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Wayne-Dalton 9800 Series Garage Door Opener User Manual

1. CS DOOR IN THE k UP POSITION 4 7 gt 1 1 RE m A 4 S m v m RR j Pet g e E 3 4 Ne DOOR EDGE filled I I I 5 eH 1 OC I a I 1 MOV 224 I H HORIZONTAL e I Teri VERTICAL TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 33 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Rear Support Continued Attach horizontal tracks to the rear supports with 5 16 18 x 1 1 4 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door NOTE If rear supports are to be installed over drywall use 5 16 x 2 hex head lag screws NOTE If an idrive opener is installed position horizontal tracks one hole above level when securing it to rear supports Adjust weather seal or door stop if necessary Now permanently attach the weather seal or door stop to both door jambs and header They were temporarily attached in PREPARING THE OPENING on page 10 Avoid pus
2. CORRECT I SECTION INCORRECT 22 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed None 17 Tools Needed Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 23 TorqueMaster Spring Tube TorqueMaster springs come lubricated and pre assembled inside the Torquemaster spring tube To install lay the Torquemaster spring tube on the floor inside garage in front of the door with the labeled end to the left IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Center Bracket Bushing NOTE If you are installing the idrive opener on your garage door skip this step and continue with Step 18 NOTE If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly Follow these instructions for non idrive operated garage doors NOTE If you are installing a DoorMaster opener see optional DoorMaster Bracket installations on page 35 Figure A Being cam shaped the center bracket bushing only fits one way Slide the center bracket assembly towards the center of the T
3. ROLLER TOP SECTION TOP BRACKET SLIDE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 17 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Operator Bracket Tools Needed NOTE If installing a trolley type operator complete this step If not skip Power Dill this step and continue with step 12 S 7 16 Socket Driver IMPORTANT WHEN INSTALLING A F TROLLEY TYPE OPERATOR ON 9800 1 4 20 X 7 8 SELF DOOR A WAYNE DALTON TROLLEY Zo DRILLING SCREWS BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION IT IS THEN UNNECESSARY TO FURTHER REINFORCE THE TOP SECTION OF THE MODEL 9800 WAYNE DALTON DOOR WHEN ATTACHING A TROLLEY TYPE OPERATOR AS LONG AS THE INSTALLATION OF THE OPERATOR IS ACCORDING TO INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Mr AND FORCE SETTINGS ARE ADJUSTED B OPERATOR PROPERLY KS BRACKET Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the u bar allowing the operator bracket to slide between the section and the u bar NOTE For retro fit applications the operator bracket must be aligned with an existing operator TOP OF SECTION TOP EDGE OF Locate the center of the top section and OPERATOR slide operator bracket under u bar till the operator bracket is seated against the u bar flange
4. DOORMASTER BRACKET DRIVE GEAR ASSEMBLY TORQUEMASTER TUBE INSTALLATION NO 6 SCEW EYE Pull Rope Tools Needed PAN WARNING Power Drill DO NOT INSTALL PULL ROPES 1 8 Drit pit ON DOORS WITH ELECTRIC OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE PULL ROPE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for No 6 screw eye Tie the pull rope to the No 6 screw eye and to the bottom bracket as shown 36 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www Wayne Dalton com es Trolley Operator Z OPERATOR RAL 7 SUITABLE Tools Needed PAWIA SU DUNTNG OPERATOR MUST BE TESTED AT TIME LUMBER MIN ET OF INSTALLATION AND MONTHLY THEREAFTER TO ENSURE THAT DOOR REVERSES ON CONTACT WITH 2 X 4 BOARD LAID FLAT UNDER THE DOOR FAILURE TO ADJUST OPERATOR IF NECESSARY CAN RESULT IN SEVERE OR FATAL INJURY IF YOUR OPERATOR IS EQUIPPED WITH A PHOTOELECTRIC EYE HEADER SYSTEM THEN THIS MUST BE TESTED AT THE SAME TIME TO ENSURE THAT DOOR DOES NOT CLOSE AND A CLOSING DOOR OPENS IF PHOTOELECTRIC EYE SYSTEM IS OBSTRUCTED FAILURE TO MAKE
5. to JAMB 1 8 TO 1 4 1 4 inside the header and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal and 1 8 to 1 4 inside the 7 DOOR DOOR jamb Temporarily secure the jamb seals with equally spaced STOP STOP nails approximately 12 to 18 This will keep the bottom si DOOR DOOR section from falling out of the opening during installation SECTION SECTION NOTE Do not permanently attach weather seal or door stop pm e p F M 1 8 TO 1 4 to the jamb at this time HEADROOM REQUIREMENT Headroom is defined as the HEADROOM REQUIREMENT space needed above the top of the door for tracks springs TRACK TYPE etc to allow the door to open properly If the door is to be 12 1 2 318 mm motor operated 2 1 2 64 mm of additional headroom is required BACKROOM REQUIREMENT NOTE 6 LHR Conversion Kit is available for 12 Radius only MANUAL MOTOR Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the m 110 137 distance needed from the opening back into the garage to KAEA 3479 mm allow the door to open fully 10 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed WEATHER SEAL WEATHE
6. ADJUSTMENTS IF NECESSARY CAN RESULT IN SEVERE OR FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail and top section when door is fully open trolley rail will slope down towards rear Attach door arm to operator bracket installed in Step 10 Attach operator rail to suitable mounting surface 2 x 6 lumber minimum OPTIONAL INSTALLATION Attach operator to ceiling using FRAMING MEMBERS perforated angle N IMPORTANT ANGLES MUST BE SECURELY ATTACHED TO SOUND FRAMING MEMBER S O 4 i PERFERATED ANGLE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 37 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Cleaning Your Steel And Fiberglass Garage Door IMPORTANT DO NOT USE A PRESSURE WASHER ON GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposur
7. Tools Needed Ratchet Wrench 1 2 Socket 1 2 Wrench 2 Vice Clamps Level Hammer Tape Measure Drum Wrap Installation Drum wraps are identified as right and left hand To install place the right hand drum wrap over the cable drum and under the idrive disconnect cable Align the outside flange over the outside edge of the cable drum and push the drum wrap down onto the cable drum Repeat for left hand side NOTE Drum wraps must be installed to prevent cable from becoming tangled IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Rear Support A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE INJURY OR DEATH Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since the horizontal track are not yet supported at the rear A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE INJURY OR DEATH Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side just below the second roller on the other side This will prevent the door from raising or lowering while installing the rear support Using perforated angle 5 16 x 1 5 8 hex head lag screws and 5 16 bolts with nuts may not be supplied fabricate rear support for horizontal tracks
8. m Du M TIT 4 1 4 20X9 16 LARGE 4 1 4 20 X 5 8 1 4 14 X 5 8 SELF TAPPING 2 10 PHILLIPS 1 4 20 X 7 8 SELF DRILLING HEAD RIBBED TRACK BOLTS CARRIAGE BOLTS SCREWS AS REQUIRED HEAD SCREWS SCREWS AS REQUIRED Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 3 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Door Section Identification Tools Needed NOTE This provides an alternative method for identifying your door sections stacking position Hinges are always pre attached at TOP SECTION the top of each section except top section and the hinges are stamped for identification 1 2 3 and 4 4 p only on five section doors See view WARNING LABEL below The stamp identifies the stacking MAY BE ON RIGHT OR LEFT HAND SIDE sequence of the section The sequence is always determined by 1 being the bottom section to 3 or 4 being the highest intermediate section See views to the right If the stamp on the end hinge is illegible refer to the section side view illustration to the right INTERMEDIATE SECTION The section side view illustration shows m the end hinge profile of all the sections LOCK SECTION and can also be
9. CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door AM Old TO AVOID POSSIBLE INJURY READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A QUALIFIED DOOR AGENCY DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation causing severe or fatal injury 5 Doors 12 0 wide and over should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 fadoor becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT
10. Step 8 Remove the two 2 lag bolts attaching the center bracket assembly to tne header board Fig 8 7 PRY END BRACKET FROM WINDING Step 9 Lift the right hand side of the E SHAFT USING A FLAT TIP SCREW TorqueMaster Spring Tube and slide the DRIVER AND LOCKING PLIERS cable drum off Realign the groove in the Dm winding shaft with the radial notch in the IX flagangle and drape the counterbalance cable with drum over the flagangle Lift the left hand side of the TorqueMaster CENTER Spring Tube and slide the cable drum BRACKET REMOVE CABLE DRUM AND and winding shaft off Fig 9 Drape the ASSEMBLY p WINDING SHAFT counterbalance cable with drum over the LE flagangle Lift the TorqueMaster spring assembly off the flagangles and out of the doorway Unhook the counterbalance cables from the bottom brackets and DAN N remove all parts from the work area Z JJ yA NOTE The cable drums may be difficult to remove If so twist the cable drum to aid a 715 uff in removal lb TTORQUEMASTER NOTE Continue with P4 on page 9 after E completing this step 2 5 16 X 1 5 8 DRAPE CABLE ABUS Minaa HEX HEAD LAG TOP OF FLAGANGLE SCREWS Fig 8 Fig 9 8 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section on
11. 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in Step 12 IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION N NOTE If an idrive opener will be 3 8 16 X 3 4 QURN 3 8 16 HEX NUT installed position horizontal tracks TRUSS HEAD BOLT slightly above level HORIZONTAL ANGLE HORIZONTAL A LEZ E VA Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 21 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Adjusting Top Brackets Tools Needed With horizontal tracks installed you can 7 16 Wrench now adjust the top brackets Vertically align the top section of the door with the lower sections Once aligned position the top bracket slide out against the horizontal track Maintaining the slide s position tighten the 2 1 4 20 flanged hex nuts to secure the top roller slide to the top TOP bracket base SECTION 2 1 4 20 FLANGED HEX NUTS
12. NOTE Prior to fastening operator bracket to top section ensure the top edge of operator bracket is aligned with OPERATOR the top edge of the section as shown on BRACKET far right OPERATOR BRACKET Attach the operator bracket using 6 1 4 20 x 5 8 self drilling screws as shown Finish re attaching the u bar using the self tapping screws removed previously OF ot 0 Pie 6 1 4 20 X 5 8 SELF DRILLING SCREWS OPERATOR BRACKET IN PLACE UNDER U BAR 18 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 1 2 Top Section Place the top section in the opening and vertically align with lower sections DOOR WIDTH Hammer Align vertical marks in the upper 3 3 8 TO 3 1 2 alignment sticker with the lower alignment sticker on right hand side on the back of door Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section Tools Needed Now flip up hinge leafs hol
13. drivers or anything else to unwind the springs Position the ladder just off to the side of the winding cone The winding cone should be easy to reach without putting your body directly in front of it Step 2 Insert a winding bar into one of the holes in the winding cone Exert upward pressure Using caution loosen the two 2 set screws in the winding cone Be prepared to support the full torsional force SET SCREWS of the spring when the set screws are loosened Step 3 Once set screws are loose slowly and carefully lower the winding rod until it rests against the door Insert other winding bar into the upper hole Push up and remove lower bar Carefully lower upper winding bar 1 4 turns at a time until it rests against the door Repeat process until all tension is relieved If your door is equipped with two 2 torsion springs follow the same procedure to relieve tension on the second spring Step 4 Remove vice clamps from tracks unbolt torsion shaft assembly and remove from work area NOTE Continue with P4 on page 9 after FIRMLY HOLD WINDING BARS AND completing this step CAUTIOUSLY LOOSEN SET SCREWS 6 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com GEAR COVER TorqueMaster Spring Removal A TorqueMaster spr
14. section online at www Wayne Dalton com NOTE DEPENDING ON THE DOOR MODEL SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT Package Contents NECESSARY REAR SUPPORTS MAY OR MAY NOT BE INCLUDED WITH YOUR DOOR DOOR SECTIONS AS REQUIRED 1 OPERATOR BRACKET 1 TORQUEMASTER SPRING TUBE Ej E PRE INSTALLATION B A 2 HORIZONTAL TRACK RH LH 2 FULLY ADJUSTABLE RH LH 2 QUICK INSTALL RH LH FLAGANGLE AS REQUIRED FLAGANGLE AS REQUIRED YY WEATHER SEAL amp NAILS DOOR STOP amp NAILS 2 HORIZONTAL ANGLE IDRIVE OPERATOR e 80 OR 94 RIGHT AND LEFT CABLE IF INCLUDED IF INCLUDED SOLD SEPERATELY AS REQUIRED DRUM ASSEMBLIES AN FK CN D A J a UW OZ FA JAMB BRACKETS h n namei E JAMBERACHETS AS REQUIRED 2 TOP BRACKET SLIDE 5 TOP BRACKET BASE 2 VERTICAL DRUM WRAPS AS REQUIRED v TRACK RH LH zb KC 3 x EN M 7 ES pd w 2 Pa RIGHT amp LEFT 36 TOOTH WORM GEAR COUNTER COVERS COUNTER GEAR ROLLERS 1 CENTER BRACKET END BRACKETS AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED ASSEMBLY 5 i PULL ROPE amp LUBRICATING OIL SCREW EYE 1 LOOSE WINDING SHAFT NUTS AS REQUIRED AS REQUIRED IF INCLUDED SINGLE SPRING ONLY 2 3 8 16 HEX NUTS 5 16 X 1 5 8 HEX HEAD LAG 2 3 8 16 X 3 4 1 4 20 X 9 16 TRACK SCREWS AS REQUIRED TRUSS HEAD BOLTS BOLTS
15. the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law e This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State Thank you for your purchase www Wayne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending 40 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listing
16. A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING E
17. AIN AN EQUAL MEASUREMENT X TOP OF DOOR TO BOTTOM OF TORQUEMASTER TUBE AT BOTH ENDS AND THE CENTER 28 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Pliers Tools Needed Pencil Tape measure 1 8 Drill Bit 7 16 Socket Driver Power Drill Attaching Disconnect Cables NOTE See idrive main installation and owners manual for idrive parts Attach the loose disconnect cable located in opener hardware bag to the opener with the S hook Close both ends of the S hook with pliers to lock assembly together Thread the disconnect cable behind the counterbalance cable through the hole in the right hand end bracket Remove all slack between opener and right end bracket Mounting Disconnect Handle Bracket NOTE See idrive main installation and owners manual for idrive parts Mark a location on the right jamb 6 feet above the floor to mount the disconnect handle bracket Drill 1 8 pilot holes for the lag screws Align top of the bracket with the mark Fasten bracket to the jamb with 2 1 4 x 1 1 2 lag screws S HOOK DISCONNECT CABLE HOLE IN RIGHT END BRACKET Me i SX RIGHT SIDE OF END BRACKET Sy C HOLE IN CLOSE S HOOK o EN
