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Toshiba 1600XP Power Supply User Manual

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5. 25 14 Touchscreen Menu 26 14 1 ula EE 26 14 2 Keypad Controls AAA a Asad sa isid 27 14 3 Screen Security Passwords amp Keypad 28 15 Screen Tab Main eee 29 16 Screen Tab Monitor u 30 juo m u u Da ta Em u sas 32 16 2 Audible Alarm 33 17 Screen Tab Settings LLULLA asss sss EE D KERN RR RRUNMNEE 34 17 1 Changing UPS Parameter Settings 36 17 2 Set rigs Parameter S cedere 37 17 3 Recalibrate the Touchscreen 38 18 Communication Interfaces 39 18 1 kom Contacts TERT 39 18 2 UPS LAN Shutdown Signal Operation 40 100 o 40 18 4 RemotEye Ill Network 41 185 clup 41 19 Optional MB Maintenance Bypass Units 42 19 1 Internal Maintenance Bypass 42 19 2 External Maintenance Bypass 43 20 Battery Pack Replacement annnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnveveneer 44 21 Optional Receptacle Panel Installation I
6. Electrical Voltage amp Shock Hazard Symbol indicates parts inside may cause electric shock Explosion Hazard Symbol indicates parts may explode 1600XP Series Installation and Operation Manual 1 TOSHIBA Leading Innovation gt gt gt 1 2 Signal Words The signal words listed below are used throughout this manual When the words DANGER WARNING CAUTION and NOTICE are used in this manual they will include important safety information that must be carefully followed The word DANGER in capital letters preceded by DAN G E R the safety alert symbol indicates that an imminently hazardous situation exists and if not avoided will result in loss of life or serious injury to personnel The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists and if not avoided may result in loss of life or serious injury to personnel The word CAUTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists and if not avoided may result in minor or moderate injury NO TICE The word NOTICE in capital letters without the safety alert symbol indicates a potentially hazardous situation exists and if not avoided may result in equipment and property damage 1 3 Regulatory Compliance Statement FCC Class A Notice This equipment has been tested and found to comply with the limits for a Class A digital device purs
7. A1 Standard Models 14 22 kva A4 Appendix B 1600XP Command Parameter Table B 1 Appendix C 1600XP Dimensions and Weights C1 3 6 6 KVA DIMENSIONS c PET C1 3 6 KVA Dimensions Wi MES C2 8 10 KVA Dimensions a aene natn e tenete C3 14 18 22 KVA Dimensions w Optional MBS C4 ini Edu D 1 1 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt iv 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 1 General Safety Instructions DO NOT attempt to transport install operate maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual 1 1 Symbols The symbols listed below are used throughout this manual When symbols are used in this manual they will include important safety information that must be carefully followed Safety Alert Symbol indicates that a potential personal injury hazard exists Prohibited Symbol indicates DO NOT take action Mandatory Symbol indicates that the following instruction is required eb Ground Symbol indicates the location of the equipment grounding conductor
8. 16 26011 j 3l 1 0102 332141 IS 1974 i 4 81661 311 43 0 2004 das 33 OSHONOL 1 Loving 31003 Leading Innovation gt gt gt TOSHIBA sai jeuondo M suoisueuiq WAM ZZ 81 vL C4 TOSHIBA Leading Innovation gt gt gt Index A AC input mode 16 Altitude A2 A5 Application 15 Audible alarm 15 46 47 functions 33 Automatic Retransfer A5 B Backup mode 17 Battery backup mode 17 33 backup time 17 18 A1 A4 disposal 7 lifetime A5 low voltage tolerances 18 manufacturer AG pack A6 Pack quantity AG recharge tolerances 19 recharging 19 replacement 5 53 A5 voltage drop 15 17 39 Battery Cabinet 14 Buzzer volume A5 Bypass disable A5 mode 16 29 overload capacity A4 1600XP Series Installation and Operation Manual switch A5 C Cable size 13 capacitors 53 clearance 55 Common mode noise 15 A4 Communication interface 39 Conduit Knock out sizes 54 Cooling fan 53 D Data See Data Display Screens Data Setting Screens DB9 Connector female pinouts 40 male pinouts 39 Dimensional 55 Dimensional Data 54 56 dimensions 55 Display Adjustment 22 Disposal 7 E Emergency Power Off EPO function 13 17 Enclosure A6 Environment 7 A5 Event Data Storage A5 F fan 47 A6 Fault TOSHIBA Leading Innovation gt gt gt protedtion functions 46 47 signal 33 39 Frequency AUTO MAN A4 input A4 output A4 Warning
9. 1600XP Series Installation and Operation Manual 49 TOSHIBA Leading Innovation gt gt gt x Battery Shutdovvn Voltage Bat tery is discharged dovvn to mini mum level UPS will shut down BTSTFL N Battery Test Failed Battery not Call Toshiba for service within specifications Bypass Overvoltage Bypass voltage exceeds UPS specifica tions Bypass Undervoltage Bypass voltage less than UPS specifica tions E Depends on UPS mode Depends on UPS mode CALL Y Service Call Required Inspection Have inspection service performed of the unit is advised CHRGOV Y Charger Overvoltage Battery Call Toshiba for service Charger not within specifications Current Limit UPS not within specifications Display Cable Error Display cable is disconnected Call Toshiba for service Connect the display cable DCANERR N Communication Error between Call Toshiba for service Display and Main Controllers FBYPER Bypass Frequency Error Input frequency outside of UPS specifi cations Input Frequency Error Input fre quency outside of 45 65 Hz range Low Battery The battery level has dropped low about 90 or less during operation Continued operation in this mode will deplete battery and cause output shut down Overload UPS is overloaded 110 and above Unit will switch to bypass operation or shut down if no action is taken Depends on UPS mode Depends
10. 3i3 210438 Ope SLOVINOD JLONIU 7 SaN SUOISUSUIIG 9 1600XP Series Installation and Operation Manual N TOSHIBA Leading Innovation gt gt gt s n vort NOLSNOH avou M DA 3311135 isam 9 1 5 1199001 129 Hf je a45 5 11193080 129 HN Ee v NNN VEE al ON OLAVA Q3NI LG0 1 NOTLYZIYOHINY gora 017290 60 KIM 8 1 3183S 4X0091 83810 OL 035012910 WO 0351 0321008433 36 du 5 m t A 2 JON TIVHS NV NOII1VUOqUO VWNOL LYNG UNT VEIHSOL 01 990 60 YlZ m si SdN V ANOI 8 ANI TLAO TYDINYHJIN TN 4041134084 3AISQTOY3 IHL SI TY E3 YR SIHI ini i iia V mm 091 1 31y2 ERAN SN011V214123d4S 31314 02 804 TYANYN 33S 310N MIIA WOLLOG AY 1 917 HSINIJ S30IS 117 NO JONVUYITO x 3 KON 1827 4899 NOLEN TELNAA 1 0000 OU lec 16v 2 99b 1 89 881 LHOI3M LINN 209000068090 I P S soost j VAMOL VAY SYJLINYYYd pp r is n mn
11. 15 3 kW 22 KVA 18 7 kW 39 0 x 17 5 x 36 1 in 991 x 445 x 917 mm Paint System Powder coating Panel mounted on back of UPS to allow for Fan Panel easy replacement of fans Size HxWxD max Battery Replacement Slide out battery packs accessible from front of UPS factory or authorized service center serviceable only Battery Packs Designed for battery acid leakage containment with 6 batteries per pack Battery Pack Size 5 0 x 7 3 x 19 0 in HxWxD max 127 x 185 x 462 mm Battery Pack Quantity Battery Manufacturer YUASA Battery Type REW45 12FR Toshiba Part Number for Battery Pack 51896 FS 60995 FS 1 input output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Derate to 18 7 kVA 15 9 kW for 50 Hz operation A6 1600XP Series Installation and Operation Manual Leading Innovation gt gt gt TOSHIBA JOJEJJSIUIUIPY Jesn 9olAJeS JOJEJJSIUIUIPY Jes 80IAJSS JOJEJJSIUIUIPY Jesn 9olAJeS JOJEJJSIUIUIPY Jesn JOJEJJSIUILIPY Jesn JOJEJJSIUIUIPY Jesn 80IAJSS JOJEJJSIUIUIPY Jesn 80IAJSS Jojensiuiupwv Jesi JOJEJJSIUIUIPY Jesn Jojensiuiupwy Jes qe B5ueuo qe B5ueuSuoN o qeeBueuouoN qe B5ueuo o qeeBueuouoN o qeeBueuouoN
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13. Male RS232 Port Cooling Fan Terminal Block Cover MCCB Front View Back View Air Flow Air Flow Side View External Layout for 3 6kVA and 6kVA units 1600XP Series Installation and Operation Manual 55 TOSHIBA Leading Innovation gt gt gt Display el C Remote Contacts SNMP Port ga Remote gt 2 Slot Air Flow D Cooling A Fons MCCB LO l CP 1 1 Terminal Air Flow Block Cover Front View Side View Back View External Layout for 8kVA and IOKVA units Display Panel B P Remote ave SNMP Port Remot Eye Ill Slot Air Flow Fo 2 10 OE A Air Flow Front View Side View Back View External Layout for 4kVA I8kVA and 22kVA units 56 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Appendix A 1600XP Specifications Standard Model 3 6 10 kva Unit Capacity 3 6kVA 3 1 kW 1 6 KVA 5 1 kW 8 kVA 6 8 kW 10 KVA 8 5 kW General True On Line ANSI C62 41 IEEE 587 UL 1778 CUL CE FCC Class A NEC NFPS 70 NEMA PE1 1993 OSHA ASME ISO 9001 ISO 14001 2004 RoHS Compliant Top
14. for linear load 6 for non linear load Voltage Transient lt 8 Load of 0 to 100 96 50 ms to within 296 of nominal 125 30 sec 150 10 sec 125 10 min 1000 1 cycle 1 input output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site 3 An initial charge time of 24 hrs is necessary to obtain proper battery performance level before unit is placed in operation 4 5 Subject to update without notice Derate to 18 7 kVA 15 9 kW for 50 Hz operation A4 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt STANDARD MODELS 14 22 KVA CONT D Capacity 14 kVA 11 9 kW 18 kVA 15 3 kW 22 KVA 18 7 kW 4 Operating Temperature o o Recommended 50 Hz 32 91 F 0 33 C Storage Temperature 4 104 F 20 40 C To be installed in a well ventilated area free of airborne dust Installation Area metal particles or flammable gas allow at least 4 inches on all sides Operating Humidity 30 9096 no condensation Altitude 6600 ft 2000 m above sea level Acoustical Noise 50 dB A maximum 1 meter from front panel Heat Generation Typical 6610 BTU Hr3 8499 BTU Hr3 10 387 BTU Hr3
15. 10 Front Panel layout 22 26 27 28 G ground Importance of 8 RS 232C 40 terminals 13 Grounding 10 H Humidity A5 humidity 7 I Input Capacity A4 Input Frequency A4 warning 10 Input Voltage A1 A2 A3 A4 A5 A6 requirements 10 Inspection 7 Installation Precautions 8 Interface communications 39 40 41 receptacle panel module 45 RS232 ASCII A5 Inverter Overload Capacity A4 K Keypad controls 27 password 28 Keys 24 Knock out sizes 54 L labels warning 3 Lifetime battery 53 A5 capacitors Aluminum electrolytic 53 fan cooling 53 fuses 53 Liquid Crystal Display LCD Functions 22 Low Voltage Tolerance 18 M MAIN tab 26 Maintenance Bypass voltage restrictions 42 Maintenance Bypass Unit 42 maximum ambient operating temperature 5 Mimic display 30 Mode AC Input 16 MONITOR tab 30 N Normal input power supply 39 O Off 22 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Operation modes See Modes output disconnect 5 Overload Capacity A4 Overvoltage DC 47 output 46 P Parameters changing 36 37 Passwords 28 Power Backup 15 Power Conditioning 15 Power factor output rated load 18 Power factor input A4 output rated load A4 Power failure signal 39 Precautions 10 Preventive Maintenance 47 Protection System 46 R Real Time Clock A5 Receptacle Panels 45 Recharge Time 19 A4 RECORDS tab Fault messages 48 Mode messages
16. 4341 Hr 511 Rated Ahr 9 AHr 512 No Batt Series 18 513 No Batt Paral 1 514 Batt Install Date 8 24 2009 BAT 1 3 BATT BLOCK 100 FLT 12 35 PM UX3FV00000 801 DFVV Ver 802 DFVV BDate Feb 25 2009 803 DFVV BTime 15 29 50 804 DBS Ver UH3DBS01000 805 DBL Ver UH3DBL01000 807 TMRsleep 10 Min D amp E 1 4 DISP REYE BLOCK 1600XP Series Installation and Operation Manual 35 TOSHIBA Leading Innovation gt gt gt 17 1 Changing UPS Parameter Settings Press the parameter to be changed and the display will open with an appropriate data entry screen Settings that cannot be changed will respond with Item cannot be changed shown at the bottom of this page Some parameters will display one of a set of fixed values such as example 1 Example 1 100 INV 12 35 PM avon Main The UPS can have either one or two input lines The value displayed in the Active Value box is the parameter in use Alternate values are displayed in keys below the Active Value box 362 Nestun After selecting the parameter value press Write to write the entered 5 40V value to the UPS memory and return to the original parameter screen 208V 230V 240V Some parameters can be any of a range of values such as Rated Volt age n example 2 Example 2 100 INV 12 35 PM CET The Rated Voltage In can vary over a range Press the Rated Vin
17. Battery Check Performed on start up by schedule on demand user configurable nput OV Protection Standard UPS calculates battery replacement time based upon battery ambient temperature LCD display LED and beeps ntemal Temperature UPS gives indication of internal temperature alarm when high temp 32 Operation 32 Backup 32 Warnings 32 Faults 32 Test 32 System Battery Lifetime Event Data Storage Switches Generator compatible Bypass Disable Static switch 1 4 cycle 50Hz 5 ms 60Hz 4 16 ms Automatic Retransfer Factory or authorized service center selectable only Real Time clock Real Time Clock with backup Lithium lon Battery Schedule Operation Schedule ON OFF operation of UPS using optional RemotEye Ill communication software Automatic UPS Startup when AC is applied Option can be enabled or disabled at Autostart e di user s discretion 1 input output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 At 6600 ft 2000 m above sea level output capacity should be derated by 3 3 Subject to update without notice 4 Derate to 18 7 kVA 15 9 kW for 50 Hz operation 1600XP Series Installation and Operation Manual A5 TOSHIBA Leading Innovation gt gt gt STANDARD MODELS 14 22 KVA CONT D Capacity 14 KVA 11 9 kW 18 KVA
