Wayne-Dalton 8000 Garage Door Opener User Manual
Contents
1. IMPORTANT STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening IMPORTANT WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTAL LATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT Nog _ Removing an Existing Door Preparing the Opening IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR AAIE A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECH NICIAN USING PROPER TOOLS AND INS2. 14 x 5 8 self tapping screws one 6 to the left and one 6 to the right of the center line of the top door section U bar Asymmetrical Tools Power drill 7 16 Socket driver Tape measure NOTE If an asymmetrical u bar is supplied complete this step Place the 3 asymmetrical u bar over the top rib of the top door section Fasten each end of the u bar to the end cap with 2 1 4 20 x 11 16 self drilling screws Fasten center of the u bar as shown to the rib using 2 1 4 14 x 5 8 self tapping screws one 6 to the left and one 6 to the right of the center line of the top door section Fasten both walls of the u bar as shown using 2 1 4 14 x 5 8 self tapping screws every 30 36 inches Approximately 18 self tapping screws per 18 u bar Operator Bracket Tools Power drill 7 16 Socket driver Phillips head screwdriver Vice clamps Tape measure NOTE If you re installing a trolley operator the operator bracket must be mounted and secured prior to installing top section IMPORTANT WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALONG WITH ANY U BARS PROVIDED WITH THE DOOR THE INSTAL LATION OF THE OPERATOR MUST BE ACCORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Prior to installing top section locate the center of the top section
3. 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Repeat for other side Flange nuts will be secured after flag angle spacing is completed in step Top Section Horizontal Angles Tools Hammer NOTE For larger doors a full length horizontal angle may not already be spot welded to the horizontal track If the horizontal angle is not welded the horizontal angle will be installed as shown Position the left hand horizontal angle as shown Place the Q I tabs of the horizontal angle in the key slot of the left hand horizontal track Using a hammer tap the horizontal angle towards the curved end of the track until the alignment hole in the track and angle are aligned Repeat for other side Set tracks aside Attaching Q I Jamb Brackets Tools None NOTE If you have F A jamb brackets skip this step NOTE If you have riveted track skip this step Measure the length of the vertical tracks Using the jamb bracket schedule determine the place ment of the jamb brackets for your door height and track length To install the jamb brackets align the Q tab on the Q I jamb bracket with the Q feature in the vertical track and turn the bracket perpendicular to the track so the mounting flange is toward the back flat leg of the track Repeat for other side Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages b
4. the flag angle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level Adjusting Top Brackets Tools 7 16 Wrench Step ladder With horizontal tracks installed you can now adjust the top brackets Vertically align the top sec tion of the door with the lower sections Once aligned position the top bracket slide out against the horizontal track Maintaining the slide s position tighten the 2 1 4 20 flange hex nuts to secure the top bracket slide to the top bracket base Repeat for other side End Bearing Brackets Tools Step ladder Power drill Ratchet wrench 7 16 Socket driver 9 16 Socket 9 16 Wrench IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE End brackets are right and left hand Break the end bearing brackets apart Attach the left hand end bearing bracket through either the end bearing bracket s upper or lower slots to the left hand horizontal angle using 2 3 8 16 x 3 4 truss head bolts and 2 3 8 16 nuts IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12
5. INJURY Level the horizontal track assembly and bolt the horizontal angle to the first encountered slot in the flag angle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level Attaching Hor Tracks to F A Flag Angles Tools Ratchet wrench 7 16 Socket 9 16 Socket 9 16 Wrench level Step ladder NOTE If you have FA flag angles complete this step To install horizontal track place the curved end over the top roller of the top section Align the bottom of the horizontal track with the top of the vertical track If you have Q I horizontal track tighten the horizontal track to the flag angle with a stud plate and 2 1 4 20 flange hex nuts If you have UNV horizontal track tighten the horizontal track to the flag angle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR SUPPORT OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the first encountered slot in
6. LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE Identify the springs provided as either right hand wound red winding cone which goes on the LEFT HAND SIDE or left hand wound black winding cone which goes on the RIGHT HAND SIDE Facing the inside of the door lay the torsion tube on the floor Lay the spring with the black winding cone and the black cable drum at the right end of the tube Lay the spring with the red winding cone and the red cable drum at the left end of the tube NOTE The set screws used on all torsion winding cones and cable drums are now colored red DO NOT identify right and left hand by the set screw color Slide the nylon center bracket bushing onto the torsion tube followed by the springs and cable drums The nylon center bracket bushing springs and cable drums must be positioned as shown With assistance pick up the torsion assembly and slide one end of the torsion tube hrough one end bearing bracket Lay the middle of the torsion tube into the center bearing bracket and slide the other end of the torsion tube into the other end bearing bracket Position he torsion tube so that equal amounts of the tube extend from each end bearing bracket Spring Attachment Tools Step Ladder Ratchet Wrench 9 16 Socket 9 16 Wrench Slide the nylon center bushing into the center bearing bracket and into the stationary spring cone at the end of the rig
7. OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY C RCUMSTANGES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing S
8. RADIUS TRACK THE UPPER SLOTS ARE USED ON DOORS WITH 15 RADIUS TRACK Secure the top of the end bearing bracket to the jamb with 1 5 16 x 1 5 8 lag screw Repeat for other side Center Bearing Bracket Tools Step ladder Power drill 7 16 Socket driver 1 4 Torx bit Level Tape measure Pencil Locate the center of the door Mark a vertical pencil line on the mounting surface above the door at the center Measure from the center of the bearing in one of the end bearing brackets downwards to the top the door Using that measurement measure that distance upwards from the top of the door to the mounting surface and mark a horizontal pencil line which intersects the vertical pencil line Align the edge of the center bearing bracket with the vertical pencil line and the center of the bearing in the center bearing bracket with the horizontal pencil line this is to ensure the torsion tube is level between the center and end bearing brackets Attach the center bearing bracket to the mounting surface using 2 5 16 x 1 5 8 lag screws and 1 5 16 x 2 tamper resistant lag screw IMPORTANT USE A 5 16 X 1 5 8 TAMPER RESISTANT LAG SCREW INSTEAD OF THE 5 16 X 2 TAMPER RESISTANT LAG SCREW IF MOUNTING SURFACE IS MOUNTED OVER MASONRY TAMPER RESISTANT LAG SCREW MUST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BEARING BRACKET Spring Assembly Tools Step Ladder IMPORTANT RIGHT AND
9. as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abrasion impacted by a hard object or punctured includ ing without limitation paint rub occurring in metal to metal contact and movement The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for as long as you own the door against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in material and workmanship for a period o ONE 1 YEAR from the date of installation anufacturer warrants the factory applied finish and the factory attached stiles against fading and cosmetic changes from the time of installation for TWO 2 YEARS If the door is re dahad or re painted the TWO 2 YEARS warranty for the factory applied finish is void The Model 9400 factory attached stiles are warranted against peeling cracking chalking or delamina tion from the time of installation for TWO 2 YEARS After a period of TWENTY 20 YEARS from time of installation replacement of Lifetime Limited Warranty materials will be pro rated at 50 per cent of Manufacturer s published list pricing at time of claim a
10. other side IMPORTANT THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION For Q I track Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat for other side For F A track Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Push the vertical track against the rollers so that the rollers are touching the deepest part of the curved side of the track as shown tighten all the track bolts and nuts Repeat for other side Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Attaching Hor Tracks to Q I Flag Angles Tools Ratchet wrench 9 16 Socket 9 16 Wrench level Step ladder NOTE If you have Q I flag angles complete this step To install horizontal track place the curved end over the top roller of the top section Align key slot of the horizontal track with the Q I tab of the flag angle Push curved portion of horizontal track down to lock in place A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR SUPPORT OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL
11. 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com AFTER INSTALLATION IS COMPLETE FASTEN THIS MANUAL NEAR THE GARAGE DOOR
12. EMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS Torquemaster Plus Springs Pawl knob s located on the TorqueMaster end brackets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation Torsion Springs The torsion springs located above the door should only be adjusted by a trained door systems technician DO NOT attempt to repair or adjust torsion springs yourself Extension Springs A restraining cable or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If you have a garage door opener use the release mechanism so you can operate the door by hand when doing this test Start with the door in the fully closed position Lift the door to check its balance Adjust Torquemaster or Extension spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down DO NOT attempt to repair or adjust Torsion Springs yourself To adjust Torquemaster or Extension spring s refer to your installation instructions and owner s manual If in question about any of the procedures do not perform the work Instead have it adjusted by a trained door systems technician 3 Lubrication The door should open and close smoothly Ensure the door rollers are rotating freely when opening and closi
