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Woods Equipment BW1620XQ Brush Cutter User Manual

1. Check input shaft end float by moving the input shaft 5 by hand If end float is higher than 0 004 insert shim between housing and cap that is closest to the gear Repeat until end float is less than 0 004 Check rotational torque by hand The torque should be less than 2 2 lbs inch Check that the gear backlash is between 0 015 and 0 025 at the gear O D Adjust backlash by adding or removing shims 9 10 11 from the output shaft 16 Apply grease to lower seal lips 15 and press seal 15 over output shaft 16 using a tube of the correct diameter Be sure not to damage the seal lip Press in housing so that seal is recessed Install retaining ring 33 Press in input oil seal 6 using tube of correct diameter Be careful not to damage seal lip Place top cover 26 on top of housing and secure with six cap screws 25 Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water and dry off with compressed air Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft or until oil is between lowest ring and end of dipstick Tighten all plugs 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Lock washer 10 mm Hex head cap screw M10x1 5P x30 25 Input cap Input shaft Input oi
2. Friction clutch 2500 1 3 4 20 spline includes items 18 through 29 Flange yoke Friction disc Hub 1 3 4 20 spline includes item 21 Lock assembly Drive plate Drive plate Thrust plate Belleville spring Backup plate M12 x 1 75 Hex lock nut w nylon insert M8 x 1 25 Hex nut GR10 M12 x 1 75 x 85 mm HHCS PC 8 8 M16 x 2 0 x 90 mm HHCS PC 8 8 M16 x 2 0 Hex lock nut Hex Head Cap Screw MANO764 11 5 2008 CD6885 REF PART QTY 1 1017050 2 1017034 3 1017033 4 1017027 5 1017028 6 1017036 7 1017037 8 1017029 9 1017031 10 1017032 11 1017035 12 1017038 13 1017069 14 1017067 15 35317 16 1017088 16 1017040 16 1028820 1 5 BOLT WHEEL amp TIRE ASSEMBLY 16 m ia ee 5s Pi R te 15 Rim for _ Pneumatic Tire R DESCRIPTION Heavy hub assembly includes items 1 through 15 Heavy wheel hub with cups includes items 6 7 14 Axle Seal Bearing cone Bearing cup Bearing cup Bearing cone Washer Castle nut Hub cap Stud Cotter pin Grease fitting Nut lug 1 2 NF 15 Rim for pneumatic tire 5 bolt or 6 00 x 9 Solid tire rim amp hardware 5 bolt or 24 x 7 25 x 12 Aircraft tire rim amp hardware 5 bolt or MAN0764 11 5 2008 REF PART 16 1028820F 16 17 17 18 18 19 20 21 22 23 1017030 1028821 1017026 1028822 1017025 6100 765 19887 838 835 1015833 1017042 QTY 1 1 1 1 1 1 1
3. Slide spacers 21 over rods and install washers 33 and two nuts 34 per rod 3 Tighten nuts until there is approximately 1 inch of thread exposed past the nuts Further adjustment will be needed once cutter is attached to tractor drawbar See Cutting Height Adjustment page 15 Install Height Adjustment Cylinder Figure 24 1 Attach base end of cylinder 3 to the cylinder lugs on the rear of the deck using clevis pin 18 and two cotter pins 63 2 Extend cylinder rod and place transport lock bracket 5 over cylinder rod clevis 3 Position cylinder rod and transport lock bracket between lugs on wheel yoke tube and align holes 4 Secure cylinder rod and transport lock bracket to the wheel yoke tube using clevis pin 19 and two cotter pins 63 5 Install cylinder spacers 6 over cylinder rod as needed Spacers are used to set cutting height 6 Install bushing 24 elbow 23 and hose 22 to the base end of cylinder 3 NOTE Make sure a breather fitting is installed in the rod end port of the wheel yoke cylinder Optional Ratchet Jack An optional ratchet 7 is available and replaces the hydraulic cylinder Install ratchet jack using the same procedure and hardware used for the installation of the hydraulic cylinder Hydraulic cylinder 3 1 2 Transport lock up Cylinder spacers Ratchet optional SMV Mounting bracket 9 SMV Socket 10 SMV Bracket 11 SMV Emblem 18 Clevis pi
4. Use adequate personnel to handle heavy com ponents 13 33 1 Flat washer 33 64 Spring pin 1 4 x 1 1 2 Figure 29 Right Wing Installation Typical The wing must be installed in the following sequence and will require at least two people A floor jack or a suitable lifting device will be helpful to align decks when installing the hinge pin 1 Remove hinge pin 13 from center section 2 Place wing assembly adjacent to the center section and align hinge sections 3 Insert hinge pin through the hinge sections and secure with spring pin 67 and washer 35 on both ends 4 Repeat procedure of opposite wing Install Wing Cylinder and Transport Lock Figure 30 1 Slide rod end of wing cylinder 5 through box end of wing transport lock bracket 20 2 Place base end of cylinder and wing transport lock bracket over cylinder lug on center section and align holes Secure to cylinder lug using clevis pin 19 and two cotter pins 63 3 Remove plug from base end of hydraulic cylinder and rod end of cylinder 4 Extend cylinder fully and replace plug in base end of cylinder This trapped air will help push wing down 5 Align cylinder rod end with slotted holes on wing cylinder lugs and secure using clevis pin 18 and two cotter pins 63 6 Insert lock up pin 29 in lower hole and secure using lynch pin 40 7 Install bushing 24 and elbow 23 to the rod end of cylinder 5 Position e
5. Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time
6. modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment BMP Company CENTRAL FABRICATORS 2606 South Illinois Route 2 GANNON Post Office Box 1000 Oregon Illinois 61061 GILL 800 319 6637 tel WAIN ROY nme 800 399 6637 fax WOODS Ww a Ww www WoodsEquipment com 2008 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
7. 1019605 Bearing adjustment nut 19 ec oo ooo 1 8 x 2 1 2 Cotter pin 20 3 1019587 1019587 1019587 1019587 1019587 1019587 Bearing assembly cup amp cone 21 1 1019615 1019615 1019615 1019615 1019615 1019615 Blank adjustment cap 22 A S 1019598 1019598 1019598 1019598 1019598 1019598 Blank cap gasket 10 mm 23 A S 1019599 1019599 1019599 1019599 1019599 1019599 Blank cap gasket 25 N A 1019604 1019604 1019604 1019604 1019604 1019604 Bearing spacer 307205 307205 307205 307205 307205 307205 M10 x 1 5P x 25 mm HHCS 1019616 1019616 1019616 1019616 1019616 1019616 Inspection cover cap 1009081 1009081 1009081 1009081 1009081 1009081 Sealing washer 1019601 1019601 1019601 1019601 1019601 1019601 M18 x 1 5P Head plug 1019603 1019603 1019603 1019603 1019603 1019603 Input shaft spacer 1019607 1019607 1019607 1019607 1019607 1019607 Dipstick breather assembly 1011758 1019586 1011758 1011758 1019585 1011758 Input gear see notes 1019617 1019617 1019617 1019617 1019617 1019617 Retaining ring YN N NY N OA w wo hm WY N O O e s po Yo OO ioe a Special BW1620XQREV units use a 1029694REV gearbox instead of the standard gearbox on the center section Model 1620XQREV only This changes rotation from counter clockwise to clockwise k Input gear 32 with input shaft spacer 29 is placed on opposite end of input shaft from bearing spacer 24 Instructions for
8. 40 to 42 chains 10 1003644 1 Pin 22 to 24 chains 10 1003644 2 Pin 22 to 24 chains 11 5496 124 5 16 Chain 7 link 11 5496 217 5 16 Chain 7 link 12 5498 2 5 16 Chain 6 link 12 1016953 2 5 16 Chain 11 link 13 4069 25 5 16 Chain 4 link 13 4069 38 5 16 Chain 4 link 14 29893 1 2 NC x 1 1 2 Carriage bolt GR5 14 29893 1 2 NC x 1 1 2 Carriage bolt GR5 15 11900 1 2 NC Flanged lock nut 15 11900 1 2 NC Flanged lock nut 16 6697 3 8NC x1 Carriage bolt GR5 16 6697 3 8 NC x 1 Carriage bolt GR5 17 14350 3 8 NC Flanged lock nut 17 14350 3 8 NC Flanged lock nut Standard hardware obtain locally Standard hardware obtain locally Nae A oa P arts 1 FEF PART QY 1 1024109 2 2 1027080 1 2 1027081 1 3 1029876 1 3 1029877 1 4 15087 5 1032100 2 6 34279 7 10509 8 52087 2 9 14139 10 1024122 11 11920 TANDEM AXLE WHEEL YOKE OPTIONAL DESCRIPTION Wheel yoke arm spring Wheel yoke arm spring right for right wing or Wheel yoke arm spring left for left wing not shown Lower spring arm wing right for right wing or Lower spring arm wing left for left wing not shown 1 NC x 9 HHCS GR5 Spring cmp 3 25x 56x7 3x1113 1 NC Lock nut 5 16 NC x 2 1 2 HHCS GR5 Bar drilled 1 25 x 6 64 x 7 56 5 16 NC Flange lock nut 1 NC x 13 HHCS GR5 Washer 1 x 1 7 8 x 1 4 72 Parts 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART QTY 19710 1023170 1017149 1023166 4 101706
9. 6 2009 MANO764 11 5 2008 2 Place stationary blade mounting bracket 6 on the backside outside of the front left baffle Mounting bracket leg should point to the outside 3 Secure mounting bracket into position using four cap screws 12 eight hardened flat washes 14 and flange lock nuts 13 CD7595A 1 Figure 42 Blade Mounting Bracket Installation Center Section 4 Attach stationary blade 5 to mounting bracket using two cap screws 10 four hardened flat washers 15 and lock nuts 11 NOTE Stationary blade should fit between the two rotating blades on the crossbar 5 Replace skid shoe using existing hardware if removed Install Stationary Blades Right and Left Wing Figure 43 Stationary Blade Installed Right Wing Assembly 45 CD7595A Figure 44 Shredder Kit Installation 1 Attach mounting bracket 6 to the front side of the front baffle and secure with cap screws 12 hardened flat washers 14 and lock nuts 13 Do not tighten hardware 2 Attach stationary blade 5 to mounting bracket 6 using two cap screws 10 four hardened flat washers 915 and lock nuts 11 Blade should be angled by using the first hole on the left side and the second hole on the right side Refer to Figure 43 3 Rotate crossbar and blades so stationary blade fits between the two crossbar blades Adjust mounting bracket 6 so the stationary blade 5 is 1 below
10. E Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual E Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct E Set tractor hydraulic relief valve at 2500 psi 170 bars 17 000 kPa to prevent injury and equipment damage due to hydraulic system failure m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous m Always wear relati
11. FEF PART QTY DESCRIPTION FEF PART QTY DESCRIPTION 1 8825KT 1 Blade kit CCW 42 300451 5 8 NC x 1 1 4 HHCS GR5 1 8820KT 1 Blade kit CW BW1620XQREV only 43 57817 5 8 SAE Hardened flat washer 2 wees 1 Gearbox see page 56 44 902 5 8NC x2 HHCS GR5 3 1027297 1 Driveline complete 1340 1 75 20 12 6 45 10635 5 8 x 1 3 4 x 14 GA Cup washer 4 1027125 2 Attitude rod 46 1791 625 x 1 x 563 HT Sleeve 5 1027035 2 Front skid 47 6239 5 8 NC Hex lock nut 6 19407 1 Safety chain 48 12305 1 2 NC x 5 1 2 HHCS GR5 7 1008190 2 1 1 2 Blade pin kit includes 11 amp 12 49 3508 1 2 NC x 4 1 2 HHCS GR5 8 1027230 1 Crossbar assembly 50 6100 1 2 NC x 1 1 4 HHCS GR5 9 10520 2 Shim 18 GA 1 1 2 blade pin 51 39160 3 4 NC x8 HHCS GR5 10 13946 2 Shim 20 GA 1 1 2 blade pin 52 7035 Pipe 1 2 Schedule 40 x 3 56 11 32603 2 Keyhole plate special 53 11900 1 2 NC Flange lock nut 12 32604 2 Blade pin lock clip special 54 404 1 2 x 5 3 4 Clevis pin HT 13 1027123 2 Hinge pin 55 839 3 8 NC x 1 HHCS GR5 14 1027110 1 Front shield with hinge 56 838 3 8 Lock washer 15 1003828 1 Manual tube 57 66840 3 8 NC 3 Prong knob 16 1027115 1 Rear shield with hinge 58 24801 M8 x 1 25P x 20 mm HHCS 17 1003444 1 Front drive shield 59 14562 5 16 NC x1 HHCS GR5 18 1027113 1 Shield standoff 60 35155 5 16 SAE Flat washer 19 wees 1 Splitter gearbox see page 58 61 2472 5 16 Lock washer 20 52232 1 Parking jack 62 4529 5 16 Hex nut 21 1021103 1 CV Drive 540 RPM see page 6
12. GR5 18 1 4 x 1 1 2 Cotter pin 5 16 Chain 6 link 12 3 8 NC Flange lock nut 19 3 8 NC x 1 1 2 Carriage bolt 1 2 NC x 1 1 4 Carriage bolt GR5 Figure 45 BW1620X Counterweight Installation MANO764 11 5 2008 Assembly 47 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made NOTICE m Gearboxes are not filled at the factory unless the unit is factory assembled Prior to delivery make sure each gearbox is filled between lowest ring and end of dipstick with 80 or 90W API GL 4 or GL 5 gear lube Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition Replace if dam aged Check all bolts to be sure they are properly torqued Check wheel bolts for proper torque Check that all cotter pins and safety pins are properly installed Replace if damaged Check that blades have been properly installed Check and grease all lubrication points as identi fied in lubrication information on page 20 Check the level of gearbox fluids before delivery Service if required as specified in the lubrication information on pag
13. Headless pin Wing transport lock Spacer 1 Adjustable link 1 4 x 1 4 Elbow w 1 16 restricter 1 2 x 1 4 Pipe reducer bushing 1 4 x 1 4 x 264 Hose 1 NC Lock nut 1 x 1 7 8 x 1 4 Washer 1 NC x 9 HHCS GR5 29 30 3 32 33 34 35 36 37 38 39 40 41 50 53 57 58 60 61 63 64 66 67 68 69 70 71 71 pare PART QTY 52329 3489 1017055 21594 1863 10509 14139 34278 2371 30068 57798 52204 52087 6100 11900 66840 24801 35155 2472 1285 66016 12296 29893 1024670 1019606 6185 1027098 1027099 HHCS DESCRIPTION 1 x 8 41 Headless pin 1 2 NC x 3 HHCS GR5 Pivot pin 1 1 4 1 NC x 4 HHCS GR8 1 Flat washer 5 16 NC x 2 1 2 HHCS GR5 5 16 NC Flange lock nut 1 NC x 5 HHCS GR5 3 4 NC Lock nut 3 4 NC x 2 1 2 HHCS GR5 3 4 Hardened flat washer Lynch pin chain and cotter assembly Pivot pin 1 25 x 7 56 1 2 NC x 1 1 4 HHCS GR5 1 2 NC Flange lock nut 3 8 NC 3 Prong knob M8 x 1 25P x 20 mm HHCS 5 16 SAE Flat washer 5 16 Lock washer 1 4 x 1 1 2 Cotter pin Spring pin 1 4 x 1 1 2 1 4 28 Grease fitting 1 2 NC x 1 1 2 Carriage bolt GR5 Washer 1 22 x 2 205 x 236 M36 Castle nut flanged 1 4 x 2 1 4 Cotter pin Right skid shoe shown or Left skid shoe Hex Head Cap Screw Standard hardware obtain locally Parts 55 WING amp CENTER GEARBOX ASSEMBLY 30 Notes 1 Center and left gearbox are shown 2 For right gearbox switch item 29 32 with item 24 3 Item 30 sh
14. Slip Clutch BW2400X BW1620X BW2400XQ BW1620XQ BW1620XQREV Tractor PTO rpm 540 1000 Blade Speed Feet per minute 15 450 16 700 GENERAL INFORMATION A WARNING m Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying 4 Introduction operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is clockwise left wing and coun terclockwise r
15. Wheel yoke arm Wing wheel yoke arm right Spring arm wing right 1 NC x 9 Hex head cap screw GR5 Spring 3 25 1 NC Lock nut 5 16 NC x 2 1 2 Hex head cap screw GR5 Drilled bar 1 25 x 7 56 5 16 NC Flanged lock nut 1 NC x 13 Hex head cap screw GR5 1x 1 7 8 x 1 4 Washer Spring 3 25 Lower spring arm CD7545B Right Wing Drilled bar 1 25 x 8 85 Wheel and hub Tandem bracket Flange pin 1 56 x 11 06 1 2 NC x 1 1 4 Hex head cap screw GR5 1 2 Flat washer 1 2 NC x 3 Hex head cap screw GR5 1 2 NC Flange lock nut 3 4 NC x 6 Hex head cap screw GR5 3 4 NC Lock nut Grease fitting 1 4 28 Bumper 1 75 x 7 Figure 34 Tandem Wheel Assembly Installation Assembly 41 Rev 8 20 2009 MANO764 11 5 2008 Install Chain or Belt Shielding A DANGER E Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property e If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Install chain and rubber shields with hardwa
16. after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter
17. and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 L SAE SERIES SAE Bolt Head m TORQUE Identification A Ak CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SAFO SAF 8 Inches Size lbs ft N m lbs ft N m lbs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 AA METRIC SERIES Metric Bolt Head emit A TORQUE ee Identification ee i etric A CHART oe mene COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD A Btls ts P Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 ba Millimeters Size N m Ibs ft N m Ibs ft N m lbs ft N m Ibs ft Millimeters 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181
18. cutter and remove gearbox NOTE Gearbox is heavy do not attempt to move it 6 without mechanical assistance from Center Shaft 1 Remove plug from side of gearbox and pour out the gear oil Remove seal 6 to be replaced from the front and rear of the center shaft 5 Remove front cap 4 and gaskets 8 9 10 from the front and rear of the center shaft 5 Support gearbox in a hand press and push on the rear of the center shaft Remove bearing cones 7 and gear 18 from center shaft 5 Remove bearing cups 7 from housing and cap using a punch and hammer N OoOS 10 11 12 Hub cap Oil seal Lock washer 10 mm 13 Output shaft M10 x 1 5P x 30 Hex 14 Spacer head cap screw 15 Shim 30 mm Input cap 16 Shim 40 mm Input shaft 17 Shim 50 mm Input oil seal 18 Center gear Bearing assembly cup 19 Wing gear and cone 20 Bearing adjustment nut Gasket 15 mm 21 1 8 x 2 1 2 Cotter pin Gasket 25 mm 22 Sealing washer Gasket 40 mm 23 M18 x 1 5P Level plug 24 M18 x 1 5P Breather plug Figure 12 Splitter Gearbox Assembly 28 Dealer Service MANO764 11 5 2008 Side Shaft 7 9 Remove cotter pin 21 10 11 Remove seal 12 to be replaced from the output shaft 13 Remove 8 cap screws 8 and side shaft assembly bearing adjustment nut 20 and gear 19 Support side shaft assembly in hand press Press shaft 13 throu
19. flat blade 4 Tighten all hardware See Figure 43 NOTE Stationary blade should be parallel to the rotating blades point toward the center of the gear box and rear of cutter and overlap rotating blades approximately 4 inches 4 Repeat steps to install stationary mounting bracket 6 and blade 5 to the opposite wing BW1620X Counterweight Installation Figure 45 A WARNING E The offset model is unstable without adequate counterweight Use counterweight box loaded with 1300 Ibs 591 kg of steel 46 Assembly A WARNING m Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponenets This unit may be operated with only one wing either right or left With only one wing the unit is unshielded and unstable When electing to operate with one wing you must install a counterweight box available from your dealer This box has a dual purpose it substitutes for the shielding and for the weight of the removed wing The counterweight must be installed in the following sequence and will require at least two people A floor jack or a suitable lifting device will be helpful to align the hinges when installing the hinge pin 1 Remove hinge pin 2 from center section 2 Align skid shoe 3 with holes on bottom and inside of weight box 6 Secure bottom with the hardware provided with skid shoe 3 Place weight box assembly adjacent to the center se
20. i 4 DESCRIPTION Weight box 1300 Ibs Hinge pin 1 x 98 Skid shoe weight box Rear chain shield bracket left weight box shown or Rear chain shield bracket right weight box or Rear double chain shield bracket left weight box or Rear double chain shield bracket right weight box Front chain shield bracket left weight box or Front chain shield bracket right weight box or Front double chain shield bracket left weight box or Front double chain shield bracket right weight box Bracket Chain weight box or 76 Parts REF PART 6 1029894 7 5498 7 1016953 8 4069 8 5496 9 66016 10 1863 11 6697 12 14350 13 301109 14 11900 15 29893 16 10284 17 46605 18 1285 19 51239 QTY oN NM FSF BR HK HRY w O DESCRIPTION Bracket Double chain weight box 5 16 Chain 6 link or 5 16 Chain 11 link 5 16 Chain 4 link or 5 16 Chain 7 link Spring pin 1 4 x 1 1 2 1 Flat washer Carriage bolt 3 8 NC x 1 GR5 3 8 NC Flanged hex lock nut Carriage bolt 1 2 NC x 1 1 4 GR5 1 2 NC Flanged hex lock nut Carriage bolt 1 2 NC x 1 1 2 GR5 Carriage bolt 1 2 NC x 2 GR5 Clevis pin 1 x 2 26 Cotter pin 1 4 x 1 1 2 Carriage bolt 3 8 NC x 1 1 2 GR5 Standard hardware obtain locally MANO764 11 5 2008 WINCH KIT OPTIONAL Center of Cylinder Lug CD6947 7 As Needed REF PART QTY DESCRIPTION Winch Kit Operation A 1019456 Win
21. injury A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury ae Is used to address practices not related to personal injury F ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY IS O WEI WOODS 2 Introduction et TABLE OF CONTENTS INTRODUCTION 583 she Ais oe oa tar a dae Tei EREA 3 2 SPECIFICATIONS inyi tari aidan aii are Waletned Hawa ee 4 GENERAL INFORMATION 00000 eee eee 4 SAFETY VIDEO ORDER FORM 000 c ee eee eee 5 SAFETY RULES papiera suain Capi adord a site tend ad doen was 7 SAFETY DECALS ins san enp r aE tae tad image ata ees 11 OPERATION 3 400082 cto dine wale la daedab devas ra ody Peale 14 OWNER SERVICE prancas paein ea atau a eh aide womens 19 TROUBLE SHOOTING 0 0 0 cect ee 24 DEALER SERVICE vio oneei a oh A Grath aie aan nard dead aaron 25 ASSEMBLY INSTRUCTIONS 00 00 e eee eee 33 DEALER CHECKLIST otaran trate T EAE E a RAAEN 48 INDEX TO PARTS LISTS 4 rieo oE aa EN E o nad Ga AAA 49 BOLT TORQUE CHART Hiper annie apaa a aig a E AN 78 BOLT SIZE CHART amp ABBREVIATIONS aoosesuauanaaannaananna 79 INDEX ira EAE a aa ATAR aE Aa A elas ARSS 80 PRODUCT WARRANTY 000 eee eee INSIDE BACK COVER REPLACEMENT PARTS WARRANTY 005 BACK COVER LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le
22. of clutch shield 3 and raise shield 2 Slide clutch of driveline 4 over wing gearbox shaft and align holes with groove 3 Secure driveline to shaft using cap screws and lock nuts supplied with driveline 4 Slide opposite end of driveline over splitter gearbox and secure using cap screws and lock nuts supplied with driveline 5 Repeat process for left driveline FILL GEARBOXES 1 Remove top and side plugs from gearbox 2 Fill gearbox with SAE 80W or 90W EP oil until it runs out of side level hole Install plug in the side hole and vented dipstick in the top 3 Allow oil to drain into the lower bearings and recheck oil level 4 Fill gearboxes if needed HYDRAULIC CYLINDER Attach hose to each elbow 40 Assembly OPTIONAL EQUIPMENT Install Tandem Wheel Assembly Center Figure 34 1 Slide spring wheel arm assembly 1 over right side of center wheel yoke tube and secure into position using four cap screws 22 and flanged lock nuts 23 Repeat step to install spring wheel arm assembly on left side of center wheel yoke tube Place tandem wheel bracket 16 around lower lower spring arm 13 and insert flange pin 17 Secure flange pin to tandem wheel bracket using cap screw 18 and flat washer 19 Insert wheel hubs 15 into both sides of tandem wheel bracket 16 and align holes Secure into position using cap screws 20 and flanged lock nuts 21 Attach wheel to hub usin
23. reversing gearbox 1029694 for use on center section of BW1620XQREV 1 Disassemble gearbox cross shaft 2 Move gear 32 to opposite side of box 3 Reassemble and shim gear to get a backlash of 006 to 016 at pinion MAN0764 11 5 2008 Pa rts 57 SPLITTER GEARBOX ASSEMBLY REF PART PART QTY DESCRIPTION 4 S 540 RPM 1000 RPM r gt 1 1029698 1029699 Complete splitter gearbox YOK 2 21542 21542 24 10mm Lock washer 2 i 2 3 307201 307201 24 M10 1 5 x 30 HHCS 3 RT 12 4 1019613 1019613 1 Input cap 5 1019575 1019575 1 Input shaft 6 1019589 1019589 2 _ Input oil seal 7 1019587 1019587 6 Bearing assembly cup and cone 8 1019592 1019592 A S Gasket 15 mm 9 1019593 1019593 A S Gasket 25 mm 10 1019594 1019594 A S Gasket 45 mm 11 1019612 1019612 2 Hubcap 12 1019590 1019590 2 Oilseal 13 1019576 1019576 2 Output shaft 1 14 1019603 1019603 Spacer 15 1019609 1019609 Shim 30 mm 16 1019608 1019608 Shim 40 mm 17 1019610 1019610 Shim 50 mm 18 1027170 1027184 1 Center gear 19 1027184 1027170 2 Wing gear 20 1019605 1019605 2 Bearing adjustment nut 21 2 1 8 x 2 1 2 Cotter pin 22 1009081 1009081 2 Sealing washer 23 1019601 1019601 1 M18 x 1 5 Level plug 24 1019600 1019600 1 M18 x 1 5 Breather plug A S As required 5 8 P ar t S MANO764 11 5 2008 CENTER DECK DRIVE ASSEMBLY CD7562 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1027299 1 Complete center drive assembly 11 1016491 1 Clutch drive pla
24. sharp blades produce cleaner cuts and use less power Before entering an area analyze it to determine the best procedure Consider the height and type of mate rial to be cut and the terrain type hilly level or rough etc Shredding The cutter may be used to shred various crops includ ing green manure straw stubble asparagus residue corn stalks and similar crops in preparation for tilling It may also be used to shred pruning in orchards groves and vineyards Each shredding operation may require a different set up Start with front edge of cutter high Adjust up or down as necessary with attitude rod Experiment until you obtain the results you want See Attitude Rod Adjustment page 16 When shredding attitude is set check that the distance from the bottom rear edge of the wing to the ground matches the bottom edge of the rear center section to the ground With the cutting height and attitude estab lished adjust the driveline carrier bearing in the H frame to ensure the front driveline is parallel to the ground Rev 1 30 2009 MANO764 11 5 2008 TRANSPORTING A WARNING E Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop m Always attach safety chain to tractor drawbar when transporting unit A WARNING m Never exceed 20 mph 32 2 km h during trans port m Do not op
25. slip for 5 seconds Disengage PTO and turn off tractor engine 4 If clutches slip freely completely loosen nuts 12 5 If clutch does not slip freely disassemble and clean plates 4 6 7 flange yoke 1 and clutch hub 3 6 Reassemble clutch 7 Tighten Belleville spring 5 with nuts 11 until it is against the thrust plate 4 of the clutch Back off each of the four nuts 11 until gap between Belleville spring and thrust plate is 180 or 3 16 as shown in Figure 8 8 If a clutch continues to slip when the spring is compressed to 180 or 3 16 gap check friction discs 2 for excessive wear Discs are 1 8 when new Replace discs after 1 16 wear Minimum disc thickness is 1 16 NOTE When storing cutter for long periods of time relieve the pressure on the clutch discs by tightening the four nuts 12 on each clutch Completely loosen nuts 12 to return to service 180 010 CD6896 1 oar WN 7 Drive plate Flange yoke 8 Backup plate Friction disc 9 Lock assembly Hub 1 3 4 splined 10 M12 x 1 75P x 85 mm Thrust plate Hex head cap screw Belleville spring plate 11 M12 x 1 75P Hex lock nut Drive plate 12 M8 x 1 25P Hex nut Figure 8 Slip Clutch Assembly 22 Owner Service MAN0764 11 5 2008 SHIELDING REPAIR A DANGER E Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown ob
26. snug but should swivel on pin without having to exert excessive force Blade should not move more than a 1 4 inch up or down at the tip Keep any spacers not used in the installation as replacements or for future installation Owner Service 21 Blade Sharpening Figure 7 NOTICE E When sharpening blades grind the same amount on each blade to maintain balance Replace blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter 1 Sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge leave at least a 1 16 blunt edge 3 Do not sharpen back side of blade Follow Original Pattern Law T koo y 1 16 Maintain Corner CD1257 2 i Figure 7 Blade Sharpening SLIP CLUTCH ADJUSTMENT Figure 8 The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation 1 Turn off tractor engine and remove key 2 Tighten four nuts 12 to remove pressure from the clutch plates 2 Repeat for all three clutches 3 Start tractor at low throttle and slowly engage PTO and allow clutches to
27. speed will depend on the terrain and the material s height type and density Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 or 1000 RPM The lower ground speed will permit grass to rebound partially Rev 1 30 2009 MAN0764 11 5 2008 Mowing Tips A WARNING E Look down and to the rear and make sure area is clear before operating in reverse Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation A CAUTION E Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Maximum recommended ground speed for cutting or shredding is 6 miles per hour Adjust tractor ground speed by using higher or lower gears to provide a clean cut without lugging tractor engine Tall material should be cut twice Cut material higher the first pass Cut at desired height at 90 degrees the second pass Remember
28. spray paint of matching color purchase from your Woods dealer e Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Owner Service 23 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Worn or broken blades Incorrect PTO speed Ground speed too fast Drive not functioning blades do not turn when PTO is running Gearbox malfunction Excessive clutch slippage Incorrect blade direction Sharpen blades Replace blades Replace in pairs only Set at rated PTO speed Reduce ground speed Check drive shaft connection Check gearbox Repair gearbox Adjust clutch Check to be sure blade edge is correct for direction of rotation Streaks or ragged cut Broken or worn blades Attitude incorrect Ground speed too fast Excessive cutting height Excessive lush and tall vegetation Replace or sharpen blades Level machine Reduce ground speed Lower cutting height Note Set height so blades do not frequently hit ground Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or adjust Excessive clutch slippage Clutch out of adjustment Clutch discs worn wear stops contacting opposite plate Blades hitting ground Adjust clutch Replace discs Raise cutting height Vibr
29. the cutter is approximately 1 2 higher than the front See Attitude Rod Adjustment page 16 7 Raise cutter remove jackstands and check deck height Tighten jam nuts against sleeve Cutting Height Normal Mowing Wings 1 Lower wings to normal mowing position 2 Loosen the jam nut on the adjustable link turn buckle 3 Lengthening the link will raise the wing shortening the link will lower the wing The rear edge of the wing should be parallel to the ground 4 Make sure jam nuts are tightened once wing is leveled When using the cutter to shred the rear of the cutter deck should be approximately 1 2 to 1 lower than the front NOTE Equal Angle Drive Only With the cutting height established adjust the driveline carrier bearing in the H frame to ensure the front driveline is parallel to the ground with cutter in cutting position Attitude Rod Adjustment Figure 2 Use the following chart as a starting point for adjusting the attitude rod based on different tongue height and wheel options 29 AIRCRAFT TIRES Center Yoke 4 00 Pivot Block 15 Tongue WI 2 Spacers 4 00 22 Tongue 24 NOTAT TIRES Center Yoke 3 25 Pivot Block N 15 Tongue 1 Spacer 3 25 e CD7593 22 Tongue Figure 2 Attitude Rod Adjustment 16 Operation TRACTOR OPERATION A WARNING E Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt secu
30. traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine MARO Introduction 3 SPECIFICATIONS Cutting Height Varies with tire selection Cutting Width 0 2 anaana Overall Width aca lt saws ed Bch sign Hants eee ag Aan Transport Width 22 9 Sacer eee pi saa ye a ANEA Tractor HP ose cog ee See lp barbers She ga nee 4 Blade Spindle 0 00 00 e eee Blade Overlapiw saanieedi pe E okie we be ee Cpe Number of Blades 0 0 00000 cece eee Input Driveline 0 2 eee CV Drives an naaie e aeda ia Wee ee Ge ee Sala Side Frame Thickness 0000000 ee eaee Weight approximate Ibs with 8 large aircraft tires single chain shielding amp CV drive Wheel Size snaa hontai aa nebe reat eee eee a Torsion Protection 0 0 0 0 0c cee ee eee BW1620X BW1620XQ BW2400X BW2400XQ BW1620XQREV a 2 15 2 15 Sree 240 20 162 13 5 RETTET 249 171 VITIT 123 99 Bagels ie 75 250 75 250 EE IE 3 2 sE E 6 6 Machetes 6 4 Left Spindle CW Right amp Center Spindles CCW BW1620XQREV has CW Rotation on Center Spindle een ae Cat 5 Heavy Cat 5 Heavy EER Cat 6 Cat 6 E E 1 4 1 4 Oty PETA 7740 7300 Seia 15 Rims 24 Aircraft 29 Aircraft 22 Solid Ens Slip Clutch
31. 133 250 184 16x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N W a NN di N o a 6 O a fo V 6 9 0 8 9 00 78 A p p en d IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 SOOC AT Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG E E E A EA Agriculture ASABE American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AUP E A Automatic Transmission Fluid BSPP vseceedeneecrtinesctagersaias British Standard Pipe Parallel BSPTM 00 British Standard Pipe Tapered Male CGV ieee E E TT Constant Velocity COW iraniana Eaa RAE Counter Clockwise C Wanasiasa oana a aaae Clockwise a AE alert E E Atelier nein Female UD P E E A E Full Thread GA E E E i taniinebalents Gauge GRAS C Jea Grade 5 etc AHO Siionin Hex Head Cap Screw E E E Heat Treated WNC aiana Joint Industry Council 37 Degree Flare
32. 2 Solid Tire DESCRIPTION 24 x 7 25 x 12 Aircraft tire rim amp hardware foam filled 5 bolt 29 x 9 x 15 Aircraft tire rim amp hardware 5 bolt 12 0 x 6 Rim half for 24 aircraft wheel only or 15 0 x 6 0 Rim half for 29 aircraft wheel only 12 0 x 6 Rim half for 24 aircraft wheel only 15 0 x 6 0 Rim half w valve hole for 29 aircraft wheel only 1 2 NC x 1 1 4 HHCS GR5 1 2 NC Lock nut 3 8 NC x 1 HHCS GR8 3 8 Standard lock washer 3 8 NC Hex nut 29 x 9 x 15 Inner tube for 29 aircraft wheel only Rim half for 6 x 9 solid tire HHCS Hex Head Cap Screw Standard hardware obtain locally Parts 67 RUBBER SHIELDING CENTER SECTION STANDARD ON BW2400 MODELS REF PART QTY DESCRIPTION 1 1027164 1 Front center belt shield plate 2 1027166 1 Front right belt shield plate 3 1027167 1 Front left belt shield plate 4 1027176 4 Bent link 25 x 1 61 x 12 00 5 1027284 2 Rubber shield 25 x 8 50 x 44 74 6 1027289 2 Rubber shield 25 x 8 88 x 32 50 a 4 6697 3 8 NC x 1 Carriage bolt GR5 15 14350 3 8NC Flanged lock nut Standard hardware obtain locally Rev 7 8 2010 68 P ar tS ney 11 5 2008 RUBBER SHIELDING WING STANDARD ON BW2400 MODELS CD7549 RF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1027168 1 Front right wing belt shield plate outer 8 1027286 1 Rubber shield 25 x 8 50 x 43 50 a 9 1027287 1 Rubber shield 25 x 8 50 x 36 05 1 1027169 1 Front le
33. 2 or 63 1256 3 16 x 1 Cotter pin 21 1021104 1 CV Drive 1000 RPM see page 64 64 66016 Spring pin 1 4 x 1 1 2 22 1017210 1 Tongue assembly 65 2985 1 4 28 x 90 Grease fitting 23 1017220 1 Tongue level hitch 66 12296 1 4 28 Grease fitting 24 51618 1 H Frame 67 10284 1 2 NC x 2 Carriage bolt GR5 25 52442 2 Hydraulic hose holder 68 1024670 Washer 1 22 x 2 205 x 236 26 57282 1 Front 2 3 of 3 joint drive 540 RPM 69 39323 M30 x 2 0P Castle nut see page 60 70 6185 1 4x 2 1 4 Cotter pin ef eee 1 Telescoping shaft see page 61 71 1029899 Complete decal set 28 32347 1 3 Joint bearing housing 72 1003679 Safety decal set includes 29 30 65 73 1003445 50 x 1 00 x 1 031 Sleeve 29 13133 1 1 1 2 ID Ball bearing 74 3097 5 8NC x 4 1 2 HHCS GR5 30 12128 1 062x 72mm ID Snap ring 75 13087 3 4 x 1 x 9 16 Sleeve HT 31 1017055 2 Pivot pin 1 1 4 i 76 1017250 1 Pintle hitch optional 32 1017045 2 Flag pin 1 x 4 25 77 15278 1 NC x 7 1 2 HHCS GR5 33 1863 1 SAE Flat washer Face AGRE pits Bich intle bushin 34 30068 3 4 NC x 2 1 2 HHCS GR5 g 79 11267 Pintle ring includes washer nut cotter 35 57798 3 4 Hardened flat washer pin 36 8424 3 4 x 2 x 3 8 Flat washer 80 34279 1 NC Hex lock nut 37 2371 3 4 NC Lock nut 81 1017232 76x1 x 6 06 Sleeve HT 8 1017240 Cleve 82 65130 Pipe 1 Schedule 40 x 1 39 1017217 1 Spacer sleeve 3 06 x 3 50 x 1 25 40 1017218 1 Retainer sleeve HHCS Hex Head Cap Screw 41 10172
34. 2 50 3 8 NC x 1 Carriage bolt GR5 3 8 NC Flange lock nut CD7548 1 Figure 37 Belt Shielding Installation Center Section MANO764 11 5 2008 A ssem b l y 4 3 Front right wing belt shield plate outer Front wing belt shield plate inner Front wing belt shield plate center Bent link 25 x 1 61 x 23 50 Rear right wing belt shield plate inner Link 25 x 1 00 x 27 00 Rubber belt 25 x 8 50 x 27 25 Rubber belt 25 x 8 50 x 43 50 Rubber belt 25 x 8 50x 36 05 Rubber belt 25 x 8 88 x 54 50 Rubber belt 25 x 3 64 x 28 00 ODAN ODOAHRWN 12 1 2 NC x 1 1 2 Carriage bolt GR5 13 1 2 NC Flange lock nut 14 3 8 NC x 1 Carriage bolt GR5 15 3 8 NC Flange lock nut Figure 38 Belt Shielding Installation Right Wing Winch Kit Installation Optional 1 Locate and drill one 9 16 hole in each wing using dimensions shown in Figure 39 Assemble items 1 2 3 and 4 Use assembly to locate and drill remaining holes 2 Secure idler brackets 1 and rollers 2 to deck with bolts 5 and nuts 6 3 Remove cylinder pin Place channel 10 over cylinder and cylinder lug Place wing lock up bracket over channel and insert pin 8 washers 7 and cotter pins 9 NOTE Washers 7 are used as spacers and are placed between lock up bracket and channel 10 as needed 4 Repeat step to install second channel 10 on opposite wing 5 Attach winch assembly to cha
35. 3 JOINT DRIVE ASSEMBLY EQUAL ANGLE CD6141 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1019121 1 Complete rear drive assembly 9 40777 2 Anti rotation chain 1 1004957 1 Yoke 1 3 4 20 spline 10 40767 1 Support bearing 2 40566 1 Cross and bearing 11 18864 1 Decal danger rotating driveline 3 1019124 1 Inboard yoke 12 33347 1 Decal danger guard missing 4 1029925 1 Inner profile 13 1029927 1 Inner guard half 5 40765 1 Spring pin 10 x 90 14 1029926 1 Outer guard half 6 1 Stub shaft 17 1001042 1 M16 x 2 0P x 90mm HHCS 8 8 7 40766 2 Bearing ring SC25 18 1005522 1 M16 x 2 0P Hex lock nut 8 40778 2 Screw package of 10 HHCS Hex Head Cap Screw MAN0764 11 5 2008 Pa rts 6 1 TYPE A 540 RPM FRONT CV DRIVE CD7035C 1 Note 1 Two types of Weasler drives are used on BW2400X s See photo to determine type Note 2 Lube fitting in center of cross and bearing REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1021103 1 Complete CV drive 540 RPM 10 33347 t 1 Decal Danger guard missing 1 19851 1 Slide lock repair kit see page 13 2 58774 1 Yoke QD CV 1 375 6 540 RPM 11 1021316 1 Yoke tube amp sleeve 3 58759 2 CV U Joint repair kit Cat 6 55E 55R x 36 4 x 1 69 20 540 RPM 4 58760 1 CV Body with fitting 12 58765 1 U Joint cross and bearing kit 5 1021313 1 Yoke and shaft CV splined 25 9 13 1023058 1 Yoke 55R x 5 06 x SP 1 75 20 540 RPM l 6 1009065 2 Drive shield bearing kit 14 6239 1 5 8 NC Lock nu
36. 30 1 Tongue level link Standard hardware obtain locally P e00e P a rts 5 1 MAIN FRAME ASSEMBLY REAR SECTION 52 Parts MENTOR MAIN FRAME ASSEMBLY REAR SECTION FEF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1027070 1 Center wheel yoke 24 11893 1 1 2 x 1 4 Pipe reducer bushing 2 57050 1 Access hole cover 25 1024122 1 NC x 13 HHCS GR5 3 10475 1 Hydraulic cylinder 3 1 2 see page 73 26 34279 1 NC Lock nut 4 1027125 2 Attitude rod 27 11920 1 x 1 7 8 x 1 4 Washer 5 1004814 1 Transport lock up 28 2377 3 4 NC x 6 HHCS GR5 6 24098 1 1 1 4 Cylinder stroke control kit 29 3132 1 NC Hex nut optional 30 3489 1 2 NC x3 HHCS GR5 7 23650 1 band a link bundle 31 1017055 3 Pivotpin 1 1 4 32 6778 5 16 NC lock nut 8 1017143 1 SMV Mounting link ei g i iz 1 Flat was x TETA 34 10509 16 NC n HHCS GR S 2 1 2 10 1004251 1 SMV Bracket ge open ae Ne a o 2 i 6 a t 11 24611 1 SMV Emblem OR ia e K as 2532 5 16 1 2 i t 12 258 1 Feedline clamp 1 2 5 Bie RS i i 37 2371 3 4 NC Lock nut 13 1027123 2 Hinge pin Le i590 insets once 1 4 1 2 14 1024109 2 Spring wheel arm O RERA een 39 5288 1 4 NC Hex nut 15 1017266 2 Lower spring arm 40 1001247 1 Bumper 1 75 x 75 x 7 00 16 19710 2 Compression spring 3 25 x 69 x 9 5 53 11900 1 2 NC Flange lock nut 17 o 4 Tire amp hub see page 67 57 ain ENGED ee 18 8346 1 1x 4 58 Headless pin iia l 59 14562 5 16 NC x1 HHCS GR5 19 8347 1 1x 5 08 Headless pin ip
37. 4 Figure 16 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 17 MANO764 11 5 2008 Figure 17 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 18 CD1386 Figure 18 3 Clamp cup in vise as shown in Figure 19 and tap on yoke to completely remove cup from yoke Repeat step 2 and step 3 for opposite cup Figure 19 Dealer Service 31 4 Place universal cross in vise as shown in Figure 20 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift and hammer Figure 20 U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer Install snap ring and repeat on opposite
38. 5 4 6100 854 3489 11900 2377 2371 12296 1001247 11 CD7545B DESCRIPTION Spring cmp 3 25 69 9 52200 Lower spring arm tandem Bar drilled 1 25 x 8 85 Tire amp hub assembly see page 67 Tandem Flag pin 1 56 x 11 06 1 2 NC x 1 1 4 HHCS GR5 Washer 1 2 flat 1 2 NC x 3 HHCS GR5 1 2 NC Flange lock nut 3 4 NC x 6 HHCS GR5 3 4 NC Lock nut 1 4 28 Grease fitting Bumper 1 75 x 7 Standard hardware obtain locally MANO764 11 5 2008 HYDRAULIC CYLINDERS 4 9 3 1 2 x 8 3 1 2 x 16 REF PART PART QTY DESCRIPTION 1 10475 52234 Complete cylinder 2 23540 23540 1 Seal repair kit includes items 2A 2G 2A t t 1 Wiper seal 2B t t 1 Rod seal 2C t t 1 Rod O ring 2D t t 2 Cap seal 2E t t 2 Cap O ring 2F t t 2 Piston seal 2G t t 1 Piston O ring 3 N S N S 1 Cylinder housing rod end 4 N S N S 1 Piston 5 N S N S 1 Jam nut 6 N S N S 4 Cylinder tie rod 7 5 3 1 2 Pipe plug 8 N S N S 1 Cylinder housing butt end 9 N S N S 2 Cylinder barrel 10 N S N S 8 Tie rod nut 11 N S N S 1 Cylinder clevis 12 N S N S 1 Cylinder rod 13 3 1 Set screw 3 8 x 3 4 dog point t Included in seal kit Standard hardware obtain locally N S Not serviced MAN0764 11 5 2008 Parts 73 HYDRAULIC CYLINDER STROKE CONTROL KIT REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1 1 4 cylinder rod contains items 2 5 1 1 2 Segment 1 1 4 Segment 1 Segment 3 4 Segment DB1673 a A
39. 55R x 39 8 x 1 69 20 12 58765 1 U Joint cross and bearing kit 55E 12 58765 1 U Joint cross and bearing kit 55E 13 1023058 1 Yoke 55R x 5 06 x SP 1 75 20 13 1023058 1 Yoke 55R x 5 06 x SP 1 75 20 14 6239 1 Nut lock 5 8 NC 14 6239 1 Nut lock 5 8 NC 15 34473 1 HHCS 5 8 NC x 3 GR5 15 34473 1 HHCS 5 8 NC x3 GR5 t Not shown t Not shown HHCS Hex Head Cap Screw HHCS Hex Head Cap Screw Standard hardware obtain locally Standard hardware obtain locally MANO764 11 5 2008 Parts 65 pe ae a ey N N OO FB W 10 11 12 14 15 16 PART QTY 1027298 1004957 40566 40750 40765 1029842 1019117 40778 40766 18864 40767 1019118 1029843 33347 40779 40571 a N N a a ND N WING DRIVE ASSEMBLY DESCRIPTION Complete wing drive assembly Yoke 1 3 4 20 spline includes items 30 31 Cross amp bearing kit Inboard yoke Spring pin 10 x 90 Inner profile Outer guard half includes items 8 9 10 Screw Bearing ring SC25 Decal danger rotating driveline Support bearing Inner guard half includes items 8 9 11 Outer profile amp sleeve includes items 14 15 Decal danger guard missing Grease fitting Inboard yoke 66 Parts 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART QTY 1019109 57441 57432 1016490 1016498 57443 1016491 1016494 1016492 1016493 57261 1016495 1016496 1001042 1005522 HHCS 1 DESCRIPTION
40. 8 NC Flanged lock nut 17 14350 3 8 NC Flanged lock nut 18 1027189 1 Rear chain plate center short 18 1027291 1 Rear chain plate center short 19 1007852 1 Pin 7 to 9 chains 19 1007852 2 Pin 7 to 9 chains Standard hardware obtain locally Standard hardware obtain locally Rev 7 8 2010 7 0 P ar t S vee ieee CHAIN SHIELDING WING SINGLE ROW STANDARD ON BW1620 MODELS SINGLE ROW OPTIONAL ON BW2400 MODELS DOUBLE ROW OPTIONAL ON BW1620 amp BW2400 MODELS 17 13 Single 11 Double SINGLE ROW DOUBLE ROW REF PART QTY DESCRIPTION RF PART QTY DESCRIPTION k 1027134 1 Front wing chain plate inner 1029885 1 Front wing chain plate inner 2 1027140 1 Front wing chain plate center 2 1029884 1 Front wing chain plate center 3 1027136 1 Front right wing chain plate outer or 3 1029886 1 Front right wing chain plate outer or 3 1027137 1 Front left wing chain plate outer 3 1029887 1 Front left wing chain plate outer 4 1027142 1 Rear wing chain plate 4 1029889 1 Rear wing chain plate 5 1027138 1 Rear right wing chain plate inner or 5 1029890 1 Rear right wing chain plate inner or 5 1027139 1 Rear left wing chain plate inner 5 1029891 1 Rear left wing chain plate inner 6 1003643 1 Pin 19 to 21 chains 6 1003643 2 Pin 19 to 21 chains 7 1007851 1 Pin 34 to 36 chains 7 1007851 2 Pin 34 to 36 chains 8 1003645 1 Pin 25 to 27 chains 8 1003645 2 Pin 25 to 27 chains 9 1007854 1 Pin 40 to 42 chains 9 1007854 2 Pin
41. BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety Rules continued from previous page m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer E Keep all persons away from operator control area while performing adjustments service or maintenance E Make certain all movement of equipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely fastened E Do not handle blades with bare hands Careless or improper handling may result in serious injury m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous E Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged S
42. Check Lists Delivery Dealer s Responsibility 48 Pre Delivery Dealer s Responsibility 48 Pre Operation Owner s Responsibility 18 Free Mower Safety Video Order Form 5 6 Jackstand Placement Diagram 20 Safety amp Instructional Decals 11 12 13 Safety Rules 7 8 9 10 Safety Symbols Explained 2 T TROUBLESHOOTING 24 Rev 1 30 2009 MANO764 11 5 2008 WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser Gearbox Seals All units listed below 2 years BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW180HD BW180HB BW126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Gearbox DS1260 DSO1260 DS 1440 TS1680 BW126 3 BW180 3 BW240 co
43. ENT CAN DROP AND CRUSH Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands m Securely blocking prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH 18865 C A WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH P m Check for leaks with cardboard never use hand m Before loosening fittings lower load release pressure and be sure oil is cool 11 PN 19924 19924 B Consult physician immediately if skin penetration occurs 12 Safety MAN0764 11 5 2008 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 12 PN 1004991 A WARNING TRANSPORT LOCK AND CYLINDER RAISED CUTTER CAN DROP AND CRUSH REQUIREMENTS pues beredulnped wi T Manapa aek SINGLE ACTING FULL Before working underneath transport lock must be in the raised EXTENSION position All corners of cutter must be securely blocked with jack gt wn stands All transport components must be functional kept in good condition and stored on equipment Blocking up prevents cutter dropping from hydraulic leak down hydraulic system failures or mechanical component failures FAILURE TO FOLLOW INS
