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Star Motorcycles YZFR6B(C) Automobile User Manual

Contents

1. 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE 10 9 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS EAU10384 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield e Use neutral detergent 4B5 2815K 00 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 LOCATION OF IMPORTANT LABELS 1 2 A WARNING e BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection
2. 4 2 P Parking Part locations R Rear view 4 18 S Safety defects reporting Safety information Seats Shifting Shift pedal etes 4 12 Shift timing indicator light 4 5 Shock absorber assembly adjusting 4 21 rin a tert een 4 24 Sidestand checking and lubricating 7 33 Spark plugs checking 7 13 Starting the engine si Start switch sess Steering Storage coe Supporting the motorcycle Swingarm pivots lubricating 7 33 T Tail brake light sss 7 38 Throttle grip and cable checking and lubricating 7 31 Throttle grip free play checking 7 21 WSS iiio re etr etre 7 22 TOOL Kit side tense tense 7 2 7 45 Troubleshooting charts 7 46 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 39 Turn signal switch 4 11 V Valve clearance 7 21 Vehicle Emission Control Information l
3. EAU12400 Dimmer switch z5 zo Set this switch to zo for the high beam and to zo for the low beam EAU12460 Turn signal switch lt gt To signal a right hand turn push this switch to gt To signal a left hand turn push this switch to lt When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch 2 3 Set this switch to CQ before starting the engine Set this switch to ij to stop the engine in case of an emergen Cy such as when the vehicle overturns or when the throttle cable is stuck 4 11 EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU41700 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which i
4. EAU11030 Turn signal indicator lights lt and gt The corresponding indicator light flash es when the turn signal switch is pushed to the left or right 4 2 EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position EAU11080 High beam indicator light zo This indicator light comes on when the high beam of the headlight is switched on EAU11254 Oil level warning light This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP e Evenifthe oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a malfunction INSTRUMENT AND CONTROL FUNCTIONS e This model is also equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the following cycle will be repeated until the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seconds If this occurs have a Yamaha dealer check the vehic
5. a eee Fuel level warning light Fuel tank breather hose and overflow 4 15 Fuel tank 4 13 Fuses replacing 7 36 H Handlebar switches 4 11 Headlight bulb replacing 7 37 Helmet holding cable 4 17 High beam indicator light 4 2 Horn switch esee 4 11 Identification numbers 10 1 Ignition circuit cut off system 4 25 Indicator lights and warning lights 4 2 K Key identification number 10 1 L Labels 1 1 License plate light bulb replacing 7 39 Luggage strap holders 4 23 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance 10 5 Matte color 8 1 Model label M Multi function meter 4 5 N Neutral indicator light 4 2 Noise regulation 10 4 Oil level warning light
6. ECA10800 NOTICE e Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26182 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover Be sure the engine and the exhaust sys tem are cool before covering the motor cycle ECA10810 NOTICE e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter MOTORCYCLE CARE AND STORAGE 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders
7. Check chain slack alignment and condition Adjust and lubricate chain with special O ring chain lubricant thoroughly Every 500 mi 800 km and after washing the motorcycle riding in the rain or riding in wet areas Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 12000 mi 19000 km Chassis fasteners Check all chassis fitting and fas teners Correct if necessary Brake lever pivot shaft Apply silicone grease lightly Brake pedal pivot shaft Apply lithium soap based grease lightly Clutch lever pivot shaft Apply lithium soap based grease lightly Shift pedal pivot shaft Apply lithium soap based grease lightly 7 6 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Sidestand pivot Check operation Apply lithium soap based grease lightly Sidestand switch Check operation and replace if necessary Front fork Check operation and for oil leak age Replace if necessary Shock absorber as sembly Check operation and for oil leak age Replace if necessary Rear suspension
8. The control mode changes to the shift timing indicator light activity function To set the shift timing indicator light ac tivity function 1 Push the RESET button to select one of the following indicator light activity settings e The indicator light will stay on when activated This setting is selected when the indicator light stays on e The indicator light will flash when activated This setting is selected when the indicator light flashes four times per second e The indicator light is deacti vated in other words it will not come on or flash This setting is selected when the indicator light flashes once INSTRUMENT AND CONTROL FUNCTIONS can be set in increments of 500 r min From 13000 r min to 18000 r min the indicator light can be set in increments of 200 r min 1 Push the RESET button to select the desired engine speed for acti vating the indicator light 2 Push the SELECT button to con firm the selected engine speed The control mode changes to the shift timing indicator light deactiva tion function To set the shift timing indicator light de e Be sure to set the deactivation function to a higher engine speed than for the activation function otherwise the shift timing indicator light will remain deactivated Push the RESET button to select the desired engine speed for deac tivating the indicator light Push the SELECT button to con fi
