Stryker 1088 Hd Camera System - 1088%20CCU%20service%20manual
Contents
1. fta eade t e ed eie tar anie 6 5 0 FINAL INSPECTION 15 5886 11 5 2 Hi Pot Di electric Breakdown Test CCU ccssssssssssssssssssssssssscsescssssscssssssesesescsssesesesssssseseseseseseseceesssesesssasseasseseaeseseseeaes 11 5 9 Electrical Current Leakage dos IURE EH UE 11 5 4 Safety Leakage Current Check and Safety ECG Ground Resistance Test 11 6 0 APPENDIX 6 1 Assembly Diagram ueneno imita cand bsc daya aypa dua db deeds 12 6 2 Parts Listino ooo este Sua aate e Ie ed e GI E EROR Shu TOR OR US QE S ERAI 12 6 3 Reference DOCUMENTS astiari 13 6 4 Repair and Alignment Software sssini o eaa Lae edi edito paS A 14 6 4 1 Saving Customer 15 6 4 2 Loading Customer Settings cerent inier terii acti aL 6 4 3 Troubleshooting the Application i e dae nahe Debatte ro bee eed re BORD 15 7 0 WARRANTY 1 0 Introduction 1 1 SCOPE This manual is intended to be used as a reference guide for Stryker repair technicians in the installation maintenance and repair procedures for the Stryker Model 1088 Medical Video Camera Control Unit It is meant to be used in con juction with the Stryker Model 1088 Medical Video2. 6 Press Read CCU NOTE The CCU settings should be read and input in the fields on the interface 7 Press Save to File NOTE An Excel file of all the current settings should be automatically named with the serial no ofthe CCU and saved to C 1088 directory 6 4 2 LOADING CUSTOMER SETTINGS To load customer settings on the CCU perform the follow ing steps 1 Connect the serial cable from the computer to the SIDNE connector on the 1088 CCU 2 Power on the CCU 3 Locate and begin the 1088 Alignment software applica tion 4 Press Start 5 Press Connect 6 Press Read CCU NOTE The CCU settings should be read and displayed in the fileds on the interface 7 Press Load From File NOTE The settings should be read from the Excel file and displayed in the fields on the interface 8 Press Write CCU to save the settings to the CCU 9 Ensure that 1 4 5 is displayed on the bottom right corner of the interface 10 Press Read CCU to reread the values 11 Press Verify CCU to verify the write values Ensure that the box next to the Verify button is checked if the values are equal 6 4 3 TROUBLESHOOTING THE APPLICATION Invalid CCU Serial No appears in the display box Check the Serial no format It should read where X number and letter Run time error 1004 Method of object
3. failed appears in the display box Restart the application file named 1088 1088 xls already exists in this location Do you want to replace it appears in the dis play box Make sure the software reads the CCU before sav ing the file 15 7 0 Warranty This Stryker Endoscopy product is warranted to the original purchaser to be free from defects in material and workmanship for the following times One year following shipment This warranty extends to all purchases and is limited to the repair or replacement of the product without charge when returned in the original shipping case to Stryker Endoscopy 5900 Optical Court San Jose CA 95138 Stryker Endoscopy cannot accept responsibility for returns or replacements which have not been authorized This warranty does not cover damages caused by misuse or by failure to follow the procedures outlined in this manual or demonstrated by Stryker Endoscopy representatives There are no other expressed warranties 8 0 Service Do not attempt to service this product yourself If service is needed either during or after the warranty period 1 Contact Stryker Endoscopy at 1 800 624 4422 or phone your local Stryker Endoscopy sales representative 2 Clean and sterilize all parts that will be returned for service Follow the instructions provided in the user manual 3 Package all the components carefully in the original shipping container if possible 4 S
