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Woods Equipment BB840XP Brush Cutter User Manual

1. FALLING OFF CAN RESULT IN BEING RUN OVER Tractor must be eguipped with ROPS or ROPS CAB and GUARD MISSING seat belt Keep foldable ROPS systems in locked up position at all times 5 PN 15502 DO NOT OPERATE Buckle Up Keep seat belt securely fastened A WARN l N G A DANG ER ROTATING COMPONENTS Do not operate without cover in place Look and listen for rotation Do not open cover until all components have stopped CONTACT WITH ROTATING PARTS CAN CAUSE SERIOUS INJURY 15502 B Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands Securely blocking prevents equipment from dropping from hydraulic leakdown hydraulic system failures or mechanical component failures A WARNING DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury GUARD MISSING DO NOT OPERATE 33347E A DANGER Safety Decals continued on next page 1006681 MAN0654 Rev 10 19 2007 Sa fe ty 1 1 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged CD7330 6 PN 19924 PULL TYPE ONLY A WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN Ge RESULTING IN SERIOUS INJURY GANGRENE OR DEATH m Check for leaks with cardboar
2. 3 4 NC x 6 HHCS GR5 5 2371 3 4 NC Hex lock nut 6 12274 5 8 NC x 2 1 4 HHCS GR5 7 3632 5 8 Flat washer standard 8 6239 5 8 NC Hex nut X Standard hardware obtain locally Top Link Bracket CD7323 Rev 4 24 2009 MANDOS N 9 2007 Pa rts 59 BB720X amp BB840X DUAL TAILWHEEL OPTIONAL WITH WHEEL HUB ASSEMBLY 10 or 22 REF PART OTY DESCRIPTION REF PART QTY DESCRIPTION 1 57101 1 Dual tailwheel assembly 12 12577 2 4x8 Tire w rim 5 wide 2 12881 2 WasherT160 ETC w cap 13 8555 8 1 2 Lock washer 3 12889 2 3 32 x 1 9 16 OD O ring 14 4119 8 1 2 NFx 1 HHCS GR5 4 2370 4 Washer 1 62x3x 18 15 1386 2 1 NC Jam nut 5 4674 2 3 8 x 2 Spirol pin 16 34279 2 1 NC Lock nut 6 15580 2 Tailwheel clevis 17 11854 4 5 8 NC x 2 1 2 HHCS GR8 7 15087 2 1NCx9 0 HHCS GR5 18 19025 4 5 8 NC Flange lock nut 8 15573 2 Sleeve 1 0 ID x 1 25 OD x 5 81 19 314 2 Seal for 1 1 2 shaft 9 15575 2 Sleeve 1 25 ID x 1 50 OD x 1 86 20 310 2 Bearing cone 10 15591 2 Wheel hub assembly includes item 21 21 309 2 Bearing cup 11 15574 2 Sleeve 1 25 ID x 1 50 OD x 903 22 15277 2 Wheel hub assembly includes items 19 20 amp 21 Standard Hardware Obtain Locally Rev 4 24 2009 60 Parts De BB840XP PULL TYPE 15 WHEEL ASSEMBLY P a Y Sa gt a 15 Rim for Pneumatic Tire Solid Tire NSA Aircraft Tire amp Rim CD6885 REF PART OTY DESCRIPTION REF PART QTY DESCRIPTION 1 1017050 1 Heavy hub assembly 16 1028820F 1 24x7 25 x 12 Airc
3. B Do not operate or transport equipment while under the influence of alcohol or drugs WA minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate MAINTENANCE m Before performing any service or maintenance disconnect driveline from tractor PTO m Before working underneath disconnect drive line raise cutter lock in transport position and block cutter securely Hydraulic system leak down and failure of mechanical or hydraulic system can cause eguipment to drop B Do not modify or alter or permit anyone else to modify or alter the eguipment or any of its compo nents in any way m Make sure attachment is properly secured adjusted and in good operating condition m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing eguipment m Keep all persons away from operator control area while performing adjustments service or maintenance Rev 10 31 2008 Single Spindle MD Rev 5 11 2007 m Make certain all movement of eguipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely
4. CROSSBAR REMOVAL 1 It is necessary to gain access to bottom side of cutter for crossbar removal See BLOCKING METHOD page 20 NOTE You will need to use either the puller screw Item 6 Figure 19 or a small hydraulic jack to remove the crossbar Remove blade pin hardware blade pins and blades from crossbar Remove retaining wire from bottom of crossbar and remove nut and washer Refer to Figure 19 Attach clevis 1 to each end of crossbar using blade pins spacers keyhole plates and blade pin clips Position tube assembly 5 with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal MANO654 Rev 10 19 2007 CD1249A Figure 19 Crossbar Removal 6 For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head of puller screw with a hammer while tightening with a wrench For removal with a jack attach tube to each clevis with puller links 7 bolts 2 and nuts 3 Place jack on tube with end of jack pressing against gearbox shaft Slowly apply force with jack NOTE Hydraulic jack will not operate if tipped more than 90 Use care to prevent bending cross bar during removal Dealer Service 31 CROSSBAR INSTALLATION Using emery cloth 220 or finer remove
5. Reassemble clutch Compress each of the six compression springs 8 by tightening the six cap screws 7 and lock nuts compressed to a height of 1 7 16 not including washer 9 The minimum spring height is 1 36 See Figure 15 If a clutch continues to slip when the springs are compressed to 1 36 check friction discs 2 for excessive wear Discs are 1 8 when new Replace discs after 1 16 wear 10 The compression springs should be Flange yoke Friction disc Hub 1 3 4 20 spline Thrust plate Belleville spring plate 10 mm x 1 5P x 50 mm Cap screw 10mm x 1 5P Hex nut 12 mm x 1 5P x 65 mm Cap screw 12 mm x 1 5P Hex nut N SS S A y NN N ANUN IAA BUM y SS Flange yoke Friction disc Hub 1 3 4 20 Spline Drive plate Drive plate Thrust plate 12 mm x 115 mm GR8 8 HHCS Compression spring Flat washer 12 mm x 1 25P Nylok lock nut 12 mm x 65 mm GR8 8 HHCS 12mm x 1 5P Nylok lock nut Clutch2 Figure 15 Slip Clutch Assembly BB840XP S N 1127328 amp Below Owner Service 23 Rev 10 31 2008 MANO654 Rev 10 19 2007 SHIELDING REPAIR A DANGER m Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equipped with full chain rubber or steel band shielding operation must be s
6. 5B using cap screw 13 and Refer to Figure 29 flange lock nut 14 previously removed 1 Position cutter flat and place a block underneath 2 Select desired height adjustment holes 10 and the rear of the cutter to raise it off the ground secure tailwheel bracket with cap screws 13 and 2 Remove all parts that are wired or strapped to flange lock nuts 14 Cutting height adjustment will cutter Remove parts from manual tube and be necessary when cutter is fully assembled See hardware that is securing tailwheel bracket 6 and Cutting Height Adjustment Mounted Cutter on brace arms 8 to cutter page 16 3 Raise rear of cutter and insert tailwheel assembly ASSEMBLE MOUNTED CUTTER 9 into tailwheel bracket 6 Secure with o ring 29 washer 30 and spiral pin 28 Install Tailwheel 4 Place diagonal brace bars 4 on the inside of frame rails and attach to diagonal brace mounting holes 5A Secure using cap screws 13 and flange lock nuts 14 Connect A Frame Arms 1 Rotate A frame arms 9 and break link 8 forward and up 2 Attach brace arms 11 to the break link 8 using cap screw 36 sleeve 13 and flange lock nut 34 Brace arms Brace arm mounting hole Tailwheel pivot hole Tailwheel bracket Tailwheel assembly Height adjustment holes 5 8 NC x 2 Cap screw 5 8 NC Flange lock nut Washer 18 x 1 62 x 3 Spiral pin 3 8 x 2 O Ring Washer Break link A Frame a
7. 4 718 mm from attaching point center to center NOTICE m If using a cylinder other than the one supplied by Woods make sure a breather fitting is installed in the cylinder rod end port Use a restricter fitting in the base end port to dampen the cutter lowering action 1 Install reducer bushing 15 and restricter elbow 16 in port at base end of cylinder 14 Position elbow to point toward front of cutter NOTE Make sure there is a breather fitting installed in the rod end port 2 Connect hose 17 to elbow 16 3 Install optional stroke control kit 19 to cylinder rod Stroke control kit is used to set cut height Install SMV Emblem 1 Align holes of manual tube 20 and SMV mounting bracket 21 and attach both items to deck using cap screws 22 washers 23 lock washers 24 and hex nuts 25 2 Attach SMV socket 26 to SMV mounting bracket using two carriage bolts 27 and lock nuts 28 3 Attach SMV emblem 29 to SMV bracket 30 using two round head cap screws 31 and hex nuts 32 4 Insert SMV bracket 30 and emblem 29 into socket 26 MAN0654 Rev 10 19 2007 CD7326A Rear wheel yoke 1 00 x 4 08 Pin 5 16 Flat washer Attitude rod Ratchet 5 16 Lock washer 1 00 x 2 26 Clevis pin 3 1 2 x 8 Hydraulic cylinder 5 16 NC Hex nut 1 00 x 2 72 Pin Reducer 1 1 2 x 1 4 SMV Socket Tire amp hub Elbow with restricter 5 16 NC x 3 4 Carriage bolt 1 4 x 1 1 2 Co
8. 4 6 1 7 1 8 2 9 10 16 11 16 58 Parts BB600X 57143 57144 1003645 5496 57142 57141 57138 4069 6697 14350 BB720X 57090 57091 1007850 5496 57088 57089 57085 4069 6697 14350 BB840X 1023048 1023047 1007851 5496 57125 57149 57146 4069 6697 14350 CD5752 DESCRIPTION Right front chain plate Left front chain plate 243 Dia bent pin front 5 16 7 Link chain front Right rear chain plate Left rear chain plate 243 Dia rolled bent pin rear 5 16 4 Link chain rear 3 8 NC x 1 Carriage bolt 3 8 NC Flange hex nut Standard Hardware Obtain Locally Rev 10 31 2008 MANO654 Rev 10 19 2007 RUBBER SHIELDING STANDARD REF PART OTY DESCRIPTION A 1013208 1 Rubber shield kit 5 foot BB600X includes items 1 4 A 1013209 1 Rubber shield kit 6 foot BB720X includes items 1 4 A 1023042 1 Rubber shield kit 7 foot BB840X includes items 1 4 1 1004129 2 Rubberdeflector 31 25 BB600X 1 1004130 2 Rubber deflector 37 25 BB720X 1 1024119 2 Rubberdeflector 43 25 BB840X 2 1013214 2 Link 25 x 1 00 x 28 75 BB600X de 2 1013215 2 Link 25 x 1 00 x 34 75 BB720X 2 1024118 4 Link 25 x 1 00 x 16 00 BB840X 3 20973 8 3 8 NC x 1 1 4 Carriage bolt 4 14350 8 3 8 NC Flange hex nut Standard Hardware Obtain Locally CHECK CHAIN ASSEMBLY OPTIONAL REF PART OTY DESCRIPTION 1 10521 1 Check chain complete 2 7906 2 Checkchain bracket lower 3 18048 2 3 8 Chain 32 Link and check lug 4 2377
9. BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Gearbox DS1260 DSO1260 DS1440 TS1680 BW126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD BW180LH TC R74 TC R68 TC R60 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 M commercial applications pilles RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 3 years BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS1680 Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchase
10. Bearing Input bearing Protective seal Cotter pin Snap ring Snap ring Shim 45 3 x 2 5 Shim 70 3 x 84 7 Nut Castle nut Shim 50 3 x 70 3 Shim Oil seal Vertical Shaft Oil seal Horizontal Shaft Cap Top cover Cap screw 8 mm x 16 8 8 Vent plug Cotter pin Washer 0 JO 0 20 N bt ak O O wech m r sch aR to R 16 N KO N N N NPN N ch ch 9 amp ENO y Ds o Figure 18 Gearbox Assembly Dealer Service 29 MANO654 Rev 10 19 2007 GEARBOX REPAIR Remove Gearbox from Cutter Refer to Figure 18 1 Disconnect and remove the rear driveline from the gearbox Remove breather level plug 24 and siphon gear lube from housing through this opening Remove 9 ga wire and nut from vertical shaft and remove crossbar see Crossbar Removal page 31 Remove the six bolts that attach gearbox to cutter and remove gearbox Disassemble Gearbox Refer to Figure 18 1 Remove plug from side of gearbox and pour out gear oil 2 Remove oil cap 20 to be replaced 3 Remove snap ring 10 and shim 13 from input 11 12 13 14 15 shaft 3 Support gearbox in hand press and push on input shaft 3 to remove bearing 7 Remove six cap screws 23 and top cover 22 from housing Remove gear 1 from inside housing Remove oil seal 19 from front of housing to be replaced Remove sn
