Vulcan-Hart 1ER85C Fryer User Manual
Contents
1. 9 LEVELING THE 00 10 OPERATION IERI nr ever t ure valete ai eee s ER 10 OVER TEMPERATURE 10 USE ans er A a ree 10 Cleaning P ayo aes 10 FILLING TANK WITH 11 BASIC FRYING 11 Fry Basket 12 EXTENDED SHORTENING 12 TURNING ON THE FRYER _ 13 TURNING OFF THE FRYER _ 13 EXTENDED SHUTDOWN __ 14 FILTERING THE OIL sssssmm HH 14 DRAINING THE TANK sese 15 BOIL OUT 0 15 GEEANINQ axo to eer ez eter DH er bi e Ee 16 ient tdi RR p 16 KLEENSCREEN PLUS INSTALLATION amp 17 GAS MODEES 3 t o 17 FILTERING INSTRUCITONS FOR KLEENSCREEN PLUS 18 GENERAL reed ei TRA ERU fa 18 ASSEMBLY eee REEF 18 INSTRUCTIONS TO REMOVE amp REPLACE FILTER ENVELOPE 20 OPERATION 12 deterrere Pee ree ee bet Dee Det drawn 21 FILTER PROCEDURE aconse iaag ten2. vain 21 FILTERING SOLID STATE KNOB CONTROLS 22 FILTERING TIPS en ciae dada eet 23 REMOVING EXCESS DEBRIS FROM THE FILTER 23 FLUSH AND DISCARD 2 2 0 7 20 44 44 23 BOIL OUT PROCEDURE 24 THERMAL OVERLOAD PROTECTION RESET BUTTON 24 MAINTENANGE 5 2 1 roa ER Lene Pea dus 25 FLUE VENT INSPECTION sss 25 Service in the US and 25 In Australia he tech cho cto reden nein de ths aa fea 25 Alarms and Error 25 5 0 25 Troubleshooting 25 VULCAN HART F 32934 Rev B June 2008 E GBD_GBDF SERIES GAS FRYERS INTRODUCTION GENERAL Vulcan Fryers are produced with quality workmanship and material Proper installation usage and maintenance will result in years of satisfactory performance Before installing the fryer thoroughly read this manual and carefully follow all instruction This manual is applicable to model listed on the cover page Procedures in this manual will apply to all models unless specified Pictures and illustrations can be of any model unless the picture or illustration needs to be model specific ORDERING PARTS Customers may order
3. The fryer must be installed with connector supplied by Vulcan complying with the above codes The fryer must be installed with restraining means to guard against transmission of strain to the connector See illustration The fryer must be installed with the casters provided If the restraint is ever to be disconnected first turn the gas supply off ELECTRICAL CONNECTION The fryer comes with NEMA 15 5P plug that requires 120 Volt service Plug in the wire connection into an approved outlet VULCAN HART F 32934 Rev B June 2008 9 GBD_GBDF SERIES GAS FRYERS LEVELING THE FRYER Check the level of the fryer by placing a level on top of the fryer after gas connections have been made Ensure that the fryer is level front to back and side to side in the final installed position If using casters lock the wheels after unit is level OPERATION A WARNING Hot oil and parts can cause burns Use care when operating cleaning and servicing the fryer A WARNING Spilling hot frying compound can cause severe burns Do not move fryer without draining all frying compound from the tank OVER TEMPERATURE SHUTDOWN If the shortening becomes overheated a high temperature shutoff device will turn the gas valve off and extinguish the pilot If the fryer shuts down due to overheating do not turn fryer on until the shortening temperature is below 300 F 149 C If an overheating situation persists contact
4. Once the oil has been discarded completely and the filter pan is empty push the Discard Lever back in Press the FILTER switch to the OFF position to stop motor pump 6 Disconnect the discard hose The hose connection will be hot due to the temperature of the oil that was discarded Be careful to let the hose drain before putting away Close the drain valve and fill the fry tank with new oil VULCAN HART F 32934 Rev B June 2008 24 GBD_GBDF SERIES GAS FRYERS BOIL OUT PROCEDURE Use the Boil Out By Pass drain extension allowing the boil out solution to exit the fry tank without using the filtering system Do not allow water to run through the motor pump Drain the boil out solution into a bucket or place a hose on the end of the drain