Thermador CGB48FSZLP Gas Grill User Manual
Contents
1. Thermador Care amp Use Manual for Thermador Char Glo Outdoor Barbecues Models CGB30CZLP CGB36FZLP CGB48FZLP CGB48FSZLP CGB30CZLP CGB36FZLP CGB48FSZLP A Special Message to Our Customers Thank you for selecting the Thermador Char Glo outdoor barbecue We recommend that you take time to read this entire booklet before using your new appliance for the first time This booklet contains suggestions we believe will be helpful as well as directions for using all the features of your appliance Keep it in a handy place as it has the answers to questions that may occur when you start to cook Let us know if we can help you When you write please include the model and serial numbers of your barbecue Sincerely Thermador Test Kitchen Consumer Scientists TABLE OF CONTENTS Warnings for Safe Gas Installations For Your Safety What To Do If You Smell Gas Important Information Warnings for Safe Gas Installations Warning California Proposition 65 B Section l Safety Practices to Avoid Personal Injury Important Safety Instructions Section 2 Model and Parts Identification Model CGB48FSZLP Model CGB48FZLP Model CGB30CZLP Model CGB36FZLP Installation of LP Propane Gas Tank LP Lighting Instructions Section 3 Using Your Char Glo Barbecue Before The First Use Lighting Instructions with Automatic Ignition Lighting Instructions for Manual Lighting Section 4 The Grill General G2. Page 8 MODEL AND PARTS IDENTIFICATION MODEL CGB36FZLP 19 inside drawer Hood Lid with Handle Thermometer Gauge and Thermador Nameplate Infrared Rotisserie Burner 1 Rotisserie Motor not visible see illustration Page 8 Rotisserie Igniter Assembly Grill Grates 6 on Model CGB36FZLP Radiants heating baffles shown Page 7 Burners 3 on CGB36FZLP Drip Pan Smoker Tray Control Knobs Ignition Switch Lighting Instructions LP Container Storage Cabinet Storage Drawers On front 16 Side Burners cover shown in close up 17 Sure Lock Shelves 2 19 Data Rating Label left side under the chassis floor 20 Front Caster with Lock Literature Pack Contents V Product Registration Card Please complete and return Thank You V User s Manual Care amp Use Recommendations Grill Rotisserie Cooking Charts V Installation Instructions v Orifices for Natural Gas Conversion AGA and CGA Approved Page 9 INSTALLATION OF LP Propane GAS TANK FOR ALL FREE STANDING UNITS Tank Gas Regulator Main Tank Valve LP Gas Hose 24 LP Gas Tank LP Propane Lighting Instructions Raise hood lid Turn on Main Tank Valve to open gas supply Light one burner at a time Turn control knob to the Lite position and immediately press and hold the ignition switch The burner will light within 4 to 10 seconds Release ignition switch after burner ignites After cooking turn off burners and allow
3. Burner Stainless Steel CLEANING CHART As a safety measure do not store cleaners in the storage drawers in the barbecue SUGGESTED CARE Stainless Steel Finish Protector Stainless Steel Magic and EZ Brite The quality of this material resists most stains and pitting providing the surface is kept clean and protected Apply to a clean surface Nonabrasive Cleaners detergent and water Fantastik 409 vinegar Mild abrasive Cleaners liquid Kleen King Tip Keepa thin layer of sand or bird gravel on top offoil liner to absorb grease Cool barbecue Remove tray and set on a flat surface Remove foil liner Wipe up excess grease with paper towels Wash with detergent and hot water or multipurpose cleaner i e 409 or Fantastik Rinse and dry reline with heavy duty foil Replace tray Clean often to avoid possibility of a grease fire Wash with detergent and warm water rinse and dry Discoloration of stainless steel on these parts is to be expected due to the intense heat from the burners Refer to the Quick Clean Method Grates may also be scrubbed with an SOS pad and hot water when cool Cool barbecue Remove grates radiant baffles and remove hex nuts at the rear ends of grill burner Lift grill burner from the rear and remove wire igniter Clean the exterior of the grill burner with a wire brush Use a straightened paper clip to clear clogged ports Shake out any debris through the air shutter Do notusea w
4. USING THE SMOKER Soak wood chips in water as directed on the package This may take as long as 30 minutes Prepare the food for cooking on the grill or rotisserie Once chips are soaked fill back half of tray Light smoker burner according to directions on Page 12 then close tray Set smoker control to the HI setting Light the grill or rotisserie according to the directions on Page 12 Add a handful of soaked chips every 15 20 minutes Do not pull drawer out completely to avoid spilling hot embers Open about 12 inches only Turn smoker to medium if chips burn away too quickly After cooking is complete let the appliance cool before cleaning To remove ashes simply remove the tray by sliding it forward Page I5 FOOD ITEM BEEF Ground Beef Patties Roasts Rib Eye Sirloin Tri Tip Steaks Porterhouse Rib T Bone Top Loin Porterhouse Rib T Bone Top Loin Top Round or London Broil Flank THICKNESS GRILL BURNER INTERNAL DONENESS WEIGHT METHOD SETTING OR TEMPERATURE F 3 4 thick 4 to 6 lbs 2 thick I thick 1 1 2 thick 1 1 2 to 2 thick 3 4 to I thick PORK Chops 1 1 4 1 1 2 Ribs 2 1 2 to 4 lbs Roasts boneless Top Loin Single 2 to 4 Ibs Roasts boneless Double Loin tied 3 to 5 Ibs Ham Steak I thick USING THE CHART Grilling Chart Indirect Indirect Direct Direct Direct Direct Indirect Indirect Direct I