13. L INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation caus ing severe or fatal injury Doors 12 0 wide and over should be installed by two persons to avoid possible injury Operate door only when it is properly adjusted and free from obstructions If a door becomes hard to operate inoperative or is damaged immediately have neces sary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to oper
14. MITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WAR RANTY ABOVE Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will repair or replace the defective product The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER
15. S RECOMMENDED A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dis solved into five gallons of warm water will aid in the removal of most dirt NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE Do not use any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind e Painting Your Garage Door J SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose particles and any soapy film residue Surface sc
16. SSIC CURVED STRAIGHT FIG 6 LINEAR STRAIGHT CURVED FIG 5 LIFTMASTER SEARS CURVED STRAIGHT FIG 6 GENIE CURVED STRAIGHT FIG 6 Q ERATOR HOOK UP CHART FOR LOW HEADROOM OPERATOR TYPE OF ARM BEING USED MODELS REFERRED REF ILLUSTRA URVED FIG 8 TRAIGHT TRAIGHT G 7 N A URVED G 8 FIG 7 TRAIGHT URVED G 8 STRAIGHT REF ILLUSTRA TIONS FIG 7 G a QUANTUM CLSSSIC LINEAR LIFTMASTER SEARS GENIE N aN No Q FIG 7 MAINTENANCE O Cleaning Your Garage Door IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended THE FOLLOWING CLEANING SOLUTION I
17. TRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are not supplied with the door but are available at no charge from Wayne Dalton corp P O box 67 Mt hope OH 44660 or at www wayne dalton com NANEN Before installing your door be certain that you have read and followed all of the instructions cov ered in the pre installation section of this manual Failure to do so may result in an improperly installed door Attaching Q I Flag Angles to Vertical Tracks Tools None NOTE If you have F A flag angles skip this step NOTE If you have riveted track skip this step NOTE Flag angles are right and left handed Place the lower Q I tab of the left hand flag angle in the Q I feature of the left hand vertical track Give the flag angle 1 4 turn to lock in place Repeat for other side Attaching F A Flag Angles to Vertical Tracks Tools None NOTE If you have Q I flag angles skip this step NOTE If you have riveted track skip this step NOTE Flag angles are right and left handed If you have Q I vertical tracks hand tighten the left hand flag angle to the left hand vertical track using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for the other side If you have F A vertical tracks hand tighten the left hand flag angle to the left hand vertical track using 2 1 4
18. Wayne Dalton GARAGE DOORS amp OPENERS 9100 9400 9600 cyanea ate Removing an Existing Door Preparing the Opening Installation TORSION Optional Installations Maintenance ai Cleaning Your Garage Door D Trolley Arm Configuration QUICK START GUIDE Painting Your Garage Door Operation and Maintenance Warranty Dealer Locator Information On ODOT MFO SA anne nr NY IMPORTANT NOTICE The Quick Start Guide is only meant to be used as an aid and or introduction to garage door installation and does not replace the complete Installation Instructions and Owner s manual available on the Wayne Dalton website Wayne Dalton highly recommends that you read and fully understand the Installation Instructions and Owner s Manual before you attempt this installation To avoid possible injury read the enclosed instructions carefully before installing and operating the garage door Pay close attention to all warnings and notes After instal lation is complete fasten this manual near garage door for easy reference The Quick Start Guide and Installation Instructions and Owner s Manual are available at no charge from Wayne Dalton Corp P O box 67 Mt hope OH 44660 or at www wayne dalton com PrE INsTALLATIN amp amp Important Safety Instructions Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATA
19. and seat the operator bracket on top of the top section For retro fit applications the operator bracket must be aligned with an existing operator and positioned on top section so it bridges the transition point of the section thickness Install 2 12 x 1 2 phillips head screws on the back side of operator bracket Clamp operator bracket to u bar if supplied with vice clamps Attach 5 1 4 14 x 5 8 self tapping screws to the operator bracket Remove vice clamps NOTE If a u bar was installed you can use two of the 1 4 20 x 11 16 self drilling screws previously used to attach the u bar instead of two 1 4 14 x 5 8 self tapping screws when attaching operator bracket to u bar NOTE When attaching operator bracket to top section with u bar apply additional pressure to thread into the u bar Top Section Tools Hammer Step ladder Tape measure Place the top section in the opening Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section Now flip up the hinge leaves hold tight against section and fasten center hinges first and end hinges last refer to step Stacking Sections Vertical track alignment is critical Position flag angle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door tighten the bottom lag screw Flag angles must be parallel to the door sections Repeat for