4. Sa NNUS Sus Damasi cU Ger L Er oo d L L dq qp 101 Check Camera Cable Connection RAM Replace Fan Upgrade Digital Board Software Replace CCU Cover Upgrade Rear Board Software Replace LCD IRAN Replace CCU Chassis Replace Front Panel Ll tT j ft Ll ft tet ft LII l l l pot ft j j 21111111 1 4 0 Component Removal and Repair 4 1 DISASSEMBLY PROCEDURES 4 2 3 Analog Rear Board Removal 4 2 1 CCU Cover Removal Remove 2 Phillips screws from the rear of the CCU Slide CCU cover to the rear approximately 3 4 until loose and lift upwards to remove 4 2 2 Fuse Box Removal Locate the fuse holder on the right rear of the CCU underneath the power cord inlet e Disconnect the wires are J11 3 and J20 by pulling gen tly on the white connector Do not pull directly on the wires as this may loosen the internal connection Remove the wires at J22 by gently lifting the white tab and pulling out on the brown connector Remove the nut and washer from the video out coax connection on the rear of the CCU Using a small flat head screwdriver press the two release tabs inward separately until they snap See Figure 1 Pull the fuse holder out of the CCU to replace fuses To reinstall p
5. ont Panel Buttons Inop Will not WB WB keeps blinking Specialty Functions Inop amera Head Buttons Inop WB E AIN don work from Front Panel Work Ul Old Software Revision o gj T7 TE TEA E 212 NEN 21 e 1 amp Input Output Ports Camera Input Failure Color Bar OK No picture Q CC CU 1 Loose Female Connector EN Digital Video Output Failure EO Analog Video Output Failure EP Ethernet Port Q SIDNE Port Failure Remote Port Failure ti 5 Aa 3 o 2 Fri H VO UA Rear Analog Board Failure UB ront Board Failure 2 ain Board Failure a p H 1 es wer Supply Board Failure esl 2 Connector Board Failure RUE Replace Power Supply Board Replace Front Board Check Replace Fuse RAF Tighten Connections Board Port CET CEU AC inet Beard Failure L L EV LII INR l l U Cosmetics
6. 5F 1 23 Pa Te Road Section 1 Taipei TAIWAN R O C Phone 886 2 2322 2895 Fax 886 2 2357 8543 Stryker U K Ltd Hambridge Road Newbury Berkshire RG14 5 EG United Kingdom Phone 44 1635 262400 Fax 44 1635 262464 Stryker Middle East Africa Via Della Posta 6934 Bioggio Switzerland Phone 4021 212 1122 Fax 4021 212 1133 NV Stryker SA Belgium Ikaros Business Park Fase III Ikaroslaan 12 1930 Zaventem Brussels BELGIUM Phone 32 2 717 92 10 Fax 32 2 717 92 49 Stryker Chile Avenida Nueva Tajamar 481 Oficina 805 Piso 8 Torre Norte Santiago CHILE Phone 562 244 3600 Fax 562 244 3696 Stryker Spain Manuel Tovar 35 28034 Madrid SPAIN Phone 34 91 7283500 Fax 34 91 3580748 Stryker AB Scandinavia Krossverksgatan 3 216 10 Malm SWEDEN Phone 46 40 69 18 100 Fax 46 40 69 18 190 Stryker AB Denmark Sankt Annae Plads 9 1021 Copenhagen Denmark Phone 45 33 9360 99 Fax 45 33 9320 69 MANUFACTURER Stryker Endoscopy Inc 5900 Optical Court San Jose CA 95138 USA Phone 408 754 2000 Fax 408 754 2505 R 5900 Optical Court San Jose 95138 408 754 2000 1 800 624 4422 1000 400 763 Rev B
7. 69881 MEYZIEU Cedex France Phone 33 1 48175000 Fax 33 1 48632175 Stryker India Private Limited First Floor C 5 SDA Commercial Complex New Delhi 110 017 INDIA Phone 91 11 686 6740 Fax 91 11 696 6020 Stryker Australia Unit 58 2a Herbert St St Leonards NSW 2065 AUSTRALIA Phone 02 9467 1000 Fax 02 9467 1010 Stryker Singapore PTE LTD 70 Bendemeer Road 03 32 Hiap Huat House SINGAPORE 339940 Phone 65 293 0119 Fax 65 293 7028 Stryker Pacific Ltd Suite 2501 Citibank Tower Citibank Plaza 3 Garden Road Central HONG KONG Phone 61 2 9415 5100 Fax 61 29 4294127 Stryker Mexico S A de C V Calle Sacramento 410 Col Insurgentes San Borja C P 03100 Mexico D F MEXICO Phone 525 488 0890 Fax 525 488 0891 T 