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Wayne-Dalton 341458 Garage Door Opener User Manual

1. DOOR IN THE UP POSITION I K 4 ZVNILI 4 a 4 ma 4 a m 4 4 4 E VICE EE CLAMPS P LER Cod A l l 2 e HORIZONTAL DOOR EDGE e a track VERTICAL Fu TRACK e i I I l E I E a F I e e I MM WEATHER SEA WEATHER WEATHER SEAL a SEAL JAMB JAMB 1 8 TO 1 4 QUICK INSTALL TRACK FULLY ADJUSTABLE TRACK T poor _ DOOR STOP STOP DOOR DOOR SECTION x SECTION r y JAMB JAMB Nug T0 1 4 PERFORATED ANGLE 3 5 16 NUTS 3 5 16 BOLTS 28 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com ANGLE BOLTED TO CEILING Rear Support Continued NOTE If an idrive opener is installed position horizontal tracks one hole above level when securing it to rear supports NOTE Perforated angle must be attached to sound framing members and nails should not be used Now lift door and check it s balance Adjust if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down Anytime spring adjustments are made ratchet pawl knob must be
2. 8 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Recommended tools from page 5 Tools Needed Recommended tools from page 5 Extension Spring Removal Step 1 Raise the door to the fully open position and place vice clamps to the back legs of both vertical tracks below the bottom rollers to prevent the door from falling By opening the door you release most of the spring tension Carefully unfasten the S hook from the horizontal angle Remove cable sheave and extension spring Repeat for the other side If safety cables are running through the extension springs remove them also Remove parts from work area Step 2 Holding door in the open position remove the vice clamps be prepared to support the entire weight of the door Garage doors can weigh 200 400 pounds With assistance carefully lower the door by grasping the door firmly by it s lift handles Do not place fingers or hands near joints between sections or between bottom of door and floor Otherwise severe injury could result NOTE Continue with P4 after completing this step Removing the Old Door Having removed the counterbalance system the door can now be disassembled Start by first removing the top row of hinges With as
3. HEX HEAD LAG SCREWS CLEVIS PIN CARRIAGE BOLTS hex NUT AS REQUIRED Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 3 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Door Section Identification Tools Needed NOTE This provides an alternative method for identifying your door sections stacking position Hinges are always pre attached at the top of each section except top section and the hinges are stamped for identification 1 2 and 3 See view below The stamp identifies the stacking sequence of the section The sequence is always determined by 1 being the bottom section to 3 being the highest lock intermediate section See views to the right If the stamp on the end hinge is illegible refer to the section side view illustration to the right The section side view illustration shows the end hinge profile of all the sections and can also be used in conjunction with identifying each sections The BOTTOM SECTION can be identified by 1 end hinges the factory attached bottom astragal and by the bottom bracket warning labels on each end stile The LOCK SECTION can be identified by 2 end hinge NOTE On 3 section high doors the LOCK SECTION can be identified by 3 end hinge and the section w
4. Center Bracket Bushing NOTE If you are installing the idrive opener with your garage door skip this step and go to your idrive Installation Instruction Owner s Manual After completing Steps 1 thru 10 in your idrive Installation Instruction Owner s Manual continue with Step 22 of the door Installation Instruction Owner s Manual NOTE If you are not installing an drive opener with your garage door you must install the center bracket bushing assembly Continue to follow these instructions for non idrive operated garage doors Being cam shaped the center bracket bushing only fits one way Slide the center bracket assembly towards the center of the TorqueMaster spring tube from the right side as shown TORQUEMASTER SPRING TUBE LABELED END CENTER BRACKET ASSEMBLY TORQUEMASTER SPRING TUBE TORQUEMASTER SPRING TUBE CENTER BRACKET BUSHING yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com z um 3 E FE 7 Tools Needed None Tools Needed Tape Measure NOTE Drum wraps must be installed prior to installing the TorqueMaster plus end bracket Drum wrap installation after the end bracket is installed is not possible without un installing the end bracket and it s components IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Drum wraps are identified as right and left Slide the le
5. bracket with the lower hole of the hole slot pattern Loosely fasten the bracket onto the track with 1 1 4 20 x 9 16 track bolt and 1 4 20 flange hex nut INSTALLATION VERTICAL Repeat if a third jamb bracket is TRACK provided equally spacing the distance between the two center jamb brackets and the bottom jamb bracket and flagangle NOTE While the bottom jamb bracket is the shortest in length that is included with your door It does not necessarily mean it is the short ST 0 jamb bracket 3RD SET NOTE After completing this step continue with Step 6 2ND SET 1ST SET o Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 13 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Installing Q 1 Jamb Brackets Tools Needed NOTE If you have fully adjustable jamb brackets skip this step and complete Step Tape Measure 6 Measure the length of the vertical tracks Using the jamb bracket schedule determine the placement of the jamb brackets for your door height and track type To install the jamb brackets align the twistlock tab on the quick install jamb LEFT SI
6. NOTE Information assuring proper installation of the door OS alit TO AVOID POSSIBLE INJURY READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A QUALIFIED DOOR AGENCY DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 tis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation causing severe or fatal injury 5 Doors 12 0 wide and over should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 Ifa door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door and t
7. WHEN SECURING THE END HINGES TO THE SECTIONS WITH 1 4 X 5 8 SELF TAPPING SCREWS ENSURE THEY ARE ATTACHED AS SHOWN IN THE ILLUSTRATIONS ABOVE IMPORTANT PUSH amp HOLD THE HINGE LEAFS AGAINST SECTION WHILE SECURING WITH 1 4 14 X 5 8 SELF TAPPING T DA Ze SCREWS END HINGES HAVE 2 SCREWS 3 2 1 4 14 X 5 8 3 1 4 14 X 5 8 SELF TAPPING AND INTERMEDIATE HINGES HAVE 3 SCREWS END HINGES LEFT HAND SHOWN RIGHT SCREWS HINGE SYMMETRICALLY OPPOSITE INTERMEDIATE HINGES 2ND SET OF HOLES Top Brackets FROM BOTTOM Tools Needed NOTE For door section identification see page 4 TOP SECTION Power Drill ENDCAP 7 16 Socket To install the L shaped top brackets N Driver align the top holes in the top bracket base with the second set of holes from bottom of endcap Fasten top bracket base to endcap using TOP Che 4 1 4 14 x 5 8 self tapping screws SECTION 4 1 4 14 x 5 8 Secure the top bracket slide to the SELF TAPPING bracket base loosely using 2 2ND SET OF ets 1 4 20 x 5 8 carriage bolts and 2 HOLES FROM 1 4 20 flanged hex nuts The bracket BOTTOM will be tightened and adjusted in Step 15 Insert rollers into top bracket slide 2 1 4 20 x 5 g TOP BRACKET TOP BRACKET ARRIAGE BOLTS SLIDE SECTION N eLDE ROLLER Repeat for other side 2 1 4