18. D BRACKET US 2 1 4 X 1 1 2 um SCREWS Aud DISCONNECT M HANDLE BRACKET Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 29 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Phillips head screwdriver Wire cutters Attaching Disconnect Handle NOTE See idrive main installation and owner s manual for idrive parts NOTE Bring motor to the down position by pulling the disconnect cable Insure opener disconnect teeth are engaged Ibefore installing disconnect handle Start the 446 20 x 1 2 screw into the disconnect handle Thread the disconnect cable through the top of the disconnect handle bracket and then the disconnect handle Locate the disconnect handle in full upper position of disconnect handle bracket Remove all disconnect cable slack between the opener and the top of the disconnect handle bracket Tighten 6 20 x 1 2 screw into the disconnect handle until snug and then tighten screw an additional 1 to 1 1 2 turns to secure disconnect cable to the disconnect handle Trim off excess cable from bottom of the disconnect
19. FLAGANGLE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 19 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Attaching Horizontal Track to HORIZONTAL FLAGANGLE Quick Install Flagangle TRACK Tools Needed NOTE If you have fully adjustable 9 16 Socket flagangle skip this step and complete KEY SLOT Step 14 Ratchet Wrench 9 16 Wrench To install horizontal track place the d _ a Level curved end over the top roller Align TAB 4 key slot of the horizontal track with the ap O quick install tab of the flagangle Push curved portion of horizontal track down L to lock in place A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP 33 OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY HORIZONTAL TRACK NY FLAGANGLE Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 QUICK truss head bolt and 1 3 8 16 hex a nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in Step 12 KEY SLOT IMPORTANT FAILURE TO REMOVE NAIL aen BEFORE ATTEMPTING TO RAISE DOOR VERTICAL Q CO
20. HAND bracket Referencing the chart below by CABLE DRUM door height stop unwinding the spring once the counted turns have reached the listed number of turns TORQUEMASTER 6 0 Door Height SPRING TUBE 6 3 Door Height 6 5 Door Height 6 6 Door Height 6 8 Door Height 6 t k t t t PRE INSTALLATION 2 turns 9 Door Heigh 2 turns 0 Door Heigh 7 3 Door Heigh 7 6 Door Heigh 7 9 Door Height 8 0 Door Height 18 turns CAUTION DO NOT USE IMPACT GUN TO UNWIND SPRINGS COUNTER IMPORTANT DO NOT REFERENCE THE GEAR COUNTER COVER WHEN COUNTING THE NUMBER OF TURNS BEING UNWOUND ON THE SPRING BUT FOLLOW THE Uf dj COUNTER INSTRUCTIONS ABOVE Step 3 Verify that spring tension has been released by pulling the counterbalance PRY COUNTER GEAR cable on the right hand cable drum away AND COUNTER COVER from the header Fig 3 If spring tension FROM END BRACKET has been released the cable will be loose USING FLAT TIP In addition the TorqueMaster Spring SCREWDRIVER Tube should be free to rotate in either direction CHECK CABLE TENSION Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 7 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com TorqueMaster Spring Removal continued Tools Needed If the counterbalan
21. ITH 1 4 14 X 5 8 SELF TAPPING SCREWS END HINGES HAVE 2 SCREWS AND INTERMEDIATE HINGES HAVE 3 SCREWS l NOTE Install lock at this time sold separately see instructions in OPTIONAL SIDELOCK INSTALLATION on page 35 2 1 4 14 X 5 8 SELF TAPPING SCREWS END HINGES SELF TAPPING SCREWS 16 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 1 0 Top Brackets 2ND SET OF HOLES Tools Needed To install the L shaped top brackets align FROM BOTTOM the bottom holes in the top bracket base Power Drill with the second set of holes from the 7 16 Socket endcap Driver Fasten using 4 1 4 14 x 5 8 self tapping screws Secure the top bracket slide to the bracket base loosely using 2 1 4 20 x 5 8 carriage bolts and 2 1 4 20 flanged hex nuts The bracket will be tightened and adjusted in Step 15 Insert rollers into top bracket slide Repeat for other side TOP BRACKET BASE TOP SECTION 4 1 4 14 x 5 8 2ND SET OF HOLES SELF TAPPING FROM BOTTOM SCREWS INSTALLATION 2 1 4 20 x 5 8 ARRIAGE BOLTS TOP BRACKET SLIDE TOP SECTION 2 1 4 20 FLANGED HEX NUTS
22. ORIZONTAL ANGLE ee HORIZONTAL TRAGE ANGLE HORIZONTAL HOLE TRACK ALIGNED X X 6 12 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed None Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 13 Installing Fully Adjustable Jamb Brackets NOTE If you have quick install jamb brackets skip this step and complete Step 5 The bottom jamb bracket is always the shortest bracket included with your door If three jamb brackets are included with you door the second bracket up is the middle bracket in height The top jamb bracket is the tallest bracket included To attach the bottom jamb bracket locate the lower hole slot pattern of the vertical track Align the slot in the jamb bracket with the lower hole of the hole slot pattern in the vertical track Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 4 20 flange hex nut Place the center jamb bracket over the hole slot pattern that is centered between the bottom jamb bracket and flagangle Align the slot in the jamb bracket with the lower hole of the hole slot pattern Loosely fasten the bracket onto the track with 1 1 4 20 x 9 16 track bo
23. R a SEAL Installation IMPORTANT READ INSTRUCTIONS TITLED P4 REMOVING THE OLD DOOR ON PAGE 9 AND P5 PREPARING THE OPENING ON PAGE 10 BEFORE ATTEMPTING DOOR INSTALLATION IMPORTANT STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER NOTE It is recommended that 5 16 x 1 5 8 lag screws be pilot drilled using a 3 16 drill bit and 1 4 x 2 lag screws and 1 4 x 1 1 2 lag screws be pilot drilled using a 1 8 drill bit prior to fastening z um 3 zi E 7 QUICK INSTALL TAB UNLOCKED QUICK INSTALL TAB LOCKED Attaching Quick Install Flag Angle to Vertical Track Tools Needed NOTE if you have fully adjustable None flagangles skip this step and complete Step 2 Place the lower quick install tab of the flagangle in the quick install feature of FLAGANGLE FLAGANGLE the vertical track Give the flagangle 1 4 turn to lock in place Repeat for other side NOTE After completing this step continue with Step 3 VERTICAL VERTICAL TRACK TRACK LEFT HAND TRACK AND FLAGANGLE RIGHT HAND TRACK AND FLAGANGLE Please Do Not
24. RY VERITCAL TRACK LAG SCREW LOCATIONS 15R QI FLAGANGLE QUICK INSTALL JAMB BRACKET Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 15 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION Stacking Sections Tools Needed NOTE For door section identification Power Drill See page 4 LOCK SECTION 7 16 Socket NOTE Make sure hinge leafs are flipped Driver down when stacking another section on top Place rollers in hinge tubes of the second section lock section With assistance lift second section and guide rollers into the vertical tracks Align vertical marks in the upper alignment sticker with the lower alignment sticker on right hand side on the back of door Keep sections aligned and fasten hinges to connect the sections using 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section IMPORTANT WHEN SECURING THE END HINGES TO THE SECTIONS WITH 1 4 14 X 5 8 SELF TAPPING SCREWS A ENSURE THEY ARE ATTACHED AS hie ALIGNMENT SHOWN IN THE ILLUSTRATIONS ABOVE a STICKERS IMPORTANT PUSH amp HOLD THE HINGE LEAFS AGAINST SECTION WHILE SECURING W
25. Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 11 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Attaching Fully Adjustable Flagangle to Vertical Track Tools Needed NOTE If quick install flagangle was installed in Step 1 skip this step and continue with Step 3 If not complete this step None Hand tighten the flagangle to the vertical track using 2 1 4 20 x 9 16 large head ribbed track bolts or stud plate if included and 2 1 4 20 flange hex nuts Repeat for other side Secure the flange nuts after flagangle spacing is complete Step 12 Horizontal Angle Tools Needed Position the horizontal angle as shown Place tabs of horizontal angle in the key slot of horizontal track Using a hammer tap the horizontal angle towards the curved end of the track until the hole in track and angle are aligned Set tracks aside Hammer NOTE For some doors a full length horizontal angle may be spot welded to the horizontal track If the horizontal angle is not welded the horitzontal angle must be installed as shown FULLY ADJUSTABLE FLAGANGLE 1 4 20 FLANGE HEX NUTS STUD PLATE IF INCLUDED VERTICAL TRACK TABS 1 4 20 X 9 16 LARGE HEAD RIBBED TRACK BOLTS HORZONTL KEY SLOT HORIZONTAL TRACK H
26. S di I HAMMER 3 SAW HORSES PAIR STEP LADDER VICE GRIPS Removing An Old Door A WARNING IF YOUR COUNTERBALANCE SYSTEM IS OTHER THAN THOSE MENTIONED IN SECTIONS P1 P2 AND P3 DO NOT ATTEMPT TO WORK ON IT BUT HAVE A QUALIFIED DOOR AGENCY PERFORM THE WORK OTHERWISE SEVERE OR FATAL INJURY COULD RESULT A WARNING DISCONNECT AND REMOVE ANY ELECTRIC OPENER PRIOR TO REMOVAL OF COUNTERBALANCE SYSTEMS TO PREVENT UNINTENDED DOOR OPERATION OTHERWISE SEVERE OR FATAL INJURY COULD RESULT A WARNING COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE REMOVING ANY HARDWARE A POWERFUL SPRING RELEASING IT S ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY A WARNING IF YOU HAVE BACK PROBLEMS DO NOT ATTEMPT THIS OR SEVERE INJURY COULD RESULT A WARNING REMOVING AN EXISTING DOOR CAN BE DANGEROUS FOLLOW INSTRUCTIONS ON PAGES 6 10 REMOVING AN OLD DOOR PREPARING THE OPENING CAREFULLY OTHERWISE SEVERE OR FATAL INJURY COULD RESULT If you have an existing door follow the instructions to identify which counterbalance removal is necessary The process of removing an existing door begins by identifying it s counterbalance system If you are not removing an existing door proceed to PREPARING THE OPENING on page 10 Generally you will find three 3 types of counterbalance systems Torsion spring counterbalance systems Wayne Dalton exclusive TorqueMaster and Extension Spring counterbalance systems For more techn
27. TC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing e Some States do not allow the exclusion or limitation of incidental or consequential damages so
28. ULD CAUSE PERMANENT DAMAGE TRACK RN TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level FLAGANGLE NOTE After completing this step continue with Step 15 3 8 16 HEX NUT P4 HORIZONTAL ANGLE HORIZONTAL TRACK 3 8 16 X 3 4 TRUSS HEAD BOLT 20 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Attaching Horizontal Track to Adjustable Flagangle Tools Needed NOTE If quick install flagangles were 9 16 Socket installed in Step 13 skip this step and continue with Step 15 If not complete 7 16 Socket this step Ratchet Wrench FLAGANGLE 9 16 Wrench To install horizontal track place the curved end over the top roller Align Level the bottom of the horizontal track with Flat tip the vertical track Hand tighten ie orizontal track to the flagangle wi Screwdriver 1 stud plate and 2 1 4 20 flange 1 4 20 hex nuts FLANGE HEX A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP 33 OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY INSTALLATION Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3
29. Wayne Dalton 9800 Series 4 Section TorqueMaster Single and Double Spring s Installation Instructions and Owner s Manual Wayne Dalton a Division of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 www Wayne Dalton com IMPORTANT NOTICE Read these instructions carefully before attempting installation If in question about any of the proce dures do not perform the work Instead have a qualified door agency do the installation or repairs Copyright 2010 Wayne Dalton a Division of Overhead Door Corporation Part No 325115 REV4 09 02 2010 Table of Contents mponantsareiviinstiuctions m E 2 Package Gontentss sesesesetoCO DS TESTED 3 joongSectionildentifiCatiorimeeee eens eee 4 j oolS Requitediees e cere cree eens TERN TE EE eee 5 Prezinstallatonbe sese REOS 5 10 Removing MNerOldiDoo ra E 5 9 PrepanngomiheiOpenino r a meee ree 10 Instalationt e a om LH 11 34 Optionaliinstallations am n a 35 37 Sidelock ea E 35 DoorMaster Bracketin 35 Pullipopom eer ETE TES 36 Molle Operator eae e e on Maintenarcees Seas anu RUIN 38 39 Cleaning a ser orto TN Ue e 38 PETTING SUCHIN sese 39 Warrantysscs m n m eerste retro 40 pyealenirocatomipfonmmatior eee M 40 Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY
30. Wayne A N internal black sleeve rotate the Dalton T f RIGHT HAND SIDE opener back and forth slightly to help TORQUEMASTER a SM Sons TUBE AND aid alignment Gams N Jj BEARING PROFILES ALIGNED Continue sliding the opener onto the TorqueMaster spring tube Align the right hand bearing with the TorqueMaster spring tube and slide the opener completely onto the TorqueMaster spring tube until the TorqueMaster spring tube exits the opener s right hand bearing Wayne NOTE If misalignment occcurs do not Dalton force opener onto TorqueMaster spring tube i d 1 for TORQUE MASTER Continue sliding the opener to the center of the TorqueMaster spring tube PLUG IN MOTOR POWER CORD Plug the motor power cord into the opener 24 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Cable Drum Installation Tools Needed None Shake the TorqueMaster spring tube gently to extend the winding shafts out about 5 on each side For single spring applications there will be no left hand spring in the TorqueMaster spring tube Lift the TorqueMaster spring tube and rest it on the top of the flagangles If idrive opener is being inst
31. alled orient TorqueMaster spring tube so the back of opener is flat against header mounting surface NOTE Cable drums are marked right and left hand Cable drums and TorqueMaster spring tube are cam shaped to fit together only one way To install the cable drum slide the correct cable drum over the winding shaft until the cable drum seats against the TorqueMaster spring tube The winding shaft must extend past the cable drum far enough to expose the splines and the groove Align the winding shaft groove with the round notch in the flagangle For double spring applications Repeat for opposite side For single spring applications Insert the loose winding shaft into the left hand cable drum prior to sliding the cable drum over the TorqueMaster spring tube NOTE On single spring applications take care in handling the loose winding shaft left side so that it does not slide back into the TorqueMaster spring tube SPRING TUBE TORQUEMASTER GROOVE WINDING Du IEEE SHAFT SPLINES CABLE DRUM TORQUEMASTER SPRING TUBE FLAGANGLE TORQUEMASTER SPRING TUBE LEFT HAND CABLE DRUM RIGHT HAND EAD WM COUNTERBALANCE CABLE FLAGANGLE WINDING SHAFT GROOVE ROUND NOTCH WINDING SHAFT A TORQUEMASTER ROUND SPRING TUBE LOOSE WINDING SHAFT Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayn
32. alton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com F Bottom Section Tools Needed Level 8 Vertical Track Tools Needed 3 16 Drill Bit Power Drill 7 16 Socket Driver Tape Measure Level Before installing the bottom section the weather seal may not be included must be installed see PREPARING THE OPENING on page 10 Center the bottom section in the door opening Level section using wooden shims if necessary under the bottom section IMPORTANT THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the rollers of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes for the lag screws Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8 spacing Hang cable drum over flagangle Repeat for the right hand side DOOR OPENING FLAGANGLE 5 16 X 1 5 8 y LAG SCREWS Y lt VERTICAL TRACK ASSEMBLY BOTTOM SECTION WOODEN SHIMS IF NECESSA
