Toshiba 1600 XP UPS Power Supply User Manual
Contents
1. de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices 3 Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices 4 Be trained in rendering first aid 5 Be knowledgeable of batteries and the required handling and maintenance precautions For further information on workplace safety visit www osha gov Misuse of this equipment may result in human injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment DO NOT open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could also be toxic A DO NOT dispose of the battery module in a fire The batteries inside may explode To be performed by Qualified Personnel Only 1 Verify that the UPS is off and that the power is disconnected from the power source Remove watches rings or other metal objects Use tools with insulated handles to prevent inadvertent shorts Wear rubber safety gloves and boots ng oe DO NOT place tools or any metal parts on top of batteries Contact with any part of a grounded battery can result in electrical shock The likelihood of shock will be reduced if such ground2. TOSHIBA Quick Installation Guide Leading Innovation gt gt 1600XP Series UPS Ce Purpose This Quick Installation Guide QIG provides the minimum information needed to connect and startup your 1600 XP UPS The complete 1600XP Users Manual and supporting documentation are provided in the accompanying CD P N 62908 The self starting CD requires a PC with a web browser e g Microsoft Explorer and a PDF file viewer e g Adobe Acrobat Reader If requested a printed manual may be provided at no cost from Toshiba International Corporation Contact UPS Marketing at 800 231 1412 NOTE This QIG is not intended to replace the 1600XP Users Manual Toshiba International Corporation reserves the right without prior notice to update information make product changes or discontinue any product or service identified in this publication Toshiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this QIG QUALIFIED PERSONNEL ONLY Qualified person is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified personnel shall 1 Have read the entire operation manual 2 Betrained and authorized to safely energize
3. ce the effects of electrical noise and will reduce the potential for electrical shock DO NOT install the UPS in areas that would allow fluids or any foreign object to get inside the UPS The UPS generates and can radiate radio frequency energy during operation Although RFI noise filters are installed inside of the unit there is no guarantee that the UPS will not influence some sensitive devices that are operating near by If such interference is experienced the UPS should be installed farther away from the affected equipment and or powered from a different source than that of the affected equipment After ensuring that all power sources are turned off and isolated in accordance with established lockout tagout procedures connect the power source wiring of the correct voltage to the input terminals of the UPS Connect the output terminals of the UPS to the load refer to NEC Article 300 Wiring Methods and Article 310 Conductors For General Wiring Size the branch circuit conductors in accordance with NEC Table 310 16 Conductor Routing and Grounding ie 2 3 4 Use separate metal conduits for routing the input power output power and control circuits Follow the wire size and tightening torque specifications listed on page 4 Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise A separate ground cable should be run inside the conduit with the input power output power and control
4. circuits THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND Operating Precautions l 2 The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS DO NOT use the UPS to provide power to motors that require high starting current or with motors that require a long starting time such as vacuum cleaners machine tools oversizing the UPS for lock rotor current would be required DO NOT attempt to disassemble modify or repair the UPS Repairs and servicing should only be performed by Toshiba Field Service personnel Access panels should be removed only by Toshiba Field Service personnel Turn the power on only after installing ALL of the covers If the UPS should emit smoke produce an unusual odor or make sound turn the power off immediately 1600XP Series Quick Installation Guide TOSHIBA Leading Innovation gt gt gt When operating in the inverter mode placing the breaker in the OFF position will switch the UPS to the A WARNING battery backup mode The output of the UPS will continue uninterrupted to the load The unit must be in the bypass mode at the time that the breaker is placed in the OFF position for the UPS to shutdown power to the load Wait at least 5 minutes after an Emergency Power Off EPO before resetting the UPS breaker This NOTICE allows the UPS circuitry to fully discharge The UPS could be damaged if the unit is not fully discharged before the b