8. cable is aligned and seated in the first SET SCREW groove of the cable drum Snug the set screw and then tighten an additional 1 1 2 turns COUNTERBALANCE CABLE Cut off excess cable IN FIRST GROOVE CAM PEAK STRAIT UP IMPORTANT ENSURE THE CABLE IS ALIGNED AND SEATED IN THE FIRST GROOVE OF THE CABLE DRUM PRIOR TO WINDING SPRINGS NOTE Illustrations show the right ET SCREW PLIERS TorqueMaster Plus drum left ES COUNTERBALANCE TorqueMaster Plus drum is CABLE symmetrically opposite Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 25 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Ratchet 5 8 Socket 3 Extension Gloves Winding Springs A WARNING IT IS RECOMMENDED THAT LEATHER GLOVES BE WORN WHILE WINDING THE TORQUEMASTER PLUS SPRINGS FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO HANDS A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTIN
9. ney HEX NUTS 16 Please Do Not Return This Product To The Store Contact your local Wayne Dalton ue To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Operator Bracket Tools Needed NOTE If installing a trolley type Power Drill operator complete this step If not skip this step and continue with Step 12 7 16 Socket TOP SECTION 7 paves IMPORTANT WHEN CONNECTING A D TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPENER TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALONG WITH TOP SECTION ANY U BARS PROVIDED WITH THE DOOR THE INSTALLATION OF THE OPENER MUST BE ACCORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY SIDE VIEW OF U BAR ON TOP LZ SECTION EL 1 4 20 X 7 8 SELF DRILLING SCREWS Remove but retain 4 6 1 4 20 x Z Y _drilli A OPERATOR 7 8 self drilling screws from the center BRACKET of the u bar allowing the operator bracket to slide between the top section and the u bar NOTE For retro fit applications the a operator bracket must be aligned with an existing operator INSTALLATION Locate the center of the top section and TOP SECTION slide operator bracket under u bar till the operator bracket is seated against the u bar flange Attach the operator bracket using 6 1 4 20 x 5 8
10. socket onto the left hand winding shaft end RECOMMENDED SPRING TURNS Door Height PAWL KNOB IN UPPER POSITION END BRACKET PAWL KNOB IN LOWER POSITION 26 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com BACK OF TORQUEMASTER PLUS END BRACKET WARNING TAG S Winding Springs Continued To wind the spring rotate the winding shaft clockwise while watching the mark on the winding shaft Rotate the winding shaft to Spring tume the required number of turns for your door x Then return to the right hand side and wind the right hand spring to the required number of turns Place pawl knob in lower position on both sides IMPORTANT Mark number of spring turns on TorqueMaster Plus end bracket warning tag s NOTE Since total turns to balance door can deviate from SPRING TURN CHART values by 1 2 turn adjustments to the FR recommended number of turns may be Number of Installed Spring Turns i LOCATION FOR required AFTER rear hangers assembly is ES L MARKING NUMBER completed eT QFINSTALLED IMPORTANT HOLD THE DOOR DOWN TO SPRING TURNS PREVENT IT FROM RISING UNEXPECTEDLY IN THE EVENT THE SPRING WAS OVERWOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTICAL TRACKS IMPORTANT ADJUSTMEN
11. DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended The following cleaning solution is recommended A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water will aid in the removal of most dirt NOTES The use of detergents containing greater than 0 596 phosphate is not recommended for use in general cleaning of garage doors NOTES Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean dam
12. REAR SUPPORTS MAY OR MAY NOT BE INCLUDED WITH YOUR DOOR MANUAL DOOR SECTIONS AS REQUIRED 1 TORQUEMASTER SPRING TUBE 2 HORIZONTAL TRACKS RH LH 2 FULLY ADJUSTABLE RH LH 2 QUICK INSTALL RH LH SCREW EYE AND RIGHT AND LEFT CABLE RIGHT amp LEFT FLAGANGLE AS REQUIRED FLAGANGLE AS REQUIRED PULL ROPE DRUM ASSEMBLIES DRUM WRAPS IF INCLUDED 2 HORIZONTAL ANGLES 1 OPERATOR BRACKET WEATHER SEALS amp NAILS DOOR STOP amp NAILS 22 80 OR 94 IF INCLUDED IF INCLUDED 2 VERTICAL AS REQUIRED F INCLUDED TRACKS RH LH ROLLERS 1 CENTER BRACKET 2 TOP BRACKET BASES 2 TOP BRACKET SLIDES Q I JAMB BRACKETS F A JAMB BRACKETS AS REQUIRED ASSEMBLY AS REQUIRED AS REQUIRED m gt 1 4 20 X 7 8 SELF DRILLING 1 4 20 X 5 8 SELF DRILLING RIGHT amp LEF 1 LOOSE WINDING SHAFT 1 4 14 X 5 8 SELF TAPPING SCREWS AS REQUIRED SCREWS AS REQUIRED END BRACKETS SINGLE SPRING ONLY SCREWS AS REQUIRED un Fc nil 4 1 4 20 X 5 8 1 4 20 FLANGED HEX STUD PLATES 2 3 8 16 X 3 4 2 3 8 16 HEX 1 4 20 X 9 16 LARGE CARRIAGE BOLTS NUTS AS REQUIRED AS REQUIRED TRUSS HEAD BOLTS NUTS HEAD RIBBED TRACK BOLTS AS REQUIRED ole TT O a 1 5 16 X 1 1 4 1 COTTER PIN 2 5 16 18X3 4 2 5 16 k 5 16 X 1 5 8
13. are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in
14. eye and to the bottom bracket as shown PULL ROPE A WARNING DO NOT INSTALL PULL ROPES ON DOORS WITH ELECTRIC OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY 1 8 Drill Bit OPTIONAL INSTALLATION Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 33 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com OPERATOR Trolley Operator BRACKET OPERATOR HAIRPIN TABS BRACKET COTTER Align hole in the appropriate arm with holes in operator bracket tabs Insert 5 16 x 1 1 4 clevis pin making sure is hole in clevis pin is outside of second 5 16 X 1 1 4 tab of operator bracket Insert hairpin CLEVIS PIN cotter into clevis pin hole and spread hairpin cotter to ensure it will secure assembly Operator must be tested at time of installation and monthly there after to ensure that door reverses on HAIRPIN COTTER SUITABLE contact with 2 x 4 board laid flat under OUTSIDE OF OPERATOR SURFACE 2 X 6 the door Failure to pass this test requires zinc TAB LUMBER MIN immediate adjustments or repairs A WARNING UU FAILURE TO MAKE ADJUSTMENTS MR MON OR REPAIRS IF NECESSARY CAN HEADER P RESULT IN SEVERE OR FATAL INJURY 9p If your operator is equipped with a Pdl P photoelect
15. from the date of installation After a period of TWENTY 20 YEARS from time of installation replacement of Lifetime Limited Warranty materials will be pro rated at 50 per cent of Manufacturer s published list pricing at time of claim and you must pay this amount This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if any holes
16. loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing e Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law e This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State MAINTENANCE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 37 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Thank you for your purchase www Wayne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672
17. position clamp vice grips on both tracks just below the bottom section roller E 4 Now is a good time to remove vehicles PLACE VICE CLAMPS from garage and provide clear access to BELOW BOTTOM SECTION end brackets a ON BOTH VERTICAL TRACK 5 Flip the ratchet pawl knob on both end brackets to the upper position see illustration 6 Raise door 2 3 and then lower door Repeat process until anti drop device resets See disengaged illustrations on reverse side LOWER POSITION UPPER POSITION IMPORTANT BE PREPARED TO SUPPORT THE TOTAL WEIGHT OF THE DOOR 7 Cautiously remove the vice clamps from both tracks and with assistance lower the door 8 Check for spring tension Starting on INSTALLATION the right hand side place a ratchet and 5 8 socket on the Torquemaster Plus winding shaft see illustration in instruction manual Ensure ratchet is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side if applicable If tension is present remove the ratchet and check the left hand side if applicable If spring s have tension proceed to Balancing Door PAWL KNOB IN LOWER PAWL KNOB IN UPPER Step 1 if no spring tension is present POSITION POSITION contact a qualified door installation comp