11. Boltin baffle 7 ft 19 15575 1 Sleeve 1 25ID x 1 5OD x 1 86 67 24409 2 5 16 NC x 1 Carriage bolt 20 15573 1 Sleeve 1 0ID x 1 250D x 5 81 68 4529 2 5 16 NC Hex nut a 19087 1 1NCx9 0 HHCS GR5 69 57060 1 Crossbar assembly 22 1386 1 1 NC Jam nut BB600X BB720X 23 4119 4 1 2 NF x 1 HHCS GPS 69 57080 1 Crossbar assembly BB840X 24 855 4 1 2 Lock washer 70 57099KT 1 Blade kit BB600X 25 34279 1 1NC Lock nut 70 1003675KT 1 Blade kit Flat BB600X 26 4674 1 3 8x2 Spirol pin 70 19160KT 1 Blade BB720X BB840X 27 2370 2 Washer 1 62 x 3 x 18 70 19162KT 1 Blade kit Flat BB720X BB840X 28 12577 1 4x8 Tire w rim 5 wide 71 32616 2 Blade pin 29 15580 1 Tailwheel clevis weldment 72 10520 2 18 GA 1 1 2 Blade pin shim 30 6697 14 3 8 NC x 1 Carriage bolt GR5 NS 73 13946 2 20 GA 1 1 2 Blade shim 31 14850 15 3 8 NC Flange lock nut 74 32603 2 Keyhole plate 32 23638 1 5 8 NC x 7 HHCS GR5 75 32604 2 Blade pin lock clip special 33 692 4 5 8 Flat washer 76 6100 2 1 2 NC x 1 1 4 HHCS GR5 34 19025 22 5 8 NC Flange head lock nut 77 39323 1 Castle nut M30 x 2P 35 67222 2 Sleeve 5 8 x 1 x 43 64 HT 78 15358 1 Safety decal set 36 986 1 5 8 NC x 2 3 4 HHCS GR5 79 1000623 1 Complete decal set 37 5621 2 1 2 NC x 2 3 4 HHCS GR5 38 854 2 1 2 Flat washer NS Not Shown 39 11900 2 1 2 NC Flange lock nut Part of hub assembly 40 902 6 5 8 NC x 2HHCS GPS HHCS Hex Head Cap Screw 41 1024670 1 Washer 1 22 x 2 205 x 236 Standard hardware
12. Joint Repair U Joint Assembly 33 U Joint Disassembly 32 U Joint Repair 32 GENERAL Abbreviations 65 Bolt Size Chart 65 Bolt Torgue Chart 64 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Specifications 4 Table of Contents 3 Warranty Product 67 Replacement Parts 68 OPERATION Check Chain Adjustment Mounted Cutter 16 Connecting Cutter to Tractor Mounted Cutter 13 Connecting Cutter to Tractor BB840XP Pull Type 17 Hydraulic Connection 17 Interference Check 17 Cutting Height Adjustment Mounted Cutter 16 Cutting Height Adjustment BB840XP Pull Type 17 66 Index INDEX OPERATION CONTINUED Driveline Adjustment Mounted Cutter 14 Driveline Interference Check 16 Shortening Driveline 15 Driveline Adjustment BB8400XP Pull Type 18 Installation amp Removal of Driveline Tractor PTO 16 Operating Technique 18 Pre Operation Checklist 19 Quick Hitch Set Up and Top Link Adjustment Category and II 14 Shredding Material 18 Storage BB840XP Pull Type 18 Mounted Cutter 18 Tractor Stability 13 Transporting BB840XP Pull Type 18 OWNER SERVICE Blade Service Blade Installation 21 Blade Removal 21 Blade Sharpening 22 Blocking Method 20 Cleaning Cutter After Each Use 24 Periodically or Before Extended Storage 25 Lubrication Information Driveline Lubrication 20 Gearbox Lubrication 20 Servicing Tire Safety 24 Shielding Repair Optional Chain Shielding 24 Optional Rubber Shielding 24 Re
13. Service 4 The working surface must be level and solid to support the weight on the jackstands Make sure jackstands are stable both top and bottom Make sure cutter is approximately level 5 With full cutter weight lowered onto jackstands test blocking stability before working underneath 6 If cutter is attached to tractor when blocking set the brakes remove key and block cutter before working underneath 7 Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway mechanism to prevent side to side movement LUBRICATION INFORMATION Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is fol lowed Do not let excess grease collect on or around parts particularly when operating in sandy areas See Figure 11 for lubrication points and freguency or lubrication based on normal operating conditions Severe or unusual conditions may reguire more fre guent lubrication Gearbox Lubrication For gearbox use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 4 or 5 in gearboxes Fill gearbox until oil runs out the side plug on gearbox Check gearbox daily for evi dence of leakage and contact your dealer if leakage occurs Driv
14. TYPE FRONT DRIVE ASSEMBLY S N 1127329 amp ABOVE 11 3 13 diri 0 8 CD5963 1 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 40599 1 Complete drive assembly 7 40590 1 Guard outer half also includes items 2 40574 1 Yoke 1 3 8 6SP 3 10 8 11 cut t6 length complete with lock collar 8 40591 1 Guard inner half also includes items 110 2 Crossand bearing kit 9 10 and 11 cut to length 40576 2 Inboard yoke 9 40766 2 Bearing ring package of 2 40764 2 Spring pin 10 mm x 80 mm 10 40778 2 Screw package of 10 package of 10 11 40777 2 Anti rotation chain 6 40588 1 Outer profile cut to length 12 40589 1 Lockoollar repair kit without yoke 13 15308 1 Yoke 1 3 8 6SP clamp type Rev 10 31 2008 54 P ar ts MAN0654 GL 0 09 2007 BB840XP PULL TYPE REAR DRIVE ASSEMBLY S N 1127329 amp ABOVE A Complete Drive Assembly REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1019870 1 Complete 540 Drive assembly 18 40779 1 Grease fitting 2 110 2 Cross and bearing 24 1019857 1 Outer guard half 3 40764 2 Spring pin 10 X 80 25 1019858 1 Inner guard half 4 1019859 1 Inboard yoke 31 57438 1 Flange yoke 6 40593 1 Outer profile amp sleeve 32 57432 2 Friction disc 7 40576 1 Inboardyoke 33 57440 1 Hub 1 3 4 20 spline 8 57416 2 Friction clutch 34 57434 1 Thrustplate 12 40766 2 Bearingring 35 57439 1 Belleville spring 13 AU DE A Antonion chain 36 57259 6 M10x1 5P x 55 mm Cap screw GR8 8 W e Decal anger EE 37 5726
15. and an API service rating of GL 4 or GL 5 4 Install side plug and vent plug Assembly 37 ASSEMBLE BB840XP PULL TYPE Install Tailwheel Yoke Refer to Figure 34 1 Position pull type wheel yoke 1 behind cutter with cylinder lugs offset to the right 2 Attach wheel yoke brackets to rear deck lugs using two clevis pins secure with cotter pins 3 Attach wheel and hub using 1 2 x 3 bolts and 1 2 nuts Install Attitude Rod 1 Place attitude rod into pivot block in wheel yoke The rod is a very tight fit use care to prevent thread damage 2 Loosely install spacer washer and nuts on end of attitude rod Install Height Adjustment Device Ratchet 1 Place one end of ratchet 13 over lug on deck and secure with pin 4 and cotter pins 6 2 Attach opposite end of ratchet 13 over lug on tailwheel and secure with pin 12 and two cotter pins 6 Cylinder 1 Place base end of hydraulic cylinder 14 around lug on deck and secure with pin 4 and cotter pins 6 2 Extend cylinder rod place transport lock bracket 18 over cylinder rod end and around lug on tailwheel 3 Align holes of cylinder rod transport lock bracket and lug on tailwheel Secure assembly using pin 12 and cotter pins 6 38 Assembly Install Hydraulic Hose A WARNING B On pull type units with optional hydraulic cut ting height adjustment use a single acting cylinder with a maximum extended length of 28 1
16. fastened B Do not handle blades with bare hands Careless or improper handling may result in serious injury B Your dealer can supply genuine replacement blades Substitute blades may not meet original eguipment specifications and may be dangerous m Tighten all bolts nuts and screws to torgue chart specifications Check that all cotter pins are installed securely to ensure eguipment is in a safe condition before putting unit into service B Service and maintenance work not covered in OWNER SERVICE must be done by a gualified dealership Special skills tools and safety proce dures may be reguired Failure to follow these instructions can result in serious injury or death m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location B Make sure shields and guards are properly installed and in good condition Replace if dam aged B Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous m Leak down or failure of mechanical or hydraulic system can cause equipment to drop B Explosive separation of tire and rim parts can cause serious injury or death Release all air pres sure before loosening bolts on wheel STORAGE B Raise cutter and block securely Block wheels and raise tongue with jack Disconnect driveline and secure up off the ground B Disconnect cut
17. from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing 9 4 Owner Service 25 TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1 2 of same height See Cutting Height Adjustment Mounted Cut ter page 16 Streaking conditions in swath Conditions too wet for mowing Blades unable to cut that part of grass pressed by path of tractor tires Dull blades Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO rpm Cutting lower will help Sharpen or replace blades Material discharges from cutter unevenly bunches of material along swath Material too high and too much material Grass wet Rear of cutter too low trapping material under cutter Reduce ground speed but main tain 540 rpm at tractor PTO or make two passes over material Raise cutter for the first pass and lower to desired height for the sec ond and cut at 90 to first pass Raise rear of cutter high enough to permit material to discharge but not so high to cause conditions listed above Allow grass to dry before mowing Slow ground speed of tractor but keep engine
18. power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Donotputthis eguipment into service unless all side skids are properly installed and in good condi tion Replace if damaged m A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate m Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION m Donotallow bystanders in the area when oper ating attaching removing assembling or servic ing eguipment m Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and e
19. running at full PTO rpm Cutting lower will help Adjust cutter height and attitude Cutter will not cut all the time Slip clutch drive only Slip clutch slipping Adjust slip clutch according to instructions in SLIP CLUTCH adjustment page 22 26 Troubleshooting MANO654 Rev 10 19 2007 NOTES MANO654 Rev 10 19 2007 Tro ubleshooting 27 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here reguires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING B Before working underneath read manual instructions securely block up and check stability Secure blocking prevents eguipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure m Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate GEARBOX MAINTENANCE NOTE Read this entire section before starting any repair Many steps are dependent on each other 1 Fi