18. Gently press a stylus or similar fine pointed tool to the center of the X located at the top left hand side of the display 9 As soon as the information is read a second X will be displayed at the top right hand of the display Repeat Step 7 10 Repeat Step 7 for X displayed at the lower right hand side of the display 11 Repeat Step 7 for the X displayed at the lower left hand side of the display 12 After completing Step 10 the display will return to the Cali Display screen Press the Quit key The touchscreen has been successfully recalibrated and the resulting values stored on the Control PCB CALIBRATION SCREEN 38 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 18 Communication Interfaces 18 1 Remote Contacts The remote contacts interface is provided as a set of solid state switching devices The switches are available through a DB9 male connector on the rear of the UPS The following chart shows the pin assignment for each signal MAXIMUM CURRENT CARRYING CAPACITY DB9 MALE CONNECTOR OUTLINE OF THE SWITCH FACING CONNECTOR Voltage 48 Vdc peak 70 mA peak 30 Vac rms 50 mA rms 42 Vac peak 70 mA peak a T t z EE Fault Signal Closed when fault detected P UPS stop common Backup stop when the level changes from Low 3 to 15 V to UPS stop signal input High 3 to 15 V ELIT sme DT NEN TII essem Ose ero mereri n
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20. Mode to Maintenance Bypass Mode 1 Turn the RUN STOP switch to the STOP position on the UPS 2 Turn the Maintenance Bypass Switch to the Bypass position The Bypass LED should be ON and the UPS LED should be OFF The LEDs are next to the Maintenance Bypass switch on the back of the UPS 3 Turn the MCCB input breaker on the UPS to the OFF position The UPS is now operating in Mainte nance Bypass Mode From Maintenance Bypass Mode to Inverter Mode 1 Turn the MCCB input breaker on the UPS to the ON position 2 Turn the Maintenance Bypass switch to the UPS position The UPS LED should be ON and the Bypass LED OFF 3 Turn the RUN STOP switch to the RUN position on the UPS The UPS is now operating in the UPS Mode 42 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 19 2 External Maintenance Bypass Wiring The following connections must be made to the Utility Panel and the Load Panel The Main UPS output is located on the terminal block on the back of the UPS TB 4 X1 and TB 7 X3 240 VAC MAINTENANCE UPS BYPASS UTILITY See the application instructions included with the External Maintenance Bypass Unit for wiring details 1600XP Series Installation and Operation Manual 43 TOSHIBA Leading Innovation gt gt gt 20 Battery Pack Replacement The 1600XP come equipped with a set of internal backup batteries packaged in sets of 6 batteries per battery pack The two b
21. Operation Manual TOSHIBA Leading Innovation gt gt gt 10 3 Battery Backup On batteries The following illustration shows power flow during the battery backup mode When commercial AC power failures occur the UPS s batteries instantly begin supplying DC voltage to the UPS s main inverter circuit This circuit changes inverts the DC power into AC power The AC power is available at the output of the unit This back up process will continue until the UPS s battery voltage drops below a specific minimum level When this occurs the batteries will stop supplying power to the load This minimum level is the rated minimum voltage Vmin The rated battery voltage chart on page 19 shows Vmin The battery backup time and discharge process is explained on page 19 Bypass Isolation Transformer MCCB Input ZTN Output Power O O o Povver Switches are I solid state Power Flow devices Negative Bus POWER FLOW IN BATTERY BACKUP FOR ALL MODELS 10 4 EPO Emergency Power Off Function These units are equipped with terminals for receiving an emergency power off EPO command via a closed contact switch at a remote location see Terminal Block Details on page 11 and terminal block location on pages 60 61 This safety feature enables quick shut down of the UPS s AC input breaker output and battery circuits Usually the emergency power off switch is installed in a central location that is easily acces
22. UPS Factory or authorized service center Battery Replacement serviceable only Battery Packs Designed for battery acid leakage containment with six 6 batteries per pack Battery Pack Size 5 0 x 7 3 x 19 0 in HxWxD max 127 x 185 x 483 mm BueyPakQumy 2 T 5 T Battery Manufacturer YUASA Battery Type REW45 12FR Toshiba s Part Number for 51896 FS 60995 FS Battery Pack 1 input output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Remove all sources of main AC power and wait five minutes before replacing fans 1600XP Series Installation and Operation Manual A3 TOSHIBA Leading Innovation gt gt gt Standard Models 14 22 kva Capacity 14 kVA 11 9 kW 18 kVA 15 3 kW 22 KVA 18 7 kW 5 ANSI C62 41 IEEE 587 UL 1778 CUL CE FCC Class A NEC NFPS 70 Genificall na NEMA PE1 1993 OSHA ASME ISO 9001 ISO 14001 2004 RoHS Compliant Input Voltage 1 Single phase 208 240 VAC 10 to 3096 Battery Type Valve Regulated Lead Acid Flame Retardant Backup time fully charged 0 7 7 min 5 min power factor 77 F Backup time fully charged 0 85 7 min 5 min 3 min 5 factor 77 F Recharge Time Time 24hr full 12hr 90 for internal batteries only Battery Voltage Nominal 288 VDC Voltage THD lt 3
23. gives indication of internal temperature alarm when high temp Event Data Storage 32 Operation 32 Backup 32 Warnings 32 Faults 32 Test 32 System Bypass Disable Static switch lt 1 4 cycle 50 Hz 5 ms 60 Hz 4 16 ms Automatic Retransfer Factory or authorized service center selectable only Real Time Clock Real Time Clock with backup Lithium lon Battery Schedule Operation Schedule ON OFF operation of UPS using optional RemotEye Ill communication software Automatic UPS Startup when AC is applied Option can be enabled or disabled at user s Autostar discretion 1 input output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 At 6600 ft 2000 m above sea level output capacity should be derated by 3 A2 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt STANDARD MODELS 3 6 10 KVA CONT D Unit Capacity 3 6kVA 3 1 kW 1 6 kVA 5 1 kW 8 kVA 6 8 kW 1 10 kVA 8 5 kW 22 1x 10 x 34 in 27 5 x 10 x 34 in 28 4x 13 x 34 9 in 28 4x 13 x 34 9 in 561 x 254 x 864 mm 699 x 254 x 864 mm 721 x 330 x 886 mm 721 x 330 x 886 mm Paint System Powder coating Panel mounted on back of UPS to allow for easy replacement of fans Size HxWxD max Slide out battery packs accessible from front of
24. ojny qeu3 Aey q ueises ej qeua si 440328 wou jnejeq Ie 09981 JEMOd ndui 4 MEISel IM SaN Aq uwopinus J yy uoneunByuoo ejnejoA uow HE S M eiqeu3 O Z SdNL 40 JeuruJe SPON HOd dwog uonesueduJo W JS S dway sks Aluluo A SI 440 96J WO jjnejeq UOHeINBYUOS e nejoA uoN 1821 XEN beJ41se neg GG9 al pug q51uo uonduoseg uonduos q jag lQEL SJojouieJeg pueululo dX0091 1600XP Series Installation and Operation Manual B 12 O GL s Alo INEJ9q pJooaiJ AJO SIY ejnejo uoN dwep sBumes pepJooes juaiquiy 1s uBiH Kieneg IH qe B5ueuo JOJEJJSIUILIPY a qeabueyouon Jesn 7 BdIAIBS qe B5ueuo 00 B 13 0 S Ko 3 h6Jeq pJooaiJ AJO SIY ejnejo uoN dwep sBumes pepJooes eunje1eduue ul s 1seuBiH uu 1s S IH Jojensiuiupwy eiqeeBueuouoN Jesi eiqeeBueuouoN 92IAJeS o qeeBueu JnoH OZELQ SI 40 JOJE JJSIUILIPV a qeabueyouon WOJ 1ney q pJooaiJ JOJSIY ejnejo uoN Jes ejqeeBueuouoN JH 02219 s um s au Burureues euinejr san sues San qe B5ueuo O1 Z SI 10 JOJE JJSIUILIPV a qeabueyouon WOJ 3 h6Jeq pJooaiJ AJO SIY ejnejo uoN SU Jasn ejqeeBueuouoN 99S ZL sBumes aul uoneJedo dnyoeg e OL do dnyoeg qe B5ueuo O
25. qe B5ueuo qe B5ueuSuoN Jojensiuiupwv Jesi qe B5ueuo qe B5ueuo qe 6ueuSuoN qeu3 Jojensiuiupy Jesi qe B5ueuo a qeabueyy o qeeBueuouoN Jojensiuiupwv Jes qe B5ueuo qe B5ueuo o qeeBueuouoN a qeabueyny a qeabueyny a qeabueyy a qeabueyy o qeeBueuouoN 9 qgu4 eol ues Jojensiuiupwy Jesn luluoW Bueu2 o 9 9 Ajunoes pby 1 Leading Innovation 333 TOSHIBA s um s s um s s um s s um s s um s s um s s um s s um s sBumes sBumes sBumes s um s qel del uone2o1 INOHd33 Ile peor 33 lv peores IH SEIN 12919 14 01 yseyy s r 13 99 YBIH YSEN 129 9 3neJ4 MOT YSEIN 129 9 Ne as0ding 212020 SPON Hod dNNS uopeuuoju JEYuNH 40 JOJDE4 129 289 072 EIYSO JO PON 1104 dINNS 189 089 pneg uod NS m mop UIM 99 Aey q ueises ug SPON Hog 00929 SI A10 OB WOM yjnejeq uoneunBijuoo ejnej oA uoN ajyey pneg Hod eoiues spuooeg g SI Alo OE WO Inej q uoneun ijuoo ejnejoA uoN MOPUIM SWI JeJSUEJ OV epouJ eur uQ pue ssed q UOUMS IIA 3 S1n290 PUI 1 USYM ojne ejqeu3 uoneunBijuoo e nejo uoN
26. ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site 3 An initial charge time of 24 hrs is necessary to obtain proper battery performance level before unit is placed in operation Factory or authorized service center selectable only 1600XP Series Installation and Operation Manual A1 TOSHIBA Leading Innovation gt gt gt STANDARD MODELS 3 6 10 KVA CONT D Unit Capacity 3 6kVA 3 1 kW 6 KVA 5 1 kW 8kVA 6 8KW 10 KVA 8 5 kW Operating Temperature o o Recommended 50 Hz 32 91 F 0 33 C Storage Temperature 4 104 F 20 40 C To be installed in a vvell ventilated area free of airborne dust nstallation Area metal particles or flammable gas allovv at least 4 inches on all sides Operating Humidity 30 9096 non condensing Altitude x 6600 ft 2000 m above sea level Acoustical Noise 50 dB A maximum 1 meter from front panel Heat Generation Typical 2139 BTU Hr 3564 BTU Hr 4095 BTU Hr 5118 BTU Hr Battery Check Performed on start up by schedule on demand user configurable nput OV Protection Standard Batterv Lifetime UPS calculates battery replacement time ry based upon battery ambient temperature LCD display LED and beeps Internal Temperature UPS
27. s a e o o 071 W 9 S310H 34VINI ULV MILA 3019 1411 WO1108 49Y 14 6 114410 1N0 MON MILA 19034 DIVINE aly 9011 NALA 20 57 pr du OSL 1D L 2 z z D 4144160 110 20N 1 fi 017961 o T G JF 0916 I TTETTTTTTTT1 1 T3NYd1 Tatem mi 1110102 381 8220 6111 LY INVIYE 6082 H 32018 TYNINYIL HIVE 15 417 an 1S VHX3 170 801140 092 441 1103438 10661 SLOVINOD 3103 0554 s 2 suoisueaullq VAY 01 8 C3 1600XP Series Installation and Operation Manual 1600XP Series Installation and Operation Manual 30 H all Zu H v 1 A BILLIT im NOILYHO0OdH00 Tv OLEVNB3LNI var died A9 aADsdev l 1 H E 3 _ s Su dem SENS ie V lt AD TI H INY m z ON 300 377 4111 v TV Jamu EN 3471 via LL 011 0 ON ONYTD VdAd 30NVN31N VAz A 22 2 GATOS vm IvisbT J 310 33 149 il 1104 30134 LE Op 311 I d TW NE BONATTI sIs3s NOLLYTLINA 241 18931 19 MOT lt 1 S81 5 HUD 11 Jj V 1 1 JL 3Nv8SV 3TH INI 31 31 3015 1437 10 3
28. to bypass Bypass OL Inverter chopper stopped Operation Mode Bypass operation Chopper and inverter are After Fault stopped Audible Alarm Yes Continuous buzzer See AudibIE Aar F uncuons on page 33 Visible Alarm Red Fault LED on Inverter Pines Bypass OL Fault lamp on Fault relay open Inverter OL Bypass relay closed Bypass OL Bypass relay open Auto retransfer No Inverter OL Yes if bypass is OK Bypass OL No Relay Contact Fault relay closed Alarm Bypass relay closed 46 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt BUILT IN UPS FAULT PROTECTION FUNCTIONS CONT D DC Circuit DC Circuit Protection Item Internal Overheat Overvoltage Overcurrent LCD Message OVERHEAT DC OV DC OC Cause al Chopper malfunction nverter chopper fault High ambient temperature PP PP Operation Mode 9 Bypass operation Chopper and inverter are stopped After Fault 2 nverter OL Transfer to bypass Audible Alarm Yes Continuous buzzer Visible Alarm Red Fault LED on Relay Contact Fault relay closed Alarm Bypass relay closed 23 Preventive Maintenance Parts Replacement 23 1 Preventive Maintenance Toshiba 1600XP Series of uninterruptible power systems have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure that the UPS user can take is to keep the area around the unit particularl
29. to the bypass circuit due to an internal fault the UPS will continue to supply power to the load through the bypass and indicate a system fault message see system fault messages on pages 47 48 If the power flow is transferred to the bypass circuit due to an overload condition see system warning messages on pages 48 49 then the power flow will automatically transfer from the UPS s bypass circuit back to the inverter circuit after removing the overload if set to do so AutoXfer parameter Cmd ID 660 Bypass Isolation Transformer MCCB Input z Output Power OO o Povver Switches are solid state devices Power Flow Negative Bus POWER FLOW IN BYPASS FOR ALL MODELS 10 2 On Line Run operation The following illustration shows circuit power flow when the UPS is operating normally in the On Line mode The UPS rectifier including a boost chopper circuit converts AC input power to DC power The boost chopper circuit maintains a constant voltage with current limiting for charging the batteries The inverter section generates a high quality sinusoidal output voltage The unit s batteries are always maintained in a constantly charged state when the UPS is in the run operation mode Bypass Isolation Transformer MCCB Input 4 Power Ox Switches are solid state Power Flow devices p Negative Bus POWER FLOW IN ON LINE MODE FOR ALL MODELS 16 1600XP Series Installation and
