Stiga 8211-0001-70 Lawn Mower User Manual
Contents
1. driven x 1 2 Designations Three versions of Park Compact are available and are designated in the table below Machine Designa tion Compact with manual transmis Man sion Compact HST with hydrostatic Asie HST transmission Compact 4WD with hydrostatic transmission and four wheel 4WD drive 1 3 References 1 3 1 Figures The figures in these instructions for use are num bered 1 2 3 etc Components shown in the figures are marked A B C etc A reference to component C in figure 2 is written DC 1 3 2 Headings The headings in these instructions for use are num bered in accordance with the following example 1 3 1 General safety check is a subheading to 1 3 Safety checks and is included under this heading When referring to headings only the number of the heading is normally specified E g See 1 3 1 2 DESCRIPTION 2 1 Transmission 2 1 1 Man The machine is rear wheel drive The rear axle is equipped with a manual transmis sion with 5 forward gears and one reverse gear The rear axle is also equipped with a differential to facilitate turning Front mounted tools are driven by drive belts 2 1 2 HST The machine is rear wheel drive The rear axle is equipped with a hydrostatic trans mission with infinitely variable forward and re verse gear ratios The rear axle is also equipped with a differential to facilitate turning Front mounted tools are drive2. it is tightened more to than 5 Nm 9 Check that the gasket on the oil plug of the rear axle is intact See fig 11 Y Reinstall in the rear axle Tighten the oil plug to 5 Nm 10 Draw out the oil from the deeper section of the reservoir using an oil extractor See fig 13 11 Dispose of the oil according to local regula tions 5 5 3 Filling The engine must never be run when the rear clutch release lever is pushed in and the front clutch release lever is pulled out This will damage the front axle seals 1 Fill the oil reservoir with the new oil If the engine is run indoors exhaust ex traction equipment must be connected to the engine s exhaust pipe 2 Check that the rear axle s clutch release lever is pulled out 3 Start the engine When the engine is started the front axle s clutch release lever slides inwards automatically 4 Pull out the front axle s clutch release lever NOTE The oil is drawn into the system very quickly The reservoir must always be topped up Air must never be drawn in 5 Set the accelerator pedal to the forward position by blocking it using a wooden wedge See fig 14 Fill the oil reservoir by hand using new oil 6 Run in the forward position for one minute 7 Move the wooden wedge and set the accelerator pedal to the reverse position Continue filling with oil 8 Run in reverse mode for one minute 9 Change driving direction once every minute as above and continue filling
3. necessary top up with more oil Type of oil Oil type 4WD Synthetic oil SW 50 HST SAE 10W 40 20W 50 4 4 Safety checks Check that the results of the safety checks below are achieved when testing the machine in question The safety checks must always be car ried out every time before use If any of the results below is not N achieved the machine must not be used Take the machine to a service workshop for repair 4 4 1 General safety check Object Result Fuel lines and con No leaks nections All insulation intact No mechanical damage Electrical cables No leaks at connections All screws tightened Exhaust system Oil lines No leaks No damage Drive the machine The machine will stop forwards back wards and release the driving service brake pedal No abnormal vibrations No abnormal sound Test driving 4 4 2 Electrical safety check The operation of the safety system should always be checked every time before use Status Action Result Only HST 4WD Attempt to start The engine The clutch brake must not pedal not start depressed Power take off not activated Only Man Gear Attempt to start The engine lever not in neutral must not start Engine running The operator The power Power take off leaves the seat take off activated must disen gage Engine running Remove the fuse The en