20. surface rust Loctite and foreign material from hub splined gearbox vertical shaft and crossbar as shown in Figure 20 Figure 20 Refer to Figure 21 8 Install crossbar 2 on splined shaft Install washer 5 and nut 3 Torque nut to 450 Ibs ft 9 Install cotter pin 4 supplied through gearbox shaft and slots in nuts Twist end of pin around nut 3 CD4389 Figure 21 32 Dealer Service UNIVERSAL JOINT REPAIR CD1645A Bearing cup Retaining ring Bearing cross Figure 22 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 23 Figure 23 Remove Snap Ring 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 24 CD1386 Figure 24 Remove Bearing Cups MANO654 Rev 10 19 2007 3 Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke Repeat Step 2 amp 3 for opposite cup Figure 25 Remove Bearing Cups 4 Place universal cross in vise as shown in Figure 26 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift and hammer Figure 26 Remove Bearing Cups U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup wit
21. your particular situation 4 Introduction The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the eguipment facing the direction of forward travel Blade rotation is counterclockwise as viewed from the top of the cutter MAN0654 Rev 10 19 2007 BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers AE Safety Training m Make a Difference ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing eguipment The video does not replace the information contained in the Operator s Manual so please review this manual thoroughly before operating your new mowing eguipment Safety Video Order Form 8 2 2005 S a f e t y 5 Also available from the Association of Eguipment Manufacturers A large variety of training materials ideal for groups are available for a nomina
22. 0 184 16 x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18 x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22 x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations N Lock Washer N N n NA W S J y 200 OY m o VY o 9 45 8 9 00 6 4 A p p en d IX Bolt Torgue amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AR Agriculture ASABE csm American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATP oui dete Automatic Transmission Fluid BSP Porristas British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male o Constant Velocity COW Mm Counter Clockwise ENN dare Clockwise ger c ETE Female Ed debite ruote Rr e ER MSN Full Thread GA A Gauge GRIS elo scisco iti ied Grade 5 etc HO Sua Hex Head Cap Screw e EE Heat Treated JIC iier Joint Industry Council 37 Degree Flare e WEE Left Hand RE Le
23. 0 6 M10x 1 5P Lock nut w nylon insert lii 39917 i Desa Danger guard missing 38 57261 2 M12 x 1 5P Lock nut w nylon insert 16 40778 2 Screw 39 57262 2 M12x1 5P x 65 mm Cap screw GR8 8 17 40767 1 Suppor bearing Rev 10 31 2008 MANUS Rev ion 9 2007 Pa rts 55 BB840XP PULL TYPE REAR TAILWHEEL YOKE ASSEMBLY IN N Q W CD7326A REF PART OTY DESCRIPTION REF PART OTY DESCRIPTION 1 1023152 1 Rearyoke 18 1004814 1 Transport lock up 2 1003491 1 Attitude rod 19 24098 1 Stroke control kit 3 46605 2 Clevis pin 1 00 x 2 26 20 1003828 1 Manual tube 4 1631 1 Headless pin 1 00 x 2 72 21 1021369 1 SMV Mounting bracket 5 Goen Tire and hub see page 60 22 6250 5 16 NC x 1 1 4 HHCS GR5 6 1285 6 Cotterpin 1 4 x 1 1 2 23 35155 5 16 Flat washer 7 27267 1 Pipe 1 schedule 40 x 3 75 24 2472 5 16 Lock washer 8 1863 3 Flat washer 1 SAE 25 4529 5 16 NC Hex nut 9 3132 2 Hexnut 1 NC ZP 26 62484 1 SMV Socket 10 3489 2 1 2 NC x 3 HHCS GR5 27 16148 5 16 NC x 3 4 Carriage bolt 11 11900 2 Flange lock nut 1 2 NC 28 14139 5 16 NC Flange lock nut 12 8345 1 Headless pin 1 00 x 4 08 29 24611 1 SMV Emblem 13 1005020 1 Ratchet adjustment link 30 1004251 1 SMV Bracket 14 10475 1 3 1 2 x 8 Hydraulic cylinder 31 1282 1 4 NC x 1 2 Round head screw 15 11893 1 1 2 x 1 4 Reducer 32 5288 1 4 NC Hex nut 16 10290 1 Elbow 1 4 NPTM x 1 4 NTPM 90 w 1 16 restricter HHCS Hex Head Cap Screw 17 8669 1 Hose 1
24. 1 2 inch more than front of deck Operation 17 DRIVELINE ADJUSTMENT BB840XP PULL TYPE With the cutting height established adjust the driveline carrier bearings in the H frames so that the front drive line is parallel to the ground with cutter in cutting posi tion TRANSPORTING BB840XP PULL TYPE Figure 10 Transport Lock Operation 1 Always transport with cutter in raised locked position 2 Raise cutter with hydraulic cylinder to max height 3 Rotate transport lock into position over cylinder rod See Figure 10 4 Lower cylinder against transport lock 5 To lower cutter for operation extend hydraulic cylinder Rotate transport lock back away from cylinder rod 6 Lower cutter to desired cutting height OPERATING TECHNIQUE 1 Power for operating the cutter is supplied by the tractor PTO Operate PTO at 540 rpm Know how to stop the tractor and cutter quickly in an emergency 2 Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox With PTO engaged raise PTO speed to 540 rpm and maintain throughout cutting operation 18 Operation Gearbox protection is provided by a slip clutch with replacement fiber disc The slip clutch is designed to slip when excessive torsional loads occur 3 Move slowly into material Adjust tractor ground speed to provide a clean cut without lugging the tractor engine Use a slow ground speed for better shredding Proper ground speed
25. 16 x 11 32 Klik pin HT 3 57084 1 Rearband BB840X 45 wees Cotter pin 4 57050 1 Bent link 14 x 9 0 x 7 84 46 2371 6 3 4 NC Lock nut 5 1024148 1 Tailwheel weldment 47 24801 4 M8x1 25x20 mm HHCS 6 57118 1 Right side skid BB600X 48 35155 4 5 16 SAE Flat washer 6 57048 1 Right side skid BB720X 49 2472 4 5 16 Lock washer 6 57078 1 Right side skid BB840X 50 1002048 1 Clutch shield 100 amp 143 MM BC 7 57119 1 Left side skid BB600X 51 57413 1 Complete driveline 7 57049 1 Left side skid BB720X BB600X BB720X 7 57079 1 Left side skid BB840X 51 57417 1 Complete driveline BB840X 8 57134 2 Offset link 62 x 3 0 x 21 23 x 11 0 53 30068 6 3 4NCx2 1 2 HHCS GR5 9 57130 1 Break link 54 57798 6 3 4 SAE Flat washer 10 57133 2 Link 50 x 2 0 x 4 48 55 57261 1 12mm x 1 5P Hex lock nut 11 1028795 2 Offset link BB600X 56 57262 1 12mmx1 5P 65 mm HHCS 11 1028796 2 Offset link BB720X 57 1003828 1 Manual tube 11 1028797 2 Offsetlink BB840X 58 3141 2 Seal for 1 1 2 shaft 12 57095 1 Sleeve 64 x 1 0 x 2 6 59 310T 2 Bearing cone 13 66661 1 Sleeve 628 x 1 0 x 1 25 60 309 T 2 Bearing cup 14 57096 2 Washer 1 03 x 2 0 x 38 61 2855 2 5 8 NC x 2 Carriage bolt GR5 15 12889 1 O ring 3 32 x 1 9 16 OD 64 57057 1 Dip stick 16 X 12881 1 Washer cap T160 TW 65 1001519 2 5 8x1x1HT Sleeve 17 1 Wheel hub assembly 66 1004132 1 Bolt in baffle 5 ft See page 60 for hub breakdown 66 1004133 1 Boltin baffle 6 ft 18 15574 1 Sleeve 1 25ID x 1 5OD x 903 66 1004134 1
26. 3 solid and turn shaft to make sure clutch slips 5 If clutch does not slip freely disassemble and clean the thrust plate faces 4 flange yoke 1 and clutch hub 3 6 Reassemble clutch 7 Tighten Belleville spring 5 until it is against the thrust plate 4 of the clutch and then back off each of the six nuts by 2 full revolutions The gap between Belleville spring and thrust plate should be 1 8 as shown in Figure 14 8 lf a clutch continues to slip when the spring is compressed to 1 8 cap check friction discs 2 for excessive wear Discs are 1 8 when new Replace discs after 1 16 wear Minimum disc thickness is 1 16 SLIP CLUTCH ADJUSTMENT BB840XP S N 1127328 8 Below Figure 15 The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 12 mm cap screws 7 to remove all tension from the compression springs 8 4 Hold clutch hub 3 solid and turn shaft to make sure clutch slips Rev 10 31 2008 MANO654 Rev 10 19 2007 If clutch does not slip freely disassemble and clean the flange yoke 1 clutch hub 3 drive plate 4 drive plate 5 and thrust plate faces 6
27. 56 x 1 4 NPTM x 1 4 NPTM N Standard hardware obtain locally Rev 10 31 2008 56 P ar ts MAN0654 How 10 18 0007 REF PART 1 1023144 2 1257 3 8424 4 30068 5 7668 6 44637 7 8317 8 1266 9 46605 11 404 12 12305 13 7035 14 855 15 1093 16 839 BB840XP PULL TYPE TONGUE ASSEMBLY OTY DESCRIPTION NRD eck n WO lt p p P ech Rev 10 31 2008 Tongue assembly Washer 3 4 flat ZP Washer 3 4 ID 2 OD 3 8 thick 3 4 NC x 2 1 2 HHCS GR5 H Frame assembly Drive shaft shield Clevis pin 5 8 x 5 21 32 Cotter pin 3 16 x 1 1 2 Clevis pin 1 00 x 2 26 Clevis pin 5 8 x 5 3 4 1 2 NC x 5 1 2 HHCS GR5 Pipe 1 2 schedule 40 x 3 9 16 1 2 Lock washer heavy 1 2 Heavy hex nut 3 8 NC x 1 HHCS GR5 MANO654 Rev 10 19 2007 REF PART 17 838 18 10083 19 2371 20 1285 21 32347 22 12128 23 13133 24 2985 25 3443 26 19407 27 1003491 28 23790 NS HHCS QTY DESCRIPTION 3 8 Standard lock washer Bushing 3 4 x 1 1 8 x 5 8 HT Lock nut 3 4 NC 1 4 x 1 1 2 Cotter pin 3 Joint drive bearing housing assem bly includes 22 23 amp 24 062 x 72 mm ID snap ring NS 1 1 2 ID Ball bearing NS 1 4 28 x 90 Grease fitting NS Hydraulic hose holder O N N Safety chain assembly Attitude rod Parking jack A sch sch sch cl sch Not Shown Hex Head Cap Screw Standard hardware obtain locally Parts 57 FRONT amp REAR CHAIN SHIELDING OPTIONAL REF QTY 1 1 2 1 3 2
28. 6 40777 18864 33347 40778 40767 40779 40589 ch N DN D 4 NPN N BB840X SLIP CLUTCH DRIVE ASSEMBLY DESCRIPTION Complete 540 Drive assembly Yoke 1 3 8 6 spline Cross amp bearing kit Spring pin 10 x 80 Inboard yoke Inner profile Outer profile amp sleeve Inboard yoke Friction clutch1340 1 3 4 20 spline Bearing ring SC25 Anti rotation chain Decal Danger rotating driveline Decal Danger Guard missing Screw Support bearing Grease fitting Slide collar kit MANO654 Rev 10 19 2007 REF 24 25 26 27 31 32 33 34 35 36 37 38 39 PART QTY 40590 57267 57410 57438 57432 57440 57434 57439 57259 57260 57261 57262 HHCS NSS DESCRIPTION Outer guard half Inner guard half Shaft asy male complete w guard Shaft asy female complete w guard NSS Flange yoke Friction disc pkg of 2 Hub 1 3 4 20 spline Thrust plate Belleville spring plate 10 mm x 1 5P x 55 mm HHCS GR 8 8 10 mm x 1 5P Hex lock nut w nylon insert M12 x 1 75P Hex lock nut w nylon insert M12 x 1 75P x 65 mm HHCS GR 8 8 Hex Head Cap Screw Not Serviced Separately Parts 51 BB840XP PULL TYPE FRONT DRIVE ASSEMBLY S N 1127328 amp BELOW REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 57429 1 Complete 540 rpm 9 40728 1 Inner shield Front drive assembly 10 40766 2 Bearing ring SC25 1 40563 1 Yoke 1 3 8 6 spline 540 rpm 11 40777 2 Ant
29. COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine 11 PN18864 They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from tractor seat only Do not stand between tractor and implement when tractor is in gear Make sure parking brake is engaged before going between tractor and implement Stand clear of machine while in operation or when it is being raised or lowered ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place TO AVOID SERIOUS INJURY OR DEATH Read Operator s Manual available from dealer and follow all safety precautions Keep all shields in place and in good condition Operate mower from tractor seat only Drivelines securely attached at both ends Lower mower stop engine and remove key before Driveline guards that turn freely on dismounting tractor driveline 48864 C Allow no children or untrained persons to operate equipment Do not transport towed or semi mounted units over 20 mph 14 PN 1004114 10 PN 33347 A DANGER A DANGER If shaft connection is visible shield is missing Replace shield before operating eguipment 1004114
