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Troy-Bilt 1028 Snow Blower User Manual

1. Auger Shaft e Atleast once a season remove the shear pins from the auger shaft and spray lubricant inside the shaft See Figure 14 e On Model 1028 only grease fittings can be found at either end of the auger shaft Lubricate with a grease gun once a season Auger Bearings Every season lubricate the auger bearings and the bearings on the side of the frame with light oil See Figure 14 Drive and Shifting Mechanism Lubricate at least once a season or after every 25 hours of operation Remove the rear cover lubricate any chains sprockets gears bearings shafts and shifting mechanism at least once a season Use engine oil ora spray lubricant Avoid getting oil on the friction wheel rubber and aluminum drive plate Refer to Figure 10 There is a grease fitting on the top of the axle shaft which drives the rear track drive wheels on both sides of the unit Grease these fittings every 25 hours or once a season Gear Shaft Lubricate the gear shaft with 6 n 1 grease at least once a season or after every 25 hours of operation available at automotive stores or order part number 737 0170 Refer to Figure 10 IMPORTANT Keep all grease and oil off of the rubber friction wheel and aluminum drive plate Chute Directional Control The worm gear on the chute directional control should be greased with multipurpose automotive grease SECTION 7 SERVICING YOUR SNOW THROWER WARNING Before servicing repairing or A inspect
2. Electric Starter Button Switch Chute Directional Control t Model 1028 tt Model 1130 equipped with one 1 Safety Ignition Key Throttle Control dg A N WD Open gt Fuel Shut Off Valve If Equipped Figure 5 WARNING Read understand and follow A all instructions and warnings on the machine and in this manual before operating Drive Control Auger Control Lock The drive control is located on the right handle Squeeze the drive control to engage the wheel drive Release to stop See Figure 5 The drive control also lochs the auger control so you can turn the chute directional control without interrupting the snow throwing process If the auger control is engaged along with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and track drive IMPORTANT Always release drive control before changing speeds Auger Drive Control The auger drive control is located on the left handle Squeeze the control grip to engage the augers Release to stop the snow throwing action Drive control must also be released See Figure 5 IMPORTANT Refer to Auger Control Test on page 9 prior to operating your snow thrower Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Chute Tilt Control The di
3. located below the carburetor cover NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Do not drain carburetor if using fuel stabilizer e Wipe equipment with an oiled rag to prevent rust Remove spark plug and pour one ounce of engine oil through spark plug hole into cylinder Cover spark plug hole with rag Crank engine several times to distribute oil Replace spark plug SECTION 8 TROUBLESHOOTING e Follow the lubrication recommendations found in the Maintenance Section Always store the snow thrower in a clean dry area NOTE When storing any type of power equipment in an unventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables Problem Cause Remedy Engine fails to start 1 Fuel tank empty or stale fuel 1 Fill tank with clean fresh gasoline Fuel becomes stale after thirty days 2 Blocked fuel line 2 Clean the fuel line 3 Choke not in the ON position 3 Move switch to the ON position 4 Faulty spark plug 4 Clean adjust gap or replace 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug wire disconnected 6 Connect spark plug wire 7 Primer button not being used properly 7 Refer to the engine manual 8 Fuel shut off valve closed
4. s Manual furnished with the product and has not been subject to misuse abuse neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manuf
5. If Equipped 8 Open fuel shut off valve If Equipped Engine runs erratic 1 Unit running on CHOKE 1 Move the choke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean the fuel line fill the tank with clean fresh gasoline 3 Water or dirt in the fuel system 3 Drain the fuel tank and carburetor Refill with fresh fuel Loss of power 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Gas cap vent hole plugged 2 Remove ice and snow from gas cap Be certain vent hole is clear Excessive vibration 1 Loose parts or damaged auger 1 Stop the engine immediately and disconnect the spark plug wire Tighten all bolts and nuts If vibration continues have the unit serviced by an authorized service dealer Unit fails 1 Drive control cable in need of adjustment 1 Adjust drive control cable Refer to Making to propel itself Adjustment Section 2 Drive belt loose or damaged 2 Replace drive belt Refer to the Service Section Unit fails 1 Chute assembly clogged 1 Stop engine and disconnect spark plug wire to discharge snow Clean chute and inside of auger housing with clean out tool or a stick 2 Shear pin sheared 2 Replace shear pin 3 Foreign object lodged in auger 3 Stop engine immediately and disconnect spark plug wire Remove object from auger with clean out tool or a stick 4 Auger control cable in need of adjustment 4 Adjust auger control cable Refer to the Making Adjustments Se
6. A pair of pliers may help in this job e Align the two holes on both chute rods and insert the hairpin clip removed earlier through these holes See Figure 2 Model 1130 e Adjust the eyebolt on the chute directional control so the rod does not come into contact with the engine by moving the hex nut against the handle if necessary Retighten the wing nut to secure the directional control in this position e If not already attached slip the cables that run from the handle panel to the chute assembly into the cable guide located on top of the engine See Figure 3 Figure 3 e If not already attached unwrap the headlight wire which is attached to the headlight beneath the handle panel Wind the headlight wire around the lower right handle until excess slack is removed See Figure 4 e Plug the wire from the headlight into the alternator lead coming from the right side of the engine underneath the fuel tank Alternator Lead NOTE Wheels are omitted from illustration for clarity Figure 4 Clean Out Tool e This tool along with the electric cord is fastened with a cable tie to the rear of the auger housing for shipping purposes Cut the cable tie and remove the electric cord before operating the snow thrower SECTION 3 KNOW YOUR SNOW THROWER Drive Control Auger Control Lock Heated Handles Switcht Headlighttt Chute Assembl VS Track Steering Control Auger Drive Control