18. re check door balance and adjust if necessary When door is balanced and adjusted properly place the ratchet pawl knobs in the active position lower position 32 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com es Side Lock Tools Needed Install the side lock on the second section of the door Secure the lock to Power Drill the section with 4 1 4 20 x 11 16 self drilling screws Square the lock assembly with the door section and align with the square hole in the vertical track The side lock should be spaced approximately 1 8 from the section edge 7 16 Socket Driver IMPORTANT SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN OPERATOR IS INSTALLED ON THE DOOR NOTE After completing this step continue with step 10 on page 16 4 1 4 20 X 11 16 SELF DRILLING SCREWS Pull Rope Tools Needed Measure and mark the jamb approximately 48 to 50 1220 to 1270 Power Drill mm from floor on the right or left side of door Drill 1 8 pilot hole for No 6 screw eye Tie the pull rope to the No 6 screw
19. self drilling screws as shown Finish re attaching the u bar using the self tapping screws removed previously OPERATOR BRACKET Br fom 0 ES 6 1 4 20 X 5 8 0j 0 OPERATOR BRACKET IN A SELF DRILLING PLACE UNDER U BAR SCREWS Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 17 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 1 2 Top Section g DOOR WIDTH f 3 3 8 TO 3 1 2 Pp Tools Needed Place the top section in the opening and vertically align with lower sections Align vertical marks in the upper alignment sticker with the lower alignment sticker on right hand side on the back of door Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section Hammer Now flip up hinge leafs hold them tight against section and fasten center hinges first and end hinges last Refer to Step 9 When installing a door with a TorqueMaster counterbalance system vertical track a
20. which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury
21. 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending 38 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com
22. 9800 DOORS TorqueMaster Plus Single and Double Spring Installation Instructions and Owner s Manual IMPORTANT NOTICE X Read these instructions carefully before attempting EO ODD Division gi installation If in question about any of the proce Overhead Door Corporation PO B dures do not perform the work Instead have a 0 Box 67 Mt Hope OH 44660 es www Wayne Dalton com qualified door agency do the installation or repairs Copyright 2010 Wayne Dalton a Division of Overhead Door Corporation Part No 341458 REV2 02 26 2010 Table of Contents ImpontantSatetynstmHetolseee nee S 2 Package Gontents e eee sstantee ree eee nm 3 DoorSectionldentificatom e 4 O tea OEN Ea ee e OE E E A 5 Me Eo a E E E A E EE 5 10 Removing The Old DOK eee 5 9 Preparing The Openinge 0 10 Installations ec ets HUS 11 32 optionallllistallatorseeee c 33 34 Side Locke T 33 PulliBOpas ee e ER E TES 33 ilrolleyiperatore m 34 Maintenance cv TET 35 36 Gleanintjse eser T 35 Patios COTES 36 Warranty a nee ee M 37 DealersFocatarglintOrin tio seem 38 Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION
23. AL ANGLE Adjusting Top Brackets Tools Needed With horizontal tracks installed you can di qi 7 16 Wrench now adjust the top brackets SECTION Vertically align the top section of the door with the lower sections Once aligned position the top bracket slide out against the horizontal track intaini ide iti i INCORRECT RRECT Maintaining the slide s position tighten CORREC CORREC the 2 1 4 20 flange hex nuts to secure the top roller slide to the top bracket base HORIZONTAL TRACK TOP BRACKET SLIDE 2 1 4 20 TOP FLANGED HEX SECTION NUTS 20 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed None Tools Needed None Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 21 TorqueMaster Spring Tube TorqueMaster springs come lubricated and pre assembled inside the TorqueMaster spring tube To install lay the TorqueMaster spring tube on the floor inside garage in front of the door with the labeled end to the left
24. CREWDRIVER PENCIL NEEDLE NOSE PLIERS GLOVES o 7 16 1 2 9 16 7 16 SOCKET DRIVER 3 8 7 16 1 2 9 16 SAFETY GLASSES SOCKETS WRENCHES A 4 77 A AN STEP LADDER PRE INSTALLATION HAMMER VICE GRIPS VICE CLAMPS 2 SAW HORSES Removing An Old Door A WARNING IF YOUR COUNTERBALANCE SYSTEM IS OTHER THAN THOSE MENTIONED IN SECTIONS P1 P2 AND P3 DO NOT ATTEMPT TO WORK ON IT BUT HAVE A QUALIFIED DOOR AGENCY PERFORM THE WORK OTHERWISE SEVERE OR FATAL INJURY COULD RESULT A WARNING DISCONNECT AND REMOVE ANY ELECTRIC OPENER PRIOR TO REMOVAL OF COUNTERBALANCE SYSTEMS TO PREVENT UNINTENDED DOOR OPERATION OTHERWISE SEVERE OR FATAL INJURY COULD RESULT A WARNING COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE REMOVING ANY HARDWARE A POWERFUL SPRING RELEASING IT S ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY A WARNING IF YOU HAVE BACK PROBLEMS DO NOT ATTEMPT THIS OR SEVERE INJURY COULD RESULT A WARNING REMOVING AN EXISTING DOOR CAN BE DANGEROUS FOLLOW INSTRUCTIONS ON PAGES 6 10 REMOVING AN OLD DOOR PREPARING THE OPENING CAREFULLY OTHERWISE SEVERE OR FATAL INJURY COULD RESULT If you have an existing door follow the instructions to identify which counterbalance removal is necessary The process of removing an existing door begins by identifying it s counterbalance system If you are not removing an existing door proceed to PREPARING THE OPENING on page 10 Generally you will fi
25. DE SHOWN bracket with the quick install feature inthe TwiSTLOCK TOP track and turn the bracket perpendicular to TAg HOLE 3RD SET HOLES the track so the mounting flange is toward the back flat leg of the track MIDDLE HOLE 2ND SET HOLES p lt ee Di go 4 Section High Doors QUB 3 MIDDLE QIJB 6 TOP QIJB 7 MIDDLE LEFT HAND TORQUEMASTER COUNTERBALANCE f DRUM Tools Needed IMPORTANT RIGHT AND LEFT HAND IS Z None ALWAYS DETERMINED FROM INSIDE THE AE me 1 END HINGE BUILDING LOOKING OUT A a HINGE TUBE NOTE For door section identification see Lo page 4 KN BOTTOM COUNTERBALANCE SECTION TorqueMaster counterbalance drums CABLE ROLLERS are marked right and left hand Uncoil the counterbalance cables and make sure you place the right hand cable loop on the right hand milford pin and place the left hand cable loop on the left hand milford pin Insert a roller into bottom bracket of the bottom section and insert another roller at 1 end hinge at the top of the bottom section Repeat for other side alle BOTTOM BRACKET NOTE Verify astragal bottom seal is aligned with door section If there is more than 1 2 excess astragal on either side ASTRAGAL trim astragal even with door section 14 Please Do Not Return This Product To The Store Contact your local Wayne Dalton d
26. DED NUMBER OF TURNS SHOWN ON THE SPRING TURN CHART If the door still does not operate easily lower the door into the closed position UNWIND SPRING S COMPLETELY and recheck the following items 1 Check the door for level 2 Check the TorqueMaster tube and flagangles for level and plumb 3 Check the distance between the flagangles must be door width plus 3 3 8 to 3 1 2 4 Check the counterbalance cables for equal tension adjust if necessary 5 Rewind the spring s 6 Make sure door isn t rubbing on jambs After door installation is completed and you have installed an idrive opener refer to Steps 15 thru 32 in your idrive Installation Instruction Owner s Manual HORIZONTAL TRACK MEMBER AND PARALLEL TO DOOR A uu SOUND FRAMING MEMBERS gee 7 A b e 2 ANGLE 1 PERFORATED ANGLE BOLTED USING 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO CEILING MEMBER AND PARALLEL TO WIDTH OF DOOR SPACE LAG SCREWS NO FURTHER THAN 24 APART BOLT MUST EXTEND INTO THE TRACK TO SERVE AS A ROLLER STOP VT 44 7 2 5 16 X 1 5 8 HEX HEAD LAG z SCREWS TO CEILING MEMBERS AND PARALLEL TO WIDTH OF DOOR ATTACH VERTICAL PERFORATED ANGLE BETWEEN THE 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS SECURING PERFORATED ANGLE TO CEILING MEMBERS BOLT MUST EXTEND INTO THE TRACK TO SERVE AS A ROLLER STOP Please Do No
