Weber 3000 LX Gas Grill User Manual
Contents
1. Only start these bolts Figure 3 11 Step 5 Complete frame assembly You will need partial frame assembly two frame connectors four 1 4 20 x 2 inch bolts four nylon washers and a 7 16 inch wrench Hold one frame connector between the caster and wheel frame Add nylon washer to the bolts Put the bolts through the frame and screw into frame connector Tighten Repeat procedure with the other frame connector Figure 4 Step 6 Insert casters You will need frame assembly and two casters Push the casters firmly into the inserts in the ends of the caster legs Figure 5 Figure 5 Step 7 Install side burner locks Note The locks are taped to the inside of the side burner lid You will need frame assembly two side burner locks and a 7 16 inch wrench Turn frame assembly right side up Loosen the right rear 1 4 x 20 bolt Install the side burner lock The U shape cut out of the lock slips down over the bolt Tighten with a wrench Figure 6 a Loosen the right front 1 4 x 20 bolt The side burner lock fits between the front panel and the frame The U shape cut out slips up over the bolt Tighten with a wrench Figure 6 b Figure 6 Step 8 Add cooking box You will need frame assembly cooking box assembly spacer bracket 1 4 20 x 2 inch bolt 1 4 inch nylon washer 1 4 20 keps nut pliers and a 7 16 inch wrench Uncoil the hose Set the cooking box into the frame s2. Tank lock wing nut ZO PY Tre S Figure 17 Route the hose so it will not interfere with the scale indicator rod The hose and regulator are connected in the following manner Slide back the collar of the quick disconnect on the tank valve Push the male fitting of the regulator into the quick disconnect and maintain pressure Slide the collar closed Figure 18 a Figure 18 b shows the quick disconnect engaged and various components of the tank and regulator Regulator vent hole should be at 3 6 or 9 o clock It should not be pointed up Figure 18 c a Collar Male fitting b Hose Valve handwheel close clockwise Tank valve Regulator Pressure S relief valve Tank Regulator vent Quick disconnect engaged Turn so regulator vent does not collect water Figure 18 17 Step 18 Check for gas leaks DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property AWARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution you should recheck all fittings for leaks before using your Weber Genesis Gas B
3. Your LP tank is shipped empty for safety After setting the LP fuel scale you will need to fill it See Step Fill LP tank You will need a soap and water solution to check for gas leaks See Step Check for gas leaks Note The hardware size of nuts bolts and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 threads to the inch 2 inches long On a small screw for example 6 32 x 1 2 inch screw means a number 6 screw with 32 threads to the inch 1 2 inch long While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 800 446 1071 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference Step 1 Check package contents Cooking box assembly Lid assembly N e m LP tank O LP tank filler adapter Work table Two accessory trays Swing table Control panel Right frame Front panel Do N Caster frame _7 Left frame Two casters Wheel frame Two cooking grates Two frame connectors Tank panel assembly Warm Up Basket Te Left hand slide bar assembly Five long Flavorizer Bars Assembly consists of Left hand slide bar oT Je Support Catch pan Slide ie Axle oe L 2 Two wheels Vos Two aluminum drip pans Ei
4. OPERATING INSTRUCTIONS Lighting Summary lighting instructions are on the control panel DANGER Failure to open lid while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death Crossover Ignition System Note The Crossover Ignition System ignites the Front burner with a spark from the igniter electrode inside the Gas Catcher Ignition Chamber You generate the energy for the spark by pushing the Crossover Ignition Button until it clicks AWARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement manifold assembly Order from Weber Stephen Products Co Customer Service Center or authorized dealer Figure 1 Open the lid Figure 1 Check that the fuel scale reads more than E Note E empty F full Make sure all burner control Knobs are turned OFF Push each burner control knob down and turn clockwise 24 AWARNING The burner control knobs must be in the OFF position before turning on the LP tank valve If they are not in the OFF position when you turn on the LP tank valve the excess flow control will activate limiting the flow of gas from the LP tank If this should occur turn OFF the LP tank valve
5. attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS AWARNING If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve and an OPD Overfilling Prevention Device Other LP tanks are not compatible with your barbecue connection M Air must be removed from a new LP tank before the initial filling Your LP dealer is equipped to do this M The LP tank must be installed transported and stored in an upright position LP tanks should not be dropped or handled roughly Never store or transport the LP tank where temperatures can reach 125 F too hot to hold by hand for example do not leave the LP tank in a car on a hot day Note A refill will last about 20 hours of cooking time at normal use The fuel scale will indicate the propane supply so you can refill before running out You do not have to run out before you refill M Treat empty LP tanks with the same care as when full Even when the LP tank is empty of liquid there still may be gas pressure in the tank Always close the tank valve before disconnecting Do not use a damaged LP tank Dented or rusty LP tanks or LP tanks with a damaged valve may be hazardous and should be replaced with a new one immediately See LP tank requirements The joint where the hose connects to the LP tank must be leak tested each time the LP tank Is reconnected For example test each time the LP tank
6. matchlight hole on the front of the cooking box AWARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 8 After the FRONT burner is lit you can turn on the other burners Note Always light the FRONT burner first The other burners ignite from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to OFF Lighting the side burner The side burner has a separate ignition system from the main cooking box DANGER Failure to open lid while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death Lighting only the side burner Figure 3 1 2 3 Open the side burner lid Check that the fuel scale reads more than E Check that the side burner valve is OFF push down and turn clockwise and all main burner control valves are OFF push down and turn clockwise Turn the LP tank valve on turn counterclockwise Push down and turn the side burner control valve to HI Push the side burner igniter button several times so it clicks each time Figure 3 ACAUTION Side burner flame may be difficult to see on a bright sunny day AWARNING If the side burner does not light a Turn OFF