20. ate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door and the floor 11 Due to constant extreme spring tension do not attempt any adjustment repair or altera tion to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instruc tions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 Visually inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area For your safety you will need to check with your local building official for wind load code require ments and building permit information After installation is complete fasten this manual near the garage door
21. ection reaches the highest point of travel high arc as shown in G 2 and FIG 3 for low headroom Using a level mark this high arc point on the header where it intersects the vertical center line as shown in FIG 4 Hold the wall bracket s bottom edge 1 2 1 room permitting above the high arc line and centered on the vertical center line as shown in FIG 4 Mark the wall bracket s mounting holes on the header wall and then refer to your garage door operator manual for pre drilling and securing the wall bracket to header U sing the operator hook up charts refer to referenced illustrations for correct arm hook up from rolley to operator bracket For low headroom refer to operator hook up chart for low headroom NOTE Refer to your operator manual for specific details on how to assembly the curved and straight arm as shown in FIG 5 and FIG 6 and FIG 7 and FIG 8 for low headroom NOTE Depending on your setup you may or may not have to cut straight arm to accomplish rolley settings Align hole in the appropriate arm with holes in operator bracket tabs as shown in step Trolley Arm Hookup Insert 5 16 x 1 1 4 clevis pin making sure hole in clevis pin is outside of second ab of operator bracket Insert cotter pin into clevis pin hole and spread hairpin cotter to ensure it will secure assembly ERATOR HOOK UP CHART STANDARD LIFT FOR 12 AND 15 RADIUS OPERATOR MODELS TYPE OF ARM BEING USED REF ILLUSTRATIONS QUANTUM CLA
22. ht hand spring Align the stationary spring cone s with the holes in the center bearing bracket Secure the spring s to the center bearing bracket with 2 3 8 16 x 1 1 2 hex head bolts and 2 3 8 16 nuts IMPORTANT THE SPRING WARNING TAG S SUPPLIED MUST BE SECURELY ATTACHED TO THE STATIONARY SPRING CONE S IN PLAIN VIEW SHOULD A REPLACEMENT SPRING WARNING TAG BE REQUIRED CONTACT WAYNE DALTON CORP FOR FREE REPLACEMENTS Counterbalance Cables Tools Step Ladder Locking Pliers 3 8 Wrench Thread the counterbalance cable around the back side of the left cable drum and verify that there are no cable obstructions Hook the cable into the drum Slide the left hand cable drum against the left hand end bearing bracket and tighten the set screws in the drum to 14 15 ft Ibs of torque once set screws contact the tube tighten screws one full turn Rotate the left hand drum and torsion tube until cable is taut Attach locking pliers to torsion tube and brace locking pliers against jamb to keep cable taut Repeat for right hand side IMPORTANT INSPECT EACH CABLE MAKING SURE THEY ARE SEATED PROPERLY ON THE CABLE DRUMS AND THAT HAVE EQUAL CABLE TENSION Securing Door for Spring Winding Tools Vice Clamps Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from rising while winding counterbalance springs Please Do Not Return This Product To The Store Contact yo
23. nd you must pay this amount This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this warranty does NOT apply to any person who purchases this product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from cor rosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LI
24. ng the door If rollers do not rotate freely clean the door tracks re moving dirt and any foreign substances Clean and lubricate use a non silicon based lubricant hinges steel rollers and bearings DO NOT lubricate plastic idler bearings nylon rollers door track DO NOT oil a cylinder lock if actuation is difficult use a graphite dust to lubricate Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com amp WARRANTY amp Lifetime limited warranty Models 9100 9400 9600 Subject to the terms and conditions contained in this Lifetime Limited Warranty Wayne Dalton Corp Manufacturer warrants the sections of the door which is described at the top of this page for as long as you own the door against i The door becoming inoperable due to rust through of the steel skin from the core of the door section due to cracking splitting or other deterioration of the steel skin or due to structural failure caused by separation or degradation of the foam insulation ii Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating in cases where the door sections and the original paint a have not been subjected to adverse atmospheric conditions or contaminates such