27. ET P WHEEL RIGHT END BRACKET 5 16 X 1 5 8 oP hy HEXHEADLAG pes 18 3 4 __ _ CARRIAGE BOLT qe d AND HEX NUT CENTER BRACKET BUSHING ASSEMBLY yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com WARNING TAG 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS 24 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local Securing Door for Spring Winding Tools Needed Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while winding counterbalance springs A WARN IN G s d NOTE FOUR SECTION 8 0 HIGH FAILURE TO PLACE VICE CLAMPS BOO enon ONTO VERTICAL TRACK CAN PLACE VIE ALLOW DOOR TO RAISE AND M CAUSE SEVERE OR FATAL INJURY Vice Clamps VICE CLAMPS ATTACHED TO TRACK INSTALLATION Cable Adjustment FIRST GROOVE Tools Needed starting on the right side adjust the cable drum assembly by rotating the Pliers Wire drum until the set screw faces directly Cutters away from the header Loosen the set Flat Tip screw no more than 1 2 turn Screwdriver Pull on the end of the cable to remove all cable slack Check to ensure the
28. GS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY Double check to ensure the counterbalance cable is aligned in the first groove of the cable drum Step 28 Starting with the right hand side place a mark on winding shaft or socket and end bracket Turn the pawl knob on the end bracket to the upper position Using a ratchet wrench with a 5 8 socket NOTE A 3 extension is also recommended for added clearance from the horizontal angle wind the spring by rotating the winding shaft counter clockwise while watching the mark on the winding shaft IMPORTANT PAWL KNOB MUST BE IN UPPER POSITION TO ADD REMOVE REQUIRED NUMBER OF SPRING TURNS After 2 3 turns remove the ratchet wrench and adjust the cable on the left side Step 28 Ensure the cables are in the first groove and the cable drums as shown in Step 28 NOTE Single spring application require no spring winding on the left hand side but need cable tension adjustments IMPORTANT COUNTERBALANCE CABLE TENSION MUST BE EQUAL ON BOTH SIDES PRIOR TO FULLY WINDING SPRINGS SEE THE SPRING TURN CHART FOR THE REQUIRED NUMBER OF TURNS For single spring applications Return to the right hand and continue winding the spring to the required number of turns for your door Place pawl knob in lower position For double spring applications Place a mark on the winding shaft and end bracket Place the ratchet with 5 8
29. NOTE If you have fully adjustable flagangle skip this step and complete SAG sapkat Step 14 HORIZONTAL Ratchet Wrench TRACK 9 16 Wrench To install horizontal track place the QUICK curved end over the top roller Align INSTALL key slot of the horizontal track with the TAB quick install tab of the flagangle Push VERTICAL curved portion of horizontal track down TRACK to lock in place Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in Step 12 Level 3I9NV9V 14 IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR HORIZONTAL COULD CAUSE PERMANENT DAMAGE TRACK TO TOP SECTION E A WARNING VERTICAL TRACK DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP 26 OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL 9 8 x 3 4 3 8 16 HEX NUT INJURY TRUSSHEADBOLT INSTALLATION NOTE If an idrive opener will be installed position horizontal tracks Slightly above level HORIZONTAL ANGLE HORIZONTAL TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne D
30. R CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side just below the second roller on the other side This will prevent the door from raising or lowering while installing the rear support Fabricate rear support for horizontal tracks using perforated angle 5 16 x 1 5 8 hex head lag screws and 5 16 bolts with nuts may not be supplied Attach horizontal tracks to the rear supports with 5 16 18 x 1 1 4 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door IMPORTANT IT IS NOT RECOMMENDED THAT ANY PART OF THE HORIZONTAL TRACK HANGER THAT CANTILEVERS 4 BEYOND A SOUND FRAMING MEMBERS BE USED TO SUPPORT THE WEIGHT OF THE DOOR NOTE If perforated angle is installed over drywall use 5 16 x 2 hex head lag screws Adjust weather seal or door stop if necessary and now permanently attach the weather seal or door stop to both door jambs and header They were temporarily attached to the jambs in PREPARING THE OPENING on page 10 Avoid pushing weather seal or door stop too tightly against face of door
31. TS TO THE RECOMMENDED NUMBER OF TURNS MAY BE REQUIRED IF DOOR RAISES OFF THE FLOOR UNDER SPRING TENSION ALONE THEN REDUCE SPRING TENSION UNTIL DOOR REST ON THE FLOOR IF THE DOOR IS HARD TO RAISE OR DRIFTS DOWN ON ITS OWN THEN ADD SPRING TENSION o c X619 s9s 9s 9959 959995 DRUM WRAP Drum Wrap Installation LEFT HAND Tools Needed To install drum wraps position the left None hand drum wrap over the left hand LEFT HAND drum align with counterbalance cable slide groove in drum wrap towards the left until tabs snap over drum in between drum and ratchet gear Repeat for right hand side DRUM IMPORTANT RIGHT AND LEFT HAND ARE ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT COUNTERBALANCE CABLE IN DRUM Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 27 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION Tools Needed Ratchet Wrench 1 2 Socket 1 2 Wrench 2 Vice Clamps Tape Measure Level Hammer Rear Support Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since rear of horizontal track is not yet supported Do not space the track more than 3 4 from door edge A WARNING RAISING DOOR FURTHE
32. a small area prior to top coating the entire door 1 Clean surfaces with soap and water mineral spirits or naptha NOTE Light scuffing of surface may be required using Scotch Brite pads 2 Apply a commercial brand of exterior grade top coat following the manufacturer instructions Finishing It is recommended that the door be purchased pre finished due to the size of the door the required spray equipment and the quality problems that could result Wayne Dalton assumes no liability for non factory finished doors If finishing is performed use exterior commercial grade finishing kits approved for use on fiberglass or commercially available exterior grade water based or oil based paint The customer assumes all liability for the finishing 36 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Lifetime Limited Warranty Model 9800 Subject to the terms and conditions contained in this Lifetime Limited Warranty Wayne Dalton Manufacturer warrants the sections of the door for as long as you own the door with the exception of the items that follow which is described at the top of this page These exceptions will be warranted for a period of THREE 3 YEARS from the date of installation against i Delamination of the fiberglass skin or peeling of the
33. alton dealer refer to your local 19 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Attaching Horizontal Track FLAGANGLE to Adjustable Flagangle NOTE If quick install flagangles were metallar D Acn p ne step and continue with Step 15 If not complete this ipid To incall orizontal rack etad 14590 o Install horizontal track place the curve 9 116 Socket end over the top roller Align the bottom of m a RatchetWrench the horizontal track with the vertical track Hand tighten the horizontal track to the 9 16 Wrench flagangle with h Suid plate and 2 Level 1 4 20 flange hex nuts Flat Tip A WARNING Screwdriver DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS 3 8 16 X 3 4 A 3 8 16 HEX NUT OUTLINED IN STEP 26 OR DOOR COULD TRUSS HEAD BOLT FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle and 3 8 16 x 3 4 truss Tools Needed head bolt and 8 16 hex nut Repeat for other side Remove the nail that was temporarily noning the top section in place installed in Step 12 IMPORTANT FAILURE TO REMOVE NAIL Pa BEFORE ATTEMPTING TO RAISE DOOR OV HORIZONTAL COULD CAUSE PERMANENT DAMAGE TO TRACK TOP SECTION NOTE If an idrive opener will be installed un horizontal tracks slightly above evel HORIZONT
