Wayne-Dalton 3982 Garage Door Opener User Manual
Contents
1. Emergency Disconnect Moter door Manwal door opernied operated ag ET B Use caiwiion whon operating tho manual relanse with the door open since jt may fall rapadly due to weak or EMERGENCY DISCONNECT CABLE Pre Operation Installation 2 PHILLIPS HEAD SCREWS Locate a convenient place to mount wall station within sight of the garage door To keep wall station out of the reach of children measure at least five feet up from the floor and secure wall station base into wood wall fram ing using 2 phillips head screws Use 2 of 3 holes that best align with wood framing Use anchors not included when fastening to drywall or concrete CAUTION Over tightening screws into wood could deform plastic base and interfere with circuit board snaps ALTERNATE SCREW LOCATION NOTE Pilot drill mounting holes using a 3 32 3mm bit CIRCUIT BOARD Insert bottom of circuit board behind bottom snap of wall station base Pivot circuit board up and snap into place For best results press on circuit board between battery terminals Insert battery onto circuit board being careful to match positive battery marking with circuit board marking Align wall station cover button assembly with base Press cover assembly over base until cover PRESS HERE WALL STATION REFERENCE LABEL ASSEMBLY ENTRAPMENT LABEL snaps into place A uniform seam between the cover and base indicates a2. Wayne Dalton Corp amp for TorqueMaster P O Box 67 Mt Hope OH 44660 n T888 827 3667 Installation Instructions and Owner s Manual www wayne dalton com Model 3982 idrive Extension Spring Kit Use these instructions to install the extension spring kit with idrive Models 3660 372 3661 372 3662 372 3760 372 Covered under one or more of the following U S patents D413 579 D466 141 D472 568 D472 910 D473 573 D473 574 D474 215 D505 393 D517 580 5 929 580 6 078 249 6 145 570 6 164 014 6 253 824 6 263 947 6 325 134 6 326 751 6 326 754 6 401 792 6 561 255 6 561 256 6 568 454 6 588 156 6 605 910 6 667 591 6 739 372 6 845 804 6 851 465 6 873 127 6 880 609 6 903 650 7 053 571 7 061 197 7 075 256 7 109 677 7 123 128 7 143 804 7 173 389 7 173 514 7 173 516 7 183 732 7 190 266 7 193 502 7 207 142 7 211 975 other U S and foreign patents pending Revl 7 6 2007 Copyright 2007 Wayne Dalton Corp Part No 306436 Table of Contents System Requirements e e eeeeceec eee eee ooo eee oo 02 Important Safety Instructionse e e e eee ee eee eee eee ooo o3 Package ContentSe ee eccccerccrecsceccerecscececcvec ce 04 5 Tools Needede e e ee o ce eee eee ee eee eee eee ee o of Available ACCeESSOri ESe e e eo cece cece reece eee eee ee oA idrive Retro fit Installatione e e e eo o o ooo oo ooo oo ooo of Extension idrive Installatione e e e e e o ooo ooooooo ooo o 14 Pre Operat
3. COIN SLOT NOTE Some transmitters use two CR2016 NOTE Use only MN21 or or equivalent batteries while others use a equivalent 12 volt batteries single MN21 or equivalent battery 33 Troubleshooting SYMPTOM Opener does not respond to the wall station or transmitter Opner works from the wall station but not the transmitter Opener works from the transmitter but not from the wall station Door does not move and the opener beeps two times Door does not move with the remote control command and no beeps come from the opener Door does not move with a remote control command and opener beeps one time Door stops or reverses and the opener beeps three or four times Door does not close properly Door will not close Door does not travel to a full open or full close position Door is not sealing to the floor Door is reversing at or near the floor Motor does not pivot up fully when door is opening PROBABLE CAUSE No power to the opener Controls are not programed Transmitter is not programmed Weak or dead wallstation battery Wall station is not programmed Weak or dead wallstation battery The install routine has not been perfomed Blown fuse or tripped circuit breaker No power to the opener Possible damaged motor wiring Obstruction encountered Out of balance condition detected Counterbalance cables are not on the drums properly Thermal delay The door has cycl
4. DREN FATALINJURY COULD RESULT SHOULD TOPREVENTA SEVERE OR FATAL INJURY AVOID A CHILD BECOME TRAPPED BETWEEN THE STANDING IN A OPEN DOOR WAY OR WALKING DOOR AND THE FLOOR THROUGH THE DOORWAY WHILE THE DOOR IS MOVING Transmitter Operation Momentarily pressing the large transmitter button or the button programmed in the transmit ter programming step activates the door Other buttons can also be programmed to activate different doors for multi door installations Each button or a combination of two buttons pressed simultaneously can be programmed to activate a different door Only one button at a time can be programmed to activate a specific opener The transmitter LED will light while any transmitter button remains pressed LARGE BUTTON NOTE Refer to Step 30 for transmitter programming instructions LED Wall Station Operation Momentarily pressing the up down button activates the door If an out of balance condition causes the door to stop while opening or reverses the door while closing applying constant pressure to the up down button until the door is fully open or closed will allow the opener to move the door in this condition until the problem is corrected See Troubleshooting UP DOWN If a severe out of balance condition causes the door to stop while closing the door can ONLY be lowered by the following proce PET dure Multiple activations of the up down button will lower the door incrementally Continue this proce
5. after programming will only move the door through a six inch up down cycle Normal door operation will occur on the second usage of the transmitter NOTE The opener can be activated by up to six remote control devices including wall station transmitter and keyless entry devices If a seventh control is programmed the first of the programmed controls will be overridden and will no longer activate the opener CAUTION For safety reasons manually disconnect the door from opener using the emergency discon nect handle prior to erasing remote controls To clear programming of all remote control devices press and hold the opener s program button for approximately ten seconds When the opener beeps three times all remote controls are erased NOTE This step can only be done on automobiles equipped with the HomeLink System CAUTION During programming the garage door may operate Pull the emergency disconnect handle to put the operator in the manually operated position Make sure people and objects are out of the way of the moving door to prevent potential harm or damage NOTICE Programming HomeLink requires Wayne Dalton transmitter that is programmed to the id rive per Step 30 ATTENTION Use the programming instructions provided with your vehicle first Follow these instructions if the HomeLink unit does not learn the transmitter PROGRAMMING Training HomeLink Unit 1 Pull the emergency disconnect handle to th
6. may allow the door to fall rapidly causing a severe or fatal injury 7 KEEP THE GARAGE DOOR PROPERLY BALANCED See the owner s manual included with the door An improperly balanced door could cause a severe or fatal injury Have a qualified service person make repairs to the cables spring assemblies and other hardware 8 SAVE THESE INSTRUCTIONS Door activation Upon activation by either the wall station up down button or transmitter the door will move in the following manner 1 If closed the door will open If open the door will close 2 If closing the door will stop reverse and return to the open position Next activation will close the door 3 If opening the door will stop Next activation will close the door 4 If an obstruction is encountered or an out of balance condition is detected while the door is closing the door will reverse return to the open position and the opener will beep 3 or 4 times The next activation will close the door 5 If an obstruction is encountered or an out of balance condition is detected while opening the door the door will stop The next activation will close the door 6 When door is in motion any button on the wall station functions the same as the up down button AWARNINGINEVER LET CHILDREN OP ANWARNING ALWAYS KEEP A MOVING ERATE OR PLAY WITH THE DOOR CONTROLS DOOR IN SIGHT AND KEEP PEOPLE AND OB KEEP REMOTE CONTROLS AWAY FROM CHIL JECTS AWAY UNTILIT IS COMPLETELY CLOSED