18 Stryker Finland PL 80 Makelankatuz FIN 00501 Helsinki FINLAND Phone 358 0 9 7744 680 Fax 358 0 9 7744 6820 Stryker Korea 11F Dong Sung Bldg 154 24 Samsung dong Kangnam ku Seoul KOREA 135 090 Phone 82 2 34517572 Fax 82 2 552 4156 Stryker China Limited Room 903 905 Office Tower 2 Beijing Sun Dong An Plaza 138 Wang Fu Jing Da Jie Beijing 100006 P R China Phone 86 10 65136183 Fax 86 10 83913571 Stryker Japan Dai Tokyo Kasai Shinjuku Bldg 3 25 3 Yoyogi Shibuya ku Tokyo 151 0053 Phone 813 535 29106 Fax 813 535 21789 Stryker Europe Headquarters Cite Centre Grand Rue 92 CH 1820 Montreux SWITZERLAND Phone 41 21 966 1201 Fax 41 21 966 1200 Stryker Taiwan
8. 105 202 434 105 150 484 105 182 034 105 150 419 105 197 754 105 150 421 105 201 654 105 201 574 105 201 655 105 202 477 CHASSIS TRAY 1088 ASSY 1088AC INLET BOARD FUSE DRAWER 2 POLE FUSE 63A NUT KEP 4 40 SS B CABLE GROUND POST GROUND NUT GROUND POST LOCK WASHER GROUND POST CABLE AC INET BD POWER SUPPLY POWER SUPPLY UNIVERSAL CABLE POWER SUPPLY CONTROL BDS PUSHROD 1088CCU 72 lt 105 202 293 105 201 656 105 202 292 105 202 285 105 202 110 105 201 755 105 196 055 105 202 079 105 180 111 105 180 110 105 202 297 e ASSY FRONT PANEL 1088 CABLE FRONT BOARD SPEAKER MAIN BOARD ASSY LEMO MAIN BD RIGID FLEX ASSY 1088DIGITAL BOARD POST DVI CONNECTOR ASSY 1088REAR BOARD WASHER BAN WASHER 1 16m BNC NUT BNC NUT 7 16 JAM BNC 1 4 M F HEX STANDOFF 6 32 THD 3 4 LENGTH 6 2 PART LISTING CONT 4 Y 1000 201 096 LABEL WARRANTY VIOLATION 7 105 203 222 CABLE MAIN BD CONN BD RGb 105 201 291 FOOT CHASSIS AB 105 201 747 CHASSIS COVER 1088 AC 105 193 198 SCREW COVER SCREW 6 32 25 PH EXT SEMS AD 105 193 371 SCREW 6 32 X 1 4 RH PHIL SS AE 105 170 446 SCREW 4 40 X 1 4 SST PHILLIP SST AF 105 202 298 STANDOFF F F 1 4 HEX STANDOFF 6 32 THD 1 1 2 LENGTH AG 105 202 306 STANDOFF AH 105 201 256 CAP PUSH ROD AI 1000 205 971 LABEL MODEL SERIAL NO 1088CC
9. Cam era Control Unit Operating and Maintenance Manual Stryker part 1000 400 675 and does not replace exist ing documentation Stryker Endoscopy maintains a complete repair depart ment for the sole purpose of providing efficient and reli able service 1 2 RESPONSIBILITY Stryker Endoscopy accepts full responsibility for the effects on safety reliability and performance of the equipment only if readjustments modifications and repairs have been carried out exclusively by a person specifically authorized by Stryker Endoscopy to do so In no event shall Stryker Endoscopy be liable for incidental or consequential damages in connection with or arising from the performance or use of its products after unautho rized modification or repair 1 5 UPGRADES The Model 1088 Medical Video Camera Control Unit rep resents leading technology in medical imaging and is a dynamic product undergoing constant review Stryker Endoscopy reserves the right to incorporate improvements without notice However updated parts will be fully inter changeable with older versions and will offer at least the same level of quality and performance Stryker Endoscopy will inform customers of significant upgrades to the product Contact your Stryker representa tive for up to date information on available options and upgrades to equipmentas well as updates to this manual 1 4 EQUIPMENT OVERVIEW The Stryker Endoscopy Model 1088 Medical Video Cam
