Traulsen RBC200RT Blast Chiller Roll Through Unit
Contents
1. LAMB LASAGNA LIVER MACARONI amp CHEESE MACARONI amp GROUND BEEF MEAT MEAT GROUND MEAT LOAF MEAT SLICED MEAT WITH SAUCE OATMEAL PASTA PEAS PEPPERS STUFFED PORK PORK CHOPS POTATO MASHED POTATO SLICED POTATOES POTATOES SCALLOPED POULTRY POULTRY SLICED POULTRY WITH SAUCE PRE PLATES RICE ROAST WHOLE SALAD POTATO SANDWICHES SAUCE SAUCE CHEESE SAUCE MEAT SAUCE TOMATO SAUSAGE SOUP BEAN SOUP CREAM OF CELERY SOUP POTATO SOUP TOMATO B SOUP VEGETABLE SPAGHETTI STARCH DISH STEAK STEAK CHOPPED STEAK SALISBURY STEAK SWISS STEW STEW BEEF TACO MEAT TUNA SALAD TURKEY BREAST TURKEY ROAST VEAL CHOPS VEGETABLES NOTE A list of the products can be printed by holding the button by MAIN MENU then pressing BY PRODUCT 15 VII OPERATING THE BLAST CHILL CONTROL HOLD MODE amp DEFROST VII e REFRIGERATED HOLD MODE At the completion of a chill cycle regardless of the mode used the Traulsen blast chiller reverts to normal refrigerated holding mode of 37 F Hold mode can also be manually selected at any time i e interrupting the chill cycle by using the HOLD MODE feature When in the holding mode both the mainteance and blast chill compressors will operate during co2. SYS PAR 4ITEM YEAR wVALUE 04 14 F 3 A CANCEL ENTER SET CLOCKP gt SYS PAR 4ITEM HOUR VVALUE Egg 00 A lt CANCEL ENTERP SET CLOCK gt SYS PAR SET CLOCK gt 6 REMINDERS a DOOR OPEN 0 2 MINUTES 7 BLAST a TARGET 33 40 HOLD 10 40 d e LOW ALARM 30 34 8 SOFT CHILL a BY TEMP 5 20 b c 2ND TEMP 10 40 9 FREEZE CHILL a TARGET 22 28 b HOLD 10 40 d e LOW ALARM 30 0 10 RESET a PARAMETERS YES NO Last day is corrected for month and leap year 4ITEM MINUTE VVALUE 10 Egg ENTER AIR 10 40 HIGH ALARM 35 60 BY TIME 10 90 AIR 32 20 HIGH ALARM 20 45 21 Vill SMARTCHILL COMMUNICATIONS Vill a INTRODUCTION All Traulsen SmartChill equipped blast chiller models are supplied from the factory capable of on line communi cations However an optional software hardware kit is required to make this compatible with your PC Use of this provides many user advantages such as Retrieving Batch Chill Cycle Data Viewing Users and Their Status Exporting Data To A Spreadsheet Adding Additional Products To The BY PRODUCT Mode Vill b SYSTEM REQUIREMENTS IBM PC Pentium II 300mhz or greater Windows 95 98 2000 ME or NT operating system 10 x CD ROM Drive 64 MB RAM 800 x 600 display 24 bit color support
3. MAIN MENU 08 06 01 4HOLD PROD PRINTP 4DEFROST SETUPP lt BACK SETUP 09 04 11 4PRODUCTS SYS PARP MAIN MENU SETUP USERS DELETE ALL gt EDIT DELETE BACKD SELECT SUPERVISOR PASSWORD PIN 071 CANCEL ENTER ENTER NAME BACK e CANCEL ENTER ENTER NAME BACK NEXT CANCEL ENTER SETUP USER SECURITY LEVEL PASSWORD PIN 00 ENTER SETUP USER SECURITY LEVEL OPERP PASSWORD PIN 234 ENTER SETUP USER SECURITY PASSWORD PIN 23 VII h SET UP USERS The SmartChill control offers the convenience of having individual operators have their own unique BY PRODUCT and SYSPAR settings already programmed facilitating the changing chilling needs of different production shifts To add new user settings please follow the below procedure STEP ONE STEP TWO STEP THREE STEP FOUR STEP FIVE STEP SIX STEP SEVEN From the MAIN MENU select MORE by pressing the button to the right of where this is shown on the display The menu shown will then change to display additional menu options Press the button to the right of where SETUP is shown on the display Note when you first enter SETUP only Preset Supervisor is available On the PASSWORD PIN line use the UP or DOWN keys until 57 is displayed as the Preset Supervisor s Personal
4. Ill INSTALLATION continued Ill n INSTALLING RBC50 CONTROL PANEL Model RBC50 is shipped with the control panel detached and laid flat taped to the cabinet top see figure 9 This must be installed before use To install Fig 9 Remove the packing material and tape holding the con trol to the top Remove and retain the six 6 Phillips head screws attaching the control cover to the frame Also re move and retain the 1 4 20 x 1 2 screws found in the cabinet top Next position the control frame over the hole in the unit top and attach using 1 2 20x1 2 screws see figure 10 NOTE Extreme care needs to be taken to insure that a all wires connecting the control cover to the RBC50 are not damaged in any way nor mistakenly mounted between the cover and cabinet during installation which could re sult in a short circuit or b that no connections are pulled off the control NOTE Ensure that grommet is firmly in place aligning round hole in bottom of control housing with round hole in unit top Inspect paper roll label roll and spindles from rear of con trol panel before installing panel Reattach the control cover to the frame using the six 6 Phillips head screws previously removed 8 IV CARE amp MAINTENANCE WARNING DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS OF THE UNIT IV a CLEANING THE CONDENSER The most important thing you can do to insure a long reliable serv
5. b Any time elapsed to chill to below 41 F Loading 1 To achieve quickest chill times product should be loaded into pans to a depth of no greater than 2 2 Products should always be loaded into the shallowest pan possible 3 Chilling of products of greater than 2 depth is often possible within FDA guidelines However please note that actual chill times are a function of Start Temperature Product Density Product Depth and Total Load 4 Chilling of products such as whole cooked chickens or meatloaf can be accomplished However these should be positioned inside the chiller to allow the air flow to contact the greatest surface area of the product Covering 1 Product does not always need to be covered However before doing so please consider the following potential scenarios a If large loads of especially hot product are chilled there is the potential to freeze the coil b Loads of uncovered product that require especially long chilling times may have the potential to experience surface drying c Loads that are left uncovered in the chiller for long periods after completion of a chill cycle may also experience surface drying of the product if left uncovered Loads of especially liquid product such as soup are highly recommended to be covered in order to prevent accidental spillage e Some foods such as rice and pasta are particularly vulnerable to drying and so should always be covered d Use o
6. 08 05 01 MOREP BY TEMPERATURE TYPE CHILL TARGET TEMP 37 F MAIN START BY TEMPERATURE 4TYPE CHILL TARGET TEMP DEI MAIN START VII a STARTING A CHILL CYCLE BY TEMP Use of the chilling mode BY TEMPERATURE means that product will be constantly chilled until the food probe s temperature reaches the preset target temperature at which time the cycle is complete and operation reverts to normal refrigerated holding mode The main menu should be displayed on the control To begin a chill cycle BY TEMPERATURE follow the below instructions STEP ONE Press the button to the left of where BY TEMPERATURE is shown on the display The menu will then change to show TYPE CHILL STEP TWO Select the TYPE by pressing the button to the left of where by TYPE is shown the display The display will change between CHILL blast chill mode SOFT soft chill mode and FREEZE freeze chill mode STEP THREE Adjust the TARGET TEMPERATURE if you wish to deviate from the factory preset temperatures see chart below This is done by pressing the buttons to the left and right of the UP and DOWN arrows FACTORY PRESET MODELS BY TEMP TARGET RANGE Soft Chill and Freeze modes are not available on GC units STEP FOUR Insert the food probes into the food product as shown in section VI a NOTE The SmartProbes sense the product temperature and are automatically selected if prod
7. 301 MAIN ISTARTP BY TIME CHILL TIME 01 30 START HOLDING AIR 14 F 41 41 F 43 F 42 44 F 1 16 01 MUTED HOLDING AIR 35 F 1 159 F 156 F 3 2 154 F 1 30 00 STOP RESETP BY TIME ADD 30 MINUTESP RESET TIMERE 4STOP CONTINUER VII b STARTING A CHILL CYCLE BY TIME Use of the chilling mode BY TIME means that product will be constantly chilled until the set chill time as determined by the operator has elapsed at which time the cycle is complete and operation reverts to normal refrigerated holding mode The main menu should be displayed on the control To begin a chill cycle BY TIME follow the below instructions STEP ONE Press the button to the left of where BY TIME is shown on the display The menu will then change to show TYPE CHILL STEP TWO Select the TYPE by pressing the button to the left of where by TYPE is shown on the display The display will toggle between CHILL blast chill mode SOFT soft chill mode and FREEZE flash chill mode each time you press this button STEP THREE Adjust the CYCLE TIME not required if you wish to deviate from the factory preset times see chart below This is done by pressing the buttons to the left and right of the UP and DOWN INITIAL TIME MODELS BY TEMP SETTING TIME RANGE All Models Blast Chill 01 30 00 01 To 09 00 arrows 00 01 To 09 00 00 01 To 09 00 All Models Soft Chill All M
8. TEMPERATURE the chill cycle time will be shown in the lower left corner of the display Hr Min Sec hours minutes seconds If the product selected is being chilled BY TIME the time remaining will be shown in the lower left corner of the display Hr Min Sec hours minutes seconds NOTE You can return to the MAIN MENU at any time by pushing the button to the left of where MAIN is shown on the display When a programmed batch has reached completion the alarm will activate providing an audible notification buzzer This can be turned OFF by pressing the button to the right of where MUTE is shown on the display This step is repeated as each probe reaches the target temperatures see page 14 NOTE After completion of all batches the unit will return to normal refrigerated holding temperatures 37 F Product which was either BLAST or SOFT chilled may remain in the blast chiller However if a FREEZE CHILL cycle was completed product must be removed immediately upon batch completion Refer to page 14 or 19 for printing procedures and information 14 MAIN MENU AIR 35 F BY TEMP BY BY TIME 08 05 01 MORE gt Main Menu Display MAIN MENU AIR 35 F lt BY TEMP BY PRODP BY TIME 08 05 01 MOREP BY PRODUCT STYPE CHILLI TARGET TEMP 37 F lt MAIN START SELECT USER SMITH lt BACK SELECT SELECT PRODUCT CHICKEN