9. 1 Spring preload adjusting ring 2 Position indicator 3 Extension bar 4 Special wrench Spring preload setting Minimum soft 1 Standard 4 Maximum hard 9 Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw in di rection b 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 20 click s in direction b Standard 16 click s in direction b Maximum hard 3 click s in direction b With the adjusting screw fully turned in direction a INSTRUMENT AND CONTROL FUNCTIONS Compression damping force Compression damping force for fast compression damping To increase the compression damping force and thereby harden the compres sion damping turn the adjusting bolt in direction a To decrease the compres sion damping force and thereby soften the compression damping turn the ad justing bolt in direction b 1 tur 1 Compression damping force adjusting bolt for fast compression damping 4 22 Compression damping setting for fast compression damping Minimum soft 4 turn s in direction b Standard 3 turn s in direction b Maximum hard turn s in direction b With the adjusting b
10. 24000 mi 87000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months name and address 10 5 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service 9 name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 10 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED i WARRANTY Yamaha Motor Corporation U S A hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the products warranty period All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from t
11. ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 PO PO gt Qo WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follo
12. link pivots Check operation Correct if necessary Engine oil Change warm engine before draining Engine oil filter car tridge Replace Cooling system Check hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Front and rear brake switches Check operation Control cables Apply Yamaha chain and cable lube or engine oil thoroughly ROUTINE INITIAL PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READINGS 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing Throttle grip Lights signals and switches Check operation Adjust headlight beam EAU17650 TIP e Air filter This model s air filter is equipped with a disposable oil coated paper element which must not be cleaned with com pressed air to avoid damaging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas e Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid lev
13. Clip the middle snap hook of the cable onto the cable holder 3 Pass one of the other snap hooks of the cable through the helmet strap buckle and then clip the snap hook onto the cable holder as shown 1 Snap hook 2 Helmet holding cable 3 Helmet 4 Install the passenger seat WARNING Never ride with a helmet attached to a helmet holding cable since the helmet may hit objects causing loss of control and possibly an acci dent wa14331 INSTRUMENT AND CONTROL FUNCTIONS elmet holding cable elmet To release a helmet from the helmet holding cable 1 Remove the passenger seat 2 Unfasten the snap hooks from the cable holder and then remove the cable from the helmet strap buck le 3 Install the passenger seat 4 18 EAUS9671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for park ing in narrow spaces Fold the mirrors back to their original position before riding 1 Riding position 2 Parking position Be sure to fold the rear view mirrors back to their original position before riding EWA14371 INSTRUMENT AND CONTROL FUNCTIONS EAUS38945 Adjusting the front fork EWA10180 A WARNING Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result This front fork is equipped with spring preload adjusting bolts rebound damp ing force adjusting screws compres sion damping force adjusting bolts for
14. Drive chain slack adjusting bolt Tightening torque Drive chain slack adjusting bolt 2 0 Nm 0 20 m kgf 1 4 ft Ibf 7 Tighten the locknuts to their speci fied torque Tightening torque Locknut 16 Nm 1 6 m kgf 12 ft Ibf EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage 7 45 PERIODIC MAINTENANCE AND ADJUSTMENT EAU42503 Troubleshooting charts Starting problems or poor engine p
15. NOTICE Do not continue to operate the en gine if it is overheating TIP e For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator e f the engine overheats see page 7 47 for further instructions Display INSTRUMENT AND CONTROL FUNCTIONS Conditions What to do Under 39 Under 103 F Message Lo is displayed OK Go ahead with riding 40 116 C 104 242 F Coolant temperature is dis played OK Go ahead with riding 117 134 C 243 274 F Coolant temperature flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 7 47 Above 135 Above 275 F Message HI flashes Warning light comes on 4 4 Stop the engine and allow it to cool See page 7 47 INSTRUMENT AND CONTROL FUNCTIONS EAU42774 Engine trouble warning light This warning light comes on if a prob lem is detected in the electrical circuit monitoring the engine If this occurs have a Yamaha dealer check the self diagnosis system See page 4 8 for an explanation of the self diagnosis de vice The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go of