7. Panel 81 710 0262 Carriage bolt 5 16 18 x 1 5 731 04067 Handle Panel 82 725 1756T Single Throw Toggle Switch 38 684 0102 Handle Panel Assembly w Tilt 83 736 0226T Flat VVasher 39 710 0459A Hex Bolt 3 8 24 x 1 5 84 747 113611 Headlight Retainer 40 1710 0599 TT Screw 1 4 20 x 0 5 85 735 0234 Rubber Grommet 41 1711 0653 Clevis Pin 86 1747 0697 Eye Bolt 42 1712 0116 Jam Lock Nut 3 8 24 87 1629 0059 Light Harness t Model 1028 Model 1130 tt Model 1130 equipped with one 1 19 Model 1028 Model 1028 i Part No Part Description ce Part No Part Description 1 1714 0507 Cotter Pin 27 1725 0157 Cable Tie 2 1756 0178 Flat Idler 28 712 04065 Flange Lock Nut 3 8 16 3 784 5632B Auger Idler Arm 29 741 0245 Hex Flange Bearing 4 710 0347 Hex Cap Screw 3 8 16 x 1 75 30 790 00091 Skid Shoe 5 1738 0281 Shoulder Screw 31 721 0327 Grease Seal 6 1736 0174 VVave VVasher 32 1736 0351 Flat Washer 76 x 1 5 x 030 7 1732 0611 Extension Spring 33 790 00118 Shave Plate 28 8 1712 3068 Hex Nut 5 16 18 34 1710 0451 Carriage Bolt 5 16 18 x 1 00 9 1710 0642 Self Tapping Screw 1 4 20 x 75 35 1684 0065 Impeller Assembly 10 711 04283 Auger Axle 28 36 1715 0114 Pin 11 05931A Housing 37 618 04206 Gear Assembly Complete 28 12 1741 0309 Ball Bearing 38 684 04108 Spiral Assembly RH 13 1710 0451 Carriage Bolt 5 16 18 x 75 39 736 0188 Flat Washer 14 1705 5226 Chut
8. any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW LOCAL LAWS RELATE TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights that vary in different jurisdictions IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238
9. between the friction wheel and the drive plate in all positions of the shift lever e With the drive control engaged the friction wheel must contact the drive plate See Figure 10 If adjustment is necessary Loosen the jam nut on the drive cable Adjust the cable as necessary e Retighten the jam nut to secure the cable when correct adjustment is reached Reassemble the frame cover Gear Shaft Pivot Rod Friction Wheel Rubber Drive Plate Figure 10 NOTE f you placed plastic film under the gas cap be certain to remove it before operating the snow thrower Shift Rod Adjustment To adjust the shift rod proceed as follows e Remove the hairpin clip and slide the shift rod connector up to separate the upper shift rod from the lower shift rod See Figure 11 e Place the shift lever into the sixth 6 position e Rotate the shift arm clockwise from the operator s position as far as it will go e Thread the upper shift rod downward until the elbow on its lower end aligns with the hole found in the lower shift rod Shift Lever Upper Shift Rod Hairpin Clip Lower Shift Rod j Model 1028 Shown ii Shift Arm Figure 11 e Reconnect the upper shift rod to the lower shift rod by reinserting the hairpin clip removed earlier and sliding the shift rod connector back down into place IMPORTANT Make certain to check for correct adjustment of the shift rod as instructed under Final Adjustment
10. by Troy Bilt LLC with respect to new merchandise purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its normal wear parts as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider
11. deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty C Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels
12. of export distribution f Replacement parts that are not genuine Troy Bilt parts g Transportation charges and service calls h If Products are used commercially Troy Bilt may separately offer Limited Commercial Warranties on certain select products Ask your dealer or retailer for details or contact Troy Bilt Service for more information No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of
13. the Auger Control and the Drive Auger Control Lock e Stop the engine by moving the throttle to the stop position Remove the clean out tool from the mounting clip e Use the shovel shaped end of the clean out tool to dislodge and scoop any snow and ice which has formed in and near the chute assembly A e Refasten the clean out tool to the mounting clip on the rear of the auger housing reinsert the ignition key and start the snow thrower s engine e While standing in the operator s position behind the snow thrower engage the auger control for a WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing Use the clean out tool or a stick to unclog few seconds to clear any remaining snow and ice from the chute assembly Drift Cutters it Equipped Drift cutters should be used when operating the snow thrower in heavy drift conditions On models so equipped drift cutters are assembled to the auger housing inverted Remove the carriage bolts by unthreading the hex nuts which secure them and reinstall the drift cutters in their proper position before operating the snow thrower See Figure 8 If your unit is not equipped with drift cutters contact Customer Support as instructed on page 2 for information regarding price and availability Snow Thrower Model Drift Cutter Kit All models OEM 390 679 Carriage Scre amp Hex Nuts Figure 8 Operating Tips NOTE Allow the en
14. 30 26 Models 1028 amp 1130 Ref Ref No Part No Part Description No Part No Part Description 1 784 5648 Frame Cover 22 736 0270 Bell Washer 265 ID x 75 OD 2 710 0896 Tap Screw 1 4 14 x 625 23 736 0176 Flat Washer 1 4 ID x 93 OD 3 748 0190 Spacer 508 ID x 75 OD 24 741 1111 Hex Flange Bearing 4 732 0264 Extension Spring 25 710 0643 Hex Cap Screw 5 16 18 x 1 5 712 0711 Jam Nut 3 8 24 26 748 0234 Shoulder Spacer 6 736 0105 Bell Washer 401 ID x 87 OD 27 710 0726 Tap Screw 5 16 12 x 750 7 684 0021 Friction Whl Support Bracket 28 684 0031 Frame Assembly 8 746 0898B Drive Cable 39 88 29 738 0924 Hex Screw 1 4 28 x 375 9 656 0012A Friction Disc 30 756 0625 Cable Roller 10 784 5689A Front Support Guide Bracket 31 784 5688 Drive Cable Guide Bracket 11 713 0413 10T Sprocket 32 710 0599 Tap Screw 1 4 20 x 5 12 746 0897 Auger Cable 44 75 33 784 5590 Shift Frame Bracket 13 750 0997 Spacer 675 ID x 1 OD 34 684 0014B Shift Rod Assembly 14 711 1042 Hex Track Shaft 35 784 5687A Auger Cable Guide Bracket 15 684 0042C Friction Wheel Assembly 36 710 0809 Tap Screw 1 4 20 x 1 250 16 736 0160 Flat Washer 536 ID x 93 OD 37 618 0063A Friction Wheel Bearing 17 714 0474 Cotter Pin 38 718 0301A Friction Wheel Hub 18 741 0563 Ball Bearing 39 735 0243B Friction Wheel Rubber 19 736 0242 Bell Washer 34 ID x 872 OD 40 790 00011 Friction Plate 20 710 0538 Hex Cap Screw 5 16 18 x 62
