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Xerox 16 Series Printer User Manual

1. without CIM Finisher Profile Properties and Limits Paper Sizes 8 5x11 8 5x14 A4 11x17 A3 Set Sizes 23 to 27 Sheet Set 1 to 27 Sheet Set Non Stream Feed Stream Feed Non Stream Feed Stream Feed Stream Feed Profile Name SBM2Bk23to27S SBM2Ldgr1to27 Type SBM2Bk23to27S SBM2Ldgr1to27 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Rotate Always Never Minimum Sheet Length 254 254 Maximum Sheet Length 364 364 Minimum Sheet Width 203 203 Minimum Sheet Weight 60 60 Maximum Sheet Weight 200 200 Minimum Set Size 23 1 Maximum Set Size 27 27 A 22 Appendix A DocuTech 61XX to FusionPunch II to SBM2 with CIM Device Profile Properties and Default Limits Tab DocuTech Model DT 6155 6180 DT 6155 6180 Paper Sizes 8 5x11 8 5x14 A4 11x17 A3 Set Sizes 1 to 27 Sheet Set 1 to 27 Sheet Set Non Stream Feed Stream Feed Non Stream Feed Stream Feed Stream Feed Device Name SBM2Bk1to27C SBM2Ldgr1to27C Type External External Function 1 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Rotate Never Minimum Sheet Length 254 Maximum Sheet Length 364 Minimum Sheet Width 203 Maximum Sheet Width 432 Minimum Sheet Weight 60 Maximum Sheet Weight 200 Minimum Set Size 1 1 Maximum Se
2. Job View Properties Options Help TobID 1420 1456 1457 1458 1463 1464 1473 1478 Aen al 2 OO Queue cps2 BITDF BITDF BITDF save BITDF BITDF 13 Jobs listed EP Sin PR Hu Bei D Gas Document Name Sender Time harvard 606491 1 frontcover xcps Aug 16 13 26 The endless story PTD Aug 23 13 52 What to Do When it Rains PTD Aug 23 14 02 What to Do When it Rains PTD Aug 23 14 46 kick pdf Kmathers Aug 27 16 03 artofgolf ps The endless story PTD Aug 28 16 21 Aug 28 10 20 The endless story PTD Aug 23 10 29 Status Held By Operator Held By Operator Held By Operator Held By Operator Faulted Held By Operator Ineligible Ineligible Figure 2 20 Job Manager window 6 Highlight the appropriate Queue for your job in the figure below is an example of a SBM Queue and then click Apply Select Queue test BITDF decomp cps Selection UR ENN NS SPF20X_11x17 SPF_Stacker SES IS Sg Figure 2 21 SBM Queue window 2 22 General Procedures 7 Click the Release Icon to start running the job Release Icon eae Help Er Wu Re a D Gte All Queues All But Completed Jobs Job View Properties Options Zen al Zi a0 K Wi REH ES JobID Queue Document Name Sender Time Status 1420 cps2 harvard 606491 1 frontcover xcps Aug 16 13 26 Held By Operator 1456 BITDF The endless story PTD Aug 23 13 5
3. message telling you to empty the Stacker Using the GBC Stacker 2 27 2 28 General Procedures Chapter 3 Troubleshooting Clearing Jams Error Messages from the Printer from the FusionPunch H from downstream devices 3 2 Troubleshooting Clearing Jams A good rule for clearing jams is to follow the paper path through the Punch and Bypass Stacker from left to right The jam clearing procedures are as follows Press the Stop Reset button on the Punch Control Panel 2 Open both Top Covers on the Punch as shown in Figure 3 1 3 Open lift the Input Ball Tracks as shown in Figure 3 1 and clear any paper that may be jammed in that area Also check the printer Finisher and output tray for any paper jams Top Covers Input Ball Tracks Assembly Figure 3 1 The Top Covers and Input Ball Tracks Clearing Jams 3 3 4 Open lift the Input Guide Roller assembly the Document Transport Ball Track assembly and the Sheet Eject Strap assembly as shown in Figure 3 2 and clear any paper that may be jammed in that area Input Guide Roller Sheet Eject Strap Document Transport Ball Track Output Guide Roller Figure 3 2 The Internal Paper Path Components 5 Remove the Output Guide Roller assembly as shown in Figure 3 2 and clear any paper that may be jammed in that area D Reinstall the Output Guide Roller assembly and ensure that all assemblies are locked down Then close the To
4. Sheet Width 432 Maximum Sheet Weight 200 Minimum Sheet Weight Go 350 Maximum Set Size 350 NB Max 125 sheet if Perf Rot and fold is used Personality Profiles DocuTech 61XX to FusionPunch II to C P Bourg Products Finisher Profile Properties and Limits DocuTech Models 61XX 61XX Finishers BPRF BBF2005 BDF Bypass CIM No CIM No CIM No CIM Profile Name ee ee 200S BDF Bypass BPRF BBF2005 Type Bypass BDF Function 1 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Never NB Rotation needed if glue must be applied on short edge Never or Always depending on job Minimum Sheet Length 254 Maximum Sheet Length 364 Minimum Sheet Width 203 Maximum Snel 432 432 EEN 200 200 Minimum Sheet Weight 60 SR Minimum Set Size 15 1 350 Maximum Set Size NB Max 125 sheet if 55 Perf Rot and fold is used Appendix A With the Xerox SBM2 downstream DocuTech 61 XX to FusionPunch II to SBM2 without CIM Device Profile Properties and Default Limits Tab Paper Sizes 8 5x11 8 5x14 A4 8 5x11 8 5x14 A4 8 5x11 8 5x14 A4 Set Sizes 1 to 22 Sheet Set 1 to 22 Sheet Set 23 to 27 Sheet Set Non Stream Feed Non Stream Feed Stream Feed Non Stream Feed Stream Feed Device Name SBM2Bk1to22 SBM2Bk1to22S SBM2Bk23t
5. Sheet Set Non Stream Feed Stream Feed Profile Name SBM2Bk1to27C SBM2Ldgr1to27C Type SBM2Bk1to27C SBM2Ldgr1to27C Function 1 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Rotate Always Never Minimum Sheet Length 234 Maximum Sheet Length 394 Minimum Sheet Width 203 Maximum Sheet Width Kap Maximum Sheet Weight 200 Minimum Sheet 60 Weight Minimum Set Size 1 Maximum Set Size 27 Personality Profiles A 25 DocuTech 135 Host Machine Enablement 1 2 3 Open the Job manager Log in with your user ID and password Go to the top right corner of the keyboard and press Diagnostics NOTE If you have a job in the printer queue the DocuTech will prompt you to switch immediately 4 5 Press yes After Diagnostics have been invoked select DC Controller found in the top left corner of the screen Go to Controller DC 105 and enable BYPASS TRANSPORT by selecting other On the next screen select DC 131 NVM Read and Write Select FBN and enter the values for the specified FBN nodes as listed below FBN settings for DocuTech 135 FBN 186 0 This is the End of Set Offset Time FBN 188 100 This is the End of Set Pulse Width FBN 191 0 This is the lead edge and trail edge trigger Lead edge 0 and Trail edge 1 After you have entered the values you mus
6. Switch before performing this procedure 4 4 Maintenance Cleaning the Punch 1 Open the Top Covers on the FusionPunch II as shown in Figure 4 1 2 Open lift the Input Ball Tracks as shown in Figure 4 1 Clean the green belt under the three ball tracks the Sensor Reflector and the Sensor under the hole in the base plate with Isopropyl alcohol and a clean lint free cloth Check also for accumulations of paper dust or toner under the base plate Top Covers Input Ball Tracks Assembly Figure 4 1 The Top Covers and Input Ball Tracks Cleaning the Punch 4 5 3 Open lift the Input Guide Roller assembly as shown in Figure 4 2 Clean the rollers with Isopropyl alcohol and a clean lint free cloth Check also for accumulations of paper dust or toner on the base plate 4 Open lift the Document Transport Ball Track assembly as shown in Figure 4 2 Clean the green belt under the ball track both Sensor Reflectors and both Sensors under the holes in the base plate with Isopropyl alcohol and a clean lint free cloth Check also for accumulations of paper dust or toner on the base plate Input Guide Roller Sheet Eject Strap Document Transport Ball Track Output Guide Roller Figure 4 2 The Internal Paper Path Components 5 Open lift the Sheet Eject Strap assembly Clean the green belts under the straps the Sensor Reflector and the Sensor under the hole in the base plate with Isopropyl alcohol a
7. The Finisher Profile Window Properties and Limits Screen 9 Perform the following steps a Go to Appendix A in this User Guide and locate the profile sheets for the same finishing device as in Step 5 but this time with the sheet for the Finisher Profile Properties and Limits values b Ensure that all of the entered values conform to those in the profile sheet then click on OK 1 20 Getting Started The Finishing Window with the Profile Setup screen displays again as shown in Figure 1 12 Note After entering and or checking the default values for the FusionPunch Il you will need to repeat Steps 5 through 9 for each additional finishing device installed in the system Finishing Finishing On line Finishers Profile Setup Device Setup Name On line Device n line X Punch GBC Off line GBC Stitch vd SBM On line button New Edit Delete E Figure 1 12 The Finishing Window and Profile Setup screen 10 Highlight GBC and click On Line 11 Select the On Line Finishers tab in the Finishing Window Creating 61XX Profiles and Print Queues 1 21 The On Line Finishers screen displays as shown in Figure 1 13 Enable Button Figure 1 13 Finishing Window and On Line Finishers screen 12 Highlight GBC again and then click the Enable button 13 Select the Finishing tab in the Finishing Window 1 22 Getting Started The Finishing screen displays as sh
8. Type External External Function 1 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Never Rotate NB Rotation needed if Never or Always glue must be applied on depending on job short edge Minimum Sheet Length 254 254 Maximum Sheet Length 364 364 Minimum Sheet Width 203 203 Maximum Sheet Width 432 432 Maximum Sheet Weight 200 200 Minimum Sheet Weight 60 60 Minimum Set Size 15 1 350 Maximum Set Size NB Max 125 sheet if 55 Perf Rot and fold is used A 10 Appendix A DocuTech 61XX to FusionPunch II to C P Bourg Products Device Profile Properties and Default Limits Timings Tab DocuTec Models DT 61XX DT 61XX Finishers FP Il FP Il Device Name SBM1 BBF2005 CIM No CIM CIM No CIM NA Time Between Sheets 250 0 Sheet Jam Time 1000 1 1000 1 Set Compiler Processing z 1300 2000 Time Maximum Set Processing 1300 15000 Time Set Jam Time Time to Cycle Up Enabled Enabled Enabled Enabled Enabled Enabled Disabled on request Disabled on request Disabled Disabled Delivery Signal Type Lead Edge Trial Edge 2 Delivery Start Adjust Delivery End Adjust End of Set Offset Recovery Behavior Personality Profiles A 11 DocuTech 61XX to FusionPunch II to C P Bourg Products Device Profile Properties and Default Limits Timings Tab Doc
9. and allows the operator to set up the machine in offline mode The Output Stacker allows documents to emerge punched and offset stacked for more efficient offline binding operations One or more stackers can be connected for continuous operation An optional Bypass Stacker can be used inline to allow the use of other downline finishers such as a Signature Booklet Maker or BDFX 2 1 4 1 4 Getting Started Specifications Printer DocuTech 135 6100 6115 6135 6155 and 6180 DocuPrint 4050 4090 4135 4180 4635 4850 and 4890 Supported Sheet Size Productivity Punching Long Edge 8 5 x 11 A4 All printers run at the rated speed of the printer Including Index Tabs and 9 Covers Punching Short Edge 8 5 x 11 A4 All printers run at the rated speed of the printer except for the DT 6180 DT 6180 is slightly slower due to a skip pitch introduced in the printer 8 5 x 14 All printers run at the rated speed of the printer except for the DT 6180 DT 6180 is slightly slower due to a skip pitch introduced in the printer 11 x 14 All printers run at the rated speed of the printer except for the DT 6180 DT 6180 is slightly slower due to a skip pitch introduced in the printer 11 x 17 A3 All printers run at the rated speed of the printer Denotations Requires a GBC Bypass Stacker and a Xerox High Capacity Stacker Requires a GBC Stacker without the Bypass or a GBC Bypass Stacker and a Xe
