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Tiger Products Co., Ltd 6020009 Lawn Mower User Manual

1. ANAND 02 02 DESCRIPTION VALVE 3SP HSC TRR COMBO LS VALVE MOUNTING PLATE VALVE MOUNTING ANGLE LF VALVE MOUNTING ANGLE SWTCHBX ASSY TWIN T3F REV FAN CABLE CONTROL MOUNTING BRACKET CABLE CONTROLBOX CONTROL CABLE 122 SUPPORT BRACKET CAPSCREW 1 4 X 5 CAPSCREW 3 8 X 2 1 4 FLATWASHER 3 8 NYLOCK NUT 3 8 SPLIT HOSE 6 LONG TRIMLOCK LOCKWASHER 1 4 HEX NUT 1 4 CAPSCREW 10MM X 30MM 1 5 PITCH CABLE CLEVIS HEX NUT 1 4 UNF ROLLPIN HOSE 1 2x30 3 4FUX90x1 2FJX90L 195deg RETURN HOSE 1 4x18 3 8ORB90x5 1 6FUX LOAD SENSE HOSE 1 2x30 1 2FJX90x 1 2FJX90L 195 PRESSURE HOSE 1 4x126 3 BFJXx3 8FJX90 HOSE 1 4x66 3 8FJ90x 1 20RB90 90 HOSE 1 4X138 3 8FUX90X3 8FJUX HOSE 1 4x66 3 8FJ90x 1 2ORB90 180 ADAPTER 1 2 MOR X 3 8 MJ ADPTR 27MMORBx3 AMJ ADAPTER 5 8ORBx1 2MJ ADAPTER CAPSCREW 3 8 X 1 1 4 LOCKWASHER 3 8 HEX NUT 3 8 CAPSCREW 3 8 X 1 LOCKWASHER 1 2 ADAPTER 12MM ORBx5 16MJ CAPSCREW 1 2 X 1 NC FLATWASHER 3 8 HOSE SLEEVE NOT SHOWN Parts Section 5 19 MIRROR BRACKET Parts Section 5 20 MIRROR BRACKET ITEM a PART NO 06370008 06410141 06410142 21530 21525 22014 21529 21631 21627 21585 21529 21986 QTY A po PNM HH HH AH St DESCRIP
2. ASSEMBLY Before attempting to mount or service your Tiger mower it is important to read and understand all of the information in the Safety section of this manual Check complete shipment list against the packing list to make sure there are no shortages certain the tractor model is the appropriate one for the mower received AUTION Use floor jack hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not Read and understand the entire assembly section instructions before attempting to mount your Tiger mower Refer to the parts section of this manual for detailed illustrations to locate all parts TRACTOR PREPARATION Remove right hand steps gt B Disconnect battery cables C Remove battery battery box and existing bracket D Remove engine side panels or raise hood to access front pulley E Remove plugs from tractor casting where main frame and pump mount will be attached F Install battery bracket supplied in the kit using existing hardware Ea rari BATT MDUIET BARUCEET Assembly Section 2 2 ASSEMBLY ADJUSTING REAR WHEELS Raise rear of tractor onto jack stands Follow the instructions in the tractor owners manual for adjusting tires and rims to 72 center for side mounted mowers and 79 8 for boom mowers NOTE This may require switching the wheels to opposite sides of tract
3. 06200349 PARTNO DESCRIPTION 1 32876 1 GUARD TANDUM PUMP UNIVERSAL 2 32737 1 UNIVERSAL GRILL GUARD 3 21637 4 3 4 2 3 4 4 22021 4 FLATWASHER 3 4 5 21993 4 LOCKWASHER 3 4 6 21825 4 HEX NUT 3 4 R 7 98 BRAKE VALVE SOLENOID NOTE CAUTION TORQUE COIL NUT 5 Ft Lbs MAXIMUM DO NOT OVER TORQUE NUT DAMAGE TO CARTRIDGE OR COIL WILL OCCUR MOTOR RETURN PRESSURE 34115 BRAKE VALVE 4 IMPORTANT SEE NOTE ITEM PARTNO QTY DESCRIPTION 34115 AVAIL SOLENOID BRAKE VALVE ASSEMBLY HIGH PRESSURE 1 34092 1 BRAKE VALE BLANK 2 34095 1 RELIEF VALVE 3000 PSI 3 34094 2 LOGIC ELEMENT 4 34093 1 SOLENOID 2 POSITION 3 WAY 5 34091 1 RELIEF VALVE 2600 PSI 34096 2 RELIEF SEAL KIT 34097 1 SOLENOID SEAL KIT 34098 2 ELEMENT SEAL 7 33555 2 ADAPTER 1 MORB x 1 MJIC 8 33554 1 ELBOW 1 MORB x 1 MJIC45 9 34117 1 ELBOW 1 MORB x 1 MJIC90 Parts Section 5 28 12 17 02 SOLENOID VALVE SWITCH AND WIRING IGNITION SWITCH 12VOLT 3 AMP FUEL PUMP 12VOLT BATTERY TEMP GUAGE VTi RED TEMP SENSOR PARTNO 06510027 613923 35227 613934 613931 613927 34532 06510028 06520038 35226 OONDOARWN SWITCHED 12V DC TRANSMISSION NEUTRAL QTY AVAIL OPT OPT ol SAFETY SWITCH WIRES COOLING FAN 2 PIN CONN TOWER 05
4. Bladeboltsaretight T E ccn y E a haa The Hydraulic Valve controls function proper are no leaking or damaged hoses Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Twion Rtry Operation Section 3 10 TRACTOR PRE OPERATION Inspection Tractor ID Make Date Shift A WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Mower head is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved The Flashing lights function properly The Tires are in good condition with prope The Drawbarpins ThePTOMasterShieldisinplace TheEngineOillevelisful The Brake The Power Steering Fluid Levetisf The Fuellevelisadeqguate The Engine Coolant Fluid level isf The Radiator free ofdebris The Air fiter is ingoodcondition do Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Twin rtry Operation Section 3 11 FRONT END LOADER PRE OPERATION Inspection Tie Mower Shift_ WARNING Before
5. Operation Section 3 4 OPERATION Once on location lower the mower deck slightly above the material to be cut so the mower does not have to start under aload Bring the R P M of the tractor up to 1200 and engage the side mower f a rear mower is being used allow the R P M to return to 1200 before engaging the rear mower The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground Dragging the rotary mower heads causes an extreme side load on the tractor resulting in premature tire wear lt also causes excessive horsepower consumption and drastically decreases blade life Dragging the rear mower can also cause damage to the road Once the necessary skill is attained at controlling the height and position of the side rotary mower it will be easy to carry the mower head s and do a proficient job of cutting When cutting tall shrubs or small trees maximum recommended size of material to be cut is 2 diameter begin each pass at the top of the material and work down with each consecutive pass Use a low speed to allow the cutting blades time to mulch as well as cut the foliage When the initial pass has been made disengage the mower and return the mower to the travel position Return to the starting point and make next pass etc CAUTION When using the rotary cutting head for trimming trees and shrubs let the mower saw into them Do not lower the mower head down direc
6. SPLICE 8 D 16 GA g LEFT MOWER RUN SOLENOID 2 DESCRIPTION SWTCHBX ASSY TWIN T3F REV FAN ASY INDICATOR LIGHT RELAY TEMPERATURE GAUGE TEMPERATURE SENSOR CONTINUOUS SOLENOID SWITCH TOGGLE SWITCH MOWER RUN TOGGLE SWITCH REVERSER SWITCH SWITCH BOX PUSH PULL SWITCH Parts Section 5 29 7 98 Parts Section 5 30 TWIN ROTARY COMMON SECTION COMMON PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY REAR ROTARY DECK ASSEMBLY TRAILKAT REAR ROTARY DECK ASSY REAR RTRY CASTER WHEEL amp 3PT ASSEMBLY REAR ROTARY HYDRAULICS ROTARY MOTORS TWIN PUMP HUSCO VALVES COOLER ASSEMBLY SAFETY STAND CASTER WHEELASSEMBLY BRAKE VALVE WITH METRIPAK SWITCHBOX SCHEMATIC Twin Rotary Common Section 6 2 PAGE 6 4 6 6 6 8 6 10 6 12 6 14 6 16 6 24 6 26 6 27 6 28 6 29 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and if possible the serial
7. TWIN ROTARY ASSEMBLIES Ford TS 100 110A as of 02 23 2010 es OS SS as of 02 23 2010 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com 06020009 THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 EcL 4 BLOCK UP SECURELY BEFORE WORKING CHILDREN OPERATORS GLASSES SEAT BELTS ROPS amp OPS 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passer
8. Twin Rotary Common Section 6 5 TRAILKAT REAR ROTARY DECK ASSY Twin Rotary Common Section 6 6 REAR ROTARY DECK ASSY ITEM PARTNO QTY DESCRIPTION 1 06320002 1 TRAILKAT 60 WLDMNT 2 610112 2 SHACKLE W PIN CPLT 3 22051 1 CABLE LIFT TRR 60 4 TB1033 2 PIN CLEVIS 1 x 4 5 06537021 4 ROLLPIN 5mm x 50mm SS 6 21474A 1 HITCH 3PT TRR 7 28511 1 STAND SAFETY SUPPORT W PAD 8 23329 1 CASTER WHL SOLID TIRE W SPIND 9 22057 1 SPINDLE CASTERAXLE ASSY 10 22018 2 FLATWASHER 1 2 WIDE 11 21725 2 HEX NUT 1 2 NC 12 673211 1 GREASE ZERK 1 8 13 06370003 1 CASTER TRAILKAT 14 06504016 1 365 1 1 4 SPLINE SEALED 15 611025 4 CAPSCREW 1 2 x 2 NC GR8 16 06533004 12 FLATWASHER 1 2 SAE GR8 17 21738 2 CAPSCREW 1 2 x 3 1 4 NC 18 06370004 1 CASTER MNT TRAILKAT 19 21700 4 HEX NUT 1 2 NF 20 21990 4 LOCKWASHER 1 2 21 06420003 2 U BOLT 50 x 3 25 x 5 00 22 21625 22 HEX NUT 3 8 NC 23 21988 8 LOCKWASHER 3 8 24 21631 4 CAPSCREW 3 8 x 1 1 4 NC GR8 25 34972 4 PLATE CAP CHAIN 26 34974 2 ROD CHAIN INNER TM60 27 06420005 2 U BOLT 38 x 5 63 x 6 31 28 34973 2 ROD CHAIN OUTER TM60 29 06410254 2 SKID SHOE TSR 30 22992 156 CHAIN 10 LINK 31 33698 2 PIN 1 13 x 9 00 32 33699 2 PIN 1 x 8 88 33 TF1143 4 LYNCH PIN 34 34980 1 SPINDLE ASSY TM60 35 06320011 2 SPACER TSR SPINDLE 36 06530221 8 CAPSCREW 1 2 x 2 1 4 NF GR8 37 SEE ROTARY KNIVES amp DISC PAGE 38 SEE ROTARY
9. 2SP CAB WOC ITEM PARTNO 1 31320 2 34622 3 06340008 4 06340009 5 06510027 6 23865B 7 611251 8 34623 9 30750A 10 21544 12 21635 14 22016 15 21627 16 613200 17 TB3440 18 21986 19 21525 20 23113 21 30184C 22 614411 23 21500 24 613017 25 06500063 26 06500064 27 06500062 28 34631 29 31211 30 33492 31 TB1023 32 33271 33 06503012 34 0650301 1 35 eT3003D 36 33463 37 21631 38 21988 39 21625 40 21630 41 21990 42 06370021 43 06503002 44 610158 45 4879 46 32900 47 06500030 48 06500029 49 21729 50 22016 B 34618 Q 4 0000 ABABA 00 09 AA DESCRIPTION VALVE 2SP HSC TM LS VALVE MOUNTING PLATE VALVE MOUNTING ANGLE LF VALVE MOUNTING ANGLE RF SWTCHBX ASSY TWIN T3F REV FAN CABLE CONTROL MOUNTING BRACKET CABLECONTROLBOX CONTROL CABLE 122 SUPPORT BRACKET CAPSCREW 1 4 X 5 CAPSCREW 3 8 X 2 1 4 FLATWASHER 3 8 NYLOCK NUT 3 8 SPLIT HOSE 6 LONG TRIMLOCK LOCKWASHER 1 4 NUT 1 4 CAPSCREW 10MM X 30MM 1 5 PITCH CLEVIS LOWER CABLE CLEVIS 1 4 UNF ROLL PIN HOSE 1 2x30 3 4FUX90x1 2FJX90L 195deg RETURN HOSE 1 4x18 3 8ORB90x5 16FUX LOAD SENSE HOSE 1 2x30 1 2FJX90x 1 2FJX90L 195 PRESSURE HOSE 1 4x126 3 8FUXx3 8FUX90 CYLINDER 3 0 X 8 0 W SPACER HOSE 1 4X138 3 8FUX90X3 8FJX ROLL
10. etc The use of masking tape adhesive tape or lint removal tools works well for lifting off old weathered paints To remove labels stickers etc the use of kerosene or VM amp P naphtha are generally effective When the solvent will not penetrate sticker material apply heat hair dryer to soften the adhesive and promote removal IMPORTANT If a material is found to be incompatible in a short term test it will usually be found to be incompatible in the field The converse however is not always true Favorable performance is no guarantee that actual end use conditions have been duplicated Therefore these results should be used as a guide only and it is recommended that the user test the products under actual end use conditions Twin Rtry Maintenance Section 4 9 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level the unit should be parked on a level surface shut OFF and allowed sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening when removing the breather The reservior should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservior has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather DETAILED MAINTENANCE REPLACEING IN
11. 2 6 ASSEMBLY INSTALLING MIRROR BRACKET Install the mirror mounting bracket to the tractor cab using supplied hardware Cut the muffler shield 4 1 2 from the top of the shield to accomodate the bracket on the muffler Install the exaust support bracket to the muffler using supplied hardware as shoen below Refer the parts section for the details EXAUST SUPPORT BRACKET MUFFLER MUFFLER SHIELD MIRROR BRACKET FRONT WORKLAMP RELOCATION 1 Cut the right side front hand rail from the bottom of worklamp to the bottom of the hand rail 2 Bend the hand rail inside to avoid the boom collision with the worklamp umuk i mulam d mm ASSEMBLY EXHAUST MOUNT NOTE This should be done after mounting the main frame T Cut the tractor hood as shown in pic 1 to accomodate modified exhaust turbo tube Remove the muffler from existing turbo tube Remove existing turbo tube from tractor turbo Install the exhaust mounting bracket and supporting brace Cut the existing tube at turbo end 4 3 8 from hole center as shown in pic 2 and 3 Discard remaining portion of existing tube Install the turbo end of existing tube to the tractor turbo Install the supplied tube to the turbo end of existing tube with exsting hardware as shown in pic 4 Do not tighten the hardware Install the exhaust clamp to the exhaust mounting bracket with the su
12. 2 NYLOCK NUT 3 8 31 06535000 4 CAPSCREW 7 16x1 1 4 NC CUTOFF 32 21989 2 LOCKWASHER 7 16 33 06530504 4 CAPSCREW SKT HD 12MMx45MMx1 75P 34 21688 1 CAPSCREW 7 16 X 3 1 4 35 21675 1 HEXNUT 7 16 36 21731 2 CAPSCREW 1 2 X 1 1 2 37 21725 10 HEX NUT 1 2 38 21990 10 LOCKWASHER 1 2 39 21732 4 CAPSCREW 1 2 X 1 3 4 40 21733 4 CAPSCREW 1 2 X 2 41 24881 16 LOCKWASHER 20MM 42 21682 1 CAPSCREW 7 16 X 1 3 4 NC 43 31731 16 CAPSCREW 20MM X 50MM 44 28734 4 CAPSCREW 3 8 X 1 TAPERED 45 21989 1 LOCKWASHER 7 16 46 21675 1 HEX NUT 7 16 NC 47 32703 4 CAPSCREW 20MM X 100MM 48 TB3012 1 HOSE BRACKET 49 24860 6 CAPSCREW 20MM X 40MM 50 613208 1 GREASE ZERK 1 8 X 45 51 06537004 4 WASHER NEOPRENE 75x1 25x 19 52 24937 4 FLAT WASHER 33895 CRANK SHAFT INCLUDES ITEMS 20 21 22 Parts Section 5 5 7 98 FLUID COOLER TRACTOR MOUNT KIT HYDRAULICS TRR RETURN PRESSURE P HOSE TO BOTTOM PORT ON REAR MOWER SOLENOID 06101031 37 HYDRAULICS Parts Section 5 6 TRACTOR MOUNT HYDRAULICS TRR ITEM PARTNO 1 32869 2 06505017 4 34067 5 34069 6 24724 7 34183 9 06500065 10 TF4852 11 852 12 34115 13 06500068 14 06500067 15 34459 16 21644 17 6 2665 18 21988 19 22016 20 21625 21 06500066 22 23 24 E 25 33424 26 33
13. 31862 28816 31593 TB1017L 31603 23397 24214 DESCRIPTION INLET END COVER END COVER LOAD SENSE VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING REMOVE SHUTTLE DISC RELIEF PLUG RELIEF VALVE 360 PSI RELIEF VALVE 1812 PSI RELIEF PLUG RELIEF PLUG RELIEF VALVE 2175 PSI RELIEF VALVE 2175 PSI RELIEF VALVE 1812 PSI VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SHUTTLE DISC SPRING LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER COMPENSATOR TIE ROD KIT O RING LARGE Twin Rotary Common Section 6 23 SIDE COOLER adis TIVWS OL SLNNOW Twin Rotary Common Section 6 24 SIDE COOLER ITEM PARTNO 21530 21986 22014 35176 06370015 06380006 06380007 06510026 21629 21988 22016 34117 DESCRIPTION CAPSCREW 1 4 X1 NC LOCKWASHER 1 4 FLATWASHER 1 4 1 4 U NUT SCREEN COOLER FRNT MNT COOLER BUMPER TANK RH MNT COOLER BUMPER TANK LH COOLER FRONT MNT CAPSCREW 3 8 X 3 4 NC LOCKWASHER 3 8 FLATWASHER 3 8 ELBOW 1MOR X 1MJ90 FORGED Twin Rotary Common Section 6 25 SAFETY STAND CP23002 PARTNO QTY DE