5. influenced by the type of meat cut of meat i e size shape and thickness heat setting selected and length of time on the grill Shorten the preheat time when grilling high fat cuts of meat or poultry such as chicken thighs This will help reduce flare ups Lightly oil grill when cooking low fat cuts of meat fish or poultry such as lean hamburger patties shrimp or skinless chicken breasts For best results food should be turned only once Avoid puncturing or cutting meat to test doneness This allows juices to escape Select the Heating Method Place food over center burner Left burner ON Center burner OFF Direct Heat means that the food is cooked directly over one of the heated burners Hood can be up or down 2 Hood position affects total cooking time Indirect Heat means the food is placed to either side of the heated area as on the CGB30 30 wide model On 36 or 48 width models the food is placed in the middle and one or both outer grill burners are turned on For best results turn on at least two burners even when cooking over just one Cook with the hood down This will speed up the cooking time d Do not select Indirect Heat when it is windy When using a high flame add barbecue sauce to food 10 minutes before removing from grill CAUTION Never attempt to move barbecue with hood raised USING THE GRILL Refer to the Grilling Chart Pages 16 and 17 to select the heating method Direct or I
6. when cooking with gas SECTION I SAFETY PRACTICES TO AVOID PERSONAL INJURY A SAFETY PRECAUTIONS When properly cared for your new Thermador Char Glo barbecue has been designed to be a safe and reliable appliance However extreme care must be used as the grill produces intense heat and can increase the potential for accidents or injury When using this appliance basic safety precautions must be followed including the following e Read this manual carefully before using the barbecue to reduce the risk of fire electric shock or injury to persons e Insure proper installation Follow the instructions in Sections 3 through 5 in the Installation Instructions Have the installer show you where the gas supply shutoff valve is located and how to shut off the gas to the barbecue Always adhere to the minimum clearances to combustible materials as specified in Section 3 e Do not repair or replace any part of this appliance unless specifically recommended in this manual All other servicing should be referred to a qualified service technician If you smell gas when the unit is not in use have the unit checked for leaks as defined in Section 4 and Section 5 of the Installation Instructions Finding a gas leak is not a do it yourself procedure as some leaks can only be found with the burner control in the ON position This must be done by a qualified technician If you smell gas when the unit is in use immediately shut o
7. with Lock MODEL AND PARTS IDENTIFICATION MODEL CGB48FZLP Rotisserie Glow Infrared Rotisserie Burners 2 Literature Pack Contents Product Registration Card Please complete and return Thank You User s Manual Care amp Use Recommendations Grill Rotisserie Cooking Charts Installation Instructions Orifices for Natural Gas Conversion AGA and CGA Approved Page 7 MODEL CGB30CZLP Free Standing es ront of hood Hood Lid with Handle Thermometer Gauge and Thermador Nameplate Infrared Rotisserie Burner Literature Pack Contents Rotisserie Motor Assembly V Product Registration Card Please complete and Rotisserie Glow Igniter return Thank You Grill Grates V User s Manual 5 on Model CGB30CZLP Care amp Use Recommendations Radiants heating baffles shown on Page 7 Grill Rotisserie Cooking Charts Burners 2 on CGB30CZLP Packaged for LP V Installation Instructions use only V Orifices for Natural Gas Conversion Drip Pan Behind LP Storage Door AGA and CGA Approved Control Knobs Ignition Switch Lighting Instructions on control panel LP Storage Sure Lock Shelves Data Rating Label left side under the chassis CAUTION FOR LP HOOK UPS floor Do not turn off Gas Regulator or Main Tank Front Casters with Locks move barbecue into Valve while grill is still hot Wait until it cools place and lock front casters Push down on the lever with toe of your shoe to lock wheel