44. FALL AND CRUSH Do not operate without cover in place 3 Keep away Look and listen for rotation Do not MANO764 11 5 2008 Lock up with wing transport bars Lower wing s after transport and for storage FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH open cover until all components have stopped CONTACT WITH ROTATING PARTS CAN CAUSE SERIOUS INJURY 15502 B Safety 13 OPERATION The designed and tested safety of this machine depends on it being operated within the limitations as explained in this manual Be familiar with and follow all safety rules in the manual on the cutter and on the tractor The safe operation of this cutter is the responsibility of the operator who must be properly trained The opera tor should be familiar with the equipment and all safety practices before starting operation Read the safety information on page 7 through page 13 Recommended tractor ground speed for most condi tions is from 1 to 6 mph Always operate tractor PTO at 540 rpm on models BW2400X and BW1620X 1000 rpm on models BW2400XQ BW1620XQ and BW1620XQREV A DANGER E Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property e If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m e This shielding is designe
45. IR PRESSURE 40 PSI Figure 21 Split Rim Tire Servicing MANO764 11 5 2008 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS Assembly of this cutter is the responsibility of the WOODS dealer It should be delivered to the owner completely assembled lubricated and adjusted for nor mal cutting conditions The cutter is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located on page 78 Select a suitable working area A smooth hard surface such as concrete will make assembly much quicker Open parts boxes and lay out parts and hardware to make location easy Refer to illustrations accompany ing text parts lists and exploded view drawings Complete the check list on page 48 when assembly is complete and cutter is delivered to the customer A WARNING m Before working underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system failures or mechanical component failures E Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers A CAUTION m Always wear relatively tigh
46. LUE ak E E E EA E Left Hand a E A E EEE Left E E T A Meter MIM iste sae AE E E E AT Millimeter E E A T Male MP aieinoue a Mega Pascal e E T Newton ING coionnan aaae Ea a National Coarse NF uiaiia anni a ra National Fine NPSM ceeeee National Pipe Straight Mechanical NPT arriaren saiit National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM science eli eN O Ring Boss Male A A A cov amudten cae Quester A Pitch PB Ves e e a ESE Power Beyond Ore A E E E E Pounds per Square Inch Po OR aapea ahat aaea aa Power Take Off OD erosen e E Quick Disconnect RH seide aonn a a Right Hand ROPS aiiiar heia Roll Over Protective Structure REM araar n e Revolutions Per Minute RT aoirean oaro eana a N E E Right SAB acti iii ddiiecgend Society of Automotive Engineers UNG ies onus aviestangnnth nnedesiaseeadroveueeaneds Unified Coarse E T Unified Fine a a steanctaceseb tees esentecaresieaceoebadss Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 79 A ADJUSTMENTS Attitude Rod 16 Cutting Height 15 Slip Clutch 22 ASSEMBLY Dealer Set Up Instructions 33 Center Section 33 Wing Section 38 Gearboxes Initial Oil Fill 40 Optional Equipment 40 BW1620X Counterweight 46 Chain or Belt Shielding 42 Tandem Wheel Assemblies 40 Winch Kit 44 D DEALER CHECK LISTS Delivery Dealer s Responsibility 48 Pre Delivery Dealer s Responsibility 48 DEALER SERVICE Crossbar Installation 31
47. Position STORAGE Follow these steps when storing your cutter 1 Clean cutter before storing See page 23 for cleaning instructions Store on level solid ground 2 Disconnect driveline and secure up off the ground Lower wings to ground 4 Raise cutter center section and rotate transport lock into position over cylinder Relieve hydraulic pressure 5 Attach parking jack and raise tongue weight off tractor drawbar 6 Place wedge blocks at front and rear of wheels on center section and on each wing to prevent wheel rotation 7 Securely block all four corners of center section and each wing with jackstands o 18 Operation 8 Remove hydraulic hoses after tractor is off 9 Remove safety tow chain 10 Remove retainer and high strength drawbar pin 11 Keep children and bystanders away from storage area PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 7 through page 13 Check that all safety decals are installed and in good condition Replace if damaged Check that equipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Check all lubrication points and grease as instructed in lubrication information Make sure the PTO slip joint is lubricated and that the gear box fluid levels are correct Set tractor PTO at cor
48. Removal 30 Gearbox Repair 25 Horizontal Shaft 26 Seal Replacement 25 Splitter Gearbox Assembly 29 Disassembly 28 Inspection 29 Installation 29 Removal 28 Vertical Shaft 25 Wing amp Center Gearboxes Assembly 26 Disassembly 26 Gearbox Cap Leak Repair 26 Installation 28 Removal 26 Tires Servicing Safely 32 Universal Joint Assembly 32 Disassembly 31 Repair 31 G GENERAL Abbreviations 79 Bolt Size Chart 79 Bolt Torque Chart 78 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Serial Number Plate Location 11 Specifications 4 Table of Contents 3 80 Index INDEX Warranty Product 88 Replacement Parts 67 OPERATION Connecting Cutter to Tractor 14 Attitude Rod Adjustment 16 Cutting Height Adjustment 15 CV Driveline Turning Limits 15 Hydraulic Connection 15 Interference Check 15 Cutter Operation 16 Mowing Tips 17 Shredding 17 Pre Operation Check List Owner s Responsibility 18 Recommended Ground Speed 14 Storage 18 Tractor Operation 16 Transporting 17 Lock Up 17 Center Section 18 Wing 18 OWNER SERVICE Blades Installation 21 Removal 21 Sharpening 22 Blocking Method 19 Cleaning 23 Lubrication Driveline 20 Gearbox 20 Lubrication Points Diagram 20 Seasonal 21 Shielding Repair 23 Optional Chain Shielding 23 Rubber Shielding 23 Slip Clutch Adjustment 22 Tires Servicing Safely 23 P PARTS Index to Parts Lists 49 S SAFETY Blocking Method 19
49. TRUCTIONS CAN TRANSPORT 1004991 RESULT IN SERIOUS INJURY OR DEATH LOCK 10 PN 33347 13 PN 1003751 14 PN 18877 A DANGER TO AVOID SERIOUS INJURY OR DEATH GUARD MISSING CRUSHING AND PINCHING HAZARD ae Operator s Manual available f rom dealer and follow all safety DO NOT OPERATE Be extremely careful handling various parts of precautions the machine They are heavy and hands fingers Keep all shields in place and in good A DANGER feet and other body parts could be crushed or condition pinched between tractor and implement Operate tractor controls from tractor seat only Lower mower stop engine and remove Do not stand between tractor and implement key before dismounting tractor when tractor is in gear Allow no children or untrained persons Make sure parking brake is engaged before to operate equipment GUARD MISSING going between tractor and implement Do not transport towed or DO NOT OPERATE Stand clear of machine while in operation or semi mounted units over 20 mph ease when it is being raised or lowered FAILURE TO OPERATE SAFELY FAILURE TO FOLLOW THESE CAN RESULT IN INSTRUCTIONS COULD RESULT IN INJURY OR DEATH SERIOUS INJURY OR DEATH 4003751 A Operate mower from tractor seat only A WARNING 16 PN 15502 RAISED WING EXPOSES BLADE AND A WARN l NG INCREASES THROWN OBJECT HAZARDS Only raise for transport Stop cutter and Soli aes A Mansoor Sep aii ROTATING COMPONENTS RAISED WING CAN
50. WOODS BATWING Rotary Cutter BW2400X BW2400XQ BW1620X BW1620XQ BW1620XQREV MANO764 Rev 10 25 201 OPERATORS MANUAL a Wacua TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to pr
51. WwW NY a N REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 5 24876 1 Crossbar puller tube assembly 1 19914 2 Crossbar puller clevis 6 24881 1 Crossbar puller screw assembly 2 3097 4 5 8 NC x 4 1 2 HHCS GR5 7 24885 4 Crossbar puller link 3 230 4 5 8 NC Hex nut 4 24879 1 Crossbar puller pad assembly HHCS Hex Head Cap Screw Standard hardware obtain locally 74 P ar ts MANO764 1 1 5 2008 REF N Ooh WD YD PART 1027151 1027152 39002KT 39003KT 1017128KT 39089 1014164 39069 QTY A 3 2 4 6 3 2 6 SHREDDER KIT OPTIONAL DESCRIPTION BW2400 Shredder kit complete Crossbar Blade 5 x 4 x 22 5 CW formed Blade 5 x 4 x 22 5 CCW formed Blade 5 x 4 x 22 5 flat Blade 38 x 4 x 11 13 double edge Mounting bracket bent Blade pin MAN0764 11 5 2008 REF 8 9 10 11 12 13 14 15 PART QTY 39127 6 39128 6 7832 6 6239 6 6100 12 11900 12 57816 24 57817 12 CD7595A DESCRIPTION Bushing Jam nut 1 1 4 5 8 NC x 1 1 2 HHCS GR5 5 8 NC Lock nut 1 2 NC x 1 1 4 HHCS GR5 1 2 NC Flange lock nut 1 2 Hardened flat washer 5 8 Hardened flat washer Standard hardware obtain locally HHCS Hex Head Cap Screw Parts 75 BW1620X BW1620XQ BW1620XQREV COUNTERWEIGHT BOX ASSEMBLY REF PART 1 1027190 2 1027123 3 1027198 4 1027197 4 1027196 4 1029893 4 1029892 5 1027203 5 1027204 5 1027064 5 1027065 6 1027135 ee ee ce 4
52. a of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 2 4 Casting Pipe or tube must press at outer edge of seal CD1094 Incorrect Installation CcD1092 Figure 10 Seal Installation Vertical Shaft Seal Replacement Figure 11 1 Disconnect and remove driveline from the gearbox 2 Remove dipstick breather assembly 30 and siphon gear lube from housing through this opening 3 Remove crossbar see page 30 4 Remove retaining ring 33 and output oil seal 15 Replace output oil seal 15 with new seal Install retaining ring 33 NOTE Distortion to seal cage or damage to seal lip will cause seal to leak 5 Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft 6 Remove and replace any seal damaged in installation Dealer Service 25 Horizontal Shaft Seal Replacement 1 Disconnect and remove the driveline from the gearbox Remove dipstick breather assembly 30 Figure 11 and siphon gear lube from housi
53. assembly greater stability 28 3 4 NC x 6 Hex head cap screw GR5 2 Attach wheels to hubs using five lug nuts Install 37 3 4 NC Flange lock nut the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 lIbs ft Check that tire air pressure is a maximum of 40 psi Assembly continued on next page Figure 25 Right Spring Wheel Arm Installation MANO764 11 5 2008 A ssem b y 3 5 4 Pivot pin 1 1 4 5 Pivot pin 1 6 Attitude rod 31 Hose holder oxen 24 Spacer 45 5 8 NC x 4 1 2 Hex head cap screw GR5 23 Retainer 50 1 2 NC Flange lock nut 25 Clevis 53 1 2 NC x 1 1 4 Hex head cap screw GR5 26 Tongue level link 62 5 8 NC Lock nut 27 Tongue level bracket 73 1 NC Hex nut 28 Tongue 75 1 2 NC x 1 1 2 Carriage bolt 29 Parking jack not shown 83 Spacer 1 x 1 Figure 26 Tongue Installation Install Tongue Figure 26 NOTE Route center and wing cylinder hoses before proceeding See Install Hydraulic Hoses page 33 for hose routing instructions NOTE Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy compo nents 1 Attach tongue 28 to the center section using two 1 1 4 pivot pins 4 carriage screws 75 and hex nuts 50 2 Thread hex nut 73 onto tongue level link 26 Raise tongue and insert level link through center pivot casting 3 Attach each attitude rod 6 between t
54. ation Broken blade Bearing failure Hitch length incorrect Universal drive Replace blades in pairs Check gearbox shafts for side play Reset hitch length Adjust pedestal bearing height to be parallel to ground Blades hitting deck Bent blades or crossbar Replace bent blades or crossbar Unit will not raise Low oil Add hydraulic oil Unit doesn t cut level Wing section cuts lower than center Wing section cuts higher than center Lengthen turnbuckle connecting center yoke to wing wheel yoke Shorten turnbuckle connecting center yoke to wing wheel yoke 24 Troubleshooting MANO764 11 5 2008 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING E Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure E Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts W
55. bove A Ground HI TONGUE DOWN Below 19 A Ground CD7607 Figure 1 Cutter to Tractor Connection 1 Check tongue clevis to make sure it is adjusted to match your tractor PTO speed See Figure 26 page 36 2 Position tongue clevis A up or down based on tractor drawbar height Rev 1 30 2009 MAN0764 11 5 2008 3 Attach cutter using a 1 1 8 clevis pin 1 and clip 4 Attach safety tow chain 2 to drawbar support Leave enough slack for turning 5 Connect cutter driveline to tractor PTO shaft making sure the spring activated lock pin slides freely and is seated in tractor PTO splined groove 6 Attach driveline shield tether chain to tractor drawbar to prevent rotation NOTE CV driveline does not require a tether chain 7 Remove parking jack 3 from the tongue and attach it to the storage post on the front of the left wing NOTE Equal Angle Drive Only With cutting height established adjust the 3 joint H frame bearing height so that the front driveline is parallel to the ground 8 Adjust nuts 4 so tongue clevis A is parallel with the tractor drawbar 9 Place driveline in storage position on the hose holder 5 when not in use Hydraulic Connection 1 Inspect hydraulic hoses to ensure they are in good condition 2 Clean the fittings before connecting them to the tractor hydraulic ports 3 Route the hose through the hose holder at the hitch and be sure t
56. ch kit complete 1 Move cutter so wing is on the up slope of a ditch 1 52478 4 Idler bracket to aid in wing lift with the winch 2 6696 2 Chain idler casting 2 Unwind cable and remove roller 2 3 409 2 Clevis pin 1 2x2 3 Place cable around roller 2 and reinstall using 4 22411 2 Klikpin 3 16x1 PINS ana RIK pinta 5 3379 HHCS 1 2 NC x 1 1 2 GR5 4 Attach cable hook into large hole in winch i assembly bracket 11 and raise wing 6 11900 Lock nut 1 2 NC flanged i 7 1863 Washer 1 SAE flat 5 Install transport lock pin before moving unit 8 1008325 2 Headless pin 1 x 4 drilled 9 1266 Cotter pin 3 16 x 1 1 2 10 1027150 2 Channel 25 x 2 56 x 2 75x 38 48 11 1027199 1 Channel 3 12 x 3 25 x 10 00 12 12612 1 Gear winch 5 1 to 1 13 12642 1 Winch cable clamp kit 14 11790 1 C Hook 1 4 cable 15 52479 1 Cable 1 4 x 24 ft 16 11789 2 Clip 1 4 cable 17 839 HHCS 3 8 NC x 1 GR5 18 565 Washer 3 8 flat 19 838 Washer 3 8 lock 20 835 Hex nut 3 8 NC plated Standard hardware obtain locally MAN0764 11 5 2008 Parts application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean
57. ction and align hinge sections 4 Insert hinge pin through the hinge sections Secure hinge pin with two washers 10 and two spring pins 9 Rev 2 6 2009 MANO764 11 5 2008 5 Insert clevis pin 17 through rear wing cylinder lug on center section and lug on end of weight box Secure with washer 10 and cotter pin 18 Attach chain shield 4 to mounting plate with two carriage bolts 13 and two lock nuts 14 Attach chain shield to weight box 1 with one carriage bolt 11 and one locknut 12 Attach chain shield 5 to center section with five carriage bolts 11 and five locknuts 12 Place 8 9 end tab between weight box 1 and center section lug Use one carriage bolt 19 to attach center section chain shield and weight box together with nut 12 Use one carriage bolt 11 to attach weight box to chain shield 5 Attach chain shields 6 to weight box with four carriage bolts 11 and four locknuts 12 Attach 6 link and 4 link chain to skid shoe with four carriage bolts 16 and four locknuts 14 RON Weight box 1300 Hinge pin GR5 Skid shoe 14 1 2 NC Flanged lock nut Rear chain shield 15 1 2 NC x 1 1 2 Carriage bolt left weight box shown 8 5 16 Chain 4 link GRS Front chain shield left weight 9 Spring pin 1 4 x 1 1 2 16 1 2 NC x 2 Carriage bolt GR5 box shown 10 1 Flat washer 17 Clevis pin 1 x 2 26 Bracket chain 11 3 8 NC x 1 Carriage bolt
58. ctly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA ear 800 319 6637 tel 800 399 6637 fax Ww frre WAIN ROY www WoodsEquipment com pl Fe B WOODS F 3079 Rev 9 16 2010 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles
59. cup 4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction 32 Dealer Service Service Tires Safely Used Aircraft Tires Figure 21 WARNING Do not attempt to mount a tire unless you have the m Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated AWARNING FAROARON RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX A
60. d all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death E If you do not understand any part of this manual and need assistance see your dealer E Know your controls and how to stop engine and attachment quickly in an emergency E Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON BW2400X 1620X SR 11 14 2008 TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to Operate equipment PREPARATION
61. d to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING m Never allow children or untrained persons to operate equipment E Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove A CAUTION E Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation E Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective 14 Operation equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate CONNECTING CUTTER TO TRACTOR NOTICE E For tractors with a 1 3 8 diameter PTO shaft the horizontal distance from the end of the tractor PTO shaft to the center of drawbar pin should be 14 for the 540 rpm cutter and 16 for the 1000 rpm cutter Tractors with 1 3 4 20 spline PTO shaft should be set to 20 This will minimize joint knock and damage to drive components Driveline Storage Location 2 19 amp A
62. e your safety The working surface must be level and solid to support the weight on the jackstands Make sure jackstands are stable both top and bottom Make sure cutter is approximately level 3 With full cutter weight lowered onto jackstands test blocking stability before working underneath 4 If cutter is attached to tractor when blocking set the brakes remove key and block cutter before working underneath Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway mechanism to prevent side to side movement Owner Service 19 Ref Description Driveline U joint 10 Hours Telescoping shaft 10 Hours Carrier bearing block 40 Hours CV Body assembly 10 hours 10 pumps minimum Driveline shield 10 Hours Splined yoke 10 Hours 11 7 Gearbox above lower Daily line on dipstick Frequency ROD ou 8 Tongue pivot 40 Hours 9 Wheel yoke pivot 40 Hours 10 Splitter gearbox Daily bottom of side hole 11 Tailwheel spindle 12 Turnbuckle 20 Hours 40 Hours X JACKSTAND PLACEMENT 4 cb7538 ONA ZAS 4 A A G 5 8 5 AN x S een Figure 5 Jackstand Placement and Lubrication Points LUBRICATION Do not let excess grease collect on or around parts particularly when operating in sandy areas See Figure 5 for lubrication points and frequency or lubrication based on normal operating conditions Severe or unus
63. e 20 Apply sealant to threads on dipstick DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments and select proper PTO speed Show customer how to make sure driveline is properly installed and that spring activated lock 48 Dealer Check Lists ing pin or collar slides freely and is seated in groove on tractor PTO shaft Show customer how to determine the turning lim its of the CV PTO driveline Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Make customer aware of optional equipment available so that customer can make proper choices as required Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Explain to customer that when transporting the cutter the wing and center sections should be raised and their respective transport bars installed and pinned in place Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct that before
64. e photo to determine type Note 2 Lube fitting in center of cross and bearing 1000 RPM 1 3 8 21 Splined 1000 RPM 1 3 4 20 Splined REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1021104 1 Complete CV drive assembly A 1021105 1 Complete CV drive assembly 1 19851 1 Slide lock repair kit 1 19837 1 Slide lock repair kit 2 58770 1 Yoke QD CV 1 375 21 2 58758 1 Yoke QD CV 1 75 20 3 58759 2 CV U Joint repair kit cat 6 55E 3 58759 2 CVU Joint repair kit cat 6 55E 4 58760 1 CV Body with fitting 4 58760 1 CV body with fitting 5 1021317 1 Yoke and shaft CV splined 26 6 5 1023154 1 Yoke and shaft CV splined 30 9 6 1009065 2 Drive shield bearing kit 6 1009065 2 Drive shield bearing kit 7 18864 t 1 Decal Danger rotating driveline 7 18864 t 1 Decal Danger rotating driveline see page 12 see page 12 8 1021318 1 CV Shield outer 8 1023155 1 CV Shield outer 9 1021319 1 CV Shield inner 9 1023156 1 CV Shield inner 10 33347 1 Decal Danger guard missing 10 33347 1 Decal Danger guard missing see page 13 see page 13 11 1021320 1 Yoke tube amp sleeve 11 1023157 1 Yoke tube amp sleeve 55R x 38 4 x 1 69 20 55R x 39 8 x 1 69 20 12 58765 1 U Joint cross and bearing kit 55E 12 58765 1 U Joint cross and bearing kit 55E 13 1023058 1 Yoke 55R x 5 06 x SP 1 75 20 13 1023058 1 Yoke 55R x 5 06 x SP 1 75 20 14 6239 1 Nut lock 5 8 NC 14 6239 1 Nut lock 5 8 NC 15 34473 1 HHCS 5 8 NC x 3 GR5 15 34473 1 HHCS 5 8 NC x3GR5 t Not sh
65. eal 12 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed MANO764 11 5 2008 12 Repeat steps 6 through 11 for opposite side shaft Center Shaft 13 14 15 16 17 18 19 Insert bearing cups 7 in housing and front cap 4 using a round tube of the same size diameter and a hand press Press spacer 14 gear 18 shims 15 16 17 and bearing cones 7 on to input shaft 5 Slide input shaft 5 through housing and install gaskets 8 9 10 and cap 4 Check end play of shaft by moving it in and out If end play is more than 0 012 remove a gasket 8 9 or 10 Repeat process until end play is less than 0 012 Check rotational torque Torque should be less than 2 2 Ibs inch gear Check gear backlash backlash should be between 0 006 and 0 016 Adjust the backlash by adding or removing shims 15 16 17 from the input shaft 5 Place seal 6 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed Repeat process for opposite end shaft Splitter Gearbox Inspection 1 Check gearbox for leaks by plugging all holes except one applying 4 psi of compressed air and immersing gearbox in water Verify gearbox does not leak NOTE Excessive air pressure will damage seals Remove gearbox from water and dry off 3 Remove upper
66. ear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate GEARBOX REPAIR NOTE Read this entire section before starting any repair Many steps are dependent on each other 1 Fill gearbox with SAE 80W or 90W gear lube Proper oil level for wing and center gearboxes is between lowest ring and end of dipstick On splitter gearbox fill gearbox until oil runs out the side plug on gearbox NOTE Repair to these gearboxes is limited to replacing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Purchasing a complete gearbox is more economi cal 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately NOTE Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Figure 10 Recommended sealant for gearbox repair is Permatex Aviation 3D Form A Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter MANO764 11 5 2008 Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect are
67. ear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate MANO764 11 5 2008 BLOCKING METHOD To minimize the potential hazards of working under neath the cutter follow these procedures A WARNING E Before performing any service or maintenance lower equipment to ground or block securely turn off engine remove key and disconnect driveline from tractor PTO m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Do not position jackstands under wheels axles or wheel supports Components can rotate and cause cut ter to fall 1 Jackstands with a load rating of 1000 Ibs or more are the only approved blocking device for this cutter Install jackstands shown by Xs in Figure 5 under the cutter before working underneath unit 2 Consider the overall stability of the blocked unit Just placing jackstands underneath will not ensur
68. ee Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged m Never perform service or maintenance with engine running m Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers m Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death m Explosive separation of tire and rim parts can cause serious injury or death Release all air pres sure before loosening bolts on wheel STORAGE m Before disconnecting and storing follow these instructions e Store on level solid ground e Disconnect driveline and secure up off the ground e Lower wings to ground e Raise cutter center section and pin transport bar in raised position e Attach parking jack and raise tongue weight off tractor drawbar e Place wedge blocks at front and rear of wheels on center section and each wing to pre vent wheel rotation e Securely block all four corners of center sec tion and each wing with jackstands e Remove hydraulic hoses after tractor is turned off and all system pressure is released by operating valve levers several times e Remove safety tow chain e Remove retainer pin and h
69. erate PTO during transport Do not operate or transport on steep slopes Do not operate or transport equipment while under the influence of alcohol or drugs A CAUTION m Always comply with all state and local lighting and marking requirements Lock Up Always transport with wings and center frame in the raised locked position Place equipment on a level sur face before raising wings g gt Omna T ve s Pin Storage MS T Position gO T Figure 3 Transport Lock Up Wing and Center Section Shown Operation 17 Wing Lock Up Figure 3 1 Remove safety pin and lock up pin from storage position 2 Raise wing and align wing transport lock with slotted holes in the cylinder lugs 3 Insert lock up pin above cylinder pin and secure with klik pin 4 Repeat steps 1 to 3 for opposite wing 5 Relieve hydraulic pressure from wing cylinders and lower the wing against the wing transport lock Center Section Lock Up Figure 3 1 Raise cutter with hydraulic cylinder to maximum height 2 Rotate transport lock into position over cylinder rod 3 Lower cutter against transport lock 4 To lower the cutter for operation extend hydraulic cylinder to raise cutter Rotate transport lock back away from cylinder rod Figure 4 5 Lower the cutter to cutting height Use cylinder stops stroke control kit to set desired cutting height lt LP Se y a Figure 4 Transport Lock in Operation
70. es m Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop m Always attach safety chain to tractor drawbar when transporting unit E Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Do not operate PTO during transport Do not operate or transport on steep slopes m Do not operate or transport equipment while under the influence of alcohol or drugs m The maximum transport speed for towed and semi mounted machines is 20 mph 32 km h Regardless of the maximum speed capability of the towing tractor do not exceed the implement s max imum transport speed Doing so could result in e Loss of control of the implement and tractor e Reduced or no ability to stop during braking e Implement tire failure e Damage to the implement or its components m Use additional caution and reduce speed when under adverse surface conditions turning or on inclines Em Never tow this implement with a motor vehicle OPERATION m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never walk stand or place yourself or others under a raised wing or in the path of a lowering wing Hydraulic system leak down hydraulic sys tem failures mechanical failures or movement of control levers can cause wing
71. ft wing belt shield plate outer 10 1027288 1 Rubber shield 25 x 8 88 x 54 50 2 1027171 1 Front wing belt shield plate inner 11 1027290 1 Rubber shield 25 x 3 64 x 28 00 3 1027172 1 Front wing belt shield plate center 12 29893 1 2 NC x 1 1 2 Carriage bolt GR5 4 1027176 2 Bent link 25 x 1 61 x 23 50 13 11900 1 2 NC Flanged lock nut 5 1027174 1 ja right wing belt shield plate inner 14 6697 3 8 NC x 1 Carriage bolt GR5 5 1027175 1 Rear left wing belt shield plate inner 19 E a e e ee nut 1027177 1 Link 25 x 1 00 x 27 00 7 1027285 1 Rubber shield 25 x 8 50 x 27 25 Standard hardware obtain locally ip etree P arts 69 CHAIN SHIELDING CENTER SECTION SINGLE ROW STANDARD ON BW1620 MODELS SINGLE ROW OPTIONAL ON BW2400 MODELS DOUBLE ROW OPTIONAL ON BW1620 amp BW2400 MODELS SINGLE ROW DOUBLE ROW FEF PART QY DESCRIPTION F amp F PART QY DESCRIPTION 1027131 1029881 1027132 1029882 1027133 1029883 Front left chain plate 1 1 Front center chain plate 1 1 2 1 2 1 3 1 3 1 4 1027141 2 Rear chain plate 4 1029888 2 Rear chain plate 8 4 8 8 9 9 Front center chain plate Front right chain plate Front right chain plate Front left chain plate 1003644 Pin 22 to 24 chains 1003644 Pin 22 to 24 chains 1003646 1 Pin 28 to 30 chains 1003646 2 Pin 28 to 30 chains 11 5496 123 5 16 Chain 7 link 11 5496 220 5 16 Chain 7 link 16 6697 3 8 NC x 1 Carriage bolt GR5 16 6697 3 8 NC x1 Carriage bolt GR5 17 14350 3
72. g five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 lbs ft Check that tire air pressure is a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tires shown Install Tandem Wheel Assembly Wing Figure 34 1 Place carriage bolt 67 Figure 32 through holes on wing Carriage bolts are on the outside lock nuts on the underside Attach wing wheel yoke 2 Figure 34 to the wing using pivot pins 31 See Figure 32 for pin and hardware installation Make sure pin flange is on the underside of the deck Secure pivot pins to deck using carriage bolts 67 and flange lock nuts 53 Place tandem wheel bracket 16 Figure 34 around lower spring arm 3 and insert flange pin 17 Secure flange pin to tandem wheel bracket using cap screw 18 and flat washer 19 Insert wheel hubs 15 into both sides of tandem wheel bracket 16 and align holes Secure using cap screws 20 and flanged lock nuts 21 Attach wheel to hub using five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 Ibs ft Set tire pressure to a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tires shown MANO764 11 5 2008 ANOaBRWND Center Section