7. technician for help WARNING Changes or modifications to this unit not expressly approved by party responsible for compliance could void user s authority to operate this equipment WARNING INCORRECT WARNING IT IS VITAL INSTALLATION CAN FOR THE SAFETY OF LEAD TO SEVERE OR PERSONS TO FOLLOW FATAL INJURY FOLLOW ALL INSTRUCTIONS SAVE INSTRUCTIONS THESE INSTRUCTIONS READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS Install only on a properly balanced garage door An improperly balanced door could cause severe injury Have a qualified service person make repairs to cables spring assemblies and other hardware before installing the opener Do not connect the opener to a power source until instructed to do SO Where possible install the opener seven feet or more above the floor Mount emergency release six feet above the floor Install the entrapment warning label next to the wall station in a prominent location Install the emergency release marking on or next to the emergency disconnect Locate the wall station a within sight of door b at a minimum height of five feet so small children cannot reach it and c away from Remove all ropes and remove l all moving parts of the door or make inoperative all locks connected to the garage door before installing the opener After installing the opener the door must reverse when it contacts a 1 1 2 high object or 2 x 4 board Do not wear rings
8. 1 of the terminal block Twist screwdriver to open wire clamp in up per hole 1 of terminal block Insert both sender and receiver solid white wires into upper hole 1 until the wires bottom out and release screwdriver tension In sert both sender and receiver wires white with black strip into upper hole 2 by the same process on lower hole 2 of terminal block Once wires are connected install jumper on to the left most set of pins labeled PE located on the front of the opener IMPORTANT Keep sender receiver wires away from moving members Be sure to observe polarity Pull on external wires to test for secure connection Check that the wires are stapled in place and staples have not cut wire insula tion INSERT WIRES INTO UPPER HOLES WIRE ROUTING INSERT SENDER n EEI aay erin INSERT Ni RECEIVER A RSS f RIGHT HAND SIDE 1 VIEW OF OPENER Le Fu SOLID WHITE WIRES see INSERT SCREW ee DRIVER INTO STRIPES LOWER HOLES SENDING IR LED JUMPER INSTALLED ON PINS PE Plug the female end of power cord into the inlet connector on the right side of opener Plug the other end of the opener power cord into the nearest convenient power receptacle If the power cord is not long enough to reach the closest receptacle the idrive Powercord Extender kit is available otherwise contact a service person for further options As soon as
9. Mount the fixture to a receptacle and align receiving module per previous instructions Insert hole plug into the screw hole NOTE For temperature protection the hole plug must be in place prior to using the light fixture Screw in a maximum 75W light bulb into light socket and snap diffuser into light fixture Turn receptacle power back on at fuse box Final alignment of the light fixture to the opener may be needed once the opener is electrically connected DUPLEX RE CEPTACLE ROTATE 90 IF NECESSARY NOTE RECEPTACLE COVER MUST BE INSTALLED INB TV LIGHT FIXTURE AND THE WALL LIGHT FIXTURE Select a mounting position 5 inches above the floor to center line of wall mounting bracket The send ing and receiving units should be mounted inside the door opening to minimize any interference by the sun However the sensors should be mounted as close to the door track or inside edge of the door as possible to offer maximum entrapment protection Itis very important that both wall brackets be mounted at the same height for proper alignment The brackets may be temporarily mounted to the jamb with a 1 flat head nail provided using the small hole above the slot Using two 5 16 x 1 1 2 lag screw pro vided permanently mount the wall mounting brackets to both door jambs In some installations it may be nec essary to attach a wooden spacer to the wall to achieve the required clearance Attach the
10. NOT PLACE FINGERS OR HAND BETWEEN SECTION JOINTS Once the door is closed measure the spring length on both springs and verify the spring tension length is the same for both springs If they are not raise the door re attach locking pliers and repeat the CABLE ADJUSTMENT process in Step8 IMPORTANT Do not try to adjust springs while the door is in the closed Down position Locate the 3 pieces of cam shaped tube Torque Tube Notice that one piece is smaller and will fit inside the other two pieces NOTE Right and left hand are always determined from inside the garage looking out Locate the idrive opener in the operator box Look into the opener s left side to ensure the left hand bearing and the internal black sleeve are aligned with the torque tube profile Once aligned slide the opener onto the smaller piece of tubing ING PROFILES ALIGNED IMPORTANT To avoid damage tube must be assembled enter ing left side of opener and exiting right side NOTE Hold the opener by the main body Do not hold by the motor RIGHT HAND BEARING As the right end of the torque tube en ters the internal black sleeve rotate the opener back and forth slightly to help aid alignment a Ue N NOTE Do not force the opener onto the tube if misalignment occurs Continue sliding the opener onto the torque tube Align the right hand bear ing with the torque tube and slide the opener completely onto the
11. U brackets to the wall brackets with a 1 4 20 carriage bolt washer and nut provided In Sert the bolt from the inside of the U bracket and hand tighten only at this time Identify which side of the garage door opening if any is likely to be exposed to the sun Since sunlight may affect photoelectric sensors you should mount the sending unit not the receiving unit on the side of the door opening most exposed to the sun NOTE If wires must be lengthened or spliced into prewired installation use wire nuts or suitable con nectors Attach the sending and receiving units to the U brack ets by inserting their tabs into the respective holes BRACKET 1 5 16 X 1 1 2 LAG SCREWS RECEIVING UNIT SENDING UNIT LED ALIGNMENT HAS NO LED LIGHT TAB HOLES BOTTOM amp TOP Uncoil wires from photoelectric sensors and route wires up garage wall and along door header towards the right side of the opener Route wires above torque tube and tack wires in place with insulated staples not supplied Take care to run wires in a location where they will not interfere with the operation of the door and do not staple through wire Connect photoelectric sensors to the opener terminal block in right side of the opener Separate wire ends and strip about 1 2 of insulation off each of the wire ends Insert a 3 32 2 5 mm max width flathead screwdriver into the lower hole
12. lift the drum wrap to remove the shrink wrap from the cable drums Re insert the drum wrap and match the hole in the drum wrap with the hole in the flag bracket Secure the drum wrap to the flag bracket using 1 1 4 20 x 9 16 track bolt and 1 4 20 flange nut see Fig 7 Repeat for the other side SPRING ADJUSTMENTS Adjust the counterbalance cables so that there is TIE CABLE no more than 1 of spring stretch This is done by adjusting the cable in the 3 THROUGH THE 2 hole clip and or moving the S hook to another location on the horizontal angle SMALLER HOLES f Be sure that the left and right side counterbalance cables are adjusted to provide the same amount of spring pre tension on each side Step 9 Safety Cable Installation Ensure that the safety cables installed on your door are not tangled with the extension spring cables Contact a professional garage door service technician if safety cables are not installed through each of the extension springs on your door REAR SUPPORT SAFETY CABLE TEEPA FPYDIOA Gat tl Now that the counterbalance system is installed to the garage door remove the locking pliers and carefully lower the door to the fully closed position Be sure the door descends uniformly by pulling the door down SPRING T from the center of the door and using correct gripping gt EQUAL ON B OTH anv are points such as a lift handle or lock handle elt NWARNING To AVOID SEVERE N JURY DO
