Zephyr AK8800AS Ventilation Hood User Manual
Contents
1. E metal or other non 4 M4 ss wood screws T 8 Remove all packing materials before using Power Pack combustible material 1 in each corner gt 1 Switch power on and check for leaks around duct tape M O O FIG 2 ey support screw FIG 3 FIG 2b ai On Off feo 2 Adjust U Level 2 Speeds Light On Off By pressing the light is switched On and Off is on O is off Blower Speed Selection The 2 speed levels are selected by switching to forlevelone and for level two Switching the rocker switch to middle O will turn off the blower Controls Rocker Switch Controls Maintenance Cleaning and Installing Filters www zephyronline com A CAUTION If this hood is installed in a salt water area example coast rinse all surfaces once a week with clear water even if the hood is not used and wipe dry completely SURFACE MAINTENANCE Clean periodically with hot soapy water and clean cotton cloth Do not use corrosive or abrasive detergent or steel wool scoring pads which will scratch and damage surface Do not use products containing chlorine bleach or orange cleaners For heavier soil use liquid degreaser After cleaning you may use non abrasive stainless steel polish cleaners to polish and buff out the stainless luster and grain Always scrub lightly using a micro fiber2. 1 ar a ENEDES d side wall cap side wall cap w gravity damper w gravity damper c O amp 2 Soffit or crawl space Roof Pitch w Flashing amp Cap www zephyronline com 316 High Class Stainless Steel Body for AK8800AS 4 11 16 6 sho 15 13 16 Fie 11 7 16 11 7 16 14 11 16 15 13 16 Installation Specifications top side 25 15 16 l 29 13 16 front ELECTRICAL WARNING All Electrical work must be performed by qualified electrician or person with similar technical know how and background For personal safety remove house fuse or open circuit breaker before beginning installation Do not use extension cord or adapter plug with this appliance Follow national electrical codes or prevailing local codes and ordinances Electrical Supply This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse Wiring must be 2 wire w ground Please also refer Electrical Diagram labeled on product Cable Lock Installation Electrical Acable locking connector not supplied might also be required by local code
3. Zephyr part numbers please turn to page 15 of the manual Bottom View Maintenance Lights www zephyronline com O TROUBLESHOOTING PROCEDURES FOR WILLOW Troubleshootin Issue Cause What to do After installation the unit doesn t work 1 The power source is not turned ON d Make sure the circuit breaker and the unit s power is ON The power line and the cable locking connector is not connecting properly Check the power connection with the unit is connected properly The switch board and control board wirings are disconnected Make sure the wirings between the switch board and control board are connected properly The wires on control board are loose The switch board or control board is defective Make sure the wires on the control board are connected properly Change the switch board or control board Light works but motor is not turning The motor is defective possible seized Change the motor The thermally protected system detects if the motor is too hot to operate and shuts the motor down The motor will function properly after the thermally protected system cool down Damaged capacitor Change the capacitor 4 The motor wire is not connected Make sure the motor wire is plugged into the molex connector The unit is 1 The motor is not secure in place 1 Tighten the motor in place vibrating 2
4. at service panel and lock panel to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel c This unit must be grounded and protected by a GFCI d Suitable for use in damp locations only when installed in a GFCI PROTECTED branch circuit CAUTION For general ventilating use only Do not use to exhaust hazardous or explosive materials and vapors Take care when using cleaning agents or detergents Suitable for use in household cooking area WARNING TO REDUCE THE RISK OF RANGE TOP GREASE FIRE a Never leave surface units unattended at high settings Boilovers cause smoking and greasy spillovers that may ignite Heat oils slowly on low or medium settings Always turn hood ON when cooking at high heat or when flaming food Clean ventilating fans frequently Grease should not be allowed to accumulate on fan or filter Use proper pan size Always use cookware appropriate for the size of the surface element Keep fan filters and grease laden surfaces clean Use high setting on hood only when necessary Don t leave hood unattended when cooking Always use cookware and utensils appropriate for the type of and amount of food being prepared WARNING TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE OBSERVE THE FOLLOWING a SMOTHER FLAMES with a close fitting lid cookie sheet or metal tr
5. instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help SUITABLE FOR USE IN DAMP LOCATIONS WHEN INSTALLED IN A GFCI PROTECTED BRANCH CIRCUIT INTENDED FOR OUTDOOR COVERED PATIO OR LANAI AREA List of Materials MODELS AK8800AS AND AK8800AG PARTS SUPPLIED 1 316S High quality stainless steel Power Pack AK8800AS or 1 Gray powder coated Power Pack AK8800AG 2 Baffle filters 2 Halogen light bulbs pre installed 1 Dual internal blower pre installed 1 8 round adapter 1 Hardware package Suction Cup 1 M4 x 1 6 M4 x 8 4 Wire Caps 3 HARDWARE PACKAGE CONTENTS PARTS NOT SUPPLIED Ducting conduit and all installation tools Cable connector if required by local codes Optional stainless steel hood liner AKO8xxAS www zephyronline com Duct pieces Equiv
6. or clean cotton cloth and with the grain Baffle Filters The filters are intended to trap residue and grease from cooking Although the filters should never need replacing they are required to be cleaned every 30 days or more often depending on cooking habits Filters may be placed in dishwasher at low heat or soaked in hot soapy water Dry filters and re install before using hood Installing Baffle Filters FIG 4 T 1 Place filter into top groove of the power pack as shown and pull towards front of power pack using handles 2 Pivot back of filter upwards so it is angled in the power pack 3 Push filter into channel on back of power pack to lock into place Replacing Ordering Baffle Filters Hood Model Part No Qty to Order AK8800Ax 50210010 2 FIG 4 REPLACING LIGHT BULBS CAUTION Light bulb becomes extremely hot when turned on DO NOT touch bulb until switched off and cooled Touching hot bulbs could cause serious burns Make sure all power is turned off and bulbs are not hot Remove by turning bulb counter clockwise Note Bulb does not unscrew it turns 60 degrees stops and falls out If bulbs are difficult to turn due to prolonged use firmly attach a glass suction cup approximately the diameter of the bulb or use a rubber latex glove and turn counter clockwise Replacement bulbs are available at specialty lighting stores Purchase type MR16 GU 10 35W halogen For
7. 91 latest edition and all local codes and ordinances If codes permit and a separate ground wire is used it is recommended that a qualified electrician determine that the ground path is adequate Important Safety Notice Do not ground to a gas pipe Check with a qualified electrician if you are not sure the range hood is properly grounded Do not have a fuse in the neutral or ground circuit National Fire Protection Association Batterymarch Park Quincy Massachusetts 02269 CSA International 8501 East Pleasant Valley Road Cleveland Ohio 44131 5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse Wiring must be 2 wire with ground Please also refer to Electrical Diagram on product AK8800Ax 710W 5 95 Amps Acable locking connector not supplied might also be required by local codes Check with local requirements purchase and install appropriate connector if necessary FEDERAL COMMUNICATION COMMISSION INTERFACE STATEMENT This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the
8. Damaged blower wheel 2 Change the blower 3 The hood is not secured in place 3 Check the installation of the hood The motor is 1 Defective halogen bulb 1 Change the halogen bulb working but the gt The light bulb is loose 2 Tighten the light bulb lights are not 3 The wires on the control board are loose 3 Make sure the wires on control board are connected properly The hood is 1 The hood might be hanging too high from the 1 Adjust the distance between the cook top and not venting out cook top the bottom of the hood within 26 and 36 properly range 2 The wind from the opened windows or opened 2 Close all the windows and doors to eliminate doors in the surrounding area are affecting the the outside