16. The drive chain slack should be checked before each ride and adjusted if necessary EAU22774 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Measure the drive chain slack as shown Drive chain slack 30 0 45 0 mm 1 18 1 77 OS MAINTENANCE AND ADJUSTMENT 1 Drive chain slack 4 If the drive chain slack is incorrect adjust it as follows EAU39056 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Loosen the axle nut and the lock nut on each side of the swingarm 1 Drive chain slack adjusting bolt 2 Locknut 3 Alignment marks 4 Axle nut 5 Drive chain puller 2 To tighten the drive chain turn the drive chain slack adjusting bolt on each side of the swingarm in direc tion a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel for ward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage 7 29 To prevent this from occurring keep the drive chain slack with in the specified limits caos TIP Using the alignment marks on each drive chain puller make sure tha
17. This mode cycles through five control functions allowing you to make the fol lowing settings in the order listed be low e Display brightness This function allows you to adjust the brightness of the displays and tachometer to suit the outside lighting conditions Shift timing indicator light activity This function allows you to choose whether or not the indicator light should be activated and whether it should flash or stay on when acti vated Shift timing indicator light activa tion This function allows you to select the engine speed at which the indi cator light will be activated Shift timing indicator light deactiva tion This function allows you to select the engine speed at which the indi cator light will be deactivated Shift timing indicator light bright ness This function allows you to adjust the brightness of the indicator light to suit your preference 4 9 TIP In this mode the right display shows the current setting for each function except the shift timing indicator light activity function To adjust the brightness of the multi function meter displays and tachometer 1 2 3 Turn the key to OFF Push and hold the SELECT but ton Turn the key to ON and then re lease the SELECT button after five seconds Push the RESET button to select the desired brightness level Push the SELECT button to con firm the selected brightness level
18. aligned the shift arm will not move correctly and you may not be able to shift up or down 15 4 2 Shift shaft 3 Match marks 4 Shift arm Tightening torque Shift arm bolt 10 Nm 1 0 m kgf 7 2 ft Ibf 13 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft Ibf PERIODIC MAINTENANCE AND ADJUSTMENT 14 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recommended engine oil See page 9 1 Cil quantity Without oil filter cartridge replace ment 2 40 L 2 54 US qt 2 11 Imp qt With oil filter cartridge replacement 2 60 L 2 75 US qt 2 29 Imp qt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down ECA11620 NOTICE e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In 7 17 addition do not use oils labeled ENERGY CONSERVING II or higher e Make sure that no foreign mate rial enters the crankcase 15 Start the engine and then let it idle for several minutes while checking itfor oil leakage If oil is leaking im mediately turn the engine of
19. and protective clothing PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 4C8 2118K 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 290 kPa 2 90 kgf cm 42 psi 90kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 290 kPa 2 90 kgf cm 42 psi 14B 21668 00 LOAD LIMIT 3 kg 7 lbs 3TB 24877 A0 LOCATION OF IMPORTANT LABELS LOCATION OF IMPORTANT LABELS 1 California only 2 California only EMISSION HOSE ROUTING VACUUM HOSE ROUTING CHARCOAL PRESS SENSOR CANISTER MN 4 3 2 1 THROTTLE BODY ATMOSPHERE INTAKE MANIFOLD 135 21686 10 135 21684 10 A SAFETY INFORMATION EAU10289 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own er s Manual e Obtain qualified training in safe and proper riding techniques e Obtain professional
20. be replaced e The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life 7 24 EAU33891 Adjusting the clutch lever free play 1 Clutch lever free play adjusting bolt 2 Clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows To increase the clutch lever free play turn the clutch lever free play adjusting bolt at the clutch lever in direction a To decrease the clutch lever free play turn the adjusting bolt in direction b PERIODIC MAINTENANCE AND ADJUSTMENT i 793 braking performance which may re Checking the brake lever free sult in loss of control and an acci If the specified clutch lever free play la cannot be obtained as described dent above proceed as follows 1 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 2 Loosen the locknut at the crank case 3 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a TO 1 No brake lever free play decrease the clutch lever free play turn the adjusting nut in direction There should be no free play at the brake lever end If there is free
