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Toshiba G9000 Power Supply User Manual

1. a UPS cabinet F
2. MAC D CDM CE EE 1 171777 pA 0 a G BUS BAR CONNECTION i a T TOP VIEW i x I x ALTERNATE x i 1B q ALTERNATE s BUS BAR CONNECTION H i TOP VIEW P Z Landing Main Cabinet Cabinet
3. ALTERNATE BUS BAR CONNECTION Landing Main TOP VIEW Cabinet Cabinet 60 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 5 Diagram of Power Wire amp Control Wire Inter Connect between UPS and Battery User supplied CB2 DC circuit breaker External signal terminal IOAU 09 TN1 un Negative Positive User supplied UPS module DC Breaker for Battery G9000 Installation and Operation Manual 61 TOSHIBA Leadin
4. Q ee O i 0 Q ncc i f BUS BAR DETAIL P TOP VIEW D E B f 99000 Installation and Operation Manual 57 TOSHIBA Leading Innovation gt gt gt FIGURE 3 4 1 Bus bar connection between main cabinet and landing cabinet S00kVA Q Q 0 BUS BAR CONNECTIO
5. TOP VIEW u ALTERNATE ALTERNATE P BUS BAR CONNECTION Landing Main Cabinet Cabinet 58 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 4 2 Bus bar connection between main cabinet and landing cabinet 500kVA
6. 2 11 SW1 BOOT switch RESET switch Description of Figures 1 4 1 5 to 1 8 1 LCD Touch Panel Monitor Display The Liquid Crystal Display LCD Touch Panel Monitor Display indicates power flow measured values and fault and error messages via user selectable display screens Refer to FIGURE 2 1 for details Display DPAU 81 Figure 1 5 Switches on DPAU 81 board FOR SERVICE PERSONNEL ONLY 11 SW1 RESET switch 12 SW5 TEST switch 13 SW6 MAINTENANCE switch External I F PCB IOAU 09 Figure 1 6 Signal I F on IOAU 09 board 17 External contact signal terminal block Refer to FIGURE 2 10 1 2
7. 6 External 1 LCD Touch k 1 xs Communication Panel Monitor Door onitor Display oor oor Connector Display 8 i d ES 2 Display PCB Y f DPAU 81 4 Main PCB UPGR M a pe HHHH GE RET m Landing Main Cabinet Cabinet c UPS cabinet Front Inside View 5 Power Supply PCB PSAU 73 52S CPMC CPMS EMB 3 External I F PCB IOAU 09 1 52 9 AC Input ENR m THEE ET EET f 5 9 Bypass Input J Rete A40 B40 C40 N AC Capacitors NP AC Capacitors 9 DC Input 9 AC Output 50 B50 C50 f Converter Unit I sz 3 Inverter Unit Chopper Unit Item 10 Grounding bar is no
8. Al E d ER 2 D 1 cE BUS BAR DETAIL TOP VIEW 56 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 3 3 Detail of the main cabinet bus bars 750kVA
9. Grounding Bar ST not shown _ P 19 7 500 UPS module 750kVA 54 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 3 1 Detail of the main cabinet bus bars 300kVA on o 27719 BUS BAR DETAIL h TOP VIEW O D as BUS BAR DETAIL TOP VIEW G9000 Installation and Operation Manual
10. 15 8 400 UPS module 300kVA 52 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 2 3 Diagram of input output bus bars and terminal blocks 500kVA Location of bus bars and terminal blocks Bottom Top Left Side Entry Detailed Power Terminals H 80 7 2050mm D 32 7 830 6mm For power terminals use 1 2 12mm diameter bolts 70 9 1800 1E External Grounding Block a Bar IOAU09 AC Input AC Input Bypass Input A40 B40 C40 DC Input BP BN DC Input Grounding Bar not shown 18 5 470 UPS module 500kVA
11. Q Er d Ld B E E i E i B H E E B T E H E E Bg E E E E E E S E 3 55 TOSHIBA Leading Innovation gt gt gt FIGURE 3 3 2 Detail of the main cabinet bus bars 500kVA ESSE Lc BUS BAR DETAIL TOP VIEW MEC a I
12. 24 MIBFE and METRA L Saa pasa 24 Rating of contactors breakers and 25 Parts list for UPS monitoring au 43 How to transport and install the 45 List of UPS weights IDs 5 cernitis 45 Maximum permitted fault 46 Recommended cable sizes essen ennemis 49 Crimp type compression 0 50 Fault COJE k Em 77 How to perform daily 83 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 1 Figure 1 4 2 Figure 1 4 3 Figure 1 4 4 Figure 1 4 5 Figure 1 5 Figure 1 6 Figure 1 7 1 Figure 1 7 2 Figure 1 8 Figure 2 1 Figure 2 2 Figure 2 3 1 Figure 2 3 2 Figure 2 3 3 Figure 2 4 1 Figure 2 4 2 Figure 2 4 3 Figure 2 5 1 Figure 2 5 2 Figure 2 6 1 Figure 2 6 2 Figure 2 6 3 Figure 2 7 1 Figure 2 7 2 Figure 2 8 Figure 2 9 Figure 2 10 1 Figure 2 10 2 Figure 2 11 Figure 2 12 Figure 2 13 1 Figure 2 13 2 Figure 2 13 3 Figure 2 14 Figure 2 15 Figure 2 16 Figure 2 17 List of Figures Single line diagram normal 8 Single line diagram bypass 9 Single line diagram battery operation
13. G9000 Installation and Operation Manual 53 TOSHIBA Leading Innovation gt gt gt FIGURE 3 2 4 Diagram of input output bus bars and terminal blocks 750kVA Location of bus bars and terminal blocks Bottom Top Left Side Entry Detailed Power Terminals H 80 7 2050mm D 32 7 830 6mm For power terminals use 1 2 12mm diameter bolts 90 6 2300 E External lt iF Grounding Block i Q Bar 09 N AC Input AC Input pe Bypass Input A40 B40 C40 DC Input BP BN AC Output 50 B50 C50 DC Input
14. sss 32 24929 MACAO 32 2 4 EXTERNAL SIGNAL TERMINAL BLOCK 34 2 5 RemotEyell 999 39 3 INSTALLATION AND 45 3 1 TRANSPORTATION AND 45 3 2 INSTALLATION 45 3 3 PROCEDURE FOR CABLE CONNECTIONS seen nennen 46 3 4 OPERATING 70 4 RESPONSE TO UPS FAILURE iere Et ntes ore 74 5 PARTS iz dme 75 MEZ UNMNCO DII 76 7 DAILY INSPECTION 83 APPENDIX A Installation Planning Guides 85 G9000 Installation and Operation Manual i TOSHIBA Leading Innovation gt gt gt Table 1 1 Table 1 2 Table 1 3 Table 1 4 Table 1 5 a Table 1 5 b Table 1 5 c Table 1 6 Table 2 1 Table 3 1 Table 3 2 Table 3 3 Table 3 4 Table 3 5 Table 6 1 Table 7 1 List of Tables UPS installation environment a 4 Rating of bypass input circuit breaker 5 Power specifICatlors 20 UPS module nnne nennen 21 Detalo specificatloni 22 Typical efficiencies at various
15. Note 3 Note 1 Note 2 Code Status message Meaning Guidance Buzzer Eel Falki indication relay contact lamp CALL SERVICE Continuous UF 109 DC UNBALANCED Major unbalance of the neutral point voltage ENGINEER sound ajor Liton UF110 ZERO PHASE Detection of converter zero sequence CALL SERVICE Continuous ar Liton E OVERCURRENT overcurrent ENGINEER sound 4 UPS CONTROL CALL SERVICE Continuous 111 CIRCUIT ERROR Battery current unbalance ENGINEER sound ajor Liton DC CIRCUIT CALL SERVICE Continuousso UF112 ABNORMAL Sudden change of the DC voltage level ENGINEER und ajor Liton UF119 DC GROUND Detection of DC ground fault UF159 exceeds CALL SERVICE Continuous 3i u FAULT 10 seconds UPS transfers to bypass ENGINEER sound GERBER Power supply voltage to IGBT driver PCB is CALL SERVICE Continuous below the specified level ENGINEER sound apr Liton ABNORMAL P UF151 DC VOLTAGE 24 hours after input power restoration CALL SERVICE Intermittent i or Flicker li ABNORMAL batteries does not reach float voltage level ENGINEER sound UF152 DC VOLTAGE Unable to equalize the voltage of various CALL SERVICE Intermittent iior Flicker ABNORMAL batteries after 24 hours ENGINEER sound 7 CALL SERVICE Intermittent 154 CB2 ABNORMAL During UVR status signal from CB2 is ON ENGINEER said inor Flicker CHG STOPPED intermittent inor UF 156 BATTERY UF 157 failure persisted for over
16. 0000 10 UPS parts location 80 100 12 UPS parts location 160 225kVA 12 UPS parts location 300 13 UPS parts location 500 2 4004240 000 0 000 14 UPS parts location 75 240 004 1 100 0 ceaeeeeaaeseeeeeseeeeetaeeeeeeeeeeeess 15 Display PGB DPAU 81 iiie aee nnus 16 External I F IOAU 09 2 16 Parallel I F PCB IFAU 08 80 225kVA 17 Parallel I F PCB IFAU 09 300 750kVA nennen 17 Main PGB UPGR M q a e aiai 18 Operation display panel gt 26 E 28 Startup shutdown L n n 29 Startup guidance 3 ir nde bee aer Eee oed d Pep LE Lad iaia 29 Shutdowrt g idanCe u aaa entrent aan nene 29 Deva cem 29 Outp t values et tete e tein eiecti 30 Values in battery operation U eene nennen 30 Remote local operation nennen 30 Date amp time adjustment siio regen ee eR e 30 it uet en 31 ntt tede 31 Battery 10g etit 31 Main screen battery 32
17. After the completion of the input power cables connection With a phase rotation meter check that the phase rotation of the AC Input power terminals A B and C as well as the Bypass Input power terminals A40 B40 and C40 are correct The proper phase rotation is clockwise A R B S C T NOTE 3 Connect the grounding conductor from the input service entrance to the UPS Ground Bar E REQUIRED 4 Two 2 sources feeding the UPS 1 Connect the AC input power cables from the input service entrance to the AC input power terminals identified as A B C in Figures 3 1 and 3 2 1 4 Input cables must be sized for an ampere rating larger than the maximum input drawn by the converter Refer to equipment nameplate for current ratings Confirm that an external bypass input circuit breaker MCCB is installed refer to WARNING 4 page 5 Connect the bypass input power cables from the input service entrance to the bypass input power terminals identified as A40 B40 and C40 in Figures 3 1 and 3 2 1 4 Bypass input cables must be sized for an ampere rating larger than the maximum output current capacity of the UPS Refer to Table 3 4 for recommended cable sizes 2 Connect the external signal terminal block as desired Refer to Section 2 4 and Figure 2 10 for functional description 14 AWG 2mm or less shielded conductor is recommended 5 1 source feeding the UPS 1 Confirm that an external input c
18. C1 i OF Fo et OF Fell OF P i zo OF Peon of Pe SO OTT 20 OF own NT D S CB RI RIS RIS XP UH E CN8 CN82 a 8 2 1 i 5 7 B 1 o 15 10 SS i 16 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 1 7 1 Parallel I F PCB IFAU 08 80 225kVA CEEEEEEHD IFAU 08 CBIN CBOUTCAIN CAOUT 96 95 el se 7 BEWROQEEELA GUAE T 2852 r Ss 8 8 Em ERES EH 2 Ep BE EE gt rn i i z e CN99 CN98 CN97 CN96 e ore Lit PI TLIN TLOUT CN954 CN953 CIN 952 CN951 CN944 CN943 COUT JCN942 941 TLBIN TLAIN TLBOUT TLAOUT CB2IN CBIIN 2 CAIIN CB20UT CB1OUT CA20UT CA1OUT G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 1 8 MAIN PCB UPGR M TOHRGELOLON E a soon SPIA30 3Al11SN3S 911480812373 NOT 102 4 15 SW3 52L S W switch
19. G9000 Installation and Operation Manual 59 TOSHIBA Leading Innovation gt gt gt FIGURE 3 4 3 Bus bar connection between main cabinet and landing cabinet 750kVA cu BUS BAR CONNECTION TOP VIEW
20. IOAU 09 TN1 ai AC OUTPUT 50 B50 cso C AC OUTPUT UPS 1 IOAU 09 zx rj TN1 I UPS 3 4 R B eturn from the last UPS module to the first UPS AC module continuous loop OUTPUT UPS 4 DIP switch position a UPS 1 and UPS n 2 4 ON ERE E Otherwise OFF Cso G9000 Installation and Operation Manual 63 TOSHIBA Leading Innovation gt gt gt 64 Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or Cat 6 with RJ45 modular connectors for all communication cabling Use of UTP Unshielded Twisted Pair Cable may cause malfunction Total cable length from UPS 1 to UPS 2 should be within 100m Return from the last UPS module to the first UPS module continuous loop DIP switch position UPS 1 and UPS 2 ON 300 750kVA AC OUTPUT AC OUTPUT So cso FIGURE 3 7 2a Diagram of Power Wire amp Control Wire Connections for 2 units in MMS Configuration Toshiba Tie Cabinet TTC 47 LA 38 52L1 AX 49 ro 50 5212 AC OUTPUT UPS 1 UPS 2 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 7 2b Detail of IFAU 09 Control Wire Connections for 2 units in MMS Configuration 300 750kVA CN99 TLBIN CN99 TLBIN CN98 TLAIN CN98 TLAIN CN97 TLBOUT CN97 TLBOUT CN96 TLAOUT CN96 T
21. 17 22 G x 3 0 17 22 TORENA BOV LAS 300 MCM 300 MCM x 250 500 17 22 500 17 22 500 17 22 T 350 MCM 17 22 250 250 250 x 400 300kVA oe 250 MCM 2 250 oe 250 2 300 MCM x 300 MCM x 300 MCM x 300 MCM x 350 MCM 300 29 39 x 300 29 39 300 29 39 500 29 39 500 480V 480V 3 x 350 x 350 x 350 x 300 350 29 39 350 29 39 350 29 39 gt 400 29 39 TOUR 4907 250 ft Ibs ds 250 ft Ibs p x 250 MCM ft Ibs j x 500 MCM ft lbs 1 The cables must be selected to be equal to the sizes listed in the table 2 Voltage drop across power cables not to exceed 296 of nominal source voltage 3 Allowable ampere capacities based on 75 C insulated copper conductor at ambient temperature of 30 C 4 All wiring to be in accordance with all applicable national and or local electrical codes G9000 Installation and Operation Manual 49 TOSHIBA Leading Innovation gt gt gt TABLE 3 5 Crimp Type Compression Lug RECOMMENDATION CRIMP TOOL REQUIRED STRAND BURNDY TYPE Y35 OR Y46 CLASS COLOR KEY 1 AWG BURNDY 1 11 375 ILSCO CRA 1L 11 375 BURNDY YA25 LB 1019 1 0 AWG BURNDY YA25 12 348 ILSCO CRA
22. 1 080 1 020 2 229 595 1 080 1 020 2 229 650 1480 1020 2220 1120 1990 1020 2220 1678 Main Cabinet 2 260 1 030 2 220 1983 Landing Cabinet 940 1 120 2 220 187 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TABLE 1 5 a Detail of Specifications RaedOupukVA 80 j w 25 3 5 Z Rated Output kW SS SS mera ACINDUT IESUS NE S Em 0 00 u AC INPUT 480 1576 to 20 Frequency 60 Hz 10 Power Factor 99 Lagging at 2596 11596 Load Input kVA 76 kVA 95 kVA 151 kVA 212 kVA 312 kVA 521 kVA 781 kVA Max Input 86 kVA chg 107 kVA chg 170 kVA chg 238 kVA chg 336 kVA chg 560 kVA chg 840 kVA chg Walk in Function 1 30 Seconds 1 second increments 1 3600 seconds selectable 1 second increments Max Input Current 103 129 A 204 A 286 A 404 A 673 A 1010 A 111 Full Load Input Current 3 max at 60 100 load no input filter required 6 max at 25 59 load STATIC BYPASS INPUT Configuration 3 phase 3 wire Voltage 480 V 10 500 for 1 cycle Minimum Voltage 400 Vdc Float Voltage Up to 545 9 Adc 9 Adc 11 Adc 18 Adc 19 Adc 32 Adc 48 Adc w o batteries Full Load DC Current Max Discharge Current 22 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Rated Output kVA E sani rr Batt Capacity Required
