Whirlpool 3189086 Cooktop User Manual
Contents
1. gt 3 pron groun ads plug ground prong power supply cord Figure 1 Now start With cooktop in kitchen 1 Remove shipping materials and tape from cooktop Remove pressure regulator and hardware package from side of carton 2 Remove cooktop and burner grates package from shipping box 3 Remove plastic parts bag from inside cooktop Remove parts from bag and line up next to your tools Lift entire cooktop up from cutout when repositioning cooktop in countertop opening Sx SLD SO Lift up and pull out the two rear burner assemblies to remove them from the cooktop Insert cooktop into the countertop opening Center cooktop in cutout Check that the front of the cooktop is parallel to the front edge of the countertop Check that all required clearances are met 5 Place a hand in each front burner opening and lift maintop Support maintop by inserting the rod between the maintop and the burner box Mark location of mounting holes on countertop Remove cooktop from cutout Determine which mounting method you will use Refer to Steps 6 and 7 Panel C burner grate burner If the burner box will be screwed directly through the countertop a Put on safety glasses Drill holes in countertop according to your countertop type Note To drill holes in countertop types not listed contact a qualified countertop installer Countertop type Drill bit size Formica steel 13 62. 30 76 2 cm and 36 91 4 cm Gas Cooktops IMPORTANT Read and save these instructions IMPORTANT Installer Leave Installation Instructions with the homeowner Homeowner Keep Installation Instructions for future reference Save Installation Instructions for local electrical inspector s use Part No 3189086 Rev A 6 18 Before you start Proper installation is your responsibility Make ALL OPENINGS IN THE WALL OR FLOOR Your safety and the safety of others sure you have everything necessary for correct WHERE THE COOKTOP IS TO BE INSTALLED is very important installation It is the responsibility of the installer to MUST BE SEALED We have provided many important safety comply with the installation clearances specified Do Not obstruct the flow of combustion and messages in this manual and on your on the model serial rating plate The model serial ventilation air appliance Always read and obey all safety rating plate can be found on the bottom of the messages Grounded electrical outlet is required See Electrical requirements Proper gas supply connection must be available See Gas supply requirements Countertop opening dimensions that are shown must be used Given dimensions provide required 0 0 cm clearance Important Observe all governing codes and ordinances Failure to meet codes and ordinances could lead to fire or electric shock cooktop Check location where cooktop will be
3. 3 4 55 2 cm 36 91 4 cm min base cabinet is required If cabinet has a drawer a 3 1 2 8 9 cm depth clearance from the countertop to the top of the drawer or other obstruction in base cabinet is Cooktop depth required 21 3 4 width 36 i 55 2 em 91 4 cm Grill griddle cooktop must be used with suitable vent hoods Panel A Tools and materials needed for installation N eN flat blade screwdriver pliers J pencil Vi adjustable wrench protective 4 eyeglasses Gas supply requirements Observe all governing codes and ordinances WARNING Explosion Hazard Use a new AGA approved gas supply line Install a shut off valve Securely tighten all gas connections If connected to LP have a qualified person make sure gas pressure does not exceed 11 water column Examples of a qualified person include licensed heating personnel authorized gas company personnel and authorized service personnel Failure to do so can result in death explosion or fire A This installation must conform with local codes and ordinances In the absence of local codes installations must conform with American National Standard National Fuel Gas Code ANSI 2223 1 latest edition See Panel A Input ratings shown on the model serial rating plate are for elevations up to 2 000 feet 610 m For elevations above 2 000 feet 610 m ratings are reduced at a rat
