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Toshiba ETB003Z Network Card User Manual
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1. erminal input output for the control circuit E6581339 3 Functional description In this section functions added by the installation of this expansion IO card option on top of the standard inverter functions are described If the software version of inverter is less than V104 when OUT3 or OUT4 terminals is set as negative logic it may output a flash pulse at inverter reset 3 1 Multi function output terminal Two output terminals and one relay output can be added Function is similar to that of the output terminals of the inverter so refer to the inverter instruction manual E Parameter Adjustment range Default setting Output terminal function selection 4 OUT3 O 255 254 Always OFF E 254 Output terminal function selection 5 OUT4 0 255 Always OFF 254 Output terminal function selection 6 R1 0 255 Always OFF Refer to the description on status monitor mode of inverter s instruction manual The output terminal status can be monitored by the output terminal status parameter F E i 7 E Monitor and the parameter can be monitor by the serial communication OUT OUT OUT OUT meee R 4 3 Note The OUT5 OUT6 and R2 are the terminal function of the expansion IO card option 2 10 E6581339 6 3 2 Multi function input terminal Four output terminals can be added Function is similar to that of the input terminals of the inverter so refer to the inverter instruction ma
2. the front cover to the inverter When installing this option to below capacities remove the Add on type option case VFAS1 200V 55 75kW 400V 90 500kW VFPS1 200V 55 90kW 400V 90 630kW 2 2 Wiring When conducting wiring follow the instructions below e Use shield wire for control signal line and ground the unit with shield wire Use twisted pair shield cable for wiring of the analog monitor output e Never bind the signal line and main circuit connection wire together e Fix the communication cables after connected E6581339 ee The wire length of Using screwdriver Tightening Terminal Block Applicable wire size l peel off the end The blade tip torque 2 0 6mm thickness TB1 0 2 to 2 5 mm About 7mm 0 5 to 0 6 N m and 3 5mm width 7 0 4mm thickness TB2 and TB3 0 2 to 1 5mm About 5mm f 0 22 to 0 25 N m and 2 5mm width E lt Input output terminal interface gt Terminal Function symbol Electrical specification Internal circuit Relay contact point output LI1 LI2 LI3 L14 Contact point input Changeover of sink or source Configuration of 1C contact point 250Vac 2A cos 1 250Vac 1A cos 0 4 30Vdc 1A No voltage contact input 24Vdc 5mA Sink input common voltage 24V ON _ less than 10Vdc OFF 16Vdc or more Source input ON 11Vdc or more OFF less than 5Vdc Note Even when an external power supply is
3. the processing of waste and known as industrial waste product collectors and transporters or industrial waste disposal persons E Notes on use Y Do not install the inverter where the temperature or the humidity will change rapidly Y Keep a distance of 20cm or more between the inverter s power cable and the data transmission cable Or the inverter might malfunction because of noise Vv Insert a magnetic contactor or similar device between the VF AS1 PS1 and the power supply to ensure that power is turned off if an emergency stop command is entered through the network E6581339 Introduction Thank you for purchasing a Expansion lO card option 1 for industrial inverter TOSVERT VF AS1 PS1 inverter By the use of this option the expansion of input output terminal is possible This instruction manual describes connecting method and usage of the Expansion lO card option Read this manual carefully before using the unit Keep this manual near at hand of the operator who uses the Expansion lO card option for future reference in the maintenance and inspection E Type of expansion IO option card ETB 003 Z 0 L___ Revision number Without cable Model number of expansion IO card option Expansion IO card option E Confirmation on accessories Following accessory parts are included in the expansion lO card option Upon unpacking confirm on the following parts Expansion lO card option