30. use as permanent mounting of the UPS 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 6 10 11 12 Once the installation is complete use a 3 4 inch wrench to screw down the UPS leveling feet located next to the four casters until the unit is no longer resting on the casters The UPS generates and can radiate radio frequency energy during operation Although RFI noise filters are installed inside of the unit there is no guarantee that the UPS will not influence some sensitive devices that are operating near by If such interference is experienced the UPS should be installed farther away from the affected equipment and or powered from a different source than that of the affected equipment t is the responsibility of the installer of this equipment to provide a suitable disconnect for the Control Panel supplying power to this equipment This disconnect must Be suitable for the Voltage and Full Load Ampere Rating of all downstream equipment supplied by the Panel The supply disconnecting device shall be one of the following types Switch disconnector with or without fuses in accordance with IEC 60947 3 utilization category AC 23B or DC 23B As above except one that has an auxiliary contact that in all cases causes switching devices to break the load circuit before the opening of the main contacts of the disconnector Acircuit breaker suitable as an iso
31. 01 96 lout 89 Vdc 101 96 lout 88 9 Vdc 101 96 Vbst 92 Vbst 92 96 Vbst 135 96 Type Battery Result PASS VOUV CHRGOV Trigger source DISPLAY va 55 OO BE PE DVCOH ASYN On Line DVCOH ASYN On Line DVCOH ASYN On Line 96 100 INIT 12 35 PM 96 100 INIT 12 35 PM Gm E Backup Record Operational Record Rec No 2 Rec No 124 Date 04 15 09 Time 10 17 29 Date 0415 09 Time 9 51 50 Sin 240 60Hz Sout 240 60Hz Sin 240 60 2 Sout 240 60Hz Vin 24 96 Vout 98 Vin 99 Vout 99 lout 84 Vde 101 96 lout 92 Vdc 101 96 Vbst 92 Vbend 92 56 Vbst 92 Backup 140 s From BypNorm To On Line Trigger source ViVU Branch 6 Why fc v DJ fJ um DVCOH ASYN On Line DVCOH ASYN On Line 32 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 16 2 Audible Alarm Functions An audible alarm buzzer will sound when the UPS is in the battery backup mode has a fault has low battery voltage or is in an overload condition The buzzer will also beep each time an effective item is touched on the touchscreen The following chart shows the buzzer pattern durations for each condition Time units are shown in seconds AUDIBLE ALARMS Audible Pattern Any Fault Interrmittant buzz until fault clears I Switch to Backup Single five second buzz Backup Operation Intermittant buzz once every ten seconds lt n n V UP
32. 1 Z SI 410 JOJEJSIUIUIPV a qeabueyouon 1ney q JOJSIY ejnejo uoN SU Jesn 98S ZL s6um s SWI uoneJedo 301 do JeyeAu qe B5ueuo O Z SI 10 JOJEJJSIUILIPV WOJ 1ney q AJO SIY ejnejo uoN SU Jasn ejqeeBueuouoN 99S ZL sBumes aul uoneJedo uiejs S e OL do wajsks esodung JOJCISIUILUPY a qeabueyy s um s uoneuuoju 104 10 9e 4 e2 jeioeds HSIN L qe B5ueuo ur1 uo SI 440 JOJE JJSIUILIPV a qeabueyy 06J WO IneJ q uoneunByuoo e nejoA uoN Jasn ejqeeBueuouoN eurq uo s6um s San Hey polN Hels zJ ajqeebueyo s6um s 4216 JNEH 9JewpJeH Josey MH PSH qe B5ueuo uedo AjjeWJON SI 440 JOJE JJSIUILIPV ajqeebueyo 06J WO jjnejeq UOHeINBYUOS e nejoA uoN uMoas Jasn ejqeeBueuouoN uedo AjjeuuoN s6um s 91607 UMOPINYS pejoulas YUM H AU m ejqeeBueu s um s euin lqesiq yned Sul SIG UH ejqeeDueu sbumes pemojiy Syne ejoL IV 114 18101 obueuo o I A91 qel 27 uo Aq Ajunoes pby dew uoneoo uondiu2sog z ng uonduoseg 9 qe sJojoure1eg pueuiulo2 dX009 L sBumes apow deys eue jos deusiINMS 1600XP Series Installation and Operation Manual Leading Innovat
33. 51 Status messages 51 Warning messages 49 remote contacts interface 39 1600XP Series Installation and Operation Manual Remote Switch 13 Restrictions on UPS use 10 RS 232C 40 Run 22 S Safety instructions 1 5 Schedule Operation A5 Security access 28 passwords 28 Security access 37 Shipping Weight 54 Shutdown voltage 18 Signal Function RS 232C 39 Signal Words 2 size 55 Size battery packs A6 UPS dimensions A6 wire 13 Specifications A1 Starting the UPS 21 29 Startup Initial 20 Stopping the UPS 21 22 Stop Signal Operation 40 Storage 7 A5 temperature A5 T Terminal Block 11 14 Theory of Operation 15 TOSHIBA Leading Innovation gt gt gt torque tightening 13 Touchscreen calibrate 38 control icons 24 keypad 27 menu tree 26 mimic display 30 passwords 28 screen disable 29 U UPS Discharge Process 17 18 UPS Connections 11 UPS functional overview 15 UPS stop signal input 39 V ventilation 10 Voltage Transient A4 Volume Buzzer See Buzzer Volume w warning labels 3 Warranty c d 7 Weights shipping 54 Weights UPS 54 width 55 4 1600XP Series Installation and Operation Manual TOSHIBA I eadina Innovation gt gt gt INDUSTRIAL DIVISION 13131 West Little York Road Houston Texas 77041 Tel 713 466 0277 Fax 713 466 8773 US 800 231 1412 Canada 800 872 2192 Mexico 01 800 527 1204 www Toshiba com ind Printed in the U S A
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37. BAT 501 Battery Voltage 200 Vdc 503 Discharge Current 0 0 Adc 506 Charger Status Normal 508 Cal Battery Vsd 172 Vdc 547 Cal LB Level 194 Vdc BAT 1 1 On Line DVCOH ASYN MIMIC DISPLAY Press any key on the mimic display IN DC OUT BYP BAT C amp C D amp E to display the associated parameters 1600XP Series Installation and Operation Manual 31 TOSHIBA Leading Innovation gt gt gt 16 1 Records 96 100 INIT 12 35 PM awf If the selected Record buffer has no records the display will return the main Monitor setin e message NO RECORD NO RECORD Each record file can be accessed by pressing the labeled key and the records paged through using the standard next record previous record first record and last record control keys at the bottom of the touchscreen See page 24 Samples of the five record screens and the data they record are shown below DVCOH ASYN On Line EMPTY BUFFER SCREEN SAMPLE RECORD SCREENS 100 INIT 12 35 PM mn 12 35 9 100 INIT 12 35 PM fam e awf Test Record Fault Record Warning Record Rec No 1 Rec No 803 Rec No 0 Date 04 14 09 Time 12 54 17 Date 04 14 09 Time 12 54 17 Date 04 15 09 Time 12 11 51 Sin 240 60Hz Sout 240 60Hz Sin 240 60Hz Sout 240 60Hz Sin 240 60Hz Sout 240 60Hz Vin 98 Vout 98 Vin 99 Vout 98 Vin 98 Vout 98 lout 84 Vdc 1
38. ITNN 0 ASN be WM o 012 0360 4 SJ 3 d 00 9 LON aO WHOTL WANE IN D 131130 A ON 7 PD sos 9001 VAM9 9 INI 1400 1y21NYH24N mtt 40 41834084 JAISNTOXI IHL SI WINGINN SIHI EM M 00 OL XXXX 8 A38 S10 F OL XXX O 01 XX 01 1 31V2S 393101 SNOl1Y2141244 4114114402 804 V NYA 33S 410N 49Y 14 9 414410 AVUD 1H911 HSINT4 WOLLOE 100 4208 6821 SZI 31dIS 177 NO JONVYYITD o HON v 19Y31 Iv moTiy 51938 NOTLVTILNGA c 606000 Cl 969 9120 1997122 NR NI 1H913H os o 061 882 211 09Z 9 881 1H913M LINN EE All cp IG OG amp B N VANS YAY9 SYILINVUYG EU N c G M3IA 3015 1431 o c 401109 o MITA LNOUS 191 INVINI ULV 110 o T m TINVG c 9 s s co 9 LIAGNOD IN o d 2018 Q 91951 298 TNINE31 18298 Q 1H913H 4296 PEPLERI x LSAVHX4A ULV o vi e yHX3 1 N3382SH2001 1 621 99 0 1140 0472 3 2 TE 343 310838 0701 m S19Y1N02 310431 YAY SI NMVYG LINN 310N suolsu ulIQ VAM 9 9 Leading Innovation gt gt gt Appendix C 1600XP Series Insta
39. Input measured calculated data such as input voltage frequency current power over under voltage settings Output 200 299 Output measured calculated data such as output voltage frequency current power over under voltage settings Bypass 300 399 Bypass data such as configuration voltage current power OV detection level DC Bus 400 499 Data such as Total voltage rated voltage Positive and Negative bus voltages e Batt 500 599 Battery voltage charger status total discharges shutdown voltage Ctrl Cfg 600 699 Control and configuration list system and battery temperatures system status startup delay auto transfer window restart mode History 700 799 History lists metrics like system operation time total over loads hi system temp Disp Reye 800 849 Display specific parameters like Disp Firmware version sleep timer buzzer status display calibration points and RemotEye Ill settings 850 859 lists RemotEye III IP address IP Mask Status Baud Rate datalink status 9696 10096 INV 12 35 PM Disp Reye SETTINGS OPENING SCREEN On Line 34 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 100 INIT 12 35 PM es EL 001 Manufacturer TOSHIBA 002 Typeform UH3G2L060C6 003 Serial No 20080112345 004 Main FWare Ver UH3MSV00013 005 Main BSector Ver UH3MBS01000 006 Main BLoa
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43. P key Stop Key Press and hold the key 1 2 seconds until the UPS beeps to put the UPS in Bypass mode The active status indicator upper left dot will appear on the STOP key and disappear from the RUN key Home Key Press to return to top menu of respective tab Security Level Key Press to open security login screen Event Alarm Mute Key Press to silence current event alarm Alarm Muted Key Alarm remains silenced until next event Touchscreen Enabled Key Press to disable lockout all touchscreen keys except this key Touchscreen Disabled Key Press to enable un lock touchscreen Four function tab keys Main Monitor Settings Records Main Start and Stop keys UPS Serial number and typeform Monitor Shows Mimic display for accessing Input Output Bypass Battery data Settings Settings Provides access to adjustable performance parameters Records Access fault warning and other records As displayed on Monitor and Settings screens Records screens 213 Go To First Page Record Key Monitor Records BA Go to Previous Page Record Key gt Menu selection under Monitor and Settings tabs Shows the current page or record number and total number of pages or records Go to Next Page Record Key HiH Go To Last Page Record Key 24 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovatio
44. Power failure signal Closed at power failure NOTE Pin switches are shown in their inactive states For example if battery voltage is low pin 7 will be connected to pin 5 1600XP Series Installation and Operation Manual 39 TOSHIBA Leading Innovation gt gt gt 18 2 UPS LAN Shutdown Signal Operation When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface it is possible to automatically reset the following operating systems OS which can automatically implement the shutdown function and restart the operation Windows NT IBM OS 2 LAN server LANtastic Parameter 646 UPS Shutdown by LAN Input Signal Enabled Disabled Parameter 647 UPS Shutdown by LAN Signal Permitted Time Window Adjustable With the UPS Shutdown by LAN Signal function enabled when line power fails and the UPS goes to backup the LAN will shutdown even if the UPS returns to normal mode during the shutdown process LAN shutdown can take several minutes The UPS Shutdown by LAN Signal function has a companion UPS Shutdown by LAN Signal Permitted Time Window parameter that can be set to allow sufficient time to complete the LAN shutdown process default 10 minutes even if line power is restored during LAN shutdown LAN shutdown is treated as a restart after battery shutdown The restart of the LAN will be determined by the Restart After Battery Shutdown timer Connect only the UPS stop signal to the external c
45. R ADMIN ADM and other security Main levels for use by service and factory representatives The security level is indicated on the Security Key 619 Change Secu Lvl The UPS stays in a security level until a nevv level is entered For example once the UPS is placed in the USR level it remains at that level until the security level is changed lim 1 2ABC 3DEF 1 Press the Security Level key au 2 The keypad replaces the Main screen to allow en S KL tering the passvvord By default the passvvord are set to 7PQRS 8TUV 9WXYZ User USER Administrator ADMIN 3 Typing in USER in the keypad will change the se curity level to User Enter the password using the alphanumeric keys 4 Press Write to store the password in the UPS If KEYPAD the password is accepted the text Successful will display at the bottom left of the touchpad as shown here Successful On Line If the password entered was not accepted the text Error15 Write Function or some similar message will indicate that the password or level change was not ac cepted 5 Press the QUIT key and the keypad will close and the original display restored This same keypad is used for data input for parameters in the Settings tab 28 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 15 Screen Tab Main 96 100 m 12 35 PM The Main tab is also the opening tab on startup for th
46. S Battery Shutdown Voltage 5 0s Batt Voltage 79 VVarnings OL110 Overload Timer LB Low Battery Batt Voltage 9096 BLFN Battery Life Pre alarm Batt exp in 6 mo BLFE Battery Life End CHRGOV Charger Over Voltage BTSTFL Battery Test Fail BOH Battery Overheat AOH Ambient Overheat CLMT Current Limit DCER Display Disconnected BDEPL Battery Depletion The buzzer can be silenced by selecting the Settings tab then set the Mute Enable parameter to 1 This will turn off the buzzer for the current alarm status but the buzzer will still sound when the next Fault Warning condition occurs The buzzer can be disabled by selecting the Settings tab then setting the Mbuzzer parameter to 0 This will disable the alarm so that no alarm sounds for any Fault or Warning condition 1600XP Series Installation and Operation Manual 33 TOSHIBA Leading Innovation gt gt gt 17 Screen Tab Settings The tables on pages A1 A14 list the 1600XP Settings parameters that can be viewed in the MONITOR tab Example The Settings parameter Batt Test Freq Battery Test Frequency can be viewed by USR User level and above only logged in ADM Administrators and above can edit the value Each key displays a block of relevant command parameters Key Cmd ID range Types of Parameters ID 000 099 UPS specific information such as serial number software versions installation date Input 100 199