9. VIII c OPERATION For more information and operation detail please refer to the SmartChill Communications User s Guide form number TR35853 VIII d COMMUNICATION WITH SMARTCHILL During communication with the SmartChill program on a PC the screen below displays COMMUNICATING WITH COMPUTER PLEASE WAIT VIII e HARDWARE CONNECTION To utilize the communication features of the SmartChill control it is necessary to connect this to a PC using its RS232 data port See form number TR35853 for more information 22 IX GLOSSARY Alarms Sets buzzer intervals after Door is Open or when to be notified that the Compressor needs to be Cleaned By Temp Chill cycle that terminates when the probes reach the Target Temperature By Time Chill cycle that terminates after a set amount of time has lapsed By Prod Chill cycle that terminates after a particular product s specified chill parameters are met the parameters can be set either By Temp or By Time with specific cut offs for a particular product Chill Chilling Cycle that may end with either Time or Temperature controlled events Also see Soft Chill or Freeze Clock Allows the Date and Time to be entered so the system s clock correctly records chilling events Cycle The system assigns a consecutive number to each Chill Cycle Defrost System Controlled Defrost occurs after three hours of chilling this can also be set to occur at between 2 6hours T
10. alongside the probe flashing DONE in order to conclude that probe s batch 3 The control will now display the print menu 3a Press BOTH to receive both record and label printouts 3b Press RECORD to receive only the record printout 3c Press LABEL to receive only the label printout 3d Press NONE if no printouts are desired NOTE After printing has completed for either the RECORD LABEL or BOTH the control will continue to display the print menu until NONE is selected This allows for multiple copies of each to be printed as needed 4 Repeat for any remaining probes as they complete in turn Pressing NONE after the final probe has completed returns the display to the MAIN MENU 5 Any probes used should be properly sanitized prior to use in another batch For more details and or to make use of other control features please refer to pages 12 23 of this manual Basic Operating Guidelines Chilling Within HACCP Guidelines 1 Thecurrent FDA Food Code allows much more time for safe chilling than 90 minutes This actually requires two critical control points of a From 135 F to 70 F within two hours then b From 70 F to below 41 F within four hours for a total chill time from 135 F to below 41 F of no more than six hours 2 Total chill times can exceed six hours in duration and still be safe This safety threshhold does not include a Any time needed for product to chill from any start temp down to 135 F or
11. appropriate button after previous printing is completed When finished printing press NONE and the display will return to the MAIN MENU or PROBE MENU if there are still active probes Repeat as necessary when each probe reaches completion When all probes are DONE return to the MAIN MENU 12 HOLDING AIR 37 F 41 DONE DONE 42 DONE 1 16 01 ADD REMOVEP CHILLING AIR 14 F 41 41 F DONE 3 gt 42 44 F 1 16 08 CONTINUER SELECT PROBE 41 39 F REMOVE 42 44 F 1 16 28 CONTINUER STOP CYCLE ON 2 REMOVE PRODUCT 4NO YESP PRINT PROBE RECORD LABEL gt NONE BOTH gt PRINTING PLEASE WAIT VII OPERATING THE BLAST CHILL CONTROL STARTING A CHILL CYCLE MAIN MENU AIR 35 F 4BY TEMP BY PRODR 4BY TIME 08 05 01 MOREP Main Menu Display MAIN MENU AIR 35 F 4BY TEMP BY PRODP ABY TIME 08 05 01 MOREP BY TIME TYPE CHILL JCYCLE TIME 01 30 4MAIN START BY TIME TYPE CHILL CYCLE TIME 01 30 4MAIN START NOTE If desired you may insert the food probes into the food product as shown in section a however please be aware that these will only display the product temperatures and have no effect on the chilling process in this mode BY TIME TYPE CHILL TIME 01
12. contact the respective carrier and file a freight claim Under no condition may a damaged unit be returned to Traulsen without first obtaining written permission return autho rization Ill INSTALLATION Ill LOCATION Select a proper location for your Traulsen unit away from extreme heat or cold Allow enough clearance between the unit and the side wall so that the door s may open a minimum of 90 b PACKAGING All Traulsen units are shipped from the factory bolted to a sturdy wooden pallet and packaged in a durable card board container The carton is attached to the wooden skid with the use of large staples These should first be removed to avoid scratching the unit when lifting off the crate To remove the wooden pallet first if at all possible we suggest that the cabinet remain bolted to the pallet dur ing all transportation to the point of final installation The bolts can then be removed with a 3 4 socket wrench Avoid laying the unit on its front side or back for removal of the pallet NOTE Traulsen does not recommend laying the unit down on its front side or back However if you must please be certain to allow the unit to remain in an up right position afterwards for 24 hours before plugging it in so that the compressor oils and refrigerant may settle Ill c WIRING DIAGRAM Refer to the wiring diagram for any service work per formed on the unit Should you require a wiring dia gram please
13. events the remote alarm will signal by adjusting the settings in the Sys Par System Parameters section Setup Specific control settings that can be set by the supervisor which determine how the chiller will operate Soft Chill Type of chill process that moderates the temperatures and fan speed near the end of the chill cycle to provide less risk of freezing at the product s surface Supv ASupervisoris a user whois allowed to identify the users and limittheir access to system parameters enable products to be selected set specific product chill parameters and change system parameters Sys Par System Parameters are control settings that determine how the chiller will operate These settings can be adjusted by the supervisor in Setup mode Temps in C If so displayed on the Sys Par 1 screen all temperatures will be recorded in C Celsius Temps in F If so displayed on the Sys Par 1 screen all temperatures will be recorded in F Fahrenheit 23 X REPLACEMENT PARTS LIST MODEL NUMBER RBC50 RBC50 RBC50 RBC100 RBC50 RBC50 RBC100 RBC100 RBC100 ALL MODELS ALL MODELS ALL MODELS ALL MODELS RBC100 RBC100 RBC100 200 400 RBC100 200 400 RBC100 200 400 RBC100 RBC100 RBC100 ALL MODELS ALL MODELS ALL MODELS RBC200 200RT RBC200 200RT RBC200 200RT RBC200 200RT RBC200 200RT RBC400 400RT RBC400 400RT RBC400 400RT RBC400 400RT RBC400 400RT PART DESCRIPTION CORDSET 115V POWER PACK ASSEMBLY 6 HIGH STAINLES
14. print the latest version CYCLE TIME 01 301 MAIN STARTP 2 Blast Chiller Quick Start Checklist Starting a Chill Cycle All Models 1 Load product into the blast chiller Both full and partial loads are OK but for best results evenly distribute product throughout the interior tray slides or roll in rack 2 Insert a food probe into the top bottom and middle level pans The probe should be located in the center of the food pan at about the halfway point of the product depth 3 Close the door 4 Press the EZ Start button The Blast Chill Process All Models 1 While in a blast chill cycle cold air is rapidly being circulated around the food pans in order to remove heat as rapidly as possible 2 Actual chill times will vary depending on many product related factors such as starting temperature product density cycle load content etc 3 insure food safety the probes constantly monitor product core temperature s throughout each chill cycle as well as during any holding period afterwards Reports available at the end of each chill cycle can then be used by the operator to confirm that both FDA critical control points were met in accordance with the current food code Concluding a Chill Cycle AII Models 1 Upon each probe reaching target temperature 37 F an audible alarm will sound for 30 seconds and the probe number on the control display will continuously flash DONE 2 Press the button
15. A CHILL CYCLE VII a STARTING A CHILL CYCLE BY TEMP cont d STEP SIX STEP SEVEN Select the done probe s by pressing the button s to the left or right of where that number probe s is displayed Remove all product associated with the done probe s from the chiller If all probes have completed their respective batches the display changes to the HOLDING screen menu To remove a product before it is completed press the button to the right of where ADD REMOVE is shown on the display Select any other probe s number to stop cycle and remove it Answer by pressing the button to the left right of where NO YES is shown on the display The display will ask if you want to print a chill cycle data report and or label for that particular probe 1 RECORD Print probe report on standard printer only 2 LABEL Print probe report on label printer only 3 BOTH Print probe report on both standard and label printers To continue chilling without printing either press the button to the left of where NONE is shown on the display To print a chill report for this probe press the button to the right of where RECORD is shown on the display To print a label for this probe press the button to the right of where LABEL is shown on the display To print a both chill report and label for this probe press the button to the right of where BOTH is shown on the display Multiple records and or labels may be printed by pressing the
