Vermont Casting 6100 Gas Grill User Manual
Contents
1. s 6000 series 1 all other models 2 warming rack 2 Open the package containing the ceramic briquettes and place them on the rock grate Assembly Step 6 continued 3 It is important to properly arrange all the ceramic briquettes onto the rock grate to allow for good air flow during use NOTICE THE SPACING The proper amount of briquettes are Supplied and there is no need to add more Some space between the briquettes is necessary 4 Set the porcelain coated cooking grids side by side on the front and back ledges formed inside the grill bottom for a level cooking surface 6000 series grills are equipped with one large single cooking grid in place of the 2 grids 5 Set the warming rack onto the back of the cooking grids 21 Installing an L P Gas Cylinder Obtain a filled L P gas cylinder Read and follow all directions on the cylinder and fuel hose safety tags Items Needed es l 1 L P Gas Cylinder WARNING Connect the L P cylinder to the 1 FILLED grill outdoors only NOTE Some L P grill models DO NOT include an L P gas cylinder 1 Working from behind the grill set the cylinder into the large round opening in the grill base 2 Position the cylinder retainer wire around the cylinder collar as shown LOCATE THESE PARTS 3 Insert the right end of the wire into the small opening in the base 4 Flex the left side so that it fits into the op2. the Grea t Outdoors Grill Company Assembly and Owner s Manual Portable Gas Grill 6100 Series ASSEMBLER INSTALLER Leave these instructions with the consumer CONSUMER USER Read all of these instructions and keep them in a safe place for future reference FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Do not store or use gasoline or other 1 Shut offgas to the appliance flammable vapors and liquids in the 2 Extinguish any open flame vicinity of this or any other appliance 3 Open lid 4 If odor continues immediately call your gas supplier or fire department 2 An unconnected liquid propane cylinder should not be stored in the vicinity of this or any other appliance FOR YOUR SAFETY Never leave a grill unattended when in use Table of Contents Page Number Chapte r 1 INSTALLATION 4 Necessary Information cece eee ee eee 4 Choosing a Safe Location cece ee eee 4 Portable L P Gas Grills ok eee eee 5 7 L P Gas Dealer Instructions sw ke eee ee eee 8 Chapter 2 ASSEMBLY INSTRUCTIONS 9 Step 1 Identifying Parts cee cece eee 10 Step 2 Assemble Pillar to Base 0000 11 Step 3 Attach Grill Bottom 0008 12 13 Step 4 Side Tables Sideburner 08 14 17 Step 5 Assemble Grill Lid 00068 18 19 Step 6 Internal Parts cc cece ee ees 20 21 Installing an L P Gas C
3. Replacement parts are available direct from our warehouse Some components are not available preassembled and may be ordered separately For convenience the following parts list is provided along with a representation of the items listed Charges for replacement parts and shipping may apply For warranty replacements proof of ownership and date of purchase is required Please visit www cfmcorp com or call 1 800 668 5323 Parts Enclosed quantity description part no 1 Main Hardware Bag AMO000505 1 Hardware Bag A 4 1 4x 20 x 3 4 Bolt AMO000105 4 1 4 x 20 Hex Keps Nut AMO000904 1 Hardware Bag B 4 1 4x 20x 1 Bolt AMO000106 4 1 4 x 20 Hex Keps Nut AMO000904 1 Hardware Bag C 8 1 4x 20 x 3 4 Bolt AMO000105 8 1 4 x 20 Hex Keps Nut AMO000904 1 Hardware Bag D 2 1 4 x 1 1 8 Hinge Pin AMO00908 2 Hairpin AMO000909 4 1 4x 20 x 5 8 Bolt AM000207 4 1 4 x 20 Hex Keps Nut AMO000904 2 Handle Gasket AMO000704 Parts Enclosed quantity description part no 2 Aluminum Side Tables P X000505 1 Warming Rack AF000303 1 Lid Handle AP000102 2 Handle Standoff AZ000802 1 Heat Shield Al000204 1 Aluminum Drip Pan Al000302 L P Gas Models only 1 L P Gas Cylinder AW000202 1 Cylinder Retainer Wire AF000402 Preassembled Components 1 1 1 1 Base Assembly Pillar Assembly see following pages Grill Bottom Burner Assembly Side Table Assemblies Model 6100 Series Components 6000 Series Parts qua
4. Control Valve L P Gas Cylinder NOTE Some L P grill models DO NOT include an L P gas cylinder The L P Fuel Supply System L P gas cylinder L P GAS CYLINDER SPECIFICATIONS Any L P gas supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high The maximum fuel capacity must be 20 pounds of propane Full cylinder weight should be approximately 38 pounds 43 7 lbs Nominal water capacity The L P cylinder must have a shut off valve terminating in a Type 1 L P gas cylinder valve outlet A Type 1 compatible cylinder with a Type 1 cylinder valve has a positive seating connection that does not permit gas flow until a positive seal has been obtained The cylinder must be arranged for vapor withdrawal It must also include a collar to protect the cylinder valve A safety relief device having direct communication with the vapor space of cylinder must be provided This will expel high pressure gas if the cylinder is overfilled or overheated All L P gas cylinders used with this appliance shall be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a listed overtilling prevention device Read labels on the L P gas supply c