13. loosen the bolts in the flag angles and the brackets mounting it to the jamb Set the track so it is 1 3 4 from the edge of the door on both sides Reinstall bolts in the jamb brackets and flag angles Recheck dimensions before go ing to the next step DOOR WIDTH 1 2 13 X 2 SOCKET HEAD CAP SCREW NOTE Do not remove shrink wrap from cable DRUM SHAET o y drums until instructed to do so aN Cable drums are right and left Be sure to check the APPLY GREASE identification on each drum to make sure the correct AN N A TO DRUM SHAFT drum is installed on its corresponding side ERA iii Wp FLANGE Apply grease to both sides and outer diameter of the flange of the drum shaft Insert the 1 2 13 x 2 socket head cap screw into the drum shaft Then insert the screw and shaft into the drum so that the screw threads and drum shaft are showing out past the drum bearing Install the drum shaft screw assembly into the 3 4 hole in the flag bracket Be sure the end of the shaft is inserted into the hole in the flag angle Secure assembly with a 1 2 washer and 1 2 lock nut Check to make sure the drum will rotate freely on the shaft If not loosen 1 2 lock nut until the drum is free to rotate Repeat for opposite side Locate the end of the lifting cable where the custom loop was made earlier in the instructions Carefully pull the cable bringing the loop to the milford pin located in the bottom bracket
14. not so Door is reversing at or near the floor Ugat against ine tace ONE goor Vertical track is spaced too close to the bottom door section causing the door to Contact a qualified service person bind Adjust light fixture alignment of the Misalignment of the light fixture to the receiver module with the sending LED on Light fixture will not light during the door P the opener operation or by pressing the wall station light button Obstruction between light amp opener Remove obstruction Sending LED blocked by opener cover Repostion LED to protrude through cover hole Motor does not pull fully up when using Disconnect cable has slipped inside of Re install handle per instruction in Step the emergency disconnect handle 14 Ensure disconnect handle is in the mo Opener is disconnected from the torque tOr S OPENEN POSION Motor starts but the door will not move tube Re install handle per instructions in Step 14 Using a screwdriver rotate the detent pin Motor does not pivot down counterclockwise in 1 4 turn increments until the motor fully pivots down after the Detent pin is set too hard door closes Motor pivots partially after the door closes Refer to step 25 Using a screwdriver rotate detent pin Motor pivots down prematurely before clockwise in 1 4 turn increments until the door closes completely Detent pin is set too soft motor fully pivots down after door closes and opene
15. position will cause the opener to beep four times and the door will not be activated While the door is in motion the timer button functions identically as the up down button stopping or reversing the door immediately O Pressing the pet button opens a closed door to a preset position between eight and thirty inches above O C the floor allowing pets to enter and exit the garage without the door being fully open The door must be fully closed to activate the pet open feature Pressing the pet button with a stationary door in the pet open position will cause the door to close Pressing the up down button while the door is in the pet position will cause the door to open While the door is in motion the pet button functions identically to the up down button stopping or reversing the door immediately The pet feature allows for custom setting of the pet position door height See Step 27 Custom Settings NOTICE A door in the pet position open 8 30 inches is not locked and should not be used as a secured door position CO Pressing and holding the profile button for five 5 seconds will initiate the Install Routine Refer back to Step 24 for complete Install Routine instructions and functions The wall station LED will light while any wall station button remains pressed See Maintenance section for battery replacement NOTE Refer to Step 23 for wall station programming instructions 31 Manual Door Operation Emergency Disconne
16. right hand flag bracket Mark a location on the right jamb 6 feet above the floor to mount the handle bracket Align top of the bracket with the mark Fasten bracket to the jamb with 2 1 4 x 1 1 2 lag screws Start the 6 20 x 1 2 screw into the handle Thread the disconnect cable through the top of the handle bracket and then the handle Locate the handle in full upper position ofhandle bracket Then remove all cable slack between the opener and the top of the handle bracket Tighten 6 20 x 1 2 screw into the handle until snug and then tighten screw an addi tional 1 to 1 1 2 turns to secure cable to handle Trim off excess cable from bottom of the handle NOTE It is recommended that 1 4 lag screw loca tion be pilot drilled using 1 8 drill bit Pull cable only enough to remove the cable slack Pulling the cable more could cause opener to disconnect from the torque tube Apply emergency disconnect label next to the mounted bracket Use mechanical fasteners if adhesive will not adhere Using the emergency disconnect pull disconnect handle downwards and place it in the manual door operated position Use disconnect label for reference Motor will be rotated 90 from its packaged position NOTE If motor does not pivot 90 Refer to trouble shooting pages 34 and 35 of the iDrive Instructions and Owner s Manual 14 FLAG BRACKET Emergency Disconnect Motor door M Operated ener door
17. station activate the door to the fully open position 2 Place a 2 x 4 board laid flat on the garage floor under the door path 3 Activate the door to the closed position with the wallstation upon contacting a solid object the door will stop then reverse direction within two seconds and travel to the full open position If the door does not respond to the required tests remove 2 x 4 and repeat install routine making sure the door is in the fully closed position prior to activation If problem persists contact Wayne Dalton Customer Service 888 827 3667 ZNWARNING IF OPENER DOES NOT RESPOND PROPERLY AND FAILS EITHER OF THE TWO TESTS 28 AND 29 DOOR MAY CAUSE A SEVERE OR FATAL INJURY HAVE A QUALIFIED MOTOR IN UP POSITION NOTE The user must change the transmitter s security a aa P code before using the transmitter Oana OPENER This code sequence is only necessary the first time the transmitter is used oa Overview When changing the transmitter s security code the user will have to hold the large button down x for approximately 10 seconds then release the button momentarily and finally hold the button down again for approximately 5 seconds CHANGING THE TRANSMITTER S SECURITY CODE 1 Press and hold the large transmitter button for approxi mately 10 seconds until the transmitter s LED begins to blink rapidly Once the LED starts blinking release the large transmitter button th
18. torque tube until the torque tube exits the opener right hand bearing Continue sliding the opener to the center of the torque tube Install the snap buttons into each end of the tube Take the two larger torque tubes and slide one over each end of the smaller torque tube Be sure that the end with the 3 sets of holes is toward the opener Push the outer torque tubes in until they are touching the opener Be sure that the snap buttons are not engaged in any of the outer tube holes This will make the torque tube the shortest in length and allow enough room to get the tubes into the drums The torque tube can be adjusted to fit a door width of 8 to 10 in 6 increments See figure above C S E LEFT HAND B 5 2 z J bore HAND TORQUE TUBE 1 2 3 SNAP BUTTONS a De 4 TORQUE TUBE i ENGAGED Q Le Lift the iDrive opener torque tube assembly up to the drums It may be necessary to disconnect the motor from the torque tube to get the tube into he drum To disconnect pull the cable coming out of the top right hand side of the opener This will disconnect the motor and allow the torque ube to rotate inside the opener Align one end of the tube to the cam shaped hole in the drum Once aligned slide the tube into the able drum Make sure it is all the way into the drum Now take the op posite end of the tube and slide it into the other drum Extending the tube so that the tube is all the way in both drums When corre
