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Troy-Bilt 42051 Snow Blower User Manual

Contents

1. 12 Pre Operation Checklist 12 Starting the Engine 13 Gelle TE 13 Auger Drive Engagement 14 Wheel Drive Engagement 14 Auger Drive Wheel Drive Interlock Feature 14 Shifting Gear Sanari n a an 14 Transporting the Unter EE deia 14 Snow Throwing Tips 14 Snow Throwing Patterns 15 SECTION 5 MAINTENANCE 16 Engine Maintenance 16 ele EE 16 Wheel Drive Disc Adiuetm ent 16 Auger Drive Belt and Wheel Drive Belt Replacement 18 Shear BoltSs sen in an M Ne E gg 18 Auger Drive Belt s Adjustment 18 Gear Shift Rod Adjustment seeen 19 Drive Disc Clearance Adjustment eeeeeeeeeeeeeee 19 Brake Arm Adjustment isssssssissisierrsinssirurrienesesieniererierennnna 19 Skid Shoes Scraper Blade 20 Slip Differential Adjustment 20 Ofi Season Storggeii Zeiss nas nancies bee ed dch 20 Troubleshooting Chart 21 Required Maintenance Schedule AAA 23 SPECIFICATIONS KITS amp ACCESSORIES 24 PARTS UST cecenii enian rn a incendie cuites 25 CUSTOM ER SERVICE INFORMATION BACK COVER 1 Safety SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES Under California law and under the laws of several other states you are not permitted to operate an internal combustion engine using hydrocarbon fu
2. 4 26 1112634 Welch PlUQ rem sien dd 1 13 1100241 Lock Washer 2114 4 27 1185568 Needle Bearing A 1 14 1185728 Flange Bearing ccccececeeetseeeeeeeseerees 2 101 1700182 Gear Lube EP 90 8 OZ NI 15 1185815 Thrust Rae ss same 2 A For Model 42051 B For Model 42052 N I Item not included with unit Order separately t Use General Electric SILMATE RTV 1473 or equivalent Obtain locally 25 Models 42051 amp 42052 Parts List DRAWING NO 2 26 Models 42051 amp 42052 Parts List Ref Part Description Qty Rei H Parti Description Qty 1 1745576 Handie Grip un enee ann 2 52 1735531 Plastic ie HR RIRE Arnd 5 3 1739937 ler ArMen ananpi 1 53 1760255 Shift Control Am 1 4 1733398 E Nuty 3 8 16 E 3 54 1757842 due EE 1 5 1734398 Lock Nut 14 20 6 55 1739941 Brake AM s et geed Ee 1 6 1764738 Left Control Handlen 1 56 1765535 Extension Spring seese 2 7 1765534 Fillister Head Bolt 5 16 18 x 1 2 57 1107385 Flat Washer 1 2 2 8 1100242 Lock Washer BII6 2 58 1740990 Extension Spring E 1 9 1728072 Push Nuel 2 61 1186327 Flange Screw 5 16 18 x 1 2 2 10 1764741 Wheel Drive Clutch Rod 1 62 1100086 Hex Hd Cap Screw 3 8 16 x 1 3 4 2 11 1760258010 Back Plate 1 63 1772011 Hex Hd Cap Screw 1 4 20 x 1 1 12 1757831010 Left Handlebar AA 1 64 1918881 LOGO DeCal i
3. Safety Decals For your personal safety and the safety of others anumber of safety message decals have been affixed to your unit Keep them clean and legible at all times Contact your local service dealer or the factory for re placements if any decals are damaged or missing Refer to the parts listing for decal locations part numbers and ordering instructions 2 Assembly A WARNING To prevent personal injury or property damage do not start the engine until all assembly steps are complete and you have read and understand the safety and operating instructions in this manual NOTE Left and right sides of the unit are determined from the operator position facing the direction of forward travel A Inspect Unit Inspect the unit and shipping crate for damage immediately after delivery Contact the carrier trucking company if you find or suspect damage Inform them of the damage and request instructions for filing a claim To protect your rights put your claim in writing and mail a copy to the car rier within 15 days after the unit has been delivered Contact the Factory if you need assistance Tools Materials Required for Assembly 1 Scissors or knife to cut plastic ties 5 16 wrench 3 8 wrench 1 2 wrenches 9 16 wrench Phillips head screwdriver medium Needle nosed pliers medium Automotive type tire pressure gauge Funnel Clean high quality motor oil Refer to the separate Engine Owne
4. Section 4 Operation AUGER DRIVE ENGAGEM ENT A WARNING Stop the engine and remove the spark plug wire from the spark plug before re moving any debris from the collector auger impeller housing 1 Remove any debris from inside the collector auger impeller housing 2 Adjust the discharge chute deflector cap D Figure 4 3 angle with adjust ment lever The deflector cap should usually be adjusted to a low angle so it is not pointing at any persons ani mals buildings or vehicle especially in windy conditions NOTE If the auger does not start or stop rotating as described in Steps 3 and 4 below an adjustment is required Refer to Auger Drive Belt Adjustment in the Maintenance section 3 Engage the auger drive by squeezing the Auger Drive Control Lever F Figure 4 3 against the handlebar The auger should immediately begin to rotate 4 Disengage the auger drive by releasing the Auger Drive Control Lever F The auger should stop within five 5 seconds WHEEL DRIVE ENGAGEM ENT 1 Clear all obstructions from in front of the unit 2 Stand behind the unit in the operating position 3 Move the Gear Shift Lever H Figure 4 3 into the first 1 gear position NOTE If the wheels do not start or stop rotating as described in Steps 4 and 5 below an adjustment is required Refer to Wheel Drive Disc Adjustment in the Section 5 of this manual 4 Engage wheel drive by squeezing the Wheel
5. 2 Locknut 5 16 18 o ae 2 These are replacement parts Figure 2 1 that should be kept with this manual if the auger jams the shear bolts are designed to break to prevent damage to the auger drive See Section 5 for replacement information Chute Directional Control Gear Shift Lever Wheel Drive Control Lever FULLY ASSEMBLED UNIT OJ N A Figure 2 1 C Remove Drift Slicers if equipped 1 Remove the four screws B Figure 2 2 and locknuts two on each side that secure the drift slicers A and re move them from both sides of the col lector auger impeller housing NOTE For shipping purposes the drift slicers are mounted backwards 2 Place the drift slicers and hardware aside The drift slicers can be attached after the unit is assembled see last step of these assembly instructions Figure 2 2 Section 2 Assembly D Install Handlebars 1 Use the four 3 8 16 x 3 4 hex flange screws to attach the handlebars to the sides of the chassis a Install a screw in the upper mount ing hole C Figure 2 3 on each side Leave screws loose enough to allow handlebar to pivot Install a screw D in the lower mounting hole on each side oO CH Using light pressure press down on the left side handlebar and tighten the two screws Repeat on the right side 2 There are four pre installed screws E Figure 2 3 on the inside of the handlebars
6. Disconnect the pivot block N from the gear shift lever plate AV Figure 5 10 Pull the gear shift control rod AA Figure 5 8 down completely While holding the gear shift control rod AA Figure 5 8 down loosen the jam nut ZZ Figure 5 10 and thread the pivot block N up or down as needed So it fits into the hole in the gear shift lever plate AV Figure 5 10 Reinstall the pivot block N Figure 5 10 into the gear shift control lever hole and secure with the washer and hairpin cotter Secure the jam nut ZZ Figure 5 10 against the pivot block N Move the gear shift control lever AU Figure 5 7 through the full range of travel Check for binding Refer to the Drive Disc Clearance Adjustment instructions if needed DRIVE DISC CLEARANCE ADJUSTMENT If the gear shift rod lever does not move freely through all the gear positions ad just clearance AY Figure 5 9 as follows 1 With the engine stopped and the spark plug wire disconnected loosen jam nut AW Figure 5 8 Rotate adjusting screw AX until rubber drive wheel T Figure 5 9 contacts metal drive disc U 2 Turn the rubber drive wheel T Figure 5 9 and the metal drive disc U to find the point of minimum clearance AY This is where both the drive wheel T and metal disc U are touching 3 Adjust the discs at the point of mini mum clearance Loosen adjusting screw AX Figure 5 8 1 2 turn Secure the adjust
7. Remove the plastic tie that secures the wheel drive control rod AE Figure 2 7 and the gear shift control rod AF to the left handlebar 2 Hook the spring AG Figure 2 7 at the lower end of the wheel drive control rod AE into the hole in the wheel drive control arm AH If necessary raise the wheel drive control arm AH while attaching the spring 3 Check that the spring AG is under the correct amount of tension by perform ing Steps 1 through 4 of Wheel Drive Disc Adjustment in Section 5 4 The wheel drive control rod has been pre adjusted at the factory When the engine is started as described in the Operation section you will be given a functional check to make sure the wheel drive control rod is properly adjusted Attach Gear Shift Control Rod 1 Place the Gear Shift Select Lever T Figure 2 5 in the No 5 position 2 Gently push the transmission shift arm AB Figure 2 8 fully downward 3 Align the holes in the transmission shift arm AB and the lower end of the gear shift control rod AF If the holes do not align follow the Gear Shift Rod Adjustment procedure in Section 5 4 Use two 1 4 20 x 3 4 hex head screws and 1 4 20 locknuts Figure 2 8 to attach gear shift control rod AF to transmission shift arm AB Section 2 Assembly Figure 2 8 Section 2 Assembly J Connect Wiring for Handlebar Warmers and Light 1 Ge
8. 13 and inner jam nut AS Tighten jam nut AS by hand until it contacts the disc spring then tighten AS 1 to 1 1 4 turns more DO NOT force nut more than 1 1 4 turns or differential will not work unit will be difficult to turn 4 Secure the inner nut AS Figure 5 13 in place while tightening the outer nut AR 5 Reinstall cover AQ Figure 5 13 Figure 5 12 M M OFF SEASON STORAGE When storing the unit for more than 90 days follow these procedures to help keep the unit in good condition for future use e Clean dirt grime and grease from the unit and engine e Perform routine lubrication as in structed earlier in this section e Service the engine according to the Storage instructions in the engine manual Add a fuel stabilizer to the fuel tank according to the instructions provided with the stabilizer Change the engine oil e On units so equipped rotate the fuel shut off valve to the OFF position e Thoroughly inspect the unit for any loose damaged or missing parts Repair or replace the parts as neces sary Check all nuts bolts and other fasteners for tightness and tighten as necessary e Touch up scratches and chipped paint to prevent corrosion e Store the unit on a level surface out of the reach of children AT AS AR Figure 5 13 Section 5 Maintenance A VVARNING Before inspecting cleaning or servicing the machine shut off engine w
