Home

Wayne WAP75 Swimming Pool Pump User Manual

1. Do not operate ACAUTION pump with closed suction or discharge valve WATER CHEMISTRY Proper and consistent use of chemicals is necessary to manage a water system Chlorine is the most commonly used chemical to provide clean sanitary water Daily administration of dry or liquid chlorine calcium or sodium hypochlorite is essential IMPORTANT Maintain the correct level of acidity or alkalinity of the pool water Readings above pH 7 0 are alka line A pH 7 0 is neutral Readings below pH 7 0 are acidic A desirable range is 7 2 to 7 4 Do not retighten strainer Ring Lok WWww waynepumps com Operating Instructions and Parts Manual Maintenance ADANGER Disconnect tag and lock out power source before X l attempting to install ser vice relocate or perform any mainte nance 1 Motors are self lubricating no additional lubrication is required 2 Clean pool pump strainer of hair and lint 3 Visually inspect motor for blockage of air vents on motor shell Remove any debris after shutting off breaker 4 Replace worn shaft seals Troubleshooting Chart HAIR AND LINT STRAINER 1 Switch off the power 2 Close the valves in the suction and return line 3 Turn strainer Ring Lok counter clockwise and remove stainer cover 4 Lift strainer basket away from the pump 5 Clean and reposition the basket into the pump Take care to seat the
2. call 1 800 237 0987 Replacement Parts Illustration for Replacement Parts Illustration for Models WIP100 and WIP150 Models WAP75 and WAP100 Please provide following information Address parts correspondence to Model number Wayne Water Systems Serial number if any 100 Production Drive Part description and number as shown in parts list Harrison OH 45030 U S A Ref Part Number for Models No Description WAP75 WAP100 WIP100 WIP150 Qty 1 Pump kit 69006 001 69007 001 69004 001 69005 001 1 2 Shaft seal kit 21009 001 21009 001 21009 001 21009 001 1 3 Motor kit 32023 001 32023 002 69000 001 69001 001 1 Limited Warranty For one year from the date of purchase Wayne Water Systems Wayne will repair or replace at its option for the orig inal purchaser any part or parts of its Sump Pumps or Water Pumps Product found upon examination by Wayne to be defective in materials or workmanship Please call Wayne 800 237 0987 for instructions or see your dealer Be prepared to provide the model number and the serial number when exercising this warranty All transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser This Limited Warranty does not cover Products which have been damaged as a result of accident abuse misuse neglect improper installation improper maintenance or failure to operate in accordance with Wayne s written instructions THERE IS NO OTHER EXPRESS WARR
3. source before attempting to install ser vice relocate or perform any mainte nance VOLTAGE SELECTOR Figure 1a This pump is factory wired for 115 volts To change the voltage to 230 volts fol low the steps below 1 Disconnect the pump from power 2 Remove cover from back of motor to find voltage selector Figure 1a 3 Pull selector knob out Rotate selector knob to correct volt age setting Figure 1b 5 Push selector knob back in place 6 Reinstall cover to back of motor 115 Volts 230 Volts LO HI LO HI Volt Volt Figure 1b Operation Prime pump before attempting to oper ate To prime pumps located above water level remove strainer cover fill strainer body with water then replace cover If pump and all piping is located below water level the pump will self prime After pump has been primed energize motor and open all suction and dis charge line valves If no flow is observed in five minutes stop the motor and reprime If the pump fails to operate check for air leaks Refer to troubleshooting section After about 10 minutes of operation check the return fittings for air bubbles A continuous flow of air indicates leaks in the suction line Locate and correct any leaks immediately CONTROLLING PUMP DISCHARGE Keep the gate valve in the suction line fully open during operation To control the discharge use a valve in the return line ACAUTION during operation
4. basket properly 6 Clean the o ring and relubricate with petroleum jelly if necessary 7 Clean o ring seats on the cover and strainer 8 Refit the cover and strainer Ring Lok hand tighten only 9 Open the valves to return pump to operation ACAUTION during operation Do not retighten strainer Ring Lok WINTERIZING Always protect system from freezing temperatures Drain the system if there is a possibility of freezing To drain the system 1 Units with a filter a Sand filter Backwash for 3 to 5 minutes and then set dial valve to winterize position b Cartridge filter Clean the filter element and store in dry area Drain system by loosening drain plug The drain plug does not have to be completely removed Removing pipe caps will facilitate draining also Symptom Possible Cause s Symptom ECEE R O Motor does not 1 Disconnect switch or circuit breaker start in OFF position 2 Fuses blown or thermal overload open 3 Locked motor shaft 4 Motor windings burned out 5 Defective starting switch inside sin gle phase motor 6 Disconnected or defective wiring 7 Low voltage Motor does not Low voltage N reach full speed Motor windings connected for wrong voltage on dual voltage model Motor overheats protector trips Low voltage N Motor windings connected for wrong voltage on dual voltage model 3 Inadequate ventilation Pump does not deliver