15. 34 1710 0451 Carriage Bolt 5 16 18 x 1 00 9 710 0642 Self Tapping Screw 1 4 20 x 75 35 684 0065 Impeller Assembly 10 711 04282 Auger Axle 30 36 1715 0114 Pin 11 05931A Housing 37 1618 04234 Gear Assembly Complete 30 12 741 0309 Ball Bearing 38 684 04108 Spiral Assembly RH 13 710 0451 Carriage Bolt 5 16 18 x 75 39 736 0188 Flat Washer 14 705 5226 Chute Reinforcement 40 741 0493A Flange Bushing 15 684 04137 Auger Housing Assembly 30 41 684 04107 Spiral Assembly LH 16 712 04063 Flange Lock Nut 5 16 18 42 738 04124 Shear Pin 25 x 1 50 17 714 0161 Hi Pro Key 3 16 x 5 8 43 731 04870 Spacer 1 250D x 75ID x 1 00 Lg 18 715 04021 Dowel Pin 44 1618 0123 RH Housing Incl ref 45 8 46 19 717 0528A Worm Gear 20 tooth 45 1721 0179 Oil Seal 20 1717 0526 Worm Shaft 46 741 0661A Flange Bearing RH Housing 21 731 2635 Clean Out Tool Mount 741 0339 Flange Bearing LH Housing 22 731 2643 Clean Out Tool 47 618 0418 LH Housing Incl ref 45 amp 46 23 718 04071 Thrust Collar 48 736 3084 Flat Washer 51 x 1 12 x 06 24 790 00138 Bearing Housing w Grs Ftg 49 1741 0662 Flange Bearing 75 x 1 0 x 59 25 721 0325 Grease Plug 50 1741 0663 Flange Bearing 503 ID x 75 OD 26 710 0726 Hex Screw 5 16 12 51 731 04871 Spacer 1 250D x 75ID x 3 16 Lg 23 Models 1028 amp 1130 EE A x Q Q wj LD OV 2 g Q UR LD 9 ee ESS N SK Saeco NI x N h AN x N
16. 36 0406 Flat Washer 442 x 1 38 x 06 49 713 0414 13 Tooth Sprocket 21 750 0909 Spacer 51 ID x 1 OD x 1 34 50 711 0912 Track Steering Drive Shaft 22 712 04063 Flange Lock Nut 5 16 18 51 736 0502 Flat Washer 58 x 1 06 x 02 23 618 0044 LH Dogg Assembly 52 736 0336 Flat Washer 5 8 x 1 x 03 24 684 0024 Idler Axle Assembly 53 715 0120 Spiral Pin 3 16 x 1 25 710 1231 Eye Bolt 5 16 18 x 3 54 717 1209A 12 Tooth Gear 26 784 5639 Track Side Plate 55 717 1210A 18 Tooth Gear 27 711 0911 Actuator Shaft 56 725 0157 Cable Tie 28 713 0233 Chain 29 30 MANUFACTURER S LIMITED COMMERCIAL WARRANTY FOR OTROV BILT The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise used for commercial purposes and purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its normal wear parts as described below against defects in material and workmanship for a period of ninety 90 days commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator
17. 5 41 790 00010 Friction Plate 21 710 0875 Tap Screw 1 4 20 x 75 27 Models 1028 amp 1130 28 Models 1028 amp 1130 Na Part No Part Description o Part No Part Description 1 720 0223 Grip 29 618 0169A Track Steering Shaft Ass y 2 710 0726 Tap Screw 5 16 12 x 750 30 683 0024 Track Hub Ass y 3 784 5642 Track Lockout Plate 31 713 0437 Chain 4 710 0157 Hex Cap Screw 5 16 24 x 75 32 741 0339 Flange Bearing 5 736 0242 Bell Washer 34 ID x 872 OD 33 736 0287 Flat Washer 793 x 1 24 x 06 6 684 0038 Track Lock Handle Assembly 34 611 0053 Axle Assembly 7 710 0459A Hex Cap Screw 3 8 24 x 1 5 35 750 0904 Spacer 514 x 630 x 1 59 8 712 0214 Hex Nut 3 8 24 36 618 0043 RH Dogg Assembly 9 748 0353A Lift Shaft Drive 37 750 0903 Spacer 514 x 630 x 2 44 10 750 0547 Spacer 628 ID x 875 OD x 5 38 732 0209 Extension Spring 11 784 5609 Steering Cable Bracket 39 710 0602 Tap Screw 5 16 18 x 1 12 684 0009 Track Pivot Rod Assembly 40 719 0295A Track Housing 13 712 0346 Jam Nut 1 2 20 41 746 0948 Steering Cable 14 731 1292 Snow Track 42 746 0950A Steering Trigger 15 736 0272 Flat Washer 5 x 1 x 06 44 710 1233 Screw 10 24 x 1 375 16 731 1538A Track Drive Wheel 45 716 0114 Retaining Ring 17 631 0032 Track Idler Wheel 46 618 0046B Carrier Assembly 18 750 0995 Spacer 51 ID x 75 OD x 1 67 47 717 1211B Ring Gear 19 738 0140 Screw 435 x 178 5 16 x 56 48 716 0115 Retaining Ring 20 7
18. E Do not lose ignition key Keep it in a safe place Engine will not start without ignition key e Wipe all snow and moisture from the carburetor cover in the area of the control levers Also move control levers back and forth several times 10 Engage Track Drive With the engine running near top speed move the shift lever into one of the six FORWARD positions or two REVERSE positions Select a speed appropriate for the snow conditions that exist e Squeeze the auger control and the augers will turn Release it and the augers will stop e Squeeze drive control and the snow thrower will move Release it and drive motion will stop IMPORTANT NEVER move shift lever without releasing the drive control Doing so will cause premature wear on the drive system s friction wheel To Engage Augers e To engage the augers and start throwing snow squeeze the auger control against the left handle e To disengage power to the augers release both the auger control and the drive control if engaged The auger control can be locked so you can turn the chute directional control without interrupting the snow throwing process Auger Control Test IMPORTANT Perform the following test before operating your snow thrower for the first time and at the start of each winter season Check the adjustment of the auger control as follows When the auger control is released and in the disengaged up position the cable should have very little
19. ED NON A A NPG YE N 3 Sa A OR supped SA on engine 24 Models 1028 amp 1130 ds Part No Part Description 1 710 0896 Hex Washer Screw 1 4 14 x 625 2 731 1324 Belt Cover 3 732 0710 Extension Spring 4 710 0627 Hex Screw 5 16 24 x 75 5 710 3005 Hex Cap Screw 3 8 16 x 1 25 6 05896A Drive Clutch Idler Bracket 7 748 0234 Shoulder Spacer 8 756 0987 Pulley Half 9 754 0346 V Belt 10 756 0986 Pulley Half 11 736 0270 Bell Washer 12 710 0230 Hex Cap Screw 1 4 28 x 50 13 756 0313 Flat Idler 14 710 1245B Lock Hex Cap Screw 5 16 24 15 712 0181 Lock Jam Nut 3 8 16 16 756 0569 Pulley Half 18 736 0505 Flat Washer 19 754 0430B Belt 20 756 0967 Auger Pulley 21 736 0247 Flat Washer 3 8 x 1 25 OD 22 736 0331 Bell Washer 23 710 0696 Hex Cap Screw 3 8 24 24 748 0360 Adapter Pulley 25 710 0654A Hex Screw 3 8 16 x 1 0 26 629 0071 Extension Cord 27 OEM 390 987 Electric Start Kit 28 751428974 Hex Screw 6 32 x 2 5 29 75142896 Hex Screw 1 4 20 x 500 30 7511A173106 Electric Starter 31 684 04014A Engine Shroud Assembly 32 710 04082 Screw 10 16 x 75 33 712 3004A Flange Lock Nut 5 16 18 IMPORTANT For a proper working machine use Factory Approved Parts V BELTS are specially designed to engage and disengage safely A substitute non OEM V Belt can be dangerous by not disengaging completely 25 Models 1028 amp 11