10. and enter the name of the queue to be set n For any other finishing device enter the name as it appears in its Finisher Profile sheet Go to the Extended Options field and select Output as shown in Figure 1 18 The Output Window will display as shown in the information that follows This information consists of Print Queue Setup procedures for the following finishing devices n GBC Punch Queue Output for the FusionPunch II n GBC Short Edge Punch Queue Output for the FusionPunch II and Xerox High Capacity Stacker n SBM1 SBM2 Queue Output for the Signature Booklet Maker 1 26 Getting Started GBC Punch Queue Output a h Output Ue Eet prod OU elt Dees EES DIN System Specified lt A gt Override W Override f Output Location i Collation System Specified Collated Uncollated 28 Override Override Rotation Slip Sheets j Enable Disable Override E D Override Finishing NI None v Figure 1 19 The Print Queue Output Window Refer to Figure 1 19 above and fill in or choose the fields as specified in the table below for a GBC Punch Queue output 2 Sided Do not check the override option System Specified Check the Override option System Specified Check the Override option GBC Check the Override option Click OK then OK again in new Queue Setup window Creating 61XX Profiles and Prin
11. are centered side to side on the paper Finishing Device any device that is installed inline with a printer to process and finish documents The FusionPunch II is a finishing device The Stacker is another example of a finishing device Infeed Guide a small contoured paper guide made of Mylar or Teflon plastic and located under the Sheet Eject Strap Assembly next to the Side Guide Mylar and Teflon are registered trademarks of E I du Pont de Nemours and Company Glossary Inline same as in series with or directly behind another device The FusionPunch II is inline with the printer and the Stacker in turn is inline with the FusionPunch II Misfeed a condition that occurs when paper becomes folded or wrinkled and becomes stuck while feeding thereby causing a paper jam Offline when finishing devices are not being fed or controlled by the printer in a live production run When the FusionPunch II and Stacker are being fed manually they are in offline mode Many setup and error recovery operations are done offline Offset Stacked an automatic machine method of stacking documents in a staggered side to side fashion so that each individual document e g book or manual is separated from the next One Sided a printing job that uses only one side of the paper also called Single Sided Online the opposite of Offline when the finishing devices are being fed and controlled automatically by the printe
12. to allow the BPRF to determine if C0 C1 are trigged lt Lead lt or lt Trail gt edge the maximum CU pulse duration in lt Trail gt edge must be limited at 60 ms In lt Lead gt edge mode the CO pulse duration is a function of the sheet size process direction at pronter output and is always longer than 100ms n BCFX Maximum cover width cross process direction 310mm minimum cover lenght process direction 250mm maximum document width bypass through BCFX 310mm A 4 Appendix A GBC FusionPunch II Personality Profiles DocuTech 61XX to FusionPunch I Device Profile Properties and Default Limits Tab DocuTech Models 61XX 61XX 61XX Finishers FusionPunch II FusionPunch H FusionPunch II and Xerox High Capacity Stacker Configuration Single Stacker Dual Stacker Single Dual High Capacity Stacker Device Name FusionPunch II FusionPunch H PunchSE Type External External External Function 1 Line Off Line Off Line Off Function 2 Line Off Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up Face Up and and and Face Down Face Down Face Down Rotate Never Never Always Minimum Sheet 254 254 254 Length Maximum Sheet 364 364 364 Length Minimum Sheet Width 203 Maximum Sheet Width 432 Minimum Sheet Weight 60 Maximum Sheet Weight Ss Minimum Set Size 1 Maximum Set Size 65000 65000 65000 Personality Profiles DocuTech 61XX to FusionPunch I
13. to the Stacker Press Stop Reset to clear error message Follow printer jam clearance procedure and resume the job Figure 3 3 Printer Generated Error Messages 3 6 Troubleshooting Error Messages From the FusionPunch Il The following is a listing of Punch related error messages that could appear on the FusionPunch II Control Panel Display screen Also included are a description of the possible causes and the resolution for each problem Error Message Possible Cause Resolution Punch Covers Open The Interlock Switch under one or both of the Punch covers is not actuated Open and close both Punch covers and ensure that they are securely closed If the problem persists call your GBC or Xerox Service Representative Punch Left Door open Punch Mid Door open Punch Right Door open The Interlock Switch behind the Punch Door that corresponds to the error message is not actuated Open and close the appropriate door corresponding to the error message and ensure that it is securely closed If the problem persists call your GBC or Xerox Service Representative Stacker Cover open The Interlock Switch under the Stacker s Top Cover is not actuated Open and close the Stacker s Top Cover and ensure that it is securely closed If the problem persists call your GBC or Xerox Service Representative Stacker Door open The Interlock Switch behind the Stacker Door is not actu
14. 2 Held By Operator 1457 BITDF What to Do When it Rains PTD Aug 23 14 02 Held By Operator 1458 BITDF What to Do When it Rains PTD Aug 23 14 46 Held By Operator 1463 save kick pdf Kmathers Aug 27 16 03 Faulted 1473 BITDF The endless story PTD Aug 28 16 21 Ineligible 1478 BITDF The endless story PTD Aua 23 10 29 Ineligible 13 Jobs listed Figure 2 22 Release Icon in the Job Manager window 8 Highlight any External Profile shown in the On line Finishers tab window and click Disable The green check mark in the Enabled column of the highlighted profile should now have switched to a red X as shown in the figure below E Finishing Enabled r column Finishing On line Finishers Profite Setup Devic pi Name Enabled Device Enable Stitcher v Internal 8 Binder wv Internal Disable Figure 2 23 On line Finishers tab 2 23 Starting a Job 9 Click the Profile Setup tab as shown in the figure below Highlight any enabled profile not the SBM profile and then click Off line Now highlight the SBM profile and click On line The SBM profile should now have a green check mark in the On line column as shown in the figure below Profile Setup Tab i Finishing Finishing On line Finishers Profile Setup Device Setup Name On line Device On line GBC X FusionPunch II eer SMB2Bk1to22 X SBM2Bk1to22 Off line SBM2Bk1to22s N SBM2Bk1to22s SBM2B
15. Change Destination Stack 1 the FusionPunch II will start stacking in Stacker 1 and then go over to Stacker 2 when Stacker 1 is full The paper tray in Stacker 2 must be in the up position for this to work Stack 2 the FusionPunch II will start stacking in Stacker 2 and then go over to Stacker 1 when Stacker 2 is full The paper tray in Stacker 1 must be in the up position for this to work S1 Only the FusionPunch II will only stack in Stacker 1 and will stop when it is full S2 Only the FusionPunch II will only stack in Stacker 2 and will stop when it is full Bypass the FusionPunch II will Bypass all sheets to a downstream device To exit this menu press the Stop Reset button The FusionPunch II will be ready for operation when the Upper row of the LCD Display Screen displays the message GBC Fusion Full Stop 4 Raise Lower Stacker 1 and 2 These buttons are used to raise and lower the paper trays in the first 1 and second 2 stacker if a second stacker is present Control Functions and Locations 1 9 OD 5 Pause Interrupt gt db Vv The Pause button is used to stop or interrupt a job that is currently running This may become necessary if a problem occurs or if an adjustment is required Note If running in Cycle Up mode when you press the Pause Interrupt button the LCD will display Delayed Stop Press the Start or the Stop Reset buttons to resume the printer and
16. Chapter 2 Setting the Side Guide If the problem persists call your GBC or Xerox Service Representative Press Stop Reset button to clear error message Follow printer jam clearance procedure and resume the job Figure 3 4 Punch Generated Error Messages Troubleshooting Error Message Possible Cause Resolution Jam Punch Sensor 1 There is a sheet of paper blocking the Punch Sensor fourth sensor from the left The Punch Sensor and or its Reflector may be dirty The Side Guide may be adjusted too tight for the paper cover stock or tab stock 1 Lift up the Sheet Eject Strap assembly and remove the paper Clean the Punch Sensor and reflector using Isopropyl alcohol and a clean lint free cloth Ensure that the Side Guide is not too tight Perform the adjustment in Chapter 2 Setting the Side Guide If the problem persists call your GBC or Xerox Service Representative 4 Press Stop Reset button to clear error message Follow printer jam clearance procedure and resume the job Jam Punch Exit Sensor There is a sheet of paper blocking the Punch Exit Sensor at the Stacker s input The Punch Exit Sensor and or its Reflector may be dirty 1 Lift up the Stacker Top Cover and remove the paper 2 Clean the Punch Exit Sensor and reflector using Isopropyl alcohol and a clean lint free cloth Ifthe problem persists call your GBC or Xerox Service Represen
17. FusionPunch Il D Stop Reset 7 Arrows The Stop Reset button is used to halt all operation of the FusionPunch II if it should become necessary It is also used to reset the machine after an error has been corrected The arrow controls at the upper right hand corner of the Control panel are used to scroll the information on the LCD display screen up or down or left or right They are also used to change the different run modes and destinations LCD DISPLAY 8 LCD Display Screen SCREEN The LCD Display Screen displays the current status of the FusionPunch II to include operating mode and any error messages that may occur Also service personnel use the display to run and interpret diagnostic codes 1 10 Getting Started Creating 61XX Profiles and Print Queues What is a Profile A profile is a set of values or system configuration parameters that are entered into the printer s operating system from the keyboard A profile allows the printer to communicate effectively with the FusionPunch II and its stacker or multiple stackers Each model of printer has its own unique profile For example the profile for a DocuTech 135 is different than the profile for a DocuTech 6100 What is a Print Queue A Print Queue is also a set of values or system configuration parameters that communicates input and output information from the printer to a finishing device The FusionPunch II is a finishing device System Access for Set
18. GBC FusionPunch Il User Guide Manuale dell utente Bedienungsanleitung Gebruikershandleiding Guide d op ration Guia del usuario GE eg TR i 2001 General Binding Corporation All rights reserved 2001 General Binding Corporation Tutti i diritti riservati 2001 General Binding Corporation Alle Rechte vorbehalten 2001 General Binding Corporation Alle rechten voorbehouden 2001 General Binding Corporation Tous droits r serv s 2001 General Binding Corporation Todos los derechos reservados Table of Contents Book 1 GBC FusionPunch II User Guide English Libro 2 GBC FusionPunch IT Manuale dell utente Italiano Buch 3 GBC FusionPunch II Bedienungsanleitung Deutsch Boek 4 GBC FusionPunch IT Gebruikershandleiding Nederlands Livre 5 GBC FusionPunch II Guide d op ration Fran ais Libro 6 GBC FusionPunch II Guia del usuario Espa ol FusionPunch II User Guide Table of Contents Table of Contents FusionPunch II User Guide GBC FusionPunch Il User Guide Table of Contents Preface Safety Messages v Important Safeguards vii Service vii Cleaning viii Chapter 1 Getting Started About the FusionPunch I 1 3 Punch any hole pattern 1 3 Online 1 3 At the speed of your printer 1 3 Key Features 1 4 Specifications 1 5 Control Functions and Locations 1 6 The Control Panel 1 6 Creating 61XX Profiles and Print Queues 1 11 What is a Profile 1 11 What is a Print Queue 1 11