14. Assembly Section 2 5 ASSEMBLY 10 11 12 13 POLY CARBONATE SAFETY WINDOW NOTE This should be done before mounting the main frame Disconnect gas shock at door Remove the right side cab door from tractor cab by removing hinge pins Remove the existing hardware and discard factory glass door Place small beed of adhesive seal in the botom of the trim lock bubble beed Install trim lock bubble seal on polycarbonate starting at the cenyer bottom horizontal portion Install existing hardware removed from glass door on the polycarbonate Install the polycarbonate assembly in the cab with existing and supplied hardware Press polycarbonate into place at upper front corner Then drill 3 16 pilot hole through polycarbonate and corner gusset of door 9 Locate hole 1 1 4 from the edge of the lower rounded feature of the corner gusset and center it from each end Then drill out hole in polycarbonate with 15 32 diameter bit that is ONLY used for polycarbonate Drill out hole in gusset with 3 8 diameter bit for steel Install the poly door into place where factory door was removed upper right rear first Refer the parts section for the details Install grommet into hole in polycarbonate Then install supllied 1 4 nut into corner gusset Secure upper right corner with supplied washer and capscrew Refer Parts section for the details uri PF MID TEL E REI Assembly Section
15. Common Section 6 20 3 SP HUSCO LOAD SENSE CABLE 06502043 ITEM 15 16 17 18 14 14 14C 14D 14E 15A 15B 15C 15D 15E 15F 15G 15H 15K 15L PART NO QTY 31595 31594 31597 31597 31597 06503067 06503067 28816 06503068 614209 31862 31862 28816 31593 TB1017L 31603 23397 24214 ao DESCRIPTION INLET END COVER END COVER LOAD SENSE VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING REMOVE SHUTTLE DISC RELIEF PLUG RELIEF PLUG RELIEF VALVE 1812 PSI RELIEF PLUG RELIEF PLUG RELIEF VALVE 2175 PSI RELIEF VALVE 2175 PSI RELIEF VALVE 1812 PSI VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SHUTTLE DISC SPRING LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER COMPENSATOR TIE ROD KIT O RING LARGE Twin Rotary Common Section 6 21 3 SP HUSCO LOAD SENSE COMBO 06502044 Twin Rotary Common Section 6 22 3 SP HUSCO LOAD SENSE COMBO 06502044 ITEM 14A 14B 14 140 14 15 15A 15B 15C 15D 15E 15F 15G 15H 15K 15L 16 17 18 PART NO QTY 31595 31594 31597 31597 31597 06503067 31861 28816 06503068 614209 31862
16. INSTALLATION AND BEARING ADJUSTMENT WARNING A press MUST be used to install bearing cups bearing cones and seals DO NOT use a hammer to install races bearings or seals The parts of assembly may be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing BEARING LOCK NUT JAM WASHER BEARING ADJUSTMENT NUT UPPER SEALS UPPER BEARING CONE UPPER BEARING SPINDLE HOUSING LOWER BEARING LOWER BEARING CONE SPINDLE Twin Rtry Maintenance Section 4 19 MAINTENANCE BEARING INSTALLATION 1 Press upper bearing cup into the spindle housing 2 Turn the spindle housing over and press in the lower bearing cup 3 Place the lower bearing cone the bearing cup Next press the seal into the spindle housing The inner lip of the seal must be DOWN towards the bearing so lubricant is sealed inside the housing 4 Install the spindle in the housing Lightly press the spindle to seat the cone onto the spindle 5 Support the bottom of the spindle and press the upper bearing cone and bearing adjustment
17. KNIVES amp DISC PAGE 39 SEE ROTARY KNIVES amp DISC PAGE 40 SEE ROTARY KNIVES amp DISC PAGE 41 SEE ROTARY KNIVES amp DISC PAGE 42 612290 6 CAPSCREW 5 8 x 2 NF GR8 43 25270 6 FLATWASHER 5 8 USS GR8 44 612270 14 PLOW BOLT 3 8 x 1 NC 45 22016 14 FLATWASHER 3 8 GR8 Twin Rotary Common Section 6 7 REAR ROTARY CASTER WHEEL 8 ASSEMBLY 23003 3PT amp CASTER Twin Rotary Common Section 6 8 REAR ROTARY CASTER WHEEL amp ASSEMBLY ITEM PARTNO QTY DESCRIPTION 1 32616 1 RTRY 60 DECK TRR 2 21474A 1 HITCH 3PT TRR 3 22059B 1 ADJ ROD TRR 4 25095A 1 FRAME CASTER WHEEL TRR 60 5 22057 1 SPINDLE CASTER AXLE ASSY 6 21925 4 HEX NUT 1 NC 7 22023 5 FLATWASHER 1 8 22058 1 SPRING REAR RTRY 9 22753 1 TUBE PROTECTOR 10 613014 1 ROLL PIN 1 4 x 2 11 22060 2 CASTER FRAME PIN 12 TB3010 2 BUSHING 1 13 TF1143 6 PIN LYNCH 7 16 x 2 14 28548 1 CASTER WHEEL SOLID TIRE 22065 1 ASSY REAR ROTARY 22066 1 HUB CASTER REAR ROTARY 22070 1 22071 5 HUB STUD 22073 1 HEX NUT 1 SLOTTED ii 22533 1 COTTER PIN 3 16 x 2 610830 2 BEARING CASTER WHEEL ii 6T0838 1 SEAL ae 23329 1 WHEEL CPLT SOLID TIRE 21416 1 TIRE SOLID RR RTRY 22697 1 RIM OUTER RR RTRY CASTER B 22696 1 RIM REAR ROTARY CASTER 15 6T0112 2 SHACKLE W PIN CPLT 16 22051 1 CABLE LIFT TRR 60 17 6T3207 2 GREASE ZERK 1 4 X STR 18 673211 1 G
18. MOWER Transporting under the units own power When transporting between job sites or between cutting passes the following procedure should be followed Shut off the power to the cutting head s and allow all motion to come to a complete stop Raise the draft beam to it s highest position Raise the side mower until the deck stops against the draft beam Raise the rear mower with the 3 point hitch control lever The unit is now in position for self transportation Transporting unit by flatbed trailer Most tractors with a side mounted mower head attached will be over legal transporting width 102 wide For this reason one of the following procedures must be followed 1 Transporting with side mower attached Use a loading dock or ramp to load tractor onto the trailer Center the tractor with the mowers attached between the sides of the trailer Make sure the draft beam and head are fully raised and secured Lower the rear mower onto the trailer Secure the tractor and rear mower to the trailer with chains Obtain proper over width permits and mark the vehicle and mower as over width as required be law Check the tractor operators manual for any tractor requirements to transport by flatbed trailer 2 Transporting with side mower removed Park the tractor and turn the engine off Remove the key to avoid accidental starting Close ball valves on the hydraulic reservoir To avoid contaminating the hydraulic system make sure all fittings on
19. PIN 7 32 X 2 ADAPTER 1 2 MOR X 3 8 ADPTR 27MMORBx3 4MJ ADAPTER 5 8ORBx1 2MJ PIN CLEVIS ADAPTER CAPSCREW 3 8 X 1 1 4 LOCKWASHER 3 8 HEX NUT 3 8 CAPSCREW 3 8 X 1 LOCKWASHER 1 2 CLEVIS TS115A TRAILKAT ADAPTER 12MM ORBx5 16MJ SWIVEL 1 2ADJ OR X 1 2FPX 90 SWIVEL 1 2 MP X 1 2 FPX 90 QUICK COUPLER MALE 1 2 X 1 2 FOR HOSE 1 4 x 28 1 2ORB 90 x 3 8FJ 90 330 HOSE 1 4x31 1 2 ORB 90 x 3 8FJ 90 18 CAPSCREW 1 2 X 1 NC FLATWASHER 3 8 HOSE SLEEVE NOT SHOWN Parts Section 5 13 R 7 98 COMBO LIFT VALVE 25 CAB WOC HOSE ROUTING A TO OUTBOARD CYLINDER BUTT B TO OUTBOARD CYLINDER GLAND TO INBOARD CYLINDER GLAND INBOARD CYL OUTBOARD CYL BOLTS TO TRACTOR S REAR FRAME 06101036 LV 2SP CAB TRACTOR REAR REMOTE 9 ae Ss sy pA cx 2 de LOAD SENSE EXISTING PIN s RETURN Parts Section 5 14 PRESSURE ZZ COMBO LIFT VALVE 25 CAB WOC ITEM PARTNO 1 31321 2 34622 3 06340008 4 06340009 5 06510027 6 23865B 7 611251 8 34623 9 30750A 10 21544 12 21635 14 22016 15 21627 16 613200 17 TB3440 18 21986 19 21525 20 23113 21 30184C 22 614411 23 21500 24 613017 25 06500063 26 06500064 27 06500062 28 34631 29 31211 30 33492 31 TB1023 32 33271 33 06503012 34 0650301 1 35 eT3003D 36 33463 37 21631 38 21988 39 21625 40 21630 41 21990 42 06370021 43 06503002
20. REMEMBER This machine is often operated in heavy brush DANGER and in heavy weeds The Blades of this Mower can throw objects if shields not properly installed and maintained Serious injury even death may occur unless is taken to insure the safety of the too Sa ey operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower 2 All Safety Shields Guards and Safety devices including but not limited DANGER to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact gt Twin Rtry Safety Section 1 7 SAFETY DANGER gt WARNING gt WARNING 5 5 5 5 5 E D 59 2 gt 2 D gt 2 gt The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high veloci
21. TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter housing Turn cover counter clockwise until cover is free Remove and replace filter Replace top cover and cover bolts in opposite order as removed i a Twin Rtry Maintenance Section 4 10 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system has been shut down and de pressurized Locate High Pressure Filter housing Confirm that the element that is about to be installed matches the element p n on the filter model tag Example V3 0510 06 world line 100 HD049 model Locate the bottom of the High Pressure Bowl and use the appropriate spanner wrench ratchet that matches the hex pattern Using the spanner wrench or ratchet and turning in a counterclockwise rotation looking at the bottom of the bowl remove the bowl from the head The first couple rotations will seam tight as the o ring passes the sealing flats once the o ring has cleared the sealing flats the bowl should spin freely Taking care not to drop the bowl finish removing the bowl from the head WARNING bowl will be full of oil Pour the oil from the bowl into a container this oil should be considered contaminated due to the flow direction through the element is outside in Clean the inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the u
22. THE BALL VALVES Start the tractor and operate the inboard cylinder through the entire stroke and the outboard cylinder through the bottom 94 stroke repeatedly to clear the lines of air DO NOT run outboard cylinder out to full stroke until stop bolt has been adjusted Check for oil leaks at all fittings and connections using a piece of paper or cardboard If a leak is found you must shut down the tractor and set the cutter head on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines DO USE HANDS CHECK FOR FLUID LEAKS Raise the tree point hitch and check the tractor internal hydraulics fill to proper level if needed STOP BOLT ADJUSTMENT Extend the outboard cylinder all the way out Adjust the stop adjustment bolt located on the top of the draft beam out until it is up against the bonnet Lock the bolt down with the 3 hex nut NOTE When the outboard cylinder is fully extended the bonnet or deck should either be up against the stop or if travel locks are installed it should be up against the travel lock It may be necessary to use either external or internal slugs on the cylinder to get the correct stroke If the cutter head is against the stop and the cylinder has stoke remaining serious damage will occur Proceed to final preparation for operation instructions on the next page 3 POINT DECK TILT CYLINDER Remove the support cylinde
23. and dry conditions These are intended to be general specifications See tractor operators or service manual for exact specifications for your unit Twin Rtry Maintenance Section 4 7 MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD 20C 424 MF M1135 M1141 FNHM2C134D FNH201 Mower Hydraulics Reservoir Cold Temperatures 0 F Start Up ISO 46 Anti Wear Low Temp Mobil DTE 15M Normal Temperatures 10 F Start Up JD 20C Mobilfluid 424 MF M1135 M1141 FNH M2C134D FNH201 Normal Temperatures 15 F Start Up ISO 46 Anti Wear Mobil DTE 25 High Operating Temp Above 90 F ISO 100 Anti Wear Mobil DTE 18M Flail Rear Gearbox Grease PAO Synthetic Extreme Mobil SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Cutter Shaft amp Ground Grease Lithium Complex Mobilgrease CM S Roller Shaft Flail Gun Extreme Pressure NLGI 2 ISO 320 Drive Shaft Coupler Grease Lithium Complex Mobilgrease CM S Flail and Rotary Gun Extreme Pressure NLGI2 ISO 320 Drive Shaft Yoke U Joint amp Stub Shaft Grease Lithium Complex Mobilgrease CM S Gun Extreme Pressure NLGI2 ISO 320 Boom Swivel Grease Lithium Complex Mobilgrease CM S Boom Cylinder Pivots Gun Extreme pressure Rotary amp Flail Boom NLGI2 ISO 320 Deck Boom Pivot amp Grease Lithium Complex Mobilgrease CM S Deck Stop Adjustment Gun Extreme pressure Rotary amp Flail NL
24. and secure with cap screw lock washer and hex nut Pass the lift cable through upper sheave bracket and attach to turn buckle with turn buckle pin and cotter key Attach turn buckle to draft beam with turn buckle pin and cotter key Place the cable in the upper sheave bracket with the cable on top of the wheel Secure wheel with sheave pin with grease zerk and R clip Place lift cable in lower sheave below the wheel and install sheave with pin with grease zerk and R clip Then install the The cable can now be attached to the deck mounting bracket with the shackle Tighten shackle pin securely NOTE DO NOT tighten the turn buckle at this time UPPER SHEAVE Le a DRAFT BEAM 1070 Assembly Section 2 16 ASSEMBLY TURNBUCKLE ADJUSTMENT Extend the outboard cylinder until the deck touches the stop on the draft beam Hold the deck in this position to adjust the lift cable tension Adjust turn buckle until cable is tight Lower and raise the deck to check adjustment The mower deck should reach it s stop on the draft beam at the same time the outboard cylinder reaches it s extreme extended position Finally tighten the turn buckle lock nuts securely It will be necessary to readjust the turn buckle after the cable has stretched from use FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operato
25. conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Loader is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved The Operator s Manual is in the Canister on the mower ace and legi 3C The Mounting frame bolts are in place and tight There are no cracks in Draftbeam or Yolk The Draftbeam Yolk connection bolts amp pins are tig There are no cracks or holes in mower deck The Hydraulic motor mounting bolts are tight gt 5 A poem ml ME d em m 7 4 2 _ __ 5 Cp Hed eee sing 51 __ es There mower deck is clear of cut grass and debris Bee IX The Skid shoes are in good condition amp tight DESERTUS Chain Guards Deflectors are in place amp in good condition um ae Blade carrier retaining nut is tig 2 c nl Blades are not chipped cracked or bent ees Blade bolts are tic ees Transport locks are in good condition es There is no evidence of Hydraulic leaks eee draulic Oil level is full i cpm The Hydraulic Cylinders pins are tig Hydraulic Pump hose connections tigh S See The Hydraulic Valve hose connections are tig aS The Hydraulic Valve controls