4. 4 52 cm dia or No 6 on plywood Steel only 0 1405 36 cm dia or No 8 32 x 1 2 No 1 slotted oval head thread cutting screws will be required not supplied b a Insert cooktop into cutout and align mounting holes with the starter holes Check that the front edge of cooktop is parallel to front edge of countertop wood screw flange countertop burner box C Remove four wood screws and washers from parts bag Insert a wood screw through each washer Fasten front of burner box using one screw and washer in each of the two front mounting holes that will best secure the cooktop to the countertop Note Handtighten screws only until outer lip of burner box is snug to countertop Overtightening may cause damage to cooktop Ga control burner box front mounting holes rear mounting holes d s Lift maintop slightly and release support rod Pull maintop forward until hinges lock Lower maintop rear mounting holes e Locate rear mounting holes Fasten rear of burner box using one screw and washer in each of the two rear mounting holes that will best secure the cooktop to the countertop Note Handtighten screws only until outer lip of burner box is snug to countertop Overtightening may cause damage to cooktop f Lift maintop slightly and push back lowering maintop into proper position If cutout dimensions are too large or screws cannot be used with countertop material such as cera
5. e of 4 for each 1 000 feet 305 m above sea level For the USA only C This cooktop is equipped for use with NATURAL gas The model serial rating plate located on the bottom of the cooktop has information on the type of gas that can be used If this information does not agree with the type of gas available see your KitchenAid dealer or authorized parts distributor D Provide a gas supply line of 3 4 1 9 cm rigid pipe to the cooktop location A smaller size pipe on long runs may result in insufficient gas supply Pipe joint compounds made for use with NATURAL and L P gas must be used Panel B If local codes and ordinances permit A G A design certified flexible metal tubing is recommended for connecting this cooktop to the gas supply line Do Not kink or damage the flexible tubing when moving the cooktop A 3 8 95 cm male pipe thread is needed for connection to pressure regulator female pipe threads shutoff valve open position to cooktop The supply line shall be equipped with an approved shutoff valve This valve should be located in the same room as the cooktop and should be in a location that allows ease of opening and closing Do Not block access to shutoff valve The valve is for turning on or shutting off gas to the appliance G If rigid pipe is used as a gas supply line a combination of pipe fittings must be used to obtain an in line connection to the cooktop All s
6. for proper flame Adjust the air shutters for proper flame by sliding the air shutter to close or open the shutter as needed See Panel D Steps 14 17 L P gas has a slightly yellow tip on top of burner flames in addition to the other proper characteristics Panel E Natural gas conversion Converting to Natural gas should be done by a qualified installer amp WARNING A Fire Hazard Shut off gas supply line valve Make all conversions before turning gas supply valve back on Failure to follow these instructions can result in explosion fire or other injury L P Natural A a Shut off main gas supply line valve and disconnect power supply cord before converting your cooktop to Natural gas Pressure regulator Use a wrench to unscrew the cap from the top by turning counterclockwise Turn the cap over so the hole end is down Nat and 6 W C should be visible on face of cap Replace the cap and gasket on the regulator DO NOT REMOVE THE PRESSURE REGULATOR hood Natural gas increase gas increase flame size Pre set at factory for Natural gas L P gas decrease gas decrease flame size B m Loosen the orifice hoods away from pins 2 to 2 1 2 turns The burner flames cannot be properly adjusted if this conversion is not made C a After all the burners have been converted to Natural gas complete Steps 10 13 Panel D Adjusting for proper flame Adjust the air shutters for
7. hold Major Service and Repair You can also obtain the service company s name and telephone number by dialing free within the continental United States the KitchenAid Consumer Assistance Center telephone number 800 422 1230 A special operator will tell you the name and number of your nearest KitchenAid authorized service company Maintain the quality built into your KitchenAid appliance call a KitchenAid authorized service company Care cleaning and maintenance If removing the cooktop is necessary for cleaning or maintenance shut off gas supply Disconnect the gas and electrical supply Remove the mounting screws or bolts from the front and rear corners of the burner box see Panels C and D Lift cooktop out of countertop to complete cleaning or maintenance Reinstall cooktop in countertop and secure with mounting screws or bolts Check that front edge of cooktop is parallel to front edge of countertop Connect gas and electrical supplies Check gas connection for leaks as described in installation steps Panel D KitchenAid HOME APPLIANCES Prepared by KitchenAid St Joseph Mi 49085 Wiring diagrams THE POWER CORD ON THES APPLIANCE 5 EQUIPPED WITH A THREE PRONGE D GROUNDING PLUG WHICH MATES WITH STANDARD THREE PRONGED GROUNDING WALL RECEPTACLES CONNEC ELECTAK CIRCUIT ROTATED 142 TO rer Ci CLOCKWISE FROM OFF ri nar rot 120VAC HERTZ 1 PHASE Vo reer Verity pro