23. Daily Visual check Output voltage Output current AC input voltage Output frequency Battery voltage Battery current DC voltage 4 status LEDs Daily 2 fault LEDs Daily 4 LEDs Visual check Visual check G9000 Installation and Operation Manual The customers can only inspect exterior or environment of cabinet When the customers want to perform the detailed inspection contact the Authorized Toshiba Service Representatives or call Toshiba International Corporation at 1 877 867 8773 Criteria and or Action needed Ventilate room atmosphere if dusty or smelling gas Fix the dripping source Dehumidify upon necessity Temperature 32 104 F Humidity 30 90 No condensation To be controlled at about 77 F by A C Check if fans have irregular sound Contact service representative in case of abnormalities Contact service representative in case of abnormalities Clean wipe if clogged or dusty No characters faded illegible or any other abnormalities Left bottom LED should be green Contact service representative when the LED shows red with the backlight lost Check indication terms values if within the adequate window Also check indication meters on surface of optional cabinet if installed Check if LEDs turn on off or flash according to the operation If UPS fault LED turns on scroll the screen to see fault codes and record the codes Contact service representative to tell about f
24. 44 The connector CN44 of PSAU 60 44 The connector CN27 of DPAU 60 5 1 2 44 UPS terminal designation 50 Diagram of input output bus bars and terminal blocks 80 225kVA 51 Diagram of input output bus bars and terminal blocks 300kVA 52 Diagram of input output bus bars and terminal blocks BOOKVA 53 Diagram of input output bus bars and terminal blocks 750kVA 54 Detail of the main cabinet bus bars 300kVA 55 Detail of the main cabinet bus bars BOOKVA 56 Detail of the main cabinet bus bars 750kVA 57 Bus bar connection between main cabinet and landing cabinet 300kVA 58 Bus bar connection between main cabinet and landing cabinet 500 59 Bus bar connection between main cabinet and landing cabinet 750kVA 60 Power wire amp control wire inter connect between UPS and battery 61 Power wire connections parallel system configuration 62 Power and control wire connections for 4 units in MMS 80 225kVA 63 Power and control wire connections for 2 units in MMS 300
25. 713 896 5212 Web Site www toshiba com ind G9000 Installation and Operation Manual 91 TOSHIBA Leading Innovation gt gt gt 92 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt G9000 Installation and Operation Manual 93 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in Japan
26. Leading Innovation gt gt gt NOTE B Input Contacts for remote access of UPS The UPS is equipped with a selectable output contact feature The above alarms are the default settings Contact Toshiba International Corporation for setup information External contacts are provided by the user of the UPS system Terminal voltage at the UPS is 24VDC Provide external dry contact accordingly Do not apply voltages to remote access input terminals Damage to UPS may result PROHIBIT Refer to Figure 2 12 for a typical wiring configuration Although this figure applies to the remote start stop terminals the same wiring arrangement is used for emergency stop power demand and battery temperature high FIGURE 2 12 Remote Start Contact Connections UPS Cabinet External to UPS Cabinet Relay Start Coil Start Switch Common 0 5S 4S 24 VDC ON lt gt or LL Relay Coil current 8 3mA Use Momentary Switches Only gt User supplied G9000 Installation and Operation Manual 37 TOSHIBA Leading Innovation gt gt gt 38 Details of input contacts for remote access TN1 Terminals 7 to 8 Remote Inverter Start input terminal IN1 Used to start inverter from a remote location UPS must be programmed for remote operation Refer to Operations Menu for procedure Terminals 9to 10 Remote Inverter Stop input terminal IN2 Us
27. TOSHIBA Leading Innovation gt gt gt CAUTION In no event will TOSHIBA be responsible or liable for either indirect or consequential damage or injury that may come from the misuse of this equipment Don t modify the UPS entirely or partially Any modifications without authorization by TOSHIBA could result in personal injuries death or destruction of the UPS PROHIBIT 1 1 SAFETY PRECAUTIONS APPLICATION This UPS shall NOT be applied to support equipment that could affect human lives Life support equipment artificial dialysis incubators etc e Toxic gas or smoke eliminators e Equipment that must be provided under fire laws construction standards or other ordinances PROHIBIT e Equipment equivalent to the above Special considerations are required when applying this UPS to the equipment that affect human safety and or maintain public services d Equipment to supervise or control airways railways roads sea lanes or other transportation Equipment in nuclear power plants Equipment to control communications Equipment equivalent similar to the above mentioned NOTE G9000 Installation and Operation Manual 3 TOSHIBA Leading Innovation gt gt gt NOTE The UPS is to be installed in a controlled environment Improper storage and installation environment may deteriorate insulation shorten component life and cause malfunctions Keep the installation env
28. 300 750kVA No 1 UPS No 2 UPS No N UPS IFAU 09 CN99 TLBIN CN99 TLBIN CN99 TLBIN IOAU 09 CN98 TLAIN CN98 TLAIN CN98 TLAIN CN97 TLBOUT CN97 TLBOUT CN97 TLBOUT CN96 TLAOUT CN96 TLAOUT CN96 TLAOUT CN954 CB2IN CN954 CB2IN CN954 CB2IN CN953 CB1IN CN953 CB1IN CN953 CB1IN CN952 CA2IN CN952 CA2IN CN952 CA2IN CN951 CN951 CA1IN CN951 CN944 200 CN944 200 CN944 CB20UT CN943 100 CN943 CB1OUT CN943 CB10UT CN942 200 CN942 200 CN942 200 A X 22 25 ESS ERES CN941 CA1OUT CN941 CA10UT CN941 CA10UT IOAU 09 fA fN fN fN fN 99000 Installation and Operation Manual 67 TOSHIBA Leading Innovation gt gt gt FIGURE 3 7 4a Diagram of Power Wire amp Control Wire Connections for 5 to 8 units in MMS Configuration 300 750kVA Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or Cat 6 with RJ45 modular connectors for all communication cabling Use of UTP Unshielded Twisted Pair Cable may cause malfunction Total cable length from UPS 1 to UPS n should be within 100m 1 Return from the last UPS module to the first UPS module continuous loop 2 DIP switch position UPS 1 and UPS n ON Otherwise OFF n 5 8 maximum for this cabling configuration 68 UPS 1 IFAU 09 IOAU 09 TN1 IOAU 09 TN1 Toshiba Tie Cabinet
29. A Start up Procedure Each UPS will start Inverter Operation synchronized with the bypass input The Maintenance Bypass Switch is synchronized with the Static Transfer Switch Transfer from Maintenance Bypass to MMS Bypass Operation 1 Close Tie cabinet breaker 52CS 2 Open Tie cabinet Breaker 52MB When REMOTE OPERATION MODE is displayed the LCD panel the inverter start operation can only be performed remotely If local inverter start operation is required at the UPS select LOCAL ONLY or REMOTE amp LOCAL in the OPERATION MENU NOTE Transfer from UPS MMS Bypass Operation To UPS MMS Inverter Operation Transfer MMS Bypass Operation to MMS Inverter Operation from Operation Menu on any UPS 1 LCD as shown in Fig 3 9 FIGURE 3 9 LCD Screen MMS Operation MAIN t gust Y 99000 Installation and Operation Manual 73 TOSHIBA Leading Innovation gt gt gt 4 RESPONSE TO UPS FAILURE 4 4 Annunciator Silence Depress SILENCE ALARM icon on Main Menu Recording of Fault Primary Action Information to Service Note The error code indicated on the LCD display panel when an UPS alarms is very important In order to reduce repair time please include this information Refer to the list of fault codes in section 6 0 for error description Take necessary action according to display guidance When faults happen contact the Authorized Toshiba Service Repr
30. Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 Temp Rating 151 160 gt 0 99 181 192 250 AT 250 kcmil 300 kcmil Alternate Bypass AC Input 480V 3 Phase 3 Wire Maximum Input Power Suggested External External Feeder Wire Size Demand Overcurrent Protection Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 Temp Rating 160 0 9 192 250 AT 250 kcmil 300 kcmil Battery Input 480VDC Nominal Battery Capacity Required Maximum Discharge at Full Load Output Amps for Full Load Output kWB Amps Suggested External Overcurrent Protection Min Max AWG or kcmil at 75 Temp Rating External Feeder Wire Size 372 149 0 9 PF 400 AT 500 kcmil AC Output 480V 3 Phase 3 Wire Suggested External Rated Output Power Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 Temp Rating 160 0 9 192 250 AT 250 kcmil 300 kcmil Important Notes 1 Maximum input current is limited to 106 of the full load input current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC
31. TTC 52L1 AX 52L2 AX 52Ln AX 3 AC OUTPUT UPS 1 E G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 7 4b Detail of IFAU 09 Control Wire Connections for 5 to 8 units in MMS Configuration 300 750kVA No 1 UPS IFAU 09 CN99 TLBIN CN98 TLAIN CN97 TLBOUT CN96 TLAOUT CN954 CB2IN CN953 CB1IN CN952 CA2IN CN951 CN944 CB20UT CN943 CB10UT CN942 200 CN941 CA10UT G9000 Installation and Operation Manual No 2 UPS CN99 TLBIN CN98 TLAIN CN97 TLBOUT CN96 TLAOUT CN954 CB2IN CN953 CB1IN CN952 CA2IN CN951 CA1IN CN944 200 CN943 100 CN942 200 CN941 CA10UT 22 e 2 22 22 No N UPS CN99 TLBIN CN98 TLAIN CN97 TLBOUT CN96 TLAOUT CN954 CB2IN CN953 CB1IN CN952 CA2IN CN951 CA1IN CN944 CB20UT CN943 CB10UT CN942 CA20UT CN941 CA10UT IOAU 09 fJ AV AA PAN 69 TOSHIBA Leading Innovation gt gt gt 3 4 OPERATING PROCEDURES For Parallel Operation system refer to section D MMS Start up Procedure Parallel Operation system is herein after MMS Multi Module System A Start up Procedure Before the UPS startup the internal Bypass line starts to supply the unconditioned bypass input power to the load if the External input or Bypass Circuit Breaker is closed Be
32. Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 3 3 wire ground Alternate AC Input 3 3 wire ground AC Output 36 3 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 10 Weights do not include batteries or other auxiliary equipment external to the UPS 11 12 Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 C Maximum size cable is based on cable bend radius limitations at the UPS terminals Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPO
33. extremely careful with closing the External input or Bypass Circuit Breaker Confirm the position of the circuit protectors CPMC CPMS and EMB located at the upper part of the cabinet FIGURE 3 8 1 CPMC and CPMS ON 2 EMB OFF NOTE FIGURE 3 8 Circuit protectors location J J a aha 8 Verify that the External Bypass Input Circuit Breaker for each unit is closed user supplied b Verify that Battery Disconnect Circuit Breaker CB2 is opened or in tripping position C If a dual source is feeding the UPS close the External AC Input Circuit Breaker manually user supplied d The LCD panel boots up automatically and the screen will show that the Load is powered by bypass line e On the LCD panel select OPERATION tab and then press the STARTUP GUIDANCE button to continue UPS start up Refer to Figure 2 3 f Follow the STARTUP GUIDANCE accordingly until the completion of the inverter startup When REMOTE OPERATION is displayed on the LCD panel the inverter start operation can only be performed remotely If local inverter start operation is required at the UPS select LOCAL ONLY or REMOTE amp LOCAL in the OPERATION MENU NOTE 70 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt B Shut down Procedure If a total UPS shutdown is required verify
34. up to 50 condition operation records will be displayed Press A or Y button for page turning Pressing the BATTERY LOG icon Number of battery operations and Summed battery operation time are displayed FIGURE 2 6 1 Log menu MAIN hi ME s E 2 hh mm mm dd yy FIGURE 2 6 2 Event log FIGURE 2 6 3 Battery log DNA 106 106 ATimes Ah 12m 34s EVENT LOG 1 5 hh mm mm dd yy hh mm mm d G9000 Installation and Operation Manual 31 TOSHIBA Leading Innovation gt gt gt 2 3 2 Input Power Failure During an Input Power Failure the UPS inverter will be powered by the UPS batteries The following will be displayed on the main and measurement screen Indication of battery operation and remaining battery time FIGURE 2 7 1 Main screen FIGURE 2 7 2 Measurement screen Battery operation Battery operation MAIN MERENRE MERE oF TSN INPUT B 4 T R Y z OUTPUT lt INPUT BATTERY hh mm mm dd yy The LCD will display a battery low voltage message when the battery capacity is near depletion The End of Battery Discharge announcement is displayed when the battery end voltage is reached At this time the inverter will perform an electronic shutdown to prevent battery loss of life typical from extreme deep discharge conditions When the input power is restored the inverter will automatically restart to power the load and the batteries wi
35. 1 67 VPC DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 10 Weights do not include batteries or other auxiliary equipment external to the UPS Grounding conductors to be sized per NEC Article 250 122 11 12 Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 C Maximum size cable is based on cable bend radius limitations at the UPS terminals Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 Fax 713 896 5212 Web Site www toshiba com ind 88 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Installation Planning Guide for 300kVA UPS Standard System 480V Input 480V Output General Mechanical Information Dimensions E Floor Approximate Full Load Mechanical Clearance Inches from UPS W xDxH Weight Load