8. NG POULTRY FORTHE ROTISSERIE L Slip one of the forks on the skewer with the tines pointing to the tip of the skewer Loosely tighten the screw to keep it from slipping 2 Insert the skewer through the bird securing with the fork 3 Cut 24 of kitchen string and lay 4 Wrap each end of the string it under the bird breast side up with equal lengths of string on each side around each of the wings catch each wing tip as the string is brought tightly together at the top and knotted Do not cut off the extra string Cut another 20 inches of string and lay it under the back Wrap it around the tail then around the skewer Cinch tightly sided fork included except for CGB30 CGBD30 6 Pull legs forward cross them on top of the skewer bring string around and tie a tight knot 7 Connect the string holding the legs to the string holding the wings then knot Add the other fork and push tines into the drumsticks to secure Check the balance by rolling the skewer in your palms The bird should not rotate or be loose in any way If so redo the trussing The bird will not cook evenly if it moves on the skewer Page 19 If two birds are done simulta neously position them with the wings and tail in the same direc tion on the skewer To balance truss one bird with breast up and second with breast down Birds should be about the same weight in order t
9. age to surface Use cover to protect finish from weather Quick Clean Method for Grates Immediately after cooking turn off the burners Fill a container with very hot water Using a long handled brass barbecue brush dipped in hot water scrub the hot grates Use a heavy mitt to protect your hand from the heat and steam Repeat Scrub each grate with the wire brush to remove cooked on food soil The steam created from applying water to the hot grate softens the soil making it easier to remove Charred particles will fall into the drip tray below Wipe out particles replace aluminum foil liner Quick Clean Method for the Grill Turn all burners on HI for 10 to 15 minutes with the hood closed The high heat burns off the food soil Raise the hood and let it cool When cool use the wire brush to remove ash from the grates Remove the grates to expose the radiants Use the flat edge of wire brush to scrape off soil deposits from radiants Quick Clean Method for the Drip Tray Check tray after each use l 2 3 Line tray with heavy foil Spread thin layer of sand over foil to absorb grease When time to replace foil liner and sand pull corners of foil to center bundle and throw away Page 22 PART and MATERIAL Exterior Finish Stainless Steel Drip Tray Stainless Steel Knobs Skewer Handle Plastic Reflectors Burner Box Stainless Steel Grates Grill Porcelain on steel Double U shape Grill
10. alved Whole 10 13 pounds 2 3 pounds 5 8 pounds I thick 1 2 1 1 2 More than Ib Direct Direct Direct Indirect Direct Indirect Indirect Indirect Indirect Direct Direct Direct Direct Direct Medium Med Low Medium Med 0 Med Med 0 Med Med 0 Med Med 0 Med Medium Medium Medium Page I7 Juices run clear 170 breast 180 thigh 170 breast 180 thigh 170 breast 180 thigh 170 breast 180 thigh Juices run clear 170 breast 180 thigh 170 breast 170 breast 145 Med Rare 160 Medium 145 Med Rare 160 Medium Flakes with a fork Flakes with a fork APPROXIMATE GRILLING TIME 8 I2 min total 25 45 min total 35 60 min total 50 min 1 1 4 hrs total 1 1 2 hrs total 35 50 min total 45 60 min Total I 13 minutes per Ib 18 22 minutes 16 19 minutes per Ib 10 14 min total 14 16 min total 13 16 min Total 15 19 min Total 4 6 minutes per each 1 2 of fish 10 15 min per inch thick 4 8 min with hood up 4 8 min with hood up SECTION 5 THE ROTISSERIE AND ASSEMBLY General Rotisserie Information Glow igniter for Infrared burner remains on entire time the rotisserie is on Rotisserie cooking rotates food in front of the Infrared burner It cre ates an intense heat for searing the outside an
11. ased at barbecue supply stores or ordered through Thermador see the rear cover for contact information If purchased at a retail outlet the hose assembly must be identical to the one supplied with the unit To inspectthe hose assembly inside the unit open the left door on model CGB30CZLP or slide out the left storage drawer on models CGB36FZLP CGB48FSZLP and CGB48FZLP Keep the area around the appliance clear and free from combustible materials gasoline and other flammable vapors and liquids Do not place any items in front of the unit while in use This could obstruct the proper flow of air needed for proper combustion and ventilation Keep the ventilation opening s of the LP cylinder enclosure free and clear of obstructions and debris Keep any electrical supply cord and the fuel supply hose away from any heated surfaces Do not leave the grill unattended while cooking The appliance shall not be located under overhead unprotected combustible construction WARNING CALIFORNIA PROPOSITION 65 B The burning of gas cooking fuel generates some by products that are on the list of substances which are known by the State of California to cause cancer or reproductive harm California law requires businesses to warn customers of potential Page 3 exposure to such substances To minimize exposure to these substances always operate this unit according to the instructions contained in this booklet and provide good ventilation