25. olding the door down to prevent it from raising unexpectedly in the event the spring s were over wound carefully remove the locking pliers from the torsion tube and vertical tracks Adjustments to the number of turns stated may be necessary If door rises off floor under spring tension alone reduce spring tension until door rests on the floor If the door is hard to raise or drifts down on its own add spring tension NOTE An unbalanced door such as this can cause garage door opener operation problems Rear Support Tools Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Vice clamps Tape measure Level Hammer Step Ladder Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since rear of horizontal track is not yet supported A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side and just below the second roller on the other side This will prevent the door from raising or lowering while installing the rear support Using perforated angle may not be supplied 2 5 16 1 5 8 hex head lag screws and 3 5 16 bolts with nuts may not be supplied fabricate rear support for horizontal tracks Attach horizontal tracks to the rear supports with 5 16 18 x 1 hex bolts and nuts may not be
26. ome States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf inding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law e This limited warranty gives you specific legal rights and you may also have other rights which may vary from state to state a a of or Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304
27. osing a Door From inside the garage pull door downward using lift handles gripping point only or a high friction area only If you are unable to reach the lift handles suitable gripping points only use pull rope affixed to the side of door Door should close completely with little resistance Using an electric opener IMPORTANT PULL ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION When connecting a trolley type garage door opener to this door an opener and or trolley bracket must be securely attached to the top section of the door along with any u bars provided with the door Always use the opener and or trolley bracket supplied with the door To avoid possible damage to your door Wayne Dalton recommends reinforcing the top section on models 8000 8100 8200 and 9100 doors with a u bar may or may not be supplied The installation of the opener must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your electric opener for complete details on installation operation maintenance and testing of the opener MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door profes sionally inspected once a year Review your Installation Inst
28. ratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or no 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint PAINTING After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 Re painting of finish painted steel door
29. ructions and Owner s Manual for the garage door These instructions are available at no charge from Wayne Dalton Corp P O Box 67 Mt Hope Oh 44660 or at www wayne dalton com For additional information on garage door opener maintenance go to www dasma com and reference TDS 151 167 and 179 Monthly Inspections 1 Visual Inspection Closely inspect jambs header and mounting surface Any wood found not to be structurally sound must be replaced Inspect the springs cables rollers pulleys back hangs and other door hardware for signs of worn or broken parts Tighten any loose screws and or bolts Check exterior surface of the door sections for any minor cracks Verify door has not shifted right and or left in the opening If you suspect problems have a trained door system technician make the repairs A WARNING GARAGE DOOR SPRINGS CABLES BRACKETS AND OTHER HARDWARE AT TACHED TO THE SPRINGS ARE UNDER EXTREME TENSION AND IF HANDLED IMPROPERLY CAN CAUSE SEVERE OR FATAL INJURY ONLY A TRAINED DOOR SYSTEMS TECHNICIAN SHOULD ADJUST THEM BY CAREFULLY FOLLOWING THE MANUFACTURER S INSTRUCTIONS A WARNING NEVER REMOVE ADJUST OR LOOSEN THE BOLTS SCREWS AND OR LAG SCREWS ON THE COUNTERBALANCE END OR CENTER BEARING BRACKETS SYSTEM OR BOTTOM BRACKETS OF THE DOOR THESE BRACKETS ARE CON NECTED TO THE SPRING S AND ARE UNDER EXTREME TENSION TO AVOID POSSIBLE SEVERE OR FATAL INJURY HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYST
30. s cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature condi tions in which to paint Operation and Maintenance OPERATING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual When correctly installed your Wayne Dalton door will operate smoothly Always operate your door with controlled movements Do not slam your door or throw your door into the open position this may cause damage to the door or its components If your door has an electric opener refer to the owner s manual to disconnect the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING AND OR CLOSING A DOOR ALWAYS USE LIFT HANDLES SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY Opening a Door Make sure the lock s are in the unlocked position Lift the door by using the lift handles suitable gripping points only Door should open with little resistance Cl