4. unit 1 Instruction manual of expansion lO card option this manual E6581339 English 7 Z E6581339 Contents 1 Name and function of each section stas ici cid cebleeet 6 DATA MN Cit A ev ad ad vee ae eG eee bl nae eee 6 1 2 Name of each section terminal eoan e cnn arrancar E 6 2 Installing the lO card option in the VF AS1 PS1 ccccccccccccccninnnnncnnnn 7 2 1 Connection tothe inventei nasi ca AA Aad A ahaa it 7 LN A eee eae 8 Oy PUNCHON ASS CNO AS 10 3 1 Multi function output terminal ooooococccccnnccinocononcccnnncconnnonnonnnnnnnnnnnnnnnnnnnnnnnn nana nnnnnnnnnrnnnnnnnnnnnnnnnnnanns 10 3 2 Multi function input terminal ncs erea naeia a e aaa a aaaea a E a TEE aae Ae EET 11 3 3 1OV powersupply ssd a a a ido loto 11 3 4 External thermal trip input TH1 TH1 ssssessesinssseernssssrrsserrsserrssttrnssttrrnssttrnssttnrnsttnnssttnnsstnnnnt 12 4 Eemal dao AM ARRE a ea Te EEES 13 Dy Specification nsona E NEO 14 uu a aa a aa aa aaas 15 1 Name and function of each section Following figure shows appearance and name of each section of the expansion IO card option 1 1 Appearance SINK SOURCE Select SW SOURCE SINK PLC SINK INT TB3 TB2 1 2 Name of each section terminal Programmable relay output 1 0 R1C Programmable relay output 1 Programmable relay output 1 N10 Analog input setting power output 10V P24 PLC Common terminal of extension terminal i
5. TOSHIBA E65813396 Expansion lO Card Option 1 ETBOO3Z Instruction manual NOTICE 1 Make sure that this instruction manual is delivered to the end user of the expansion IO card option 2 Read this manual before installing or operating the expansion IO card option Keep it in a safe place for reference 3 All information contained in this manual are subject to change without notice Please confirm the latest information on our web site www inverter co jp E6581339 Safety precautions On the inverter and in its instruction manual important information is contained for preventing injuries to users and damages to assets and for proper use of the device Read the instruction manual attached to VF AS1 PS1 along with this instruction manual for completely understanding the safety precautions and adhere to the contents of these manuals Explanation of markings Marking Meaning of marking Picci Indicates that errors in operation may lead to death or serious injury ee Indicates that errors in operation may lead to injury 1 to people or that these errors may cause damage to physical property 2 1 Such things as injury burns or shock that will not require hospitalization or long periods of outpatient treatment 2 Physical property damage refers to wide ranging damage to assets and materials Meanings of symbols Marking Meaning of marking O 0 Indicate
6. as earthquake storm or flood lightning abnormal supply voltage other natural disasters 4 Fault or damage caused by improper use of this option unit as it is used for a purpose out of its original function 4 lf there is another special warranty contracted for this option unit the special warranty has priority over this warranty 15E
7. done by a qualified expert Installation or connection of input power by someone who does not have that expert knowledge may result in fire or electric shock Q Y Shut off power when installing and wiring this option Mandatory Wait at least 15 minutes and check to make sure that the charge lamp VF AS1 PS1 is no longer lit V Tighten the screws on the terminal block to the specified torque Refer to Section 2 2 E Operations A Warning Y Do nat pull on any cable itself Doing so could result in damage or malfunction O Y Do not touch switches when the hands are wet and do not try to clean the inverter with Prohibited a damp cloth Doing so could result in electric shock Use this option under the environment specified in the instruction manual Usage under the environment other than them may cause damages or malfunctions or an accident Use an additional safety device with your VF AS1 PS1 or system to prevent a serious accident due to the unit malfunctions Mandatory Usage without an additional safety device may cause an accident E Disposal A Caution Vv For safety s sake do not dispose of the disused inverter yourself but ask an industrial waste disposal agent If the collection transport and disposal of industrial waste is done by someone who is O not licensed for that job it is a punishable violation of the law Laws in regard to Mandatory cleaning and processing of waste materials Persons who specialize in