7. Barbecue is stored indoors the gas supply must be disconnected and the LP tank stored outdoors in a well ventilated space MH LP tanks must be stored outdoors in a well ventilated area out of the reach of children Disconnected LP tanks must not be stored in a building garage or any other enclosed area MH When the LP tank is not disconnected from the Weber Gas Barbecue the appliance and LP tank must be kept outdoors in a well ventilated space Operating area AWARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area M Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang mM Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and or boats M Do not use combustible materials within 24 inches of the top bottom back or sides of the grill M The entire cooking box gets hot when in use Do not leave unattended M Keep any electrical supply cord and the fuel supply hose away from any heated surface M Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials mM Never store an extra Spare LP tank under or near the Weber Gas Barbecue Assembly Tools needed Regular screwdriver n Philips screwdriver Q gt jeu 7 16 inch or an adjustable wrench Pliers Cpe NM Block of wood SZ Supplies needed
8. LP tank is not disconnected from the Weber Gas Barbecue the appliance and LP tank must be kept outdoors in a well ventilated space The Weber Gas Barbecue should be checked for gas leaks and any obstructions in the burner tubes before using See Sections General and Annual Maintenance Check that the areas under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The Spider Stopper Guards should also be checked for any obstructions See Section Annual Maintenance Periodic Cleaning AWARNING Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning ACAUTION Do not clean your Flavorizer Bars or cooking grates in a self cleaning oven Replacement cooking grates and Flavorizer Bars are available through your retailer or the Weber Stephen Customer Service Center Outside surfaces Use a warm soapy water solution ACAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Bottom tray Remove excess grease and then wash with warm soapy water Flavorizer Bars and Cooking Grates Clean with a Suitable brass bristle brush As needed remove from grill and wash with warm soapy water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy wat
9. and hook onto the frame brace Manifold bracket Frame brace Figure 15 Step 15 Set LP fuel scale You will need LP tank empty Note For accuracy the fuel scale must be set with an empty tank We utilize various LP tank manufacturers Some of the tanks we receive have differing top collar assemblies The top collar is the metal protective ring around the valve One series of tanks mounts with the valve facing the front The other tanks mount with the valve facing away from the fuel scale These types of tanks are illustrated in Figure 16 Loosen the tank lock wing nut Tighten so the lock is held up out of the way Figure 16 a Lift and hook the tank onto the fuel scale With an empty LP tank adjust the fuel scale setting to E by turning the scale setting top wing nut Figure 16 b ACAUTION Do not remove adjustment wing nut from tank scale After adjusting tank scale push tank down a couple of times to check that the tank scale is set on E Scale setting Tank lock wing nut wing nut ON Figure 16 16 Step 16 Fill LP tank Note The LP tank manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has
10. f ZAAWARNING If there is a leak at connections d e or f turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service When leak checks are complete turn gas supply OFF at the source and rinse connections with water Figure 21 Step 19 Install Flavorizer Bars and Cooking Grates You will need five long Flavorizer Bars eight short Flavorizer Bars and two cooking grates Set the long Flavorizer Bars side to side in the lower position then set the short Flavorizer Bars front to back in the upper position in the cooking box Figure 22 The open U of the cooking grates goes down Set the cooking grates onto the ledges in the cooking box Figure 23 Figure 23 Step 20 Install the bottom tray You will need bottom tray catch pan holder catch pan and one drip pan am Finger grip on front Front side of catch edge of bottom tray pan holder Figure 24 Hook the ends of the catch pan holder into the hole in the bottom tray Figure 25 The front of the catch pan holder must be on the same side as the finger grip of the bottom tray 7 Finger grip Figure 25 Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you Figure 26 ACAUTION Do not line bottom tray with aluminum foil It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan Bottom tray Figure 26 Put the foil drip pan i
11. is refilled Be sure the regulator is mounted with the small vent hole pointed downward so it will not collect water This vent should be free of dirt grease bugs etc 30 Liquid Propane LP Tank s Mm The LP tank and connections supplied with your Weber Gas Barbecue have been designed and tested to meet government American Gas Association and Underwriters Laboratories requirements Replacement LP tanks supplied by Weber satisfy the requirements Check to be sure the tank has a D O T certification and has been tested within five years Your LP gas supplier can do this for you Figure 9 If you have questions about spare LP tanks please call Weber Stephen Customer Service D O T Certification example DOT 4BA240 Date tested 20 lb LP tank Figure 9 All LP tank supply systems must include a collar to protect the tank valve The LP tank must be a 20 lb size 18 1 4 inches high 12 1 4 inches in diameter MH The LP tank must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation D O T Annual Maintenance After a period of nonuse we recommend that you perform the following maintenance procedures for your safety AWARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement mani