9. Check for and tighten any loose parts 14 15 16 20 21 Stop the engine and disconnect the spark plug wire whenever you leave the operating position before unclog ging the collector auger impeller housing or discharge chute and when making any repairs adjustments or inspections Use only a wooden stick at least 3 feet long to clear away any blockage When cleaning repairing or inspect ing make certain the auger impeller and all moving parts have stopped Disconnect the spark plug wire from the spark plug and secure the wire away from the spark plug Keep all guards covers shields and safety devices in place and in good working condition Do not attempt to defeat the purpose of any safety device Exercise extreme caution on slopes Do not attempt to clear steep slopes Do not clear snow across the face of slopes Exercise extreme caution when changing direction on slopes Always observe the terrain Watch for and avoid obstacles Stay away from holes ditches soft or steep embank ments and other potentially danger ous terrain Deep snow can hide ob stacles and drop offs Do not use the unit near drop offs ditches or embankments If a wheel goes over an edge or if an edge caves in the unit could overturn Never operate the unit at high trans port speeds on slippery surfaces Wet surfaces reduce traction and stability Look behind and use care when oper at
10. Move throttle lever into FAST position Open fuel shut off valve Push primer button several more times Drain gasoline from tank refill with fresh gasoline Remove clean inspect re gap or replace spark plug Engine idles rough D Faulty or fouled spark plug Incorrect choke setting D Remove clean inspect re gap or replace spark plug After engine starts gradually rotate choke knob to RUN position Engine overheats A N Dirty air screen Low engine oil level Dirty cooling fins Loose spark plug A N Remove all debris from air screen Check oil add as necessary Clean cooling fins Tighten plug Auger drive lever does not actuate auger Tension too low on spring at lower end of auger drive control rod 2 Broken auger shear bolts FES Loose or broken spring Auger frozen D Increase tension on spring Replace auger shear bolts Replace spring Allow auger to thaw continued 21 Section 5 Maintenance A WARNING Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to t a complete stop disconnect spark plug wire and move wire away from spark plug st Failure to follow these instructions can result in serious personal injury or property damage TROUBLESHOOTING continued TROUBLE POSSIBLE PRO
11. hous ing and the scraper blade adjust skid shoes equally to prevent uneven snow removal Tighten the four screws CH o Q The scraper blade A Figure 4 1 can also be adjusted Adjust the scraper blade at the four carriage bolts C Figure 4 1 Adjust the bot tom edge of the scraper blade so it is parallel to the bottom edge of the auger Use the lever on the Discharge Chute Deflector Cap D Figure 4 3 to adjust the deflector cap to the desired angle of discharge Usually keep the angle of the deflector cap low especially in windy conditions Rotate the Discharge Chute Control Rod E Figure 4 3 and check for binding Leave the discharge chute pointing straight ahead Check the Auger Drive and Wheel Drive control levers F and G Figure 4 3 for freedom of movement Check the tire pressure Inflate both tires evenly to 8 to 12 PSI 55 to 82 Kpa Apply silicone spray on the inside of the discharge chute the chute dis charge deflector cap the collector auger impeller housing and on the augers This will help prevent snow from sticking do not allow silicone spray on rubber or plastic damage can result Reconnect the spark plug wire see engine manual to the spark plug Figure 4 2 STARTING THE ENGINE 1 Complete the Pre Operation Checklist Read the engine manual before start ing the engine 2 Move the unit outside to a well venti late
12. level should be at the FULL mark on the dipstick A DANGER GASOLINE IS HIGHLY FLAMMABLE AND ITS VAPORS ARE EXPLOSIVE e Follow the gasoline safety rules in this manual Section 1 and in the separate Engine Owner s Manual e Failure to follow gasoline safety in structions can result in serious per sonal injury and property damage 5 Turn off engine and let it cool for at least 2 minutes before removing the gasoline fill cap Remove the fill cap and check the level of gasoline in the fuel tank according to the instructions in the engine manual Use fresh clean unleaded gasoline refer to engine manual for additional gasoline information Do not overfill fuel tank Fill to approximately 1 1 2 inches below top of neck to allow for fuel expansion DO NOT MIX OIL WITH GASOLINE Tighten the gasoline fill cap securely 6 The unit should be adjusted so the col lector auger impeller housing and o D the scraper blade A Figure 4 1 are 1 8 above the surface to be cleared If clearing gravel or uneven surfaces in crease the clearance so gravel or other foreign objects are not scooped up into the auger To adjust the collector housing height scraper blade height a Move the unit onto a level surface b Loosen the four screws securing the two skid shoes B Figure 4 1 Adjust the skid shoes B until they are in the correct position to support the collector auger impeller
13. 5 and full reverse travel in gear position Reverse R2 If not refer to Gear Shift Rod Adjustment in Section 5 Reverse The two reverse settings are used to ma neuver the snow thrower Observe the WARNING statement before operating the snow thrower in reverse A WARNING Use extreme caution when operating the unit in reverse Clear all obstacles away from the unit before operating in re verse Be prepared for the unit to move toward you when the Gear Shift Lever is in the reverse position TRANSPORTING THE UNIT Release the Auger Drive Control Lever to disengage the auger drive whenever the unit is being moved to and from the work site The unit is extremely heavy Have at least one other person help you when loading or unloading the unit into a truck or trailer Use ramps when loading or unloading the unit onto a trailer or truck Securely tie the unit to prevent shifting while in transit SNOW THROWING TIPS A WARNING Thoroughly inspect the area where the unit will be used before the first snow fall Remove all doormats sleds boards wires and other debris to pre vent injury from thrown objects e Remove snow as soon as possible after a snowfall e Run the engine at full throttle the position e Apply silicone spray onto the inside of the collector auger impeller housing the discharge chute the deflector cap and also on the augers to help prevent snow from sticking Do not spray
14. 9 5HP Model 26 11HP Model 30 Gear Case Oil SAE 90 weight Gear Oil Tire Air Pressure NNN eae ee Ae ae ee ee ee 8 12 PSI 55 82 Kpa Optional Kits and Accessories The items listed below are available for your snow thrower The information is the most current available at the time this literature was printed To order the kits contact your dealer or call the Factory Kit Description Tire Chain Kit Includes tire chains for added traction Drift Slicer Kit Includes drift slicers and mounting hardware Cab Kit EEN enn Includes three sided protective cab framework and hardware 24 Parts List DRAWING NO 1 Models 42051 amp 42052 Ref Part Description Qty Ref Part Description Qty 1 1185224 6 TRES EE 1 16 1720933 Worm Gear 20 Nenes tr ia 2 1 2 1185374 Needle Bearing 11 1 17 1720763 DEET ave wee EE bei saddens 1 3 1185841 Thrust Race start 2 18 1100276 Woodruff Key 1 4 x 7 8 1 4 1185431 Roller Thrust Bearing AAA 1 19 1741774 EE 1 5 1739790 Impeller Shaft 1 20 1105620 Square Head Plug 1 4 18 NPT 1 6 1185842 E EE 1 22 f SEENEN NI 7 1118726 Internal Retaining Ring AAA 1 23 1720894 Auger Shaft A 1 8 1773207 Oi Seal E 2 1916963 Auger Shaft B 1 H 1773170001 Flanged Cover oo 1 24 1185840 Thr st RACE css ies adonat 1 11 1735894001 Gear Case 1 25 1741775 DEET eeh i neti neva ainda 1 12 1741832 Hex Hd Cap Screw 1 4 20 x 5 8
15. clothing away from the inside of the collector auger impeller hous ing the discharge chute opening or moving parts Do not operate the unit if you are under the influence of alcohol medi cation or when tired or ill Preparation 1 Wear approved safety glasses or eye shields during operation or while per 2 Never allow children to operate the unit Never allow adults to operate forming an adjustment or repair to the unit without proper instruction protect eyes from foreign objects that 3 Keep the area of operation clear of may Derion yom ne SE e all persons particularly small children 2 Do not wear loose fitting clothing and pets Keep bystanders at least 25 such as scarves which could be feet away from the area of operation caught by moving parts Tie up or re 4 Exercise caution to avoid slipping or staining hall falling especially when operating in 3 Before starting the engine check the reverse tightness of all screws nuts bolts 5 Familiarize yourself with all of the a SE safety and operating decals on the Ge d Zen labels y unit and on any attachments or p 9 accessories 4 Wear adequate winter outer garments 6 Do not run the engine in an enclosed whan operama he uni Wear area Engine exhaust contains carbon Topwear thata iimprove foonnagion monoxide gas a deadly poison that is Slippery Suriaces odorless colorless and tasteless Do 5 Use extra care when handling gasoline not operate the uni
