Troy-Bilt 410, 420 Chipper User Manual
Contents
1. Safety e Assembly Operation Tips amp Techniques Maintenance Troubleshooting Parts Lists e Warranty OPERATORS MANUAL OTROV BILT Model 24A 425E766 Shown Chipper Shredder Model Series 410 amp 420 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 FORM NO 769 00830C PRINTED IN U S A TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 6 01 2006 This Operator s Manual is an important part of your new chipper shredder It will help you assemble pre pare and maintain the unit for best performance Please read and understand what it says Table of Contents Customer SUPDO diu 2 Maintaining Your Chipper Shredder 10 Safety Lae lS ir2. controls on the engine Setting Up Your Chipper Shredder WARNING Never operate the chipper shredder with the chipper chute in the raised position Use the spring latch to lower the chipper chute into the operat ing position before starting the engine IMPORTANT Never place branches with a diameter greater than 1 2 inch in the hopper Doing so can result in serious damage to your unit s shredder blade flails or impeller Operating Your Chipper Shredder WARNING The operation of any chipper shredder can result in foreign objects being thrown Always wear the safety glasses provided with this unit or eye shields before chipping or shredding and while performing any adjust ments or repairs Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least two minutes after running Never run the engine indoors or in a poorly ventilated area En gine exhaust contains carbon monoxide an odorless and deadly gas Never stop the engine by moving the choke lever into the CHOKE position Backfire fire or engine damage could result This Operators Manual covers a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models Troy Bilt LLC reserves the right to change product specifications designs and equipment without notice and without i
3. the chipper blades should be replaced Emptying the Debris Collection Bag 1 Stop engine 2 Squeeze the locking buckle release the bag s drawstrap before loosening it from the chute deflec tor See Figure 7 3 Empty the bag and reattach to the chute deflector opening Refer to Figure 2 Operating Your Chipper Shredder WARNING Never operate the chip per shredder without chipper chute lowered into the operating position IMPORTANT Never place branches with a diameter greater than 1 2 inch in the hop per Doing so can result in serious damage to your unit s shredder blade flails or impeller IMPORTANT Never feed branches with a diameter greater than three 3 inches into the chipper chute Doing so can result in serious dam age to your unit s chipper blades flails or impeller under extremely dusty conditions Replace the air cleaner cartridge once a season To service the air cleaner refer to the separate engine manual 3 The spark plug should be cleaned and the gap reset once a season Refer to the separate engine manual for correct plug type and gap specifications Maintaining xi UN RR Chipper Shredder Care A A NI Before each use visually inspect your chipper shredder Your Ch I pper EMU 7 s for loose or missing nuts and bolts Securely tighten Shredder lt 7 or replace all hardware before operating the chipper shredder Cleaning The Reduction Chamber WA
4. Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Setting Up Your Chipper Shredder WARNING Never operate the chipper shredder with the chipper chute in the raised position Doing so may result in property damage or serious injury to the operator or bystanders IMPORTANT This unit is shipped without gasoline or oil in the engine Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operat ing your machine NOTE All references in this manual to the left or right side of the chip per shredder is from the operating position only Exceptions if any will be specified NOTE This Operators Manual covers a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models Troybilt LLC reserves the right to change product specifications designs and equip ment without notice and without incurring obligation IMPORTANT This unit is shipped without gasoline or oil in the engine Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your machine Loose Parts In Carton a Debris Collection Bag b Tow Bar c Safety Glasses d Engine Oil Lowering The Chipper Chute Model 24A 42
5. You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited war ranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238
6. 1 Clean the equipment thoroughly 2 Wipe equipment with an oiled rag to prevent rust 3 Refer to engine manual for correct engine storage instructions 4 Store unit in a clean dry area Do not store next to corrosive materials such as fertilizer 11 Maintaining Your Chipper Shredder 4 WARNING The shredder blade is sharp Wear leather work gloves to protect your hands IMPORTANT Make certain chipper blades are reassem bled with the sharp edge outward toward the chipper chute Torque hardware to between 20 ft lbs and 25 ft lbs IMPORTANT When reassembling the shredder blade tighten center bolt to between 45 ft lbs and 60 ft lbs and the two out bolts to between 20 ft lbs and 25 ft lbs Trouble Shooting For repairs beyond the minor adjustments listed here contact an authorized service dealer Engine fails to start Engine runs erratic Engine overheats Occasional skips hesitates at high speed Excessive Vibration Unit does not discharge Rate of discharge slows considerably or composition of discharged material changes Throttle lever not in correct starting position if equipped Spark plug wire disconnected Choke not in CHOKE position if equipped Fuel tank empty or stale fuel Engine not primed if equipped Faulty spark plug Blocked fuel line Engine flooded Spark plug wire loose Unit running
7. Chute Branches up to 3 in diameter may be fed into the chipper chute for chipping See Figure 4 Hopper Leaves twigs and branches up to 1 2 inch in diam eter may be placed into the hopper for shredding See Figure 4 IMPORTANT Never place branches with a diameter greater than 1 2 inch in the hopper Doing so can result in serious damage to your unit s shredder blade flails or impeller Spring Latch The spring latch is located on the top of the hopper It is used to release or lock the chipper chute in a raised position for storage or for transporting See Figure 4 Know Your Chipper Shredder Figure 4 Hopper Spring Latch Chute Deflector WARNING Never operate the chipper shredder with the chipper chute in the raised position Use the spring latch to lower the chipper chute into the operating position before starting the engine Lock Rod The lock rod is located on the chipper chute sup port It is used to release or lock the chipper chute in a lowered position for operation See Figure 4 Tow Bar Use the tow bar to tow the chipper shredder behind a tractor to a job site See Figure 4 Handle Use the handle when manually transporting the chipper shredder See Figure 4 Starter Handle The starter handle is located on the engine Pull the starter handle to start engine See Figure 4 Engine Controls See the engine Owner Operator manual packed with your unit for the location and function of the
8. Remove lodged object Always run engine at full throttle Always run engine at full throttle Replace chipper blade or see your authorized service dealer Model Series 410 amp 420 6 7te os9 Flat 8 74204050 Shredder Blade 9 742 0544 ChipperBlade ps reson nne s 6 0100 Fat Washer 1 z5x10 711 0835 Clevis Pin 50 x 4 62 736 0169 Lock Washer 3 8 13 Parts List To order replacement parts contact 1 800 520 5520 1 330 558 7220 or visit www troybilt com Model Series 410 amp 420 O a D j Model 414 Only 14 681 04006t Upper Chipper Chute Assembly 681 04002 Outer Flail Housing Assembly 681 040071 Lower Chipper Chute Assembly 710 0157 Hex Cap Screw 5 16 24 x 75 lo resoar hercom Parts List e rost Poon 9 7803064 Compression Spmg 53175 MO ETE To order replacement an Ro Ak arab w seepage 18 or impaler Pas Ceo 2602204 pushhu 25Dx500D er 7260201 Spednuataso 66to40z3 Debs Colection Bag Not Shown 723 0100 satey asses Jesrotgi remeAosemsy Wodezsnaj t Model 424 8 425 Model 414 Only 15 MANUFACTURER S LIMITED WARRANTY FOR O The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise purchased and used in the United States and or its territories and possessions and by
9. Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refuel ing Never over fill fuel tank Fill tank to no more than 1 2 inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equip ment Move machine to another area Wait 5 minutes before starting the engine Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j To reduce a fire hazard keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool at least 5 minutes before storing an a gt 5 Q gt Paw Operation 1 Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening Contact with the rotating impeller can amputate fingers hands and feet 2 Before starting the machine make sure the chipper chute feed intake and cutting chamber are empty and free of all debris 3 Thoroughly inspect all material to be shredded and remove any metal rocks bottles cans or other foreign objects which
10. choke control lever to CHOKE position if equipped If the unit has a primer prime the motor as instructed in the engine operator s manual NOTE A warm engine may not require choking or priming 4 Move throttle control lever to FAST position if equipped 5 Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point NOTE A clanking noise may be heard when pulling the starter rope It is completely normal and does NOT indicate a malfunction of any kind Pull rope with a rapid continuous full arm stroke Keep a firm grip on starter handle Let rope rewind slowly 7 Repeat the previous steps until engine starts When engine starts move choke control gradually to RUN position until the engine is running smoothly WARNING Never run the engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Stopping Engine 1 Move throttle control lever to STOP position Model 414 or push rocker switch to OFF Model 424 amp 425 See Figure 6 NOTE See your engine manual packed with your unit for more detailed instructions CAUTION Never stop the engine by moving the choke lever into the CHOKE position Backfire fire or engine damage could result Operating The Chipper Shredder Shredding Yard waste such as leaves and pine needles can be placed in the hop
11. secure it See Figure 9 Remove the chipper chute by removing three hex nuts and washers which secure it to the impeller housing See Figure 9 Rotate the impeller by hand until one of the two chipper blades is visible through the impeller housing opening Remove the blade by removing the internal hex screws lock washers and hex nuts which secure it to the impeller Retain the hardware 5 O NOTE Use a 3 16 hex key Allen wrench on the outside of the blade and a 1 2 box or socket wrench on the inside of the impeller Hold the Allen wrench stationary and rotate the box or socket wrench to loosen the nut 4 Install a replacement blade Part No 742 0544 with the hardware removed earlier or sharpen IMPORTANT When sharpening the blade protect hands by using gloves Follow the original angle of grind and make sure to remove an equal amount from each blade 5 To replace the other blade rotate the impeller to expose the second blade and repeat the steps above NOTE Make certain blades are reassembled with the sharp edge outward toward the chipper chute Torque hardware to between 20 ft lbs and 25 ft lbs Sharpening Or Replacing The Shredder Blade WARNING The shredder blade is sharp Wear leather work gloves to protect your hands 1 Stop engine disconnect spark plug and make certain that all moving parts have come to a complete stop 2 Remove the two flange nuts and hex bolts which secure th
12. this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Training Read understand and follow all instructions on the ma chine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 16 years old to operate this machine Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening Contact with the rotating impeller can amputate fingers hands and feet Never attempt to unclog either the feed intake or discharge opening remove or empty bag or inspect an
13. 11 Keep your face and body back and to the side of the chipper chute while feeding material into the machine to avoid accidental kickback injuries 12 Never operate this machine without good visibility or light 13 Do not operate this machine on a paved gravel or non level surface 14 Do not operate this machine while under the influence of alcohol or drugs 15 Muffler and engine become hot and can cause a burn Do not touch 16 Never pick up or carry machine while the engine is running Maintenance amp Storage 1 Never tamper with safety devices Check their proper operation regularly 2 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage and repair if needed 3 Before cleaning repairing or inspecting stop the engine and make certain the impeller and all moving parts have stopped Disconnect the spark plug wire and ground it against the engine to prevent unintended starting 4 Do not change the engine governor settings or overspeed the engine The governor controls the maximum safe operating speed of the engine 5 Maintain or replace safety and instruction labels as neces sary 6 Follow this manual for safe loading unloading transporting and storage of this machine 7 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace cl
14. 4G766 amp 24A 425E766 Only 1 For shipping reasons the unit is crated with its chipper chute in a raised position To pivot it downward proceed as follows a Pull the spring latch upward b Gently pivot the chipper chute down until it clicks into the lock rod See Figure 1 WARNING Never operate the chipper shredder with the chipper chute in the raised position Doing so may result in property damage or serious injury to the operator or bystanders Attaching The Debris Collection Bag 2 To attach the bag a Place the opening of the bag completely over the chute deflector b Position the bag so that the wing knobs which secure the chute deflector to the impeller housing are completely covered c Pull on the drawstrap until the bag is tight around chute deflector opening See Figure 2 Attaching The Tow Bar 3 To attach the tow bar a Remove the spring pin and clevis pin from the end of the tongue See Figure 3 b Insert the tongue into the base c Reinsert the clevis pin through aligning holes in both the tongue and the base Fasten with the spring pin to secure See Figure 3 Handle Chipper Chute Tow Bar Model 24A 425E766 Shown Now that you have set up your chipper shredder for operation get aquainted with its controls and fea tures These are described below and illustrated on this page This knowledge will allow you to use your new equipment to its fullest potential Chipper
15. MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its normal wear parts as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operators Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty
16. RNING The impeller s shredder blade and chipper blades are sharp Wear leather work gloves to protect your hands when cleaning out the reduction chamber If the reduction chamber becomes clogged with debris the shredder screen can be pivoted upward so that you can clean the surrounding area To do so proceed as follows 1 Stop engine disconnect spark plug and make certain the chipper shredder has come to a complete stop and ground against WARNING The muffler and surrounding engine before cleaning be borit sera JA gt area will be hot if the engine has been ubricating or doing any y 7 running Use caution and protect your ind of maintenance on hands if working near the muffler your machine INU i i wW 2 a If attached remove debris bag Remove the two The impeller s chip Y Prissy wing knobs on either side of the chute deflector and per blades are sharp 4 Moder24A 424G766 Shown pivot the chute deflector upward See Figure 8 Wear leather work Figure 9 b Remove the hairpin clip from the clevis pin which gloves to protect your WARNING Always stop engine extends through the housing and shredder screen hands disconnect spark plug and ground See Figure 8 Remove clevis pin i against engine before cleaning c Pivot the shredder screen upward and clean the lubricating or doing any kind of surrounding area by scraping away debris maintenance on your machine 3 Confirm that the spark plug wire is disconn
17. an 3 TROUDIGSNOOUNG aaa 12 Safe Operation Practices 222122 4 Parts Lisa anne 13 Setting Up Your Chipper Shredder 6 Warranty carino Back Cover Operating Your Chipper Shredder 8 Finding and Recording Model Number BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT please locate the model plate on the equipment and copy the information to the sample model plate provided to the right You can locate the model plate by standing behind the unit and looking down at the frame below the engine This information will be necessary to use the manufacturer s web site and or obtain assistance from the Customer Support O TRAWRILY Con oe Pere Department or an authorized service dealer www troybilt com CLEVELAND OH 44136 330 558 7220 1 800 520 5520 Customer Support Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below 1 Visit troybilt com Click on Customer Service at the bottom of the page 2 Phone a Customer Support Representative at 1 800 520 5520 3 The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifica tions warranty and service Plea
18. could cause personal injury or damage to the machine 14 fit becomes necessary to push material through the shredder hopper use a small diameter stick Do not use your hands or feet I5 f the impeller strikes a foreign object or if your machine should start making an unusual noise or vibration immediately shut the engine off Allow the impeller to come to a complete stop Disconnect the spark plug wire ground it against the engine and perform the following steps a Inspect for damage b Repair or replace any damaged parts c Check for any loose parts and tighten to assure continued safe operation 6 Do not allow an accumulation of processed material to build up in the discharge area This can prevent proper discharge and result in kickback of material through the feed opening 7 Do not attempt to shred or chip material larger than specified on the machine or in this manual Personal injury or machine damage could result 8 Never attempt to unclog either the feed intake or discharge opening while the engine is running Shut the engine off wait until all moving parts have stopped disconnect the spark plug wire and ground it against the engine before clearing debris 9 Never operate without the shredder hopper chipper chute or chute deflector properly attached to the machine Never empty or change discharge bag while the engine is running 10 Keep all guards deflectors and safety devices in place and operating properly
19. d repair the machine while the engine is running Shut the engine off and wait until all moving parts have come to a complete stop Disconnect the spark plug wire and ground it against the engine Preparation Thoroughly inspect the area where the equipment is to be used Remove all rocks bottles cans or other foreign objects which could be picked up or thrown and cause personal injury or damage to the machine Always wear safety glasses or safety goggles during opera tion or while performing an adjustment or repair to protect eyes Thrown objects which ricochet can cause serious injury to the eyes Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes or jewelry can be caught in movable parts Never operate this machine in bare feet or sandals Wear leather work gloves when feeding material in the chipper chute Before starting check all bolts and screws for proper tight ness to be sure the machine is in safe working condition Also visually inspect machine for any damage at frequent intervals Maintain or replace safety and instructions labels as necessary To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a
20. e hopper support bracket to the impeller housing Retain the hardware See Figure 10 3 Pivot the shredder screen upward as instructed under the heading Cleaning the Reduction Chamber 4 a Remove six flange nuts which secure hopper inlet guide to impeller housing See Figure 11 Carefully separate the hopper assembly from the impeller housing and set it aside Insert a piece of wood into the chute deflector opening to stabilize the impeller and prevent it from rotating when removing the shredder blade Remove the two internal hex screws hex lock nuts and lock washers which secure the shredder blade to the impeller See Figure 11 5 JS Figure 11 NOTE Use a 3 16 hex key Allen wrench on the outside of the shredder blade and a 1 2 box or socket wrench on the inside of the shredder blade Hold the Allen wrench stationary and rotate the box or socket wrench to loosen the nut c Remove the hex bolt lock washer and flat washer to completely free shredder blade See Figure 11 IMPORTANT If sharpening the blade for reuse follow the original angle of grind as a guide Make certain each cutting edge receives an equal amount of grinding to prevent an unbalanced blade Remove metal from the heavy side until it is balanced evenly IMPORTANT When reassembling the blade tighten center bolt to between 45 ft lbs and 60 ft lbs and the two out bolts to between 20 ft lbs and 25 ft lbs Storing Your Chipper Shredder
21. ected and away from spark plug Pull on the starter rope two to three times to purge any remaining debris from the reduction chamber 4 When the area is cleaned pivot the shredder screen downward and re secure with the clevis pin and hairpin clip removed earlier 5 Reattach the debris collection bag to the chute deflec tor if desired Lubrication 1 Lubricate the chipper chute hinge a with light oil once a season 2 Lubricate the pivot points on the chute deflector with light oil once a season 3 Refer to the Briggs amp Stratton Owner Operator manual packed with your unit for engine lubrication instructions Engine Care Sharpening Or Replacing Chipper Refer to the Maintenance section of the Briggs amp Blades Stratton Owner Operator manual packed with your unit Read and follow instructions carefully 1 Check engine oil level before each use as blades are sharp Wear leather work instructed in the separate engine manual gloves to protect your hands 2 Clean air cleaner s precleaner every 25 hours 1 Stop engine disconnect spark plug and make certain under normal conditions Clean every few hours the chipper shredder has come to a complete stop WARNING The impeller s chipper 10 2 Pivot the shredder screen upward as instructed under the heading Cleaning the Reduction Chamber 3 a Remove the chipper chute support brace from the frame by removing the two hex bolts and saddle washers which
22. emove any debris found near the top of the hopper 3 Use a branch or other available device i e broom stick to dislodge debris located toward the base of the hopper 4 Restart engine NOTE If you re unable to pull the starter rope as a result of accumulated debris near the impeller follow instructions under the heading Cleaning the Reduction Chamber in the Maintaining Your Chipper Shredder section of this manual Figure 7 Chipping WARNING Never operate the chip per shredder without chipper chute lowered into the operating position Branches up to 3 in diameter can be fed into the chipper chute Observe the following guidelines when chipping branches 1 Keep both hands firmly on the branch as you feed it into the chipper chute 2 Never feed more than one branch into the chipper chute at a time 3 Never feed anything other than branches or wood into the chipper chute 4 Apply intermittent pressure force in short pulses while feeding larger 2 3 inch diameter branches into the chipper chute to avoid bogging or stalling the engine IMPORTANT Never feed branches with a diameter greater than three 3 inches into the chipper chute Doing so can result in serious damage to your unit s chipper blades flails or impeller NOTE For best performance always operate the unit with sharp chipper blades If a noticeable loss in performance is encountered while chipping branches
23. ncurring obligation WARNING The operation of any chipper shredder can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear the safety glasses provided with this unit or eye Shields before chipping or shredding and while performing any adjustments or repairs Gas and Oil Fill Up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your chipper shredder Read instructions carefully WARNING Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least two minutes after running Starting Engine IMPORTANT Because this manual covers several different model units different starting instructions may apply to your particular engine Some engines may have a fuel petcock some may not Some engines may have On Off switches other may not Some units will utilize a choke system while others will require priming These factors depend on what make and model engine comes with your particular unit For these reasons please refer to the engine operator s manual for the correct starting procedure Basic Starting Procedure 1 Attach spark plug wire to spark plug Make certain the metal cap on the end of the spark plug is fastened securely over metal tip on the spark plug 2 Open fuel shut off valve If equipped and make sure the On Off switch is in the On position if equipped 3 Move
24. nstructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine WARNING Engine Exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see