12. natural gas in an LP unit or LP gas ina natural gas unit is dangerous and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation Use heat resistant barbecue mitts or gloves when operating barbecue LP GAS UNITS ONLY A Use the regulator that is supplied with your Weber Gas Barbecue A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty LP tank may be hazardous and should be checked by your liquid propane supplier Do not use an LP tank with a damaged valve A Although your LP tank may appear to be empty gas may still be present and the tank should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the LP tank 1 Get away from LP tank 2 Do not attempt to correct the problem yourself 3 Call your fire department WARRANTY Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings 10 years Recycled Work Surfaces 10 years Cooking Grates and Flavorizer Bars 3 years All Remaining Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP
13. not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center To fill take the LP tank and filler adapter to an RV center or look up gas propane in the phone book for other sources of LP gas AWARNING We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS Tell your LP dealer that this is a new LP tank The air must be removed from a new LP tank before the initial filling Your LP tank dealer is equipped to do this AWARNING If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve and an OPD Overfilling Prevention Device Other LP tanks are not compatible with your barbecue connection The LP tank must be installed transported and stored in an upright position LP tank should not be dropped or handled roughly Never store or transport the LP tank where temperatures can reach 125 Fahrenheit too hot to hold by hand for example do not leave the LP tank in a car on a hot day For full instructions on safe handling of LP tanks see section Operating Instructions Step 17 Connect LP tank AWARNING Make sure that the LP tank valve is closed Close by turning clockwise Hook the LP tank onto the fuel scale Loosen the tank lock wing nut Swing the tank lock down Tighten the wing nut Figure 17
14. snap into the slots in the front and back of the side burner Figure 29 ACAUTION Make sure both locks have snapped into place View from top View from side of barbecue Figure 29 21 Step 24 Install swing table You will need swing table end bracket two 10 24 hex nuts two 10 24 x 1 3 4 inch machine screws slide bar assembly swing table four nylon washers screwdriver and pliers Allow the slide bar to hang down Push the support rod into the lower support bracket Figure 30 a Swing the rod up so you can slide the rod all the way inside the locking tab Figure 30 b The rod should swing freely inside the locking tab Figure 30 c Support rod y Figure 30 Insert one end of the hinge rod into the hole in the frame Figure 31 a Insert the other end into the hole in the swing table end bracket Figure 31 b Hold the end bracket at an angle so the lower tab is inside the frame tube Push the bracket into the frame Check to see that the lower tab of the bracket is hooked in the slot in the frame Figure 31 c To fully seat the bracket you may have to tap it lightly with a hammer A WARNING If swing table end bracket is in any way cracked or damaged do not use swing table Call our Customer Service Center to order a new part AWARNING The load limit for the swing table is 30 pounds Hinge rod View from rear of barbecue A Slot in frame view from bel
15. stainless steel wing nuts 2 Spider Stopper Guards 4 Manifold assembly Manifold bracket Side burner assembly Burner grate Side burner knob Tool holders 3 Right frame Igniter Igniter lock nut Igniter wire black Igniter wire white Gas catcher ignition chamber Fuel scale 1 4 20 wing nuts 2 LP tank Filler adapter Control panel inserts 2 AWARNING Use only Weber factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty A FINAL WORD OF HANKS Thank you for choosing a Weber Barbecue Our family here at Weber has worked hard to produce the highest quality products for your satisfaction While we give much attention to our products an occasional error may occur Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for reference We also welcome any comments or suggestions you might have regarding our products We wish your family the best in outdoor cooking enjoyment Weber Stephen Products Company Customer Service Center 200 East Daniels Road Palatine Illinois 60067 6266
16. 16 inch wrench Note Work on carpeted area on grass or on one of the boxes to protect the finish during frame assembly Put the frame pieces so the leg tabs are up Put the right frame to your right and left frame to your left Figure 2 Slip the two frame halves together with the tabs inside until the tabs of the right frame are inside the left frame and the holes align Figure 2 a Slip washers over bolts insert and tighten bolts If you try to insert a bolt and there are no holes you have the left frame turned the wrong way Turn the left frame around Figure 2 b Frame tabs Right frame Step 4 Continue frame assembly You will need frame assembly wheel frame assembly front panel caster frame four 1 4 20 x 1 2 inch bolts four nylon washers and a 7 16 inch wrench Place the caster frame onto the tabs of the left frame with the dimple to the inside Figure 3 Place the wheel frame onto the tabs of the right frame with the dimple to the inside The fuel scale decal should face away as shown Figure 3 The leg tabs must be on the inside of the frames Add front panel with the hole down and to your right Add the washers to the bolts insert in the holes as shown Only start the bolts at the wheel frame figure 3 a amp b and tighten the bolts at the caster frame Note Fuel scale decal on wheel frame must be on the same side as the front panel Dimples to the inside Fuel scale decal
17. ARNING If there is a leak at connections a b or c retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service 31 Side burner hose to side burner connection Figure 10 d Valves to manifold connection Figure 10 e f Hose to regulator connection Figure 10 f ZAAWARNING If there is a leak at connections d e or f turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service When leak checks are complete turn gas supply OFF at the source and rinse connections with water Figure 10 Inspection and Cleaning of the Weber Spider Stopper Guards To inspect the Spider Stopper Guards remove the control panel and look to see if they have dust or dirt on their outside surfaces If they do brush off the outside surface of the Spider Stopper Guards with a soft bristle brush an old toothbrush for example Check that there are no gaps in the Spider Stopper Guards seams or in the fit around the burners or valves See Section General Maintenance General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of
18. OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact Weber Stephen Products Co Customer Service Center If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some states do not allow limitation on how long an im
19. Please use this number in registering your warranty and any correspondence with the factory Serial Number i B B GENESIS 3000 LX LP Gas Barbecue Owner s Manual National PROPANE GAS Association Oe ANS Soc CERTIFIED WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if barbecue was dealer assembled FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance NOTICE TO INSTALLER These instructions must be left with the owner and the owner should keep them for future use FOR YOUR SAFETY THIS GAS APPLIANCE IS DESIGNED FOR If you smell gas OUTDOOR USE ONLY 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your gas supplier or your fire department WARNING Do not try to light this appliance without reading Lighting instructions section of this manual 98642 10 97 ADANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property AWARNINGS Do not store a spare or disconnected LP tank under or near this barbecue A Improper assembly may b
20. and burner control knobs and start over A DANGER When the excess flow control is activated a small amount of gas is still flowing to the burners After turning OFF the tank and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death Turn the tank on by turning the tank valve counterclockwise Push Front burner control knob down and turn to START HI AWARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 6 Push the Crossover Ignition Button several times so it clicks each time 7 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box AWARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 8 After the FRONT burner is lit you can turn on the other burners Note Always light the FRONT burner first The other burners ignite from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to OFF Manual Lighting DANGER Failure to open lid while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue d
21. arbecue Shipping and handling may have loosened or damaged a gas fitting AWARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Note Since some leaks test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Make sure side burner is OFF Remove valve control knob and screws Remove porcelain top Figure 19 Figure 19 To perform leak checks open tank valve by turning the tank valve handwheel counterclockwise Figure 20 Figure 20 AWARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Check a Hose to manifold connection Figure 21 a b Regulator to tank connection Figure 21 b c Manifold to side burner hose connection Figure 21 c AWARNING If there is a leak at connections a b or c retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service d Side burner hose to side burner connection Figure 21 d e Valves to manifold connections Figure 21 e f Hose to regulator connection Figure 21
22. e If the Crossover Ignition System still fails to light contact Weber Stephen Customer Service 34 TROUBLESHOOTING Problem Burners burn with a yellow or orange flame in conjunction with the smell of gas Burners do not light or Burners have a small flickering flame in the HIGH position or Barbecue temperature only reaches 250 to 300 degrees in the HIGH position Burner does not light or flame is low in HIGH position Experiencing flare ups ACAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Inside of lid appears to be peeling Resembles paint peeling Fuel scale shows that there is gas in the LP tank but tank is empty Check Inspect Weber Spider Stopper Guards for possible obstructions Blockage of holes The excess flow safety device which is part of the barbecue to tank connection may have activated Is LP fuel low or empty Is fuel hose bent or kinked Does the Front burner light with a match Are you preheating barbecue in the prescribed manner Are the cooking grates and Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel What you are seeing is baked on grea
23. e dangerous Please carefully follow the assembly instructions in this manual After a period of storage and or nonuse the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using See instructions in this manual for correct procedures A Do not operate the Weber Gas Barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber Gas Barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue A Your Weber Gas Barbecue should never be used by children You should exercise reasonable care when operating your Weber Gas Barbecue It will be hot during cooking or cleaning and should never be left unattended A Should the burners go out during operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber Gas Barbecue A Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out A Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber Gas Barbecue should be thoroughly cleaned on a regular basis LP gas is not natural gas The conversion or attempted use of
24. eed one burner control knob Valves are shipped in the OFF position but you should check to be sure Put the knob on each valve Check by pushing down and turning clockwise If they do not turn they are off proceed to the next step Figure 13 Figure 13 Step 13 Install side burner You will need side burner assembly burner grate and manifold bracket Z WARNING Make sure gas supply is OFF Slide the side burner assembly into the open end of the right frame Route the side burner hose around the tank panel so it will not interfere with scale indicator rod The side burner hose is connected in the following manner Slide back the collar of the quick disconnect on the manifold Push the male fitting of the side burner hose into the quick disconnect and maintain pressure Slide the collar closed Figure 14a Figure 14b shows the quick disconnect engaged nstall burner grate Check to be sure the side burner valve is OFF Push side burner control knob down and turn clockwise Figure 14 Manifold side view Quick disconnect engaged b c07 0 0700 0 00 09 0000000000 l0000000000 0000000000 0000000000 0000000000 0000000000 Side burner hose Manifold side view Step 14 Install manifold bracket You will need manifold bracket Hook the bracket onto the manifold at the center burner valve Figure 15 Place your hand underneath the bracket Lift the bracket manifold and cooking box slightly as a unit