16. control lever AL Pull the auger drive control arm AJ Figure 5 8 down completely Measure and note distance between coiled ends of spring AK Figure 5 8 Squeeze auger drive control lever AL Figure 5 7 against handlebar Measure between the coiled ends of the stretched spring AK Figure 5 8 mak ing sure you measure between the same coils used in step 4 D CA i o Section 5 Maintenance A WARNING Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to t a complete stop disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage The spring length should now measure 9 16 11 16 14 17mm longer than the measurement taken in Step 4 If it does not loosen the jam nut AM Figure 5 8 and turn the adjuster AN to increase or decrease the length of the spring Hold the adjuster and tighten the jam nut AM when the correct spring length is ob tained Re check the measurements and adjust if needed NOTE 1 1 4 turns of the adjuster equals 1 16 1 5mm of spring extension GEAR SHIFT ROD ADJUSTM ENT With the engine stopped and the spark plug wire disconnected move the gear shift lever AU Figure 5 7 to position No 5 Remove the hairpin cotter and the flat washer from the pivot block N Figure 5 10
17. decal is located on the back of the unit For ready reference record these numbers in the spaces below Date of Purchase Model Number Serial Number Authorized Dealer Information If you purchased your unit from an authorized dealer record the dealer s address and phone number below for ready refer ence Dealer Name Address Phone IMPORTANT Left and right sides of the unit are determined by standing behind the unit in the operator s position and facing in the direction of forward travel NOTICE We reserve the right to change specifications add im provements or discontinue the manufacture of any of our equipment without notice or obligation to purchasers of our equipment Customer Service and Technical Service If you have questions or problems with the unit contact your local dealer or the Factory When calling or writing provide the Model Serial Numbers of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer or directly from the factory When ordering parts be sure to provide the following e Model Serial Numbers of the unit e Part number of the part needed e Part Description e Quantity needed NOTE All replacement parts must conform to our rigid quality specifications Although some replacement parts we provide may vary slightly in shape color or texture from the original parts any variations will not affect the fit or performa
18. engine for type and code A R As Required 29 Parts List Models 42051 amp 42052 DRAWING NO 4 30 Models 42051 amp 42052 Parts List Ref Part Description Qty Rei H Part Description Qty 1 1186329 Flange Bolt 5 16 18 x 3 4 1 41 1720922 Bearing Support 2 2 1185403 Retainer 3 8 i238 Set one eek 1 42 1185798 Flange Bolt 3 8 16 x 1 2 2 3 1757843 KO tanins 1 43 1772310 V Belt Assis rene 1 4 1107383 Flat Washer 3 8 7 1772310 V Belt BI 2 5 1737499 L I 1 44 1725282 Auger Sheave A oec 1 6 1185984 Flange Nut 3 8 16 assesseer 1 1917403 Auger Sheave BR 1 7 1177625 Roll Pin 1 8 x 3 4 5 45 1186097 Carriage Bolt 5 16 18 x 5 8 7 9 1714782 Swivel Bock 2 46 1741640 Ball Bearing csessessessesseseseeeserseteeeeees 1 10 1186391 Flange Nut 5 16 18 aeiee 7 47 1772333 Lock Nut 10 24 11 11 1754424 Crank Support weet teeeeseeteteeetetetees 1 48 1103959 Flat Washer 10 6 12 1756141 Chute Control Shaft 1 49 1724869 Hold Down Op 3 13 1735869 Gear SUPPOr aires 1 50 1752461 Sems Screw 10 24 x 7 8 6 14 1100044 Hex Head Cap Screw 5 16 18 x 3 4 6 51 1757840010 Chute Control Support 1 15 1724870 Worm Gea 5 entier 1 52 1757824 Chute Crank Rod 1 16 1724885 Drive Pin 3 32 x 3 4 1 53 1750692 Warning Decal s s s 1 17 1100255 Flat Washer 5 16 3 54 17
19. oil both the discharge chute cap pivot points A Figure 5 1 2 Lightly oil the discharge chute control rod pivot points where the control rod enters the control panel bearing B Figure 5 3 the support tab C and the support on the left rear of unit housing D Figure 5 4 3 Remove the left wheel E Figure 5 1 Clean the wheel shaft and apply multi purpose grease to the wheel shaft Reinstall the wheel 4 Apply oil to the bearings on the sides of the auger shaft F Figure 5 1 5 Clean dirt and old grease from the flange at the bottom of the discharge chute G Figure 5 1 Apply multi pur pose grease to the worm gear H and to the toothed portion of flange and the flange 6 Lightly lubricate the handlebar control levers at pivot points J Figure 5 3 with oil or a non silicone spray Do not get oil or lubricating spray on levers 7 Lightly oil the pivot points on the gear shift control lever K Figure 5 3 8 Remove the two shear bolts L Figure 5 5 from the auger shaft then lubri cate the four auger grease fittings M Figure 5 5 using a grease gun Rotate auger three or four times Reinstall shear bolts torque to 11 ft lbs 15Nm 9 Check the auger gear case oil level a Place the unit on a smooth level surface Unscrew the plug N Figure 5 5 from the front of the gear case b Inspect plug hole Oil should just begin to seep out of the hole Add SAE 90 gear oil if necessary until
20. oil just begins to flow out of hole Let the excess oil drain out of the gear case c Reinstall the plug N 10 Remove bolts O Figure 5 4 securing bottom cover to unit Remove bottom cover Put gear shift lever in highest speed setting and apply a coating of multi purpose grease to the shafts P and R Figure 5 2 Prevent grease from contacting rubber drive wheel S or drive disk T If grease should con tact these parts wipe clean to avoid slippage and assure proper operation Move shift lever between high speed and reverse settings to spread grease along shafts Replace bottom cover WHEEL DRIVE DISC ADJUSTM ENT Due to wear the wheel drive control disc may begin to slip when wheel drive lever is engaged To adjust wheel drive disc 1 With the engine stopped and the spark plug wire disconnected pull the wheel drive control arm V Figure 5 4 down completely 2 Put the gear shift lever AC Figure 5 1 in the No 3 position 3 Measure and note the distance be tween the coiled ends of the spring W Fig 5 4 Section 5 Maintenance A WARNING Before inspecting Figure 5 1 4 Squeeze wheel drive control lever X Figure 5 1 against handlebar Measure between the coiled ends of the stretched spring W Figure 5 4 making sure you measure between the same coils used in step 3 The spring length should now measure 1 2 13mm longer than the measurement taken in step 3 If it does not
21. shoes until scraper blade is evenly adjusted 1 8 3 mm above surface being cleared or higher on gravel or rough ground Snow thrower does not clear snow Skid shoes set too high D D Scraper blade adjusted incorrectly Adjust scraper blade until blade is evenly adjusted above surface being cleared Snow thrower makes sloping cut in snow Skid shoes not set at equal height Adjust skid shoes to equal height D Scraper blade adjusted incorrectly D Adjust scraper blade ends equally Electric start motor won t crank engine Power cord unplugged from outlet Plug power cord into outlet NS ro Faulty power cord or plug Replace power cord oo Allow starter motor to cool 5 10 minutes before trying to start engine again 3 Overheated starter 22 Section 5 Maintenance A WARNING Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage REQUIRED MAINTENANCE SCHEDULE This table describes service guidelines only and does not provide complete service information For complete service information contact your local authorized dealer P F Every 25 Every 50 Annually Comments Required Maintenance Operating Hours Operating Ho
22. sili cone on rubber or plastic damage will result e Direct discharge downwind e lf a smooth area is being cleared ad just the skid shoes so the scraper blade is approximately 1 8 3mm from the ground lf a rough or gravel area is being cleared adjust the skid shoes so the scraper blade clears the rough or gravel surface e Use slow travel speeds for safety and to prevent overloading the unit A WARNING Do not use your hands or feet to dislodge snow from inside the collector auger impeller housing or the dis charge chute Any contact with the moving parts will cause serious injury Stop the engine and remove the spark plug wire from the spark plug and use a long at least 3 feet 100CM long wooden stick to unclog these areas SNOW THROWING PATTERNS Use the snow clearing pattern shown in Figure 4 4 when snow can only be thrown to one side Begin throwing snow closest to the side opposite where it can be thrown and direct the discharge away from that side When turning the unit around after each pass rotate the dis charge chute as you proceed so snow continues to be thrown in the proper direction Use the snow clearing pattern shown in Figure 4 5 to throw snow to both sides When turning the unit rotate the dis charge chute as necessary to throw snow in the proper direction Section 4 Operation As you turn rotate the discharge chute so that the snow is always thrown in this directi
23. 23643001 Adjusting Lever 1 18 1774145 Collector Housing Assembly 56 1185147 Cotter Pin 3 32 x 1 2 4 Hncl Het 2201 A ciar 1 57 1737940 Truss Head Bolt 10 24 x 3 8 5 1917463 Collector Housing Assembly 58 1732499 Lock Nut 5 16 18 11 Incl Ref 19 B 1 59 1185838 Flange Bearing win 02 19 1750691 Warning Decal scencieeee 1 60 1737419 Set Screw 5 16 18 x 3 4 2 20 1734398 Lock Nut 400 6 61 1752460 tte alee 4 21 1186126 Carriage Bolt 3 8 16 x 3 4 4 62 1714243 Nylon BuShINg See 2 22 1757836 Chute Control Crank wo 1 63 1737957 Nylon Washer Au 2 23 1745799001 Impeller Fan 1 64 1754572001 Housing Support 1 24 1200033 HyPro Key 3 16 x 3 4 1 65 1753357 l t Sege aan isi ne a nee 1 25 1185348 Roll Pin 1 4 X 1 1 4 2 66 1771718010 Discharge Chute Assembly 1 26 1185803 Grease Fitting 4 67 1759140 Discharge Cap Incl Ref 53 1 27 1735625 Shear Bolt Kit Incl one ea shear bolt and 68 1750969 Button PlU Guies sida ening died 2 Ref 58 lock nu 1 69 1758058 Spun Silver Inlay 1 28 1918439001 26 Auger R H A 1 70 1890945 Flat Washer 3 8 1 1918443001 30 Auger R H B 1 71 1918881 Housing Logo Dec 1 29 1185816 Special Washer 1 1 64 ocean 6 72 1739793 Gear Case Assembly A 1 30 1100068 Hex Head C
