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White Mountain CIDV-30-20 Indoor Fireplace User Manual

1. 15628 0 0903 Page 35 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS Installing Optional CIB 2 Blower 1 2 10 11 Loosen but do not remove 4 hex head screws located on the exterior bottom of the appliance Position the blower assembly at the rear of the appliance The blower assembly has 4 keyholes for attachment to the exterior bottom of the appliance Place the large diameter holes in the keyholes over and behind the 4 hex head screws that were loosened in Step 1 Push inward on the blower assembly to lock the keyholes into position behind the screws Tighten 4 hex head screws to secure blower assembly to exterior bottom of the appliance Remove wire channel from channel divider by removing 2 10x 1 2 screws Note If optional blower is being installed during initial installation of appliance the wire channel will not be attached to rear cover Refer to Wire Channel Installation Page 13 Remove channel divider from rear cover by removing 2 10 x 1 2 screws Attach fan control to OFFSET fan control bracket Part 9B Page 37 with 2 6 x 1 4 screws provided in hardware package Attach fan control with bracket onto air drop with 2 10 x 1 2 screws provided in hardware package Route fan control wires through 1 2 e
2. Page 23 OPERATING GUIDELINES Before operating this heater please review the safety warnings pages at the beginning of this manual and those precautions and warnings listed below 1 Know what type of ignition system this model has standing pilot and follow the applicable SAFETY and LIGHTING instructions 2 Check to ensure there are no gas leaks If you are unsure turn gas off to the heater and call a service person or your gas utility CAUTION Clothing or other flammable material should not be placed on or near the appliance WARNING Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance 3 Tampering is DANGEROUS and voids all warranties Any component that is found to be faulty must be replaced with an approved component Initial Lighting Figure 34 Upon completing the gas line or turning the gas valve ON after it has been in the OFF position a small amount of air will be in the lines When first lighting the appliance it will take a few minutes for the lines to purge themselves of this air Once the purging is complete the appliance will light and operate satisfactorily Subsequent lightings of the appliance will not require such purging if the gas valve is not turned to OFF Standing Pilot Operation 1 Follow the SAFETY
3. Pre Installation Preparation This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual Report to your dealer any parts damaged in shipment specifically check glass condition Do not install unit with damaged incomplete or substitute parts Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum benefit and safety Failure to follow them will void your warranty and may present a fire hazard The Empire Comfort System Inc warranty will be voided by and Empire Comfort System Inc disclaims any responsibility for the following actions e Installation of any damaged fireplace or vent system component e Modification of the fireplace or direct vent system e Installation other than as instructed by Empire Comfort System Inc e Improper positioning of the gas logs or the glass door e Installation and or use of any component part not manufactured or approved by Empire Comfort System Inc High Altitude Installation When installing this unit at an elevation above 2000 feet in the United States it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Generally input should be reduced 4 percent for each 1000 feet above sea level However if the heating value of the gas has been reduced this general rule may not apply Check with local gas ut
4. The Classic Cast Iron Stoves Installer Please leave these instructions with the consumer Consumer Please retain these instructions for future use This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal in jury or loss of life FOR YOUR SAFETY What to do if you smell Do not touch any electrical switches Do not try to light any appliance Do not use the phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier 15628 0 0903 INSTALLATION INSTRUCTIONS AND OWNER S MANUAL CAST IRON DIRECT VENT FIREPLACE MODEL CIDV 30 20 CERTIFIED EFFECTIVE DATE SEPTEMBER 2003 Cet appar
5. CLEARANCES In selecting a location for installation it is necessary to provide adequate accessibility clearances for servicing and proper opera tion Locating and Venting the Direct Vent Fireplace Clearances When facing the front of the direct vent fireplace the minimum clearances to combustible construction material are the following Top of appliance ceiling 36 inches Rear Wall 2 inches Side Wall 6 inches Heater Corners 45 angle to Wall 4 inches Floor 0 inches Installation on Rugs and Tile If this appliance is to be installed directly on carpeting tile or other combustible material other than wood flooring the appli ance shall be installed on a metal or wood panel extending the full width and depth of the appliance The base referred to above does not mean the fire proof base as used on wood stoves The protection is primarily for rugs that may be extremely thick and light color tile that can discolor 36 91cm TO CEILING OR HORIZONTAL PROJECTION ABOVE APPLIANCE kat 6 153mm 6 153mm TO m TO SIDE WALL COMBUSTIBLE MATERIAL I c gt gt IN IN Nr NAS JI JI Figure 2 Page 8 10 4 102mm HEATER CORNER
6. LOS OM EE 5 SPA RN de 6 GR SED I ad EE 7 Clearances deene 8 9 Popp ance Hardware Package a nee amener 9 Assembly of Stove sine a o ZA ee 10 12 Optional Stone Inlay Last ee 13 Wite Channel Installation en ee 13 DVKA 1 Vent Elbow Installation ae ae 14 Delayed Ignition Reset Ss Mh unsere 14 Ventuno Fireplace ne le ee E 15 16 Resizelor Plate E ar ee 16 Termination ne Paa dE O A ee 17 Vent WT 18 Vent System Identification se a a onto don 19 Erie and Finishing une 20 21 Horizontal Termination aa EE OR AO during 21 Vertical Termination EA O a On 22 23 log E 23 Operating Guidelines eine 24 E gt ee 25 Pilot Flame Char ae EURE ee AO 26 Main Burner Flame Characteristics nee aaa 26 27 WIS een 27 28 Maintenance ee ne a de en ee 29 30 Broubl SAS RS a 31 How Io Order Repair Parteien ae 32 Parts List for CID V 30 20 ee cure ROA a AEE EEEE EEES 32 Parts View for E TR OOO ek ea de 33 Parts List for Stove Casting eton O ehe td de 34 Parts View forf Stove Casting area 35 Optional Blower Installation Instructions ae 36 37 Service NOIES ei E AE E teen rte 38 39 Page 2 15628 0 0903 IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid
7. ENAMEL 9 R 3719 FRONT NAVY ENAMEL 4 R 3950 GRILL CENTER BLACK PAINT 10 CI 009 LEG PAD B 2 REQUIRED 4 R 3727 GRILL CENTER BLACK 11 CI 008 LEG PAD A 2 REQUIRED ENAMEL 12 R 3747 LEVELING BOLT 4 REQUIRED 4 R 3730 GRILL CENTER SAND ENAMEL 13 R 3952 LEG 4 REQUIRED BLACK PAINT 4 R 3733 GRILL CENTER GREEN 13 R 3742 LEG 4 REQUIRED BLACK ENAMEL ENAMEL 4 R 3736 GRILL CENTER RED ENAMEL 13 R 3743 LEG 4 REQUIRED SAND 4 R 3739 GRILL CENTER NAVY ENAMEL ENAMEL 5 R 3951 GRILL RIGHT BLACK PAINT 13 R 3744 LEG 4 REQUIRED GREEN 5 R 3728 GRILL RIGHT BLACK ENAMEL ENAMEL 5 R 3731 GRILL RIGHT SAND ENAMEL 13 R 3745 LEG 4 REQUIRED RED ENAMEL 5 R 3734 GRILL RIGHT GREEN ENAMEL 13 R 3746 LEG 4 REQUIRED NAVY 5 R 3737 GRILL RIGHT RED ENAMEL ENAMEL 5 R 3740 GRILL RIGHT NAVY ENAMEL 14 R 3945 SIDE LEFT BLACK PAINT 6 R 3944 TOP BLACK PAINT 14 R 3684 SIDE LEFT BLACK ENAMEL 6 R 3683 TOP BLACK ENAMEL 14 R 3692 SIDE LEFT SAND ENAMEL 6 R 3691 TOP SAND ENAMEL 14 R 3700 SIDE LEFT GREEN ENAMEL 6 R 3699 TOP GREEN ENAMEL 14 R 3708 SIDE LEFT RED ENAMEL 6 R 3707 TOP RED ENAMEL 14 R 3716 SIDE LEFT NAVY ENAMEL 6 R 3715 TOP NAVY ENAMEL PART IS NOT SUPPLIED WITH CASTING IT IS INCLUDED IN THE FIREBOX HARDWARE PACKAGE Page 34 15628 0 0903 PARTS VIEW FOR STOVE CASTING Models CIFB 1 CIPB 1 CIPG 1 CIPS 1 CIPN 1 CIPR 1
8. HITE BLANC a ELECTRIQUE BLACK HOT SMOOTH INSULATION I NOIR CHARGE D ELECTRICITE GAINE LISSE d c gt e BLACK NEUTRAL RIBBED INSULAT ON NOIR NEUTRE GAINE NERVUREE GREEN VERTE u fp IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH NO 18 150 C WIRE OR ITS EQUIVALENT 15628 0 0903 CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing WARNING Unplugging of blower accessory will not stop the heater from cycling To shut heater off Turn temperature dial or thermostat to lowest setting Turn knob on gas control to OFF depressing slightly Do not force PARTS LIST Index Part No No Description 1 R 1454 Brass Bushing 4 Required 2 R 1499 Rubber Grommet 4 Required 3 CI 002 Blower Housing 4 R 1517 Tinnerman Clip 4 Required 5 R 2804 A Blower Assembly 6 CI 003 Blower Housing Cover 7 R 2099 Cord Set 8 R 3767 A Wire Harness 9A CI 004 Fan Control Bracket Use with CIBV 30 and CIVF 25 9B CI 325 Fan Control Bracket Use with CIDV 30 10 R 2503 Fan Control 11 R 2805 Auto Off On Switch 12 CI 220 Fan Control Shield Use with CIVE 25 13 R 1410 Bushing 7
9. RISE ABOVE FIREPLACE IN FEET D W AR I O 4 4 5 6 7 8 9 10 11 12 Z 0 2 8 HORIZONTAL RUN IN FEET Figure 16 Venting Requirements Figure 17 Minimum vertical rise from appliance outlet 24 inches 610mm Attention All vent runs must have aminimum VERTICAL rise of two feet If the vent run is directly behind the appliance you must attach Simpson Dura Vent 36 snorkel part number SD 981 on the exterior of the building 15628 0 0903 Maximum vertical rise from appliance outlet 25 feet 7 62m the restrictor plate may be used above 10 feet Maximum horizontal run from appliance outlet 12 feet 3 66m Maximum vertical rise and horizontal run is acombined total of 25 feet 7 62m Maximum elbows 2 90 for the second elbow subtract 5 feet from a horizontal run To Use the Vent Graph EXAMPLE A If the vertical rise from the appliance outlet is 21 feet the horizontal run to the outer wall flange of the vent termination must not exceed 4 feet with 1 90 elbow EXAMPLE B If the vertical rise from the appliance outlet is 14 feet the horizontal run to the outer wall flange of the vent tremination must not exceed 11 feet with 1 90 elbow SPECIAL NOTE For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 inches 45cm This does not apply if the 45 degree elbows are installed on the vertic