5. pad to type in the current time in 12 hour format 12 15 PM and press Write The Main screen is now displayed Verify the UPS is in BYPASS mode The mode lower right side of the display should display Bypass If it does not display Bypass press and momentarily hold the STOP button 7 With the UPS in bypass mode cycle power to the UPS as follows e At the rear of the UPS switch the main circuit breaker MCCB to OFF e Leave the UPS off until the DC bus is safely discharged approximately 5 10 minutes e Restart the UPS by switching the main circuit breaker ON Sk calle ciel The table below summarizes the initialization parameters 1B Command Options Rated Vin Select from 208V 230V or 240V and press Write Rated Vout Select from 208V 230V or 240V and press Write Input Frequency Select from 60Hz or 50Hz and press Write UPS Date Input the date in this format Mon 10 05 2009 and press Write UPS Time Input the current time in 12 hour format 12 15 PM and press Write FAQ Sheet Following are some Frequently Asked Questions concerning installation of the 1600EP Series UPS NOTICE The batteries for the UPS must be installed while the UPS is energized FAQ 1 My Output is 85V Problem Output is wired across the incorrect output terminals The voltage across terminals 5 6 X2 N will be approximately 85V Solution The correct 120V output terminals are 4 6 X1 N and 7 6 X3 N FAQ 2 My Outpu
6. reaker is reset Hardwire Connections Remove the terminal cover plate on the lower left back side of the UPS Follow the directions below in wiring the unit Jumper Position for 208V 240V Input 240 208 120V Output 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 Oe d ll JS V 120V S Jumper Jumper E T 208 240 Vin iti iti O position position Nev for 208 V for 240 V 240 V Jumper Position for 230V Input 230V Output 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 i 230 Vin 230 V 3 ir Ei Q9 NOTE 1 If AC input power is 208 Vac rated short terminals 11 and 12 with the provided jumper wire bus bar DO NOT jumper terminal 13 to 12 or 11 Factory Setting is 208Vac Use the jumper wire bus strip provided by Toshiba DO NOT add any additional jumpers NOTE 2 If AC input power is 240 Vac rated short terminals 12 and 13 with the provided jumper wire bus bar DO NOT jumper terminal 11 to 12 or 13 Use the jumper wire bus strip provided by Toshiba DO NOT add any additional jumpers NOTE 3 8 22 kVA UPSs have a jumper bus bar Output Terminal Voltages Output Terminal Connections Terminal Lugs Connect the load to the output terminals according the load voltage requirements See 120 V X3 N X1 N the Output Terminal Voltages table to the right 208 V X3 X2 Wire Size and Tightening Torque 240 V X3 X1 Use the following table to select the recommended wire size and terminal lug 230 V X3 X1 tightening torq
7. s are removed prior to installation or maintenance 62909 000 1 March 2010 TOSHIBA Leading Innovation gt gt gt Inspection Unpacking Inspection Upon receipt of the UPS an inspection for shipping damage should be performed Use caution when removing the unit from the pallet Refer to labels or documentation attached to packing material Unpacking Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipping keep all original crating and packing materials for return to the shipping agent The warranty does not apply to damage incurred during shipping Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications Installation Precautions l l 0 Install the unit in a well ventilated location allow at least 4 inches 10 cm on all sides for air ventilation and for maintenance Install the unit in a stable level and upright position that is free of excessive vibration Install the unit where the ambient temperature is within 32 104 F 0 40 C DO NOT install the UPS in areas that are subject to high humidity DO NOT install the UPS in areas that allow exposure to direct sunlight DO NOT install the UPS in areas that allow exposure to high levels of airborne dust metal particles or flammable gases DO NOT install the UPS in areas near sources of electrical noise Ensuring a proper earth ground will redu
8. t is other than 85 120 208 or 240V Problem The Terminal strip jumper may be installed incorrectly for the incoming voltage Solution Check that the Jumper wire buss strip is installed correctly for the incoming voltage Toshiba Contact Information Toshiba Industrial Division 13131 West Little York Road Houston TX 77041 Tel US 800 231 1412 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind 4 1600XP Series Quick Installation Guide
9. ue for I O wire connections Terminal AWG AWG AWG AWG AWG AWG Tightening Torque Number 3 6 KVA 6 kVA 8 kVA 10 kVA 14 18 kVA 22 kVA Ib in Nem FAG InputLines tand2 12 10 8 a aoj 6 1 0 4 1 0 1 0 AC Outputtines 4 5 ana7 1218 10 8 8 v0 6 170 4070 17 AC OutputNeural 6 126 10 8 8 0 6 t10 400 iao 14 20 56 142 1 56 Note Wire size presented as the recommended size followed by a bold number in that is the maximum wire size the terminal block can accommodate See the manual page 48 for knock out hole sizes on the back of each model 1600XP Series Quick Installation Guide 3 TOSHIBA Leading Innovation gt gt gt Initial UPS Startup The first time the UPS is activated after being shipped from the factory an initialization program will require the operator to input the following parameters The UPS display operation is explained in detail on pages 32 62 1 The first screen during the initial startup sequence requires the operator to select the nominal input voltage Select from 208V 230V or 240V and press the Write key If the command has been accepted the word Successful will appear at the bottom left side of the display Repeat the process in step 1 in selecting the Rated Vout Repeat the process in step 1 in selecting the Input Frequency Use the keypad to type in the current date in the format Mon 10 05 2009 and press Write Use the key
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