24. 732499 Lock N t BIBER tnt tiets radi 11 99 1758898 Differential Assembly Incl one Ref 31 45 1916885 lesen tn nes At 1 and four ea Refs 44 100 102 1 46 1745860 Shalt SUPPOrt sees 2 100 Hex Hd Bolt 5 16 18 x 4 1 2 see Ref 99 4 48 1100044 Hex Cap Screw 5 16 18 x 3 4 4 101 1745883 Nylon BUSHING oo eeeeeeeeseeeteeseseteeetetseneeetees 2 49 9929 Special Flat Washer 2 102 Spacer see Ref 99 4 50 1745488 Wheel Drive Sheave AAA 1 103 1758302 Axle Shaft vac innn 1 51 1743433 Ball Bearing 2 104 1754303 Hex Head Screw 3 8 16 x 8 1 2 1 52 1110644 Cap Screw 3 8 16 x 3 1 2 neser 2 107 1186233 Jam Nuts 1 2518 rei diada ee 2 53 1754302 Drive Disc Support 1 108 1754301 UI 1 54 1185885 Woodruff Key 3 16 x 5 8 1 110 1739460 Flange Bearing scese 2 55 1745535 lge gees ee 1 111 1760218 Speed Control Am 1 56 1720918 Drive Plate Rte nie 1 112 1918852010 Frame 1 57 1100005 Hex Head Screw 5 16 24 x 1 2 113 1757886 Wheel amp Tire Assembly AAA 1 58 1718781 UE A R 114 1757880 Wheel amp Tire Assembly AAA 1 59 1739488 Bearing Retainer cccceccceseseseeeeeeeeeaes 2 203 1186211 Hex Nut 5 16 24 oeseri 1 60 1740002 Flat Washers 7 8 hg 4 204 1916959 Hex Hd Cap Screw 5 16 24 x 4 1 2 1 61 1760252 Connecting Link 1 205 1100255 Flat Washer 5 16 2 Purchase engine parts from the nearest authorized engine dealer Refer to
25. BLEM SOLUTION Auger drive control lever does not 1 Broken square key on engine drive 1 Replace key engage auger drive pulley 2 Broken woodruff key on input shaft 2 Replace key Auger spins with drive lever Tension too high on spring at lower disengaged end of auger drive control rod Decrease spring tension Wheel drive control lever does not turn Tension too low on spring at lower Increase spring tension wheels end of wheel drive control rod D Broken wheel drive chain s D Replace chain s 3 Drive disk out of adjustment 3 Re adjust drive disc 4 Broken or excessively worn wheel 4 Replace wheel drive belt drive belt 5 Broken square key on engine pulley 5 Replace key Wheels turn with wheel drive control 1 Tension too high on spring at lower 1 Decrease spring tension lever disengaged end of wheel drive control rod 2 Drive disk out of adjustment 2 Adjust drive disc Snow thrower does not throw snow well Discharge chute impeller or auger Stop engine disconnect spark plug clogged with snow slush or ice wire use a long stick to unclog chute auger and or impeller 2 Snow Sticks to auger or chute 2 Spray auger and chute with silicone lubricant 3 Incorrect gear setting 3 When snow throwing generally use faster speeds use slower speeds with heavier snow A i Loose auger drive belt s Adjust auger drive belt s Adjust skid
26. Drive Control Lever G Figure 4 3 against the handlebar The unit should immediately move forward 5 Disengage the wheel drive by releasing the Wheel Drive Control Lever The wheels should stop NOTE To move the unit without throwing snow engage only the Wheel Drive Control Lever AUGER DRIVE WHEEL DRIVE INTERLOCK FEATURE The auger drive wheel drive interlock fea ture allows the auger and the wheels to be operated with just one hand thus freeing the other hand to operate the Discharge Chute Control Rod To engage both func tions squeeze both the Auger Drive and the Wheel Drive levers all the way down Holding just the Wheel Drive Control Lever will keep both levers down in the drive po sition To disengage release the Wheel Drive Control Lever NOTE If the Auger Drive Control Lever does not disengage when you release the Wheel Drive Control Lever an adjustment is required Refer to Auger Drive Belt Adjustment in the Section 5 SHIFTING GEARS 1 Release both the auger and wheel drive control levers F and G Figure 4 3 Wait for the unit to come to a complete stop A CAUTION Transmission damage could occur if the Gear Shift Lever is moved when the unit is in motion Carefully follow the shift ing instructions 2 Move the Gear Shift Lever H Figure 4 3 into the desired position 3 Re engage the control levers F and G as required NOTE There should be full forward travel in gear position
27. Figure 5 6 back on engine and secure with two screws and washers removed earlier 6 Reinstall bolt BB Figure 5 6 leaving 1 16 1 5mm clearance between un derside of bolt head and front edge of pulley AE Tighten jam nut BA against engine crankcase 7 If the wheel drive belt has been re placed then perform the wheel drive disc adjustment see Wheel Drive Disc Adjustment 8 If the auger drive belt s have been re placed then perform the Auger Drive Belt Adjustment as described in this section 9 Reinstall the belt cover SHEAR BOLTS A CAUTION Using anything but original equipment shear bolts could result in damage to the unit Use factory specified auger shaft shear bolts when replacing shear bolts Special shear bolts L Figure 5 5 secure the augers to the auger shaft and are de signed to break shear if the auger jams This prevents damage to other more vital parts Inspect shear bolts before each use and replace them if they are worn or bro ken Torque shear bolts to 11 ft lbs 15 Nm AUGER DRIVE BELT S ADJUSTM ENT Due to wear the auger drive belt s may begin to slip when the auger drive lever is engaged To adjust the auger drive belt s 1 Perform the brake arm adjustment as described in this section Leave the spark plug wire disconnected while per forming this adjustment If assembling a new unit raise the wheel drive control lever AP Figure 5 7 and the auger drive
28. OTROV BILT OWNER S M ANUAL Snow Thrower SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual e Safety supplied by the engine manufacturer e Assembly e Features and Controls e Operation e Maintenance e Parts List Models 42051 9 5HP 26 Auger 42052 11 HP 30 Auger 11HP Model shown GARDEN WAY INCORPORATED Dear Owner Thank you for purchasing this product The unit was care fully designed and manufactured to provide excellent performance if properly operated and maintained Review this manual frequently to familiarize yourself with the unit its features and its safe operation Be sure that you and any other operators carefully follow the recom mended safety practices at all times Failure to do so could result in personal injury or property damage This Manual is considered a permanent part of the unit and it must stay with the unit if the unit is resold The warranty statement is included in the literature pack age Read it carefully Also please complete and return the postpaid owner registration card included with this Manual The purpose of the card is to register each unit and owner at the factory to provide product updates If you have any problems or questions concerning the unit contact your local authorized dealer or the Factory see back page of this Manual We want to ensure your complete satisfaction at all times See Back Cover
29. SCRAPER BLADE The unit should be adjusted so the collec tor auger impeller housing and the scraper blade N Figure 5 12 are 1 8 3 mm above the surface to be cleared If the unit is used to clear gravel or uneven surfaces this adjustment should be in creased so gravel or other foreign objects are not scooped into the auger To adjust the collector housing scraper blade height 1 Move the unit onto a level surface 2 With the engine stopped and the spark plug wire disconnected loosen the hardware securing the skid shoes M Figure 5 12 3 Adjust skid shoes until they are in the correct position to support collector auger impeller housing and scraper Figure 5 11 blade adjust both skid shoes equally to prevent uneven snow removal 4 Tighten the hardware to lock the skid shoes M Figure 5 12 into the proper position 5 The scraper blade N Figure 5 12 can also be adjusted Adjust scraper blade N at carriage bolts Adjust bottom edge of scraper blade so it is parallel with bottom edge of auger SLIP DIFFERENTIAL ADJUSTMENT 1 With the engine stopped and the spark plug wire disconnected remove hub cap AQ Figure 5 13 at end of wheel shaft on right side of unit 2 Remove outer AR Figure 5 13 and inner jam nuts AS and both pairs four single disc springs of disc springs AT Inspect springs and re place them if they are worn 3 Reinstall disc springs AT Figure 5
30. ait for all moving parts to come to t a complete stop disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage TROUBLESHOOTING TROUBLE Engine won t start D A POSSIBLE PROBLEM Choke knob in incorrect position Engine throttle lever in incorrect start ing position Engine not primed enough when cold Engine primed too much when cold 5 Spark plug wire disconnected 6 Fouled or faulty spark plug oOo OO N Gasoline tank empty Fuel shut off valve is closed Carburetor varnished from old gas Ph A O O1 oOo OO N SOLUTION Move choke knob to CHOKE position Move throttle lever to correct starting position Push primer button several more times Put choke knob in RUN position move throttle lever to idle position attempt to start engine then proceed with normal starting procedure DO NOT re prime Connect spark plug wire Remove clean inspect re gap or replace spark plug Fill gasoline tank Open fuel shut off valve Contact authorized dealer Engine difficult to start a fF wo N o Incorrect choke knob setting Throttle lever in incorrect position Fuel shut off valve closed Engine not primed enough Stale gasoline in tank Fouled or faulty spark plug a A wo N D Put choke knob in correct setting
31. ap Screw 3 8 16 x 3 4 2 1916969 Gear Case Assembly BI 1 31 1918438001 26 Auger L H A 1 73 10771 Drift Slicer complete kit 1 1918442001 30 Auger L H B 1 74 1918899 Auger Width Decal A 1 32 1186098 Carriage Bolt 5 16 18 x 8 4 2 1918900 Auger Width Decal B 1 33 1758136001 Scraper Blade A seeeeeeneeeen 1 76 1771274 Chute Deflector EE 1 1916971001 Scraper Blade B saieneeee 1 106 97092 Loctite 242 02 oz N I 34 1728567010 Skid Shoe seese 2 35 1733398 Lock Nut 3 8 16 2 unag taira 6 36 1111599 Hex Head Cap Screw 1 4 20 x 5 8 6 37 1100053 Hex Head Cap Screw 1 2 13 x 3 4 2 38 1100245 Lock Washer 1 2 2 39 1100257 Flat Washer 1 2 2 40 1185846 Flange Bearing cssssesscessesssseeseeeeeeseeees 2 A For Model 42051 B For Model 42052 Drift Slicers are an optional item for Model 42051 N I Item not included with unit Order separately A R As Required 31 CUSTOMER SERVICE INFORM ATION Owner Registration Card Please fill out and mail the enclosed owner registration card The purpose of this card is to register each unit at the factory so that we can provide you with warranty benefits and in formational bulletins MENS Warranty Service The warranty statement is included in the unit s literature package Model Serial Numbers A Model Serial Numbers