20. RE UNCLOGGING OR SERVICING MACHINE TO AVOID THROWN OBJECTS INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTRA CAUTION WHEN OPERATING ON GRAVEL SURFACES READ OPERATOR S MANUAL 1334 SGNVH d34y HIONV ONILVLOU INOH1 AUNPNI GIOAY CLEAN OUT TOOL SECTION 2 ASSEMBLING YOUR SNOW THROWER Unpacking e Remove screws from the top sides and ends of the shipping crate e Set panel aside to avoid tire punctures or personal injury Remove and discard plastic bag that covers unit Remove any loose parts included with unit i e Operator s Manual etc e Roll unit out of crate Loose Parts The augers are secured to the auger shaft with two shear pins and cotter pins If you hit a foreign object or ice jam the snow thrower is designed so that the pins may shear Two replacement shear pins and cotter pins are provided for your convenience Store in a safe place until needed See Figure 1 Shear Pins Cotter ee Pins N Figure 1 IMPORTANT NEVER replace the auger shear pins with standard hex pins Any damage to the auger gearbox or other components from using standard pins will not be covered by your snow thrower s warranty Items Required For Assembly 1 Pair of pliers 2 Engine oil 3 Fresh gasoline Before Assembly e Disconnect spark plug wire and ground it against the engine to prevent unintended starting NOTE All references in this manual to the left or right side of the snow t
21. Screw 1 4 20 x 1 00 60 784 5682 Support Bracket RH 17 1736 0119 Lock Washer 61 710 0805 Hex Bolt 5 16 18 x 1 5 18 736 0185 Flat Washer 62 746 0901 Chute Deflector Cable w Clip 19 736 0275 Flat Washer 63 746 0896 Chute Deflector Control Cable 20 736 0451 Saddle Washer 64 731 1313C Chute Cable Guide 21 747 0620A Upper Shift Rod 65 784 5604 Chute Distance Control 22 747 0621 Lower Shift Rod 66 705 5266t Chute Directional Control Bracket 23 629 04007 Heated Grips Harness Ass y 67 736 0506A Special Washer 24 749 04138 Lower Handle 68 710 0895 Hi Lo Screw 1 4 15 x 0 75 25 749 0952A Upper Handle RH 69 731 1379C Chute Adapter 26 749 0953A Upper Handle LH 70 741 0475 Plastic Bushing 27 750 0963 Shift Rod Connector 71 784 5647 Chute Directional Control Bracket 28 710 0837 Screw 10 16 x 625 72 1710 0451 Carriage Bolt 5 16 18 x 0 75 29 684 0036A Handle Engagement Assembly RH 73 684 0053Bt Lower Chute Directional Control 30 684 0037B Handle Engagement Assembly LH 74 731 0851A Flange Keeper 31 710 1003 B Screw 10 16 x 0 625 75 712 04064 Flange Lock Nut 1 4 20 32 712 0271 Hex Sems Nut 1 4 20 76 731 1300B Lower Chute 33 712 0693t Jam Nut 15 32 32 77 731 04427A Upper Chute 34 720 0232 Shift Knob 78 784 5594 Cable Bracket 35 725 1759TT Halogen Lamp 50W 12V 79 710 04071 Carriage Bolt 5 16 18 x 1 0 36 725 1672TT Lamp Housing 80 716 0398T Toggle Switch Lock Ring 37 731 04068t Handle
22. See Figure 19 Stop Bolt Friction Drive Plate manea A Support Bracket Auger Pulley Figure 19 Replacing Friction Wheel Rubber The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation and periodically thereafter Replace the friction wheel rubber if any signs of wear or cracking are found Drain the gasoline from the snow thrower Tip the snow thrower up and forward so that it rests on the housing Refer to Figure 9 Remove six self tapping screws from the frame cover underneath the snow thrower Remove the click pins which secure the wheels and remove the wheels from the axle Using a 7 8 wrench to hold the shaft loosen but do not completely remove the hex bolt and bell washer on the left end of gear shaft See Figure 20 Lightly tap the hex nut to dislodge the ball bearing from the right side of frame before removing the hex nut and bell washer from left end of shaft Hex Bolt amp Bell Washer Figure 20 Move the gear shaft to the right and slide the friction wheel assembly from the shaft See Figure 21A Remove the four screws from the friction wheel assembly See Figure 21B Remove the friction wheel rubber from between the friction wheel plates Reassemble new friction wheel rubber to the friction wheel plates and
23. TROY BILT Operators Manual SNOW THROWER MODELS 1028 1130 Storm Tracker Model 1028 Shown IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY WARNING This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 FORM NO 769 00395B PRINTED IN U S A 6 04 TABLE OF CONTENTS Content Page Content Page Important Safe Operation Practices 3 Servicing Your Snow Thrower 14 Assembling Your Snow Thrower 5 Trouble Shooting 17 Know Your Snow Thrower 6 Illustrated Parts 18 Operating Your Snow Thrower 8 Commercial Warranty 31 Making Adjustments 11 Residential Warranty 32 Maintaining Your Snow Thrower 12 FINDING MODEL NUMBER This Operator s Manual is an important part of your new snow thrower It will help you assemb
24. acturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty C Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of export distribution f Replacement parts that are not genuine Troy Bilt parts g Transportation charges and service calls No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall
25. ates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Check clutch controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage WARNING Resirict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine AVIV ONIHLO19 ANY ADANGER KEEP AWAY FROM ROTATING IMPELLER AND AUGER CONTACT WITH IMPELLER OR AUGER CAN AMPUTATE HANDS AND FEET USE CLEAN OUT TOOL TO UNCLOG DISCHARGE CHUTE DISENGAGE CLUTCH LEVERS STOP ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFO
26. ble and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition e Aplastic cup is provided inside the fuel fill opening to protect the tank during manufacturing Remove and discard Use the threaded fuel tank cap to close after fill up To Start Engine Attach spark plug wire to spark plug Make certain the metal loop on end of the spark plug wire inside the boot is fastened securely over the metal tip on the spark plug e Make certain the fuel shut off valve if so equipped is in the OPEN vertical position Make certain the auger and drive controls are in the disengaged up position e Move throttle control up to FAST position Insert ignition key into slot and snap in place See Figure 5 Be certain it snaps into place Do not turn key NOTE Engine will not start unless ignition key is inserted into ignition slot in carburetor cover Electric Starter e Determine that your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain e f your house wiring system is not a three wire grounded system do not use this electric starter under any conditions WARNING The electric starter is A equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all ti
27. ction 5 Auger belt loose or damaged 5 Refer to Service Section 6 Shear pin s sheared 6 Replace shear pin s 17 SECTION 9 PARTS LIST FOR MODELS 1028 amp 1130 i Part of handle panel for reference only fg 9 Models 1028 amp 1130 ins Part No Part Description T Part No Part Description 1 684 0008A Shift Arm Assembly 43 712 3010 Hex Nut 5 16 18 2 747 07371 Chute Directional Control 44 714 0145t Click Pin 705 5204A Chute Directional Control 45 714 0507 Cotter Pin 3 1710 0449 Carriage Screw 5 16 18 x 2 25 46 732 0145 Compression Spring 4 1710 0458 Carriage Bolt 5 16 18 x 1 75 47 732 0193 Compression Spring 5 710 0643 Hex Bolt 5 16 18 x 1 0 48 732 0746 Torsion Spring 6 1710 0788 TT Screw 1 4 20 x 1 0 49 735 0199A Rubber Bumper 7 1710 1880 Hex Bolt 5 16 18 x 0 75 50 736 0105 Bell Washer 8 1711 0677 Ferrule 51 1736 0509 Flat VVasher 9 712 04063 Flange Lock Nut 52 746 0778 Drive Cable Z Fitting 10 1710 0703 Carriage Screw 1 4 20 x 75 53 747 0877 Cam Rod 11 714 0104 Hairpin Clip 54 1748 0362 Handle Lock Cam 12 720 0201A Chute Directional Control Knob 55 748 0363 Handle Lock Pawl 13 725 1757t Heated Grip 56 784 5619A Shift Handle 720 0274 Grip 57 1784 5679 Handle Support Bracket LH 14 720 0284 Handle Knob Assembly 58 784 5680 Handle Support Bracket RH 15 1726 0100 Push Cap 59 784 5681 Support Bracket LH 16 710 0597 Hex