16. Identification Number Press ENTER The menu shown will then change back to display the SETUP menu options If users have already been setup select the supervisor s name using the UP or DOWN keys On the next line use the UP or DOWN keys to enter their Password or Personal Identification Number Press ENTER The menu shown will then change back to display the SETUP menu options Press the button to the left of where USERS is shown on the display Press the button to the left of where ADD is shown on the display to add new users to the roster NOTE The first user entered is automatically given Supervisor access This can be changed by using the EDIT DELETE selection to change a given user s security level or PIN number or delete an entire user from the roster DELETE ALL removes all users from the roster To enter the name of a new user press the buttons to the left and right of the UP and DOWN arrows to scroll through the alphabet one character at a time Press the button to the right of where NEXT is shown on the display to setthis character and move on to the next letter repeating this until the new users name is complete NOTE BACK moves the cursor one space to the left to allow for editing Press the button to the right of where ENTER is shown on the display to save the new users name CANCEL aborts this process Select the new users security level by pressing the button to the right of where SECURITY LEVEL is shown on t
17. MAIN MENU 13 Vil OPERATING THE BLAST CHILL CONTROL STARTING A CHILL CYCLE VII c STARTING A CHILL CYCLE BY PRODUCT Use of the chilling mode BY PRODUCT allows the operator to select from a listing of chill parameters for various previously programmed products These products will then be chilled either BY TEMPERATURE or BY TIME depending upon their individual settings When the chill cycle is completed operation reverts to normal refrigerated holding mode The main menu should be displayed on the control To begin a chill cycle BY PRODUCT follow the below instructions STEP ONE Insert the food probes into the food product as shown in section VI a and close the door STEP TWO Press the button to the right of where BY PRODUCT is shown on the display The menu will then change to show TYPE CHILL STEP THREE Select the USER if more than one user has been previously entered by pressing the buttons to the left and right of the UP and DOWN arrows STEP FOUR Select the PRODUCT to be chilled The display will show the two most recently chilled products You can scroll through the listing of products by pressing the buttons to the left of the UP and DOWN arrows See page 16 for more information STEP FIVE Once the product you wish to chill is shown on the display press the button to the right of where this is shown to recall that product s chill paramaters and begin chilling If the product selected is being chilled BY
18. PARTS 1SOUP VEGETABLE MAIN SELECT PRODUCT CHICKEN PARTS gt 1SOUP VEGETABLE gt MAIN NOTE If the product you wish to se lect is on the Product List shown on page 20 but is not available from the SELECT PRODUCT menu of the con trol display it first needs to be enabled The Supervisor should refer to Set Up Products on page 23 Vil OPERATING THE BLAST CHILL CONTROL STARTING A CHILL CYCLE VII d THE CHILL BY PRODUCT FEATURE PRODUCT LIST Any product from the PRODUCT LIST can be chilled using the BY PROD mode once it has been enabled in Setup Products page 22 Only CHICKEN PARTS and SOUP VEGETABLE are initially enabled as preset at the factory NOTE All products are initially set in the BY TEMP CHILL mode with a Target Temperature of 37 F and Holding Temperature of 37 F ASPARAGUS BEANS BEANS BAKED BEEF BEEF CREAMED BEEF ROAST BEEF TIPS BROCCOLI CABBAGE STUFFED CARROTS CASSEROLE CEREAL COOKED CHICKEN amp DUMPLINGS CHICKEN PARTS CHICKEN POT PIE CHOWDER CORN COLE SLAW COMBINATION DISHES CORN DRESSING CORNBREAD FISH BAKED FISH BREADED GRAVY GRITS HAM JELLO
19. Quality Refrigeration OWNERS MANUAL Instructions for the installation operation and maintenance of Blast Chiller Models RBC50 50 Ib capacity undercounter model RBC100 100 Ib capacity reach in model RBC200 200 Ib capacity roll in model RBC200RT 200 Ib capacity roll thru model RBC400 400 Ib capacity roll in model RBC400RT 400 Ib capacity roll thru model This Traulsen unit is built to our highest quality standards We build our refrigerators freezers blast chillers and heated cabinets this way as a matter of pride This philosophy has made Traulsen the leader in commercial refrigeration since 1938 We thank you for your choice and confidence in Traulsen equipment and we know you will receive many years of utility from this equipment All Traulsen units are placed on a permanent record file with the service department In the event of any future questions you may have please referto the model and serial number found on the name tag affixed to the unit Should you need service however call us on our toll free number 800 825 8220 between 7 30 am and 4 30 pm CST Monday thru Friday It is our pleasure to help and assist you in every possible way IMPORTANT WARRANTY NOTES RBC50 amp RBC100 Owner Operators Please Contact 800 825 8220 ext 6115 upon start up to register your warranty RB200 RBC200RT amp RBC400 RBC400RT Owner Operators Please Contact 800 825 8220 ext 6112 after installation but before start u
20. ROL SYSPAR VII j SYSPAR SETTING THE VARIOUS CONTROL FEATURES By accessing SYSPAR system parameters the operator can adjust many control features to better suit their operational needs such as Clock Settings Probes Temperature Scale F or C Alarm Settings and Chill Parameters It also provides for an easy return to the original factory default settings with a RESET feature From the SETUP screen select SYS PAR to get Press to select SYS PAR Press to select SYS PAR SYS PAR SET CLOCKP gt Press to decrease ITEM 4ITEM MONTH Press to increase ITEM Press to decrease VALUE VVALUE APRIL A Press to increase VALUE CANCEL ENTER Press to return to MAIN MENU without saving 1 SET CLOCK SYS PAR Menu Display a MONTH JANUARY DECEMBER b DATE 1 31 c YEAR 2003 2079 d DAY OF WEEK SUNDAY SATURDAY e HOUR 0 23 f MINUTE 0 59 g DLS TIME ENABLED DISABLED 2 PROBES a 1 ON OFF b 2 ON OFF c 3 ON OFF 3 DISPLAY a TEMPERATURES IN DEG C IN DEG F 4 LOGGING a TIME 5 MINUTES 30 MINUTES 5 ALARM a CYCLE RUNNING NO yes b CYCLE ENDS NO yes c PRINTER ERROR NO yes d HIGH LOW TEMP no YES e POWER FAILURE no YES Press to return to SETUP with saving SYS PAR SET CLOCKP 4ITEM MONTH VVALUE EXX 88 A 4CANCEL ENTERP SYS PAR 4ITEM DATE wvVALUE 04 4 00 4CANCEL ENTER SET CLOCKP gt
21. S USE BY TIME EXIT SYSTEM CONTROL ERROR OVER TEMPERATURE CONTACT SERVICE TURN OFF UNPLUG UNIT PRODUCT DETECTED STARTING HOLD MODE CHECK FOOD PROBES EXIT AIR TEMP SENSOR NOT READING CONTACT SERVICE TURN OFF UNPLUG UNIT Xl a EOOD PROBE ERROR DURING CHILL CYCLE BY TEMP In the event of a food probe error during a BY TEMP chill cycle the control automatically switches to a BY TIME chill cycle The timer will begin to countdown from 90 minutes at which time the chill cycle will be complete XI b FOOD PROBE ERROR DURING CHILL CYCLE BY TIME In the event of a food probe error during a BY TIME chill cycle or during a refrigerated holding cycle the control will no longer display a temperature for that probe XI c CHILL TIME EXCEEDED In the event a chill cycle does not complete within six hours the control automatically switches operation to a refrigerated holding cycle This cycle will continue until the operate selects EXIT and returns to the main menu to choose another cycle option XI d DEFROST FAILURE Occurs when either a coil probe temperature falls below 25 F after a de frost cycle or in the event of a probe short circuit Unit automatically Switches to IDLE mode XI e NO PRODUCT PROBES Occurs when either a BY TEMP or BY PRODUCT chill cycle has been at tempted but no food probes are connected Unit automatical
22. S STEEL LEGS STAINLESS STEEL SIDE PANEL UNIVERSAL TRAY SLIDE LOUVER ASSEMBLY DRAINPAN PROBE CABLE HOOK HINGE BODY HINGE COVER HINGE CAM HINGE BRACKET HORIZONTAL BREAKER CAP VERTICAL BREAKER CAP LOCK KEEPER LOCK KEEPER BRACKET SMARTCHILL CONTROL KIT DOOR HINGED RIGHT TRAY SLIDE PRINTER COVER STANDARD PRINTER PAPER LABEL PAPER SMART PROBE LOUVER ASSEMBLY ROLL IN RAMP RECORD LABEL PRINTER PRINTER COVER DOOR HINGED LEFT LOUVER ASSEMBLY ROLL IN RAMP RECORD LABEL PRINTER PRINTER COVER DOOR HINGED LEFT 24 PART 333 13013 01 900 60233 00 344 13168 01 401 60027 01 701 60115 00 500 60154 00 701 60105 00 344 60081 00 344 28482 00 344 28486 00 344 28488 00 344 28487 00 345 60011 04 345 60011 05 346 60018 00 346 60019 00 SER 60461 00 200 60059 00 342 60014 00 701 60741 00 400 60003 00 400 60004 00 333 60331 00 500 60138 00 501 60409 00 950 60355 00 701 60724 01 200 36064 00 500 60138 00 501 60409 00 950 60355 00 701 60724 01 200 36064 00 XI SUMMARY OF ERROR MESSAGES SYSTEM CONTROL ERROR CURRENT PROBE IS BAD CHECK FOOD PROBES PLUGGED IN EXIT CHILLING AIR 10 F 41 F 3 2537 STOP RESETP gt FAILED PROBE 1 SYSTEM CONTROL ERROR CHILL TIME EXCEEDED CONTACT SERVICE EXIT SYSTEM CONTROL ERROR DEFROST FAILURE CONTACT SERVICE EXIT SYSTEM CONTROL ERROR NO PRODUCT PROBES CHECK FOOD PROBE
23. a dampened cloth and wipe in the direction of the metal grain Avoid the use of strong detergents and gritty abrasive cleaners as they may tend to mar and scratch the surface Do NOT use cleansers containing chlorine this may pro mote corrosion of the stainless steel Care should also be taken to avoid splashing the unit with water containing chlorinated cleansers when mopping the floor around the unit For stubborn odor spills use baking soda and water mixed to a 1 TBSP baking soda to 1 pint water ratio IV e CLEANING THE INTERIOR For cleaning stainless steel interiors the use of baking soda as described in section IV b is recommended Use on breaker strips as well as door gaskets All interior fit tings are removable without tools to facilitate cleaning A defrost cycle is the ideal time for performing interior clean ing For more information on the care of stainless steel finishes please refer to section XV V OTHER V a RBC200 RT SERVICE AGENCY CHECK amp START UP After installation and start up of models RBC200 or RBC200RT please contact the Service Department at 800 825 8220 to arrange for a Mechanical Installation and Operation Inspection which is required by Traulsen in order to validate the warranty On site inspection not required for models RBC50 and RBC100 V b ON SITE BLAST CHILL TRAINING Traulsen offers the operator comprehensive one and two day on site training in the proper operation
