Troy-Bilt 650 Lawn Mower User Manual
Contents
1. The tiller is too heavy and bulky to be lifted safely by one person Two or more people should share the load Use sturdy ramps and manually with the engine shut off roll the tiller into and out of the vehicle Two or more people are needed to do this The ramps must be strong enough to support the combined weight of the tiller and any handlers The ramps should provide good traction to prevent slipping they should have side rails to guide the tiller along the ramps and they should have a locking device to secure them to the vehicle The handlers should wear sturdy footwear that will help prevent slipping Position the loading vehicle so that the ramp angle is as flat as possible the less incline to the ramp the better Turn the vehicle s engine off and apply its parking brake When going up ramps stand in the normal operating position and push the tiller ahead of you Have a person at each side to turn the wheels When going down ramps walk backward with the tiller following you Keep alert for any obstacles behind you Position a person at each wheel to control the speed of the tiller Never go down ramps tiller first as the tiller could tip forward Place wooden blocks on the downhill side of the wheels if you need to stop the tiller from rolling down the ramp Also use the blocks to temporarily keep the tiller in place on the ramps if necessary and to chock the wheels in place after the tiller is in the v2. Safe Operation Practices Set Up Operation Maintenance Service Troubleshooting Warranty OTROY BILT OPERATOR S MANUAL Rear Tine Tiller 650 Series A WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Printed In USA Form No 769 03621 January 23 2008 To The Owner Thank You Thank you for purchasing a Garden Tiller manufactured by Troy Bilt LLC It was carefully engineered to provide excellent performance when properly operated and maintained Please read this entire manual prior to operating the equipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to the most recent product information available at the time of printing Review this manual frequently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be ap
3. 800 828 5500 to order replacement parts or a complete Parts Manual have your full model number and serial number ready Parts Manual downloads are also available free of charge at www troybilt com 19 MANUFACTURER S LIMITED WARRANTY FOR OTROY BILT The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its Belts Transmission and Attachments as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this man
4. hand until the tines are off the ground and then pull the Reverse Clutch Control Lever towards you To stop reversing release the lever If longer distances need to be covered in reverse shut off the engine then place the two wheels in FREEWHEEL Turning the Tiller 1 Practice turning the tiller in a level open area Be very careful to keep your feet and legs away from the tines To begin a turn lift the handlebars until the tines are out of the ground and the engine and tines are balanced over the wheels Fig 5 2 Figure 5 2 Withthetillerbalanced pushsidewaysonthehandlebartosteer in the direction of the turn After turning slowly lower the tines into the soil to resume tilling See Fig 5 3 Section 5 OPERATION 11 12 Clearing the Tines The tines have a self clearing action which eliminates most tangling of debris in the tines However occasionally dry grass stringy stalks or tough vines may become tangled Follow these procedures to help avoid tangling and to clean the tines if necessary e To reduce tangling set the depth regulator deep enough to get maximum chopping action as the tines chop the material against the ground Also try to till under crop residues or cover crops while they are green moist and tender While tilling try swaying the handlebars from side to side about 6 to 12 This fishtailing action often clears the tines of debris If tangling oc
5. Dealer Wheels Tines will not turn Improper use of controls Worn broken or misadjusted drive belt s Internal transmission wear or damage Bolt loose in transmission pulley Review Operation section Replace or adjust belts Contact local dealer or the factory Tighten bolt Tines turn but wheels don t Wheel Drive Pins not in WHEEL DRIVE Bolt loose in transmission pulley Internal transmission wear or damage Inserts Drive Pins properly Tighten bolt Contact local Dealer or the Factory Wheels turn but tines Don t Tine holder mounting hardware missing Bolt loose in transmission pulley Internal transmission wear or damage Replace hardware Tighten bolt Contact local Dealer or the Factory Poor tilling performance 18 Worn tines Improper Depth Regulator setting Forward Drive Belt slipping Replace Tines See Tilling Tips amp Techniques See Maintenance amp Adjustments Section Replacement Parts 9 Component Part Number and Description 754 04090 Forward Drive Belt 754 04091 Reverse Drive Belt 746 04413 Forward Drive Cable 746 04414 Reverse Drive Cable 742 04226 Bolo Tine 10 RT 742 04227 Bolo Tine 10 LT 634 04232 Wheels 13x 5x6 17211 ZL8 023 Air Filter 98079 56846 Spark Plug BPR6ES Phone