8. ent about under 70 ohm Thermistor short broken detection OHA trip about 70 about 2 5k ohm Normal value gt about 1 6k ohm Thermistor fault reset n _ k about 3k ohm Thermistor fault detection GH trip E Parameter Adjustment range Default setting 0 Deselect rem FEJ PTC thermal selection 1 Select MECA Expansion lO card option P15 Voltage detection circuit PTC thermistor 12 E6581339 4 External diagram Do not forget to reserve the space for the options at time of installation E External diagram of option unit mm Dimension of optional unit 173 The control panel depth increases about 21 6mm when the option is installed Secure the front space from the inverter control panel fully The space which is necessary for the option installation varies in the inverter capacity rate Please refer to the inverter instruction manual 13 E6581339 5 Specification lt Environment Specification gt Specification Indoor less than 3 000 m from the sea level Use Environment No direct sunlight corrosive or explosive gas steam cutting dusts or dusts grinding solution and grinding oil Ambient Temperature 10 to 60 C Storage Temperature 25 to 65 C Relative Humidity 20 to 93 No condensation Vibration 5 9m s 0 6G or less from 10Hz to 55Hz lt Control specification gt Relay contact output 1 circuits for output
9. les agency for repairs Do not touch the sharp portions such as leads of parts on the board the corner of board or etc on this option It may lead to injuries A Caution Y This option is an electrostatic discharge sensitive device Handle it where the environment is protected against electrostatic electricity Otherwise permanent damage to device will result E Transportation installation Prohibited Mandatory v v A Warning Do not apply a dropping shock or other physical shocks Otherwise damage or malfunction will result Do not install or operate the inverter if it is damaged or any part of it is missing Operating a defective inverter may lead to electric shocks or fire For repairs call your sales repair agency Do nat put any flammable material near the product It may catch fire due to the product sparking in the case of a malfunction Use this product under the environmental conditions prescribed in the instruction manual Usage it under any other conditions may result in malfunction An emergency stop device must be installed that fits with system specifications e g shut off input power then engage mechanical brake Operation cannot be stopped immediately by the inverter or this unit alone thus risking an accident or injuries E6581339 E Wiring A Caution If the screws are not tightened to the specified torque it may lead to fire Vv Electrical construction work must be
10. nput Extension terminal input L11 Extension terminal input LI2 LI LI LI LI C 1 2 3 Extension terminal input LI3 C Digital signal equipotential OV TH1 OUT3 TH1 PTC input terminal PTC input terminal Extension terminal output OUT3 OUT4 NO1 Extension terminal output OUT4 Output 3 and 4 common terminal CC Digital signal equipotential OV E6581339 Inverter cover hook for the fixation E6581339 2 Installing the IO card option in the VF AS1 PS1 2 1 Connection to the inverter 1 Turn off input power before installing Q Turn off the input power of VF AS1 PS1 and wait for at least 15 minutes and then check that the CHARGE lamp on VF AS1 PS1 is no longer lit Mandatory 2 Securing the option to the inverter a Insert a flat blade screwdriver in each of the two holes at the upper part of the front panel release the panel mounting tab by pushing the screwdriver down and remove the front panel cover b Install the option in the inverter by fitting the tabs on the lower side of the option into the slots at the lower part of the inverter front panel c Make sure the option is securely attached to the inverter Then check whether the plastic bosses on the inverter case have fitted in the holes at the upper and lower parts of the option d Insert the tabs at the lower part of the front cover into the slots at the lower part of the inverter to attach
11. nual E Parameter Title Adjustment range Default setting i 15 Input terminal selection 9 LI1 0 135 1 TO Input terminal selection 10 LI2 0 185 0 Input terminal selection 11 LIB 0 185 0 Input terminal selection 12 L14 o E VA Input terminal 5 12 response time selection 2 200ms 8 F PS1 does not have this parameter V E Monitor Refer to the description on status monitor mode of inverter s instruction manual The input terminal status can be monitored by the input terminal status parameter FE E E and the parameter can be monitor by the serial communication 15114113 12 11 10 9 Lig L7 Le US L4 Lig Liz Note The LI5 LI8 are the terminal function of the expansion IO card option 2 3 3 10V power supply The frequency command can be input from RX terminal with pulse and negative voltage using N10 10V and PP 10V power Inverter Terminal Potentio meter Center position 0V command Eee Cy Pulse side position 10V command 2k ohm aa Negative side position 10V command Option Terminal The recommended wiring cable length is Y less than 1 5m with shielded cable N10 10V 11 E6581339 3 4 External thermal trip input TH1 TH1 By connecting the thermistor to TH1 and TH1 terminal when the thermistor value is unusual the inverter can be trip The resistor value between TH1 and TH1 Detect condition Movem