26. familiarize yourself with the machine and its operations Since tractor makes and models vary we recommend reading and following the operators manual provided by the manufacturer pertaining to your particular unit Twion Rtry Operation Section 3 2 OPERATION AX STARTING TRACTOR AND MOWER 4 Check the operators manual received from the tractor manufacturer for their recommendation and procedures pertaining to your particular make and model WARNING When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when mower is in operation Be sure the ball valves on the mower hydraulic tank are OPEN before starting the tractor Serious damage to the hydraulic system can occur if the valves are not open 1000 WARNING Check to make sure mower switch is in the OFF position The unit is designed not to start if the switch is in the on position If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance Start the tractor and allow the instruments to stabilize Without starting the mower practice positioning the boom and deck Remember speed and skill will be attained easier if the necessary time is spent familiarizing yourself with the machine and its operations When you feel comfortable at controlling the position of the mower return the mower to the tr
27. operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implementto contact obstacles s3pt 12 The flail cutter shaft is designed for standard rotation same A DANGER rotation as the tractor wheels during forward travel Never operate the DAVERTTHROWNOBEECTS cutter shaft in the reverse rotation Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head Twin Safety Section 1 10 SAFETY WARNING Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer and birth or other reproductive harm Wash hands after handling Tiger mowers use balanced and matched system components for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specific
28. outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be in spected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being re moved and mowed again at desired final height 6 Each Rear Wheel must have a minimum of 1 000 pounds contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if needed Referto the mounting instructions or call Customer Service if you need assistance with Counterweight Procedure sFL 3 Do notoperate Mower if excessive vibration exists Shutdown PTO andthe Tractor engine Inspectthe Mowerto determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do notoperate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objectsto be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower be operated with blades missing Do not let the Blades turn when the Mower D
29. pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks in hydraulic hoses Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury If fluid is injected into skin it must be surgically removed within a few hours or gangrene may result Use a small piece of wood or cardboard not hands to search for pin hose leaks Be sure all pressure is relieved whenever disconnecting lines Be sure all connections are tight and hoses and lines are not damaged before applying pressure WARNING BREAK IN PERIOD In addition to following the break in instructions for your particular tractor the in tank hydraulic fluid filter should be replaced after the first 50 hours of service Thereafter the filter should be replaced every 500 hours or yearly which ever comes first Re torque wheel lugs after first five hours of operation and periodically thereafter See torque specifications listed in the tractor s service manual for your particular model Wheel lugs must always be re torqued whenever a wheel is removed and reinstalled Twin Rtry Maintenance Section 4 2 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation Use the tractors hour meter to determine when regular servicing is required This symbol indicates a point that need
30. safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices DANGER 0 Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY WARNING Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY CAUTION Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY IMPORTANT Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the enviroment NOTE Identifies points of particular interest for more efficient or convienient operation or repair SG 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards se Twin rtry Safety Section 1 2 SAFETY PELIGRO gt DANGER gt WARNING WARNING WARNING gt WARNING gt DANGER gt Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad sc 3 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on
31. sleeve onto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve 6 Press the two upper seals into the spindle housing The inner lip of the seals must be UP away from the bearing so excess lubricant can escape 7 Install the bearing adjustment nut thin nut so there is 1 16 clearance between the nut and the sleeve Install the jam washer placing the tab into the key way Install the bearing lock nut thick nut and hand tighten against jam washer and adjustment nut See the following section for bearing adjustment 8 Position the spindle housing horizontally with the drain hole oriented Grease through the zerk with Tiger Spindle Lubricant part number 06540000 until the grease purges from the drain hole 9 Install the plug into the drain hole Twin Rtry Maintenance Section 4 20 MAINTENANCE BEARING ADJUSTMENT 1 Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely 2 Position a magnetic base dial indicator on the stationary cylinder of the spindle housing Locate the end of the dial indicator against the flat end of the spindle shaft The dial indicator will now measure accurately bearing end play 3 Tighten the bearing adjustment nut until there is 012 inch movement when the spindle housing is pried upward away from the vise jaws 4 When there is 012 inch free play between the spi
32. the side mower motor and solenoid control valve are clean Disconnect the motor pressure hose at the solenoid valve and the motor return hose at the motor See diagram below Solenoid Motor amp Fittings n SS Motor Return NE Hose Motor Pressure Hose Outer Draft Beam Pin Twin rtry Operation Section 3 7 Next switch the hose ends and reconnect form two separate closed loops see diagram below Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis Remove the keeper bolt and draft beam outer pivot pin Separate the mower head from the tractor Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN Serious damage will be caused if tractor is started with the ball valves closed Motor Return 4 Hose Looped Lift Cable Disconnected amp Secured Pressure Hose Looped Use a loading dock or ramps to load the tractor onto the trailer centering the tractor between the sides of the trailer Make sure the tractor and rear mower and trailer are within legal transporting width Lower the rear mower onto the trailer and set the loose hide mower on the trailer Secure the tractor and mowers to the trailer with chains Check the tractor operators manual for any requirements to transport be flatbed trailer Reverse this procedure
33. the equipment Troubleshooting Please before you call help us to help you Please look at the equipment to observe what is happening then e Classify the problem e Hydraulic electrical or mechanical Read the trouble shooting section e Tractor or Truck chassis Contact vehicle dealer e f unable to correct the problem yourself contact your local Tiger Dealer after gathering e Machine model e Serial number e Dealer name e Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation to read and understand the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual If at any time you have a service problem with your Tiger mower Contact your local dealer for service and parts needed MANUFACTURED BY DISTRIBUTED BY Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 1 800 843 6849 1 1 605 336 7900 www tiger mowers com TABLE CONTENTS SAFETY 1 1 Safety Information 1 2 ASSEMBLY MOUNTING SECTION 2 1 OPERATION SECTION 3 1 MAINTENANCE SECTION 4 1 PARTS SECTION 5 1 Parts Ordering Guide 5 2 Parts Table of Contents 5 3 Common Parts Section 6 1 WARRANTY INFORMATION 7 1 1012 This symbol means CAUTION YOUR SAFETY IS AT RI
34. the mower 3 The self locking nuts for the knife mounting bolts must NOT be reused If the self locking nut is removed from the knife mounting bolt the nut must be replaced with a new self locking nut 4 Inspect the condition and tightness of the knife mounting bolts and disk mounting bolts daily ROTARY KNIFE REPLACEMENT 1 Be sure you have a complete matching set of new knives for replacement 2 Remove knives and inspect holes for damage Also watch for cracks in the disk around the holes 3 Lube threads with anti seize motor oil or grease Install bolt through knife and disk from bottom side of disk Install new self locking nuts and torque them to 800 oiled ft Ibs 4 The knives should swing freely to absorb shocks from impact when striking objects WARNING WHEN CUTTING HEAVY BRUSH KNIFE BOLTS SHOULD BE NSPECTED HOURLY AND RETORQUED TO 1070 dry or 800 oiled FT LBS Twin Rtry Maintenance Section 4 17 MAINTENANCE REPLACEMENT OF ROTARY DISK Failure to follow the following warnings and instructions may result serious injury or damage to the equipment or property CAUTION The bolts that attach the knife mounting disk to the spindle must be grade 8 These 5 8 inch bolts are to be torqued to 225 ft 16 A thread locking agent may be applied to threads of all mounting bolts before they are installed Disks must be inspected daily for hairline cracks between spindle moun
35. 04016 22790 06504025 02962194 06504053 02962197 06504027 06504028 02962201 06504029 02961940 615200 06504030 22797 06504031 06504032 06504033 06504034 06504035 22791 06504036 06504023 PART NO 06504011 06504103 22790 06504088 06504062 06504090 06504104 06504078 06504092 06504093 06504094 06504095 02961940 02962200 06504096 615101 06504097 22797 06504098 06504099 06504100 06504101 615809 06504102 QTY AVAIL PANMDHHNMAANHHHANMH 1 PH VAIL QTY AVAIL apa Aap panini DESCRIPTION MOTOR ASSEMBLY 1 1 4 COMPLETE TSR TRAILKAT SHAFT END COVER PORT END COVER GEAR HOUSING MATCHED GEAR SET CAP SCREW SET SCREW KEY DOWEL PIN NAMEPLATE THRUSTPLATE HEX PLUG SNAP RING LIP SEAL INCLUDED IN SEAL KIT GASKET SEAL INCLUDED IN SEAL KIT SIDE SEAL INCLUDED IN SEAL KIT END SEAL INCLUDED IN SEAL KIT BACK UP SEAL INCLUDED IN SEAL KIT SPACER SEAL RETAINER CHECK ASSEMBLY WASHER SEAL KIT INCLUDES 13 14 15 16 AND 17 DESCRIPTION MOTOR ASSEMBLY 2 1 4 COMPLETE TRB60 SEAL KIT HOUSING SEC HOUSING PEC HOUSING GEAR SET GEAR SHAFT CAP SCREW SCREW DRIVE KEY PIN DOWEL NAME PLATE THRPL PLUG ODT RING SNAP O RING SEAL LIP SEAL LIP SEAL SQ R SEAL SIDE CHAN SEAL END CHAN SEAL BK UP RTNR SEAL CHECK ASS Y WASHER Twin Rotary Common Section 6 13 PUMP SERVICE PARTS 06504002 Tw
36. 06514015 1 ALARM SWBX REVERSER 9 06550002 1 DECAL SWTCHBX TWIN T3F REV FAN 10 35227 1 RELAY DP DT 12V LY2F 35226 Twin Rotary Common Section 6 29 SWITCHBOX SCHEMATIC m ALARM BATTERY GROUND 12 CONT DUTY SOL 17 T 24 GREEN 10GA B i A NEUTRA VIT CH 6 GR 4 AWG NEUTRAL SWITCHBLUE 6 AWG Por a 9 Hem 1 LEFT REAR 6 9 Twin Rotary Common Section 6 30 Warranty Section 7 1 WARRANTY SECTION WARRANTY INFORMATION Tiger Corporation 3301 N Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any part of equipment that in Tiger s judgement show evidence of such defects will be repaired or replaced without charge provided that the failure of part s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty The Retail Customer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased during se
37. 1MJ Parts Section 5 23 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT CAB GUSSET m z 06490004 31965 06530502 06530501 06537006 21532 06537006 35234 6T2494 QTY N 1 1 2 8 1 1 1 1 1 2 DESCRIPTION POLYCARBONATE NHTSA 115 DOOR RH TRIM SEAL 3 8 CLIP X 3 4 OD BULB CAPSCREW 8 MM X 40 MM GR8 EXISTING HARDWARE CAPSCREW 6 MM X 25 MM GR8 THREADED INSERT 1 4 X 1 2 NC CAPSCREW 1 4X1 1 2 NC WASHER RUBBERIZED GROMET RIBBED 1 2 OD X 1 4 ID X 1 2 CAPSCREW 8 MM X 45 MM GR8 R 00 00 Parts Section 5 24 STEEL CANOPY OPTIONAL 06200224 ITEM PARTNO QTY DESCRIPTION 1 616902 1 2 32730 2 SPACER CANOPY BRACKET 3 32727 2 CANOPY BRACKET 4 0642003 4 U BOLT 3 25x5 00x 50 20NF GR8 5 21700 14 HEX NUT 1 2 NF 6 21990 14 LOCKWASHER 1 2 7 21730 6 CAPSCREW 1 2 X 1 1 4 8 28053 4 8 TRIM LOCK 9 22018 6 FLATWASHER 1 2 WIDE Parts Section 5 25 R7 98 PARTNO EXHAUST MOUNT 06410113 06410121 06520023 32986 21630 21988 21625 QTY 5 5 HHH MUFFLER EXHAUST MOUNT DESCRIPTION MNT EXHAUST TSA115 135 MNT EXHAUST SUPPORT TSA115 135 TUBE EXHAUST RELOCATE TSA 6CYL CLAMP EXHAUST 3 1 2 CAPSCREW 3 8x1 LOCKWASHER 3 8 HEX NUT 3 8 NC EXISTING MAINFRAME HARDWARE OPTIONAL PUMP AND GRILL GUARD KIT
38. 29 21 21 E mE E EX ORI EHI L2 32 42 4 5 53 7 amp 70 2 Nominal threads lin Ibs 75 in Ibs 87 tn tbs 99 in Ibs 116 in tbs 123 in tbs 139 in tbs 164 144 in Ibs 163 1 192 in Ibs _174 19 23 25 28 327 287 35 139 1 O03 3227 12 45 49 558 90 1055 1241 1509 1710 12 734 98 1545 1865 2194 2668 3024 3557 3127 3544 4169 Torque values tor and 5 16 in senes are in inch pounds other torque values are in foot pounds 0 15 for Iubricated conditions Nominal Diameter Torque values cslculeted from formule where 017 for zinc pleted and dry conditions F Clamp Load 0 20 for plan end dry conditions 129 148 x 389 15 73 82 9 187 22 29 258 303 ss 313 25 65 73 167 19 222 239 270 29 32 Lesl a 1 255 _ Clamp toad calculated as 75 of the proof load for specified bolts KK 0 15 for lubricated conditions D Nominal Diameter Ali torque values are listed in foot pounds 0 17 tor zinc plated dry conditions Clamp Load Torque values calculated from formula T KDF where 0 20 for plain