19. AR CLIP POSITION POT NUT 1 16 1 8 NEUTRAL BL ACK AWAY FROM LEFT STOP LIVE 22 With the emergency disconnect still in the manual door operated position Manually raise the door to the full upward position Then manually lower the door to the full closed position verifying freedom of move ment and good door balance Tighten both 1 4 20 flange nuts securing the opener to the support bracket NOTE Good door balance and freedom of movement are critical to the safety and perfor mance of the door opener If door is very heavy to lift or if springs are too tight making door hard to close or if door sticks or binds in the track now is the time to correct it 1 4 20 FLANGE NUTS IMPORTANT This infrared safety sen sor sends an invisible beam of light from the sending unit to the receiving unit across the pathway of the door The door opener will not operate until the safety sensor is J sop View connected to the power unit and properly SS SS See a ae Align in Center aligned If the invisible beam of light is ob F On OUT Uns OUT structed an open door cannot be closed by 4 4 20 CARRIAGE BOLTS the transmitter or a momentary activation of the wall mounted push button However the door may be closed by holding your finger on the wall push button constant pressure until the door travels to a fully closed posi tion The safety sensors must be aligned by mov
20. arts blinking release the wall station s light button the LED will turn off 2 Press and hold the wall station s light button again LED will light for approximately 5 seconds After approximately 5 seconds the LED will begin to blink on and off Release the light button The wall station s LED will blink on and off three times indicating a suc cessful security code change The wall station is now ready to be programmed to the opener Wall Station Programming To program wall station 1 Verify the emergency disconnect handle is in the manual door operated position lower position This is for safety reasons 2 On the front cover of the opener press and release the red program button the opener will beep once indicating activation of the program mode The opener will remain in program mode for 30 seconds 3 Press and hold the wall station light button until the opener beeps one time The wall station is now programmed 4 Return the emergency disconnect handle to the mo tor operated position upper position No beeping response of the opener during the wall station programming indicates a programming failure Repeat programming Steps 1 4 NOTE Programming failure can occur during the wall station programming if the remote control is too close to the opener during the programming sequence Perform the programming with a minimum of six feet between the remote control and the opener LIGHT BUTTON Z
21. ct NWARNIN GIKEEP THE GARAGE DOOR PROPERLY BALANCED AN IMPROPERLY BALANCED DOOR COULD CAUSE A SEVERE INJURY HAVE A QUALIFIED SERVICE PERSON MAKE REPAIRS TO CABLES SPRING ASSEMBLIES AND OTHER HARDWARE AWA RNINGITHE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN THE DOOR IS CLOSED USE EXTREME CAUTION IF OPERATING THE EMERGENCY DISCONNECT ON AN OPEN DOOR WEAK OR BROKEN SPRING S MAY ALLOW THE DOOR TO FALL RAPIDLY CAUSING A SEVERE OR FATAL INJURY The opener is equipped with an emergency disconnect that allows the door to be moved manually and independent from the opener With the door closed pull down on the disconnect handle and place the handle under the lower section of the handle bracket This motion causes the motor on the opener to pivot upwards and the opener to disconnect from the torque tube Releasing the disconnect handle from the lower section on the handle bracket and returning the handle to its original position will reconnect the opener to the torque tube NOTE The motor will not pivot down completely when the handle is released After one motorized up down door cycle the motor will once again pivot down and all cable slack will be taken up The garage door is not locked secure from forced entry until the motor is back in the down position MOTOR DOWN POSITION DOOR LOCKED DISCONNECTED MOTOR UP POSITION Disconnect Label The label is located next to the disconnect handle The adjacent view shows the handle in bo
22. ct the snap but ons will engage the set of holes for your door width Step 13 Secure idrive Opener TORQUE TUBE SPRING PAD PARALLEL AND TORQUE TUBE l LEVEL WITH PARALLEL AND O ea TOP OF DOOR LEVEL WITH i of i A TOP OF DOOR a gt TES OPENER SPRING PAD Locate the spring pad The spring pad is a vertical running board above the center of the door Remove 2 1 4 20 flange nuts from bottom of opener NOTE Do not discard flange nuts Place the support bracket in idrive hardware bag underneath the opener to the right side of motor centered on spring pad Level the torque tube to the top of the door section with the idrive resting on the support bracket Once torque tube is level secure support bracket to the spring pad with 2 1 4 x 2 lag screws operator hardware Lift and slide the opener over the support bracket aligning the mounting studs with the bracket slots Loosely fasten to mounting studs with the 2 1 4 20 flange nuts NOTE Do not tighten 1 4 20 flange nuts to opener studs at this time 13 Step 14 Disconnect Installation OPENER S HOOK DISCONNECT CABLE l RIGHT HAND Attach the loose disconnect cable located in opener hardware bag E Foa to the opener with the S hook J pe Close both ends of the S hook to lock assembly together Thread the disconnect cable through the hole in right hand flag bracket and remove all slack between opener and
23. e LED will turn off 2 Press and hold the large transmitter button again LED will light for approximately 5 seconds After ap proximately 5 seconds the LED will begin to blink on and off Release the large button The transmitter s LED will blink on and off three times indicating a successful security code change The transmitter 1s now ready to be programmed to the opener ay p K o i RED PROGRAM BUTTON LARGE BUTTON HANDLE IN MANUAL TRANSMITTER PROGRAMMING OPERATED POSITION To program transmitter 1 Place the emergency disconnect handle in the manual door operated position This is for safety reasons 2 On the front cover of the opener press and release the red program button the opener will beep once indi cating activation of the program mode The opener will remain in program mode for 30 seconds 3 Press and hold the desired transmitter button until the opener beeps once The transmitter is now pro grammed 4 Return the emergency disconnect handle to motor operated position NOTE No beeping response of the opener during the transmitter programming indicates a programming fail ure Repeat programming 1 4 NOTE Programming failure can occur during the transmitter programming 1f the remote control is too close to the opener during the programming sequence Perform the programming with a minimum distance of six feet between the remote control and the opener NOTE The first transmitter command
24. e manually operated position 2 Press and hold the two outside buttons on the HomeLink unit for approximately 20 seconds until the HomeLink light begins to flash approx 1 flash per second then release both buttons Do not perform this step to train additional hand held transmitters Note that this operation erases all previously learned transmitters and that you need to re teach any other transmitters to your HomeLink unit by repeating steps 3 6 below 3 Hold the end of the Wayne Dalton hand held transmitter approximately 1 to 3 inches away from the HomeLink surface keeping the HomeLink indicator light in view 4 Press and hold the Wayne Dalton hand held transmitter s large center button The transmitter s red LED indicator will turn on After 10 seconds the red indicator will blink rapidly for 5 seconds and then turn off continue to hold the transmitter s button the LED will remain off for approximately 5 seconds and then come on steady Do not release the button 5 While still holding the Wayne Dalton transmitter button red indicator on steady immediately press the desired HomeLink button Keep pressing the buttons until step 6 has been completed 6 The HomeLink indicator light will be blinking during the training operation When the HomeLink indica tor light flashes rapidly or turns off approx 5 to 60 seconds both buttons may be released The HomeLink light flashing rapidly or turning off i