5. If the burner fails to light properly turn the burner control knob off Also turn off the L P cylinder knob Wait five minutes before attempting to light the burner again This will allow time for released gas to disperse HINT If the burner does not light after trying again turn off burner control knob the L P cylinder knob and try match lighting the grill once the gas has cleared Operating the Control Knobs Gas control knobs PRESS IN and rotate counterclockwise TURN THE IGNITER KNOB CLOCKWISE UNTIL IT CLICKS Do NOT turn the igniter knob counter clockwise because it will strip the knob and become unuseable Lighting Instructions MATCH LIGHTING Repeat steps 1 to 4 of Igniter Lighting Instructions STEP 5 To match light push down and turn the RIGHT burner control knob counterclockwise to the high setting STEP 6 IMMEDIATELY strike a long wooden match and position the burning match through match lighting hole in the grill bottom Extend the flame near a burner port in the bottom edge of the burner The burner should light To light the other side of the burner press in and turn the opposite control knob The flame will track around the burner Allow grill to preheat with the grill lid closed for five to ten minutes before cooking Locating the Match Lighting Hole The match lighting hole is located beneath the lower right corner of the grill bottom casting CAUTION Do not touch any hot grill par
6. hex nuts provided 3 Firmly tighten the nuts and bolts using a flat head screwdriver and a 7 16 wrench Side Burner Installation Continued Tools Needed Phillips head screwdriver LOCATE THESE PARTS hardware bag amp a containing knob 1 and M4 7x10 screws 2 single burner control valve attached to i hose valve regulator inside pillar 4 Working below the side burner table loosen the two screws that secure the brass burner The burner tube should move freely this is to allow space to install the side burner valve Locate the side burner valve hose that is connected to the main valve regulator dual hose assembly HINT The main valve is already attached inside the pillar Route the burner valve from behind the pillar to the side burner Side Burner Installation Continued igniter electrode has been omitted for clarity 7 Insert the knob stem through the 8 Insert the orifice end of the control valve mounting hole in the control panel from into the burner tube the back side valve orifice properly seated into burner tube 9 Replace and tighten the screws that 10 Insert and tighten the screws through the secure the brass burner front of the control panel to secure the control valve 11 Attach the burner control knob Assembly Step 5 Assemble the Grill Lid Tools Needed Pi USE HARDWARE BAG D 1 4 x 1 1 8 4 4 20 he
7. installer or a licensed plumber The gas supply line must not be installed by the consumer Assembly Step 1 Identifying the Grill Parts Locate these parts handle standoff 2 g handle 1 grill lid 1 grill bottom assembly 1 burner assembly Installed cooking grids 6000 series 1 all other models 2 _ grease pan 1 heat shield 1 side table 2 pillar 1 knobs ignitor valve hose with regulator installed base 1 2 locking casters and 2 non locking casters 3 Installed ek _ cylinder retainer a wire 1 Not Pictured ceramic briquettes 1 pkg le q PKQ Not all models feature identical parts Some components may differ master hardware bag 1 but the functions and assembly are similar Refer to the replacement consisting of 1 each of A B C D bags part listing in Chapter 3 for your model s components 10 Assembly Step 2 Attach the Base to the Pillar Tools Needed locking 7 caster A FRON ee i E i l l p 6 7 16 wrench back side of base i upside down USE HARDWARE BAG A i _ 1 4 20 hex 1 4 20 x 3 4 bolt 4 LOCATE THESE PARTS back side of pillar lt upside down pillar assembly 1 Lock the pre assembled casters on base by pushing down on the latch Set the pillar upside down Set the base upside down onto the pillar bottom as shown aligning the holes in the base with h