8. ied electrician if you are not sure whether the cooktop is properly grounded Do Not ground to a gas pipe A 120 volt 60 Hz AC only 15 ampere for KGCS1005 models 20 ampere for KGCG2605 models fused electrical supply is required A time delay fuse or circuit breaker is recommended It is recommended that a separate circuit serving only this appliance be provided Electronic ignition systems operate within wide voltage limits but proper grounding and polarity are necessary In addition to checking that the outlet provides 120 volt power and is correctly grounded the outlet must be checked by a qualified electrician to see if it is wired with correct polarity A wiring diagram is provided on the back cover of Installation Instructions The wiring diagram is also located on the underside of the cooktop control panel Recommended ground method For your personal safety this appliance must be grounded This appliance is equipped with a 3 prong ground plug To minimize possible shock hazard the cord must be plugged into a mating 3 prong ground type outlet grounded in accordance with National Electrical Code ANSI NFPA 70 latest edition see Panel A and local codes and ordinances See Figure 1 If a mating outlet is not available it is the personal responsibility and obligation of the customer to have a properly grounded 3 prong outlet installed by a qualified electrician 3 prong ground type outlet a gt
9. installed The location should be away from strong draft areas such as windows doors and strong heating vents or fans The cooktop should be located for convenient use in the kitchen When installing a cooktop under existing cabinets and the installation does not meet the minimum cabinet clearances install a range hood above the cooktop to avoid burn hazards Cabinet dimensions 30 76 2 cm cooktop 30 76 2 cm min cabinet width above cooktop 36 91 4 cm cooktop 36 91 4 cm ae cabinet width above cooktop This is the safety alert symbol This rN symbol alerts you to hazards that can kill or hurt you and others All safety messages will be preceded by the safety alert symbol and the word DANGER or WARNING These words mean A DANGER AWARNING You can be killed or seriously injured if you don t follow instructions All safety messages will identify the hazard tell you how to reduce the chance of injury and tell kkk ao Note you what can happen if the instructions are not or minimum 1 2 5 cm Minimum clearances followed distance to nearest __ rear combustible WARNING Ifthe information in this manual is not followed exactly a fire or explosion may 18 45 7 cm min i result causing property clearance upper Nw 30 76 2 cm cabinet to countertop cooktop damage personal injury or 3 4 1 9 cm death min space to front edge of Do n
10. le connector nipple pmen 90 ch fih 3 8 0 95 cm adapters manual pressure shutoff valve regulator All connections must be wrench tightened Assemble the flexible connector from the gas supply pipe to the pressure regulator in order manual shutoff valve 3 8 0 95 cm nipple 3 8 0 95 cm adapter flexible connector 3 8 0 95 cm adapter and 3 8 0 95 cm nipple Replace the 2 rear burner assemblies Use pipe joint compound made for use with L P gas to seal all gas connections If flexible connectors are used be certain connectors are not kinked shutoff valve open position 11 Open the shutoff valve in the gas supply line Wait a few minutes for gas to move through the gas line Use a brush and liquid detergent to test all gas connections for leaks Bubbles around connections will indicate a leak If a leak appears shut off gas valve controls and adjust connections Then check connections again NEVER TEST FOR GAS LEAKS WITH A MATCH OR OTHER FLAME Clean all detergent solution from cooktop Plug the power supply cord into the grounded outlet Align notch in each drip bowl with hole in cooktop Insert pin located in the bottom of each burner grate in hole in cooktop Burner grate should sit level on drip bowl Place contro knobs on valve stems If your cooktop has a griddle place flavor generator insert in bottom of drip pan Place grill griddle and cover on top of drip