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48. TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS 1600XP SERIES INSTALLATION AND OPERATION MANUAL SINGLE PHASE 3 6 6 8 10 14 18 22 KVA Part 60616 008 July 2012 Manufactured in the USA Copyright 2012 TOSHIBA International Corporation All rights reserved TOSHIBA Leading Innovation gt gt gt b 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and or reliability or where a malfunction or failure may cause loss of human life or bodily injury Unintended Usage Unintended Usage includes atomic energy control instruments airplane or spaceship instruments transportation instruments traffic signal instruments combustion control instruments life support equipment all types of safety devices etc Unintended Usage of Toshiba products listed in this document shall be made at the customer s own risk NOTICE PLEASE INFORM A TOSHIBA INTERNATIONAL CORPORATION REPRESENTATIVE IN CASE OF INCONSISTENCIES OMISSIONS OR QUESTIONS The instructions contained in this manua
49. age condition occurred conditions at time of fault Not advisable to restart Warning messages are generated when a noncritical abnormal operating condition occurs The following tables shows possible messages and their meaning the UPS Call Toshiba for service When a Warning condition exists the amber LED on the UPS display panel will flash for the duration of the Warning condition All warnings will clear after the appropriate action has been taken ed AOH Y Ambient Overheat The unit is Check to see if the ambient temperature is greater overheated warning is given when than 104 F 40 C If so turn on air conditioning the internal temperature reaches and check the ventilation fan at the back of the and exceeds 50 C ambient unit for operation or obstructions Otherwise shut down the unit and call Toshiba for service ASYN N Asynchronous mode Input and No Action Needed output frequency are different Bypass is disabled BDEPL N Battery Depleted Battery not Call Toshiba for service within specifications BLFE Y Battery Lifetime End Batteries at Have batteries replaced immediately end of life BLFN Y Battery Lifetime Near End Bat Call Toshiba for service teries are nearing the end of their expected lifetime BOH Y Battery Overheat Battery not Call Toshiba for service within specifications BRPL Y Replace Battery Battery at end Replace battery immediately of life expectancy
50. attery packs P N 51896 and P N 60995 are outwardly similar but distinctly differ ent NOTICE Ensure the 1600XP battery packs are replaced with battery packs of the same part number Failure to do so may cause unexpected loss of backup power Battery Tray Plug for 3 6 6 8 14 and 18 kVA P N 51896 FS Battery Tray Plug for 10 and 22 kVA P N 60995 FS Dual conductors because of higher per battery pack discharge current 1600XP BATTERY TRAY PLUG DIFFERENCES 44 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 21 Optional Receptacle Panel Installation Instructions These are the instructions for installing the optional Modular Output Receptacle Panels for the 1600XP Series UPS These instructions apply to all UH3 RP XX panel options WARNING The work outlined in these instructions is to be performed only on a completely un energized UPS system Refer to Figure 1 for location of UPS referenced material Refer to Figure 2 for material referring to the receptacle panel module There are different panels available depending on the UPS typeform Step 1 Remove the modular receptacle panel cover plate On the rear of the UPS locate the cover plate for the receptacle panel module interface see Figure 1 Remove the 6 mounting screws Remove the cover plate A square shaped plug will be exposed Step 2 Snap In Output Receptacle modular panel Carefully mate the squa
51. atus from inverter to bypass mode for example The table below shows the possible Status messages and their meaning Display weaning T Vin O Bypass mode Power is supplied by UPS input No action needed CHRGERR Charger Error Charger overvoltage error Call Toshiba for service EEUPERR FIERRST Frequency Input Error Start Input frequency Ensure correct input frequency is could not be detected and UPS starts up with selected in UPS settings default EEPROM setup A fault has occurred See Fault records FWUPERR Firmware Update Error Call Toshiba for service INIT Initialization UPS is inatilizing No action needed INV Inverter mode Inverter is running it can be On Line Battery Test or Backup DLYST Delay Start UPS is counting down prior to No action needed startup 1600XP Series Installation and Operation Manual 51 TOSHIBA Leading Innovation gt gt gt LANSD UPS goes to Shutdown triggered from customer 1 Deactivate LAN shutdown signal to supplied LAN SD circuit reset Low Battery The battery level has dropped low Immediately shut down the load about 90 or less during operation Continued equipment in an orderly fashion and operation in this mode will deplete battery and then press the STOP key cause output shut down PFAIL Input power failure No action needed RMTSD Remote shutdown occurred Disconnect LAN signal to reset RO2EEERR ROM to EE Loading Error Call T
52. caused by switching and faults and all of the common mode and normal mode noise which is associated with commercial AC power The UPS converts it all to clean DC power From this power the UPS charges its batteries and generates its own extremely high quality AC waveform output The result of this process is maximum power conditioning and regulation If the AC power supplied to the UPS drops below a specified voltage level the unit s batteries automatically begin supplying power instead of receiving it This insures that the loads connected to the UPS continue to receive power with no interruption When AC input power becomes available again operation returns to normal The unit s batteries begin to recharge so they will be ready for the next power interruption 9 1 Application and Use Toshiba 1600XP Series of On Line UPS provides continuous computer grade AC power in a compact high performance and energy efficient unit The UPS unit ensures safe and reliable operation of critical office equipment All units feature an audible alarm which sounds if the battery voltage drops below a specified minimum during use This is an additional aid to help protect valuable office data banks All units allow for computer interfacing 9 2 Output Rating Toshiba 1600XP Series 208 240V offers UPS models with the following capacities All models are RoHS compliant with the batteries being exempt from the directive NOTE Derate to 18 7 kVA 15 9 kW for 50 H
53. change the mode to Bypass Pressing the switch again will switch the UPS back to RUN mode Display Reset Switch When necessary the touchscreen display can be reset by using a thin probe such as a paper clip to press the display reset switch Display Contrast Adjustment The display is shipped with the display adjusted for optimum visibility If necessary use a trimmer adjustment tool to fine tune the display contrast for improved visibility 22 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 13 LCD Touchscreen Layout The touchscreen serves as input and display Touch the active portion of the display to execute a com mand 13 1 Startup Display The default opening screen for the UPS is the Main screen The operator can begin operating the UPS immediately by pressing the RUN key Only the Main and Settings tab screens allow operator input The Monitor and Records display screens are read only No data can be entered in these screens From the Main screen the UPS can be placed On Line by pressing RUN or placed in Bypass Mode by pressing STOP The Settings screen allows modification of the UPS operating parameters At the top of the display are four status indicators Load Battery Information UPS System Status and System Time Speaker Battery Information On Off Touchscreen lock TIUS 23 Y y UPS System Status Fullload gt ry 100 INV 12 35 PM e 5 C
54. cifications listed on page 13 Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise A separate ground cable should be run inside the conduit with the input power output power and control circuits THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND 7 Operating Precautions or oy A 10 11 12 13 14 The UPS should not be powered up until the entire operation manual has been read The voltage of the input power source must be within the range of 10 to 30 of the rated input voltage The input frequency must be within the rated input frequency range Voltages and frequencies outside of the permissible range may activate the internal protection devices The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS DO NOT use the UPS to provide power to motors that require high starting current or with motors that require a long starting time such as vacuum cleaners and machine tools oversizing the UPS for lock rotor current would be required DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS DO NOT place hang or paste any objects on the exterior surfaces of the UPS The capacitors of the UPS maintain a residual charge for a while after turning the UPS off DO NOT attempt to disassemble modify or repair the UPS Repairs and servicing should only be performed by Toshiba Fiel
55. d Service personnel DO NOT remove any covers of the UPS when the power is on Turn the power on only after installing ALL of the covers If the UPS should emit smoke produce an unusual odor or make sound turn the power off immediately Changing replacing the UPS Batteries should only be performed by Toshiba field service personnel Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel 10 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 8 UPS Connections 8 1 Terminal Block The following illustration is a detail view of the terminal block and wiring connections used for 208 240 volt units see pages 65 66 for terminal block location 208V 240V 208 240 Vin Jumper selection See notes 1 amp 2 UTPUT If oni On Input line is hot connecthot ino to terminal 1 L and connect the Neutral line to terminal 2 N NOTE 1 If AC input power is 208 Vac rated short terminals 11 and 12 with a jumper wire DO NOT jumper terminal 13 to 12 or 11 Factory Setting is 208Vac Use the jumper wire provided by Toshiba DO NOT add any additional jumpers NOTE 2 If AC input power is 240 Vac rated short terminals 12 and 13 with a jumper wire DO NOT jumper terminal 11 to 12 or 13 Use the
56. der Ver UH3MBL01000 ID 1 3 DVCOH ASYN On Line ID BLOCK 100 INIT 12 35 PM 302 No of Bypass Line 1 Line 315 VBypUV DeLevel 62 316 VBypUV ReLevel 66 96 317 VBypOV DeLevel 284 V 318 VBypOV ReLevel 274V BYP 1 1 ASYN On Line BYPASS BLOCK 100 FLT 12 35 PM 609 Requested State Idle 610 Timed Operation 0 Sec 612 Faults 0x00020000 613 Warnings 0x00000060 619 Change Secu Lvl USR 621 Reset Admin PWE Idle C amp C 1 5 DVCOH ASYN On Line CTRL CFG SCC BLOCK 100 12 35 PM fas 102 No of Input Line 1 Line 111 Rated Vin 240V 119 VIOV DeLevel 274V 120 VIOV ReLevel 264V 141 Freq on FIERR 50 0 Hz N 1 1 DVCOH ASYN On Line INPUT BLOCK 100 FLT 12 35 PM ae 404 Rated DC Bus 770 Vde DC 1 1 ASYN On Line DC BUS BLOCK 100 FLT 12 35 PM awf 701 System Op Time 07031 Sec 702 Inverter Op Time 0 Sec 703 Backup Op Time 0 Sec 704 UPS Lifetime 6118 HrO 705 Hi System Temp 28 C 706 Hi Battery Temp 8C HIS 1 4 DVCOH ASYN On Line HISTORY BLOCK 100 FLT 12 35 PM 202 No of Output Line 215 Rated Volt 240 V 220 VOUV DeLevel 90 222 VOOV DeLevel 110 224 Fo Syn Window 1 0 Hz 226 Vout Adjust OUT 1 1 On Line OUTPUT BLOCK 100 FLT 12 35 PM 507 Total Discharges 509 Batt Life Remain
57. e M Monit Setti Record UPS Press RUN to place the UPS in On Line mode am and press STOP to place the UPS in Bypass mode RUN Stop the UPS f f On Line UPS Press and momentarily hold approximately one to two seconds the RUN or STOP key to place the UPS in On Line or Bypass mode respectively UPS Controls UPS Serial Number 20080112345 UPS Typeform UXPB2B100C6 On Line MAIN SCREEN The touchscreen display can be disabled for safety or 96 100 INV 12 35 PM convenience by pressing the touchscreen lockout key ER EHH USR Bad Main Monitor ETE Records NOTE The touchscreen lockout key is disabled when the screen is in keypad mode 1 600x The Lockout key will change to E and the touch On Line UPS screen will not respond to any input except a touch to the lockout key UPS Controls Touching the lockout key again will toggle the lockout off the graphic will change to indicating the touch UPS Serial Number screen is active 20990112349 UPS Typeform UXPB2B100C6 On Line MAIN SCREEN DISABLED 1600XP Series Installation and Operation Manual 29 TOSHIBA Leading Innovation gt gt gt 16 Screen Tab Monitor The top screen under the Monitor tab is a graphical power flow block diagram that acts as a mimic display showing power flow through the UPS sections Input Output Bypass and Battery and the UPS status O
58. ely 3 5 yrs 95 F 35 C Approximately 2 5 yrs 104 F 40 C Approximately 1 8 yrs 113 F 45 C Approximately 1 25 yrs Continual operation at ambient temperatures above 25 C will degrade the battery life 1600XP Series Installation and Operation Manual 53 TOSHIBA Leading Innovation gt gt gt 24 External Layouts Dimensions Shipping Weights 24 1 Electrical Conduit Knock out Data ELECTRICAL CONDUIT KNOCK OUT HOLE SIZES DIAMETER 3 6 kVA 6 kVA 8 kVA 10 kVA 14 KVA 18 kVA 22 kVA 3 ea Back 3 ea 2 ea Back 3 2 ea 4 ea Back 4 ea Back 4 ea Back Bottom Bottom ea Bottom 3 ea Bottom Bottom Bottom Bottom 1 125 in 1 125 in 1 75 in 1 75 in 1 75 in 1 75 in 1 75 in 28 575 mm 43 69 mm 44 5 mm 44 5mm 44 5mm 44 5mm 44 5 mm 24 2 Unit and Shipping Weights Unitweignt Shipping Weight Pounds Kilograms Pounds Kilograms I Subject to change without notice 24 3 Dimensional Data DIMENSIONAL DATA 10 0 in 10 0 in 13 0 in 13 0 in 17 5 in 17 5 in 17 5 in 254 mm 254 mm 330 mm 330 mm 445 mm 445 mm 445 mm 19 7 in 25 1 in 25 7 in 25 7 in 35 6 in 35 6 in 35 6 in 500 mm 637 mm 654 mm 1 654 mm 904 mm 904 mm 904 mm 54 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 24 4 Dimensional Data Cont Remote Contacts Port