8. when the cylinder is not connected to the grill Keep cylinder valve closed when not in use HEAT SHIELD WARNING The heat shield must be installed between the grill bottom and the pillar Operating this grill without the heat shield attached to the grill bottom would result in a hazardous situation which could cause serious property damage and possible physical injury The heat shield in place Take These Instructions to the L P Gas Dealer When using a cylinder exchange be sure the exchanged cylinder is a Type 1 cylinder a 510 POL cylinder will not fit a Type 1 regulator FILLING AND PURGING TYPE 1 L P GAS CYLINDERS DANGER Purging and filling of L P gas cylinders must be performed by personnel who have been thoroughly trained in accepted L P gas industry procedures Failure to follow this instruction may result in explosion fire severe personal injury or death IMPORTANT Purge new cylinders before filling This tank is easily filled with a standard CGA 510 POL filling connection _ CGA 510 POL Filling a Type 1 Cylinder Valve Example A shows a CGA 510 POL fitting Example B shows using a Type 1 POL fitting Example B The L P gas cylinder has a Type 1 cylinder valve with a back check module in its outlet that will not permit gas to flow until an evacuation device is installed To purge the L P gas cylinder the back check module must be opened with an evacuation device PURGING AND EV
9. 02001 1 L H Table Bracket P1002002 4 Screws AM000206 1 Left Side Table Assembly 1 Left Side Table w cup holders AH000404 1 R H Table Bracket P1002001 1 L H Table Bracket P1002002 4 Screws AM000206 ROC SIDE TABLE ASSEMBLIES Wing style Replaces both aluminum side tables 1 Right Side Table Assembly 1 Right Side Table w hooks AH000408 R H Table Bracket P1002001 L H Table Bracket P1002002 4 Screws AM000206 1 Left Side Table Assembly 1 Left Side Table w cup holders AH000407 1 R H Table Bracket P1002001 L H Table Bracket P1002002 4 Screws AM000206 ALUMINUM BASE ASSEMBLY Replaces ROC base 1 Cast Aluminum Base PX000405 8 1 4 20 x 1 2 Bolt AM000303 2 Locking Caster AH000103 2 Non locking Caster AH000203 ROC Rugged Outdoor Composite 39
10. ACUATION DEVICES FOR L P GAS CYLINDER WITH TYPE 1 CYLINDER VALVES A Hose end valve with a bleed port Purging can be accomplished using a hose end valve containing a bleed port which also allows for evacuation without the use of an adapter B Hose end valve without a bleed port When a hose end valve does not have a bleed port a separate device must be used for evacuation C Purging using a Type 1 connection L P gas cylinder evacuation can be accomplished during each purging by using a Type 1 connection The Type 1 valve outlet has 1 5 16 external ACME right hand thread that will accept this connection CAUTION After purging or filling an L P gas cylinder do not insert a POL plug into the valve outlet Insertion of this plug will prevent the back check from closing Use ONLY the provided cap and strap attached to the outlet Close the cylinder valve knob before returning the cylinder to the customer For proper purging procedures in the USA refer to Safety Bulletin NPGA 133 Purging L P Gas Cylinders and Safety Bulletin NPGA 130 Recommended Procedures for Filling Cylinders DANGER Do not fill an L P gas cylinder beyond 80 full If this information is not followed exactly a fire causing serious injury or death may occur 6000 7000 8000 Series Gas Grill Assembly Instructions Chapter 2 Tools needed to assemble grill flat head screwdriver phillips head screwdriver
11. Code ANSI 2223 1 NFPA 54 USA or CAN CGA B 149 2 Propane Installation Code Canada and CAN CGA B 149 1 Natural Gas Installation Code To check local codes contact your local gas dealer or gas company listed in the Yellow Pages for recommended installation procedures and regulations 3 This appliance is not intended to be installed in or on a recreational vehicle and or boat 4 Keep the barbecue grill at least 24 inches 61 cm away from any combustible construction Do not use a grill under a ceiling or cover where the heat or flame could cause damage Choose a level surface where the grill is not facing directly into the wind Avoid moving the grill during use 5 The grill area must be clear and free from combustible materials gasoline and any other flammable liquids or vapors Do not use lighter fluid or charcoal briquettes in a gas grill The flow of combustion and ventilation air is not to be obstructed The ventilation openings of the cylinder enclosure must be kept free and clear from other debris Do not store grill covers or other items in the cylinder area 6 Do Not store a spare L P gas cylinder under or near this appliance Do not store an L P cylinder in a building garage or any other enclosed area Instead store the cylinder outdoors in a well ventilated area away from people and out of the reach of children 7 NOT FOR USE BY CHILDREN Place your barbecue grill in a loca