39. 38 PART 23003 32616 6T1024H5 6T2277 21993 612413 QTY REF 1 1 6 6 6 DESCRIPTION REAR RTRY 60 W REAR CHAINS RTRY 60 DECK TRR SPINDLE ASSY CPLT HD 5 8 HOLES CAPSCREW 3 4 x 2 NF LOCKWASHER 3 4 GR 8 HEX NUT 3 4 NF GR 8 SEE DISK AND KNIVES ASSEMBLY PAGE SEE DISK AND KNIVES ASSEMBLY PAGE SEE DISK AND KNIVES ASSEMBLY PAGE SEE DISK AND KNIVES ASSEMBLY PAGE SEE DISK AND KNIVES ASSEMBLY PAGE SEE DISK AND KNIVES ASSEMBLY PAGE 611001 21223 611033 670822 6 0822 611029 21783 25270 21992 21775 23160A 612270 22016 21625 22993 22992 22054 613028 06504011 21733 21990 21725 33656 612267 33655 612290 24347 24349 21631 gt BRKT MOTOR 60 SIDE RTRY SPROKET 1 1 4 BORE COVER COUPLING SHIM MOTOR MOUNT 14GA AS NEEDED SHIM MOTOR MOUNT 18 GA AS NEEDED CHAIN COUPLING CAPSCREW 5 8 x 2 NC FLATWASHER 5 8 GR 8 LOCKWASHER 5 8 HEX NUT 5 8 SKID SHOE PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC CHAIN 5 16 GR30 9 LINK CHAIN 5 16 GR30 10 LINK ROD CHAIN HOLDER COTTER PIN 1 8 x 1 CURRENT MOTOR M365 2 GEAR CAPSCREW 1 2 x 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC PLATE GUARD SAFETY REAR RTRY CARRIAGE BOLT 1 2 x 2 NF GR8 PLATE GAURD SAFETY FRONT RTRY CAPSCREW 5 8x2 NF GR 8 REAR DEFLECTOR FLAP FLAP MOUNTING BAR CAPSCREW 3 8 x 1 1 4 NC REAR CHAIN GAURDS ARE OPTIONAL QUANTITIES MAY VARY
40. 44 610158 45 4879 46 32900 47 06500030 48 06500029 49 21729 50 22016 B 34618 Q Nj AA 4 0000 09 DESCRIPTION VALVE 2SP HSC TM LS VALVE MOUNTING PLATE VALVE MOUNTING ANGLE LF VALVE MOUNTING ANGLE RF SWTCHBX ASSY TWIN T3F REV FAN CABLE CONTROL MOUNTING BRACKET CABLECONTROLBOX CONTROL CABLE 122 SUPPORT BRACKET CAPSCREW 1 4 X 5 CAPSCREW 3 8 X 2 1 4 FLATWASHER 3 8 NYLOCK NUT 3 8 SPLIT HOSE 6 LONG TRIMLOCK LOCKWASHER 1 4 NUT 1 4 CAPSCREW 10MM X 30MM 1 5 PITCH CLEVIS LOWER CABLE CLEVIS 1 4 UNF ROLL PIN HOSE 1 2x30 3 4FUX90x1 2FJX90L 195deg RETURN HOSE 1 4x18 3 8ORB90x5 16FUX LOAD SENSE HOSE 1 2x30 1 2FJX90x 1 2FJX90L 195 PRESSURE HOSE 1 4x126 3 8FUXx3 8FUX90 CYLINDER 3 0 X 8 0 W SPACER HOSE 1 4X138 3 8FUX90X3 8FJX ROLL PIN 7 32 X 2 ADAPTER 1 2 MOR X 3 8 ADPTR 27MMORBx3 4MJ ADAPTER 5 8ORBx1 2MJ PIN CLEVIS ADAPTER CAPSCREW 3 8 X 1 1 4 LOCKWASHER 3 8 HEX NUT 3 8 CAPSCREW 3 8 X 1 LOCKWASHER 1 2 CLEVIS TS115A TRAILKAT ADAPTER 12MM ORBx5 16MJ SWIVEL 1 2ADJ OR X 1 2FPX 90 SWIVEL 1 2 MP X 1 2 FPX 90 QUICK COUPLER MALE 1 2 X 1 2 FOR HOSE 1 4 x 28 1 2ORB 90 x 3 8FJ 90 330 HOSE 1 4x31 1 2 ORB 90 x 3 8FJ 90 18 CAPSCREW 1 2 X 1 NC FLATWASHER 3 8 HOSE SLEEVE NOT SHOWN P
41. 555 27 34117 28 06400114 29 06506012 30 21993 31 34190 32 613927 33 06500098 34 34635 35 06500099 36 35271 37 35131 38 21675 39 21682 40 21989 QTY a PP P AS 0202 mmm 2 oL ol DESCRIPTION NIPPLE MALE LONG 1MOR X 1MJ CLAMP KIT 1 HOSE 1 ADAPTER 1 1 4MORX1 1 4MJ BALL VALVE 1 1 4FOR SWIVEL BULKHEAD ADAPTER HOSE 1 1 4x55 1 1 4FUXx20FLG45 20 FLANGE KIT 20 FLANGE KIT SOLENOID BRAKE VALVE HOSE 1X91 1FJX45x1 FUX45 21 5deg HOSE 1x102 1FJX90x1FJX45 165deg HOSE 1x132 1MJx1FJx90 CAPSCREW 3 8 X 5 STAR LOCKWASHER 3 8 LOCKWASHER 3 8 FLATWASHER 3 8 HEX NUT 3 8 HOSE 1x37 1FJXx20FLG45 MAIN FRAME REFER TO MAIN FRAME PARTS RESERVOIR TANK REFER TO MAIN FRAME PARTS FRONT PUMP REFER TO MAIN FRAME PARTS ADAPTER 1 1 4MORB X 1FOR LONG ADAPTER 1MORBX1MJIC ELBOW 1MOR X 1MJ90 FORGED MNT BRAVE VALVE PRFRMD BRKVLV Ax1FJXx1FJX 180 LOCKWAHER 3 4 UNION BLOCK CONTINUOUS DUTY SOLENOIN HOSE 1x174 1FJX x 20FLG45 HOSE 1x68 1FJXx1FJX45 HOSE 1x31 20FLG90x1FJX CLAMP PLATE MID CLAMP KIT COOLER TRUCKAT HEXNUT 7 16 NC CAPSCREW 7 16 X 1 3 4 NC LOCKWASHER 7 16 Parts Section 5 7 4 22 02 R HOSE TO TOP PORT ON HYD FLUID COOLE TRACTOR MOUNT KIT HYDRAULICS TRAILKAT HOSE TO BOTTOM PORT ON REAR MOWER SOLENOID 06101031 37 HYDR
42. AULICS Parts Section 5 8 TRACTOR MOUNT HYDRAULICS TRAILKAT ITEM PARTNO 1 32869 2 06505017 4 34067 5 34069 6 24724 7 34183 9 06500105 10 TF4852 11 TF4854 12 34115 13 06500068 14 06500067 15 34459 16 21644 17 6 2665 18 21988 19 22016 20 21625 21 06500066 22 23 24 E 25 33424 26 33555 27 34117 28 06400114 29 06506012 30 21993 31 34190 32 613927 33 06500098 34 06500104 35 06500102 36 35271 37 35131 38 21675 39 21682 40 21989 QTY a PP P AS 0202 mmm 9 Parts Section 5 9 DESCRIPTION NIPPLE MALE LONG 1MOR X 1MJ CLAMP HOSE 1 ADAPTER 1 1 4MORX1 1 4MJ BALL VALVE 1 1 4FOR SWIVEL BULKHEAD ADAPTER HOSE 1 1 4x55 1 1 4FJXx24FL G45 20 FLANGE KIT 24 FLANGE KIT SOLENOID BRAKE VALVE HOSE 1X91 1FJX45x1FJX45 215deg HOSE 1x102 1FJX90x1FJX45 165deg HOSE 1x132 1MJx1FJx90 CAPSCREW 3 8 X 5 STAR LOCKWASHER 3 8 LOCKWASHER 3 8 FLATWASHER 3 8 HEX NUT 3 8 HOSE 1x37 1FJXx20FLG45 MAIN FRAME REFER TO MAIN FRAME PARTS RESERVOIR TANK REFER TO MAIN FRAME PARTS FRONT PUMP REFER TO MAIN FRAME PARTS ADAPTER 1 1 4MORB X 1FOR LONG ADAPTER 1MORBX1MJIC ELBOW 1MOR X 1MJ90 FORGED MNT BRAVE VALVE PRFRMD BRKVLV Ax1FJXx1FJX 180 LOCKWAHER 3 4 UNION BLOCK CONTINUOUS DUTY SOLENOIN HOSE 1x174 1FJX x 20FLG45 HO
43. D OR WORN AS SPINDLE ASSEMBLY FAILURE DO SO CAN LEAD TO BLADES COMING sEE YOUR OPERATOR S MANUAL FOR PROPER OFF CAUSING SERIOUS INJURY OR DEATH INSTALLATION INSTRUCTIONS 61 3243 Twin rtry Safety Section 1 16 SAFETY PART NO LOCATION GREASING INSTRUCTIONS CUTTER SHAFT BEARING 613249A GREASE EVERY 8 HRS OR DAILY MOWER DECK NOTE If unusual environmental conditions exist extreme temperatures moisture or contaminants more frequent lubrication is required GREASING INSTRUCTIONS GROUND ROLLER BEARING 6T3261 GREASE EVERY 8 HRS OR DAILY MOWER DECK NOTE If unusual environmental conditions exist extreme temperatures moisture or contaminants more frequent lubrication is required TB1011 DO NOT OPERATE MOWER MOWER DECK WITH SAFETY SHIELD REMOVED TB1011 Twin Rtry Safety Section 1 17 SAFETY Tiger Corporation 800 843 6849 www tiger mowers com Description Application General Specification Recommended Lubricant Tractor Hydraulics JD 20C Mobilfluid 424 Mower Hydraulics Reservoir Cold Temperatures 0 F Start up ISO 46 Anti Wear Mobil DTE 15M Low Temp Normal Temperatures 10 F Start up JD 20C Mobilfluid 424 Normal Temperatures 15 F Start up ISO 46 Anti Wear Mobil DTE 25 High Operating Temperatures ISO 100 Anti Wear Mobil DTE 18M Above 90 Ambient Flail Rear Gearbox Reservoir PAO Synthetic Extreme Mobilube 5 75W 90 Pressure Gear Lube Mob
44. E SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SHUTTLE DISC SPRING LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT COMPENSATOR TIE ROD KIT O RING LARGE Twin Rotary Common Section 6 17 2 SP HUSCO LOAD SENSE 31321 Twin Rotary Common Section 6 18 2 SP HUSCO LOAD SENSE 31321 ITEM 12 13 15 11A 11B 11C 11D 11E 12A 12B 12C 12D 12E 12F 12G 12H 12J 12K 12L PART NO QTY DESCRIPTION 31595 31594 31597 31597 06503067 31861 N A 614209 31862 31862 31593 TB1017L 31603 TB1017X 24214 a A co PO INLET END COVER END COVER LOAD SENSE VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING RELIEF PLUG RELIEF VALVE 360 PSI N A RELIEF PLUG RELIEF VALVE 2175 PSI RELIEF VALVE 2175 PSI VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SHUTTLE DISC SPRING LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT COMPENSATOR TIE ROD KIT O RING LARGE Twin Rotary Common Section 6 19 3 SP HUSCO LOAD SENSE CABLE 06502043 Twin Rotary
45. GI 2 150 320 Deck Spindle Rotary Grease Tiger Spindle Lubricant Mobilith SHC 220 Gun part number 06540000 9 13 02 Twin Rtry Maintenance Section 4 8 MAINTENANCE POLYCARBONATE CARE amp MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life Tiger Corp polycarbonate is SUPERCOATED on both sides CLEANING THE SUPERCOAT HARD COAT 1 Wash with mild solution of soap or detergent and lukewarm water 2 Using a soft cloth or sponge gently wash the sheet to loosen dirt and grime and rinse well with clean water 3 To prevent water spotting thoroughly dry with chamois or cellulose sponge 4 Avoidthe use of abrasive cleaners squeegees and or other cleaning implements that may mar or gouge the coating CLEANING AGENTS WHICH HAVE BEEN FOUND TO BE COMPATIBLE UNDER LABORATORY CONDITIONS Aqueous Solutions of Soaps and Detergents Windex Top Job Joy Mr Clean Fantastik Formula 409 Sumalight D12 Brucodecid e Organic Solvents Butyl Cellosolve Kerosene Hexel 554 Naphtha VM amp P grade Neleco Placer Turco 5042 Alcohols Methanol Isopropyl All residual organic solvents should be removed with a secondary rinse GRAFFITI REMOVAL Butyl cellosolve for removal of paints marking pen inks lipstick
46. ONS Twin rtry Safety Section 1 14 PART NO LOCATION 613217 MOWER DECK 673219 INSIDE OF 673220 FRONT PUMP MOUNT 673221 INSIDE OF SAFETY NOTICE PART NO aren woe LOCATION is engaged 673222 INSIDE OF DOWN DOWN TILT LEFT 5 Pu Ap INSIDE OF CAB uP UP TILT RIGHT ADANGER _ STAY CLEAR 673224 R DECK DISCHARGE OPENING 4 WARNING DO NOT OPERATE THIS EQUIPMENT WITH BYSTANDERS IN THE AREA ROTARY MOWERS HAVE THE INHERENT ABILITY TO THROW DEBRIS CONSIDERABLE DISTANCES WHEN KNIVES ARE ALLOWED TO STRIKE FOREIGN OBJECTS 613230 INSIDE OF OPERATOR CAUTION MUST BE TAKEN OR SERIOUS INJURY CAN RESULT 61 3230 Twin Safety Section 1 15 SAFETY PART NO LOCATION 4 CAUTION DO NOT START OR RUN WITH VALVES CLOSED SERIOUS DAMAGE WILL OCCUR 61 3233 613233 HYDRAULIC TANK CAUTION CHECK CRANKSHAFT ADAPTER DAILY 673234 FOR TIGHTNESS GROMMET WEAR INSIDE OF CAB AS SERIOUS DAMAGE TO RADIATOR MAY RESULT FROM IMPROPER MAINTENANCE 613236 MOWER DECK HYDRAULIC TANK A WA R N WHEN IMPORTANT THAT 613243 15 RECOMMENDED THAT THE BOLT AND LOCK NUT ALL BLADES BE REPLACED FOR PROPER BALANCE TO REPLACED WHENEVER BLADES ARE REPLACED REPLACE AVOID EXCESSIVE VIBRATIONS WHICH CAN DAMAGE NS D E OF CAB THESE ANY TIME THEY ARE DAMAGE
47. REASE ZERK 1 8 X STR 19 33698 2 PIN CAPPED 1 1 8 x 9 20 33699 2 PIN CAPPED 1 x 9 21 612617 6 BUSHING MACH 1 1 21DX 2 1 400 22 21782 2 CAPSCREW 5 8 x 1 3 4 NC 23 21992 2 LOCKWASHER 5 8 24 21775 2 HEXNUT 5 8 NOT SHOWN Twin Rotary Common Section 6 9 REAR ROTARY HYDRAULICS E 561447773 07 250 06100906 Twin Rotary Common Section 6 10 REAR ROTARY HYDRAULICS ITEM PARTNO 23003 30806 06510083 33555 TF4852 34198 34197 21644 21625 22016 21988 612665 34192 34193 33930 611823 gt RAH DESCRIPTION REAR RTRY 60 W REAR CHAINS RTRY 60 CPLT HP W FBAR TRR VALVE BRAKE SOL 3000PSI METRI ADAPTER 1MORB x 1MJIC KIT FLANGE 20 HOSE 1 x 40 1FJX x 20FLG90 HOSE 1 x 33 1FUX x 20FLG90 CAPSCREW 3 8 X 5 NC HEX NUT 3 8 NC FLATWASHER 3 8 LOCKWASHER 3 8 STAR LOCKWASHER 3 8 HOSE 1 x 185 1MP x 1FJX45 HOSE 1 x 65 1FJX45 x 1FJX45 HOSE SLEEVE TRR ZIP TIE 14 STRAPS Twin Rotary Common Section 6 1 1 60 ROTARY MOTOR Twin Rotary Common Section 6 12 60 ROTARY MOTOR ITEM 065
48. S SECTION Parts Section 5 3 06101031 37 06101141 06101036 06101140 06101045 06101038 06200224 06200349 25342 06510027 PAGE 5 4 5 6 5 8 5 10 5 12 5 14 5 16 5 18 5 20 5 22 5 24 5 25 5 26 5 27 5 28 6 1 TRACTOR MOUNT MAIN FRAME Parts Section 5 4 TRACTOR MOUNT MAIN FRAME ITEM PARTNO QTY DESCRIPTION 1 06300009 1 MAIN FRAME TSA 115 2 06380001 1 REAR RESERVOIR SUPPORT 3 06380002 1 FRONT RESERVOR SUPPORT 4 32667 1 RESERVOIR TANK FRAME 5 32669 1 RESERVOIR TANK STRAP 06700006 AVAIL RESERVOIR TANK ASSY TSA 6 21627 4 NYLOCK NUTS 7 06380000 1 RESERVOIR TANK TSA 8 35269 1 FILTER ASSY IN TANK JIC 10 MIC 9 614197 1 PIPE PLUG 10 614200 1 PIPE PLUG 11 33700 1 REDUCER BUSHING 12 31004 1 TANK BREATHER 13 610649 1 FILTER GUAGE 14 611209 2 TANK SIGHT GLASS 15 32408 1 PUMP MOUNTING BRACKET 16 32690 1 SPACER MAIN FRAME 17 32671 1 PLASTIC GUIDE 18 610111 8 SHIM WHERE REQUIRED 19 6T0111A 4 SHIM WHERE REQUIRED 20 34624 1 PUMP DRIVE SHAFT PMP 29T 21 6 0375 1 DRIVE SHAFT COUPLER WITH 2 22 610389 1 CRANKSHAFT ADAPTER 23 06420006 1 CRANKSHAFT SPACER TWIN REAR ROTARY TRR 24 22679 1 PUMP TNDM P350 1 3 4 1 1 2 TWIN REAR ROTARY TRAILKAT 24A 06504002 1 PUMP TNDM P350 1 3 4X1 3 4 25 32382 1 HOSE BRACKET 26 610107 1 TRAVELLOCK PIN 27 RD1032 1 LYNCH PIN 28 612617 2 BUSHING AS NEEDED 29 TB1025 1 PIN 30 21627
49. SCRIPTION 1 REF li REAR RTRY REFER TO REAR RTRY DECK ASSY 2 28511 1 REAR RTRY STAND 3 TB1033D 2 PIN CLEVIS 1 X4 DRILLED7 32 4 613014 3 ROLL PIN 1 4 x 2 5 613004 1 R CLIP HAIRPIN COTTER 3 16 Twin Rotary Common Section 6 26 CASTER WHEEL ASSEMBLY ITEM PARTNO QTY DESCRIPTION 1 21459 1 SPINDLE CASTER WHEELAXLE 2 21987 5 LOCKWASHER 5 16 3 21575 5 HEX NUT 5 16 4 8548 5 CAPSCREW 5 16 x 3 4 NC 5 22697 1 1 RIM OUTER RR RTRY CASTER ASSY 6 21416 1 TIRE SOLID RR RTRY 7 22696 1 1 RIM REAR ROTARY CASTER 8 22070 1 DUST CAP 9 22533 1 COTTER PIN 3 16 X 2 10 610836 2 CUP CASTER WHEEL 11 22073 1 HEX NUT 1NF SLOTTED JAM NUT 12 22071 5 HUB STUD 13 22066 1 1 HUB CASTER REAR ROTARY Twin Rotary Common Section 6 27 BRAKE VALVE ASSEMBLY W METRI ITEM PARTNO QTY DESCRIPTION 1 34092 1 BRAKE VALVE BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE 3500 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT amp WASHER 6 34091 1 RELIEF VALVE 2600 PSI Twin Rotary Common Section 6 28 SWITCHBOX SERVICE PARTS P N QTY DESCRIPTION 1 06514011 1 SWBX ALUM BLK 0651 0097 2 35226 1 SWITCH MOWER COLEHERSEE 3 06510028 1 SWITCH FORWARD BRAKE REV 4 33811 2 SWITCH MASTER DECK FLOAT 5 613923 2 INDICTATOR LIGHT ON RED 6 34540 2 STRAIN RELIEF 3 4 BLACK NYLON 7 06514006 1 BREAKER 15A SWBX 8
50. SE 1x64 1FJXx1FJX45 HOSE 1 1 4x31 24FLG90x1FJX CLAMP PLATE MID CLAMP KIT COOLER TRUCKAT HEXNUT 7 16 NC CAPSCREW 7 16 X 1 3 4 NC LOCKWASHER 7 16 TRACTOR MOUNT BRACE BATT CAB WOC TRACTOR EXISTING HARDWARE Parts Section 5 10 TRACTOR MOUNT BRACE BATT CAB WOC ITEM PARTNO QTY DESCRIPTION 1 06300011 1 AXLE BRACE RH NHTSA 115 1A 06300012 1 AXLE BRACE LH NHTSA 115 2 21833 2 CAPSCREW 3 4 X 2 1 4 3 21993 8 LOCKWASHER 3 4 4 21825 6 HEX NUT 3 4 5 06370011 1 BATT MNT TS 100 135A 6 2 EXISTING HARDWARE 7 21580 2 CAPSCREW 5 16 X 1 NC 8 21987 2 LOCKWASHER 5 16 9 21575 2 HEX NUT 5 16 NC 10 06410146 1 COVER BOT BATT TS 100 135A 11 06410145 1 COVER TOP BATT TS 100 135A 12 21630 2 CAPSCREW 3 8 X 1 NC 13 21988 2 LOCKWASHER 3 8 14 35176 4 U NUT 1 4 X 3 4 15 21530 4 CAPSCREW 1 4 X 1 NC 16 21986 4 LOCKWASHER 1 4 17 5 Parts Section 5 11 CABLE LIFT VALVE 25 CAB WOC HOSE ROUTING A TO OUTBOARD CYLINDER BUTT TO INBOARD CYLINDER GLAND INBOARD CYL OUTBOARD CYL BOLTS TO TRACTOR S REAR FRAME 42 EXISTING PIN a b LOAD SENSE bes 7 a 2 eO 3 Qm 2 A 9 PRESSURE EXISTING PIN Parts Section 5 12 CABLE LIFT VALVE
51. SK When you see this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark SAFETY SAFETY SECTION Twin Safety Section 1 1 SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment Practice all usual and customary safe working precautions and above all remember