34. any to replace the spring s wW IMPORTANT HAVE A QUALIFIED DOOR E INSTALLATION COMPANY MAKE END BRACKET ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLIES AND OTHER HARDWARE BALANCING DOOR j BT Win Spe 1 Lift door and check its balance Adjust YZ l SOCKET spring s if door lifts by itself hard to pull A d down or if door is difficult to lift easy to pull down Anytime spring adjustments are made ratchet pawl knob must be in the upper position see illustration on reverse side An unbalanced door such as this can cause idrive or Torquemaster Plus operation problems 3 EXTENSION LL E T Pw NEN Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 31 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com TorqueMaster Plus Reset Instructions Continued To adjust spring s only add or remove a maximum of 3 10 of a turn three teeth of AAE AOLA ON ratchet wheel at a time Both sides need wo q BOTH VERTICAL TRACK to be adjusted equally on double spring doors NOTE Single spring applications require no spring winding on left hand side Clamp a pair of vice clamps on the vertical VICE CLAMPS tracks just above the second roller on one i ATTACHED TO side and just below the second roller on E the other side This will prevent the door from raising o
35. ckets and flagangle to the 15R Q I FLAGANGLE FLAGANGLE jamb using 5 16 x 1 5 8 lag screws N QUICK INSTALL Tighten lag screw securing bottom jamb bracket to jamb to maintain e 5 8 spacing Hang cable drum over j BOTTOM flagangle F SECTION JAMB BRACKET Repeat for the right hand side Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 15 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 2 1 4 14 X 5 8 Stacking Sections SELF TAPPING SCREWS Tools Needed NOTE For door section identification see page 4 Power Drill NOTE Make sure hinge leafs are flipped HUP XP down when stacking another section on top Z 5 n Ene et Place rollers in hinge tubes of the second A j SELF TAPPING SCREWS section lock section With assistance lift T i second section and guide rollers into the vertical tracks Align vertical marks in the upper alignment sticker with the lower alignment sticker on right hand side on the l 3 1 4 14 X 5 8 back of door Keep sections aligned and i SELF TAPPING SCREWS fasten hinges to connect the sections using f 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section IMPORTANT
36. d flush with the inside edge of the jamb Temporarily secure the jamb seals with equally spaced nails approximately 12 to 18 apart This will keep the bottom section from falling out of the opening during installation For fully adjustable track Align the header seal 1 8 to 1 4 inside the header and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal and 1 8 to 1 4 inside the jamb Temporarily secure the jamb seals with equally JAMB 1 8 TO 1 4 spaced nails approximately 12 to 18 apart This will keep the bottom section from falling out of the opening during DOOR installation NOTE Do not permanently attach weather seal to the jamb 1 kicaac DOOR at this time SECTION HEADROOM REQUIREMENT Headroom is defined as the X 1 8 TO 1 4 space needed above the top of the door for tracks springs etc to allow the door to open properly If the door is to be HEADROOM REQUIREMENT motor operated 2 1 2 64 mm of additional headroom is ed NOTE 6 LHR Conversion Kit is available for 12 Radius only ALAE CA Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully 98 2489 mm 80 15 Radius 110 2794 mm 137 3480 mm 10 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dea
37. dy with locking pliers carefully pry the end bracket off the winding shaft using a flat tip screwdriver Fig 7 Step 8 Remove the two 2 lag bolts attaching the center bracket assembly to the header board Fig 8 Step 9 Lift the right hand side of the TorqueMaster Spring Tube and slide the cable drum off Realign the groove in the winding shaft with the radial notch in the flagangle and drape the counterbalance cable with drum over the flagangle Lift the left hand side of the TorqueMaster Spring Tube and slide the cable drum and winding shaft off Fig 9 Drape the counterbalance cable with drum over the flagangle Lift the TorqueMaster spring assembly off the flagangles and out of the doorway Unhook the counterbalance cables from the bottom brackets and remove all parts from the work area NOTE The cable drums may be difficult to remove If so twist the cable drum to aid in removal NOTE Continue with P4 on page 9 after completing this step REMOVE TOP LAG SCREW REMOVE CENTER BRACKET ASSEMBLY 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TOP OF FLAGANGLE USE LOCKING PLIERS TO HOLD END BRACKET REMOVE 10 PHILLIPS HEAD SCREW HOLD THE END BRACKET STEADY WITH LOCKING PLIERS SHAFT USING A FLAT TIP SCREW DRIVER AND LOCKING PLIERS REMOVE CABLE DRUM AND WINDING SHAFT DRAPE CABLE ie ACROSS TORQUEMASTER SPRING TUBE OFF FLAGANGLE
38. ealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Bottom Section Tools Needed Before installing the bottom section Level the weather seal may not be included must be temporarily installed on both jambs and header see PREPARING THE OPENING on page 10 P Center the bottom section in the door WEATHER SEAL opening Level section using wooden shims if necessary under the bottom 1 section WOODEN SHIMS IF NECESSARY INSTALLATION FLAGANGLE ia TRACK Vertical Track js Pd 5 LI 16 X 1 5 8 3 V LAG SCREWS VE Tools Needed IMPORTANT THE TOPS OF THE id BOTTOM SECTION 3 16 Drill Bit VERTICAL TRACKS MUST BE LEVEL j FROM SIDE TO SIDE IF THE BOTTOM 2 ROLLER Power Drill SECTION WAS SHIMMED TO LEVEL IT i 7 16 Socket THE VERTICAL TRACK ON THE SHIMMED Driver SIDE MUST BE RAISED THE HEIGHT OF aG Tape Measure THE SHIM SCREW LOCATIONS wY VERTICAL l Laxe Position the left hand vertical track TRACK 1 S assembly over the rollers of the bottom ASSEMBLY LOCATIONS section Make sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes for the lag screws Loosely fasten 15R FULLY ADJUSTABLE jamb bra
39. ep 3 VERTICAL TRACK TRACK LEFT HAND TRACK AND FLAGANGLE RIGHT HAND TRACK AND FLAGANGLE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 11 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Attaching Fully Adjustable FULLY ADJUSTABLE FLAGANGLE Flagangle to Vertical Track Tools Needed NOTE If quick install flagangle was installed in Step 1 skip this step and continue with Step 3 If not complete this step ANGE RES NUTS None Hand tighten the flagangle to the vertical track using 2 1 4 20 x 9 16 large head ribbed track bolts or stud plate if STUD PLATE included and 2 1 4 20 flange hex IF INCLUDED nuts Repeat for other side Secure the flange nuts after flagangle spacing is complete Step 12 1 4 20 X 9 16 LARGE HEAD RIBBED VERTICAL TRACK TRACK BOLTS HORIZONTAL Horizontal Angle ANGLE Tools Needed Position the horizontal angle as shown Place tabs of horizontal angle in the key slots of horizontal track Using a hammer tap the horizontal angle towards the curved end of the track until the holes in track and angle are aligned Set tracks aside Hammer HORIZONTAL TRACK NOTE For larger doors a full length hor
40. ft hand drum wrap over the left side of the TorqueMaster spring tube assembly with the tabs facing left Continue sliding the left hand drum wrap towards the center of the TorqueMaster spring tube assembly Slide the right hand drum wrap over the right side of the TorqueMaster spring tube assembly with the tabs facing right Continue sliding the right hand drum wrap towards the center of the TorqueMaster spring tube assembly Cable Drums Shake the TorqueMaster spring tube assembly gently to extend the winding shafts out about 5 on each side For single spring applications there will be no left hand spring in the TorqueMaster spring tube assembly Lift the TorqueMaster spring tube assembly and rest it on the top of the flagangles NOTE Cable drums are marked right and left hand Cable drums and TorqueMaster spring tube assembly are cam shaped to fit together only one Way IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT To install the cable drum slide the correct cable drum over the winding shaft until the cable drum seats against the TorqueMaster spring tube assembly RIGHT HAND DRUM WRAP TORQUEMASTER SPRING TUBE ASSEMBLY TORQUEMASTER SPRING TUBE ASSEMBLY WINDING SHAFT RIGHT DRUM TORQUEMASTER SPRING TUBE ASSEMBLY 22 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refe