10. continue to guar antee compliance to UL CSA TUV or other labeled safety standards if service is formed by anyone other than Stryker Endoscopy personnel 1 7 FACTORY SERVICE INSTRUCTIONS If service is needed either during or after the warranty period Contact Stryker Endoscopy at 1 800 624 4422 contact your local Stryker Endoscopy sales repre sentative If needed a loaner unit may be requested during the time of your unit repair Package all the components carefully in the original shipping container if possible Be sure to include both the camera head cable assembly and the camera control unit Ship the Model 1088 Medical Video Camera Control Unit prepaid and insured to Stryker Endoscopy Customer Service Attention Repair Department 5900 Optical Court San Jose California 95138 1 8 REQUIRED EQUIPMENT Most of the procedures described in this manual require the following basic toolkit Small flat blade screwdriver e Medium Philips screwdriver 8 adjustable wrench Needlenose pliers Color video monitor Glass fuse puller Some procedures may require the following advanced instruments Multimeter Oscilloscope 20 Mhz or higher NTSC PAL Vectorscope Bio Tek Model 601 PRO Safety Analyzer or equivalent current leakage tester 1 9 REQUIRED SKILLS Each diagnostic and repair procedure described in this manual requires a technician quali
11. re rper Ue I QUII UU dacs ta eR e nad LG Maintenance Pr cauti nis Satu SA aaa Sa 1 1 7 Factory Service Instructions 1 8 Required Equipment 1 9 Required Skills 1 10 Required Replacement Components iaiaaeaia 2 2 0 DIAGNOSTICS AND CORRECTIVE MAINTENANCE 2 General RecommerdatioHs euis c 3 3 0 REPAIR MATRIX MIPS CECE OMS acere eirca dU reseau dier SS qh atu den S Sani 4 2 2 Repa 5 4 0 COMPONENT REMOVAL AND REPAIR 44 Component Removal Instructioins 2 4 epe UNE 6 421 CCU Gover Removal o te e ete de pe et Re Ee Rep dere 6 4 2 2 Fuse Box Remaval nieder ten ete epi eir epe ne ded ne Ra case des dee ee 6 423 Analog Rear Board Removal riens tecto ic ERE 6 42 4 Digital Board 7 4 2 5 Main Board Removal 4 2 6 Front Panel Removal 42 7 Front Boatd EC D Panel Retoyval u uu uu ive veu VEO beer 6 42 3 AC Inlet Board
12. U AJ 105 202 493 ASSY FAN 12v 10881088 1088i Medical Video Camera Control UnitCCU AK 105 150 489 NUT 46 32 SST AL 105 199 579 ETHERNET MODULE 6 3 REFERENCE DOCUMENTS MAP 0380 MAP 0254 NOTE NONE OF THE IN HOUSE MAPs Manufac turing Assembly Procedures QIPs Quality Inspection Procedures SPECIALTY TOOLS JIGS OR FIXTURES LISTED IN THIS MAN UAL ARE AVAILABLE FOR PURCHASE 13 6 4 REPAIR AND ALIGNMENT SOFTWARE The repair and alignment software for the 1088 CCU enables a repair technician to save customized specialty settings and load them onto a loaner or repair CCU The technician may also relaod default settings on any CCU The repair and alignment software saves custom settings for the following specialties e Arthroscopy Cystoscopy ENT Flexible Ureteroscope e Laparoscopy Microscope MiniLap Standard Save to File Saves the current settings as an m excel file under the Start Begins application Reset Resets all directory named in the Load Default Loads the default set connection problems system variable The file tings serial no required Connect Begins con Disconnect Ends the name takes the following Load From File nection with CCU CCU connection format Loads the file to 1088 CCUSerialno xls all the variables 288 Production Interface Start Connect RESET Disconnect Save to File Load from File Load Default Shutter WB Offset P
13. ant to fully understand and comply with all required procedures set out herein If some part of a procedure is omitted or adequate equip ment is not used the safety and performance of the device may be unknowingly compromised It is strongly recom mended that if any element in these procedures is beyond the scope of the technician s training refer to section 1 7 for information on obtaining fully qualified professional service at Stryker Endoscopy WARNING Asis the case with all AC powered devices dangerous voltages are present If adequate safety precautions are not taken results may include damage to the equipment injury or death It is imperative that these procedures be approached