36. 1 OL 12 348 BURNDY YA25 LB 2 0 ANG B 3 0 AWG BURNDY ORANGE ILSCO CRB 3 OL ORANGE BURNDY YA28 LB 4 0 AWG BURNDY YA28 PURPLE ILSCO CRB 4 OL PURPLE BURNDY YA29 LB 250 BURNDY YA29 YELLOW ILSCO CRA 250L YELLOW BURNDY YA30 LB 300 BURNDY YA30 WHITE 17 298 ILSCO CRA 300L WHITE 17 298 BURNDY YA32 LB 1026 Wisa BURNDY YA31 18 324 ILSCO CRA 350L 18 324 BURNDY YA34 LB Es 1027 400 MCM B BURNDY YA32 BLUE 19 470 ILSCO CRA 400L BLUE 19 470 BURNDY YA36 LB 1027 500 BURNDY YA34 20 299 ILSCO CRA 500L 20 299 BURNDY YA38 LB 1029 NOTE When using crimp type lugs the lugs should be crimped to the specifications given in the manufacturer s instructions for both crimp tool and lug FIGURE 3 1 UPS Terminal Designation Terminals Bypass A40 Input B40 C40 Static Transfer Switch Converter Terminals Inverter Terminals B B50 Output C50 Terminals BP BN 2 External Battery 50 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 2 1 Diagram of input output bus bars and terminal blocks 80 225kVA Location of bus bars and terminal blocks Bottom Entry Detailed Power Terminals 80 6 2047mm D 32 8 882mm 160kVA to 225kVA 35 4 900mm to 100kVA 27 6 700mm For power terminals use 1 2 12mm Diameter bolts UPS module External Block IO
37. 2 5 Coce Status message Meaning Guidance Buzzer Failure indication relay contact lamp UPS CONTROL CALL SERVICE Continuous i UF301 CIRCUIT ERROR AD reference has an abnormal value ENGINEER sound ajor Liton UF302 UPS CONTROL Detection of an external interruption during CALL SERVICE Continuous aur Liton CIRCUIT ERROR the software execution ENGINEER sound UF303 UPS CONTROL Timer does not reset in the specified period CALL SERVICE Continuous aur Liton CIRCUIT ERROR WDT settings ENGINEER sound UF305 UPS CONTROL Detection of an abnormal clock speed in CALL SERVICE Continuous m Liton CIRCUIT ERROR DSP orFPGA ENGINEER Sound UF306 UPS CONTROL Control power supply voltage is below the CALL SERVICE Continuous afe Liton CIRCUIT ERROR specified level ENGINEER sound INVERTER UF309 VOLTAGE Inverter voltage is out of the specified range S 1 ajor Liton ABNORMAL CONTROL ROWER MMS backup control power supplies exhibit CALL SERVICE Continuous 3 abnormal condition ENGINEER sound ajor ABNORMAL UF320 UPS CONTROL Cable disconnection in the parallel interface CALL SERVICE Continuous oi CIRCUIT ERROR board during load supply ENGINEER sound UF323 UPS CONTROL Major communication error during parallel CALL SERVICE Continuous ajor Liton CIRCUIT ERROR operation ENGINEER sound UPS CONTROL CALL SERVICE Continuous UF331 CIRCUIT ERROR Gate driver abnormal for phase U Note 4 ENGINEER eat ajor Liton UPS CONTROL CALL
38. 24VDC ground D3200 5Pin contact 44 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 3 INSTALLATION AND OPERATION 3 1 TRANSPORTATION AND INSTALLATION TABLE 3 1 How to transport and install the system Transportation Installation Transport unit with forklift Using the pre drilled four holes in the UPS If carry by overhead crane use four M12 channel base anchor the unit using eyebolts Not provided appropriate hardware Not provided Q Do not transport UPS cabinet laid horizontally PROHIBIT Cabinets must be maintained upright within 15 of the vertical during handling NOTE 3 2 INSTALLATION PROCEDURE A Note the load tolerance of the floor Refer to Table 3 2 for list of UPS weights TABLE 3 2 List of UPS weights Fusce vay s we wo zs we so 79 es sss ren 6 3369 B Minimum clearance required for ventilation Rightside 2 1 in 25 mm not required when sidecars are used Leftside a 1 in 25 mm not required when sidecars are used Backside 0 0 inch 0 mm Top side 80 225kVA 20 inches 500 mm for air flow Top side 300 750kVA 23 6 inches 600 mm for air flow C Space requirement for routine maintenance Allow for the following space at the time of installation 40 inches 1000 mm 42 3 inches 1075 mm Sides 0 0 inch 0 mm Backside ss 0 0 inch 0 mm Topsid
39. 750kVA 64 Detail of IFAU 09 Control Wire Connections for 2 units in MMS 300 750kVA 65 Power and control wire connections for 3 4 units in MMS 300 750kVA 66 Detail of IFAU 09 Control Wire Connections for 3 4 units in MMS 300 750kVA 67 Power and control wire connections for 5 8 units in MMS 300 750kVA 68 Detail of IFAU 09 Control Wire Connections for 5 8 units in MMS 300 750kVA 69 Circuit protectors location U L nre 70 LCD screen MMS operalion nnne 73 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt How to use this Manual This manual is designed for ease of use giving the user easy and quick reference to information This manual uses notice icons to draw attention to the user important information regarding the safe operation and installation of the UPS The notice icons used in this manual are explained below and should be taken into account and adhered to whenever they appear in the text of this manual Warning A warning symbol shows potentially hazardous situation or condition which could result in personal injury or death if not avoided WARNING Caution A caution symbol shows potentially hazardous situation or condition which could result in personal injury or equipment damage if not avoided gt CAUTION Note A Note symbol shows the information the user or
40. ABNORMAL exceeds specifications ENGINEER sound CONVERTER CALL SERVICE Continuous UF002 OVERCURRENT Detection of MMS converter overcurrent ENGINEER coind ajor Liton CONVERTER Pu RT GA CALL SERVICE Continuous UF003 ABNORMAL Pre charging circuit is not working properly ENGINEER alid ajor Liton Major discrepancy between reference signal CALL SERVICE Continuous VIRES CD ASNORMAL and actual state of contactor CB1 ENGINEER sound ajar kkon Minor discrepancy between reference signal CALL SERVICE Intermittent i CPE ABNORMAL and actual state of contactor CB1 ENGINEER sound d CONVERTER i CALL SERVICE Intermittent UF056 OVERCURRENT Detection of SMS converter overcurrent ENGINEER suid inor Flicker UF059 INPUT CIRCUIT The SMS input reference error signal CALL SERVICE Intermittent agi Flicker ABNORMAL exceeds specifications ENGINEER sound CALL SERVICE Continuous i UF102 DC OVERVOLTAGE DC voltage surpasses the overvoltage level ENGINEER soud ajor Liton UF103 DC UNDERVOLTAGE DC voltage dropped below the undervoltage CALL SERVICE Continuous ajor Liton level ENGINEER sound UF108 CHOPPER Detection of DC overcurrent from backup CALL SERVICE Continuous ajor liton OVERCURRENT battery ENGINEER sound 78 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt
41. AC and DC power Before removing the covers wait 5 minutes after de energizing Check no voltage before handling UPS Be careful of the devices even when the UPS has been de energized since internal devices may be WARNING energized G9000 Installation and Operation Manual 71 TOSHIBA Leading Innovation gt gt gt C Bypass Operation Procedure Transfer from Inverter to Bypass 1 Check for SYNC on the LCD 2 Press the START STOP icon on the LCD 3 Follow the SHUTDOWN GUIDANCE and Press the STOP icon on the LCD Transfer from bypass to inverter UPS 1 Press the START STOP icon on the LCD 2 Follow the STARTUP GUIDANCE and Press the START icon the LCD When REMOTE OPERATION is displayed on the LCD panel the inverter start operation can only be performed remotely If local inverter start or stop operation is required at the UPS select LOCAL ONLY or REMOTE amp LOCAL in the OPERATION MENU NOTE 72 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt D MMS Start up Procedure External Circuit Check Ensure System is in Maintenance Bypass 1 Verify that Tie cabinet Maintenance bypass breaker 52MB is closed 2 Verify that Tie cabinet Output breaker 52CS is open 3 Verify that Tie cabinet UPS breakers 52L1 52L2 and 52Ln are closed Start up from UPS 1 to UPS n 1 Start up each UPS in accordance with
42. CPMC 287 CPMS 3 External I F PCB IOAU 09 EMB CB1 a 52C 9 AC Input HE N 9 Bypass Input t 1 40 40 40 9 DC Input gp SEG I BP BN EZ 9 AC Output Converter Unit A50 B50 C50 LE Chopper Unit Inverter Unit Item 10 Grounding bar is not shown in FIGURE 1 4 3 Refer to FIGURE 3 2 2 G9000 Installation and Operation Manual 13 TOSHIBA Leading Innovation gt gt gt FIGURE 1 4 4 UPS Parts Location 500kVA
43. PCB PS1 provides connectivity between the Display Control PCB DPAU 81 designated as SW1 and the RemotEyell module in G9000 UPS units The RemotEye Il communicates with the UPS via a Cable2 The connection is described in FIGURE 2 14 below The UPS has to be de energized when the RemotEyell module is installed for safety reason CAUTION FIGURE 2 14 Connection between Display Control PCB SW1 and RemotEyell module Cable1 0083 001 PSAU 60 N P Cable3 E E 2 i Cable2 12V Power Cable D sub 9 Cable 1 1 L 1 1 12 0 UPS receptacle RJ45 RemotEyell NETWORK RJ45 pc 45 42 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt The parts included RemotEyell for UPS monitoring are listed below Parts No TABLE 2 1 Parts list for UPS monitoring Part name Qty 1 PSAU 60 Power supply PS1 3BBA0083P001 Cable1 RemotEyell module D sub 9 pin to RJ45 Cable Cable2 2 3 4 5 12V Power Cable Cable3 Connector 44 to be connected with CN27 of DPAU 81 SW1 Connected with 3BBA0083P001 Cable1 Shown in FIGURE 2 17 Connector CN27 to be connected with CN44 of PSAU 60 PS1 D3200 5pin housing PCB revision suffix may be applied FIGURE 2 15 PSAU 60 PCB PS1 CO EL 9 ZUS15 2412 EJ FIG
44. SERVICE Continuous UF332 CIRCUIT ERROR Gate driver abnormal for phase V Note 4 ENGINEER soun ajor Liton UPS CONTROL CALL SERVICE Continuous s UF 333 CIRCUIT ERROR Gate driver abnormal for phase W Note 4 ENGINEER sound ajor Liton UPS CONTROL CALL SERVICE Continuous UF334 CIRCUIT ERROR Gate driver abnormal for chopper Note 4 ENGINEER ajor Liton CONTROL ROWER SMS backup control power supplies exhibit CALL SERVICE Intermittent ic SEE abnormal ENGINEER Sound ABNORMAL 363 UPS CONTROL Synchronization error signal is being CALL SERVICE Intermittent Flicker CIRCUIT ERROR received for a considerable time ENGINEER sound F371 UPS CONTROL Minor communication error during parallel CALL SERVICE Intermittent inor Flicker CIRCUIT ERROR operation ENGINEER sound Unable to synchronize the inverter output i UPS CONTROL CALL SERVICE Intermittent i UF372 CIRCUIT ERROR bypass voltage when the bypass is ENGINEER Und nor Flicker F374 UPS CONTROL Cable disconnection in the parallel interface CALL SERVICE Intermittent ior Flicker i CIRCUIT ERROR board ENGINEER sound F375 UPS CONTROL Unable to achieve synchronization for CALL SERVICE Intermittent ior Flicker i CIRCUIT ERROR parallel operation ENGINEER sound F376 UPS CONTROL No control response from another UPS CALL SERVICE Intermittent m Flicker CIRCUIT ERROR although its detection is possible ENGINEER sound UF377 UPS CONTROL Overload detection signal is
45. being received CALL SERVICE Intermittent OP Flicker CIRCUIT ERROR continuously for a considerable time ENGINEER sound UPS CONTROL NM CALL SERVICE Intermittent UF378 CIRCUIT ERROR No answer for sending synchronizing signal ENGINEER sound nor Flicker UF379 UPS CONTROL Abnormal clock speed of the parallel control CALL SERVICE Intermittent jor Flicker CIRCUIT ERROR board processor ENGINEER sound 99000 Installation and Operation Manual 81 TOSHIBA Leading Innovation gt gt gt Note 3 Note 1 Note 2 Goele Status message Meaning Guidance Buzzer Bennel Failure indication relay contact lamp CALL SERVICE Continuous 401 525 ABNORMAL Error to close the contactor 525 ENGINEER sound ajor Liton CALL SERVICE Continuous UF402 525 ABNORMAL Error to open the contactor 525 ENGINEER cand ajor Liton UF420 52L OPERATION Load circuit breaker 52L opened during CHECK 52L Continuous ajor iton ERROR inverter operation sound Contactor 52S failed during load transfer CALL SERVICE Intermittent m 32SABNORMAL from inverter to bypass ENGINEER sound mar Flicker CALL SERVICE Intermittent UF452 CB3 ABNORMAL Contactor CB3 is not working properly ENGINEER sound inor Flicker Note 1 1 Major is defined as major failure Inverter transferred to the static bypass line 2 Minor is defined as a minor failure UPS continues to operate normally but cause of alarm must be identifi
46. may experience or to provide application information The center is open from 8 a m to 5 p m CST Monday through Friday The Support Center s toll free number in USA is 855 803 7087 You may contact TOSHIBA by writing to TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 9990 Attn UPS Product Manager G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Table of Contents ECHELLE J ii MISE OF iii How to use this Manual 1 T INTRODUCTION ertet ederent ret beer eigene eea 2 1 1 SAFETY PREGAUTIQONS perditio rt taedet dete 3 1 2 GENERA atest 6 1 3 DEFINITIONS u u 7 1 4 OPERATION OVERVIEW uuu asan sisaqa tbt eek nde P bte Rx Ee nb Lad e sla 8 1 5 SPECIFICATIONS 20 2 OPERATOR CONTROLS AND INDICATORS I n 26 2 1 LED DISPLAY E 27 2 2 EPO BUTTON Emergency Power Off button 7 0 4 27 2 3 LIQUID CRYSTAL DISPLAY 8 u UU u aa neret nennen sienne nennen nene 28 MOni uu u uuu EE 28 23 2 mpu u u uuu ar
47. of the full load input current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 39 3 wire ground Alternate AC Input 3 3 wire ground AC Output 36 3 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 10 Weights do not include batteries or other auxiliary equipment external to the UPS 11 Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 C Maximum size cable is based on cable bend radius limitations at the UPS terminals Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE C