24. ast Chill unit Proper line sizing should be defined by a qualified refrigeration engineer or techni cian k REMOTE UNIT CUT OUT SETTINGS This section applies only to models RBC200 200RT and RBC400 400RTRT The low pressure cut out of the re mote condensing unit should be adjusted to obtain an evaporator coil temperature NO LOWER THAN 15 F If the length of the connecting piping is 40 feet or less the condensing unit low pressure cut out settings will be approximately 15 2 PSIG cut out and 25 3 PSIG cut in Ill SEALING ROLL IN ROLL THRU UNITS This section applies only to models RBC200 200RT and RBC400 A400RTRT Roll In and Roll Thru cabinets set on the floor require the floor area to be flat and level In addition after the cabinet is set in place sealant should be used around the perimeter of the base to comply with NSF International requirements After sealing the unit the enclosed ramp should then be installed m ON OFF SWITCH The Traulsen Blast Chiller models are all equipped with a power ON OFF switch intended to cut power to the control as needed In the event of routine maintenance and or service is needed be certain to disconnect the electrical power to the machine and follow lockout tagout Procedures This is located on top of models RBC100 RBC200 RBC200RT RBC400 and RBC400RT behind the louver panel assembly On model 50 this switch is located on the right side of the control tower
25. aster Fig 2 Please note that Traulsen units are not designed to be moved while on legs If the unit requires moving a pal let jack or forklift should be used to prevent damage For installing casters the casters are plate type and require the use of four 4 bolts each to secure them firmly to the cabinet bottom at each corner see figure 2 The caster bolts are tightened using a 1 2 socket wrench Il e ASSEMBLY OF MODELS RBC400 amp RBC400RT Double depth roll in roll thru units are shipped as two separate components which must be attached together at the jobsite To accomplish this first place the front and rear cabinets in close proximity to each other being careful to align the drain from the front of the rear unit to the drain of the front unit It will be necessary to level both units together at this time Next using two pipe clamps pull the units together see figure 3 Install the covers over the gap formed between the units From inside the cabinets using the screws provided install the breaker strips using the strip as a template Fig 3 Using two pipe clamps pull the two units together and using the screws provided Align the breaker strips as a template for the screw pattern inside and outside the cabinet Ill INSTALLATION continued lll f CORD amp PLUG All Traulsen Blast Chill models except model RBC100 which is supplied with a cord set but no plug are supplied with a c
26. cated 115 volt 20 amp outlets see section Ill g for more details IMPORTANT NOTE In order to accomplish blast chilling models RBC200 and RBC200RT require one and models RBC400 and RBCAOORT require two properly sized remote condensing units see section Ill j for more details After this installation has been completed by a qualified refrigeration technician please call Traulsen Service at 800 825 8220 in order to arrange for your free on site installation validation 6 In order to properly charge the system at the completion of installation MAIN MENU AIR 35 F this must be run in blast chill mode for at least 90 minutes To do so BY TEMP BY BY TIME 1 Select BY TIME from the main menu 08 05 01 MORE gt 2 Then select the default setting CHILL default or scroll up or down to select this mode BY TIME 3 Next select the default cycle time 01 30 1 hour amp 30 minutes or PTYPE CHILLI scroll up or down to select this time CYCLE TIME 01 30 4 Finish by selecting START to initiate the test cycle MAIN START 7 Insure that paper supply for both printers are properly installed and BY TIME that the printers themselves are operational see section IV d for more 4TYPE CHILL details CYCLE TIME 01 30 MAIN START GENERAL NOTE BY TIME In the event that the owner s manual is not available please visit 4TYPE CHILL www traulsen com in order to view
27. cle If during a BY TEMP chill cycle a new batch can be added by using the ADD REMOVE option Printer not printing Printer is out of paper Replace printer paper roll as per instructions on page 6 Printer paper may be installed incorrectly Verify that the thermal sensitive side of the paper is on the top and feed door closed see instructions on page 6 or label in the printer cavity Paper does not feed or jams behind the paper feed slot in the cover Remove paper and reinstall as per instructions on page 6 or label in the printer cavity No display on control a Check power supply and circuit breaker b Confirm unit is correctly plugged into a working power outlet c System problem Call for service Condensation on exterior surface Condensation on the exterior surface of the unit is perfectly normal during periods of high humidity otherwise refer below for other possible causes a Check door alignment and gasket for proper seal b On Roll In Roll Thru models check bottom door sweep for proper adjustment c Electric door heater malfunction Call for service Traulsen 4401 Blue Mound Road Fort Worth TX 76106 Phone 800 825 8220 Fax Svce 817 740 6757 Website www traulsen com Quality Refrigeration 2006 Traulsen All Rights Reserved HOURS OF OPERATION Monday thru Friday 7 30 am 4 30 pm CST
28. contact Traulsen Service at 800 825 8220 and provide the model and serial number of the unit in volved Ill d INSTALLING LEGS OR CASTERS 6 high stainless steel legs are supplied standard for models RBC50 and RBC100 Casters in lieu of legs are available as an optional accessory for the same mod els These are shipped from the factory packed inside a cardboard box which is strapped to one of the shelves two boxes for model RBC50 which requires either eight legs or casters Remove the nylon strap and open the Ill INSTALLATION continued d INSTALLING LEGS OR CASTERS cont d box es it should contain either four 4 legs or casters RBC50 x 8 or RBC100 x 4 and four bolts for each caster WARNING THE CABINET MUST BE BLOCKED AND STABLE BEFORE INSTALLING LEGS OR CASTERS To install the legs or casters first raise and block the unit a minimum of 7 from the floor For installing legs thread the legs into the threaded holes on the bottom of the cabinet see figure 1 Be certain that all legs are tightened securely When the unit is set in its final posi tion it is important for proper operation that the unit be level The legs are adjustable for this purpose turn the bottom of the leg counter clockwise to raise it clock wise to lower it Level the unit from front to back as well as side to side in this manner using a level placed in the bottom of the cabinet Threaded Holes Fig 1 pamacan C
29. ectric condensate evaporator Model RBC100 requires either a floor drain or the use of an optional bottom mounted electric condensate evapo rative pan kit BCACC BMCE for condensate removal The standard drain port location is at the rear of the unit see figure 7 Evaporative Pan Kit Front Of Unit Fig 7 Models RBC200 and RBC200RT require either a floor drain or the use of an optional floor mounted electric condensate evaporative pan kit BCACC FMCE for con densate removal Two drain ports are provided located at the right side and rear of the unit Plug the unused drain port with the male pipe thread plug supplied see figure 8 Front Of Unit Pipe xi Thread e Evaporative Plug Pan Kit Fig 8 NOTE Local code should be consulted when plumbing to drain port Ill j REMOTE CONDENSING UNIT REQUIREMENTS This section applies only to models RBC200 200RT and RBC400 400RT A remote condensing unit operating on R 404A refrigerant is required for Blast Chill operation on these models The remote condensing unit should be capable of providing 18 700 BTU hr 10 F evapora tor temperature in a 90 F ambient environment 4 HP air cooled and HP water cooled remote condens ing units are available from Traulsen as an optional ac cessory Increased capacity of the remote condensing unit and line sizing will depend on the length and layout of the connecting piping from the remote condensing unit to the Bl
30. eeding STEP THREE Press the button to the right of where START is shown on the display to initiate a manual defrost cycle The defrost cycle will run for 40 minutes or until both the maintenance and blast chill coil temperatures reach 50 F Once initiated the defrost cycle will only terminate on time or temperature and cannot be manually terminated For model RBC100 a common evaporator coil is used for the both the blast chill and maintenance compressors 16 MAIN MENU AIR 35 F 4BY TEMP BY PRODP 4BY TIME 08 05 01 MORE AIR 34 F 1 37 F 37 F 3 2 37 F 0 00 04 EXIT MAIN MENU AIR 35 F 4BY TEMP BY PRODP 4BY TIME 08 05 01 MOREP Main Menu Display MAIN MENU AIR 35 F 4BY TEMP BY PRODR 4BY TIME 08 05 01 MORE MAIN MENU 08 06 01 lt HOLD PROD PRINTP SETUP BACK READY TO DEFROST REQUIRED IN XX MIN REMOVE FOOD CANCEL XX Number of minutes until next scheduled defrost DEFROSTING MAINT 50 F BLAST 49 F 00 10 05 Vil OPERATING THE BLAST CHILL CONTROL PRINTING VII g PRINTING BATCH CHILL CYCLE DATA Once a chill cycle is complete data can be printed MAIN MENU AIR 35 F 4BY TEMP BY PRODP 4BY TIME 08 05 01 MORE gt MAIN MENU 08 06 01 HOLD PROD PRINT gt lt 4DEFROST SETUP lt BACK v Press to select DATA PRINT CYCLE Press to change to a pre