31. sup plied Horizontal tracks must be level and parallel with door within 3 4 to 7 8 maximum of door edge NOTE If an idrive opener is installed position horizontal tracks one hole above level when securing it to the rear supports A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 TO 7 8 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORIZON TAL TRACK HANGER THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear supports are to be installed over drywall use 2 5 16 x 2 hex head lag screws and make sure lag screws engage solid structural lumber NOTE 26 angle must be attached to sound framing members and nails should not be used Now permanently attach the weather seal on both door jambs and header temporarily attached in Preparing the Opening in the pre installation section of this manual Avoid pushing weather seal too tightly against face of door OPTIONAL INSTALLATIONS Trolley Arm Configuration Tools Tape measure Level easure the curved ends of the horizontal track to determine if you have a 12 or 15 radius orizontal track as shown in FIG 1 if you have a low headroom door skip this step Determine enter line of the door Mark vertical line at this point on the header as shown in FIG 4 Raise he door slightly until the top s
32. t Repeat for other side If a top jamb bracket was included secure it to vertical track using the lower hole of the hole slot pattern in the 3rd hole set and 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Bottom Section Tools Level Wooden shims if necessary Center the bottom section in the door opening Level the section using wooden shims if neces sary under the bottom section Vertical Tracks Tools Power Drill 3 16 Drill bit 7 16 Socket driver Tape measure Level Step ladder IMPORTANT T HE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the rollers of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes into the door jamb for the lag screws Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screws securing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spacing as shown between the bottom section and vertical track Hang cable drum over flag angle Repeat for other side Stacking Sections Tools Power drill 7 16 Socket driver NOTE Make sure hinges are flipped down when stacking ano
33. ther section on top Place rollers into end hinges of remaining sections With assistance lift second section and guide rollers into the vertical tracks Lower section until it is seated against bottom section Flip hinges up Fasten intermediate hinge s first then end hinges using 1 4 14 x 5 8 self tapping screws Repeat for other sections except top section IMPORTANT PUSH amp HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE SE CURING WITH 1 4 14 X 5 8 SELF TAPPING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS Top Brackets Tools Power drill 7 16 Socket driver To install the top brackets align the top holes in the top bracket base with the second set of holes in the end cap of the top section Fasten to section using 4 1 4 14 x 5 8 self tapping screws Secure the top bracket slide to the bracket base loosely using 2 1 4 20 x 5 8 car riage bolts and 2 1 4 20 flange hex nuts The bracket will be tightened and adjusted later in step Adjusting Top Brackets Insert roller into top bracket slide Repeat for other side U bar Tools Power drill 7 16 Socket driver Tape measure NOTE If a u bar is supplied complete this step Place the 3 u bar over the top rib of the top door section Fasten each end of the u bar to the end cap with 2 1 4 20 x 11 16 self drilling screws Fasten center of the u bar as shown to the rib using 2 1 4
34. ur local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Winding Springs Tools Step Ladder Approved winding bars 3 8 Wrench Position a ladder slightly to the side of the spring so that the winding cone is easily accessible and so your body is not directly in line with the winding bars Check the label attached to the spring warning tag for the required number of complete turns to balance your door Door Height Approximate Spring Turns 60 6 7 8 Turns 6 3 7 1 8 Turns 6 5 7 1 4 6 6 7 3 8 Turns 6 8 7 1 2 6 9 7 5 8 Turns 770 7 7 8 Turns 73 8 Turns 76 8 1 4 Turns 8 1 2 Turns 8 3 4 Turns Alternately inserting the winding bars into the holes of the springs winding cone rotate the winding cone upward toward the ceiling 1 4 turn at a time until the required number of com plete turns for your door height is achieved As the last 1 8 to 1 4 turn is achieved securely hold the winding bar while tightening both set screws in the winding cone to 14 15 ft Ibs of torque once set screws contact the tube tighten screws one full turn Carefully remove winding bar from winding cone Repeat for the opposite spring While h
35. usiness listings or go to the Find a Dealer section online at www wayne dalton com JAMB BRACKET SCHEDULE TRACK LENGTH 64 1626 mm DOOR HEIGHT 1ST SET 2ND SET g o 69 1753 mm 6 57 72 1829 mm 76 1930 mm 79 2007mm 82 2083 mm 85 2159 mm a 2235mm 3 0 5 SEC 88 2235 mm B BOTTOM HOLE M MIDDLE HOLE T TOP HOLE 6 8 7o r3 7e 79 8 0 4 SEC Attaching F A Jamb Brackets Tools None NOTE If you have Q I jamb brackets skip this step NOTE If you have riveted track skip this step NOTE The bottom jamb bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which is the tallest To attach the bottom jamb bracket locate lower hole of the hole slot pattern of the 1st hole set on the vertical track Align the slot in the jamb bracket with the lower hole of the hole slot pattern Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nu
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