extension allowing the other end to flow into a floor drain In Fig 6 the arrow is pointing to the drain extension It is threaded into the top coupling of the oil drain tube Drain extension needs to be only hand tightened THERMAL OVERLOAD PROTECTION BUTTON The motor pump supplied with the filtering system has a thermal overload protection circuit that senses when excess heat occurs due to filtering for long periods of time or under heavy load prior to discarding debris buildup If the thermal overload protection is tripped wait 5 minutes and then reset the motor by pushing in the red button The arrow in Figure 7 shows the location of the reset button located on the front off the moto
5. 1 A cold fryer will not drain properly Always filter shortening between 250 F and 350 F The shortening in the cold zone area will remain hard if not heated properly If necessary use the clean out rod to carefully stir the hard shortening to an area above the cold zone where it will melt 2 Open the door to the fryer The power must remain ON for the fryer to filter correctly 3 Insert the drain extension into the drain valve Tighten only hand tight 4 Direct the drain extension into Vulcan s 85MF mobile filter or equivalent mobile filtering device 5 Use the provided crumb scoop to remove the heavy debris lying on the bottom of the tank 6 Slowly open the drain valve to allow oil to flow from the fry tank to the filter pan or discard container The burners will turn off automatically 7 When fry tank is empty use the tank brush to remove any additional debris 8 Close the drain valve 9 Fill tank with new shortening Fill to a minimum of the MIN level but no high that halfway between MIN and MAX Oil will expand as it is heated 10 Press the start button only after step 9 is fully completed The fryer will begin to heat the shortening VULCAN HART F 32934 Rev B June 2008 14 GBD_GBDF SERIES GAS FRYERS DRAINING THE TANK 1 Open the door to the fryer The power must remain ON for the fryer to filter correctly 2 Insert the drain extension into the drain valve Tighten only hand tight 3 Direct the drai
6. HART F 32934 Rev B June 2008 20 GBD_GBDF SERIES GAS FRYERS Operation A WARNING Hot oil and parts can cause burns Use care when operating cleaning and servicing the fryer WARNING Spilling hot frying compound can cause severe burns Do not move fryer without draining all frying compound from the tank NOTICE Never run water or boil out solution through filter and motor pump Doing so will void your fryer warranty FILTERING PROCEDURE Oil Temperature should be 300 350 F Use the provided crumb scoop to remove and suspend crumbs on the bottom of the tank before proceeding to Step 1 1 Do not turn off the Fryer The power must be on throughout the entire filtering process po NOT heat the fryer during the filtering procedure Permanent damage to your fry tank may occur and warranty may be voided 2 Vulcan recommends adding an oil treatment media to the oil prior to filtering 3 Make sure that the filter drawer is closed completely and that the suction tube and receptacle block are in the correct position Fig 5 Fig 5 VULCAN HART F 32934 Rev B June 2008 E GBD_GBDF SERIES GAS FRYERS Quick Start Guide for Solid State Knob Controls Start up in 4 Easy Steps Step 1 Fill fry tank with oil and then turn on the power Step 2 Set temperature knob to the desired set temperature Step 3 Move the MELT switch to the correct shortening b