wind flow ventilation of the hood 3 Blockage in the duct opening or duct work 3 Remove all the blocking from the duct work or duct opening 4 The direction of duct opening is against the wind 4 Adjust the duct opening direction 5 Using the wrong size of ducting 5 Change the ducting to correct size Metal filter is 1 Metal filter is loose 1 Change the metal filter vibrating 2 Spring clip is broken baffle filter 2 Change the spring clip RF Remote 1 Battery is dead 1 Replace battery with type A23 12v control does not work 2 Poor communication with the power pack N Remote control must be within 15 ft of power pack 3 RF remote lost communication with power pa
9. Use Care and Installation Guide ESSENTIALS ZEPHR www zephyronline com Willow AK8800AS AK8800AG INTENDED FOR OUTDOOR COVERED PATIO OR LANAI AREA C US Model number Serial Number Date of Purchase Sales Dealer AUG08 0101 2008 Zephyr Corporation READ AND SAVE THESE INSTRUCTIONS www zephyronline com SAFETY NO TCE ses iiscessccaicicinsrecrspsanssterasisenditageaerse 2 3 LIST OF MATERIALS 4 INSTALLATION Ducting Calculation Sheet 5 Mounting Height amp Clearance 6 Ducting Options ju 7 Specifications oo eeeceeeecceeeecseeeeeeeteseesteseeeteeesnneeeneesees 8 Ele Ctricalll 22th e ele ee 9 Installing the Power Pack 10 CONTROLS Rocker Switch Controls 11 MAINTENANCE Cleaning and Installing Filters 0 0 00 cee 12 LIONS ie a perenne de 13 TROUBLESHOOTING 0 cc ceeecccssseesceesseeseesssneeseeesneeeeeneee 14 LIST OF PARTS AND ACCESSORIES 0 cecee 15 Table of Contents Important Safety Notice sa oao0o READ AND SAVE THESE INSTRUCTIONS www zephyronline com WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT USE THIS FAN WITH ANY SOLID STATE CONTROL DEVICE WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING a Use this unit only in the manner intended by the manufacturer if you have questions contact the manufacturer b Before servicing or cleaning unit switch power off
10. alent number length xused 3 1 4 x 10 Rect straight 1 Ft x 6 Round straight 7 10 Round straight 3 1 4 x 10 Rect 90 elbow 3 1 4 x 10 Rect 45 elbow 3 1 4 x 10 Rect 90 flat elbow 3 1 4 x 10 Rect wall cap with damper 3 1 4 x 10 Rect to 6 round transition Duct pieces 6 Round wall cap with damper Equivalent number length xused 6 Round roof cap 6 roundto 3 1 4 x 10 rect transition 6 round to 3 1 4 x 10 rect transition 90 elbow 7 10 Round 90 elbow 7 10 Round 45 elbow 7 10 Round wall cap with damper 7 10 Round roof cap 3 1 4 x 10 Rect to 6 round transition 90 elbow 6 Round 90 elbow 6 Round 45 elbow Subtotal column 1 7 round to 3 1 4 x 10 rect transition Maximum Duct Length For satisfactory air movement the total duct length should not exceed 100 equivalent feet o 7 round to 3 1 4 x 10 rect transition 90 elbow Subtotal column 2 Subtotal column 1 Total ductwork Installation Ducting Calculation Sheet Installation Mounting Height amp Clearance DUCTING A minimum of 8 round ducting must be used to maintain maximum air flow
11. ay then turn off the burner BE CAREFUL TO PREVENT BURNS If the flames do not go out immediately EVACUATE AND CALL THE FIRE DEPARTMENT b NEVER PICK UP A FLAMING PAN You may be burned c DO NOT USE WATER including wet dishcloths or towels a violent steam explosion will result d Use an extinguisher ONLY if 1 You know you have a Class ABC extinguisher and you already know how to operate it 2 The fire is small and contained in the area where it started 3 The fire department is being called 4 You can fight the fire with your back to an exit WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING a Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and standards Including fire rated construction b Sufficient air is needed for power combustion and exhausting of gases through the flue chimney of fuel burning equipment to prevent back drafting Follow the heating equipment manufacturer s guideline and safety standards such as those published by the National Fire Protection Association NFPA and the American Society for Heating Refrigeration and Air Conditioning Engineers ASHRAE and the local code authorities c When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities d Ducted fans must always vent to the outdoors e If this unit is to be installed over a tub or show