25. ed eight times in a five minute period Contact obstruction test failure Door is out of balance Door limits are set improperly Bottom door limit is set too high Counterbalance springs have too much tension 34 CORRECTIVE ACTION Check the opener power cord to outlet con nection See code change and programming section See code change and programming section See maintenance section for battery re placement See code change and programming section See maintenance section for battery re placement Perform the install routine Reset the circuit breaker or contact a quali fied service person for fuse information Check power cord connection Call a qualified service person Clear the door path Contact a qualified service person Apply constant pressure to the wall station s up down button to close the door Door will operate after a oneminute waiting period Repeat the install routine or contact a quali fied service person Call a qualified service person Repeat the install routine Disconnect the opener and force the door to the floor by rotating the torque tube Reconnect the opener and activate the install routine Call a qualified service person Install routine may have to be repeated Troubleshooting continued SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Outside door seal is too tight against the face of the door Reinstall the door seal so as to be
26. ent from the opener to the light Therefore the light must be mounted in a location where it can always see the front face of the opener Locate a duplex receptacle within line of sight of opener when the door is in the open position Disconnect power to the receptacle at the fuse breaker box before proceeding 2 WARNING To0 REDUCE THE RISK OF ELECTRICAL SHOCK THIS EQUIPMENT HAS A GROUNDING TYPE PLUG THAT HAS A THIRD GROUNDING PIN THIS PLUG WILL ONLY FIT INTO A GROUNDING TYPE OUTLET IF THE PLUG DOES NOT FIT INTO THE OUTLET CON TACT A QUALIFIED ELECTRICIAN TO INSTALL THE PROPER OUTLET DO NOT CHANGE THE PLUG IN ANY WAY AWARNING To AVOID ELECTRICAL SHOCK DISCONNECT POWER TO THE RECEP TACLE AT THE FUSE BREAKER BOX BEFORE PROCEEDING AWARNING DO NOT INSTALL THE LIGHT FIXTURE INTO A RECEPTACLE WITH A METAL FACEPLATE NOTE Door must clear light fixture when the door is in the open position There must be no obstruction between the light fixture and the opener for light fixture to work properly CEILING MOUNTING Remove the center screw in the receptacle cover Hold ing receptacle cover in place insert light fixture into the receptacle that has the ground hole farthest from center screw hole Remove center hole plug from light fixture to expose the screw hole Secure light fixture to receptacle with a 6 32 x 3 4 phillips pan head screw Replace hole plug into the screw hole in the light fix ture NOTE For
27. ge beyond Manufacturer s control or replacement labor THIS WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS WARRANTY ACT NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL EXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the prod uct was purchased within the warranty period Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer s expense for inspection If judged by Manufacturer to be defective in material or workmanship the product will be replaced or repaired at the option of the Manufacturer free from all charges except authorized transportation and replacement labor THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES THE LIABILITY OF MANUFACTURER WHETHER IN CONTACT TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE AT ITS OPTION ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORK SHALL NOT BE RESPONSIBLE FOR ANY DIRECT INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE This Warranty gives you specific legal rights and you may have other rights which may vary from state to state However some states do n
28. ght hand cover and unplug motor power cable Remove right hand cover from the opener to expose electronics and wiring Remove potentiometer gear and finishing plug Unsnap the circuit board from the chassis stand offs and remove the circuit board as shown NOTE Do not disconnect the two ground wires A amp B from the cir cuit board or the chassis Cut three wires leading to the inlet connector at the base of the connector Route wires inside of the conduit through the top hole in the opener Using wire nuts splice each conduit wire with the corresponding wire inside the opener as follows opener black line opener white neutral and opener yellow and green ground Reinstall the circuit board back into the opener chassis and snap the board back into the chassis stand offs NOTE Make sure antenna wire is routed through the chassis grommet when board is installed Confirm pot position shown below Reinstall the potentiometer gear right hand cover and screws Plug in the motor power cable REMOVE AND DIS ANTENNA POTENTIOMETER GEAR CARD FINISHING PLUG NN cr Dy NLET CONNECTOR _ GREEN amp a YELLOW ji CUT ORE WIRES CHASSIS HERE STAND tL OFF t i ih ce j b PES At sa 2 f th ak ee ob y et Bl i ri 4 dee eA ti tee Que t fa e S y P E T ihi rs Ly a i f i x LEM Ags a i HH wf a re EAA ae p es w ape a N ha oe wa peg S M POTENTIOMETER GE
29. ig lt a oS EN OPENER ee ZA ae RED PROGRAM Aaa BUTTON LIGHT HANDLE IN MANUAL OP BUTTON ERATED POSITION NOTE The first wall station command after programming will only move the door through a six inch up down cycle Normal door operation will occur on the second usage of the wall station NOTE The opener can be activated by up to six remote control devices including wall sta tion transmitter and keyless entry devices Ifa seventh control is programmed the first of the programmed controls will be overridden and will no longer activate the opener CAUTION For safety reasons manually disconnect the opener from the door using the emergency disconnect handle prior to erasing remote controls To clear programming of all remote control devices press and hold the opener s program button for approximately ten seconds When the opener beeps three times all remote controls are erased The install routine automatically sets the door open and close limits and calibrates obstruction sensing During install routine the door will move up and down twice Always keep a moving door in sight and away from people and objects until it is completely closed AWARNING To avoip INJURY NO W D aas ONE SHOULD CROSS THE PATH OF A MOVING am DOOR NOTE If no obstructions interfere with the door when manually opened and closed proceed to Step 24 a However if an object such as a ceiling beam obstruc
30. ing the sending and receiving units in or out see Fig 1 until the alignment light on the receiving unit comes on The 1 4 20 carriage bolt can be loosened to move the unit in or out as required If you have difficulty aligning beams check that both brackets are mounted at the same height and remount if necessary Additional minor adjustments can be made by lightly bending the mounting brackets see Fig 2 Top View FIG 2 N For this adjustment bend bracket at Zo wall mount ee TopView ye E a Align mone WARNING FAILURE TO MAKE ADJUSTMENTS COULD RESULT IN SEVERE OR FATAL Once the alignment light comes on tighten all bolts and mounting screws Finish securing all wire making sure not to break or open any of the conductors Loop and secure any extra wire NOTE The user must change the wall station s security code before using the wall station This code setting sequence is only required the first time the wall station is used Overview When changing the wall station s security code the user will have to hold the light button down for approximately 10 seconds then release the button momentarily and finally hold the button down again for approximately 5 seconds Changing the wall station s security code 1 Press and hold the wall station s light button for ap proximately 10 seconds until the wall station s LED begins to blink rapidly Once the LED st