4. Always store fuel in containers that are made especially for this purpose Only fill or top up with petrol outdoors and never smoke when filling or top ping up Fillup with fuel before starting the engine Never remove the filler cap or fill with petrol while the engine is running or still warm 50 Never completely fill the petrol tank Leave an empty space at least the entire filler tube plus 1 2 cm at the top of the tank to allow the petrol to expand when it warms up without overflowing See fig 7 4 2 Checking the engine oil level On delivery the crankcase is filled with SAE 10W 40 oil Check the oil level every time before using to ensure it is correct The machine should be standing on level ground E77 Wipe clean around the oil dipstick Un screw and pull it up Wipe off the dipstick Slide it down completely and tighten it Then unscrew it and pull it up again Read off the oil level Top up with oil to the FULL mark if the level comes below it See fig 8 The oil level must never exceed the FULL mark This results in the engine overheating If the oil level exceeds the FULL mark the oil must be drained until the correct level is achieved 4 3 Checking transmission oil level Check the oil level every time before using to ensure it is correct The machine should be standing on level ground Read off the oil level in the reservoir 9 R It should be between the MAX and MIN marks If
5. STIGA PARK COMPACT COMPACT HST COMPACT 4WD 8211 0001 70 Em ag VAN Er IN SA as ANA PNS Ea ERAAN VE POR BED oo 1 GENERAL This symbol indicates WARNING Seri ous personal injury and or damage to property may result if the instructions are not followed carefully You must read these instructions for use and the accompanying pamphlet SAFETY INSTRUCTIONS careful ly before starting up the machine 1 1 SYMBOLS The following symbols appear on the machine They are there to remind you of the care and atten tion required during use and maintenance This is what the symbols mean Warning LL Read the instruction manual and the safety manual before using the machine Warning Watch out for discarded objects Keep on N Tookers away Warning Always wear hearing protectors gt gt on public roads Warning The machine equipped with original ac cessories must not be driven in any direc tion on slopes with a gradient greater than 10 O Warning Risk of crushing injuries Keep hands and O feet well away from the articulated steer ing joint Warning Risk of burn injuries Do not touch the si sia lencer catalytic converter Y Warning K This machine is not designed to be
6. ated battery with 12 V nominal voltage The battery fluid does not need to and cannot be checked or topped up The only maintenance that is required is charging for exam ple after extended storage The battery must be fully charged be fore being used for the first time The battery must always be stored fully charged If the battery is stored while discharged serious damage will occur 5 8 1 Charging with the engine The battery can be charged using the engine s gen erator as follows 1 Install the battery in the machine as shown be low 2 Place the machine outdoors or install an extrac tion device for the exhaust fumes 3 Start the engine according to the instructions in the user guide 4 Allow the engine to run continuously for 45 minutes 5 Stop the engine The battery will now be fully charged 54 5 8 2 Charging using battery charger When charging using a battery charger a battery charger with constant voltage must be used Contact your dealer to purchase a battery charger with constant voltage The battery can be damaged if a standard type battery charger is used 5 8 3 Removal Installation The battery is placed under the engine casing Dur ing removal installation the following applies re garding connection of the cables During removal First disconnect the black ca ble from the battery s negative terminal Then disconnect the red cable from the battery s positive terminal Dur
7. burns and crushing injuries 49 3 AREAS OF USE The machine may only be used for the following tasks using the genuine STIGA accessories stated Operation Accessories STIGA original Mowing With cutting deck 95 C all With cutting deck 105 C only HST with 15 5 hp engine and 4WD With snow blade Snow chains and frame weights recommend ed Snow clearance Grass clipping and With towed collector 30 or 42 leaf collection With dump cart Standard Maxi or Combi Grass and leaf transport The maximum vertical load on the towing hitch must not exceed 100 N The maximum over run load on the towing hitch from towed accessories must not exceed 500 N NOTE Before using a trailer contact your insur ance company NOTE This machine is not intended to be driven on public roads 4 STARTING AND OPERATION The machine may not be operated un less the engine casing is closed and locked Risk of burns and crushing in juries 4 1 Filling with petrol 7 Q Always use lead free petrol You must never use 2 stroke petrol mixed with oil The tank holds 6 litres The level can easily be read through the transparent tank NOTE Ordinary lead free petrol is a perishable and must not be stored for more than 30 days Environmental petrol can be used i e alkylate petrol This type of petrol has a composition that is less harmful for people and nature Petrol is highly inflammable