48. that the critical load is OFF a Press the START STOP icon from the Main Menu or the Operation Menu on the LCD b On the LCD panel press START STOP icon and then select SHUTDOWN GUIDANCE icon Refer to Figure 2 3 Follow the SHUTDOWN GUIDANCE until Inverter stops The UPS will simultaneously transfer to Bypass operation d In general only the Inverter will be stopped and the Converter will remain energized to charge the batteries When REMOTE OPERATION is displayed on the LCD panel the inverter start operation can only be performed remotely If local inverter stop operation is required at the UPS select LOCAL ONLY or REMOTE amp LOCAL in the OPERATION MENU NOTE e If stopping both the Inverter and Converter is required open the Battery Disconnect circuit breaker CB2 manually in accordance with guidance Verify the load is OFF if the next step is to be performed Power to the load has been supplied through the bypass line Power to load will be lost after execution of the next step The load will drop CAUTION f If a dual source is feeding the UPS open the External AC Input Circuit Breaker user supplied manually g If turning off all power to the critical load is desired open the External Bypass Input Circuit Breaker user supplied manually In bypass mode all UPS power terminals are still alive Lethal voltages are present De energize all external sources of
49. which conducts electricity directly from the input power source to the critical load during Maintenance or whenever the UPS is not completely operational AC INPUT POWER Power provided by the electrical utility company or auxiliary generator which is connected to the UPS for supplying the critical load BATTERY The rechargeable battery strings which supply DC power to the inverter to maintain continuous AC power to the load during AC input power failure conditions G9000 Installation and Operation Manual 7 TOSHIBA Leading Innovation gt gt gt 1 4 OPERATION OVERVIEW The UPS provides two power paths between the utility source and the critical load Figure 1 1 shows the path for normal operation with the load powered by the inverter Figure 1 2 shows the path for bypass operation with the load supplied through the static bypass line A Normal operation Load power supplied by each system UPS inverter FIGURE 1 1 Single Line Diagram Normal Operation Load powered by UPS inverter Bypass User supplied Static Transfer Switch CONVERTER INVERTER CHARGER Power Flow UPS Module Not in Use Battery Cabinet r 1 4 4 During normal operation the path through the UPS inverter is used to power the load In Figure 1 1 input AC power is converted
50. 2 hours CHECK BATTERY Battery Flicker OVERTEMP abnormal BATTERY Minor UF157 QVERTEMPERATU Detecton ofovertemperature atthe CHECK BATTERY Mtemitent Battery Flicker batteries sound RE abnormal BATTERY LIQUID Intermittent UF158 Low level of battery electrolyte solution CHECK BATTERY Battery Flicker LOW sound abnormal UF159 DC GROUND Detection of DC ground fault Chopper CALL SERVICE Intermittent lace Flicker FAULT operation is stopped ENGINEER Sound 7 UPS CONTROL CALL SERVICE Intermittent UF160 CIRCUIT ERROR Abnormal behavior of DC current sensor ENGINEER Sound nor Flicker I CHG STOPPED DC mm CALL SERVICE Intermittent UF161 VOLT ABNORMAL UF151 failure is running for over 24 hours ENGINEER said nor Flicker UF162 BATTERY Failure detection based on battery CALL SERVICE Intermittent IRE Flicker ABNORMAL self check ENGINEER sound BATTERY UF 163 VOLTAGE Battery voltage is abnormal Ae m inor Flicker ABNORMAL Detection of a large variation of the VDB SENSOR CALL SERVICE Intermittent UF170 ABNORMAL difference between control only and ENGINEER s ud nor Flicker protection only battery voltage UF171 UPS CONTROL Poor shared current in parallel chopper CALL SERVICE Intermittent iior Flicker E CIRCUIT ERROR circuit or improper charging current ENGINEER sound UF172 CHG STOPRED Energy storage device error SLOPE inor Flicker i DEVICE STATUS ENGINEER sound G9000 Installatio
51. 75 kWB 94 kWB 149 kWB 210 311 518 776 at Full Load Output 1 0 100 balanced load 2 0 100 unbalanced load 5 0 0 5 V increments 2 maximum at 100 unbalanced load lt 2 THD at 100 linear load lt 5 THD at 100 nonlinear load 2 maximum at 100 load step 1 maximum at loss return of AC power 5 maximum at load transfer to from static bypass 1 100 Balanced Load 3 100 Unbalanced Load 902 A Unity 125 for 10 minutes 150 for 60 seconds 100 000 A with optional fuses 5 Frequency Synch Range 1 to 5 selectable in 1 increments Clearance Required Top 20 in 508 mm Top 23 6 in 600 mm Front 40 in 1016 mm Front 42 3 in 1075 mm Rear 0 0 mm Rear 0 in 0 mm Sides 0 in 0 mm if sidecars used 1 in 25 mm if no sidecars used Sides 0 in 0 mm if sidecars used 1 in 25 mm if G9000 Installation and Operation Manual 23 TOSHIBA Leading Innovation gt gt gt sidecars used Rated Output kVA 80 100 160 225 300 500 750 NEMA 1 Audible Noise 70dB Q 1m 73dB 9 1m Listings Standards UL 1778 cUL FCC Class A Article 47 Part 15 B UL 1778 cUL IEC 62040 2 Cat C3 ISO 9001 15014001 ANSI C62 41 IEEE 587 Cat B ISO 9001 15014001 ANSI C62 41 IEEE 587 Cat B 3 Years Parts and Labor Emergency Power Off Included MONITORING Dry Contacts Included Yes f
52. 77 TOSHIBA Leading Innovation gt gt gt Note 3 Note 1 Note 2 Corie Status message Meaning Guidance Buzzer semed indication relay contact lamp UA824 CB2 OPEN The battery circuit breaker CB2 is open TURN ON CB2 D Alarm 52 OPEN The interlock for the inverter output contactor _ Intermittent UA PROHIBITED 52C is active sound Aam EMERGENCY Emergency bypass switch has been turned _ Intermittent VA831 BYPASS SWITCH ON on sound Alam UAg33 52L The load circuit breaker 52L is tumedoff ee Alarm BATTERY vagie DEPLETEDIAC OUT ne volage has reached the z End of Liton STOPPED P i Discharge The UPS could nottransfer to the bypass UA835 ee because the bypass source has an Alarm PROHIBITED abnormality UA860 REMOTE BUTTON Remote start or stop signal is being received _ Intermittent Am ABNORMAL continuously for a considerable time sound UA861 LOCAL BUTTON Local start or stop signal is being received _ Intermittent Alsi _ ABNORMAL continuously for a considerable time sound UA870 BALANCER The UPS detected a neutral point voltage _ Intermittent Alarm _ OVERLOAD unbalance sound Overload UA890 EXTERNALALARM External Alarm relay turned on n Alarm UF001 INPUT CIRCUIT The MMS input reference error signal CALL SERVICE Continuous alor icon
53. AU 09 AC Input DC Input Bypass Input AC Output AC Output A50 B50 C50 Grounding Bar E B Battery od Input BN BP A40 B40 C40 UPS module G9000 Installation and Operation Manual 51 TOSHIBA Leading Innovation gt gt gt FIGURE 3 2 2 Diagram of input output bus bars and terminal blocks 300kVA Location of bus bars and terminal blocks Bottom Top Left Side Detailed Power Terminals H 80 7 2050mm D 32 7 830 6mm For power terminals use 1 2 12mm diameter bolts External 51 2 1300 Block IOAU 09 AC Input AC Input aT E Grounding j Bar Bypass Input A40 B40 C40 DC Input BP BN AC Output A50 B50 C50 CN d x DC Input Grounding Bar not shown
54. Amps AWG or kcmil at 75 Temp Rating 100 0 9 120 150AT 2 0 3 0 Important Notes 1 Maximum input current is limited to 106 of the full load input current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 3 3 wire ground Alternate AC Input 3 3 wire ground AC Output 36 3 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 10 Weights do not include batteries or other auxiliary equipment external to the UPS 11 12 Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 C Maximum size cable is based on cable bend radius limitations at the UPS terminals Not more than 3 current carrying conduc
55. E 2 3 1 Startup Shutdown Guidance MAIN FSSA X LOG FIGURE 2 3 2 Startup guidance MAIN y MEQSUR GUIDANCE gt BUTTON hh mm mm dd yy Follow Startup Shutdown guidance accordingly hh mm mm dd yy B MEASUREMENT MENU FIGURES 2 4 1 to 2 4 3 This screen shows details of measured values Input and Output values are displayed During Battery operation Remaining battery power and Run time are also displayed FIGURE 2 4 1 Input values Y MEASURE Y OPERA Y j M X lt INPUT lt B R Y G9000 Installation and Operation Manual 29 TOSHIBA Leading Innovation gt gt gt lt INPUT gt ay lt BATTERY gt 545V DISCHARGE B hh mm mm dd hh mm mm C OPERATION MENU FIGURES 2 5 1 to 2 5 2 This screen prompts the user to select a whether the start amp stop operation will be performed by local or remote operation b date amp time adjustment c battery equalizing charge The battery equalizing charge operation key will appear when battery equalizing charge is set up Setup is based on battery type FIGURE 2 5 1 Remote Local operation select hh mm mm c FIGURE 2 5 2 Date amp Time adjustment 30 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt D LOG MENU FIGURES 2 6 1 to 2 6 3 This LOG MENU displays two Touch icons in EVENT LOG and BATTERY LOG Pressing the EVENT LOG icon
56. INVERTER The output load current has exceeded 125 E Intermittent Alarm OVERLOAD of the rated current LOAD sound Overload UA808 INVERTER The output load current has exceeded 150 Intermittent Alarm _ OVERLOAD of the rated current LOAD sound Overload UA810 INVERTER Short time over current has been detected 2 Intermittent Alarm _ OVERLOAD during the inverter operation LOAD sound Overload TT BYPASS VOLTAGE Bypass line voltage is outof the specifed CHECK BYPASS Intermittent 5 OUT OF RANGE range INPUT sound abnorma UA813 BYPASS PHASE Bypass line power conductors are notwired CHECK BYPASS Intermittent B bt u ROTATION ERROR in a proper phase sequence INPUT sound yp abnorma BYPASS Alarm UA814 FREQUENCY OUT e ne frequency is out of the specified MEE BYPASS id Bypass input _ OF RANGE abnorma 815 TRANSFER Transfer to the bypass is not available due to _ Intermittent Alari m dd PROHIBITED bypass abnormality sound 817 EMERGENCY STOP The emergency stop was activated by the _ Alu m dtd ACTIVATED EPO switch or an external contact The UPS could not transfer to the bypass UA821 TRANGT ER because the inverter output was not Alarm PROHIBITED synchronized to the bypass The UPS could nottransfer to the bypass A822 TRANSFER because external generator operation _ _ Alam PROHIBITED signal indicates a backup generator is in operation G9000 Installation and Operation Manual
57. LAOUT CN954 CB2IN CN954 CB2IN CN953 CB1IN CN953 CB1IN CN952 CA2IN CN952 CA2IN CN951 CA1IN CN951 CN944 200 CN944 200 CN943 CB10UT CN943 CB1OUT CN942 200 CN942 200 CN941 CA10UT CN941 CA10UT G9000 Installation and Operation Manual 65 TOSHIBA Leading Innovation gt gt gt FIGURE 3 7 3a Diagram of Power Wire amp Control Wire Connections for 3 or 4 units in MMS Configuration Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or Cat 6 with RJ45 modular connectors for all communication cabling Use of UTP Unshielded Twisted Pair Cable may cause malfunction Total cable length from UPS 1 to UPS n should be within 100m 1 Return from the last UPS module to the first UPS module continuous loop 2 DIP switch position UPS 1 and UPS n ON Otherwise OFF n 3 4 maximum for this cabling configuration 66 300 750kVA IOAU 09 TN1 5 6 Toshiba Tie Cabinet TTC AC OUTPUT 35 rA 36 Lt 521 37 m 38 52L2 AX IOAU 09 TN1 4 a E AC OUTPUT AC OUTPUT UPS 1 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 7 3b Detail of IFAU 09 Control Wire Connections for 3 or 4 units in MMS Configuration
58. Measurement screen battery operation 32 Main screen fault 32 Message Sorea aeaieie a gium i nimi eei in 33 External signal terminal block TN2 34 External signal terminal block TN1 35 Control wiring for external contacts 36 Remote start contact connections essen nennen 37 Configuration of the RemotEyell 80 225kVA sss 39 Configuration of the RemotEyell 300 40 Configuration of the RemotEyell 500 750KkVA sse 41 Connection between display control SW1 and RemotEyell module 42 PSAU 60 POBAPST u i ie cete DOR tete texto rtc cite eh bere ciebat 43 DPAU ST POBI SW ill iint eet tenure team n pause 43 0083 001 402222422 1 2 0000 00 0 entrent enini trenes 43 G9000 Installation and Operation Manual iii TOSHIBA Leading Innovation gt gt gt Figure 2 18 Figure 2 19 Figure 2 20 Figure 2 21 Figure 3 1 Figure 3 2 1 Figure 3 2 2 Figure 3 2 3 Figure 3 2 4 Figure 3 3 1 Figure 3 3 2 Figure 3 3 3 Figure 3 4 1 Figure 3 4 2 Figure 3 4 3 Figure 3 5 Figure 3 6 Figure 3 7 1 Figure 3 7 2a Figure 3 7 2b Figure 3 7 3a Figure 3 7 3b Figure 3 7 4a Figure 3 7 4b Figure 3 8 Figure 3 9 The connector CN1 of PSAU 60 44 The terminal block TN of PSAU 60
59. R green when power is supplied from inverter to the critical load Indicates the state of inverter transfer switch 52C Battery operation BATTERY OP orange Illuminates when power is supplied from batteries following a power failure Load on bypass LOAD ON BYPASS Illuminates when power is supplied to load devices by static bypass Y E Indicates the state of bypass transfer switch 52S Overload OVERLOAD orange Illuminates in overload condition LCD fault LCD FAULT red when LCD is not responding UPS fault UPS FAULT red Annunciator intermittent or constant tones Illuminates when an error occurs in the system In this case the details of the error are O indicated on the display panel 22 BUTTON Emergency Power Off button 7 When activated the Emergency Power Off EPO function shuts down the UPS module The critical load will lose power and also shutdown The EPO function can be performed either locally or remotely G9000 Installation and Operation Manual 27 TOSHIBA Leading Innovation gt gt gt 23 LIQUID CRYSTAL DISPLAY 8 The Liquid Crystal Display LCD touch panel indicates power flow measured values operational guidance data records and error messages The LCD panel has a back light which facilitates viewing in different ambient lighting conditions The LCD will automatically clear and