28. e Reinforcement 40 741 0493A Flange Bushing 15 684 04132 Auger Housing Assembly 28 41 684 04107 Spiral Assembly LH 16 712 04063 Flange Lock Nut 5 16 18 42 738 04124 Shear Pin 25 x 1 50 17 714 0161 Hi Pro Key 3 16 x 5 8 43 731 04870 Spacer 1 250D x 75ID x 1 00 Lg 18 715 04021 Dowel Pin 44 1618 0123 RH Housing Incl ref 45 amp 46 19 717 0528A Worm Gear 20 tooth 45 1721 0179 Oil Seal 20 717 0526 Worm Shaft 46 741 0661A Flange Bearing 21 731 2635 Clean Out Tool Mount 47 1618 0124 LH Housing Incl ref 45 amp 46 22 1731 2643 Clean Out Tool 48 1736 3084 Flat Washer 51 x 1 12 x 06 23 718 04071 Thrust Collar 49 741 0662 Flange Bearing 75 x 1 0 x 59 24 790 00087 Bearing Housing 50 1741 0663 Flange Bearing 503 ID x 75 OD 25 1721 0325 Grease Plug 51 1737 3000 Lube Fitting 3 16 Drive 26 1710 0726 Hex Screw 5 16 12 21 Model 1130 Model 1130 i Part No Part Description ce Part No Part Description 1 1714 0507 Cotter Pin 27 1725 0157 Cable Tie 2 1756 0178 Flat Idler 28 712 04065 Flange Lock Nut 3 8 16 3 784 5632B Auger Idler Arm 29 741 0245 Hex Flange Bearing 4 1710 0347 Hex Cap Screw 3 8 16 x 1 75 30 790 00091 Skid Shoe 5 1738 0281 Shoulder Screw 31 721 0327 Grease Seal 6 1736 0174 VVave VVasher 32 1736 0351 Flat Washer 76 x 1 5 x 030 7 1732 0611 Extension Spring 33 790 00119 Shave Plate 30 8 1712 3068 Hex Nut 5 16 18
29. g for could be just modify yo r inguine d ipdate you Saisonal looking for could be just profile a mouse click away a mouse click away Service Locator Need local assistance Click here to find authorized service centers in your area Manuals Online Need a manual and or parts list Download literature from recent model years If you prefer to reach a Customer Support Representative please call 1 800 520 5520 The engine manufacturer is responsible for all engine related issues with regards to Manual performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information SECTION 1 A A dh IMPORTANT SAFE OPERATION PRACTICES Wkivtr p erdbrbwitxwib srudquivd thw ovwxfwirgv Ar kifkttitarWirarz hg Afrxajihggdgj hutkhthuwrqddt vdihw lqg2rusurshuj HH rxwhdiiggirwkhu 1 hdgiiggHirarz Hdfyvux Cuir av HR vip daxd hirh dwhp swyj tri shudvniik iip dfk bhi dbahkrifrp sd te Ik khvh hvwx vicqvip d hnvxotigthuraddt Lmxu 2 khqH rxivhhkk VvH7 p erd khhg iwt duglgi WARNING Hqj ghi kdxvwivrp hHtcHtiwHtrowwixhqw AAggHfhud dHyhk Fatfrp srgqhqwfrqwy rufhp idfkhp ldwtngrz qifurtivkh iv dmr HF ddiruy Daw fdxvh tdgfhu e uk ghinfwtrufrwkhu thsurgxfwyhkdhtp DANGER wki dfk ht aviexbirient shuvhgffrug bj rtkhntxdvifiruta nt sui HOH VH p dqxdab vik ikfiq 4 shitritrz huhtxb
30. gine to warm up for a few minutes The engine will not develop full power until it reaches operating temperature WARNING The temperature of the muffler A and the surrounding areas may exceed 150 F Avoid these areas e For the most efficient snow removal remove snow immediately after it falls e Discharge the snow downwind whenever possible e Slightly overlap each previous path Set the skid shoes 1 4 below the shave plate for normal usage The skid shoes may be adjusted upward to lower the shave plate for hard packed snow Adjust downward to raise the shave plate when using on gravel or crushed rock e Be certain to follow the precautions found in the To Stop Engine section to prevent possible freeze up e Clean the snow thrower thoroughly after each use SECTION 5 MAKING ADJUSTMENTS A WARNING NEVER attempt to make any adjustments while the engine is running except where specified in the operator s manual Chute Assembly The distance snow is thrown can be adjusted by changing the angle of the upper chute Move the chute tilt control forward to decrease the distance toward the rear to increase Auger Control Refer to Auger Control Test in the Operating Section to adjust the auger control Drive Control and Shift Lever To check the adjustment of the drive control and shift lever proceed as follows e To check the adjustment of the traction control clutch and shift lever proceed as follo
31. hrower is from the operating position only Exceptions if any will be specified Assembling Handle For shipping purposes the upper handle is secured loosely to the lower handle with four wing nuts e Remove the lower plastic wing nut cupped washer and carriage bolt from each side of the lower handle See Figure 2 e Raise the upper handle assembly until it locks over the lower handle e Look at the lower rear of the snow thrower frame to be sure all the cables are aligned with the cable roller guides Make sure the spring found at the end of each cable is attached to its actuator bracket e Secure the upper handle and lower handle with the two plastic wing nuts cupped washers and carriage bolts previously removed Attach these hardware on the lower hole in the handles See Figure 2 Tighten the two wing nuts already in place on the upper holes and secure the handles firmly Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 NOTE If the connector is not properly assembled the shift rod will pivot and you will not be able to change speeds or direction of movement Hairpin Clip Carriage Bolt I Lower Chute Rod Figure 2 Attaching Chute Directional Control Model 1028 e Remove the hairpin clip from the upper chute rod and slide the upper chute rod through the upper chute rod bracket and into the lower chute rod
32. hub tightening the four screws in rotation and with equal force Position the friction wheel assembly up onto the pin of the shift rod assembly and slide the shaft through the assembly Reassemble in reverse order Engine Refer to the separate engine manual packed with your unit for all engine maintenance procedures Support Bracket Shift Rod Sprocket Assembly Pin Friction Wheel Assembly Shaft Friction Wheel Plates Lif Figure 21 Off Season Storage A A WARNING Never store the machine or fuel container indoors where there is an open flame spark or pilot light such as on water heater furnace clothes dryer or other gas appliance WARNING Drain fuel into an approved container outdoors away from an open flame Allow engine to cool Extinguish cigarettes cigars pipes and other sources of ignition prior to draining fuel Fuel left in engine for extended periods deteriorates and will cause starting problems If unit is to be stored over 30 days prepare for storage as follows Remove gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Run engine until fuel tank is empty and engine stops due to lack of fuel e Drain carburetor by pressing upward on bowl drain