8. e 1 F HST 4WD If the machine does not brake as expect AN ed when the pedal is released the left pedal 1 B should be used as an emer gency brake The pedal determines the gearing ratio between the engine and the drive wheels the speed When the pedal is released the service brake is activated O 1 Press the pedal forward A 3 the machine moves forward gt 2 No load on the pedal the ma O chine is stationary 3 Press the pedal backward 4 O the machine reverses 4 Reduce the pressure on the pedal the machine brakes 2 4 6 Throttle and choke control 1 D Prestige A control for setting the engine speed and to choke the engine when starting from cold If the engine runs unevenly there is a AN risk that the control is too far forward so that the choke is activated This dam ages the engine increases fuel con sumption and is harmful to the environment 1 Choke for starting a cold engine The choke position is located at the front of the groove Do not operate in this position when the engine is warm 2 Full throttle when the machine is in e operation full throttle should always be used The full throttle position is approximately 2 cm behind the choke position em 3 Idling 2 4 7 Ignition lock 1 E Do not leave the machine with the key AN in position 2 or 3 There is a fire risk fuel can run into the engine through the carburettor and there is a risk of th
9. e battery being discharged and damaged Ignition lock used for starting stopping the engine Four positions 1 Stop position the engine is short circuited The key can be removed 2 3 Operating position 4 Start position the electric start motor is activated when the key is turned to the spring loaded start position Once the eng ine has started let the key return to opera ting position 2 3 2 4 8 Gear lever 2 H Man A lever for selecting one of the five forward gears in the gearbox 1 2 3 4 5 neutral N or reverse R The clutch pedal must be kept pressed in when changing gear NOTE You must make sure the machine is quite stationary before changing from reverse to forward gear or vice versa If a gear does not engage immediately release the clutch pedal and then press it in once again Engage the gear once again Never force a gear in 2 4 9 Power take off 2 G A lever for engaging and disengaging the power take off for operating front mounted accessories Two positions 1 Lever in forward position power take off disengaged ca Cwm 2 Lever in backward position power take off engaged 2 4 10Clutch release lever HST 4WD A lever for disengaging the variable transmission HST is equipped with a lever connected to the rear axle See 5 N 4WD is equipped with two levers connected to the rear axle 6 0 and the front axle 6 P The disengagement lever must never be AN be
10. eering chains Control Lubricate the cable ends with 20 cables an oil can when each control is activated Must be carried out by two people 5 13 Fuse In the event of electrical faults check replace the fuse 20 A See 9 S 6 PATENT DESIGN REGISTRA TION This machine or parts thereof is covered by the fol lowing patent and design registration SE9901091 0 SE9901730 3 SE9401745 6 US595 7497 FR772384 DE69520215 4 GB772384 SE0301072 5 SE04 000239 PCT SE0401554 1 SE0501599 5 GGP reserves the right to make alterations to the product without prior notification 55 www stiga com GGP Sweden AB Box 1006 SE 573 28 TRAN S
11. flat surface If the filter is very dirty replace it 5 Clean the pre filter If the filter is very dirty re place it 6 Assemble in the reverse order Compressed air or petroleum based solvents such as kerosene may not be used for cleaning the paper filter insert This will damage the filter 5 10 Spark plug The spark plug s must be replaced every 200 hours of operation at every other basic service Before disconnecting the spark plug clean around its mounting Spark plug Champion RC12YC or equivalent Electrode distance 0 75 mm 5 11 Air intake See 19 T The engine is air cooled A blocked cooling system can damage the engine Clean the engine s air intake after 50 hours of operation More meticulous cleaning of the cooling system is carried out during each basic service 5 12 Lubrication All lubrication points in accordance with the table below must be lubricated every 50 hours of opera tion as well as after every wash Object Action Fig ure Wheel bear 2 grease nipples 17 ing Use a grease gun filled with universal grease Pump until the grease emerges Centre point 4 grease nipples 18 Use a grease gun filled with universal grease Pump until the grease emerges Brush the chains clean witha wire brush Lubricate with universal chain spray Tensioning Lubricate the bearing points 19 arms with an oil can when each control is activated Ideally carried out by two people St