52. T 1 4 UNF ROLLPIN HOSE 1 2x30 3 4FUX90x1 2FJX90L 195deg RETURN HOSE 1 4x18 3 8ORB90x5 16FUX LOAD SENSE HOSE 1 2x30 1 2FJX90x 1 2FJX90L 195 PRESSURE HOSE 1 4x126 3 BFJXx3 8FJX90 HOSE 1 4x66 3 8FJ90x 1 20RB90 90 HOSE 1 4X138 3 8FUX90X3 8FJUX HOSE 1 4x66 3 8FJ90x 1 2ORB90 180 ADAPTER 1 2 MOR X 3 8 MJ ADPTR 27MMORBx3 AMJ ADAPTER 5 8ORBx1 2MJ ADAPTER CAPSCREW 3 8 X 1 1 4 LOCKWASHER 3 8 HEX NUT 3 8 CAPSCREW 3 8 X 1 LOCKWASHER 1 2 ADAPTER 12MM ORBx5 16MJ CAPSCREW 1 2 X 1 NC FLATWASHER 3 8 HOSE SLEEVE NOT SHOWN Parts Section 5 17 COMBO LIFT VALVE 3SP CAB WOC HOSE ROUTING TO OUTBOARD CYLINDER GLAND B TO OUTBOARD CYLINDER BUTT C TO INBOARD CYLINDER GLAND D TO TILT CYLINDER BUTT CYLINDER GLAND INBOARD CYL OUTBOARD CYL BOLTS TO TRACTOR S REAR FRAME 06101045 LV 3SP CAB Parts Section 5 18 COMBO LIFT VALVE 3SP CAB WOC ITEM PARTNO 1 31324 2 34622 3 06340008 4 06340009 5 06510027 6 23865B 7 611251 8 34623 9 30750A 10 21544 12 21635 14 22016 15 21627 16 613200 17 TB3440 18 21986 19 21525 20 23113 22 614411 23 21500 24 613017 25 06500063 26 06500064 27 06500062 28 34631 29 34633 30 33492 31 34634 32 33271 33 06503012 34 06503011 36 33463 37 21631 38 21988 39 21625 40 21630 4 21990 43 06503002 49 21729 50 22016 34618 QTY 4
53. TION WORK LIGHT EXISTING MIRROR KNOB EXISTING MIRROR EXISTING EXHAUST MUFFLER EXISTING MNT MIRROR LIGHT TS115A COLLAR EXHAUST TS115A COLLAR CLAMP EXHAUST TS115A CAPSCREW 1 4 X 1 NC HEX NUT 1 4 NC FLATWASHER 1 4 CAPSCREW 1 4 X 3 4 NC CAPSCREW 3 8 X 1 1 4 NC NYLOCK 3 8 NC CAPSCREW 5 16 X 2 1 4 NC NYLOCK 5 16 NC LOCKWASHER 1 4 Parts Section 5 21 HYDRAULIC COOLER ASSEMBLY CAB a Moe Parts Section 5 22 HYDRAULIC COOLER ASSEMBLY CAB ITEM PARTNO 1 06510026 06510029 06370012 06370013 21835 22021 21993 21825 32876 21529 21986 22014 35176 06370015 34117 32408 1 QTY VAIL mh Ll P TWIN ROTARY TRR 06500099 1 06500100 1 16 17 TWIN ROTARY TRAILKAT 06500102 1 06500103 1 16A 17A DESCRIPTION COOLER SNGL FAN 350BTU FAN ASSY COOLERS 06510025 26 COOLER MNT RH FRNT PMP MNT COOLER MNT LH FRNT PMP MNT CAPSCREW 3 4 X 2 3 4 FLATWASHER 3 4 LOCKWASHER 3 4 GR 8 HEX NUT 3 4 NC GAURD TNDM PUMP UNIVERSAL CAPSCREW 1 4 X 3 ANC LOCKWASHER 1 4 FLATWASHER 1 4 U NUT 1 4 3 4 TO CENTER SCREEN COOLER FRNT ELBOW 1MOR X 1MJ90 FORGED PUMP MTG BRKT FD81 8560 HOSE 1x31 20FLG90x1FUX HOSE 1x246 1 FUXx1 Fux 1 1 4x31 24FLG90x1 HOSE 1x242 1FJXx
54. VERT THROWN OBJECTS CUTTER SHAFT MUST TURN IN THIS DIRECTION 42350 gt Read 8 understand the Operators Manual gt Wear Your Seat Belt gt Keep all shields and guards in place 4 8 Make sure equipment is in proper working condition E gt Never attempt to get off or on a moving tractor 7 Never allow riders on tractor or equipment gt Only start the tractor from the seat with the key Always inspect the area before mowing Remove all foreign debris W gt Always keep bystanders and coworkers minimum of 300 feet away Never allow the mower blades to contact solid objects or foreign material Never approach rotating elements 8E Disengage the PTO place transmission in Park set parking brake shut off engine and remove key and wait until all rotating motion has stopped before leaving seat Twin Rtry Safety Section 1 13 PART NO LOCATION 42350 MOWER DECK 33743 INSIDE OF CAB 42399 MOWER DECK 42400 MOWER DECK SAFETY 4 DANGER h _ KEEP HANDS AND FEET CLEAR FOR SAFE OPERATION READ THE OPERATORS amp MAINTENANCE MANUAL BEFORE OPERATING 673219 LUBRICATE SPINDLE DAILY OR EVERY 10 HOURS USE WITH MOWER AND TRACTOR OFF INJECT TWO PUMPS OF TIGER SPINDLE LUBRICANT INTO SPINDLE BEFORE USING NOTE SEE OPERATORS MANUAL FOR SUBSTITUTE LUBRICANT AND MORE DETAILED INSTRUCTI
55. arts Section 5 15 R 7 98 CABLE LIFT VALVE 5 CAB WOC HOSE ROUTING TO OUTBOARD CYLINDER BUTT TO INBOARD CYLINDER GLAND TO TILT CYLINDER BUTT TO TILT CYLINDER GLAND m oou INBOARD CYL OUTBOARD CYL BOLTS TO TRACTOR S REAR FRAME ROUTE THROUGH FLOOR 2 22 UC XO 06101140 LV 3SP CAB RETURN Parts Section 5 16 CABLE LIFT VALVE 5 CAB WOC ITEM PARTNO 1 31323 2 34622 3 06340008 4 06340009 5 06510027 6 23865B 7 611251 8 34623 9 30750A 10 21544 12 21635 14 22016 15 21627 16 613200 17 TB3440 18 21986 19 21525 20 23113 22 614411 23 21500 24 613017 25 06500063 26 06500064 27 06500062 28 34631 29 34633 30 33492 31 34634 32 33271 33 06503012 34 06503011 36 33463 37 21631 38 21988 39 21625 40 21630 4 21990 43 06503002 49 21729 50 22016 di 34618 QTY NADWDOAARANMANMA 02 02 02 09 03 DESCRIPTION VALVE 3SP HSC TM LS VALVE MOUNTING PLATE VALVE MOUNTING ANGLE LF VALVE MOUNTING ANGLE SWTCHBX ASSY TWIN T3F REV FAN CABLE CONTROL MOUNTING BRACKET CABLE CONTROLBOX CONTROL CABLE 122 SUPPORT BRACKET CAPSCREW 1 4 X 5 CAPSCREW 3 8 X 2 1 4 FLATWASHER 3 8 NYLOCK NUT 3 8 SPLIT HOSE 6 LONG TRIMLOCK LOCKWASHER 1 4 HEX NUT 1 4 CAPSCREW 10MM X 30MM 1 5 PITCH CABLE CLEVIS HEX NU
56. ations The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety SEE YOUR ge DEALER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 1s Twin Rtry Safety Section 1 11 DO LUBRICATE WITH AUTOMATIC GREASE GUN GREASE WITH HAND GREASE GUN ONLY P N22839 AWARNING 9 Ss IF FOREIGN OBJECTS ARE ACCIDENTLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE STOPPED WARNING INSPECT REAR FLAP FREQUENTLY TO BE SURE IT IS IN SAFE WORKING CONDITION DO NOT OPERATE MOWER WITH FLAP REMOVED OR WORN 24028 MOWERS Twin Safety Section 1 12 PART NO LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10 x 5 5 31522 MOWER DECK 18 25 x10 31523 HYDRAULIC TANK SAFETY DANGER TO A
57. aulic tank or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected according to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects on the ground the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorqued and once again after the first few hours of operation If any parts of this assembly section or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance Assembly Section 2 21 ASSEMBLY Assembly Section 2 22 SECTION Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of o
58. ave the injury treated immediately by a physician knowledge able and skilled in this procedure sc 1s Twin rtry Safety Section 1 4 2 Start only from seat in park or neutral Starting in gear kills SAFETY WARNING CAUTION WARNING The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by xd the equipment SG 16 We recommend that you always wear hearing protection if the noise in the operator s position exceeds 80db Noise over 85db over an ex tended period of time will cause severe hearing loss Noise over 90db adjacent to the operator over an extended period of time will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA NENT HEARING LOSS Tractors with or without an Implement at tached can often be noisy enough to cause permanent hearing loss can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before Qt transporting on streets and highways sure the Tractor 2 steering and brakes in good condition and operate properly Befor
59. avel position and transport the mower to the desired mowing location If mowing for the first time with a Tiger Boom Mower we recommend choosing a ditch or area relatively flat with a minimum of sign posts guard rails etc As always you should inspect the area for other objects that can cause potential hazards The Mower Control switch turns the mower ON and OFF This switch is to be in the position to start the tractor The tractor will not start with the switch in the ON position WARNING If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance Twin Operation Section 3 3 CONTROL LOCATION AND FUNCTIONS The side mower height is controlled with a two or three spool valve and is coordinated as shown below The optional three spool valve allows for the operation of a rear rotary mower or side ditcher If the unit is equipped with a three spool valve do not operate the third spool handle unless a rear rotary or ditcher is mounted TILT LEFT INBOARD OUTBOARD REAR TILT RIGHT 1059 The rear mower height is controlled with the 3 point hitch control lever Follow the instructions for this control is the tractor operators manual The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above The side and rear mower positions may optionally be controlled with the tracto
60. e parts section for the details MAIN FRAME MOUNTING Raise front of tractor as needed and slide the main frame under tractor from right hand side With an overhead hoist and or jack stands raise the frame up to the correctly matching mounting holes Install spacer blocks and shims as needed Install cap screws and all other hardware as shown in main frame parts section Remove the cap screws one at a time and apply a thread locking agent then reinsert the cap screws and tighten torque to values noted in the torque chart located in the maintenance section of this manual SOLENOID BRAKE VALVE Install a solenoid valve the mounting bracket with the supplied hardware While installing fittings to the brake valve the electrical coil on the spool must be removed to make room When reinstalling the coil it is important to use no more than 5 ft 105 60 in lbs torque Over torque to the coil will result in hydraulic failure of spool Assembly Section 2 4 ASSEMBLY WEATHER PACK METRI PACK ASSEMBLY These instructions apply to both Weather Pack and Metri pack connectors NOTE Use the specific tool for the type of connector you are assembling 1 Apply seal to cable before stripping insulation 3 Put terminal in crimping tool then 4 Crimp and visually inspect for a good position wire and seal in place crimp before installing in connector body
61. e transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules 1 Test the tractor at a slow speed and increase the speed slowly Apply the brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this equipment Transport only at safe speeds Serious accidents and injuries 4c 2 Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you e and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy se Twin Rt
62. eck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 7 AG Never leave Tractor and Implement unattended while the implementis the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lowerthe implement carefully to the ground Do not put hands or feet under lifted components ser Twin Rtry Safety Section 1 9 WARNING gt WARNING gt DANGER gt WARNING gt DANGER gt DANGER gt Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in prop
63. erty damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sew Wait a minute Save a life There are obvious and hidden potential hazards in the operation ofthis Implement as in all power driven or pulled equipment REMEMBER This machine is often operated in rough terrain conditions that include tall grass weeds gullies holes slopes hidden obstructions and the like Serious injury or even death may occur unless care is takento assure the safety of the operator and bystanders in the area Do not operate this machine with anyone in the immediate area sspr 7 on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work ssrr o Relieve hydraulic pressure prior to doing any maintenance or repair work E 4 This Implementis wider than the Tractor Be careful when
64. filter as shown in parts section illustration Install the 2 sight glass into back side of the tank Install the temperature sensor or pipe plug into the side of the tank Place the tank in the mounting bracket on the main fame with fittings toward tractor and filter toward the cab Secure the tank in the mounting bracket with the tank strap and nylock nuts Install the filter gauge into the filter housing so that it points to the rear of the tractor and is clearly visible to the operator Locate the tank breather and reducer bushing bushing may be already installed in the tank along with many of the for mentioned parts These will be installed after tank is filled with oil The oil level must be visible in lower sight glass but not visible in upper sight glass Assembly Section 2 10 ASSEMBLY TWIN ROTARY HYDRAULIC DIAGRAM LIFT VALVE HYDRAULIC POWER HYDRAULIC RIGHT HYDRAULIC RETURN 7 MM INBOARD AUX usus CYLINDER REMOTES p VLAVE SENSE RIGHT OUTBOARD _ 1 CYLINDER L SENSE BUTT END GLAND END HYDRAULIC COOLER FILLER CAP Y FILTER MOWER MOTOR RESERVOIR HYDRAULIC TANK PUMP RIGHT MOWER MOTOR MR MP M DRAIN PLUG 1322 TWIN RTY HYD DIAGRAM Assembly Section 2 11 ASSEMBLY FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap screw
65. function proper see acum Wheel lug nuts are tig _ Pes 5 1 E Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER Twion Operation Section 3 12 TRACTOR PRE OPERATION Inspection The Tractor Date Shift WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Loader is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not O K The Seatbelt is in place and in good condition The PTO Master Shield is in place The Engine Oil level is full The Brake Fluid level is full The Power Steering Fluid Level is full The Fuel level is adequate The Engine Coolant Fluid level is full The Radiator is free of debris The Air filter is in good condition The ROPS or ROPS Cab is in good condition Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER Twin rtry Operation Section 3 13 Twion Rtry Operation Section 3 14 MAINTENANCE MAINTENANCE Twin Rtry Maintenance Section 4 1 SECTION MAINTENANCE Tiger Mowers are designed for high performance and rugged durability yet with
66. gs for this application When mounting the suction hose between the pump and the tank the stainless steel bands that are provided must be used CAUTION DO NOT use regular hose clamps for this purpose For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed TEMPERATURE GAUGE MOUNTING OPTIONAL Mount the temperature gauge where it is clearly visible to the operator Attach the green wire from the negative post on the gauge to a grounded bolt on the tractor frame Remove paint if needed to make a good ground Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape Run the white wire from the S sensor post of the gauge to the temperature sensor on the hydraulic reservoir tank Assembly Section 2 12 ASSEMBLY INSTALLING O RING FITTINGS Installing straight 45 degree and 90 degree O ring fittings requires that the O ring washer and nut A be up against the swivel body B Insert the swivel and turn in until the swivel is pointed in the right direction and the O ring contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten SUB FRAME AXLE BRACE MTG These units require the lower rear axle brace to be mounted under the right rear axle of the tractor The other end of the axle b