19. I Device Profile Properties and Default Limits Timings Tab For Each High Capacity Stacker in front the FP II on a 6155 6180 Add 656ms To Sheet and Set Jam Times For Each High Capacity Stacker in front the FP II on a 6100 6115 6135 Add 861ms To Sheet and Set Jam Times For Each High Capacity Stacker in front the FP II Add 50ms To End of Set Offset DocuTech Models 61XX 61XX 6100 6115 6135 6155 6180 Finishers FusionPunch II FusionPunch II FP II and Xerox High FP Il and Xerox High Capacity Stacker Capacity Stacker Configuration Single Stacker Dual Stacker Single Dual High Single Dual High Capacity Stacker Capacity Stacker Device Name FusionPunch II FusionPunch II PunchSE PunchSE Time Between Sheets 0 0 0 180 Sheet Jam Time 2200 2200 3250 3029 Set Compiler 0 0 0 180 Processing Time Time Between Sets 0 0 0 180 Set Jam Time 2600 2600 3750 3529 Time to Cycle Up 0 0 0 0 EA Enabled Enabled Enabled Enabled S1 Enabled Enabled Enabled Enabled S2 Enabled Enabled Enabled Enabled S3 Enabled Enabled Enabled Enabled S4 Disabled Disabled Disabled Disabled Delivery Signal Type Lead Edge Lead Edge Lead Edge Lead Edge Delivery Start Adjust 0 0 120 120 Delivery End Adjust 100 100 50 50 End of Set Offset o 0 30 30 Recovery Behavior Sheet Sheet Sheet Sheet Finisher Capacity 0 0 0 0 Cyc
20. SEI sid fr gert Queue Manager Window JALIN ROSS it Tray Enabled Sie Orwmation US Letter 8 20 e 11 00 R VS Latter 8 99 a 11 00 Q GI Figure 1 15 61XX Monitor screen and Queue Manager window 1 24 Getting Started If the Queue Manager screen is not open click on the Queue Manager icon as shown in Figure 1 16 Queue INES Manager Icon w SSC Printer Manage Queue Manager ee aT Printing Job 7150 Sets 122 of 300 completed Binder is ready Figure 1 16 Queue Manager Icon 2 Pull down the Queue menu from the toolbar and select New as shown in Figure 1 17 New Release Yes yes yes Yes ies J 0 dp3hold EN Yes Figure 1 17 The Queue Menu in Queue Manager Creating 61XX Profiles and Print Queues 1 25 The New Queue Setup Window will display as shown in Figure 1 18 Extended Queue New Queue Set Up Options Name Queue Options Extended Options Fields hamesi Decomposer Paper Stock REJS E Output PostScript PDF Printer Name DocuTech 6180 Priority Low Quantity SE i fnply Output Image Shift J EE x ASCII Default Document Format ASCII Input Font Download Spooling _Defaults Cancel Job Destination Print i Save help Figure 1 18 The New Queue Setup Window up as follows n GBCPunch n GBCSE 3 Go to the Queue Name field
21. Starting a Job for Bypassing to a Dowstream device Page 2 20 To prepare for starting a printing job and sending it to the FusionPunch II perform the following procedures Set up the FusionPunch II according to the job requirements For FusionPunch II setup refer to the Getting Started section On line Off line 2 From the DocuSP Print Services screen open the Printer Manager window and click on the Finishing Icon Finishing Finishing On line Finishers Profile Setup Device Setup Stacker Stitcher wv Binder d External Finisher SBM i Stacker Set Up wd Unload At Job Complete Bindexer Capacity SE 50 125 Binder Set Up d warmup On Timeout 30 minutes Tape Adjustment Figure 2 10 The Finishing Window 2 14 General Procedures The Finishing Window will display defaulted to the Finishing tab 3 Click on the On line Finishers tab The window will display as shown below On line Finishers Tab fl Einishi Finishing On line Finishers Profile Setup Device Setup Name Enabled Device Enable Stitcher v Internal ree Binder wi Internal f Disable FusionPunch II Figure 2 11 On line Finishers tab 4 Verify that the GBC FusionPunch II profile is Enabled If this profile is not visible in this window go to step 8 If this profile is visible but not Enabled green check mark in the Enabled column highlight the profile and click E
22. System Access for Setup 1 11 61XX Log On 1 12 61XX Profile Setup 1 14 61XX Print Queue Setup 1 24 GBC Punch Queue Output 1 27 GBC Short Edge Punch Queue Output 1 28 SBM1 SBM2 Queue Output 1 29 Chapter 2 General Procedures Changing Die Sets 2 3 Removing and Replacing Die Pins 2 6 Centering the Punch 2 7 Setting the Side Guide 2 9 Setting the Backgauge 2 12 Starting a Job 2 14 Punching and Stacking 2 14 Bypassing to a Downstream device 2 20 Using the GBC Stacker 2 26 FusionPunch II User Guide Table of Contents Chapter 3 Troubleshooting Clearing Jams 3 3 Error Messages from the Printer 3 5 Error Messages from the FusionPunch II 3 7 Error Messages from downstream devices 3 13 Chapter 4 Maintenance Cleaning the FusionPunch II 4 3 When to Clean 4 3 What to Use 4 4 What to Clean 4 4 Cleaning the Punch 4 5 Cleaning the Stacker 4 8 Cleaning the Bypass 4 9 Appendix A Personality Profiles Contents A 3 Personality Profiles A 5 Standard Punch Profiles A 5 Other Known Configurations A 8 Glossary Glossary of Common FusionPunch II Terms G 3 Table of Contents FusionPunch II User Guide Preface SAFETY MESSAGES The safety of you and others is very important to GBC Important safety messages and information are contained within this Operating Instructions manual as well as on the machine itself Please be certain to carefully read and understand all of these before operating the machine A The safety aler
23. The Side Guide may be adjusted too tight for the paper cover stock or tab stock LA ps 1 Lift up the Document Transport Track Ball assembly and remove the paper 2 Clean the Document Transport Sensor 1 and reflector using Isopropyl alcohol and a clean lint free cloth If the problem persists call your GBC or Xerox Service Representative 3 Ensure that the Side Guide is not too tight Perform the adjustment in Chapter 2 Setting the Side Guide If the problem persists call your GBC or Xerox Service Representative Press Stop Reset button to clear error message Follow printer jam clearance procedure and resume the job Figure 3 4 Punch Generated Error Messages Error Messages 3 9 Error Message Possible Cause Resolution Jam Document Transport Sensor 2 1 There is a sheet of paper blocking the second Document Transport Sensor third sensor from the left 2 The Document Transport Sensor 2 and or its Reflector may be dirty The Side Guide may be adjusted too tight for the paper cover stock or tab stock LA ps 1 Lift up the Document Transport Track Ball assembly and remove the paper 2 Clean the Document Transport Sensor 2 and reflector using Isopropyl alcohol and a clean lint free cloth If the problem persists call your GBC or Xerox Service Representative 3 Ensure that the Side Guide is not too tight Perform the adjustment in
24. ab Finishing On line Finishers Profile Setup Device Setup Name On line Device F nPunch II SBM2Bk1to22 cf On line SMB2Bk1to22 x Off line sam2Bk1to22s N SBM2Bk1to22s SBM2Bk23to27 X SBM2Bk23t027 SBM2Bk23to27s X SBM2Bk23to27s News SBM2Ldgr1to27 x SBM2Ldgr1to27 X SBM 1 x hes Figure 2 16 Profile Setup tab 2 18 General Procedures 10 Go back to the On line Finishers tab and highlite the GBC FusionPunch II profile then click Enable The GBC FusionPunch IT profile should now have a green check mark in the Enabled column Enable Close Figure 2 17 On line Finishers tab 11 Click Close to close this window Now go back and follow steps 4 7 Starting a Job 2 19 Starting a Bypassing to a Downstream device Job To prepare for starting a printing job and sending it to the Bypass Destination as well as the Downstream device perform the following procedures Set up the FusionPunch II in the Bypass Destination as well as the correct Punch mode For FusionPunch II setup refer to the Getting Started section On line Off line Once the FusionPunch II is setup for the application go to the Downstream device and enable it for On line operation 2 From the DocuSP Print Services screen open the Printer Manager window and click on the Finishing Icon The Finishing Window will display defaulted to the Finishing tab as shown below Sta
25. acker moves up to its TOP position The Punch will not start with the Stacker Tray down Press START ch 4 Into the Single Sheet Feeder feed a sheet of paper of the size required for the job 5 Press the STOP RESET A button 6 Press the RAISE LOWER STACKER 1 or 2 button to lower the Stacker Open the Stacker Door and remove the punched sheet of paper Check the centering of the punched holes as shown in Figure 2 5 Punch is centered Figure 2 5 Checking the Centering of the Punched Holes Centering the Punch 2 7 9 If the holes are centered go on to Setting the Side Guide If the holes are not centered go on to Step 10 to adjust the Punch 10 Open the Right Punch Door 11 Loosen the Locking Wing Nut as shown in Figure 2 6 12 Use the Edge Guide Adjustment Knob to make small 1 8 to 1 4 turn adjustments as shown in Figure 2 6 Test after each adjustment until the punched hole sets are centered Locking Wing Nut Edge Guide Adjustment Knob Figure 2 6 Edge Guide Adjustment 13 Tighten the Locking Wing Nut after you have completed the adjustments General Procedures Setting the Side Guide The purpose of this procedure is to ensure that each sheet of paper maintains registration as it passes through the FusionPunch II DC Note Use tab stock or cover stock when performing these procedures Press the STOP RESET A button 2 Open the Punch Cover Open the Document Transpor
26. ated Open and close the Stacker Door and ensure that it is securely closed If the problem persists call your GBC or Xerox Service Representative Figure 3 4 Punch Generated Error Messages Error Messages 3 7 Error Message Possible Cause Resolution Jam Entrance Sensor 1 LA There is a sheet of paper blocking the Entrance Sensor first sensor from the left side of the machine The Entrance Sensor and or its Reflector may be dirty The Side Guide may be adjusted too tight for the paper cover stock or tab stock D 1 Lift up the Input Track Ball assembly and remove the paper 2 Clean the Entrance Sensor and reflector using Isopropyl alcohol and a clean lint free cloth Ifthe problem persists call your GBC or Xerox Service Representative 3 Ensure that the Side Guide is not too tight Perform the adjustment in Chapter 2 Setting the Side Guide If the problem persists call your GBC or Xerox Service Representative Press Stop Reset button to clear error message Follow printer jam clearance procedure and resume the job Figure 3 4 Punch Generated Error Messages Troubleshooting Error Message Possible Cause Resolution Jam Document Transport Sensor 1 1 There is a sheet of paper blocking the first Document Transport Sensor second sensor from the left 2 The Document Transport Sensor 1 and or its Reflector may be dirty
27. ch 61XX to FusionPunch II to C P Bourg Products Finisher Profile Properties and Limits Sheet Sequence 1 N and N 1 DocuTech Models 61XX 61XX Finishers SBM1 BBF2005 CIM No CIM CIM No CIM No CIM Profile Name SBM BBF2005 Type SBM1 BBF2005 Function 1 Line Off Line Off Function 2 Line Off Line Off 1 N and N 1 Side 1 Direction Face Up and Face Down Face Up and Face Down Rotate System Specified Never NB Rotation needed if glue must be applied on short edge Minimum Sheet Length 254 Maximum Sheet Length Minimum Sheet Width 364 Maximum Sheet Width Maximum Sheet Weight Minimum Sheet Weight Minimum Set Size Maximum Set Size Appendix A DocuTech 61XX to FusionPunch H to C P Bourg Products Finisher Profile Properties and Limits DocuTech Models 61XX 61XX Finishers BBF2005 Bypass BPRF BBF2005 CIM No CIM No CIM No CIM Profile Name BBF2005 Bypass BPRF BBF2005 BBF2005 Bypass BPRF BBF2005 Function 1 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Never Never Rotate NB Rotation needed if NB Rotation needed if glue must be applied glue must be applied on short edge on short edge Minimum Sheet Length 254 254 Maximum Sheet 364 364 Length Minimum Sheet Width 203 203 Maximum