33. ing disengage all controls and Carriage hear Pin Cotter Pin stop engine Wait until all moving parts Bolt ae have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting Always wear safety glasses during operation or while performing any adjustments or repairs Augers e The augers are secured to the spiral shaft with four Model 1028 or six Model 1130 shear pins and cotter pins If you hit a hard foreign object or ice Flange Lock Shave Model 1028 jam the snow thrower is designed so that the bolts Nut Plate Shown may shear Refer to Figure 15 i i Figure 15 e If the augers will not turn check to see if the pins have sheared Replacement shear pins and cotter pins have been provided with the snow thrower When replacing pins spray an oil lubricant into securely shaft before inserting new pins IMPORTANT NEVER replace the auger shear pins with Belt Removal And Replacement standard pins Any damage to the auger gearbox or Auger Belts other components as a result of doing so will NOT be covered by your snow thrower s warranty e Reassemble the new shave plate with heads of carriage bolts to the inside of the housing Tighten NOTE It is necessary to remove both belts in order to change either one If changing just one belt be certain Shave Plate and Skid Shoes to check the condition of the other bel
34. le prepare and maintain the unit for best performance Please read and understand what it says equipment and copy the information from it in the space provided below A sample model plate is also given below You can locate the model plate by standing at the operating position and looking down at the rear of the snow thrower This information will be necessary to use the manufacturer s web site and or help from the Customer Support Department or an authorized service dealer STOP Before you start assembling your new equipment please locate the model plate on the Copy the model number here Copy the serial number here TROY BILT LLC OTROV EILT P O BOX 361131 CUSTOMER SUPPORT Please do NOT return the unit to the retailer from where it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below Visit troybilt com for many useful suggestions Click on Customer Support button and you will i get the four options reproduced here Click on the appropriate button and help is immediately available T r_ _ _ _r_ _____ Find Answers CE to search our knowledge base Sear I oduct keyword or phrase The answer you are Y MyStuff The answer you are Login to check the status of your questions lookin
35. ling f Never over fill fuel tank Fill tank to no more than Ye inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least 5 minutes before storing ideale Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet The auger impeller control is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury The controls must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged chute assembly Keep all safety devices in place and working 10 11 12 13 14 15 16 17 18 19 20 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause a burn Do not touch Exercise extreme caution when operati
36. mes to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter e If your home electrical system is grounded but a three hole receptacle is not available one should be installed by a licensed electrician before using the electric starter e If you have a grounded three prong receptacle proceed as follows e Connect power cord to switch box on engine Plug the other end of power cord into a three prong 120 volt grounded AC receptacle e Rotate choke knob to FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL e Push primer button two or three times for cold engine start making sure to cover vent hole in primer button when pushing DO NOT use primer to restart a warm engine after a short shutdown e Push starter button to start engine e When engine starts release starter button and move choke gradually to OFF If engine falters move choke immediately to FULL and then gradually to OFF e When disconnecting the power cord always unplug from the three prong receptacle first and then from the snow thrower Recoil Starter e Rotate choke knob to FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL Push primer button three or four times for cold engine start DO NOT use primer to restart a warm engine after a short shutdown NOTE Always cover vent hole in
37. ng Shut off engine and remain behind handles until all moving parts have stopped before unclogging Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc If situations occur which are not covered in this manual use care and good judgment Contact your dealer or telephone 1 800 520 5520 for assistance and the name of your nearest servicing dealer ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS USE CLEAN OUT TOOL TO UNCLOG DISCHARGE CHUTE e DO NOT UNCLOG DISCHARGE CHUTE WHILE HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING ENGINE IS RUNNING e SHUT OFF ENGINE AND REMAIN BEHIND e NEVER PUT HAND IN CHUTE CONTACT WITH eee AND STORAGE 10 11 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjustment sections of this manual Before cleaning repairing or inspecting machine disengage all controls and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine Snow thrower shave pl
38. ng on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when in reverse If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage all controls and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is runni
39. not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW LOCAL LAWS RELATE TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights that vary in different jurisdictions IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238 31 MANUFACTURER S LIMITED VVARRANTY FOR OTROV BILT The limited warranty set forth below is given