12. of 1C contact point Multi function programmable output 250Vac 2A cos 1 250Vac 1A cos H 0 4 30Vdc 1A Contact point input 4 contact inputs Changeover of sink source Sink input 24V common voltage Multi function programmable input ON _ less than 10Vdc OFF 16Vdc or more Source input ON 11Vdc or more OFF less than 5Vdc External thermal trip input 1 circuit The detection level is below Tripping value about under 70 ohm or about over 2 5k ohm Reset value about 1 6k ohm Open collector output 2 circuit Multi function programmable output Current 50mA max with external power supply 20mA max with internal power supply Voltage min 12V max 30V 14 E6581339 6 Warranty TOSHIBA provides warranty with the product under the following conditions 1 If and when a trouble occurs on the option unit properly installed and handled within one year of delivery and if the trouble is clearly attributable to defects inherent in our design and manufacture the product will be repaired free of charge 2 The warranty covers only the delivered option unit 3 Even in the term of the warranty repair adjustment service will be charged for the following cases 1 Fault or damage resulting from misuse unauthorized modification or repair 2 Fault or damage resulting from falling down of the product or traffic accident during transportation 3 Fault or damage originating from fire salt water salty breezes some kind of g
13. s prohibition Don t do it What is prohibited will be described in or near the symbol in either text or picture form Indicates something mandatory must be done What is mandatory will be described in or near the symbol in either text or picture form Indicates danger or warning What is dangerous or what the warning should be applied to will be described in or near the symbol in either text or picture form E Limitation of use E6581339 A Safety precaution Vv Never use this unit with any device other than TOSVERT VF AS1 PS1 series inverters Doing so may cause an accident E General Operation Disassembly prohibited Prohibited Mandatory Mandatory v A Warning Never disassemble modify or repair Doing so could result in electric shock fire and injury For repairs call your sales agency Do not attach this option to any inverter other than the VF AS1 PS1 Doing so could result in electric shock or fire Don t place or insert any kind of object into the ETB003Z electrical wire cuttings rods wires Doing so could result in electric shock or fire Do not allow water or any other fluid to come in contact with the ETB003Z Doing so could result in electric shock or fire If the inverter begins to emit smoke or an unusual odor or unusual sounds immediately turn off the VF AS1 PS1 If the equipment is continued in operation in such a state the result may be fire Call your local sa
14. used in sink logic mode i e when SINK PLC is selected connect the reference potential side OV side cable from the power supply to the CC terminal 24V power supply PLC 24Vdc power output when SW1 is in any position other than PLC 24V internal output terminal 24Vdc GOMA max ren Common terminal for external power supply If SW1 is turned to the PLC position this terminal can be used as a common terminal when an external power supply is used 2 2k ohm 2 2k ohm cc SINK Logic SW SINK PLC a P24 PLC UNT P24 2 2k ohm i o 2 2k ohm ce SOURCE Logic SW SOURCE Li LI2 2 2k ohm LI3 LI4 vd 2 2k ohm P24 SOURCE E6581339 Terminal Function Electrical specification Internal circuit symbol The resistance between TH1 and TH1 TH1 Tripping value about under 70 ohm vitae Thermal trip input TH1 or about over 2 5k ohm 1 circuit Reset value about 1 6k ohm N10 10V power upply DC 10V 10mA Open collector output f f Drive current 2 OUT3 Multifunction External power supply used 50mA ouT4 Prog rammable Internal power supply used 20mA NO1 open collector Drive voltage output 12V min 30V max Isolated other circuit cc Common to Digital signal equipotential OV
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