30. SS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 e Oregon Illinois 61061 USA a 800 319 6637 tel 800 399 6637 fax Ww frre WAIN ROY www WoodsEquipment com NA ur JII WOODS F 3079 Rev 3 31 2010
31. VANNON gt BB600X BB720X WOODS BB840X BB840XP vS90NVIA TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing eguipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods eguipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acguainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEguipment com or in the United States and Canada call 1 800 319 6637 The eguipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will reguire
32. WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from wh
33. XP ASSEMBLY 46 47 GEARBOX ASSEMBLY 000 0 cee eee eee 48 49 BB600X 8 BB720X SLIP CLUTCH DRIVE ASSEMBLY 50 BB840X SLIP CLUTCH DRIVE AGGEMDLY asaasnanaananaa 51 BB840XP FRONT DRIVE ASSEMBLY S N 1127328 Below 52 BB840XP REAR DRIVE ASSEMBLY S N 1127328 amp Below 53 BB840XP FRONT DRIVE ASSEMBLY S N 1127329 amp Above 54 BB840XP REAR DRIVE ASSEMBLY S N 1127329 amp Above 55 BB840XP REAR TAILWHEEL YOKE ASSEMBLY 56 BB840XP TONGUE ASSEMBLY ss so sok knn eee 57 FRONT amp REAR CHAIN SHIELDING OPTIONAL 58 RUBBER SHIELDING STANDARD occccccccoco 59 CHECK CHAIN ASSEMBLY OPTIONAL ooocccocococooo o 59 BB720X amp BB840X DUAL TAILWHEEL OPTIONAL W WHEEL HUB ASSEMBLY inka 0s a nh NEIEN ENEE NN Rn 60 BB840XP 15 WHEEL AGGEMDLY nnen 61 BB840XP HYDRAULIC CYLINDER 0 002 nnana 62 BB840XP HYDRAULIC HOSE KIT 0000 aaraa 63 BB840XP HYDRAULIC CYLINDER STROKE CONTROL KIT 63 Rev 4 24 2009 MANO654 Rev 10 19 2007 P ar t S 4 5 BB600X BB720X amp BB840X ASSEMBLY 78 Safety Decal Set 79 Complete Decal Set 46 Parts oa BB600X BB720X amp BB840X PARTS LIST REF PART OTY DESCRIPTION REF PART QTY DESCRIPTION 1 1 Deck weldment 42 301130 12 5 8 NC x 1 1 2 Carriage bolt GR5 3 57122 1 Rearband BB600X 43 1026542 2 Steppincat1 2 3 57046 1 Rearband BB720X 44 27542 2 7
34. adjust tractor top link until cutter is level in this position 4 Adjust the tractor lower 3 point arm anti sway devices to prevent cutter from swinging side to side during transport 5 Adjust tractor drawbar so that it will not interfere with cutter or driveline Operation 13 CD7331 1 Tractor top link Cutter top link attachment point Hitch pin Figure 2 Cutter to Tractor Connection QUICK HITCH SET UP AND TOP LINK ADJUSTMENT NOTICE W Avoid contact with driveline when raising cut ter m Make sure driveline will not bottom out at the shortest length and that it has at least 1 3 overlap at the longest length m With cutter adjusted to transport position set upper stop on tractor lift quadrant to prevent cutter from contacting the driveline when being raised Category l and II Refer to Figure 3 1 To mount tractor top link use lowest hole provided in the tractor s top link attachment bracket 2 Assemble hitch pins 5 in proper position 3 Place A frame arms 7 square hole on mast plate 15 4 Secure with carriage bolts 16 sleeves 17 flat washers 18 and flange lock nuts 19 5 Connect brace arms 6 to the brace arm pivot hole 10 on the inside of rear lug 9 6 Use the second hole on the end of the brace arm and secure using cap screws 20 and flange lock nuts 19 7 Attach top link 1 to top hole 2 on A frame arms 7 8 Raise cutte
35. aft and the drawbar hitch point should be 14 for 540 rpm cutter This distance must not vary more than plus or minus 1 or the drive may be damaged when turning 1 Adjust tractor drawbar to obtain the desired drawbar to hitch point distance NOTE On some tractors a drawbar kit must be used to obtain the reguired dimension Check with your tractor dealer for assistance 2 Raise cutter tongue to tractor drawbar height with jack provided 3 Secure cutter to tractor drawbar with a high strength drawbar pin 3 4 or larger Retain pin in place during operation 4 Connect cutter drive line to tractor PTO shaft making sure the spring activated lock pin slides freely and is seated in tractor PTO splined groove 5 Move parking jack the storage position on the tongue 6 Adjust H frame bearing height to ensure the front drive line is parallel to the ground Secure with 5 8 x 5 21 32 clevis pin and 3 16 x 1 1 2 cotter pin 7 Attach drive shaft shield to bearing housing using two 3 8 x 1 cap screws and 3 8 lock washers 8 Attach safety tow chain to drawbar support Leave enough slack for turning MANO654 Rev 10 19 2007 Hydraulic Connection 1 Inspect hydraulic hoses to ensure they are in good condition 2 Clean the fittings before connecting them to the tractor hydraulic ports 3 Attach the hydraulic hose from the cutter to the tractor 4 Route the hose through the hose holder on H frame and be sure the
36. air kit includes 2A thru 2E 6 11975 1 1 2 NPT Vent plug 2A A 1 1 1 4 ID Wiper seal J akk 1 Cylinder barrel 2B 27 e 8 23549 1 Cylinder rod clevis 2C A 2 3 16 x 3 1 2 OD O ring 9 23551 1 Cylinder rod 2D 2 3 1 2 OD Back up washer E ved n ON Standard hardware obtain locally 3 23543 1 Rodhousing 1 1 4 bore Included in seal kit Rev 10 31 2008 62 P ar ts MAN0654 ov 10 19 0007 BB840XP PULL TYPE HYDRAULIC HOSE KIT DB1677 REF PART QTY 1 9382 10290 8669 11893 2 2 2 DESCRIPTION 1 4 x 156 Hose kit and fittings contains items 2 thru 4 90 Elbow 1 4 NPTM x 1 4 NPTF with 1 16 restrictor Hose 1 4 NPT x 156 1 2 x 1 4 Pipe reducer bushing Standard hardware obtain locally BB480XP HYDRAULIC CYLINDER STROKE CONTROL KIT REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1 1 4 cylinder rod contains items 2 thru 5 Sates 2 1 1 2 Segment ETE 1 1 1 4 Segment 1 1 Segment DUREE 1 3 4 Segment a A WO N Rev 10 31 2008 MANO654 Rev 10 19 2007 T 081673 Parts 63 application BOLT TOROUE CHART Always tighten hardware to these values unless a different torgue value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you s
37. ap screw to 85 Ibs ft 8 Repeat steps for opposite side NOTE Blade should be snug but should swivel on pin without having to exert excessive force Keep any spacers not used in the installation as replace ments or for future installation Blade Sharpening NOTICE m When sharpening blades grind the same amount on each blade to maintain balance Replace blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter 1 Sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge leave at least a 1 16 blunt edge 3 Do not sharpen back side of blade Follow Original Pattern O 1 16 Maintain Corner d CD1257 2 4 Figure 13 Blade Sharpening 22 Owner Service SLIP CLUTCH ADJUSTMENT Mounted Cutters amp BB840XP S N 1127329 amp Above Figure 14 The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 10 mm cap screws 6 to remove all tension from Belleville spring plate 5 4 Hold clutch hub
38. ap ring 10 and shim 13 from front of housing 2 Remove input bearing 7 by using a punch and hammer from outside of housing Support housing in vise in a horizontal position 10 The castle nut 15 9 ga wire 25 and hub are already removed with the stump jumper crossbar Remove the protective seal 8 and oil seal 18 Remove cotter pin 9 castle nut 14 and washer 17 from output shaft 4 Remove output shaft 4 by using a punch and hammer and tap on top to drive down Remove gear 5 and shim 16 from inside housing Remove bottom bearing 6 by using a punch and hammer from the top outside the housing Support housing upside down top cover surface and remove second bearing 6 by using a punch and hammer from the bottom side of the housing Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side 30 Dealer Service 16 17 Forged gear surfaces are rough when new Check that wear pattern is smooth Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth Inspect housing and caps for cracks or other damage Gearbox Assembly Refer to Figure 18 NOTE Repair to this gearbox is limited to replacing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Purchasing a com plete gearbox is more economical 1 Clean housin
39. ar Band 24 Slip Clutch Adjustment BB840XP Pull Type 22 Mounted Cutters 22 PARTS Parts Index 45 SAFETY Blocking Method 20 Check List Delivery Check List Dealer s Responsibility 44 Pre Delivery Check List Dealer s Responsibility 44 Pre Operation Owner s Responsibility 19 Free Mower Safety Video Order Form 5 6 Safety amp Instructional Decals 10 11 12 Safety Rules 7 8 9 Safety Symbols Explained 2 TROUBLESHOOTING Mowing Conditions 26 Rev 10 31 2008 MANO654 Rev 10 19 2007 WARRANTY All Models Except Mow n MachineM Zero Turn Mowers Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser Gearbox Seals All units listed below 2 years BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW 180HD BW180HB BW126HB 7 years BB48X BB60X
40. aring 7 onto input shaft 3 using a round tube of the correct diameter and a hand press MANO654 Rev 10 19 2007 13 14 15 16 17 18 19 20 Slide shim 13 over input shaft 3 and secure with snap ring 10 Check input shaft end float by moving the input shaft 3 by hand If end float is higher than 0 012 insert shim between input shaft 3 and rear bearing 7 Repeat until end float is less than 0 012 Check rotational torque by hand The torque should be less than 2 2 Ibs inch Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash Press in input oil seal 19 using tube of correct diameter Be careful not to damage seal lip Press oil cap 20 on to cover the rear of housing using a tube of the correct diameter Place top cover 22 on top of housing and secure with six cap screw 23 Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water and dry off with compressed air Add SAE 80W or 90W EP oil until it runs out of side level hole Tighten all plugs Reinstall Gearbox NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 2 Set gearbox on cutter and fasten with bolts and nuts Torque bolts to 300 Ibs ft Attach crossbar see Crossbar Installation page 32
41. asily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON Rev 10 31 2008 Single Spindle MD Rev 5 11 2007 TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate eguipment PREPARATION m Check that all hardware is properly installed Always tighten to torgue chart specifications unless instructed otherwise in this manual B Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition B Make sure spring activated locking pin or collar slides freely and is seated firmly in tracto
42. cally MANO654 Rev 10 19 2007 P ar t S 4 9 REF PART QTY 57413 1 40574 2 110 3 40764 4 40575 5 40587 6 40593 7 40576 8 57416 12 40766 13 40777 14 18864 15 33347 16 40778 17 40767 18 40779 23 40589 BB600X amp BB720X SLIP CLUTCH DRIVE ASSEMBLY a sch ch D A DD A 4 4 NYO NPN A DESCRIPTION Complete 540 Drive assembly Yoke 1 3 8 Spline ASGE Cross and bearing Spring pin 10 X 80 Inboard yoke Inner profile Outer profile 8 sleeve Inboard yoke Friction clutch 1340 1 3 4 20 spline Bearing ring SC25 Anti rotation chain Decal Danger Rotating driveline Decal Danger guard missing Screw Support bearing Grease fitting Slide collar kit 50 Parts REF 24 25 26 27 31 32 33 34 35 36 37 38 39 PART QTY 57268 57269 57414 57438 57432 57440 57434 57439 57259 57260 57261 57262 NSS DESCRIPTION Outer guard half Inner guard half Shaft asy male complete guard Shaft asy female complete w guard NSS Flange yoke Friction disc pkg of 2 Hub 1 3 4 20 Spline Thrust plate Belleville spring M10 x 1 5P x 55 mm GR8 8 Cap screw M10 x 1 5P Hex lock nut w nylon insert M12 x 1 75P Hex lock nut w nylon insert M12 x 1 75P x 65 mm Cap screw GR8 8 Not Serviced Separately MANO654 Rev 10 19 2007 REF PART OTY N O 0 s O N 13 14 15 16 17 18 23 57417 40574 110 40764 40575 40587 40593 40576 57416 4076