41. he floor 11 Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 VISUALLY inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instructions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight After installation is complete fasten this manual near garage door 2 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com NOTE DEPENDING ON THE DOOR MODEL SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT Package Contents NECESSARY
42. ill have a warning label attached to either the right or left hand end stile The INTERMEDIATE SECTION can be identified by 3 end hinges The section will have a warning label attached to either the right or left hand end stile The TOP SECTION can be identified by no pre installed hinges on the section and the warning label attached in the center of the section TYPICAL HINGE STAMPING LOCATION TOP SECTION p LOCK SECTION a poe am 1 BOTTOM SECTION 5 BOTTOM BRACKET WARNING LABELS ASTRAGAL 3 SECTION 7 0 HIGH SHOWN ABOVE TOP SECTION WARNING LABEL INTERMEDIATE SECTION LOCK SECTION Es BOTTOM BRACKET WARNING LABELS BOTTOM SECTION ASTRAGAL L 4 SECTION 8 0 HIGH SHOWN ABOVE HINGE BOTTOM BOTTOM BRACKET P ASTRAGAL SECTION SIDE VIEW SHOWN ABOVE 4 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Required sme E E eE D w S POWER DRILL RATCHET WRENCH PLIERS WIRE CUTTERS TAPE MEASURE 1 8 3 16 DRILL BITS 4A A A Z PHILLIPS HEAD SCREWDRIVER FLAT TIP S
43. in the upper position to add remove required number of spring turns refer to step 29 To adjust springs only add or remove a maximum of 3 10 of a turn three teeth of ratchet wheel at a time Both sides need to be adjusted equally on double spring doors Add Spring Tension The ratchet wheel is made of 10 teeth To add spring tension ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side Place the ratchet with 5 8 socket onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the pawl creating three clicks Remove Spring Tension To remove spring tension ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side It is recommended that a regular 5 8 wrench be used Place the wrench onto the winding shaft Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension Release the pawl to allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING IMPORTANT DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN EQUALS 10 TEETH ON RATCHET WHEEL FROM THE RECOMMEN
44. ind your local Wayne Dalton dealer refer to your local 23 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION Tools Needed Power Drill 3 16 Drill Bit 7 16 Socket Driver End Brackets Continued First secure end bracket to the flagangle using 1 5 16 18 x 3 4 carriage bolt and 1 5 16 18 hex nut Now secure end bracket to the jamb using 1 5 16 x 1 5 8 hex head lag screw Repeat for left hand end bracket NOTE Ensure the 5 16 18 x 3 4 carriage bolt is going through the flagangle first and the 5 16 18 hex nut is on the outside of the end bracket IMPORTANT IF RATCHET GEAR SLIPS OUT OF END BRACKET ENSURE THE TEETH ON RATCHET WHEEL ARE POINTING UPWARD IN A CLOCKWISE POSITION WHEN SLIDING IT BACK INSIDE THE END BRACKET Securing Center Bracket Assembly NOTE If you are installing the idrive opener with your garage door skip this Step NOTE If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly Follow these instructions for non idrive operated garage doors To locate the center bracket mark the header halfway between the flagangles and level the TorqueMaster spring tube Drill 3 16 pilot holes into header for the lag screws Fasten the metal bracket to the header using 2 5 16 X 1 5 8 lag screws RIGHT END BRACKET TEETH POINTING UPWARD RATCH
45. ing in case of spring failure or forceful manual operation Typical signs of an engaged system Door opens but will not close door makes a distinct clicking noise upon opening If the system is engaged carefully follow the reset instructions below in conjunction with the door s Installation Instructions and Owner s Manual to reset the Torquemas ter Plus system Instruction manuals are available for download at www Wayne Dalton com RESETTING THE ANTI DROP DEVICE ADHI 1 First locate and visually inspect the N NON INDICATES ENGAGEMENT Torquemaster Plus end brackets to determine if the system has engaged see illustration on reverse side NOTE The Torquemaster Plus end brackets are located on top of the door on the right and left hand side NOTE If the Torquemaster Plus system SPACE BETWEEN has not engaged do not complete the DRUM PAWL AND following steps CABLE DRUM 30 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com DRUM PAWL TorqueMaster Plus Reset Instructions Continued If the system is engaged follow these steps to reset the system 2 Disengage opener if installed by pulling or placing emergency disconnect in the manual operated position 3 With the door in the open
46. izontal angle may be spot welded to the horizontal track If the horizontal angle is not welded the horizontal angle will be installed as shown HORIZONTAL ANGLE HORIZONTAL TRACK HOLES ALIGNED TABS 12 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Installing Fully Adjustable Jamb FULLY ADJUSTABLE JAMB BRACKETS Brackets Tools Needed NOTE If you have quick install jamb brackets skip this step and complete None Step 5 The bottom jamb bracket is always the shortest bracket included with your door If three jamb brackets are included with you door the second bracket up HOLE SLOT is the middle bracket in height The M top jamb bracket is the tallest bracket pee 1 4 20 X 9 16 To attach the bottom jamb bracket Y TRACK BOLT locate the lower hole slot pattern of the vertical track Align the slot in the jamb bracket with the lower hole of the hole slot pattern in the vertical track 1 4 20 Secure jamb bracket using FLANGE HEX X VERTICAL TRACK 1 1 4 20 x 9 16 track bolt and NUT 1 4 20 flange hex nut Place the center jamb bracket over JAMB BRACKET the hole slot pattern that is centered between the bottom jamb bracket and flagangle Align the slot in the jamb
47. ler To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed WEATHER SEAL STOP Installation IMPORTANT READ INSTRUCTIONS TITLED P4 REMOVING THE OLD DOOR ON PAGE 9 AND P5 PREPARING THE OPENING ON PAGE 10 BEFORE ATTEMPTING DOOR INSTALLATION IMPORTANT STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER NOTE It is recommended that 5 16 x 1 5 8 lag screws be pilot drilled using a 3 16 drill bit and 1 4 x 2 lag screws and 1 4 x 1 1 2 lag screws be pilot drilled using a 1 8 drill bit prior to fastening z 3 E E 7 i QUICK INSTALL TAB UNLOCKED QUICK INSTALL TAB LOCKED Attaching Quick Install Flag Angle to Vertical Track Tools Needed NOTE If you have fully adjustable None flagangle skip this step and complete Step 2 Place the lower quick install tab of the flagangle in the quick install feature of the vertical track Give the flagangle 1 4 FLAGANGLE turn to lock in place Repeat for other side NOTE After completing this step continue with St
48. lignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Flagangles must be parallel to the door sections Now complete the vertical track installation by securing the center jamb bracket and tightening the other lag screws 1 11 16 TO 1 3 4 Repeat for other side IMPORTANT THE DIMENSION BETWEEN THE FLAGANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86 MM TO 3 1 2 FLAGANGLE O 89 MM FOR SMOOTH SAFE DOOR OPERATION P SECTI N For quick install track Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Repeat for opposite side For fully adjustable track Complete the vertical track installation MN by securing the center jamb bracket s and tightening the other lag screws ROLLER Push the vertical track against the rollers so that the rollers are touching the deepest part of the curved side of the track see illustration tighten all the track bolts and nuts Repeat for opposite side ROLLER AGAINST VERTICAL TRACK FULLY ADJUSTABLE 18 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Attaching Horizontal Track to Quick Install Flagangle 319NV9V IH Tools Needed
49. nd three 3 types of counterbalance systems Torsion spring counterbalance systems Wayne Dalton exclusive TorqueMaster and Extension Spring counterbalance systems For more technical information regarding the opening preparation installation and use of your garage door and opener you can go to www dasma com and click on Publications and then Technical Data Sheets Number 156 161 and 164 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 9 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Approved Winding Bars 3 8 Wrench Vice Clamp Recommended tools from page 5 Torsion Spring Removal For Standard Lift A WARNING FAILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUDDENLY RESULTING IN SEVERE OR FATAL INJURY A WARNING COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE REMOVING ANY HARDWARE A POWERFUL SPRING RELEASING IT S ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY Do not release the torsion spring tension unless you are qualified and experienced door technician Instead have a professional door agency release the tension Step 1 Close the door and place vice clamps on the back legs of both vertical tracks above the third roller to prevent the door from lifting as you unwind the springs Use only approved wi
50. nding bars available from your dealer Do not use undersized steel rods screw drivers or anything else to unwind the springs Position the ladder just off to the side of the winding cone The winding cone should be easy to reach without putting your body directly in front of it Step 2 Insert a winding bar into one of the holes in the winding cone Exert upward pressure Using caution loosen the two 2 set screws in the winding cone Be prepared to support the full torsional force of the spring when the set screws are loosened Step 3 Once set screws are loose slowly and carefully lower the winding rod until it contacts the door Insert other winding bar into the upper hole Push up and remove lower bar Carefully lower upper winding bar 1 4 turns at a time until it contacts the door Repeat process until all tension is relieved If your door is equipped with two 2 torsion springs follow the same procedure to relieve tension on the second spring Step 4 Remove vice clamps from tracks unbolt torsion shaft assembly and remove from work area NOTE Continue with P4 on page 9 after completing this step SET SCREWS FIRMLY HOLD WINDING BAR AND CAUTIOUSLY LOOSEN SET SCREWS WINDING CONE WINDING CONE TORSION ASSEMBLY APPROVED WINDING BARS 6 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages b
51. original factory applied coating on the door as a result of a defect in the original fiberglass skin where the door sections and the original fiberglass skin and factory applied coating a have not been subjected to adverse atmospheric conditions or contaminates such as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abrasion impacted by a hard objects or have been punctured ii The door becoming inoperable due to rust through of the steel skin backer from the core of the door section caused by cracking splitting or other deterioration of the steel skin or due to structural failure caused by separation or degradation of the foam insulation iii Peeling cracking chalking or fading of the factory applied coating from the time of installation If the door is re stained or re painted the warranty for the factory applied coating is void The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for as long as you own the door against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR
52. p chamois NOTE DO NOT USE any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind OPTIONAL INSTALLATION Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 35 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Steel Preparation For Painting STEEL SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or No 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying topcoat The surface of the factory applied finish that is being pain
53. r lowering while adjusting the spring s A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY To Add Spring Tension The ratchet wheel is made of 10 teeth To add spring tension ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side Place the ratchet with 5 8 socket onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the pawl creating three clicks To Remove Spring Tension To remove spring tension ensure the ratchet and PAWL KNOB IN LOWER PAWL KNOB IN UPPER socket is set so that it will tighten counter POSITION POSITION clockwise on the right hand side and clockwise on the left hand side Place the wrench onto the winding shaft Pull down on the ratchet to relieve pressure between the pawl and the ratchet wheel Push in on END BRACKET the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully P allow the ratchet wrench to be rotated RATCHET upward by the spring tension Release the Bl ke WITH 5 8 pawl to allow it to engage with the ratchet 7 m SOCKET wheel i Remove the vice clamps from the vertical tracks
54. r steel angles to new or retro fit page 5 construction it is recommended to follow the procedures outlined in DASMA Technical Data Sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastened to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for TorqueMaster counterbalance systems For low headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm HEADROOM IMPORTANT CLOSELY INSPECT JAMBS HEADER AND A BACKROOM MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND HEADER P MUST BE REPLACED For TorqueMaster counterbalance systems a suitable mounting surface 2 x 4 must be firmly attached to the wall above the header at the center of the opening NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails Weather Seal May Not Be Included Cut the weather seal if necessary to fit header and jambs For quick install track Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal an
55. r to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Power Drill 7 16 Socket Driver 9 16 Wrench Cable Drums Continued The winding shaft must extend past the cable drum far enough to expose the splines and the groove Align the winding shaft groove with the round notch in the flagangle For double spring applications Repeat for opposite side For single spring applications Insert the loose winding shaft into the left hand cable drum prior to sliding the cable drum over the TorqueMaster spring tube assembly NOTE On single spring applications take care in handling the loose winding shaft left side so that it does not slide back into the TorqueMaster spring tube assembly SPLINES End Brackets IMPORTANT WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END BRACKETS End brackets are right and left hand You can identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket Beginning with either side slide the end bracket onto the winding shaft so that the grooves in the ratchet wheel fit onto the winding shaft splines RIGHT END BRACKET GROOVE SPLINES WINDING SHAFT LOOSE WINDING SHAFT DISCONNECT CABLE GUIDE WARNING TAG Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To f