31. eys to adjust the TARGET TEMP if BY TEMP is displayed or to adjust the CYCLE TIME if BY TIME is displayed Select MORE and use the or keys to adjust the HOLD TEMP Press SAVE to keep the changes and return to SETUP PRODUCTS CANCEL returns to SETUP PRODUCTS without saving the changes BACK returns to the previous screen 18 MAIN MENU AIR 35 F 4BY TEMP BY PRODP 4BY TIME 08 05 01 MAIN MENU AIR 35 F 4BY TEMP BY PRODP 4BY TIME 08 05 01 IMOREP MAIN MENU 08 06 01 HOLD PROD PRINT 4DEFROST lt BACK SELECT SUPERVISOR PRESET SUPERVISOR PIN 001 CANCEL ENTER SELECT SUPERVISOR SMITH 7 PASSWORD CANCEL ENTER SETUP 09 04 11 PRODUCTS SYS PARP USERS MAIN MENU SETUP PRODUCTS lt 4ENABLE DISABLE EDIT SETTINGS BACK gt PRODUCT SELECTION ASPARAGUS 1 4EDIT BACKP SETUP PRODUCTS BACKbP JASPARAGUS t TYPE CHILL TARGET TEMP 37 rF 4BY TEMP MORE ASPARAGUS 1 HOLD TEMP 37 r CANCELP lt BACK SAVER ASPARAGUS 1 HOLD TEMP 37 Ft CANCELP BACK Vil OPERATING THE BLAST CHILL CONTROL SET UP USERS MAIN MENU AIR 35 F 4BY TEMP BY PRODR BY TIME 08 05 01 MAIN MENU AIR 35 F 4BY TEMP BY PRODR 4BY TIME 08 05 01
32. f Food Probes 1 For most accurate results food probes should be used These need to be properly placed in the center of the thickest part of the product to insure an accurate temperature reading 2 Some products are not suitable for use of food probes These products a Should be chilled BY TIME b The correct chill time should be established by the operator based upon actual product testing c The end cycle temperature should be verified manually with an clean accurate thermometer as soon as the pre established chill time elapses For details about using your Traulsen blast chiller within a cook chill operation please refer to form number TR99999 4 Il RECEIPT INSPECTION All Traulsen products are factory tested for performance and are free from defects when shipped The utmost care has been taken in crating this product to protect against damage in transit All interior fittings have been carefully secured and the legs or casters are boxed and strapped inside to prevent damage Door keys will be attached to the handle with a nylon strip The handle is protected by an easily removable nylon netting You should carefully inspect your Traulsen unit for dam age during delivery If damage is detected you should save all the crating materials and make note on the carrier s Bill Of Lading describing this A freight claim should be filed immediately If damage is subsequently noted during or immediately after installation
33. for any reason after reaching the set temperature the temperature increased above 40F during the HOLD cycle that information will be printed at the bottom of the Chill Cycle Report 17 pn Vil OPERATING THE BLAST CHILL CONTROL SET UP PRODUCTS VII h SET UP PRODUCTS Pages 15and 16 describe the chill BY PRODUCT mode where the operator can choose from a preprogrammed list of product chill parameters As shipped from the factory only two products on the list are enabled and ready from immediate use chicken parts and vegetable soup To enable any of the other food products which appear on the list please follow the below procedure STEP ONE STEP TWO STEP THREE STEP FOUR STEP FIVE From the MAIN MENU select MORE by pressing the button to the right of where this is shown on the display The menu shown will then change to display additional menu options Press the button to the right of where SETUP is shown on the display Note when you first enter SETUP only Preset Supervisor is available On the PASSWORD PIN line use the UP or DOWN keys until 57 is displayed as the Preset Supervisor s Personal Identification Number Press ENTER The menu shown will then change back to display the SETUP menu options If users have already been setup select the supervisor s name using the UP or DOWN keys On the next line use the UP or DOWN keys to enter their Password or Personal Identification Number Pres
34. he defrost will not begin duringa chill cycle The system waits until itis in Holding mode before starting the defrost cycle The Defrost from the Main Menu is a manual defrost that will not run if selected and unneeded The Defrost cycle requires about 30 minutes this can also be set from 20 60 minutes in duration as needed Fac Presets Factory Presets are system parameters that are set at the factory but can be changed by the supervisor Freeze This mode allows the product to be frozen down to a target temperature The target temperature range available for freeze mode varies from 22 F to 28 F Hold Prod After completed chill cycle or when selected from the Main Menu the chiller will act like a regular refrigerator Label A condensed Chill Cycle Report that can be printed on adhesive backed label stock by the label printer Logging The time interval at which Chill Cycle data temperature vs time is logged into memory for record purposes The factory setting is 5 minutes Main Menu The two initial menus available from the controller after the chiller is turned on Mode Basic chiller operating parameters are available from Sys Par in Setup mode Chill mode parameters allow adjustment of the target temperature the air temperature during chill mode the hold mode temperature the high alarm temperature the low alarm temperature and the maximum chill mode target temperature Soft Chill mode parameters apply a modification of some of the C
35. he display pressing this button toggles between OPER operator level and SUPV supervisor Please note that at least one user must already be set up as a supervisor before an operator access level can be selected Toenterthe new use s two digit PASSWORD press the buttons to the left and right of the UP and DOWN arrows to scroll through the numbers 00 99 Press the button to the right of where ENTER is shown on the display to set this users access level and pin number The display will return to the SET UP USERS menu Press the button to the right of where BACK is shown on the display to return to the SETUP menu Press the button to the left of where MAIN is shown on the display to return to the main menu 19 Vil OPERATING THE BLAST CHILL CONTROL SYSPAR VII i ACCESSING SYS PAR SETTING LEVEL SYS PARrepresents the supervisor level of accesstothe SmartChill controller allowing on site adjustment to the factory preset operating parameters To enter the SYSPAR access level please follow the below procedure STEP ONE STEP TWO NOTE STEP THREE From the MAIN MENU select MORE by pressing the button to the right of where this is shown on the display The menu shown will then change to display additional menu options Press the button to the right of where SETUP is shown on the display Note when you first enter SETUP only Preset Supervisor is available as delivered only the factory preset supervisor s PIN access
36. hill settings during the final portion of the chill cycle if Soft Chill is selected Soft Chill provides additional protection against freezing of surfaces Oper An Operator is a user who is allowed to operate the chiller and make reports of chill cycles performed Print Allows a report of any Chill Cycle and probe to be printed Chillers equipped with the optional second printer can print the condensed Label type of report All Chillers can print the Record type of report Probe Each probe is numbered and its temperature vs time is recorded for each probe during every BY TEMP chill cycle and the record can be printed either at the end of the chill cycle or subsequently Product List A list of products in system memory which can have individual chill parameters specifically set for each product assuming that the product is already enabled Refer to Setup Products Record Type of report that can be printed by all chillers This report provides a record of time vs temperature for a specific Probe and Chill Cycle Remote Alarm The chiller can be wired to a remote alarm which will close the remote alarm circuit in the event of one or more ofthe following situations Printer Error Cycle End Door Open High or Low Temperatures or Power Failure If Cycle Running is chosen the remote alarm circuit will close when a chill cycle is running and all other remote alarm settings are overridden reset to NO The supervisor can determine which
37. ice life for your Traulsen is to regularly clean the condenser coil The self contained condens ing unit requires regularly scheduled cleaning to keep the finned condenser clean of lint and dust accumula tion Keeping the condenser clean allows the cabinet to operate more efficiently and use less energy To clean the self contained condenser first discon nect electrical power to the cabinet and lift up the front louver assembly To lift this remove the two screws located on both sides at the bottom of the louver as sembly Once the screws are removed the panel can be pivoted upwards allowing full access to the front facing condenser for model RBC50 remove the four Phillips head screws from the front louver panel and lift off Vacuum or brush any dirt lint or dust from the finned condenser coil the compressor and other cooling system parts If significant dirt is clogging the condenser fins use compressed air to blow this clear Lower louver assembly and replace screws to hold it in place For care of the remote condensing unit s used for models RBC200 amp RBC200RT consult the manufacturer s product literature IV b PRINTER SUPPLIES Supplies to support the both standard SmartChill control printers are available directly from our Parts Department or from your local Hobart Sales and Service Office In addition it may also be possible to obtain one of these locally The record printer paper is standard thermal paper which