60. R INVERTER CB AC gt Input User supplied CBI T 4 CHARGER Power Flow UPS Module Not in Use External Battery Figure 1 3 shows that in the event of AC input source failure or interruption the UPS Converter s will de energize and the UPS battery s will immediately discharge and supply DC power to the Inverter to maintain continuous AC power to the load This operation will continue until a The battery capacity expires and the inverter turns off or b Input power is restored When input power is restored the converter will simultaneously power the inverter and critical load and recharge the batteries A fully charged battery will provide power for the specified time at the rated load or longer at a reduced load 5 In the case of the Parallel Operation 10 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt When power is restored after a low battery shutdown the UPS converter s automatically restarts operation the charger s recharges the batteries and the Inverter s is automatically restarted without operator intervention Load is automatically assumed by the inverter without operator intervention s In the case of the Parallel Operation The power drawn by the load is equally shared between all UPS regardless of the presence or absence of the UPS t
61. RATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 Fax 713 896 5212 Web Site www toshiba com ind G9000 Installation and Operation Manual 87 TOSHIBA Leading Innovation gt gt gt Installation Planning Guide for 225kVA UPS Standard System 480V Input 480V Output Height includes removable fan housing Frame height is 78 7 0 clearance for peripheral equipment 1 clearance for walls General Mechanical Information Di i FI Approximate Full Load Mechanical Clearance Inches from UPS WxDxH Weight adio Heat Rejection for Ventilation and Maintenance Access Inches Lbs Lbs ft 2 Btu Hr Top Front Bottom Sides Back 35 4 x 32 8 x 80 6 1230 152 25 060 20 4 o O O Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Normal Mode Recharge Mode Suggested External Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA PF Amps Amps AWG or kcmil at 75 C Temp Rating 212 235 gt 0 99 2 55 283 350 AT 500 kcmil 2 x 250 kcmil Alternate Bypass AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Suggested External Overcurrent Protection External Feeder Wire Size Min Max Per Phase AWG or kcmil at 75 C Temp Rating 500 kcmil 2 x 250 kcmil Battery Capacity Requir
62. TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS G9000 SERIES INSTALLATION AND OPERATION MANUAL 480 480 V 80 100 160 225 300 500 750 kVA Document 4GBA0012 Rev E P N 61480 008 January 2013 TOSHIBA Leading Innovation gt gt gt G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt G9000 SERIES INSTALLATION AND OPERATION MANUAL 480 480 80 100 160 225 300 500 750 kVA Document No 4GBA0012 Rev E P N 61480 008 January 2013 OF G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt IMPORTANT NOTICE The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office The contents of this instruction manual shall not become a part of or modify any prior or existing equipment commitment or relationship The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION The warranty contained in the contract between the parties is the sole warranty of TOSHIBA and any s
63. URE 2 16 DPAU 81 SW1 _ D sub connector 1 to be connected with RemotEyell Terminal block TN to feed 12VDC power to RemotEyell 12V across P to N ae Optional interface CN2 to give 12VDC power 12V Pin 1 to 2 Note 12VDC exposed CN27 81 5 O Oiee E START STOP TEST G9000 Installation and Operation Manual 43 TOSHIBA Leading Innovation gt gt gt 2 6 CONNECTOR DEFINITION FIGURE 2 18 The connector CN1 of PSAU 60 PS1 DB9 Description Pin 1 Not used Pin 2 RXD Receive data Pin 3 TXD Transmit data Pin 4 Not used Pin 5 GND Signal ground Pin 6 Not used Pin 7 Not used Pin 8 Not used Pin 9 Not used D SUB 9Pin male FIGURE 2 19 The terminal block TN of PSAU 60 PS1 1 TB2 Description Pin 1 12VS 12VDC Pin 2 GND S 12VDC ground Terminal Block 2Pin FIGURE 2 20 The connector CN44 of PSAU 60 PS1 D5 Description 1 1 RXD Receive data Pin 2 TXD Transmit data 2 Pin 3 GND Signal ground 3 Pin 4 24VS 24VDC Pin 5 GND S 24VDC ground D3200 5Pin contact FIGURE 2 21 connector CN27 of DPAU 60 SW1 D5 Description 1 1 RXD Receive data Pin 2 TXD Transmit data 2 Pin 3 GND Signal ground Pin 4 24VS 24VDG Pin 5 GND S
64. ault codes and UPS symptom 83 TOSHIBA Leading Innovation gt gt gt 84 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt APPENDIX A Installation Planning Guides IPG Installation Planning Guide for 80kKVA UPS Standard System 480V Input 480V Output General Mechanical Information Height includes removable fan housing Frame height is 78 7 0 clearance for peripheral equipment 1 clearance for walls Primary AC Input 480V 3 Phase 3 Wire Dimensions Weigh Floor Approximate Full Load Mechanical Clearance Inches from UPS W xDxH t Loading Heat Rejection for Ventilation and Maintenance Access Inches Lbs Lbs ft Btu Hr Top Front Bottom Back 27 6 x 32 8 x 80 6 855 136 10 771 20 40 0 Maximum Input Power Demand Suggested External External Feeder Wire Size Normal Mode Recharge Mode Overcurrent Protection Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 Temp Rating 76 80 91 97 125 AT 1 1 0 Alternate Bypass AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand kVA Amps Amps Suggested External Overcurrent Protection External Feeder Wire Size Min Max Per Phase AWG or kcmil at 75 Temp Rating 80 0 9 96 125 AT 1 1 0 Battery Input 480VDC Nomi
65. ction on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent TOSHIBA reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION All other product or trade references appearing in this manual are registered trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION Copyright 2013 TOSHIBA INTERNATIONAL CORPORATION All rights reserved Printed in Japan Contacting TOSHIBA Customer Support Center The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System problem that you
66. d ajor meal Heatsinks temperature exceeds thermal CALL SERVICE Continuous f UF 213 OVERTEMP settings ENGINEER sound ajor Liton 1 COOLING CALL SERVICE Continuous UF214 ABNORMAL Thermal relay activated protection ENGINEER sound ajor Liton UF217 INVERTER Detection of inverter output phase CALL SERVICE Continuous T Liton E OVERVOLTAGE overvoltage ENGINEER sound ZERO PHASE CALL SERVICE Continuous UF230 OVERCURRENT Detection of zero sequence overcurrent ENGINEER SSund ajor Liton UF253 US CONTROL ee aan CALE SERVICE inor Flicker CIRCUIT ERROR tputvoltage ENGINEER sound and bypass voltage UF256 OUTPUT VOLTAGE Output voltage is outside of the specified CALL SERVICE Intermittent ino Flicker ABNORMAL range ENGINEER sound Contactor 52C failed to open during load CALL SERVICE Intermittent PEE transfer from inverter to bypass ENGINEER sound nor Flicker Load transfer due to overload for over 4 CALL SERVICE Intermittent LOAD ABNORMAL times within 5 minutes ENGINEER sound nor Ficker ANOTHER UPS CALL SERVICE Intermittent 259 ABNORMAL No detection of another UPS voltage signal ENGINEER s nor Flicker 80 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Note 3 Note 1 Note
67. e 20 inches 50 mm G9000 Installation and Operation Manual 45 TOSHIBA Leading Innovation gt gt gt D External Battery Supply Please refer to the following when installing and maintaining batteries 1 The customer shall refer to the battery manufacturer s installation manual for battery installation and maintenance instructions 2 The maximum permitted fault current from the remote battery supply and the DC voltage rating of the battery supply over current protective device are NOTE shown in Table 3 3 TABLE 3 3 Maximum Permitted Fault Current UPS Capacity DC Voltage Maximum Fault kVA V Current Permitted A 3 3 PROCEDURE FOR CABLE CONNECTIONS 1 Confirm the capacity of the UPS being installed Identify the input output power terminal blocks accordingly as shown in the Figures 3 1 through 3 5 2 Connect the internal control wire and power wire 1 Control wire Inter connect 1 2 UVR to terminal TN1 1 2 of external I F PCB IOAU 09 2 2 Auxiliary to terminal TN1 3 4 of external I F PCB IOAU 09 2 Power wire AC input Bypass input AC output Inter connect a From user s distribution panel 1 X1 A phase to A bus bar in UPS 2 X2 B phase to B bus bar in UPS 3 C phase to C bus bar in UPS b DC Input to UPS 1 Positive cable to BP bus bar in UPS 2 Negative cable to BN bus bar in UPS 46 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt
68. ed Note 2 Indicates one of two possible LED illumination patterns continuously on lit or intermittent flicker Note 3 Code indication means Alarm Failure 0 0 Rectifier circuit failure 0 1 DC circuit failure 0 2 Inverter circuit failure 0 53 Control circuit failure 0 4 Bypass system failure 0 68 Alarm U 00 0 49 Major failure U 50 0 99 Minor failure denotes any numeral from 0 to 9 96 denotes either A or F 82 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 7 DAILY INSPECTION Please perform the daily inspection while the UPS is running The daily inspection items are shown in Table 7 1 NOTE TABLE 7 1 How to perform daily inspection No Subject Procedure Period Method Tool Environmental Dust or Gas Daily Visual check and ambient smelling Dewdrops Daily Visual check breue ss Temperature Daily Thermometer Humidity hygrometer Cabinet Vibration or Daily Touch and hearing Audible noise Overheating When needed Touching exterior Air filter clog When needed Visual check LCD sharpness Daily Visual check Brightness Left bottom LED Construction 3 Operation Indication terms
69. ed Maximum Discharge for Full Load Output at Full Load Output Suggested External Overcurrent Protection Input 480VDC Nominal External Feeder Wire Size Min Max kWB Amps DC Amps AWG or kcmil at 75 C Temp Rating 210 Q 0 9 PF 524 600 AT 2 x 300 kcmil 2 x 400 kcmil AC Output 480V 3 Phase 3 Wire Suggested External Rated Output Power Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA PF Amps 225 09 271 Amps AWG or kcmil at 75 C Temp Rating 500 kcmil 2 x 250 kcmil Important Notes 1 8 9 Maximum input current is limited to 106 of the full load input current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 39 3 wire ground Alternate AC Input 3 3 wire ground AC Output 3 3 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of
70. ed to stop inverter from a remote location UPS must be programmed for remote operation Refer to Operations Menu for procedure Terminals 11 to 12 Battery Temp High contact input IN3 Input fed by a thermocouple that monitors battery temperature The converter float voltage level is reduced for battery over temperature conditions External thermocouple is user supplied Terminals 13 to 14 Power Demand Command contact input INA This contact is used to control the input power Power demand is turned ON when the contact is closed and power demand is turned OFF when the contact is open The Power demand function is custom designed by the factory to match the users specific system specifications Contact the factory for additional information Terminals 15 to 16 Remote EPO contact input Used to perform a remote UPS Emergency Power Off EPO The load will be dropped The UPS is equipped with a selectable input contact item The above items are the default settings Contact Toshiba International Corporation for setup information NOTE In all cases a switch having a protective cover is recommended in order to reduce the possibility of accidental operation CAUTION G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 2 5 RemotEyell INTRODUCTION The RemotEyell is available as a UPS system monitoring tool The RemotEyell supplies a network function to monitor UPS units via Simple Network Ma
71. esentatives or call Toshiba International Corporation at 1 877 867 8773 along with the operation and load status for all correspondence to NOTE Toshiba field service group 74 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 PARTS REPLACEMENT Contact Toshiba International Corporation or its authorized service representatives on all issues regarding the replacement of parts A Battery Battery lifetime may vary according to the frequency of use and the average ambient operating temperature The end of battery life is defined as the state of charge resulting in an ampere hour capacity less than or equal to 80 of nominal capacity Replace battery if its capacity is within this percentage B UPS Component Parts UPS components have a defined life expectancy Fans Capacitors Filters etc Contact Toshiba International Corporation or its authorized service representatives for a complete parts replacement schedule Recommended replacement time interval varies with operating environment Contact Toshiba International Corporation or its authorized service representatives for application specific recommendations Any parts replacements including modification without authorized by Toshiba could result in personal injuries death or destruction of the UPS WARNING G9000 Installation and Operation Manual 75 TOSHIBA Leading Innovation gt gt gt 6 FAULT CODES This sect