33. ambs and header must be securely fastened to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for TorqueMaster counterbalance systems For low headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm A IMPORTANT CLOSELY INSPECT JAMBS HEADER AND 1 Zoggs Backroom MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND e MUST BE REPLACED For TorqueMaster counterbalance systems a suitable mounting surface 2 x 4 must be firmly attached to the wall above the header at the center of the opening NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails Weather seal may not be included Door stop Cut the weather seal or door stop if necessary to fit header and jambs For quick install track Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal and flush with the inside edge of the jamb Temporarily secure the jamb seals with equally spaced nails approximately 12 to 18 This will keep the bottom section from falling out of the opening during installation 5 For fully adjustable track Align the header seal 1 8
34. ce cable is still taut and the TorqueMaster Spring Tube is difficult to rotate that is an indication that spring Recommended tension still exists on the left hand spring tools from Repeat Steps 1 and 2 for releasing spring page 5 tension on the left hand side Step 4 Using a flat tip screwdriver pry the counter gear and counter cover REMOVE TOP from the right hand end bracket Fig 4 LAG SCREW on previous page Discard the counter gear and counter cover On double spring applications repeat for left hand side Step 5 Remove the upper 5 16 x USE LOCKING PLIERS 1 5 8 lag screw from the right hand end TO HOLD END BRACKET bracket Fig 5 Attach locking pliers to the upper portion of the end bracket and hold the housing steady while removing REMOVE 10 the lower 5 16 x 1 5 8 lag screw and A PHILLIPS HEAD 10 x 1 2 phillips head screw from the TESS SCREW end bracket Fig 6 Step 6 Holding the right hand end bracket steady with locking pliers carefully pry the end bracket and drive gear off the winding shaft using a flat tip REMOVE screwdriver Fig 7 BOTTOM LAG 4 amp CAUTION THE WINDING SHAFT MAY SUREN ROTATE WHEN REMOVING THE END BRACKET AND DRIVE GEAR HOLD THE Step 7 Repeat Step 4 for the left hand A uns DOMI side Holding the left hand end bracket LOCKING PLIERS steady with locking pliers carefully pry the end bracket off the winding shaft using a flat tip screwdriver Fig 7
35. d them tight against section and fasten center hinges first and end hinges last Refer to Step 9 When installing a door with a TorqueMaster counterbalance system vertical track alignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Flagangles must be parallel to the door sections Now complete the vertical track installation by securing the center jamb bracket and tightening the other lag screws INSTALLATION Repeat for other side VERTICAL TRACK IMPORTANT THE DIMENSION BETWEEN THE FLAGANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86 MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION ROLLER For quick install track Complete the vertical track installation YA by securing the center jamb bracket s ROLLER AGAINST and tightening the other lag screws VERTICAL TRACK Repeat for opposite side FULLY ADJUSTABLE For fully adjustable track Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Push the vertical track against the 11 16 TO 1 3 4 rollers so that the rollers are touching the deepest part of the curved side of TOP the track see illustration tighten all Fal SECTION the track bolts and nuts Repeat for opposite side
36. e Dalton dealer refer to your local 25 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION Drive Gear Installation a SHAFT lubricate entire circumference of the lt SPLINES BS drive gear with the lubricating oil provided Slide the drive gear onto the winding shaft splines until it touches the flagangle Tools Needed Beginning with the right hand side S 7 WINDING HERE Lubricating Oil NOTE On single spring applications FLAGANGLE lt no drive gear is required on the left side NOTE If additional lubricating oil is needed use Dura Lube Engine Oil Treatment WINDING SHAFT End Brackets END BRACKET WARNING Tools Needed IMPORTANT WARNING TAGS MUST BE TAG SECURELY ATTACHED TO BOTH END BRACKETS Slide the right hand end bracket over the drive gear and fasten to the flagangle using a 10 self tapping Phillips Head screw Drill 3 16 pilot holes into jamb Screwdriver for the lag screws Secure end bracket and the flagangle to the jamb using 2 5 16 x 1 5 8 lag screws Repeat for left hand side 2 5 16 X 1 5 8 Q LAG SCREWS Power Drill 3 16 Drill Bit 7 16 Socket Driver 10 PHILLIPS HEAD SCREW 26 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to
37. e portion of the warranty are the following which will be warranted for a period of three 3 years from the date of installation against iii Delamination of the fiberglass skin or peeling of the original factory applied coating on the door as a result of a defect in the original fiberglass skin where the door sections and the original fiberglass skin and factory applied coating a have not been subjected to adverse atmospheric conditions or contaminates such as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abrasion impacted by a hard objects or have been punctured iv Peeling cracking chalking or fading of the factory applied coating from the time of installation If the door is re stained or re painted other than the clear coat recommendations in our instructions the warranty for the factory applied coating is void The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this warranty against defects in material and workmanship for a period of one 1 year from the date of installation After a period of twenty 20 years from time of installation replacement of Lifetime Limited Warranty materials will be pro rated at 50 per cent of Manufacturer s published list pricing at time of claim and you must pay this amount T
38. e to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended The following cleaning solution is recommended A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water will aid in the removal of most dirt NOTES The use of detergents containing greater than 0 596 phosphate is not recommended for use in general cleaning of garage doors NOTES Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE DO NOT USE any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind 38 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pag
39. ent the garage door from raising while winding counterbalance springs IMPORTANT DO NOT USE IMPACT GUN TO WIND SPRING S VICE CLAMPS ATTACHED TO INNER RAIL OF TRACK INSTALLATION Cable Adjustments COUNTERBALANCE Tools Needed Rotate the cable drum until the set CABLE screw faces directly away from the header TorqueMaster Spring Tube Flat Tip cam peak should be pointing straight Screwdriver up Locking Pliers Beginning with the right side loosen CAM PEAK 7 the set screw enough to adjust cable STRAIGHT UP approximately 2 turns Using locking pliers pull on the end of the cable to remove all cable slack Check to ensure the cable is aligned and seated in the first groove of the cable drum Snug the set screw then say SET SCREW tighten an additional 1 1 2 turns Cut excess Cable Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 31 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Power Drill 7 16 Socket Driver Tools Needed Power Drill 7 16 Socket Driver 7 16 Wrench Winding Bolt Rotation See chart in Step 31 for proper spring tensi
40. es business listings or go to the Find a Dealer section online at www Wayne Dalton com Steel Preparation For Painting STEEL SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or No 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose t
