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Tiger JD 5093E Lawn Mower User Manual

1. 5 5 r al 1 8 Torque veles calculated T EDE where Ea UNT Ar zinc plated anal 58 condilione Chung Lond E H Torque Tension Relationship for Metric Fasteners We fine F fins 1455 1452 1551 58 55 1455 038 073 082 057 10 12 14 12 18 11 13 15 18 19 22 15 25 17 18 23 24 271 32 28 38 34 39 45 48 55 65 57 78 OR 53 60 70 78 88 10 58 12 7 n 13 14 15 19 18 3 i 40 31 RTEA 28 32 37 40 45 47 2 L9 pom js pos om es ee aT 10 10 12 12 12 14 14 14 16 T 28 T 39 sm 16 3 4 4 43 1 11 2 4 2 1 LIO 18 21 15 1 8 25 25 N M 20 25 104 122 28 287 Ha 237 32 448 304 525 Ching bad calculated as 75 of the proof load specified bola K 015 for ubricated corian Alliarque values are listed in Food our K 0 1 for zinc plated dry F Load Torque values fom borma where O20 fer piein Gry These are intended to be general specifications See tractor operators or service manual for exact specif
2. R GREEN 12 SEE DRAWING 06515000 FOR A FULL DESCRIPTION OF ALL CONNECTORS Side Flail Standard Duty Common Section 6 47 Side Flail Standard Duty Common Section 6 48 WARRANTY SECTION Warranty Section 7 1 WARRANTY INFORMATION Tiger Corporation 3301 Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any of equipment that in Tigers judgement show evidence of such defects will be repaired or replaced without charge provided that the failure of part s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty The Retail Customer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased during service shop regularly scheduled days and hours of operation All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance
3. CAPSCREW 1 4X 4 NC 6 21543 1 CAPSCREW 1 4 X 4 1 2 NC 7 21986 3 LOCKWASHER 1 4 6 21525 3 NUT 1 4 NC 9 06410230 1 SUPPORT MNT CNTRL BOX JD5525 10 33534 1 CAPSCREW 10MMX20MM 1 5PITCH 11 32724 1 FLATWASHER 10MM 12 613951 2 SCREW MACHINE 8 32 X 1 2 13 2 082B 3 SPACER 14 21627 3 NYLOCK NUT 3 8 NC 15 21636 3 CAPSCREW 3 8 X 2 1 2 NC 16 06505100 2 CBL CNTRL 108 5101E TSF Parts Section 5 16 CABLE CONTROLS WITH MID MOUNT VALVE TI CO OO I O O OQ N PARTNO 31923 611251 06510102 34496 613951 21543 21542 06410848 06410849 21629 21627 21635 27082 06505100 21986 21525 33534 32724 1 1 1 DESCRIPTION BRKT CTRL CBL JD52 5500 CAB CBL CTRL BOX 180 DEG SWITCHBOX SIDE BRKT SWITCHBOX UNI SCREW MACHINE 8 32 X 1 2 CAPSCREW 1 4 X 4 1 2 NC CAPSCREW 1 4X 4 NC SUPPORT 1 CBL CNTRL 5101E SUPPORT 2 CBL CNTRL 5101E CAPSCREW 3 8 X 3 4 NC NYLOCK NUT 3 8 NC CAPSCREW 3 8 x 2 1 4 NC GR8 SPACER CBL CNTRL 108 LOCKWASHER 1 4 NUT 1 4 NC CAPSCREW 10MMX20MM 1 5PITCH FLATWASHER 10MM 5101E TSF Parts Section 5 17 LIFT VALVE CABLE CONTROL CAB UNITS WITH SCV ONLY REAR SCV RETURN o GEF POR HOSE ROUTING A TO INBOARD CYLINDER GLAND OUTBOARD CYLINDER BUTT C TO OUTBOARD CYLINDER GLAND UNITS WITH MID MOUNT VALVES REAR SCV EXISTING PREFORMED MID MOUNT VALVE PORT 5101E TSF Parts Section 5 18 TI OO
4. BELT SHIELD i 5 CUTTERSHAFT GUARD Place a straight edge over both sheaves and measure the belt tension See TENSIONER MEASUREMENT PROCEDURE To adjust the Rosta Tensioner first loosen the Rosta Stop and Rosta bolt that secures the Rosta to the flail Next use the Wrench PN 06401023 available to adjust the tension of the belt After the tension has been set secure the Rosta Stop and re torque the Rosta Bolt to specs ROSTA STOP STRAIGHT EDGE ROSTA WRENCH Side 8 Rear flail Maintenance Section 8 MAINTENANCE TENSIONER MEASUREMENT PROCEDURE Measure the Belt Span SEE SKETCH 2 Position the bottom of the Large Ring on the Span Scale at the measured Belt opan 3 Set the Small O Ring on the Deflection Force Scale to zero 4 Place the tension gauge squarely on the belt at the center of the belt span Apply a force on the plunger perpendicular to the belt span until the bottom of the Large Ring is even with the bottom of a straight edge laid across the sheaves o Remove the tension gauge and read the force applied from the bottom of the Small Ring on the Deflection Force Scale 6 Compare the force denoted by the Small O Ring with the values shown The force should be between the values given for either a New Belt or Used Belt 7 Make sure to use the force values in pounds if the span is measured in inches Use kilograms of force if the span
5. 25 High Operabng Temperatures 150 190 Anz Mear Mobil DTE 1881 80 Ambien Rear Geartiox Reservoir Synthetic Extreme SHC 7904 46 _ Pressure Gear Lake Manil 1 3ynthetic Gow cart Gutier Shaft and Ground Roller Shalt Fail GreaseGun Lithium Campher CMS NLG 2 56 320 Drive 5 3 Cooler Rotary and GreaseGun Lithium Compier CME 2150 320 Rotary and Fall Boom Type 2 150 320 Deck Boom Pivot amp Beck Stop Adjustment Grease Gun Complex Monilgreage 3 2 Rotary and Fail NLGI 2 50 320 Lutiricani For Mobil product informalien availability or technical information call 1 800 882 4525 Tiger 34852 o 34852 o HYDRAULIC TANK DANGER A PELIGRO THROWN OBJECT HAZARD RIESGO OBJECTO LANZADO a Mo funcione el cortac sped not operate mower when cuando el eje de cortador esta cutter shaft is in reverse en rotaci n inversa al menos r tation unless 8 Reverse Rotation Front Guardia Delantero de Guard is in place and ie med Inversa esta en Guard is in good condition k El guardia esta en buenas ondiciones __ Rotation Front Guard 06550054 ON MOWER HEAD Side amp Rear flail Safety Section 1 17 50023 MANUAL CANISTER ITEM PARTNO OTY DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPL
6. T PUMP E J 3 34115 HYDRAULIC 5 FAILURE MODE CHECK STEPS MOWER WILL NOT START system pressure is low engine not lugging 1 thru 6 MOWER WILL NOT START system pressure is high engine lugging port will be high pressure 7 MOWER WILL NOT ROTATE AT FULL SPEED limited power 3 thru 5 MOWER BLADE WILL NOT STOP blade will not stop in proper time 7 thru 9 CORRECTIVE STEPS 1 Check for voltage at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts 2 Remove inspect solenoid and cartridge items 4 6 for wear or contamination 3 Remove inspect logic elements near P port item 3 for wear or contamination 4 Remove inspect 3000 psi relief valve item 2 for wear or contamination 5 Remove and inspect orifices near P port for contamination 6 Remove P port hose and fitting visually inspect for contamination check ball for movement 7 Remove and inspect orifices near MR port for contamination 8 Remove inspect 2600 psi relief valve item 5 for wear of contamination 9 Remove inpect logic element near port item 3 for wear or contamination Side Flail Standard Duty Common Section 6 43 SIDE FLAIL TRAVEL LOCK NOTE WITH THE BONNET IN THE TRANSPORT POSITION LOCATE THE PLACMENT FOR ITEMS 3 8 4 AND WELD ON AS NEEDED ITEM PARTNO QTY DESCRIPTION REF i BONNET
7. WIRES WHEN DRILLING THROUGH METAL OR PLASTIC FIRST HOLE SECOND HOLE Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 8 X 1 NC 21630 and 1 EACH NYLOCK NUT 3 8 NC 21627 The hoses that don t fit into the clamp are to be secured to the others with zip ties For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed ZIP TIE 4 p 1 i TIE i 6 M L F s T Assembly Section 2 12 ASSEMBLY SIDE ROTARY OR FLAIL HYDRAULIC DIAGRAM LIFT VALVE HYDRAULIC POWER TRACTOR RETURN HYDRAULIC INBOARD AUX x CYLINDER REMOTES LOAD VALVE SENSE LOAD x OUTBOARD SENSE CYLINDER l BUTT END GLAND END FILLER CAP FILTER lt E RESERVOIR MOWER HYDRAULIC MOTOR VALVE PUMP T MR M 2 M DRAIN PLUG 1321 SIDE RTY OR FLAIL HYD DIAGRAM HOSE COVERING Secure hoses together with zip ties wherever loose Wrap the hoses between the main boom and secondary boom with the yellow hose cover secure with black string prov
8. mus a 7 Side 8 Rear flail Maintenance Section 4 11 MAINTENANCE GREASING INNER AND OUTER DRAFT PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into each zerk until grease protrudes from joints Grease all pivots daily or every 8 hours of service GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upper and lower sheave pins as shown below Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into each pin until it protrudes from the ends These should also be greased daily or for every 8 hours of service TAS i GREASING P T O SHAFTS After bringing the tractor to a complete stop shut off the engine and remove the shaft from the tractor Slide the shaft apart to expose the grease zerk Grease the shaft with 5 pumps of grease and the U joints until grease protrudes from caps per the scheduled interval in the maintenance section DISCONNECT FAGNI IHACTOE side 8 Hear tiall Maintenance section 4 12 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into each zerk until grease prot
9. will help protect the operator and bystanders from injury or death Many of the messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a signal word as seen below is intended to warn the owner operator of impending hazards and the degree of injury possible during operation DANGER WARNING 0 Indicates an imminently hazardous situation that if not avoided COULD result in Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY DEATH OR SERIOUS INJURY CAUTION 1 Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY IMPORTANT Identifies special instructions or procedures that if not strictly observed could result i in damage to or destruction of the machine attachments or the enviroment NOTE dentifies points of particular interest for more efficient or convienient operation or r 86 1 CAUTION Before any operation of tractor and mower the user should read and understand the safety and operating instructions for both the tractor and the mower The user should also be familiar with the location and functions of the units instruments and controls Being familiar with the machine and it s controls wil
10. 5 06510083 1 SOLENOID BRAKE VALVE 6 34117 1 ELBOW 1 MORB X 1 MORB90 7 33554 1 ELBOW 1 MORB X MJIC45 8 21644 2 CAPSCREW 3 8 X 5 9 22016 2 FLATWASHER 3 8 10 30255 2 SPACER 1 1 4OD X 3 4ID X 3 4 11 21627 2 NYLOCK NUT 3 8 NC 12 34309 1 BALL VALVE 1 1 2 FOR 13 34655 1 ELBOW 1 1 2 ORB X 1 1 2 MJ 14 06506039 1 HOSE TUBE 24 X 65 24FJX x 20FL 15 06506023 1 HOSE TUBE 1 X 62 20FLG x 1FJX 16 06500398 1 HOSE 416x114 16FJXx16FJX90 17 34076 1 CLAMP KIT 1 18 34075 1 CLAMP KIT 1 1 4 19 34626 2 TUBE CLAMP BRACKET 20 TF4852 2 FLANGE KIT 20 21 34064 1 ADAPTER 1 1 4 X 1 22 5 2 1 1 MJIC 23 34246 1 HOSE 1 X 90 24 34245 1 HOSE 1 X 82 25 34519 1 1 1 4 13 16 X 8 26 33764 2 FLATWASHER 5 8 SAE GR 8 27 31732 1 CAPSCREW 16MM X 70MM 2 0P 6 3200 8 SPLIT HOSE NOT SHOWN 6 1823 24 ZIP TIE SHOWN 6T1822 14 ZIP TIE NOT SHOWN NOTE Band hoses together with zip ties wherever loose Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties 5101E TSF Parts Section 5 7 TRACTOR MOUNT MAIN FRAME 5101E LOADER EXISTING HARDWARE 5101E TSF Parts Section 5 8 TRACTOR MOUNT MAIN FRAME 5101E LOADER ITEM CO O O Z 3 PARTNO 06700091 06380015 06505044 21627 21725 22018 06505067 06505127 31004 TF4888 610649 21639 22016 21627 613200 06300108 33764 2
11. AND 18 Side Flail Standard Duty Common Section 6 39 SIDE COOLER MOUNTS SMALL SIDE HYDRAULIC TANK Side Flail Standard Duty Common Section 6 40 SIDE COOLER ITEM OTY DESCRIPTION 1 21530 10 CAPSCREW 1 4 X1 NC 2 21986 10 LOCKWASHER 1 4 3 22014 10 FLATWASHER 1 4 4 35176 10 1 4 U NUT 06370015 1 SCREEN COOLER FRNT 6 06380006 1 MNT COOLER BUMPER TANK RH 7 06380007 1 MNT COOLER BUMPER TANK LH 8 06510026 1 COOLER FRONT MNT 9 21629 4 CAPSCREW 3 8 X 3 4 NC 10 21988 4 LOCKWASHER 3 8 11 22016 4 FLATWASHER 3 8 12 34117 2 ELBOW 1MOR X 1MJ90 FORGED Side Flail Standard Duty Common Section 6 41 BRAKE VALVE ASSEMBLY W PAK AL a ITEM DESCRIPTION 1 34092 1 VALVE BLANK 2 34094 2 LOGICELEMENT 3 34095 1 RELIEF VALVE 30 00 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT amp WASHER 6 34091 1 RELIEF VALVE 2600 PSI Side Flail Standard Duty Common Section 6 42 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC MP MR MOTOR PRESSURE MOTOR RETURN ORIFICE ORIFICE 0 030 0 040 MP A TEST PORT TEST E 43 03 I bus 3 20 ORIFICE 9 gt 5 0 030 ON ORIFICE 1 i 0 040 p K P
12. O 6 gt PARTNO QTY 30198 06340033 34622 21632 612615 21627 21630 22016 06505100 614411 613017 21500 06502036 33271 33745 33364 33293 32678 33383 06503033 33463 34424 31171 32872 33649 33595 06500399 06500391 06500392 1 1 1 9 4 1 3 4 4 2 2 2 4 2 3 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 LIFT VALVE CABLE CONTROL DESCRIPTION VALVE 2SP HSC VALVE MNT JD5101E PLATE VALVE REAR MNT CAPSCREW 3 8 X 1 1 2 NC WASHER FENDER 3 8 NYLOCK 3 8 NC CAPSCREW 3 8 X 1 NC FLATWASHER 3 8 CBL CNTRL 108 CLEVIS CBL CTRL 3 16 ROLLPIN 3 16 X 1 HEX NUT 1 4 VLV CHECK W 06 ORF 1 2MORx3 8 ADAPTER 1 2 MOR X 3 8 MJ HOSE s4x100 6FJX90x6FJX HOSE 4x120 6FUX90x6FUX ELBOW LONG 1 2MOR X 1 2MJIC 90 ADAPTER 5 8ORB x 1 2FOR ELBOW 5 8MORB X 1 2MJ X 90 ELBOW 5 8ORBx5 8MJ ADAPTER 22mm ORB x FITTINGADAPTER 22MMX5 8MFS PLUGPIPE 3 8 SKT SWIVEL NUT RUN TEE HOSE 48x50 8FJX90x8FJX HOSE 48x65 8FJX90x8FJX HOSE 48x41 10FFSX90x10FJX HOSE 48x97 12FFSXx8FJX HOSE 8x62 10FFSX90x8FJX 51015 TSF Parts Section 5 19 POLYCARBONATE SAFETY WINDOW 5101E CAB OO 1 O UO N L O O ITEM 06490014 06490013 31965 21584 21575 33477 06410268 06410269 21529 21986 21525 27508 612619 34948 06537005 EE DESCRIPTION POLYCARB FRMD
13. REAR POLYCARB FRMD DOOR TRIM SEAL CAPSCREW 5 16 X 2 HEX 5 16 NC VIBRATIONISOLATOR BRACKET BOTTOMBRACKET CAPSCREW 1 4 X 3 4 NC LOCKWASHER 1 4 HEXNUT 1 4 NC CAPSCREW 8MMX20MM 1 25 LOCKWASHER 8MM WASHER 8MM HEXNUT EXISTING HARDWARE 3M ADHESIVE 5101E TSF Parts Section 5 20 WHEEL SPACER OTY DESCRIPTION ITEM PART NO JD 1 T C O 5 9 0 2 7 WN LO O N O O O O IN N O O O O 1 51015 TSF Parts Section 5 21 NOTES 51015 TSF Parts Section 5 22 COMMON SIDE FLAIL STANDARD DUTY PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE SPECIFIC PARTS COMBO DRAFT BEAM 6 4 STD DUTY 63 STANDARD ROTATION COMBO 6 6 STD DUTY 63 REVERSE ROTATION COMBO 6 8 STD DUTY 75 STANDARD ROTATION COMBO 6 10 STD DUTY 75 REVERSE ROTATION COMBO 6 12 SIDE FLAIL DRIVE ASSEMBLY 6 14 HYDRAULIC LIFT CYLINDERS 6 16 RESERVOIR TANK FILTER ASSEMBLY 6 20 25 HUSCO VALVES 6 22 FRONT HYDRAULIC PUMP 6 36 SIDE DECK MOTOR HIGH PRESSURE 6 38 COOLER ASSEMBLY 6 40 SOLENOID BRAKE VALVE ASSEMBLY 6 42 SOLENOID BRAKE VALVE HYDRO SCHEMATIC 6 43 SIDE FLAIL TRAVEL LOCK 6 44 TRAVELLOCK LIFT BEAM 6 45 SWITCHBOX SCHEMATIC 6 46 Side Flail Standard Duty Common Section 6 2 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment i
14. cans glass and general debris has been removed p NOTE Where there are grass and weeds high enough to hide debris 1 that could be struck by the blades the area should be in J spected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being re moved and mowed again at desired final height sFL 6 x N ti Do not put hands or feet under mower decks Blade Contact can result w serious injury oreven death Stay away until all motion has stopped and the decks are securely blocked up 5 2 RIS E Each Rear Wheel must have a minimum of 1 000 pounds contact with ZEN M 1 WARNING ine surface to prevent lateral instability and possible tip over which A could result in serious bodily injury or even death Widen the wheel lt udi tread and add weights if needed Refer to the mounting instructions 2 or call Customer Service if you need assistance with Couterweight gt Do not operate Mower if excessive vibration exists Shutdown PTO andthe Tractor engine Inspectthe Mower to determine the source WARNING of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have Procedure sFL 3 been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities Toredu