10. SE 7 ON FRONT U N AA NULOCATING 8 N TAB ON SIDE d BOTTOM DETAIL A U amp e Hl er N M LEG PAD L J Figure 10 12 The following procedure will provide a snug fit between the casting front and the casting sides Grasp the right front leg push inward on the leg in order to provide a snug fit between the casting front and the casting side Continue to hold the right front leg as you completely tighten the 2 3 8 bolts that attach the leg pad to the right casting side Repeat procedure for left front leg to achieve a snug fit between the casting front and the casting side 13 Remove the casting front from the casting 14 Refer to Figures 11 and 12 the appliance firebox can now be inserted into the casting Center the firebox in the casting Attention Remove 1 Phillips head screw in the top of the valve cover The screw is used to secure the valve cover in place during shipping The 1 Phillips head screw can be discarded 15 Refer to Figure 13 align 2 slotted clearance holes on upper mounting brackets with 2 screw holes on rear cover Align 2 slotted clearance holes on casing support with 2 screw holes at bottom of air drop assembly Attach firebox to rear cover and casing
11. and in extreme cases holes These components should immediately be replaced 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material Page 22 3 Check for evidence of excessive condensate such as water droplets forming in the inner liner and subsequently dripping out at joints Continue condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as wall straps or plumbers tape for rigidity Venting terminal shall not be recessed into a wall or siding A removable panel or other means must be provided in the enclosure for visual inspection of the flue connection Installing the Vent System in a Chase A chase is a vertical box like structure built to enclose the gas appliance and or it s vent system Vertical ventruns on the outside of a building may be but are not required to be installed inside a chase When installing a direct vent gas appliance in a chase it is always good building practice to insulate the chase as you would the outside wall of your home ALE LOCKING SE a LUG SLIDE FEMALE LOCKING LUG DOWN INTO MALE LOCKING LUG AND
12. and bottom Cutting the Hole Figure 18 After the appliance has been positioned in its permanent location the hole through the exterior wall of the house can be cut This hole needs to be 10 high x 10 wide square with its center line determined by the amount of vertical arise and horizontal run of the termination When locating the hole it must be noted that the bottom of the cap must be 12 above the ground level and top of the cap must be no less than 18 below a combustible projection and no closer than 9 to any wall running parallel to vent termination VENT CAP H 9 229 mm 0 TO SIDE WALL I Figure 18 RESTRICTOR PLATE INSTALLATION The restrictor plate is to be used only in a completely vertical vent installation The restrictor plate can be used when the vertical vent rise is between 10 feet and 25 feet In a vertical vent rise the rear yellow flame on the main burner can be reduced due to the drawing action from the flue exhaust pipe and the air inlet pipe A decrease in the height or the appearance of the yellow flame may occur when the vertical vent rise is between 10 feet and 25 feet To enhance the yellow flame on the main burner the restrictor plate can be installed beneath the vent elbow on the appliance air drop Please use the following steps to install the restrictor plate 1 I
13. appears abnormal call a service person 15628 0 0903 TROUBLESHOOTING With proper installation and maintenance your new Direct Vent Fireplace should provide years of trouble free service If you do experience a problem refer to the Trouble Shooting Guide below This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken 1 Spark ignitor will not light pilot after repeated depressing of piezo ignitor button a Defective ignitor no spark at electrode Check for spark at electrode and pilot if no spark and electrode wire is properly connected replace ignitor No gas or low gas pressure Check remote shut off valves from fireplace Usually there is a valve near the main There can be more than one 1 valve between the fireplace and main Low pressure can be caused by a variety of situations such as a bent line too narrow diameter of pipe or low line pressure Consult with plumber of gas supplier No LP in tank Check LP propane tank Refill tank Pilot will not stay lit after carefully following lighting instructions a Defective thermocouple Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement Ensure that the thermocouple connection at the gas valve is fully inserted and tight hand tight plus 1 4 turn faulty themopile if reading is below specified minimum Disconnect the therm
14. channel to channel divider with 2 10 x 1 2 screws The wires from ON OFF REMOTE switch will be routed within wire channel 3 Attach the green wire female push on to the TH terminal on gas valve 15628 0 0903 CHANNEL DIVIDER N e Tt WIRE Bi ATTACH TO TH IP CHANNEL TERMINAL ON GAS VALVE AND RESET SWITCH TERMINAL Figure 13 Page 13 DVKA 1 VENT ELBOW INSTALLATION Attention A tube of furnace cement is provided in the Owner s Envelope Apply furnace cement to the top exterior edge on the cast iron flue outlet Place the DVKA 1 vent elbow onto the flue outlet as you align the clearance holes on the vent elbow with the clearance holes on the vent elbow gasket Install the vent elbow onto the flue outlet with 4 hex head screws provided in hardware package The vent elbow can be installed in the vertical position or horizontal position All vent runs must have a minimum vertical rise of two feet If the vent elbow is installed in the horizontal position and the vent run is directly behind the fireplace you must use Simpson Dura Vent 36 snorkel part number SD 981 on exterior of the structure ATTACH VENT ELBOW ONTO FLUE OUTLET APPLY FURNACE CEMENT TO TOP EXTERIOR EDGE ON CAST IRON FLUE OUTLET Figure 14 DELAYED IGNITION RESET SWITCH Attach black wire from REMOTE OFF ON switch to the front 1 4 male tab on the reset switch Attachment of blac
15. gas before servicing appliance It is recommended that a competent service technician perform these check ups at the beginning of each heating season e DO NOT put anything around the heater that will obstruct the flow of combustion and ventilation air See clearances DO examine venting system periodically Clean and replace damaged parts Examinations should be made at the start of the heating season and also in mid heating season under average conditions Clean Burner and Control Compartment Keep the control compartment logs and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year Page 30 Cleaning Procedure Th Let the unit cool if it has been operating 2 Shut off gas supply 3 Lower valve cover on firebox 4 5 Grasp bottom of glass frame lift glass frame upward in order Release two door latches at bottom of firebox to release glass frame from lip on top of firebox Vacuum burner compartment especially around orifice primary air openings Align and place top of glass frame over lip on top of firebox Grasp bottom of glass frame push inward and place glass frame onto firebox Attach two door latches to bottom of firebox Ignite pilot See Lighting Instructions Page 25 Operate the main burner and visually check to make sure the flame pattern appears similar to the pictorial illustration shown for Main Burner Flame Characteristics Figure 37 If it
16. installation and freedom from debris or blockage Glass soots a b Flame impingement on logs Adjust the log set so that the flame does not excessively impinge on it Improper air shutter adjustment Adjust the air shutter Flame lifts off main burner a Insufficient oxygen being supplied Check to make sure vent cap is installed properly and free of debris Make sure that vent system joints are tight and have no leaks Check to make sure that no material has been placed at the burner base Be sure glass is tightened properly on unit particularly on top corners Page 31 HOW TO ORDER REPAIR PARTS Parts can be ordered only through your service person or dealer For best results the service person or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Heater Model Number Heater Serial Number Part Number Part Description Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments contingent
17. main burner flame pattern Air Shutter Adjustment An air shutter adjusting screw is located on the exterior bottom of the inner body Screw air shutter adjusting screw IN to close air shutter top increase yellow flame Screw air shutter adjusting screw OUT to open air shutter top decrease yellow flame If main burner flame pattern is incorrect as shown in Figure 38 e See Troubleshooting page 31 Cleaning and Maintenance Main Burner Warning Turn off heater and let cool before cleaning After use cleaning of the main burner may be required for the proper flame The main burner may be cleaned by applying air pressure to the ports on the main burner Correct Main Burner Flame Figure 37 Page 26 15628 0 0903 O IN RES Incorrect Main Burner Flame Figure 38 Cleaning the Log Set and Firebox During the annual inspection and maintenance appointment the service person should clean dust lint and any light accumulation from the logs and the firebox area An extra soft brush should be used on the logs as they are extremely fragile a vacuum cleaner may be used on the firebox If at any time the logs cannot be removed or installed without forcing the cause must be found The logs must never be forced CAUTION The ceramic logs are durable when handled and installed properly However they are delicate and may be damaged easily if not handled with care Handling damage to th