41. f the track MIDDLE NOTE After completing this step HOLE TQ continue with Step 6 QI JAMB BRACKET 2ND SET HOLES BOTTOM JAMB BRACKET SCHEDULE HOLE Tes 1ST SET 2ND SET 3RD SET DOOR HEIGHT JAMB JAMB JAMB BKT BKT BKT 8 0 TRACK QUB 3 MIDDLE QIJB 6 TOP QUB 7 MIDDLE 1ST SET HOLES QUICK INSTALL FEATURE LEFT HAND TORQUEMASTER COUNTERBALANCE DRUM Tools Needed IMPORTANT RIGHT AND LEFT HAND IS N n ALWAYS DETERMINED FROM INSIDE THE Z _ 1 END HINGE BUILDING LOOKING OUT A j me TUBE NOTE For door section identification see p page 4 COUNTERBALANCE CABLE TorqueMaster Counterbalance Drums are marked right and left hand Uncoil BOTTOM SECTION BOTTOM SECTION 4 the counterbalance cables and make 4 LZ sure you place the right hand cable loop on the right hand milford pin and place the left hand cable loop on the left hand milford pin Insert a roller into bottom bracket of the bottom section and insert another roller at 1 end hinge at the top of the bottom section Repeat for other side BOTTOM BRACKET NOTE Verify astragal bottom seal BOTTOM is aligned with door section If there SECTION is more than 1 2 excess astragal on either side trim astragal even with door section ASTRAGEL 14 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne D
42. handle CAUTION PULL CABLE ONLY TAUT ENOUGH TO REMOVE THE CABLE SLACK PULLING THE CABLE MORE COULD CAUSE OPENER TO DISCONNECT FROM THE TORQUEMASTER SPRING TUBE Apply emergency disconnect label next to the mounted bracket Use mechanical fasteners if adhesive will not adhere Using the emergency disconnect pull disconnect handle downwards and place it in the manual door operated position Use disconnect label for reference Motor will be rotated 90 from its packaged position If motor does not pivot 90 see troubleshooting section in the main installation and owners manual of your idrive opener UPPER POSITION EMERGENCY DISCONNECT LABEL 116 20 X 1 2 SCREW Emergency Disconnect Manual Operated HANDLE Do not A Not use emer disconnect thes SPEN position r DISCONNECT HANDLE BRACKET MANUAL OPERATED POSITION MOTOR OPERATED POSITION I 30 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Securing Door for Spring Winding Tools Needed A WARNING Vice Clamp FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE PLACE VICE AND CAUSE SEVERE OR FATAL s CLAMPS ABOVE INJURY i 3RD ROLLER Place vice clamps onto both vertical tracks just above the third roller This is to prev
43. hat the door be purchased pre finished due to the size of the door the required spray equipment and the quality problems that could result Wayne Dalton assumes no liability for non factory finished doors If finishing is performed use exterior commercial grade finishing kits approved for use on fiberglass or commercially available exterior grade water based or oil based paint The customer assumes all liability for the finishing MAINTENANCE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 39 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Lifetime Limited Warranty Model 9800 Subject to the terms and conditions contained in this Lifetime Limited Warranty Wayne Dalton Manufacturer warrants the sections of the garage door for as long as you own the door against i The door becoming inoperable due to rust through of the steel skin backer from the core of the door section caused by cracking splitting or other deterioration of the steel skin or due to structural failure caused by separation or degradation of the foam insulation ii The door hardware except counterbalance springs and the tracks of the above described door for as long as you own the door against defects in material and workmanship subject to the terms and conditions below The exceptions to the Limited Lifetim
44. he substrate under the paint STEEL PAINTING After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature conditions in which to paint Fiberglass Refinishing And Or Finishing Refinishing The top coat on factory finished door may require a re coat after 1 3 years if the surface appears chalky or faded Reapply a top coat as follows Always test on a small area prior to top coating the entire door 1 Clean surfaces with soap and water mineral spirits or naptha NOTE Light scuffing of surface may be required using Scotch Brite pads 2 Apply a commercial brand of exterior grade top coat following the manufacturer instructions Finishing It is recommended t
45. hing weather seal or door stop too tightly against face of door A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY Now lift door and check it s balance Adjust if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down Anytime spring adjustments are made you must loosen the lock nuts before beginning adjustments Retighten both lock nuts after completion To adjust spring s only add or remove 1 4 turn on the counter at a time Adjust both sides equally IMPORTANT DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURN FROM SPECIFIED AMOUNT IF THE DOOR STILL DOES NOT OPERATE EASILY LOWER THE DOOR TO THE CLOSED POSITION UNWIND SPRING S TO ZERO AND RECHECK THE FOLLOWING ITEMS 1 Check the door for level 2 Check the TorqueMaster spring tube and flagangles for level and plumb 3 Check the distance between the flagangles must be door width plus 3 3 8 to 3 1 2 4 Check the counterbalance cables for equal tension adjust if necessary 5 Rewind the spring s 6 Make sure door isn t rubbing on jambs NOTE As a safety feature the right hand end bracket cannot be disassembled for service until the spring is completely unwound and the c
46. his Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR
47. ical information regarding the opening preparation installation and use of your n door and opener you can go to www dasma com and click on Publications and then Technical Data Sheets Number 156 161 and 1 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local poem Dalton dealer refer to your local 9 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com VICE CLAMPS PRE INSTALLATION Torsion Spring Removal For Standard Lift Tools Needed TORSION SPRING ASSEMBLY Approved FAILURE TO USE APPROVED Winding Bars WINDING BARS CAN CAUSE SPRING Z ENERGY TO BE RELEASED i in SUDDENLY RESULTING IN SEVERE Q lt i 3 8 Wrench OR FATAL INJURY Ky WARNING 2 W Vice Clamp D COUNTERBALANCE SPRING j TENSION MUST BE RELIEVED D Recommended BEFORE REMOVING ANY tools from HARDWARE A POWERFUL SPRING page 5 RELEASING IT S ENERGY SUDDENLY S WINDING CONE S Do not release the torsion spring 4 tension unless you are qualified and E ye experienced door technician Instead have KASSAN APPROVED WINDING BAR a professional door agency release the tension Step 1 Close the door and place vice clamps on the back legs of both vertical tracks above the third roller to prevent the door from lifting as you unwind the springs Use only approved winding bars available from your dealer Do not use undersized steel rods screw
48. ing system can be Tools Needed identified by the end brackets For single spring applications the right hand end RIGHT HAND Recommended bracket will always have a drive gear END BRACKET tools from counter gear counter cover and a winding X 2 page 5 bolt head The left hand end bracket will have no gears counter cover or winding bolt head The hole for the winding bolt head will be plugged For double springs both the right hand and left hand end brackets will always PLACE MARK ON END BRACKET have a drive gear counter gear counter AND DRIVE GEAR TOOTH cover and a winding bolt head BEFORE UNWINDING SPRINGS IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE END BRACKET BUILDING LOOKING OUT RIGHT HAND Step 1 If you have a black counter cover WINDING BOLT HEAD Place a mark on the drive gear tooth and an adjacent mark on the right hand end bracket 7 Fig 1 Loosen the lock nut using a 7 16 i pq ELECTRIC DRILL wrench and continue with step 2 amp CX WITH 7 16 HEX If you have a gray counter cover Loosen DRIVER DO NOT the lock nut using a 7 16 wrench and USE IMPACT continue with step 2 l GUN Step 2 Using an electric drill High torque gear reduced to 1300 rpm preferred with a 7 16 hex head driver unwind the right hand winding bolt head counterclockwise Fig 2 and count the number of turns the mark on the drive gear passes the adjacent mark on the end RIGHT