15. shown in the main frame parts section Apply Loc Tite to the threads and torque to the values noted in the torque chart located in the maintenance section of this manual CLAMP RIGHT SIDE TRACTOR RESET PLATE AXLE HOUSING 1227 ARLE MOUNTING BOLTS AXL 3 PT BRACE HYDRAULIC TANK INSTALLATION Attach the tank mount to the main frame with the hardware shown in the section Install all fittings and tubes into tank and tank filter as shown in parts section illustration Insert tank sight glass into front side of the tank Install the temperature sensor optional or pipe plug into the side of the tank Place the tank in the mounting bracket on the main fame as shown in the parts section Secure the tank in the mounting bracket with the tank strap and nylock nuts Install the filter gauge into the filter housing so that it points to the rear of the tractor and is clearly visible to the operator The breather cap will be installed after tank is filled Assembly Section 2 5 ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE In most cases this should be done before mounting the main frame Carefully remove the existing right rear window to be replaced with the matching polycarbonate window provided Clean all of the surfaces around the window opening once the rear window is removed Peel back the protective paper from the area around the window that will contact the window frame Apply a bead of ur
16. 06300035 21825 21833 21644 06510083 21988 21625 25341 06300033 06400307 6T0389 06537004 3167 4 24937 612260 06520330 603 58 21732 32642 06533004 21725 23152 06200709 21727 06533004 21731 06380034 06410857 21631 22014 32519 AVAIL 1 NP po vA P N N N lt AA P RRA AD lt lt gt gt 8 A DESCRIPTION TANK RES ASSY WHEEL WELL TANK RES WHEEL WELL FILTER ASSY IN TANK CPLT SAE10 MP NYLOCK NUT 3 8 NC HEX NUT 1 2 NC FLATWASHER 1 2 WIDE SIGHT GAGE PLUGSAE 20 CAP PRESSURE 3 0PSI 3 4MP STREET ELBOW 1 8 FILTER GAGE CAPSCREW 3 8 x 3 1 4 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC JD FUEL TANK SPLIT HOSE AXLE BRC LH 5101E LDR FLATWASHER 5 8 GR8 SAE CAPSCREW 16MM x 200MM 2 0P 8 8 CAPSCREW 20MM x 40MM 2 5P 10 9 FLATWASHER 3 4 GR 8 SAE CAPSCREW 3 4 X 1 3 4 NC AXLE BRACE JD5525 RH HEX NUT 3 4 NC CAPSCREW 3 4 x 2 1 4 NC CAPSCREW 3 8 x 5 NC VALVE BRAKE SOL 3000PSI LOCKWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 20MM x 70MM 2 5P MNFRM JD5101E SPACER CRNKSHFT ADPTR CRANKSHAFT ADPT IHC 885 WASHER NEOPRENE 75 x 1 25 x 19 CRANKSHAFT ADPT PLATE FLATWASHER 7 16 CAPSCREW 7 16 x 1 1 2 NC DRIVESHAFT PUMP COUPLER 14SPLINE CAPSCREW 1 2 x 1 3 4 NC MNT PUMP FLATWASHER 1 2 HEX NUT 1 2 NC PUMP P350 1 3 4 GEAR PUMP GUARD KIT JD5101E NYLO
17. 605 336 7900 Side Flail Standard Duty Common Section 6 3 COMBO DRAFT Side Flail Standard Duty Common Section 6 4 ITEM PARTNO QTY DESCRIPTION 1 32143 1 COMBO DRAFT BEAM STD DTY FLAIL 2 6T0151R 1 HYD CYLINDER 3 X 10 3 32215 1 HYD CYLINDER 3 X 12 STD DTY 4 TF4500A 1 PIVOTARM 5 TF4507B 1 RIGHT LINKAGE ARM 6 TF4506B 1 LEFT LINKAGE ARM 7 30126B 2 PIN HEAD PIVOT 8 613001 1 PIN BEAM PIVOT 9 TF4519 2 PIN LINKAGE 10 TB1033 3 PIN CLEVIS 11 06537021 6 ROLLPIN 12 613005 1 1 W CAP 13 613004 1 R CLIP HAIRPIN 14 612614 1 FLATWASHER 1 15 153010 8 BUSHING 1 16 22847 2 BOSS LINKAGE PIN 17 22076 1 SPACER HYD CYLINDER 1 4 18 22077 1 SPACER HYD CYLINDER 5 16 19 613207 6 GREASE ZERK 1 4 20 613211 3 GREASE ZERK 1 8 21 614258 1 BREATHER 1 2 22 34244 3 ELBOW FITTING 1 2 23 34396 3 SWIVEL RESTRICTOR 24 21688 3 CAPSCREW 7 16 X 3 1 4 25 21677 3 NYLOCK NUT 7 16 26 21635 2 CAPSCREW 3 8 X 2 1 4 27 21625 2 HEX NUT 3 8 28 21831 1 CAPSCREW 3 4 X 1 3 4 29 21825 1 HEXNUT 3 4 30 06 00095 1 CYLINDER SPACER W SET SCREW 31 REF REFER TO MAIN FRAME NOTES 1 ITEM 30 IS USED ON THE GLAND END OF ITEM 2 AS NEEDED 2 ORIENTATION OF ITEMS 4 5 amp 6 ARE CRITICAL Side Flail Standard Duty Common Section 6 5 STD DUTY 63 SIDE FLAIL STANDARD ROTATION COMBO STANDARD ROTATION 29 28 Side Flail Standard
18. Duty Common Section 6 6 63 SIDE FLAIL STANDARD ROTATION COMBO TI CO OO O O gt P N 28647 28665 612283 612615 21988 21625 27975 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28650A 612330 612331 28086 30013 28743 33713 TF1020 34011 21677 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 d CO OG ENE DO PS Ts N N CO OO WW CO DESCRIPTION BONNET 63 STD COMBO BAFFLE 63 STD ROT STD CARRIAGE BOLT 3 8 X 1 NC WASHER FENDER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC GUARD CUTTERSHAFT 5 CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC GROUND ROLLER ADJ BRKT STD DTY BEARING FLANGE 1 3 8 GRNDRLR CAP BEARING GRNDRLR 2 3 4 3 32 5568 148 CAPSCREW SKT 8 32 1 2 55 STUB SHAFT GROUND ROLLER GROUND ROLLER 63 CAPSCREW SKT HD 7 16X1 1 2NC CAPSCREW SKT HD 7 16 X 1 NC SKID SHOE STD DUTY REAR FLAIL PLOW BOLT 3 8 X 1 1 4NC GR5 CUTTERSHAFT ASSY STANDARD 22 23 24 25 8 26 KNIFE FLAIL SHORT FORGES GORCE KNIFE MTG CLEVIS FLAIL CAPSCREW 7 16x3 7 16 NC GR8 NYLOCK NUT 7 16 NC STRING GUARD STD BEARING FLANGE 1 15 16STD TSF CAPSCREW 1 2 X 2 NC L9 FLATWASHER 1 2 SAE L9 CAPSCREW 1 2 X 1 3 4 NC BAR FLAP TSF TBF 63 FLAP DEFLECTOR TSF 63 FLAP 63 FRONT CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 Side Flail Standard Duty Common
19. GEAR SHEAVE 8 0 BUSHING OD SK 1 1 4 1 4 KEY SHEAVE 6 3 V BELT 500 BUSHINGOD SK 1 15 16 GUARD BELT TSF STD CAPSCREW 5 16 x 2 NC LOCKWASHER 5 16 KEY KEY FROM MOTOR KEY 1 2 X 1 2 X2 CAPSCREW 1 2 x 1 3 4 NC LOCKWASHER 1 2 HEX NUT 1 2 NC CAPSCREW 3 8 x 1 NC FLATWASHER 3 8 LOCKWASHER 3 8 BEARING DX 1 1 2 GRM RETAINING WASHER 2 1 2 X 5 16 KIT FLANGE 420 PREFORMED TUBE HOSE RETURN FOR STANDARD ROTATION HOSE PRESSURE OF STANDARD ROTATION CLAMP HOSE CAPSCREW 3 8 x 3 NC Side Flail Standard Duty Common Section 6 15 HYDRAULIC CYLINDER 1015 Side Flail Standard Duty Common Section 6 16 HYDRAULIC CYLINDER 3 X10 CYLINDER 6T0151R ITEM PART NO QTY DESCRIPTION 1 610167 1 CYLINDER BUTT 2 610170 1 CYLINDER GLAND 3 610178 1 CLEVIS END 4 610164 1 CYLINDER TUBE 5 610161 1 PISTON ROD 6 610173 1 PISTON 7 610179 1 LOCKNUT 6 610176 4 TIERODASY 610187 AVAIL SEALKIT 9 2 O RING 10 2 BACK UP WASHER 11 1 O RING 12 2 BACK UP WASHER 13 1 0 RING 14 1 U CUP 15 1 WIPER 3 X 11 5 CYLINDER 25343 ITEM PART NO QTY DESCRIPTION 1 610167 1 CYLINDER BUTT 2 610170 1 CYLINDER GLAND 3 610178 1 CLEVIS END 4 610204 1 CYLINDER TUBE 5 610203 1 PISTON ROD 6 610173 1 PISTON 7 610179 1 LOCKNUT 8 610205 1 TIE ROD ASY 610187 AVAIL SEAL KIT 9 2 O RING 10 2 BACK UP WASHER 11 1 O RING 12 2 BACK UP WASHER 13 1 O RING 14 1 U CUP 15 1 WIPER Side Flail Standard Duty Common Sec
20. In Tank Hyd Fluid Change Filter 10 micron filter In Line High Pressure Change Or Change when indicated Filter by restriction indicator 10 micron filter Hyd Tank Breather Change TROUBLE SHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose bolts 1 Check all bolts and tighten to torque specs in this section 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cutter shaft Replace if needed 2b Check for wire rope etc entangled in cutter assembly Mower will not lift 1 Hyd Fluid low 1 Check and refill Hyd Fluid 2 Leaksin line 2 Tighten or replace fittings and hoses 3 Faulty relief valve 3 Check pressure in line Line in Control Valve pressure should be at least 2500 PSI 4 Kinked or blocked 4 Clean or replace lines 5 Faulty cylinder 5 Inspect repair or replace cylinder Side amp Rear flail Maintenance Section 4 4 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1 Blown fuse 1 Check fuse between mower switch or run and ignition replace 2 Ball valves closed 2 Make sure valves are open Low oil level 3 Check Hyd tank and fill 4 Line leak 4 Check all fittings and lines re tighten or replace Oil Temperature rises 1 Low oil level 1 Bring oil to proper level above 200 deg F 2 Kinked or blocked 2 Inspect Repair or Replace hoses 3 Worn pump motor3 Disable and repair Mower will not start 1 Electronic 1a Without the tractor running turn or run cont solenoid faulty the mo
21. O RING SMALL 110 1 O RING LARGE 110 1 SHUTTLE DISC 11E 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVERNUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O RING LARGE Side Flail Standard Duty Common Section 6 29 2SP HUSCO POWER BEYOND 31752 Side Flail Standard Duty Common Section 6 30 2SP HUSCO POWER BEYOND 31752 ITEM PART NO DESCRIPTION 1 510172 1 INLET END COVER 2 1702 1 END COVER POWER BEYOND 3 TB1017P 1 VALVE SECTION SINGLE SPRING DETENT 4 TB1017P 1 VALVE SECTION SINGLEACTING SPRING DETENT 5 N A N A 6 N A N A 7 TB1017M 1 SHUT OFF PLUG 8 TB1017E 1 RELIEF VALVE 2250 PSI 9 TB1017M 1 SHUT OFF PLUG 10 TB1017M 1 TB1017M 11 1017 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SPRING 11E 1 PUCKET 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVERNUT 13 TB1017X 1 TIE ROD KIT 14 24214 1 O RING LARGE Side Flail Standard Duty Common Section 6 31 25 HUSCO LOAD SENSE 06502040 Side Flail Standard Duty Common Section 6 32 25 HUSCO LOAD SENSE 06502
22. Section 6 7 STD DUTY 63 SIDE FLAIL REVERSE ROTATION COMBO 09 REVERSE 59 ROTATION Side Flail Standard Duty Common Section 6 8 63 SIDE FLAIL REVERSE ROTATION COMBO TI OO N O O 6 P N 28647E 28969A 612283 612615 21988 21625 27975 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28650A 612330 612331 28086 30013 28743 28744 33713 TF1020 34011 21677 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 28184A 3 O 2 OO OO H N O gt N N N 83 18 SE DESCRIPTION BONNET 63 STD COMBO TRASH GUARD 63REV ROT STD CARRIAGE BOLT 3 8 X 1 NC WASHER FENDER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC GUARD CUTTERSHAFT 5 CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC GROUND ROLLER ADJ BRKT STD DTY BEARING FLANGE 1 3 8 G4RNDRLR CAP BEARING GRNDRLRA O RING 2 3 4 3 32 5568 148 CAPSCREW SKT HD 8 32x1 2 SS STUB SHAFT GROUND ROLLER GROUND ROLLER 63 CAPSCREW SKT HD 7 16X1 1 2NC CAPSCREW SKT HD 7 16 X 1 NC SKID SHOE STD DUTY REAR FLAIL PLOW BOLT 3 8 X 1 1 4NC GR5 CUTTERSHAFT ASSY STANDARD 22 23 24 25 amp 26 CUTTERSHAFT ASSY SMOOTH 22 23 24 25 amp 37 FLAIL KNIVES STANDARD CUT KNIFE MTG CLEVIS FLAIL CAPSCREW 7 16x3 7 16 NC GR8 NYLOCK NUT 7 16 NC STRING GUARD STD BEARING FLANGE 1 15 16STD TSF CAPSCREW 1 2 X 2 NC L9 FLAT
23. The sprockets must be aligned and spaced approximately 3 8 apart When changing from standard cut to smooth cut rotation a spacer plate may have to be installed between the gear box and the frame When changing from smooth cut to standard cut rotation the spacer plate is to be omitted Install the chain for the chain coupling If there is any binding or no free movement in the chain the bearing next to the coupler may be shimmed as required to eliminate the chain binding Change all the knives on the cutter shaft as required cutter shaft rotates in the same direction as the tractor tires when going forward for standard knives The cutter shaft rotates opposite the tractor tires for smooth cut knives ants sham m E sp dear 5138 m a ee M quani A mt Aue a gt ART ir ELLEN as mu mm mug Drain plug umcdernaath Remove the belt shield Then remove the adjusting nuts washer and spring from the idler tensioning rod Remove the clevis rod and small bushing from the idler arm Remove the idler arm with the pulley attached Remove the idler pulley from the idler arm and install the pulley on the other end of the idler arm Reinstall the idler arm in the pivot bracket For standard cut rotation the pulley is toward the front for rev
24. are adjusted the same Adjustment Had Ais Ground roller To adjust the cutting height of the standard duty flail head the two nuts on the roller shaft brackets must be taken off and moved to the desired location height See diagram below Be sure that both sides of the shaft are adjusted to corresponding holes so the shaft remains level MONI ES 2 ERS d M 4 n Y Side 8 Rear flail Maintenance Section 4 16 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO MOTOR OR P T O Failure to do so may result in component failure RESERVOIR TAMK BALL VALVE 4211 GREASING CUTTER SHAFT FLAIL MOWERS Locate grease zerks on each end of cutter shaft s these are located on the bearing cover Normal conditions require one or two pump in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure Side amp Rear flail Maintenance Section 4 17 MAINTENANCE ROSTA TENSIONER Remove the guard over the belt shield Then remove the belt shield that covers the tensioner belt and sheaves 4 e
25. in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased 10 gt Wait a minute Save a WARNING Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer and birth or other reproductive harm Wash hands after handling Tiger mowers use balanced and matched system components for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety SEE YOUR In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each
26. is measured in centimeters 8 NOTE The ratio of the deflection to belt span is 1 64 in either units of measurements Deflection Force Values Standard Duty New Belt 20 to 25 pounds Used Belt 12 to 20 pounds BELT SPAN N Deflection Figure A 42 Figure O Ring Tension Guage PN 06520386 Side amp Rear flail Maintenance Section 4 19 MAINTENANCE GREASING GROUND ROLLER SHAFT FLAIL Locate grease zerks on each end of roller tube at lower rear of head Normal conditions require one or two pump in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure GREASING THE IDLER TENSION ARMS Locate the access holes and grease zerks in the belt shields of the side and rear flails Normal conditions require one pump daily or every 8 hours of service with multi purpose grease IDLER TENSIONING Locate the idler tensioning rod for each flail Loosen the locking nut Turn the adjusting nut until the washer in between the spring and nuts is flush with the spring housing or guide Tighten locking nut securely For standard cut on side flail adjust until the spring washer is flush with the top of the spring housing as shown below Use this same method to adjust hydraulically driven rear flails Side amp Rea
27. n amp r 8 DW EU When the pressure port is active install the adapters in their ports The hose from the pressure port goes to the P port of the husco valve Next the return hose from the lift valve goes back to the T port on the selective control valve Plumb the power beyond hose from the PB port on the husco valve to the EF port on the SCV See the parts pages for placement and the hardware used Assembly Section 2 8 ASSEMBLY HUSCO VALVE PLUMBING WITH MID MOUNT VALVE The tractor ports used are on the selective control valve SCV and the Mid Mount valve The SCV is located between the right arm of the three point hitch and the axle The Mid Mount valve is located under the right front corner of the cab The power beyond port is located on the bottom of the Mid Mount valve towards the front The excessive flow port is located on the underside of the SCV The return port is accessed through the end of a run tee located on the SCV See the husco lift valve page in the parts section for hardware and location of parts Refer to the image below as a guide SCV MID MOUNT VALVE INSTALL wr a pi FOR PACA INT amp M DANFOSS VALVE A E POAT 1 PRIORITY VALWE mme i RETURN PORT m E Use the existing adapter power beyon
28. of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment Side amp Rear flail Safety Section 1 11 PARTNO m LOGATION STANDARD CUT 21405 qe SMOOTH CUT DO NOT LUBRICATE WITH AUTOMATIC 22839 GREASE GUN GREASE WITH HAND MOWER DECK GREASE GUN ONLY P N22839 RNING e 22840 INSIDE OF CAB IF FOREIGN OBJECTS ARE ACCIDENTLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE INSPECT REAR FLAP FREOUENTLY 24028 TO BE SURE IT IS IN SAFE WORKING MOWER DECK CONDITION DO NOT OPERATE MOWER WITH FLAP REMOVED OR WORN 24028 Side amp Rear Safety Section 1 12 PART LOGATION 10 x 5 5 31522 MOWER DECK 18 25 10 31523 HYDRAULIC TANK da DANGER TO AVERT THROWN OBJECTS CUTTER SHAFT MUST TURN IN THS 42350 MOWER DECK DIRECTION nal gt Read 8 understand the Operators Manual E Wear Your Seat Beh 3 gt Keep all shields and guards in place gt sure equipment in proper working gt Nezar attempt ba gat ar an 8 Newer allow rers an bracior equgrmsent 33 43 F Only start the tractor fram the seat with the INS key 8 Al