12. For side burner equipped grills 3 8 open end wrench 7 116 open end wrench A socket set or an adjustable 7 wrench may be used in place of the open end wrenches Getting Started 1 Please follow the steps in the order that they are presented 2 Assemble the grill where you plan to use it 3 You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost 4 Have a friend help An assistant can make the assembly easier by holding the parts in place while you fasten the nuts and bolts 5 To be ready to barbecue immediately have the L P gas cylinder filled by an authorized L P dealer or cylinder exchange center Unpacking the Grill Parts 1 Remove and set aside all inner boxes and parts from the master carton 2 Remove and set aside all wrapping paper and additional packaging from the parts 3 Do not destroy carton or packing until your grill is completely assembled and operating to your satisfaction Liquid Propane Models If a L P gas cylinder has been included with your L P gas grill it has been shipped empty for safety reasons To be ready to grill immediately please have the fuel cylinder filled with L P gas by an authorized L P gas dealer Some L P gas grill models do not include a L P gas cylinder Natural Gas Models Natural gas grills require a connection to a natural gas supply The gas connection should be made only by a qualified
13. Pa 25 A quick connect coupling sleeve with 3 8 female end is provided Install the connector socket at the pipe end after the shut off valve This must be installed where the grill will be in use It is important to observe the safety guidelines for choosing a safe location The gas supply must be shut off prior to installation of the quick connector socket Use only a matching factory authorized quick connect plug with the quick connect socket Natural gas units are equipped with a 12 footlong quick connect fuel hose in place of the shorter hose regulator attached to the burner valve Shut off Valve mmr i d r J i h Connector Socket Gas Flow One example of an Individual Shut Off Valve with the Quick Connect Socket Prior to inserting turn on gas supply and test all connections with an ammonia free soap and water solution Apply this solution to the stem of the shut off valve and opening of the socket to detect leaks See Leak Testing Natural Gas Connections on the following page Natural Gas Grills Connecting to Natural Gas for specially equipped natural gas grills only OPERATING THE QUICK CONNECT 5 Push the plug into the connector until the sleeve snaps forward to lock the fitting in Follow all directions on tags attached to hose place Turn on the shut off valve The flow of gas to the appliance will be restricted if the 1 To connect the fuel supply hose to the fuel plug is not conn
14. ay until it comes to a full stop Tighten by hand j only Do not use tools Heat Shield 6 CAUTION In the connection process the grill side of the connection will seal on the back check in the valve resulting in a slight resistance The connection requires about one half to three quarters additional turn to complete the connection NOTE If you cannot complete the final connection disconnect the regulator and Install a Drip Pan in the Heat Shield l The grease pan is a 3 1 2 x6 aluminum loaf repeat steps 4 through 6 If you are still pan available at most grocery stores unable to complete the connection do not use this valve and regulator 23 Side Burner Option Working from behind the grill The illustration above shows a side burner with fuel supply system correctly installed 1 For grills equipped with a side burner connect to an L P gas supply cylinder as Perform a leak test to all connections as directed on page 23 and 24 of this manual described in the Leak Test section on page 28 2 Secure a fuel supply cylinder with a tank retainer wire as directed on page 22 The side burner option is only available for L P gas model grills only Grills equipped 3 Make the L P gas cylinder connection as with a side burner are not designed for safe instructed on the previous page use with natural gas connections 24 Natural Gas Grills Connecting to Natural Gas for specially equipped natu
15. e L P Fuel Supply System the fuel regulator and hose FUEL REGULATOR AND HOSE The fuel regulator supplied is equipped with a Type 1 coupling nut Do not attempt to connect to any other L P cylinder not equipped with a mating Type 1 cylinder valve This grill is not to be used with any other cylinder connection device The fuel regulator and hose assembly with the Type 1 fitting supplied must be used with the appliance Do not use a hose and regulator assembly other than the one supplied with the grill or a manufacturer s replacement fuel pressure regulator assembly The Type 1 connection system has the following features 1 The system will not allow gas to flow until a positive connection has been made 2 The system has a thermal element that will shut off the flow of gas between 240 F and 300 F 3 The system has a flow limiting device which when activated will limit the flow of gas to 10 cubic feet per hour 4 The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column 4 Ib per sq Inch WARNING Any attempt to adjust the regulator is dangerous and could create a situation causing personal injury or property damage Consult your L P gas dealer if you think the regulator is not working properly L P GAS SUPPLY CYLINDER L P Cylinders can be obtained at the store where you purchased your grill or from an authorized L P gas dealer Cylinder