6. Gas Cap Unthread the gas cap to add gasoline to the fuel tank Oil Fill Engine oil level can be checked and oil added through the oil fill 10 Operation Starting the Engine Pre Start Checklist With the spark plug wire disconnected from the spark plug perform the following checks and services before each use 1 Read the Safe Operation Practices and the Features amp Controls Section in this manual Read the separate Engine Operator s Manual provided with the tiller 2 Put the wheels in the WHEEL DRIVE position wheel pins must be through holes in wheel hubs and wheel shaft WARNING Never allow either of the wheels to be in the FREEWHEEL position when the engine is running Always put both wheels in the WHEEL DRIVE position before starting the engine Failure to comply could cause loss of tiller control property damage or personal injury 3 Check the tiller for loose or missing hardware Service as required 4 Check the engine oil level See the Engine Operator s Manual Check that all the safety guards and covers are in place 6 Check the air cleaner and engine cooling system See the Engine Operator s Manual 7 Fill the fuel tank with gasoline according to the directions in the separate Engine Operator s Manual Follow all instructions and safety rules carefully 8 Attach the spark plug wire to the spark plug Starting the Engine WARNING To help prevent serious personal injury or damage to t
7. Operator s Manual WARNING To prevent personal injury or property Handle damage do not start the engine until all assembly steps are complete and you have read and NOTE All references to the right or left side of the tiller are from understand the safety and operating instructions in the operators positon this manual 1 Loosely attach the legs of the handlebar support to the inner sides of the tiller frame Using two e 18 x 34 hex head Recommended Tools for Assembly screws and 6 18 hex locknuts attach the handle through 546 open end wrench the hole in the frame closest to the engine See Fig 3 1 Block of wood to support tiller when removing wheels Tire pressure gauge Clean oil funnel A Motor oil Refer to the Engine Operator s Manual for oil specifications and quantity required Locknut X 2G Hee Screw Assembly Unpacking Instructions yan NOTE While unpacking do not severely bend any of the control cables 1 The tiller is heavy do not attempt to remove it from the shipping platform until instructed to do so in these Assembly steps 2 Remove any packaging material from the carton Remove any staples from the bottom of the carton and remove the carton from the shipping platform 3 Remove all unassembled parts from the carton Check that you have the items listed in the Contents of Carton list contact your local dealer or the factory if items are missing Figure 3 1 or da
8. and their proper operation running Know how to stop the machine and disengage them quickly 5 Never attempt to make any adjustments while engine is F running except where specifically recommended in the 3 Never allow children under 14 years of age to operate this g P P y machine Children 14 and over should read and understand operator s manual the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an Safe Handling of Gasoline adult To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite 5 Keep the area of operation clear of all persons particularly Wash your skin and change clothes immediately small children and pets Stop machine if anyone enters the 4 Never allow adults to operate this machine without proper instruction Use only an approved gasoline container area b Never fill containers inside a vehicle or on a truck Preparation or trailer bed with a plastic liner Always place i containers on the ground away from your vehicle 1 Thoroughly inspect the area where the equipment is to before filling be used Remove all stones sticks wire and other foreign objects which could be tripped over and cause personal injury When practical remove gas
9. be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238 GDOC 100023 REV C
10. in Fig 5 6 Overlap each pass for best results in very hard ground it may take three or four passes to thoroughly pulverize the soil If the garden size will not permit lengthwise and then crosswise tilling overlap the first passes by one half a tiller width followed by successive passes at one quarter width See Fig 5 7 E a Figure 5 7 Tilling on a Slope WARNING Do not operate the tiller on a slope too steep for safe operation Till slowly and be sure you have good footing Never permit the tiller to freewheel down slopes Failure to follow this warning could result in personal injury Till only on moderate slopes never on steep ground where the footing is difficult Tilling up and down slopes is recommended rather than terracing Tilling vertically on a slope allows maximum planting area and also leaves room for cultivating NOTE When tilling on slopes be sure the correct oil level is maintained in the engine check every one half hour of operation The incline of the slope will cause the oil to slant away from its normal level and this can starve engine parts of the required lubrication Keep the motor oil level at the full point at all times Tilling Up and Down a Slope 1 Figure 5 6 To keep soil erosion to a minimum be sure to add enough organic matter to the soil so that it has good moisture holding texture and try to avoid leaving footprints or wheel marks When tilling vertically try to ma
11. powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle d Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Never fuel machine indoors g Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling h Never over fill fuel tank Fill tank to no more than 2 inch below bottom of filler neck to allow space for fuel expansion i Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine k To reduce fire hazards keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Never store the machine or fuel container inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances Operation 1 Do not put hands or feet near rotating parts Contact with the rotating parts can amputate hands and feet 2 Do not operate machine while under the influence of alcoh
12. tiller will pull to one side Gas amp Oil Fill Up WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and any other sources of ignition Service the engine with gasoline and oil as instructed in the Engine Operator s Manual packed seperately with your tiller Read the instructions carefully Controls and Features a Depth Regulator Handlebar Height Adjustment Figure 4 1 Engine Controls For detailed information on all engine controls refer to the seperate Engine Operator s Manual Wheel Drive Pins Each wheel is equipped with a wheel drive click pin that secures the wheel to the wheel shaft The wheels can be positioned in either a WHEEL DRIVE or a FREEWHEEL mode Forward Clutch Bail The forward clutch bail controls the engagement of the forward drive of the wheels and tines Reverse Clutch Lever The Reverse Clutch Lever controls the engagement of reverse drive to the wheels and tines Depth Regulator Lever This lever controls the tilling depth of the tines Pull the lever back and slide it up or down to engage the notched height settings Handlebar Height Adjustment The handlebar height is adjustable to three different settings In general adjust the handlebars so they are at waist level when the tines are 3 4 in the ground
13. when tilling Stopping the Engine 1 To stop the wheels and tines release the Forward Clutch Bail 2 Tostop the engine put the throttle control lever in the OFF or STOP position To Engage Drive amp Tines NOTE The tiller pictured on the following pages is used to demonstrate the operation of the tiller and may not look exactly like your tiller 1 1 For forward motion of the wheels and power to the tines pull the Forward Clutch Bail up against the handlebar Release the bail to stop the forward motion of the wheels and tines When tilling relax and let the wheels pull the machine while the tines dig Walk behind and a little to one side of the tiller Use one hand yet keep a light but secure grip on the handlebar while keeping your arm loose See Fig 5 1 Let the tiller move at its own pace and do not push down on the handlebars to try and force the tines to dig deeper this takes weight off the wheels and reduces traction Figure 5 1 WARNING Do not push down on the handlebars to try to make the tiller till more deeply This prevents the wheels from holding the tiller back and can allow the tines to rapidly propel the tiller forward which could result in loss of control property damage or personal injury To move in reverse a Look behind and exercise caution when operating in reverse Do not till while in reverse b Stop all forward motion Lift the handlebar with one
14. ECTION 6 MAINTENANCE amp ADJUSTMENTS Off Season Storage When the tiller won t be used for an extended period prepare it for storage as follows 1 Clean the tiller and engine 2 00 routine tiller lubrication and check for loose parts and hardware 3 Protect the engine and perform recommended engine maintenance by following the storage instructions found in the Engine Operator s Manual Be sure to protect the fuel lines carburetor and fuel tank from gum deposits by removing fuel or by treating fuel with a fuel stabilizer follow the engine manufacturer s recommendations 4 Store the tiller in a clean dry area Never store the tiller with fuel in the fuel tank in an enclosed area where gas fumes could reach an open flame or spark or where ignition sources are present space heaters hot water heaters furnaces etc Service Belt Replacement If the drive belt needs to be replaced see your local authorized dealer or refer to the Replacement Parts Section for ordering information Use only a factory authorized belt as an over the counter belt may not perform satisfactorily The procedure requires average mechanical ability and commonly available tools Tines The bolo tines will wear with use and should be inspected at the beginning of each tilling season and after every 30 operating hours The tines can be replaced either individually or as a complete set See the Replacement Parts Section for tine ide