18. with American National Standard CSA Standard ANSI Z21 88 CSA 2 33 by the Canadian Standards Association as a Direct Vent Fireplace and should be installed according to these instructions The efficiency rating of this appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change Notice During initial firing of this unit its paint will bake out and smoke will occur To prevent triggering of smoke alarms ventilate the room in which the unit is installed Appliance must not be connected to a chimney flue that is servicing a separate solid fuel burning appliance Attention All vent runs must have a minimum VERTICAL rise of two feet If the vent run is directly behind the appliance you must attach Simpson Dura Vent 36 snorkel part number SD 981 on the exterior of the building See Venting Fireplace page 15 Installation in Residential Garages Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18 457mm above the floor Such equipment shall be located or protected so it is not subject to physical damage by a moving vehicle Qualifie
19. 294 WIRE ASSEMBLY 20 R 5144 PILOT ASSEMBLY LPG NS CI 253 MAGNET ASSEMBLY 21 15553 REAR LOG SUPPORT NS 15610 TUBING VALVE TO PILOT ASSEMBLY NS CI 350 CABLE ASSEMBLY er RR INNER BODY NS CI 235 RESTRICTOR PLATE USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH Page 32 15628 0 0903 PARTS VIEW FOR CIDV 30 20 32 15628 0 0903 Page 33 PARTS LIST FOR STOVE CASTING PLEASE NOTE When ordering parts it is very important that part number and description of part coincide Index Part Index Part No Number Description No Number Description 1 CI 006 WINDOW RETAINING TAB 7 CI 007 RETAINING TAB 4 REQUIRED 2 R 3948 WINDOW BLACK PAINT 8 R 3946 SIDE RIGHT BLACK PAINT 2 R 3688 WINDOW BLACK ENAMEL 8 R 3685 SIDE RIGHT BLACK ENAMEL 2 R 3696 WINDOW SAND ENAMEL 8 R 3693 SIDE RIGHT SAND ENAMEL 2 R 3704 WINDOW GREEN ENAMEL 8 R 3701 SIDE RIGHT GREEN ENAMEL 2 R 3712 WINDOW RED ENAMEL 8 R 3709 SIDE RIGHT RED ENAMEL 2 R 3720 WINDOW NAVY ENAMEL 8 R 3717 SIDE RIGHT NAVY ENAMEL 3 R 3949 GRILL LEFT BLACK PAINT 9 R 3947 FRONT BLACK PAINT 3 R 3726 GRILL LEFT BLACK ENAMEL 9 R 3687 FRONT BLACK ENAMEL 3 R 3729 GRILL LEFT SAND ENAMEL 9 R 3695 FRONT SAND ENAMEL 3 R 3732 GRILL LEFT GREEN ENAMEL 9 R 3703 FRONT GREEN ENAMEL 3 R 3735 GRILL LEFT RED ENAMEL 9 R 3711 FRONT RED ENAMEL 3 R 3738 GRILL LEFT NAVY
20. 8 Diameter Page 37 SERVICE NOTES Page 38 15628 0 0903 SERVICE NOTES 15628 0 0903 Page 39 E Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 Page 40 PH 1 800 851 3153 PH 1 618 233 7420 FAX 1 800 443 8648 FAX 1 618 233 7097 E MAIL info empirecomfort com WEB SITE www empirecomfort com 15628 0 0903
21. E WALL LLL COMBUSTIBLE 9 229 mm NONCOMBUSTIBLE 2 5lmm O BALCONY WITH NO SIDE WALL EARANCE FROM CORNER RECESSED LOCATION COMBUSTIBLE 9 229 mm COMBUSTIBLE 2 51mm UM WIDTH FOR BACK WALL RECESSED LOCATION STIBLE 38 965 mm OMBUSTIBLE 24 610 mm CF d O W gt E MAXIMUM DEPTH OF 48 1219 mm FOR RECESSED LOCATION H COMBUSTIBLE 18 457mm I COMBUSTIBLE 18 457 mm NONCOMBUSTIBLE 12 305mm NONCOMBUSTIBLE 12 305mm Figure 20 Vertical Sidewall Installations Important Minimum clearance between vent pipes and combustible materials is one inch 1 25mm on bottom and sides and 2 51mm on top Important When vent termination exits through foundation less than 20 below siding outcrop the vent pipe must flush up with the siding SD985 termination cap must also be used Imformation on Various Venting Routes and Components Important It is always best to locate the appliance in such a way that minimizes the number of offsets and horizontal vent length 15628 0 0903 Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent leng
22. IVE Lin OPTIONAL REMOTE CONTROL RECEIVER NS FACULTATIVE CONTROLE E DISTANCE DU RECEPTEUR 7 RED ROUGE gt GREEN VERT REMOTE OFF ma BLACK NOIR RESET SWITCH on GREEN VERT REMETTRE FA INTERRUPTEUR REMOTE OFF ON SWITCH oo DISTANCE OUVERT FERME E INTERRUPTEUR AEG THERMOCOUPLE THERMO ne ARE TI T NW Bon 8 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED T MUST BE REPLACED WITH NO 18 150 C WIRE OR ITS EQUIVALENT Figure 40 15628 0 0903 MAINTENANCE A qualified service person recommended by your Empire dealer should conduct an annual inspection and maintenance of the appliance its venting and the installation to keep itrunning safely and efficiently The following procedures should be performed only by a qualified service person The gas supply should be turned off whenever a maintenance procedure is performed If the glass front relief doors or front access door are removed for servicing they must be replaced prior to operating the appliance Glass Cleaning It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glas
23. OF FLASHING Figure 32 LOG PLACEMENT 1 Lower valve cover on firebox 2 Release two door latches at bottom of firebox 3 Grasp bottom of glass frame lift glass frame upward in order to release glass frame from lip on top of firebox 4 Remove logs from interior of firebox Remove all protective packaging from logs and interior of firebox Place front log onto two 2 front pins on inner bottom Place rear log onto two 2 pins on rear log support Place top log onto two 2 pins on rear log Align and place top of glass frame over lip on top of firebox Grasp bottom of glass frame push inward and place glass frame onto firebox 9 Attach two door latches to bottom of firebox 10 Log placement is completed BL En Refer to Figure 33 for the following warning Warning Failure to position the parts in accordance with this diagram or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Avertissement Risque de dommages ou de blessures si les pi ces ne sont pas install es conform ment a ce sch ma et ou si de pi ces autres que celles sp cifiquement approuv es avec cet appareil sont utilis es 15628 0 0903 REAR LOG MZ TUT TAROT HN RY FRONT LOG REAR PINS FRONT PINS o Figure 33
24. S TO SIDE WALL 254mm 10 254mm NOTE HEATER INSTALLED AT 45 ANGLE IN CORNER Figure 3 4 1 4 108mm _ rg CENTER OF PIPE OF WALL MINIMUM 1 25 4mm CLEARANCE TO COMBUSTIBLE CONSTRUCTION WITH DOUBLE WALL VENT PIPE 8 5 16 211mm CASTING TO WALL Figure 4 15628 0 0903 90 ELBOW 24 PIPE SECTION 610mm 55 1 2 141cm Figure 5 APPLIANCE HARDWARE PACKAGE HARDWARE FULL SIZE Appliance Hardware Package Parts List WU H E N 1 4 20 X 1 PHILLIPS HEAD BOLT ZINC a wm 174 20 X 3 8 PHILLIPS HEAD BOLT ZINC Q 1 4 20 X 1 2 LEVELING BOLT BLACK Part Part Quantity Description Number Supplied 1 4 20 x 1 Phillips Head Bolt R 3188 4 1 4 20 x 3 8 Phillips Head Bolt R 3646 16 1 4 20 x 1 2 Leveling Bolt R 3747 4 No 10 x 1 2 R 2737 16 Hex Washer Head Screw 1 4 20 Washer Head Nut R 3185 4 Leg Pad A see Figure 7 CI 008 2 Leg Pad B see Figure 7 CI 009 2 1 1 4 x 1 2 Retaining Tab CI 007 4 see Figure 9 1 4 x 9 32 Washer Not Shown R 1150 8 din O NO 10 X 172 HEX WASHER HEAD SCREW BLACK 1 4 20 WASHER HEAD NUT CZINC Figure 6 15628 0 0903 Page 9 ASSEMBLY OF STOVE CASTING Assembly of Stove Casting Figures 7 8 9 10 11 12 and 13 Atte
25. TWIST CLOCKWISE TO LOCK Figure 31 CAUTION Treatment of firestop spacers and construction of the chase may vary with the type of building These instructions are not substitutes for the requirements of local building codes Therefore your local building codes must be checked to determine the requirements for these steps NOTE When installing this vent system in a chase it is always good building practice to insulate the chase as you would the outside walls of your home This is especially important for cold climate installations Upon completion of building your chase framing install the vent system by following the instructions in this manual Remember to build the chase large enough so that minimum clearance of combustible materials including insulation to the vent system are maintained 15628 0 0903 Vertical Through the Roof Applications Your Gas Fireplace has been approved for a Vertical installations up to 25 feet in height b Two sets of 45 degree elbow offsets within these vertical installations From 0 to a maximum of 8 feet a vent pipe can be used between elbows c Wall straps must be used to support offset pipe every 4 feet This applications will require that you first determine the roof pitch and use the appropriate venting components Reassembly and Resealing Vent Air Intake System Attach vent elbow to appliance air drop with 4 1 2 hex head screws in either the vertical or horizontal position replace hor
26. Wall Thermostat Operation 1 2 3 Turn the ON OFF REMOTE switch on wire channel to REMOTE position Turn accessory FRBC 1 FREC 1 or FWS 1 OFF Turn wall thermostat ON and set appropriate temperature Wall thermostat will cycle the appliance ON and OFF Installation of Remote Receiver Figure 39 1 LA Attach from left to right the slide on cover plate onto the remote receiver ON will be to the top and OFF will be to the bottom on the slide on cover plate Push the receiver slide button onto the receiver slide switch Reverse installation of the slide button if it is off center Attach velcro loop on the left side ofthe valve cover support Attach velcro hook onto remote receiver The word TOP on the remote receiver should be to the top when installed onto valve cover support Attach velcro hook on remote receiver onto velcro loop on valve cover support Refer to remote control installation and operating instructions for more details on remote control REMOTE RECEIVER ATTACH VELCRO TO VALVE COVER BRACKET Figure 39 Page 28 Wiring Diagram Figure 40 REMOTE CONTROL RECEIVER THERMOSTAT J CONTR LE E DISTANCE DU RECEPTEUR RESET SWITCH REMETTRE INTERRUPTEUR ACE NI GAS VALVE VALVE DE GAZ REMOTE OFF ON SWITCH A DISTANCE OUVERT FERME INTERRUPTEUR COPTIONAL WALL SWITCH FACULTATIVE INTERRUPTEUR MES OPTIONAL THERMOSTAT FACULTAT
27. a delayed ignition Page 14 6 Replacement of cotter pin into delayed ignition reset switch assembly is completed Reassembly and Resealing Gas Accumulation Relief System Relief Doors and Combustion Chamber Whenever the relief doors are pivoted open by a delayed ignition in the main burner the relief door gaskets and combustion chamber must be examined by a qualified service person for damage All damaged gaskets on the relief doors and combustion chamber must be replaced by a qualified service person If damage occurs to the combustion chamber it must be replaced by a qualified service person Contact Empire Comfort Systems Inc for replacement parts METAL CABLE COTTER PIN DELAYED IGNITION RESET SWITCH METAL LEVER ARM Figure 15 15628 0 0903 VENTING FIREPLACE Venting Graph Dimensions in Feet Figure 16 1 Determine the height of the center of the termination Using this dimension on the Venting Graph locate the point it intersects with the slanted graph line or the right edge of the graph 2 From the point of this intersection draw a vertical line to the bottom of the graph 3 Adjust the indicated maximum dimension for additional elbows if necessary 4 Position the unit so that maximum horizontal run is not exceeded Venting Must Be Within Shaded Area m ol m R N W Mm DN N D D W W A OT O N w VERTICAL