only by trained technicians with proper equipment after fully reading and understanding the steps involved 1 Documents will be completed in accordance with Good Documentation Practices 2 Repairs will be performed in accordance with this document and supplemented by the Manufacturing Assembly Procedures used during new production 3 Before release products will be inspected using the Quality Inspection Procedures used for new production 4 Customer Service will contact customers to advise of repair charges and obtain approval for repairs 5 The Video Repair Record DHR 56 is a subpart of the Device History Record and therefore must be retained for the period stipulated for DHRs 6 Product Received for Repair will be
14. ect the Hi Pot test fixture to the AC inlet of the CCU Ensure the Hi Pot tester is operating properly by touch ing the positive and negative test leads together The alarm on the tester should sound Reset the alarm NOTE Ifthe alarm does not sound send the tester in for repair Touch the positive red test lead of the Hi Pot tester to the fixture Touch the negative black test lead to the ground rod of the CCU Hold for one second If the Hi Pot tester alarm sounds the CCU must be rejected 5 3 SAFETY LEAKAGE CURRENT CHECK and SAFETY ECG GROUND RESISTANCE TEST Perform the safety test per QIP 0054 Perform the safety test using 240 Volt BF type control number 3 on the Bio Tek 5 4 FUNCTIONAL TESTS System Set up Set up the system as shown in the User s Manual Connect all S VHS RGB and Video Out cables to the CCU Plug in camera power cord Do not plug in the camera head at this time Turn on the CCU power switch Turn on all electrical equipment and allow approxi mately 10 minutes for warm up time During this time verify the color bars are present on every monitor Verify that no numbers appear on the monitor If any of the above do not occur the unit should be sent to Stryker Endoscopy for repair 11 6 0 Appendix 6 1 ASSEMBLY DIAGRAM 6 2 PARTS LISTING ITEM PART NUMBER DESCRIPTION 12 105 201 748 105 202 083 105 180 681
15. era Control Unit consists of a hand held camera head a camera control unit a coupler and associated cables The precision focusing coupler and High Definition CCD array sensors deliver a high level of functionality and color image quality which help to optimize the physicians view The camera head and cable are sterizable by cold soaking or ethylene oxide gas to reduce the risk of infection to the patient The camera control unit CCU contains the asso ciated video circuitry and power supply 1 5 SERVICE OPTIONS Due to the complexity of the Model 1088 Medical Video Camera Control Unit system the user is advised to return a malfunctioning system to Stryker Endoscopy for repair or replacement where specialized equipment and techni cians are available to perform repairs while maintaining full product quality and safety If the user decides to undertake repair procedures Stryker Endoscopy recommends that these be carried out only by qualified technicians with proper test equipment listed in this manual so that the safety of operators and patients may not be compromised 1 6 MAINTENANCE PRECAUTIONS WARNING The incorrect use of any ofthe required tools and or techniques may risk damage to the equipment or injury to the person carrying h out the procedure subsequent operators or patient Perform the repair ONLY if you have been specifically trained in the use of all pertinent equipment and techniques Stryker Endoscopy cannot