12. d sealing in the juices The Infrared burner reaches cook ing temperatures in about one minute and the orange red glow evens out in about 5 min Do not preheat when using the rotisserie Select tender meat and poultry that will allow at least of space between the Infrared burner and the grates Can be used in combination with the Smoker and or the Grill For example cook a beef roast on the rotisserie and chicken pieces on the grill To make a gravy or clean up easier place a pan under the food to catch the drippings Add a barbecue sauce or glaze during the last 10 minutes of cook ing to prevent it from burning WARNING Never block vent at the rear of the hood Use with the vent opening blocked will result in damage to the unit and may cause a fire or injury Arrange Food on the Skewer l Slide one fork onto the skewer as shown above according to the model 2 Insert the skewer through the center of the food and center it lengthwise This will align it with the Infrared burner 3 Slide the second fork onto the skewer push both forks into the food Centered lengthwise tighten the thumb screws 4 Check the balance of the food on the skewer by rolling the skewer in Heat edge indicator Skewer with center line indicator Heat edge indicator Rotisserie Assembly for Model CGB48FZ Showing Position of Grooves on Skewer Bracket Slot to insert motor support Slot that rests on s
13. ed during the outdoor cooking gas appliance preheat period Never move barbecue with hood raised Keep hands and fingers away from all edges of the hood when it is in raised position A WARNING Never block vent opening at rear of hood Use with the vent opening blocked will result in damage to the unit and may cause a fire or injury A CAUTION Always use wood chips that have been soaked in water Place the chips in the back half of the smoker tray Failure to soak chips may result in a fire and damage the unit Wood Chip Smoker Tray Page 4 AX FORYOUR SAFETY The gas supply must be turned off at the LP gas supply tank when this outdoor cook ing gas appliance is not in use A AVERTISSEMENT L alimentation du gaz doit tre fenn e a la bouteille de gaz de p trole liqu fi lorsque cet appareil de cuisson ext rieur n est pas utilis LP TANK REQUIREMENTS All free standing units are provided with an LP tank from the factory All other units can be converted for use with an LP tank which can be purchased locally at a barbecue supply store or other retail outlet The maximum tank capacity for use with Thermador Char Glo barbecues is twenty pounds five gallons The tank must be constructed and marked in accordance with the specifications for LP gas tanks of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 tank Spheres and Tubes for the Transportati
14. ff all controls Open the lid and let the gas dissipate for at least five minutes Relight the burner s and verify that they are operating properly If the burner s fail to relight or are not operating properly shut of the gas to the unit and have the unit checked by a qualified service technician See Section 9 Children should not be left unattended in the area where the barbecue is being used Never allow children to sit stand or play on or around the barbecue at any time When in use portions of the grill get hot enough to cause severe burns Children should never be allowed to crawl inside the cart or enclosure To avoid the potential fora grease fire frequently clean the drip tray Be sure to let the unit cool completely before removing the tray for cleaning IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING YOUR BARBECUE A e This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug e Be aware that spiders and insects can nest in the burners of this barbecue This can obstruct the proper flow of gas into the burner and cause improper operation fire hazard and potential damage to the unit Inspect the burners periodically or immediately if any of the symptoms denoted in Section 8 exist e The top cover hood is to be clos
15. king Gauge pointer rests between F and 1000 when cool Gauge can be affected by weather conditions Page 20 SECTION 6 EXTRA FEATURES GENERAL SIDE BURNER INFORMATION Side burners are only available on model CGB48FSZLP Each burner is rated at 15 000 BTU on High Choosea pan base to fit the flame size The flame should never extend beyond the base of the pan e Minimum pan base diameter is 5 2 inches Maximum pan base diameter is 10 inches Never turn on a side burner without removing the cover When not in use place the stainless steel cover over the grates USING THE SIDE BURNERS Porcelain Enamel Cap Remove the side burner cover Check that the burner caps are in the correct position Tab A on the cap fits notch B on the base Put grate in position Follow Lighting Instructions on Page 12 BURNER BASE SIDE SHELF Underside View of Side Shelf RELEASE HANDLE To Lower Shelf With shelf in the up position squeeze the small release handle towards the larger handle and push down The hinge springs will release the shelf lock To Raise Shelf Lift shelf up until the hinge snaps and locks into the countertop position Page 21 SECTION 7 CARE AND MAINTENANCE GRILL ASSEMBLY Reversible Grate Radiant Heat Baffle Easy Stainless Steel Maintenance 2 Apply stainless steel polish before first use Re apply after each cleaning to prevent permanent dam