38. is manual V f THE SERIAL TAG The serial tag is a permanently affixed sticker on which is recorded vital electrical and refrigeration data about your Traulsen product as well as the model and serial number This tag is located inside the door on the right interior wall of the cabinet READING THE SERIAL TAG Serial The permanent ID of your Traulsen Model The model of your Traulsen Volts Voltage e Hz Cycle PH Phase Total Current Maximum amp draw Minimum Circuit Minimum circuit ampacity Lights Light wattage Heaters Refrigerant Refrigerant type used Design Pressure High amp low side operating pressures and refrigerant charge Agency Labels Designates agency listings VI THE SMARTCHILL CONTROL VI a THE SMARTCHILL CONTROL OVERVIEW This unit is equipped with our exclusive SmartChill microprocessor control Traulsen Blast Chill units manufactured prior to 6 03 were equipped with the DIGITRAUL II control please refer to owner s manual part number 375 60180 00 for more information MAIN MENU AIR 41 F sx TEMP BY PROD gt day TIME EZ START gt 08 05 01 SmartChill The SmartChill Controller The SmartChill controller provides the ability to Select the chill mode By Product By Time or By Temperature chill or freeze Display the current air and product temperatures and time Monitor product temperatures with three smart p
39. is readily available at most office supply outlets Specifications are 2 1 2 wide by 85 long Traulsen P N 400 60003 00 Office Depot 302 224 Staples PMF 5233 The label printer uses a special peel off label stock Traulsen part number 400 60004 00 Each roll contains 225 labels IV c INSTALLING PRINTER PAPER To load the record printer paper place a roll on the roll shaft Position the paper such that the paper feeds from the back of the roll This allows the thermal sen sitive side of the paper to be on the upper surface as it feeds through the printer The ends of the roll shaft are installed in the two roll holders Gently pull the feed door down and slightly forward It is located on the bottom of the printer and will open about 90 degrees Feed the paper into the loading slot directly behind the door and push it up until the paper IV CARE amp MAINTENANCE cont d IV c INSTALLING PRINTER PAPER cont d extends about 1 4 in front of the printer Then return the feed door to its original position If the feed door is not closed the printer will not operate Labels are loaded in the same manner The label printer is located to the right of the record printer as you look at the unit After turning the unit on the label printer will automatically orient itself for the next label IV d CLEANING THE EXTERIOR Exterior stainless steel should be cleaned with warm wa ter mild soap and a soft cloth Apply with
40. ly switches to IDLE mode f OVER TEMPERATURE Occurs when cabinet air temperature rises above 160 F Unit automati cally turns off all compressors fans and defrost heaters NOTE To reset control after an OVER TEMPERATURE alarm it is necessary to either turn OFF or unplug the unit XI g PRODUCT DETECTED W O CYCLE STARTED Occurs when cabinet air temperature rises above 40F for ten minutes with product in the unit but no chill cycle started Unit automatically switches to a refrigerated holding cycle XI h CABINET AIR TEMPERATURE SENSOR Occurs when the cabinet air sensor has shorted or is open Unit automati cally turns off compressors fans and defrost heaters NOTE To reset the control after an air temperature sensor failure it is necessary to turn off or unplug the unit and replace the faulty air tempera ture sensor 25 XII WARRANTY INFORMATION STANDARD DOMESTIC WARRANTY TRAULSEN warrants new equipment to the original purchaser when installed within the United States against defective material and workmanship for one 1 year from the date of original installation Under this warranty TRAULSEN will repair or replace at its option including service and labor all parts found to be defective and subject to this warranty The compressor part self contained only is warranted for an additional four 4 years During this period TRAULSEN will supply replacement compressor s if deemed defective howeve
41. o much time to chill product down to 40 F Chill Cycle Batch Over 6 Hours will ALARM and a printout will note the chill cycle has exceeded maximum safe time Is the door closed properly If not close door completely Too much product loaded Adjust the load to not exceed capacity of the unit Product depth in pan exceeds 2 Reduce pan load per guidelines on page 7 Has pan been covered with a lid plastic wrap or foil and is this not in direct contact with the product Cover product correctly as per guidelines on page 7 Perhaps the product loaded is of a high density Allow additional chilling time Dirty condenser coil Clean condenser as per instructions on page 6 Evaporator coil iced Allow to defrost press DEFROST to initiate a manual defrost Food Probe Failure ALARM will occur during a chill cycle batch with printout noting the Food Probe Failure Warning Food Probe Failure printer will notify the operator that it is converting to chilling BY TIME When starting a BY TEMP cycle if food probe is not available there is an open circuit Check the probe plug connection Food probe was placed in excessively hot product Product temperatures exceeding 210 F can result in the probe reporting false temperatures Cool food probe and test again Food probe fails and will then operate correctly at a later time Program a BY TEMP batch using the suspect probe Wiggle the food probe wire If a second Food Probe Failure occur
42. odels Freeze 01 30 STEP FOUR Close the door You are now ready to begin chilling If you are satisfied with the selections made in steps 1 thru 3 press the button to the right of where START is shown on the display The chill time remaining will display in the lower left corner of the display Hr Min Sec hours minutes seconds NOTE Prior to selecting START you can return to the MAIN MENU at any time by pushing the button to the left of where MAIN is shown on the display When a programmed batch has reached completion i e the timer has counted down to 0 00 00 the alarm will activate providing an audible notification buzzer This can be turned OFF by pressing the button to the right of where MUTE is shown on the display NOTE After completion of a batch the unit will return to normal refrigerated holding temperatures 37 F Product which was either BLAST or SOFT chilled may remain in the blast chiller However if a FREEZE CHILL cycle was completed product must be removed immediately upon batch completion OTHER BY TIME CONTROL FUNCTIONS During a chill cycle BY TIME the control has several preset functions that can be accessed by pressing the button to the left of where STOP RESET is shown on the display ADD 30 MINUTES adds 30 additional minutes to the timer RESET TIMER re starts the timer at the original time setting CONTINUE resumes the cycle at the time remaining STOP control returns to the
43. of your Blast Chiller Contact your authorized Traulsen equipment dealer for pricing information V c SERVICE INFORMATION Before calling for service please check the following Is the electrical cord plugged in Is the fuse OK or circuit breaker on Is the ON OFF Power Switch in the ON position V OTHER V c SERVICE INFORMATION cont d If after checking the above items and the unit is still not operating properly please contact Traulsen if under warranty or an authorized Traulsen service agent A complete list of authorized service agents was provided along with your Traulsen unit If you cannot locate this you may also obtain the name of a service agent from the Service Contact page of our website www traulsen com If service is not satisfactory please contact our in house service department at Traulsen 4401 Blue Mound Road Fort Worth TX 76106 800 825 8220 Traulsen reserves the right to change specifications or discontinue models without notice V d DEMONSTRATIONS Traulsen sales representatives perform in service op erational training for the end user Contact your local Traulsen Sales Representative after completion of the service agency start up on required models to arrange this V e SMARTCHILL DATA COMMUNICATIONS KIT Each Traulsen blast chiller is communications capable To make use of the optional communications feature please refer to section X of th
44. oling portions of the cycle The main menu should be displayed on the control To initiate a HOLD MODE follow the below instructions STEP ONE From the MAIN MENU select MORE by pressing the button to the right of where this is shown on the display The menu shown will then change to display additional menu options STEP TWO Press the button to the left of where HOLD PROD hold product is shown on the display HOLDING will show on the display The timer will indicate run time in the lower left corner of the display Hr Min Sec hours minutes seconds MAIN MENU AIR 35 F BY TEMP BY PRODP BY TIME 08 05 01 MOREP Main Menu Display NOTE HOLD mode does not retain temperature vs time data in memory as a result printed reports are not available VIL f DEFROST When not in a chill cycle the Traulsen blast chiller will automatically start a defrost cycle every three hours while in refrigerated HOLD mode However a defrost can also be manually initiated by following the below procedure STEP ONE From the MAIN MENU select MORE by pressing the button to the right of where this is shown on the display The menu shown will then change to display additional menu options STEP TWO Press the button to the left of where DEFROST is shown on the display The menu will then change slightly to show REMOVE FOOD CANCEL and START NOTE Remove food from the blast chiller before proc