7. for those models with KleenScreen PLUS Filter Systems Temperature Knob Control Power Switch Start Button Mm TURNING ON THE FRYER Open the door to the fryer Select Liquid or Solid Shortening pressing the switch to the desired selection Set temperature by turning the knob to the desired temperature Press the power switch to the ON position The burners will light until the next step is completed Press the START switch once for the burners to light The START switch is a momentary switch and will reset after being pressed The burners will cycle and off throughout the melt cycle When the fry tank reaches 135 F the burners will stop cycling and remain on until the set temperature is reached Once set temperature is reached the burners will cycle on and off to maintaining the set temperature TURNING OFF THE FRYER Open the door to the fryer Press the power switch to the OFF position VULCAN HART F 32934 Rev B June 2008 12 GBD_GBDF SERIES GAS FRYERS EXTENDED SHUTDOWN 1 Open the door to the fryer Press the power switch to the OFF position 2 Thoroughly drain the fryer Refer to DRAINING THE FRYER 3 Clean the fryer according to CLEANING 4 Turn off the main gas shutoff valve FILTERING THE OIL A WARNING Hot oil and hot parts can cause burns Use care when operating cleaning and servicing the fryer Filter shortening at least once a day
8. parts directly from their local authorized service center If not known call Vulcan Customer Service at 800 814 7028 To speed up your order provide the model number serial number gas type part needed item part number if Known and quantity needed GMO Each Fry Tank Each Fry Tank Total System Each Fry Tank HG6BD 25 150000 21 0 53 65 70 29 32 10812 5 150000 21 0 53 85 90 39 41 2G4BDF_ 4 12000 31 0 79 45 50 2123 BG4BDF 4 120000 46 5 118 45 50 2123 4G4BDF 4 12000 62 0 158 45 50 21 23 2GeBDF_ 5 150000 42 0 107 65 70 29 32 3GeBBDF 5 150000 63 0 160 65 70 29 32 4G6BDF 5 150000 84 0 214 65 70 29 32 2 G8BDF_ 5 150000 42 0 107 85 90 3941 SBG8BDF_ 5 150000 63 0 160 85 90 39 41 4GBBDF 5 150000 84 0 214 85 90 3941 2 440 4 120000 31 0 79 2XG6BDF 5 150000 42 0 107 2 0880 5 150000 42 0 107 85 90 39 41 ol A Aal of ony ory ory ou RY RY S O1 C1 UNPACKING This fryer was carefully inspected before leaving the factory Upon acceptance of the shipment the transportation company assumes full responsibility for safe delivery Immediately after unpacking the fryer check for possible shipping damage If the fryer is damaged save the packaging material and contact the carrier within 15 days of delivery VULCAN HART F 32934 Rev B June 2008 4
9. CREEN PLUS FILTER ENVELOPE FOR ABSOLUTE FILTRATION amp MAXIMUM FLOW RATE WE RECOMMEND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE 10 14 DAYS DEPENDING ON OIL USAGE Step 1 Discard all oil from the filter vessel See pages 23 or 24 When the filter pan is empty use a spatula and scrape off all debris left on the filter envelope and in the filter pan Step 2 Unscrew S Tube from filter by turning the Bottom Knurled fitting counter clockwise Step 3 Remove SST Closure Clip by lifting off one side Step 4 Remove SST Filter Screen Insert and wash insert with hot water and dry thoroughly The Filter Screen Insert is dishwasher safe Place the insert into new KleenScreen PLUS Filter envelope DO NOT WASH FABRIC ENVELOPE Step 5 Place Filter Screen Insert into the fabric envelope making sure that the holes line up Fold over the other end of the envelope and place SST Closure Clip on hinge over and firmly press clip all the way down to secure and seal filter assembly Making sure that the folded end is face down screw S Tube Assembly onto the Filter Assembly Tighten the Bottom Knurled fitting When tightened the S Tube assembly should be perpendicular to the long side of the filter assembly Step 6 Reposition the filter tube into the provided clip Align filter tube so that the end of the S Tube engages the Oil Receptacle fitting each time the drawer is opened and closed VULCAN