28. cker Stitcher Binder External Finisher SBM Stacker Set Up wv Unload At Job Complete Bindexer Capacity 50 en Binder Set Up Warmup On Timeout 30 minutes Tape Adjustment Finishing On line Finishers Profile Setup Device Setup 125 Figure 2 18 The Finishing Window 2 20 General Procedures 3 Click on the On line Finishers tab The window will display as shown below On line Finishers Tab Finishing Enabled Device v Internal v Internal Disable Close Figure 2 19 On line Finishers tab 4 Verify that the profile for the Downstream device to be used is Enabled 1 For punching and stacking the 11 edge in the Xerox High Capacity Stacker ensure the HCS profile is Enabled 1 For punching and stacking the 8 5 edge ensure the GBCSE profile is Enabled For all other applications ensure the profile that associates with the Downstream device to be run is Enabled In the figure above is an example of a job being sent to a Signature Booklet Maker If this profile is not visible in this window go to step 8 If this profile is visible but not Enabled green check mark in the Enabled column highlight the profile and click Enable and then click Close Starting a Job 2 21 5 Go to the Job Manager window and highlight the job to run Click the Move Icon Move Icon All Queues All But Completed Jobs ela
29. e 2 2 Sheet Eject Strap Assembly Punch Arm Retaining Levers Die Lock Knob Figure 2 2 Unlocking the Die Assembly 5 Unlock the Die turn the Die Lock knob clockwise until a click is felt as shown in Figure 2 2 Do not turn past that point or you will lock the Die again 2 4 General Procedures 6 Grasp the base of the Die and lift straight up as shown in Figure 2 3 Figure 2 3 Removing and replacing the Die Assembly 7 To replace the Die repeat Steps 1 through 6 in reverse order OC Note The Die assembly is keyed and will reinstall only one way Changing Die Sets 2 5 Removing and Replacing Die Pins To remove and replace individual die pins slide the Pressure Bar release levers to the side and lift the Pressure Bar off of the Die as shown in Figure 2 4 You may now remove and replace individual die pins Pressure Bar Lift Pressure Bar in this direction Pressure Bar Release Die Pins Die Base Figure 2 4 Accessing the Die Pins 2 Reverse this procedure to reinstall the Punch Arm 2 6 General Procedures Centering the Punch The purpose of this procedure is to center the punched hole set on the paper Set up the FusionPunch II in the following modes and destination Offline Punch Stack 1 or Stack 2 2 Ensure that the Stacker Tray is in the TOP position If it is not press the RAISE LOWER STACKER SS 1 or 2 button either once or twice until the St
30. e Between Sheets Sheet Jam Time 120 120 800 Set Compiler Processing Time 150 Maximum Set Processing Time 2400 Set Jam Time Time to Cycle Up 7168 7168 0 0 so Enabled Enabled S1 Enabled Enabled ER Disabled Disabled s4 Disabled Disabled Delivery Signal Type Lead Edge Lead Edge Delivery Start Adjust 0 0 Delivery End Adjust 50 50 End of Set Offset 20 20 Recovery Behavior SET SET Finisher Capacity 7 7 Cycle Down Delay 0 0 A 20 Appendix A DocuTech 61XX to FusionPunch IT to SBM2 without CIM Finisher Profile Properties and Limits Paper Sizes 8 5x11 8 5x14 A4 8 5x11 8 5x14 A4 8 5x11 8 5x14 A4 Set Sizes 1 to 22 Sheet Set 1 to 22 Sheet Set 23 to 27 Sheet Set Non Stream Feed Non Stream Feed Stream Feed Non Stream Feed Stream Feed Profile Name SBM2Bk1to22 SBM2Bk1to22S SBM2Bk23to27 Type SBM2Bk1to22 SBM2Bk1to22S SBM2Bk23to27 Function 2 Line Off Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up Face Up and and and Face Down Face Down Face Down Rotate Always Minimum Sheet Length 254 Maximum Sheet Length 364 Minimum Sheet Width 203 Maximum Sheet Width 432 Minimum Sheet Weight 60 Maximum Sheet Weight 200 Minimum Set Size 23 Maximum Set Size 27 Personality Profiles A 21 DocuTech 61XX to FusionPunch II to SBM2
31. e inline with the Punch It consists of all control buttons and a LCD display screen Diagnostics a set of test routines used by the service representative to troubleshoot the FusionPunch II Die or Die Set the tool steel assembly that punches the holes in the paper Die Lock Knob the knob that is used to lock down or release the Die Set You would use this release to change die sets Glossary G 3 Die Pins the actual cutting tools that are part of the Die Set Each Die Pin cuts a hole in the paper A die set that punches several holes has several die pins Also these pins are individually removable to adjust for different widths of paper or for replacement in case one becomes damaged Document Transport Ball Track Assembly an assembly that is located in the center of the paper path through the Punch It consists of rails with large plastic ball bearings under which the paper passes with minimal friction The Document Transport Ball Track Assembly is hinged and can be opened lifted in the event of a paper jam This assembly also contains reflectors for the two sensors installed in that area of the paper path DocuPrint a high speed printer that feeds the actual documents to the FusionPunch II and stackers DocuTech same as DocuPrint above except it is larger more configurable and has a wider range of capabilities Edge Guide Adjustment Knob the knob that is used in centering the Punch to ensure that the holes
32. e machine You would release these levers to change die sets Punch Cover refers to the two top covers on the FusionPunch II The covers can be opened to allow access to the paper path through the Punch The small top cover to the left when opened exposes the Input Ball Track assembly and the paper entryway into the machine The large top cover next to it is opened to access the remainder of the paper path and associated components G 6 Glossary Right Punch Door the narrow door in the front of the Punch cabinet that when opened allows access to various adjustment knobs and to the Slug punched paper chaff Bin which must be emptied periodically Setting the Backgauge an adjustment procedure that is done to ensure that the margin between the leading edge of the paper and the punched holes is correct Setting the Side Guide an adjustment procedure that is done to ensure that each sheet of paper maintains registration as it passes through the Die Set to be punched Sheet Eject Strap Assembly an assembly consisting of a steel rail and three spring steel straps that is used to tension the paper just before it enters the Die Set The Sheet Eject Strap assembly is hinged and can be opened to clear paper jams Side Guide a small contoured paper guide made of sheet metal and located under the Sheet Eject Strap Assembly to the right of the Infeed Guide The Side Guide is adjustable and is used in Setting the Side Guide d
33. efer service requirements to qualified GBC personnel The following ISO and IEC symbols appear on this product Their meaning is I Means Power ON O Means Power OFF Means START Means you can select a preferred language also used by Service Personnel Means the machine can run in conjuction with the printer or run without the printer Also used to set up the machine in different configurations Means Raise or Lower Stacker Means INTERRUPT the job that you are running Means STOP Means RESET IMPORTANT SAFEGUARDS n Use the FusionPunch II only for its intended purpose of punching paper and covers according to the indicated product specifications n Retain this Operating Instructions manual for later use Preface vi FusionPunch II User Guide A CAUTION In case of emergency use the power cord as a main disconnect device n The FusionPunch II must be connected to a supply voltage corresponding to the electrical rating in the machine operating instructions also listed on the serial number label n The socket outlet shall be located near the equipment and shall be easily accessible n The grounding plug is a safety feature and will only fit into the proper grounding type power outlet If you are unable to insert the plug into an outlet contact a qualified electrician to have a suitable outlet installed Do not alter the plug on the end of the cordset if provided of the FusionPunch II It was p
34. en press ONLINE OFFLINE Ensure that the Punch is in the Online mode and then press Start ch Figure 3 3 Printer Generated Error Messages Error Messages 3 5 Error Message Possible Cause Resolution DocuTech 61XX External Finisher Full The Punch has filled the Stacker and is waiting to be emptied Unload the Stacker and then restart the Punch Online Xerox 4xxx Printer External Finisher not ready The FusionPunch II is not Online Press Stop Reset at the Punch and then press ONLINE OFFLINE Ensure that the Punch is in Online Mode then press Start ch Xerox 4xxx Printer External Finisher Full The Stacker has filled and is waiting to be emptied Unload the Stacker and then restart the Punch Online Xerox 4xxx Printer does not recognize the External Finisher 1 The Profile has not been set up correctly 2 The Profile has not been loaded into the Printer correctly or has not been loaded at all Check the Profile at the Printer to ensure proper Host Enablement Call your System Administrator and refer to the setup procedures in Appendix A of this User Guide Call the Xerox Service Representative to verify proper Host Enablement Xerox 4xxx DT 135 61XX Printer Jam in area 20 and External Finisher or External Finisher jam A jam has occurred in the FusionPunch II Discard any sheets that have not been completely delivered
35. escribed above Stacker the finishing device that follows the FusionPunch II The Stacker receives the punched output from the FusionPunch II and stacks it on an internal tray that will hold 2500 sheets of paper When the Stacker Tray is full the operator removes the stacked documents and generally transfers them to a separate area for offline binding Glossary G 7 Stacker Tray a tray internal to the Stacker as described above System Administrator the person who is responsible for setting up and maintaining the printer s operating system The System Administrator also installs new software when necessary Two Sided a printing job that uses both sides of the paper also called Double Sided or Duplex G 8 Glossary
36. gauge Adjustment Knob counterclockwise n To decrease the margin turn the adjustment knob clockwise 5 Turn the Backgauge Adjustment Knob one click at a time and check the margin at each position Use the Single Sheet Feeder to run test paper through the Punch To do this a Setup the FusionPunch II in the following modes and destination Offline Punch Stack 1 or Stack 2 b Ensure that the Stacker Tray is in the TOP position If it is not press the RAISE LOWER STACKER ZIE 1 or 2 button either once or twice until the Stacker moves up to its TOP position The Punch will not start with the Stacker Tray down C Press START ch d Into the Single Sheet Feeder feed a sheet of paper of the size required for the job Press the STOP RESET 9 button f Press the RAISE LOWER STACKER lower the Stacker 1 or 2 button to g Open the Stacker Door and remove the punched sheet of paper h Close the Stacker Door and press the RAISE LOWER STACKER 1 or 2 button to raise the tray 6 Repeat Steps 4 and 5 until the margin is correct Setting the Backgauge 2 13 Starting a Job Punching and Stacking n For punching and stacking the 11 edge in the GBC Stacker without a Bypass installed follow the procedure below n For punching and stacking the 11 edge in the Xerox High Capacity Stacker go to Starting a Job for Bypassing to a Downstream device Page 2 20 n For punching and stacking the 8 5 edge go to