15. EL DRIVE position pins through wheel hubs and wheel shaft Section 2 AssemBLy amp Set Up Reverse Clutch Cable T Carefully unwrap the reverse clutch cable Red from its shipping position Pull the cable up through the top hole in the cable bracket and push the cable connector up through the hole in the bracket until the groove in the connector snaps into place See Fig 3 4 Reverse Reverse Clutch Cable Red Cable Bracket Forward Clutch Cable Black Figure 3 4 NOTE Be sure to select the cable marked with red and be sure that the reverse cable is placed into the top hole in the cable bracket 2 Place the Z connecter into the hole in the reverse clutch control See Fig 3 4 Forward Clutch Cable 1 Carefully unwrap the forward clutch cable Black from its shipping position Pull the cable up through the bottom hole of the cable bracket and push the cable connector up through the hole in the bracket until the grove in the connector snaps into place See Fig 3 4 NOTE Be sure to select the cable marked with black and be sure the forward cable is placed into the bottom hole in the cable bracket 2 Place the Z connector into the hole in the forward clutch bail See Fig 3 4 Section 2 AssemBLy amp Set Up Set Up Tire Pressure Check the air pressure with a tire guage Deflate or inflate the tires equally to between 15 and 20 PSI NOTE Be sure that both tires are inflated equally or the
16. curs lift the tines out of the soil and run the tiller in reverse for a few feet This reversing action should unwind a good deal of debris WARNING Before clearing the tines by hand stop the engine allow all moving parts to stop and disconnect the spark plug wire Failure to follow this warning could result in personal injury Tilling Tips amp Techniques Tilling Depth WARNING Before tilling contact your telephone or utilities company and inquire if underground equipment or lines are used on your property Do not till near buried electric cables telephone lines pipes or hoses This is a CRT counter rotating tine tiller As the wheels pull forward the tines rotate backward This creates an uppercut tine action which digs deeply uprooting soil and weeds Don t overload the engine but dig as deeply as possible on each pass On later passes the wheels may tend to spin in the soft dirt Help them along by lifting up slightly on the handlebar one hand palm up works most easily Avoid the temptation to push down on the handlebars in an attempt to force the tiller to dig deeper Doing so takes the weight off the powered wheels causing them to lose traction Without the wheels to hold the tiller back the tines will attempt to propel the tiller backward towards the operator SECTION 5 OPERATION When cultivating breaking up surface soil around plants to destroy weeds see Fig 5 4 adjust the tines to
17. dig only 1 to 2 deep Using shallow tilling depths helps prevent injury to the plants whose roots often grow close to the surface If needed lift up on the handlebars slightly to prevent the tines from digging too deeply Cultivating ona regular basis not only eliminates weeds it also loosens and aerates the soil for better moisture absorption and faster plant growth Watering the garden area a few days prior to tilling will make tilling easier as will letting the newly worked soil set for a day or two before making a final deep tilling pass Figure 5 4 Choosing Correct Wheel amp Tine Speeds With experience you will find the tilling depth and tilling speed combination that is best for your garden Set the engine throttle lever at a speed to give the engine adequate power and yet allow it to operate at the slowest possible speed until you have achieved the maximum tilling depth you desire Faster engine speeds may be desirable when making final passes through the seedbed or when cultivating Selection of the correct engine speed in relation to the tilling depth will ensure a sufficient power level to do the job without causing the engine to labor Suggested Tilling Patterns i When preparing a seedbed go over the same path twice in the first row then overlap one half the tiller width on the rest of the passes See Fig 5 5 Figure 5 5 e When finished in one direction make a second pass at a right angle as shown
18. ehicle After loading the tiller prevent it from rolling by engaging the wheels in the WHEEL DRIVE position Chock the wheels with blocks and securely tie the tiller down Maintenance amp Adjustments Maintenance Schedule Check Change Before Every Every Every 39 After first after first Engine each use 5 Hours 10 Hours 30 Hours 2 hours 2 hours Manual Check Motor Oil Level Clean Engine Check Nuts and Bolts Change Motor Oil Lubricate Tiller Service Engine Air Cleaner System Check Tines for Wear Check Air Pressure in Tires Service Spark Plug WARNING Before inspecting cleaning or servicing the machine shut off the engine wait for all moving parts to come to a complete stop disconnect the spark plug wire and move the wire away from the spark plug Failure to follow these instructions can result in serious personal injury or property damage Maintenance Engine Refer to the Engine Operator s Manual packed with your tiller for all engine maintenance Tire Pressure Check the air pressure in both tires The air pressure should be between 15 20 PSI Keep both tires equally inflated to help prevent machine from pulling to one side jv itv fT pot jv fv jv jv ee eee ee ee ee T Hardware Check for loose or missing hardware after every 10 operating hours and tighten or replace as needed before using tiller Be sure to check the screws und