29. of the mower with the pivot pin in the front hole When assembling for reverse rotation with smooth cut knives the idler arm is installed with the idler pulley toward the rear of the mower with the pivot pin in the rear hole Now disconnect the hoses and fittings from the motor and remove the taper lock hub and pulley from the motor by removing the three hub bolts from the existing positions and inserting simultaneously into the threaded holes Remove the four bolts holding the motor Rotate the motor 180 so the hump is opposite the prior position Reinstall the motor bolts and torque to 75 ft lbs Reconnect the hoses and fittings to the motor in the same configuration as before i e the hose that was connected to the front port on the motor should now be connected to the port that is now facing the front Reinstall the taper lock hub and pulley on the motor by installing the hub bolts in the original holes and tightening until the hub just contacts the pulley Then position the pulley on the motor shaft approximately 3 16 beyond the idler pulley and tighten and torque the hub bolts to 18 ft lbs Be sure the pulleys are vertically aligned when tight see diagram on previous page loosen and readjust if needed Side amp Rear flail Maintenance Section 4 22 MAINTENANCE Reinstall the belts and idler tensioning rod Tighten and lock the tensioning rod as shown previously in the maintenance section Reinstall the belt shield With the m
30. or drilling a hole be sure not to damage existing wires running behind panels Assembly Section 2 7 ASSEMBLY MAIN FRAME MOUNTING It may be necessary to raise the front of the tractor slightly to allow the main frame to be slid under the tractor With an overhead hoist or floor jack slide the frame under the tractor from the right hand side Raise the frame up to the correctly matching mounting holes Install the capscrews and all other hardware as shown in the main frame parts section Remove the capscrews one at a time and apply a Loc Tite to the threads Reinsert the capscrews and tighten torque to the values noted in the torque chart located in the maintenance section of this manual HUSCO VALVE PLUMBING SCV ONLY UNITS The tractor ports used are on the selective control valve SCV The SCV is located between the right arm of the three point hitch and the axle The pressure port is located the closest to the axle The excessive flow port is right next to the pressure port And the return port is located on the adjacent face Refer to the image below as a guide NOTE To use the pressure port a 3 8 NPT pipe plug B must be inserted into the port C refer to the illustration below and the Parts Section Remove the plugs covering the ports of the SCV ports After the plug is removed use a wrench to tighten the plug B securely SELECTIVE CONTROL VALVE SCV 8 4 L r 7 4 s J i j 2
31. or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness In no event will Tiger be liable for incidental or consequential damages or injuries including but not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN Itis the Purchasers obligation to sign the warranty registration form AFTER he she has Read and Understands the Operation and Safety Instructions stated within this manual ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter By being familiar with the safety rules operating and maintenance instructions in this manual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU 1012 Your safety and the safety of those around you depends on YOU Common sense should play alarge role in the operation of this machine Since we at Tiger Corporatio
32. or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure 8 Before dismounting secure implement in transport position or lower to ground 90 Puttractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration form in full and return it within 90 days Make certain the Serial Number of the machine is recorded on the Warranty Card and form that you retain FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment Some of these include Safety precautions Assembly instructions Operations Maintenance and Parts This manual will also assist you in the proper break in daily care and troubleshooting of your new mower We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainted with its performance features adjustments and maint
33. the inside upper oil port of the solenoid valve Secure to motor with flange kit and install swivel fittings on the other end Install the other 1 hose with the 60 degree flange on the back side of the motor to the inside lower oil port of the solenoid valve Install split hoses around hydraulic hoses where they contact sharp edges or any other edges that may rub hoses Be sure that all grease zerks are installed in the draft beam pin bosses Grease all areas of the draft beam according to the instructions in the maintenance section Re check all fittings for tightness and be sure teflon tape has been used at all connections Fill hydraulic tank with fluid as recommended in the maintenance section BE SURE TO OPEN THE BALL VALVES Start the tractor operate the inboard cylinder through the entire stroke and the outboard cylinder through the bottom stroke repeatedly to clear the lines of air DO NOT run outboard cylinder out to full stroke until stop bolt has been adjusted Check for oil leaks at all fittings and connections using a piece of paper or cardboard If a leak is found you must shut down the tractor and set the cutter head on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines DO NOT USE HANDS TO CHECK FOR FLUID LEAKS Raise the three point hitch and check the tractor internal hydraulics fill to proper level if needed STOP BOLT ADJUSTM
34. the plate to the valve mounting bracket Finally place the valve on the valve mounting plate as shown in the parts section Align the holes on the valve assembly to the holes on the plate Use the hardware provided to secure the valve to the plate Refer to the parts section for the placement of the valve and the hardware used Please handle the lift valve with care It is extremely heavy and contains small parts BOLT HOLE LOCATIONS FOR VALVE MOUNT BOLT HOLE LOCATIONS FOR VALVE MOUNT Assembly Section 2 6 ASSEMBLY SWITCH BOX WIRING Refer to the parts section for the Husco wiring schematic to hook up the switch box Cover all wires with plastic wire wrap provided Route the green wires along switch box bracket and cab frame to the steering wheel console Route the rest of the wires along the base of the right hand console and up to the rubber boot in the bottom right corner in the rear window of the cab The red and black wires will be connected to the auxillary power plug in the back of the cab After all wiring is complete secure all wires to the console with zip ties and push mounts Take up most of the slack so the wires are out of the way and tighten the zip ties the panel under the steering wheel to access the wires locate the brown wire and verify that this is the neutral safety wire with a test light or meter Then cut the brown wire and connect a green wire from the switch box to each end of the brown wire as
35. they could fail upon impact with heavy solid objects such as steel guard rails concrete abutments etc causing them to be thrown at a very high velocity Never allow cutter head to contact such objects Inspecting the cutting area for such objects prior to mowing can help eliminate these potential hazards Once on location lower the mower deck slightly above the material to be cut so the mower does not have to start under aload Bring the R P M of the tractor up to 1200 and engage the side mower If a rear mower is being used allow the R P M to return to 1200 before engaging the rear mower The flail mower deck should be carried so that part of the weight is carried by the ground roller When the flail is carried this way the roller also follows the contour of the ground more easily during mowing operations When cutting small shrubs or brush begin each pass at the top of the material and work down with each consecutive pass Use a low speed to allow the cutting blades time to mulch as well as cut the foliage When the initial pass has been made disengage the mower and return the mower to the travel position Return to the starting point and make next pass etc The flail head is not intended for cutting heavy brush or for continually cutting brush Wear or damage of the blades will occur rapidly when the flail cutter is used this way Side amp Rear Operation Section 3 4 OPERATION To ensure a clean cut engine speed sho
36. until it appears at ends Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see maint Precautions Knives Check Inspect for missing or damaged knives change or sharpen as needed Cutter shaft mounting bolts Check 1 2 x 2 torque to 84 ft lbs cutter shaft to deck Knife mounting bolts Check Retorque to knife knife to cutter shaft replacement specifications Belts Check Adjust Check if broken tighten as required Main Frame and Check Retorque bolts to torque Deck specifications in this section Hydraulic Fluid Level Check Add if required per fluid recommendations Rear Flail Drive if applicable Lubricate Grease as instructed in Bearing Flange and detailed maint section Shaft Coupler Cutter Shaft and Lubricate Grease as instructed Ground Roller in detailed maint section Side amp Rear flail Maintenance Section 4 3 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd Fluid Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly In Line High Pressure Change Change after first 50 Filter hours only then every 10 micron filter 900 hours or yearly MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Add as needed Tank Breather Clean Check Replace Clean or replace Element as reguired Rear Tire Type P S I 480 80R38 29 18 4 34 26 18 4 38 26 YEARLY OR EVERY 500 HOURS Hyd Tank Fluid Change
37. 040 ITEM PART NO DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 21597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING REMOVE SHUTTLE DISC 9 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 06503068 1 RELIEF PLUG 8 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 11 2 WIPER 11B 2 O RING SMALL 110 1 O RING LARGE 11D 1 SHUTTLE DISC 11E 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVERNUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O RING LARGE Side Flail Standard Duty Common Section 6 33 25 HUSCO LOAD SENSE 06502042 Side Flail Standard Duty Common Section 6 34 25 HUSCO LOAD SENSE 06502042 ITEM PART NO DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31600 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 4 31600 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT REMOVE SHUTTLE DISC 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF VALVE 360 PSI 7 06503068 1 RELIEF PLUG 8 614209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 11 2 WIPER 11B 2 O RING SM
38. 1 Excessive wear 1 Disassemble and repair on internal parts Ide ear tliall Maintenance Section 4 MAINTENANCE Motor will not work 1 Excessive wear 1 Disassemble and repair on internal parts NOTE flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual Side amp Rear flail Maintenance Section 4 6 MAINTENANCE TORQUE SPECIFICATIONS TES que for Standard T 3 Torque ing Us Dr gar Cad Oy 96581 Uie n 5965 015 017 020 K 015 ELE Ka 0 17 K 0 15 12 53 63 m g 92 19 15 1 154 15 153 180 MINNS 1 13 18 1590 159 18 20 d 20 10 1285 155 172 xx 227 22 2 35 41 9 15 15D 15 322 35 49 45 55 065 533 70 _ B Bi 72 i5 xm 863 784 seb 10955 12585 1113 1283 5 125 40 50 84 r 32 112 e BED 4462 i557 1960 2371 2688 3152 2078 sere al Thread Seres 34 33 211 8 B Torque dor 154 4 are in inch pownds 52 98 value
39. 1 SHUT OFF PLUG 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SPRING 11E 1 PUCKET 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVERNUT 13 TB1017X 1 TIE ROD KIT 14 24214 1 O RING LARGE Side Flail Standard Duty Common Section 6 23 25 HUSCO POWER BEYOND 30801 Side Flail Standard Duty Common Section 6 24 25 HUSCO POWER BEYOND 30801 ITEM PART NO QTY DESCRIPTION 1 510175 1 INLET END COVER 2 1702 1 END COVER POWER BEYOND 3 1017 1 VALVE SECTION SINGLE SPRING 4 06502091 1 VALVE SECTION DOUBLE ACTING CENTER SPRING NOAUX VALVE PORTS 5 N A N A 6 N A N A 7 1017 1 SHUT OFF PLUG 8 TB1017E 1 RELIEF VALVE 2250 PSI 9 TB1017M 1 SHUT OFF PLUG 10 N A N A 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION 11 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SPRING 11E 1 PUCKET 12 TB1017L 2 LEVERKIT FOR ONE SECTION 12 1 LEVERKNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 121 1 LEVERNUT 13 1017 1 TIE ROD KIT 14 24214 1 O RING LARGE Side Flail Standard Duty Common Section 6 25 2 SP HUSCO LOAD SENSE 31320
40. 2 NC PUMP P350 1 3 4 GEAR PUMP GUARD KIT JD5101E NYLOCK NUT 1 2 NC FLATWASHER 1 2 SAE CAPSCREW 1 2 x 1 1 2 NC GUARD PUMP 5101E LDR MNT SPPRT HYDRO CAPSCREW 3 8 x 1 1 4 NC FLATWASHER 1 4 WING NUT 1 4 20 UNC 01E TSF Parts Section 9 TRACTOR MOUNT HYDRAULICS 51015 LOADER 51015 TSF Parts Section 5 10 MOUNT HYDRAULICS 51015 LOADER ITEM CO OO O O bb OQ gt 06506012 33555 06500423 06500125 06500407 32382 TF4852 06500408 34710 34309 06503083 06503084 06505077 34064 06500422 QTY REF 2 4 REF REF REF REF DESCRIPTION REFER TO MAIN FRAME PARTS PRFRMD TUBE ADAPTER 1MORBX1MUJIC REFER TO MAIN FRAME PARTS HOSE 1x75 HOSE 1x77 HOSE 1x92 HOSE BRACKET FLANGE 20 HOSE 1 1 2 92 ADAPTER 1 1 2ORB x 1 1 2MJ BALL VALVE 1 1 2 ADAPTER 1 1 2ORB 1 1 2ORB ELBOW 1 1 2FOR X 1 1 2FOR REFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTS BREATHER CAP O RING ADAPTER 1 1 4MOR X 1MJ HOSE 1x126 5101E TSF Parts Section 5 11 MOUNT WHEEL WELL TANK EXISTING HARDWARE 51015 TSF Parts Section 5 12 MOUNT WHEEL WELL TANK ITEM 1 2 3 4 5 6 8 9 PARTNO 06700091 06380015 06505044 21627 21725 22018 06505067 06505127 31004 TF4888 610649 21639 22016 21627 613200 06300108 33764 22421 24860 33880 21831
41. 2421 24860 33880 21831 06300035 21825 21833 21644 06510083 21988 21625 25341 06300107 06400307 610389 06537004 31674 24937 612260 06520330 06700133 21732 06380033 06533004 21725 23152 06200709 21727 06533004 21731 06380034 06410857 21631 22014 32519 5 AVAIL B PO K ARO A AAR A minia 3 Z 63 gt gt gt ROAD lt lt gt r DESCRIPTION TANK RES ASSY WHEEL WELL TANK RES WHEEL WELL FILTER ASSY IN TANK CPLT SAE10 MP NYLOCK NUT 3 8 NC HEX NUT 1 2 NC FLATWASHER 1 2 WIDE SIGHT GAGE PLUG SAE 420 CAP PRESSURE 3 0PSI 3 4MP STREET ELBOW 1 8 FILTER GAGE CAPSCREW 3 8 x 3 1 4 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC JD FUEL TANK SPLIT HOSE AXLE BRC LH 5101E LDR FLATWASHER 5 8 GR8 SAE CAPSCREW 16MM x 200MM 2 0P 8 8 CAPSCREW 20MM x 40MM 2 5P 10 9 FLATWASHER 3 4 GR 8 SAE CAPSCREW 3 4 X 1 3 4 NC AXLE BRACE JD5525 RH HEX NUT 3 4 NC CAPSCREW 3 4 x 2 1 4 NC CAPSCREW 3 8 x 5 NC VALVE BRAKE SOL 3000PSI LOCKWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 20MM x 70MM 2 5P MNFRM JD5101E 553LDR SPACER CRNKSHFT ADPTR CRANKSHAFT ADPT IHC 885 WASHER NEOPRENE 75 x 1 25 x 19 CRANKSHAFT ADPT PLATE FLATWASHER 7 16 CAPSCREW 7 16 x 1 1 2 NC DRIVESHAFT PUMP COUPLER 14SPLINE LDR CAPSCREW 1 2 x 1 3 4 NC MNT PUMP 5101E LDR FLATWASHER 1 2 HEX NUT 1
42. 4 33764 06505077 610649 TF4888 21833 25341 24860 21825 22421 21832 612260 06537004 24937 VAIL Aaa 4 3 As DESCRIPTION MNFRM JD5525 CHET TSF TM AXLE BRACE RIGHT HAND MOUNT TANK PUMP MOUNTING BRACKET PUMP P350 1 3 4 GEAR DRIVE SHAFT PUMP 27 7 8 COUPLING 14 SPLINE W ZERK 4 NUT WING 1 4 20 UNC FLATWASHER 1 4 CRANKSHAFT ADPT IHC 885 SPACER CRNKSHFT ADPT CAPSCREW 20mmx40mm 2 5P FLATWASHER 3 4 GR 8 CAPSCREW 1 2 X 1 3 4 NC HEX NUT 1 2 NC FLATWASHER 1 2 TANK RES JD6000 ASSY TANK RES JD60004WD 34GAL FLTR ASSY IN TANK CPLT SAE10MP NYLOCK 3 8 NC SIGHT GAUGE JD6000 TANK 34GAL FLATWASHER 1 2 WIDE CHANNEL MNT TANK TIE BOLT TIE BOLT SIDE TANK HYDRO FLATWASHER 5 8 GR 8 SAE CAP BREATHER O RING FILTER GAUGE STREET ELBOW 1 8 X 90 CAPSCREW 3 4 X 2 1 4 NC CAPSCREW 20mmx70mm 2 5PIT CH CAPSCREW 20mmx40mm 2 5PIT CH HEX NUT 3 4 NC CAPSCREW 16MMX40MM 2 0 PITCH CAPSCREW 3 4 X 2 NC CAPSCREW 7 16 X 1 1 2 CUTOFF WASHER NEOPRENE 75x1 25x 19 FLATWASHER 7 16 51015 TSF Parts Section 5 TRACTOR MOUNT HYDRAULICS 51015 51015 TSF Parts Section 5 6 MOUNT HYDRAULICS 51015 ITEM PARTNO DESCRIPTION 1 06300033 1 MAIN FRAME 2 06300080 1 TANK NHT6010 3 06700090 ASSY HYDRAULIC TANK 4 23152 1 PUMP
43. ALL 110 1 O RING LARGE 11D 1 SHUTTLE DISC 11E 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVERNUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O RING LARGE Side Flail Standard Duty Common Section 6 35 FRONT HYDRAULIC PUMP HIGH PRESSURE Side Flail Standard Duty Common Section 6 36 FRONT HYDRAULIC PUMP HIGH PRESSURE ITEM PARTNO CO ONO OI N N O 23152 22765 22766 22767 22768 22769 22770 22771 22772 22773 22774 22779 23824 22781 6 5322 24150 AVAIL IT SET AVAIL AVAIL DESCRIPTION PUMP ASSEMBLY 1 3 4 COMPLETE SEAL INCLUDED IN SEAL KIT SHAFT END COVER CHECK AND END COVER BUSHING CHANNEL SEAL INCLUDED IN SEAL KIT THRUST PLATE INCLUDED IN SEAL KIT DRIVE SHAFT AND GEAR SET 1 3 4 GASKET SEAL INCLUDED IN SEAL KIT DOWEL PINS GEAR HOUSING 1 3 4 PORT END COVER STUDS WASHER SEAL APPLICATOR TOOL SEAL KIT INCLUDES 1 5 6 AND 8 Side Flail Standard Duty Common Section 6 37 SIDE DECK MOTOR HIGH PRESSURE Side Flail Standard Duty Common Section 6 38 SIDE DECK MOTOR HIGH PRESSURE ITEM PARTNO QTY DESCRIPTION 06504013 AVAIL MOTOR ASSEMBLY 350
44. CK NUT 1 2 NC FLATWASHER 1 2 SAE CAPSCREW 1 2 x 1 1 2 NC GUARD PUMP 5101E LDR MNT SPPRT HYDRO CAPSCREW 3 8 x 1 1 4 NC FLATWASHER 1 4 WING NUT 1 4 20 UNC 5101E TSF Parts Section 5 13 MOUNT HYDRO WHEEL WELL TANK E E 1 51015 TSF Parts Section 5 14 MOUNT HYDRO WHEEL WELL TANK TI OO 4 O QQ N PARTNO 06300033 33555 34117 06506023 33554 22421 34076 34626 30255 TF4852 06500408 32382 34710 34309 06503083 06503084 06505077 34064 06500422 QTY REF REF REF DESCRIPTION MAIN FRAME 1 HOSE 1 HOSE ADAPTER 1MORB x 1MJIC BRAKE VALVE REFER TO MAIN FRAME PARTS ELBOW 1MORB x 1MORB90 HOSE TUBE 1 x 62 ELBOW 1MORB x 1MJIC45 CAPSCREW 16MM x 40MM CLAMP KIT 1 TUBE CLAMP BRACKET SPACER FLANGE KIT 20 HOSE 1 1 2 x 92 HOSE BRACKET ADAPTER 1 1 2ORB x 1 1 2MJ BALL VALVE 1 1 2 ADAPTER 1 1 2ORB x 1 1 2ORB ELBOW 1 1 2FOR x 1 1 2FOR AXLE BRACE RH REFER TO MAIN FRAME PARTS AXLE BRACE LH REFER TO MAIN FRAME PARTS TANK ASSY REFER TO MAIN FRAME PARTS BREATHER CAP O RING ADAPTER 1 1 4MOR x 1MJIC HOSE 1 x 126 5101E TSF Parts Section 5 15 CABLE CONTROLS SCV ONLY ITEM PARTNO DESCRIPTION 1 23865 1 CTRL MT BRK 9030 FD40 JD60 2 611251 2 CTRL BOX 180 DEG 3 06510102 1 SWITCHBOX SIDE 4 34496 1 BRKT SWITCHBOX UNI 154
45. ENT Extend the outboard cylinder all the way out Adjust the stop adjustment bolt located on the top of the draft beam out until it is up against the bonnet Lock the bolt down with the 3 hex nut NOTE When the outboard cylinder is fully extended the bonnet or deck should either be up against the stop or if travel locks are installed it should be up against the travel lock It may be necessary to use either external or internal slugs on the cylinder to get the correct stroke the cutter head is against the stop and the cylinder has stoke remaining serious damage will occur Proceed to final preparation for operation instructions on the next page Assembly Section 2 19 ASSEMBLY 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted eguipment the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64 center to center distance as shown below Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference Assembly Section 2 20 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator These decals should be understood by each operator of the machine conjunction with the safety and operatio
46. ER GROUND ROLLER 63 CAPSCREW SKT HD 7 16X1 1 2NC CAPSCREW SKT HD 7 16 X 1 NC SKID SHOE STD DUTY REAR FLAIL PLOW BOLT 3 8 X 1 1 4NC GR5 CUTTERSHAFT ASSY STANDARD 22 23 24 25 amp 26 CUTTERSHAFT ASSY SMOOTH 22 23 24 25 amp 37 FLAIL KNIVES STANDARD CUT KNIFE MTG CLEVIS FLAIL CAPSCREW 7 16x3 7 16 NC GR8 NYLOCK NUT 7 16 NC STRING GUARD KIT SD ITEMS 27 29 30 STRING GUARD STD BEARING FLANGE 1 15 16STD TSF CAPSCREW 1 2 X 2 NC L9 FLATWASHER 1 2 SAE L9 CAPSCREW 1 2 X 1 3 4 NC BAR FLAP TSF TBF 63 FLAP DEFLECTOR TSF 63 FLAP 63 FRONT CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 FLAIL KNIVES SMOOTH CUT Side Flail Standard Duty Common Section 6 13 STD DUTY SIDE FLAIL DRIVE ASSEMBLY MOTOR SERIAL TAG ON BOTTOM 4 69 64 3 Side Flail Standard Duty Common Section 6 14 SIDE FLAIL DRIVE ASSEMBLY ITEM CO CO IS S O 58 8 99 5 P N REF 28679 21700 TF3620A 2 938 40496 PT3611A 06504013 TF3044 TF3013 TF3040 28 02 20 23 28703 21584 21987 06504028 26142 21732 21990 21725 21630 22016 21988 27580 28682 TF4852 34227 153031 21638 2 TI TI DESCRIPTION BONNET REFER TO HEAD PARTS MOTOR CHANNEL HEX NUT 1 2 NF SPRINGTENSIONER BUSHING MACH 1 ODx1 2IDx14GA ROD THREADED 1 2NFX8 CLEVIS 6 MOTOR M350 1 3 4
47. ETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL SHEET MANUAL CANISTER 2 I DECAL 3 DECAL 4 4 DECAL 5 AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 M SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 611823 2 ZIP TIE 14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a surface thoroughly clean that surface before installing the canister Side amp Rear flail Safety Section 1 18 FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks 10 assure so far as possible every working man and woman the nation safe and healthful working conditions and to preserve our human resources DUTIES 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment whic
48. IS FLAIL CAPSCREW 7 6x3 7 16 NC GR8 NYLOCK NUT 7 16 NC STRING GUARD KIT SD ITEMS 27 29 30 STRING GUARD STD BEARING FLANGE 1 15 16STD TSF CAPSCREW 1 2 X 2 NC L9 FLATWASHER 1 2 SAE L9 CAPSCREW 1 2 X 1 3 4 NC BAR FLAP TSF TBF 63 FLAP DEFLECTOR TSF 63 FLAP 63 FRONT CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 Side Flail Standard Duty Common Section 6 1 1 STD DUTY 75 SIDE FLAIL REVERSE ROTATION COMBO 09 REVERSE 59 ROTATION Side Flail Standard Duty Common Section 6 12 75 SIDE FLAIL REVERSE ROTATION COMBO TI OO O 6 gt P N 28736D 28969A 612283 612615 21988 21625 27975 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28738 612330 612331 28086 30013 28747 28748 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 28184 A 0 00 gt gt gt gt OS us SER DESCRIPTION BONNET 75 STD T3F RT TRASH GUARD 63REV ROT STD CARRIAGE BOLT 3 8 X 1 NC WASHER FENDER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC GUARD CUTTERSHAFT 5 CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC GROUND ROLLER ADJ BRKT STD DTY BEARING FLANGE 1 3 8 G4RNDRLR CAP BEARING GRNDRLRA O RING 2 3 4 3 32 5568 148 CAPSCREW SKT 8 32 1 2 5 STUB SHAFT GROUND ROLL
49. NSMISSION SET PARKING PARK from rolling Neverdismounta Tractor thatis moving or while the engine isrunning Operate the Tractor controls from the tractor seat only SG 9 Side amp Rear flail Safety Section 1 3 DANGER gt DANGER WARNING DANGER DANGER DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Never allow children to operate or ride on the Tractor or Implement SG 11 Do not mountthe tractor while the tractor is moving Mountthe tractor only when the tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the tractor seat Starting a tractor in gear can result in injury or death Read the tractor operators manual for proper starting instructions sc 13 Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death 50 14 Do not operate this Equipment with hydraulic oil leaking Oil is expensive its presence could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oil does penetra
50. Obtain proper over width permits and mark the vehicle and mower as over width as required be law Check the tractor operators manual for any tractor requirements to transport by flatbed trailer Transporting with side mower removed Park the tractor and turn the engine off Remove the key to avoid accidental starting Close ball valves on the hydraulic reservoir To avoid contaminating the hydraulic system make sure all fittings on the side mower motor and solenoid control valve are clean Disconnect the motor pressure hose at the solenoid valve and the motor return hose at the motor See diagram below k 2 m Motor Return 2 Fase Side amp Rear Operation Section 3 6 OPERATION Next switch the hose ends and reconnect to form two separate closed loops see diagram below Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis Remove the keeper bolt and draft beam outer pivot pin Separate the mower head from the tractor Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN Serious damage will be caused if tractor is started with the ball valves closed viu gt a 2 NL D Lu ie E Fretum 12 Looped Use a loading dock ramps to load the tractor on
51. PANEL BATTERY SWITCH O GROUND P ee eel FUSE 5 1143 RED 14 GA DOUBLE SWITCH BOX MOUNTING SOLENOID BREAKER SCREW SWITCH MOUNTING A TERMINAL B um TERMINAL Fl JSE TRAGCTUR HOLDER Assembly Section 2 15 ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATION Install 1 2 O ring breather into butt port of inboard cylinder Install fittings in the rod end of the cylinder according to the diagram in the commons section These fittings should be positioned to face the butt end of the cylinder Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis The inboard cylinder can now be installed into the main frame mast with the pin flat washers and R clips as shown below Use teflon tape on all fitting and hose connections Install all fittings in the outboard cylinder and adjust to point towards the butt end of the cylinder Attach the hoses as specified in the parts book Slide the cylinder into the draft beam from the outside of the draft beam and attach cylinder to the draft beam with clevis pin and rollpins DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position Slide the draft beam under the cylinder and align clevis hole with draft beam hole nearest to the tractor Install pin and secure with rollplins Using inboard cylinder as a pivot point slide dr
52. REFER TO HEAD PARTS 2 30531A 1 BRACKET TRAVELLOCK 3 TF4248 1 PLATE TRAVEL LOCK 4 23745 1 TRAVEL LOCK HOOK 21783 2 CAPSCREW 5 8 x2 NC 6 21992 2 LOCKWASHER 5 8 7 21775 2 HEX NUT 5 8 NC 8 TF4250 1 PIN TRAVEL LOCK Side Flail Standard Duty Common Section 6 44 TRAVEL LOCK mr 566 Pb80172A ITEM PART NO QTY DESCRIPTION 1 610105 1 DRAFT BEAM STD WITH TRAVEL LOCKS 2 610106 1 TRAVELLOCK BRACKET 3 610107 2 TRAVEL LOCK PINS 3 4 X 3 1 4 4 613020 2 R CLIP 5 32 21833 1 CAPSCREW 3 4 X 2 1 4 6 21825 1 HEXNUT 3 4 7 21993 1 LOCK WASHER 3 4 6 22021 1 FLAT WASHER 3 4 9 22600 1 TRAVELLOCK EAR 10 22604 2 PIN HOLDER 11 22601C 1 TRAVELLOCK ASY 12 i REF MAIN FRAME REFER TO PARTS SECTION Side Flail Standard Duty Common Section 6 45 SWITCHBOX SERVICE PARTS ITEM P N QTY DESCRIPTION 1 06514013 1 SWBX ALUM BLK 0651 0102 2 35226 1 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 613923 1 INDICTATOR LIGHT ON RED 06514014 1 BREAKER 10A SWBX 6 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 7 065500188 1 DECAL SWTCHBX TM TSECG 8 35227 1 RELAY DP DT 12V LY2F 35226 Side Flail Standard Duty Common Section 6 46 SWITCHBOX SCHEMATIC NOTE ADD METRIPAK 150 FEMALE PLUG MALE PINS m WJLUMPER WIRES PUSH PULL BAT T ELKWFE 148W 2T REED 14s 243 mU CP GREEN TAAS 12 Ps
53. SIDE FLAIL ASSEMBLIES JD 5101E 5093 amp 5083 UP THROUGH SERIAL 5 LV5101E260403 LV5093E260318 Current as of 11 04 2010 LV5083 E260784 PARTSLISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com 06010016 TO THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly at tached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY HARD HAT SAFETY BEFORE WORKING CHILDREN OPERATORS GLASSES SEAT BELTS ROPS 8 267400 060 4 544 2 e DO hm 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse
54. Side Flail Standard Duty Common Section 6 26 2 SP HUSCO LOAD SENSE 31320 ITEM PART NO QTY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 N A N A 8 614209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 11 2 WIPER 11B 2 O RING SMALL 110 1 O RING LARGE 110 1 SHUTTLE DISC 11E 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVERNUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O RING LARGE Side Flail Standard Duty Common Section 6 27 2SP HUSCO LOAD SENSE 31322 Side Flail Standard Duty Common Section 6 28 2SP HUSCO LOAD SENSE 31322 ITEM PART DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31600 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 4 31600 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 06503067 1 RELIEF PLUG 6 31861 1 RELIEF VALVE 360 PSI 7 N A N A 8 614209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 11 2 WIPER 11B 2
55. TENANCE PRECAUTIONS Be sure end of grease gun and zerks are clean before using Debris injected intobearings etc with grease will cause immediate damage DO NOT use a power grease gun to lubricate bearings These require very small and exact amounts of lubrication Refer to the detailed maintenance section for specificlubrication instructions Do Not over grease bearings Lexan windows should be washed with mild soap or detergent and luke warm water using a soft clean sponge or soft cloth DO NOT use abrasive or alkaline cleaners or metal scrapers on lexan windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles WARNING DO NOT use hands to check for suspected leaks in hydraulic hoses Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury If fluid is injected into skin it must be surgically removed within a few hours or gangrene may result Use a small piece of wood or cardboard not hands to search for pin hose leaks Be sure all pressure is relieved whenever disconnecting lines Be sure all c
56. THE AREA 6T3230 THROW DEBRIS CONSIDERABLE DISTANCES WHEN INSIDE OF CAB 5 ARE ALLOWED TO STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST BE TAKEN OR SERIOUS INJURY CAN RESULT 6T 3230 Side amp Rear flail Safety Section 1 15 PARTNO LOGATION CAUTION DO NOT START OR RUN WITH VALVES CLOSED SERIOUS DAMAGE WILL OCCUR 6T 3233 613233 HYDRAULIC TANK 4 CAUTION CHECK CRANKSHAFT ADAPTER DAILY 613234 FOR TIGHTNESS AND GROMMET WEAR INSIDE OF CAB AS SERIOUS DAMAGE TO RADIATOR MAY RESULT FROM IMPROPER MAINTENANCE 613236 MOWER DECK HYDRAULIC TANK A WARNING IMPORTANT 6T3243 WHEN REPLACING BLADES IT IS RECOMMENDED THAT IT IS RECOMMENDED THAT THE BOLT AND LOCK NUT BE ALL BLADES BE REPLACED FOR PROPER BALANCE TO REPLACED WHENEVER BLADES ARE REPLACED REPLACE AVOID EXCESSIVE VIBRATIONS WHICH CAN DAMAGE THESE ANY TIME THEY ARE DAMAGED OR WORN AS SPINDLE ASSEMBLY INSIDE OF CAB FAILURE DO SO CAN LEAD TO BLADES COMING SEE YOUR OPERATOR S MANUAL FOR PROPER OFF CAUSING SERIOUS INJURY OR DEATH INSTALLATION INSTRUCTIONS Side amp Rear flail Safety Section 1 16 Tiger Corporation 5 43 5 49 www CET cor Mower Hydra irs Cold Temperatures OF SAFE 150 48 Mobil DTE 1541 Law Temp Temperalures 10 F Etaiu 1 20 424 Temperatures 15 F Startup 150 45 Anti Wear
57. TSF 1 06504039 1 SHAFT END COVER 2 06504040 1 PORT END COVER 3 06504041 1 GEAR HOUSING 4 06504042 1 MATCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 7 06504044 2 SET SCREW 8 06504028 1 KEY 9 06504045 4 DOWEL PIN 10 1 NAMEPLATE 11 763759 2 THRUSTPLATE 12 02961940 1 HEX PLUG 13 TF4401 1 SNAP RING 14 06504049 1 SEAL INCLUDED IN SEAL KIT 15 TF4410 2 GASKET SEAL INCLUDED IN SEAL KIT 16 06504046 4 SIDE SEAL INCLUDED IN SEAL KIT 17 06504047 4 END SEAL INCLUDED IN SEAL KIT 18 TF4407 2 BACK UP SEAL INCLUDED IN SEAL KIT 19 06504048 1 SEAL RETAINER 20 615809 2 CHECK ASSEMBLY 21 02961917 4 WASHER 06504023 AVAIL SEAL KIT INCLUDES 14 15 16 17 AND 18 ITEM PART NO QTY DESCRIPTION 06504015 AVAIL MOTOR ASSEMBLY 350 STD DUTY T3F 1 06504039 1 SHAFT END COVER 2 06504060 1 PORT END COVER 3 06504055 1 GEAR HOUSING 4 06504056 1 MATCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504057 4 CAP SCREW 06504044 2 SET SCREW 9 06504045 4 DOWEL PIN 10 1 NAMEPLATE 11 763759 2 THRUSTPLATE 12 02961940 1 HEX PLUG 13 TF4401 1 SNAP RING 14 06504049 1 SEAL INCLUDED IN SEAL KIT 15 TF4410 2 GASKET SEAL INCLUDED IN SEAL KIT 16 06504046 4 SIDE SEAL INCLUDED IN SEAL KIT 17 06504047 4 END SEAL INCLUDED IN SEAL KIT 18 TF4407 2 BACK UP SEAL INCLUDED IN SEAL KIT 19 02961932 1 SEAL RETAINER 20 615809 2 CHECK ASSEMBLY 21 02961917 4 WASHER 06504023 AVAIL SEAL KIT INCLUDES 14 15 16 17