16. l Number on Lower chassis floor Serial Number To Obtain Replacement Parts order from the dealer where the unit was purchased or dial the telephone number listed below Date of Purchase Dealer s Name HOW TO OBTAIN SERVICE For authorized service or parts information phone 800 735 4328 We want you to remain a satisfied Dealer s Phone Number customer If a problem does come up that cannot be resolved to your satisfaction please let us know Write Thermador Customer Call Center 5551 Service Center s Name McFadden Avenue Huntington Beach CA 92649 or phone 800 735 4328 Please provide us with the Model Number Serial Number and Date of Original Purchase Service Center s Phone Number Installation Page 24 SECTION 9 WARRANTY Warranty Full One Year Warranty Covers one year from the date of installation or date of occupancy for a new previously unoccupied dwelling Save your dated receipt or other evidence of the installation occupancy date 5 Year Limited Warranty Covers the rotisserie burner system which includes these parts Infrared Burner Valve Rotisserie Motor Skewer excludes handle Skewer fork Lifetime Limited Warranty Stainless steel Double U burners and stainless steel components against rust through Thermador Will Pay For All repair labor and replacement parts found to be defective due to materials and workmanship during first year Extended warranties c
17. ndirect 2 Follow directions for lighting the burner s on Page 13 3 Preheat a minimum of two adjacent burners about 10 minutes with the hood down 4 After preheating with indirect heat turn off burner that is under the food 4 Estimate the grilling time according to the suggestion on the Grilling Chart 5 For CGB30 models using a propane gas tank close the valve on the tank after grill cools Note If all grill burners are in use a five gallon LP tank can be used for 3 1 2 hours of cooking Page 14 GENERAL SMOKER INFORMATION The Smoker is used with the hood down and in combination with the grill or rotisserie WARNING Never block vent opening at rear of hood Use with the vent opening blocked will result in damage to the unit and may cause a fire or injury The smoker is used to enhance flavors The smoker tray is designed for small size wood chips The type of wood chips mesquite hickory etc will determine the smoke flavor The amount of chips flame setting and length of cooking time determine the degree of smoke flavor Always soak wood chips in water prior to use in the smoker tray Additional chips can be added every 15 minutes to the back of the tray during cooking to maintain continuous smoke CAUTION Always use wood chips that have been soaked in water Place the chips in the back half of the smoker tray Failure to soak chips may result in a fire and damage the unit Wood Chip Smoker Tray
18. ndirect Direct Med 0 Med Med 0 Med Med 0 Med Med 0 Med Med 0 Med Med No pink color 140 Med Rare 150 Med Medium Rare 135 Rare 150 Medium 135 Rare 150 Medium 135 Rare 150 Medium 140 Med Rare 150 Medium 160 Well Done Well Done 160 Well Done 160 Well Done 165 Well Done Knobs have HIGH MEDIUM and LOW setting for flame adjustment Heat settings indicated above are approximate Grilling time based on heating two adjacent burners with food placed on grate between burners Direct Timings are affected by weather conditions Page l6 APPROXIMATE GRILLING TIME 10 5 min total 15 20 min per Ib 20 25 min per Ib 25 35 min total 8 12 min total I4 18 min total I4 18 min total 18 22 min total 10 5 min total 15 20 min total 35 40 min total to 1 1 2 hours total 30 min total 2 3 hours total 16 18 min total THICKNESS GRILL BURNER INTERNAL DONENESS FOOD ITEM WEIGHT METHOD SETTING OR TEMPERATURE F CHICKEN Breasts boneless Pieces Halves Whole CORNISH GAME HENS TURKEY whole Breast half Breast whole LAMB Chops Loin Rib Sirloin Chops Loin Rib Sirloin FISH Fillets Steaks Chunks Whole SHELLFISH Scallops Shrimp Grilling Chart pounded to 3 4 inch thick 1 2 2 Ibs each half 2 3 pounds 3 5 pounds H
19. o cook at the same time 10 Use a portable thermometer to check the doneness Rotisserie Chart ROTISSERIE INTERNAL DONENESS APPROXIMATE MEAT ITEM WEIGHT SETTING OR TEMPERATURE F GRILLING TIME BEEF ROASTS Rib Eye 4 6 Ibs Sirloin Tip Rib Boneless POULTRY Chicken whole 3 5 Ibs 145 Med Rare 15 20 min per Ib 150 Med 20 25 min per Ib 170 breast hr 10 min to 180 thigh Ihr 45 min total 170 hr 20 min to hr 45 min total 145 Med Rare 18 22 min per Ib 150 Med 22 28 min per Ib Turkey breast 3 5 Ibs LAMB Boneless Leg 4 5 Ibs PORK Loin roast 4 6 Ibs boneless Ham boneless 4 5 b M 150 or heated min per Ib throughout Use portable meat thermometer to check internal doneness of the item Turn off the rotisserie burner 5 F before internal temperature is reached Continue rotating with the hood down for 10 minutes before carving Timings are affected by weather conditions such as wind and outside temperature Refer to Page 19 for directions on trussing poultry to skewer 160 170 20 30 min per Ib Turkey whole 11 13 Ibs 170 breast II 13 min per Ib 180 thigh Hi Med Med Med Hi Med ed TEMPERATURE GAUGE Myr N Vy 500 pA Nameplate S Thermador 5 w 900 gt Z 200 UNS ah oF NS SL MN Use this feature to view the temperature under the hood lid during coo