5. water N line Pump is not primed Closed valve in suction or discharge 3 Leakage or air into suction system 4 Impeller clogged Low pump capacity partly closed Valve in suction or discharge line 2 Suction or discharge line partly plugged 3 Suction or discharge line too small 4 Pump running at reduced speed see previous 5 Plugged basket in skimmer or hair and lint strainer Low pump capacity 6 7 8 continued Dirty filter Impeller clogged Wrong rotation 3 phase only Low pump pres sure 1 Pump running at reduced speed see previous Wrong rotation three phase models only Discharge valve or inlet fittings open too wide High pump pres sure wn Discharge valve or inlet fittings closed too much Return lines too small Dirty filter Noisy pump and motor Leakage of water at shaft Air bubbles at inlet fittings AM PWN Plugged basket in skimmer or hair in lint strainer Worn motor bearings Valve in suction line partly closed Suction line partly plugged Vacuum hose plugged or too small Pump not supported properly Shaft seal requires replacement 1 2 3 4 Leakage of air into suction line at connections or valve stem Cover gasket around hair and lint strainer needs cleaning Restriction in suction line Low water level in pool Www waynepumps com Operating Instructions and Parts Manual Pool Pumps For Replacement Parts
6. ANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE THIS IS THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS EXCLUDED Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusions or limitations of incidental or consequential damages so the above limitations might not apply to you This limited warranty gives you specific legal rights and you may also have other legal rights which vary from state to state In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall Wayne or its suppliers be liable for any special consequential incidental or penal damages including but not limited to loss of prof it or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power downtime costs or claims of buyer s customers for such damages You MUST retain your purchase receipt along with this form In the event you need to exercise a warranty claim you MUST send a copy of the purchase receipt along with the material or correspondence Please call Wayne 800 237 0987 for return authorization and instructions DO NOT MAIL THIS FORM TO WAYNE Use this form only to maintain your r
7. OBLEMS To help recognize this information observe the following 1 Read these rules and instructions carefully Failure to follow these instructions could cause serious bodily injury and or property damage p MANUAL To reduce the risk AWARNING of injury do not permit children to use this product unless they are closely supervised at all times This pump is for ACAUTION use siete nently installed pools If specified the pump may be used with hot tubs and spas Do not use with storable pools A permanently installed pool is con structed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be readily disassembled for storage and reassembled to it s original integrity AAWARNING Pump only clear water Do not pump flammable or explosive fluids such as gasoline fuel oil kerosene etc Do not use in a flammable and or explosive atmosphere Personal injury and or property damage could result AWARNING x All wiring must be per formed by a qualified elec trician The pump must be installed in compliance with all local codes and the National Electrical Code 2 Do not install within an outer enclosure or beneath the skirt of the hot tub or spa unless so marked Installation LOCATION ADANGER Disconnect tag and lock out power source before 2 attem
8. Operating Instructions and Parts Manual Inground and Above Ground Units Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury andlor prop erty damage Retain instructions for future reference WAYNE Pool Pumps Description This swimming pool pump is designed for use with permanently installed pools only Unpacking After unpacking the unit carefully inspect for any damage that may have occurred during transit Check for loose missing or damaged parts IMPORTANT SAFETY INSTRUCTIONS Danger indicates ADANGER an imminently haz ardous situation which if not avoided will result in death or serious injury Warning indicates AWARNING a potentially haz ardous situation which if not avoided could result in death or serious injury Caution indicates a ACAUTION potentially haz ardous situation which if not avoided may result in minor or moderate injury Notice indicates N OTI CE important informa tion that if not followed may cause damage to equipment READ amp FOLLOW ALL INSTRUCTIONS This manual contains information that is very important to know and under stand This information is provided for SAFETY and to PREVENT EQUIPMENT PR