12. gine See 9 8 must stop 4 5 Start 1 Open the fuel cock See 10 U 2 Check that the spark plug cable s is are in stalled on the spark plug s 3 Check to make sure that the power take off is disengaged 4a Compact Man Put the gear lever in neutral 4b Compact HST 4WD Do not keep your foot on the drive pedal 5 Starting cold engine put the throttle control in the choke position Starting warm engine put the throttle control at full throttle approx 2 cm behind the choke position 6 Depress the clutch brake pedal fully I Turn the ignition key and start the engine Once the engine has started move the throttle control gradually to full throttle approx 2 cm behind the choke position ifthe choke has been used When starting from cold do not make the ma chine work under load immediately but let the engine run for a few minutes first This will al low the oil to warm up When the machine is in operation full throttle should always be used oo No 4 6 Operating tips Always check that there is the correct volume of oil in the engine This is particularly important when operating on slopes See 4 2 Be careful when driving on slopes No sudden starting or stopping when driv ing up or down a slope Never drive across a slope Move from the top down or from the bottom to the top The machine may not be driven on slopes greater than 10 in any direction making shar
13. ing installation First connect the red cable to the battery s positive terminal Then con nect the black cable to the battery s negative ter minal N If the cables are disconnected connect ed in the wrong order there is a risk of a short circuit and damage to the bat tery If the cables are interchanged the gen erator and the battery will be damaged Tighten the cables securely Loose ca bles can cause a fire the battery disconnected There is a risk of serious damage to the generator and the electrical system 5 8 4 Cleaning Ifthe battery terminals are coated with oxide they should be cleaned Clean the battery terminals with a wire brush and lubricate them with terminal grease The engine must never be driven with 5 9 Air filter engine The pre filter foam filter must be cleaned re placed after 25 hours of operation The air filter paper filter must be cleaned re placed after 100 hours of operation NOTE The filters should be cleaned replaced more often if the machine operates on dusty ground Remove install the air filters as follows 1 Clean carefully around the air filter cover 2 Dismantle the air filter cover 15 A by remov ing the two clamps 3 Dismantle the filter assembly 15 B The pre filter is placed over the air filter Make sure that no dirt gets into the carburettor Clean the air fil ter housing 4 Clean the paper filter by tapping it gently against a
14. leased forward drive engaged The machine will t EY move if a gear is engaged O Service brake not activated 2 Pedal depressed halfway forward drive disengaged gear shifting can be performed Service brake not activated 3 Pedal fully depressed forward drive disengaged Service brake fully activated NOTE You must never regulate the operating speed by slipping the clutch Use a suitable gear instead so that the right speed is obtained 2 4 3 Clutch parking brake 1 B HST 4WD Never press the pedal while driving There is a risk of overheating in the power transmission t The pedal has the following three positions ft w Os gt Released The clutch is not activated The park ing brake is not activated Depressed halfway Forward drive disengaged The parking brake is not activated Fully depressed Forward drive disengaged The parking brake is fully activated but not locked This position is also used as emergency brake 48 2 4 4 Inhibitor parking brake 1 C The inhibitor locks the clutch brake P pedal in the depressed position This func tion is used to lock the machine on slopes during transport etc when the engine is not running Locking 1 Depress the pedal 3 B fully 2 Move the inhibitor 3 C to the right 3 Release the pedal 3 B 4 Release the inhibitor 3 C Unlocking Press and release the pedal 3 B 2 4 5 Driving service brak