20. on of Dangerous Goods To minimize the potential for fire or an explosion the following precautions should be observed when using filling or storing an LP tank Never use a dented or rusty LP tank If there is any question as to the soundness of the tank have it checked by your LP supplier Never use a tank with a damaged or defective shut off valve Always close the tank shut off valve after use Do not overfill the LP tank Never fill the LP tank beyond eighty percent 8076 of its capacity Overfilling will cause the pressure relief valve on the tank to vent excess gas vapor This vapor is combustible and can ignite causing a fire When transporting an LP tank insure it is in an upright position and away from any sources of high heat Do notstore additional LP tanks inside the cart of the unit Tanks must be stored outdoors in a well ventilated area out of direct sunlight and or sources of high heat and out of the reach of children Disconnected cylinders must have threaded valve plugs tightly installed and must not be stored ina building garage or any other enclosed area LP tank supply system must be arranged for vapor withdrawal LP tank used must include a collar to protect the tank valve A FOR YOUR SAFETY An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance AX AVERTISSEMENT Une bouteille de propane qui n est pas raccord e en vue de son
21. on date of theoriginal purchaser s warranty period The warranty applies even if you should move THERMADOR DOES NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may notapply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or province to province Page 25 Thermador reserves the right to change specifications or design without notice Some models are certified for use in Canada Thermador is not responsible for products which are transported from the United States for use in Canada Check with your local Canadian distributor or dealer Thermador 555 McFadden Avenue Huntington Beach CA 92649 For the most up to date critical installation dimensions by fax use your fax handset and call 702 833 3600 Use code 8030 Thermador 5551 McFadden Avenue Huntington Beach CA 92649 800 735 4328 ECO 16305 5040004760 2002 BSH Home Appliances Corp Litho U S A 6 02
22. ooden toothpick to clear any debris in the clogged ports Page 23 SECTION 8 SERVICE BEFORE PHONING FOR SERVICE Troubleshooting Power Failure In the event of a power failure the Thermador Char Glo barbecue may still be used by lighting the burners with a match according to the Lighting Instructions on Page 13 If Burners Fail to Ignite If the burners fail to ignite as outlined in the Lighting Instructions on Page 12 verify that the unit is connected to a properly Lighting grounded duplex outlet If electricity is present instructions look for spark to jump from the spark ignitor to Etched on the burner when the ignition switch is depressed Control Panel and held Make sure that the spark ignitors and burners are cleanand dry On model CGB48FSZLP verify that the side burner caps are properly installed into the burner bases If the Rotisserie Motor Does Not Rotate Verify thatthe motor is connected toa properly grounded Data duplex outlet Check to be sure that the skewer Rating 1 is fully engaged in the motor drive shaft Service Information The data rating label shows the model and serial number for your barbecue Italso gives information regarding burner rating and installation requirements The data rating label is located on the left hand side of the LP storage drawer For handy reference copy the information below from the data rating label Keep your invoice for warranty validation Warning Label Mode
23. over parts only notincurred labor Service mustbe provided by a Factory Authorized Service Agency during normal working hours For a Service Agency nearest you please call 800 735 4328 Thermador Will Not Pay For l Service by an unauthorized agency Damage or repairs due to service by an unauthorized agency or the use of unauthorized parts Service visits to Teach you how to use the appliance e Correct the installation You are responsible for providing electrical wiring and other connecting facilities Reset circuit breakers or replace home fuses Damage caused from accident alteration misuse abuse improper installation or installation not in accordance with local electrical codes or plumbing codes or improper storage of the appliance Repairs due to other than normal home use Any service visits and labor costs during the limited warranty Travel fees and associated charges incurred when the productis installed in a location with limited or restricted access i e airplaneflights ferry charges isolated geographic regions This warranty applies to appliances used in residential application it does not cover their use in commercial installations This warranty is for products purchased and retained in the 50 states of the U S A the District of Columbia and Canada Should the appliance be sold by the original purchaser during the warranty period the new owner continues to be protected until the expirati