43. cident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way TRAINING m Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEguipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death W If you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment guickly in an emergency m Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can e
44. ck 2 Slowly lift cutter and observe driveline If clearance between driveline and cutter deck is less than 1 inch shorten top link or limit upper travel of lower hitch arms Refer to tractor operator s manual for instructions CUTTING HEIGHT ADJUSTMENT MOUNTED CUTTER A WARNING m Before working underneath disconnect drive line raise cutter lock in transport position and block cutter securely Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop m Keep all persons away from operator control area while performing adjustments service or maintenance m Avoid low cutting heights Striking the ground with blades produces one of the most damaging shock loads a cutter can encounter Allowing blades to contact ground repeatedly will cause damage to cutter and drive When selecting a cutting height you should consider the area of operation If the ground is rolling and has mounds the blades could contact set the cutting height accordingly 1 Level cutter from side to side Check by measuring from cutter frame to the ground at each deck rail 2 Adjust using tractor 3 point arm leveling device NOTE Keep the front of cutter level with or slightly lower than rear for best mowing 3 Control cutting height with tractor 3 point arms rear tailwheel adjustment or optional check chains 4 To raise rear of cutter move tailwheel down 5 To raise front of
45. cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the eguipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and eguipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards reguired for safe and satisfactory operation Record the model number and serial number of your eguipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to eguipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death AA Ga or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided could resul
46. cutter raise tractor 3 point arms or shorten optional check chains The cutting height is the distance between the blade and the ground The blades are approxi 16 Operation mately 11 5 below the deck To check cutting height do the following a Place a straight edge along top edge of deck b Select a cutting height as an example for an approximate cutting height of 3 set the center of the deck 14 5 above the ground 3 Desired cutting height 11 5 Distance blade cutting edge is below deck 14 5 c Adjust the front to rear attitude from 1 2 to 3 4 higher than the front CHECK CHAIN ADJUSTMENT MOUNTED 1 Refer to Install Check Chain Optional page 42 for check chain installation 2 After making cutting height adjustment adjust both chains 3 in check chain bracket 2 so you have the same number of links on each side This will keep your cutting level Figure 8 Check Chain Adjustment INSTALLATION AND REMOVAL OF DRIVELINE TRACTOR PTO To Install Pull locking collar back and at the same time push driv eline onto tractor PTO shaft until locking device engages Rev 10 31 2008 MAN0654 Rev 10 19 2007 To Remove Hold driveline into position pull locking collar back and slide driveline off tractor PTO shaft Figure 9 Lock Collar CONNECTING CUTTER TO TRACTOR BB840XP PULL TYPE NOTICE m The horizontal distance between the end of the tractor PTO sh
47. d never use hand m Before loosening fittings lower load release pressure and be sure oil is cool 19924 B m Consult physician immediately if skin penetration occurs 7 PN 1004991 PULL TYPE ONLY A W A R N N G TRANSPORT LOCK AND CYLINDER RAISED CUTTER CAN DROP AND CRUSH REQUIREMENTS m Cutters must be equipped with transport lock SINGLE ACTING FULL E Before working underneath transport lock must be in the raised EXTENSION position All corners of cutter must be securely blocked with jack gt a stands E All transport components must be functional kept in good condition and stored on equipment W Blocking up prevents cutter dropping from hydraulic leak down hydraulic system failures or mechanical component failures FAILURE TO FOLLOW INSTRUCTIONS CAN TRANSPORT 1004991 RESULT IN SERIOUS INJURY OR DEATH LOCK BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer or in the United States and Canada call 1 800 319 6637 1 2 Sa fe ty MANO654 Rev 10 19 2007 OPERATION The operator is responsible for the safe operation of the cutter The operator must be properly trained Operators should be familiar with the cutter the tractor and all safety practices befo
48. eline Lubrication 1 Lubricate the driveline slip joint every eight operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveline 2 Lower cutter to ground disconnect driveline from tractor PTO shaft and slide halves apart but do not disconnect from each other 3 Apply a bead of grease completely around male half where it meets female half Slide drive halves over each other several times to distribute grease MANO654 Rev 10 19 2007 Front U joint Mounted 8 hrs Slip joint apply grease to square shaft Rear U joint Mounted 8 hrs Gearbox Tailwheel pivot tube Tailwheel Mounted Tailwheel Pull type 10 hrs Carrier bearing Pull type 10 hrs Slip joint Pull type 10 hrs Center U joint Pull type 10 hrs Plastic shield bearings 10 hrs 2000090420 Cd Figure 11 Jackstand Placement and Lubrication Points BLADE SERVICE Blade Removal uo Blade pin Blade Crossbar assembly 18ga x 1 1 2 Shim 20ga x 1 1 2 Shim Key hole plate Blade pin lock clip 1 2 x 1 1 4 Cap screw GR5 Ovi E en Figure 12 Blade Assembly NOTICE m If blade pin 1 is seized in crossbar and extreme force will be needed to remove it support crossbar from below to prevent gearbox damage 1 Disconnect driveline from tractor PTO MANO654 Rev 10 19 2007 2 Raise cutter and block securely see Figure 11 3 Open blade acc
49. ess cover and align crossbar assembly 3 with blade access hole in the cutter frame Remove cap screw 8 blade pin lock clip 7 keyhole plate 6 and shims 5 amp 4 Carefully drive blade pin out of crossbar 4 Rotate crossbar and repeat for opposite blade Blade Installation Refer to Figure 12 Ah CAUTION B Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE m Crossbar rotation is counterclockwise when looking down on cutter Be sure to install blade cut ting edge to lead in counterclockwise rotation m Always replace or sharpen both blades at the same time 1 Inspect blade pin 1 for nicks or gouges and if you find any replace the blade pin 2 Insert blade pin through the blade Blade should swivel on blade pin if it doesn t determine the cause and correct Owner Service 21 3 Align crossbar assembly 3 with blade access hole in cutter frame Apply a liberal coating of Never Seez or eguivalent to blade pin and crossbar hole Make sure blade offset is away from cutter 4 Insert blade pin 1 through blade Push blade pin through crossbar 5 Install shims 4 amp 5 over blade pin NOTE Only use enough shims to allow keyhole plate 6 to slide into blade pin groove 6 Install blade clip 7 over keyhole plate and into blade pin groove 7 Secure into position with cap screw 8 Torgue c
50. ft MA Meter SITES NER TC PEE Millimeter Male lulu eet Mega Pascal Newton alere National Coarse INE diae oret rm undated ged National Fine NPSM National Pipe Straight Mechanical NP Ts National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM science eli nex ertet O Ring Boss Male m Pitch EE aie deeg Power Beyond o ND TC Pounds per Square Inch Ke EE Power Take Off repre DE EROR Quick Disconnect AH aient renti rers eere kie Reo Right Hand ROPS erotic Roll Over Protective Structure ARM E TT Revolutions Per Minute RT RE Right SAB eti Society of Automotive Engineers Ji Le Unified Coarse UNE ocio Unified Fine IL Unified Special Bolt Torgue amp Size Charts Rev 3 28 2007 Appendix 65 ASSEMBLY Dealer Set up Instructions 35 Disassemble Shipping Unit 36 Fill Gearbox 37 Install Safety Shielding Install Optional Chain Shielding 37 Install Rubber Deflector amp Foot Guard 37 DEALER CHECK LIST Delivery Check Dealer s Responsibility 44 Pre Delivery Check List Dealer s Responsibility 44 DEALER SERVICE Crossbar Installation 32 Crossbar Removal 31 Gearbox Maintenance 28 Horizontal Leak Repair 29 Seal Installation 28 Seal Replacement 28 Vertical Shaft Repair 29 Gearbox Repair Assemble Gearbox 30 Disassemble Gearbox 30 Reinstall Gearbox 31 Remove Gearbox from Cutter 30 Servicing Tire Safety 33 Universal
51. g paying specific attention to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling Insert both output bearings 6 in the housing using a round tube of the correct diameter and a hand press Slide output shaft 4 through both bearings 6 until it rests against top bearing 6 5 Slide shim 16 over output shaft 4 10 11 12 Press gear 5 onto output shaft 4 and secure with washer 17 castle nut 14 and cotter pin 9 Apply grease to lower seal lips 18 and press seal 18 over output shaft 4 using a tube of the correct diameter Be sure not to damage the seal lip Press in housing so that seal is recessed Press protective seal 8 until seated flush with housing Verify that the seal 8 is seated correctly Press bearing 7 into the housing using a round tube of the correct diameter and a hand press Secure with shim 13 and snap ring 10 Secure snap ring 11 on input shaft 8 if not already secure Place gear 1 through top of housing and align gear 1 and gear 5 so that gear teeth are a match While holding gear 1 in place slide input shaft 3 through gear 1 and bearing 7 Align splines on shaft 3 and gear 1 Slide spacer 12 over input shaft 3 and press be
52. g operation B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective eguipment for eyes hair hands hearing and head and respirator or filter mask where appropriate MANO654 Rev 10 19 2007 TRACTOR STABILITY A WARNING WA minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate S CD1564 LAR ER SE ELL Figure 1 Tractor Stability CONNECTING CUTTER TO TRACTOR MOUNTED CUTTER A WARNING m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Make sure driveline will not bottom out at the shortest length and that it has at least 1 3 overlap at the longest length m With cutter adjusted to transport position set upper stop on tractor lift guadrant to prevent cutter from contacting the driveline when being raised 1 Attach tractor 3 point lift arms to category or category II side of hitch pins 5 and secure Figure 2 2 Attach tractor top link 1 to cutter top link attachment point 2 3 Raise cutter to transport position and