32. by the the manufacturer Operation 1 The operator of the unit is responsible for the safety of all persons in the op erating zone of the unit Before starting the unit disconnect the spark plug wire and check the col lector auger impeller housing and discharge chute to make sure they are free of ice Disengage all clutches before starting the engine Let the unit adjust to outdoor temper ature before use Check the operation of the controls before using the unit Do not operate the unit unless all controls are operat ing properly Never carry passengers on the unit They could fall off and be seriously in jured or they could interfere with safe operation FS Keep hands other body parts and clothing away from any moving or ro tating parts Keep clear of the intake and discharge openings at all times Before starting the engine inspect the area where the unit is to be used and remove all sleds boards doormats wire bottles cans or other debris Keep children out of the area of opera tion and under the watchful eye of an adult not operating the unit Never as sume that children will remain where you last saw them If the unit makes an unusual noise or vibration immediately shut the engine off wait for all moving parts to stop disconnect the spark plug wire from the spark plug and perform the fol lowing steps a Inspect for damage b Replace or repair any damaged parts c
33. c tor cap up or down The discharge chute deflector cap should usually be adjusted to a low angle especially in windy conditions Fuel Shut Off Valve G Fig 3 3 The fuel shut off valve controls fuel flow from the fuel tank to the carburetor Turn valve 1 4 turn clockwise to OFF closed position when storing or transporting unit Turn valve 1 4 turn counterclockwise to ON open position before starting engine Throttle H Fig 3 3 The throttle controls the speed of the en gine and is used to stop the engine NOTE The engine lubrication and cooling systems operate best at full throttle Primer Button J Fig 3 3 The primer button pumps small amounts of gasoline into the engine to improve cold weather starting Recoil Starter K Fig 3 3 Used for pull starting the engine Stop Switch Key L Fig 3 3 This key like device is used to stop the en gine the Throttle as described above can also be used to stop the engine Push the key in before starting the engine Pull it out to stop the engine Do not twist the key Electric Starter M Fig 3 3 The electric starter uses 120VAC house current to start the engine Use only the electric cord provided with the unit to con nect to house current Choke Knob N Fig 3 3 The choke knob controls the air gasoline mixture that is fed into the engine Use the CHOKE setting when starting the en gine and the RUN setting during operation A warm engine may not re
34. d level area Put the Gear Shift Lever H Figure 4 3 into the desired gear position Use the slowest 1 forward and reverse R1 speed set ting when first using the unit 3 Rotate the Fuel Shut Off Valve J Figure 4 2 1 4 turn counterclockwise to the ON open position 4 Move the Throttle Lever L Figure 4 2 to the FAST e position 5 Insert the Stop Switch Key K Figure 4 2 all the way into the switch The key was included in the hardware bag with other loose parts 6 Turn Choke Knob M Figure 4 2 to CHOKE setting a warm engine may not require choking when restarting Section 4 Operation 7 Push the Primer Button O Figure 4 2 three times cover hole in center of bulb when pushing 8 To start engine with recoil starter a o CH o Before pulling recoil starter N Figure 4 2 be sure there are no obstacles behind you Pull recoil starter handle rapidly to overcome engine compression pre vent kick back and start engine Maintain control of rope so it slowly returns into the starter mechanism Repeat pulling until engine starts If engine fails to start repeat starting instructions beginning with Step 3 Let engine warm up Rotate Choke Knob M Figure 4 2 toward RUN setting a little at a time over several seconds in warm weather or min utes in cold weather Let engine run smoothly before each change Operate engine with choke in RUN Allow unit to adjust to o
35. e the bracket with the two 10 24 x 3 8 Phillips pan head screws and 410 24 locknuts supplied Rotate the chute control crank Z Figure 2 5 The discharge chute should turn freely but with enough re sistance to prevent free rotation of the discharge chute during snow removal operation Adjust the worm gear as sembly bracket L Figure 2 4 as nec essary to prevent binding Attach Auger Drive Control Rod Remove the plastic tie that secures the auger drive control arm AD Figure 2 7 to the transmission shift arm AB The auger drive control rod AA Figure 2 7 has been pre adjusted at the fac tory To avoid misadjustment do not rotate the jam nut AT Figure 2 7 while completing the following steps Hold jam nut AT in place with a 7 16 wrench and use another 7 16 wrench to thread the adjusting thimble AS downward a total of 12 turns Raise Auger Drive Control Lever X Figure 2 5 all the way up Then hook the spring AC Figure 2 7 at the lower end of the auger drive control rod AA into the hole in the auger drive control arm AD Thread the adjusting thimble AS Figure 2 7 upward until it contacts the jam nut AT Using two wrenches tighten the jam nut against the adjust ing thimble Check that the spring AC is under the correct amount of tension by perform ing Steps 2 through 5 of Auger Drive Belt s Adjustment in Section 5 of this manual H Attach Wheel Drive Control Rod
36. els on any forest brush hay grain or grass covered land or land covered by any flammable agricul tural crop without an engine spark arrester in continuous effec tive working order The engine on the unit is an internal combustion engine which burns gasoline a hydrocarbon fuel and must be equipped with a spark arrester muffler in continuous effective working order The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material Failure of the owner operator of the unit to comply with this regulation is a misdemeanor under California law and other states and may also be a violation of other state and or federal regulations laws ordinances or codes Contact your local fire marshal or forest service for specific information about which regulations apply in your area Gear Shift Lever Chute Directional Control Wheel Drive Auger Drive Control Lever SCH d Control Lever Discharge Chute Collector auger impeller Housing Auger Assembly Le Deflector Cap Training 1 Read this Owner s Manual and the sepa rate Engine Owner s Manual carefully before operating the unit Be completely familiar with the controls and the proper use of the unit Know how to stop the unit and disengage the controls quickly A re placement manual is available by con tacting the factory Keep hands or any other part of the body or
37. er drive belts AD ig nore the second belt if the unit is not so equipped Removal 1 With the engine stopped and the spark plug wire disconnected remove the screws and washers AB Figure 5 1 and remove the belt cover from the unit 2 Remove the two screws flat washers and lockwashers securing belt guide AC Figure 5 6 to the engine Remove the belt guide 3 Loosen jam nut BA Figure 5 6 and remove bolt BB 4 Release tension on the idler AF Figure 5 6 Remove the auger drive belt s AD from the auger drive pul ley AE 5 Remove the auger drive belt s from the lower drive pulley AO Figure 5 9 and remove belt s from unit NOTE If you are not replacing the wheel drive belt AG then proceed to nstallation Figure 5 6 AO 6 Remove wheel drive belt AG Figure 5 6 from lower drive pulley AH Squeeze wheel drive control lever against handlebar X Figure 5 1 to in crease gap between lower pulleys as needed 7 Remove the wheel drive belt from unit Installation 1 Position wheel drive belt AG Figure 5 6 into lower drive pulley AH clos est to the engine 2 Place the belt into the groove closest to the engine of the engine pulley AE 3 Position auger drive belt s AD Figure 5 6 down through gap Position the belt s into the lower drive pulley AO 4 Position the auger drive belt s AD Figure 5 6 into engine pulley AE 5 Position belt guide AC
38. for Customer Service Information Safety Alert Symbol This is a safety alert symbol It is used in this manual A and on the unit to alert you to potential hazards When you see this symbol read and obey the message that follows it Failure to obey safety messages could result in personal injury or property damage A WARNING The engine exhaust from this product contains chemi cals known to the State of California to cause cancer birth defects or other reproductive harm This machine meets voluntary safety standard B71 3 1995 which is sponsored by the Outdoor Power Equipment Institute Inc and is published by the American National Standards Institute Table of Contents SECTION 1 SAFETY scssi earann krenan eia 3 Safety Decals anti eee ia nies 5 SECTION 2 ASSEMBLY 6 Inspect Unit s ss dni te anna A d er 6 UripacK Unit issues art s epaia aning 6 Hardware Bag Contents 6 Remove optional Drift Slicers AAA 6 Install Handlebars sns ear aaa aed 7 Install Discharge Chute ANEN 7 Attach Chute Control Rod 8 Attach Auger Drive Control Rod 8 Attach Wheel Control Rod 8 Attach Gear Shift Control Rod 8 Connect Wiring for Handlebar Warmers and Uioht 10 Add Motor Oil to Crankcase s is 10 Check Auger Gear Case Oil Level 10 Check Tire Pressure 10 Install Drift Slicers 5 Marmite eines 10 SECTION 3 FEATURES AND CONTROLS 11 SECTION 4 OPERATION
39. ge the worm gear threads 1 2 way with the teeth on the flange of the discharge chute base rotate chute as needed b The length of the worm gear should be centered with the teeth on the flange of the discharge chute base c Reinstall the washer and locknut on the screw M and tighten securely Insert the flexible fins on the plastic snow deflector N Figure 2 4 inside the chute deflector cap O Close the deflector cap by pulling the lever P outward and moving the deflector cap down Release the lever to secure the deflector cap in one of the discharge angle selector holes Attach Chute Control Rod Remove the plastic tie that secures the auger drive control rod AA Figure 2 5 to the right handlebar Next re move the plastic tie that secures the chute crank rod short rod with plastic swivel blocks to the auger drive con trol rod Pull the chute crank rod Z Figure 2 5 up through the top of the control panel Attach the chute control rod sections S and U Figure 2 5 as follows a Insert the angled end of the chute control rod U Figure 2 5 inset into the hole in the swivel block V that is attached to the end of the chute crank rod S b Insert a cotter pin W through the hole in the chute control rod U and spread the ends of the cotter pin Position the chute control rod support bracket Y Figure 2 6 against the un derside of the handlebar console as shown Secur