24. ppeler immediatement votre compagnie de gaz ou votre departement des incendies If odor continues immediately phone your gas supplier If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier TESTED IN ACCORDANCE WITH ANSI Z21 58 1998 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES AND CAN CGA 1 6 M98 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES This unit is for outdoor use only in a well ventilated area Not to be used in a building garage or any other enclosed area Check your local building codes for the proper method of installation In the absence of local codes this unit should be installed in accordance with the National Fuel Gas Code No Z223 1 Current Issue and National Electrical Code ANSI NFPA No 70 Current Issue or the CAN CGA BlI49 Natural Gas Installation Code or CAN CGA B149 2 Propane Gas Installation Code and C22 1 Canadian Electrical Code Part I Page 2 WARNINGS FOR SAFE GAS INSTALLATIONS IMPORTANT INFORMATION This outdoor gas cooking appliance is not intended to be installed in or on recreational vehicles and or boats Always inspect the natural gas or LP gas hose assembly before each use of the appliance If there is evidence of excessive abrasion or wear or if the hose is cut it must be replaced prior to the appliance being put into operation Replacement hose assemblies can be purch
25. r Burners Raise hood lid Light only one burner at a time Always turn control knob to the Lite position and immediately press and hold the ignition switch The burner will light within 4 10 seconds Release ignition switch after burner ignites Look for the flame to check that it is lit For the smoker burner pull drawer open to see the flame Repeat procedures until desired number of burners are lit Adjust control knobs to the suggested preheat flame setting Refer to the Grill Cooking Chart Pages l6 and 17 Infrared Rotisserie Burner 2 3 Raise hood lid IMPORTANT NOTE Make sure the control knob is set to the LITE position when lighting the infrared burner Confirm that the burner lights within 30 45 seconds The flame will be blue initially Allow the burner to operate on HI until it begins to glow orange red typically 2 3 minutes before adjusting the control knob to the desired flame setting Adjust control knob to the suggested flame setting Refer to the Rotisserie Cooking Chart Page 20 Side Burner s Page 12 Remove stainless steel cover set aside Turn control knob to the Lite and immediately press ignition switch The burner will light within 4 10 seconds Adjust control knob to the desired flame setting SECTION 3 USING YOUR CHAR GLO BARBECUE MANUAL LIGHTING INSTRUCTIONS Read Before Lighting Follow these steps to manually light the Main Burners T
26. rill Information Using the Grill General Smoker Information Using the Smoker Grilling Chart Section 5 The Rotisserie Using the Rotisserie General Rotisserie Information Rotisserie Assembly Trussing Poultry Rotisserie Chart Thermometer Gauge Section 6 Extra Features General Side Burner Information Using the Side Burners Side Shelf Section 7 Care And Maintenance Quick Clean Method for Grates Quick Clean Method for the Grill Quick Clean Method for the Drip Tray Cleaning Chart Section 8 Service Before Phoning for Service Troubleshooting Section 9 Warranty Page WARNINGS FOR SAFE GAS INSTALLATIONS Installer Please leave these instructions with the unit for the owner Owner Please retain these instructions for future reference WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY AVERTISSEMENT Ne pas entreposer ni utiliser de y Do not store or use gasoline or l essence ni d autres vapeurs ou other flammable vapors and liquides inflammables dans le liquids in the vicinity of this or voisinage de l appareil ni de tout any other appliance autre appareil WHAT TO DO IF YOU SMELL GAS S ILY AUNE ODEUR DE GAZ Shut off gas to the appliance Coupez l admission de gaz de l appariel Enteindre toute flamme nue Extinguish any open flame Open Lid Ouvrir le couvercle Si l odeur peraiste a