10. GBD_GBDF SERIES GAS FRYERS Check that the following have been included Crumb Rack s Basket Hanger s Tank Brush Adjustable Casters 4 two locking two non locking for freestanding fryers Fryer Batteries with the KleenScreen PLUS Filtration System have casters installed from the factory Drain Pipe Extension for freestanding fryers only Twin Fry Baskets 2 per fry tank Cleanout Rod Crumb Scoop Fryer Batteries with the KleenScreen PLUS Filtration System e Filter Pan Suction Tube Screen Assembly Complimentary Pack of Micro Filtration Envelopes Crumb Basket 6 high temperature discard hose Manual and Warranty 9 9 4 9 9 Do not use the door or its handle to lift the fryer INSTALLATION Before installing the fryer verify that the type of gas natural or propane agrees with the specifications on the fryer data plate which is located on the inside of the door panel Make sure the fryer is configured for the proper elevation Record your fryer model device and serial numbers for future reference in the space provided below This information can be found on the fryer data plate Fryer Model No Device Serial No VULCAN HART F 32934 Rev B June 2008 5 GBD_GBDF SERIES GAS FRYERS Clearances Minimum clearance from combustible construction 6 15 cm from the sides of the fryer 6 15 cm from the back of the fryer The fryer may be installed on combustible floors Minimum cle
11. ICINITY OF THIS OR ANY OTHER APPLIANCE A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment VULCAN HART F 32934 Rev B June 2008 292 GBD_GBDF SERIES GAS FRYERS TABLE OF CONTENTS IMPORTANT FOR YOUR 2 4 iex ad xx eig a see cig edie 4 ORDERING PART ao tex E Douai 4 FRYER CAPACITIES ve teo AYER Ese 4 UNPACKING etai ecco meet 4 INSTALLATION 7 sce seks irt Deedee teak faves ehh es 5 iere xod E xe pai edo e oa endo Dr aA RES 6 LOGATION eet EE 6 CODES AND 6 ASSEMBLY 1 ET abe Mq RIA EIER Rieder hes 7 FLUE ees 7 GAS CONNECTION sis 2 2 xr eta oe ei a ea P D ER tients 8 Quick Disconnect for Units on Casters 8 GAS PRESSURE geogr ie dee ea 8 TEST GAS SUPPLY 8 FRYERS WITH 8 ELECTRICAL
12. VULCAN ONE POWERFUL PACKAGE INSTALLATION amp OPERATIONAL MANUAL 1GRBD amp GRBDF SERIES GAS FRYERS With KleenScreen PLUS Filtration Systems MODELS 1G4BD ML 136647 1G6BD ML 136648 1G8BD ML 136649 2G4BDF ML 136650 3G4BDF ML 136653 4G4BDF ML 136656 2G6BDF ML 136651 3G6BDF ML 136654 4G6BDF ML 136657 2G8BDF ML 136652 3G8BDF ML 136655 4G8BDF ML 136681 2XG4BDF ML 136658 1G4BD Shown Solid State Control 2XG6BDF ML 136659 Secured Behind the Door 2XG8BDF ML 136660 For additional information on Vulcan Hart or to locate an authorized parts and service provider in your area visit out website at www vulcanhart com 3600 NORTH POINT BLVD BALTIMORE MD 21222 F 32934 REV B June 2008 VULCAN HART DIVISION OF ITW FOOD EQUIPMENT GROUP LLC WWW VULCANHART COM GBD_GBDF SERIES GAS FRYERS IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE V
13. alkaline left by the cleaner Solution level must be between the MIN and level on the fryer tank Press the start button to allow the solution to heat up Allow solution to stand for a few minutes VULCAN HART F 32934 Rev B June 2008 15 GBD_GBDF SERIES GAS FRYERS 9 Drain the tank according to DRAINING THE TANK Rinse thoroughly with clear hot water All traces of cleaner must be removed Dry the tank thoroughly 10 Close the drain valve and add shortening Follow the FILLING TANK WITH SHORTENING procedure in this manual The fryer is now ready for use Press the start button to begin heating the shortening CLEANING WARNING Hot oil and hot parts can cause burns Use care when operating cleaning and servicing the fryer Daily Clean your fryer regularly with the tank brush along with a damp cloth and polish with a soft dry cloth If regular cleaning is neglected grease will be burned on and discolorations may form Fingerprints are sometimes a problem on highly polished surfaces of stainless steel They can be minimized by applying a cleaner that will leave a thin oily or waxy film Clean all exterior surfaces of your fryer at least once daily Use a damp cloth with warm water and a mild soap or detergent NOTICE Do not use chlorine or sulfate sulfide cleaners Rinse thoroughly and then polish with a soft dry cloth Keep the fryer exterior clean and free of accumulated grease to prevent stu