11. mic d Remove washers and bolts from parts bag Place a grooved washer over each bolt with the grooved side of washer facing away from bolt head b Place one bolt and washer into each of the outermost front mounting holes that can be used front mounting mounting holes holes C Lift maintop slightly and release support rod Pull maintop forward until hinges lock Lower maintop rear mounting holes d s Locate rear mounting holes Place one bolt and washer into each of the two outermost rear mounting holes that can be used Remove cooktop from countertop cutout bolt grooved washer outer 4 flat washer lip e a Lock each bolt and washer in place using a flat washer and hex nut on the bottom side of the burner box flange f Reset cooktop in countertop opening Center the burner box in the cutout Check that front edge of burner box is parallel to edge of countertop bolt p o outer lip bS countertop grooved washer flat washer nut locking plate burner tubular nut g a Working below the countertop slide a locking plate over the lower end of each bolt Fasten each bolt in place with a tubular nut The locking plate must make contact with as much of the countertop as possible Tighten each tubular nut by hand until outer lip of burner box is snug to countertop Do Not overtighten to prevent damage to countertop Panel D 3 8 0 95 cm flexible 3 8 0 95 cm nipp
12. o the Manufactured Home Construction and Safety Standards Title 24 CFR Part 3280 formerly the Federal Standard for Mobile Home Construction and Safety Title 24 HUD Part 280 or when such standard is not height cooktop Note 30 76 2 cm min when bottom of wood or metal cabinet is protected by not less than 1 4 6 cm flame retardant millboard covered with not less than No 28 MSG sheet steel 0 015 04 cm stainless steel 0 024 06 cm aluminum or 0 020 05 cm copper 36 91 4 cm min clearance between the top of the cooking platform and the bottom of an unprotected wood or metal sheet Do not pinch the power supply cord between the cooktop and cabinet Minimum distance to nearest side combustible surtace above cooktop i i applicable the Standard for Manufactured Product dimensions Home Installation 1982 Manufactured Home 30 76 2 cm l 30 76 2 cm min base cabinet is Sites Communities and Setups ANSI required If cabinet has a drawer a A225 1 NFPA 501A 1987 or latest edition Cooktop 3 1 2 8 9 cm depth clearance from or with local codes the countertop to the top of the drawer or other obstruction in base cabinet is required Copies of the standards listed may be obtained from National Fire Protection Association Batterymarch Park Quincy Massachusetts 02269 t American Gas Association 1515 Wilson Boulevard Arlington Virginia 22209 depth 21
13. ot store or use gasoline or countertop 36 91 4 cm cooktop 1 2 5 cm min space to other flammable vapors and liquids in the vicinity of this or any other appliance Outlet 12 30 5 cm max from right side of cooktop X Wall gas line 15 38 1 cm front edge of WHAT TO DO IF YOU SMELL I opening 5 max from countertop GAS 2 1 2 12 7 cm below bottom of 6 4 cm countertop and countertop e Do not try to light any burner box centered with appliance e Do not touch any electrical switch e Do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified 30 Cutout dimensions 76 2 cm EE a at x instalier service agency or the gas supplier 26 1 2 33 Bew 67 3 cm min It is the customer s responsibility C Minimum 2 5 8 s 2 5 8 e To contact a qualified electrical installer distance to 6 7 cm min 6 7 cm min e To assure that electrical installation is nearest rear combustible adequate and in conformance with surface National Electrical Code ANSI NFPA above 70 latest edition and all local codes p A and ordinances Minimum x aA ee ee Mobile home installation The installation of this cooktop must conform t
14. pan Insert drip pan into cooktop Electronic Ignition System Initial lighting Cooktop burners use electronic igniters in place of standing pilots When the cooktop control knob is turned to the HI position the system creates a spark to light the burner This sparking continues until the burner lights Check the operation of the cooktop burners Push in and turn each control knob to LIGHT position The flame should light within 4 seconds Do Not leave the knob in the LIGHT position after burner lights After burner lights turn control knob to HI position Check each cooktop burner for proper flame The small inner cone should have a very distinct blue flame 1 4 64 cm to 1 2 1 3 cm long The outer cone is not as distinct as the inner cone 1 T7 If burners need adjusting for w proper flame lift maintop and support with support rod Adjust the air shutter to the widest opening that will not cause the flame to lift or blow off of the burner Repeat as necessary with each burner Push in and turn each control knob to the LIGHT position and then to the LO position The low flame should be a minimum steady blue flame approximately 1 8 3 mm long To adjust the burner remove the control knob and turn the adjustment screw in the center of the valve stem Check the adjustment by running the control knob from HI to LO several times The burner i