67. he safety rules operating and maintenance instructions in this manual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any time TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine The table of contents clearly identifies each section where you can easily find the information you need The Occupational Safety and Health Act OSHA 1928 51 subpart C makes the following minimum requirements for tractor operators OWNER REQUIREMENTS Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this Standard and SAE J3C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS Securely fasten seatbelt it the tractor has a ROPS Where possible avoid operating the tractor near steep di
68. he canister Twin Rtry Safety Section 1 19 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks assure so far as possible every working man and woman the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved E
69. hole in draft beam pin with holes in main frame boss and install cap screw lock washer and hex nut we OUTBOARD INBOARD XA CYLINDER CYLINDER Install the fittings in the butt end of the outboard cylinder as shown in the parts section These should be positioned to face the rod end of the cylinder Next install the O ring breather in the rod end of the cylinder Install the outboard cylinder in the hole in the draft beam as shown in the diagram on the previous page Install the pin into the draft beam and cylinder and secure with R clips LIFT CONTROL FEEDLINES Hose lengths will vary between tractor applications such as cab and non cab units See the parts section that pertains to your tractor for hose applications Install a hose from the bottom or inner valve port in fender well for cab units on stand for non cab units to the restrictor on the inboard cylinder gland Install a hose form the upper or outer valve port to the restrictor on the outboard cylinder butt Use teflon tape on all fitting and hose connections DECK MOTOR FEEDLINE Install the hose with the 90 degree 20 flange on one end between the front side of the motor to the bottom of the solenoid valve Secure to motor with 20 flange kit Install the 420 flange adapter block to the back side of the motor and install swivel fittings Install the hose from the fittings on the back of the motor to the top of the solenoid valve Install split hoses around hydraulic ho
70. il 1 Synthetic Gear Lubricant Cutter Shaft and Ground Roller Shaft Flail GreaseGun Lithium Complex Mobilgrease CM S NLGI 2150 320 Drive Shaft Coupler Rotary and Flail GreaseGun Lithium Complex Mobilgrease CM S NLGI 2 150 320 Boom Swivel Boom Cylinder Pivots GreaseGun Lithium Complex Mobilgrease CM S Rotary and Flail Boom Type NLGI 2 ISO 320 Deck Boom Pivot amp Deck Stop Adjustment Lithium Complex Mobilgrease CM S Rotary and Flail NLGI 2 ISO 320 Lubricant For Mobil product information availability or technical information call 1 800 662 4525 Tiger 34852 34852 HYDRAULIC TANK Twin rtry Safety Section 1 18 SAFETY k 50023 MANUAL CANISTER ITEM PARTNO QTY DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL SHEET MANUAL CANISTER DECAL DECAL DECAL li AVAIL SPECIFIC PRODUCT MANUAL 33753 1 EMISAFETY MANUAL 34296 1 FRONT ADHESIVE PAD 34297 1 REAR ADHESIVE PAD 611823 4 ZIP TIE 14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a surface thoroughly clean that surface before installing t
71. in Rotary Common Section 6 14 PUMP SERVICE PARTS 06504002 P N 22766 06504068 02965092 06504069 06504070 06504071 02961917 06504072 06504073 22765 SEE SEAL KIT 615121 02979970 02979971 02965611 06504074 SEE SEAL 06504075 SEE SEAL KIT 06504076 SEE SEAL KIT 02961924 06504077 06504078 06504079 22764 gt ORR AR KRHA HO lt DESCRIPTION HOUSING SEC HOUSING PEC HOUSING GEAR HOUSING BEARINGCARRIER SET GEARSHAFT GEAR SET WASHER STUD NUT HEX SEAL LIP PLUG SPACER RING SNAP THRPL SEAL CHAN SEAL BK UP SEAL SQ R PIN DOWEL NAMEPLATE SCREW DRIVE SFT CONN SEAL KIT Twin Rotary Common Section 6 15 2 SP HUSCO LOAD SENSE 31320 Twin Rotary Common Section 6 16 2 SP HUSCO LOAD SENSE 31320 ITEM 12 13 15 11A 11B 11C 11D 11E 12A 12B 12C 12D 12E 12F 12G 12H 12J 12K 12L PART NO QTY DESCRIPTION 31595 31594 31597 31597 06503067 06503067 N A 614209 31862 31862 31593 TB1017L 31603 TB1017X 24214 h ee b PO INLET END COVER END COVER LOAD SENSE VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING RELIEF PLUG RELIEF PLUG N A RELIEF PLUG RELIEF VALVE 2175 PSI RELIEF VALVE 2175 PSI VALV
72. me parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 Parts Section 5 2 PARTS SECTION TABLE OF CONTENTS SECTION TRACTORSPECIFIC PARTS TRACTOR MOUNT KIT MAIN FRAME TRACTOR MOUNT KIT HYDRAULICS TRR ASSEMBLY 06101031 37 06101031 37 TRACTOR MOUNT KIT HYDRAULICS TRAILKAT 06101031 37 TRAC MNT KIT BRACE BATT CAB CABLE LIFT VALVE 25 CAB COMBO LIFT VALVE 2SP CABLE LIFT VALVE CAB COMBO LIFT VALVE 3SP CAB MIRROR BRACKET HYDRAULIC COOLER ASSEMBLY NON CAB STEEL CANOPY EXAUST MOUNT FRONT PUMP AND GRILL GUARD OPTIONAL BRAKE VALVE SOLENOID OPTIONAL SOLENOID VALVE SWITCH WIRING COMMON PART
73. mployer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 Twin Safety Section 1 20 Assembly Section 2 1 ASSEMBLY SECTION
74. n the ground the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorqued and once again after the first few hours of operation If any parts of this assembly section or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance Assembly Section 2 17 ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATION Install 2 O ring breather into butt port of inboard cylinder In all fittings in the rod end of the cylinder according to diagrams in parts section These fittings should be positioned to face the butt end of the cylinder Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis The inboard cylinder can now be installed into the main frame mast with the pin flat washers and R clips as shown below Use teflon tape on all fitting and hose connections Install all fittings in the outboard cylinder and adjust to point towards the butt end of the cylinder Attach the hoses as specified in the parts book Slide the cylinder into the draft beam from the outside of the draft beam and attach cylinder to the draft beam with clevis pin and R cli
75. ndle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and tighten the lock nut to 300 ft lbs of torque 5 After the lock nut is tightened there must be 001 inch to 003 inch of free play when lightly prying up on the spindle housing If the end play is correct 001 inch to 003 inch bend tabs up on jam washer to prevent the lock nut from loosening If the end play in NOT correct loosen the lock nut and turn the adjustment nut as required and re tighten the lock nut Repeat first part of step 5 Dial indicator Spindle housing o_ settoread can turn freely end play Twin Rtry Maintenance Section 4 21 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service following the detailed maintenance instructions in the operators manual Service Meter Pump Drive Shaft If required with drive shaft coupler check for end play and lubricate at zerks Crankshaft adapter If equipped with rubber grommets check condition replace if missing or damaged Pivot points Inject grease until it appears at ends Hydraulic fittings Check for leaks with paper or cardboard Tighten fittings or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Belts Check Tighten Replace belts as needed Main Frame Deck Unless otherwise specified retorque bol
76. needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean arts or replace if scratched Inspect belts and pulleys Replace belts and repair as needed Adjust tensioner nut until flat washer is flush with top of guide Remove large nut on side of large valve block Remove spring and use movement in needle nose vise grip to pull spool valve body from block Check block and spool for contaminates and scratches Clean parts or replace if scratched Check for kinkes or obstruction in obstructed suction hose Check Hyd tank level and fill Disassemble and repair Twin Rtry Maintenance Section 4 5 MAINTENANCE Motor will not work 1 Excessive wear 1 Disassemble and repair on internal parts NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual Twin Rtry Maintenance Section 4 6 MAINTENANCE TORQUE SPECIFICATIONS Torque for Standard Fasteners N m 22 469 Grade 5 Grade 8 Grade 9 Tightening Torque Tightening Torque Tightening Torque ory Praed Dry clam oer Dry ii Unified Coarse Thread Series Ses a ee ee 122 135 157 178
77. number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death 1000 Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 12 12 02 Twin Rotary Common Section 6 3 REAR ROTARY DECK ASSEMBLY Twin Rotary Common Section 6 4 REAR ROTARY DECK ASSEMBLY ITEM s am ee 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
78. or CRANKSHAFT ADAPTER If necessary remove the four cap screws from the crankshaft pulley Then install the crankshaft adapter and spacer to the pulley with cap screws and lock washers as shown in the parts section CABLE CONTROL LEVER STAND Place the front edge of the support bracket 2 94 back from the lower right front window Rotate stand to be 2 from the right door frame as shown below Be sure that the location of the stand will allow clearance between the cable control handles and all existing interior levers etc Drill 3 holes to match control bracket and secure with cap screws and nylock nuts noted in parts section Cut a 2 1 hole in the floor from inside the cab This hole is to be located 2 1 2 up from floor and 4 from the metal edge by the right door Install trim lock around the metal edges of the hole then route the cables through the hole Next wrap the cables with the 6 split hose at the point they pass through the hole and secure with zip ties Assembly Section 2 3 ASSEMBLY LIFT VALVE MOUNT Install the valve mounting bracket to the inside of the right and left rear fender frame tube as shown below Align the valve mounting plate with the drilled holes Mark the center of one of the holes above and in line with the slotted holes in the valve plate Do not use any holes that will be used to mount the valve on the plate Mount the lift valve with the supplied hardware Refer th
79. ped inject Lithium Complex extreme pressure grease conforming to NLGI2 ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal Grease daily or every 10 hours Do not over grease Twin Rtry Maintenance Section 4 13 MAINTENANCE ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown NOTE Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop Now hold the head against the stop and tighten the turnbuckle until the cable is tight Lower and raise the head to check the adjustment The head should touch its stop at the same time the cylinder reaches full extension Tighten turnbuckle lock nuts securely after adjustment is complete y M MESS 3 9 E T Outboard oylinder 4 Turnbuckle lock nuts PRA Draft beam stop GREASING THE CASTER WHEEL SWIVEL Locate the grease zerk on the caster wheel swivel boss as shown Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into the boss until the grease protrudes from the ends Grease daily or every 8 hours of service EE Twin Rtry Maintenance Section 4 14 MAINTENANCE GREASING CASTER FRAME PIVOT POINTS Locate the grease zerks on the caster frame as shown Inject Lithium Complex Extreme Pressu
80. perating this mower during assembly use and maintenance The Safety Alert Symbol combined with a signal word as seen below is intended to warn the owner operator of impending hazards and the degree of injury possible during operation DANGER Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY WARNING Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY CAUTION Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY IMPORTANT Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the enviroment NOTE dentifies points of particular interest for more efficient or convienient operation or repair CAUTION Before any operation of tractor and mower the user should read and understand the safety and operating instructions for both the tractor and the mower The user should also be familiar with the location and functions of the units instruments and controls Being familiar with the machine and it s controls will increase efficiency and reduce possibility of serious injury or damage to the unit The operator should work slowly and carefully until he feels comfortable with the machine Speed and skill will be attained much easier if the necessary time is spent to
81. peration Section 3 5 When encountering a very severe condition which causes the tractor to stall disengage mower start tractor raise the mower from the cut Shut tractor off and inspect the mower blades and disk for damage before engaging mower again If the blades jam or stop disengage the clutch and raise the head slightly or back the tractor up Normally this will clear the cutter head If not shut off the mower s raise the cutter heads turn off the tractor and set the parking brake After all motion stops completely leave the tractor and clear the cutting heads manually After the first day of operation all bolts should be checked and tightened securely This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower or injury to the operator REVERSE FAN OPERATION Normal operation Operating position is with fan switch ON upper position Reversing fan to clear chaff Reverser fan switch is to be used as follows as necessary for clearing chaff from cooling fins 1 Normal operating position is with fan switch ON upper position Turn fan switch OFF center position wait at least 3 seconds Push switch DOWN to reverse Allow chaff to clear Turn fan switch OFF center position wait at least 3 seconds Turn fan switch to ON upper position Twion Rtry Operation Section 3 6 OPERATION TRANSPORTING
82. pplied hardware Refer parts section for the details Tighten the turbo existing hardware Cut the muffler 8 off at the top as shown in pic 5 and weld the sweep back on to the top of the muffler maintaining the same direction Then install muffler to the turbo tube with the existing hardware Picture 1 Picture 2 Picture 3 Assembly Section 2 8 ASSEMBLY MUP PLE Picture 4 Picture 5 Assembly Section 2 9 ASSEMBLY SWITCH MOUNTING Refer to the parts section for wiring diagrams Remove top instrument panel tach and hour meter for access to the wires Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrumentm panel near window Connect the red wire to the white wire hot when key in on position NOTE ONLY FOR ELECTRONIC VALVE 12 VOLTS ELECTRICAL POWER MUST BE TAKEN FROM A SOURCE LOCATION WHERE IT IS LIVE ONLY WHEN THE IGNITION SWITCH IS IN THE ON POSITION THIS WIRE MUST BE FUSED AT THE SOURCE LOCATION Route the white wire to connected the hydraulic solenoid valve The switch box is to be secured to the operators side of the control handles or valve stand The green wires will connect to the neutral safety switch wires white with yellow BEFORE WIRING AFTER WIRING HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank
83. ps DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position Slide the draft beam under the cylinder and align clevis hole with draft beam hole nearest to the tractor Install pin and secure with R clips Using inboard cylinder as a pivot point slide draft beam under tractor and install draft beam pin Align hole in draft beam pin with holes in main frame boss and install cap screw lock washer and hex nut Assembly Section 2 18 ASSEMBLY DECK MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm left linkage arm right linkage arm and cylinder mounting ears Using a clevis pin and roll pins connect the pivot arm to clevis on draft beam NOTE Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below Also make sure the cutout on the pivot arm faces into tube of draft beam SHORT END OF STOP BOLT ADJUSTMENT BRACKET FITS INSIDE OF CYLINDER CLEVIS INSTALL THIS PIN FROM THE FRONT ON THE LEFT SIDE OF THE TRACTOR AND FROM THE REAR ON THE RIGHT SIDE OF THE TRACTOR Sa ub OUTBOARD YLINDER 1071 Slide other end of pivot arm with short distance between the cut out and the end of the pivot arm into the cylinder clevis Next line up the holes of the left and right lift linkage arms outside of the cylinder cle
84. r These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book The decals are to remain in good condition as a reminder to the operator and should be replaced if damaged Double check that all pivot points have been greased Secure all hoses together with zip ties and wrap with split hose sections where friction may occur on the hose WARNING BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely Before operating the mower the cutter head and draft beam should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any condition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other part of the mower such as the hydraulic tank or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected according to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects o
85. r from the left rear three point arm and replace with the cylinder clevis ends and pin furnished in the kit Assembly Section 2 20 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book The decals are to remain in good condition as a reminder to the operator and should be replaced if damaged Double check that all pivot points have been greased Secure all hoses together with zip ties and wrap with split hose sections where friction may occur on the hose WARNING BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely Before operating the mower the cutter head and draft beam should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any condition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other part of the mower such as the hydr
86. race mounts to the main frame lower right rear corner Some shims may be required for proper fit of the main frame to the tractor see main frame mounting in the part section on this manual With all sub frame connections hardware in place it should fit tightly and level under the tractor Be sure to use a thread locking agent on all capscrews and nuts that attach the frame to the tractor MAIN FRAME AXLE BRACE MOUNTING jis 1146A MAIN FRAME MTG Assembly Section 2 18 ASSEMBLY CABLE LIFT DRAFT BEAM INSTALLATION Install 2 O ring breather into butt port of inboard cylinder In all fittings in the rod end of the cylinder according to diagrams in parts section These fittings should be positioned to face the butt end of the cylinder Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis The inboard cylinder can now be installed into the main frame mast with the pin flat washers R clips as shown below Assembly Section 2 14 ASSEMBLY DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position Slide the draft beam under the cylinder and align clevis hole with draft beam hole nearest to the tractor Install pin and secure with R clips Using inboard cylinder as a pivot point slide draft beam under tractor and install draft beam pin Align
87. re grease conforming to NLGI2 ISO 320 specifications into each zerk until grease begins to protrude from ends Grease daily or every 8 hours of service WARE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO MOTOR OR P T O Failure to do so may result in component failure RESERVOIR TANK BALL VALVE 221 Twin Rtry Maintenance Section 4 15 MAINTENANCE GREASING SPINDLE Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part number 06540000 into spindle housing Fill with lubricant until lubricant weeps out of the top spindle seal Lubricate spindle weekly or every 40 hours of use TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service Torque the 6 bolts shown below to 331 ft Ibs Twin Rtry Maintenance Section 4 16 MAINTENANCE INSPECTION OF ROTARY KNIVES Failure to follow the following warnings and instructions may result serious injury or damage to the equipment or property CAUTION 1 DO NOT weld on the knife or bolts Damaged or worn knives must be replaced 2 Knife must be replaced in sets Knives with unequal wear may cause serious vibration and resulting structural damage to
88. reign objects are to be avoided scu 7 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mowonly ata slow ground speed where you can safely operate and control the tractor and mower Never mow area that you have not inspected and removed debris or foreign material scm s Do not put hands or feet under mower decks Blade Contact can result serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sow Replace bentor broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES 10 Do not mow with two machines in the same area except with Cab tractors with the windows closed sewn Twin rtry Safety Section 1 8 IJ X SAFETY DANGER WARNING gt WARNING gt WARNING WARNING Rotary Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN LESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are
89. rming to NLGI2 ISO 320 specifications into each zerk until grease protrudes from joints Grease all pivots daily or every 8 hours of service GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upper and lower sheave pins as shown below Inject Lithium Complex Extreme Pressure grease confroming to NLGI2 ISO 320 specifications into each pin until it protrudes from the ends These should also be greased daily or for every 8 hours of service Upper sheave 8554 bracket Ss TIGHTENING KNIFE BOLTS AND DISK BOLTS After every 8 hours of operation or daily the Knife Bolts and Disk Bolts should be tightened as follows Knife mounting bolts 2ea torque oiled to 800 ft 16 Disk mountina halte Raa Y taraia dru 204 ar nilad ta 184 ft Ihe 4 KNIFE BOLT DISK BOLTS 1 Win Maintenance Section 4 12 MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play coupler does not slide freely inspect for loose pump mount bolts or damaged loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into coupler until grease begins to protrude from ends Grease daily or every 10 hours Do not over grease DRIVE SHAFT YOKE U JOINT amp STUB SHAFT With engine stop
90. rs remote hydraulic connections or a combination of lift valve and remote hydraulics so determine which position of the side or rear mower is to be controlled be each remote lever The side mower ON OFF switch is located in a switch box mounted to the valve stand or cable controls for non cab and cab units respectively If operating a rear mower the ON OFF switch is located in the switch box with a side mower switch This machine may be equipped with an auxiliary oil temperature gauge an amp gauge or oil pressure gauge If oil temperature reaches 200 degrees Fahrenheit stop mowers and see trouble shooting section for possible causes Keep an eye on all gauges for indication of problems MOWER OPERATION WARNING When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when in operation Extreme care should be taken when operating near loose objects such as gravel rocks and debris These conditions should be avoided The rotating parts in this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid objects such as steel guard rails concrete abutments etc causing them to be thrown at a very high velocity Never allow cutter head to contact such objects Inspecting the cutting area for such objects prior to mowing can help eliminate these potential hazards Twion
91. rvice shop regularly scheduled days and hours of operation All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness In no event will Tiger be liable for incidental or consequential damages or injuries including but not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN It is the Purchasers obligation to sign the warranty registration form AFTER she has Read and Understands the Operation and Safety Instructions stated within this manual ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter By being familiar with t
92. ry Safety Section 1 5 WARNING WARNING WARNING gt DANGER gt DANGER DANGER Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running Make sure the tractor engine is OFF before working on the Implement SG 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins are properly secured Serious injury may occur from not maintaining this machine in good working order sc 21 Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent sc 22 Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement shift or fall crushing themselves or others 60 25 Twin Safety Section 1 6 SAFETY DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Dr
93. s and lock washers as shown in the parts section illustration DO NOT tighten fasteners at this time Slide the pump drive shaft into the crankshaft adapter The end with the shorter splines should be inserted into the adapter if applicable Slide the splined drive shaft coupler onto the pump drive shaft Install the pump onto the mounting bracket NOTE the shaft is offset to one direction the pump should be installed with the offset side on top Install hardware for securing pump to the pump mount DO NOT tighten Align pump so that splined coupling can be moved back and forth by hand Tighten pump mounting bolts in succession rechecking for spline coupling movement Remove the pump mounting bracket bolts one at a time and apply a tread locking agent Tighten these bolts in succession again checking for free movement in the drive shaft After all bolts are torqued the end play on the drive shaft should be 1 16 to 1 8 and coupler should move freely with hand pressure If end play is less than 1 16 grind the end of the shaft to achieve the proper end play If there is more than 1 4 of end play return the shaft with specifications for a longer shaft CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED TANK IS FILLED WITH PROPER OIL AND BALL VAVLES ARE OPEN STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittin
94. s to be greased at an interval noted in the section below Refer to the Detailed Maintenance section for further instructions on greasing Copy and use the Daily Maintenance sheet located at the end of this section DAILY OR EVERY 8 HOURS ITEM SERVICE COMMENTS Drive Shaft Yoke U Joint Grease Grease as instructed in amp Stub Shaft detailed maint section Pump Drive Shaft Coupler Check and Lube Insure drive shaft end play Crankshaft Adapter Check rubber grommets Replace grommets if damaged or missing Pivot Points Lubricate Inject grease until it appears at ends Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see maint Precautions Knives Check Inspect for missing or damaged knives change or sharpen as needed Spindle mounting bolts Check 3 4 x 2 torque to 331 ft 16 spindle to deck Knife mounting bolts Check Pre lubricate threads then knife to disk torque to 800 ft Ibs Disk mounting bolts Check 5 8 x 1 3 4 bolt torque to disk to spindle 204 dry or 184 oiled ft lbs Belts Check Adjust Check if broken tighten as required Main Frame and Check Retorque bolts to torque Deck specifications in this section Hydraulic Fluid Level Check Add if required per fluid recommendations Twin Rtry Maintenance Section 4 3 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd Fluid Change Change after first 50 Filter hours onl
95. sby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components secure before putting hands or feet under or working underneath any lifted componentto prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objec
96. sed element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss with in the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubricate with oil Using a clockwise rotation screw the bowl back into the head assuring that the bowl has not been cross threaded into the head Continue tighten the bowl into the head using the spanner wrench or ratchet the rotation of the bowl will become tighter once the o ring engages the sealing flats Once the bowl has been fully inserted into the head and the o ring has reached the sealing flats the bowl can no longer be tightened and bottoms out Once the bowl has bottomed out back off the bowl by 1 6 turn this assures that the o ring is seated properly with in the sealing flats Element change out and re assembly is now complete Start the machine and inspect the filter area checking that there is no oil leaking from the filter assembly This is first to be done at 50 hours of operation then yearly 500 hours or when indicated by restriction indicator HEAD Twin Rtry Maintenance Section 4 11 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses Inject Lithium Complex Extreme Pressure grease confo