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60. er turn off then turn on after the prob lem has been fixed Display Recrd Action ed Bypass Overheat Overheating condition occurred BYPOH Check unit for blocked or in operable fan Lower ambient temperature if it is greater than 104 F 40 C Bypass operation will also cease if overheat condition is not corrected within 1 hr of inverter shutdown Try restarting If condition re occurs plan for total shutdown and call for service BYPOL Y Bypass Overload UPS is over Shut down excess equipment to reduce load loaded Charger Overvoltage Charger overvoltage condition occurred CHRGOV CLMT rent condition occurred DVCOH Y DC Bus Overvoltage DC over voltage condition occurred DC Bus Undervoltage during Boostup Mode DC Bus under voltage condition occurred DC Bus Undervoltage During Charging Mode DC Bus under voltage condition occurred Device Overheat Overheating condition occurred FSOPEN Fuse Open DCIB Y DC Bus Imbalance DC voltage imbalance occurred DC Bus Overcurrent DC overcur UPS is faulty Check the UPS operation conditions at time of fault Not advisable to restart the UPS Call Toshiba for service Current Limit Load on UPS out Reduce load on UPS output put exceeds unit specifications Possible causes are UPS fault are connection of half wave rectifier load Check load and try restart ing If condition persists call Toshiba for s
61. ervice UPS is faulty Check the UPS operation conditions at time of fault Not advisable to restart the UPS Call Toshiba for service UPS is faulty input wiring error input overvoltage or connection of a motor load Try restarting If con dition persists call Toshiba for service UPS is faulty Check the UPS operation conditions at time of fault Not advisable to restart the UPS Call Toshiba for service UPS is faulty Check the UPS operation conditions at time of fault Not advisable to restart the UPS Call Toshiba for service Reduce equipment load to 10096 or less and try restarting Replace fuse 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt INVOLNR INVOLR Inverter Overload Not Reset Reduce equipment load to 10096 or less and table Output overload condition manually restart the UPS occurred Inverter Overload Resettable Reduce equipment load to 10096 or less the UPS Output overload condition oc will retransfer curred OOC Y Output Overcurrent UPS is over Shut down excess equipment to reduce load loaded VOOV Output Overvoltage Output over UPS is possibly faulty Check the UPS operation voltage condition occurred conditions at time of fault Not advisable to restart VOUV the UPS Call Toshiba for service 23 4 System Warning Messages Output Undervoltage Output UPS is possibly faulty Check the UPS operation undervolt
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63. f the labels If the labels are damaged or if additional labels are required contact your equipment representative for additional labels These labels are placed to provide useful information or to indicate an imminently hazardous situation that may result in severe equipment property damage serious injury or loss of life if instructions are not followed DANGER Risk of injury electric shock or fire Read the instruction manual No user serviceable parts inside Refer service to qualified service personnel Do not open the cover while power is applied or within 5 minutes after removal of power High leakage current Earth connection essential before connecting supply 63094 DANGER ATTENTION Risk of electrical shock Do not touch uninsu lat ed battery terminals Batteries should be serviced b qualified service repre sentative only Miswiring o battery could result in electrcal shock and or fire Risque de choc electrique Le circuit des batteries nest pas esolede secteur Les cosses des batteries peu vent presenter une tension dangereuse part rapport a la terre Verifier avant de toucher This unit contains sealed lead acid batteries Lack of preventative maintenance could result in battenes exploding and emitting gasses and or flame Annual preventative maintenance must be performed by an authorized trained technician CRITICAL FUSE SIZING Incorrect fuse replacement size may res
64. hiba is a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are registered trademarks of their respective owners Toshiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 2012 Toshiba International Corporation All rights reserved Printed in the U S A Toshiba Customer Support Center Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System UPS Toshiba Customer Support Center 8 a m to 5 p m CST Monday through Friday USA Toll Free 877 867 8773 Field Service USA Toll Free 800 231 1412 Pre sales Tech Support toshibaups1 tic toshiba com Fax 713 896 5212 You may also contact Toshiba by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Product Manager For further information on Toshiba products and services please visit our website at www toshibaups com 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt f 1600XP Series Installation and O
65. ion gt gt gt TOSHIBA JOJEJJSIUIUIPY Jesn 80IA8S JOJEJJSIUIUIPY Jesn 9olAJeS Jojensiuiupwy Jesi Jojensiuiupwv Jesi Jojensiuiupwy Jes JOJEJJSIUIUIPY Jesn JOJEJJSIUIUIPY Jesi Jojensiuiupwy Jes Jojensiuiupwv Jes Jojensiuiupwv Jesi Jojensiuiupwy Jes lAH S Jojensiuiupwv Jes o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN qe B5ueuo qe B5ueuSuoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN qe B5ueuo o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN qe B5ueuo o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN qe B5ueuo qe B5ueuSuoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN a qgeabueyy o qeeBueuouoN o qeeBueuouoN qe B5ueuo o qeeBueuouoN o qeeBueuouoN qe B5ueuo qe B5ueuSuoN o qeeBueuouoN LSIH sBumes sBumes s um s sBumes sBumes s um s sBumes s um s s um s sBumes sBumes WO jJnejeg WOU j neJeg WOU jJneJeg WO jJnejeg WO jJneJeg u10JJ jJneJeg pJ028y je M H rejec p1o98s Bulwer BuiuJeM JO ON 6301 gel pJ028y je M H rejec piooay uoneJedo 0 SI 440 AJO SIY lDE
66. ironmental protection agencies in your area the battery manufacturer or call Toshiba toll free at 877 867 8773 for more information about recycling 1600XP Series Installation and Operation Manual 7 TOSHIBA Leading Innovation gt gt gt 5 Installation Precautions NOTICE 1 Observe the following environmental restrictions Install the unit in a well ventilated location allow at least 4 inches 10 cm on all sides for air ventilation and for maintenance Install the unit where the ambient temperature is within the range specified on pages 53 58 DO NOT install the UPS in areas that are subject to high humidity DO NOT install the UPS in areas that allow exposure to direct sunlight DO NOT install the UPS in areas that allow exposure to high levels of airborne dust metal particles or flammable gases DO NOT install the UPS in areas near sources of electrical noise Ensuring a proper earth ground will reduce the effects of electrical noise and will reduce the potential for electrical shock DO NOT install the UPS in areas that would allow fluids or any foreign object to get inside the UPS 2 UPSis intended for permanent installation only Install the unit in a stable level and upright position that is free of excessive vibration 3 Follow the instructions on the unpacking label affixed to the exterior of the UPS Unpacking Instructions P N 48537 4 Retain the shipping rails for
67. izes RATED BATTERY VOLTAGES Mods Vmax Vmin icharge 14 kVA 327 V 227 V 18 kVA 327 V 227 V 22 kVA 327 V 227 V 1600XP Series Installation and Operation Manual 19 TOSHIBA Leading Innovation gt gt gt 11 Operating the UPS The 1600XP should be installed by a certified electrician Once installed the 1600XP is designed to be operated by any user Anyone not familiar with this UPS should read the manual before attempting to operate it 11 1 Initial Startup First Power Up The first time the UPS is activated after being shipped from the factory these parameters need to be set by the customer for site specific ratings Input Rated Voltage Output Rated Voltage UPS Date and UPS Time The input frequency defaults to 60 Hz The first screen displayed during the initial startup sequence requires the operator to select the nominal Input Voltage Select from 208V 230V or 240V and press the Write key If the command has been accepted the word Successful will appear at the bottom left side of the display Repeat the process in step 1 in selecting the Rated Output Voltage Use the keypad to type in the current date in the format Mon 10 05 2009 and press Write Use the keypad to type in the current time in 12 hour format 12 15 PM and press Write l The Main screen is novv displayed Verify the UPS is in BYPASS mode The mode lovver right side of the display should display Bypass f it does not dis
68. jumper wire provided by Toshiba DO NOT add any additional jumpers 1600XP Series Installation and Operation Manual 11 TOSHIBA Leading Innovation gt gt gt Input and Jumper wire bus strip connection for 208 Vin Using provided jumper connect terminals 11 12 Bun COM 17 REMOTE2 208 Vin 240 V 240 Vin Using provided jumper connect terminals 13 12 3141516 1718 11 12 13 14 15 16 G 208 COM 240 EPO1 240 Vin REMOTE2 240 V Output Cabling for 120 Vout Connect load across Terminals 4 6 or 6 7 208 Vout Connect load across terminals 5 7 240 Vout Connect load across terminals 4 7 12 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 8 2 Wire Size and Tightening Torque Use the following table to select the recommended wire size and terminal lug tightening torque for I O wire connections Use 90 C copper conductors for all Input Output and Ground wiring Cable Size AWG Tightening Terminal Number Torque 6kVA 8kVA 0 kVA 14 18 kVA 22 kVA Ib in Nem 1 AC Input Lines 1and2 10 8 1 0 6 1 0 4 1 0 1 6 8 20 142 158 acoupanewa 5 1209 s 10 26 Note Wire size is presented as the recommended size followed by a bold number in that is the maximum wire size the terminal block can accommodate See page 64 for knock out hole sizes on the back
69. l are not intended to cover all of the details or variations in equipment or to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL CUL listing Unauthorized modifications can also result in personal injury loss of life or destruction of the equipment QUALIFIED PERSONNEL ONLY Qualified Personnel are those who have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and have received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements 1600XP Series Installation and Operation Manual TOSHIBA Leading In
70. lation device per IEC 60947 2 Any other switching device in accordance with an IEC product standard that also meets the isolation requirements of IEC 60947 1 and is appropriate for on load switching of motors or other inductive loads Be approved for use as a disconnect for the country in which this equipment is installed Be provided with a Lock Out Tag Out capability in the Off Down position Allow 5 minutes after power is removed for internal capacitors to fully discharge before attempting to service the unit Theusershould provide output over current protection for hardwired UPS systems See Specifications section on pages 19 and 22 for the device rating After ensuring that all power sources are turned off and isolated in accordance with established lockout tagout procedures connect the power source wiring of the correct voltage to the input terminals of the UPS The end user must supply suitable strain relief for the power cord and the cord must extend a distance of 1 2 diameter beyond the clamp Connect the output terminals of the UPS to the load in line with local wiring regulations Size the branch circuit conductors in accordance with NEC Table 310 16 1600XP Series Installation and Operation Manual 9 TOSHIBA Leading Innovation gt gt gt 6 Conductor Routing and Grounding Use separate metal conduits for routing the input power output power and control circuits Follow the wire size and tightening torque spe
71. llation and Operation Manual TOSHIBA Leading Innovation gt gt gt S GWL1999 0 129 HN n IvOLL XL NOLSnOH evou 5o4 81113 153M OlLVvuoOduo 504 11 994 70 N 1YNOIAYNGSS3ALNI 3140 A8 Q3AONddV 9 F PER Y G3NIVLGO 1 NOILYZIYOHINY gone ssam Hb H 1251 n f 831038 40091 541 VANS C 100 NER Po ijt T She NOI dO JNI TINO 1V91I NVH2AN T JO 1134084 3418119X3 JHL SI TWIYJLYN 5181 M 800 OL XXXX La 01 1 3WOS Ora v 3047 43101 SNOl1Y2141244 31314 02 804 TWANVW 335 2310 39Y 14 9 3144 10 1939 IESU H INT1 MALA 100 32000 197821 SZI I S3QIS 117 NO 42NY4Y412 1038 NOIIVTIIN3A HON P 1SV31 LY MOTIV e on DO m 5 0 17 11 692 S9 S81 1H913M LINN 7 YAY9 SYIJLINVUV C o Q SO 29 LP oO nm 92 310H 3XVINI ULV 1 MIIA 3019 1331 0201 2707 401108 MITA 1N084 1311 YD 5 3YY1NI 417 TINY d 7 r s 2018 18228 WNIWYSL u34v380 J SVdA8 WNGIN YA LAS AY dy Yd N33H2 H2001 LI ISNVHX4 1SNYKX3 AV TS 14 NO1140 QNYO 98