49. line at www Wayne Dalton com Tools Needed Recommended tools from page 5 Tools Needed Recommended tools from page 5 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local Extension Spring Removal Step 1 Raise the door to the fully open position and place vice clamps to the back legs of both vertical tracks below the bottom rollers to prevent the door from falling By opening the door you release most of the spring tension Carefully unfasten the S hook from the horizontal angle Remove cable sheave and extension spring Repeat for the other side If safety cables are running through the extension springs remove them also Remove parts from work area Step 2 Holding door in the open position remove the vice clamps be prepared to support the entire weight of the door Garage doors can weigh 200 400 pounds With assistance carefully lower the door by grasping the door firmly by it s lift handles Do not place fingers or hands near joints between sections or between bottom of door and floor Otherwise severe injury could result NOTE Continue with P4 after completing this step Removing the Old Door Having removed the counterbalance system the door can now be disassembled Start by first removing the top row of hinges With assistance hold the top section to keep it from falling and remove the t
50. lt and 1 4 20 flange hex nut Repeat if a third jamb bracket is provided equally spacing the distance between the two center jamb brackets and the bottom jamb bracket and flagangle NOTE While the bottom jamb bracket is the shortest in length that is included with your door It does not necessarily mean it is the short ST 0 jamb bracket NOTE After completing this step continue with Step 6 FULLY ADJUSTABLE JAMB BRACKETS 1 4 20 FLANGE HEX NUT JAMB BRACKET 3RD SET 2ND SET 1ST SET 1 4 20 X 9 16 TRACK BOLT VERTICAL TRACK N VERTICAL TRACK yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION Installing Q 1 Jamb Brackets Tools Needed NOTE If you have fully adjustable jamb None brackets skip this step and complete Step 6 Measure the length of the vertical Mes ae jamb ind oie LEFT SIDE SHOWN RIGHT SIDE SHOWN etermine the placement of the jam brackets for your door height and track TET 3RD SET HOLES type To install the jamb brackets align the twistlock tab on the quick install jamb bracket with the quick install TUB feature in the track and turn the bracket HOLE perpendicular to the track so the J TO mounting flange is toward the back flat A leg o
51. on setting Beginning with the right hand side ensure the cable is in the first groove of the cable drum Apply light pressure to the canoe clip on counter cover while winding springs A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY Using a power drill high torque gear reduced to 1300 RPM preferred with a 7 16 socket carefully rotate right hand winding bolt clockwise until counter shows 2 3 turns This will keep the counterbalance cable taut while adjusting the left hand side counterbalance cable Adjust left hand counterbalance cable tension refer to Step 29 NOTE Single spring applications require no spring winding on left hand side but need cable tension adjusted NOTE Ensure counterbalance cable tension is equal for both sides prior to fully winding spring s to appropriate number of turns If cable tension is unequal refer to Step 29 Setting Spring Tension NOTE Apply light pressure to the canoe clip on the counter cover while winding spring s See the Spring Turn chart For SINGLE SPRING applications return to the right hand side and carefully rotate the winding bolt head clockwise until the counter shows the correct number of turns for your door For DOUBLE SPRING ap
52. op brackets With assistance lift the top section out of the opening and remove it from the work area Repeat for all remaining sections After door is disassembled unbolt both track assemblies from the jambs and remove all material from the work area You can neatly dispose of the old door by placing it in the carton of your new door Clean up area and complete Preparing the Opening P5 on page 10 before installing the new door TOP BRACKET REMOVE LAG SCREW FROM SAFETY CABLE IF INSTALLED REPEAT FOR OPPOSITE SIDE BOTTOM SECTION DOOR OPEN CAREFULLY REMOVE S HOOK AND COUNTREBALANCE CABLE REPEAT FOR THE OPPOSITE SIDE HORIZONTAL ANGLE HORIZONTAL TRACK yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 9 PRE INSTALLATION U G Preparing the Opening X 6 LUMBER P P LUMBER MINIMUM PREFERRED Pd If you just removed your existing door or you are installing a new door complete all steps in PREPARING THE OPENING p p Recommended To ensure secure mounting of track brackets side if Zhi DOOR HEIGHT tools from and center brackets or steel angles to new or retro fit A page 5 construction it is recommended to follow the procedures outlined in DASMA Technical Data Sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The j
53. orquemaster spring tube from the right side as shown NOTE Upon completion of this step continue with Step 19 TORQUEMASTER SPRING TUBE N LABELED END CENTER BRACKET ASSEMBLY TORQUEMASTER SPRING TUBE TORQUEMASTER SPRING TUBE CENTER BRACKET BUSHING yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com um 3 zi E 7 1 8 idrive Installation Tools Needed NOTE See idrive main installation and owners manual for idrive parts IMPORTANT RIGHT AND LEFT HAND pat IS ALWAYS DETERMINED FROM INSIDE LEFT HAND SIDE THE GARAGE LOOKING OUT TORQUEMASTER SPRING TUBE AND BEARING PROFILES ALIGNED Lay the TorqueMaster spring tube on the floor inside garage in front of the door with the labeled end to the left Look into the opener s left side to RIGHT HAND END ensure the left hand bearing and the OF TORQUEMASTER internal black sleeve are aligned with SPRING TUBE the TorqueMaster spring tube profile IMPORTANT HOLD OPENER BY THE MAIN BODY DO NOT HOLD BY THE MOTOR NOTE Opener will not slide over THE TorqueMaster spring tube label Attempting to slide opener over the left end of the TorqueMaster spring tube can damage the internal electronics Once aligned slide the opener onto the right hand end of the TorqueMaster m spring tube As the right end of the i oo TorqueMaster spring tube enters the
54. ounter cover reads zero After door installation is completed refer to the idrive owner s manual a et _ SOUND FRAMING MEMBERS lt gt 2 P HORIZONTAL TRACK 00390000000 000000000000000 PERFORATED ANGLE BOLTED USING 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO CEIL ING MEMBER AND PARALLEL TO DOOR BOLT MUST EXTEND INTO THE TRACK TO SERVE AS A ROLLER STOP gy M SN ANGLE BRACE HORIZONTAL TRACK c SOUND FRAMING MEMBERS M SS PERFORATED ANGLE BOLTED USING 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO CEIL ING MEMBER AND PARALLEL TO DOOR BOLT MUST EXTEND INTO kaa THE TRACK TO SERVE AS 000000000 00000 600009000 o 3 5 16 BOLTS amp NUTS A ROLLER STOP WEATHER SEAL PERMANENTLY ATTACHED WEATHER SEAL OR DOOR STOP 34 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com zu Tools Needed Power Drill 7 16 Socket Driver Tools Needed Power Drill 1 8 Drill Bit Tools Needed Power Drill 1 8 Drill Bit 7 16 Socket Driver Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 35 yellow pages business listings or go to the Find a Deale