58. W i IU 5 _ m 3 a a I Se 5 gt t F 1 4 1 TTE n 8 T ENTM IPE 4 m Eka u CE Side A Rear flail Maintenance Section 4 29 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service following the detailed maintenance instructions in the operators manual Pump Drive Shaft Check for end play in drive shaft coupler and lubricate at zerks Crankshaft adapter If equipped with rubber grommets check conditlion replace if missing or damaged Pivot points Inject grease until it appears at ends Hydraulic fittings Check for leaks with paper or cardboard Tighten fittings or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Belts Check Tighten Replace belts as needed Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section Hydraulic Fluid Level Add if required per fluid recommendations Rear Flail Drive Bearing Flange and Shaft Couplers Grease as instructed in the detailed if applicable maintenance section Cutter Shaft and Ground Roller Grease as instructed in the detailed maintenance section Service performed by Date Hour Meter Maintenance Section This page be
59. WASHER 1 2 SAE L9 CAPSCREW 1 2 X 1 3 4 NC BAR FLAP TSF TBF 63 FLAP DEFLECTOR TSF 63 FLAP 63 FRONT CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 FLAIL KNIVES SMOOTH CUT Side Flail Standard Duty Common Section 6 9 STD DUTY 75 SIDE FLAIL STANDARD ROTATION COMBO STANDARD ROTATION 29 28 Side Flail Standard Duty Common Section 6 10 STD DUTY 75 SIDE FLAIL STANDARD ROTATION COMBO TI CO OO I O O 6 gt P N 28736D 28737 612283 612615 21988 21625 2 975A 21731 21990 21725 28 35 06520028 06520027 06520029 06530001 TF1045B 28738 612330 612331 28086 30013 28747 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 0 m CO 0 O DESCRIPTION BONNET 75 STD T3F RT BAFFLE 75 STD ROT STD CARRIAGE BOLT 3 8 X 1 NC WASHER FENDER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC GUARD CUTTERSHAFT 5 CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC GROUND ROLLER ADJ BRKT STD DTY BEARING FLANGE 1 3 8 G4RNDRLR CAP BEARING GRNDRLR 2 3 4 3 32 5568 148 CAPSCREW SKT 8 32 1 2 55 STUB SHAFT GROUND ROLLER GROUND ROLLER 75 CAPSCREW SKT HD 7 16X1 1 2NC CAPSCREW SKT HD 7 16 X 1 NC SKID SHOE STD DUTY REAR FLAIL PLOW BOLT 3 8 X 1 1 4NC GR5 CUTTERSHAFT ASSY STANDARD 22 23 24 25 8 26 KNIFE FLAIL SHORT FORGES GORCE KNIFE MTG CLEV
60. aft beam under tractor and install draft beam pin Align hole in draft beam pin with holes in main frame boss and install cap screw lock washer and hex nut Assembly Section 2 16 ASSEMBLY DECK MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm left linkage arm right linkage arm and cylinder mounting ears Using a clevis pin and roll pins connect the pivot arm to clevis on draft beam NOTE Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below Also make sure the cutout on the pivot arm faces into tube of draft beam SHORT END OF STOP BOLT ADJUSTMENT BRACKET FITS INSIDE OF CYLINDER CLEVIS INSTALL THIS PIN FROM THE FRONT ON THE LEFT SIDE OF THE TRACTOR AND FROM THE REAR ON THE RIGHT SIDE OF THE TRACTOR A 959 lt 4 lt TO MOWER DECK 1071 Slide other end of pivot arm with short distance between the cut out and the end of the pivot arm into the cylinder clevis Next line up the holes of the left and right lift linkage arms outside of the cylinder clevis holes Connect with linkage pin shims as required boss cap screw lock washer and hex nut as shown To connect the bonnet to the draft beam slide the extension arms of the draft beam between the mounting ears on the inner end of the bonnet Line up the holes and secure with swivel pin cap scr
61. ance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 5 When the Wings are folded for transport the center of gravity is raised DANGER and the possibility of overturn is increased Drive slowly and use extremecaution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn sri gt DO NOT allow any person under a folded wing unless wing is securely DANGER locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death srr3 gt Side amp Rear flail Safety Section 1 10 DANGER The flail cutter shaft is designed for standard rotation same N DANGER rotation as the tractor wheels during forward travel Never operate the cutter shaft in the reverse rotation Operating this mower reverse rotation may cause objects to be thrown out the front of the mower head WARNING The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain
62. and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate only with tractor 12 19 Roll Over Protective Structure 5 and with seat securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components before putting hands or feet under working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head or Folding Section raised if passersby bystanders
63. are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the eguipment Make sure you abide by the following rules 1 Test the tractor at a slow speed and increase the speed slowly Apply the brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for and this eguipment 2 Test the equipment at a slow speed turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 Side 8 Rear Sa
64. ay is less than 1 16 grind the end of the shaft to achieve the proper end play there is more than 1 4 of end play return the shaft with specifications for a longer shaft CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED TANK IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP INSTALLING O RING FITTINGS Installing straight 45 degree and 90 degree O ring fittings requires that the O ring washer and nut A be up against the swivel body B Insert the swivel and turn in until the swivel is pointed in the right direction and O ring contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pipe fitting wrap the threads clockwise looking at the end with teflon tape In this way the tape will be tightened when installed NOTE It is not necessary to tape O ring fittings or those installed in swivels FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil requirements NOTE Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump Assembly Section 2 14 ASSEMBLY MOTOR SOLENOID VALVE MOUNTING Install a motor solenoid valve to the bracket on main frame with the capscrews star lockwasher flatwasher lo
65. bove all remember safety is up to YOU Only YOU prevent serious injury or death from unsafe practices DANGER WARNING 0 Indicates an imminently hazardous situation that if not avoided COULD result in Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY DEATH OR SERIOUS INJURY CAUTION 1 Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result CI in damage to or destruction of the machine attachments or the enviroment NOTE dentifies points of particular interest for more efficient or convienient operation or r 86 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards se Side amp Rear flail Safety Section 1 2 PELIGRO Sino lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad sa 3 i LEAEL INSTRUCTIVO DANGER Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator 5 Manual and each of the Safety Messages found in the Manualoronthe Tractor and Implement Learn how to stop
66. ce the possibility of property damage serious injury oreven death never allow the Mower to be operated with blades missing sFL 4 Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 2096 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed 2 Side 8 Rear Safety Section 1 9 WARNING DANGER Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower Never work on the Mower with the tractor PTO driveline connected and running Blades or Drivelines could turn without warning and cause immediate entanglement injury or death SRM 3 Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower
67. ckwashers and hex nuts as shown in the parts section Be sure that the pump and tank oil ports are pointing down Be sure that the star and regular lockwashers are not on the same capscrew Ground one of the red solenoid wires to the mounting bolts with the star lockwasher at this time CONTINUOUS DUTY SOLENOID SWITCH OPTIONAL Mount the solenoid switch drill holes to match and 30 AMP breaker mounting tab mount in and well protected area Secure with 3 8 x 1 capscrews lockwashers and hex nuts A RED 6 wire from terminal D to 12 volt battery post on starter solenoid B RED 14 wire from terminal C to 12 terminal on fuel pump GREEN 14 GA wire from terminal B to negative ground RED 8 GA wire from terminal to 30 AMP breaker RED 14 GA wire from terminal A to double switch box RED 14 wire from terminal to temperature gauge optional G RED 8 GA wire from breaker to reverser switch terminal 2 H RED 8 GA wire from terminal 1 to 12 volt terminal on cooler fan BLACK 8 GA wire from terminal 3 to ground on cooler fan J BLACK 8 GA wire form terminal 4 to control panel ground C D E FRAME GREEN 14 GA GROUND 12 VOLT RED 14 GA FUEL PUMP RED 14 OPTIONAL RED 8 GA ES FAN TEMPERATURE GAUGE FAN REVERSER S 3 ANP G BLACK 8 GA COOLER BREAKER 30 GROUND 2VOLT _ RED 6 GA 5 SOLENOID RED 8 Gay BLACK 8 GA CONTROL
68. copied and used as part of the daily maintenance routine Side A Rear Maintenance Section 4 30 JD 5101E SIDE FLAIL MOWER PARTS SECTION Parts Section 5 1 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual 1 The Paris Section is prepared in logical seguence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the guantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimu
69. d on the mid mount valve for the pressure hose That hose is routed to the P port of the priority valve Next the hose from the port on the priority valve goes to the port on the danfoss lift valve The return hose from the lift valve is connected to the closest end on the run tee of the T port on the selective control valve Plumb the excessive flow hose from the EF port on the priority valve to the EF port on the SCV Then the load sense hose goes from the LS port on the priority valve to the LS port on the lift valve Refer to the illustration below for port call outs on the danfoss priority valve The return line on the mid mount valve must be replaced with a hose This hose is routed from the existing adapter in the return port on the mid mount valve to the run tee in the port on the selective control valve Assembly Section 2 9 ASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS Place the cable control bracket on the floor so that the bracket is 1 1 4 from the right corner post of the cab and the edge of the door opening Also the outer rear corner of the bracket is 3 3 4 from the edge of the door See image below Be sure that the location of the stand will allow the operation of all controll levers in the tractor and that the door will not strike the stand when shut Double check under the cab for cables and wires that may be cut when drilling And before drilling double check
70. deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 7 Neverleave Tractor and Implementunattended while the implementis in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting itfrom the tractor lower the stand and put the retaining pin securely in place or put a secure supportunderthe A Frame Lowerthe implement carefully to the ground Do not put hands or feet under lifted components 1 Make sure the PTO shield integral driveline shields and input shields are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing s3PT s Cu pf Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely a blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair Work s3pT 9 g gt gt gt gt gt gt 2 2 2 lt JJ lt lt o T o o gt 2 6 gt Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clear
71. enance schedules will be repaid in a long and satisfactory life of the equipment Troubleshooting Please before you call help us to help you Please look at the equipment to observe what is happening then e Classify the problem e Hydraulic electrical or mechanical Read the trouble shooting section e Tractor or Truck chassis Contact vehicle dealer e unable to correct the problem yourself contact your local Tiger Dealer after gathering e Machine model e Serial number e Dealer name e Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation to read and understand the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual at any time you have a service problem with your Tiger mower Contact your local dealer for service and parts needed MANUFACTURED BY DISTRIBUTED BY Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 1 800 843 6849 1 1 605 336 7900 www tiger mowers com TABLE OF CONTENTS SAFETY 1 1 Safety Information 1 2 ASSEMBLY MOUNTING SECTION 2 1 OPERATION SECTION 3 1 MAINTENANCE SECTION 4 1 PARTS SECTION 5 1 Parts Ordering Guide 5 2 Parts Table of Contents 5 3 WARRANTY INFORMATION 7 1 This means CAUTION YOUR SAFETY IS AT RISK When y
72. ered contaminated due to the flow direction through the element is outside in Clean the inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss with in the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubricate with oil Using a clockwise rotation screw the bowl back into the head assuring that the bowl has not been cross threaded into the head Continue tighten the bowl into the head using the spanner wrench or ratchet the rotation of the bowl will become tighter once the o ring engages the sealing flats Once the bowl has been fully inserted into the head and the o ring has reached the sealing flats the bowl can no longer be tightened and bottoms out Once the bowl has bottomed out back off the bowl by 1 6 turn this assures that the o ring is seated properly with in the sealing flats Element change out and re assembly is now complete Start the machine and inspect the filter area checking that there is no oil leaking from the filter assembly This is first to be done at 50 hours of operation then yearly 500 hours or when indicated by restriction indicator 4
73. erse rotation with smooth knives the idler pulley is toward the rear Install the small bushing in the idler arm and connect the idler tensioning rod Tighten the adjusting nuts for the idler arm tensioner as shown previously in the maintenance section Install the belt shield the shaft guard and P T O shaft guards When operating the mower in reverse rotation with smooth cut knives remove the baffle and install the front shield When operating the mower in standard rotation with standard cut knives remove the front shield and install the baffle Side amp Rear flail Maintenance Section 4 24 MAINTENANCE 50 BOOM FLAIL KNIFE REPLACEMENT 1 If knives are damaged or badly worn they will need to be replaced as set Replacing a single knife can cause severe vibration and possible damage to the mower The knife should not be welded on for any reason 2 Always replace the knife bolts when replacing the knives DO NOT REUSE THE KNIFE BOLTS OR NUTS 3 Assemble knives bushings bolts and nuts as shown in part section of the manual 4 Install the locking hex nut so that the flat face of the nut is towards the knife 4 apply loctite 271 or equivalent to threads 5 Torque nut to 50 ft lbs Knife must swing freely WARNING DO re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced wi
74. ethane window adhesive supplied in kit around the window opening Carefully position the new window into position Fill the remainder of the gap around the window with the adhesive to finish Be sure to follow the instructions on the adhesive label when installing window Next install the upper and lower door hinges along with the existing cab door hinges To do this you will remove the existing hinge hardware and install the existing hardware on the polycarbonate as shown Set the safety screen assembly on the hinges and attach the door to the tractor frame Install the brackes with the hardware shown in the parts section Assemble the rod with the vibration isolator and nuts and attach them to the brackets Adjust the vibration isolator on the upper and lower brackets to achieve a good fit with the window Installing a boom mower requires that all right side windows be replaced or shielded by a lexan safety window VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender See illustration below Drill the square holes in the fenders to accept 3 8 capscrews Use the hardware noted in the parts section to attach the valve mounting bracket to the tractor Next attach the valve mounting plate to the mounting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the parts section to attach