72. for details G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 10 11 12 13 14 15 16 Main PCB UPGR M Figure 1 8 Switches on UPGR M board FOR SERVICE PERSONNEL ONLY 11 SW1 RESET switch 14 SW2 BOOT switch 15 SW3 52L SAW switch a Relay PCB RYAU 09 80 225kVA b Power Supply PCB PSAU 73 300 750kVA External Communication Connector RS232C connector on DPAU 81 board FOR SERVICE PERSONNEL ONLY Refer to FIGURE 2 18 for details Parallel control PCB not shown a TLCR C 80 225kVA b TLCR E 300 750kVA For use in Parallel Operation system application Option Parallel I F IFAU 08 a IFAU 08 80 225 b IFAU 09 300 750kVA For use in Parallel Operation system application Option Figure 1 7 1 and 1 7 2 Refer to Figures 3 7 1 to 3 7 4 for details AC input AC output DC input terminal Refer to Figures 3 2 1 to 3 2 4 3 3 1 to 3 3 3 3 4 1 to 3 4 3 for details Grounding Bar E RESET switch FOR SERVICE PERSONNEL ONLY This switch resets errors resulting from alarm conditions TEST switch FOR SERVICE PERSONNEL ONLY This switch changes system operation to the test mode MAINTENANCE switch FOR SERVICE PERSONNEL ONLY This switch sets the UPS menu parameters BOOT switch FOR SERVICE PERSONNEL ONLY This switch enables firmware to be loaded on the control board 521 S W switch FOR SERVICE PERSONNEL ONLY This switch prohibits tu
73. g Innovation gt gt gt FIGURE 3 6 Diagram of Power Wire Connections Parallel System Configuration 52MB Maintenance Bypass Breaker Bypass 525 Bypass input Converter i PN AC input CBI Charger Inverter 5211 OPE Med Ups 2 _ _ _ 2 Battery ____ o i gt a i Output i Converter 5 52CS 1 Charger Inverter 2 m AC input AC output i O ah rs 5212 i UPS i CB2 Battery Breaker i i i P PR m Bypass input Bypass i T Converter I CB1 Charger i AC input U 1 Maximum 4 80 225kVA 8 300 750kVA 62 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 3 7 1 Diagram of Power Wire amp Control Wire Connections for 4 units in MMS Configuration 80 225kVA IOAU 09 TN1 6 Use Ethernet STP AC Shielded Twisted OUTPUT Pair Cable Cat 5 or 45 6 with RJ45 50 modular connectors for all communication cabling Toshiba Tie Cabinet TTC Use of UTP Unshielded Twisted Dain maw 6 p 5211 R 5212 Total cable length a ae otal cable leng 49 4 from UPS 1 to UPS n m sasa should be within OUTPUT 100m 50 50 50
74. hat is are in battery operation or not whenever the system is in the Parallel Operation G9000 Installation and Operation Manual 11 TOSHIBA Leading Innovation gt gt gt FIGURE 1 4 1 UPS Parts Location 80 100kVA UPS module Front View 8 Parallel I F PCB IFAU 08 GPMS EMB n CPMC 88F I g Inverter Converter Charger Unit 1 LCD touch panel NEM 5 Relay PCB monitor display RYAU 09 2 Display PCB DPAU 81 4 6 External d UPGR M Communication 7 Parallel control PCB 3 External I F PCB a TLCR C IOAU 09 Ground Fault Sensor N FDAU 04 CB3 10 Grounding Bar E CB1 Item 9 AC input AC output DC input terminal is not shown in Figure 1 4 1 Refer to Figure 3 2 1 FIGURE 1 4 2 UPS Parts Location 160 225kVA UPS module Front View CPMS EMB CPMC 88F 8 Parallel I F PCB IFAU 08 t Inverter Converter Charger Unit 1 LCD touch panel 5 Relay PCB monitor display RYAU 09 2 Display PCB DPAU 81 4 Main PCB UPGR M 6 External Communication Connector 7 Parallel control PCB 3 External I F TLCR C IOAU 09 Ground Fault Se
75. hould be sized to allow not more than a 2 volt drop at maximum discharge current external to the UPS 3 Control wires and power wires are to be installed in separate 11 Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 C Maximum size cable is based on cable bend radius limitations at the UPS terminals Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations 12 Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections 10 Weights do not include batteries or other auxiliary equipment TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 Fax 713 896 5212 Web Site www toshiba com ind G9000 Installation and Operation Manual 85 TOSHIBA Leading Innovation gt gt gt Installation Planning Guide for 100kVA UPS Standard System 480V Input 480V Output General Mechanical Information Di i Floor Approximate Full Load Mechanical Clearance Inches from UPS WxDxH Weight Loading Heat Rejection for Ventila
76. igure 1 2 shows the Internal Bypass line is a Hard wired line through 52S which supplies the critical load with unconditioned bypass input power Upon switching to the Internal Bypass line the Static Transfer Switch line through CB3 herein after STS contactor CB3 supplies the power immediately and then the Internal Bypass line through 52S supplies the power In the event of a switching to the Bypass line the power to the critical load will be uninterrupted The purpose of this Internal Bypass line is to route power to the critical load while the UPS module is de energized converter and inverter and during Start up before the system is fully operational Each UPS internal static bypass line will equally share the power supplied to the critical load whenever the system is in the Parallel Operation G9000 Installation and Operation Manual 9 TOSHIBA Leading Innovation gt gt gt In the event of a load overcurrent the UPS transfers to bypass without interruption to the critical load In the case of the Parallel Operation all UPS will transfer to bypass without interruption to the critical load The internal control system determines the operation of the two paths with the load powered from the inverter being the normal operation C Battery operation Load Power supplied by UPS battery FIGURE 1 3 Single Line Diagram Battery Operation Bypass User supplied 4 Static Transfer Switch CONVERTE
77. ing Heat Rejection for Ventilation and Maintenance Access Inches Lbs Lbs ft Btu Hr Top Front Bottom Sides Back 51 2 x 32 7 80 7 1230 189 31 659 20 40 0 0 0 Height includes removable fan housing Frame height is 78 7 0 clearance for peripheral equipment 1 clearance for walls Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Normal Mode Recharge Mode Suggested External Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA PF Amps Amps AWG or kcmil at 75 C Temp Rating 312 337 50 99 376 406 500 AT 2 x 250 kemil 2 x 300 kemil Alternate Bypass AC Input 480V 3 Phase 3 Wire Suggested External Maximum Input Power Demand voe BICIS UR External Feeder Wire Size Min Max Per Phase kVA 300 PF 1 0 Amps Max 361 Amps 500 AT AWG or kcmil at 75 C Temp Rating 2 x 4 0 2 x 250 kcmil Battery Input 480VDC Nominal Battery Capacity Required for Full Load Output Discharge at Full Load Output Suggested External Overcurrent Protection External Feeder Wire Size kWB Amps DC Amps AWG or kcmil at 75 C Temp Rating 309 1 0 PF 772 800 AT 2 x 400 kcmil Contact factory rep for alternate configurations AC Output 480V 3 Phase 3 Wire Suggested E
78. ion covers fault codes their description and required action At time of error Verify and record the occurrence of the alarm Note details of alarm message displayed on the LCD display panel Contact Toshiba International Corporation at 1 877 867 8773 76 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Failure Code List Table 6 1 Fault Code Note 3 Note 1 Note 2 Code Status message Meaning Guidance Buzzer Eal Failure indication relay contact lamp INPUT VOLTAGE Inputline voltage is out of the specified Intermittent UABOI OUT OF RANGE range P sound AC input ge SOURCE abnormal AC INPUT T CHECK INPUT Alarm UA802 FREQUENCY OUT frequency is out of the specified POWER 1 AC input OF RANGE ge SOURCE abnomal AC INPUT PHASE Input line power conductors are not wired in CHECK INRUT Intermittent asd ROTATION ERROR proper phase sequence PO MER Sound AC Iput SOURCE abnormal CONVERTER OPE MN Intermittent UA804 PROHIBITED The converter interlock is active Alarm UA805 INVERTER The output load current has exceeded 105 2 Intermittent Alarm _ OVERLOAD of the rated current LOAD sound Overload UA806 INVERTER The output load current has exceeded 110 Intermittent Alarm _ OVERLOAD of the rated current LOAD sound Overload UA807
79. ircuit breaker sized to protect both the AC input and the bypass line is installed Refer to equipment nameplate for current ratings Connect the bypass input power cables from the input service entrance to the bypass input power terminals identified as A40 B40 and C40 in Figures 3 1 and 3 2 1 4 Input cables must be sized for an ampere rating larger than the maximum current capacity of the UPS Refer to Table 3 4 for recommended cable sizes 2 Using adequately sized conductors and referring to the appropriate figure identified in Figures 3 1 and 3 2 1 4 connect jumper bypass terminals A40 B40 C40 to AC input power terminals A B C as identified in Figures 3 1 and 3 2 1 4 G9000 Installation and Operation Manual 47 TOSHIBA Leading Innovation gt gt gt 3 Connect the external signal terminal block as desired Refer to Section 2 4 and Figure 2 10 for functional description 14 AWG 2mm or less shielded conductor is recommended 1 Confirm that all UPS internal contactors breakers CB2 are open before energizing UPS 2 UPS power terminals are supplied with stud type fittings It is recommended that compression lugs be used to fasten all input output power NOTE cables 6 Procedure for Cable Connections for Parallel Operation System 1 Confirm the number of units to be connected in parallel Identify the input output power terminal blocks and control wire connectio
80. ironment per standard described as follows TABLE 1 1 Installation Environment Environment standard Indoors location 2 Ambient Minimum temperature 32 F 0 Maximum temperature 104 F 40 C The temperature average temperature over any 2 a period must be in the range 41 F 5 C to 95 F 35 C Relative humidity The relative humidity must be held between 5 and 95 There must be no condensation due to temperature changes Altitude This equipment must not be applied at altitude that exceeds 2250m 7380ft above seal level Dust in the room where the UPS is installed must not exceed normal atmospheric dust levels In particular that dust should not include iron particles oils or fats or organic materials such as silicone Inflammable gas There should be no inflammable explosive gas Hydrogen sulfide H S No more than 0 003 PPM following Sulfurous acid gas SO No more than 0 01 PPM 654 4 Part 4 Chlorine gas Cl No more than 0 002 PPM Ammonia gas NH3 No more than 1 PPM Nitrous oxides NO No more than 0 05 PPM Ozone O3 No more than 0 002 PPM 4 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt NOTE This UPS does not include a Bypass input circuit breaker MCCB to protect the bypass circuit The Bypass input circuit breaker MCCB is to be field supplied and installed Recommended Breaker MCCB s Specifications are as follo
81. ll be simultaneously recharged The End of Battery announcement is shown at the bottom of the screen 2 3 8 Fault Indication MESSAGE and SILENCE ALARM icons will appear on the main menu when UPS failure condition has occurred FIGURE 2 8 Main screen Fault indication MAIN XX MEASURE OPERA X hh mm mm The following will be displayed when the MESSAGE icon on the main menu is pressed 32 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 1 MESSAGE The display shows a fault code the description of the fault and a guidance of what action is to be taken by the user A maximum of 10 faults are displayed at one time If an input power failure occurs during a fault condition the fault indication and input power failure announcement are alternatively displayed at 5 second intervals FIGURE 2 9 Message screen m M E A x hh mm mm c 2 SILENCE ALARM This icon will appear when a failure occurs The audible alarm announcing the failure can be silenced by pressing this icon G9000 Installation and Operation Manual 33 TOSHIBA Leading Innovation gt gt gt 2 4 EXTERNAL SIGNAL TERMINAL BLOCK The UPS is equipped with a series of input output terminals for external annunciation of alarms and for remote access of certain UPS functions The layout of terminals is shown in Figure 2 10 1 and 2 10 2 with a functional description of the input output port presen
82. mputer etc FIGURE 2 11 Control Wiring for External Contacts External to UPS Cabinet Terminal Relay Coil 1 Contact Terminal NEC Class 2 Power Source User supplied Details of output alarm contacts TN2 Terminals 1 to 2 Summary Alarm contact Activated only when a major fault has occurred with the system Terminals 3 to 4 Load on Bypass contact OUT1 Activated when the power is supplied from the static bypass input Terminals 5 to 6 Load on Inverter contact OUT2 Activated when the power is supplied by the inverter Terminals 7 to 8 Battery Operation contact OUT3 Activated when the battery is operating following an AC power failure Terminals 9 to 10 Converter Operation contact OUT4 Activated when the converter is operating Terminals 11 to 12 Battery Low Voltage contact OUT5 Activated when the battery voltage drops below discharge end voltage level during inverter operation i e During AC fail condition Terminals 13 to 14 Overload contact OUT6 Activated when an overload has occurred to the system Terminals 15 to 16 Spare contact OUT7 Terminals 17 to 18 Total Alarm contact OUTS8 Activated by major fault minor fault and alarm events Terminals 19 to 20 52C Close contact OUT9 Activated when the inverter output contactor 52C has closed Form B NC 36 G9000 Installation and Operation Manual TOSHIBA