28. al main gas cock should be located in the vicinity of the unit Where none exists or where its size or location is not adequate contact your local authorized installer for installa tion or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage NOTE The gas control is equipped with a captured screw type pressure test point therefore it is not necessary to provide a 1 8 test point up stream of the control A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect When using copper or flex connector use only approved fittings Always provide a union so that gas line can be easily disconnected for burner servicing The a
29. al rise of the vent system Example According to the chart the maximum horizontal run is 12 feet and if two 45 degree elbows are required in the horizontal run it must be reduced to 9 feet The maximum number of 45 degree elbows permitted per side wall installation is two These elbows can be installed in either the vertical rise or horizontal run ATTENTION All vent runs must have a minimum VERTICAL rise of two feet If the vent is to run horizontally from appliance without two feet of vertical rise you must attach Simpson Dura Vent 36 snorkel part number SD 981 on the exterior of the building 24 3 8 619mm Me Figure 17 Page 15 VENTING FIREPLACE continued Sidewall Venting The maximum vertical and horizontal distances for one 1 90 elbow are 25 feet and 12 feet respectively Vertical dimensions are based on top of fireplace to centerline of pipe Horizontal dimensions are based on centerline of pipe to termination CAUTION Total vertical run MUST BE completed before starting horizontal run Horizontal chimney run must slope upward away from fireplace 1 4 per foot and vent termination must be level Under no circumstances should combustible materials including siding be closer than 2 from the top of the 6 5 8 pipe or closer than 1 on the side
30. and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found attached to the appliance Page 24 CAUTION During the initial purging and subsequent lightings never allow the gas valve control knob to remain depressed in the pilot position without pushing the piezo ignitor button at least once every second 2 During the heating season leave the control valve knob in the ON position This will allow the pilot flame to remain lit Turn the burner flame on or off with the appliance ON OFF rocker switch wall switch remote control kits or 750 millivolt wall thermostat NOTE The gas control valve allows you to increase or decrease the height of the main burner flame The control valve has a pressure regulator with a knob as shown in Figure 34 Rotate the knob clockwise to HI to increase the flame height and counterclockwise to LO to decrease the flame height 3 When the heating season is over turn the on off switch to OFF and the control valve to OFF The system including the pilot light will be shut down VARIABLE REGULATOR ROTATION Figure 34 Maximum and Minimum Input The gas valve on the appliance allows the input to adjust between a maximum input of 30 000 Btuh to a minimum input of 21 000 Btuh Consumer be advised the maximum input provides the greatest amount of yellow flame and emb
31. burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Surveiller les enfants Garder les v tements les meubles l essence ou autres liquides vapeur inflammables lin de l appareil Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap hot while furnace is in operation Installation and repair should be done by a QUALI FIED SERVICE PERSON The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passage ways of the appliance be kept clean S assurer que le br leur et le compartiment des comman des sont propres Voir les instructions d installation et d utilisation qui accompagnent l appareil DO NOT put anything around the furnace that will obstruct the flow of combustion and ventilation air DO keep the appliance area clear and free from com bustible material gasoline and other flammable va por
32. casting 3 Lower valve cover on firebox 4 Release two door latches at bottom of firebox 5 Grasp bottom of glass frame lift glass frame upward in order to release glass frame from lip on top of firebox 6 Place glass frame assembly on a non abrasive surface The exterior of the glass frame assembly should be facing the non abrasive surface 15628 0 0903 10 11 12 13 14 15 16 Insert a putty knife between glass and bottom corners on frame Carefully separate glass from frame Use putty knife to remove silicone and gasket material from frame Surface of frame must be clean and dry At each corner of frame apply 2 three inch beads of high temperate orange silicone With thin gasket on glass facing silicone on frame insert glass into frame Carefully press the glass onto frame in order to have contact between glass and silicone Allow silicone to set up for an adequate time Align and place top of glass frame over lip on top of firebox Grasp bottom of glass frame push inward and place glass frame onto firebox Attach two door latches to bottom of firebox Replace casting front onto casting Replace casting top onto casting Replacement of glass assembly is completed SHOWN WITH TOP AND FRONT REMOVED P a i See OT d N m SESE ET GLASS FRAME ASSEMBLY LATCH GLASS FRAME WITH 2 GLASS FRAME CLAMPS Figure 41 Page 29 MAINTENANCE continued IMPORTANT Turn off
33. cover with 4 10 x 1 2 screws The rear cover has 4 keyholes for attachment to the casting sides Stand the casting sides on the floor with the 2 bolts attached half way into the edges of the rear cover positioned at the rear The large diameter holes in the keyholes of the rear cover will be toward the floor Working with one casting side at a time place the large diameter holes in the keyholes over and behind both of the bolts at the same time Push downward on the rear cover to lock the keyholes into position behind the bolts Finish tightening both bolts to secure rear cover to casting side Repeat this procedure to secure rear cover to the second casting side D x N bi gt 1 2 X 1 1 4 RETAINING TAB 4 PLACES 1 4 20 X 3 8 PHILLIPS HEAD SCREW 4 PLACES 10 Figure 9 15628 0 0903 e Position the completed portion of the casting in the approximate location for installation as the completed assembly will be heavy Refer to Figure 9 remove protective packing foam from casting front and window Remove the 1 3 4 bolt and 1 1 4 washer from top of window Remove 1 3 8 bolt and 1 5 8 x 3 4 retaining tab from bottom of window Remove the window from casting front Remove the protective sheet of foam from the casting front Place the
34. d Installing Agency Installation and replacement of gas piping gas utilization equipment oraccessories and repair and servicing ofequipment shall be performed only by a qualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPAS4 Canadian Installation Code CAN CGA B149 Available from the American National Standards Institute Inc 11 West 42nd St New York NY 10036 Installer l appareil selon les codes ou r glements locaux ou en l absence de tels r glements selon les Codes d installation CAN CGA B149 15628 0 0903 This model is a direct vent gas appliance and is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building Warning This unit is not for use with solid fuel
35. d secure the firestop on top of the previously framed hole See Figure 28 NOTE Remove insulation from the framed area in the attic before installing the firestop and or vent stop and or vent pipes EXISTING CEILING JOISTS NEW FRAMING km BELOW Figure 26 15628 0 0903 27773 4 REQUIRED CEILING FIRESTOP Figure 27 NAILS 4 REQUIRED 7 CEILING FIRESTOP Figure 28 HORIZONTAL TERMINATION Attach and secure the termination to the last section of horizontal venting by rotating and interlocking the ends as previously described NOTE Termination cap should pass through the wall firestop from the exterior of the building Adjust the termination cap to its final exterior position on the building WARNING Termination cap must be positioned so that the arrow is pointing up Using the termination cap in the center of the square hole attach the termination cap with the four wood screws provided Before attachment of the termination run a bead of silicone sealant rated above 250 F on its outside edge too so as to make a seal to that exterior wall NOTE Woodscrews can and should be replaced with appropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterior walls are finished with vinyl siding it is necessary to install the vinyl siding shield SD 950 Vinyl siding shield SD 950 will be installed between the vent termination and the exterior wa
36. e ceramic logs is not covered by warranty DO NOT HANDLE LOGS WHILE THEY ARE HOT ALLOW PLENTY OF TIME FOR THE APPLIANCE TO COOL COMPLETELY BEFORE HANDLING PLEASE NOTE It is normal for appliances fabricated of steel to give off some expansion and or contraction noised during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine WIRING CIDV 30 ON OFF REMOTE Switch CIDV 30 is equipped with an ON OFF REMOTE switch which is located on the wire channel A wire harness is attached to the ON OFF REMOTE switch The red black and green wires female push ons attach to the ON OFF REMOTE switch At the opposite end of the wire harness the black and green wires female push ons attach to the gas valve An additional green wire and the red wire which are stripped and bare will attach to the 750 millivolt wall thermostat accessory or to one of the other accessories that can be purchased for use with your log set Operation of ON OFF REMOTE Switch with no Accessories To ignite main burner turn the control knob on the gas valve from the PILOT position to the ON position Turn the ON OFF REMOTE switch from the OFF position to the ON position The additional green wire and red wire which are stripped and bare are not used Operation of ON OFF REMOTE Switch with Accessories 750 Millivolt Wall Thermostat GWSG T Connect the green and red stripped and bare wires on the ON OFF REMOTE