16. fied by training or experience in the following areas Basic electronics techniques e Multimeter operation Oscilloscope operation Vectorscope operation e Safety Analyzer Operation 1 10 REQUIRED REPLACEMENT COMPONENTS Many repair procedures call for replacement parts These are shown and referenced to corresponding Stryker part numbers in the diagrams in Appendix B at the end of this manual NOTE Some ofthe parts listed in this manual are for in house use only and are NOT available to any non Stryker entity Stryker Endoscopy will make every effort to make certain repair parts available upon request Before any parts may be pur chased an Indemnification Letter must be signed and submitted to Stryker Endoscopy The Indem nification Letter is availble upon request from our Customer Service and Technical Support centers at 1 800 624 4422 NONE OF THE IN HOUSE MAPs Manufacturing Assembly Procedures QIPs Quality Inspection Procedures SPE CIALTY TOOLS JIGS OR FIXTURES LISTED IN THIS MANUAL ARE AVAILABLE FOR PURCHASE 2 0 Diagnostic and Corrective Maintenance 2 1 GENERAL RECOMMENDATIONS The Stryker Endoscopy Model 1088 Medical Video Cam era Control Unit is a precision instrument which has been engineered and manufactured with great care to ensure the safety of operators and patients In order to maintain the high level of safety and reliability required in a device of its nature it is import
17. hip the product pre paid and insured to Stryker Endoscopy Customer Service Attention Repair Department 5900 Optical Court San Jose CA 95138 The product described in this manual is continually being reviewed and improvements may be made without notice Stryker and Stryker Endoscopy are registered trademarks of Stryker Corporation 16 9 0 Other Service For service in the U S A call your Stryker Endoscopy Representative Outside of the U S A please contact your Stryker Endoscopy distributor at one of the following locations Stryker Corporation 2725 Fairfield Road Kalamazoo MI 49002 USA Phone 1 269 385 2600 Telex 224464 STRYKER KMZ Fax 1 269 385 1996 Stryker Canada 45 Innovation Drive Hamilton Ontario Canada L9H 7L8 Phone 905 690 5700 800 668 8323 toll free Fax 1 905 690 5698 Stryker Deutschland GmbH Gewerbeallee 18 D 45478 Mulheim an der Ruhr GERMANY Phone 49 208 999 060 Fax 49 208 999 0666 Stryker Latin America 15100 N W 67th Ave Suite 210 Miami Florida 33014 USA Phone 1 305 821 1888 Fax 1 305 826 0067 Stryker B V Marinus van Meelweg 17 P O Box 8747 5657 En Eindhoven THE NETHERLANDS Phone 31 40 2922522 Fax 31 40 2922555 Stryker Osteonics SA 5 Chemin des Aulx 5 1228 Plan les Ouates Case Postale 725 1212 Grand Lancy 1 Geneve SWITZERLAND Phone 41 22 884 0111 Fax 41 22 884 0199 Stryker European Rep RA QA Manager ZAC Satolas Green Pusignan Av De Satolas Green
18. maintained with a repair work order and the Video Repair Record docu mentation to indicate repair status and serve as identification segregation from new production 7 Check serial number order number and product num ber on Device History Record 3 0 Repair Matrix 3 1 INSTRUCTIONS FOR USING MATRIX 1 Using basic troubleshooting identify the failure code on the left column 2 Identify the corresponding repair code 3 Follow the repair sequence indicated NOTE Failure codes can be the result of a variety of com ponent failures Follow the sequence in order to identify the failed component FAILURE CODES REPAIR CODES IRUA Replace Rear Analog Board Replace Camera Input board Replace Digital Board IRUC Replace Main Board d Q H a HR CL EA Distorted Picture All Outputs EB Distorted Picture on RGBHV DVI EC Distorted Picture on CVBS SVHS RGB Only HF CA CD ntermittent U li e 212 o ol 818 S gt o E B Q EH E w O Interference on Picture 4 RAD Replace Inlet Board Q Power Failures O m 5 ower Switch EE o Power T use Blown 1 1 2 CN U Powers O 2 Q m m ntermittently Functions CK E E EL M K Q je efective Rear Panel Switch thernet Communication Error e