14. arance from noncombustible construction 0 from the sides of the fryer 0 from the back of the fryer Between the fryer and any open top flame units 16 41 cm Allow space for servicing and operation Location Install fryer area with sufficient air supply for gas combustion at fryer burners Do not obstruct the flow of combustion and ventilation air Provide adequate clearance for air openings into the combustion chamber Do permit fans to blow directly onto fryer Avoid wall type fans which create cross currents within room Avoid open windows next to sides or back CODES AND STANDARDS The fryer must be installed in accordance with In the United States State and local codes or the absence of local codes with National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Copies may be obtained from The American Gas Association Accredited Standards Committee 2223 400 Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02169 7471 VULCAN HART F 32934 Rev B June 2008 6 GBD_GBDF SERIES GAS FRYERS National Electrical Code ANSI NFPA 70 latest edition Copies be obtained from The National Fire Protection As
15. bborn stains from forming If regular cleaning is neglected grease will be burned on and discolorations may form Remove discolorations by washing with any detergent soap and water Use self soaping non metallic scouring pad for particularly stubborn discolorations Always rub with the grain of the stainless steel Do not use metallic scoring pad or harsh cleaners VULCAN HART F 32934 Rev B June 2008 16 GBD_GBDF SERIES GAS FRYERS KleenScreen Plus Filtration System Installation and Operational Manual for BDF Models GAS KleenScreen PLUS Models VULCAN HART 2G4BDF Shown 2G4BDF 3G4BDF 4G4BDF 2G6BDF 3G6BDF 4G6BDF 2G8BDF 3G8BDF 4G8BDF 2XGABDF 2XG6BDF 2XG8BDF ML 136650 ML 136653 ML 136656 ML 136651 ML 136654 ML 136657 ML 136652 ML 136655 ML 136681 ML 136658 ML 136659 ML 136660 17 F 32934 Rev B June 2008 GBD_GBDF SERIES GAS FRYERS Filtering Instructions for KleenScreen PLUS Fryers General The KleenScreen PLUS filtration system filters the oil as it is pumped back into its respective tank s Only one tank can be drained and filtered at a time Under no circumstances should both tanks be drained at the same time Assembly e After unpacking wash the filter pan crumb basket and filter screen assembly Make sure you remove the insert located inside the filter screen Use dishwashing detergent and warm water parts are dishwasher saf
16. e Rinse the filter pan crumb basket and filter screen components completely and wipe all parts dry with a clean cloth e Pull out the filter drawer all the way leaving the filter pan opening exposed e Place the filter tank into the filter drawer making sure that the pins on the bottom of the filter pan line up with the holes in the filter drawer Position the filter screen assembly into the suction tube clip in the filter pan positioning the filter screen assembly flat on the bottom of the filter pan Place the primary crumb basket onto the left handle of the filter pan e Carefully line up the suction tube nozzle so that it mates with the oil receptacle block mounted on the frame of the fryer battery Close the drawer See Figures 1 2 3 and 4 Suction Tube gt Filter Screen Filter Insert 4 2 2 2 gt 2 2 2 Knurled Bottom Fitting Fig 1 VULCAN HART F 32934 Rev B June 2008 18 GBD_GBDF SERIES GAS FRYERS Fully assembled filter screen assembly Secure Tube with Suction Tube Clip Filter Screen Lays Flat On Bottom of Filter Pan Fig 3 Micro Filtration Fabric Envelope Assembly Same Suction Tube Fabric Envelope Insert Different from Screen Assembly Fabric Envelope gt gt 8 Closing Clip Same Knurled Knob Fig 4 VULCAN HART F 32934 Rev B June 2008 19 GBD_GBDF SERIES GAS FRYERS INSTRUCTIONS TO REMOVE amp REPLACE KLEENS