83. n and Operation Manual 79 TOSHIBA Leading Innovation gt gt gt Note 3 Note 1 Note 2 code Status message Meaning Guidance Buzzer Erna Pale indication relay contact lamp INVERTER CALL SERVICE Continuous UF201 OVERVOLTAGE Detection of output overvoltage ENGINEER sound ajor Liton INVERTER CALL SERVICE Continuous 0 202 UNDERVOLTAGE Output voltage dropped below specs ENGINEER Und ajor Lit on INVERTER CALL SERVICE Continuous UF203 OVERCURRENT Detection of inverter overcurrent ENGINEER soun ajor Liton UF 204 OUTPUT CIRCUIT Continuous ajor Liton ABNORMAL 9 ENGINEER sound current UF206 UPS CONTROL Discrepancy between output voltage and CALL SERVICE Continuous dior liton CIRCUIT ERROR external voltage bypass common ac bus ENGINEER sound UF 207 UAE Inverter zero sequence overcurrent CALE SERVICE Continuous ajor Liton OVERCURRENT j ENGINEER sound UPS CONTROL CALL SERVICE Continuous UF 208 CIRCUIT ERROR Cross current is abnormal ENGINEER saund ajor Liton UF209 52 ABNORMAL Error to close the contactor 52C CALE SERVICE ajor Liton ENGINEER sound CALL SERVICE Continuous UF210 52 ABNORMAL Error to open the contactor 52C ENGINEER sgud ajor Liton No answer from contactor 52C during CALL SERVICE Continuous UF211 32GABNORMAE inverter operation ENGINEER soun
84. nagement Protocol SNMP and Hypertext Transfer Protocol HTTP methods The RemotEyell module is installed at the rear of the front door in G9000 UPS units The configuration of the RemotEyell is shown in FIGURE 2 13 1 80 225kVA FIGURE 2 13 2 300kVA and FIGURE 2 13 3 500 750kVA FIGURE 2 13 1 Configuration of the RemotEyell Overview 80 225kVA Consult Toshiba International Corporation for details RemotEyell monitoring software and its capabilities G9000 Installation and Operation Manual 39 TOSHIBA Leading Innovation gt gt gt FIGURE 2 13 2 Configuration of the RemotEyell 300kVA Consult Toshiba International Corporation for details on RemotEyell monitoring software and its capabilities 40 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 2 13 3 Configuration of the RemotEyell Overview 500 750kVA Back of the front left door Main cabinet Cable2 Cable3 PSAU 60 PS1 Consult Toshiba International Corporation for details on RemotEyelI monitoring software and its capabilities G9000 Installation and Operation Manual 41 TOSHIBA Leading Innovation gt gt gt The Power Supply PCB PSAU 60 designated as PS1 and the Cable1 designated as 0083 001 are equipped with G9000 UPS units The Cable2 D sub 9 and the Cable3 12V power cable are included in the RemotEyell package The Power Supply
85. nal Battery Capacity Required for Full Load Output Maximum Discharge at Full Load Output Suggested External Overcurrent Protection External Feeder Wire Size Min Max kWB Amps Amps AWG or kcmil at 75 Temp Rating 200 AT 3 0 250 kcmil 75 0 9 PF 188 AC Output 480V 3 Phase 3 Wire Suggested External Pated Output Power Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 C Temp Rating 80 0 9 96 125 AT 1 1 0 Important Notes 1 Maximum input current is limited to 106 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical codes 6 Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 39 3 wire ground Alternate AC Input 3 3 wire ground AC Output 36 3 wire ground DC Input 2 wire Positive Negative ground 7 Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal 8 Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC 9 DC wires s
86. nductors to be sized per NEC Article 310 15 Primary AC Input 39 3 wire ground Alternate AC Input 3 3 wire ground AC Output 3 3 wire ground DC Input 2 wire Positive Negative ground 7 Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal 8 Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC 9 DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 10 Weights do not include batteries or other auxiliary equipment external to the UPS 6 Grounding conductors to be sized per NEC Article 250 122 11 Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 C Maximum size cable is based on cable bend radius limitations at the UPS terminals Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations 12 Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 Fax
87. ns for parallel operation systems as shown in the appropriate Figures 3 6 and 3 7 1 4 2 Connect the external control wire and power wire Use Ethernet STP Shielded Twisted Pair Cable for all communication cabling Use of UTP Unshielded Twisted Pair Cable may cause a malfunction NOTE a Control wire connection Parallel configuration wiring Refer to Figure 3 6 and 3 7 1 4 52L control signal from Toshiba Tie Cabinet TTC to UPS n IOAU 09 TN1 5 6 a 1 80 225kVA Parallel control signal for CN94 as shown in Fig 3 7 1 Parallel control signal for CN96 and CN95 as shown in Fig 3 7 1 a 2 300 750kVA Parallel control signal for CN941 CN942 CN943 CN944 CN951 CN952 CN953 CN954 as shown in Fig 3 7 2 4 Parallel control signal for CN96 CN97 CN98 and CN99 as shown in Fig 3 7 2 4 b Power wire connection From UPS AC Output Terminals to Toshiba Tie Cabinet TTC Refer to Figure 3 6 and 3 7 1 4 48 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TABLE 3 4 Recommended Cable Sizes Input Side Output Side Bypass Side DC Input Side Input Output Cable Torque Cable Torque Cable Torque Cable Capacity Voltage Voltage Size ft lbs Size ft Ibs Size ft Ibs Size ft Ibs 1 AWG 17 22 1 AWG 17 22 1 AWG 17 22 3 0 AWG 17 22 Sov ER 1 0 AWG 1 0 AWG AANG x1 AWG 100kVA 480V a x 2 0 AWG 250 17 22 250 17 22 250
88. nsor FDAU 04 CB3 4 10 Grounding Bar E 52S CB1 Item 9 AC input AC output DC input terminal is not shown in Figure 1 4 2 Refer to Figure 3 2 1 12 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 1 4 3 UPS Parts Location 300kVA a UPS cabinet Front View b Door Backside Main Cabinet 1 LCD Touch Panel 5 Power Supply PCB 1 LCD Touch Monitor Display Panel Monitor PSAU 73 a Door Door Display 6 Display y PCB DPAU 81 Ground Fault Supply E Sensor PCB FDAU 04 PSAU 60 6 External Communication Connector 4 Main PCB UPGR M kh X Landing Main Cabinet Cabinet UPS cabinet Front Inside View 52S
89. onsult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections 12 TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 Fax 713 896 5212 Web Site www toshiba com ind 90 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Installation Planning Guide for 750kVA UPS Standard System 480V Input 480V Output General Mechanical Information Di i FI Approximate Full Load Mechanical Clearance Inches from UPS WxDxH Weight d Heat Rejection for Ventilation and Maintenance Access Inches Lbs Lbs ft Btu Hr Top Front Bottom Sides Back 90 6 x 32 7 x 80 7 4255 207 79 147 20 40 0 0 0 Height includes removable fan housing Frame height is 78 7 0 clearance for peripheral equipment 1 clearance for walls Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Normal Mode Recharge Mode Suggested External Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 Temp Rating 781 875 50 99 939 1052 1400 A 4 x 500 kemil Alternate Bypass AC Inpu
90. or Input and Output Signals RS232 Port Included Intelligent Monitoring SNMP MODBus RTU MODBus TCP BACNET METASYS Optional Display LCD Touch Panel for Local Monitoring Operation and Control TABLE 1 5 b Typical UPS Efficiencies at Various Loads 96 Full Load UNIT 20 40 60 80 100 80 kVA 92 5 94 3 95 0 95 2 95 8 100 kVA 92 5 94 3 95 0 95 2 95 8 160 kVA 94 7 95 7 96 2 96 5 96 5 225 94 9 96 2 96 5 96 5 96 5 300 94 4 96 3 96 9 97 0 97 0 500 94 8 96 7 97 0 97 0 97 0 750 kVA 95 5 96 6 97 0 97 0 97 0 TABLE 1 5 MTBF MTTR Parameter Phase 80 225kVA Phase 11 300 750kVA MTBF Mean Time Between Failures System With Bypass 3 081 946 hr 2 633 910 hr Inverter Without Bypass 140 406 hr 101 687 hr MTTR Mean Time to Repair Excluding Travel and Shipping Time 4 hr 1 5 hr 24 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TABLE 1 6 Rating of Contactors Breakers and Fuses NUMBER APPLICATION OUTPUT CAPACITY OF EQUIPMENT 100kVA 160kVA 225 300 500kVA 750kVA 202 5kW CB1 AC input contactor Battery disconnect breaker Recommended AC input breaker User supply OPTION REGAT ded AC bypass breaker User supply OPTION AC output breaker User supply OPTION eR s FCU FCV FCW DC f FCR FCS FCT jour FPR FPS FPT FPW DC fuse FNR FNS FNT FNW FUA FUB FUC Con
91. pose of operator controls and indicators is described with procedures for operation start up shutdown and basic maintenance included G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 1 3 DEFINITIONS UNINTERRUPTIBLE POWER SUPPLY SYSTEM UPS All components within the UPS Module Cabinet and associated batteries that function as a system to provide continuous conditioned AC power to a load This is sometimes referred to as the System UPS MODULE CABINET The metal enclosure which contains the Converter Charger Inverter Static Transfer Switch Internal Bypass line operator controls and internal control systems required to provide specified AC power to a load UPS MODULE The Converter Charger and Inverter assemblies which under the direction of the internal control system and operator controls provide specified AC power to a load INVERTER The UPS components which contain the equipment and controls necessary to convert DC power from the Converter Charger or the battery to AC power required by the critical load CONVERTER CHARGER The UPS components which contain the equipment and controls necessary to convert input AC power to regulated DC power required for battery charging and for supplying power to the Inverter STATIC TRANSFER SWITCH The device which connects the critical load to the bypass line when the Inverter cannot supply continuous power BYPASS LINE The line
92. rcurrent devices are suggested minimums within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 Fax Web Site Minimum size is smallest size based on ampacity at 30 C Maximum size cable is based on cable bend radius limitations at the UPS terminals Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Consult with a registered Professional Engineer 713 896 5212 www toshiba com ind G9000 Installation and Operation Manual 89 TOSHIBA Leading Innovation gt gt gt Installation Planning Guide for UPS Standard System 480V Input 480V Output General Mechanical Information Di ions Floor Approximate Full Load Mechanical Clearance Inches from UPS W xD x H Weight Loading Heat Rejection for Ventilation and Maintenance Access Inches Lbs Lbs ft kBtu Hr Top Front Bottom Sides Back 70 9 x 32 7 80 7 3300 205 52 8 23 6 42 3 0 0 0 Height includes removable fan housing Frame height is 78 7 0 clearance for peripheral equipment 1 clearance for walls Prima
93. rning on the AC output contactor 52C during test maintenance in Parallel Operation system application External contact signal terminal block Terminal block to connect contact signal input output lines to and from external dry contacts Refer to Figure 2 10 1 and 2 10 2 for details G9000 Installation and Operation Manual 19 TOSHIBA Leading Innovation gt gt gt 1 5 SPECIFICATIONS The UPS nameplate displays the rated kVA as well as nominal voltages and currents The nameplate is located on the inside of the UPS front door TABLE 1 3 Power Specifications Rated output Input voltage Bypass input voltage Output voltage Power 3 phase 3 wire 3 phase 3 wire 3 phase 3 wire 80kVA 72kW 480V 480V 480V 100kVA 90 kW 480V 480V 480V 160kVA 144kW 480V 480V 480V 225kVA 202 5kW 480V 480V 480V 300kVA 300kW 480V 480V 480V 500kVA 500kW 480V 480V 480V 750kVA 750kW 480V 480V 480V 20 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TABLE 1 4 UPS Module Information 8 Overall Dimension Height Net Weight Typical in Ibs Heating kBTU h 80 6 855 10 8 BOTTOM 2 047 388 13 5 31 7 BOTTOM TOP LEFT 52 8 BOTTOM TOP LEFT 79 2 BOTTOM TOP LEFT b Packing Dimension UPS Width Depth Height Gross Weight kVA in in in Ibs mm mm mm kg 37 0 44 1 87 4 1 014 O e dum ez 940 1 120 2 220 460
94. ront View b Backside of Left Door 1 LCD Touch Panel 1 LCD Touch Monitor Display Left Right Panel Monitor Door Door Displa E play r 2 Display PCB Y DPAU 81 Power Supply BERI 4 Main PCB S PGR M ds 6 External Communication Connector i Landing Main Cabinet Cabinet c UPS cabinet Front Inside View 52S CB3 3 External I F PCB IOAU 09 1 52 9 AC Input LII 9 Bypass Input E E LE N s e AC Capacitors 31 4 AC Capacitors E 9 DC Input BP BN 9 AC Output A50 B50 C50 Converter Unit Inverter Chopper Unit Unit Item 10 Grounding bar is not shown in FIGURE 1 4 4 Refer to FIGURE 3 2 3 14 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 1 4 5 UPS Parts Location 750kVA a UPS cabinet Front View b Backside of Left Door
95. ry AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Normal Mode Recharge Mode Overcurren Suggested External External Feeder Wire Size Min Max Per Phase t Protection kVA PF Amps Amps AWG or kcmil at 75 C Temp Rating 521 562 50 99 626 676 800 AT 3 x 300 kcmil 3 x 350 kemil Alternate Bypass AC Input 480V 3 Phase 3 Wire Suggested External Maximum Input Power Demand Over ren BICIS UR External Feeder Wire Size Min Max Per Phase kVA 500 PF 1 0 Amps Max 601 Amps 800 AT AWG or kcmil at 75 C Temp Rating 8 x 300 kcmil 3 x 350 kcmil Battery Input 480VDC Nominal Battery Capacity Required for Full Load Output Maximum Discharge at Full Load Overcurren Suggested External t Protection External Feeder Wire Size kWB Amps DC Amps AWG or kcmil at 75 C Temp Rating 512 9 1 0 PF 1292 1400 AT 4 x 400 kcmil 4 x 500 kcmil Contact factory rep for alternate configurations AC Output 480V 3 Phase 3 Wire Suggested External Rated Output Power Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 Temp Rating 500 1 0 601 800 AT 8 x 300 kcmil 3 x 350 kcmil Important Notes 1 Maximum input current is limited to 108