55. permit children to operate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door and the floor 11 Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 VISUALLY inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instructions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight After installation is complete fasten this manual near garage door 2 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer
56. plications remain on the left hand side and carefully rotate the winding bolt head clockwise until the counter shows the correct number of turns for your door Then return to the right hand side ad wind the right hand spring to the required number of turns IMPORTANT DO NOT OVERWIND After spring is wound hold the lock nut in back of end bracket stationary on the right hand side with a 7 16 wrench while eang the winding bolt clockwise until snug Tightening of the lock nut prevents spring from unwinding Repeat for opposite side for double spring TorqueMaster systems IMPORTANT CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTICAL TRACKS ADJUSTMENTS TO THE RECOMMENDED NUMBER OF TURNS MAY BE REQUIRED IF DOOR RAISES OFF FLOOR UNDER SPRING TENSION ALONE REDUCE SPRING TENSION UNTIL DOOR RESTS ON THE FLOOR IF THE DOOR IS HARD TO RAISE OR DRIFTS DOWN ON ITS OWN ADD SPRING TENSION AN UNBALANCED DOOR SUCH AS THIS CAN CAUSE IDRIVE OPERATION PROBLEMS CANOE CLIP WRENCH RECOMMENDED SPRING TURNS Manually Operated Door and idrive Operated idrive Operated Door Height Doors 11 11 Wide or Less Doors 12 Wide or Greater 9v wm w 32 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed None
57. r section online at www Wayne Dalton com Side Lock Install the side lock on the second section of the door Secure the lock to the section with 4 1 4 20 x 11 16 self drilling screws Square the lock assembly with the door section and align with the square hole in the vertical track The side lock should be spaced approximately 1 8 from the section edge IMPORTANT SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN OPERATOR IS INSTALLED ON THE DOOR NOTE After completing this step continue with step 10 on page 17 DoorMaster Bracket NOTE When installing a DoorMaster operator use the center bracket and drive gear supplied with your operator located in DoorMaster package Slide the DoorMaster bracket drive gear assembly onto the TorqueMaster Spring Tube so that the drive gear center bracket assembly are in the center of the TorqueMaster Spring Tube NOTE After completing this step continie with step 19 on page 25 Locate the center bracket mark the header halfway between the flagangles and level the TorqueMaster Spring Tube Drill 1 8 pilot holes for the lag screws Fasten the metal bracket to the header using 2 1 4 x 1 1 2 lag screws NOTE After completing this step continie with step 28 on page 31 DOORMASTER BRACKET DRIVE GEAR ASSEMBLY X 4 1 4 20 X 11 16 SELF DRILLING SCREWS
58. s or go to the Find a Dealer section online at www Wayne Dalton com
59. the Find a Dealer section online at www Wayne Dalton com WINDING SHAFT INSIDE END BRACKET i COUNTER Tools Needed Install the right side counter gear with gt p GEAR d d fA MISSING the missing tooth toward the outside Los TIE Z TOOTH and away from the end bracket Press ZA the counter gear onto the end bracket until snaps engage Counter Installation None Select the right hand counter cover and align the hex of the counter cam with the end of the winding shaft Also align eee the O on the counter cover with the raised rib on the end bracket Press the counter cover against the counter gear until it locks into place Repeat for left hand side for double spring applications HEX OF THE COUNTER CAM NOTE No drive gear counter gear or counter cover is required on left hand side for single spring applications Only an end bracket is needed IMPORTANT AT THIS TIME DO NOT WIND COUNTERBALANCE SPRINGS INSTALLATION 23 Securing Center Bracket Assembly Tools Needed NOTE If you are installing the idrive opener on your garage door skip this step ASSEMBLY and continue with Step 24 CENTER BRACKET NOTE If you are installing a Doormaster opener see optional Doormaster Bracket installations on page 35 Figure B NOTE If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly Follow these instr
60. the support bracket Once TorqueMaster spring tube is level drill 1 8 pilot holes for the lag screws Then secure support bracket to the mounting surface with 2 1 4 x 1 1 2 lag SCrews IMPORTANT TORQUEMASTER SPRING TUBE MUST BE LEVEL AFTER SUPPORT BRACKET IS FASTENED TO MOUNTING SURFACE NOTE If wood mounting surface is behind dry wall use 1 4 x 2 lag screws Lift and slide the opener over the support bracket aligning the mounting studs with the bracket slots Loosely fasten to mounting studs with the 2 1 4 20 flange nuts NOTE Do not tighten 1 4 20 flange nuts to opener studs at this time Remove the temporary orange label holding the antenna wire Straighten antenna wire and angle it 45 degrees to the right NOTE Do not coil the antenna wire This will reduce the radio signal range 3 _ y 45 ANGLE ZL ANTENNA MOUNTING lt SURFACE i a Wayne H i Dalton AN i drive LLU wl TORQUEMASTER SPRING TUBE SUPPORT nel ay BRACKET 1 4 X 1 1 2 T Ime LAG SCREW um E HEADER TOP OF DOOR ie ca Y FLANGE NUTS CELO MOUNTING EN STUDS MOUNTING STUDS BRACKET SLOTS SUPPORT TORQUEMASTER BRACKET SPRING TUBE 2 1 4 20 FLANGE NUTS z aye ay TOP SECTION VE USING A TAPE MEASURE MAINT
61. uctions for non idrive operated garage doors IMPORTANT TORQUEMASTER SPRING TUBE MUST BE LEVEL AFTER CENTER BRACKET ASSEMBLY IS MOUNTED TO HEADER To locate the center bracket mark the header halfway between the flagangles and level the TorqueMaster spring tube p Drill 1 8 pilot holes into header for the lag screws Fasten the metal bracket to the header using 2 5 16 X 1 5 8 lag 2 5 16 X 1 5 8 screws HEX HEAD LAG SCREWS NOTE Upon completion of this step con tinue with step 28 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 27 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Power Drill 1 8 Drill Bit 7 16 Socket Driver Positioning Support Bracket NOTE See idrive main installation and owners manual for idrive parts NOTE idrive must be installed on a solid mounting surface Locate the mounting surface The mounting surface is a vertical board running directly above the center of the door Remove 2 1 4 20 flange nuts from bottom of opener NOTE Do not discard flange nuts Place the support bracket underneath opener to the right side of motor centered on mounting surface Using a tape measure level the bottom of the TorqueMaster spring tube to the top of the door section with the idrive resting on
62. used in conjunction with identifying each sections The BOTTOM SECTION can be E BOTTOM BRACKET identified by 1 end hinges the factory WARNING LABELS attached bottom astragal and by the bottom bracket warning labels on each end stile BOTTOM SECTION The LOCK SECTION can be identified by a 2 end hinge ASTRAGAL SECTION SIDE VIEW The INTERMEDIATE SECTION can be identified by 3 end hinges The section will have a warning label attached to either the right or left hand end stile gt 13 8 Ne NOTE 4 End hinges are used on the fourth section of five section doors The TOP SECTION can be identified with no pre installed end or center hinges and U bar attached to the top section BOTTOM BRACKET ASTRAGAL 4 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Required POWER DRILL RATCHET WRENCH PLIERS WIRE CUTTERS TAPE MEASURE 1 8 3 16 DRILL BITS PHILLIPS HEAD SCREWDRIVER FLAT TIP SCREWDRIVER PENCIL NEEDLE NOSE PLIERS GLOVES O d 7 P di P 7 16 1 2 9 16 7 16 SOCKET DRIVER 3 8 7 16 1 2 9 16 SAFETY GLASSES SOCKETS WRENCHE

Wayne-Dalton 9800 Series Garage Door Opener User Manual

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