40. ing screw AX in place while tightening the jam nut AW 4 Check the clearance AY Figure 5 9 by moving gear shift lever AU Figure 5 7 through all positions Repeat Step 3 as necessary eo Figure 5 8 Figure 5 9 BRAKE ARM ADJUSTMENT The brake arm adjustment is set at the factory to 1 16 1 8 for proper belt brake clearance Due to wear this may need adjustment 20 Section 5 Maintenance AA WARNING re inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to t a complete stop disconnect spark plug wire and move wire away from spark plug uiy Failure to follow these instructions can result in serious personal injury or property damage AV Figure 5 10 To adjust brake arm 1 With engine stopped and spark plug wire disconnected remove screws and washers AB Figure 5 1 and remove belt cover from unit 2 Squeeze the auger drive control lever AL Figure 5 7 against handlebar 3 Using a flashlight look down through the pulleys and belts Figure 5 6 Check gap between brake arm A Figure 5 11 and belt B The gap should measure between 1 16 and 1 8 1 5 3 mm 4 To adjust gap Loosen nut C Figure 5 11 Hold bolt D in place and rotate nut E until proper clearance is ob tained Secure nut C 5 Reinstall the belt cover SKID SHOES
41. ing the unit in reverse If you have to pull the unit backward disengage the auger and wheel drives Always check behind for hazards Be extremely careful when using the unit near blind corners shrubs trees and other objects that may obscure vision 22 Be extremely careful when operating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic Remove any hearing protection 23 Do not overload the machine capacity by attempting to clear snow at too fast a rate 24 After striking a foreign object stop the engine remove the wire from the spark plug thoroughly inspect the unit for any damage and repair the damage before restarting and operat ing the unit 25 Use only attachments and accessories that are approved for use with the unit such as wheel weights counter weights cabs and the like Contact an authorized dealer or the factory if you are not sure about the use of any attachment or accessory 26 Operate the unit only in daylight or in good artificial light Always be sure of your footing and keep a firm hold on the handlebars Walk never run 27 Do not tamper with the engine gover nor settings The governor controls the maximum safe engine operating speed and protects the engine and moving parts from damage Contact your local engine dealer for service if a problem exists 28 Disengage the auger drive when the unit is being transported or is not in use Di
42. l level 1 Move the unit to a level surface Stop the engine wait for all parts to stop moving and disconnect the spark plug wire from the spark plug 2 Remove the oil dipstick and wipe the dipstick with a clean cloth 3 Screw the oil dipstick back into the oil fill hole Remove the dipstick and check the oil level it should be up to the FULL mark on the dipstick If low add oil by using the oil dipstick as a guide Refer to engine manual for detailed instructions Ignition System The engine has an electronic ignition sys tem which does not use points or a con denser The spark plug is the only item re quiring maintenance in this system 16 Spark Plug Annually or every 100 hours of operation remove and inspect the spark plug Replace the spark plug if the electrode is pitted or burned or if the porcelain is cracked Refer to the engine manual for correct spark plug specifications and ser vicing instructions NOTE Use of an incorrect plug can dam age the engine Carburetor The carburetor has been adjusted at the factory and should not require additional adjustment Refer to the engine manual or contact your dealer for additional carbure tor information LUBRICATION At the beginning and end of each season or after every 25 hours of operation lubri cate the unit as recommended below The engine must be stopped and the spark plug wire disconnected before performing any lubrication 1 Lightly
43. loosen jam nut Y Figure 5 4 and turn ad juster Z Figure 5 4 to increase or decrease the spring length 1 1 4 turns of the adjuster equals 1 16 1 5mm of spring extension Hold the adjuster and tighten the jam nut Y when the correct spring length is obtained Re check measurements and adjust if needed If after completing this adjustment the wheels do not drive adequately refer to Drive Disc Clearance Adjustment in this Section Then repeat this adjustment cleaning or servicing the machine shut off engine wait for all moving parts to come to t a complete stop disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage Figure 5 3 Figure 5 4 Section 5 Maintenance PE EE store inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to t a complete stop disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage Figure 5 5 L N AUGER DRIVE BELT AND WHEEL DRIVE BELT REPLACEMENT NOTE The auger drive belt there is one auger drive belt on the 9 5HP model and two auger drive belts on the 11HP model must be removed before removing the wheel drive belt The illustration Figure 5 6 shows two aug
44. man ual the separate Engine Owner s Manual and on the decals on the machine Failure to follow these instructions can result in serious personal injury IMPORTANT Refer to the separate Engine Owner s Manual for detailed information about the controls on the engine Wheel Drive Control Lever A Fig 3 1 This lever controls the engagement of the wheel drive When the lever is down against the handlebar and the engine is run ning the wheels will rotate See Section 5 of this manual for adjustment information Auger Drive Control Lever B Fig 3 1 This lever controls the engagement of the auger drive When the lever is down against the handlebar and the engine is running the auger R Figure 3 4 and impeller S will rotate See Section 5 of this manual for adjustment information Gear Shift Lever C Fig 3 1 This lever controls the selection of travel speeds five forward and two reverse See Section 5 of this manual for adjustment information Discharge Chute Control Rod D Fig 3 1 This lever controls the direction of the dis charge chute Approximately ten turns of this crank moves the discharge chute all the way from one side to the other Discharge Chute Deflector Cap and Lever E amp F Fig 3 2 The discharge chute deflector cap E con trols the vertical angle of the snow dis charge To adjust the discharge angle move the discharge cap by pulling lever F outward and moving the discharge defle
45. nce of these parts on your unit Engine Service and Repair For engine service or repair contact your nearest authorized engine dealer look in the Yellow Pages under Engines Gasoline The engine is warranted by the engine man ufacturer Any unauthorized work performed on the engine during the warranty period may void this war ranty For complete details on the engine warranty refer to the Engine Owner s Manual A WARNING We urge using only genuine replacement parts which meet all the latest requirements Replacement parts manufactured by others could present safety hazards even though they may fit on the unit For customer assistance contact your nearest authorized dealer or GARDEN WAY INCORPORATED 1 Garden Way Troy New York 12180 Customer Service 1 800 437 8686 Technical Service 1 800 520 5520 Parts Service 1 800 648 6776 e FAX 518 233 4622 WEBSITE www troybilt com Outside the United States and Canada Customer Service 518 233 4807 Technical Service 518 233 4808 Parts Service 518 233 4806 e FAX 518 233 4622 1905666 Rev A 6 01 Printed in U S A 2001 Garden Way Incorporated
46. nk 2 76 1185496 Jam Nut 1 2 13 1 19 1185013 Connecting Link 41 2 77 1758305 BICHLER 1 20 1739454 Final Drive Chain 40 Requires Refs 87 amp 88 1 78 1739476 Space an tida e ae 2 21 1745437 Control EN kirssa a 1 80 1185808 Ball Bearings rate at 2 23 1714299 Flange BUSHING sessssesessesseeteesserenseereees 2 81 1745495 Sprocket EE 1 24 1186391 Flange Lock Nut 5 16 18 4 82 1714233 Nylon BUSHING A 4 25 1186393 Flange Lock Nut 3 8416 cecen 3 83 1705093 Special Flat Waben 1 26 1739458 Flange Bearing EENEG 4 84 1107386 Flat Washer 5 8 1 27 1745498 Sprocket Assembly OTT 1 85 1745489 SPACE iser AE 1 28 1100346 Cotter PiN 3 32 9 4 6 86 1745490 Bearing Retainer cccecsceeceseceeeeeeteeeeees 2 30 1739497 Support EE 1 87 1185026 Connecting Link 1 31 Sprocket 30T see Ref 99 scce 1 88 1120213 Offset Link Half Unk 1 32 1745880 Drive Chain Requires Refs 18 and 19 1 91 1756230 D Hole Drive Washer sses 1 33 1745879 Drive Chain Requires Refs 18 and 19 1 93 1746743 Disc Spring eege Better rte ur 4 36 1741647 Compression Spring 1 94 1756231 DUS Gap ss name dr 1 37 1746744 Axle SR afici idea 1 95 1746739 Friction DISC caiac shanties antes 1 38 1755894 Hex Hd Screw 5 16 18 x 1 3 4 1 96 1758300 Flange amp Axle Tube Assembly ssec 1 43 1739471 Flange Bushing 7 8 2 97 1716223 LUG BOI smart cietat aa 3 44 1
47. ntly unwind the electrical wiring har ness A Figure 2 9 from its shipping position and route it back toward the right side handlebar 2 Without over stretching the wiring har ness loop it up and around the handle bar as shown in Figure 2 9 3 Connect the double stranded black and red wires leading from each handlebar to the matching wires leading from the wiring harness The plastic connectors can only be plugged in one way 4 Connect the single black wire leading from the light to the single black wire leading from the wiring harness 5 Remove excess slack from the wiring harness and insert the wires into the two wire clips shown in Figure 2 9 On the right side of the engine tuck the wire harness in between the starter box and the side of the engine see inset Figure 2 9 6 Using the plastic wire ties B Figure 2 9 provided loosely secure the wiring harness to the handlebar K Add Motor Oil to Crankcase A CAUTION Do not start engine until engine crankcase has been filled with motor oil Failure to follow this instruction will re sult in serious engine damage 1 Be sure that the engine is level before checking or adding oil 2 Unscrew dipstick Fill oil at the dip stick opening with fresh oil See the Engine Owner s Manual for correct oil specifications and quantity required Do not use SAE 10W40 3 Wait a few minutes after filling allow ing oil to settle Insert dipstick and tighten sec