45. or ID is set up Press the buttons to the left and right of where PASSWORD is shown on the display to scroll to the factory preset PIN of 57 Press the button to the right of where ENTER appears on the control to enter this PIN number The SETUP display menu is displayed If users have already been setup select the supervisor s name using the UP or DOWN keys On the next line use the UP or DOWN keys to enter their Password or Personal Identification Number Press the button to the right of where ENTER appears on the control to enter this selection The SETUP display menu is displayed From the SETUP display menu select the button to the right of where SYS PAR is shown on the display Refer to the diagram on page 21 in order to access the various Sys Par settings 20 MAIN MENU AIR 35 F lt BY TEMP BY PRODP BY TIME 08 05 01 MORED MAIN MENU 08 06 01 HOLD PROD PRINTP DEFROST SETUPP lt BACK SELECT SUPERVISOR PRESET SUPERVISOR PASSWORD PIN 00 4CANCEL ENTER SELECT SUPERVISOR PRESET SUPERVISOR PASSWORD PIN 574 CANCEL ENTER MAIN MENU 08 06 01 HOLD PROD PRINT 4DEFROST lt BACK SETUP 09 04 11 lt Propucts 4USERS MAIN MENU SYS PAR SET CLOCKP gt ITEM MONTHP WVALUE APRIL A lt CANCEL ENTER SYS PAR Menu Display Vil OPERATING THE BLAST CHILL CONT
46. ord amp plug attached for models RBC200 and RBC200RT the cord and plug supplied is for the self con tained maintenance compressor only the 4HP remote con densing unit requires a separate electrical connection of its own It is shipped coiled at the top of the cabinet se cured by a nylon strip For your safety and protection all units supplied with a cord and plug include a special three prong grounding plug on the service cord Select only a certified electrical outlet with grounding plug for power source NOTE Do not under any circumstances cut or remove the round grounding prong from the plug or use an extension cord 9 ELECTRICAL REQUIREMENTS Model RBC50 is normally provided with two 2 grounding type cords with plugs NEMA 5 15P Two 2 separate 115 60 1 volt 20 amp grounded circuits with receptacle must be provided by a certified electrician to assure proper op eration of the equipment see figure 43 Fig 4 115 604 115 01 Outlet 1 p 1 Outlet 2 1 1 4 1 H Model RBC100 is normally provided with a grounding type cord without a plug A dedicated 220 60 1 volt 4 wire 20 amp grounded circuit with receptacle should be provided by a certified electrician to assure that the computerized control is not adversely affected by the operation of other equipment Models RBC200 RBC200RT are normally provided with one RBC400 RBC400RT are provided with two gro
47. ous activity A report will also be printed containing the time of the power loss and the time of power return VI g GETTING STARTED The Traulsen Blast Chiller is designed to chill its respective capacity of hot product from 135 F down to 40 F in approximately 90 minutes if loaded in pans no more than 2 deep However it is important to follow all the preceding guidelines for product loading and batching in order to duplicate this performance on site Once you have insured that productis properly loaded into the pans and batched correctly proceed to the next section in orderto correctly operate the SmartChill controls chill feature modes VI h EZ START FEATURE All Traulsen Blast Chillers built after June 1 2006 include an EZ Start feature which allows a blast chill batch to be initiated with the touch of a single button located on the main menu Please note that in order to use this feature one or more of the food probes must first be placed into hot product which is at least 40 F warmer than the interior cabinet temperature When using this feature the factory preset chill cycle parameters are Blast Chill By Temperature with a product end point of 37 F and are not adjustable by the operator VII OPERATING THE BLAST CHILL CONTROL STARTING A CHILL CYCLE MAIN MENU AIR 35 F 4BY TEMP BY PRODR 4BY TIME 08 05 01 MOREP Main Menu Display MAIN MENU AIR 35 F PBY TEMP BY PRODP 4BY TIME
48. p in order to register your warranty and arrange for a mandatory free Installation Validation amp Service Check allow at least 72 hours from time of call for this to be performed Contact your local Hobart Traulsen sales representative to arrange for a free on site demonstration after warranty registration and or installation validation FORM NUMBER TR35850 REV 4 07 P N 375 60217 00 I INTRODUCTION Thank you for your decision to purchase a Traulsen Blast Chiller This important piece of food safety equipment is built to our highest standards and will provide you with years of dependable service However it is important to note that although this product is designed to chill product from 135 F down to below 41 F within FDA HACCP guidelines several operational factors such as product temperature density loading etc will all effect actual chilling performance As a result although easy to use the operation of blast chilling requires diligent attention on the part of the operator s in order to insure proper results It is also important to note many perceived service problems can actually be attributed to operational issues resulting in lost product and or service down time Please review the instructions contained in this manual completely and make certain that all operators are well trained in the equipments proper use TABLE OF CONTENTS GETTING STARTED QUICK START CHECK LISTS amp GUIDELINES Blast Chiller Installa
49. r all installation recharging and repair costs will remain the responsibility of the owner This warranty does not apply to damage resulting from fire water burglary accident abuse misuse transit acts of God terrorism attempted repairs improper installation by unauthorized persons and will not apply to food loss The remote compressor used on models RBC200 and RBC200RT when purchased from Traulsen is warranted for a period of five 5 years from the date of original installation During this period TRAULSEN will supply replacement compressor if deemed defective however after the first year all installation recharging and repair costs will remain the responsibility of the owner THERE ARE NO ORAL STATUTORY OR IMPLIED WARRANTIES APPLICABLE TO TRAULSEN INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY ORFITNESS FOR ANY PARTICULAR PURPOSE WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF TRAULSEN SHALL HAVE NO OBLIGATION OR LIABILITY FOR CONSEQUENTIAL OR SPECIAL DAMAGES GROWING OUT OF OR WITH RESPECT TO THE EQUIPMENT OR ITS SALE OPERATION OR USE AND TRAULSEN NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT ANY OBLIGATION OR LIABILITY IN CONNECTION WITH THE EQUIPMENT ITS SALE OPERATION OR USE OTHER THAN AS STATED HEREIN INTERNATIONAL COMMERCIAL WARRANTY for Canadian warranties see domestic US warranty TRAULSEN warrants to the original purchaser the Refrigeration Equipment manufactu
50. red and sold by it to be free from defects in material and workmanship under normal use and service for a period of one 1 year from date of shipment Under this warranty TRAULSEN will reimburse the purchaser for the replacement of any part of said equipment excluding dryers amp refrigerant gas which then proves to be defective This warranty does not apply to damage resulting from fire water burglary accident abuse misuse transit acts of God terrorism attempted repairs improper installation by unauthorized persons and will not apply to food loss TRAULSEN S standard warranty does not apply to Export Sales Rather for a period of one 1 year from date of original installation not to exceed Fifteen 15 months from date of shipment from factory TRAULSEN will replace F O B factory any defective parts normally subject to warranty will not cover the cost of packing freight or labor such costs being the sole responsibility of the dealer THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED AND CONSTITUTES TRAULSEN S FULL OBLIGATION AND LIABILITY WARRANTIES NOT AVAILABLE ON REMOTE MODELS 26 XII MECHANICAL TROUBLE SHOOTING GUIDE Condensing unit fails to start when programming a new batch Check power supply to condensing unit Batch was not programmed properly Select chill method press START and if required select probes System problem Call for service Batch requires to
51. robes to reduce chances of freezing Select Soft Chill to reduce the chances of freezing in the final phase of chilling Provide service diagnostics to quickly check machine functions and control circuitry Send Chill Cycle data via an RS232 port to SmartChill computer software providing state of the art HACCP data management VI b PRINTING CAPABILITY The standard printer provides the ability to Print data from the last chill cycle with time date and temperature information Charts chill temperatures vs time at intervals that can be set by the supervisor The label printer can print a condensed LABEL type of report with both PRODUCT and USER information c CONTROL BASICS Begin by choosing a selection from the menu that appears on the control s display by pressing the button graphically connected to the display prompt Four buttons are arranged on the left and four on the right For example to select BY TEMP press the second button on the left 10 VI d START UP When power is turned ON to the blast chiller the start up screen below appears SmartChill RBC100 VERSION X XX VI e OVER TEMPERATURE An OVER TEMPERATURE situation occurs if interior cabinet air temperature rises to 160 F or above The unit will Shut down anda service technician should be notified VI f IN THE EVENT OF A POWER INTERRUPTION Following a power interruption the system resumes at the previ
52. roperly installed and that the printers themselves are operational see section IV c for more details Model RBC100 1 Insure proper clearances no obstruction to either front louver for at least 24 from cabinet face 6 along left side 4 along the right side and 6 behind the unit 2 Install the legs or casters insuring that the unit is level for proper operation see section III d for more details 3 Make condensate removal provisions see section Ill h for more details 4 Hardwire the cord to a dedicated 220 60 1 volt 4 wire 20 amp circuit see section Ill g for more details 5 Insure that paper supply for both printers are properly installed and that the printers themselves are operational see section IV c for more details Models RBC200 amp RBC200RT same for models RBC400 amp RBC400RT but please see section lll e for additional installation assembly instructions 1 Insure proper clearances no obstruction to either front louver for at least 12 above the cabinet and 4 along the right side for the drain tube Unit must be located on a level surface 2 Seal the unit to the floor see section Ill for more details 3 Install the door ramp s see section Ill I for more details 4 Make condensate removal provisions see section Ill h for more details Note that two drain outlets are provided Please insure that the unused drain line is properly plugged to prevent leaks 5 Plug the power cord into a dedi