40. o unclog Heated Handles Switch Model 1028 This switch is located on the right side of the snow thrower dash panel To activate the heated handles toggle the switch to the right to generate heat within the handle grips Toggle the switch to the left to the OFF position after using the snow thrower See Figure 5 NOTE The heated handles grips are a compliment to not a substitute for proper cold weather outerwear for the operator s hands It is recommended that the snow thrower operator wear gloves mittens to avoid extremities of winter while operating this equipment Track Steering Controls The left and right track steering controls are located on the underside of the handles and they are used to assist in steering the snow thrower Squeeze the right track control when turning right squeeze the left control when turning left Operate your snow thrower in open areas until you become familiar with these controls See Figure 5 NOTE lt is easier to maneuver a non running snow thrower with both track steering controls held in simultaneously Throttle Control The throttle control is located on the engine It regulates the speed of the engine and will shut off the engine when pushed down completely See Figure 5 Fuel Shut Off Valve Optional Equipment On models so equipped the fuel shut off valve located under fuel tank controls fuel flow from the fuel tank to the engine See Figure 5 Safety Ignition Key The safet
41. objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded three wire extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage all controls before starting the engine running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refue
42. p hqwidthdawvghvwituhurutgikhisdudt Wkht shudwuF dg unvxodig vhulrxvibixu Wk vip dik hhivitdsdedhit Wp sxviviyj fkdagvitlagtihhwilagtkucz hj kemfwit IdIxuntrireviuyhtihirorz 3 dshw Ha fur aviErxothvxofttmurxvitzxl frughdw I NING 7 Never attempt to make any adjustments while engine is Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse pedi Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreign
43. peration or while performing any adjustments or repairs Lubrication Engine Refer to the separate engine manual packed with your unit for all engine lubrication instructions WARNING If any adjustments need to be A made to the engine while the engine is running e g carburetor keep clear of all moving parts Be careful of muffler engine and other surrounding heated surfaces Drive Auger Control Lock The cams on the ends of the control rods which interlock the drive and auger controls must be lubricated at least once a season or every 25 hours of operation The cams can be accessed beneath the handle panel Use a multi purpose automotive grease See Figure 13 Handle Panel Figure 13 Gear Case The gear case is lubricated with grease at the factory and it does not require checking If disassembled for any reason lubricate with 2 ounces of Shell Alvania grease EPROO part number 737 0168 Before reassembling remove old sealant and apply new sealant See Figure 14 Shear Pin Bearings Model 1130 Shown Bearing Figure 14 To check the level of grease in the gear case remove the vent plug On Model 1028 only you may if necessary add grease using a grease gun and the grease fitting on the side of the gear case IMPORTANT Do not overfill the gear case since damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure
44. primer button when pushing Additional priming may be necessary for first start if temperature is below 15 F e Grasp starter handle and pull rope out slowly until it pulls slightly harder Let rope rewind slowly e Pull starter handle rapidly Do not allow handle to snap back Allow it to rewind slowly while keeping a firm hold on the starter handle e Repeat the previous steps until engine starts e s engine warms up rotate choke knob slowly to OFF position If engine falters return to FULL choke then slowly move to OFF position To Stop Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine e To help prevent possible freeze up of starter proceed as follows Electric Starter e Connect power cord to switch box on engine then to 120 volt AC receptacle With the engine running push starter button and spin the starter for several seconds The unusual sound made by spinning the starter will not harm engine or starter Disconnect the power cord from receptacle first and then from switch box Recoil Starter With engine running pull starter rope with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is not harmful to the engine or starter e To stop engine move throttle control to stop or off position e Remove ignition key DO NOT turn key to prevent unauthorized use of equipment NOT
45. s in the Assembly Section before operating the snow thrower Skid Shoes The space between the shave plate and the ground can be adjusted See Figure 12 e For close snow removal on a smooth surface raise skid shoes higher on the auger housing e Use a middle or lower position when the area to be cleared is uneven Carriage Bolt Flange Lock Nut Skid Shoe Figure 12 WARNING Do not operate this snow A thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing injury to the operator and or damage to the snow thrower e Adjust skid shoes by loosening the flange lock nuts and carriage bolts Move skid shoes to desired position Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes Retighten nuts and bolts securely Repeat on the other side of the snow thrower Carburetor e Minor carburetor adjustment may be required to compensate for differences in fuel temperature altitude and load e Refer to the separate engine manual packed with your unit for carburetor adjustment information SECTION 6 MAINTAINING YOUR SNOW THROWER WARNING Before lubricating repairing A or inspecting disengage all clutch levers and stop engine Wait until all moving parts have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting Always wear safety glasses during o
46. slack It should NOT be tight e In a well ventilated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position e While standing in the operator s position behind the snow thrower engage the auger e Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times e With the engine running in the FAST position and the auger control in the disengaged up position walk to the front of the machine e Confirm that the auger has completely stopped rotating and shows NO signs of motion IMPORTANT If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for ALL moving parts to stop before re adjusting the auger control e To readjust the control cable loosen the hex jam nut on the auger control cable Z fitting e Rotate the coupling end of the cable counterclockwise to provide more slack e Retighten the hex jam nut See Figure 7 e Repeat Auger Control Test to verify proper adjustment has been achieved Figure 7 Clean Out Tool The clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Should snow and ice lodge itself in the chute assembly during operation proceed as follows to safely clean the chute and chute opening Release both