31. install the loop over the shape that corresponds to the milford pin head size you measured Use the larger size if the milford pin head size is greater than or equal to 1 2 and the smaller size if the diameter is less than 1 2 With the cable installed onto the tool pull the cable tight forming it around the loop tool Remove the cable from the tool while holding the MILEORD PIN cable so it does not slip in the crimp sleeve Place the crimp sleeve on a hard surface and using a hammer hit the crimp sleeve until it is squeezed tightly around the cable Verify the loop has been set securely by pulling on the loop Repeat for the other cable Set the drum cable assemblies aside until needed N WARNING FAILURE TO CRIMP SLEEVE SECURELY TO CABLE CAN CAUSE CABLE TO SLIP OUT ALLOWING DOOR TO FALL DURING OPERATION RESULTING IN SEVERE OR FATAL INJURY r I S di s Sau E 7 Step 4 Flag Bracket Installation There are two flag brackets left and right provided The right side bracket has an extended flange at the top Align the left hand flag bracket to the existing left flag angle so the top flange will be located to the top edge of the existing flag angle Identify two locations that will al low the 3 8 bolts to go through both the flag bracket and the existing flag angle RIGHT HAND FLAG BRACKET LEFT HAND FLAG BRACKET NOTE In some instances there shown in step 4 may not be any hole
32. ion Installatione e e e e e e o ooo ooo ooo ooo oo 01H 29 Operatione e e e o o ooo ooo oooooooooooooo ooo o 030 32 MaintenanCee e e e o o o o o o ooo ooo ooooooooo o ooo 033 Troubleshootinge e e e e e ooo ooooooooooo ooo ee o o 034 35 Warrantye e e oe o o o ooo o0oo0oooooooooooooooo ooo o 036 Customer Service Number e e eeeeeceec reece cece ooo o 036 System Requirements To reduce the risk of severe injury or death use this kit only with the following openers e idrive Models 3660 372 3661 372 3662 372 3760 372 or 3 60N 372 can be Installed on a garage door with an extension spring counterbalance system and Standard lift track ONLY when installed with the Infrared Safety Sensors Accessory Model 3965 e idrive Model 3660 372 3661 372 3662 372 3760 372 amp 3760N 372 can be installed on a garage door with an extension spring counterbalance system and standard 6 low headroom track ONLY with the Low Headroom Kit Model 3980 not included After installation is complete fasten this manual near garage door Perform monthly maintenance see Mainte nance section page 33 of your idrive Installation Instructions and Owners Manual and periodic checks as recommended NOTE Extension spring kit model 3982 is designed for garage doors 7 0 wide to 10 0 wide and up to 8 0 high FCC and IC Statement FCC Regulatory Information This device complies with Part 15 of the FCC Rules Operation is
33. ndicates successful programming of the new frequency signal Teaching Power Unit 7 Now press the PROGRAM SWITCH button located on the idrive opener The idrive unit will beep indicating that it is ready to learn 8 Now press the HomeLink button used in Step 5 above for 1 to 3 seconds idrive will beep once indicat ing a successful learn 9 Return the emergency disconnect handle to the motor operated position 10 Press the HomeLink button once more to operate the door The first door operation after programming Operation Important Safety Instructions 4 NWARNING TO REDUCE THE RISK OF SEVERE OR FATAL INJURY 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Never let children operate or play with the door controls Keep remote controls away from children 3 Always keep a moving door in sight and away from people and objects until it is completely closed NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR 4 NEVER GO UNDER A STOPPED PARTIALLY OPEN DOOR 5 Test the door opener monthly The garage door MUST reverse on contact with a 1 1 2 inch high object or a 2 x 4 board laid flat on the floor After adjusting the limit of travel or profiling install routine retest the door Failure to adjust the opener properly may cause severe or fatal injury 6 When possible use the emergency disconnect only when the door is in the closed position Use caution when using the emergency disconnect when the door is open Weak or broken spring s
34. on the edge of the bottom section Secure the cable loop around the milford pin making sure the loop 1s over the head of the milford pin and around the smaller diameter Repeat for the other side MILFORD PIN ON BOTTOM BRACKET Step 7 Drum Wrap Installation NOTE Right and Left hand is determined eet HAND from inside the garage looking out a DRUM WRAP e ew EXTENSION Drum wraps are right and left Take the SPRING CABLE extension spring cable and unroll it thread the free end of the cable through the rectangular window of the drum wrap Position the drum wrap as shown NOTE The door lifting cable and the extension spring cable are wrapped oppositely on the drum Take the end of the extension spring cable thread it through and around the sheave located on the extension spring then bring the cable to the front of the track COUNTERBALANCE CABLE ON DRUM GROOVES SECURED TO FRAMING MEMBERS e ADJUST CABLE SO THAT SPRING STRETCHES 1 BY RELOCATING S HOOK OR ADJUST ING THE CABLE IN THE 3 HOLE CLIP SECURE COUNTERBALANCE CABLE WITH S HOOK AND 3 HOLE CLIP Attach the 3 hole clip as shown Insert the S hook into the 3 hole clip Pull the cables taut ensuring the cable is on the sheave Connect the cable to the hori zontal angle Repeat Step 8 for the opposite side of the door After the counterbalance cables are installed on both sides of the track
35. osition when the DETENT PIN Place the emergen cy disconnect in the manual operated position motor will pivot to the up posi tion Insert the lock arm into the motor groove and align the lock arm to the 4 hole GROOVE Secure the lock arm to the motor with 1 M5 x 0 8 phillips pan head screw After assembly of the lock arm manually M5 X 0 8 PHILLIPS PAN HEAD SCREW raise and lower the door and verify that the lock arm does not interfere with the door If there is interference between the door and the lock arm remove the pan head screw and align to the 3hole Secure with the phillips pan head screw Try manually raising and lowering the door until there is clearance between the door and the lock arm NOTE Do not operate the door if there is interference between the lock arm and the door Reconnect the Normal install routine sets the pet position to ap proximately eight inches above the ground The pet opening height may be changed to open anywhere between 8 and 30 above the ground To change the automatic pet opening height refer to the following procedure 1 After completion of the normal install routine with the door in the closed position place the disconnect handle in the manual operated position Vianually position the door to the desired pet opening height between 8 and 30 above ground and return disconnect handle to the motor operated position 2 Simultaneously depress the pet and up down but
36. ot allow limitation on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you Questions For quick answers and helpful advise call Wayne Dalton Customer Service 888 827 3667 Copyright 2007 Wayne Dalton Corp 36
37. power is applied to the opener the light fixture will light up If the light fixture does not light adjust the receiver module alignment Unplug then plug back in the power cord Repeat this process until the light comes on Ensure there is no obstruction between the opener and the light fixture Refer to Step 17 Light Fixture Installation for the alignment procedure Excess power cord length must be routed and contained safely away from any moving members NOTE Do not permanently attach power cord to building PLASTIC CLIPS Use only the flexible plastic clips supplied with the opener PLUG INTO NEAREST CONVENIENT POWER OUTLET 4 N WARNING To REDUCE THE RISK OF ELECTRICAL SHOCK THIS EQUIPMENT HAS A GROUNDING TYPE PLUG THAT HAS A THIRD 6 X 7 8 WOOD GROUNDING PIN THIS PLUG WILL ONLY FIT SCREWS INTO A GROUNDING TYPE OUTLET IF THE EP PLUG DOES NOT FIT INTO THE OUTLET CON TACT A QUALIFIED ELECTRICIAN TO INSTALL THE PROPER OUTLET DO NOT CHANGE THE FEMALE END PLUG IN ANY WAY OPENER LIGHT FIXTURE POWER OUTLET RECEPTACLE DISCONNECT CABLE NO INTERFERENCE BETWEEN POWER CORD AND DISCONNECT CABLE Step 20 Power Connection Permanent Wiring Option Where required by local codes the opener can be permanently wired Services of a licensed electrician can be obtained to perform the following permanent wiring procedure F m Using a phillips head screwdriver remove the two screws from the ri