75. ew lock washer and hex nut both sides See parts book illustration Next slide the left and right linkage arms up to the slotted ear on the side of the deck Secure with linkage pin shims boss cap screw lock washer and hex nut See illustration in parts section LIFT CONTROL FEEDLINES Hose lengths will vary between tractor applications such as cab and non cab units See the parts section that pertains to your tractor for hose applications Install a hose from the bottom or inner valve port in fender well for cab units on stand for non cab units to the restrictor on the inboard cylinder gland Install a hose form the upper or outer valve port to the restrictor on the outboard cylinder butt Use teflon tape on all fitting and hose connections Assembly Section 2 17 ASSEMBLY TRAVEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame Install the capscrew lockwasher and hex nut as shown in the picture Raise the deck flail to it s upright position Deck ear touches to stop bolt as shown in the picture Drill a 13 16 hole to the deck flail ear through the draft beam as shown below Insert the supplied pin and clip through the hole TRAVEL LOCK BRACKET Assembly Section 2 18 ASSEMBLY DECK MOTOR FEEDLINE Install the 1 hose with the 90 degree flange on the front side of the motor to
76. fety Section 1 5 WARNING WARNING WARNING DANGER DANGER DANGER Never attempt to lubricate adjust or remove material from the Implement while itis in motion or while tractor engine is running Make sure the tractor engine is OFF before working on the Implement SG 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins are properly secured Serious injury may occur from not maintaining this machine in good working order sc 21 Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent 56 22 Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 50 25 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death 50 26 Side amp Rear flail Safe
77. ged The Loader is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATION TRACTOR PRE OPERATION Inspection Tractor ID _ Shift WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Loader is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER Side amp Rear Operation Section 3 12 MAINTENANCE MAINTENANCE SECTION Side amp Rear Maintenance Section 4 1 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability yet with simplified maintenance The purpose of this section of the manual is to help the operator in the regular servicing of the mower Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower When you purchase a Tiger Mower you also acquire another valuable asset Tiger s parts organization Our rapid and efficient service has guaranteed the customer satisfaction for many years Tiger parts keep up with the demands for efficiency safety and endurance expected of the Tiger Mower MAIN
78. h are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensurethe Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additio
79. ications for your unit Side 8 Rear Maintenance Section 4 7 eum iim m 5 iit am ae h 53 e raj Pa MAINTENANCE LUBRICATION RECOMMENDATIONS Description Tractor Hydraulics Mower Hydraulics Cold Temperatures 0 F Start Up Normal Temperatures 10 F Start Up Normal Temperatures 15 F Start Up High Operating Temp Above 90 F Flail Rear Gearbox Cutter Shaft amp Ground Roller Shaft Drive Shaft Coupler Flail and Rotary Drive Shaft Yoke U Joint amp Stub Shaft Boom Swivel Boom Cylinder Pivots Rotary amp Flail Boom Deck Boom Pivot amp Deck Stop Adjustment Rotary amp Flail Deck Spindle Rotary Application Heservoir Heservoir Grease Grease Gun Grease Gun Grease Gun Grease Gun Grease Gun Grease Gun General Specification JD 20C MF M1135 M1141 FNHM2C134D FNH201 ISO 46 Anti Wear Low Temp JD 20C MF M1135 M1141 FNH M2C134D FNH201 ISO 46 Anti Wear ISO 100 Anti Wear PAO Synthetic Extreme Pressure Gear Lube Lithium Complex Extreme Pressure NLGI 2 ISO 320 Lithium Complex Extreme Pressure NLGI2 ISO 320 Lithium Complex Extreme Pressure NLGI2 ISO 320 Lithium Complex Extreme pressure NLGI2 ISO 320 Lithium Complex Extreme pressure NLGI 2 ISO 320 Tiger Spindle Lubricant par
80. ided Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap Cover the valve valve fittings with the yellow hose cover and secure with black string provided Assembly Section 2 13 ASSEMBLY FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap screws and lock washers as shown in the parts section illustration DO NOT tighten fasteners at this time Thread the pump drive shaft into the crankshaft adapter Slide the splined drive shaft coupler onto the pump drive shaft Install the pump onto the mounting bracket NOTE the pump is offset to one direction the pump should be installed with the offset side on top Install hardware for securing pump to the pump mount DO NOT tighten Install pump and align so that splined coupling can be moved FREE PLAY back and forth by hand Rotate coupler and check free play every 1 4 turn Tighten pump mounting bolts in succession rechecking for spline coupling free play Remove the pump mounting bracket bolts one at a time and apply a tread locking agent Tighten these bolts in succession again checking for free play in the drive shaft After all bolts are torqued the end play on the drive shaft should be 1 16 to 1 8 and coupler should move freely with hand pressure If end pl
81. ion 3 8 OPERATION INSPECTION SHEETS Flail Mower PRE OPERATION Inspection Tractor Make o o Date Shift o WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Mower head is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Condition at Specific Comments Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Side amp Rear Flail Operation Section 3 9 OPERATION TRACTOR PRE OPERATION Inspection Tractor ID _ Make Date Shift U X WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Mower head is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved The Air fter i is in go X condition Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Side amp Rear Operation Section 3 10 OPERATION FRONT END LOADER PRE OPERATION Inspection Mower IDF g Date Shift WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake enga
82. l Isopropyl All residual organic solvents should be removed with a secondary rinse GRAFFITI REMOVAL Butyl cellosolve for removal of paints marking pen inks lipstick etc The use of masking tape adhesive tape or lint removal tools works well for lifting off old weathered paints To remove labels stickers etc the use of kerosene or VM amp P naphtha are generally effective When the solvent will not penetrate sticker material apply heat hair dryer to soften the adhesive and promote removal IMPORTANT If a material is found to be incompatible in a short term test it will usually be found to be incompatible in the field The converse however is not always true Favorable performance is no guarantee that actual end use conditions have been duplicated Therefore these results should be used as a guide only and it is recommended that the user test the products under actual end use conditions Side amp Rear flail Maintenance Section 4 9 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level the unit should be parked on a level surface shut OFF and allowed sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening when removing the breather The reservior should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservior has been over filled when oi
83. l increase efficiency and reduce possibility of serious injury or damage to the unit The operator should work slowly and carefully until he feels comfortable with the machine Speed and skill will be attained much easier if the necessary time is spent to familiarize yourself with the machine and its operations Since tractor makes and models vary we recommend reading and following the operators manual provided by the manufacturer pertaining to your particular unit Side amp Rear Flail Operation Section 3 2 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer for their recommendation and procedures pertaining to your particular make and model WARNING TT When rotating parts motion serious injury may if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when mower is in operation Be sure the ball valves on the mower hydraulic tank are OPEN before starting the tractor Serious damage to the hydraulic system can if the valves are not open 1000 WARNING Check to make sure mower switch is in the OFF position The unit is designed not to start if the switch is in the position If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance otart the tractor and allow the instruments to stabilize With
84. l is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather DETAILED MAINTENANCE REPLACEING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter housing Turn cover counter clockwise until cover is free Remove and replace filter Replace top cover and cover bolts in opposite order as removed 0 ee g oum s w 5 Side A Rear flail Maintenance Section 4 10 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system has been shut down and de pressurized Locate High Pressure Filter housing Confirm that the element that is about to be installed matches the element p n on the filter model tag Example V3 0510 06 world line 100 HD049 model Locate the bottom of the High Pressure Bowl and use the appropriate spanner wrench or ratchet that matches the hex pattern Using the spanner wrench or ratchet and turning in a counterclockwise rotation looking at the bottom of the bowl remove the bowl from the head The first couple rotations will seam tight as the o ring passes the sealing flats once the o ring has cleared the sealing flats the bowl should spin freely Taking care not to drop the bowl finish removing the bowl from the head WARNING bowl will be full of oil Pour the oil from the bowl into a container this oil should be consid
85. les from both batteries remove batteries and the battery box from cab units only C Remove engine side panels or raise hood to access front pulley D Remove plugs from tractor casting where main frame and pump mount will be attached E Raise the tractor onto jack stands and remove the right rear wheels CRANKSHAFT ADAPTER If necessary remove the four cap screws from the crankshaft pulley and keep them to reuse Remove the large washer and discard Then install the crankshaft adapter and spacer to the pulley with cap screws and lock washers as shown in the parts section FAN FAM RELT IRACTOR ENGINE CRANKSHAFT PULLEY CRANKSHAFT CRANKSHAFT ADAPTER 12 6 01 Assembly Section 2 2 ASSEMBLY DRIVESHAFT ACCESS To access the driveshaft of the JD 5101E a hole will need to be cut in the front of the tractor frame Find the tapped marking on the front end of the tractor shown below Using a 1 1 2 hole saw cut a hole for the driveshaft Once the hole is cut you will be able to look through the hole and see the driveshaft cover DRIVESHAFT COVER PRE TAPPED MARKING The driveshaft cover is held on by two bolts To remove these bolts take off the panel covering the fan Then you will have access to the bolts on the driveshaft cover BOLTS TO BE 4 REMOVED ADJUSTING REAR WHEELS Raise rear of tractor onto jack stands and adjust tires rims all the way out Follow the instructions in the t
86. lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing sam 1 DANGER There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine 1 often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sr All Safety Shields Guards and Safety devices including but not limited to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable DANGER Door Shields should be used and maintained in good working condition All safety devices should be in spected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade con tact SFL 5 Side amp Rear flail Safety Section 1 7 DANGER Therotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be th
87. location of the stand for proper placement of holes Drill 3 holes to match control bracket and secure with capscrews and nylock nuts noted in parts section CAPSCREW 0 i A NS The rubber boot under the rear window can be cut a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables will be routed to the lift valve mounted on the valve mounting plate and should not have any sharp bends or kinks in them Secure cables with zip ties and apply RTV sealer in and around individual cables inside and outside of the cab for a water tight seal Do not allow excess cable to hang unsecured on the outside of the cab CUT CROSS HAIR PATTERM IN RUBBER BOOT FOR VALVE WIRES TO PASS THROUGH WALL CAB WINDOW VALVE WARES INSIDE OF WIRE WRAP 7 Assembly Section 2 10 1228 ASSEMBLY CABLE CONTROL LEVER STAND Place the cable control bracket on the floor so that the bracket 1 2 1 2 from the side edge of the door and 4 3 8 in front of the rear edge of the door See images below Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut Before drilling double check location of the stand for proper placement of holes Make sure that all cables and wires are clear of the area before drilling holes to mount the stand Drill 3 hole
88. m product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death 1000 Direct any questions regarding parts to Tiger Corporation 3301 Louise Ave Sloux Falls SD 57107 1 800 843 6849 1 605 336 7900 51015 TSF Paris Section 5 2 PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE SPECIFIC PARTS TRACTOR MNT MAIN FRAME 5101E 06101775 5 4 MOUNT HYDRAULICS 06101775 5 6 TRACTOR MNT MNFRM LOADER 5 8 MOUNT HYDRO LOADER 5 10 TRACTOR MOUNT WHEEL WELL TANK 512 TRACTOR MOUNT KIT HYDRO WHEEL WELL TANK 5 14 CABLE CONTROLS 5 16 LIFT VALVE CABLE CONTROL CAB 5 18 SAFETY SCREEN WINDOW 5 20 WHEEL SPACER 5 21 51015 TSF Parts Section 5 3 MOUNT FRAME 5101E RIGHT REAR AXLE EXISTING HARDWARE 51015 TSF Parts Section 5 4 MOUNT FRAME 5101E PARTNO m cO OO 2 N gt cl O O1 N O 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 35 36 06300033 06300035 06300080 32642 23152 06520135 610375 32519 22014 610389 06400307 24860 33880 21732 21725 06533004 06700090 06380012 06505044 21627 06505067 22018 06410352 0638001
89. n are constantly striving to improve out products we reserve the right to change specifications or design at any time THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine The table of contents clearly identifies each section where you can easily find the information you need The Occupational Safety and Health Act OSHA 1928 51 subpart C makes the following minimum requirements for tractor operators pue O Qa M OUI SYS OWNER REQUIREMENTS Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this Standard and SAE J3C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS Securely fasten seatbelt it the tractor has a ROPS Where possible avoid operating the tractor near steep ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do Not permit others to ride Operate the tractor smoothly no jerky turns starts or stop