17. eing used Solid or Liquid Step 4 Press the START switch and fryer will begin to heat The burners will cycle on and off through the melt cycle When temperature reaches 135 F the burner will stay on until set temperature is reached VULCAN HART F 32934 Rev B June 2008 22 GBD_GBDF SERIES GAS FRYERS Quick Start Guide for Solid State Knob Controls with KleenScreen PLUS Filtration Filtering in 6 Easy Steps Step 1 _ 23 WE 28 Make sure that the power is on Do NOT turn off the power to the fryer Step 2 Open the drain valve slowly allowing the oil to drain down into the filter pan The burners will automatically turn off Step 3 Press FILTER switch to engage the motor pump Allow the oil to cycle for a few minutes until the oil and fryer are clean TIP Use the provided tank brush to clean and remove food particles from the fry tank Step 4 Close the drain valve slowly allowing the oil to Drain Valve fill the fry tank with clean oil The burners will not turn on at this point Allow the oil to fill back into the fry tank from the filter pan It is normal to see a few air bubbles during this process Step 5 When the filter pan is empty push the FILTER switch to turn off the motor pump Oil level should be between the MIN and lines Step 6 Once the level of the oil has been checked and verified press the START switch The burner
18. ions directly to the fryer Do not obstruct the flow of the gases from the appliance Proper air balance should be maintained in the room VULCAN HART F 32934 Rev B June 2008 E GBD_GBDF SERIES GAS FRYERS GAS CONNECTION NOTICE All gas supply connections and any pipe joint compound must be resistant to the action of propane gases The gas inlet is located on the lower rear of the fryer Codes require that a gas shutoff valve be installed in the gas line ahead of the fryer The gas supply line must be at least the equivalent of gt 12 7 mm iron pipe for single units and 1 1 4 31 75 mm for batteries If using the optional quick disconnect flex hose 34 19 mm iron pipe for single units and 1 1 4 31 75 cm iron pipe for batteries Make sure the pipes are clean and free of obstructions dirt and piping compound A battery requires one or two connections of appropriate size for the gas requirement WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame After piping has been checked for leaks fully purge gas pipes to remove air GAS PRESSURES ALL MODELS The gas pressure should be set at 4 W C Water Column 0 8 kPa for natural gas and 10 2 75 kPa for propane gas If incoming pressure exceeds PSI 3 45 kPa additional pressure regulator must be installed TESTING THE GAS SUPPLY PIPING SYSTEM When test pressu
19. iscarding VULCAN HART F 32934 Rev B June 2008 26
20. n spout into the container that you want to drain the shortening into 4 Open the drain valve slowly allowing the oil to drain into the container When the container is full or the fryer tank is empty close the drain valve Repeat this step until the fryer is empty Remove the drain extension and place it back in holder 5 It is recommended to now boil out your fry tank Follow the BOIL OUT PROCEDURE Then clean out as described under CLEANING BOIL OUT PROCEDURE Weekly or when oil is replaced 1 Drain the tank as described under FILTERING THE OIL 2 Close the drain valve and fill tank with water Use Vulcan s Boil Out solid degreaser low foaming cleaner tablets part number 956812 1 which can be ordered from your local dealer Follow the instructions on the side of the package NOTICE po not use chlorine or sulfate sulfide cleaners 3 Solution level must be between the MIN and MAX levels on the fryer tank 4 Turn the power switch to the on position Set the temperature knob to 200 F Water boils at 212 F Do not bring water temperature to an overly active boil 5 Press the start button to begin heating the boil out solution 6 Use the tank brush clean the sides bottom and heat exchanger tubes 7 Place the drain extension in the drain valve and hand tighten only Drain the cleaning solution from the tank into a container 8 Close the drain valve and refill the tank with water Add 1 cup 1 4 L of vinegar to neutralize