73. gh the cap 11 from the threaded end of the shaft Repeat steps 10 through 12 for opposite side shaft Inspect Components 12 13 14 Inspect gears for broken teeth and wear Some wear is normal and will show on the loaded side of the teeth Forged gear surfaces are rough when new Check that wear pattern is smooth Inspect shafts for grooves nicks or bumps in the areas where seals seat Resurface any damage with emery cloth or replace shaft Inspect housing and caps for cracks or other damage Splitter Gearbox Assembly Figure 12 1 Clean housing pay specific attention to areas where gaskets are installed 2 Wash housing and all components thoroughly 3 Select a clean work area to assemble gearbox 4 Replace all seals bearings and gaskets 5 All parts must be clean and lightly oiled before assembly Side Shaft 6 Insert bearing cups 7 in hub cap 11 using a 10 11 round tube of the same size diameter and a hand press Press bearing cone 7 on to output shaft 13 slide output shaft 13 through hub cap 11 and press bearing cone 7 on to output shaft 13 Slide gear 19 over output shaft 13 and secure with nut 20 and cotter pin 21 Check end play of shaft by moving it in and out If end play is more than 0 012 tighten nut 20 Repeat process until end play is less than 0 012 Check rotational torque Torque should be less than 2 2 lbs inch gear Place s
74. going underneath to discon nect the driveline securely block up all corners with jack stands and to follow all instructions in the BLOCKING METHOD page 19 of the opera tors manual Explain that blocking up prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical compo nent failures Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Explain to customer that when towing on a public road to comply with all state and local light ing marking laws and to use a safety tow chain Rev 8 20 2009 MANO764 11 5 2008 WOODS PARTS INDEX BATWING Rotary Cutter BW2400X BW2400XQ BW1620X BW1620XQ BW1620XQREV MAIN FRAME ASSEMBLY FRONT SECTION REAR SECTION WING ASSEMBLY GEARBOX ASSEMBLY WING amp CENTER SPLITTER DRIVE ASSEMBLY CENTER DECK FRONT 3 JOINT EQUAL ANGLE REAR 3 JOINT EQUAL ANGLE 540 RPM CV DRIVE CHAIN SHIELDING CENTER SECTION OPTIONAL CHAIN SHIELDING WING OPTIONAL TANDEM AXLE WHEEL YOKE OPTIONAL HYDRAULIC CYLINDERS HYDRAULIC CYLINDER STROKE CONTROL KIT CROSSBAR PULLER OPTIONAL SHREDDER KIT OPTIONAL COUNTERWEIGHT KIT BW1620X WINCH KIT OPTIONAL P A P a rts 49 MAIN FRAME ASSEMBLY FRONT SECTION 71 COMPLETE DECAL SET 72 SAFETY DECAL SET TRACTOR DRAWBAR 50 Pa rts MANO764 11 5 2008 MAIN FRAME ASSEMBLY FRONT SECTION
75. h Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org or Universal Lithographers Inc Email aem ulilitho com 800 369 2310 tel 866 541 1668 fax Free Mower Cutter Safety Video Order Form v Select one C VHS Format VHS01052 Safety Video C DVD Format DVD01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 USA 6 S a f e t y Safety Video Order Form Rev 2 6 2006 SAFETY RULES A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way TRAINING m Safety instructions are important Rea
76. he hose can slide freely in the holder Do not allow hose slack to drag on the ground or become caught on tractor protrusions 4 Attach the hydraulic hose to the tractor 5 From the operator position start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder Interference Check 1 Be sure that tractor 3 point lift links do not interfere with hydraulic hoses cutter driveline or cutter frame 2 Check for straight ahead operation and at full turning angles If there is any interference remove the lower lift links 3 Contact between tractor lift links and cutter parts can cause damage especially when turning CV Driveline Turning Limits NOTICE E You must not exceed a turning angle of 80 degrees at the head of the Constant Velocity drive line or damage will occur Rev 1 30 2009 MANO764 11 5 2008 1 To check for potential excessive turn angle disconnect the driveline from tractor 2 Start engine and turn as far right or left as possible 3 Shut engine off and try to connect CV driveline to tractor If it cannot be connected the turn angle is too severe 4 Restart engine and straighten angle slightly shut off engine and try to connect CV driveline to tractor 5 Repeat the process until the driveline can be connected The point at which the driveline can be connected is the maximum turn that should be made Cutting Height Adjustment A WARNING m On
77. he lugs on tongue and secure with spacer 83 clevis pin 5 carriage screw 75 and lock nut 50 4 Attach parking jack 29 to the side of the tongue 5 Attach second hex nut 73 to tongue level link 26 on the back side of center pivot casting 36 Assembly 6 Attach hose holder 31 to the top of the tongue using two cap screws 53 and lock nuts 50 Install 3 Joint Drive Figure 27 Before installing cutter input driveline to gearbox check the tag wired to the driveline and the tag wired to the input shaft of gearbox Ensure the tag rom speeds match the rpm speed decal on front of cutter After con firming all speeds match remove and discard tags and then complete driveline assembly 1 Attach H frame 30 to tongue with two bolts 77 sleeves 47 cup washers 60 and nuts 62 2 Coat splined end of gearbox input shaft with grease 3 Slide drive 33 onto shaft and align hole in drive yoke with groove on gearbox input shaft 4 Secure with bolt and nut supplied with drive 5 Secure driveline carrier bearing to H frame with pin 69 and cotter pin 70 MANO764 11 5 2008 19 Carrier bearing shield 30 H Frame 31 Hose holder 32 Front 2 3 of 3 joint drive 33 Telescoping drive shaft 47 5 8 x 1 x 9 16 Sleeve 50 1 2 NC Flange lock nut 53 1 2 NC x 1 1 4 Hex head cap screw GR5 60 5 8 x 1 3 4 x 14 ga Cup washer 62 5 8 NC Lock nut 65 3 8 Lock washer 68 1 2 NC x 5 1 2 He
78. hread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head of puller screw with a hammer while tightening with a wrench Crossbar puller clevis 5 8 NC x 4 1 2 Hex head cap screw 5 8 NC Hex nut Crossbar puller pad Crossbar puller tube Crossbar puller screw Crossbar puller link 7 For removal with a jack attach tube to each clevis with puller links 7 bolts 2 and nuts 3 Place jack on tube with end of jack pressing against gearbox shaft Slowly apply force with jack NOOR WD NOTE Hydraulic jack will not operate if tipped more than 90 Use care to prevent bending cross bar during removal Figure 14 Crossbar Removal 30 Dealer Service P E CROSSBAR INSTALLATION 1 Using emery cloth 220 or finer remove surface rust Loctite and foreign material from hub splined gearbox vertical shaft and crossbar assembly 2 Slide crossbar assembly 8 onto splined shaft Install washer 68 and nut 69 and align a slot with hole in splined shaft Torque nut to 450 Ibs ft 3 Install cotter pin 70 through slot in nut and bend ends over oo CD7462 2 68 Washer 1 22 x 2 205 x 236 69 Castle nut M30 x 2 0P 70 Cotter pin 1 4 x 2 1 4 Figure 15 Crossbar Assembly Installation UNIVERSAL JOINT REPAIR 1 Yoke 3 2 Cup and bearings ay 3 Snap ring eg 3 Journal W cross ri
79. huck and an exten sion hose long enough to allow you to stand to the side MANO764 11 5 2008 not in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated PN 1006348 4m 4 WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI Figure 9 Split Rim Tire Servicing CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts e Replace any safety decals that are missing or not readable Periodically or Before Extended Storage e Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods
80. igh strength draw bar pin E Keep children and bystanders away from stor age area BW2400X 1620X SR 11 14 2008 10 Safety SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged MODEL NO SERIAL NO Wns Woods Equipment Company A Lo WLI Oregon Illinois U S A 1 SERIAL NUMBER PLATE PN 1006348 located on split rim wheels A WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 MANO764 11 5 2008 2 FRONT AMBER REFLECTOR PN 1002940 3 REAR RED REFLECTOR PN 57123 4 PN 18869 4 amp DANGER SHIELD MISSING DO NOT OPERATE PUT SHIELD ON Bid D aa 17 PN 1004114 4 DANGER If shaft connection is visible shield is missing Replace shield before operating equipment 4004114 Safety Decals continued on nex
81. ight wing and center section as viewed from the top of the cutter MANO764 11 5 2008 BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers AEM Safety Training m D009 Make a Difference ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operators Manual so please review this manual thoroughly before operating your new mowing equipment Safety Video Order Form 8 2 2005 S a f e t y 5 Also available from the Association of Equipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual Englis
82. ii OET tt i 20 1017149 2 1 25 x 8 85 Pivot pin x OSMR 64 66016 Spring pin 1 4 x 1 1 2 R E eee 66 12296 1 4 28 G f A itti 22 11817 1 1 4 x 1 4 x 230 Hose EORR eS 67 29893 1 2 NC x 1 1 2 Carriage bolt GR5 23 10290 1 1 4x 1 4 Elbow w 1 16 restricter HHCS Hex Head Cap Screw 5 Standard hardware obtain locally N E ee P arts 53 WING ASSEMBLY 5 4 P ar ts MANO764 11 5 2008 a PART QTY 1 8825KT 1 1 8820KT 1 2 owene 1 3 1027120 1 4 1027298 1 5 52234 1 6 1027080 1 6 1027081 1 7 1008190 2 8 1027230 1 9 10520 2 10 13946 2 11 32603 2 12 32604 2 13 1027123 1 14 1027160 1 15 1032100 1 16 1027246 1 16 1027247 1 17 O 1 18 8346 1 19 8347 1 20 1027127 1 21 65130 1 22 1003690 1 23 10290 1 24 11893 1 25 52201 1 26 34279 27 11920 28 15087 1 Rev 8 20 2009 MANO764 11 5 2008 WING ASSEMBLY DESCRIPTION Blade kit CCW Right wing or Blade kit CW Left wing Gearbox see page 56 Clutch shield with hinge Driveline complete 2500 59 5 x 85 2 Hydraulic cylinder 3 1 2 x 16 Wing wheel yoke Right wing or Wing wheel yoke Left wing 1 1 2 Blade pin kit includes 11 amp 12 Crossbar assembly Shim 18 GA 1 1 2 blade pin Shim 20 GA 1 1 2 blade pin Keyhole plate special Blade pin lock clip special Hinge pin Lower spring arm Spring cmp 3 25x 56x7 3x1113 Deflector plate Right wing or Deflector plate Left wing Tire amp hub see page 67 1 x 4 58 Headless pin 1 x 5 08
83. is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING E Keep all persons away from operator control area while performing adjustments service or maintenance E Before working underneath disconnect drive line from tractor lower wings to the ground raise cutter and engage transport lock up in the locked position Attach parking jack and lower to the ground Securely block all four corners of the cen ter section and each wing with jackstands Block ing up prevents the cutter from dropping due to hydraulic leak down hydraulic system failure or mechanical component failure m Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death m Before servicing adjusting repairing or unplug ging stop tractor engine place all controls in neu tral set park brake remove ignition key and wait for all moving parts to stop m Never perform service or maintenance with engine running A CAUTION E If you do not understand any part of this manual and need assistance see your dealer E Always wear relatively tight and belted clothing to avoid entanglement in moving parts W
84. jects could injure people or dam age property e If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Repairing Rubber Shielding 1 Inspect belting and rear bands each day of operation 2 Replace if bent cracked or broken 3 Replace any missing hardware Repairing Optional Chain Shielding 1 Inspect chain shielding each day of operation and replace any broken or missing chains as required 2 Replace any missing hardware SERVICING TIRES SAFELY Used Aircraft Tires Figure 9 A WARNING Do not attempt to mount a tire unless you have the mE Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on c
85. l seal Input cap gasket 10 mm Input cap gasket 25 mm 3 2 Shim 30 mm Shim 40 mm Shim 50 mm Bearing assembly cup and cone 3 16 x 3 Cotter pin M36 Castle nut Output oil seal Output shaft Output gear Bearing adjustment nut 1 8 x 2 1 2 Cotter pin Bearing assembly cup and cone Blank adjusting cap Blank cap gasket 10 mm Blank cap gasket 25 mm Bearing spacer Hex head cap screw M10 x 1 5P x 25 mm Inspection cover cap Sealing washer M18 x 1 5P Hex head plug Input shaft spacer Dipstick breather assembly Inspection cover gasket Input gear Retaining ring ANOaAhwN 30 Notes 1 Center and left grearbox shown 2 For right gearbox switch item 29 32 with item 24 3 Item 30 should be installed on outboard side of wing gearbox See Parts page 57 for Model BW1620XQREV instructions Figure 11 Gearbox Wing amp Center Rev 8 20 2009 MANO764 11 5 2008 Dealer Service 27 Gearbox Installation Figure 11 NOTE Gearbox is heavy do not attempt to move with out mechanical assistance Splitter Gearbox Disassembly Figure 12 1 Set gearbox on cutter and fasten with bolts and nuts Torque bolts to 300 Ibs ft 2 Attach crossbar Crossbar Installation page 31 SPLITTER GEARBOX REPAIR Figure 12 Splitter Gearbox Removal 1 Disconnect and remove all drivelines gearbox 2 Remove the four cap screws and lock washers that secure gearbox to
86. lbow to point to the center section CD7542 1 gt Hydraulic cylinder 1 x 4 58 Clevis pin 1 x 5 08 Clevis pin Wing transport lock 1 4 NPT x 1 4 NPT Elbow restricted 1 2 NPT x 1 4 NPT Reducer bushing 1 4 NPT x 1 4 NPT x 264 Hose 1x 8 41 Headless pin 1 SAE Flat washer Lynch pin chain and cotter assembly 1 4 x 1 1 2 Cotter pin Figure 30 Wing Cylinder and Wing Transport Lock Installation 38 Assembly MANO764 11 5 2008 8 9 Insert hose 25 through hose guide on transport lock bracket and secure to elbow Repeat procedure for opposite wing Install Wing Wheel Yoke Figure 32 1 Place carriage bolts 67 through holes in wing Carriage bolts are on the outside lock nuts on the underside Attach wing wheel yoke 6 to the wing using pivot pins 31 Make sure pin flange is on the underside of the deck See Figure 32 Secure pivot pins to deck using carriage bolts 67 and flange lock nuts 53 Insert wheel hub 17 into wing wheel yoke arm 6 and align holes Secure into position using cap screw 30 and flanged lock nut 53 Attach wheel to hub using five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 lbs ft Set tire pressure to a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tire
87. m below to prevent gearbox damage Blade Installation Figure 6 A CAUTION m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE E Crossbar rotation has clockwise rotation on left gearbox and counterclockwise rotation on the right gearbox when looking down on cutter The center gearbox has counterclockwise rotation on all mod els except BW1620XQREV which has clockwise Be sure to install blade cutting edge to lead in the correct rotation NOTE Always replace or sharpen both blades at the same time 1 Inspect blade pin 7 for nicks or gouges and if you find any replace the blade pin 2 Insert blade pin through the blade Blade should swivel on blade pin if it doesn t determine the cause and correct 3 Align crossbar 8 with blade access hole in cutter frame Apply a liberal coating of Never Seez or equivalent to blade pin and crossbar hole Make sure blade offset is down away from cutter 4 Insert blade pin 7 through blade Push blade pin through crossbar 5 Install shims 9 amp 10 over blade pin NOTE Only use enough shims to allow keyhole plate 11 to slide into blade pin groove 6 Install blade clip 12 over keyhole plate and into blade pin groove 7 Secure into position with cap screw 50 Torque cap screw to 85 Ibs ft 8 Repeat steps for opposite side NOTE Blade should be