37. gh Capacity Stacker on a DT6155 6180 Add 656ms To Sheet and Set Jam Times For Each High Capacity Stacker Add 50ms To End of Set Offset Paper Sizes Set Sizes Non Stream Feed Stream feed 8 5x11 8 5x14 A4 1 to 22 Sheet Set Non Stream Feed 8 5x11 8 5x14 A4 1 to 22 Sheet Set Stream Feed 8 5x11 8 5x14 A4 23 to 27 Sheet Set Non Stream Feed Time Between Sheets 120 120 120 Sheet Jam Time 800 800 800 Deier 139 130 apo processing Tim 1200 1800 0 Set Jam Time 7168 7168 7168 Time to Cycle Up 0 0 0 so Enabled Enabled Enabled S1 Enabled Enabled Enabled S2 Enabled Enabled Enabled S3 Disabled Disabled Disabled S4 Disabled Disabled Disabled Delivery Signal Type Lead Edge Lead Edge Lead Edge Delivery Start Adjust 0 0 0 Delivery End Adjust 50 50 50 End of Set Offset 20 20 20 Recovery Behavior SET SET SET Finisher Capacity 7 7 7 Cycle Down Delay 0 0 0 Personality Profiles DocuTech 6155 6180 to FusionPunch II to SBM2 without CIM Device Profile Properties and Default Limits Timings Tab For Each High Capacity Stacker on a DT6155 6180 Add 656ms To Sheet and Set Jam Times For Each High Capacity Stacker Add 50ms To End of Set Offset Paper Sizes Set Sizes Non Stream Feed Stream feed 8 5x11 8 5x14 A4 23 to 27 Sheet Set 11x17 A3 1 to 27 Sheet Set Stream Feed Non Stream Feed Stream Feed Tim
38. go to the DocuSP Print Services window and click the Printer Manager button Printer Manager window Printer Manager button DocuSP Print Services window Figure 1 4 61XX Monitor screen and Printer Manager window Getting Started 2 Click the Finishing Icon in the Printer Manager Window as shown in Figure 1 5 Finishing Icon Figure 1 5 The Finishing Icon in Printer Manager The Finishing Window will display as shown in Figure 1 6 Device Setup Tab Figure 1 6 The Device Setup Tab in the Finishing Window 3 Click on the Device Setup Tab as shown in Figure 1 6 Creating 61XX Profiles and Print Queues 1 15 The Device Setup Tab screen will display as shown in Figure 1 7 New Figure 1 7 The Device Setup Tab screen 4 Click on the NEW button as shown in Figure 1 7 1 16 Getting Started The Device Profile Window will display with the Properties and Default Limits tab screen showing as shown in Figure 1 8 Figure 1 8 The Properties and Default Limits screen 5 With the Device Profile Window and the Properties and Default Limits screen open you are ready to begin entering Personality Profile values for the FusionPunch II and the printer you are using Perform the following steps a Go to Appendix A of this User Guide and locate the profile sheets for the devices you will be setting up b Begin with the sheet for the Properties and Default Limits values Creati
39. h CIM Timings A 24 61XX to FusionPunch Il to SBM2 Finisher Profile with CIM A 25 Other Known Configurations DocuTech 135 Host Machine Enablement A 26 Xerox 4xxx LPS Host Machine Enablement A 27 Xerox 4xxx NPS Host Machine Enablement A 28 Xerox 4xxx Output Profile A 29 Personality Profiles A 3 gt Note All downstream devices must be set to 6180 speed and use 6180 profiles regardless of the speed of the Host Printer Add 2200 to the Sheet Jam time and 2600 to the Set Jam time of the downstream device s profile even if you have more than one GBC Bypass Stacker installed Be sure to add any extra times specified by their profiles Note N B C P Bourg n If one or more High Capacity Stackers is used do not forget to add 656ms to the Sheet and Set Jam times for each stacker when connected on a 6180 upstream or downstream Add 861ms when connected on a 6135 upstream only n High Capacity Stacker software must be 3 5 2 DFA Input Driver to support Cycle up and T E Signals from printer n BPRF BBF2005 control of milling motor by BPRF requires Cycle up from printer BPRF ready in perf mode if connected on a 61xx printer PLC input X17 lt ON gt BPRF ready in perf mode if connected BBF2005 PLC inputs X17 18 19 lt OFF gt n Delivery End Adjust
40. k23to27 gt lt SBM2Bk23to27 SBM2Bk23to275 GE SBM2Bk23to27s i New SBM2Ldgr1to27 xX SBM2Ldgr1to27 Edit hes x hes f Delete i SES i Import E Export i Figure 2 24 Profile Setup tab 2 24 General Procedures 10 Go back to the On line Finishers tab and highlight the SBM profile then click Enable The SBM profile should now have a green check mark in the Enabled column Enable Close Figure 2 25 On line Finishers tab 11 Click Close to close this window Now go back and follow steps 4 7 Starting a Job 2 25 Using the GBC Stacker The GBC Stacker is inline with the FusionPunch II and interfaces electronically and mechanically with the FusionPunch II The Stacker will start up and shut down automatically with the Punch under control of the Printer The Stacker requires minimal operator intervention with the exception of unloading the Stacker Tray Although the internal Stacker Tray has an extension that is adjustable you will seldom have to change this adjustment except in the case of job runs with unique paper sizes See Figure 2 26 below for locations of Stacker components Stacker Door Stacker Tray Figure 2 26 The GBC Stacker with Front Door open 2 26 General Procedures To lower the Stacker Tray for unloading go to the FusionPunch II Control Panel and do the following 1 Ifin Cycle Up mode n and only one stacker is ins
41. le Down Delay 0 0 0 0 A 6 Appendix A DocuTech 61XX to FusionPunch II Finisher Profile Properties and Limits DocuTech Models 61XX 61XX 61XX Finishers FusionPunch II FusionPunch II FP II and Xerox High Capacity Stacker Configuration Single Stacker Dual Stacker Single Dual High Capacity Stacker Profile Name GBCSE Type FusionPunch II FusionPunch H PunchSE Function 1 Line Off Line Off Line Off Function 2 Line Off Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up Face Up and and and Face Down Face Down Face Down Rotate Never Never Always Minimum Sheet Length 254 254 254 Maximum Sheet Length 364 364 364 Minimum Sheet Width ae Maximum Sheet Width Minimum Sheet Weight 60 Maximum Sheet Weight 203 Minimum Set Size 1 Maximum Set Size 65000 Personality Profiles A 7 With C P Bourg products downstream DocuTech 61XX to FusionPunch II to C P Bourg Products Device Profile Properties and Default Limits Tab DocuTech Models 61XX 61XX Finishers SBM1 BBF2005 CIM No CIM CIM No CIM No CIM Device Name SBM1 BBF2005 Type Signature Booklet External Maker Function 1 Line Off Function 2 Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Never Rotate Minimum Sheet Length System Specified NB Rotation needed if glue must be a
42. nable and then click Close Starting a Job 2 15 5 Go to the Job Manager window and highlight the job to run Click the Move Icon Move Icon All Queues All But Completed Jobs e a Job View Properties Options Help TobID 1420 1456 1457 1458 1463 1464 1473 1478 Aen al 2 OO Queue cps2 BITDF BITDF BITDF save BITDF BITDF 13 Jobs listed bb Se Fo tE Document Name Sender Time harvard 606491 1 frontcover xcps Aug 16 13 26 The endless story PTD Aug 23 13 52 What to Do When it Rains PTD Aug 23 14 02 What to Do When it Rains PTD Aug 23 14 46 kick pdf Kmathers Aug 27 16 03 artofgolf ps Reprint Aug 28 10 20 The endless story PTD Aug 28 16 21 The endless story PTD Aug 23 10 29 Status Held By Operator Held By Operator Held By Operator Held By Operator Faulted Held By Operator Ineligible Ineligible Figure 2 12 Job Manager window 6 Highlight the GBC Punch Queue and then click Apply Select Queue Queue bbi rd2 FY save Ke test BITDF idecomp SEA al ISPF20 _11x17 Ad Selection Figure 2 13 GBC Punch Queue window General Procedures Release Icon 7 Click the Release Icon to start running the job All Queues All But Completed Jobs e a Job View Properties Options Help ton sl e OO A 7 rn Af bbb be H D G JobID Queue Document Name Sender Time Status 1420 cps2 har
43. nd a clean lint free cloth Clean the Side Guide and the Infeed Guide as shown in Figure 4 3 Check also for accumulations of paper dust or toner on the base plate 4 6 Maintenance Side Guide Infeed Guide Teflon Plastic Piece Figure 4 3 The Side Guide and Infeed Guide 6 Remove and clean the Output Guide Roller assembly and the red rollers under the Output Guide Roller assembly Clean the rollers with Isopropyl alcohol and a clean lint free cloth Check also for accumulations of paper dust or toner on the base plate 7 Close lower all assemblies and reinstall the Output Guide Roller assembly when finished Close the Top Covers and resume normal operation Teflon is a registered trademark of E I du Pont de Nemours and Company Cleaning the Punch 4 7 Cleaning the Stacker 1 2 Open the Stacker Top Cover as shown in Figure 4 4 YAY IA v Figure 4 4 Cleaning the Stacker Clean the two orange O rings on the Roller Assembly as shown in Figure 4 4 using only 90 Isopropyl alcohol and a clean lint free Clean the large O rings that transfer the drive to the rollers using only 90 Isopropyl alcohol and a clean lint free cloth 4 8 Maintenance Cleaning the Bypass 1 Open the Stacker Top Cover 2 Clean the three red feed rollers and the green Flat Belt as shown in Figure 4 5 using only 90 Isopropyl alcohol and a clean lint free cloth 3 Clean the Senso
44. ng 61XX Profiles and Print Queues 1 17 ei Enter the name and type of the finishing device for example Punch for name and External for type d Verify that all of the entered values conform to those in the profile sheet If they do not enter the values from the profile sheet Note Do not click OK at this point Go on to Step 6 6 Click on the Timings tab in the Device Profile Window The Device Profile Window will display the Timings screen as shown in Figure 1 9 Figure 1 9 The Timings screen 1 18 Getting Started 7 Perform the following steps a Go back to Appendix A of this User Guide and locate the profile sheets for the same device as in Step 5 this time using the sheet for the Timings values b Verify that all of the entered values conform to those in the profile sheet and click OK This will bring you back to the Finishing Window with the Device Setup Tab screen displayed 8 Click on the Profile Setup tab as shown in Figure 1 10 then click on the NEW button H Finishing Finishing On line Finishers Profile Setup evice Setup Profile Setup Tab Name On line Device On line x Punch Off line GBC Stitch vd SBM New Edit New Delete Figure 1 10 The Profile Setup Tab Screen Creating 61XX Profiles and Print Queues 1 19 The Finisher Profile Window Properties and Limits screen will display as shown in Figure 1 11 Figure 1 11
45. ng of error messages that could appear on the FusionPunch II Control Panel Display screen genereted by a downstream device Also included are a description of the possible causes and the resolution for each problem a gt Note These messages will only be displayed when the FusionPunch II is set up in Bypass mode If all messages are displayed one after the other make sure that the downstream device is turned on and that the communications cable DFA Cable is properly connected Error Message Possible Cause Resolution Next Device The downstream Check the downstream Not Ready device from the device for further FusionPunch II is not information ready to receive paper Next Device Faulted The downstream Check the downstream device from the device for further FusionPunch II isina information and fault Fault condition and is resolutions is not ready to receive paper Next Device Full The downstream Check the downstream device from the device for further FusionPunch II isina information Full condition and is not ready to receive paper Figure 3 5 Downstream device Generated Error Messages Error Messages 3 13 3 14 Troubleshooting Chapter A Maintenance Cleaning the FusionPunch Il Maintenance Cleaning the FusionPunch Il Your FusionPunch II is designed as a high speed inline production Punch that requires only a minimal amount of attention from the operator But becau
46. o27 Type External External External Function 1 Line Off Line Off Line Off Function 2 Line Off Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up Face Up and and and Face Down Face Down Face Down Always Always Always Minimum Sheet Length 294 Maximum Sheet Length aot Minimum Sheet Width ane Maximum Sheet Width nee Minimum Sheet Weight Maximum Sheet Weight 200 Minimum Set Size 23 Maximum Set 22 22 27 Personality Profiles A 17 DocuTech 61XX to FusionPunch II to SBM2 without CIM Device Profile Properties and Default Limits Tab Paper Sizes Set Sizes Non Stream Feed Stream Feed 8 5x11 8 5x14 A4 23 to 27 Sheet Set Stream Feed 11x17 A3 1 to 27 Sheet Set Non Stream Feed Stream Feed Device Name SBM2Bk23to27S SBM2Ldgr1to27 Type External External Function 1 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Rotate Always Never Minimum Sheet 254 Length Maximum Sheet 364 Length Minimum Sheet 203 Width Maximum Sheet 432 432 Width Minimum Sheet 60 60 Weight Maximum Sheet 200 200 Weight Minimum Set 23 1 Size Maximum Set 27 27 Size Appendix A DocuTech 6155 6180 to FusionPunch II to SBM2 without CIM Device Profile Properties and Default Limits Timings Tab For Each Hi