47. stance snow is thrown can be changed by adjusting the angle of the upper chute Move the chute tilt control forward to decrease the distance and backwards to increase distance See Figure 5 Skid Shoe The space between the shave plate and the ground can be adjusted by positioning the skid shoes Refer to Skid Shoe Adjustment on page 12 Shift Lever The shift lever is located in the center of the handle panel and is used to determine both ground speed and direction of travel It can be moved into any of eight positions See Figure 5 Forward Your snow thrower has six forward F speeds with position number one 1 being the slowest speed Reverse Your snow thrower has two reverse R speeds with position number one 1 being the slowest speed IMPORTANT Always release drive control before changing speeds Chute Directional Control The chute directional control is located on left side of the snow thrower See Figure 5 To change the direction in which snow is thrown turn chute directional control as follows e Clockwise to discharge to the left e Counterclockwise to discharge to the right Clean Out Tool The clean out tool is designed to clear a clogged chute Refer to page 10 for instructions on how to properly use it WARNING Never use your hand to clear a A clogged chute Shut off engine and remain behind handles until all moving parts have stopped before unclogging Use the clean out tool or a stick t
48. t The shave plate and skid shoes on the bottom of e Disconnect the chute directional control at the the snow thrower are subject to wear They should assembly base by removing the hairpin clip and the be checked periodically and replaced when flat washer See Figure 16A e Lock Nut necessary Remove the carriage bolts and flange lock nuts A L Self Tapping which attach the two skid shoes to the snow thrower Ke e Screw on two sides See Figure 12 N IS SN Belt e Reassemble new skid shoes with the hardware removed earlier Make certain the skid shoes are adjusted to be level Directional e To remove the shave plate remove the carriage i Control bolts and flange lock nuts which attach the shave j plate to the snow thrower housing See Figure 15 Figure 16 Remove the engine shroud by removing the lock nuts and bolts securing it See Figure 16B Remove the plastic belt cover at the front of the engine by removing the two self tapping screws See Figure 16B Drain the gasoline from the snow thrower or place a piece of plastic film under the gas cap e Tip the snow thrower up and forward so that it rests on its auger housing Refer to Figure 9 Remove the six self tapping screws from the frame cover underneath the snow thrower e Roll the front and rear auger belts off the engine pulley See Figure 17 Unhook the idler spring from the hex bolt on the auger housing See Fig
49. ure 18 Back out the stop bolt until the support bracket rests on the auger pulley See Figure 19 NOTE Loosening the six nuts that connect the frame to the auger housing may aid in belt removal 9 Drive Pulley Auger de Drive Pulley Belt Idler SA iaer Pulle AS ulley Y alo 7 SO I Auger Belts O Frame O Figure 17 e Liftthe auger belt from the auger pulley and slip belt between the support bracket and the auger pulley Repeat this step for the front auger belt See Figure 18 e Replace both auger drive belts by following instructions in reverse order NOTE f you placed plastic film under the gas cap be certain to remove it before operating the snow thrower Support jA Bracket Auger Support Pulley Bracket Spring Rear Auger Belt Front Auger Auger Belt Idler Spring Housing Figure 18 Drive Belt Follow the first six steps of the instructions for servicing the auger belts Pull the idler pulley up and lift the belt off the engine pulley and friction wheel disc See Figure 17 Back out the stop bolt until the support bracket rests on the auger pulley See Figure 19 Slip the belt between the friction wheel and drive disc Remove and replace the belt Reassemble following the instructions in reverse order NOTE The support bracket must rest on the stop bolt after the new belt has been assembled
50. ws With the engine off move the shift lever all the way forward to the highest speed With the drive control lever released push the snow thrower forward The unit should roll forward Then engage the drive control The wheels should stop turning Now release the drive control and push the unit again e Move the shift lever back to the fast reverse position then all the way forward again There should be no resistance in the shift lever and the wheels should keep turning e Ifyou have resistance when moving the shift lever or the wheels stop when they should not loosen the jam nut on the drive control cable and unthread the cable one turn e If the wheels do not stop when you engage the drive control loosen the jam nut on the drive control cable and thread the cable in one turn e Recheck the adjustment and repeat as necessary Tighten the jam nut to secure the cable when correct adjustment is reached WARNING Drain the gasoline out of the snow thrower s tank or place a piece of plastic film under the gas cap to avoid spillage BEFORE making the adjustment To test further for correct adjustment if necessary proceed as follows e Tip the snow thrower forward allowing it to rest on the auger housing See Figure 9 Frame Cover Auger Housing Figure 9 e Remove the frame cover underneath the snow thrower by removing the six self tapping screws With the drive control released there must be clearance
51. y ignition key must be fully inserted and snapped in place before the unit will start Remove the ignition key to prevent unauthorized use of equipment See Figure 5 IMPORTANT Do NOT attempt to turn the key Headlight The headlight is on whenever the engine is running Track Lock Lever The track lock lever is located on the right side of the snow thrower and is used to select the position of the auger housing and the method of track operation Move the lever to the right then forward or backward to one of the three positions See Figure 6 Transport Raises the front end of the snow thrower for easy transport Using proper caution this position may also be used on many gravel driveways to clear snow while leaving gravel undisturbed Normal Snow Allows the tracks to be suspended independently for continuous ground contact Packed Snow Locks the front end of the snow thrower down to the ground for hard packed or icy snow conditions Track Lock Lever Normal Snow ransport Figure 6 SECTION 4 OPERATING YOUR SNOW THROWER Before Starting WARNING Read understand and follow A all instructions and warnings on the machine and in this manual before operating Gas And Oil Fill up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower Read instructions carefully WARNING Use extreme care when A handling gasoline Gasoline is extremely flamma

Troy-Bilt 1028 Snow Blower User Manual

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