38. proper installation Apply wall station reference label and entrapment label in a convenient location next to the wall station NOTE Skip this step if installing only one 7drive opener Switch Settings Light Fixture If installing more than one opener in the same garage the light fixtures can be set to function only with a selected opener Leaving the light fixture as is from the factory may cause all light fixtures to light when any one of the openers are activated The opener jumpers and light fixture switches need to be matched to allow for the opener to activate a specific light fixture To adjust switch location on light fixture slide switches on top of light fixture housing LIGHT FIXTURE AO Wi 2S SWITCHES Jumper Settings Opener On the right side of the opener insert jumper s provided in the hardware pack to match the switch setting of the light fixture A B NO JUMPERS PIN 1 FOR PINS 1 amp 2 an SWITCH 1 OFF SWITCH 2 OFF A SWITCH 1 ON FACTORY ii D II SWITCH 2 ON SETTING ak f B SWITCH 1 ON SWITCH 1 OFF SWITCH 2 OFF SWITCH 2 ON zC D PINS 1 amp 2 PIN 2 ce ememen Jumper Settings Light Fixture OPENER When the light fixture switches and the opener jumpers are matched the light fixture will respond to its matched opener Step 17 Light Fixture Installation IMPORTANT The light is turned on and off by an infrared IR signal s
39. r immediately shuts off See step 25 Lock Arm Troubleshooting SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION 35 i drive for TorqueMaster LIFETIME LIMITED WARRANTY The Manufacturer warrants that the idrive garage door opener will be free from defects in materials and workmanship including electronic components for a period of FIVE YEARS from the date of installation provided it is properly installed maintained and cared for under specified use and service The motor has an extended LIFETIME warranty against defects in materials and workmanship This Warranty extends to the original homeowner providing the garage door opener is installed in his her place of primary residence It is not transferable The warranty applies to residential property only and is not valid on commercial or rental property NO EMPLOYEE DISTRIBUTOR OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation improper storage unauthorized service alteration of products neglect or abuse any acts of nature beyond Manufacturer s control such as but not limited to lightning surges water damage etc or attempt to use the products for other than the customary usage or for their intended purposes The above warranty does not cover normal wear or any dama
40. s in the existing flagangles to mount the flag brack ets It will be necessary to drill two 3 8 dia holes that will allow the 3 8 bolts to go through both the existing flag angles and the new flag brackets Once the holes are drilled proceed with the installation of the flag brackets as FLAG BRACKET bn y DRILL 2 Ee HOLES SLOTS BRACKE 2 3 8 NUTS BRACKET INSTALLED Insert the 3 8 bolts into the previously identified slot in the flag bracket insert a spacer onto the bolt and posi tion the flag bracket to the existing flag angle Attach the 3 8 nut and tighten Secure the second bolt spacer and nut in the same manner Make sure that the flag bracket is parallel with the existing flag angle IMPORTANT Flag brackets must be level and plumb Secure the top of the flag bracket with a 5 16 lag screw in the slot provided Repeat the procedure for the right hand bracket NOTE Right and Left hand is determined from inside the garage looking out EXTENSION SPRING FLAG BRACKETS For the extension spring torsion tube to install correctly it is neces sary that the distance between the flag angles be correct Measure the distance between the existing flag angles The dimension needs to be the width of the door 3 1 2 If this 1s not what the track is set to then you must adjust the track so that the mounting brackets meet the requirment To move the track it may be necessary to
41. ss until the door is completely closed LAWARNING FAILURE TO MAKE ADJUSTMENTS REPAIRS COULD RESULT IN SEVERE OR FATAL INJURY NWARNING DO NOT USE THE EMERGENCY DISCONNECT TO LOWER THE DOOR THE DOOR COULD FALL RAPIDLY CAUSING A SEVERE OR FATAL INJURY The severe out of balance condition must be corrected before the door can be reactivated Contact a qualified service person immediately Momentarily pressing the light button turns on the light fixture The light fixture will remain on until either the light button is pressed again or the door is activated The light fixture automatically turns PROFILE on with a door activation and remains on for five minutes thereafter Pressing the light fixture button before the five minutes has elapsed will turn off the light fixture While the door is in motion the light button functions identically as the up down button stopping or reversing the door immediately Momentarily pressing the timer button causes a delayed activation of a stationary fully open door The opener will signal seven beeps approx 8 seconds then beep constantly for two seconds prior to closing the door Allow enough time to exit the garage when the opener is in the timer mode Pressing any button except for the profile button while the opener is beeping cancels the timer mode NOTE The timer feature will only function with the door in the full open position Pressing the timer button with a stationary door in any other
42. subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation IC Regulatory Information Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device NOTE This equipment has been tested and found to comply with limits for a Class B digital device pursuant to Part 15 of FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate ra dio frequency energy and if not installed and used in accordance with these instruction may cause harmful interference to radio communication however there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or televi sion reception which can be determined by turning equipment off and on user is encouraged to try to correct interference by one or more of the following measures Reorient or relocate receiving antenna Increase separation between equipment and receiver Connect equipment into an outlet on a circuit different from that which receiver is connected Consult your dealer or and experienced radio television
43. ted the door from opening completely set a custom upper limit during the install routine Step 24 b NOTE The door must be in its fully closed position and the disconnect handle must be in the motor operated position upper position to initiate the install routine Step 24 a Install routine with standard upper limit Press and hold the profile button for five 5 seconds The opener will beep twice indicating the activation of the install routine release the profile button The door will now move to the full open position and stop Then the door will close completely Next the door will go through one more up down cycle Once this is complete the door limits are set and the installation is complete Step 24 b Install routine with custom upper limit Press and hold the profile button for five 5 seconds The opener will beep twice indicating the activation of the install routine When the door moves to the desired height at least four feet off the ground press the up down button on the wall station The door will stop and then close completely Next the door will go through one more up down cycle Once this is complete the door limits are set and the installation is complete Alternately After an install routine has been completed the door can be disconnected and manually moved to the desired upper limit Reconnect door and initiate a new install routine from the new upper position 25 IMPORTANT FOR SYSTEM SECURITY The mo
44. temperature protection the hole plug must be in place prior to using the light fixture Loosen thumb screw and rotate light fixture s bottom section to align the receiving module side to side with the sending LED on the opener Re tighten thumb screw don t over tighten Rotate receiving module to align up and down with the sending LED Screw a maximum 75W light bulb into light socket and snap diffuser into light fixture Turn receptacle power back on at fuse breaker box The light should blink one time when the power is re established NOTE An accessory power outlet receptacle 600 Watt Maximum is provided on the light fixture NOTE RECEPTACLE COVER MUST BE INSTALLED IN BETWEEN THE LIGHT FIXTURE AND THE CEILING DUPLEX DEP TAGLE ALIGN RECEIVING MODULE AIM AT IR LED HOLE PLUG 6 32 X 3 4 PHILLIPS PAN HEAD SCREW 75W MAX LIGHT BULB NOT INCLUDED DIFFUSER OPENER z Oen SENDING IR LED WALL MOUNTING Depending on location the light fixture may need to be adjusted from its packaged position When mounting on a wall parallel to the opener rotate the receiver module inward to a maximum of 90 until the receiver module is best aligned with the sending LED Mount light to a receptacle and align the receiving module per previous instructions To mount the light fixture on a wall perpendicular to the opener leave receiving module in the factory position