97. ses where they contact the edge of the head or any other edges that may rub hoses Be sure that all grease zerks are installed in the draft beam pin bosses Grease all areas of the draft beam according to the instructions in the maintenance section Re check all fittings for tightness and be sure teflon tape has been used at all connections Fill hydraulic tank with fluid as recommended in the maintenance section BE SURE TO OPEN THE BALL VALVES Start the tractor and operate the inboard cylinder through the entire stroke and the outboard cylinder through the bottom 34 stroke repeatedly to clear the lines of air DO NOT run outboard cylinder out to full stroke until turnbuckle has been adjusted Assembly Section 2 15 ASSEMBLY Check for oil leaks at all fittings and connections using a piece of paper or cardboard DO NOT USE HANDS TO CHECK FOR FLUID LEAKS Raise the tree point hitch and check the tractor internal hydraulics fill to proper level if needed DECK MOUNTING AND LIFT ASSEMBLY Install the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder Tighten the set screw and align the draft beam Install the lower sheave bracket on the draft beam with a 3 cap screw and two hex nuts as shown in the diagram on the next page Align the deck with the draft beam mounting hole and install the outer draft beam pin Align the holes in the draft beam pin with the holes in the boss
98. simplified maintenance The purpose of this section of the manual is to help the operator in the regular servicing of the mower Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower When you purchase a Tiger Mower you also acquire another valuable asset Tiger s parts organization Our rapid and efficient service has guaranteed the customer satisfaction for many years Tiger parts keep up with the demands for efficiency safety and endurance expected of the Tiger Mower MAINTENANCE PRECAUTIONS Be sure end of grease gun and zerks are clean before using Debris injected intobearings etc with grease will cause immediate damage DO NOT use a power grease gun to lubricate bearings These require very small and exact amounts of lubrication Refer to the detailed maintenance section for specificlubrication instructions Do Not over grease bearings Lexan windows should be washed with mild soap or detergent and luke warm water using a soft clean sponge or soft cloth DO NOT use abrasive or alkaline cleaners or metal scrapers on lexan windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve
99. tches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do Not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the draw bar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available oouoonsom c Printed in USA Tiger Corporation
100. the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understands the manuals prior to operation sc 4 Always maintain the safety decals in good readable condition If the decals are missing damaged or unreadable obtain and install replace ment decals immediately sc 5 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipmentuse the Tractor flashing warning lights and follow all local traffic regulations sc 6 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS so Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function 36 8 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and waitfor all moving parts to stop Placethe tractor shift lever into a low range or parking gearto preventthe tractor fromrolling Neverdismounta Tractortha
101. ties To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scm s Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items scm 6 Mow atthe speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain condition and grass type density andheight ofcut Normal ground speed 1 from 0105 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and fo
102. ting bolts or around the knife mounting bolts These cracks indicate metal fatigue caused by severe abuse If cracks are present the disk must be replaced Inspect the disk mounting bolts daily when checking tightness of knife mounting bolts If adisk mounting bolt is loose it must be removed threads cleaned fresh thread locking agent applied and tightened to proper torque value If a knife mounting bolt is loose the self locking nut must be replaced as a safety precaution Lubricate threads with anti seize grease or motor oil Install bolts through knife and disk from bottom side of disk Install self locking nuts and torque them to 800 ft Ibs 1 WARNING The disk alone weighs approximately 210 lbs Be sure its weight can be supported before attempting to replace The use of a lift mechanism will ease replacement 2 Remove the six disk mounting bolts and the disk from the spindle 3 Install new disk and align with mounting bolt holes 4 Apply a thread locking agent to all of the mounting bolts and install the bolts through the disk If a bolt protector is being installed hold the protector in place and install the bolts through the bolt protector and disk NOTE Disk mounting bolts must be Grade 8 5 Tighten bolts down and torque to values noted 6 See knife replacement instructions for replacing the knives onto the new disk Twin Rtry Maintenance Section 4 18 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY
103. tis moving or whilethe engine is running Operate the Tractor controls from the tractor seat only SG 9 i LEAEL INSTRUCTIVO SET PARKING BRAKE Twin Rtry Safety Section 1 3 SAFETY DANGER gt DANGER gt WARNING gt DANGER DANGER DANGER Never allowchildren or other persons to ride onthe Tractor or Implement Falling off can result in serious injury or death SG 10 Never allow children to operate or ride on the Tractor or Implement SG 11 Do not mountthe tractor while the tractor is moving Mount the tractor only when the tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the tractor seat Starting a tractor in gear can result in injury or death Read the tractor operators manual for proper starting instructions sc 13 Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to preventsudden or inadvertentfalling which could cause serious injury or even death Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use apiece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oil does penetrate the skin h
104. tly onto a tree or stump The mower blades are designed to cut with the end and misuse can cause damage to the blade and a hazardous situation for the operator To ensure a clean cut engine speed should be maintained at approximately 1800 2200 R P M Ifthe tractor slows to less than 1800 R P M shift to the next lower gear DO NOT ride the clutch this will cause premature clutch failure The engine should not be operated at any time at more than 2400 R P M on the tractor tachometer DO NOT use excessive force when positioning cutting head into heavy branches or small stumps 2 diameter Damage to the unit may result It is best to let the cutter head eat away slowly at heavy cutting jobs The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp If the mower begins to vibrate stop the tractor check for wire wrapped in the spindle or damaged knives When replacing knives replace all knives with new knives to ensure proper balance so the mower will not vibrate Severe vibration will result if knives with unequal wear are used Follow the instructions in the maintenance section closely when replacing knife blades WARNING If bystanders approach within 300 feet while mower is in operation turn mower switch OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 300 FEET of the unit until all motion stops completely Twin O
105. to unload and remount the mowers after transporting Be sure all pins are secure all connections are tight and any lost fluid is replaced before using mowers Use teflon tape when connecting all fittings CAUTION If any part of this operating section or any other section of this manual is not completely understood contact your Tiger dealer or the address on the cover of this manual for assistance Twion Operation Section 3 8 OPERATION INSPECTION SHEETS Twin Operation Section 3 9 Rotary Mower PRE OPERATION Inspection Tractor ID _ Make WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Mower head is resting on the ground is securely blocked up and supported and all hydraulic pressure has been relieved The Operator s Manual is in the Canister on the mower All Safety Decals are in place and legible lace and The Hydraulic motor mounting bolts are tight The mower head spindle housing is tight and lubricated emm mai Seay e ing There mower deck is clear of cut grass and debris The Skid shoes are in good condition amp tight Chain Guards Deflectors are in place 8 in good condition Blade carrier retainingnutistight Blades are not chipped crackedorbent
106. ts according to torque specifications in this section Hydraulic Fluid Level Add if required per fluid recommendations Rear Flail Drive Bearing Flange and Shaft Couplers Grease as instructed in the detailed if applicable maintenance section Cutter Shaft and Ground Roller Grease as instructed in the detailed maintenance section performed by Date Hour Maintenance Section This page may be copied and used as part of the daily maintenance routine Twin Rtry Maintenance Section 4 22 FORD TS 115 135A TWIN ROTARY PARTS SECTION Parts Section 5 1 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 So
107. ts thrown by Blades under Guards or mower structure 8 Before dismounting secure implement in transport position or lower to ground Puttractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration form in full and return it within 90 days Make certain the Serial Number of the machine is recorded on the Warranty Card and form that you retain FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment Some of these include Safety precautions Assembly instructions Operations Maintenance and Parts This manual will also assist you in the proper break in daily care and troubleshooting of your new mower We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainted with its performance features adjustments and maintenance schedules will be repaid in a long and satisfactory life of
108. ugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi cation that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol 5627 DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 56 29 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing scw 2 gt There are obvious and hidden potential hazards in the operation of this Mower
109. un Motor runs but Motor turns slowly or not at all Pump will not work 1 CAUSE Low oil level 1 2 Kinked or blocked 2 hoses REMEDY Bring oil to proper level Inspect Repair or Replace 3 Worn pump motor3 Disable and repair 1 oO 1 2 1 2 3 1 Blown fuse 1 Ball valves closed 2 Low oil level Line leak Electronic solenoid faulty Belts Tensioner Contaminants restricting spool Suction lines Low oil level Excessive wear on internal parts 3 4 5 5b 5 1 2 1 2 3 1 Check fuse between mower switch and ignition replace Make sure valves are open Check Hyd tank and fill Check all fittings and lines Without the tractor running turn the mower switch to on low audible click should be heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in on position and with a screwdriver or other steel object touch the small nut on the end of the solenoid If the metallic object is not attracted to the nut check the fuse and wiring for an open circuit If the object is attracted but no click is heard replace the solenoid Remove the four bolts holding the small block to the main block Lift and remove small block being careful not to damage O rings filter Clean filter and re install Remove large nut on side of large valve block Remove spring and use
110. vis holes Connect with linkage pin shims as required boss cap screw lock washer and hex nut as shown To connect the bonnet to the draft beam slide the extension arms of the draft beam between the mounting ears on the inner end of the bonnet Line up the holes and secure with swivel pin cap screw lock washer and hex nut both sides See parts book illustration Next slide the left and right linkage arms up to the slotted ear on the side of the deck Secure with linkage pin shims boss cap screw lock washer and hex nut See illustration in parts section DECK MOTOR FEEDLINE Install the 1 hose with the 180 degree flange on the front side of the motor to the top of the solenoid valve Secure to motor with flange kit and install swivel fittings on the other end Install the other 1 hose with the 60 degree flange on the back side of the motor to the bottom of the solenoid valve Install split hoses around hydraulic hoses where they contact sharp edges or any other edges that may rub hoses Assembly Section 2 19 ASSEMBLY DECK MOTOR FEEDLINE MOUNTING cont Be sure that all grease zerks are installed in the draft beam pin bosses Grease all areas of the draft beam according to the instructions in the maintenance section Re check all fittings for tightness and be sure teflon tape has been used at all connections Fill hydraulic tank with fluid as recommended in the maintenance section BE SURE TO OPEN
111. y then every 10 micron filter 500 hours or yearly In Line High Pressure Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Add as needed Hyd Tank Breather Clean Check Replace Clean or replace Element as required Rear Tire Type Max 5 1 480 80R38 29 18 4 34 26 18 4 38 26 YEARLY OR EVERY 500 HOURS Spindle Grease Change Motor to Spindle Spline Change Hyd Tank Fluid Change In Tank Hyd Fluid Filter Change 10 micron filter In Line HP Filter Change or Change when indicated 10 micron filter by restriction indicator Hyd Tank Breather Change TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose bolts 1 Check all bolts and tighten to torque specs in this section 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cutter shaft Replace if needed 2b Check for wire rope etc entangled in cutter assembl Mower will not lift 1 Hyd Fluid low 1 Check and refill Hyd Fluid 2 Leaksin line 2 Tighten or replace fittings and hoses 3 Faulty relief valve 3 Check pressure in line Line pressure in Control Valve should be at least 2500 1 4 Kinked blocked 4 Clean or replace lines 5 Faultycylinder 5 Inspect repair or replace cylinder Twin Rtry Maintenance Section 4 4 MAINTENANCE SYMPTOMS Oil Temperature rises above 200 deg F Mower will not start or r

Tiger Products Co., Ltd 6020009 Lawn Mower User Manual

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