12. ck Reset power pack and remote by switching power off at the circuit breaker for 5 minutes Pace remote on counter top near power pack and switch the circuit breaker back on DESCRIPTION Replacement Parts Light Bulb MR16 GU10 35W each Baffle Filter each Optional Accessories Liner 36 Liner 42 Liner 48 Liner 54 Liner 60 To order parts visit us online at http store zephyronline com or call us at 1 888 880 8368 PART Z0B 0023 50210010 AKO886AS AK0882AS AK0888AS AK0884AS AK0880AS List of Parts and Accessories
13. efficiency Always use rigid type metal ducts only Flexible ducts could restrict air flow by up to 50 Also use calculation on page 5 to compute total available duct run when using elbows transitions and caps ALWAYS when possible reduce the number or transitions and turns If long duct run is required increase duct size If turns or transitions are required install as far away from hood duct output and as far apart between the two as possible Oo www zephyronline com Minimum mount height between range top to hood bottom should be no less than 30 Maximum mount height should be no higher than 36 It is important to install the hood at the proper mounting height Hoods mounted too low could result in heat damage and fire hazard while hoods mounted too high will be hard to reach and will lose its performance and efficiency If available also refer range manufacturer s height clearance requirements and recommended hood mounting height above range AK8800Ax Vertical Ducting 8 round minimum dual blower Horizontal Ducting N A WARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls crawl spaces ceiling attics or garages All exhaust must be ducted to the outside Use metal ductwork only Fasten all connections with sheet metal screws and tape all joints with certified Silver Tape or Duct Tape Some Ducting Options
14. er it must be marked as appropriate for the application and be connected to a GFI Ground Fault Interrupter protected branch circuit g NEVER place a switch where it can be reached from a tub or shower h Make sure the power is off before installing wiring or maintenancing WARNING TO REDUCE THE RISK OF FIRE USE ONLY METAL DUCTWORK CAUTION To reduce risk of fire and to properly exhaust air outside Do not vent exhaust air into spaces within walls ceilings attics crawl spaces or garages OPERATION Always leave safety grilles and filters in place Without these components operating blowers could catch onto hair fingers and loose clothing The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation maintenance and suitable use of the product The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance NOTE Please check www zephyronline com for revisions before doing any custom work ELECTRICAL REQUIREMENTS Important Observe all governing codes and ordinances It is the customer s responsibility To contact a qualified electrical installer To assure that the electrical installation is adequate and in conformance with National Electrical Code ANSI NFPA 70 latest edition or CSA standards C22 1 94 Canadian Electrical Code Part 1 and C22 2 No 0 M
15. s Check with local requirements and codes purchase and install appropriate connector if necessary Lose Soo Se Scere Cable Lock A CAUTION The power cable must be a GFCI protected branch circuit 2 Installation Installing the Power Pack www zephyronline com A CAUTION At least two installers are required due to the weight and size of the hood Remove support screw from top of Power Pack AKEB00AX before installing into cabinet FIG 2b 1 26 1 16 CiL 1 Place 8 round adapter on top of power pack and secure with 4 M4x8 screws FIG 3 C L 2 Install optional AKO88xAS Stainless Steel Liner under custom hood x opening Review manual included with liner for more details 3 If no liner is used cut out an opening in the bottom of the cabinet by i onan ares following the dimensions in FIG 1 Seep erate 5 Lift Power Pack into opening and secure to bottom of cabinet using FIG 1 4 M4 stainless steel screws 1 in each corner see FIG 2 NOTE Wood blocking may need to be added to cabinet base if additional support is needed 6 Install 8 round duct work and seal with duct tape Depending on the contruction of the custom hood the duct work may need to be installed on top of the Power Pack prior to mounting the Power Pack inside your custom hood minimum 3 4 wood base 7 Install electrical
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