48. ol Rod 1 113 1918428 Light Kite einen 1 A For Model 42051 B For Model 42052 N I Item not included with unit Order separately 27 Parts List 114 28 DRAWING NO 3 Models 42051 amp 42052 Models 42051 amp 42052 Parts List Ref Part Description Qty Ref Part Description Qty 1 1100045 Hex Hd Screw 5 16 18 X 1 3 62 1739485 Bearing Retainer ccccecccceseeeeeeeeeseeeees 2 2 i Briggs amp Stratton Engine 1 63 1736561 Snap RING D 1 3 1745485 Control EE 1 64 1720811 Bearing Fange A 2 4 1100242 Lock Washer 5 16 3 65 1741733 Ball BOaninG s isceesiechsthscaseeessdeseectibeedseasnacdaesontad 1 5 1903416 Shoulder Bolt 3 8 16 x 1 1 2 nesses 1 66 1186327 Flange Screw 5 16 18 x 1 2 5 6 1187474 Square Key 1 4 x 2 1 4 eect eeeeees 1 67 1739490 Friction Disc Hub sescccicsinrireiree 1 7 1749177 Belt Uleedung 1 68 1185376 Drive Pin 3 16 x 1 1 2 1 8 1917742 BUSNINQ s same nine ea ami 1 69 9361 Woodruff Ke se cde 1 12 9677 Set Screw 5 16 18 x 5 8 2 70 1720859 Molded Friction Disc 1 13 1917406 Engine Sheave NENNEN 1 72 1709224 Special Washer AAA 1 14 1751601 V 1 73 1720810 Bearing Flange Assembly 2 15 1760260 Drive Support Incl Ref 110 1 74 1772333 Lock Nut 10 24 mener antec 8 17 1118808 Retaining Bing one de dee 5 75 1745497 Sprocket Assembly 9T 30T 1 18 0182087 Offset Link Half Li
49. on SNOW IS NOT THROWN HERE Ga 7 Cm er BTE TT ETC FANS EX SR TR Figure 4 4 The discharge chute stays the same direction except when turning Snow is thrown to each side me 4 se Co SE PNR A 72 an SNOW IS THROWN HERE TO EITHER SIDE SN da ao ee ee a C En Er BEGIN END Kim LEE SE S LR K g SNOW IS THROWN HERE TO EITHER SIDE SS a oc LS RS ee RS Figure 4 5 5 Maintenance A WARNING Moving parts on the unit can cause seri ous personal injury Shut off the engine let all moving parts stop completely disconnect the spark plug wire and prevent it from touching the spark plug before performing any maintenance or service procedures ENGINE MAINTENANCE IMPORTANT Refer to the Engine Owner s Manual for complete engine maintenance information Engine Oil e Check the engine oil level each time be fore starting the unit and after each 5 hours of operation With the engine on level ground the oil level should be at the FULL mark on the dipstick Refer to the engine manual for oil specifications and complete instructions e Change the engine oil according to the maintenance intervals and instructions in the engine manual TIP When changing engine oil fold a piece of cardboard or aluminum foil into a shallow V and position it so the oil will drain through it into the container To check the engine oi
50. ot denes mentit 1 13 1100044 Hex Hd Screw 5 16 18 x 3 4 2 65 1754128 Thread Forming Screw 1 4 20 x 5 8 4 14 1100255 Hat Washer 5 16 ne 2 67 1750796 Wear Button cisicscicascssccssrvvevsiesavnesnavcecs 2 15 1740030 Belt Cover 1 68 1724491 Thread Forming Screw 5 16 18 x 3 4 13 16 1715716 Bushin ze nn er Le han 6 69 1918476 Console Incl Ref 71 1 17 1185506 Self Locking Jam Nut 3 8 16 2 70 1185585 Flip Grommet 1 18 1740011 Extension Spring ccscsceceseseseeeeeeeeeeeees 1 71 1917457 Instructions Deco 1 19 1729440 Idler Pulley NENNEN 1 74 1764711 Shift Quadrant s s s 1 20 1186334 Flange Screw 5 16 18 x 1 8 4 1 76 1742250 SHO0K2 mens Ae idea nn 1 21 1739935 dert int mere Eee 1 77 1703011 Cotter Spring eniinn a es 1 22 1186329 Flange Screw 5 16 18 x 3 4 2 78 1982612 Hex Hd Screw 3 8 16 x 2 e 1 23 1757841 Control AfM rte ner 1 79 1745499 Idler Pulley A 1 25 1739838010 Bottom Cover 1 1916956 Idler Pulley BI 1 26 1186345 Flange Screw 3 8 16 x 3 4 4 81 1746607 Plastic TUDING naasna 1 27 1764739 Right Control Handlen 1 82 1107381 Flat Washer 1 4 6 29 1186231 Hex Nut 3 8 16 1 83 1724879 Gord Eller 2 30 1757832010 Right Handlebar 1 84 1773905 BUSHING eier sg ren bts ben 2 31 1760196 Control Bracke
51. quire choking when starting Skid Shoes 0 Fig 3 4 The skid shoes control the distance be tween the collector auger impeller hous ing scraper blade and the ground This distance should be adjusted to clear any uneven or gravel surfaces Refer to Section 5 for adjustment information Scraper Blade P Fig 3 4 The scraper blade P clears snow close to the pavement Refer to Section 5 for ad justment information Light T Fig 3 2 The light is powered by the engine and stays on during engine operation Handlebar Warmers The handlebar warmers are activated when the engine is running The handlebar grips will warm gradually to the touch Figure 3 1 owe Figure 3 3 Figure 3 4 O Operation PRE OPERATION CHECKLIST Perform the following checks with the engine stopped and the spark plug wire disconnected from the spark plug 1 Review Section 1 Safety and Section 3 Features and Controls in this manual 2 Check for loose or missing hardware Tighten or replace as needed 3 Visually check inside the collector auger impeller housing and the dis charge chute and remove any debris A CAUTION Do not start engine until engine crankcase has been filled with oil Failure to follow this instruction will re sult in serious engine damage 4 With the unit on level ground check the engine oil level according to the in structions in the engine manual The oil
52. r s Manual for the exact oil specifications and amount needed for your engine Adjustable wrenches may be used IMPORTANT Motor oil must be added to the engine crankcase before the engine is started Follow the instructions in this Section B Unpack Unit Follow these steps to unpack your unit 1 After removing cardboard carton re move discharge chute O Figure 2 4 assembly with attached hardware bag from inside cardboard sleeve Auger Drive Control Lever Discharge Chute Chute Deflector Cap Drift Slicers Optional Collector auger impeller Housing Auger Assembly 2 Cut plastic ties securing handlebar ends to chassis and remove handle bars Remove any protective wrapping on handlebars 3 Cut the four plastic ties two on auger shaft and two on wheel axle that se cure the unit to the shipping pallet 4 Move unit onto a clean level surface The unit is heavy To move the unit off the shipping pallet use caution and obtain the help of at least one assistant 5 The hardware bag should contain the following items Description Qty Engine Stop Switch Key 1 Plastic Cable ie 3 Hex Hd Flange Screw 3 8 16 x 3 4 4 Hex Hd Screw 1 4 20 x 3 4 2 Locknut 1 4 20 soseer 2 Phillips Hd Screw 10 24 x 3 8 2 Locknut 10 24 eseese 2 Cotter Piha ermi nas naas 1 Electric Start Power Cord 1 Shear Bolt 5 16 18 x 1 3 4
53. sconnect the spark plug wire from the spark plug to prevent acci dental starting 29 Do not touch the muffler or other en gine parts which may be hot from op eration Wait for parts to cool com pletely before inspecting cleaning or repairing the unit 30 Never operate the unit near buildings glass enclosures automobiles win dow wells drop offs etc without first properly adjusting the discharge angle and direction Keep children and pets away 31 Never direct discharge at persons an imals vehicles or buildings Never allow anyone in front of the unit when the engine is running 32 Disengage the auger and wheel drives if you are approached by any child inattentive person or pet 33 Run the unit for a few minutes after use to prevent freeze up Remove any snow from the unit snow can melt re freeze and jam the unit Maintenance and Storage 1 When the unit is stopped for servicing inspection storage or to change an attachment or an accessory disconnect the spark plug wire from the spark plug and secure the wire away from the plug Allow the engine to cool before making inspections ad justments or performing any maintenance 2 Maintain the unit and all attachments and accessories in safe working condition 3 Never perform any maintenance while the engine is running or when the spark plug wire is connected to the spark plug 4 Do not store the unit or fuel container inside an enclosure
54. t EE 1 85 1748836 Connector Body 2 32 1739932 Control Arm iaia ac 1 86 1186424 Pop Rivet UD ee 2 33 1186258 Jam Nut 5 16 18 1 87 1773904 ET EE 2 34 1890234 Flat Washer 1 2 3 88 1746516 Clam Py ieee Saabs Das 2 35 1706782 Bowed Washer 1 90 1764733 Flat Spring EE 1 36 1740989 SHO K imminent aa ae 1 91 1755779 Flange Bearing ccsesesscessesseeseeseeseeereeees 2 37 1100356 Cotter Pin 3 32 x 1 1 92 1115931 Round Head Screw 1 4 20 x 5 8 4 38 1739756 Cross M mber issisitent ne ne 1 95 1100346 Cotter Pin 3 32 x 3 4 2 39 1186393 Flange Nut 218 18 1 96 1763219 Shoulder Bolt cetacis denied 1 40 1100805 Hex Hd Cap Screw 1 4 20 x 3 4 2 97 1764740 Adjusting RE 2 41 1743493 Drive Pin 1 8 x 3 4 1 98 1764737 Control Rod 1 42 1760253 Lower Control Rod 1 99 1737015 Roll Pin 1 8 x 5 8 1 43 1713167 Compression Spring eseese 1 100 1715538 Nyliner Flange Bushing A 2 44 1760254 Upper Control Rod 1 102 1714243 Flange Bearing ccsesesecessesseeseeseeseeeeeees 2 45 1918905 Wiring Harness ssessssisesersrssrsrsrrrrrrsrennrenn 1 103 1900706 Troy Bilt Red Spray Paint 13 02 N I 46 1754272 Support Assembly 1 104 1735222 Troy Bilt Black Spray Paint 13 oz N I 48 1727053 PIVOEBIOCI une in nua ne ans 1 111 1760218 Speed Control Am vce 1 49 1186229 Hex Nut 14 20 EEN 4 112 Frame see pgs 28 201 1 50 1764743 Auger Contr