16. ected properly supply the shut off valve must be closed 6 Test for gas leaks using an ammonia free 2 Remove the dust cap from the connector soap and water solution socket by sliding the connector sleeve back to release the plug Remove the dust cap from TO DISCONNECT THE FUEL SUPPLY the plug 1 Pull connector sleeve back and pull plug Supplied Not Supplied out of socket This will automatically shut off With Grill With Grill gas to the appliance 2 Close the shut off valve and install the dust caps on the socket and plug Always turn off the fuel supply at the shut off valve when the 3 8 NPT grill is not in use Fitting LEAK TEST CONNECTIONS 3 Position the plug end of the fuel supply hose into the sleeve opening Test all the fuel supply connections using an ammonia free soap and water solution equally mixed Never use fire to test for leaks gt lt To Grill 1 Turn on the gas shut off valve 2 Coat all connections of the fuel supply system especially at the quick connect 3 Watch for bubbles to indicate a leak 4 Slide the connector sleeve back firmly 4 If there is a leak shut off the gas supply push the fitting into the connector and re connect the hose to the socket Re test for leaks Shut off Valve Do not use the grill if a leak is detected that cannot be corrected in this manner or if the hose and connections become damaged Replace damaged components with only factory a
17. l pins of the igniter unit The position of the wires is not relevant either wire may be connected to either prong It is important that the wires are connected securely Assembly Step 4 Attach the Side Tables Tools Needed y o USE HARDWARE BAG C 4 4 20 x 3 4 bolt 8 3 8 wrench 7 16 ideal side table 2 1 Insert the 3 4 bolts through the holes in the support brackets of the side table 2 Attach the side table to the four holes located in the side of the grill bottom using the locking hex nuts provided NOTE For grill models equipped with a side burner only the right side table will be installed Refer to the instructions on the following pages for side burner installation Retain 4 nuts and 4 bolts from hardware bag C to be used for the side burner 3 Attach the opposite side table the same way Side Burner Installation Only for grills equipped with a side burner LOCATE THESE PARTS The side burner installs in place of the left side table attaching the side burner is the same as attaching a side table You will use the bolts and nuts from hardware bag C used in Step 4 side burner j For side burner equipped models table 1 1 Insert the 3 4 bolts from hardware bag C through holes in the support arms of the side burner table 2 Attach the side burner table to the four holes located in the LEFT side of the grill bottom using the locking
18. mes damaged the cylinder must be replaced lf you are unable to stop a leak shut off the gas supply at the cylinder valve Remove the cylinder from the grill Call a gas appliance serviceman or L P gas dealer Do not use appliance until the leak is fixed 28 Perform a leak test each time the gas supply cylinder is connected to the regulator Leak test any time a part of the gas system is replaced Perform a leak test at least once each year whether the L P gas supply cylinder has been disconnected or not Have a dealer check the cylinder for deterioration after 10 years according to DOT regulations Immediately replace cylinder if any is found IMPORTANT Inspect the gas supply hose regularly If there are cuts excessive abrasion or wear replace the hose prior to operating the appliance Use only the hose replacement specified in the parts list for your grill Leak Testing the Fuel Supply System arrows denote primary areas to check Lighting Instructions IGNITER LIGHTING SYSTEM The Igniter System consists of an igniter unit a gas collector box one ceramic electrode and lead wires Gas is collected in the metal collector box located at the burner When the igniter knob is turned an electric spark is created at the ceramic electrode The gas is then ignited by the spark To test Watch the electrode tip inside the gas collector while activating the igniter To avoid a possible shock do not touch the b