15. n by drive belts 2 1 3 4WD The machine has 4 wheel drive The power from the engine to the drive wheels is transferred hy draulically The engine drives an oil pump which pumps oil through the rear and front axle drives The front axle and rear axle are connected in se ries which means that the front wheels and rear wheels are forced to rotate at the same speed To make turning easier both axles are equipped with differential Front mounted implements are powered via drive belts 2 2 Steering The machine is articulated This means that the chassis is divided into a front and a rear section which can be turned in relation to each other 47 The articulated steering means that the machine can turn around trees and other obstacles with an extremely small turning radius 2 3 Safety system The machine is equipped with an electrical safety system The safety system interrupts certain activ ities that can entail a danger of incorrect manoeu vres For example the engine cannot be started if the clutch parking brake pedal is depressed The operation of the safety system must AN always be checked every time before use 2 4 Controls 2 4 1 Implement lifter mechanical 1 A To switch between working position and transport position 1 Depress the pedal fully 2 Release the pedal slowly 2 4 2 Service brake Clutch 1 B Man A pedal that combines both service brake and clutch There are 3 positions t 1 Pedal re
16. ne and idle for 30 seconds Check to see if there is any oil leakage 9 Stop the engine Wait for 30 seconds and then check the oil level in accordance with 4 2 o0 5 5 Transmission oil 4WD The oil in the hydraulic power transmission must be checked adjusted and changed at the intervals given in the table below 1st time Then at Action pe Hours of operation Checking adjusting level 50 Changing the oil 5 200 Type of oil Synthetic oil 5W 50 Oil quantity when changing approximately 3 5 li tres 5 5 1 Checking adjusting Se 4 2 5 5 2 Draining 1 Run the machine at variable speeds for 10 20 minutes to heat up the transmission oil 2 Position the machine completely horizontally 3 Pull out both disengagement levers according to fig 6 4 Place one container under the rear axle and one under the front axle 5 Open the oil reservoir by removing the cover See 9 R Only a 3 8 square drive may be used N for the oil plug Other tools will damage the plug 6 Remove the oil plug from the rear axle Clean the hole and use a 3 8 square drive See figure 11 7 Remove 2 drain plugs from the front axle Use a 12 mm socket Allow the oil in the front axle and pipes to run out See fig 12 8 Check that the gaskets on the drain plugs of the front axle are intact See fig 12 Reinstall the plugs Tightening torque 15 17 Nm The oil plug will be damaged if
17. p turns in order to retain control and reduce the risk of tipping over Do not turn the steering wheel to full lock when driving in top gear and at full throttle The machine can easily topple over Keep hands and fingers well away from articulated steering joint and seat bracket Risk of crushing injuries Nev er drive with the engine casing open N Reduce the speed on slopes and when 4 7 Stop Disengage the power take off Apply the parking brake Allow the engine to idle 1 2 mins Stop the engine by turning off the ignition key Shut offthe petrol cock This is particularly impor tant if the machine is to be transported on a trailer for example If the machine is left unattended re move the spark plug cable s and re move the ignition key The engine may be very warm immedi ately after it is shut off Do not touch the silencer cylinder or cooling fins This can cause burn injuries 51 4 8 Cleaning To reduce the risk of fire keep the en AN gine silencer battery and fuel tank free from grass leaves and oil To reduce the risk of fire regularly AN check the machine for oil and or fuel leakage Clean the machine after each use The following instructions apply for cleaning When washing the machine with water under high pressure do not point the jet directly at axle seals electrical components or hydraulic valves Do not spray water directly at the engine Clean the engine with a bru
18. sh and or com pressed air Clean the engine s cooling air intake 9 T 5 MAINTENANCE 5 1 Service programme In order to keep the machine in good condition as regards reliability and operational safety as well as from an environmental perspective STIGA s Ser vice programme should be followed The contents of this programme can be found in the attached service log Basic service must always be carried out by an au thorised workshop First service and intermediate service should be carried out by an authorised workshop but can also be carried out by the user The content of this can be found in the service log and the actions are described under 4 STARTING AND OPERA TION as well as below Servicing carried out at an authorised workshop guarantees professional work using genuine spare parts At each basic service and intermediate service car ried out at an authorised workshop the service log is stamped A service log presenting these services is a valuable document that improves the ma chine s second hand value 5 2 Preparation All service and all maintenance must be carried out on a stationary machine with the engine switched off Prevent the machine from rolling by al ways applying the parking brake N Stop the engine 52 engine by disconnecting the spark plug cable s from the spark plug s and re moving the ignition key Prevent unintentional starting of the 5 3 Tyre pressure Adj