88. mponents PHD25 PHD35 PHD65 PHD9S 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 S15CD S20CD S22CD S25CD S27CD BW180LH TC R74 5 years TC R68 TC R60 TBW 144 TBW 180 TBW204 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 aes commercial applications spindis RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 3 years BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS 1680 Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not tran
89. n 1 x 4 58 19 Clevis pin 1 x 5 08 22 1 4 NPT x 1 4 NPT x 156 Hose 23 1 4 NPT x 1 4 NPT Elbow restricted q 24 1 2 NPT x 1 4 NPT Reducer bushing 35 5 16 NC Lock nut 36 5 16 NC x 1 2 Carriage bolt 38 1 4 NC x 1 2 Round head screw 39 1 4 NC Hex nut 53 1 2 NC Lock nut 63 Cotter pin 1 4 x 1 1 2 67 1 2 NC x 1 1 2 Carriage bolt ON DO W CD7540 2 Figure 24 Spring Arm and Cylinder Installation 34 Assembly MANO764 11 5 2008 Install SMV Emblem Figure 24 NOTE Install the flat side of the nut toward the f inside for solid tires and aircraft tires shown 1 Attach SMV mounting bracket 8 to outside of left cylinder lug Secure using two carriage bolts 67 and flange lock nuts 53 2 Attach SMV socket 9 to mounting bracket 8 using two carriage bolts 36 and lock nuts 35 3 Attach SMV emblem 11 to SMV bracket 10 using two round head cap screws 38 and hex nuts 39 4 Insert SMV bracket 10 with emblem 11 into socket 19 NOTE Pneumatic notat and airplane tires are available for this cutter See page 67 for parts list Install Spring Wheel Arms Figure 25 Center Wheel Yoke Tube 1 Slide right spring wheel arm assembly 14 over center wheel yoke tube and secure into position using four cap screws 28 and flanged lock nuts 37 Repeat step to install left spring wheel arm assembly Keep spacing as wide as possible for 14 Spring wheel arm
90. neu tral set park brake remove ignition key and wait for all moving parts to stop m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt E Before working underneath disconnect drive line from tractor lower wings to the ground raise cutter and engage transport lock up in the locked position Attach parking jack and lower to the ground Securely block all four corners of the cen ter section and each wing with jackstands Block ing up prevents the cutter from dropping due to hydraulic leak down hydraulic system failure or mechanical component failure m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous E To prevent contamination during maintenance and storage clean and then cover hose ends fit tings and hydraulic ports with tape E Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Safety Rules continued on next page Safety 9 SAFETY RULES AY ATTENTION
91. ng through this opening Remove input oil seal 6 Replace with new one Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft or until oil is between lowest ring and end of dipstick WING amp CENTER GEARBOX REPAIR Gearbox Cap Leak Repair Figure 11 1 2 J Disconnect and remove the driveline from gearbox Remove dipstick breather assembly 30 and siphon gear lube from housing through this opening Remove cap where leak is occurring 4 21 or 26 Clean mating surfaces with a gasket remover Replace gaskets 7 8 22 23 31 as required to meet the following specifications e End float should be less than 0 012 e Rotational torque should be less than 2 2 Ibs inch e Gear backlash should be between 0 006 and 0 016 Install cap 4 21 or 26 using a gasket sealant Install cap screws 3 or 25 and torque to 29 Ibs ft Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft or until oil is between lowest ring and end of dipstick Gearbox Removal NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 Disconnect and remove the driveline from the gearbox that is to be removed Remove cotter pin and nut from vertical shaft and remove crossbar see page 30 Remove the eight bolts that attach gearbox to cutter and remove gearbox Gearbox Disassembly Figure 11 1 Remove six cap screw
92. nnels 10 using bolts 5 and lock nuts 6 6 Move SMV sign and hardware to channel as shown 7 Tighten all hardware See Parts page 77 for complete diagram and part list a lt oS Center of ee Cylinder Lug 3 CD6947 1 1s T Wing Lock Up LA1 Bracket Figure 39 Roller Assembly Installation 44 Assembly Figure 40 Winch Channel Installation MANO764 11 5 2008 Shredder Installation Optional Crossbar Installation Right Wing Figure 41 amp Figure 44 CD7595 2 Figure 41 Right Crossbar and Blade Installation 1 Install wing crossbar 1 on splined shaft Use flanged castle nut and cotter pin previously removed Torque nut to 450 Ibs ft 2 Place CCW blade 3 over blade pin 7 and insert blade pin through crossbar Make sure blade offset is to the bottom 3 Place blade 4 over blade pin with flat surface on the top 4 Install bushing 8 over pin and blade and secure with jam nut 9 Torque nut to 664 Ibs ft Crossbar Installation Left Wing 1 Repeat steps for left crossbar and blade installation 2 Use wing crossbar 1 and offset CW blades 2 and flat blades 4 Crossbar Installation Center Section 1 Repeat steps for center crossbar and blade installation 2 Use crossbar 1 and offset CCW blades 3 and flat blades 4 Install Stationary Blades Center Section 1 Remove left skid shoe if needed Rev 2
93. on to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling Insert both output bearings 12 20 in the housing using a round tube of the correct diameter and a hand press Slide output shaft 16 from the bottom through both bearings 12 20 until it rests against bottom bearing 12 Slide shims 9 10 11 over output shaft 16 Use the same thickness of shims that were removed as a starting point Place gear 17 onto output shaft 16 and secure with nut 18 and cotter pin 19 The output shaft must have zero endplay and a rotation torque of 20 30 LBS IN without the lower seal Tighten nut 18 as required Press bearing cup 20 into end of the housing closest to the gear using a round tube of the correct diameter and a hand press Install cap 4 or 21 and gaskets 7 8 or 22 23 Place gear 32 and spacers 29 24 through top of housing and align gear 32 and shaft 5 so that gear spline matches the shaft spline While holding gear 32 in place slide input shaft 5 through gear 32 and press onto bearing cone 20 Rev 8 20 2009 MANO764 11 5 2008 10 11 12 13 14 Press bearing 20 over input shaft 5 Slide shims 7 8 or 22 23 over input shaft Install cap 4 or 21
94. opull type or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center NOTICE E Avoid ground contact with blades Striking ground with blades produces one of the most dam aging shock loads a cutter can encounter If this occurs repeatedly the cutter driveline and gear boxes will be damaged Cutting height range is from 2 to 15 A hydraulic cylin der or ratchet jack is available for cutting height adjust ment When selecting a cutting height you should consider the area of operation If the ground is rolling and has mounds the blades could contact set the cutting height accordingly The cutting height blade edge is approxi mately 1 above the bottom of the side skid Cutting Height Normal Mowing Center Section 1 Position the cutter on a hard level surface and select an approximate cutting height Example 6 2 Raise wings and lock them in the UP position 3 Use the hydraulic cylinder or ratchet jack to raise or lower the center section to obtain a distance of 5 from bottom edge of skid shoe to the ground 4 Place jackstands under the four corners of the center section See chart on page 20 Lower center section to relieve pressure on attitude rod nuts 5 Loosen outer jam nut on the attitude rods Operation 15 6 Adjust inner nuts in or out until the rear of
95. ould be installed on outboard side of wing gearbox 56 Pa rts MANO764 11 5 2008 WING amp CENTER GEARBOX ASSEMBLY 540 RPM 1000 RPM Left Right Left Right REF QTY wing Center Wing Wing Center Wing DESCRIPTION A 1 1029693 1018345 1029692 1029693 1029694 1029692 Complete gearbox 2 18 21542 21542 21542 21542 21542 21542 Lock washer 10 mm 3 12 307201 307201 307201 307201 307201 307201 HHCS M10 x 1 5P x 30 mm 4 1 1019614 1019614 1019614 1019614 1019614 1019614 Input cap 5 1 1019577 1019577 1019577 1019577 1019577 1019577 Input shaft 6 1 1019589 1019589 1019589 1019589 1019589 1019589 Input seal 7 A S 1019595 1019595 1019595 1019595 1019595 1019595 Input gasket 10 mm 8 A S 1019596 1019596 1019596 1019596 1019596 1019596 Input gasket 25 mm 9 A S 1019609 1019609 1019609 1019609 1019609 1019609 Shim 30 mm 10 A S 1019608 1019608 1019608 1019608 1019608 1019608 Shim 40 mm 11 A S 1019610 1019610 1019610 1019610 1019610 1019610 Shim 50 mm 12 1 1019588 1019588 1019588 1019588 1019588 1019588 Bearing assembly cup amp cone 13 ee oo 3 16 x 3 Cotter pin 14 1 1019606 1019606 1019606 1019606 1019606 1019606 M36 Hex flange castle nut 15 1 1019591 1019591 1019591 1019591 1019591 1019591 Output oil seal 16 1 1019578 1019578 1019578 1019578 1019578 1019578 Output shaft 17 1 1011758 1019585 1011758 1011758 1019586 1011758 Output gear 18 1 1019605 1019605 1019605 1019605 1019605
96. ovide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A PANAS or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious
97. own t Not shown HHCS Hex Head Cap Screw HHCS Hex Head Cap Screw Standard hardware obtain locally Standard hardware obtain locally Rev 10 25 2010 64 P ar t S MANO764 11 5 2008 TYPE B 1000 RPM FRONT CV DRIVE CD7035C 2 Note 1 Two types of Weasler drives are used on BW2400X s See photo to determine type Note 2 Lube fitting at end of cross and bearing 1000 RPM 1 3 8 21 Splined 1000 RPM 1 3 4 20 Splined REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1021104 1 Complete CV drive assembly A 1021105 1 Complete CV drive assembly 1 19851 1 Slide lock repair kit 1 19837 1 Slide lock repair kit 2 1033104 1 Yoke QD CV 1 375 21 2 1033105 1 Yoke QD CV 1 75 20 3 1033107 2 CV U Joint repair kit cat 6 55E 3 1033107 2 CV U Joint repair kit cat 6 55E 4 1033106 1 CV Body with fitting 4 1033106 1 CV body with fitting 5 1033111 1 Yoke and shaft CV splined 26 6 5 1033116 1 Yoke and shaft CV splined 30 9 6 1009065 2 Drive shield bearing kit 6 1009065 2 Drive shield bearing kit 7 18864 t 1 Decal Danger rotating driveline 7 18864 t 1 Decal Danger rotating driveline see page 12 see page 12 8 1021318 1 CV Shield outer 8 1023155 1 CV Shield outer 9 1021319 1 CV Shield inner 9 1023156 1 CV Shield inner 10 33347 1 Decal Danger guard missing 10 33347 1 Decal Danger guard missing see page 13 see page 13 11 1021320 1 Yoke tube amp sleeve 11 1023157 1 Yoke tube amp sleeve 55R x 38 4 x 1 69 20
98. plug on right side of housing Add 4 SAE 80W or 90W EP oil until it runs out side level hole Replace plug Install breather 24 in top cover Splitter Gearbox Installation NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 Place gearbox on cutter and secure into position using four cap screws and lock washers Torque hardware to 300 Ibs ft Attach all drivelines to gearbox Install all shields Dealer Service 29 CROSSBAR REMOVAL 1 It is necessary to gain access to bottom side of cutter for crossbar removal See Blocking Method page 19 NOTE You will need to use either the puller screw Item 6 Figure 14 or a small hydraulic jack to remove the crossbar 2 Remove blades from crossbar as shown in Figure 13 7 Blade pin 8 Crossbar assembly 9 Shim 18 ga CD7462 1 10 Shim 20 ga 11 Keyhole plate 12 Blade lock clip 50 1 2 NC x 1 1 4 HHCS GR5 Figure 13 Blade Removal 3 Remove cotter pin from bottom of crossbar and remove nut and washer 4 Refer to Figure 14 Attach a clevis 1 to each end of crossbar using blade pins spacers keyhole plates and blade pin clips CD1249A 5 Position tube assembly 5 with threaded nut 4 toward crossbar for puller screw removal or down for hydraulic jack removal 6 For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and t
99. re as shown Refer to Figure 35 and Figure 36 for Chain Shielding Installation Figure 37 and Figure 38 for Belt Shielding Installation NOTE CHAIN SHIELDING Center Section Attach rear chain plates 4 to the top of center section Attach center chain plate 18 to the bottom of the center sec tion Wing Install four two per wing 6 link chain sec tions 12 and four two per wing 4 link chain sections 13 to the wing skid shoes Secure with carriage bolts 14 and flange lock nuts 15 See Figure 36 CD7543 1 Front center chain plate Front right chain plate Front left chain plate Rear chain plates 8 Pin 22 24 chain 11 5 16 Chain 7 link 16 3 8 NC x 1 Carriage bolt 17 3 8 NC Flange lock nut 18 Rear chain plate center RON Figure 35 Chain Shielding Installation Center Section 42 Assembly MANO764 11 5 2008 14 1 2 NC x 1 1 2 Carriage bolt 1 Front wing chain plate inner 4 Rear wing chain plate 15 1 2 NC Flange lock nut 2 Front wing chain plate center 12 5 16 Chain 6 link 16 3 8 NC x Carriage bolt 3 Front wing chain plate outer 13 5 16 Chain 4 link 17 3 8 NC Flange lock nut Figure 36 Chain Shielding Installation Right Wing Shown Front center belt shield plate Front right belt shield plate Front left belt shield plate Bent link 25 x 1 61 x 12 00 Rubber shield 25 x 8 50 x 44 74 Rubber shield 25 x 8 88x 3
100. recommended lubrication a more extensive application is recommended season ally 1 Fill CV double yokes with 20 pumps of grease with the joints in a straight line 2 Articulate CV body to maximum angle several times to ensure full coverage of joints 3 Place joints in the straight position and a add 10 additional pumps of grease to both joints 4 Wipe telescoping drive clean of all old grease and contaminants 5 Add a thin layer of new grease over telescoping drive BLADES A WARNING E Before working underneath read manual instructions securely block up and check stabil ity Secure blocking prevents equipment from dropping due to hydraulic leak down hydraulic system failure or mechanical component failure Blade Removal Figure 6 Blade pin 8 Crossbar assembly 9 Shim 18 ga 10 Shim 20 ga 11 Keyhole plate 12 Blade lock clip 50 1 2 NC x 1 1 4 HHCS GR5 Figure 6 Blade Assembly 1 Disconnect driveline from tractor PTO 2 Raise cutter and block securely see Figure 5 3 Align crossbar 8 with blade access hole in the cutter frame Remove cap screw 50 blade pin MANO764 11 5 2008 lock clip 12 keyhole plate 11 and shims 9 amp 10 Carefully drive blade pin 7 out of crossbar 4 Rotate crossbar and repeat for opposite blade NOTICE E If blade pin 7 is seized in crossbar and extreme force will be needed to remove it support crossbar fro