19. erneath the tiller hood that secure the transmission cover and the Depth Regulator Lever to the transmission Air Filter The air cleaner filters dirt and dust out of the air before it enters the carburetor Operating the engine with a dirty clogged air filter can cause poor performance and damage to the engine Never operate the engine without the air cleaner installed Inspect and service the air cleaner more often if operating in very dusty or dirty conditions Refer to the Engine Operator s Manual for air cleaner service intervals and instructions 16 Lubrication After every 10 operating hours oil or grease the lubrication points shown in Fig 6 1 and described below Handlebar Depth Attaching Screws p Regulator Lever SING Tine Shaft Wheel Shaft Figure 6 1 Use a clean lubricating oil 30 weight motor oil is suitable and a clean general purpose grease grease containing a metal lubricant is preferred if available e Remove the wheels clean the wheel shaft and apply a thin coating of grease to the wheel shaft Grease the back front and sides of the depth regulator lever Remove the tines and clean the tine shaft Use a file or sandpaper to gently remove any rust burrs or rough spots especially around holes in shaft Apply grease to the ends of shaft before installing the tines e Oil the threads on the handlebar height adjustment screws and the handlebar attaching screws S
20. g Problem Engine does not start e a oa CaS COIS Spark plug wire disconnected Engine Throttle Control Lever incorrectly set Fuel tank empty Stale gasoline Dirty air filter Defective or incorrectly gapped spark plug Carburetor out of adjustment Misadjusted throttle control Dirt or water in fuel tank ON Reconnect wire Put lever in START position Add fuel Drain fuel and add fresh fuel Clean or replace filter see Engine Manual Inspect spark plug see Engine Manual See Engine Service Dealer See Engine Service Dealer See Engine Service Dealer Engine runs poorly Defective or incorrectly gapped spark plug Dirty air filter s Carburetor out of adjustment Stale gasoline Dirt or water in fuel tank Engine cooling system clogged Inspect spark plug see Engine Manual Clean or replace see Engine Manual See Engine Service Dealer Replace with fresh gasoline See Engine Service Dealer Clean air cooling system see Engine Manual Engine overheats Engine cooling system clogged Carburetor out of adjustment Oil level is low Clean air cooling area see Engine Manual See Engine Service Dealer Check oil level see Engine Manual Engine does not shut off Misadjusted throttle control See Engine Manual or Engine Service
21. g any adjustments or inspections Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Muffler and engine become hot and can cause a burn Do not touch Use caution when tilling near fences buildings and underground utilities Rotating tines can cause property damage or personal injury Do not overload machine capacity by attempting to till soil too deep at too fast of a rate If the machine should start making an unusual noise or vibration stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Keep all shields guards and safety devices in place and operating properly Never pick up or carry machine while the engine is running Use only attachments and accessories approved by the manufacturer Failure to do so can result in personal injury If situations occur which are not covered in this manual use care and good judgement Contact Customer Support for assistance and the name of you nearest servicing dealer Maintenance amp Storage 1 Keep machine attachments and accessories in safe working order Allow a machine to cool at least five minutes before storing Never tamper with safety devices Check their proper operation regularly Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe worki
22. he equipment put both wheels in the WHEEL DRIVE position Never have the wheels in FREEWHEEL position when the engine is running When the wheels are in FREEWHEEL they do not hold back the tiller and the tines could propel the tiller rapidly forward or backward Put the Forward Clutch Bail in neutral disengaged positions by releasing the lever WARNING Never run the engine indoors or in an enclosed poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Avoid the engine muffler and nearby areas Temperatures in these areas may exceed 150 F 1 Complete the Pre Start Checklist on this page Put the wheels in the WHEEL DRIVE position Move the Depth Regulator Lever all the way down to the travel position so that the tines clear the ground won 4 Release all the controls on the tiller Put the throttle control lever located on the engine in the ON RUN FAST or START position as instructed in the Engine Operator s Manual 6 Choke or prime the engine as instructed in the Engine Operator s Manual Ti Put one hand on the fuel tank to stabilize the tiller when pulling the starter rope handle Then use the recoil starter to start the engine as instructed in the Engine Operator s Manual When the engine starts gradually move the choke lever if so equipped to NO CHOKE CHOKE OFF or RUN position 8 Use the FAST throttle speed setting