19. or implied including the implied warranties of merchantability and fitness for use and of consequential damages These productsare being sold only for the purpose described herein and such warranty only runs to the original purchaser In no event shall Stryker Endoscopy be liable for any breach of war ranty in any amount exceeding the purchase price of the product No agent employee or representative of Stryker Endoscopy has the authority to bind the Company to any other war ranty affirmation or representation concerning this instrument This warranty is valid only to the original purchaser of Stryker Endoscopy products directly from Stryker Endoscopy or from a Stryker Endoscopy authorized agent The warranty cannot be transferred or assigned by the original purchaser The Model 1088 Medical Video Camera Control Unit War ranty Is Void if Any Warnings Cautions Or Notes Are Disregarded Stryker Products Are Warranted Against Defects In Materials And Workmanship Stryker And Stryker Endoscopy Are Registered Trade marks Of Stryker Corporation Table of Contents 1 0 INTRODUCTION 1 1 SCOP M M 1 1 2 Responsibilit 1 MB UP BY AMES e M 1 1 4 Equipment Overview 1 5 Service S ou eene mad Ur HIR TOT ua EU ROI CGU D CI RO I E
20. rocess AG aee Knee Baud Gain Bias 4 Level Pk Ave Speed Area B Gamma M Ped Shading AG ON Off Rate Flex Mx G B R G B ARTHROSCOPY 50 0 Io o 0 0 0 0 15 fizz n b f fe fe p ib f LAPAROSCOPY s P fier ne p e i MINI LAP e fier h h 5 e i cystoscopy fier ne p e i ENT feo R es fier Re Rej ej FLEXSCOPE feo fes fier nin is MICROSCOPE e fier Rs 2 165 ij STANDARD f YUV RGB CH Serial Time erial Read TIME z Read CCU Reads and Verify CCU Box is Write CH Writes inputs the CCU settings checked only if the the display settings into the corresponding Read and Write values to the Camera Head displays are equal Write CCU Writes Read CH Reads Verify CH Box is the display settings to and inputs the checked only if the the CCU Camera Head Read and Write settings into the values are equal corresponding displays 14 6 4 1 SAVING CUSTOMER SETTINGS To save customer settings on the CCU perform the follow ing steps 1 Connect the serial cable from the computer to the SIDNE connector on the 1088 CCU 2 Power on the CCU 3 Locate and begin the 1088 Alignment software applica tion 4 Press Start 5 Press Connect
21. ssis Remove the main board 4 2 6 Front Panel Removal Unscrew the Lemo 6 notch nut from the front panel Disconnect the wire assembly at the Front Board J3 con nector this connector is located on the back side of the front panel inside the chassis Needle nose pliers or tweezers may be needed in order to access the white con nector Slide a thin flat head screwdriver in between the front panel and the chassis to the right of the top right locking tab on the front panel Apply light outward pressure on the front panel e While applying outward pressure on the front panel use a second flat head screwdriver to depress the front panel locking tabs beginning with the right most tab Work towards the left until the front panel is disconnected from the chassis The front panel will still be connected to chassis by e Remove the Phillips screw from the front board the LED wire If the front panel needs replacement perform the following steps Gently pull up on the front board to disconnect from the 1 Ensure the LED is disconnected from the LCD panel digital board 2 On chassis cut the cable ties that secure the To disengage the LCD panel pull upward on one end of LED wire the panel while pushing the locking tabs on the same 3 Feed the LED wire through the opening at the side Repeat this step for the opposite side of the panel front of the CCU chassis and remove the fron