27. to cool Page 10 SECTION 3 USINGYOUR CHAR GLO BARBECUE WARNING Open hood lid before attempting to light the appliance Failure to open the hood could allow gas to accumulate which could cause an explosion If you smell gas do not attempt to light any burners Make sure that all control knobs are turned to the OFF position Open the hood to allow any accumulated gas to dissipate and wait five minutes before trying to light the unit If the smell of gas is still present turn off the gas supply to the unit at the manual shut off valve Check the unit for leaks by following the instructions in Section 5 in the Installation Instructions or call your authorized servicer or the gas company Page Before the First Use Record modeland serial number of your barbecue for future contacts with Thermador or an authorized servicer Located on left side LP storage drawer Burn off residual manufacturing oils Follow Main Burner Lighting Instructions v Turn all burners on HI setting for 15 20 minutes with hood lid down 7 Cool Prepare for use v Optional step Line drip tray with heavy duty aluminum foil and a thin layer of sand or bird gravel v Protectthe finish with a stainless steel cleaner or protective polish See care suggestions Page 23 SECTION 3 USINGYOUR CHAR GLO BARBECUE LIGHTING INSTRUCTIONS WITH ELECTRONIC IGNITION Read Before Lighting Main and Smoke
28. upport arm s Handle Rotisserie Assembly for Models CGB30 36 48FSZ the palms of your hands Food not evenly balanced will not cook evenly 5 Truss the food with kitchen string to ensure an even shape and secure the food in position Tighten the thumb screws with pliers to flat side of hexagonal rod See details on Page 19 6 Attach handle to skewer Assemble Rotisserie On model CGB48FSZ remove the handle when using the side burner Failure to remove it will cause the handle to melt Raise hood and place the steel leg of the motor between the left side trim and the burner box into the pocket as shown above 2 Keep the power cord away from the heated sections of the grill 3 Before plugging the cord into the Page 18 receptacle be sure that the On Off switch on the motor is turned Off 4 Place the pointed end of the skewer into the motor drive shaft Make sure it is fully engaged 5 Rest the handle end of the skewer in the support bracket notch on the right side of the grill 6 Turn on motor to check for smooth rotation Readjust to balance rotation if necessary Turn off until Step 7 7 Turn Rotisserie burner to Lite then turn on the motor Do not push ig nition The infrared burner lights au tomatically when knob is set at Lite position Once lit adjust knob to heat setting 8 Close hood Refer to Rotisserie Chart page 20 Use meat thermom eter to check for doneness TRUSSI
29. urn off all the burners 2 Wait 5 minutes to allow any accumulated gas to dissipate Middle section of radiant Access Hole for Manual Lighting Use a long stem match to manually light Follow these steps to manually light the Smoker 3 Remove the grill grates Turn off all the burners 4 Find the ports on top of the burner by looking through the opening at the end of the radiant Keep your hands and face as far away from the burner as possible Remove the smoker tray Find the ports on top of the smoker Keep your hands and face as far away from the burner as possible Wait 5 minutes to allow any accumulated gas to dissipate Place the lighted long stem match through the hole in the radiant see illustration above This position is near the burner ports Place the lighted match through the opening Turn the knob to the LITE position The for the smoker tray and next to the burner burner will light within 4 to 10 seconds ports Turn the knob to the LITE position The burner will light within 4 to 10 seconds NOTE The infrared rotisserie burner can not be lit manually Page 13 SECTION 4 THE GRILL GENERAL GRILL INFORMATION Thaw food items before grilling Preheating provides the high heat needed to brown and seal in juices After preheating reduce the flame to setting listed on Grilling Chart The flame setting positions on the knobs are infinite The degree of doneness is
30. utilisation ne doit pas etre entrepos e dans le voisinage de cet appareil ou de tout autre appareil e The LP tank must be disconnected and removed from the appliance if the appliance is to be stored indoors Always check for leaks after every tank change See Section 5 of Installation Instructions A FOR YOUR SAFETY For Outdoor Use Only If stored indoors detach and leave tank outdoors A AVERTISSEMENT Pour utlilisation a la l ext rieur seulement Si l appareil est entrepos l int rieur enlever les bouteilles et les laisser a l ext rieur CAUTION Simultaneous operation of rotisserie burners smoker burner and grill burners on the HI setting is not recommended Excessive temperatures could result Page 5 SECTION 2 MODEL AND PARTS IDENTIFICATION MODEL CGB48FSZLP Hood Lid with Handle Thermometer Gauge and Thermador Nameplate Infrared Rotisserie Burner 1 Rotisserie Motor Rotisserie Glow lgniter Grill Grates 6 on Model CGB36FZLP and CGB48FSZLP 8 on Model CGB48FZLP Radiants heating baffles shown Page 7 Burners 3 on CGB36FZLP and CGB48FSZLP 4 on CGB48FZLP Drip Pan Smoker Tray Control Knobs Ignition Switch Lighting Instructions on control panel LP Container Storage Cabinet Page 6 a 15 Storage Drawers 16 Side Burners cover shown in close up I7 Sure Lock shelves 2 19 Data Rating Label left side under the chassis floor 20 Front Caster
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