19. ntity description part no 1 Grill Lid PX000105 1 Rock Grate AF000203 1 Cooking Grid AF000104 1pkg Ceramic Briquettes AQ000103 BOTTOM BURNER ASSEMBLY 1 Bottom Burner Assembly consisting of 1 Cast Brass Burner AZ001504 1 Venturi Tube AZ000505 1 Venturi Gasket AMO000503 8 8 32 x 1 2 Screw AMO00603 1 Bottom Grill Casting PX000205 1 Collector Box AN000103 2 Collector Box Wire 8 AN000203 PILLAR ASSEMBLY 1 Pillar Assembly consisting of 1 Aluminum Pillar Green PXG00305 4 10 24 x 3 8 Screw AMO000203 1 Printed Control Plate Al000103 2 10 24 x 1 2 Bolt AMO000103 1 LP Valve Regulator Hose AL000104 1 Rotary Igniter Kit ANO00303 2 Control Knob AZ000703 1 Igniter Knob AZ000603 Natural Gas Model only 1 Natural Gas Valve Hose ALO00204 Replaces LP HVR AL000104 BASE ASSEMBLY 1 Base Assembly consisting of 1 ROC Base AH000402 2 Locking Caster AH000104 2 Non Locking Caster AH000105 36 Sideburner Components For Models with Sideburner Option Only quantity description part no 1 Sideburner Assembly AZ001506 Replaces 1 Side Table 1 LP Valve Regulator Hose 7500 model AL000105 8500 model AL000106 Replaces single hose HVR Variable Components Some models may be alternately equipped the following components ROC SIDE TABLE ASSEMBLIES Square style Replaces both aluminum side tables 1 Right Side Table Assembly 1 Right Side Table w hooks AHO000403 1 R H Table Bracket P10
20. oles in the pillar base assembly 1 Insert the four bolts through the holes in the pillar and base Thread the locking hex nuts onto bolts Tighten the bolts and nuts with the wrenches Carefully turn the assembly upright onto the casters Assembly Step 3 Attach Grill Bottom to Pillar Tools Needed back side of grill 7 16 wrench USE HARDWARE BAG B 1 4 20 x 1 bolt 4 LOCATE THESE PARTS a u 7 Bpan vyr i cae z Ki y i t dl grill bottom assembly 1 1 Working from the back open side of the pillar set the heat shield on top of the pillar heat _ 2 Set the grill bottom on top of the heat shield Line shield 1 up the burner tubes with the control valve orifices inside the pillar Adjust the grill bottom and heat shield to line up the bolt holes 3 Insert the bolts through the grill bottom and tighten the nuts from inside the pillar Assembly Step 3 Continued shown The control valve ends are attached to the pillar the burner tubes are attached and extend through the grill bottom Improper installation and connection of the burner tubes to the control valves is dangerous and may lead to damaging fire and personal injury This illustration shows a proper connection Venturi 4 Locate the two black igniter wires beneath the grill bottom Press the metal contacts of the loose ends of the wires onto the meta
21. posite opening on the left side of the i l base cylinder retainer w wire 1 grease drip pan 1 Back side under grill bottom 22 Connecting the L P Gas Cylinder 7 Make sure the hose has no kinks or sharp bends and clears any areas that will become hot during use Never put strain on the hose where it joins a fitting The rubber fuel supply hose must not touch the bottom grill casting during use 8 Before lighting grill check all connections for leaks using a mild soapy water solution Connecting the Regulator to Cylinder 9 Place an aluminum 3 1 2 x 6 loaf pan 1 The top knob on the supply cylinder must into the opening in the heat shield located be closed See that the top cylinder knob is beneath the grill bottom During use the pan turned clockwise to a full stop will catch hot grease drippings that could damage the fuel supply system 2 Check that all the grill burner Knobs are turned off 3 Remove the protective caps from the Back Side Under the Grill Bottom cylinder valve and coupling nut if present Cee i _ ak a 4 Hold the regulator in one hand and insert the nipple into the valve outlet Be sure the nipple is centered in the valve outlet The coupling nut connects to the large outside threads on the valve outlet Use care not to cross thread the connection E l Grease me i 5 Hand tighten the coupling nut clockwise Drip Pan 0 _
22. ral gas grills only DANGER EXPLOSIVE AND FLAMMABLE If the appliance is for connection to natural gas the gas connections should be made by a qualified installer or a licensed plumber The gas supply line must not be installed by the consumer The valve orifices and fuel supply hose system necessary for use with natural gas is different than the system required for L P gas Modification to the burner valve orifices allow the use of natural gas An L P cylinder is not needed WARNING Do not use liquid propane L P gas in an appliance designed for natural gas Use only natural gas in an appliance designed for natural gas INSTALLATION FOR NATURAL GAS The maximum inlet supply pressure is 11 0 w c for propane gas and 7 0 w c for natural gas The specified supply pressure is 11 0 w c for propane gas and 7 0 wc for natural gas The piping system should be installed by a qualified service technician in accordance with the National Fuel Gas Code NFPA 54 ANSI Z223 1 in the U S A including 1 The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 k