21. platter when lowering into hot shortening Add fresh shortening as needed VULCAN HART F 32934 Rev B June 2008 11 GBD_GBDF SERIES GAS FRYERS Fry Basket Guidelines Do not overfill baskets See fry basket capacity below Carefully lower basket into oil When frying doughnuts and fritters turn product only once during frying When cooking French fries or onion rings shake the basket several times Batter covered foods should be dropped carefully one by one into shortening or basket If you use the basket first dip the basket into the shortening to reduce batter build up on basket surfaces When frying is completed remove basket or product Hang basket on rear hanger Fry Basket Capacity 1G4BD Recommended pounds per basket are 2 5 165 1 1 kg 1G6BD Recommended pounds per basket are 3 0 Ibs 1 4 kg 1G8BD Recommended pounds per basket are 3 5 Ibs 1 6 kg EXTENDING SHORTENING LIFE Shortening life can be extended by the following guidelines Do not salt foods over the fryer Use good quality shortening Filter shortening daily at a minimum Replace shortening if it becomes poorly flavored Keep equipment and surrounding clean Set thermostat correctly Remove excess moisture and particles from food products before placing on fryer VULCAN HART F 32934 Rev B June 2008 12 GBD_GBDF SERIES GAS FRYERS Solid State Knob Control Melt Switch Ld Filter Switch
22. r pump facing towards you VULCAN HART F 32934 Rev B June 2008 225 GBD_GBDF SERIES GAS FRYERS MAINTENANCE A WARNING Hot oil and hot parts can cause burns Use care when operating cleaning and servicing the fryer A WARNING Spilling hot fryer compound can cause severe burns Do not move fryer without draining all frying compound from the tank FLUE VENT INSPECTION When the fryer is cool inspect annually Check the flue and clear any obstructions Service in the US and Canada Contact you local Vulcan Hart Service office or address on the front of this manual In Australia Contact Hobart Food Equipment PTY LTD 16 Hilly Street Morlake N S W 2137 Australia P O Box 100 Concord N S W 2137 Tel 02 9736 1200 Fax 02 9736 1555 www hobartfood com au Troubleshooting Chart No Heat Power switch not turned on Gas supply not turned on Wire connections loose call service Wires connections need cleaning High Limit call service Insufficient or too much heat Temperature not set to desired temperature High limit tripped call service Temperature probe call service Tank will not drain Shortening too cold Drain pipe clogged with debris Motor pump will not pump oil Suction tube not seated correctly in receptacle block Filter screen is clogged and needs cleaning Shortening is too thick cold Heat oil up to min 300 F Discard valve lever not fully engaged either for filtering or d
23. res exceed 7 PSI 3 45 kPa the fryer and its individual shutoff valve must be disconnected from the gas supply piping system When test pressures are 7 PSI 3 45 kPa or less the fryer must be isolated from the gas supply piping system by closing its individual shutoff valve Fryers with Casters Separate instructions for installing casters are included with the casters installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or Connectors for Moveable Gas Appliances CAN CGA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI z21 41 or Quick Disconnect Devices for Use with Gas Fuel CANI 6 9 VULCAN HART F 32934 Rev B June 2008 E GBD_GBDF SERIES GAS FRYERS When installing quick disconnect you must also install a means for limiting the movement of the fryer This device will prevent the gas line or quick disconnect from being strained The restraining device should be attached to the cutout on the back panel See illustration for location VH10049 Rear of Fryer B Strain Relief Chain Connection Chain supplied by others In Australia use only the caster supplied by the manufacturer for the fryer device The fryer must be installed using a hose assembly restraining device to limit the movement of the appliance in accordance with AS1869