47. ouse and select Restart The system will reboot 3 Type Priv admin space and press Enter The system will prompt you for a password 4 Type administrator as your password The prompt Ps Admin displays You are now at the System Administrator logon level 5 Type Create Output Profile and press Enter The system prompts you to enter a name 6 Type GBCPunch and press Enter The prompt P1 displays This is the first profile parameter 7 Answer the parameter prompts as follows P1 0 P2 0 P3 0 P4 0 P5 0 P6 0 P7 7 P8 0 P9 0 P10 0 P11 0 8 Repeat Step 2 to reboot the Workstation After the system has rebooted go to Step 9 9 Type Set Output Profile and press Enter The system will prompt you for the name of the profile 10 Type GBCPunch and press Enter The system will display a message indicating that the profile is set You have completed creating and setting the GBC Profile 11 To view the profile type List Output Profile or Show Output Profile and press Enter A 28 Appendix A Xerox 4xxx Output Profile E Type Set Output Profile and press Enter The system will prompt you for the name of the profile Type the name of the profile exactly as it was originally entered and press Enter The system will display a message indicating that the profile is set Configuring a GBC Print Queue 1 Type Priv admin space and press Enter The system will prompt you for a password Type admini
48. own in Figure 1 14 External Finisher Check Box Figure 1 14 Finishing screen in the Finishing Window 14 Ensure that the External Finisher Checkbox is checked and that the name of the correct device appears in parentheses to the right of External Finisher as shown in Figure 1 14 This completes the Profile setup Go now to the Print Queue setup procedure that follows Note If you have more than one finishing device inline with the printer you must set up a profile for each To do so repeat this profile setup procedure for each finishing device Creating 61XX Profiles and Print Queues 1 23 61XX Print Queue Setup The following procedure is to help the System Administrator set up print queues for the FusionPunch II and other finishing devices that are inline to the printer Note One print queue is required for the FusionPunch II and one for each additional finishing device down the line such as a Signature Booklet Maker SBM From the 61XX Monitor screen go to the Queue Manager window as shown already open in Figure 1 15 If it is not open go to the DocuSP Print Services window and click the Queue Manager button al ing Imitatio DocuSP Print Services window Au w Gi ri A Ue Be Bs Be B n feet 2 es eprint Aer O8 95 Printing Reprint Ape D PAI seld fr Operator feprint Ape PE mid fr Operator Beprint Ape OF 00 57 sid By Operator Reprint Aer D 00 5 weld By Operater eprint Aor OF
49. p Covers 7 Open the Bypass Stacker Top Cover and clear any paper that might be jammed in that area 8 Ifthe FusionPunch II is set up in Cycle Up mode press the Stop Reset button and the job will restart automatically 9 Ifthe FusionPunch II is set up in Online mode press the Stop Reset IY button to clear the error message and then press Start ch 3 4 Troubleshooting Error Messages From the Printer The following is a listing of Punch related error messages that could appear on the Host Printer display screen Also included are a description of the possible causes and the resolution for each problem Error Message Possible Cause Resolution DocuTech 135 Clear External Finisher to run jobs to the Bypass Transport External Finisher not ready 1 The current job has a fault and must be reset 2 The FusionPunch II is not Online 1 Click on the Printer icon If there is a reset option select Reset V4 Press Stop Reset at the Punch and then press ONLINE OFFLINE Ensure that the Punch is in the Online mode and then press Start ch DocuTech 135 External Finisher Full The Punch has filled the Stacker and is waiting to be emptied Unload the Stacker and then restart the Punch Online DocuTech 61XX Clear External Finisher to run jobs to the Bypass Transport or External Finisher not ready The FusionPunch II is not Online Press Stop Reset at the Punch and th
50. pecified in the table below fora SBM Punch Queue output 2 Sided Do not check the override option System Specified Check the Override option System Specified Check the Override option Same as the name of the Finisher Profile for the SBM1 SBM2 Check the Override option Click OK then OK again in new Queue Setup window Creating 61XX Profiles and Print Queues 1 29 This completes the Print Queue setup and Chapter 1 of this User Guide Go now to Chapter 2 General Procedures to become familiar with basic operator level mechanical adjustments and operation of the FusionPunch II 1 30 Getting Started Chapter 2 General Procedures Changing Die Sets Removing and Replacing Die Pins Centering the Punch Setting the Side Guide Setting Backgauge for Punch Depth from End of Page Starting a Job Punching and Stacking Bypassing to a Downstream device Using the Stacker Stackers General Procedures Changing Die Sets WARNING Switch OFF O the main power switch before beginning this procedure 1 Open the Right Punch Door as shown in Figure 2 1 2 Open the Punch Cover as shown in Figure 2 1 Punch Cover Right Punch Door Figure 2 1 Opening the Punch Door and Cover Changing Die Sets 2 3 3 Open the Sheet Eject Strap assembly as shown in Figure 2 2 4 Release the Punch Arm retaining levers down and to the side as shown in Figur
51. pplied on short edge 254 Maximum Sheet Length 364 Minimum Sheet Width Maximum Sheet Width 203 432 Maximum Sheet Weight Minimum Sheet Weight 200 60 Minimum Set Size 15 Maximum Set Size 350 Appendix A DocuTech 61XX to FusionPunch II to C P Bourg Products Device Profile Properties and Default Limits Tab DocuTech Models Finishers CIM No CIM 61XX BBF2005 Bypass No CIM 61XX BPRF BBF2005 No CIM Device Name BBF2005 Bypass BPRF BBF2005 Type External External Function 1 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1 N and N 1 1 N and N 1 Side 1 Direction Face Up Face Up and and Face Down Face Down Never Never Rotate NB Rotation needed if NB Rotation needed if glue must be applied on glue must be applied on short edge short edge Minimum Sheet Length 254 254 Maximum Sheet Length 364 Minimum Sheet Width 203 Maximum Sheet Width 432 Maximum Sheet Weight 200 Minimum Sheet Weight 60 Minimum Set Size 15 350 Maximum Set Size NB Max 125 sheet if Perf Rot and fold is used Personality Profiles A 9 DocuTech 61XX to FusionPunch II to C P Bourg Products Device Profile Properties and Default Limits Tab DocuTech Models 61XX 61XX Finishers BPRF BBF2005 BDF Bypass CIM No CIM No CIM No CIM Device Name SE BDF Bypass
52. r as shown in Figure 4 5 using only 90 Isopropyl alcohol and a clean lint free cloth Figure 4 5 Cleaning the Bypass Cleaning the Bypass 4 9 4 10 Maintenance Personality Profiles Standard Punch Profiles Other Known Configurations A 2 Appendix A 61XX Personality Profiles Contents Page GBC FusionPunch Il Personality Profiles 61XX to FusionPunch II Device Profile A 5 61XX to FusionPunch II Device Profile Timings A 6 61XX to FusionPunch II Finisher Profile A 7 With C P Bourg products downstream 61XX to FusionPunch II to C P Bourg products Device Profile A 8 61XX to FusionPunch II to C P Bourg products Device Profile Timings A 11 61XX to FusionPunch II to C P Bourg products Finisher Profile A 14 With the Xerox SBM2 downstream 61XX to FusionPunch II to SBM2 Device Profile without CIM A 17 6155 6180 to FusionPunch II to SBM2 Device Profile without CIM Timings A 19 61XX to FusionPunch to SBM2 Finisher Profile without CIM A 21 61XX to FusionPunch II to SBM2 Device Profile with CIM A 23 61XX to FusionPunch II to SBM2 Device Profile wit
53. r in a live production run Operator the person responsible for the operation of the printer and finishing devices The Operator starts production jobs and sees them through to completion Pressure Bar Release Levers two levers that are used to lock or release the Pressure Bar a machined steel bar located on top of the Die Set You would remove the Die Set from the machine and release the Pressure bar to access and remove die pins or change damaged pins Glossary G 5 Printer the machine that actually produces the documentation prints the books and controls the finishing devices The Xerox DocuPrint and DocuTech are examples of printers Print Queue a set of values or system configuration parameters in the printer s operating system that communicates input and output information from the printer to a finishing device such as the FusionPunch II The System Administrator can set up or change these values from the keyboard Profile similar to Print Queue above a set of values or system configuration parameters in the printer s operating system that communicates input and output information from the printer to a finishing device such as the FusionPunch II Each model of printer has its own unique profile Punch a finishing device such as the FusionPunch II that is used to punch binding holes in printed documents Punch Arm Retaining Levers two levers that are used to lock or release the Die Set assembly from th
54. ral Procedures 8 Adjust the Side Guide so that it is as close to the stock as possible without actually touching the stock 9 Tighten the Side Guide Retaining Screw s 10 When you have completed this procedure close the Sheet Eject Strap assembly Document Transport Ball Track assembly and the Punch Cover if they are not already closed Setting the Side Guide 2 11 Setting the Backgauge The purpose of this procedure is to ensure that the margin between the leading edge of the copy and the punched holes is correct Ifyour die set is anything other than a GBC Cerlox die set turn the Backgauge Adjustment Knob clockwise continuously until it stops If your die set is a GBC Cerlox die set go to Step 2 2 Check the margin between the leading edge and the punched holes of copies that have been run through the Punch or from paper you have run through the Manual Feed Tray If the margin is correct go to Starting a Job in this chapter to familiarize yourself with the operation of the FusionPunch II If the margin is not correct go to Step 3 to adjust the Backgauge Margin Backgauge Adjustment Knob ww S N Figure 2 9 Setting the Backgauge Adjustment 2 12 General Procedures 3 Open the Right Punch Door 4 Use the Backgauge Adjustment Knob to correct the margin as shown in Figure 2 9 Adjust as follows n To increase the margin between the leading edge of the copy and the punched holes turn the Back
55. rovided for your safety n Unplug the FusionPunch II before moving the machine or whenever the machine is not in use for an extended period of time n Do not operate the FusionPunch II if the machine has a damaged power supply cord or plug Do not operate the machine after any malfunction if liquid has been spilled into the machine or if the machine has been damaged in any way n Do not overload electrical outlets beyond their capacity To do so can result in fire or electrical shock SERVICE n Do not attempt to service your FusionPunch H yourself Contact an authorized GBC service representative for any required repairs or major maintenance for your FusionPunch II DO NOT REMOVE THE MACHINE S COVERS n There are NO user serviceable parts inside the machine Removal of the covers by the user could result in potential personal injury and or property or machine damage FusionPunch II User Guide Preface vii CLEANING n You may clean the exterior of the FusionPunch II using a soft damp cloth Do not use detergents or solvents as damage to the machine may occur Preface viii FusionPunch II User Guide Chapter 1 Getting Started About the FusionPunch II Control Functions and Locations Using the Control Panel Creating 61XX Profiles and Print Queues What is a Profile What is a Print Queue System Access for Setup DocuTech 135 Host Enablement refer to Appendix A Xerox 4XXX Host Enablement refer