22. stnyken ENDOSCOPY APPROVALS TITLE 1088 CAMERA CONTROL UNIT 5900 Optical Court San Jose CA 95138 REPAIR MANUAL DATE APPROVED SET APPROVED 38565 10 21 04 1 10 05 J Cooper Endoscopy 1088 Medical Video Camera Control Unit _ O o ES IOB HCH CAMERA Warranty The customer is responsible for returning the defective equipment to the factory at his or her own expense Stryker Endoscopy or its representative will service the unit repair or replace any defective parts thereof and return the unit If upon examination it is determined that the fault has been caused by misuse or abnormal conditions of opera tion the repairs will be billed to the customer in the same manner as out of warranty repairs As of July 1 1994 products repaired by Stryker Endoscopy will be issued a 30 day repair warranty against defects in both materials and workmanship provided the original warranty period has expired This warranty applies only to products that have been repaired by Stryker Instruments submitted due to defects in materials and workmanship during the warranty period will be repaired at no charge to the customer The warranty as set forth herein is exclusive and in lieu of all other warranties remedies obligations and liabilities of Stryker Endoscopy Inc expressed
23. t panel LCD Panel 4 2 8 AC Inlet Board Removal 4 2 7 Front Board LCD Panel Removal Open the front panel according to the procedure listed above Do not disconnect the LED wire D Disconnect the blue flex cable from front board by VLC 4 AC Inlet Board gently pulling There is no locking device at the board connection Disconnect the wire assembly at J1 by depressing the locking tab on the board and lifting the wire assembly Disconnect ground cable from the chassis e Remove the nuts that secure the AC Inlet Connector e Remove the 2 Phillips screws on the AC Inlet Board and remove the board 10 5 0 Final Inspection 5 1 ASSEMBLY Disconnect power cord from CCU Reinstall all pertinent components Verify that all connectors are firmly seated in their proper place Ensure that there are no unattached or unsoldered leads Check all physical mounting screws and nuts for tight ness Install CCU cover Apply power and check for proper operation If unit is still malfunctioning after following this man instructions follow procedure 1 7 to obtain fac tory service at Stryker Endoscopy If unit appears to be operating correctly proceed to procedure 5 6 5 2 HI POT DI ELECTRIC BREAKDOWN TEST Energize the Hi Pot tester and adjust the test voltage to 1 8 kV e Conn
24. ush the fuse holder into the CCU until it snaps into place Gently press the fuse holder to confirm that each side is locked in place e Remove the 5 Analog Rear Board screws using a Phillps screwdriver Lift upward on analog board to disconnect from digital board at J3 Slide the board out of the rear ports on the chassis and remove Rear Board Digital Board 4 2 4 Digital Board Removal Disconnect the J8 connection by gently pulling on the white connector Do not pull on the wires drectly as this may loosen the internal connection Disconnect the LED wire by gently pulling on the black connector e Remove the Digital Output hex screws on the rear of the CCU chassis e Remove 5 1 4 hex standoffs and the 2 Phillips screws that secure the board inside the chassis Disconnect the digital board from main board at the PJ01 connection by gently lifting the digital board straight up Digital Board Main Board digital board may now be removed from the CCU 4 2 5 Main Board Removal Disconnect the wire assemblies at the 02 and 2 connections by gently pulling on the white connectors Disconnect the flex cable at J2 by first lifting the locking tab on the Main Board connector and then pulling out the cable Flex Cable Remove 1 4 hex standoff and 3 Phillips screws that secure the main board to the cha
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