23. tion away from children and pets Do not leave grill unattended when in use 8 The outside of the barbecue grill will become hot during use To avoid burns do not touch any hot grill surface If necessary use a protective glove when operating control knobs tank shut off valve or lid handle Do not place combustible material such as cloth or plastic on grill surface during use Do not lean on side tables or place more than 15 pounds of weight on a side table 9 Make sure that the heat shield and drip pan are in place under the grill bottom Heat and hot drippings from cooking food could damage the fuel supply system IMPORTANT NEVER leave a grill unattended when in use Portable L P Gas Barbecue Grills WARNING Do not use natural gas in an appliance designed for L P gas Use only liquid propane L P gas in an appliance designed for L P gas L P Gas Liquid Propane abbreviated L P gas is stored under high pressure inside a cylinder and will vaporize when released It is important that there are no leaky connections on the grill fuel supply system Refer to the Leak Testing section of this manual The L P Fuel Supply System An L P gas grill requires a fuel delivery system made up of a L P gas supply cylinder a fuel regulator with hose and a gas control valve The L P uel Supply System Fuel Control Valve Valve Orifice Type 1 Fuel Regulator Fuel Supply Hose Th
24. ts The outside of the grill bottom becomes very hot during use It may be necessary to use protective gloves HOW TO SHUT OFF THE GRILL STEP 1 Turn the burner control knob s off The burner flame will go out STEP 2 Turn off the top L P cylinder valve by turning the knob in a clockwise direction until it stops IMPORTANT Always have the gas shut off at the L P cylinder valve when the grill is not in use The L P cylinder has a leak detection feature which will restrict the amount of gas flow to the burner if the tank shut off valve has not been turned off prior to the next use Long detachable power supply cords or extension cords can also be used with care The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance If the appliance is of the grounded type the extension cord should be a grounding type 3 wire cord Use outdoor extension cords with a surface marked with suffix letters W A and with a tag stating Suitable for Use with Outdoor Appliances Keep the connection to an extension cord away from water and offthe ground Arrange the cord so that it will not drape over the counter top or tabletop where it can be pulled or tripped over Do not clean any electrical product with a water spray or the like Store electrical products indoors out of reach of children when not in use 6000 7000 8000 Series Replacement Parts
25. urner or metal parts on igniter system while performing igniter test A visible spark should jump from the electrode The spark gap is set when the electrode is installed If there isn t a spark check the lead wires and connections The igniter wires should be kept away from the grill bottom Also check that the ceramic electrode in the collector box is not broken sometimes dirt and rust at and around the electrode can prevent an igniter spark Clean them with a degreaser or warm soapy water and dry Remove rust from electrode tip and metal surfaces by lightly sanding with an emery cloth or fine grain sandpaper LIGHTING INSTRUCTIONS Read all the steps before beginning STEP 1 Check the burner venturi tubes for blockage from an insect nest see CLEANING THE BURNER VENTURI TUBES STEP 2 Ensure that both of the burner control knobs are in the OFF position STEP 3 OPEN GRILL LID WARNING Attempting to light the grill with the lid down could cause an explosion STEP 4 Go behind the grill and turn on the fuel supply valve One counter clockwise turn is generally enough to open the valve CAUTION Do not stand with head or arms over the grill STEP 5 To light using the igniter Push in and turn the right burner control knob counter clockwise to the high setting STEP 6 Immediately turn the igniter knob clockwise until you hear it click Repeat 4 to 5 times if necessary The burner should light STEP 7