53. ge 20 Check that blades have been properly installed 44 Dealer Check List DELIVERY CHECK DEALER S RESPONSIBILITY Show customer how to make adjustments Describe the options available for this cutter and explain their purpose Explain importance of lubrication to customer and point out lubrication points on cutter Present Operator s Manual and reguest that customer and all operators read it before oper ating eguipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Point out all guards and shielding Explain their importance and the safety hazards that exist when not kept in place and in good condition For mounted units add wheel weights ballast in front tires and or front tractor weight to enhance front end stability A minimum 20 of tractor and eguipment gross weight must be on front tractor wheels When adding weight to attain 20 of tractor and eguipment weight on front tractor wheels you must not exceed the ROPS weight certification Weigh the tractor and eguipment Do not estimate Explain to customer that when eguipment is transported on a road or highway safety devices should be used to give adeguate warn ing to operators of other vehicles MAN0654 Rev 10 19 2007 WOODS PARTS INDEX BRUSHBULL Rotary Cutters BB600X BB840X BB720X BB840XP BB600X BB720X BB840X BB840
54. h grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue MANO654 Rev 10 19 2007 pressure with vise squeezing in as far as possible Tapping the yoke will help 2 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer See Figure 27 Install snap ring and repeat on opposite cup 3 Repeat Step 1 amp Step 2 to install remaining cups in remaining yoke 4 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction CD1389 Figure 27 Install Bearing Cups SERVICING TIRES SAFELY Used Aircraft Tires Figure 28 A WARNING W Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an Dealer Service 33 increase in air pressure and re
55. his manual and need assistance see your dealer W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective eguipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BLOCKING METHOD A WARNING m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath eguipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause eguipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking reguirements or have work done by a gualified dealer To minimize the potential hazards or working under neath the cutter follow these procedures 1 Jackstands with a load rating of 1000 Ibs or more are the only approved blocking device for this cutter Install a minimum of four jackstands shown by Xs in Figure 11 under the cutter before working underneath unit 2 Do not position jackstands under wheels axles or wheel supports Components can rotate and cause cutter to fall 3 Consider the overall stability of the blocked unit Just placing jackstands underneath will not ensure your safety 20 Owner
56. hose can slide freely in the holder Do not allow hose slack to drag on the ground or become caught on tractor protrusions 5 From the operator position start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder Interference Check 1 Be sure that tractor 3 point lift links do not interfere with hydraulic hoses cutter driveline or cutter frame 2 Check for straight ahead operation and at full turning angles If there is any interference remove the lower lift links 3 Contact between tractor lift links and cutter parts can cause damage especially when turning CUTTING HEIGHT ADJUSTMENT BB840XP PULL TYPE A WARNING B On pull type units with optional hydraulic cut ting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center Cutting height range is from 2 to 13 A hydraulic cylin der or ratchet jack is available for cutting height adjust ment To adjust cutter for normal mowing select a cutting height example 3 inches Blades are approximately 11 5 below the deck Using any of the optional cutting height mechanisms raise or lower the tailwheel and set the center of the deck is 14 5 above the ground to achieve a 4 cutting height Loosen the jam nut on the attitude rod that runs from the tongue to the tailwheel Adjust rod in or out until rear of deck is approximately
57. i rotation chain 2 40566 2 Cross amp Bearing 12 40778 2 Screw g 40751 ses 1 Inb ard yoke 13 18864 1 Danger decal rotating driveline a AOS 1 00 14 33347 1 Danger decal shield missing 3 E en ne a 15 19811 1 1 2 NC x2 HHCS GR8 6 46624 1 Yoke 1 3 8 6 spline I C 16 765 1 1 2 NC Hex nut 8 EEN 17 40758 1 Lock collar kit ASG Rev 10 31 2008 52 P ar tS MAN0654 ov 10 19 0007 BB840XP PULL TYPE REAR DRIVE ASSEMBLY S N 1127328 amp BELOW REF PART OTY DESCRIPTION REF PART QTY DESCRIPTION 1 Complete rear drive assembly 21 57276 1 Inner guard half 1 57421 1 Friction clutch 22 57278 1 Male drive half complete 2 40566 1 Cross amp Bearing 23 57279 1 Female drive half complete 3 40765 1 Spring pin 10 x 90 31 57441 1 Flange yoke 4 40750 1 Inboard yoke 32 57432 2 Friction disc pkg of 2 5 40752 1 Inner profile 33 57442 1 Hub 1 3 4 20 spline I C 6 57274 1 Outer profile w sleeve amp stub 34 57443 1 Drive plate 12 40766 2 Bearing ring SC25 35 57256 1 Drive plate 13 40777 2 Anti rotation chain 36 57257 1 Thrust plate 14 18864 1 Danger decal rotating driveline 37 57268 6 M12x115 mm x 1 25 P HHCS 15 33347 1 Danger decal shield missing 38 57258 6 Spring 16 40778 2 Screw 39 57265 6 Flat washer 17 40767 1 Support bearing 40 57264 6 M12x 1 25 P Hex nut 18 40779 1 Grease fitting 41 57262 2 M12x65 mmx 1 75 P HHCS 20 57275 1 Outer guard half 42 57261 2 M12x1 75P Hex nut Rev 10 31 2008 MANOS Rev ion 9 2007 Pa rts 53 BB840XP PULL
58. ipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m Mounting pin amp hardware A frame arm Brace arms Brace arm mounting hole Tailwheel pivot hardware Tailwheel bracket Rev 10 31 2008 MANO654 Rev 10 19 2007 This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING B Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death A CAUTION B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate PTO Hanger bracket Tailwheel Height adjustment holes Break link Clutch shield Assembly 35 Disassemble Shipping Unit 1 Attach tailwheel bracket 6 to cutter at the tailwheel pivot holes
59. isk of thrown objects The mower deck and protec tive devices cannot prevent all objects from Rev 7 9 2010 MANO654 Rev 10 19 2007 escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m The optional chain shielding assemblies are ready for installation when you receive them 1 Refer to Front amp Rear Chain Shielding page 58 and attach as shown by inserting the bolts from inside the cutter frame out through the shielding 2 Install hardware as shown in the parts drawing Install Rubber Deflector 1 Attach rubber deflector 1 and link 2 to front of cutter using carriage bolts 3 and flange lock nuts 4 2 Insert bolts from inside the cutter frame out through the shielding Rubber deflector Link 3 8 NC 1 Carriage bolt 3 8 NC Flange lock nut Figure 33 Rubber Deflector and Foot Guard Installation FILL GEARBOX NOTICE m Gearbox is not filled at the factory Prior to delivery to customer make sure gearbox is filled only half full with 80W or 90W API GL 4 or GL 5 gear lube Use side hole to remove any excess oil 1 Remove vent plug dipperstick 9 on top of gearbox and plug on side of gearbox Use 5 16 allen wrench to remove plug 2 Make sure vent plug hole is clear 3 Fill gearbox until oil runs out the side hole on gearbox Use a high quality gear oil with a viscosity index of 80W or 90W
60. l charge from AEM Following is a partial list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual English Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org or Universal Lithographers Inc Email aem amp ulilitho com 800 369 2310 tel 866 541 1668 fax Free Mower Cutter Safety Video Order Form V Select one VHSFormat VHS01052 Safety Video DVD Format DVD01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 USA 6 S a f e t y Safety Video Order Form Rev 2 6 2006 SAFETY RULES AA ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED kh Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and ac
61. ll gearbox with SAE 80W or 90W gear lube until it runs out the side level plug NOTE Repair to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Recommended sealant for gearbox repair is Permatex Aviation 3D Form A Gasket or equivalent 28 Dealer Service Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal Installation Refer to Figure 17 NOTE Proper seal installation is important An improp erly installed seal will leak 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into h
62. ny company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL WAIN ROY gm ecd WOODS Won 2007 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Eguipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
63. obtain locally Rev 10 31 2008 AI Rev dodo P ar t S 4 GEARBOX ASSEMBLY CD5795C MANO654 Rev 10 19 2007 48 Parts GEARBOX ASSEMBLY PARTS LIST REF PART OTY DESCRIPTION REF PART QTY DESCRIPTION 58804 1 Gearbox Repair assembly BB600X 11 57321 1 Snap ring 50 UNI7435 58805 1 Gearbox Repair assembly BB720X 12 57471 1 Shim 45 3 x 2 5 57471 Kit 58806 Gearbox Repair assembly BB840X 13 57471 2 Shim 70 3 x 84 7 57471 Kit 1 57314 1 Gear crown Z22 M7 BB600X 14 39261 1 NutM30x 1 5 BB600X 1 57315 1 Gear crown Z25 M6 5 BB720X 14 57329 1 Nut M40 x 1 5 BB720X amp BB840X 1 57316 1 Gear crown Z23 M6 7 BB840X 15 39323 1 Castle nut M30 x 2 2a PA 1 Gearbox housing 16 57471 1 Shim 50 3 x 70 3 57471 Kit 3 57319 1 Input shaft 1 3 4 20 17 57471 1 Shim 30 3 x 44 x1 57471 Kit 4 57357 1 Output shaft BB600X BB600X 4 57356 1 Output shaft BB720X amp BB840X NE EM rabos Ax I 5 57370 1 Gear pinion Z12 M7 BB600X 18 39289 1 Oilseal 50 x 90 x 10 5 57359 1 Gear pinion Z18 M7 BB720X 19 57318 1 Oilseal45x85x 10 5 57358 1 Gear pinion Z17 M6 7 BB840X 20 57371 1 Cap 6 39263 2 Bearing cup amp cone 22 57372 1 Top cover 7 39411 2 Bearing cup amp cone 23 6 M8x 16 HHCS GR8 8 8 27338 uw Protective seal 24 57057 1 Breather level plug 9 1 Cotter pin B 4 x 50 25 1 Cotter pin B6 x 60 10 97320 2 Snapiring 85 UNI7437 26 1024670 1 Washer 1 22 X 2 205 X 236 HHCS Hex Head Cap Screw Standard hardware obtain lo
64. of Blades Blades oos Aes fale at nents aire ed eats Heat Treated Alloy Steel Blade Rotation oocoooocccc ennen kk es CCW Tractor PTO 1pm is paa Ri Sent maa 540 Universal Drives 2 cet ad a peated doe be ker ar bee yd Category 4 Cutter Frame Thickness 0 0 00 cece eee eens 1 4 Tailwheel ed masa fea le tha A RA ge asia n 5 x 16 Specification BB600X BB720X BB840X BB840XP Cutting Width 60 72 84 84 Overall Width 67 5 79 5 91 5 91 5 Weight Approximate Ibs 1039 Ibs 1140 lbs 1280 lbs 1870 lbs Blade Speed Feet per minute 15 525 15 900 16 000 16 000 Gearbox 1 1 83 1 1 47 1 1 35 1 1 35 Recommended Maximum Tractor HP 30 120 35 120 40 120 40 120 GENERAL INFORMATION A WARNING m Some illustrations in this manual show the eguipment with safety shields removed to provide a better view This eguipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to