25. on CHOKE if equipped Blocked fuel line or stale fuel Vent in gas cap plugged Water or dirt in fuel system Dirty air cleaner Carburetor out of adjustment Engine oil level low Dirty air cleaner Carburetor not adjusted properly Spark plug gap too close Carburetor idle mixture adjustment improperly set Loose parts or damaged impeller Chute deflector clogged Foreign object lodged in impeller Low engine RPM Low engine RPM Chipper blade dull Move throttle lever to FAST or START position Connect wire to spark plug Move choke lever to CHOKE position Fill tank with clean fresh gasoline Prime engine as instructed in Engine Manual Clean adjust gap or replace Clean fuel line Wait a few minutes to restart but do not prime Connect and tighten spark plug wire Move choke lever to OFF position 3 Clean fuel line fill tank with clean fresh gasoline Clear vent Drain fuel tank Refill with fresh fuel Refer to engine manual See authorized service dealer Fill crankcase with proper oil Refer to engine manual See authorized service dealer Adjust gap to 030 See authorized service dealer See authorized service dealer Stop engine immediately and disconnect spark plug wire Clean flail screen and inside of discharge opening Stop engine and disconnect spark plug wire
26. othes dryer etc 8 Always refer to the operator s manual for proper instructions on off season storage 9 If the fuel tank has to be drained do this outdoors 10 Observe proper disposal laws and regulations for gas oil etc to protect the environment Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modifica tion EM and Three Way Catalyst TWC if so equipped Your Responsibility Restrict the use of this power machine to persons who read un derstand and follow the warnings and instructions in this manual and on the machine Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this man ual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED IT S WARNING Your Responsibility
27. per for shredding After material has been processed by the shredder blade and flails it will be forced out of the chute deflector and if attached into a debris collection bag Observe the following guidelines when shredding yard debris 1 Never attempt to shred material other than normal yard debris leaves twigs pine cones etc 2 Avoid shredding fibrous plants such as tomato vines until they are thoroughly dried out Fresh vines do not shred well and tend to wrap themselves around the impeller and flails 3 Place reasonable amounts of debris into the hopper at a time Do not overload the hopper 4 Allow the material in the hopper to be drawn into the blades and shredded before adding additional debris to the hopper Failure to due so may result in a clogged hopper clogged chute deflector or a stalled engine 5 Avoid placing twigs longer than 24 inches into the hopper Twigs longer than 24 inches may result in a clogged hopper 6 Never place branches with a diameter greater than 1 2 inch in the hopper Doing so can result in serious damage to the unit s shredder blade flails or impeller Clearing the Hopper Should the hopper become clogged with debris during operation proceed as follows 1 Grasp the handle with both hands and gently agitate the chipper shredder to help loosen debris drawing it into the impeller If the clog does not clear proceed as follows 1 Stop engine 2 Use your hands to r
28. s are used commercially Troy Bilt may separately offer Limited Commercial Warranties on certain select products Ask your dealer or retailer for details or contact Troy Bilt Service for more information JA No implied warranty including any implied warranty of merchant ability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identi fied No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty
29. se refer to the engine manufacturers Owner s Operator s Manual packed separately with your unit for more information 5 My Stuff Login Help Products amp Services Search Text optional Search Tips all Products Search Search by gt Similar Phrases ORightiow 2 IS RUNNING A DANG ER HINGED UPPER CHIPPER CHUTE STORAGE To save space Chute may be ROTATING CUTTING BLADES un locked and latched in the raised position OPERATION Chute must be in the lowered and KEEP HANDS AND FEET OUT RSP position Refer to der OF OPENINGS WHILE MACHINE Ud use of the Chipper O y 4 DANGER ROTATING CUTTING BLADES KEEP HANDS AND FEET OUT OF OPENINGS WHILE MACHINE A DANGER ROTATING CUTTING BLADES KEEP HANDS AND FEET OUT OF OPENING WHILE MACHINE IS RUNNING DO NOT OPERATE THIS MACHINE UNLESS THE CHUTE DEFLECTOR HAS BEEN PROPERLY INSTALLED AND IS SECURED WITH THE HAND KNOBS IS RUNNING e Do not transport machine while e Do not allow anyone to sit or ride on engine is running shredder e Shredder should not be towed on any Do not tow shredder for long distances street highway or public road e Before towing be certain the shredder e Do not tow shredder over 10 m p h is correctly attached to towing vehicle S30228 A DANGER DO NOT OPERATE THIS MACHINE UNLESS THE CHUTE DEFLECTOR HAS BEEN PROPERLY INSTALLED Labels WARNING This symbol points out important safety i
30. service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments TROY BILT deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of export distribution f Replacement parts that are not genuine Troy Bilt parts Transportation charges and service calls If Product
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