90. n off the tractor and set the parking brake After all motion stops completely leave the tractor and clear the cutting heads manually After the first day of operation all bolts should be checked and tightened securely This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower or injury to the operator Side amp Rear Operation Section 3 5 OPERATION TRANSPORTING MOWER Transporting under the units own power When transporting between job sites or between cutting passes the following procedure should be followed Shut off the power to the cutting head s and allow all motion to come to a complete stop Raise the draft beam to it s highest position Raise the side mower until the deck stops against the draft beam Raise the rear mower with the 3 point hitch control lever The unit is now in position for self transportation Transporting unit by flatbed trailer Most tractors with a side mounted mower head attached will be over legal transporting width 102 wide For this reason one of the following procedures must be followed 1 Transporting with side mower attached Use a loading dock or ramp to load tractor onto the trailer Center the tractor with the mowers attached between the sides of the trailer Make sure the draft beam and head are fully raised and secured Lower the rear mower onto the trailer Secure the tractor and rear mower to the trailer with chains
91. n section of this book decals are to remain in good condition as reminder to the operator and should be replaced if damaged Finally all bosses pins and pivot points will need to be greased as instructed in the maintenance section of this manual The hydraulic reservoir can also be filled with the recommended fluid see maintenance section and the filter installed in the top of the tank Double check all fittings and fasteners BEFORE starting tractor Also secure any loose hoses together with zip ties and wrap with split hoses where friction may occur on the hoses WARNING BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely BE SURE THE BALL VALVES ARE OPEN Start tractor and allow instruments to stabilize Using a piece of paper or cardboard as noted in the safety and maintenance sections check all fittings and connections for hydraulic leaks If a leak is found you must shut down the tractor set the cutter on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any co
92. n this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 he purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death 1000 Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1
93. nal riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 Side amp Rear flail Safety Section 1 19 Side amp Rear flail Safety Section 1 20 ASSEMBLY SECTION Assembly Section 2 1 ASSEMBLY Before attempting to mount or service your Tiger mower it is important to read and understand all of the information in the Safety section of this manual Check complete shipment list against the packing list to make sure there are no shortages Make certain the tractor model is appropriate one for the mower received CAUTION Use a floor jack hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not Head and understand the entire assembly section instructions before attempting to mount your Tiger mower Refer to the parts section of this manual for detailed illustrations to locate all parts TRACTOR PREPARATION A Remove right hand steps B Disconnect cab
94. ndition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other part of the mower such as the hydraulic tank or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected according to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects on the ground the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorqued and once again after the first few hours of operation If any parts of this assembly section or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance Assembly Section 2 21 ASSEMBLY Assembly Section 2 22 OPERATION OPERATION SECTION Side amp Rear Operation Section 3 1 OPERATION Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed
95. onnections are tight and hoses and lines are not damaged before applying pressure BREAK IN PERIOD In addition to following the break in instructions for your particular tractor the in tank hydraulic fluid filter should be replaced after the first 50 hours of service Thereafter the filter should be replaced every 500 hours or yearly which ever comes first Re torque wheel lugs after first five hours of operation and periodically thereafter See torque specifications listed in the tractor s service manual for your particular model Wheel lugs must always be re torqued whenever a wheel is removed and reinstalled Side 8 Rear flail Maintenance Section 4 2 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation Use the tractors hour meter to determine when regular servicing is reguired This symbol indicates a point that needs to be greased at an interval noted in the section below Refer to the Detailed Maintenance section for further instructions on greasing Copy and use the Daily Maintenance sheet located at the end of this section DAILY OR EVERY 8 HOURS ITEM SERVICE COMMENTS Drive Shaft Yoke U Joint Grease Grease as instructed in amp Stub Shaft detailed maint section Pump Drive Shaft Check and Lube Insure drive shaft end play Crankshaft Adapter Check rubber grommets Replace grommets if damaged or missing Pivot Points Lubricate Inject grease
96. or reguire removal for knife replacement or any other reason they must be discarded and replaced with new nuts WARNING a Knives should not be welded on for any reason Side 8 Rear flail Maintenance Section 6 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX When filling or checking the fluid level the unit should be parked on a level surface with rear flail down on surface shut OFF and cold at ambient temperature Hemowve the fluid level plug located on the side of the gear box The gear box should be filled to the bottom of the fluid level hole If nessecary use 75 90 wt PAO Synthetic Extreme Pressure Gear Lube to raise level to bottom of the hole Do not over fill excessive gear oil will run back out of the hole Reinstall fluid level plug into gear box If gear box has been over filled the excess may be expelled through the pressurized breather Rear Flail gear box Fluid level MS plug guard drain plug Side 8 Rear flail Maintenance Section 4 27 MAINTENANCE BEARING REPLACEMENT 1 Remove existing cuttershaft bearings and string guards 2 Make sure that the end knives on each end of the cuttershaft are orientated as shown 3 Apply anti seize on cuttershaft as shown on next page 4 Install non drive side bearing first 5 Install the top of the string guard on the non drive side first Use loctite 271 or equvalent and torq
97. otor rotation changed now all of he knives on the cutter shaft must be changed as required The cutter shaft rotates in the same direction as the tractor tires when going forward for standard cut knives The shaft rotates opposite to standard rotation for smooth cut knives Smooth cut knives should be installed so the cutting edge is forward When operating in standard rotation the front shield must be removed and the baffle installed When operating in reverse rotation remove the baffle and install the front shield Finally reposition the wear pads on the hoses and replace the zip ties as needed to prevent the hydraulic hoses from rubbing or chafing lak boris REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft Disconnect the P T O drive shaft from the right angle gear box Remove the gear box from the flail frame and lay down flat so that gear oil does not leak out owitch the top breather vent plug with the drain plug on the bottom Remove the input shaft guard The input shaft must be pressed through or turned around so the rear extension is equal to what the original front dimension was Turn the gear box 160 and install on the flail frame so the chain coupling sprockets are side be side and the breather vent plug is on the top of the case continued on next page Side amp Rear flail Maintenance Section 4 23 MAINTENANCE
98. ou see this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark x SAFETY SECTION Side amp Rear flail Safety Section 1 1 General Safety Instructions and Practices A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this eguipment Practice all usual and customary safe working precautions and a
99. out starting the mower practice positioning the boom and deck Remember speed and skill will be attained easier if the necessary time is spent familiarizing yourself with the machine and its operations When you feel comfortable at controlling the position of the mower return the mower to the travel position and transport the mower to the desired mowing location If mowing for the first time with a Tiger Boom Mower we recommend choosing a ditch or area relatively flat with a minimum of sign posts guard rails etc As always you should inspect the area for other objects that can cause potential hazards The Mower Control switch turns the mower and OFF This switch is to be in the OFF position to start the tractor The tractor will not start with the switch in the position WARNING If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance CONTROL LOCATION AND FUNCTIONS The side mower height is controlled with a two or three spool valve and is coordinated as shown below The optional three spool valve allows for the operation of a rear rotary mower or side ditcher lf the unit is equipped with a three spool valve do not operate the third spool handle unless a rear rotary or ditcher is mounted DOWN INBOARD FUT OG RM 1054 8 8 LI 8 A A 1 OPERATION rear mower height i
100. r flail Maintenance Section 4 20 MAINTENANCE m fpem 5893 nid zaberou 7 4 I For standard cut on the mechanically driven rear flail mower adjust so that the spring washer is flush with the spring guide as shown below REVERSING MOWER ROTATION OF SIDE AND REAR FLAIL MOWERS To reverse the rotation of the side and hydraulically driven rear flail a different idler arm is needed only for side flail Part No TF4346 is used in standard rotation Part No F4345 is used in reverse rotation When before attempting this procedure be sure all dirt is cleaned away from the motor and around all hose connections This is to prevent the oil from becoming contaminated 1 Start by removing the belt shield from the flail mower 2 Remove the locking and adjusting nut spring washer and spring from the idler tensioning rod 3 Disconnect the tensioning rod from the idler arm 4 Remove the idler arm with the idler pulley attached 5 Remove the idler pulley from the idler arm and reinstall on the short end of the new idler arm Side amp Rear flail Maintenance Section 4 21 MAINTENANCE Arig nut r F alignod Reinstall the idler arm and pivot pin The pivot pin is installed into the hole in the pivot bracket closest to the idler pulley When assembling for standard cut rotation the idler arm is installed with the idler pulley toward the front
101. ractor owners manual for adjusting tires and rims NOTE This may require switching the wheels to opposite sides of tractor Do not reinstall wheels onto tractor until valve has been mounted cab and all hoses have been installed Assembly Section 2 3 ASSEMBLY WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off a spacer kit is needed with the wheel well tank part 06200637 Attach the spacer to the left wheel portion of the axle with the hardware provided When you are ready to re attach the left wheel the wheel goes on first then the reinforcement ring and finally the hardware provided DRIVESHAFT COUPLER LOADER To access the driveshaft of the JD 5101E a hole will need to be cut in the front of the tractor frame After cutting a hole into the front casting the bottom edge of the hole needs to be beveled out at a 45 angle with a grinder or file Also the short end of the coupler connects to the driveshaft and the longer end connects to the pump 45 BEVELEL EDGE Assembly Section 2 4 ASSEMBLY AXLE BRACE Position the right axle brace under the tractor right hand side Raise the brace up to the matching mounting holes in the main fame and rear axle housing Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame Pictures below show right side brace installation Install the clamp plate with capscrews washers and nuts as
102. rop offs overhead obstructions power lines orwhen debris and foreign objects are to be avoided scm 7 gt m lt 0 WARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowingin reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material som s DANGER Replace bentor broken blade with new blades NEVER ATTEMPT STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sam 1o gt WARNING Do not mow with two machines in the same area except with Cab tractors with the windows closed som 11 Side amp Rear flail Safety Section 1 8 DANGER Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN LESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone 7 All areas have been thoroughly inspected and all foreign material such as rocks
103. rown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles scw o WARNING a Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scm s WARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items 5054 Mow atthe speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 0 to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches d
104. rudes from joints Grease all pivots inne cutta 19 bearing 88258 paint 585 page 14 With the cutter head lowered locate the grease zerks on the linkage and pivot bosses Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until it protrudes from the ends With the cutter head in this position it is also possible to grease the draft beam cylinder anchors and pins Now raise the cutter head to expose the remaining zerks on the deck tilt linkages and on the other end of the cylinder ma En Side 8 Rear flail Maintenance Section 4 13 MAINTENANCE GREASING THE AND EXTENSION COUPLER SHAFT Locate the grease zerks for the rear flail drive extension shaft Make sure the zerks are clean before injecting grease One pump of grease into flange zerk and shaft coupler once every day or for every 8 hours of service mm m d 1 gt r ms GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into coupler until grease begins
105. s Hitch only to the draw bar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Printed in USA Tiger Corporation
106. s controlled with the 3 point hitch control lever Follow the instructions for this control is the tractor operators manual The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above The side and rear mower positions may optionally be controlled with the tractors remote hydraulic connections or a combination of lift valve and remote hydraulics If so determine which position of the side or rear mower is to be controlled be each remote lever The side mower ON OFF switch is located in a switch box mounted to the valve stand or cable controls for non cab and cab units respectively lf operating a rear mower the ON OFF switch is located in the switch box with a side mower switch This machine may be equipped with an auxiliary oil temperature gauge an amp gauge or oil pressure gauge If oil temperature reaches 200 degrees Fahrenheit stop mowers and see trouble shooting section for possible causes Keep an eye on all gauges for indication of problems MOWER OPERATION When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when in operation Extreme care should be taken when operating near loose objects such as gravel rocks and debris These conditions should be avoided WARNING The rotating parts in this machine have been designed and tested for rugged use However
107. s to match control bracket as shown below and secure with capscrews and nylock nuts noted in parts section The rubber boot in the corner of the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables will be routed to the lift valve mounted on the valve mounting plate and should not have any sharp bends or kinks in them Secure cables with zip ties and apply RTV sealer or similar product in and around individual cables inside and outside of the cab for a water tight seal Do not allow excess cable to hang unsecured on the outside of the cab RUBBER BOOT VALVE CABLES 8 gt ELECTRICAL WIRES WINDOW ROUTING Assembly Section 2 11 ASSEMBLY HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose cable routing Drill one hole for each clamp Use the lower rear corner of the wheel well as an origin for measuring The holes should be 10mm or 3 8 reamed to accept 3 8 hardware Measure along the back edge of the wheel well 6 from the origin Use a square to measure 2 2 up from the last mark Refer to the image below to see the first hole The second hole should run parallel to the bottom edge of the wheel well Mark the hole 22 from the origin and 3 2 from the bottom edge Use the images below for reference NOTE DO NOT CUT INTO TUBES HOSES