37. eat shield and as a means to insure that minimum clearances are maintained to the vent system Horizontal runs in the vent system which pass through either interior or exterior walls require the use of wall firestops on both sides of the wall through which the vent passes Position the firestops on both sides of the 10 inch x 10 inch hole previously cut Secure with nails or screws Continue the vent run through the firestops See Figure 25 Page 20 NS ia WALL FIRESTOP Figure 25 Vertical runs of this system which pass through ceilings require the use of ONE 1 ceiling firestop at the hole in each ceiling through which the vent passes Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs Reposition the appliance and vent system if necessary to accommodate ceiling joists and or obstructions Cut a 10 inch x 10 inch hole through the ceiling using the center point previously marked Frame the hole with framing lumber the same size as the ceiling joists See Figure 26 If the area above the ceiling is NOT an attic position and secure the ceiling firestop SD 963 on the ceiling side of the previously cut and framed hole See Figure 27 If the area above the ceiling IS an attic position an
38. echanical air supply inlet 6 feet 1 8m minimum Tclearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1m minimum clearance under veranda porch deck or balcony 12 inches 30cm minimum a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings only permitted if veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the floor as specified in CGA B149 Installations Codes or ANSI Z223 1 Note Local Codes or Regulations may require different clearances 15628 0 0903 VENT SYSTEM IDENTIFICATION Installing Vent Components Figure 22 and Figure 23 Begin the vent system installation by installing the first component i a straight pipe on the top of the appliance or rotate the vent elbow AY to the horizontal positon then add horizontal and vertical pipe i lengths and then a horizontal or vertical termination kit Elbows her can be added where neccessary See Pages 15 and 16 for venting requirements All vent system components lock into place by sliding the concentric der Geen SS pipe section with four 4 equally spaced interior beads onto the appliance collar or previously installed component end with four PART NAME A B c 4 equally spaced indented sections When the internal beads of 6 PIPE 6 152
39. ed LP Gas service person and the fire department Even though you may not continue to smell gas do not turn on the gas again Do not re enter the building vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or ability to detect that odor Sometimes other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier to smell The odorant in LP gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement of the gas through soil can filter the odorant Odorants in LP Gas also are subject to oxidation This fading can occur if there is rust inside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may strati
40. eil peut tre install dans une maison pr fabriqu e E U seulement ou mobile d ja install e a demeure si les reglements locaux le permettent Cet appareil doit tre utilis uniquement avec les types de gaz indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gaz sauf si un kit de conversion certifi est install AVERTISSEMENT Quiconque ne respecte pas a la lettre les instructions dans le pr sent manuel risque de d clencher un incendie ou une explosion entraiant des dommages mat riels des l sions corporelles ou la perte de vies humaines POUR VOTRE SECURITE Que faire si vous sentez une odeur de gaz Ne pas tenter d allumer d appareil Ne touchez a aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le b timent o vous vous trouvez Evacuez la pi ce le b timent ou la zone Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service dos incendies AVERTISSEMENT Une installation un r glage une modification un entretien ou une maintenance incorrects peuvent entrainer des dommages materiels des lesions corporelles ou la perte de vies humaines Consulter le manuel des usagers fourn avec ce g n rateur d air chaud Page 1 TABLE OF CONTENTS SECTION PAGE Important Safety Information ernennen ee 3 Safety Information for Users of LP Gas anne intense 4
41. er behind the front log ELECTRODE THERMO PILE Find pilot The pilotis ew If you cannot reach your gas supplier call the fire department Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service techni cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water eee LIGHTING INSTRUCTIONS BE rer Turn knob on gas control counterclockwise to PILOT Push in gas control knob all the way and hold in Repeatedly push the piezo ignitor button until pilot is lit Continue to hold the control knob in for about one 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 5 through 9 e If knob does not pop up when released stop and immediately call your service technician or gas supplier e Ifthe pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Turn gas control knob counterclockwise to ON Raise valve cover Turn on all electric power to the appliance if appli cable Set thermostat t
42. er flow on the log set The minimum input substantially decreases the yellow flame and ember glow on the log set 15628 0 0903 LIGHTING INSTRUCTIONS BEE FOR YOUR SAFETY READ BEFORE LIGHTING BE WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neigh bor s phone Follow the gas supplier s instructions STOP Read the safety information above Set the thermostat to lowest setting Turn off all electric power to the appliance if appli cable Lower valve cover Push in gas control knob slightly and turn clockwise 7 to OFF GAS CONTROL KNOB SHOWN IN OFF POSITION Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step attached to the main burn
43. et Inside Diameter Outside Diameter Nat L P Nat LE 0 10 1 2 3 8 1 2 3 8 1 3cm 1 0 cm 1 3cm 1 0cm 10 40 1 2 1 2 5 8 1 2 1 3cm 1 3 cm 1 6 cm 1 3 cm 40 100 1 2 1 2 3 4 1 2 1 3 cm 1 3 cm 1 9 cm 1 3 cm 100 150 3 4 1 2 7 8 3 4 1 9 cm 1 3 cm 2 2 cm 1 9 cm Note Never use plastic pipe Check to confirm whether your local codes allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best to consult your local authority and installation code The use of the following gas connectors is recommended ANS Z21 24 Appliance Connectors of Corrugated Metal Tubing and Fittings ANS Z21 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length FLEXIBLE GAS LINE CONNECTION GAS SUPPLY EE HANDLE SEN T L E NIPPLE FLEX TUBING sf FLARE SHUT OFF VALVE FLARE FITTING RIGID GAS LINE CONNECTION CLOSE NIPPLE TEE HANDLE 3 8 NPT NIPPLE SHUT OFF VALVE NPT GAS SUPPLY NPT UNION Figure 1 Installing a New Main Gas Cock Each appliance should have its own manual gas cock In the state of Massachusetts the gas cock must be a T handle type 15628 0 0903 A manu
44. evel increases it indicates a dirty wheel Blower Motor The blower motor does not have oiling holes Do not attempt to oil blower motor Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screws With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electrically grounded 115V Hien MOTEUR p q FAN CONTROL CONTROLE DU VENTILATEUR BLOWER MOTEUR MOTEUR SOUFFLERIE GREEN VERTE w r I gt ZR AUTO OFF ON SWITCH we AUTO OUVERT FERME 2 INTERRUPTEUR gt FAN CONTROL gt m CONTR LE DU VENTILATEUR O AUTO OFF ON SWIT H AUTO OUVERT FERME INTERRUPTEUR BLUE BLEU HITE BLANC lt CORD SE LACK NOIR gt CORDO
45. fattached remove the vent pipe from the vent elbow on the appliance 2 Remove the vent elbow from the appliance air drop by removing 4 1 2 hex head screws from vent elbow 3 Align clearance holes on restrictor plate with screw holes on appliance air drop The gasket on the restrictor plate should be positioned upward when the restrictor plate is placed onto appliance air drop 4 Align clearance holes on vent elbow with clearance holes on restrictor plate and screw holes on appliance air drop 5 Attach vent elbow and restrictor plate to appliance air drop Fasten 4 1 2 hex head screws from Step 2 through clearance holes on vent elbow and restrictor plate and into screw holes on appliance air drop Attention Apply furnace cement to the top exterior edge on the cast iron flue outlet 6 Installation of restrictor plate is completed Page 16 Attention See Page 32 to order restrictor plate part number CI VENT ELBOW APPLY FURNACE CEMENT TO TOP EXTERIOR EDGE _ ON CAST IRON FLUE OUTLET Figure 19 15628 0 0903 TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors SIDE CORNER LLL ogg A COMBUSTIBLE 9 229 mm SE NONCOMBUSTIBLE 2 5lmm OUTSIDE CORNER COMBUSTIBLE 6 NONCOMBUSTIBLE 6 152mm RECESSED LOCATION LL 152 mm BALCONY WITH PERPENDICULAR SID
46. fy in aclosed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Immediately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of LP gas Your local LP Gas Dealer can give youa Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer If you are not qualified do not light pilot lights perform service or make adjustments to appliances on the LP Gas system If you are qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or perform ing service or making adjustments Sometimes a basement or a closed up house has a musty smell that can cover up the LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled old tanks if they are filled and allowed Page 4 to set too long before refilli