53. s ENTER The menu shown will then change back to display the SETUP menu options Press the button to the left of where PRODUCTS is shown on the display Press the button to the left of where ENABLE DISABLE is shown on the display to choose what products are enabled on the productlist only an enabled productis available to chill BY PRODUCT Press the button to the right of where BACK is shown on the display in order to save the revised BY PRODUCT listing NOTE If it is necessary to edit the settings BY TEMPERATURE or BY TIME andtheirassociated endpoints please proceed by using the below procedure STEP ONE STEP TWO STEP THREE STEP FOUR Select ENABLE DISABLE to choose what products are enabled from the Product List Only an enabled product is available to chill BY PRODUCT Select EDIT SETTINGS to adjust chill parameters for any product that has already been enabled BACK returns to SETUP After selecting ENABLE DISABLE use the UP or DOWN keys to select a product from the list Press to change ENABLED NO to YES to enable the product or to change YES to NO to disable it The two most recently chilled products cannot be disabled BACK saves the enabled and returns to SETUP PRODUCTS After selecting EDIT SETTINGS use the UP or DOWN keys to select a product Finish all the below steps to change any setting s Select the Type CHILL SOFT CHILL or FREEZE Select BY TEMP or BY TIME Use the or 1 k
54. s the food probe is defective Replace with new food probe Damaged or defective food probe Replace with new food probe Refrigeration Failure ALARM with a printout noting the warning will occur when the interior temperature exceeds 100 F for more than 20 minutes Blast Chill refrigeration system will shut down as a safety default The compressors and blower fans are shut off and the control key pad is locked out Refrigeration Failure CORRECTION Remove power from the unit Unplug and then replug the unit or reset the circuit breaker OFF and back ON The Blast Chiller will reset and turn ON Power Loss Failure will printout when reset a Batch programming was incomplete or incorrect and chill cycle did not start Try programming batch again b Too much product loaded Adjust the load to not exceed capacity of the unit c Dirty condenser coil Clean condenser as per instructions on page 6 Refrigeration system failure unit will not cool after having been reset Call service for repair Power Loss Notification Printout notes the time power was lost and the time in which it was restored Power was lost to the Blast Chill unit If product was inside the unit see the printout to determine if product temperature was compromised The printout will show the temperature before and after the interruption Cannot program a new batch Unit may be in a defrost cycle Batch programming cannot be done while in a defrost cy
55. tion Checklist Page 2 Blast Chiller Quick Start Checklist Page 3 Basic Operating Guidelines Page 4 SECTION 1 RECEIPT INSTALLATION CARE amp MAINTENANCE SECTION 2 CONTROL OPERATION DETAILS VI The SmartChill Control a The SmartChill Control Overview b Printing Capability c Control Basics d Start Up e Over Temperature f In The Event Of A Power Interruption g Getting Started l Introduction Page 1 Il Receipt Inspection Page 5 Ill Installation a Location Page 5 b Packaging Page 5 c Wiring Diagram Page 5 d Installing Legs or Casters Page 5 e Assembly Of Models RBC400 amp RBC400RT Page 5 f Cord amp Plug Page 6 g Electrical Requirements Page 6 h Proper Clearances Page 6 i Condensate Removal Page 7 j Remote Unit BTU Requirements Page 7 k Remote Unit Cut Out Settings Page 7 I Sealing Roll In Roll Thru Units Page 7 m ON OFF Power Switch Page 7 n Installing RBC50 Control Panel Page 8 IV Care amp Maintenance a Cleaning The Condenser Page 8 b Printer Supplies Page 8 c Installing Printer Paper Page 8 9 d Cleaning The Exterior Page 9 e Cleaning The Interior Page 9 f The Serial Tag Page 9 V Other a Service Agency Check amp Start Up Page 9 b On Site Blast Chill Training Page 9 c Service Information Page 9 d Demonstrations Page 9 e Blast Chill Video Page 9 f Blast Chill Data Communications Kit Page 9 h EZ Start VII Operating The Blast Chill Control a Starting A Chill Cycle By Temp b Starting A Chill Cycle B
56. uct temperature is 75 F or higher If probes are not sensed probes have to be enabled using the SELECT PROBE menu BY TEMPERATURE TYPE CHILL TARGET TEMP 4MAIN 37 Ft START BY TEMPERATURE TYPE CHILL TARGET TEMP 37 START AIR 14 F DONE 3 gt CHILLING 41 41 F 42 44 F 1 16 01 STEP FIVE Close the door You are now ready to begin chilling If you are satisfied with the selections made in steps 1 thru 3 press the button to the right of where START is shown on the display The chill time will display in the lower left corner of the display Hr Min Sec hours minutes seconds NOTE You can return to the MAIN MENU at any time by pushing the button to the left of where MAIN is shown on the display When a programmed batch has reached completion the alarm will activate providing an audible notification buzzer This can be turned OFF by pressing the button to the right of where MUTE is shown on the display This step is repeated as each probe reaches the target temperatures see page 14 NOTE After completion of all batches the unit will return to normal refrigerated holding temperatures 37 F Product which was either BLAST or SOFT chilled may remain in the blast chiller However ifa FREEZE CHILL cycle was completed product must be removed immediately upon batch completion 11 VII OPERATING THE BLAST CHILL CONTROL STARTING
57. unded cordset NEMA 5 20P A dedicated 115 60 1 volt 20 amp grounded circuit should be provided by a certified electrician to assure that the computerized control is not adversely affected by the operation of other equipment h PROPER CLEARANCES Model RBC50 Make certain that there are no obstructions in front of the louver panels on the left and right front sides of the unit This will allow for sufficient air flow to the re frigeration system and maintenance access Model RBC100 A minimum of 4 clearance on the right side 6 on the left side and 6 clearance in the rear see figure 5 This will allow for sufficient air flow to the refrigeration system and maintenance access Models RBC200 RBC200RT amp RBC400 RBC400RT Insure an overhead clearance of 12 and a rear clearance of 4 see figure 6 This will allow for sufficient air flow to the refrigeration system and maintenance access 6 6 Clearance Pi M T d MET M A v N M 2 a P a a Fy n M d M Fig 5 Air Intake 4 Clearance On Right 6 Clearance On Left 25 12 Clearance 27 ps On Top D l 4 Clearance In Rear 9 learance On Right Side For Drain Tube Fig 6 Ill INSTALLATION continued Ill i CONDENSATE REMOVAL All Traulsen Blast Chill models except model RBC50 require the use of a floor drain or floor mounted el
58. vious date 4 03 08 40 Press to change to a future date For multi batching press to select probe 4PRBt 1 RECORD Press to select LABEL or BOTH Press to return to MAIN MENU 4MAIN MENU PRINT P Press to print selection However the following information can always be printed Press to select LIST PRINT DATA Press to change to a previous date m 4 03 08 00 Press to change to a future date 12 HOUR LOG b Press to return to MAIN MENU MENU PRINT P Press to print selection Standard On Board Printer Sample Optional Label Printer Sample CHILL CYCLE REPORT ODE FREEZE FOOD PRODUCT SOUP VEGETABLE CHILL CYCLE REPORT MODE FREEZE FOOD PRODUCT SOUP VEGETABLE USER BOB SMITH PROBE 2 STARTED 04 11 03 13 08 USER BOB SMITH PROBE 2 STARTED 04 11 03 13 08 REMOVED 04 11 03 13 08 CYCLE TIME 358 MINUTES IGHEST 140 F LOWEST 7 F TIME TO 70 F 45 MINUTES TIME TO 40 F 75 MINUTES NOTE When printing at the end of a BY TEMP cycle the controller will print an abbreviated Chill Cycle Report Only the data from when the cycle started until the desired target temperature was reached will be REMOVED 04 11 03 13 08 CYCLE TIME 358 MINUTES HIGHEST 140 F LOWEST 7 F TIME TO 70 F 45 MINUTES TIME TO 40 F 75 MINUTES L printed If
59. y Time c Starting A Chill Cycle By Product d Chill By Product Feature Product List e Refrigerated Hold Mode f Staring A Manual Defrost g Printing Batch Chill Cycle Data h Set Up Products i Set Up Users j Accessing The SYSPAR k SYS PAR SECTION 3 OTHER MISC VIII SmartChill Communications a Introduction b System Requirements c Operation d Communicating With SmartChill e Hardware Connection IX Glossary X Replacement Parts List XI Summary of Error Messages XII Warranty Information XIII Mechanical Trouble Shooting Guide Page 10 Page 10 Page 10 Page 10 Page 10 Page 10 Page 10 Page 10 Page 11 12 Page 13 Page 14 Page 15 Page 16 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 22 Page 22 Page 22 Page 22 Page 23 Page 24 Page 25 Page 26 Back Cover Blast Chiller Installation Checklist Model RBC50 1 Insure proper clearances no obstruction to either front louver for at least 24 from cabinet face 2 Install all eight legs or casters insuring that the unit is level for proper operation see section Ill d for more details 3 Install the control panel see section Ill n for more details Before doing so be sure to perform a visual inspection of the control to insure that no connections have come loose during shipment 4 Plug both power cords into separate dedicated 115 volt 20 amp outlets see section Ill f for more details 5 Insure that paper supply for both printers are p
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