25. er Thermometer Wipe with warm soapy water clean with plastic scrub ball Do not put in dishwasher or submerge in water Inside cooking box Brush any debris off of burners tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water Inside Lid While lid is warm wipe inside with paper towel to prevent flaking due to grease build up Refilling the LP tank We recommend that you refill before the scale indicator reaches E Note If you run out of fuel check the indicator setting and or adjust the fuel scale indicator setting with the scale setting wing nut while the tank is empty so you do not run out again Removal of the LP tank 1 Close tank valve turn clockwise Figure 5 a 2 Slide the collar back on the quick disconnect to disengage the fitting Figure 5 b 3 Loosen tank lock wing nut and turn tank lock up out of the way 4 Lift tank off To refill take LP tank and tank filler adapter to a Gas Propane dealer AWARNING We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS AWARNING If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve and an OPD Overfilling Prevention Device Other LP tanks are not compatible with your barbecue connection Scale setting wing nut Tank l
26. fold assembly Order from Weber Stephen Products Co Customer Service Center or authorized dealer M Inspect the burners for correct flame pattern Clean if necessary following the procedures outlined in the General Maintenance section of this manual M Check all gas fittings for leaks DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property AWARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting You will need a soap and water solution and a rag or brush to apply it Make sure main burners are in the OFF position Make sure side burner is OFF Remove valve control knob and screws Remove enamel top To perform leak checks Turn on gas supply AWARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Check a b C Hose to manifold connections Figure 10 a Regulator to tank connection Figure 10 b Manifold to side burner hose connection Figure 10 c AW
27. for assembling your Weber Gas Barbecue Please read the instructions carefully before using your Weber Gas Barbecue Improper assembly can be dangerous M Not for use by children MH If there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 M The pressure regulator supplied with the Weber Gas Barbecue must be used This regulator is set for 10 5 inches of water column pressure E This Weber Gas Barbecue is designed for use with liquid propane LP gas only Do not use with natural piped in city gas The valves orifices hose and regulator are for LP gas only MH Do not use with charcoal fuel M Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air M The area around the LP tank must be free and clear from debris For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standard CAN CGA B149 2 Installation Code for Propane Burning Appliances and Equipment Storage M The gas must be turned OFF at the LP tank when the Weber Gas Barbecue is not in use E When the Weber Gas
28. ght short Flavorizer Bars Eon Fuel scale assembly Catch pan holder Manifold bracket Burner grate ED Two side burner locks Note The locks are taped to the inside of the side burner lid Side burner knob Spacer bracket Check contents of hardware packs Three burner control knobs Three tool holders UT Five tubing plugs two are spares Two wheel hubcaps actual size Two hinge pins hardware size 1 4 x 1 1 2 inch clevis pin nan Five 1 4 20 x 2 inch bolts actual size CET Six 1 4 20 x 1 2 inch bolts actual size Two 1 4 20 wing nuts actual size Two 10 24 x 1 3 4 machine screws actual size Two 10 24 hex nuts 27 actual size Ns y Eighteen 1 4 inch nylon washers actual size 1 4 20 keps nut 1 4 20 x 1 1 4 inch bolt actual size 1 4 20 hex nut ai actual size Two hair pin cotters Swing table end bracket Two Phillips screws washers Step 2 Assemble wheels You will need axle two wheel hubcaps two wheels wheel frame hammer and a block of wood Place one end of the axle on the block of wood or other protected surface Tap on one hubcap Put one wheel on the axle WEBER side toward the hubcap Slide the axle through the frame Add the other wheel WEBER side out Tap on the hubcap Figure 1 Figure 1 10 Step 3 Assemble frame You will need left frame right frame two nylon washers two 1 4 20 x 1 2 inch bolts and a 7
29. ne IL 60067 6266 U S A Printed in the U S A Contents WARNINGS 5 ane ra TaN Na a 2 Warranty amp Patents 3 4 Gene Fal IMStruUCti OrnsS siris 6 PAS S COIN RS SR inn te nncsnayontenedeannteealaaverbean 7 23 Operating Instructions HOMINO itis su tein mina beau a ton 24 26 CONS OR 27 Storage and or Nonuse 27 Cleaning cd sree Res re 27 LP Tank Information 28 30 FEATURES a b c Convenient tables and racks j Heavy gauge porcelain on steel lid seals in heat Rapid read thermometer for precision cooking measures grill temperature and can be removed and inserted into the food Heavy gauge steel Flavorizer Bars distribute heat within the grill Flavorizer Bars heat just the right amount of drippings for flavoring letting excess fat drip past to help prevent flare ups Uncontrolled flare ups are eliminated versus lava rock systems on other grills The heavy gauge steel Flavorizer Bars are easy to clean Weber Warm Up Basket for additional cooking or warming space Separate burners for temperature control Side burner for making sauces gravies etc while main grill is in use Fuel scale indicates LP gas supply Crossover Ignition System with Gas Catcher Ignition Chamber Catch pan catches excess grease Locking casters for additional portability Troubleshooting amp Maintenance Annual Maintenance a so 31 General Maintenance 32 34 Troublesh
30. necessary Lid assembly Lid handle Warm Up Basket Warming rack Short Flavorizer Bars 8 Long Flavorizer Bars 5 Cooking grates 2 Work table Tubing plugs 5 1 4 20 x 2 inch bolts 5 Spacer bracket Swing table end bracket Left frame Swing table 1 4 20 x 1 2 inch bolts 6 1 4 inch nylon washers 18 Slide bar assembly 10 24 x 1 3 4 inch machine screws 2 10 24 hex nuts 2 Caster frame Casters 2 Bottom tray mounting rails 2 Bottom tray Catch pan holder Catch pan Drip pans 2 Frame connectors 2 Accessory trays 2 Wheel hub caps 2 Wheels 2 Axle Front panel Wheel frame 1 4 20 hex nut Tank glides 2 Glide axle Glide hubcaps 2 Side burner locks 2 Tank panel 1 4 20 x 1 1 4 inch bolt O OO I O O1 ND 39 While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 800 446 1071 to receive immediate assistance Have your owners manual and serial number of the barbecue available for reference Weber Stephen Products Company Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 800 446 1071 Hair pin cotters 2 Hinge pins 2 Thermometer 1 4 20 keps nut Cooking box Burner control knobs 3 Control panel Igniter button Phillips screws washers 2 Crossover tube Front or Back burner Center burner 1 4 20