47. g Standoff SD 963 Ceiling Firestop SD 988 Wall Strap SD 942 Wall Thimble SD 985 Horizontal High Wind Square Top SD 943 Roof Flashing 0 12 to 6 12 Roof Pitch SD 953 Storm Collar SD 981 36 Snorkel SD 982 14 Snorkel Figure 22 SD 940 Round Support Box Wall Thimble Cover 15628 0 0903 Page 19 FRAMING AND FINISHING Installing Support Brackets Figure 24 A horizontal pipe support MUST BE used for each 3 feet of horizontal run The pipe supports should be placed around 6 5 8 inch diameter pipe and nailed in place to framing members There MUST BE a 2 inch clearance to combustibles above 6 5 8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5 8 inch to combustibles on all horizontal pipe sections and elbows Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to the 6 5 8 inch vent pipe and secured with nails or screws to structural framing members PIPE me DT E 48 1219mm bet MINIMUM I 25 4mm CLEARANCE TO COMBUSTIBLE CONSTRUCTION WITH DOUBLE WALL VENT PIPE P WA i Ji e Figure 24 Installing Firestops Figures 25 26 27 and 28 Firestops are required for safety whenever the vent system passes through an interior wall an exterior wall or a ceiling These firestops act as a firebreak h
48. ight and to the rear of the casting side left Leg pad B attaches to the rear of the casting side right and to the front of the casting side left Position the 3 4 flange on the leg pad against the 2 locator dimples on the casting side The 3 4 flange must be facing upward toward the top louver openings on the casting side Attach the two rear leg pads to the casting sides with 2 3 8 bolts Attach but do not completely tighten the two front leg pads to the casting sides with 2 3 8 bolts Attention The front leg pads can be adjusted to provide a snug fit between the casting front and the casting sides Attach 4 leveling bolts to the bottom of the 4 legs Align the 3 8 hole at the top of the leg with the 3 8 hole in the leg pad Attention For proper positioning of the leg to the leg pad the 2 1 1 2 top edges of the leg must be placed flush and parallel to the 2 edges on the leg pad Attach leg to leg pad by inserting 1 1 bolt through the leg pad and into the leg secure bolt with 1 4 nut Insert 2 3 8 bolts into the 2 holes on the edges of the casting sides The bolts should only be threaded half way into the holes in order to allow for clearance when the casting back is attached to the casting sides REAR COVER RIGHT SIDE LIGN EDGES F LEG FLUSH ITH LEG PAD Nase BOLT 4 REQUIRED Figure 7 15628 0 0903 Referto Figure 8 attach casting support to rear
49. ility for proper orifice size identification APPLIES TO CANADIAN MODELS ONLY Altitude 0 4 500 feet 0 1370 m without orifice change For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods If the installer must convert the unit to adjust for varying altitudes the information sticker illustrated below must be filled out by the installer and adhered to the appliance at the time of conversion THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER S AUTHORIZED REPRESENTATIVEIN AC CORDANCE WITH THE REQUIREMENTS OF THE MANU FACTURER PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN CGA B141 1 OR CAN CGA B141 2 INSTALLATION CODES LA CONVERSION DOIT TRE EFFECTU E CONFORM MENT AUX R GLEMENTATION PROVINCIAUX EN CAUSEET AUX EXIGENCES DES CODES D INSTALLATION CAN CGA B149 This appliance has been converted for use at an altitude of Orifice size Manifold Pressure Input Btu h FuelType Date of Conversion Converted by Cet appareil a t converti au Injecteur Pression la tubulure d alimentation D oit calorifique Page 5 SPECIFICATIONS Model CIDV 30 Input BTU HR KW H Maximum 30 000 8 7 BTU HR KW H Minimum 21 000 6 2 Height 27 3 4 70 5cm Width 25 1 2 64 8cm Depth 23 58 4cm Gas Inlet Pipe 1 2 13mm Floor to to
50. in accordance with the manufacturer s instructions this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness Page 3 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane is odorless and colorless You may not know all the following safety precau tions which can protect both you and your family from an accident Read them carefully now then review them point by point with the members of your household Someday when there may not be a minute to lose everyone s safety will depend on knowing exactly what to do If after reading the following information you feel you still need more informa tion please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s your signal to go into immediate action Do not operate electric switches light matches use your phone Do not do anything that could ignite the gas Geteveryone out ofthe building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas leak keep out of basements and other low areas Stay out until firefighters declare them to be safe e Use your neighbor s phone and call a train
51. izontal and vertical pipe lengths elbows and horizontal or vertical termination kit All vent system components lock into place by sliding the concentric pipe section with four 4 equally spaced interior beads onto the appliance collar or previously installed component end with four 4 equally spaced indented sections When the internal beads of each starting 6 5 8 inch outer pipe line up rotate pipe section clockwise 90 approximately 3 inches The vent pipe is now locked together Continue replacing components per the vent system configuration Be certain that each succeeding vent componentis securely fitted and locked into the preceding component in the vent system Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run The pipe supports should be placed around 6 5 8 inch diameter pipe and nailed in place to framing members There MUST BE a 2 inch clearance to combustibles above 6 5 8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5 8 inch to combustibles on all horizontal pipe sections and elbows Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to the 6 5 8 inch vent pipe and secured with nails or screws to structural framing members T K LISTED CAP LISTED GAS VENT CEILING FIRESTOP 25 a CEI ING INT ST 7 62 M MAX IMUM STORM COLLAR RO
52. k wire onto the reset switch is done in conjunction with the preceding steps for Wire Channel Installation Attach black wire on the back of the reset switch to the TH TP terminal on gas valve The reset switch can be activated if the main burner has a delayed ignition The right relief door is connected by a metal wire to a cotter pin that is inserted into the reset switch When a delayed ignition occurs the right relief door pivots upward the metal wire pulls the cotter pin out of the reset switch and the main burner is shut OFF Whenever the delayed ignition reset switch is activated you must contact a qualified service person to determine the cause for the delayed ignition reset switch to be activated Replacement of cotter pin into delayed ignition reset switch assembly by a qualified service person 1 Lower valve cover 2 The reset switch is located behind the right side of the valve cover 3 Verify the metal cable with attached cotter pin has free movement 4 Depress the metal lever arm located on the front of the reset switch 5 With the metal lever arm depressed insert cotter pin into the clearance hole on the right side of the bracket and into the clearance hole on the left side of the bracket Attention The tip of the cotter pin must remain flat The tip of the cotter pin must never be bent over If the tip of the cotter pin is bent over it could prevent the delayed ignition reset switch from functioning during
53. ll See Figure 29 This horizontal vent termination bolts onto the flat portion of the vinyl siding standoff so an air space will exist between the wall and the termination cap 15628 0 0903 CUT VINYL SIDING AWAY TO FIT STANDOFF zl AJ AJ KSI Bx Ke Sai ee OO POOR zz S XS Si d e Las KAJ KA ZR EL SL RR 0200 2026 d Ges d Rx OO RRR Ge Gees Ep SE E So Ge 8 RS E RSR KL RL RS CG Ge RE EEEE RS NUT 4 REQUIRED N wooo SCREWS 4 REQUIRED N yent TERMINATION kw 4 REQUIRED Figure 29 Page 21 VERTICAL TERMINATION Vertical Terminations Figures 30 31 and 32 Locate and mark the center point ofthe venting pipe Using anail on the underside of the roof and drive this nail through this center point Make the outline of the roof hole around this center point NOTE Size of the roof hole dimensions depend on the pitch of the roof There must be a 1 inch clearance 25mm to the vertical pipe sections This clearance is to all combustible material Cover the opening of the vent pipe and cut and frame the roof hole Use framing lumber the same size as the roof rafters and install the frame securely Flashing anchored to frame must withstand high winds The storm collar is placed over this joint to make a water tight seal Non hardening sealant should be used to completely seal this flashing installation Deter
54. mining Minimum Vent Height Above the Roof WARNING Major U S building codes specify minimum chimney and or vent height above the roof top These minimum heights are necessary in the interest of safety These specifications are summarized in Figure 30 LOWEST DISCHARGE OPENING 7 LISTED CAP j LISTED GAS VENT H MINIMUM MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 12 ROOF PITCH IS X 12 ROOF PITCH H MINIMUM FEET METER FLAT TO 6 12 1 0 0 30 6 12 TO 7 12 1 25 0 38 OVER 7 12 TO 8 12 LS 0 46 OVER 8 12 TO 9 12 2 0 0 61 OVER 9 12 TO 10 12 2 5 0 76 OVER 10 12 TO 11712 3 25 0 99 OVER 11 12 TO 12 12 4 0 1 22 OVER 12 12 TO 14 12 5 0 1 52 OVER 14 12 10 16 12 6 0 1 83 OVER 16 12 10 18 12 7 0 2 13 OVER 18 12 10 20 12 7 5 2 27 OVER 20 12 10 21 12 8 0 2 44 Figure 30 Note that for steep roof pitches the vent height must be increased In high wind conditions nearby trees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem General Maintenance Conduct an inspection of the venting system semi annually Recommended areas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for corrosion These will appear as rust spots or streaks
55. mm 1 2 38mm 4 1 2 114mm each starting 6 5 8 inch outer pipe line up rotate pipe section 9 PIPE 9 229mm 1 2 38mm 7 1 2 191mm clockwise 90 approximately 3 inches The vent pipe is now 12 PIPE 12 305mm 172 38nm 10 1 2 267mm locked together 24 PIPE 24 610mm 1 2 38mm 22 1 2 572mm Continue adding components per the pre planned vent system 36 PIPE 36 914mm 1 2 38mm 34 1 2 876mm configuration Be certain that each succeeding vent component is 48 RIPE Aer EIS 128 Lane Ia 1 2 geen securely fitted and locked into the preceding component in the a SES yefitsysiem 45 ELBOW 5 1 2 140mm 1 2 38mm 90 ELBOW 6 1 2 165mm 172 38mm 5 127mm Figure 23 VERTICAL TERMINATION THREE 90 ELBOWS HORIZONTAL STORM COLLAR TERMINATION MAXIMUM OF TWO 90 ELBOWS i 4 z 8 S A S 5 D N N Ni R we z A z a S A 90 ELBOW SA A Z I WALL FIRESTOP La Y MAXIMUM OF 90 ELBOW OR 45 ELBOW ROOF FLASHING Venting Simpson Dura Vent Part Number Description SD 908B 6 Pipe Length Black SDN SD 907B 9 Pipe Length Black CEILING FIRESTOP j SD 906B 12 Pipe Length Black SD 904B 24 Pipe Length Black gt SD 903B 36 Pipe Length Black WALL STRAP SD 902B 48 Pipe Length Black SD 911B Adjustable Pipe Length 11 14 5 8 SD 991 High Wind Vertical Top PIPE LENGTH SD 945B 45 Elbow SD 990B 90 Elbow SD 950 Vinyl Sidin