108. shown in the wiring diagram Cut a small hole for the green wires and the wire wrap to fit through and replace the console The red and black wires access power for the switchbox through a John Deere auxillary power plug in the rear of the cab NOTE The RED wire from the JD power plug should not be used because it is ALWAYS Hot 12 VOLTS ELECTRICAL POWER MUST BE TAKEN FROM A SOURCE LOCATION WHERE IT IS LIVE ONLY WHEN THE IGNITION SWITCH IS IN THE ON POSITION THE RED WIRE MUST BE FUSED AT THE SOURCE LOCATION WITH A CLOSED END CONNECTOR 34538 Connect the red wire from the switch box to the orange wire from the JD power plug Connect the black wire from the switch box to the black wire from the JD power plug Two sets of wires have Metri Pak ends on them The white and black wires plug into the brake valve The orange and black wires plug into the travel lock Cut a cross hair pattern in the rubber boot in the right bottom corner of the rear window The wires can be routed through and the rubber falls back into position The hole should only be large enough for the wires to go through easily Route the Metri Pak wires from the window boot to their location on the unit Coil the excess wire and secure it to the tractor frame with zip ties to eliminate vibration and rubbing JOHN DEERE POWER PLUG REAR VIENDO BOOT 54538 CLOSED END CONNECTOR SWITCH BOX POWER AND CONTROL CABLES 1 NOTE When cutting
109. t number 06540000 Side amp Rear flail Maintenance Section 4 8 Recomended Mobil Lubricant Mobilfluid 424 Mobil DTE 15M Mobilfluid 424 Mobil DTE 25 Mobil DTE 18M Mobil SHC 75W 90 Mobil 1 Synthetic Gear Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilith SHC 220 9 13 02 MAINTENANCE POLYCARBONATE CARE amp MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life Tiger Corp polycarbonate is SUPERCOATED on both sides CLEANING THE SUPERCOAT HARD COAT 1 Wash with a mild solution of soap or detergent and lukewarm water 2 Usinga soft cloth or sponge gently wash the sheet to loosen dirt and grime and rinse well with clean water 3 To prevent water spotting thoroughly dry with chamois or cellulose sponge 4 Avoidthe use of abrasive cleaners squeegees and or other cleaning implements that may mar or gouge the coating CLEANING AGENTS WHICH HAVE BEEN FOUND TO BE COMPATIBLE UNDER LABORATORY CONDITIONS e Aqueous Solutions of Soaps and Detergents Windex Top Job Joy Mr Clean Fantastik Formula 409 Sumalight D12 Brucodecid e Organic Solvents Butyl Cellosolve Kerosene Hexel 554 Naphtha VM amp P grade Neleco Placer Turco 5042 e Alcohols Methano
110. tate gearbox 180 to the right until the reverse rotation input shaft 15 is aligned in the position that the normal rotation input shaft 16 originally was Grab the gearbox from the end of the bearing housing output shaft 17 and flip the entire gearbox to the left Align the bearing housing output shaft 17 with the flail driveline 11 and make sure that the output shaft is set correctly with the spline coupling inside the shaft quard Reverse Rotation Once aligned loosely reattach flail driveline Front Guard bolts 8 and lockwashers 9 Do not tighten at this time Attach the gearbox bolts 12 and lockwashers 13 to the mounting plate 14 and tighten Once gearbox is tightened go back to the flail driveline and tighten bolts and lockwashers Next attach the input shaft guard to the normal rotation input shaft Then reattach the PTO Shield and PTO Shaft to grearbox Finally remove front rubber guard and attach the Reverse Rotation Front Guard to flail Do not operate mower when the cutter shaft is in reverse rotation DANGER unless Reverse Rotation Front Guard is place and The guard is in good working condition safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact iz Side amp Rear Operation Sect
111. te the skin have the injury treated immediately by a physician knowledge able and skilled in this procedure 15 Side amp Rear flail Safety Section 1 4 22 Start only from seat in park or neutral Starting in gear kills WARNING operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by js the equipment SG 16 CAUTION PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA NENT HEARING LOSS Tractors with or without an Implement at tached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the operator s position exceeds 80db Noise over 85db over an ex tended period of time will cause severe hearing loss Noise over 90db adjacent to the operator over an extended period of time will cause permanent total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery 41 WARNING Transport only at safe speeds Serious accidents and injuries can result from operating this eguipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways sure the Tractor steering and brakes
112. th new nuts Side amp Rear flail Maintenance Section 4 25 MAINTENANCE 63 BOOM FLAIL KNIFE REPLACEMENT 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower 2 Assemble knives clevis bolts and nuts as shown in part section of manual 3 Install locking hex nut so that the flat face of nut is towards the knife 4 apply loctite 271 or equivalent to threads 5 Torque nut to 35 FT LBS Knife must swing freely WARNING DO re use the locking hex nuts for mounting the knives If hex nut become loose reguire removal for knife replacement or any other reason they must be discarded and replaced with new nuts WARNING 4 STANDARD HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower Knives should not be welded on for any reason 2 Assemble knives bushings collars bolts and nuts as shown in part section of manual 3 Install locking hex nut so that the flat face of nut is towards the knife 4 apply loctite 271 or equivalent to threads 5 Torque nut to 35 FT LBS Knife must swing freely NOT re use the locking hex nuts for mounting the knives If hex nut become loose
113. the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understands the manuals prior to operation sa 4 Always maintain the safety decals in good readable condition If the decals are missing damaged or unreadable obtain and install replace ment decals immediately 5 5 WARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipmentuse the Tractor flashing warning lights and follow all local traffic regulations 6 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS WARNING Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function 50 8 DANGER BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor TRA
114. tion 6 17 HYDRAULIC CYLINDER 161015 Side Flail Standard Duty Common Section 6 18 HYDRAULIC LIFT CYLINDER 3 X12 CYLINDER 32215 ITEM PARTNO QTY DESCRIPTION 1 610167 1 CYLINDER 2 610170 1 CYLINDER GLAND 3 610178 1 CLEVIS END 4 610204 1 CYLINDER TUBE 5 610203 1 PISTON ROD 6 610173 1 PISTON 7 610179 1 LOCKNUT 6 610205 1 TIE RODASY 610187 AVAIL SEAL KIT 9 2 O RING 10 2 BACK UP WASHER 11 1 O RING 12 2 BACK UP WASHER 13 1 O RING 14 1 U CUP 15 1 WIPER Side Flail Standard Duty Common Section 6 19 RESERVOIR TANK FILTER ASSEMBLY Side Flail Standard Duty Common Section 6 20 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO QTY DESCRIPTION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW 8MMX25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN 7 06505049 1 CAN BODY Side Flail Standard Duty Common Section 6 21 25 HUSCO POWER BEYOND 30198 Side Flail Standard Duty Common Section 6 22 25 HUSCO POWER BEYOND 30198 ITEM PART NO QTY DESCRIPTION 1 510175 1 INLET END COVER 2 1702 1 END COVER POWER BEYOND 3 13009 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 4 TF3009 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 06503067 1 RELIEF PLUG 6 TF4212 1 RELIEF VALVE 200 PSI 7 TB1017M 1 SHUT OFF PLUG 8 TB1017E 1 RELIEF VALVE 2250 PSI 9 TB1017M 1 SHUT OFF PLUG 10 TB1017M
115. to protrude from ends Grease daily or every 8 hours Do not over grease ZEM gt P 4 V y i Side 8 Rear Maintenance Section 4 14 MAINTENANCE DRIVE SHAFT YOKE U JOINT 8 STUB SHAFT With engine stopped inject Lithium Complex extreme pressure grease conforming to NLGI2 ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal Grease them daily or every 8 hours ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown NOTE Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop Now hold the head against the stop and tighten the turnbuckle until the cable is tight Lower and raise the head to check the adjustment The head should touch its stop at the same time the cylinder reaches full extension Tighten turnbuckle lock nuts securely after adjustment is complete MAINTENANCE ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket lock nuts Loosen the adjustment rod lock nut and turn the adjustment rod to adjust the cutting height cutting height is indicated by the end of the adjustment rod on the cutting height decal When cutting height has been achieved tighten the ground roller bracket lock nuts and the adjustment rod lock nut securely Be sure both sides of the flail
116. to the trailer centering the tractor between the sides of the trailer Make sure the tractor and rear mower and trailer are within legal transporting width Lower the rear mower onto the trailer and set the loose hide mower on the trailer Secure the tractor and mowers to the trailer with chains Check the tractor operators manual for any requirements to transport be flatbed trailer Reverse this procedure to unload and remount the mowers after transporting Be sure all pins are secure all connections are tight and any lost fluid is replaced before using mowers Use teflon tape when connecting all fittings CAUTION If any part of this operating section or any other section of this manual is not completely understood contact your Tiger dealer or the address on the cover of this manual for assistance Side amp Rear Flail Operation Section 3 7 OPERATION cutter shaft is rotating the reverse rotation opposite direction of the tractor rolling forward you will need to do the following First start by removing the PTO Shaft 1 and FTO Shield 2 603 lockwasher 4 flatwasher 4 hen remove the four 0015 5 and lockwashers 6 attaching the output shaf quard 7 Remove the four bolts 8 and lockwashers 8 attaching the gearbox 10 to the flail driveline 11 Mext remove the four gearbox bolts 12 and lockwashers 13 from mounting plate 14 Once Gearbox is loose slide it out of flail driveline 11 Ro
117. ty Section 1 6 27 x 7 7 4 rI 5 DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi cation that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol 50 27 DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 29 WARNING Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power
118. ue 95 ft Ib or 104ft Ib if you use an extension 6 Install the bearing and top string guard on the drive side 7 Center the cuttershaft between the string guards Use loctite 271 or equivalent and torque 95 15 or 104ft Ib if you use an extension the top string guard on the drive side 8 Install use loctite 271 or equivalent and torque 95ft Ib or 104ft Ib if you use an extension the bottom string guard on both sides 9 Make sure the cuttershaft is centered On the non drive side tighten one set screw in the bearing onto the cuttershaft 10 Remove the other set screw and drill a 5 16 hole into the cuttershaft 3 16 deep through the hole in the bearing BE CAREFULL NOT TO DAMAGE THE THREADS IN THE BEARING HOLE 11 Replace the set screw in the bearing use loctite 271 or equivalent and tighten onto the cuttershaft through the new hole 12 Remove the other set screw and repeat the drilling procedure Step 10 Replace the set screw as stated in Step 11 13 Repeat steps 9 through 12 on the drive side 14 Grease both bearings properly Side amp Rear flail Maintenance Section 4 28 MAINTENANCE REPLACEMENT EP 15 8 Fui i e mum m E G 2 8B 4 TA i ah Ax ko b ps 8 a is ok x 1 TR d el
119. uld be maintained at approximately 1800 2200 R P M Ifthe tractor slows to less than 1800 R P M shift to the next lower gear DO NOT ride the clutch this will cause premature clutch failure The engine should not be operated at any time at more than 2400 R P M on the tractor tachometer The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp If the mower begins to vibrate stop the tractor check for wire wrapped in the spindle or damaged knives When replacing knives replace all knives with new knives to ensure proper balance so the mower will not vibrate Severe vibration will result if knives with unequal wear are used Follow the instructions in the maintenance section closely when replacing knife blades WARNING If bystanders approach within 300 feet while mower is in operation turn mower switch OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 300 FEET of the unit until all motion stops completely When encountering a very severe condition which causes the tractor to stall disengage mower start tractor raise the mower from the cut Shut tractor off and inspect the mower blades and disk for damage before engaging mower again If the blades jam or stop disengage the clutch and raise the head slightly or back the tractor up Normally this will clear the cutter head If not shut off the mower s raise the cutter heads tur
120. ways nepa the area balong mara Remove all Ioregn debris keep by star and coworkers of 200 feet away gt Never allow the mower blades io contact solid of foreign material gt Never approach rotating elements m Disengage the place itransmissian in aet parking brake ahut off engine and remove key 04 weit until all rateting motion has stopped teloe leaving seal Side amp Rear flail Safety Section 1 13 PART NO LOCATION 42399 MOWER DECK 42400 MOWER DECK A DANGER a 6T3217 m MOWER DECK KEEP HANDS AND FEET CLEAR A WARNING FOR SAFE OPERATION ERATION 6T3219 READ THE INSIDE OF CAB OPERATORS amp MAINTENANCE MANUAL BEFORE OPERATING LUBRICATE PUMP 613220 DRIVE SHAFT DAILY USING FRONT PUMP MOUNT HEAVY TYPE GUN GREASE Side amp Rear flail Safety Section 1 14 PART NO LOCATION SPINDLE Y EVERY 10 HOURS OF 613221 USE WITH E i TWO PUMPS OF TIGER SPINDLE LUBROCANT INTO INSIDE OF CAB SPINDLE BEFORE WENG MUTE SEE OPERATORS MANUAL FOR SUBSTITUTE AMD MORE NOTICE Engine will not start when mower is engaged 613222 INSIDE OF CAB 613223 gt W INSIDE OF CAB ADANGER L9 STAY CLEAR 6T3224 22 DISCHARGE MOWER DECK 2 OPENING WARNING DO NOT OPERATE THIS EGUIPMENT WITH BYSTANDERS IN
121. wer switch to on A low audible click should be heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in on position and with a screwdriver or other steel object touch the small nut on the end of the solenoid If the metallic object is not attracted to the nut check the fuse and wiring for an open circuit If the object is attracted but no click is heard replace the solenoid 1b Remove the four bolts holding the small block to the main block Lift and remove small block being careful not to damage O rings filter Clean filter and re install 1c Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean parts or replace if scratched Motor runs but 1 Belts 1 Inspect belts and pulleys Replace Will not cut belts and repair as needed 2 Tensioner 2 Adjust tensioner nut until flat washer washer is flush with top of guide Motor turns slowly 1 Contaminants 1 Remove large nut on side of large or not at all restricting spool valve block Remove spring and use movement in needle nose vise grip to pull spool valve body from block Check block and spool for contaminates and scratches Clean parts or replace if scratched 2 Suction lines Check for crimp or obstruction in obstructed suction hose 3 Low oil level Check Hyd tank level and fill Pump will not work

Tiger JD 5093E Lawn Mower User Manual

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