65. om the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of a
66. or failure of mechanical or hydraulic system can cause equipment to drop B On pull type units with optional hydraulic cut ting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center B Before performing any service or maintenance disconnect driveline from tractor PTO TRANSPORTATION B Always comply with all state and local lighting and marking requirements m Do not operate PTO during transport B The maximum transport speed for towed and semi mounted machines is 20 mph 32 km h Regardless of the maximum speed capability of the towing tractor do not exceed the implement s max Rev 10 31 2008 Single Spindle MD Rev 5 11 2007 SAFETY RULES AA ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED kh imum transport speed Doing so could result in Loss of control of the implement and tractor Reduced or no ability to stop during braking Implement tire failure e Damage to the implement or its components m Use additional caution and reduce speed when under adverse surface conditions turning or on inclines m Never tow this implement with a motor vehicle B Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause eguip ment to drop W Always attach safety chain to tractor drawbar when transporting unit W Do not operate or transport on steep slopes
67. ousing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 4 Casting Pipe or tube must press at outer edge of seal CD1094 Figure 17 Seal Installation MANO654 Rev 10 19 2007 Vertical Shaft Repair 5 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug Refer to Figure 18 6 Remove and replace any seal damaged in 1 Disconnect and remove the rear driveline from the installation gearbox 2 Remove vent plug 24 and siphon gear lube from Horizontal Leak Repair housing through this opening Refer to Figure 18 3 Remove crossbar see Crossbar Removal page 31 4 Remove protective seal 8 and vertical shaft seal 2 18 Replace seal 18 with new seal see Seal 1 Disconnect and remove the rear driveline from the gearbox Remove vent plug 24 and siphon gear lube from housing through this opening Replacement page 28 Vertical seal should be recessed in housing Hori zontal seal 19 should be pressed flush with out side of housing NOTE Distortion to seal cage or damage to seal lip will cause seal to leak If the leak occurred at either end of horizontal shaft remove oil cap 20 and or oil seal 19 Replace with new one refer to Seal Replacement page 28 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug Crown gear Gearbox housing Input shaft Output shaft Gear pinion
68. r PTO spline groove B Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death m Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guards rotate freely on driveline before putting equipment into service B Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service B Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times Safety Rules continued on next page Safety 7 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED kh Safety Rules continued from previous page m Inspect chain rubber or steel band shielding before each use Replace if damaged m Make sure shields and guards are properly installed and in good condition Replace if dam aged m Remove accumulated debris from this eguip ment
69. r of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNE
70. r pin 3 Joint Drive bearing housing 062 x 72 mm ID Snap ring 1 1 2 ID Ball bearing 1 4 28 x 90 Grease fitting Hydraulic hose holder Safety chain assembly Attitude rod OD mc OX O des Cau s Figure 35 Tongue and H Frame Installation 4 0 A ssem b y MAN0654 Rev 10 19 2007 Rear drive half Front drive half 3 Joint drive bearing 1 2 x 5 3 4 Clevis pin 3 16 x 1 1 2 Cotter pin Drive shaft shield 3 8 NC x 1 GR5 Cap screw 3 8 Lock washer 1 2 NC x 5 1 2 GR5 Cap screw 1 2 x 3 9 16 Spacer 1 2 Lock washer 1 2 Hex nut Clutch shield 5 16 Flat washer 8x 1 25P x 20 mm Cap screw CD6576 5 16 Lock washer 12x 1 5P x 65 mm Cap screw 12 mm Hex lock nut H Frame assembly QoS Qx IA gar RO SA Figure 36 Three Joint Drive Installation Install Three Joint Drive 2 Secure with cap screws 3 and hex nuts 4 Refer to Figure 36 3 Torque hardware to 175 Ibs ft 1 Position shield 13 against the gearbox and secure with cap screw 15 lock washer 16 and flat washer 14 Torque to 12 Ibs ft 2 Attach rear half 1 of drive to PTO shaft and secure with two cap screws 17 and lock nuts 18 3 Grease forward two inches and all sides of rear drive Slide front drive half 2 onto rear drive 4 Place carrier bearing holder 3 between H frame 19 and secure in adjustment hole with clevis pin 4 and cotter pins 5 5 Place drive shield 6 over carrier bearing holder and secu
71. r to transport position and adjust tractor top link until cutter is level in this position f co7331 1 Tractor top link 2 Cutter top link attachment point 3 Floating link 5 Category I amp II cutter hitch pin 6 Brace arm 7 A frame arm 8 Quick Hitch 9 Rearlug 10 Brace arm pivot hole 12 Break link 18 Second hole on pivot hole 15 Mast plate Figure 3 Quick Hitch Set Up DRIVELINE ADJUSTMENT MOUNTED Attach the cutter to the tractor 3 point hitch or quick hitch if available Do not attach driveline Raise and lower cutter to determine maximum and minimum dis tance between the tractor PTO shaft and the gearbox input shaft If the distance is too large the driveline will be too short for proper engagement If distance is too small the driveline may bottom out in operation and damage the cutter or tractor The driveline length must be sufficient to provide at least 1 3 driveline length of engagement during opera tion There must be at least 4 inches of engagement at the cutter s lowest possible point of operation The driv eline must not bottom out when raised to the maximum height possible If driveline is too short please call your Woods dealer for a longer driveline If driveline is too long please follow the instructions for shortening the driveline Rev 10 31 2008 14 Operation MAN0654 Rev 10 19 2007 Shortening Driveline NOTICE W If attaching with quick hitch
72. raft tire includes items 1 through 15 rim amp hardware foam filled 5 bolt 2 1017034 1 Heavy wheel hub with cups 16 1017030 1 29x9x 15 Aircraft tire includes items 6 7 14 rim amp hardware 5 bolt 3 1017033 1 Axle 17 1028821 1 12 0 x 6 0 Rim half 4 1017027 1 Seal for 24 aircraft wheel only or 6 1017036 1 Bearing cup for 29 aircraft wheel only 7 1017037 1 Bearing cup 18 1022822 1 12 0 d Rim half w valve hole Moos db ocu dab 18 1017025 1 ceca fe E de hol 0 x 6 0 Rim w valv e MOLIOR WASH for 29 aircraft es bere E a TUS ET 19 6100 1 2 NC x 1 1 4 HHCS GR5 11 1017035 1 Hubcap 20 765 1 2 NC Locknut T5 EE EE 21 19887 3 8NCx1HHCS GR8 e 10106911 SOUS pn 22 838 3 8 Standard lock washer 14 1017067 1 Grease fitting 23 835 3 8 NC Hex nut 15 35317 5 Nut lug 1 2 NF 1015833 1 29x9 x 15 Inner tube 16 1017088 1 15 Rim for pneumatic tire 5 bolt or for 29 aircraft wheel only 16 1017040 1 6 00 x 9 Solid tire 1017042 2 Rim half for 6 x 9 solid tire rim amp hardware 5 bolt or 16 1028820 1 24x7 25x 412 Aircraft tire rim amp hardware 5 bolt or Standard hardware obtain locally Rev 10 31 2008 AI Rev dodo P ar S 6 1 BB840XP PULL TYPE HYDRAULIC CYLINDER 3 1 2 BORE X 8 STROKE 2 Seal Repair Kit REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 10475 1 Hydraulic cylinder complete 4 23544 1 Piston single acting 5 11893 1 1 2 x 1 4 Pipe reducer bushing 2 23540 1 Sealrep
73. re starting operation Read the safety rules and safety decals on page 7 to page 12 Be sure to complete the Pre Operation check list on 19 before operating this Cutter This medium duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from 2 to 5 mph A DANGER W Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING m Neverallow riders on power unit or attachment m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Operate tractor PTO at 540 RPM Do not exceed m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing eguipment A CAUTION m Stop power unit and eguipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resumin
74. re with two cap screws 7 and two lock washers 8 6 Install cap screw 9 sleeve 10 lock washer 11 and hex nut 12 to top hole of H frame Dual tailwheel INSTALL DUAL TAILWHEEL 4 DROK BE 20A amp PBSADA BB720X amp BB840X OPTIONAL 5 8 NC x 2 1 2 Cap screw 5 8 Flange lock nut 1 Attach dual tailwheel 1 to main frame 2 using position 5B and desired height adjustment holes as shown in Figure 37 Figure 37 Dual Tailwheel Installation Mom 10 19 2007 A ssem b y 4 1 4 Check chain bracket 3 8 Chain 32 link 3 4 NC x 6 Cap screw GR5 3 4 NC Lock nut 5 8 NC x 2 1 4 Cap screw GR5 5 8 Flat washer 5 8 NC Hex nut Mast Plate Tractor top link bracket 2 3 4 5 6 7 8 9 0 Top Link Bracket Figure 38 Optional Check Chain Assembly INSTALL CHECK CHAIN OPTIONAL Check chains are used to carry the front of cutter at a set height See Figure 38 1 Thread check chains 3 through check chain bracket 2 Attach lower end of check chain 3 to mast plate 9 with bolt 6 washer 7 and nut 8 Attach keyhole brackets 2 to each side of tractor top link bracket 10 with bolt 4 and nut 5 RELOCATE BAFFLE NOTE Baffle may need to be relocated to the front of the cutter to prevent excessive blow out when cutter is used on a non cab tractor 1 Remove the rear baffle and hardware Replace the two 3 8 carriage bolts that were removed from each
75. rms Brace arms Sleeve 628 x 1 0 x 1 25 5 8 NC Flange lock nut 5 8 NC x 2 3 4 HHCS GR5 Figure 30 Tailwheel Installation Figure 31 Brace Arm Connection 3 6 A ssem b y MANO654 Rev 10 19 2007 Install Slip Clutch Driveline 12 mm x 1 5P x 65 mm Cap screw GR8 8 A 12 mm x 1 5P Hex lock nut Clutch shield M8 x 1 25P x 20 mm Cap screw 5 16 Lock washer 5 16 Flat washer Anti rotation chain Vent plug Dipperstick Figure 32 Slip Clutch Driveline Assembly A new slip clutch or one that has been in storage over the winter may seize NOTICE m A grade 8 8 metric bolt must be used to attach clutch driveline to gearbox 1 Before operating slip clutch make sure it will slip Refer to SLIP CLUTCH adjustment page 22 2 Position the shield 3 against gearbox Install shield and torque bolts 5 to 12 Ibs ft 3 Install driveline onto gearbox input shaft and secure with bolts 1 and nuts 2 4 Lubricate rear driveline half and install front driveline half INSTALL SAFETY SHIELDING Install Optional Chain Shielding A DANGER W Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the r
76. scape traveling as much as 300 feet 92 m m Never direct discharge toward people animals or property B Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from eguipment while engine is running Stay clear of all moving parts m Neverallow riders on power unit or attachment m Power unit must be eguipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times m Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine m Operate tractor PTO at 540 RPM Do not exceed B Look down and to the rear and make sure area is clear before operating in reverse m Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes B Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation B Leak down