56. ng Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade If such conditions are suspected to exist a periodic sniff test of the gas is advisable If you have any question about the gas odor call your LP gas dealer A periodic sniff test of the LP gas is a good safety measure under any condition If at any time you do not smell the LP Gas odorant and you think you should assume you have a leak Then take the same immediate action recommended above for the occasion when you do detect the odorized LP Gas If you experience a complete gas out the container is under no vapor pressure turn the tank valve off immedi ately Ifthe container valve is left on the container may draw in some air through openings such as pilot light orifices If this occurs some new internal rusting could occur If the valve is left open then treat the container as a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty 15628 0 0903 INTRODUCTION Instructions to Installer 1 Installer must leave instruction manual with owner after installation 2 Installer must have owner fill out and mail warranty card supplied with appliance 3 Installer should show owner how to start and operate appliance and thermostat This appliance is design certified in accordance
57. ns in the FREC 1 to complete installation Note If electric 120 volt fails in FREC 1 and immediate heat is desired turn the ON OFF REMOTE switch on wire channel from the REMOTE position to the ON position Wiring of ON OFF REMOTE Switch with 750 Millivolt Wall Thermostat Accessory and Another Accessory Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the 750 millivolt wall thermostat AND to the remote receiver that is a component in the FRBC 1 FREC 1 OR to the FWS 1 wall switch Page 27 WIRING continued 1 Connect 1 wire from the 750 millivolt wall thermostat and 1 wire from appropriate accessory to the GREEN stripped and bare wire from the ON OFF REMOTE wire harness Connect 1 wire from the 750 millivolt wall thermostat and 1 wire from appropriate accessory to the RED stripped and bare wire from the ON OFF REMOTE wire harness Note When the appliance is in the MANUAL mode and the batteries fail in the FRBC 1 or if the electric 120 volt fails in the FREC 1 and immediate heat is desired turn the ON OFF REMOTE switch on wire channel from the REMOTE position to the ON position Manual Operation 1 2 3 Turn ON OFF REMOTE switch on wire channel to REMOTE position Turn wall thermostat OFF Turn accessory FRBC 1 FREC 1 or FWS 1 ON Appliance is now in the manual mode You must turn the appliance ON or OFF with appropriate accessory
58. ntion Included in the hardware package are 8 1 4 inside diameter washers A 1 4 washer may be used with a 1 4 20 x 3 8 bolt when assembling the stove casting parts If a bolt hole is not tapped deep enough for a tight fit between stove casting parts the 1 4 washer can be used as a shim to provide a tight fit The 1 4 washers are not required for assembly of the stove casting if all the bolt holes are tapped to a proper depth Additonal 1 4 washers are to be purchased locally 1 Place porcelain casting pieces on a non abrasive surface in order to protect the porcelain finish The exterior of the porcelain casting pieces should be facing the non abrasive surface 2 The assembly of the casting is accomplished in 7 stages A Attaching legs to the sides Figure 7 B Attaching rear cover to sides Figure 8 C Removing protective packaging from casting front and window Figure 9 D Assembly of front by attaching retaining tabs and placing front on unit Figure 10 E Inserting firebox into partially completed assembly Figure 11 and Figure 12 F Attaching firebox to rear cover Figure 13 G Placing top on unit Page 10 Detailed Instructions Follow Refer to Figure 7 the leg pads will have the letter A and B stamped into the metal Place leg pad A and leg pad B at the bottom of each casting side Leg pad A attaches to the front of the casting side r
59. o desired setting TO TURN OFF GAS TO APPLIANCE ESS Set the thermostat to lowest setting 4 Push in gas control knob slightly and turn clock Turn off all electric power to appliance if service is to be wise to OFF Do not force performed if applicable 5 Raise valve cover Lower valve cover 15628 0 0903 Page 25 PILOT FLAME CHARACTERISTICS Figure 35 shows a correct pilot flame pattern The correct flame will be blue and will extend beyond the thermocouple and thermopile The flame will surround the thermocouple and thermopile just below the tip A slight yellow flame may occur where the pilot flame and main burner flame meet Figure 36 shows an incorrect pilot flame pattern The incorrect pilot flame is not touching the thermocouple or thermopile This will cause the thermocouple or thermopile to cool When the thermocouple cools the heater will shut down If pilot flame pattern is incorrect as shown in Figure 36 e See Troubleshooting page 31 cpu Correct Pilot Flame Pattern Incorrect Pilot Flame Pattern Figure 35 Figure 36 MAIN BURNER FLAME CHARACTERISTICS Figure 37 shows a correct main burner flame pattern Figure 38 shows an incorrect
60. ocouple from the valve place one millivolt meter lead wire on the tip of the thermocouple and the other meter lead wire on the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15 mv replace the thermocouple Defective valve If thermocouple is producing more than 15 millivolts replace faulty valve Pilot burning no gas to burner valve knob ON on off switch ON a On Off switch wall switch or wires defective Check on off switch and wires for proper connections Place jumper wires across terminal at switch if burner comes on replace defective switch If OK place jumper wires across switch wires at gas valve if burner comes on wires are faulty or connections are bad Thermopile may not be generating sufficient milli voltage If the pilot flame is not close enough physically to the thermopile adjust the pilot flame Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP amp TP terminals of the gas valve The meter should read 325 millivolts minimum while holding the valve knob depressed th the pilot position with the pilot lit and the ON OFF switch in the OFF position Replace the faulty thermopile if the reading is below the specified minimum 15628 0 0903 With the pilo
61. p of collar on vertical position of Vent Elbow 27 5 8 70 2cm Floor to center of collar on horizontal position of Vent Elbow 24 3 32 61 2cm Floor to Center of 90 elbow with a 24 length of pipe see Figure 5 55 1 2 141cm Stove Casting Must be ordered with Firebox CIFB 1 Flat Black CIPB 1 Porcelain Black CIPG 1 Porcelain Green CIPS 1 Porcelain Sand CIPN 1 Porcelain Navy CIPR 1 Porcelain Red Accessories GWSG T 750 Millivolt Wall Thermostat TMV Millivolt Wall Thermostat Reed Switch DVKH 1 Direct Vent Kit for Horizontal Run Includes DVKA 1 Adapter Direct Vent Kit for Vertical Run Includes DVKA 1 Adapter DVKA 1 Direct Vent Kit Adapter FRBC 1 Battery Operated Remote Control FRBTC 1 Battery Operated Remote Control w Thermostat FREC 1 Electric Remote Control FWS 1 Wall Switch CIB 2 Automatic Blower Stone Inlay Replaces Standard Grill Top CII 2 Stone Inlay CII 3 Stone Inlay CII 4 Stone Inlay Gray Botticino CII 5 Stone Inlay Azul CII 6 Stone Inlay CII 7 Stone Inlay Empress Green Hunan Jade Salome Black Swan Page 6 15628 0 0903 GAS SUPPLY Consult the current National Fuel Gas Code ANSIZ223 1 CAN CGA B149 1 or 2 installation code Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Tubing Type L Fe
62. ppliance and it s individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressure Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa for maximum input or 1 7 w c 423kPa for minimum input at the valve outlet with the inlet pressure to the valve from a minimum of 5 0 w c 1 245kPa for the purpose of input adjustment to a maximum of 10 5 2 615kPa w c Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa for maximum input or 5 9 w c 1 469kPa for minimum input at the valve outlet with the inlet pressure to the valve from a minimum of 11 0 w c 2 739kPa for the purpose of input adjustment to a maximum of 13 0 w c 3 237kPa A 1 8 3mm N P T plugged tapping accessible for test gauge connection is located on the outlet side of the gas control Page 7
63. s and causes lint dust and other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass Itis therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas fireplace glass cleaner We do not recommend using packaged spray type household glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances present General Glass Information Only glass approved for use in Empire Comfort Systems Inc fireplaces may be used for replacement The glass replacement should be done by a licensed or qualified service person WARNING 1 The use of substitute glass will void all product warranties 2 Care must be taken to avoid breakage of the glass 3 Under no circumstances should this appliance be operated without the glass front or witha broken glass front Replacement of the glass with gasket as supplied by the manufacturer should be done by a qualified service person 4 Do not abuse the glass by striking or hitting the glass WARNING Do not use abrasive cleaners on glass Do not attempt to clean glass when glass is hot Failure to follow these warnings could cause a serious safety issue to the operator such as fire or other serious conditions Glass Assembly Replacement 1 Remove casting top from casting 2 Remove casting front from