72. lock DISPLAY LAYOUT 1600x7 On Line UPS UPS Controls Key Status Indicatior UPS Serial Number UPS is in On Line mode 20080112345 RUN key UPS Typeform UXPB2B100C6 Key Status Indicatior UPS is NOT in Bypass mode STOP key UPS Fault Code gt gt Piel MEE System Mode Warning Code _A At the top left of the display are a bank of four touch sensitive keys Home Pressing HOME key returns the display to the top menu of the currently selected tab Security Level Pressing the Security Level key activates the log in security screen Speaker Pressing the Speaker key will disable enable the audible alarm Touchscreen Lock Locks touchscreen except for this key 1600XP Series Installation and Operation Manual 23 TOSHIBA Leading Innovation gt gt gt The second row of keys are the function tabs At the bottom of the display three event codes display the latest operational information Faults Warnings and the current UPS System Mode See pages 47 51 13 2 Operating Keys The icons listed in the table below identify the touch sensitive keys on the main touchscreen The keys are different types of controls that can be activated by pressing that area of the touchscreen Functional Description Run Key Press and hold the key 1 2 seconds until the UPS beeps to put the UPS in On line mode The active status indicator upper left dot will appear on the RUN key and disappear from the STO
73. n gt gt gt 13 3 Status Indicators The four top and three bottom UPS status Indicators on the main screen and their meanings are listed in the table below Functional Functional Description O the current load percentage Battery Information In On line and Battery Back up mode the display alternates between battery charge percentage and estimated remaining battery runtime in 100 11 Minutes for Runtimes gt 10 min 100 9 35 Minutes and Seconds for Runtimes lt 10 min 100 N A In other modes the display alternates between battery charge percentage and N A Shows current UPS Status Indicator will change as the UPS status changes For a detailed listing see page 50 13 4 Light Emitting Diodes LED The following table describes the front panel LED behaviors and the associated meaning O cu Amber Flashing One or more Warnings occurred See Records Warnings for details Amber OFF No Warning Normal UPS in operation Input voltage is within specified range rer Green Flashing Input voltage is over specified range Green OFF Input voltage is under specified range Amber ON Service Call needed Less than 6 mo of Battery Life or Battery Life O End Warning NOTE On Line Fault LEDs Appear Amber if Green and Red flash concurrently 1600XP Series Installation and Operation Manual 25 TOSHIBA Leading Innovation gt gt gt 14 Touchscreen Menu Tree 14 1 F
74. n Line Backup Bypass Shutdown Additional information screens are available that display the de tailed status of the various parameters for the Input Output Bypass Battery DC Bus System Status and Remote Communications The Monitor Tab illustration next page shows the screens available and how to navigate between them Mimic Display In the mimic display of the Monitor Tab screen the four UPS selection keys Input IN DC Bus DC Output OUT Bypass BYP and Battery BAT are connected by lines indicating power flow A thick line indicates power flowing and thin line indicates no power flowing The Monitor display below shows the UPS in Shutdown Mode Power is flowing to charge the battery but no power is going to the Bypass or Output Monitor Details Press the IN BYP OUT DC or BAT key on the mimic display to view the parameter details for that section of the UPS The MONITOR TAB figure on the following page shows the relationship of the various data displays Press the Home key Iter to return to the opening Monitor Tab screen 96 100 INV 12 35 PM MIMIC DISPLAY BACKUP MODE OUTPUT SHUTDOWN MODE MIMIC DISPLAY STATUS INDICATOR 30 1600XP Series Installati
75. nected load Failure to do so will result in reduced battery backup time 11 3 Stopping the UPS To stop the UPS press and hold the STOP key approximately 3 seconds until the On Line LED changes from green to off audible beep The UPS is now in the bypass mode NOTICE If the input breaker is turned off while UPS is in the bypass mode the output power stops Any load devices will lose power Ensure that all sensitive loads have been previously shut down To completely stop the UPS turn the input breaker at the back of the UPS to the OFF position 1600XP Series Installation and Operation Manual 21 TOSHIBA Leading Innovation gt gt gt 12 Display and Keys 12 1 Front Panel Layout The front panel consists of several elements for monitoring and operation of the UPS Panel components are shown in the illustration below HARDWARE RUN STOP SWITCH LCD TOUCH SCREEN DISPLAY CONTRAST ADJUSTMENT 9 MIDDLE LEFT SIDE OF PANEL STATUS LEDS PAGE 25 12 2 Display Manual Controls 12 35 PM 96 100 INV On Line UPS UPS Controls UPS Serial Number 20080112345 UPS Typeform UXPB2B100C6 On Line On Line UPS A C Input 1600XP On Line Fault Warning DISPLAY RESET SWITCH LOWER RIGHT SIDE OF PANEL Hardware Run Stop Switch Pressing the contact switch momentarily will toggle the UPS state between RUN and Bypass For Instance while the UPS is in RUN mode pressing the switch will
76. nef remove cower NO USER SERVICEAGL E PARTS AIDE Refer servicing o qualified service personel To reduce the ik of fire ox electric shock isiad in a tenperaive and hurridiy contrdied indoor area free of conductive comarninarts Date of last recorded battery change En cas en atmosphere controle Cansuler la notice technique Note Serdce persome oriy Haeserdous he poris inside the UPS are energized tom he battery supply een when the input AC power deconnected ater discoeneciing al sources of supply Unit Rating KVA 3 6 8 10 14 18 22 Battery ype Nomina voltage vac 144 216 288 288 288 288 288 Nomina Capacity Ah 9 Trag unit 2 3 E E 8 8 8 Gecrese graduoty between service periods The batteries should be replaced every three years ofer he las servicing the date of which b wien on the ID plate located cn he rear side of he LPS urit or in he boxes below uzlu Capacitors store hazardous energy Do not remove cover until 5 minutes I Battery backup time which was factory eet at Q predetemmined level USE COPPER 90 CONDUCTORS ONLY REFER TO INSTRUCTION MANUAL REGARDING TORQUE OF TERMINAL BLOCKS FACTORY WIRED FOR 208V INPUT L1 2 J 3 4 5 6 7 1 8 1 12 13 HTAHhS D T N OV er T ar k INPUT VOLTAGE EPO JUMPER SELECTION P N63093 Power Terminal Label 4 1600XP Series Installa
77. nes are recommended for storage Storage Preparation Power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries 2 Stop the unit see Stop Operation on page 16 3 Place the MCCB switch see page 60 61 for location in the Off position Storing Conditions For best results store the UPS in the original shipping container and place on a wood or metal pallet Storage temperature 4 104 F 20 40 C The optimum storage temperature is 70 F 21 C A higher ambient temperature will require recharging more frequently during storage Awoid storage locations that Are subject to extreme temperature changes or high humidity Are subject to high levels of dust or metal particles Are subject to excessive vibration Have inclined floor surfaces Storage Maintenance f stored at an ambient temperature less than 68 F 20 C recharge the batteries every 9 months If stored at an ambient temperature of 68 86 F 20 30 C recharge the batteries every 6 months If stored at an ambient temperature of 86 104 F 30 40 C recharge the batteries every 3 months 4 4 Disposal Contact your local or state environmental agency for details on disposal of electrical components and packaging in your particular area It is illegal to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the env
78. novation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS Please complete the following information and retain for your records Unless otherwise specified the warranty period for the UPS or UPS part is 36 months from the shipment date see Toshiba International Corporation bill of lading Unless otherwise specified the warranty period for a UPS battery is 24 months from the shipment date see Toshiba International Corporation bill of lading JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Purpose This manual provides information on how to safely install your Toshiba International Corporation power electronics product This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English customary equivalent Toshiba International Corporation reserves the right without prior notice to update information make product changes or discontinue any product or service identified in this publication Tos
79. nstructions 45 22 UPS Protection System I u 46 22 1 System Protection Features 5226 46 22 2 System Protection Functions 46 23 Preventive Maintenance Parts Replacement 47 23 1 Preventive Maintenance 47 23 2 Cleaning the Touchscreen uvenn 47 23 3 System Fault Messages ea Denn Ux UE C ida 48 23 4 System Warning Messages a 49 23 5 System Mode Messages 51 ii 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 23 6 System Status Messages eeeeeies 51 23 7 Paris Replacement vassere vvs 53 24 External Layouts Dimensions Shipping Weights 54 24 1 Electrical Conduit Knock out Data 54 24 2 Unit and Shipping Weights 54 24 3 Dimensional Data lancia 54 Appendix A 1600XP Specifications A1 Standard Model 3 6 10
80. o qeeBueuouoN qe B5ueuo qe B5ueuo o qeeBueuouoN qe B5ueuo qe B5ueuo qe B5ueuSuoN qe B5ueuo qe B5ueuo ajqeebueyouon qe B5ueuo qe B5ueuo qe B5ueuSuoN qe B5ueuo qe B5ueuo qe B5ueuSuoN qe B5ueuo qe B5ueuo o qeeBueuouoN ajqeebueyD oDueuo o jane Ajunoes pby NM NM L0 L0 800c NN x MEE del uone2o1 lQEL sSJojoeurejeg pueululo dX0091 jelleJed ul n eq euJe1x3 Jo JequinN S H S ul euJejx3 Jo JequinN snjejs Jepeg jeuJeyx3 oDJeuosip JO 91eJ v uo spuedep jueJeyip eq 1uBiu f A l UMOPINYS enjoy peel nojed jaaa uwopinus JO Bunes eBejueoJeg Jena UMOPINYS Jepeg yewo GG NIN AAAA 7 ejeq uoneljejsur KAieyeg jelleJed ul Ajepeg JO JequinN S H S ul Jo JequinN seniedoud s 191 Eq v JO euo anoH ejeduuy Aijeneg pa1es Buiureuies v Ajeyeg Spuooes o 40 SPOUI dnyoeg ui San Jeye euo Aq junoo zu w u soBueuosiq Aieneg JO Aoedeo As neq Aejaq uonoejeg 8020 uondiuoseg jag IejeJed neg x3 seues neg x3 xzleqs 19497 uMoqs neg eq sul neg eJed neg ON seues neg ON JUV pejes urew H Sj neg so Byeuosiq 10 Ay oede Jeneg ejegaeg MS gnoq G uo uonduoseg B 7 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt es lqe busuo al 117
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82. of each model 1600XP Series Installation and Operation Manual 13 TOSHIBA Leading Innovation gt gt gt 8 3 Optional Battery Cabinet Connections Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries The external battery cabinets connect to the UPS via Anderson style connectors n MCCB lt e Battery Cabinet Main Circuit Breaker CN 44 O OOOO 1 5 Battery Cabinet MCCB Capacity 36 OKVA 8 10 14 18 22 kVA 100A See the applicable battery cabinet manual for additional details 14 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 9 Product Description An uninterruptible power system UPS is a system that is installed between the commercial power and the load equipment The UPS provides steady AC output power during commercial power short term blackouts or brownouts This power is provided for a sufficient amount of time so that the load can be shut down in an orderly fashion This prevents loss of data and possible damage to both hardware and software During normal operation the UPS uses commercial AC power It absorbs all of the high voltage spikes and transients
83. ology Certifications Input Characteristics Input Voltage Single phase 208 240 Vac 10 to 30 Input Frequency 45 65 Hz auto sensing Input Capacity 3 6 kVA 6 kVA 8 0 kVA 10 KVA Input Max Input Current 208V 17 9 18 7 A 29 8 31 1 A 38 9 40 5 A 48 6 50 2 A Input Max Input Current 240V 15 5 16 2 A 25 9 27 0 A 33 7 35 1 A 42 1 43 5 A Input Power Factor 0 98 Typical 0 95 Minimum 100 Load Current THD linear load lt 5 total harmonic distortion Internal AC Input Breaker Rating 30 A 277 V 50 A 277 V 60 A 277 V 63 A 277 V Battery Characteristics Battery Type Valve Regulated Lead Acid Flame Retardant Backup time fully charged 0 7 8 min2 8 min 2 7 min power factor 77 F i Backup time fully charged 0 85 7 min2 7 min 2 7 min power factor 77 F Recharge Time 24 hr full 12 hr 90 for internal batteries only Battery Voltage Nominal 144 Vdc 216 Vdc 288 Vdc Output Characteristics Output Voltage Single phase 240 208 120 V 396 0 5 Hz 1 0 Hz 1 5 Hz factory or authorized service center selectable only Output Voltage Regulation Output Frequency AUTO MAN Frequency Voltage THD lt 3 for linear load lt 6 for non linear load Common Mode Noise 0 5 Vrms 0 85 0 6 1 0 lagging lt 8 Load of 0 100 125 for 30 sec 150 for 10 sec 125 for 10 min 1000 for 1 cycle 1 input output figures rated for 240 volts unless otherwise stated Output
84. on UPS mode Immediately shut down the load equipment in an orderly fashion and then press the STOP key Shut down excess equipment to reduce load REYEERR N Communication Error between Ensure RemotEye is connected to UPS Call RemotEye and UPS Toshiba for service RS232bERR REYEUER Input Overvoltage Input voltage exceeds UPS specifications VIOV VIUV 50 less than UPS specifications Input Undervoltage Input voltage Communication Error at Service Call Toshiba for service Port Communication Error at LAN Call Toshiba for service VDCUVBT N DC Bus Undervoltage During Bat Call Toshiba for service tery Test Depends on UPS mode Depends on UPS mode 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 23 5 System Mode Messages A UPS Mode message is generated when the UPS changes operating mode The following tables list the possible operating modes for the UPS Display Mai Backup Povver comes from other than input BattTest Battery Test Battery test in progress On Line Input converter and inverter are running Double conversion mode Shutdown Shutdown No output DC Bus is charged through Softstart Resistor Startup Startup UPS is starting up Bypass UPS is offline power is being provided directly from UPS input 23 6 System Status Messages A UPS Status message is generated when the UPS changes its st