24. s will automatically turn back on and the fryer will resume heating VULCAN HART F 32934 Rev B June 2008 234 GBD_GBDF SERIES GAS FRYERS FILTERING TIP Open the filtering drawer approximately 1 to allow any oil in the return line to run back into the filter pan This will take about 30 seconds to complete Then open the drawer completely to clean filter components REMOVING EXCESS DEBRIS FROM THE SCREEN FILTER 1 Pull the filter drawer out and remove the crumb basket and empty any debris into the trash 2 Remove the filter screen assembly Scrape debris from the filter screen Then remove the insert by unlatching the latch Clean all parts thoroughly 3 Scrape debris from the bottom of the filter pan and discard in the trash 4 Reassemble all filter components after being dried thoroughly FLUSH AND DISCARD 1 Follow filtering instructions 1 3 however do not put oil treatment media into the fryer Drain the fryer oil into the filter pan 2 Attach the quick disconnect hose to the discard male quick disconnect fitting hose not supplied with fryer Accessory Option 3 Place other end of the discard hose into a container that is large enough to retain the discarded shortening 4 With the power switch still ON pull the Yellow Discard Handle Lever Rod towards you Press the FILTER switch and the Motor Pump will begin to operate NOTE Oil will come out immediately out of the nozzle end of the hose 5
25. sociation Batterymarch Park Quincy MA 02169 7471 In the commonwealth of Massachusetts all gas appliances vented through ventilation hood or exhaust system with a damper or with a power means of exhaust shall comply with 248 CMR In Canada Local codes CAN CSA B149 1 Natural Gas Installation latest edition CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 1R3 CSA C22 1 Canadian Electric Code L4W 5N6 ASSEMBLY The fryer must be restrained to prevent tipping and the splashing of hot liquid The means of restraint may be the manner of installation such as connection to a battery of appliances installing the fryer in an alcove or by separate means such as adequate ties FLUE CONNECTION Make the flue connection as follows Comply with Vapor Removal from Cooking Equipment ANSI NFPA Standard 96 latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 Locate the fryer under hood with adequate connection to an exhaust duct The hood must extend 6 15 cm beyond fryer on both sides Clearance above the fryer should be adequate for combustion byproducts to be removed efficiently 18 46 cm minimum clearance should be maintained between the flue vent and the filters of the hood venting system Never make flue connect
26. your local Vulcan Hart authorized service office BEFORE FIRST USE Cleaning New units are wiped down at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process Before any food preparation thoroughly wash the protective oil from all surface parts and the tank interior with hot soapy water to remove any film residue and dust or debris NOTICE Do not use chlorine or sulfate sulfide cleaners Wash any accessories shipped with unit Rinse fryer and accessories thoroughly and drain the fryer Wipe tank completely dry with a soft clean cloth VULCAN HART F 32934 Rev B June 2008 10 GBD_GBDF SERIES GAS FRYERS FILLING TANK WITH SHORTENING E VH1052 Fryer Tank MIN and MAX Fill Level Lines Heat Pipes Cold Zone Drain Pipe mood WD D gt Close the drain valve Fill the fryer tank with shortening Vulcan recommends using liquid shortening Shortening level should be between the MIN and lines in the fryer tank Shortening will expand when heated Do not fill the fryer tank past the MAX line e Press the melt switch to liquid or solid shortening Add fresh shortening as needed to maintain oil level BASIC FRYING INSTRUCTION Setthe desired temperature and allow shortening to heat up to that temperature Fry items that are the same size to ensure equal doneness Drain or wipe dry raw wet foods to minimize s
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