101. rect rom for your equip ment Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor Check that hoses are not twisted bent sharply kinked frayed or pulled tight Replace any damaged hoses immediately Check that all hardware is properly installed and secured Check cutting height and attitude adjustment Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses Check that blades are sharp and secure and cut ting edge is positioned to lead with correct rota tion Make sure tractor ROPS or ROPS cab and seat belt are in good condition Keep seat belt securely fastened during operation Check that shields and guards are properly installed and in good condition Replace if dam aged Before starting engine operator must be in trac tor seat with seat belt fastened Place transmis sion in neutral or park engage brake and disengage tractor PTO Inspect area to be cut and remove stones branches or other hard objects that might be thrown and cause injury or damage Inspect rubber or chain shielding and replace any damaged rubber shield or missing links Make sure tractor 3 point lift links do not interfere with hydraulic hoses or driveline throughout full turning range Check the tire pressure for pneumatic tires The maximum pressure allowed is 40 psi Rev 1 30 2009 MANO764 11 5 2008 OWNER SERVICE The information in this section
102. rely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times Use care when operating around tree limbs and other low objects Avoid being knocked off tractor and being injured The cutter is operated with tractor controls Engage the PTO at a low rpm to prevent excessive loads on the cutter drive system Increase throttle to recommended PTO operating RPM Be sure operator is familiar with all controls and can stop tractor and cutter quickly in an emergency The operator should give complete undivided attention to operating tractor and cutter CUTTER OPERATION When beginning operation of the cutter make sure that all persons are in a safe location Power for operating the cutter is supplied by the tractor PTO Operate PTO at 540 1000 RPM for Q models Know how to stop the tractor and cutter quickly in an emergency Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox Raise PTO speed to 540 or 1000 RPM depending on model and maintain throughout cutting operation Gearbox protection is provided by a slip clutch with a replacement fiber disc The slip clutch is designed to slip when excessive torsional loads occur Move slowly into material Adjust tractor ground speed to provide a clean cut without lugging the tractor engine Use a slow ground speed for better shredding Proper ground
103. s 25 and cover 26 from gearbox and pour out gear oil Remove caps 21 amp 4 Support gearbox in a hand press and push on the gear end of input shaft 5 to remove bearing 20 Remove gear 32 from inside housing Remove bearing 20 by using a punch and hammer from outside of housing 26 Dealer Service 10 11 12 13 14 Support housing in vise in a horizontal position The castle nut 14 cotter pin 13 and hub were already removed with the stump jumper crossbar Remove the ring 33 and oil seal 15 Remove cotter pin 19 and nut 18 from output shaft 16 Remove output shaft 16 by using a punch and hammer and tap on top to drive down Remove gear 17 and shims 9 10 11 from inside housing Remove bottom bearing 12 by using a punch and hammer from the top outside the housing Support housing upside down top cover surface and remove bearing 20 by using a punch and hammer from the bottom side of the housing Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that the wear pattern is smooth Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth Inspect housing and caps for cracks or other damage Gearbox Assembly Figure 11 1 2 Clean housing paying specific attenti
104. s shown Install optional dual wheel and hub to inside of wheel yoke arm Install Wing Wheel Yoke Adjustment Link Figure 31 A CAUTION m Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents With a lifting device raise right wing and lock in the up position using the wing lock up bar Leave lifting device attached for added support Attach adjustable link turnbuckle 22 to right side of center wheel yoke arm and secure with cap screw 32 and lock nut 26 Attach opposite end of adjustable link 22 to wing wheel yoke arm and secure with cap screw 32 and lock nut 26 Remove lock up bar and carefully lower wing using lifting device Repeat process for left wing See Cutting Height Normal Mowing Wings page 16 to level wings 22 Adjustable link 26 1 NC Lock nut 32 1 NC x 4 Hex head cap screw GR8 Figure 31 Right Wing Wheel Yoke Adjustment Link Installed 6 Wing wheel yoke arm right 17 Wheel and hub 30 1 2 NC x 3 Hex head cap screw GR5 31 Pivot pin 1 1 4 53 1 2 NC Flanged lock nut 67 1 2 NC x 1 1 2 Carriage bolt CD7542 2 Figure 32 Wing Wheel and Hub Installation Right MANO764 11 5 2008 A ssem b l y 3 9 Install Wing Driveline Figure 33 CD6882 4 3 Clutch shield 4 Wing driveline complete Figure 33 Right Driveline Installation 1 Remove knob on top
105. s to drop unexpect edly and cause severe injury or death m Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property BW2400X 1620X SR 11 14 2008 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED e If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m m Never direct discharge toward people animals or property Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light E Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts E Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment E Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Al
106. sfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising dire
107. t 7 18864 t 1 Decal Danger rotating driveline 15 34473 1 5 8 NC x 3 HHCS GR5 see page 12 8 1021314 1 CV Shield outer 540 RPM 9 1021315 1 CV Shield inner 540 RPM t Notshown HHCS Hex Head Cap Screw Standard hardware obtain locally Rev 10 25 2010 62 P ar tS MAN0764 11 5 2008 TYPE B 540 RPM FRONT CV DRIVE CD7035C 2 Note 1 Two types of Weasler drives are used on BW2400X s See photo to determine type Note 2 Lube fitting at end of cross and bearing REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1021103 1 Complete CV drive 540 RPM 10 33347 t 1 Decal Danger guard missing 1 19851 1 Slide lock repair kit see page 13 2 1033103 1 Yoke QD CV 1 375 6 540 RPM 11 1021316 1 Yoke tube amp sleeve 3 1033107 2 CV U Joint repair kit Cat 6 55E 55R x 36 4 x 1 69 20 540 RPM 4 1033106 1 CV Body with fitting 12 58765 1 U Joint cross and bearing kit 5 1033113 1 Yoke and shaft CV splined 25 9 13 1023058 1 Yoke 55R x 5 06 x SP 1 75 20 540 RPM i i 6 1009065 2 Drive shield bearing kit 14 6239 1 5 8 NC Lock nut 7 18864 t 1 Decal Danger rotating driveline 15 34473 1 5 8 NC x 3 HHCS GR5 see page 12 8 1021314 1 CV Shield outer 540 RPM Not shown 9 1021315 1 CV Shield inner 540 RPM HHCS Hex Head Cap Screw Standard hardware obtain locally MAE 1 e 2008 P a rts 63 TYPE A 1000 RPM FRONT CV DRIVE CD7035C 1 Note 1 Two types of Weasler drives are used on BW2400X s Se
108. t and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate MANO764 11 5 2008 CENTER SECTION ASSEMBLY Install Hydraulic Hoses Figure 22 1 Insert one 264 wing cylinder hose and one 230 center cylinder hose into the right tube in the center section Insert one 264 hose into the left tube 2 Extend the 264 hoses approximately 52 inches past the back of the center section Extend the 230 hose approximately 22 inches past the back of the center section 3 Secure hose to center section using hose clamps 12 carriage bolts 59 and lock nuts 82 Clamps are used at both front and rear of the deck 4 Do not tighten clamps at this time Hoses lengths may need to be adjusted once assembly is complete 12 Feedline clamp 32 5 16 NC Lock nut 59 5 16 NC x 1 Hex head cap screw GR5 Figure 22 Hoses Clamped to Deck Rear Right Side Assembly 33 Install Attitude Rods Figure 23 4 Attitude rod 21 1 Spacer 29 1 Hex nut 33 1 Flat washer Figure 23 Attitude Rods Attached to Wheel Yoke 1 Insert attitude rods 4 through front of center section frame out the center of the deck and through pivot casting in wheel yoke arm assembly The rod is a very tight fit use care to prevent thread damage during installation 2
109. t belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged E Do not put this equipment into service unless all side skids are properly installed and in good condi tion Replace if damaged E The offset model is unstable without adequate counterweight Use counterweight box loaded with 1300 Ibs 591 kg of steel E A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate m Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage TRANSPORTATION m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all tim
110. t page Safety 11 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged Safety Decals continued from previous page A WARNING DO NOT EXCEED PTO SPEED OF 5 PN 15922 1000 RPM PTO speeds higher than 1000 RPM can cause equipment failure and personal injury 15922 C A WARNING DO NOT EXCEED PTO SPEED OF 540 RPM pee 6 PN 18866 PTO speeds higher than 540 RPM can cause equipment failure and personal injury 18866 D 8 PN 18864 A DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline erry 4 amp DANGER ROTATING BLADES AND THROWN OBJECTS m Do not put hands or feet under or into mower when engine is running m Before mowing clear area of objects that may be thrown by blade m Keep bystanders away m Keep guards in place and in good condition BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH 15503 C 7 PN 15503 9 PN 18865 A WARNING FALLING OFF CAN RESULT IN BEING RUN OVER m Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times m Buckle Up Keep seat belt securely fastened m Allow no riders RAISED EQUIPM
111. te 1 1019107 1 Yoke 1 3 4 20 spline 12 1016494 1 Thrust plate 2 38352 2 Cross amp bearing kit 13 1016492 1 Belleville spring 3 38353 1 Inboard yoke 14 1016493 1 Backup plate 4 1005521 1 Grease fitting 15 57261 6 M12 x 1 75P Hex lock nut w nylon 5 1016484 1 Friction clutch 2400 1 3 4 20 spline insert 6 1016489 1 Flange yoke 16 1016495 4 M8 x1 25P Hex nut GR10 7 57432 4 Friction disc 17 1019110 1 Outer profile 8 1016490 1 Hub 1 3 4 20 spline clutch 18 1016496 6 M12 x 1 75P x 85 mm HHCS CL8 8 9 1016498 1 Lock assembly 10 57443 1 Drive plate HHCS Hex head cap screw MAN0764 11 5 2008 Pa rts 59 FRONT 3 JOINT DRIVE ASSEMBLY EQUAL ANGLE REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1003480 1 Complete front drive 1000 RPM 21 9 40728 1 Inner shield spline 10 40766 2 Bearing ring SC25 Or 11 40777 2 Anti rotation chain A 57282 1 Complete front drive 540 RPM 12 40778 2 Screw 6 spline PEON 1 40563 1 Yoke 1 3 8 6 spline 540 RPM or 13 18864 1 Danger decal rotating driveline 14 47 1 i issi 1 40757 1 Yoke 1 3 8 21 spline 1000 RPM ine pial O R f 15 19811 1 1 2 x2 HHCS GR8 2 40566 2 Cross amp bearing 16 765 1 1 2 NC Lock nut 3 40751 2 Inboard yoke f 17 40758 1 Lock collar kit 4 40753 1 Outer profile 540 RPM 6 spline 1 3 8 and 5 40765 2 Spring pin 10 x 90 1000 RPM 21 spline 1 3 8 6 57299 1 Yoke 1 1 2 23 spline I C 8 40727 1 Outer shield HHCS Hex Head Cap Screw 6 0 P ar t S MANO764 11 5 2008 REAR
112. ual conditions may require more fre quent lubrication Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is fol lowed Gearbox Lubrication For gearboxes use a high quality gear oil with a vis cosity index of 80W or 90W and an API service rating of GL 4 or 5 Check gearboxes daily for evidence of 20 Owner Service leakage and contact your dealer if leakage occurs Splitter Gearbox Fill gearbox until oil runs out the side plug on gearbox Wing and Center Gearboxes Fill gearbox until oil is between lowest ring and end of dipstick Use sealant on vent plug threads during installation Check vent plug periodically and clean if it does not relieve pressure Driveline Lubrication 1 Lubricate the driveline slip joint every eight operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveline 2 Lower cutter to ground disconnect driveline from tractor PTO shaft and slide halves apart but do not disconnect from each other 3 Apply a bead of grease completely around male half where it meets female half Slide drive halves over each other several times to distribute grease Rev 11 9 2009 MANO764 11 5 2008 Seasonal Lubrication In addition to the daily
113. vely tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Safety Rules continued on next page Safety 7 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety Rules continued from previous page m Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guards rotate freely on driveline before putting equipment into service m Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death E Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep sea
114. ways sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine m Operate tractor PTO at 540 RPM 1000 RPM on Q Series cutters Do not exceed m Raise or lower wings slowly to prevent personal injury or damage to cutter E Look down and to the rear and make sure area is clear before operating in reverse Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Watch for hidden hazards on the terrain during operation E Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation BW2400X 1620X SR 11 14 2008 Continuous operation while the clutch is slip ping could cause heat build up resulting in fire Adjust slip clutch pressure by tightening springs to the dimension shown in the Owner Service sec tion If clutch is set to minimum spring length replace the friction disks as shown m On pull type or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center MAINTENANCE m Before servicing adjusting repairing or unplug ging stop tractor engine place all controls in
115. x head cap screw GR5 69 1 2 x 5 3 4 Clevis pin 70 3 16 x 1 Cotter pin 71 Spacer 1 2 x 3 56 77 5 8 NC x 2 Hex head cap screw GR5 80 3 8 NC x 1 Hex head cap screw GR5 Figure 27 3 Joint Drive Installation 6 Attach front driveline 32 to rear driveline 33 and tighten clamp bolt and nut supplied with drive NOTE With cutting height established adjust the 3 joint H frame bearing height so that front drive line is parallel to the ground 7 Attach shield 19 to driveline carrier bearing with two cap screws 80 and lock washers 65 8 Attach spacer 71 to the top of the H frame using cap screw 68 and flange lock nut 50 NOTE See Figure 28 for optional CV drive installa tion Install Optional CV Drive Figure 28 Before installing cutter input driveline to gearbox check the tag wired to the driveline and the tag wired to the input shaft of gearbox Ensure the tag rom speeds match the rpm speed decal on front of cutter After con firming all speeds match remove and discard tags and then complete driveline assembly MANO764 11 5 2008 1 Align hole in drive yoke with groove on gearbox input shaft and slide rear half of drive 23 onto shaft 2 Secure with bolt and nut supplied with drive CD7539 4 21 CV Drive Figure 28 CV Drive Installation Assembly 37 WING ASSEMBLY Install Wing A CAUTION m Use a suitable lifting device of sufficient capac ity

Woods Equipment BW1620XQ Brush Cutter User Manual

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