30 Holder Gear Toner Assy 57      3 3 31 Plate Latch Lever  FD   Spring Latch Lever  FD  58      3 3 32 Transfer Belt 59      3 3 33 High Voltage Power Supply Unit  Bracket HV        60  Assy       3 3 34 Eraser Bracket Assy  Eraser Bracket          Assy 61     3 3 35 Shaft Link 62      9 9 96 Contact Bracket  BL R  Assy  Contact Bracket  CL R  63  Assy       3 3 37 Contac
    
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