9. ecords MODEL NO SERIAL NO INSTALLATION DATE ATTACH YOUR RECEIPT HERE Www waynepumps com
10. pting to install ser 7 vice relocate or perform any mainte nance Locate pump as close to pool spa as possible Install the pump on a hard level surface that is dry well ventilated SAVE THESE INSTRUCTIONS DO NOT DISCARD and away from direct sunlight The sur rounding area should provide protec tion from the elements and ample room for maintenance and service Ensure the drainage will flow away from the pump Above ground pool pumps are not self priming If suction line valves are installed the pump may be located above water level Keep the vertical dis tance from the water level to a mini mum Otherwise the pump must be located below filled water level to facil itate priming Inground pool pumps are self prim ing Mount pump below water level for easy priming If the pump must be located above the filled water level keep the vertical distance to a mini mum GENERAL PLUMBING SOLVENT WELD CONNECTIONS Use rigid or flexible PVC pipe Ensure pipe ends are clean and free of any flash caused by the cutting operation Use the proper adhesive for the type of pipe specified RECOMMENDED ADHESIVES PVC PVC Joint PVC ABS Joint Uni Weld Pool Tite 2000 Uni Weld Pool Tite 2000 Suregard Flex 20 Suregard Weld All No 5 IPS Weld On 705 IPS Weld On 794 These recommendations are examples only and are not intended to restrict brands NOTE Use an adhesive primer to ensure adhesive join
11. reduce priming time 6 Install valves and unions in the pump suction and return lines to facilitate servicing Valves will throt tle the pump discharge Valves are also essential for pump mainte nance if the system is installed below deck level 7 Use a check valve in the suction pipe for inground pumps at or below the water level if the suction lift is more than 5 feet or the dry suction is more than 10 feet long Keep the valve in the suction line fully open during operation WIRING A WARNING a All wiring must be per formed by a qualified elec trician The pump must be installed in compliance with all local codes and the National Electrical Code When motor installation is within 5 ft 1 5 m of the pool s interior walls a solid copper bonding conductor mini mum size No 8 AWG 8 4 mm should be connected from the accessible wire connector on the motor e to all metal parts of the swimming pool e to all electrical equipment e to metal conduit e to metal piping within 5 ft 1 5 m of the pool s interior walls IMPORTANT Use copper conductors only Refer to information on motor name plate for electrical service data Install motors with a fused disconnect switch or dedicated circuit breaker Be sure wire size is sufficient for pump HP and distance from power source Install a ground fault circuit interrupter for maximum safety Disconnect tag ADANGER and lock out power
12. ts are secure Suregard P 3000 has a purple tracer to qualify in areas where codes specify a primer must be used REMINDER Keep your dated proof of purchase for warranty purposes Attach it to this manual or file it for safekeeping 2002 Wayne Water Systems For parts product amp service information visit www waynepumps com 321700 001 6 02 Operating Instructions and Parts Manual Installation Continued Consider climatic conditions when applying adhesives Atmospheric condi tions with high humidity will make the adhesive action of certain glues less effective Follow the manufacturer s instructions THREADED CONNECTIONS Use only Teflon tape or equivalent on threaded plumbing connections Other pipe compounds may damage threads Do not use silicone or petroleum based compounds Do not overtighten Hand tightening plus 1 2 turn is sufficient PUMP PLUMBING Suction pipe should be as large or larger than discharge pipe Avoid using a suc tion pipe smaller than pump connection 1 Keep the piping as straight and short as possible and of suitable size 2 Do not connect an elbow directly into the pump inlet A length of straight pipe will allow proper entry of the water to the pump 3 Slope horizontal runs upward to the pump to prevent trapping air 4 Use independent piping supports to alleviate strain on the pump 5 Keep as much of the suction line as possible below the water level to

Wayne WAP75 Swimming Pool Pump User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents