Troy-Bilt 12168 Tiller User Manual
Contents
1. fF WO Engine cooling system clogged Clean engine cooling fins Engine Overheats Engine cooling system clogged Clean fins Carburetor out of adjustment See Engine Service Dealer Oil level is low Check and add oil Engine does not shut off Defective engine throttle lever See Engine Service Dealer If tines turn but wheels do not 1 Wheel Clutch not engaging properly See local servicing Dealer turn in rear tine tiller mode Wheels do not disengage in Wheel Clutch not disengaging properly See local servicing Dealer front tine tiller cultivator mode Tines do not turn Drive belt is off pulleys or belt is broken Replace drive belt on pulleys or adjust drive bail or drive bail cable tension is incorrect cable tension see Page 21 For customer assistance contact your nearest authorized dealer or GARDEN WAY INCORPORATED 1 Garden Way Troy New York 12180 Customer Service 1 800 437 8686 Technical Service 1 800 520 5520 Parts Service 1 800 648 6776 FAX 518 391 7332 Outside the United States and Canada Customer Service 518 391 7007 Technical Service 518 391 7008 Parts Service 518 391 7006 FAX 518 391 7332 1905103 Rev A 5 98 Printed in U S A 1998 Garden Way Incorporated2. Freewheel Roll the tiller forward several inches to verify that the wheels are fully engaged If you select front tine tiller cultivator mode check to see that the wheels do Freewheel See Pg 14 for instructions 8 Add Gasoline to Fuel Tank Use fresh clean unleaded automotive gasoline Either regular or premium grades are acceptable DO NOT MIX OIL WITH GAS OLINE See the separate Engine Operator s Manual for all fuel recommendations NOTE Do not use fuel containing methanol wood alcohol Fuel containing up to 10 ethanol or Gasohol may be used but requires special care when the engine is not used for extended periods Use clean fuel and store in an approved covered container Use a clean fill funnel Never use stale gasoline left over from last season or if stored for long periods To Add Gasoline 1 Clean the fuel cap area before removing the fuel cap Break In Operation During the first few hours of new operation the following maintenance steps are required For detailed informa 12 Fig 4 3 WARNING Gasoline is highly flammable and its vapors are explosive Follow these safety practices to help prevent injury from fire or explosion Never fill tank if engine is running or hot from use Let engine and muffler cool down before refueling the refueling area Do not permit open flames sparks matches or any smoking materials in Fill fuel tank outdoors in a well ventila
3. 3 2 is used to manually start the engine 10 Fig 3 2 Engine features and controls Oil Fill Tube and Dipstick Turn and lift up to remove the oil dipstick J Fig 3 2 from the top of the engine Always keep the oil level between the ADD and FULL marks at the end of the dipstick Refer to your Engine Operator s Manual for specific motor oil recommendations Fuel Tank The fuel tank and cap are on top of the engine K Fig 3 2 Spark Plug The spark plug wire L Fig 3 2 must be securely attached to the spark plug in order for the engine to start and run properly Always disconnect the spark plug wire and move it away from the plug before performing any repairs or maintenance Air Cleaner Your engine has a dual element air cleaner system for maximum filtration efficiency see M Fig 3 2 Never run the engine without the complete air cleaner installed Service the air filter system regularly as specified in your Engine Operator s Manual Muffler The engine muffler N Fig 3 2 has a steel cage surrounding it to keep objects away from its hot surface Do not touch the engine muffler while the engine is running or cooling down Section 4 Operation MAXIMUM RECOMMENDED HANDLEBAR OFFSET IS 20 LEFT OR 20 RIGHT IN EITHER REAR TINE TILLER MODE OR FRONT TINE TILLER CULTIVATOR MODE Rear Tine Tiller Mode Swinging handlebar 20 in either dire
4. Manual for the recommended type and viscosity motor oil to use 2 With the tiller on level ground unscrew and remove the oil fill dipstick L Fig 2 5 Using a funnel pour fresh motor oil into the dipstick opening Add oil gradually and check the level with the dipstick several times to be sure not to overfill the engine Add oil until the level is up to the FULL mark on the dipstick 3 The oil level on the dipstick should always be between the ADD and FULL marks Wait a few minutes after filling the crankcase for the oil to settle Re check the oil level and adjust as needed 4 Wipe up any oil spillage and replace the oil fill dipstick securely STEP 5 Check and Adjust Tire Air Pressure Use an automotive type tire pressure gauge to check the air pressure in both pneumatic tires Inflate both tires evenly between 15 to 20 PSI STEP 6 Check External Hardware for Tightness Inspect the screws bolts and nuts on the tiller and make sure they are securely tightened How To Move the Machine in Freewheel IMPORTANT To freewheel wheels turn freely due to disengagement from transmission gears the machine off the pallet to another location unlock the handlebar locking lever see Pg 9 then swivel the lower section of the handlebar stand on the engine muffler cage side only 180 to position it over the engine Relock the lever Using the lower handlebar section for leverage roll the equ
5. bly see Freewheel message on Pg 8 5 Open the hardware bag and group the hardware Check the contents against the following list and Fig 2 1A above hard ware shown at a reduced size four 5 16 18 x 1 1 2 curved head screws four 5 16 lockwashers four 5 16 18 hex nuts one 3 8 16 x 3 1 4 screw one 3 8 16 locknut two steel bushings for handlebar Fig 2 1A 999 Lower Handlebar Section STEP 1 Adjust Handlebar Height 1 Move the handlebar locking lever up A Fig 2 2 then tilt the lower handlebar section upward to align the holes in the base and the lower handlebar section B 2 Hold the lower handlebar section in this position with the holes in the base aligned Move the handlebar locking lever down to freeze the hole alignment STEP 2 Install Hardware in Base and Lower Handlebar Section 1 Insert one bushing C Fig 2 3 on the end of the 3 1 4 long screw D and slide the screw through the base of the lower handlebar section Put the other bushing C on the screw on the other side sliding it on all the way 2 Use 9 16 wrenches to install the 3 8 locknut E on the screw D Tighten hard ware securely NOTE Do not tighten the other long screw next to this hardware it is factory tightened See Fig 2 3 Section 2 Assembly Lower Handlebar Section Fig 2 4 STEP 3 Attach Upper Handlebar Section to Lower Handlebar Section 1 Align the mountin
6. eee 3 SECTION 1 SAFETY tener 4 Satety Decals ius eet aane Dp e 6 SECTION 2 ASSEMBLY 7 Handlebar Assembly n eterni eere ee t e gs 7 Add Motor Qil to Engine ss sira mei ep one PR OU PP gren 8 Check Adjust Tire Pressure iiss dete e erret te P 8 Check Hardware Tightness 8 How to Transport Machine in Freewheel sssssssse 8 SECTION 3 FEATURES amp 5 9 Drive teret dee certe tae cuc vu et 9 Swivel Handlebar Sarsi e pte Dar n e m pes etn qe tu pida 9 Handlebar Locking Lever sese 9 Hood Release Pioneera RU RIED RERO RR 9 Tiesto ston bp en due ei 9 Operational Interlock System s sss 9 Engine Throttle Lever e 10 Fuel Primer Bulb e 10 Recoil Starter aut adip 10 Oil Fill Tube and Dipstick wis aids acne aidan ania aunt desis 10 ANUS 10 Panik PUG TI 10 Ait Clean p PP 10 MUTT OM diete rupta pied SUEDE aks 10 SECTION 4 OPERATION 11 Preparation Before Starting 12 Break In Opetation i oe fede eee cer n 12 The Operationa
7. engine off if the tine hood were not securely locked in place 2 while in use as a front tine tiller cultivator with the hood removed and the handlebars positioned over the engine the interlock will shut the engine off if the handlebar is swiveled more than 90 toward the exposed tines Keep the interlock switch area M Fig 5 5 clean and free of all debris Inspect this location every time the equipment is used and clean if dirty 22 THE TWO INNER TINE SETS HAVE THICKER TINES This could unexpected ly cause the machine to jump backward Also the tines must all point inward and the two tine sets with the thicker tines must be mounted inboard as seen in Fig 5 4 FACE INWARD AND TINE CUTTING EDGES MUST ENTER SOIL FIRST Fig 5 4 All of the tines point inward The tines are thicker on the two inner sets Tines must be mounted so each tine s cutting edge enters the soil first Fig 5 5 Location of interlock switch Fig 5 6 Engine shutoff locations Also check the two electrical connections N and O Fig 5 6 on the engine The connectors must be securely attached ENGINE MAINTENANCE Engine Oil Maintenance Change engine oil after the first two 2 hours of new operation Thereafter change the oil every fifty 50 operating hours or sooner if the work environment is very dirty or dusty The front cover shield secured with four screws must be removed to gain access to the oil drain plug whic
8. spark plug if the porcelain is cracked the electrodes are pitted or burned or if other visible damage is present To install a plug first tighten it secure ly by hand then use a spark plug wrench to tighten the plug another 1 4 turn Ignition System Maintenance Your engine is equipped with elec tronic ignition It does not condenser or points so there is no need to perform any regular tune up maintenance on this system other than adjusting or replacing the spark plug 4 When the engine is still warm drain the oil from the engine crankcase Refill with fresh clean motor oil 5 Protect the internal cylinder against rust by removing the spark plug and pouring one ounce of clean engine oil into the spark plug hole Then slowly pull out the recoil starter rope 2 or 3 times to distribute the oil internally Replace the spark plug but do not reconnect the plug wire Pull the rope out until resistance is felt let the rope rewind The valves are seated Section 5 Maintenance Check and Add Oil Figs 5 7 and 5 8 Air Cleaner Fig 5 9 Fig 5 10 6 Lubricate the eccentric pivot bushings at the base of the handlebar with WD 40 7 Store the equipment in a clean dry area 8 Never store the equipment with fuel in the fuel tank in an enclosed area where gas fumes could reach an open flame or spark or where ignition sources are present like space heaters hot water heaters f
9. these instructions can result in serious personal injury or property damage NOTE All references to left right front and rear of the machine are determined by standing behind the handlebar and facing the direction of forward travel Subjects covered in this section include Tiller Cultivator Maintenance Engine Maintenance Storing your Equipment REQUIRED MAINTENANCE SCHEDULE Before Every Every As PROCEDURE Each 10 25 Noted Use Hours Hours Check engine oil level And every 5 operating hours Test Operational Interlock Safety System See Section 4 Check drive belt tension After initial 2 hours Check nuts and bolts After initial 2 hours Clean tiller tine shaft D Lubricate tiller Change engine oil Every 50 oper ating hours Clean foam element air filter Check paper element air filter More often in dusty dirty areas Check for oil leaks After initial 2 hours Check gear oil level in aie the transmission Check tines for wear Check air pressure in tires Annually at start of season Lubricate eccentric pivot bushings And at end of tilling season During engine break in period change engine oil after first 2 hours of operation Check transmission gear oil level every 25 hours and at beginning of tilling season if any leakage is observed More often under dirty or dusty conditions Secti
10. your claim in writing and mail a copy to the carrier within 15 days after the unit has been delivered Contact the factory if you need assistance in this matter Tools Materials Needed for Assembly One 1 2 wrench Two 9 16 wrenches One Automotive type air pressure gauge One Clean oil funnel One One Quart clean high quality engine oil Refer to the Engine Owner Manual for engine oil specifications and quantity required Do not overfill Adjustable wrenches may be substituted IMPORTANT Motor oil must be added to the engine before starting Follow the instructions in this Assembly section and in the Engine Owner s Manual Unpacking Instructions 1 After opening the carton remove card board support materials and packaging material around handlebar and engine Hardware Shipped Handlebar Cut plastic tie to free the drive bail Fig 2 1 2 Lift up the carton to remove it 3 Carefully put aside the upper section of the handlebar it is connected to the machine by acontrol cable and the hard ware bag See Fig 2 1 Do not kink the control cable connected to the uper handle bar section Also cut the plastic tie on the handlebar to free the drive bail Fig 2 1 4 The assembly is easiest by leaving the tiller on the wood shipping pallet until the handlebar has been completely assembled If the unit must be moved off the pallet and rolled to another location for assem
11. 1 Do not put hands or feet near or under rotating parts Use extreme caution when on or crossing gravel driveways walks or roadways Be alert for hidden hazards or traffic Do not carry passengers If you hit a foreign object stop the engine let all moving parts come to acomplete stop disconnect spark plug wire and move wire away from the spark plug and inspect for dam age Repair damage before restarting Exercise caution to avoid slipping or falling If abnormal tiller vibration occurs stop engine immediately disconnect the spark plug wire and move wire away from spark plug Check for the cause Carefully inspect for any dam age Fix the problem before using the tiller again Vibration is generally a warning sign of trouble Stop the engine let all moving parts stop completely disconnect the spark plug wire and move the wire away from the plug before leaving the operating position unclogging tines or making repairs adjustments or inspections Take all possible precautions when leaving the machine unattended Let go of all controls Stop engine allow all moving parts to stop completely disconnect spark plug wire and move wire away from plug to prevent the possibility of accidental starting Before cleaning repairing or inspecting stop the engine let all moving parts stop completely disconnect the spark plug wire and move wire away from spark plug to prevent the possibility of accidental Startin
12. 3 Slowly pull the Drive Bail back toward the handlebar and note when the tines begin to rotate The bail lever should have traveled anywhere between one third 1 3 to one half 1 2 the distance toward the handlebar Cable tension on the belt must be increased if the bail traveled more than one half the distance Reduce cable tension if the tines creep with the bail fully open or if they rotate when the bail is less than one third closed B Adjusting Cable Tension Applied to the Drive Belt 4 To increase cable tension loosen the upper nut J Fig 5 3 securing the threaded cable adjuster K to the handle bar mounting bracket Turn the lower nut to move the cable end down then tapping it sideways with a hammer do not pry it up with a screwdriver which could damage the gasket underneath the cover The gear oil level should be 1 3 4 below the topmost surface of the chassis this surface is machined when level Add or remove gear oil as needed use a dipper or suction Small Top Offs use SAE 140 or SAE 85W 140 Use API rating of GL 4 Full Replacement SAE 140 or SAE 85W 140 with an API rating of GL 4 only 4 Replace the top cover securely with the four screws 1 removed previously Tighten them firmly but do not over tighten to avoid thread damage 5 Replace the tine hood 6 Reconnect the spark plug wire retighten the upper nut 5 To decrease cable tension loosen the lower nut L Fig 5 3 turn t
13. NE KEEP AWAY FROM ROTATING PARTS USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU Section 1 Safety SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES Under California law and under the laws of several other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest brush hay grain or grass covered land or land covered by any flammable agricultural crop without an engine spark arrester in continuous effective working order m The engine on the unit is an internal combustion engine which burns gasoline a hydrocarbon fuel and must be equipped with a spark arrester muffler in continuous effective working order The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material Failure of the owner operator of the unit to comply with this regulation is misdemeanor under California law and other states and may also be a violation of other state and or federal regulations laws ordinances or codes Contact your local fire marshal or forest service for specific information about which regulations apply in your area Rear Tine Tiller Mode Training Read this Owner s Manual and the separate engine owner manual carefully before operating this equipment Be completely familiar with the controls and the proper use of the unit Know h
14. OTROV BILT Model 12168 1998 GARDEN WAY INCORPORATED Owner s Manual VERSAT ER Safety Assembly Controls Operation Maintenance Form 1905103 3 98 FROWV HILT QO Dear Owner Thank you for purchasing the TROY BILT VersaTillerm This unique piece of outdoor power equipment gives you the deep tilling power that rear mounted counter rotating tines provide and provides the outstanding conven ience of a front tine cultivator and tiller as well The optional edger attachment and optional aerator attachment install easily and work very effectively to add even more versatility to your machine Please read this manual It tells you how to safely and easily assemble operate and maintain your machine Be sure that you and any other operator carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage This manual is considered a permanent part of the unit and it must stay with the unit if it is resold A replacement manual can be obtained from the factory or your local authorized dealer All information in this manual is based on the latest product information available at the time of printing Review this manual frequently to familiarize yourself with its features and operation If you have any problems or questions concern ing the unit contact your local authorized dealer or the factory Our telephone numbers
15. ads could be stripped 4 Check the four screws D securing the handlebar mounting plate to the two chassis side rails 5 Check the mounting hardware securing the tine sets E to the tine shaft The locknuts do not need to be over tightened Just tighten them securely 6 Check that the interlock switch F is securely connected to the interlock housing 7 The cable jam nuts G on the left side of the handlebar securing the Drive Bail cable to the cable bracket must be tight transmission requires special gear oil which is described on the next page IMPORTANT Do not allow oil or grease or other lubricant to come into contact with pulleys or drive belt This can cause the belt to slip on the pulleys 1 After removing the wheels one at a time lightly lubricate the wheel shaft on the areas which the wheels ride Use a quality metal lubricant 8 Also if the handlebar feels loose the handlebar locking lever must be DOWN when force is exerted on the handlebar either up and down or from side to side check the tightness of the two screws H and in the Inset Figure above that secure the handlebar and the handlebar locking lever to the base Over time the seating of parts can cause some loose ness to occur Tighten both nuts that secure the screws approximately one sixth 1 6th of a turn Check to see if the loose handlebar feeling has been eliminated Alternate between modest tightening and check
16. and mailing addresses are listed on Page 3 We want to ensure your complete satisfaction at all times A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Safety Alert Symbol This is a safety alert symbol A It is used in this manual and on the unit to alert you to potential hazards When you see this symbol read and obey the message that follows it Failure to obey safety messages could result in personal injury or property damage Owner Registration Card Please fill out and mail the enclosed owner registration card The purpose of this card is to register each unit at the factory in order to keep the owner MAS informed with informational bulletins and safety literature Warranty Service The warranty statement is included in the unit s literature package Model Serial Numbers The Model Serial Numbers are located on the engine mounting bracket see figure below For ready reference record these numbers in the spaces below Date of purchase Model Serial Numbers Left and Right Sides Left and right sides of the unit are determined from the operator s position behind the handlebar Customer Service and Technical Service If you have questions or problems with the unit contact your local dealer or call or write to the factory When callin
17. ating capabilities will help your garden flower beds and shrubbery areas flourish the entire growing season If you plan carefully before planting you can leave enough room between plant rows for later cultivating That will eliminate most hand weeding or hoeing chores during the growing season Allow for the overall wheel width 16 between rows plus some additional room for plant growth particularly for bushy crops like beans tomatoes peas etc See Fig 4 12 Tine Width all four tine gangs 12 Tine Width inner tine gangs only 714 Wheel to Wheel Width 16 1 Be sure the equipment is in front tine tiller cultivator mode see Fig 4 8 and 4 12 The handlebar must be positioned over the engine and the tine hood removed See Page 14 for instructions 2 Start the engine and let it warm up Adjust the throttle lever to a medium engine speed 3 Stand behind the handlebar and at the front of the engine Fig 4 12 Close the DRIVE BAIL against the handlebar and the tines will revolve IMPORTANT When in front tine tiller cultivator mode only the tines are powered when the Drive Bail is closed NOT THE WHEELS In this mode the wheels are always in freewheel and the equipment can be easily moved 16 Long grass string or tough vines may become tangled in the tines It s not necessary to remove all of the tangled material for best tilling results but the bulk of the material should be removed for e
18. ction equals about 1 2 the handlebar width Front Tine Tiller Cultivator D gt gis Mode Swinging handlebar 20 in either direction equals about Fig 4 2B 1 2 the handlebar width AX WARNING Before operating your machine be sure you read and understand all safety controls and opera ting instructions in this Owner s Manual and on the decals on your machine Failure to comply can result in injury or property damage IMPORTANT Always swivel handlebar around on muffler cage side of engine To avoid damage to engine recoil cover and control cable never swivel handlebar on fuel tank side of engine This section explains how to Transport the Machine Prepare for Starting and Break In Operation Check Operational Interlock System Convert the Equipment From a Rear Tine Tiller to a Front Tine Tiller Cultivator Then Back to a Rear Tine Tiller Start and Stop the Engine Operate the Rear Tine Tiller Clear Debris from the Tines Operate the Front Tine Tiller Cultivator Cultivate in Flower Beds and in Confined Shrub Areas Optional Attachments Loadand Unload the Tiller Before operating your unit be sure you have read and understand all Safety Instructions in Section 1 and Controls information in Section 3 First practice using the unit as a tiller and a cultivator in an open level area After a thorough practice session you can t
19. d the tine hood is removed If the handlebar were swiveled more than halfway around in the direction of the tines the engine would stop or if it had not been running it would not start Check the Operational Interlock System by performing the test below In Rear Tine Tiller Mode 1 When the equipment is in Front Tine Tiller Cultivator Mode the handlebar is positioned over the engine and the tine hood is removed See Pg 14 for detailed instructions 2 Start the engine 3 Swivel handlebar halfway around toward the tines one muffler cage side of engine See Fig 4 4A 4 The engine should shut off and should not be able to be restarted with the handlebar in this position This means the Interlock System is operating properly 5 Swivel handlebar around over the engine again Now the engine should be able to be started TOP VIEW Fig 4 4A Handlebar positioned over the engine Hood is off Start the engine Swing the handlebar from over the engine halfway around toward the tines The engine should stop 1 When in Rear Tine Tiller Mode the handlebar is positioned over the tine hood The hood must be properly and securely installed Engine must be off 2 Start the engine 3 Be very careful not to engage the Drive Bail when performing this step Remove the tine hood see Fig 4 4B The engine should stop If it does the Interlock System is operating properly Do not use the tiller if the engine contin
20. drive bail to quickly stop the tines and wheels Do not exert any downward pressure on the handlebar or attempt to restrain the tiller To minimize the possibility of the tiller moving unexpectedly backwards always avoid pushing down on the handlebar when in the rear tine tilling mode If necessary apply upward pressure to increase wheel traction and to prevent Fig 4 10 rope with a rapid full arm stroke Let rope return slowly NOTE If engine fails to start after three 3 pulls push fuel primer two times and pull starter rope again To Stop the Engine 1 Move the engine throttle lever E Fig 4 10 down to the STOP position 2 Let all moving parts come to a complete stop then disconnect the spark plug wire and move the wire away from the the tines from digging too deeply This is a very important technique See Fig 4 11 Also check that the tine hood flap is back in the trailing position and not pointing straight down or toward the tines 1 Start the engine and let it warm up 2 Stand behind and on the left side of the handlebar and close the Drive Bail by moving the bail up against the handlebar The tines and wheels will rotate You may walk on the left side of the machine and slightly behind the handlebar guiding the tiller as it moves along keeping its path straight Using one hand on the handlebar prevents footprints in the freshly tilled soil 3 As you approach the end of the first row raise t
21. e requirements could result in serious personal injury or damage to the tine hood A special safety interlock switch pre vents the engine from running if the tine hood is removed when the handle bar is in the rear tine tiller mode handlebars over hood and tines See illustration on Page 4 When in rear tine tiller mode the tiller could unexpectedly jump backward if the tines dig in too deeply and the wheels lose traction To minimize the possibility of the machine jumping backwards do not push down on the handlebar when in rear tine tilling mode Section 1 Safety Never attempt to make any adjustments while the engine is running or the spark plug wire is connected except when so instructed If in doubt about tilling conditions use the following precautions to help you in maintaining tiller control 8 Walk on the left side of the handlebar when in the rear tine tilling mode When front tine tilling or cultivating walk behind the handlebar b Use slower engine throttle speeds c When tilling work gradually deeper with each tilling pass d Clear the tilling area of big stones roots and other debris e When in rear tine tilling mode avoid putting downward pressure on the handlebar which would cause the wheels to lose traction If necessary apply upward pressure to increase wheel traction and to prevent the tines from digging too deeply When in the cultivating mode do the opposite appl
22. equipment if Maintenance and Storage you are fatigued or under the influ ence of alcohol drugs or medicine 4 Never perform maintenance when 6 25 Operators shall not tamper with engine is running or spark plug wire is the engine governor settings the connected except when specifically grease governor controls the maximum directed to do so 7 safe operating speed and protects 2 Keep tiller attachments and parts accessories in safe working condition overspeed Authorized service 3 Check all nuts bolts and screws fre shall be sought if a problem exists 4 oe 5 verify the equipment is in safe workin 26 Do not touch engine parts that 1 quip 9 may be hot from operation muffler fins Bit js Be certain all 4 Never store the machine with fuel in parts have cooled down before the fuel tank inside a building where extended period inspecting cleaning or repairing fumes may reach an open flame or 9 Ifi 27 R spark or where ignition sources are this outdoors 7 Remember to stop tines and present such as hot water and space 10 wheels let go of the Drive Bail heaters furnaces clothes dryers etc Do not try to restrain the tiller Let go of the handlebar if necessary 5 the 1 po down before storing it in an enclosure 28 Use extreme caution when moving 9 backward or pulling unit toward you 29 Start the engine carefully according to instructions and with feet well away from the t
23. ess the Operational Interlock System is functioning properly Check the Operational Interlock System by performing the test below in The Operational Interlock System The Operational Interlock System is a micro switch designed to shut the engine off immediately or prevent it from starting if an attempt is made to use the equipment in either of two unsafe conditions The system is active all the time and will shut the engine off or prevent it from starting if A you attempt to operate the equipment in the rear tine tiller mode with the hood removed or B if the equipment is in the front tine tiller cultivator mode hood is removed and an attempt is made to swivel the handlebar more than halfway around from the cultivating position at the front of the engine If either of these situations occurs the engine will shut off if running or the engine will not start Front Tine Tiller Cultivator Mode Section 4 Operation Rear Tine Tiller Mode In this mode the handlebar is positioned directly over the tine hood or within 20 of this position and the operator stands alongside or be hind the hood The hood must be proper ly installed and securely locked If the tine hood were to be removed the engine would stop immediately or if it had not been running it would not start Front Tine Tiller Cultivator Mode In this mode the handlebar is swiveled around so it is over the engine or is within 20 of this position an
24. ffective tilling The tine hood may be removed for the most complete tine cleaning To avoid tangled materials Till under crop residues or cover crops while they are still green 4 The rotating tines will pull the machine along as it tills or cultivates You can push down on the handlebar to raise the tines if they stay in one location too long 5 To stop the tines let go of the drive bail To stop the engine move the engine throttle lever all the way down to STOP Cultivating Tips Shallow cultivating is most effective Don t let the tines dig in too deeply as you proceed through a row To prevent this from happening push down on the handlebar to raise the tines up Also use the handlebar as a depth control so the tines do not till up vegetable plant roots which are deeper than weed roots Sweep the tines from side to side by moving the handlebar This action imi tates hand weeding and prevents the tines from staying in one location too long Using the handlebar swing the tiller from side to side 6 to 12 each way occasionally this can clear up tangles If tangled material begins to build up stop the engine let all moving parts stop completely disconnect the spark plug wire move the wire away from the plug then use a pocket knife or linoleum knife to cut the material away You may remove both outer tine gangs if a narrower overall tine width will help cultivate between individual plants Simp
25. g The Operational Interlock System should be tested for correct function 10 11 12 13 14 1 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors dissipate every time prior to using this equip ment See Section 4 in this Manual Never use equipment unless safety guards and safety devices are in place and working properly Do not remove the hood flap or in any way alter its performance Doing so may allow stones to be thrown in the operator s direction increase the risk of accidentally coming into con tact with the tines or increasing the possibility that the unit may unexpec tedly be propelled backward Do not run the engine in an enclosed area Engine exhaust contains carbon monoxide gas a deadly poison that is odorless colorless and tasteless Keep children and pets away Never operate the equipment in the rear tine tiller mode operator standing behind the tines unless the tine hood is properly installed over the tines Refer to illustrations on Page 4 The tine hood may only be removed after the handlebar is swung around 180 to the front tine tiller cultivator mode handlebar is positioned over the engine Never till or cultivate in front tine tiller cultivator mode with the tine hood installed in this mode the tine hood should always be off Failure to comply with thes
26. g holes in the upper handlebar section F Fig 2 4 with the corresponding mounting holes in the lower handlebar section G 2 Insert four 5 16 18 x 1 1 2 curved head screws H Fig 2 4 DOWN through the holes in the two handlebar sections Install the top screws first for easiest installation Secure the screws with four 5 16 lockwashers 1 and four 5 16 18 hex nuts J Tighten with a 1 2 wrench 3 Press the handlebar control cable into the plastic clip K Fig 2 4 underneath the left side of the control panel 4 Lift up the handlebar locking lever and swivel the handlebar toward the engine starter rope to test hardware tightness at the base of the handlebar If the handlebar seems secure and swivels smoothly the hardware is tightened properly Tighten the front bolt D Fig 2 3 more if the handlebar doesn t seem secure enough Loosen the front bolt D a little if the handlebar is hard to swivel IMPORTANT This bolt must be tightened properly for the handlebar to swivel properly The other long bolt next to it should not be tightened now but may at some time in the future require tightening which is explained in the Maintenance Section 8 Handlebar Section Fig 2 5 A WARNING DO NOT START THE ENGINE UNTIL ENGINE CRANKCASE HAS BEEN FILLED WITH OIL FAILURE TO FOLLOW THIS INSTRUCTION WILL RESULT IN SERIOUS ENGINE DAMAGE STEP 4 Add Motor Oil to Engine 1 Refer to the separate Engine Owner s
27. g or writing the factory provide the model serial number of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer or directly from the factory For parts ordering information refer to the parts catalog Engine Service and Repair For engine service or repair contact your nearest authorized engine dealer look in the Yellow Pages under Engines Gasoline The engine is warranted by the engine manufacturer Any unauthorized work performed on the engine during the warranty period may void this warranty For complete details on the engine warranty refer to the engine owner manual To Contact the Factory GARDEN WAY INCORPORATED 1 Garden Way Troy New York 12180 FAX 518 391 7332 Telephone Numbers Customer Service 1 800 437 8686 Technical Service 1 800 520 5520 Parts Service 1 800 648 6776 Outside the United States and Canada Customer Service 518 391 7007 Technical Service 518 391 7008 Parts Service 518 391 7006 Table of Contents Owner Registration card ee 2 Warranty Service eerte cre Pe Denier 2 Model Serial Numbers eem 2 Customer Service and Technical Service 3 Replacement Parts esee 3 Engine Service and Repair
28. h is located at the base of the engine on the muffler side Locations to check add oil and drain oil are shown in Figs 5 7 and 5 8 Follow the engine manufacturer s literature for specific oil changing proce dures quantities and the specific grade and viscosity of oil to use in the engine Air Cleaner Maintenance The engine is equipped with a dual element air cleaner refer to Fig 5 9 that filters the air twice before it enters the carburetor to mix with the fuel The filters must be kept clean and properly installed at all times Refer to the engine manufacturer s literature supplied with your equipment for complete air cleaner service and maintenance information OFF SEASON STORAGE When your tiller won t be used during the off season prepare it for storage with the following steps 1 Clean the tiller and engine 2 Do routine tiller lubrication and check for loose hardware 3 Protect the engine from deterioration or damage by referring to the Engine Storage instructions in your engine manual literature Drain the gasoline or use a gasoline stabilizer as recommended in the Engine Manual Spark Plug Maintenance The spark plug see Fig 5 10 must be in good condition for proper engine operation Remove and inspect the plug every one hundred 100 operating hours or annually whichever comes first The correct electrode gap for your engine spark plug is 030 Check the gap with a feeler gauge Do not use a
29. he handlebar to lift the tines out of the soil As you swing the handlebar to make your turn for the next row let the powered wheels assist you in making the turn spark plug to prevent the possibility of accidental starting WARNING Engine throttle lever speed should not be adjusted while the tines are engaged either for tilling or cultivating Failure to comply could result in severe personal injury or property damage 4 Lower the handlebar to let the tines contact the soil again and complete the next row Continuetilling back and forth 5 Till the complete garden area once again but at a right angle to the original direction 6 To stop the tiller let go of the Drive Bail To stop the engine move the engine throttle lever all the way down to STOP IMPORTANT The wheels will not free wheel when the equipment is in rear tine tiller mode they only freewheel when in front tine cultivator mode Fig 4 11 15 Section 4 Operation Clearing Debris from the Tines WARNING To help avoid personal injury shut off the engine let all moving parts stop completely disconnect the spark plug wire and move the wire away from the plug before attempting to clean the tiller tines How to Operate Your Machine as a Front Tine Tiller Cultivator The Versatiller is not only a very capable high performance rear tine tiller but a wonderful front tine tiller cultivator as well Its cultiv
30. he upper nut to move the adjuster upward then retighten the lower nut 6 Recheck the cable tension see Steps 1 through 3 at left Fig 5 3 21 Section 5 Maintenance Tine Maintenance Tine Sets Should Be Inspected Regularly and Replaced When Worn Inspect the tines every 25 hours of operation or at least a couple of times a year for wear and general condition If any tines are broken or if you notice that tilling and cultivating do not mix the soil as thoroughly as when the tines were new it s time to inspect and perhaps replace the tine sets Refer to your parts catalog for correct part number information NOTE The tine sets with the thicker tines must be positioned closest to the transmission The hardware securing the tine sets must be tightened securely 8 ft Ibs The tine sets must be reinstalled as shipped originally from the factory The tines are designed to rotate backward with their curved cutting edges entering the soil first If mounted incorrectly the tines may tend to run along on top of the ground rather than digging in the soil Maintenance of the Operational Interlock System The Operational Interlock System is an electrical safety system that prevents the engine from starting or shuts the engine off if either of two unsafe operating conditions were to occur 1 while in use as a rear tine tiller with the handlebar extending over the tine hood the interlock will shut the
31. hen freewheel the unit to the work area How To Transport the Machine in Freewheel To freewheel the machine to another location unlock the handlebar locking lever see Pg 9 then swivel the handlebar do this on the engine muffler side only 180 to position it over the engine Relock the lever Roll the equipment to the desired location Swivel the handlebar back to its original position over the tine hood to return to the rear tine tiller mode WARNING To avoid injury keep hands feet legs and clothing away from revolving tines Do not operate tiller in rear tine tilling mode with out tine hood in place or in front tine tilling cultivating mode with tine hood on Section 4 Operation Preparation For Starting Make the following checks and adjustments before starting the engine 1 Check Engine Oil Level 2 Check the Air Cleaner It must be securely assembled and clean 3 Check Safety Guards All guards and covers must be securely in place 4 Attach Spark Plug Wire 5 Check Engine Cooling System Cool ing fins and air intake must be clean 6 Adjust Handlebar Height 7 Test Operational Interlock System Perform this test in both front tine cultiva tor mode and in rear tine tiller mode Refer to Pg 13 for full instructions 8 Select Rear Tine Tiller Mode or Front Tine Tiller Cultivator Mode If you select rear tine tiller mode check to see that the wheels do not
32. ines 30 Never pick up or carry equipment while the engine is operating Decals others safety message decals have been affixed to your unit Keep them clean and legible Contact your local service dealer or the factory for replacements if any decals are Decal located on top For your personal safety AAWARNING 92 Keep away from rotating tines Rotating tines will cause injury 1911361 A 1 98 of handlebar left side Decal located on bottom of handlebar and on and the safety of damaged or missing Refer to the separate parts catalog for decal locations part numbers and ordering instructions The safety and operational decals on your equipment are shown below not actual size WARNING To Avoid Serious Injury e Read the Operator s Manual Know the location and functions of all controls Keep all safety devices and shields in place and working Keep away from rotating parts A WARNING Tines could propel tiller backwards when rear tine tilling Contact with tines will cause injury Never allow children or uninstructed adults to operate machine Shut off engine and disconnect spark plug wire before manually unclogging tines or making repairs Use extreme caution when reversing or pulling the machine towards you Keep bystanders away from machine Do not operate tiller in rear tine tilling mode without tine hood in place or in fr
33. ing and stopping the engine ONLY Do not attempt to use the equipment as a tiller or cultivator until you have read all operating instructions in this Owner s Manual To Start the Engine 1 The spark plug wire must be connected to the spark plug and the fuel tank must have fresh unleaded gasoline 2 Let go of all controls 3 Move engine throttle lever E Fig 4 10 all the way up to RUN START position 4 Push fuel primer bulb F Fig 4 10 two or three times Allow two seconds or so between pushes In cold weather below 50 F push primer five times NOTE Primer use may be needed to restart a warm engine after a short shutdown 5 Grasp starter handle G Fig 4 10 and pull rope out slowly until it pulls slightly harder Let rope rewind slowly Then pull How to Operate Your Machine as a Rear Tine Tiller You will find that general tilling and sodbusting in particular are real delights with the VersaTiller This is largely due to the machine s counter rotating tines which handle tough ground breaking jobs easily Be sure the equipment is in rear tine tiller mode see Fig 4 11 When breaking new sod especially when it is wet or very hard the wheels could lose traction and cause the tines to unexpectedly propel the tiller backward This condition is most likely to occur dur ing initial tine engagement with the sod such as when starting a new tilling pass If this condition occurs simply release the
34. ing for handlebar looseness until the handlebars feel as secure as when new 2 After removing the tine gangs from the tine shaft very lightly grease all exposed areas of the tine shaft both ends 3 The base of the handlebar locking lever has several rotating parts Use a spray lubricant such as WD 40 to keep these parts lubricated Transmission Gear Oil Maintenance A Check for Transmission Oil Leaks After the first two 2 hours of brand new operation check the transmission for oil leaks Thereafter check for leaks every 25 operating hours Specifically inspect the following areas for signs of leaks or Seepage 1 There are oil seals on each side of the transmission housing where the tine shaft passes through the housing Examine those areas for seepage or for leaks on the ground An oil seal leak can lead to internal damage so the seal should be replaced immediately 2 There are oil seals on each side of the transmission housing where the wheel shaft passes through the housing Leaks from either of these seals also means seal replacement should be done right away 3 The end of the transmission housing has a bolted on end It should be examined for leaks Tighten the bolts if they seem loose If a gear oil leak con tinues remove the end cap clean its surfaces and apply a new coating of rubberized silicone sealant behind the end cap Reinstall the end cap by tightening the bolts securely but do n
35. ing the handlebars to the rear position over the hood Swing only toward the muffler cage side of engine Tighten the locking lever To avoid injury Let go of control lever Stand to left rear side of handlebar when first setting down tines onto sod or hard ground Curved Cutting Edge re just some key ment manual is available from your dealer or at the factory 3 Squeeze the Drive Bail lever to operat lever at any time to immediately stop 4 For rear tine mode walk to one side the left is easiest lift slightly on the handlebar for better wheel traction Wheels are automatically engaged 5 For front tine mode walk right behind the handlebar wheels are automatically in Freewheel 6 Use front tine mode to roll machine across lawns or driveways IMPORTANT Check that safety interlock switch is clean and free of debris at all times See Maintenance Section in Owner s Manual Decal located on top of tine hood 1911507 A 5 98 Section 2 Assembly A WARNING TO PREVENT PERSONAL INJURY OR PROPERTY DAMAGE DO NOT START THE ENGINE UNTIL ALL ASSEMBLY STEPS ARE COMPLETE AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Inspect unit Inspect the unit and carton for damage immediately after delivery Contact the carrier trucking company if you find or suspect damage Inform them of the damage and request instructions for filing aclaim To protect your rights put
36. installed as damage to the tine hood could occur Section 3 Features and Controls ENGINE FEATURES CONTROLS AX WARNING Before operating your machine be sure you read and understand all safety controls and opera ting instructions in this Owner s Manual and on the decals on your machine Failure to follow these instruc tions can result in serious injury or property damage The following are descriptions of the features and controls on your engine Additional engine information is provided in Section 4 Operation in this manual and in the engine manufacturer s Operator s Manual which is included in your literature package Be sure to read the Engine Operator s Manual carefully and save it for future reference Engine Throttle Lever The throttle lever G Fig 3 2 is used to adjust engine speed as well as start and stop the engine Move the throttle lever all the way up from the STOP position to the START RUN position before pulling out the recoil starter There is an IDLE position between the STOP and START RUN positions Move the throttle lever down to the STOP position to turn the engine off Fuel Primer Bulb This bulb H Fig 3 2 pumps a small amount of gasoline into the carburetor to aid in starting the engine Refer to the following section Operation for specific primer bulb operating information under various starting conditions Recoil Starter The recoil starter I Fig
37. ipment to the desired location Swivel the handlebar back to its original position over the tine hood to return to the rear tine tiller mode Do not pick up the machine by the fenders to avoid damage to the fenders Section 3 Features and Controls This section describes the various features and controls on the unit Refer to the next section Operation for an explanation of the use of these controls TILLER FEATURES CONTROLS Drive Bail Holding the Drive Bail A Fig 3 1 closed against the handlebar engages the tines and wheels when handlebar is in the rear tine tiller mode or engages power to just the tines when handlebar is turned to front tine tiller cultivator mode Swivel Handlebar The handlebar B Fig 3 1 swivels 180 to convert the equipment into either a rear tine tiller or a front tine tiller cultivator The handlebar also offers infinite height adjustments for operator comfort IMPORTANT Only swivel the handlebar 180 on the muffler cage side of the equip ment or damage to the unit can occur MUFFLER Lift up the lever C Fig 3 1 to unlock the handlebar This allows the handlebar height to be raised or lowered and the handlebar to be swiveled 180 See Inset Figures above for rear tine tiller and front tine tiller cultivator modes Hood Release Pin This pin D Fig 3 1 locks the hood to the tiller chassis When the pin is taken out the hood can be removed and then the hand
38. l Interlock System 13 Convert From Rear Tine Tiller to Front Tine Tiller Cultivator 14 Start and Stop the Engine 15 How to Operate Your Machine As A Rear Tine 15 Clearing Debris from Tines sssseeeeeneneenn eene 16 How to Operate Your Machine As A Front Tine Tiller Cultivator 16 Cultivating in Flower Beds Shrubbery Areas sss 16 Optional Attachments eene 17 Loading and Unloading the Tiller s 18 SECTION 5 MAINTENANCE 2 4 19 Required Maintenance Schedule sss 19 Tiller Cultivator Maintenance 0 nn 20 Engine Maintenance essent EA 23 Season 2 4 00 440224 0 1 06 11011010100 nennen nnnm 23 Tro bleshiooting as tete eet Back Cover CAUTION TO AVOID SERIOUS INJURY READ THE OWNER S MANUAL KNOW LOCATIONS AND FUNCTIONS OF ALL CONTROLS KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE TILLER SHUT OFF ENGINE AND DISCONNECT SPARK PLUG WIRE BEFORE MANUALLY UNCLOGGING TINES OR MAKING REPAIRS KEEP BYSTANDERS AWAY FROM MACHI
39. lebar swiveled around and positioned over the engine for cultivating NOTE The hood must always be in place and locked with the hood release pin when the machine is used for rear tine tilling or else the engine will not run Tines Four tine sets E Fig 3 1 each set has four tines rotate at high speed and do the tilling and cultivating in the soil When you are rear tine tilling and stand ing in the operator s position behind the Rear Tine Tiller Mode tine hood must be on Swivel Handlebar on this side ONLY Front Tine Tiller Cultivator Mode tine hood must be removed hood the tines rotate counterclockwise CRT in a direction opposite from forward travel When you are front tine tilling or cultivating hood is removed handlebar is swung 180 over the engine the tines rotate clockwise in the direction of forward travel IMPORTANT In rear tine tiller mode both the tines and wheels are powered In front tine tiller cultivator mode only the tines are powered Operational Interlock System Located at the base of the handlebar F Fig 3 1 This safety switch shuts the engine off or prevents it from starting if the operator attempts rear tine tilling with the tine hood off or attempts front tine tilling cultivating with the handlebar in any position other than pointing back over the engine IMPORTANT Do not attempt to operate machine in front tine tiller cultivator mode with the tine hood
40. ly take off the hardware that secures both outer tine gangs and slide the outer gangs off the tine shaft Cultivating in Flower Beds and in Confined Shrubbery Areas The Versatiller is designed to help you cultivate easily in and around congested flower beds and shrub areas If necessary simply remove the two outer tine gangs The remaining inner tine gangs measure just 7 overall You can these tines into very compact areas without damaging flowers leaves and stems 1 wae pu c 1 X OPTIONAL ATTACHMENTS The Edger Attachment The Edger Attachment allows you to make clean sharp edges wherever grass meets a walkway driveway terrace patio or other such surface It s an extremely handy landscaping and yard care tool that attaches quickly to your equipment Simply set up in front tine tiller cultivator mode the tine hood must be off and handlebar positioned over the engine remove the tines and install the edger blade and wheel on the tine shaft Refer to Fig 4 13 The Aerator Attachment The aerator is an extremely effective way to open up the pores in your lawn s sod thereby allowing sprinkler water commercial nutrients rain and air to enter the earth and nourish the lawn roots It is especially beneficial when reseeding areas of grass as lawn growth occurs much more quickly after you use the aerator tines This attachment is u
41. on 5 Maintenance TILLER CULTIVATOR MAINTENANCE AX WARNING Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come toa complete stop disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage Tighten Bolts and Nuts Check for loose or missing hardware every ten 10 operating hours Failure to tighten or replace missing fasteners can cause poor performance equipment damage or oil leakage See your Parts Catalog for fastener descriptions Most hardware on your equipment is visible Pay particular attention to the hardware shown in Fig 5 1 at right 1 Check the mounting screws A secur ing the protective high impact cover on the engine 2 Check hardware B securing Drive Bail to the handlebar Tiller Cultivator Lubrication Proper lubrication of the tiller s mechani cal parts is an essential part of good maintenance Lubrication should be done after every ten 10 hours of operation Use 30 weight motor oil wherever oil is specified Use a quality grease with a metal lubricant where grease is recommended grease without a metal lubricant is acceptable The 20 Fig 5 1 Hardware locations to check for tightness 3 Check the two screws C securing the bearing cap to the end of the transmis sion housing Do not overtighten them or the aluminum thre
42. ont tine tilling mode with tine hood installed Decal located on front plate of handlebar Follow these safe operating procedures before starting the engine 1 When in rear tine mode check that the wheels are properly engaged NOT in Freewheel When properly engaged wheels will not roll more than 10 inches before locking up 2 Check that flap on tine hood is in place freely hanging down and trailing behind tiller see illustration at right 3 Check that tines are properly installed so that curved cutting edges will enter the soil first 4 Check the engine for fuel and oil Check the tiller s safety items Freely Trailing PLACE FREE HAND hood flap HERE n WHEN MANUALLY STARTING ENGINE 1915810 12 97 Decal located on fuel tank Swivel Handlebars Toward Muffler Cage Side Only HANDLEBAR LOCK Decal located on 6 handlebar locking lever TILLING CULTIVATING INSTRUCTIONS See your Owner s Manual for complete operating and safety instructions before operating this machine the followi reminders A rej 1 For front tine cultivating remove the tine hood Loosen the Handlebar Locking Lever and swing the handlebar around over the engine Swing only toward the muffler cage side of engine Rotating the handlebar in the wrong direction will damage the safety electrical interlock switch Tighten the locking lever 2 For rear tine tilling attach the tine hood Loosen the Handlebar Locking Lever and sw
43. ot overtighten them Drive Belt Maintenance A Checking Cable Tension Applied to the Drive Belt After the first two hours of operation the amount of tension that the bail lever cable applies to the drive belt should be checked and if necessary adjusted Thereafter perform this check every twenty five 25 operating hours 1 Move the machine to firm level ground The equipment must be in the front tine cultivator mode the handlebar is swung around over the engine and the tine hood is removed 2 Start the engine Move the throttle lever to between idle and full speed Position yourself behind the handlebar Section 5 Maintenance Fig 5 2 Remove transmission top cover to check the level of gear oil B Check Transmission Gear Oil Level Every 25 hours of operation and at the beginning of the tilling season check the gear oil level in the transmission housing see Fig 5 2 1 Shut off the engine let all moving parts stop completely disconnect the spark plug wire and move the wire away from the plug to prevent the possibility of accidental starting 2 Disconnect the tine hood from the hood bracket and put the hood aside refer to Figs 4 6 and 4 7 Tilt tine end of tiller up to allow gear oil to move to front cavity in the transmission Then lower tine end of tiller down 3 Clean around the top cover H Fig 5 2 before removing the four cover screws 1 Fig 5 2 Loosen the cover by gently
44. ow to stop the unit and disengage the controls quickly A replacement manual is available by contacting us 2 Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction 3 Keep the area of operation clear of all persons particularly small children and pets Keep bystanders at least 25 feet away from the area of operation 4 Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people their property and themselves 5 Familiarize yourself with all safety and operating decals on the unit and on any attachments or accessories 6 Do not the engine an enclosed area Engine exhaust contains Front Tine Cultivator Mode carbon monoxide gas a deadly poison that is odorless colorless and tasteless Do not operate the unit near buildings windows or air conditioners Do not allow hands or any other part of the body or clothing near the rotating tines or near any other moving part Once the engine is started and the unit is in rear tine tiller mode the tines and wheels begin to rotate when the Drive Bail is closed against the handlebar If in front tine cultivator mode only the tines rotate when the Drive Bail is closed 8 Before inspecting servicing or adjusting any part of the unit shut the engine off wait for all moving parts to stop disconnect the spark plug wire from the spark plug Mo
45. p the machine at the front shield use the slot in the shield and at the tine hood However the preferred method that we recommend is that you use sturdy ramps and manually roll the tiller in front tine cultivator mode so the wheels freewheel in or out of the vehicle with another person s assistance Ramps should be strong enough to easily support the tiller and those moving it The ramps should also have good traction side rails to direct the tiller and a locking device to secure them to the vehicle bed The operator and assistants should wear sturdy footwear with good traction Position the vehicle so the ramp angle is as flat as possible Turn off the vehicle engine and apply its parking brake When going up the ramps stand behind the handlebar and push the equipment ahead of you When going down ramps walk back ward down the ramps with the equipment following you Have wood blocks handy to chock the wheels if necessary Use the chocks for example if repositioning the equipment on the ramps is required Also chock the wheels when transporting the equipment in the vehicle Once in the vehicle securely tie the equipment for stability during travel Section 2 Maintenance AX WARNING Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come toa complete stop disconnect spark plug wire and move wire away from spark plug Failure to follow
46. pin C Fig 4 7 Slide the hood release pin out of the hood bracket D Fig 4 7 14 7 Lift up the hood flap and tilt the tine hood backward so the bracket at the rear of the hood disengages from the transmission Lift the hood assembly off and put it aside Refer to Fig 4 7 Keep the hair pin clip and hood release pin installed on the hood at all times to prevent their loss Reconnect the spark plug wire securely 8 The equipment is now ready for front tine tilling and cultivating See Fig 4 8 To Change from front tine tiller cultivator mode to rear tine tiller mode 1 Stop the engine and disconnect the spark plug wire The equipment must be on alevel firm surface 2 Replace the hood by first engaging the rear hood bracket on the pin at the end of the transmission see Fig 4 7 Connect the front of the hood to the handlebar base by aligning the two brackets offset the hood brackets to the left of the base brackets then insert the hood release pin and hair pin clip see Fig 4 7 3 Lift up the handlebar locking lever A Fig 4 5 to unlock the handlebar 4 Swivel the handlebar around on the engine muffler cage side of the equip ment 180 to position it over the tine hood Push the locking lever down This is the rear tine tiller mode See Fig 4 9 5 Reconnect the spark plug wire Section 4 Operation To Start and Stop the Engine IMPORTANT Use the following steps to practice start