19. tween the outer and inner positions This overheats and damages the trans mission The levers enable the machine to be moved by hand without the help of the engine Two positions 1 Lever in the inner position transmission engaged for normal far operation dd 2 Lever in the outer position transmission disengaged The machine can be moved by hand The machine may not be towed over long distances or at high speeds The transmission could be dam aged The machine must not be operated with AN the forward most lever in the outer po sition Risk of damage and oil leakage in the front axle 2 4 11 Seat 3 1 The seat can be folded and is adjustable TA front rear The seat is locked in the folded up position using the catch 3 K and ad justed front rear using the knobs 3 J The seat is equipped with a safety switch that is connected to the machine s safety system This means that certain dangerous activities are not pos sible when there is nobody in the seat 2 4 12 Engine casing 4 L To access the fuel cock battery and engine 3 the engine is equipped with engine casing that can be opened The engine casing is locked by a rubber strap The engine casing is opened as follows 1 Detach the rubber strap 4 M at the front edge of the engine casing 2 Carefully lift the engine casing back Close in reverse order The machine may not be operated un less the engine casing is folded down and locked Risk of
20. ust the air pressure in the tyres as follows Front 0 6 bar 9 psi Rear 0 4 bar 6 psi 5 4 Changing engine oil Change engine oil for the first time after 5 hours of operation and subsequently after every 50 hours of operation or once a season Change the oil more often after 25 hours of oper ation or at least once a season if the engine has to operate under demanding conditions or if the am bient temperature is high Use synthetic oil of service grade SF or higher in accordance with the table below Use Oil All temperatures SAE 10W 40 Below 18 C SAE 5W 30 Above 0 C SAE 30 Use oil without any additives Do not fill with too much oil This can cause the engine to overheat Change oil when the engine is warm The engine oil may be very hot if it is AN drained off directly after the engine is shut off Therefore allow the engine to cool a few minutes before draining the oil 1 Attach the clamp on the oil drainage hose Use a polygrip or similar See fig 10 V 2 Move the clamp up 3 4 cm on the oil drainage hose and pull out the plug 3 Collect the oil in a collection vessel NOTE Do not spill any oil on the drive belts 4 Hand in the oil for disposal in accordance with local provisions 5 Install the oil drainage plug and move the clamp back so that it clamps above the plug 6 Remove the dipstick and fill up with new oil Oil volume 1 4 litres 7 After filling up the oil start the engi
21. with oil until the bubbling in the reservoir stops 10 Switch off the engine install the oil reservoir cover and close the engine cover 11 Test drive for several minutes and adjust the oil level in the reservoir 5 6 Belt transmissions After 5 hours of operation check that all the belts are intact and undamaged 5 7 Steering The steering must be checked adjusted after 5 hours of operation and thereafter after 100 hours of operation 5 7 1 Checks Briefly turn the steering wheel back and forth There must be no mechanical clearance in the steering chains 5 7 2 Adjustment Adjust the steering chains if required as follows 1 Put the machine in the straight ahead position 2 Adjust the steering chains with the two nuts lo cated under the central point See fig 16 3 Adjust both nuts by the same amount until there is no clearance 4 Test drive the machine straight forwards and check that the steering wheel is not off centre 5 Ifthe steering wheel is off centre undo one nut and tighten the other Do not over tighten the steering chains This will cause the steering to become heavy and will in crease wear on the steering chains 5 8 Battery If acid comes into contact with the eyes or skin this can cause serious injuries If any part of the body has come into contact with acid rinse immediately with copious amounts of water and seek medical assistance as soon as possible The battery is a valve regul
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