56. rox High Capacity Stacker Paper Stock 60 gsm Bond to 200 gsm Index Output Stacker Each stacker holds 2500 sheets Dimensions 81 inches 2058 mm L x 32 inches 813 mm W x 56 inches 1422 mm H Weight Punch 620 lbs 281 kg Stacker 270 Ibs 123 kg Bypass Stacker 320 lbs 145 kg Power Supply USA Canada Punch 115 VAC 60 Hz 4 7 amps Stacker 115 VAC 60 Hz 1 0 amps International Punch 230 VAC 50 Hz 6 8 amps Stacker 230 VAC 50 Hz 0 25 amps Temperature Range 41 104 Degrees F 5 40 Degrees C Humidity Range 30 95 non condensing Altitude 3280 feet 1000 meters About the FusionPunch II 1 5 Control Functions and Locations The Control Panel E DS ES Ad DIAGNOSTICS ONLINE d PAUSE STOP RESET OFFUNE LOWER LOWER INTERRUPT STACKER 1 STACKER 2 The FusionPunch II Control Panel SE l Start DIAGNOSTICS 2 Diagnostics The Start button is used to start a job and to begin punching in offline mode The Diagnostics button is used by service personnel to run diagnostics when the machine requires service The Diagnostics button also has another feature known as User Functions To use this feature perform the following steps a Press the Diagnostics button once Version Control information displays to include the current version level of the machine s software b Press the Diagnostics button again The Punch Count is displayed c Press the Diagnostics button again The curren
57. se it is a production machine and because it handles and punches paper we recommend a light cleaning of the paper path components periodically to remove accumulations of paper dust paper chips and toner GBC recommends the following operator maintenance practices When to Clean The following is based on a printing house that operates one to three shifts a day Usage Cleaning Intervals Heavy usage continuous 8 hours per shift after each shift Medium Usage intermittent 4 hours per shift after every 2 shifts Light usage intermittent 2 to 3 hours per shift after every 3 shifts In effect the FusionPunch II should be cleaned after every 8 continuous hours of operation DC Note Ina very busy shop with significant paper dust in the air the FusionPunch II may have to be cleaned more frequently for example after every 6 continuous hours of operation Cleaning the FusionPunch II 4 3 What to Use GBC recommends using only 90 Isopropyl alcohol and a clean lint free cloth 90 Isopropyl alcohol is available from any local pharmacy CAUTION To prevent possible damage to the machine use only 90 Isopropyl alcohol Do not use film remover or any other type of cleaning solvent What to Clean A good rule for cleaning that is easy to remember is to follow the paper path through the Punch and Bypass Stacker from left to right The cleaning procedures are as follows WARNING Switch OFF O the Main Power
58. se the following procedure to load the profile 1 Press Enter to exit the EDIT gt mode 2 Type FCG GBCPUNCH and press Enter NOTE There is a space between FCG and GBCPUNCH The system will display a message indicating that the profile has successfully loaded This completes the profile setup 3 Instruct the customer to send all punch jobs to Stacker bin E This will route all punch jobs to the bypass transport and finisher with the correct timing and profile values Personality Profiles A 27 Xerox 4xxx NPS Host Machine Enablement The procedure that follows describes how to configure a GBC profile for Xerox 4000 Family NPS printing systems This profile allows you to send a job through a network and then change the output destination at the Sun NPS Workstation Once you have set up the GBC profile you will be required to configure a GBC Print Queue You will then have to set up a new printer on all of the computers used to send jobs through the network and ensure that they are all using the production print software to send jobs This setup once completed will allow the customer to send a job to a GBC Print Queue The GBC Print Queue ensures that jobs print to the Bypass and the FusionPunch with the correct profile settings Configuring the GBC Personality Profile 1 Switch on the GBC Fusion Punch and ensure that it is Online 2 At the Sun NPS Workstation point the cursor to a blank part of the screen right click the m
59. strator as your password The prompt Ps Admin displays You are now at the System Administrator logon level Type Create Virtual Printer and press Enter The system prompts you to enter a name Type GBCPunch and press Enter Type Change Virtual Printer and press Enter Type Output Bin and press Enter The system will prompt you for an attribute value Type 258 and press Enter This value tells the system to run the output to the Bypass Transport Personality Profiles A 29 Appendix A Glossary of Common FusionPunch II Terms G 2 Glossary Glossary of Common FusionPunch Il Terms The following is a glossary definition of terms that are common to the GBC FusionPunch II and all related inline finishing devices Backgauge an adjustable assembly that serves as a stop for the paper when it arrives under the Punch Die The adjustment of the Backgauge determines the distance from the long edge of the paper to the punched holes This adjustment applies only when a GBC Cerlox 19 hole Punch Die set is in use For all other die sets the Backgauge is set to its extreme minimum position Backgauge Adjustment Knob a knob that is used to adjust the Backgauge assembly described above Centering the Punch an adjustment procedure that is used to ensure that the punched holes are centered side to side on the paper Control Panel the central control area for the FusionPunch II and any stackers that may b
60. t Ball Track assembly as shown in Figure 2 7 4 Open the Sheet Eject assembly as shown in Figure 2 7 Document Transport Ball Track Assembly Sheet Eject Strap Assembly Figure 2 7 Preparing to Adjust the Side Guide Setting the Side Guide 2 9 5 Slide a sheet of tab stock or cover stock partially through the Die 6 Ensure that the stock is against the Document Transport Guide Rail as shown in Figure 2 8 Ifthe stock is straight against the Document Transport Guide Rail and as close as possible to the Side Guide without actually touching it go on to Setting the Backgauge Ifthe Side Guide is not as close as possible to the stock without touching it go on to Step 7 to adjust the Side Guide Side Guide Retaining Screw Side Guide Document Transport Guide Rail Cover Stock Figure 2 8 Adjusting the Side Guide 7 If punching the 11 edge of the sheet loosen the Side Guide Retaining Screw If punching the 8 5 edge of the sheet add the additional Short Edge Side Guide to the Sheet Eject Strap assembly with the adjustment screws finger tight Remove the stock and close the Sheet Eject Strap assembly Now slide the stock under the Sheet Eject Straps and partially through the Die again Note When using the existing 11 Side Guide ensure that the Side Guide is under the Infeed Guide Figure 2 8 before continuing Teflon is a registered trademark of E I du Pont de Nemours and Company 2 10 Gene
61. t Queues 1 27 GBC Short Edge Punch Queue Output a h l Output Location Collation System Specified Collated Uncollated _ Override Override Override U Paper steek Override Finishing GBC Stitch Output b Sides Imaged Output Order 2 Sided System Specified Override Override Rotation Slip Sheets UN Enable Disable Figure 1 20 The Print Queue Output Window Refer to Figure 1 20 above and fill in or choose the fields as specified in the table below for a GBC Short Edge Punch Queue Output System Specified System Specified Check the Override option System Specified Check the Override option GBCSE Note if the GBCSE Personality Profile is not Online and Enabled this option will not show up in the drop down list Check the Override option Click OK then OK again in new Queue Setup window 1 28 Getting Started SBM1 SBM2 Queue Output a Output b Sides Imaged Output Order fesch 2 Sided System Specified Override Override d eech Output Location i Collation c System Specified Collated Uncollated Override Override e M i Rotation r Slip Sheets Se Enable Disable f Override Paper Stock Override i Finishing GBC Stitch h Bt thes Figure 1 21 The Print Queue Output Window SBM Setup Refer to Figure 1 21 above and fill in or choose the fields as s
62. t Size 27 27 Personality Profiles A 23 DocuTech 61XX to FusionPunch II to SBM2 with CIM Device Profile Properties and Default Limits Timings Tab For Each High Capacity Stacker on a DT 6155 6180 Add 656ms To Sheet and Set Jam Times For Each High Capacity Stacker on a DT6100 6115 DT6135 Add 861ms To Sheet and Set Jam Times For Each High Capacity Stacker Add 50ms To End of Set Offset DocuTech Model DT 6155 6180 DT 6155 6180 Paper Sizes 8 5x11 8 5x14 A4 11x17 A3 Set Sizes 1 to 27 Sheet Set 1 to 27 Sheet Set Non Stream Feed Stream Feed Non Stream Feed Stream Feed Stream Feed Time Between Sheets 120 120 Sheet Jam Time 800 800 Set Compiler Processing 400 Time Maximum Set Processing Time Set Jam Time 7168 7168 Time to Cycle Up 0 0 so Enabled Enabled S1 Enabled Enabled ER Enabled Enabled ER Disabled Disabled S4 Disabled Disabled Delivery Signal Type Lead Edge Lead Edge Delivery Start Adjust 0 Delivery End Adjust 50 End of Set Offset 250 Finisher Capacity 7 7 Cycle Down Delay 0 0 A 24 Appendix A DocuTech 61XX to FusionPunch II to SBM2 with CIM Finisher Profile Properties and Limits DocuTech Model Paper Sizes Set Sizes Non Stream Feed Stream Feed DT 6155 6180 8 5x11 8 5x14 A4 1 to 27 Sheet Set Stream Feed DT 6155 6180 11x17 A3 1 to 27
63. t close the call To do this 1 2 Select SCP found in the top left corner of the screen Go to the bottom left corner of the screen and click Close Call NOTE The DocuTech will prompt you to enter service call information 3 4 5 6 Enter Other for the cause of call Enter Incomplete Other for the status of call Go to the bottom right corner of the screen and click Close Call Click Yes to close call Click the Printer icon and then Reset The End of Set signal will be timed correctly with the FusionPunch and the Offset stacker A 26 Appendix A Xerox 4xxx LPS Host Machine Enablement 1 Stop any job that is currently running and take the system offline Log in at the log4 level Type log 4 and press Enter Type Field Engineer and press Enter Ze gi Za Type edit and press Enter The prompt EDIT gt displays 5 Type INS 10 10 and press Enter A line number will display for example 000010 6 Type CLEAR OUT135 0 0 0 0 0 0 0 0 0 0 0 and press Enter The next line number will display for example 000020 7 Type GBCPUNCH OUT135 0 0 0 0 0 0 7 0 0 0 0 and press Enter twice The EDIT gt prompt displays again 8 Type SCE and press Enter The system will prompt you to name the file so it can save it 9 Type FCG LIB and press Enter 10 Ifthe system asks you to overwrite the file press Y for yes The system will save the GBC Punch Profile to the printer You must now load the profile U