31. ners and carefully set it down Figure 17 place Figure 20b View from behind Valve a cooking box Burner Figure 17 f Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box Figure 18 Guide screw Figure 20 33 i Reinstall the Spider Stopper Guards Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins There should be no gaps in the seams or in the fit around the burners and valves Figure 21 Venturi fin Check fit around valve Check fit around burner Figure 21 ACAUTION If the Spider Stopper Guards do not fit tightly contact Weber Stephen Customer Service AWARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the barbecue See Step Check for gas leaks Crossover Ignition System Operations lf the Crossover Ignition System fails to ignite the Front burner light the Front burner with a match If the Front burner lights with a match then check the Crossover Ignition System M Check that both the white and black ignition wires are attached properly Figure 22 White wire Black wire Figure 22 M Check that the Crossover Ignition button pushes the igniter button down and returns to the up position mM Check to see if the igniter is loose in the frame Tighten if necessary see Step Install igniter for correct procedur
32. nto the catch pan Slide the catch pan into the catch pan holder with its finger grip towards you 19 Step 21 Install the lid You will need lid two hinge pins and two hair pin cotters Set the lid in place from the rear of the barbecue Close and align the hinge at the rear Insert hinge pins from the outside through the hinge Insert hair pin cotters into the small holes in the hinge pins Figure 27 Hair pin cotter Hinge pin Figure 27 20 Step 22 Install tool holders control panel and burner control knobs You will need three tool holders control panel two Phillips screws washers a Phillips screwdriver and three burner control Knobs Hook the tool holders over the frame rail Figure 28 Set the control panel in place over both frame braces Hold the Crossover Ignition button up while setting the control panel in place Line up the holes in the control panel with the holes in the inserts in the frame brace Insert screws and tighten with a Phillips screwdriver until snug Do not overtighten Figure 28 a Push on the burner control knobs Figure 28 b Insert in frame brace Crossover Ignition Button Control panel Phillips screws washers Tool holders Figure 28 Step 23 Secure side burner Pull the right hand swing table up Stand to the right side of the barbecue Slightly pull back both side burner locks Slide the side burner toward the control panel The locks will
33. nto the slots in the frame brace Slide up until the notch at the bottom of the tank panel fits over the cross brace Figure 10 a Add the washer to the bolt Put the bolt through panel and frame brace add hex nut and tighten with the 7 16 inch Slot in frame brace wrench Figure 10 b ly ALL N N C NI W A LA X LTB Step 10 Add fuel scale You will need fuel scale two 1 4 20 wing nuts and two nylon washers Slip the bolts on the back of the fuel scale assembly through the two small holes in the tank panel Make sure indicator rod of fuel scale is on the left side of the wheel frame Add washers then wing nuts and tighten Figure 11 View from front right View from front left Step 11 Install igniter Note The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter This was done to factory test the ignition system The igniter lock nut is on the igniter Insert the top of the igniter up through the large part of the keyhole in the frame brace Figure 12 b Loosen the igniter lock nut and slide the igniter into the small part of the keyhole Figure c Tighten the igniter lock nut Figure 12 Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers Frame brace Small part of keyhole in frame brace Figure 12 Frame brace Step 12 Check that all burner valves are off You will n
34. o the burner tubes are 12 Slide the cooking box to the left within the frame Put the washer on the bolt Take the spacer bracket and hold it up to the frame making sure both tabs fit underneath the frame cross piece Figure 8 a Insert the bolt through the center hole in the spacer bracket frame and cooking box with the head of the bolt outside the spacer bracket Figure 8 b Add keps nut Tighten by holding the bolt with pliers while you tighten the nut with the 7 16 inch wrench Frame cross piece Spacer bracket Nylon Bolt washer Figure 8 Your Weber Gas Barbecue burner assembly has been factory assembled pressure and flame tested As a safety precaution we recommend you check the burner alignment a Do the valves fit into the ends of the burners Figure 9 a b Are the ends of the burners under the washers at the left rear and left front of the cooking box The screws are only guides Do not tighten Figure 9 b c Are the wing nuts under the burner assembly hand tight Do not tighten with pliers Figure 9 c If you answered YES to a b and c the burners are correctly aligned If you answered NO the burners are misaligned Contact Weber Stephen Customer Service Do not use your barbecue Figure 9 Wing nuts Step 9 Install tank panel assembly You will need tank panel assembly 1 4 20 x 1 1 4 inch bolt 1 4 20 hex nut nylon washer and a 7 16 inch wrench Insert the tank panel tabs i
35. oap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak If leak does not stop turn off the gas and contact Weber Stephen Customer Service Do not use the barbecue g When leak checks are complete turn gas supply OFF and rinse connections with water LP Tank The LP tank manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center Safe handling tips for LP Gas mM Liquid Propane LP gas is a petroleum product as are gasoline and natural gas LP gas is a gas at regular temperatures and pressures Under moderate pressure inside a tank LP gas is a liquid As the pressure is released the liquid readily vaporizes and becomes gas LP gas has an odor similar to natural gas You should know this odor LP gas is heavier than air Leaking LP gas may collect in low areas that prevent dispersion M To fill take the LP tank to an RV center or look up gas propane in the phone book for other sources of LP gas AWARNING We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified
36. ock wing nut Figure 5 Connecting the filled LP tank AWARNING Make sure that the LP tank valve is closed Close by turning clockwise DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property You will need LP tank a soap and water solution and a rag or brush to apply it Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks a Lift and hook the tank onto the fuel scale b Loosen the tank lock wing nut Swing the tank lock down Tighten the wing nut Figure 6 Figure 6 Connect the hose to the tank Route the hose so it does not interfere with the scale indicator rod Slide back the collar of the quick disconnect on the tank valve Figure 7 a Push the male fitting of the regulator into the quick disconnect and maintain pressure Slide the collar closed Figure 7 b If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect Is properly engaged a Male fitting Regulator Collar b Quick disconnect engaged Figure 7 d e Mix soap and water Open the tank valve Figure 8 Figure 8 29 f Check for leaks by wetting the fitting with the s
37. oes not light may result in an explosive flame up which can cause serious bodily injury or death 1 Open the lid Figure 2 2 Check that fuel scale reads more than E Note E empty F full 3 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise AWARNING The burner control knobs must be in the OFF position before turning on the LP tank valve If they are not in the OFF position when you turn on the LP tank valve the excess flow control will activate limiting the flow of gas from the LP tank If this should occur turn OFF the LP tank valve and burner control knobs and start over DANGER When the excess flow control is activated a small amount of gas is still flowing to the burners After turning OFF the tank and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death Figure 2 4 Turn the tank on by turning the tank valve counterclockwise 5 Strike a match and put the flame into the matchlight hole in the front of the cooking box AWARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 6 Push Front burner control knob down and turn to START HI 7 Check that the burner is lit by looking through the
38. ooking temperatures ACAUTION Replace thermometer in lid when not in use Do not leave thermometer in food while cooking If burners go out during cooking open lid turn off all burners and wait 5 minutes before relighting Preheating Your Weber Genesis Gas Barbecue is an energy efficient appliance It operates at a low B T U rate for economy To preheat after lighting close lid and turn all burners to high HHH Preheating to between 500 and 550 F 260 and 290 C will take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer Bars are designed to smoke the right amount of drippings for flavorful cooking Excess drippings and grease accumulate in the catch pan under the bottom tray Disposable foil liners are available that fit the catch pan AWARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the bottom tray Storage and or Nonuse M The gas must be turned off at the LP tank when the Weber Gas Barbecue is not in use E When the Weber Gas Barbecue is stored indoors the gas supply must be DISCONNECTED and the LP tank stored outdoors in a well ventilated space 27 Storage and or Nonuse continued MH LP tanks must be stored outdoors in a well ventilated area out of reach of children Disconnected LP tanks must not be stored in a building garage or any other enclosed area When the
39. ooting 35 36 PANES LISTING oian Rs er 39 N V AS v IMPORTANT NEW FEATURES Your Weber Gas Barbecue is equipped with a new and improved LP tank connection that has additional safety features They are 1 The connection of the barbecue to the LP tank can be made without the use of tools 2 The new connection will not permit the flow of gas until a positive gas connection is made If an accidental fire occurs at the LP tank connection the flow of gas is stopped by a temperature activated shutoff 4 Ifthe LP supply hose becomes damaged cut punctured or accidentally fire damaged the barbecue connection is equipped with an excess flow control that will limit the flow of gas if leakage or a fire occurs General Instructions Your Weber Gas Barbecue is a portable outdoor cooking appliance With the Weber Gas Barbecue you can grill barbecue roast and bake with results that are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer Bars produce that outdoor flavor in the food The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber Gas Barbecue with you if you move Liquid Propane LP gas supply is easy to use and gives you more cooking control than charcoal fuel Mm These instructions will give you the minimum requirements
40. ow VA Position slide bar assembly on the outside of the caster frame Put a nylon washer on each 1 3 4 inch screw insert screws through frame and slide bar assembly and add nylon washers and hex nuts Tighten nuts using a screwdriver and pliers Figure 32 Notch to the front Slide bar View from front of barbecue Figure 32 To lower table Pull support rod up to disengage slide lock and lower table To raise table lift table up and engage slide in locked position Figure 33 Support rod View from rear of barbecue Unlocked position Locked position Figure 33 22 Step 25 Complete accessory installation You will need work table two accessory trays Warm Up Basket warming rack thermometer three tubing plugs and a hammer Insert one end of the Weber Warm Up Basket into the hole in the right end of the lid and the other end into the slot in the left end of the lid Figure 34 a Set the work table onto the left side rails Figure 34 b Set the accessory trays between the two frame connectors Figure 34 c Set the warming rack into the slots at the rear of the cooking box Figure 34 d Insert the thermometer into its holder Figure 34 e Insert tubing plugs into the ends of the frame To fully seat the plugs you may have to tap them lightly with a hammer Figure 34 f ACAUTION To keep the barbecue stationary the tabs on the locking casters should be in the down position