45. terbalance cable Leave extension spring with it s sheave installed Repeat for the other side MN WARNING CoUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE RE MOVING ANY HARDWARE A POWERFUL SPRING RELEASING IT S ENERGY SUDDENLY CAN CAUSE SEVERE EVEN FATAL INJURY NOTE Only remove springs when door is in the up position and visegrip pliers are attached to the track CAREFULLY REMOVE THE S HOOK AND COUNTERBALANCE CABLE REPEAT FOR THE OTHER SIDE FIG 1 SAFET CABLE LEAVE STALLE Sls BOTTOM ROLLER LOCKING PLIERS ATTACH LOCKING PLIERS TO BACK LEG OF TRACK BELOW ROLLER BOTH SIDES Disassemble the existing front cable sheaves Typi cally the front sheave is secured with a bolt and nut to the horizontal angle Repeat for other side NOTE It may be helpful to refer to the original garage door s owner s manual for removing parts from the original door Extension drive Installation Step 3 Lifting Cable Loo PUL FLUE cael P 9 p TIGHT SNUGGING THE EE Ss Locate the bottom bracket at the lower edge of the bottom CABLE TO SIZE AROUND section The lift cable will be attached to the brackets THE FIXTURE milford pin Measure the diameter of the head of the pin and record the measurement Locate the drum assemblies LOOP provided with the kit They will have a cable attached TOOL with a loop formed on the end of the cable a Locate the cable loop tool and
46. th the motor operated and manual operated positions View on the left side of the label shows the handle position when the opener is engaged to the torque tube The view on the right side of the label shows the handle when the opener is disconnected from the torque tube NOTE Use extreme caution if disconnecting The emergency discon nect should not be used when the door is in the open position Weak or broken spring s may allow the door to fall rapidly causing a severe or fatal injury Maintenance Monthly Maintenance 1 With door fully closed manually operate the door with the emergency disconnect in the manual door oper ated position If the door feels unbalanced or binds have a qualified service person repair or make adjustments to the door 2 Perform the contact obstruction tests See Step 29 for the contact obstruction test instructions Inability to activate a door using the transmitter or wall station may be caused by a weak or dead battery Press and hold the activation button on either the transmitter or the wall station If the LED does not light this is an indica tion that the battery is weak or dead Replace the battery NOTE Dispose of dead batteries properly Battery replacement Insert a coin in the coin slot of the transmitter or wall station and twist coin to access the dead battery Replace the battery being careful to match the positive symbols on the circuit boards with the battery COIN SLOT
47. tons on the wall station The opener will beep once The pet button is now programmed to automatically open the door to this custom height NOTE The opener will NOT accept programmed pet lock position if door is below 8 or higher than 30 NOTE Activation of the normal install routine will reset the pet position to the default eight inch target height For use of the pet button see Operation section tarting with the door in the fully open position place a 6 high object on the floor progressively one foot from the left side of the door center of door and one foot from the right side of the door In each position activation of the opener with the wallstation up down button should cause the door to move no more than one foot stop and then reverse to fully open position The same 6 high object when placed on the floor while door is closing should also cause the door to reverse 2NWARNING WHEN PERFORMING THIS PART OF THE TEST DO NOT PLACE YOURSELF UNDER DESCENDING DOOR OR SEVERE OR FATAL INJURY MAY RESULT AWA RNING tr THE OPENER DOES NOT RESPOND PROPERLY OR FAILS THESE TEST HAVE A QUALIFIED SERVICE PERSON MAKE NECESSARY ADJUSTMENTS REPAIRS FAILURE TO MAKE ADJUSTMENTS COULD RESULT IN SEVERE OR FATAL INJURY After installing the opener the door must reverse when it contacts a 1 1 2 38mm high object or a o 2 x 4 board laid flat on the floor To verify proper ik CENTER OF operation 1 1 Using the wall
48. tor is de signed to pivot down after the door closes completely Ifthe motor does not pivot or pivots too soon the detent may need to be adjusted in order for the door lock feature to work properly IMPORTANT Before making any detent pin adjustments check and adjust door balance Door should not raise off of floor with spring tension alone nor should it free fall from any open posi tion The normal amount of pressure the opener uses to pivot the motor downward is preset at the factory via the detent pin adjustment screw Due to variations in door installations a detent pin adjust ment may be needed in order to properly pivot the motor A Ifthe motor does not pivot down or pivots down only partially the detent pin is set too hard Using a flat head screwdriver turn the detent pin COUNTER CLOCKWISE in 1 4 turn increments Operate the door to confirm each adjustment Ifthe motor does not pivot on door closing adjust detent pin again Repeat procedure until motor pivots to full down position when the door is completely closed B If the motor pivots down prematurely before the door is completely closed or if the motor is slapping too aggressively against the top of the door the detent pin is set too soft Using a flat head screwdriver turn the detent pin CLOCKWISE in 1 4 turn increments Operate the door to confirm each adjustment If the motor pivots to soon adjust detent pin again Repeat procedure until motor pivots to full down p
49. ture PNANNANANN NS Pana 6 20 x 1 2 Phillips Pan Cable Clips 4 6 x 7 8 Phillips Pan rit ene 1 Emergency Head Screws 4 for disconnect handle Disconnect Label 1 Tools Needed Power Drill Safety Glasses Ratchet eet P AOE SSAA 0 4 8 Drill Bit seers en 3 32 Drill Bit TA ape Measure 7 16 Socket Step Lider 1 2 Socket 7 16 Wrench 9 16 Socket 4 2 Wrench 3 4 Socket 9 16 Wrench 3 4 Wrench Flat Head Screw 57 driver Phillips Head li 3 8 Hex Wrench Screwdriver i 7 16 Socket Driver Available Accessories For idrive N 3 Button Mini RF Trans mitter d Model no 3973 A Part no 302083 Keyless Entry RF pe Transmitter Low Headroom Kit Model no KEP2 Part no 302883 Part no 302078 7 n S 7 0 Infrared Safety Sensor Model no ML2 Part no 301674 Power Cord Extender Model no 3960M Part no 302616 5 Button Wall Station RF Deluxe Wireless Light Kit Transmitter Model no 3950 ULDRE Model no 3975 Part no 302097 Part no 302090 idrive Retro fit Installation Step 1 Extension Spring Relief Raise the door to the fully open position and clamp locking pliers to the back legs of both vertical tracks below the bottom rollers to prevent the door from falling see Fig 1 By opening the door you release most of the spring tension Carefully unfasten the S hook from the horizontal angle Remove the coun
50. watches or loose laid flat on the floor clothing when installing or servicing a garage door system Installation and wiring must comply with local building and electrical codes Connect power cord to a properly grounded outlet Do not remove the ground pin from power cord Wear safety glasses for eye protection when installing or servicing the opener or door DDB DDD Package Contents 3982 idrive Extension Spring Kit LH gt Ss Flag Brackets Serene Assembly 3 Cam Tubes Photoelectric Safety Sensors W Hardware E 2 Drum Shafts 2 Hole Clip 2 Large S Hook 4 spacers 2 1 4 20 x 9 16 2 5 16 x 1 5 8 Hex Head Lag Screw 2 Snap Buttons Track Bolt 2 1 4 20 AA 1 2 13 x 2 Socket Head Cap Screw 4 3 8 16 x 3 4 Truss 4 3 8 16 Head Bolt Hex Nut 1 2 13 Lock Nut Grease Packet 1 4 1 2 Flat Washer idrive Package Contents l e E 6 Power Cord 1 Three button Transmitter 2 Wall Station Assembly Suppor Light Fixture AssembI Bracket SSP RERo Lock Arm Assembly Entrapment Label idrive Hardware Kit th Disconnect Handle 1 Disconnect Cable 1 M5 x 8 x 12 Phillips Pan Head Screw 1 For Lock Arm Jumpers 3 tm ge A 1 4 x 2 Hex Head Lag Screws 2 Handle Bracket 1 46 39 y 3 4 Phillips Pan Head Screw 1 For Light Fix
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