23. ke the first pass uphill as the tiller digs more deeply going uphill than it does downhill In soft soil or weeds you may have to lift the handlebars slightly while going uphill When going downhill overlap the first pass by about one half the width of the tiller Section 5 OPERATION 13 14 Terrace Gardening To create a terrace start at the top of the slope and work down Go back and forth across the first row as shown in Fig 5 8 ett OER oE a 0 12 UNTILLED REPEAT DOWNHILL Figure 5 8 Each succeeding lower terrace is started by walking below the terrace you re preparing For added stability of the tiller always keep the uphill wheel in the soft newly tilled soil Do not till the last 12 or more of the downhill outside edge of each terrace This untilled strip helps prevents the terraces from breaking apart and washing downhill It also provides a walking path between rows SECTION 5 OPERATION Loading amp Unloading the Tiller WARNING Loading and unloading the tiller into a vehicle is potentially hazardous and doing so is not recommend unless absolutely necessary as this could result in personal injury or property damage However if you must load or unload the tiller follow the guidelines given next Before loading or unloading stop the engine wait for all parts to stop moving disconnect the spark plug wire and let the engine and muffler cool
24. m is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 Average Useful Life According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 130 hours of operation At the end of the Average Useful Life buy anew machine or have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE INSTRUCTIONS SECTION 2 IMPORTANT SAFE OPERATION PRACTICES Assembly amp Set Up 3 Contents of Carton One Tiller One 20 oz Bottle SAE 10W30 Oil e One Handlebar Assembly One Operator s Manual One Engine
25. maged 2 Using two 3618 x 1 34 screws and 18 hex nuts loosely Move Tiller Off Crate attach the handlebar support using the upper holes Tighten the two screws securely See Fig 3 2 To roll the tiller off the shipping platform put the wheels in freewheel as follows 1 Place a sturdy block under the transmission to raise one wheel about 1 off the ground 2 Remove the click pin from the wheel hub and wheel shaft menue See Fig 3 3 Click Pin i Hex Screw Figure 3 2 3 Therearethreeheightadjustmentholesin thetwo handlebar support brackets Use a setting that will position the handlebars at approximately waist level when the tines are 3 4 into the soil Loosely attach the support brackets to the outside of the handlebar assembly using two e 18 x Figure 3 3 1 4 screws and 6 18 hex nuts Refer to Fig 3 2 3 Slide the wheel fully inward on the wheel shaft Reinstall the NOTE If a support bracket will not move loosen attaching click pin through the wheel shaft only not through the screw and nut wheel hub See Fig 3 3 The wheel should now spin freely freewheel on the wheel shaft Repeat with the other NOTE The support brackets must be assembled to the heel outside of the handlebar assembly ner 4 Tighten all the handlebar mounting hardware securely 4 Use the handlebar to roll the tiller to a flat area NOTE Before starting the engine the wheels must be placed in the WHE
26. mbol HEED ITS WARNING CALIFORNIA PROPOSITION 65 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating fingers hands toes and feet Failure to observe the following safety instructions could result in serious 1 DANGER This machine was built to be operated according to the safe operation practices in injury or death Training 2 Wear sturdy rough soled work shoes and close fitting slacks and shirt Loose fitting clothes or jewelry can be 1 Read understand and follow all instructions on the caught in moving parts Never operate this machine in bare machine and in the manual s before attempting to feet or sandals assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Disengage clutch levers and shift if provided into neutral N before starting the engine 4 Never leave this machine unattended with the engine 2 Be familiar with all controls
27. ng condition Also visually inspect machine for any damage Before cleaning repairing or inspecting stop the engine and make certain the tines and all moving parts have stopped Disconnect the spark plug wire and ground it against the engine to prevent unintended starting Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of engine Maintain or replace safety and instruction labels as necessary Follow this manual for safe loading unloading transporting and storage of this machine Always refer to the operator s manual for important details if the machine is to be stored for an extended period 9 If the fuel tank has to be drained do this outdoors 10 Observe proper disposal laws and regulations for gas oil etc to protect the environment Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modification EM Oxidizing Catalyst OC Secondary Air Injection SAI and Three Way Catalyst TWC if so equipped Spark Arrestor WARNING This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brushcovered or grass covered land unless the engine s exhaust syste