26. uthorized parts Do not strain or kink the fuel supply hose See that the hose is kept clear of surfaces that become hot during use 26 6000 7000 8000 Series Gas Grill Use and Care Directions Chapter 3 Leak Testing the Fuel Supply System Lighting Instructions Replacement Parts Leak Testing DANGER To prevent fire or explosion hazard Do not smoke while performing a leak test Do not permit any sources of ignition in the area when testing for leaks Perform leak tests outdoors only Never perform a leak test near a fire or flame How to Check the Fuel Supply System for Gas Leaks 1 Mix a solution of equal parts mild detergent or liquid soap and water 2 Turn off the burner control knobs 3 Turn the top knob of the fuel supply cylinder counterclockwise one rotation to open 4 Apply the soap solution to all connections of fuel supply assembly If no soap bubbles appear the grill is fine for use If bubbles form at the connections there is a leak In case of a leak try tightening the joint If necessary replace the faulty part with a replacement part recommended by the manufacturer 5 Turn off the knob on fuel supply cylinder 6 Turn on the burner control Knobs for a moment to release pressure in hose then turn the control knobs back off 7 Wash off soapy solution with cold water and towel dry WARNING Do not attempt to repair the cylinder valve If it beco
27. x flat head hinge pin 2 nut 4 screwdriver _ rd j r D P r standoff 1116 gasket 2 wrench k 1 4 20 x 5 8 hairpin 2 bolt 4 LOCATE THESE PARTS handle standoff 2 handle 1 E 1 Position the back of the lid so that the rear holes are in line with the hinge struts on the back of the grill bottom 2 Gently set the grill lid onto the grill bottom ie 10 After the hinge pin is in place insert a Repeat for the Insert one end of the handle into the Assembly Step 5 continued Hold the lid to align the hinge holes Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut hair pin through the hole of the hinge pin to secure it HINT There is an air space between the back of the lid and the grill bottom where you can install the pins opposite side standoff standoff gasket grill lid Raise the lid to attach the front handle Attach one handle standoff to the front of the grill lid as shown hole of the mounted standoff Place the other standoff onto the handle and while holding the handle in place assemble the opposite standoff to the lid in the same manner Assembly Step 6 Installing the Internal Grill Parts No Tools are Needed LOCATE THESE PARTS rock grate 1 1 Place the single rock grate into the grill ceramic bottom briquettes 1 package cooking grids
28. ylinder DANGER Do not insert any foreign objects into the valve outlet You may damage the back check A damaged back check can cause a leak which could result in explosion fire severe personal injury or death Allow only a qualified L P gas dealer to fill or repair an L P gas supply cylinder Inform the gas dealer if it is a new or used cylinder to be filled Caution the gas dealer not to overfill the fuel cylinder After filling have the gas dealer check for leaks and that the relief valve remains free to function Have the gas dealer weigh the cylinder after filling to ensure that the cylinder is not overftilled DANGER a Do not store a spare L P gas cylinder under or near this appliance b Never fill the gas cylinder beyond 80 percent full c If the information in a and b Is not followed exactly a fire causing serious injury or death may occur TRANSPORTING A FULL CYLINDER WARNING Handle a full cylinder with care Gas Is under high pressure You should transport only one cylinder at a time Transport the cylinder in an upright and secure manner with the control valve turned off and the POL plug in place Do not transport a cylinder in the passenger compartment of a vehicle Do not leave cylinder in direct sunlight or in a high heat area such as a closed car trunk High heat areas could cause the relief valve to vent gas Use a cylinder cap on the cylinder valve outlet during transport and
29. ylinder sw eee ee ee eee 22 Connecting an L P Gas Cylinder ssussussesesseses 23 24 Connecting to Natural Gas ke eee eee 25 26 Formerly Great Outdoors ES Now CEM CEM Corporation 2695 Meadowvale Boulevard Mississauga Ontario LSN 8A3 Canada 800 668 5323 www cfmcorp com Service Note If you are experiencing difficulties or are dissatisfied with your purchase please contact CFM at the telephone number listed above prior to returning your grill to the store 6000 7000 8000 Series Gas Grill Installation Chapter 1 Necessary Information to Safely Use a Gas Grill The gas fuel used by this product is highly flammable and must be used in a responsible and cautious manner It is your responsibility to assemble operate and maintain your gas barbecue grill properly If these instructions are ignored there is a possibility of a hazardous fire or explosion which could result in proper ty damage physical injury or death Choosing a Safe Location for a Gas Barbecue Grill 1 The gas barbecue grill may only be used for cooking out of doors Do not operate this barbecue in garages breeze ways sheds or any enclosed area Operating this or any gas fired appliance in an enclosed area can produce a build up of carbon monoxide which could result in injury or death 2 Installation must conform with local codes or in the absence of local codes with either the National Fuel Gas
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