56. ric eye system then this must OPERATOR be tested at the same time to ensure BRACKET TAB that door does not close and a closing door opens if photoelectric eye system is obstructed Failure to pass this test requires immediate adjustments or repairs TOP VIEW A WARNING DN OPERATOR Pd Tools Needed None FAILURE TO MAKE ADJUSTMENTS OR REPAIRS IF NECESSARY CAN RESULT IN SEVERE OR FATAL INJURY fale Je 1 Install operator rail 1 2 to 1 i OPERATOR 13 mm 38 mm above high arc of top section of the door Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail and top section when door is fully open trolley rail will slope down towards rear ES Attach door arm to operator bracket installed in Step 9 Attach operator rail to suitable mounting surface 2 x 6 lumber minimum Attach operator to ceiling using perforated angle IMPORTANT PERFORATED ANGLE MUST BE SECURELY ATTACHED TO SOUND FRAMING MEMBER S 34 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Cleaning Your Steel And Fiberglass Garage Door IMPORTANT DO NOT USE A PRESSURE WASHER ON GARAGE
57. s have reached the listed number of turns 6 0 Door Height 14 turns 6 3 Door Height 14 1 2 turns 6 5 Door Height 15 turns 6 6 Door Height 15 turns 6 8 Door Height 15 1 2 turns 6 9 Door Height 15 1 2 turns 7 0 Door Height 16 turns 7 3 Door Height 16 1 2 turns 7 6 Door Height 17 turns 7 9 Door Height 17 1 2 turns 8 0 Door Height 18 turns CAUTION DO NOT USE IMPACT GUN TO UNWIND SPRINGS IMPORTANT DO NOT REFERENCE THE COUNTER COVER WHEN COUNTING THE NUMBER OF TURNS BEING UNWOUND ON THE SPRING BUT FOLLOW THE INSTRUCTIONS ABOVE Step 3 Verify that spring tension has been released by pulling the counterbalance cable on the right hand cable drum away from the header Fig 3 If spring tension has been released the cable will be loose In addition the TorqueMaster Spring Tube LOOSEN LOCK NUT 1 4 N p A N RIGHT HAND CABLE DRUM TORQUEMASTER SPRING TUBE PRY COUNTER GEAR AND COUNTER COVER FROM END BRACKET J USING FLAT TIP SCREWDRIVER Fig 4 COUNTER GEAR COVER RIGHT HAND END BRACKET AND DRIVE GEAR TOOTH BEFORE UNWINDING SPRINGS RIGHT HAND WINDING BOLT HEAD ELECTRIC DRILL WITH 7 16 HEX DRIVER DO NOT USE IMPACT GUN CHECK CABLE TENSION COUNTER GEAR COUNTER Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find yo
58. sistance hold the top section to keep it from falling and remove the top brackets With assistance lift the top section out of the opening and remove it from the work area Repeat for all remaining sections After door is disassembled unbolt both track assemblies from the jambs and remove all material from the work area You can neatly dispose of the old door by placing it in the carton of your new door Clean up area and complete Preparing the Opening P5 on page 10 before installing the new door REMOVE LAG SCREW oe FROM SAFETY CABLE IF INSTALLED REPEAT FOR OPPOSITE SIDE A BOTTOM SECTION DOOR OPEN PRE INSTALLATION CAREFULLY REMOVE S HOOK AND COUNTERBALANCE CABLE REPEAT FOR THE OPPOSITE SIDE HORIZONTAL ANGLE TOP BRACKET f HORIZONTAL TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 9 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com SUITABLE MOUNTING SURFACE 2 X 6 LUMBER MINIMUM Preparing the Opening ad HEADER BOARD END 2 X 6 LUMBER If you just removed your existing door or you are installing a PREFERRED IA new door complete all steps in PREPARING THE OPENING p TS p Recommended To ensure secure mounting of track brackets side tools from and center brackets o
59. t Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local 29 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION ENGAGEMENT SIDE VIEW TorqueMaster Plus Reset Instructions Tools Needed A WARNING 5 8 Socket TO AVOID POSSIBLE INJURY READ THESE RATCHET INSTRUCTIONS CAREFULLY BEFORE PAWL Ratchet Wrench ATTEMPTING TO RESET THE TORQUE 3 Extension MASTER PLUS SYSTEM IF IN QUESTION l ABOUT ANY OF THE PROCEDURES DO Vice Clamps NOT PERFORM THE WORK INSTEAD Pair HAVE A QUALIFIED DOOR INSTALLATION 3 Extension COMPANY RESET THE SYSTEM A WARNING ALWAYS KEEP MOVING DOOR IN SIGHT AND KEEP PEOPLE AND OBJECTS AWAY UNTIL IT IS COMPLETELY CLOSED TO DRUM PAWL EE PREVENT A SEVERE OR FATAL INJURY AVOID STANDING IN A OPEN DOOR WAY l MA S OR WALKING THROUGH THE DOORWAY a e Z INDICATES ENGAGEMENT WHILE THE DOOR IS MOVING A WARNING KEEP THE GARAGE DOOR PROPERLY BAL ANCED AN IMPROPERLY BALANCED DOOR ee BETWEEN COULD CAUSE SEVERE OR FATAL INJURY DRUM PAWL AND HAVE A QUALIFIED DOOR INSTALLATION CABLE DRUM COMPANY MAKE ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLIES AND NON ENGAGEMENT SIDE VIEW OTHER HARDWARE CABLE DRUM This door is equipped with a Torquemas ter Plus system which provides a safety feature preventing the door from rapidly descend
60. ted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint STEEL PAINTING After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature conditions in which to paint Fiberglass Refinishing And Or Finishing Refinishing The top coat on factory finished door may require a re coat after 1 3 years if the surface appears chalky or faded Reapply a top coat as follows Always test on
61. ur local Wayne Dalton dealer refer to your local 7 yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com PRE INSTALLATION Tools Needed Recommended tools from page 5 TorqueMaster Spring Removal Continued should be free to rotate in either direction If the counterbalance cable is still taut and the TorqueMaster Spring Tube is difficult to rotate that is an indication that spring tension still exists on the left hand spring Repeat Steps 1 and 2 for releasing spring tension on the left hand side Step 4 Using a flat tip screwdriver pry the counter gear and counter cover from the right hand end bracket Fig 4 on previous page Discard the counter gear and counter cover On double spring applications repeat for left hand side Step 5 Remove the upper 5 16 x 1 5 8 lag screw from the right hand end bracket Fig 5 Attach locking pliers to the upper portion of the end bracket and hold the housing steady while removing the lower 5 16 x 1 5 8 lag screw and 10 x 1 2 phillips head screw from the end bracket Fig 6 Step 6 Holding the right hand end bracket steady with locking pliers carefully pry the end bracket and drive gear off the winding shaft using a flat tip screwdriver Fig 7 CAUTION THE WINDING SHAFT MAY ROTATE WHEN REMOVING THE END BRACKET AND DRIVE GEAR Step 7 Repeat Step 4 for the left hand side Holding the left hand end bracket stea
62. usiness listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Recommended tools from page 5 TorqueMaster Spring Removal A TorqueMaster spring system can be identified by the end brackets For single spring applications the right hand end bracket will always have a drive gear counter gear counter cover and a winding bolt head The left hand end bracket will have no gears counter cover or winding bolt head The hole for the winding bolt head will be plugged For double springs both the right hand and left hand end brackets will always have a drive gear counter gear counter cover and a winding bolt head IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT Step 1 If you have a black counter cover Place a mark on the drive gear tooth and an adjacent mark on the right hand end bracket Fig 1 Loosen the lock nut 1 4 turn using a 7 16 wrench and continue with step 2 If you have a gray counter cover Loosen the lock nut 1 4 turn using a 7 16 wrench and continue with step 2 Step 2 Using an electric drill High torque gear reduced to 1300 rpm preferred with a 7 16 hex head driver unwind the right hand winding bolt head counterclockwise Fig 2 and count the number of turns the mark on the drive gear passes the adjacent mark on the end bracket Referencing the chart below by door height stop unwinding the spring once the counted turn

Wayne-Dalton 341458 Garage Door Opener User Manual

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