28. ntification and part numbers Tine Inspection With use the tines will become shorter narrower and pointed Badly worn tines will result in a loss of tilling depth and reduced effectiveness when chopping up and turning under organic matter Rear Operator Figure 7 1 Refer to Fig 7 1 for the following steps procedures Removing Installing a Single Tine 1 With the engine shut off and the spark plug wire disconnected remove the two screws and nuts that attach a single tine to a tine holder If needed use penetrating oil on the nuts 2 When installing a single tine be sure to position it so that its cutting edge sharp will enter the soil first as the tiller moves forward Removing Installing a Tine Assembly 1 Atine assembly consists of eight tines mounted ona tine holder 2 If removing both tine assemblies mark them left and right before removal Remove the screw and locknut that secure the tine assembly to the tine shaft If necessary use a rubber mallet to tap the tine assembly outward off the shaft 3 Before reinstalling the tine assembly inspect the tine shaft for rust rough spots or burrs Lightly file or sand as needed Apply a thin coat of grease to the shaft 4 Install each tine assembly so that the cutting sharp edge of the tines will enter the soil first when the tiller moves forward Secure the tine assembly to the tine shaft using the screw and locknut 17 Troubleshootin
29. ol or drugs 3 Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles 4 Keep bystanders away from the machine while it is in operation Stop the machine if anyone enters the area 5 Be careful when tilling in hard ground The tines may catch in the ground and propel the tiller forward If this occurs let go of the handle bars and do not restrain the machine 6 Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Do not carry passengers 7 Never operate the machine at high transport speeds on hard or slippery surfaces 8 Exercise caution to avoid slipping or falling Look down and behind and use care when in reverse or pulling machine towards you 10 Start the engine according to the instructions found in this manual and keep feet well away from the tines at all times SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 11 12 13 14 15 16 17 18 19 20 2 After striking a foreign object stop the engine disconnect the spark plug wire and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before starting and operating Disengage all clutch levers if fitted and stop engine before you leave the operating position behind the handles Wait until the tines come to a complete stop before unclogging the tines makin
30. perating position The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your machine for more information Maintenance amp Adjustments 0000 Service RRES 0 Troubleshooting Replacement Parts 000 MopeL NUMBER SERIAL NUMBER Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this machine you can seek help from the experts Choose from the options below Visit us on the web at www troybilt com 0 Calla Customer Support Representative at 800 828 5500 or 330 558 7220 Write us at Troy Bilt P O Box 361131 Cleveland OH 44136 0019 Important Safe Operation Practices 2 WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this sy
31. plicable to all models Troy Bilt LLC reserves the right to change product specifications designs and equipment without notice and without incurring obligation Table of Contents Safe Operation Practices 3 Assembly amp Set Up 6 Controls amp 65 10 0 11 Record Product Information Before setting up and operating your new equipment please locate the model plate on the equipment and record the information in the provided area to the right You can locate the model plate by standing at the operator s position and looking down at the rear of the tiller This information will be necessary should you seek technical support via our web site Customer Support Department or with a local authorized service dealer Customer Support This product has met the rigid safety standards of the Outdoor Power Equipment Institute and an independent testing laboratory If you have any problems or questions concerning the machine phone a authorized Troy Bilt service dealer or contact us directly Troy Bilt s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the o
32. ranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of export distribution f Replacement parts that are not genuine Troy Bilt parts g Transportation charges and service calls h Troy Bilt does not warrant this product for commercial use No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not
33. ual will void your warranty as to any resulting damage Belts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Transmission Troy Bilt warrants the transmission including all gears shafts and housings against defects in material and workmanship for the life of the tiller to the original purchaser only commencing on the date of original purchase or lease Attachments Troy Bilt warrants attachments for this product against defects in material and workmanship for a period of one 1 year commencing on the date of the attachment s original purchase or lease Attachments include but are not limited to items such as grass collectors and mulch kits HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4 1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufactur er s war
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