15. per operation alter servicing THE POWER CORD ON THIS APPLIANCE IS EQUIPPED WITH A THREE PRONGED GROUNDING PLUA WHICH MATES WITH STANDARD THREE PRONGED GROUNDING WALL RECEPTACLES POWEA ia WIDE BLADE Printed in U S A
16. proper flame by sliding the air shutter to close or open the shutter as needed See Panel D Steps 14 17 Natural gas does not have a yellow tip to flame If cooktop does not operate e Check that the circuit breaker is not tripped or house fuse blown e Check that power supply cord is plugged into outlet e Check that the gas valve is turned to the ON position e A more detailed troubleshooting checklist is provided in the Use and Care Guide NOTE Refer to Use and Care Guide for operating instructions and cleaning instructions If you need assistance The KitchenAid Consumer Assistance Center will answer any questions about operating or maintaining your cooktop not covered in the Installation Instructions The KitchenAid Consumer Assistance Center is open 24 hours a day 7 days a week Just dial 800 422 1230 the call is free When you call you will need the cooktop model number and serial number Both numbers can be found on the model serial rating plate located on the bottom of the cooktop Part No 3189086 Rev A 1998 KitchenAid Registered Trademark of KitchenAid U S A If you need service In the event that your KitchenAid appliance should need service call the dealer from whom you purchased the appliance or a KitchenAid authorized service company A KitchenAid authorized service company is listed in the Yellow Pages of your telephone directory under Appliances House
17. s properly adjusted when the low flame remains steady and the burner does not go out Check each burner To get the most efficient use from your new cooktop read your KitchenAid Use and Care Guide Keep Installation Instructions and Guide close to cooktop for easy reference L P gas conversion Converting to L P gas should be done by a qualified installer AWARNING A Fire Hazard Shut off gas supply line valve Make all conversions before turning gas supply valve back on Failure to follow these instructions can result in explosion fire or other injury Natural L P A Complete installation instructions Steps 1 9 before converting your cooktop to L P gas Pressure regulator Use a wrench to unscrew the cap from the top by turning counterclockwise Turn the cap over so the hole end is up L P and 10 W C should be visible on face of cap Replace the cap and gasket on the regulator DO NOT REMOVE THE PRESSURE REGULATOR hood pin Natural gas increase gas increase flame size Pre set at factory for Natural gas aN L P gas decrease gas decrease flame size B a Turn the orifice hoods down until snug against pin approximately 2 to 2 1 2 turns DO NOT OVERTIGHTEN The burner flames cannot be properly adjusted if this conversion is not made C m After all the burners have been converted to L P gas usage complete Steps 10 13 Panel D Adjusting
18. trains must be removed from the supply and fuel lines so cooktop will be level and in line H The regulator must be checked at a minimum 1 inch 2 5 cm water column above the set pressure The inlet pressure to the regulator should be as follows for operation NATURAL GAS Set pressure 6 inches 15 2 cm W C Supply pressure 7 to 14 inches 17 8 cm to 35 5 cm maximum W C L P GAS Set pressure 10 inches 25 4 cm W C Supply pressure 11 inches 27 9 cm W C Line Pressure Testing Testing above 1 2 psi 3 5kPa gauge The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1 2 psi 3 5 kPa Testing at 1 2 psi 3 5kPa gauge or lower The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa Electrical requirements AWARNING Electrical Shock Hazard Plug into a grounded 3 prong outlet Do not remove ground prong Do not use an adapter Failure to follow these instructions can result in death fire or electrical shock If codes permit and a separate ground wire is used it is recommended that a qualified electrician determine that the ground path is adequate Check with a qualif
Download Pdf Manuals
Related Search