96. t 480V 3 Phase 3 Wire Suggested External Maximum Input Power Demand External Feeder Wire Size Min Max Per Phase kVA Amps AWG or kcmil at 75 Temp Rating 750 1 0 902 1200 A 4 x350 kemil 4 x 400 kcmil Battery Input 480VDC Nominal Battery Capacity Required for Full Load Output Discharge at Full Load Suggested External Overcurrent Protection External Feeder Wire Size kWB Amps DC Amps AWG or kcmil at 75 C Temp Rating 776 1 0 PF 1935 2000 AT 6 x 400 kcmil 6 x 500 kcmil Contact factory rep for alternate configurations AC Output 480V 3 Phase 3 Wire Suggested External Rated Output Power Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 C Temp Rating 750 1 0 902 1200 4 x350 kemil 4 x 400 kcmil Important Notes 1 Maximum input current is limited to 106 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical codes Neutral co
97. t shown in FIGURE 1 4 5 Refer to FIGURE 3 2 4 G9000 Installation and Operation Manual 15 TOSHIBA Leading Innovation gt gt gt FIGURE 1 5 Display PCB DPAU 81 CNV SW switch 025 LCD FAIL OVER LOAD 1 02 O s P 3 2 iN oy T R30 SRG M R9 Rts 7 Ris R23 Bz R2 C R5 R14 2 R1 cN27 Ra R C 813 Ri6 C RIZ nie R20 R t 19 I DPAU 81 Ej ay 13 SW6 MAINTENANCE RESET switch button button TEST switch button FIGURE 1 6 External I F PCB IOAU 09 17 External contact signal terminal block 1 2 e ADVDOOOOOOMOIOIO o S e CARR IK dE QO CID DD OO 19 19 S Q Q ANZ IN Q Q B DDO OOD 21NJ2 uw 2 9 20 CNIS c2 C6 E m m E m
98. tatements contained herein do not create new warranties or modify the existing warranty Any Electrical or mechanical modifications to this equipment without prior written consent of TOSHIBA will void all warranties and may void UL CUL listing Unauthorized modifications may also result in equipment damage personal injury or loss of life UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1 800 231 1412 or write to Toshiba International Corporation 13131 West Little York Road Houston TX 77041 9990 Attn UPS Product Manager Please complete the following information for your records Unless otherwise specified on the warranty card the warranty period for the UPS or UPS part is 36 months from the shipment date see bill of lading Unless otherwise specified on the warranty card the warranty period for a UPS battery is 36 months full replacement and an additional 7 years pro rated from the shipment date see bill of lading Keep this manual with the UPS equipment Job Number Model Number Serial Number Application Shipping Date Date of Installation Inspected By G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Purpose and Scope of Manual This manual provides information on how to safely install operate and maintain your TOSHIBA power electronics product This manual includes a se
99. ted OUT1 to OUTS are user programmable but factory default settings are shown in Figure 2 10 1 Adding same external I F PCB IOAU 09 doubling signal outputs is applicable for OUT1 to OUT8 FIGURE 2 10 1 External Signal Terminal Block NEC Class2 TN2 1 E gt SUMMARY ALARM Triggers on EO fault alarm only 4 gt OUT1 LOAD ON BYPASS C OUT3 BATTERY OPERATION OUT4 CONVERTER OPERATION OUT5 BATTERY LOW VOLTAGE OUT6 OVERLOAD OUT7 SPARE 18 2l OUT8 TOTAL ALARM Triggers NER on any alarm including faults 19 2 1 1 1 UPS 51 Relay contactor 52C close Normally Closed G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGURE 2 10 2 External Signal Terminal Block NEC Class2 CB2 UVR Battery Breaker Panel CB2 AX i IN1 REMOTE INVERTER START User supplied dry IN2 REMOTE INVERTER STOP contact IN3 BATTERY TEMP HIGH IN4 POWER DEMAND REMOTE EPO G9000 Installation and Operation Manual 35 TOSHIBA Leading Innovation gt gt gt A Output Contacts for external alarm annunciation Output contacts consist of form A NO dry type contacts Rated capacity of all output contacts is NEC Class2 30Vdc 1 Adc All dry contacts should be operated at their rated values or lower Figure 2 11 illustrates a typical installation The external relay can also be a lamp LED co
100. the service personnel should observe during the UPS operation or service work NOTE Prohibit A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation operation or service work PROHIBIT Safety Recommendations If any problems are encountered while following this manual Toshiba field service group assistance and correspondence is recommended G9000 Installation and Operation Manual 1 TOSHIBA Leading Innovation gt gt gt 1 INTRODUCTION The Toshiba Uninterruptible Power Supply System UPS is designed to provide many years of reliable protection from power failure brown outs line noise and voltage transients To ensure optimum performance of the equipment follow the manufacturer s instructions This manual contains descriptions required to operate the UPS Please read this manual carefully and retain it for future reference IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CAUTION This manual contains important instructions for the G9000 SERIES Uninterruptible Power Supply Systems that should be followed during installation and maintenance of the UPS and batteries WARNING Lethal voltages exist within the equipment during operation Observe all warning and cautions in this manual Failure to comply may result in serious injury or death Obtain qualified service for this equipment as instructed 2 G9000 Installation and Operation Manual
101. tion and Maintenance Access Inches Lbs Lbs ft Btu Hr Top Front Bottom Sides Back 27 6 x 32 8 x 80 6 855 136 13 463 20 40 0 0 0 Height includes removable fan housing Frame height is 78 7 0 clearance for peripheral equipment 1 clearance for walls Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Normal Mode Recharge Mode Suggested External Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 Temp Rating 95 101 gt 0 99 114 121 150 AT 2 0 3 0 Alternate Bypass AC Input 480V 3 Phase 3 Wire Maximum Input Power Suggested External External Feeder Wire Size Demand Overcurrent Protection Min Max Per Phase kVA Amps Amps AWG or kcmil at 75 Temp Rating 100 09 120 150 AT 2 0 3 0 Battery Input 480VDC Nominal Battery Capacity Required Maximum Discharge at Full Load Output Amps DC for Full Load Output kWB Amps Suggested External Overcurrent Protection Min Max AWG or kcmil at 75 Temp Rating External Feeder Wire Size 235 94 0 9 PF 250 AT 250 kcmil 300 kcmil AC Output 480 277V 3 Phase 3 Wire Suggested External Pated Output Power Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA Amps
102. to DC by the Converter DC power is utilized to charge the UPS battery and to provide power to the Inverter The Inverter converts the DC power to clean AC power to supply the critical load The conversion inversion process eliminates any voltage transients or fluctuations existing in the input power before it reaches the critical load The power drawn by the critical load is equally shared between all UPS systems when multiple UPSs are in Parallel Operation Refer to Figure 3 6 that shows a sample of Parallel Operation System Configuration 8 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt In the event of a UPS module failure during Parallel Operation the critical load power will be continually supplied and shared by all other UPS The Bypass Input breaker and cables are to be supplied and installed by the user or the constructor See WARNING 4 on page 5 NOTE B Bypass Operation Load Power supplied through UPS internal static bypass line FIGURE 1 2 Single Line Diagram Bypass Operation Load fed through static bypass line Bypass nput User supplied 4 tatic Transfer 0 e lt Switch CONVERTER INVERTER CB AC Input User supplied CB1 MCCB 4 4 CHARGER External a Power Flow Battery Not in Use F
103. tors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 Fax 713 896 5212 Web Site www toshiba com ind 86 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Installation Planning Guide for 160kVA UPS Standard System 480V Input 480V Output General Mechanical Information Di i 7 Floor Approximate Full Load Mechanical Clearance Inches from UPS WxDxH Weight ee Heat Rejection for Ventilation and Maintenance Access Inches Lbs Lbs ft Btu Hr Top Front Bottom Sides Back 35 4 x 32 8 x 80 6 1160 144 17 821 20 40 0 0 0 Height includes removable fan housing Frame height is 78 7 0 clearance for peripheral equipment 1 clearance for walls Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Normal Mode Recharge Mode Suggested External Overcurrent Protection External Feeder Wire Size
104. trol power fuse OPTION FSV ee Bypass input fuse FZS1 2 3 Bypass input ZNR fuse Contactor FBS1 2 3 Control power fuse FZR1 2 3 AC input ZNR fuse FEA FEB FEC Parallel control circuit fuse G9000 Installation and Operation Manual 315A 690V 200A 690V 30A 600V 250A 690V 5A 500V 30A 600V 5A 500V 3A 600V 285A 135A 150A 260A 260A 350A 135A 200A 285A 452A 680A 1005A 135A 200A 285A 452A 680A 1005A 150A 250A 350A 500A 800A 1200A 315A 690V 200A 690V 200A 690V 450A 690V 630A 690V 800A 690V 200A 690V 350A 690V 350A 690V 450A 690V 630A 690V 800A 690V 450A 690 630A 690V 800A 690V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 250A 690V 200A 690V 250A 690V 250 690V 315A 690V 315A 690V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 3A 600V 3A 600V 3A 600V 3A 600V 3A 600V 3A 600V 25 TOSHIBA Leading Innovation gt gt gt 2 OPERATOR CONTROLS AND INDICATORS The G9000 Series operator controls and indicators are located as follows Door exterior FIGURE 2 1 Operation Display Panel Front panel v V N V V V LOADON BAT LOADON OVER LCD UPS INV OP BYP LOAD FAULT FAULT i 1 TOSHIBA G9000 SERIES UPS 26 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 21 LED DISPLAY 1 Load on inverter LOAD ON INVERTE
105. turn off if the screen is not activated within 3 minute period The LCD is turned back on when it is touched again The LCD ERROR indicator is cleared after 24 hours and can be reproduced by pressing any key on the panel 2 3 1 Menu A MAIN MENU FIGURE 2 2 The LCD panel indicates power flow and measured values while also operating the start stop function The LCD panel also allows the user to verify the status and operation of the UPS Module B hh mm The following will be displayed when the START STOP key on the MAIN MENU is pressed Jump into OPERATION MENU 1 Startup Shutdown Guidance FIGURES 2 3 1 to 2 3 3 The display indicates the Startup and Shutdown guidance for the UPS system If this operation is PIN protected the user is required to enter the security PIN before the screen can be accessed When in remote mode the message REMOTE operating model will appear on this Screen The user cannot operate the start and stop functions without changing the setup from remote mode to local mode When bypass voltage is abnormal the message Bypass voltage abnormal will appear Start When the bypass voltage is abnormal the LCD asks the operator if an interrupted transfer is acceptable Load may be lost Stop When the bypass voltage is abnormal the user cannot transfer from inverter to bypass line 28 G9000 Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FIGUR
106. ws TABLE 1 2 Rating of Bypass Input Circuit Breaker Capacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker A AC input and AC output overcurrent protection and disconnect devices shall be field supplied and installed The DC circuit breaker MCCB shall be field supplied and installed The overcurrent protection device should be installed in the Battery cabinet and rated as indicated in TABLE 1 6 Note The DC input overcurrent protection Battery disconnect breaker hereinafter will be referred as CB2 G9000 Installation and Operation Manual 5 TOSHIBA Leading Innovation gt gt gt 1 2 GENERAL The Toshiba G9000 UPS is designed to provide continuous and clean electrical power to a critical load Additionally the UPS monitors power conditions affecting the load In the event of an input power failure the UPS will supply power to the critical load for the specified battery time If the input power is not restored promptly back up power from the UPS battery permits the orderly shutdown of equipment supported by the UPS The UPS is simple to start up operate and maintain The G9000 SERIES UPS is available in seven kVA sizes 80 100 160 225 300 500 750 kVA Specifications for each kVA model appear in Section 1 5 The principles of operation described herein are applicable to all models This manual provides an overview of the G9000 SERIES components and their functions The appearance and pur
107. xternal Rated Output Power Overcurrent Protection External Feeder Wire Size Min Max Per Phase kVA 5 Amps AWG or kcmil at 75 Temp Rating 300 1 0 361 500 AT 2 x 4 0 2 x 250 kcmil Important Notes 1 Maximum input current is limited to 106 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical codes Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 39 3 wire ground Alternate AC Input 3 3 wire ground AC Output 3 3 wire ground DC Input 2 wire Positive Negative ground 7 Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal 8 Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC 9 wires should be sized to allow not more than a 2 volt drop at maximum discharge current 10 Weights do not include batteries or other auxiliary equipment external to the UPS 6 Grounding conductors to be sized per NEC Article 250 122 11 12 Cable sizing calculations based on the following assumptions Ratings of wires and ove

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