41. pider Stopper the smell of gas Guard for possible obstructions Guard See Section Annual Blockage of holes Maintenance OR Burner makes popping noise in conjunction with the smell of gas Push button ignition does not work Does burner light with a match lf match lights burner check igniter see below Side Burner Maintenance Venturi Burner AWARNING All gas controls and supply valves should be in the OFF position Check igniter Remove side burner cover To remove side burner cover remove control knob and screws that hold cover to bottom Figure 23 Make sure wire is connected between igniter and electrode Check that igniter lock nut is tight Figure 24 Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers Adjust igniter electrode Gap should be 1 8 to 3 16 inch from tip of electrode to burner Figure 25 Spark should be a white blue color not yellow Figure 23 36 y co orn Oo we 00 rer 1 LO Lo K V I NT VA 5 YV L Ae A e N of ANG AK Parts List All items are single quantities unless otherwise specified Parts can be ordered directly from Weber Stephen Products Company by phone or mail Note Do not return parts to Weber Stephen Products Co without first contacting the Customer Service Center by mail or phone Returning the part may not be
42. plied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 800 446 1071 LP Tank The LP tank manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufac turer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center PATENTS AND TRADEMARKS 1997 Weber Weber Genesis Flavorizer and Crossover are registered U S trademarks Perma Mount Gas Catcher FlameCheck Steam N Chips Spider Stopper and Warm Up are U S trademarks of Weber Stephen Products Co 200 East Daniels Road Palati
43. s Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold See Section Replacing the main burners Look inside each burner with a flashlight Figure 14 Figure 14 Clean the inside of the burners with a wire a straightened out coat hanger will work Figure 15 Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a brass bristle brush to clean outside of burners This is to make sure all the burner ports are fully open Figure 15 ACAUTION Do not enlarge the burner ports when cleaning Replacing Main Burners a Your Weber Gas Barbecue must be OFF and cool Turn gas OFF at source Remove control panel take off the burner control knobs Remove the screws holding the control panel in place Lift off the control panel d Unlatch the Spider Stopper Guards and remove g Lift and twist the burner assembly slightly to separate Figure 16 the crossover tube from the burners Figure 19 Remove the burners from the cooking box Crossover tube Figure 19 Figure 16 h To reinstall burners reverse steps c through g e Remove the manifold bracket and unscrew the two CAUTION The burner openings must be positioned thumb screws that hold the manifold to the cooking properly over the valve orifices Figure 20a box Pull the manifold and valve assembly out of the Check proper assembly before fastening manifold in bur
44. se that has turned to carbon and is flaking off THIS IS NOT A DEFECT Check adjustment of fuel scale Cure Clean Weber Spider Stopper Guards See Section Annual Maintenance To reset the excess flow safety device turn all burner control knobs and the tank valve OFF Disconnect the regulator from the tank Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the tank Turn tank valve on slowly Refer to Lighting Instructions Refill LP tank Straighten fuel hose If you can light the Front burner with a match then check the Crossover Ignition System All burners on high for 10 to 15 minutes for preheating Clean thoroughly See Section Periodic Cleaning Clean bottom tray Clean burners See Section General Maintenance Clean thoroughly See Section Periodic Cleaning Fuel scale must be adjusted with an empty tank If problems cannot be corrected by using these methods please contact Weber Stephen Customer Service 35 Side Burner Troubleshooting AWARNING Before attempting any troubleshooting steps all gas controls and supply valves should be in the OFF position Problem Check Cure Side burner does not light Is gas supply off Turn supply on Flame is low in HIGH position Is fuel hose bent or kinked Straighten hose Flame is very yellow in conjunction with Inspect the Weber Spider Stopper Clean Weber S
45. the air shutter Figure 11 This could result ina fire in and around the air shutters under the control panel Causing serious damage to your barbecue Venturi Air shutter Venturi fin Figure 11 The Weber Spider Stopper Guard is factory installed It fits tightly around the air shutter section of the burner tube and the valve thereby preventing spiders and other insects access to the burner tubes through the air shutter openings Figure 12 09209206 00 SY N Weber Spider 7 Stopper Guard Figure 12 We recommend that you inspect the Weber Spider Stopper Guards at least once a year See section Annual Maintenance Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy Barbecue does not reach temperature Barbecue heats unevenly One or more of the burners do not ignite A DANGER Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property 32 Main Burner Flame Pattern The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown in Figure 13 Tips occasionally yellowish lt a Light blue Dark blue Figure 13 If the flames do not appear to be uniform the length of the burner tube follow the burner cleaning procedure
46. the side burner control valve b Wait 5 minutes to let the gas clear before you try again or try to light with a match 26 Lighting the side burner if the main burners are lit Figure 4 1 2 3 Open the side burner lid Push down and turn the side burner control to HI Press the side burner igniter button several times so it clicks each time Figure 4 ACAUTION Side burner flame may be difficult to see on a bright sunny day AWARNING If the side burner does not light a Turn OFF the side burner control valve b Wait 5 minutes to let the gas clear before you try again or try to light with a match Cooking AAWARNING Do not move the Weber Gas Barbecue when operating or hot You can adjust the FRONT CENTER and BACK burners as desired The control settings High H Medium M Low L or Off O are described in your Weber cookbook The cookbook uses these notations to describe the settings of the FRONT CENTER and BACK burners For example to sear steaks you would use HHH all burners at high Then to complete cooking you would use MOM FRONT at medium CENTER off and BACK at medium See your Weber cookbook for detailed cooking instructions Note The temperatures inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions may require the adjustment of the burner controls to attain the correct c
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