55. t near buildings windows or air conditioners or other fuels Gasoline and its vapors are highly flammable and explosive To help prevent a fire or explosion a Store gasoline only in an approved gasoline storage container safely out of the reach of children b Never remove the fuel fill cap on the fuel tank or add fuel while the engine is running or hot c Keep matches smoking materials open flames and sparks away from the fuel tank and gasoline storage container d Fill the fuel tank outdoors and with extreme care Never fill the fuel tank indoors e Replace the fuel fill cap on the fuel tank the cap on the gasoline stor age container and clean up fuel spills before starting the engine f Leave 1 1 2 inch 3 81 cm of air space at the top of the fuel tank to allow for fuel expansion g Do not store unit or gasoline stor age container where there is a dan ger of an open flame or spark or where ignition sources are present such as hot water and space heaters furnaces clothes dryers stoves electric motors etc For units equipped with electric start a Only use a 3 pronged UL rated and approved outdoor use power cord Do not use any adapters on the cord Section 1 Safety b The 120V A C starter is equipped with a three wire power cord and plug and is designed to operate on 120V A C household current The starter must be properly grounded at all times to avoid the possibility of inj
56. that secure the control panel Tighten each screw securely N Figure 2 3 E Install Discharge Chute 1 Remove the cardboard shield from the discharge chute mount opening 2 Loosen do not remove the left and right side sets of plastic shims G Figure 2 4 and plastic hold down clips H on the toothed flange J of the dis charge chute assembly Remove and save the remaining front hold down clip shim and mounting hardware 3 From either side of the unit slide the discharge chute onto the chute mount ing flange K Figure 2 4 making sure that the plastic shims G are above the flange and the plastic hold down clips H are below the flange Tighten the clip mounting hardware securely if necessary rotate the discharge chute to the right to tighten the left side clip 4 Hook the front hold down clip H Figure 2 4 under the mounting flange K and place the front plastic shim G on top of the hold down clip between the top of the flange and the toothed chute flange Secure with the mount ing hardware previously removed Front hold down clip H 5 Remove the plastic tie that secures the worm gear assembly L Figure 2 4 to the mounting bracket Figure 2 4 Section 2 Assembly Remove the washer and locknut from the screw M Figure 2 4 in the worm gear assembly L Position the worm gear assembly on the mounting bracket as follows a Enga
57. ting a little at a time over several seconds in warm weather or min utes in cold weather Let engine run smoothly before each change Operate engine with choke in RUN e Allow unit to adjust to outside tem perature before clearing snow STOPPING Emergency stopping Release both control levers F and G Figure 4 3 2 Move the Throttle Lever L Figure 4 2 to the STOP position or pull the engine Stop Switch key K Figure 4 2 out A WARNING Do not attempt to stop engine by moving Choke Control to CHOKE Backfire fire or engine damage could occur Normal non emergency stopping 1 Release both control levers F and G Figure 4 3 Wait for the unit to come to a complete stop 2 Move the Throttle Lever L Figure 4 2 into the SLOW position Allow the engine to idle for several minutes to melt any snow on the engine Then move throttle to STOP position 3 Pull engine Stop Switch key K Figure 4 2 out To prevent unauthorized use of unit remove key and store it in a safe place 4 Rotate Fuel Shut Off Valve J Figure 4 2 1 4 turn clockwise to OFF closed position 5 Disconnect the spark plug wire from the spark plug 6 To help prevent possible freeze up of controls a Wipe all snow and moisture from vicinity of controls b Move Throttle Lever back and forth several times and leave in STOP position c Rotate Choke Knob several times and leave in CHOKE position 13
58. urely Remove dipstick and check oil level Oil level on dipstick should always be at the FULL mark Adjust oil level as necessary Reinsert and tighten dipstick Connect Double Stranded Black and Red Wires Connect Single Black Wires Tuck Wire Harness between Starter Box and Engine Figure 2 9 L Check Auger Gear Case Oil Level The auger gear case was filled at the fac tory with the correct amount of SAE 90 gear oil This level should be checked be fore using the unit Refer to Lubrication in the Maintenance section of this manual for complete information M Check Tire Pressure Check the air pressure in both tires using an automotive type tire pressure gauge Inflate tires evenly to 8 12 psi 55 82 kPa N Install Drift Slicers if equipped The drift slicers C Figure 2 10 are de signed for use in deep snow Their use is optional for normal snow conditions NOTE For shipping purposes the drift slicers are installed backward To install the drift slicers 1 Position the drift slicers as shown C Figure 2 10 to the outside of the col lector auger impeller housing 2 Attach the drift slicers with the four 5 16 18 x 3 4 screws and locknuts D provided with the drift slicers Figure 2 10 3 Features and Controls A WARNING Before operating your machine carefully read and understand all safety controls and operating instructions in this
59. urs Schedule or Annually or Annually Check engine oil level See Engine Manual Check all hardware for tightness Check Auger Drive Lever Operation Check Wheel Drive Lever Operation Lubricate handlebar control levers and linkages Remove snow slush and ice from snow thrower Change engine oil See Engine Manual Check tire pressure and condition Check auger gear box oil level Check belts for wear Cooling air screen See Engine Manual Check clean re gap or replace spark plug See Engine Manual Apply oil to drive chains vvipe excess Check belts for wear damage and adjustment Adjust brake arm Grease auger Remove rust and touch up 1 Change oil after the first two hours of operation 2 Annually or after every 100 operating hours 23 Specifications Optional Kits and Accessories SPECIFICATIONS OPTIONAL KITS AND ACCESSORIES Specifications Below is alist of specifications for your snow thrower The information is the most current at the time this manual was printed Engine Model si gr Bias LA unes nas Ag daa ace aie Mayor EE d tee et 9 5HP Briggs amp Stratton 11HP Briggs amp Stratton ENGNG ME 4 cycle horizontal shaft Engine Motor Oil 222 282 ee et eet Seabee wees Refer to Engine Owner s Manual Wheel Drive dsc hater UE epee eos CIS AE A ee Ra EE 5 speeds Forward 2 Reverse Clearing Width ceciren et E ants patie na Eh ca RAE CES
60. ury or death from electrical shock Determine that your house wiring is a Ground Fault Interrupted G F I three wire grounded sys tem or ask a licensed electrician if you are not sure If your house wiring system is not a G F I three wire grounded system DO NOT use the electric starter under any condi tion If your house wiring system is grounded but a GEI three prong wall receptacle is not available at the location your starter will be used one should be installed by a licensed electrician Inspect the power cord for damage before use If it is damaged do not use it Stand on dry ground when handling the power cord Do not handle the power cord with wet hands or wet gloves Do not use the electric starter if it is raining Connect the cord to the electric starter first and then plug the cord into a properly grounded outlet this lessens the chances of sparks from occurring near the engine Do not abuse the power cord Do not pull the unit by the cord Do not pull the cord to disconnect it from the outlet Keep the cord away from sharp edges oil and exces sive heat Store the power cord in a secure place safely out of the reach of children CH o D Q Adjust the skid shoes and scraper blade so the collector auger impeller housing clears gravel or crushed rock surfaces Never attempt to make any adjust ments while the engine is running except when specifically recom mended
61. utside tem perature before clearing snow 8 To start engine with electric starter A WARNING TO PREVENT ELECTRIC SHOCK e Do not use the 120VAC electric starter in the rain Do not stand in water or on damp sur faces when using the electric starter or when connecting power cord e Connect the power cord only to a prop erly grounded 120VAC wall outlet e Review electric start safety messages in the Engine Owner s Manual and in Section 1 of this Manual a Plug power cord supplied with unit into the electric start switch box R Figure 4 2 on the engine b Plug the other end of the power cord into a properly grounded 3 pronged 120VAC wall outlet IMPORTANT To prolong starter life use short starting cycles five seconds maxi mum then wait one minute c Push the starter button P Figure 4 2 on the switch box When the engine starts release the button Figure 4 3 Disconnect power cord from wall outlet and then from engine Store power cord in a secure place safely out of the reach of children If en gine fails to start repeat starting in structions beginning with Step 3 NOTE The starter is thermally pro tected If overheated from continu ous use it will stop automatically and can be restarted only when it has cooled to a safe temperature a wait of approximately 5 10 minutes is required d Let engine warm up Rotate Choke Knob M Figure 4 2 toward RUN set
62. where there is an open flame or spark or where ignition sources are present such as hot water and space heaters furnaces clothes dryers stoves electric motors etc 5 Allow the engine to cool before storing in any enclosure 6 Store gasoline in a cool well venti lated area safely away from any spark or flame producing equipment 7 Store gasoline only in an approved gasoline storage container safely out of the reach of children 8 Use only original equipment replace ment parts Parts manufactured by others could present a safety hazard even though they may fit on the unit Section 1 Safety 9 Store the unit where children will not have access to it Always disconnect the spark plug wire from the spark plug to prevent accidental starting On units equipped with the electric start ing store the power cord in a secure place safely out of the reach of children 10 Check the tightness of the auger shear bolts and other fasteners at frequent intervals to be sure the unit is in safe working condition Torque shear bolts to 11 ft Ibs 15 Nm Maintain or replace safety and instruc tion decals as needed if they are dam aged or illegible 12 Refer to the separate Engine Owner s Manual for complete engine operating and maintenance information 13 Refer to the storage instructions in this Manual and in the Engine Owner s Manual if the unit is to be stored for an extended period

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