77. se a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated A WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI DECAL PN 1006348 Figure 16 Split Rim Tire Servicing CLEANING CUTTER After Each Use e Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Rev 10 31 2008 MANO654 Rev 10 19 2007 Periodically or Before Extended Storage o Clean large debris such as clumps of dirt grass crop residue etc from machine e Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint Rev 10 31 2008 MANO654 Rev 10 19 2007 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase
78. side of the rear frame Torgue to 35 Ibs ft Turn the baffle 180 degrees Secure to the inside of the two mounting brackets with carriage bolts 2 and lock nuts 3 that were previously removed Secure baffle to the brackets attached to each of the side frames with 3 8 self tapping screws 1 Tighten all hardware 35 Ibs ft SIDE OF REAR FRAME REAR BAFFLE TURNED 180 1 3 8 NC x 1 Self tapping screw 2 3 8 NC x 1 Carriage bolt 3 3 8 NC Flange lock nut Figure 39 Baffle Installation 42 Assembly MAN0654 Rev 10 19 2007 NOTES MANO654 Rev 10 19 2007 A ssem b y 4 3 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY NOTICE m Gearbox was not filled at the factory It must be serviced before operating cutter See Fill Gearbox page 37 Failure to service will result in damage to gearbox Inspect cutter thoroughly after assembly to make sure it is set up properly before delivering it to the customer The following check list is a reminder of points to inspect Check off each item as it is found satisfactory corrections are made or services are performed Check all bolts to be sure they are properly torgued Check that all cotter pins are properly installed and secured Check that PTO shaft is properly installed Check that gearbox is properly serviced and seals are not leaking Check and grease all lubrication points as identified in Lubrication Information pa
79. sult in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated 34 Dealer Service RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI DECAL PN 1006348 Figure 28 Split Rim Tire Servicing MANO654 Rev 10 19 2007 ASSEMBLY DEALER SET UP INSTRUCTIONS Assembly of this cutter is the responsibility of the Woods dealer If should be delivered to the owner com pletely assembled lubricated and adjusted for normal cutting conditions Complete Dealer Check Lists page 44 when you have completed the assembly The cutter is shipped partially assembled Assembly will be easier if aligned and loosely assembled before tightening hardware Recommended torgue values for hardware are located in the Bolt Torgue Chart page 64 A DANGER m Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equ
80. t in minor or moderate injury moi Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY 4 WEI WOODS 2 Introduction E TABLE OF CONTENTS INTRODUC TION ri gusia ga aii aa i a a a EE EE EEE E 2 SPECIFICATIONS NEE kotaa ido eed ee ew ne eee ey v 4 GENERAL INFORMATION 4 SAFETY VIDEO ORDER FORMEN 5 SAFETY RULES mutaa aa eee k AKT Ce Hie BY wd Sue was 7 SAFETY DECALS isso rr boule web eee RE 10 OPERATION 23 2 cia a a Kaas Rl c E Ee A 13 OWNER SERVICE one ae nn re RER n 20 TROUBLE SHOOTING oss 26 DEALER SERVICE ee e RAS 28 ASSEMBLY INSTRUCTIONS ooo ees 35 DEALER CHECK LISTS oossoo ne 44 INDEXTOPDARIGUIGI rene 45 BOLT TORQUE CHAT 64 BOLT SIZE CHART 8 ABBREVIATIONS 00 0000000 e 65 INDEX qm 66 REPLACEMENT PARTS WARRANTY ooo 67 PRODUCT WARRANTY ooo BACK COVER ILEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien gue si lo lea para gue le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine MANO654 Rev 10 19 2007 n ro d UC on 3 SPECIFICATIONS 3 POINEAICN as ssa e tend AKA v eb wen hing Pb up Category I Il Cutting Height 2 12 Blade Spindle a as bete ER epe A daa 1 Number
81. tart thread engagement properly All torgue values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bolt Head TIM TORQUE Identification ES A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes O MARKING ON HEAD Diameter Wrench SAE 2 SE Se Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 v METRIC SERIES Metric Bolt Head H A TORQUE Identification A etric A CHART Grade 8 8 rads 106 Coarse Thread Fine Thread a Marking on Head Marking on Head a Ludis Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 kuusi Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13 mm 20 15 27 20 21 16 29 22 8 x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 25
82. ter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side skids Lower cutter onto blocks Disconnect cutter from tractor 3 point hitch and carefully drive tractor away from cutter m Keep children and bystanders away from stor age area Safety 9 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged MODEL NO SERIAL NO 0003 Woods Eguipment Company AA NN 1 SERIAL NUMBER PLATE 12 PN 57123 RED REFLECTOR 9 CD7329 ROTATING BLADES AND ROTATING DRIVELINE THROWN OBJECTS CONTACT CAN CAUSE DEATH m Do not put hands or feet under or into mower when engine is KEEP AWAY running DO NOT OPERATE WITHOUT m Before mowing clear area of objects that may be thrown by MR blade B All driveline guards tractor and aK bystand equipment shields in place Cep Bysran T away B Drivelines securely attached at both m Keep guards in place and in good condition ends BLADE CONTACT OR THROWN OBJECTS CAN CAUSE B Driveline guards that turn freely on SERIOUS INJURY OR DEATH driveline 1006682 A 1 0 Sa fe ly MANO654 Rev 10 19 2007 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 3 PN1006681 PN1006348 See Figure 16 A WARNING A WARNING AZAR RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO
83. the distance between the tractor PTO and gearbox input shaft will increase Please follow the steps as you would for a 3 point hitch to insure proper engagement 1 Move cutter up and down to get the shortest possible distance between tractor PTO shaft and gearbox input shaft 2 Separate driveline into two halves and connect them to the tractor PTO and gearbox 3 Place driveline halves parallel to one another to determine how much to shorten the driveline Figure 4 Drive Halves Placed Parallel 4 Measure from end of the upper shield to the base of the bell on the lower shield A Add 1 9 16 to dimension A See Figure 5 qu pu Y V y A DP3 Figure 5 Determine Shield Length Rev 10 31 2008 MANO654 Rev 10 19 2007 5 Cut the shield to the overall dimension Figure 6 Cut Shield 6 Place the cutoff portion of the shield against the end of the shaft and use as a guide Mark and cut the shaft Figure 7 Cut Shaft to Length 7 Repeat step 6 for the other half of the drive 8 File and clean cut ends of both drive halves Do not use tractor if proper driveline engagement can not be obtained through these methods Connect driveline to tractor PTO shaft making sure the spring activated locking collar slides freely and locks driveline to PTO shaft Operation 15 DRIVELINE INTERFERENCE CHECK 1 Check for clearance between driveline and cutter de
84. topped when anyone comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Rear Band Inspect rear band each day of operation replace if bent cracked or broken Optional Rubber Shielding Inspect rubber shielding each day of operation and replace if cracked or broken Optional Chain Shielding Inspect chain shielding each day of operation and replace any broken or missing chains as reguired SERVICING TIRES SAFELY Used Aircraft Tires Figure 16 A WARNING W Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts 24 Owner Service Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly U
85. tructions on page 7 through page 12 Check that eguipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Set tractor PTO at 540 rpm Lubricate all grease fitting locations Make sure PTO shaft slip joint is lubricated Check to be sure gear lube runs out the small check plug on side of gearbox Check that all hardware is properly installed and secured MANO654 Rev 10 19 2007 Check that blades are sharp and secure and cutting edge is positioned to lead in a counter clockwise rotation Check that shields and guards are properly installed and in good condition Replace if damaged Check cutting height front to rear attitude and top link adjustment Place tractor PTO and transmission in neutral before starting engine Inspect area to be cut and remove stones branches or other hard objects that might be thrown and cause injury or damage Operation 19 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING m Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION W If you do not understand any part of t
86. tter pin Hose 5 16 NC Flange lock nut 1 Sch 40 x 3 75 Pipe Transport lock up SMV Emblem 1 SAE Flat washer Stroke control kit SMV Bracket 1 NC Hex nut ZP Manual tube 1 4 NC x 1 2 Round head screw 1 2 NC x 3 HHCS GR5 ZP SMV mounting bracket 1 4 NC Hex nut 1 2 NC Flange lock nut 5 16 NC x 1 1 4 HHCS GR5 A cO OY quo eom A wech Figure 34 Rear Tailwheel Installation MANO654 Rev 10 19 2007 A ssem b l y 3 9 Install Tongue 3 Attach attitude rod 27 to tongue as shown in Figure 35 Secure with clevis pin 9 and cotter pin 20 4 Attach H frame 5 to front of tongue 1 as shown secure with clevis pin 7 and cotter pin 8 1 Align tongue 1 with top holes on the inside of mast plates 2 Assemble 3 4 x 2 1 2 bolt 4 3 4 washer 2 3 4 x 1 1 8 x 5 8 bushing 18 washer 3 and nut 19 As shown in Figure 35 5 Raise front of cutter and install parking jack 28 to support tongue 6 Attach safety tow chain 26 to tongue using 3 4 x 2 1 2 bolt 4 and 3 4 washer 2 Tongue 3 4 Flat washer 3 4 Washer thick 3 4 NC x 2 1 2 HHCS H Frame assembly Drive shaft shield 5 8 x 5 21 32 Clevis pin 3 16 x 1 1 2 Cotter pin 1 00 x 2 26 Clevis pin 5 8 x 5 3 4 Clevis pin 1 2 NC x 5 1 2 HHCS 1 2 Scdl pipe 40 x 3 9 16 1 2 Heavy lock washer 1 2 Heavy hex nut 9 8 NC x 1 HHCS 3 8 Standard lock washer 3 4 x 1 1 8 x 5 8 Bushing 3 4 Lock nut 1 4 x 1 1 2 Cotte
87. will depend on the terrain and the material s height type and density Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed 4 Always operate tractor PTO at 540 rpm to maintain proper blade speed and to produce a clean cut 5 Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 rpm The lower ground speed will permit grass to rebound partially SHREDDING MATERIAL For shredding set the cutter lower at rear Determine how much lower to set the rear by experimenting in dif ferent situations STORAGE A WARNING Mounted Cutters B Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side skids Lower cutter onto blocks Disconnect cutter from tractor 3 point hitch and carefully drive tractor away from cutter m Keep children and bystanders away from stor age area BB840XP Pull Type m Raise cutter and block securely Block wheels and raise tongue with jack Disconnect hydraulic lines to optional cylinder Disconnect driveline and secure up off the ground MAN0654 Rev 10 19 2007 PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal ins

Woods Equipment BB840XP Brush Cutter User Manual

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