85. on and Operation Manual TOSHIBA Leading Innovation gt gt gt MONITOR TAB DC C amp C 100 INV FEIN 101 Input Config 12 35 PM 103 Input Voltage 238V 104 Input Current 229A 105 Input Frequency 60 0 Hz 106 Input Power W 5450W 107 Input Power VA 5450 VA On Line 10096 INV fave fE 12 35 PM 401 DC Bus Total 778 Vde 402 DC Bus Positive 366 Vdc 403 DC Bus Negative 392 VdcA On Line 12 35 PM 601 System CTL Temp 25C 602 Battery Temp 15C 608 Current State Shutdown 611 EPO Status Open 614 UPS Status Comm 00X00400060 615 RunStop SW Status Stop lt C amp C 1 2 DVCOH ASYN On Line 12 35 PM BYP 301 Bypass Config 1 303 Bypass Voltage 238V 304 Bypass Current 0 0A 305 Bypass Frequency 60 0 Hz 307 Bypass Power VA OVA BYP 1 1 DVCOH ASYN On Line 96 100 12 35 PM aea t INV 850 Reye Ins Dat 12 35 PM 851 Reye Ver 852 Reye IP 853 Reye Masik IP 854 Reye Gway IP 855 SReye Not installed D amp E 1 2 On Line 100 INV 12 35 PM OUT 201 Output Config 7 203 Output Voltage 234v 204 Output Current 214A 205 Output Frequency 60 0 Hz 206 Output Power W 4590W 207 Output Power VA 4986 VA OUT 1 2 DVCOH ASYN On Line INV 12 35 PM
86. on for the parameter by Tab and Block The tabs are Main Monitor Settings Records E g Cmd 501 Battery Voltage can be viewed under the Monitor tab in the BATT block UPS Status is displayed in the display header Status field UPS Faults and Warnings are shown in the display footer at the bottom of the display Example Shows an example of the parameter displayed on the touchscreen Rqd Security Level to Change By The required security level to change a parameters value or set ting User Administrator Distributor 1600XP Series Installation and Operation Manual 37 TOSHIBA Leading Innovation gt gt gt 17 3 Recalibrate the Touchscreen The touchscreen on the UPS is shipped from the factory already calibrated However at some point the touchscreen calibration may need to be refreshed so that the active portion of the screen matches the underlying graphics Recalibrate the Touchscreen as follows 1 Press the Settings tab Sw g s EH Man mono seo 810 Cali Display 12 35 PM 2 Press the Disp Reye key 3 Page forvvard to the second page and press the line 810 Cali Display Fel 4 The settings display will show the Cali Display screen ere wa 5 Press the Enable key 6 Press the Write key This will write the subsequent calibration val ues to the Control board 7 The display will switch to the CALIBRATION SCREEN shown below 5 Cali Display SCREEN 8
87. ontact interface for automatic processing so that the UPS output will not be turned off by mistake If the computer is started restarted within 10 minutes after the recovery from a power failure the power supply may be reset while the computer is restarting 18 3 RS 232C The RS232C port can be used by authorized service personnel The port is provided using a DB9 female connector located on the rear of the UPS For reference the pinout of the connector is illustrated below RS 232C CONNECTOR PIN ASSIGNMENT DB9 FEMALE CONNECTOR OUTLINE FACING CONNECTOR 9 Tspninoused RXD TD DTR SG Signal ground DSR RTS crs 40 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 18 4 RemotEye Ill Network Card The RemotEye Ill is an optional network card for the Toshiba UPS This card slides into a slot located on the back side page 60 61 of the UPS The card provides a network or LAN based communication interface for the UPS When installed the UPS can be managed remotely using the common SNMP and HTTP web based network protocols The following diagram shows the flow of the Network Management Station TOSHIBA UPS NETWORK MANAGEMENT REMOTEYE 11 STATION OR PC VVITH NETVVORK CARD VVEB BROVVSER NETVVORK ETHERNET BACKBONE 18 5 EMD The Environmental Monitoring Device EMD is a monitoring device that provides real time comprehensive remote moni
88. oshiba for service SYNC Synchronous mode Input and output are synchronized TIMEDSD UPS is counting down prior to shutdown Immediately shut down the load equipment in an orderly fashion and then press the STOP key A warning has occurred See Warning record 52 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 23 7 Parts Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts 1 Aluminum electrolytic capacitors Replace once every 5 years Fuses Replace once every 7 years 3 Cooling fan When operated in an ambient temperature of 86 F 30 C to 104 F 40 C replace every 3 5 years When operated in an ambient temperature of less than 86 F 30 C replace every 5 years NOTE The cooling fans are not hot swappable Remove all power from the UPS before replacing the cooling fans Open the UPS main circuit breaker disconnect external battery cabinets and partially slide out the top battery trays enough to open the internal DC power circuit 4 Batteries In order to maintain system reliability the UPS batteries should be replaced on a regular schedule To ensure reliable operation all of the batteries should be replaced at the same time Use the following chart for replacement UPS BATTERY REPLACEMENT BATT AMB TEMP AVERAGE LIFETIME 68 77 F 20 25 C Approximately 5 yrs 86 F 30 C Approximat
89. pa Main rameter listing and enter the correct value in the Active Value box using the standard alphanumeric keypad 117 VIUV Hysteresis Use the back arrow to delete an incorrect keystroke B After changing the parameter value press Write to write the entered 1 2ABC value to the UPS memory AGHI 5JKL Some parameters are informational some can be changed by the user and others can only be changed by a higher security access If a param eter cannot be changed under the current security access level selecting the parameter for change will generate the message Item cannot be TPQRS 8TUV WXYZ Shift changed 100 INIT 12 35 PM Press OK to return to the original display vow Item cannot be changed DVCOH ASYN On Line 36 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 17 2 Settings Parameters The following table lists parameters parameters that can be viewed under the MONITOR tab of the touch screen display The security levels are from lowest to highest level Access Level Sec Abbreviation User USR Administrator ADM The table headings are Cmd ID Command ID number A three digit number between 000 and 999 Not all numbers have an associated parameter Description on LCD Display text often abbreviated Brief Description Brief description of the function of the parameter Location Map Tab BIk Gives the menu locati
90. peration Manual TOSHIBA Leading Innovation gt gt gt Table of Contents 1 General Safety Instructions 1 1 4 Symbols Dr 7v 1 12 Siqnal Wor S 2 1 3 Regulatory Compliance Statement 2 2 Equipment Warning Labels 225 3 3 Important Safety Instructions 5 3 1 Qualified Personnel Only Ree etti att ee 6 4 15 7 UM 7 22 Usern t 7 4 3 SOE PI cH 7 44 Disposal aba cl an 7 5 Installation Precautions oth au nu 8 6 Conductor Routing and 10 7 Operating 10 8 UPS Connectionsuul rl aqa 11 8 1 Temninal BIOCK cc 11 8 2 Wire Size and Tightening Torque 13 9 Product Description Mtn 15 9 1 Application and Use eens 15 O tput PRAMS uuu uu 15 9 3 Power BP 15 9 4 Mr 15 10 Operating Mode
91. play Bypass press and momentarily hold the STOP button on the Main display 5 With the UPS in bypass mode cycle power to the UPS as follows At the rear of the UPS switch the main circuit breaker MCCB to OFF Leave the UPS off until the DC bus is safely discharged approximately 5 10 minutes Restart the UPS by switching the main circuit breaker ON The table below summarizes the initialization parameters ID Command Options 8 Rated Vin Select from 208V 230V or 240V and press Write Rated Vout Select from 208V 230V or 240V and press Write UPS Date Input the date in this format Mon 10 05 2009 and press Write UPS Time Input the current time in 12 hour format 12 15 PM and press Write 20 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 11 2 Starting the UPS Turn the main circuit breaker MCCB on the back of the UPS see pages 60 61 to the ON position The breaker should remain in the ON position Verify that the On Line LED on the front panel see page 23 lights green All LED s on the front panel may light for a moment when the input breaker is turned on This is normal The UPS will now be supplying power in the On Line mode If the On Line LED is not illuminated push and hold the RUN key for approximately 3 seconds NOTICE When running the UPS for the first time charge the batteries for at least 24 hours input breaker on before operating the con
92. qe B5ueuo qe B5ueuSuoN qe B5ueuSuoN qe B5ueuo o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN o qeeBueuouoN qe B5ueuo qe B5ueuSuoN o qeeBueuouoN a qeabueyy o qeeBueuouoN o qeeBueuouoN a qeabueyy o qeeBueuouoN o qeeBueuouoN oDueuo o 9 9 Ajunoes pby LOLO8007 LOLO8007 6829ST Z 08f 000 LOTANEHN 000 LOSSINEHT 000 LOMSINEHN GHETLLOSO0T 900908286 V8IHSO L del uoneo207 GGININAAAA S JEUJOJ ejeq 1114 s um s s um s s um s sBumes GGWNWAAAA S 18U04 uononpojd ay je yeq 1891 Sdn lenlu 1se1 pue SJI4 s uosJeg S L Jequunu qol Buunjoejnueuu s eqiuso JequinN gor 000 SI 4016 U ejduiexe SIU U uoisJeA eJeyos Jepeopoog 18 04U0 ulen Sjueseudei 1161P G 158 eu UOISJ8A Jepeo oog uen 000 S 4015 1 A SY ejduiexe siu U 4015 Jopesjoog 18 04U0 ulen Sjueseudei 1161p G 1se eu UOIS A 1O1 98s1 oog UIEN 000 S UOISJOA eu ejdulexe SIY U UOISJ A sS lo uooS ulen Sjueseudei 1161p G 1se eu 019 SJEMUIH UIEN JSQUINN edes Saf uoJed San SJejoeJeuo 9 dn seJojs sues J INPEJNUEN San uonduos q jag 9 qe sJojoure1eg pueuiulo2 dX009 L lQEL Jo9jeureJed pueululo5 dX009L 4 xipueddy Jing we Jepe
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94. re shaped connector on the UPS to its matching counter part on the rear of the modular panel Step 3 Mount the receptacle panel Attach the screws removed from the cover plate through the mounting holes of the receptacle panels and back into the UPS mounting points Mounting Screws Figure 1 m We Vy SANN mp vy 0 n mun n UR tt EG Receptacle Panel Connector 1600XP Series Installation and Operation Manual 45 TOSHIBA Leading Innovation gt gt gt 22 UPS Protection System 22 1 System Protection Features The following schematic shows the electrical locations of the protection devices on the UPS Overheating Overcurrent Current Limit Overload Isolation Transformer MCCB Output Power COO Line Filter Power Batteries Switches are T solid state Povver Flovv d Negative devices m Overvoltage input Low Battery Undervoltage Abnormal Level 22 2 System Protection Functions The following charts show the built in system fault protection functions on all the UPS models BUILT IN UPS FAULT PROTECTION FUNCTIONS Protection Item Output Overvoltage Output Undervoltage Output Overload LCD Message OUT OV OUT UV OVERLOAD Control malfunction Control malfunction Cause 1 EEPROM error Fuse opened Load issue Overload Short circuit at load Inverter OL Transfer
95. rmful to the eyes and skin and could also be toxic To be performed by Qualified Personnel Only Verify that the UPS is off and that the power is disconnected from the power source Remove watches rings or other metal objects Use tools with insulated handles to prevent inadvertent shorts Wear rubber safety gloves and boots DO NOT place tools or any metal parts on top of batteries ONCE Ee SA Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance 6 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 Inspection Storage Disposal 4 1 Inspection Inspect for shipping damage upon receipt of the UPS Use caution when removing the unit from the pallet Refer to labels or documentation attached to packing material 4 2 Unpacking Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipping keep all original crating and packing materials for return to the shipping agent The warranty does not apply to damage incurred during shipping Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications 4 3 Storage During periods of non use the following guideli
96. ront Panel Layout The diagram below shows the menu tree for the touchscreen display The four folder tabs and their associated sub menu choices are shown on the left and a description of the displays choices are detailed on the right MAIN Displays the startin Tab Main gt ID RUN STOP screen It has a RUN and STOP key that place the UPS in In Line or Bypass mode respectively Tab Monitor Monitor Menu MONITOR Graphically displays the current status of the UPS On BAT Line Backup Bypass Shutdown in an interactive power flow block diagram Selecting one of the C amp C blocks provides additional detailed D amp R data of the Input IN Output OUT Bypass BYP Battery BAT and DC Bus DC Control amp Configura tion C amp C and Display amp External D amp E devices Tab Settings Settings Menu D amp E devices SETTINGS Allows monitoring and or modification of UPS pa rameters Parameters that can be viewed or modified vary depending Bypass on the security level of the login password entered using keypad amp amp DC Bus Ctrl Cfg History Disp Reye Tab Records gt Records Displays the most re cent 32 Test Backup Faults Warning Operation and System change records Test Backup 1 System System records are only available L atthe distributor and depot security levels Operation In any record set if more than 32 incidence