47. sed when your equipment is in the rear tine tiller mode the tine hood is securely mounted and the handlebar extends back over the tine hood Simply remove the four tine gangs from the tine shaft and in their place install the four aerator blades supplied with their own mounting hardware See Fig 4 14 Section 4 Operation Fig 4 13 The edger attachment leaves sharp clean edges between grassy areas and walkways driveways patio areas etc Fig 4 14 The aerator attachment uses four aerator tines installed in place of the regular tiller tines to open up airways in the soil for better absorption of moisture air and lawn fertilizer applications Section 4 Operation Loading and Unloading the Tiller WARNING Loading and unloading a tiller in or from a vehicle is potentially hazardous and we don t recommend that you do so unless absolutely necessary as this could result in personal injury or property damage However if you must load or unload the tiller follow the direc tions below Shut off the tiller engine before loading or unloading Let the engine cool Discon nect the spark plug wire and prevent the wire from touching the spark plug The tiller is too heavy over 120 lbs and bulky to be safely lifted by one person If you do lift the tiller two or more people should share the load With one person on one side of the equipment and another person on the other side each should gri
48. ted area Wipe away any fuel spills and move tiller away from fumes before starting the engine Use only an approved fuel container and lock it safely away from children Store fuel and the equipment in a well ventilated area Do not store fuel or the tiller where fuel vapors may reach an open flame or spark or an ignition source a hot water heater furnace clothes dryer electric motor or the like 2 Using aclean funnel fill tank to within 1 2 of the top to prevent spills and to allow for fuel expansion Replace the fuel cap securely before starting the engine tion on these procedures refer to Section 5 Maintenance 1 Change Engine Oil Change oil after the first two 2 hours of new operation Thereafter every fifty 50 operating hours Let engine cool down before storing equipment IMPORTANT TO AVOID DAMAGE TO THE ENGINE RECOIL COVER CONTROL CABLE AND THE INTERLOCK SYSTEM NEVER SWIVEL HANDLEBAR ON FUEL TANK SIDE OF ENGINE 2 Check Drive Belt Tension Due to the new belt seating in a tension adjustment may be needed after the first 2 to 3 hours of new operation DANGER The Operational Interlock System is designed for the operator s safety Do not disconnect or attempt to defeat the purpose of the system If the system malfunctions immediately contact your local authorized dealer or the TROY BILT Technical Service Department for assistance Do not use the equipment unl
49. ues to run a repair is needed 4 Replace the tine hood securely The engine will now be able to be started again TOP VIEW Rig 4 4B The handlebar is positioned over the tines the tine hood is installed Start the engine Remove the tine hood the engine should stop and fail to restart Replace tine the engine should start 13 Section 4 Operation Use this procedure to convert your equipment from rear tine tiller mode to front tine tiller cultivator mode then back to a rear tine tiller again To Change from rear tine tiller mode to front tine tiller cultivator mode WARNING To avoid serious personal injury or property damage stop the engine let all moving parts stop completely disconnect the spark plug wire move the wire away from the spark plug and let the engine and muffler cool down before changing from one tiller mode to another or perform ing any adjustments or ser vice on your equipment 1 Move the equipment to a level firm surface 2 Stop the engine and disconnect the spark plug wire 3 Lift up the handlebar locking lever A Fig 4 5 to unlock the handlebar Fig 4 5 4 Grasp the handlebar and walk it around the muffler cage side of the engine a full 180 until the handlebar is positioned over the top of the engine Refer to Fig 4 6 5 Push the handlebar locking lever down 6 Remove the hair pin clip B Fig 4 7 from the hood release
50. urnaces etc 23 TROUBLESHOOTING Before performing any of the procedures in this Troubleshooting Chart refer to the appropriate information contained in this Manual for the correct safety precautions and operating or maintenance procedures Contact your local authorized Engine Service Dealer for engine service Contact your local authorized TROY BILT tiller dealer or the Factory for service problems with the machine PROBLEM POSSIBLE CAUSE CORRECTION Engine Does Not Start Spark plug wire disconnected Reconnect wire Fuel tank empty Add gasoline Stale gasoline Drain gasoline and add fresh gasoline Incorrect throttle setting Put throttle in correct setting Dirty air filter Replace air filter Defective or incorrectly gapped spark plug Inspect spark plug Carburetor out of adjustment See Engine Service Dealer Tine hood not properly attached Check for proper hood installation N fF N gt Cc Handlebar swung more than half way Swing handlebar back into proper range Engine Runs Poorly Bad spark plug Inspect spark plug Incorrect throttle setting Move throttle to correct setting Dirty air filter s Replace filter Carburetor out of adjustment See Engine Service Dealer Stale gasoline Drain gasoline and add fresh gasoline Dirt or water in fuel tank See Engine Service Dealer 1 2 3 4 5 6 7
51. ve the wire away from the spark plug 9 Do not operate the unit if you are under the influence of alcohol medication or when tired or ill Preparation 1 Thoroughly inspect the area where the equipment will be used Remove foreign objects before tilling or cultivating Drive Bail Let go of the Drive Bail before starting the engine Do not operate this equipment with out wearing suitable clothing Avoid loose garments or jewelry that could get caught in moving parts of the tiller or its engine Do not operate the tiller when you are barefoot in sandals sneakers or other light footwear Wear protective footwear that grips well on slippery surfaces Do not till or cultivate near under ground electric cables telephone lines pipes or hoses Contact your telephone company or utility to verify locations of cables or lines Handle gasoline with care it is flammable the vapors explosive Take the following precautions Use an approved gas container b Gas cap shall never be removed or fuel added with engine running Engine shall be allowed to cool before refueling Operators shall not smoke Keep matches cigarettes cigars pipes open flames or sparks away from the fuel tank and fuel container d Fill fuel tank outdoors using extreme caution Never add fuel indoors Use a funnel or spout to prevent spillage Replace all fuel tank and container caps securely Operation
52. y downward handlebar pressure to prevent the tines from digging too deeply f In an emergency release the con trol lever to stop tines and wheels 17 Do not overload the capacity of the machine by trying to till or cultivate too deeply at too fast a rate Never use the tiller at high speed on hard or slippery surfaces Look behind and use care when backing up there is no powered reverse Do not use this unit on steep slopes On modest slopes slow down Obtain good footing Don t let unit freewheel down slopes When possible operate unit under power with wheels engaged Clear the area of bystanders before tilling or cultivating 21 Use only attachments and access ories approved by Garden Way Inc Usetiller attachments and access ories when recommended Never operate this equipment with out good visibility or light Section 1 Safety To reduce fire hazard possibilities keep the engine free of grass leaves or Store gasoline in a cool well ventilated area safely away from any spark or flame producing equipment Store gasoline in an approved container safely out of the reach of children Refer to the Maintenance Section in this Manual for storage information if your equipment is to be stored for an If the fuel tank has to be drained do Follow manufacturer s recommenda tions for safe loading unloading transport and machine storage 24 Never operate this
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