64. t language is displayed To change languages do the following 1 6 Getting Started n Use the Up and Down Arrows to scroll through the listing of available languages They are English Spanish German French Italian and Dutch n Select a language and then press the Stop Reset button d Press the Diagnostics button again and the message For service menu enter keycode displays This is the Diagnostics function and is for use only by trained service personnel CAUTION The Diagnostics function is for use only by trained service personnel Attempting to use diagnostics without proper training may result in damage to the machine ONLINE OFFLINE 3 Online Offline The Online Offline button is used to change the operating mode of the FusionPunch II By pressing the Online Offline button once the following flashing messages will appear on the Upper row of the LCD Display Screen 1 lt Change Run Mode 2 Change Punch Mode 3 gt Change Destination The LCD Display Screen will also display the current configuration set up previously or the default machine setup in the Lower row as follows Online Punch Stack 1 Control Functions and Locations 1 7 The different modes and the destination can be changed by pressing the designated Arrow key As you press each arrow the following options will appear on the LCD Display Screen 1 lt Change Run Mode Online used when sending a job from the host prin
65. t symbol precedes each safety message in this Operating Instructions manual This symbol indicates a potential personal safety hazard that could result in injury to you or others as well as cause product or property damage The following pictorial is found on the FusionPunch IT MUCHO A BUIBADO AATIENTION A WARNING Riesgo de choque Risque de secousse Electrical shock el ctrico lectrique hazard No abra Ne pas ouvrir Do not open Adentro no hay Pas de pi ces No user serviceable piezas reparables r parables par parts inside para el usuario l utilisateur Refer servicing to Mantenimiento Entretien par qualified service solamente para personnel qualifi K personnel personal calificado A WAARSCHUWING A ATTENZIONE A WARNUNG Kans op elektrische schok Pericolo di scarica Spannungsfuhrende Niet openen elettrica Teile Bevat geen door gebruik te Non aprire Nicht offnen repareren onderdelen Nessuna parte Enthali keine vom Door bevoegd riparabile dall utente Endverbrucher zu servicepersoneel laten Chiamare un servizio di wartende Teile repareren riparazioni qualificato Fur Service bitte an qualifiziertes Service Personal wenden This safety message indicates that you could be seriously hurt or killed if you open the product and expose yourself to hazardous voltage NEVER FusionPunch II User Guide Preface v D DIAGNOSTICS ONLINE OFFLINE V Z remove the machine s outer covers ALWAYS r
66. talled wait for the FusionPunch II and the host printer to cycle down GBC Fusion Full Stop will be displayed in the LCD Display Screen when the machines have cycled down n andthe system is equipped with a Second Offset Stacker you will not have to wait for the the punch and the printer to cycle down By setting the destination to Stack 1 or Stack 2 the FusionPunch II will automatically switch between the stackers as long as the next stacker s tray is in the up position 2 Press the Raise Lower Stacker 1 button to lower the tray of the first 1 Stacker in the system Press the Raise Lower Stacker SS 2 button to lower the tray of the second stacker in the system if a second Stacker is installed Open the Stacker Door and remove the punched copy 4 Close the Stacker Door 5 Press the Raise Lower Stacker button s to raise the Stacker tray or trays back up to the top position The Punch will not start with the Stacker tray s down The following applies to Stackers n Ifa single Stacker is used and its tray is down the Punch Control Panel will display a message telling you to empty the Stacker The Punch will not start until the tray is up n If more than one Stacker is employed in the system at least one of the Stackers trays must be up to start the Punch However when that Stacker fills up the Punch will not switch to the other Stacker if its tray is down Instead it will stop the Printer and display a
67. tative 3 Press Stop Reset button to clear error message Follow printer jam clearance procedure and resume the job Figure 3 4 Punch Generated Error Messages Error Messages Error Message Possible Cause Resolution Please Empty Stacker 1 The Stacker is full 2 The Stacker Tray was left in the DOWN position 1 Press the appropriate Raise Lower Stacker button No or No 2 to lower the Stacker Tray Then unload the Stacker 2 Press the appropriate Raise Lower Stacker button No or No 2 to raise the Tray to its Home position If the problem persists call your GBC or Xerox Service Representative Please Check Chip Box Each time the FusionPunch II is turned ON this message will appear It will also appear after 100 000 completed punches Open the Punch Right Door and leave it open for at least 5 seconds before closing it The total count will not be affected by opening the Punch Right Door Stacker Upper Switch The Stacker s Upper Switch did not release during an emptying operation Lower and raise the Stacker Tray several times using the appropriate Raise Lower Stacker button No 1 or No 2 Then press the Stop Reset E button If the problem persists call your GBC or Xerox Service Representative Figure 3 4 Punch Generated Error Messages Troubleshooting Error Messages From downstream devices The following is a listi
68. ter In this mode the FusionPunch II must be started manually in order to receive paper from the host printer Required when connected to the DT 135 Cycle Up used when sending a job from the host printer In this mode the FusionPunch II will start and stop automatically when the host printer starts and stops Not supported in the DT 135 Offline used to start the FusionPunch II without the host printer In this mode the FusionPunch II must be started manually before the operator inserts pages in the Single Sheet Feeder Online50 used to deliver offsets in stacks of 50 sets Complete Books to the Stackers In this mode the operator must start and stop the FusionPunch II manually Required when connected to the DT 135 if offsets of 50 sets are needed Cycle50 In this mode the FusionPunch II will start and stop automatically when the host printer starts and stops as well as deliver offsets in stacks of 50 sets Complete Books Not supported in the DT 135 2 Change Punch Mode Punch the FusionPunch II will punch the long edge of 8 5 x 11 and A4 sized paper NoPunch the FusionPunch II will not punch PunchSE the FusionPunch II will punch the short edge of 8 5 x 11 and A4 sized paper 1 8 Getting Started Punch17 the FusionPunch II will punch the short edge of 11 x 17 and A3 sized paper Punch14 the FusionPunch II will punch the short edge of 8 5 x 14 and 11 x 14 sized paper 3 gt
69. to Appendix A 1 2 Getting Started About the FusionPunch Il The GBC FusionPunch II is a new and improved online printer punch that has been redesigned to meet Xerox certification It is the only online printer punch on the market today The FusionPunch II features easy automated operation Punch any hole pattern The FusionPunch II features multiple punching dies that can be changed in minutes without the use of tools Die sets are available in a variety of standard configurations such as Three Hole GBC Plastic and TwinLoop Custom dies can be built to order Online The FusionPunch II attaches directly to your high speed printer Documents flow directly from the printer to the binding system without the bottleneck associated with traditional offline punching processes The FusionPunch II online punching system not only affords superior turnaround times but also significantly reduces labor costs Only one operator is required to print punch and offset stack documents At the speed of your printer The FusionPunch II matches the speed of your printer punching over 200 sheets per minute This is faster than the production rate of the fastest cut sheet printer on the market today About the FusionPunch II 1 3 Key Features 1 2 Die sets can be easily changed without tools Paper size adjustments can be made quickly and easily The Single Sheet Feeder design of the FusionPunch II maintains document integrity
70. uTec Models DT 61XX DT 61XX Finishers FP Il FP Il Device Name BBF2005 with BPRF BBF2005 Bypass CIM No CIM NA NA Time Between Sheets 0 0 Sheet Jam Time 1000 1 1000 1 Set Compiler Processing Time Maximum Set Processing Time Set Jam Time Time to Cycle Up 0 0 so Enabled Enabled S1 Enabled Enabled S2 Enabled Enabled Disabled on Disabled on request request s4 Disabled on Disabled on request request Delivery Signal Type Trial Edge 2 Trial Edge 2 S3 Delivery Start Adjust 200 60 Delivery End Adjust 60 60 End of Set Offset 30 30 Recovery Behavior Cycle Down Delay 0 0 A 12 Appendix A DocuTech 61XX to FusionPunch II to C P Bourg Products Device Profile Properties and Default Limits Timings Tab DocuTec Models DT 61XX DT 61XX Finishers FP Il FP Il Device Name BPRF BBF2005 BDF with Bypass CIM No CIM NA NA Time Between Sheets 0 0 Sheet Jam Time 1000 1 1000 1 Set Compiler Processing Time Maximum Set Processing Time Set Jam Time Time to Cycle Up 0 0 so Enabled Enabled 1 Enabled Enabled 2 Enabled Enabled Disabled on 3 request Disabled on Delivery Signal Type Trial Edge 2 Lead Edge Enabled Delivery Start Adjust 60 120 Delivery End Adjust 60 50 End of Set Offset 30 30 Recovery Behavior Cycle Down Delay 0 0 Personality Profiles A 13 DocuTe
71. up Profile and Print Queue configuration is performed at the same time and is normally the responsibility of the System Administrator The following information is provided for use by the System Administrator for the purpose of creating profiles and print queues for the system Creating 61XX Profiles and Print Queues 1 11 61XX Log On l Check the logon level in the DocuSP Print Services Screen as shown below If you are already logged in as System Administrator go to Step 2 If not log on as System Administrator as described below cdr tecks 96 lcdf Cal hing Iatrtepenzssi SSAA Print raren Tuten Aaminintra Logon level 1 Sai nn mr e Printer Manager Queue maneger Ft Manager Admini ation om RS rieting job 7150 Sets E 200 completed mm DocusSP Print Services Screen 61XX Monitor Screen a Go to the DocuSP Print Services screen as shown in Figure 1 1 b Pull down the System menu and select Logon as shown in Figure 1 2 Figure 1 2 The System Option Menu Getting Started The Logon window will display as shown in Figure 1 3 Figure 1 3 The Logon Window C Click on Trusted User and then select System Administrator d Type Administ in the password field and then click on OK Creating 61XX Profiles and Print Queues 1 13 61XX Profile Setup From the 61XX Monitor screen go to the Printer Manager window as shown already open in Figure 1 4 If it is not open
72. vard 606491 1 frontcover xcps Aug 16 13 26 Held By Operator 1456 BITDF The endless story PTD Aug 23 13 52 Held By Operator 1457 BITDF What to Do When it Rains PTD Aug 23 14 02 Held By Operator 1458 BITDF What to Do When it Rains PTD Aug 23 14 46 Held By Operator 1463 save kick pdf Kmathers Aug 27 16 03 Faulted int Aug 28 10 20 1473 BITDF The endless story PTD Aug 28 16 21 Ineligible 1478 BITDF The endless story PTD Aua 23 10 29 Ineligible 13 Jobs listed Figure 2 14 Release Icon in the Job Manager window Note When you release a new job sets from the job before may be left in the Stacker Stackers 8 Highlight any External Profile shown in the On line Finishers tab window and click Disable The green check mark in the Enabled column of the highlighted profile should now have switched to a red X as shown in the figure below Enabled column a Finishing Finish On line Fhnlehers a SS Name LD Device Enable Stitcher E tterna LZ C interne Disable Close Help Figure 2 15 On line Finishers tab Starting a Job 2 17 9 Click the Profile Setup tab as shown in the figure below Highlight any enabled profile not the GBC FusionPunch II profile and then click Off line Now highlight the GBC FusionPunch II profile and click On line The GBC FusionPunch II profile should now have a green check mark in the On line column as shown in the figure below Profile JL Finishing Setup T

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