97. s 16 10 1 Static Bypass Stop operation 16 10 2 On Line Run operation rtt ennt hare eei core 16 10 3 Battery Backup On batteries 17 10 4 EPO Emergency Power Off Function 17 10 5 Battery Backup Time and Discharge Process 18 10 6 Battery Low Voltage Tolerances 18 10 7 Battery Rechargi g tton 19 11 Operating the 20 11 1 Initial Startup First Power Up 20 11 2 Starting the UP UN 21 TL Stopping FE UPS uuruuu usia do d uqa qas 21 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 12 Display and 22 12 1 Front Panel Layoul 22 12 2 Display Manual onenen 22 13 LCD Touchscreen Layout U 23 19 1 Start p Display u DAA A d 23 13 2 Operating Keys 24 13 Status 25 13 4 Light Emitting Diodes LED
98. s have occurred only the most recent 32 record are retained in each report 26 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 14 2 Keypad Controls The keypad uses a alphanumeric format similar to that used on telephone 12 key keypad Rapidly press a key 1 to 5 times to select the desired character For instance quickly press the 7PQRS key four times to enter an R Pause a moment then key in the next value Press the backspace key to delete the last character entered The keypad can be toggled to access to lower case let ters and the space key by pressing the Shift key Enter the lower case letters as above The Space key is used to enter a space between alpha numeric characters Example By using the additional characters available with the shift key you can type in a device name Toshiba H3 instead of TOSHIBAH3 Return to the Upper Case format keypad by pressing Shift again Exit the keypad display by pressing either the Quit or Write key 1600XP Series Installation and Operation Manual INV 96 100 12 35 PM Main 619 Change Secu Lvl On Line KEYPAD 100 INV H 619 Change Secu Lvl 12 35 PM Main On Line SHIFTED KEYPAD 27 TOSHIBA Leading Innovation gt gt gt 14 3 Screen Security Passwords amp Key 96 100 INV 12 35 PM The UPS has several levels of security passvvord avail able USER US
99. sible to personnel concerned with the operation of the UPS unit and the load equipment connected to it The EPO function is initiated by pressing the switch to the closed shutdown position The effect of using the EPO switch is the same whether the UPS unit is in AC input mode battery backup mode or the circuit bypass mode The following figure shows the UPS condition after application of the EPO switch Bypass Isolation Transformer Output o Povver Switches are solid state devices Power Flow Negative Bus POWER FLOW AFTER AN EPO COMMAND FOR ALL MODELS 1600XP Series Installation and Operation Manual 17 TOSHIBA Leading Innovation gt gt gt 10 5 Battery Backup Time and Discharge Process The UPS batteries provide approximately 5 7 minutes of back up time depending on the 1600XP unit kVA rating These times are valid when the unit is operating under full load and at the rated power factor The exact length of these times will depend on the UPS model used condition of the batteries amount and type of load temperature and other variables See battery backup time in UPS Specifications beginning on page 53 The following illustration graphically shows the battery discharge process at full load conditions CURRENT VOLTAGE uf SHUTDOWN 100 20 0 BATTERY CAPACITY 10 6 Battery Low Voltage Tolerances Excessive discharge will cause the UPS battery voltage to drop The char
100. stallation and Operation Manual 5 TOSHIBA Leading Innovation gt gt gt 3 1 Qualified Personnel Only Qualified personnel are those who have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and have received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified personnel shall 1 Have read the entire operation manual 2 Be trained and authorized to safely energize de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices 3 Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices 4 Be trained in rendering first aid 5 Beknowledgeable about batteries and their required handling and maintenance precautions For further information about workplace safety visit www osha gov Misuse of this equipment may result in human injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment DO NOT dispose ofthe battery module in a fire The batteries inside may explode DO NOT open or mutilate the batteries Released electrolyte is ha
101. t shown below lists the voltage level at which each UPS low voltage alarm will sound and at what level the low voltage condition will cause the unit to automatically shut down Nominal voltage Vnom Alarm voltage low Shutdown voltage Vmin 18 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 10 7 Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge CURRENT VOLTAGE CHARGING BATTERY CURRENT CHARGE la PO sss y VOLTAGE DISCHARGE SHUT OFF POINT p CHARGED TIME gt PERIOD 1 PERIOD 2 PERIOD 3 The recharge process usually consists of three periods During the first period the current is maintained at approximately 1 ampere This current limit is the maximum value that can be used to charge the batteries for minimal recharge time while assuring safety and long battery life In the second period constant voltage control starts and current gradually decreases as the batteries charge to their normal fully charged state In the third period a slight trickle current continues to flow into the batteries to keep them fully charged and floating at the normal Vdc level A full recharge usually requires 24 hours 90 recharge in 12 hours after a complete discharge The following chart shows the rated maximum and minimum battery voltages and the charge current for each of the s
102. tion and Operation Manual TOSHIBA Leading Innovation gt gt gt 3 Important Safety Instructions This manual contains important instructions that should be followed during the installation and maintenance of the UPS and its batteries Hardwired UPS units are not equipped with an over current protection device nor an output disconnect for the AC output A circuit breaker should be provided by the user between the UPS output and the load input This device should be rated as follows Ratings are for an 8096 rated device The nominal battery voltages for these models are as follovvs VOLTAGE Servicing of the batteries should only be performed by a qualified factory authorized representative vvho is knovvledgeable about batteries and the required precautions Keep unauthorized personnel avvay from batteries To arrange for battery replacement contact Toshiba Customer Support Center 1 Tum off lockout and tagout all equipment before connecting the povver vviring to the equipment or when performing maintenance The maximum ambient operating temperature is 104 F 40 C Access panels should only be removed by authorized Toshiba field Service personnel UPS servicing should be performed by qualified Toshiba representatives only Battery servicing should be performed by qualified Toshiba representatives only v o ED Contact your Toshiba authorized service center for battery replacement 1600XP Series In
103. toring of environment temperature environment humidity and other conditions via the RemotEye IIl Network Card The EMD also provides two user defined dry contacts for additional monitoring These dry contacts can be used with devices that provide normally open or normally closed results such as door sensors smoke detectors motion detectors and liquid detectors 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 19 Optional MB Maintenance Bypass Units The following illustration shows the circuit power flow when the UPS is operating in the optional Mainte nance Bypass mode The input jumper on the UPS must be set for 240 VAC NOTICE Ensure the UPS is in Static Bypass before switching the unit from UPS to Maintenance Bypass mode or from Maintenance Bypass to UPS mode Failure to do so could result in damage to the maintenance bypass switch or the UPS This Maintenance Bypass unit can only be used for 240 V applications Ensure the UPS voltage selector jumper is set to 240 V See page 12 for the correct 240 V setting Maintenance Bypass Switch Bypass Isolation Transformer Switches are il 7 Povver Flovv i Negative devices Bus POWER FLOW IN MAINTENANCE BYPASS MODE FOR ALL MODELS 19 1 Internal Maintenance Bypass The optional internal maintenance bypass is mounted on the rear of the UPS Internal Maintenance Bypass Instructions From Inverter
104. uant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if it is not installed and used in accordance with the instruction manual it may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation Notice The FCC regulations provide that changes or modifications made to this device that are not approved by Toshiba International Corporation may void the authority granted to the user by the FCC to operate this equipment EMC Directive Class A Note This UPS is commercial in design and not intended for use at anytime in a Residential Environment 2 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 2 Equipment Warning Labels The following pages show examples of warning labels that may be attached to either the interior or ex terior of the UPS Do not remove or cover any o
105. ult in fire or inadequate equ ipm ent protection Replace only with same type and rating of fuse P N 63094 External warning sign Unit contains potentially dangerous voltages Read the instruction manual before operating There are no user serviceable parts inside Refer service to qualified personnel Do not open the cover while power is applied or within five minutes after removal of power Potentially hazardous leakage current may exist Ensure the grounding is connected before connecting the utility power P N 48518 Battery terminals can deliver dangerous electrical shock Service by qualified service representatives only P N 49455 UPS Batteries require an nual preventative maintenance Failure to perform regular maintenance could result in batteries exploding or emitting gasses or flame P N 49455 Replace Fuse only with one of same type and range Incorrect fuse size may result in equipment damage 1600XP Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Battery Cabinet Warning Label For reference only DC voltage varies by kVA size of the UPS EXTERNAL BATTERY CABINET The battery cabinet must have a nominal battery voltage of 288VDC PN 51727 P N 63109 There are no user serviceable parts behind cover Wait five minutes after disconnect ing the UPS to allow the internal capacitors to discharge completely Risk of electric shock Do
106. y the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations around and from the unit Only a qualified Toshiba representative should be allowed to perform any routine maintenance or service on this equipment other than those preventive maintenance details which are described directly above this caution 23 2 Cleaning the Touchscreen The touchscreen display is covered with a protective Teflon coating It should be cleaned with a clean damp cotton cloth to avoid scratching the coating 1600XP Series Installation and Operation Manual 47 TOSHIBA Leading Innovation gt gt gt 23 3 System Fault Messages A Fault message is generated when either a fault condition occurs or a warning condition occurs three times within ten minutes The table below shows the possible fault messages and what actions need be taken If the input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode to continuously feed power to the load If the fault condition occurs while the input power is abnormal and the UPS is in Bypass mode the UPS will shut down the output to prevent load equipment damage When a Fault condition exists the red LED on the UPS display panel will illuminate until the fault is cleared All faults are recorded The fault status can cleared by cycling pow
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108. z operation 9 3 Power Backup When an electrical power failure occurs the UPS s internal batteries automatically supply back up power to the load without interruption For example when used to support a computer the UPS back up assures enough additional time to complete the activity and store the data This allows an orderly shutdown after a power failure has occurred 9 4 Power Conditioning When commercial power is present the UPS supplies conditioned power to the load while maintaining its batteries in a charged condition The UPS protects against the normal everyday problems associated with unreliable commercial power including power sags surges signal interference and spikes This protection keeps power line problems from reaching your load where they can cause equipment to operate erratically or damage software and hardware 1600XP Series Installation and Operation Manual 15 TOSHIBA Leading Innovation gt gt gt 10 Operating Modes 10 1 Static Bypass Stop operation If the UPS unit is severely overloaded or develops an internal fault power flow is automatically switched from the unit s main circuit to the bypass circuit Power flow through the bypass is shown in the following illustration This change over occurs automatically in phase in less than one quarter cycle of the input waveform The switching period is not long enough to cause interruptions to occur in most loads e If the power flow is transferred

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