64. s and liquids 15628 0 0903 DO examine venting system periodically and replace damaged parts CAUTION The glass used in your heater is a special high temperature ceramic glass If the glass is cracked or damaged in any way it should be replaced only with a complete glass frame assembly from Empire See parts list on Page 32 for ordering DO make a periodic visual check of pilot and burner Clean and replace damaged parts DO NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Ne pas se servir de cet appareil s il a t plong dans l eau compl tement ou en partie Appeler un technicien qualifi pour inspecter l appareil et remplacer toute partie du syst me de contr le et toute commande qui ont t plong s dans l eau Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this appliance WARNING Any change to this appliance or its control can be dangerous Thisis a heating appliance and any panel door or guard removed for servicing an appliance must be replaced prior to operating the appliance WARNING Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person WARNING If not installed operated and maintained
65. support with 4 10 x 1 2 screws Figure 12 19 Level appliance by adjusting leveling bolts 20 Assembly of stove casting is completed Page 12 15628 0 0903 OPTIONAL STONE INLAY INSTRUCTIONS Whenever the standard grill top is replaced with a stone inlay you must install the top shield which is provided with the stone inlay Installation of Optional Stone Inlay 1 Remove left grill center grill and right grill from casting top 2 Remove casting top from casting 3 Place the casting top on a non abrasive surface in order to protect the porcelain finish The exterior of the casting top should be facing the non abrasive surface 4 Attach 11 5 8 x 11 5 8 top shield to the interior of the casting top with 1 3 8 bolt provided in hardware package 5 Place the casting top onto the casting The casting top nests into the casting 6 Insert center stone inlay left stone inlay and right stone inlay into casting top 7 Installation of stone inlay is completed Stone Inlay Hardware Package Parts List Part Part Description Number Quantity Supplied 11 5 8 x 11 5 8 Top Shield CI 091 1 3 8 Bolt R 3646 1 WIRE CHANNEL INSTALLATION The ON OFF REMOTE switch with harness is factory installed into the wire channel After the firebox is in stalled into the casting the wire chan nel can be installed 1 Attach channel divider to rear cover with 2 10 x 1 2 screws 2 Attach wire
66. switch wire harness to the wall thermostat Turn the ON OFF REMOTE switch on the wire channel to the REMOTE position Set the wall thermostat to the desired temperature It is important to use wire of a gauge proper for the length of the wire RECOMMENDED WIRE GAUGES Maximum Wire Length Gauge 1 to 10 18 10 to 25 16 25 to 35 14 15628 0 0903 Wall Switch FWS 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wall switch Turn the ON OFF REMOTE switch on the wire channel to the REMOTE position Pivot the rocker switch on the FWS 1 to the ON position Battery Operated Remote Control FRBC 1 and FRBTC 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the remote receiver that is a component in the FRBC 1 and FRBTC 1 Turn the ON OFF REMOTE switch on the wire channel to the REMOTE position Follow instructions in the FRBC 1 and FRBTC 1 to complete installation Note If batteries fail in FRBC 1 or FRBTC 1 and immediate heat is desired turn the ON OFF REMOTE switch on wire channel from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wires on remote receiver that is a component in the FREC 1 Turn the ON OFF REMOTE switch on the wire channel to the REMOTE position Follow instructio
67. t in the ON position disconnect the thermopile leads from the valve Take a reading at the thermopile leads The reading should be 325 millivolts minimum Replace the thermopile if the reading is below the minimum Defective valve Turn valve knob to ON Place ON OFF switch to ON Check with millivolt meter at thermopile terminals Millivolt meter should read greater than 100 M V If the reading is okay and the burner does not come replace the gas valve Plugged main burner orifice Check main burner orifice for blockage clean main burner orifice Frequent pilot outage problem a Pilot flame may be too high or too low or blowing high causing pilot safety to drop out Clean and adjust flame for maximum flame impingement on the thermocouple Follow lighting instructions carefully The pilot and main burner extinguish while in operation a b No LP Propane in tank Check LP Propane tank Refill fuel tank Inner vent pipe leaking exhaust gases back into system Check for leaks Glass too loose gasket leaks in corners after usage Be certain glass assembly is installed correctly and tighten corner Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to prevent any water from entering the unit The maximum downwards slope is 1 4 inch Bad thermopile or thermocouple Replace if necessary Improper vent cap installation Check for proper
68. ths allowable The horizontal vent run refers to the total length of vent pipe from the vent elbow of the appliance to the face of the outer wall Page 17 VENT CLEARANCES VENT TERMINAL X AIR SUPPLY INLET Figure 21 Clearance above grade veranda porch deck or balcony 12 inches 30cm minimum clearance to window or door that may be opened 9 inches 23cm minimum for appliances lt 50 000 Btuh 14 6kW clearance to permanently closed window minimum 12 inches 30cm recommended to prevent condensation on window vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24 inches 61cm from the top of the terminal clearance to unventilated soffitt 24 inches 61cm minimum clearance to outside corner 12 inches 30cm minimum clearance to inside corner 9 inches 22 5cm minimum not to be installed above a meter regulator assembly within 3 feet 90cm horizontally from the center line of the regulator clearance to service regulator vent outlet 6 feet 1 8m minimum Page 18 H FIXED PN preraste 7 B i ve B N AREA WHERE TERMINAL IS NOT PERMITTED clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for appliances lt 100 000 Btuh 30 kW 36 inches 90cm minimum for appliances gt 100 000 Btuh 30kW clearance to a m
69. upon strikes fires and all causes beyond our control Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 PARTS LIST FOR CIDV 30 20 PLEASE NOTE When ordering parts it is very important that part number and description of part coincide Index Part Index Part No Number Description No Number Description 1 R 2708 PIEZO IGNITOR 23 15503 FLUE RESTRICTOR 2 15516 VALVE COVER ASSEMBLY 24 15515 SIDE SHIELD 3 15623 DELAYED IGNITION RESET 25 15625 INNER TOP SWITCH ASSEMBLY 26 15511 MOUNTING BRACKET UPPER 4 R 4053 DOOR LATCH LEFT 5 15490 VALVE BRACKET 27 15510 MOUNTING BRACKET UPPER 6 R 3318 GAS VALVE NAT PNT e Bo ee 28 CI 375 En DOOR BRACKET 2 7 ered BRESS NELESONNESTOR 29 CI 364 RELEIF DOOR ASSEMBLY 8 15556 TUBING VALVE TO BURNER Se Maes ENEE 9 M 157 SEAL BRACKET GASKET GASKETS 10 DVF 039 SEAL BRACKET 31 15612 AIR DROP ASSEMBLY 11 M 174 GAS LINE GASKET 32 M 160 VENT ELBOW GASKET 12 11269 GAS LINE BRACKET 33 R 7221 FRONT LOG 13 15611 INNER BOTTOM ASSEMBLY 34 R 7220 REAR LOG 14 P 253 ORIFICE FITTING 35 R 7222 TOP LOG 15 P 243 ORIFICE NAT 36 15609 GLASS ASSEMBLY 15 P 185 ORIFICE LPG 37 15502 GLASS FRAME 16 R 3357 SPRING 38 R 3436 ON OFF REMOTE SWITCH 17 15569 AIR SHUTTER NAT 39 CI 331 CHANNEL DIVIDER 17 15558 AIR SHUTTER LPG 40 CI 329 WIRE CHANNEL 18 R 7106 BURNER 41 15501 CASING SUPPORT 19 15512 PILOT BRACKET 42 15497 REAR COVER 20 R 5143 PILOT ASSEMBLY NAT NS R 7
70. window into the casting front Attach the top of the window to the casting front with 1 1 4 washer and 1 3 4 bolt Place the 1 5 8 x 3 4 retaining tab into the locator notch on the bottom of the casting front Attach the bottom of the window to the casting front by inserting 1 3 8 bolt through retaining tab and into locator notch Refer to Figure 9 attach the 4 1 1 4 x 1 2 retaining tabs to the casting front with 4 3 8 bolts The retaining tabs should be positioned downward D KJ er FRONT CREAR VIEW N N K By i S woo WASHER s 1 4 20 X 3 4 IN PHILLIPS HEAD SCREW F EN 2 X 3 8 PHILLIPS HEAD SCRE 3 4 X 1 5 8 RETAINING 148 i ge Page 11 ASSEMBLY OF STOVE CASTING continued 11 Referto Figure 10 attach casting front to casting by using the 16 Attach casting front to outer casting as described in Step 11 4 retaining tabs on the casting front The 2 top retaining 17 Place the casting top onto the outer casting The casting top tabs on the casting front will be placed behind the 2 top nests into the outer casting locator tabs on the front of the casting sides The 2 bottom retaining tabs will be inserted into the 2 9 16 slots on the front leg pads Place the top retaining tabs behind the top locator tabs as you pivot inward the bottom of the casting front in order to insert the bottom retaining tabs into the slots RETAINING TABS
71. xtruded hole on channel divider Attach fan control wires to fan control Attach channel divider with 2 10 x 1 2 screws from Step 5 Route wires from fan control and ON OFF REMOTE switch within wire channel Attach wire channel to channel divider with 2 10 x 1 2 screws from Step 4 Refer to Wire Channel Installation Page 13 Insert AUTO OFF ON switch into rectangular notch on valve bracket Be sure to insert AUTO OFF ON switch with letters words upright See wiring diagram Attach 1 4 push on terminal from blue wire on the fan control to the AUTO top tab on the switch Attach 1 4 push on terminal from black wire to the OFF middle tab on the switch Attach 1 4 push on terminal from white wire on the fan control to the ON bottom tab on the switch Installation of optional CIB 2 blower is completed Page 36 Fan Control The fan control is a non adjustable automatic type The fan control will require between 5 and 10 minutes of main burner operation before the fan control closes and activates the blower The blower will continue to run between 5 and 10 minutes after the main burner shuts off before the fan control opens and deactivates the blower CHANNE DIVIDE ae ASSEMBLY AUTO OFF ON SWITCH 15628 0 0903 Cleaning The blower wheel will collect lint and could require cleaning once a year If the air output decreases or the noise l

White Mountain CIDV-30-20 Indoor Fireplace User Manual

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