21. force for fast compression damping To increase the compression damping force and thereby harden the compres sion damping turn the adjusting bolt on each fork leg in direction a To de crease the compression damping force and thereby soften the compression damping turn the adjusting bolt on each fork leg in direction b INSTRUMENT AND CONTROL FUNCTIONS and thereby soften the compression damping turn the adjusting bolt on each fork leg in direction b 1 Compression damping force adjusting bolt for fast compression damping Compression damping setting for fast compression damping Minimum soft 4 turn s in direction b Standard 2 turn s in direction b Maximum hard turn s in direction b With the adjusting bolt fully turned in direction a To adjust the compression damping force for slow compression damping To increase the compression damping force and thereby harden the compres sion damping turn the adjusting bolt on each fork leg in direction a To de crease the compression damping force 4 20 Compression damping force adjusting bolt for slow compression damping Compression damping setting for slow compression damping Minimum soft 20 click s in direction b Standard 15 click s in direction b Maximum hard 1 click s in direction b With the adjus
22. from the slot slide the cowling forward and then remove the re maining projections from the slots as shown 4 Disconnect the turn signal light lead coupler 1 Cowling A 2 Turn signal light lead coupler 7 11 1 Cowling B 2 Turn signal light lead coupler To install a cowling 1 2 Connect the turn signal light lead coupler Fit the projections into the slots slide the cowling rearward and then fit the forward most projection into the slot PERIODIC MAINTENANCE AND ADJUSTMENT 1 Cowling A 1 Cowling A 1 Plastic fastener 2 Turn signal light lead coupler 2 Cowling B 2 Projection 3 Wire harness pee 4 Install the bolts quick fasteners e d and quick fastener screw 3 Remove the bolts and the quick Z OA L fastener and then pull the cowling Q METT pA Cowling c EAU39092 off as shown To remove the cowling 1 Remove cowling B and panel B See page 7 9 IDH 27 2 Unfasten the wire harness by 1 Cowling B pressing on the projection to open 2 Turn signal light lead coupler the plastic fastener 3 Fit the projection on cowling A into the hole in cowling B as shown Coming 2 Bolt 3 Quick fastener 7 12 To install the cowling 1 Fit the slot in cowling C over the projection on the front cowling 1 Cowling C 2 Slot 3 Front cowling 4 Projection 2 Install the bolts and the quick fas tener 3 Place the wire harness in the orig
23. in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera 2 4 tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 22 for tire specifications and more information on replacing your tires Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle e Remove all loose items from the motorcycle A SAFETY INFORMATION Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis si
24. light and position lights come on and the engine can be start ed The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EWA10061 EAU10683 LOCK The steering is locked and all electrical systems are off The key can be re moved 4 1 To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering 1 Push 2 Turn Push the key in and then turn it to OFF while still pushing it INSTRUMENT AND CONTROL FUNCTIONS EAU49391 Indicator lights and warning lights 34 5 9 8 Left turn signal indicator light lt a Neutral indicator light IN High beam indicator light O Right turn signal indicator light gt Fuel level warning light W Oil level warning light ez Coolant temperature warning light E Shift timing indicator light Engine trouble warning light i o
25. mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads 8 2 TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt tecato791 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces except the tita nium muffler to prevent corrosion Cleaning the titanium muffler This model is equipped with a titanium muffler which requires the following special care Use only a soft clean cloth or sponge with mild detergent and water to clean the titanium muffler However if the muffler cannot be thoroughly cleaned with mild de tergent alkaline products and a soft brush may be used MOTORCYCLE CARE AND STORAGE e Never use compounds or other special treatments to clean
26. not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels A SAFETY INFORMATION Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports e Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load 186 kg 410 Ib When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcyc
27. or damage the cylinder in any way Cylinder damage will result in poor damping performance e Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EWA10221 4 23 EAU38961 Luggage strap holders 2 Hook 1 Luggage strap holder There are six luggage strap holders four on the bottom of the passenger seat and one on each passenger foot rest To use the luggage strap holders on the passenger seat remove the passenger seat unhook the straps from the hooks and then install the seat with the straps hanging out from under the passenger seat See page 4 16 INSTRUMENT AND CONTROL FUNCTIONS EAU41941 EXUP system This model is equipped with Yamaha s EXUP EXhaust Ultimate Power valve system This system boosts engine power by means of a valve that regu lates the inner diameter of the exhaust pipe The EXUP system valve is con stantly adjusted in accordance with the engine speed by a computer controlled servomotor ECA15610 NOTICE The EXUP system has been set and extensively tested at the Yamaha factory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine 4 24 EAU15305 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright T
28. piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Poura teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 8 4 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlet with a plastic bag to prevent moisture from entering it Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 30 F or more than 30 90 F For more information on storing the battery se
29. strap holders 4 23 EXUP system 4 24 Sidestand ii eu aiena 4 24 Ignition circuit cut off system 4 25 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 OPERATION AND IMPORTANT RIDING 6 1 Starting the engine 6 1 Shifting iiie enun 6 2 Engine break in 6 3 Parking a u dece tene 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing cowlings and panels 7 9 Checking the spark plugs 7 13 Canister for California only 7 14 Engine oil and oil filter cartridge 7 14 GCoolant t ee eus 7 18 Air filter element 7 20 Checking the engine idling Sp6ed awh ae ey 7 21 Checking the throttle grip free play 4 Se eee 7 21 Valve clearance 7 21 IOS atre tec ee deeds 7 22 Cast wheels 7 24 Adjusting the clutch lever free play isi eodem A T 7 24 Checking the brake lever free Play n 7 25 Brake light switches 7 26 Checking the front and rear brake p
30. to become familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWA10271 A WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU46632 TIP This model is equipped with e alean angle sensor to stop the en gine in case of a turnover In this case the multi function display in dicates error code 30 but this is not a malfunction Turn the key to OFF and then to ON to clear the error code Failing to do so will pre vent the engine from starting even though the engine will crank when pushing the start switch e an engine auto stop system The engine stops automatically if left idling for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to restart the engine 6 1 EAU16257 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is in the neutral position e The transmission is in gear with the clutch lever pulled and the sidestand up See page 4 25 for more informa tion 1 Turn the key to ON and make sure that the engine stop switch is set to O The following warning lights and indicator light should come on for a
31. washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth 7 31 EAU44273 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Brake pedal PERIODIC MAINTENANCE AND ADJUSTMENT Recommended lubricant Lithium soap based grease EAU23143 Checking and lubricating the Recommended lubricants Brake lever brake and clutch levers Silicone grease The operation of the brake and clutch Clutch lever levers should be checked before each Lithium soap based grease ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever 7 32 EAU23202 Checking and lubricating the sidestand PERIODIC MAINTENANCE AND ADJUSTMENT Lubricating the swingarm piv ots The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease EWA10731 The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the p
32. 0 NOTICE Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed withstand the shock of forced shifting EAU16681 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine i
33. 0 0A Headlight fuse 15 0A Signaling system fuse 10 0A Ignition fuse 15 0A Radiator fan fuse 15 0Ax2 Fuel injection system fuse 15 0A Backup fuse 7 5A Electronic throttle valve fuse 75 SPECIFICATIONS CONSUMER INFORMATION EAU26353 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EAU26381 Key identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 EAU26400 Vehicle identification number 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26520 Model label 1 Model label The model label is affixed to the frame under the passenger seat See page 4 16 Record the information on this la bel in the space provided This informa tion
34. 023 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your mo torcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 8 1 ucts onto seals gaskets sprock ets the drive chain and wheel axles Always rinse the dirt and de greaser off with water Cleaning ECA11142 NOTICE e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray e Improper cleaning can damage plastic parts such as cowlings panels windshields
35. 11 by Yamaha Motor Corporation U S A 1st edition July 2011 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 25 46 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS 1 1 SAFETY INFORMATION 2 1 DESCRIPTION 3 1 Left view esssseeseeeeeenn 3 1 Right view 3 2 Controls and instruments 3 3 INSTRUMENT AND CONTROL 4 1 Main switch steering lock 4 1 Indicator lights and warning lights eren etes 4 2 Multi function meter unit 4 5 Handlebar switches 4 11 Clutch lever 4 12 Shift 4 12 Brake lever 4 12 Brake pedal 4 13 Fuel tank cap 4 13 diim 4 14 Fuel tank breather hose and overflow hose 4 15 Catalytic converters 4 16 S8alS seite 4 16 Helmet holding cable 4 17 Rear view mirrors 4 18 Adjusting the front fork 4 19 Adjusting the shock absorber assembly 4 21 Luggage
36. 21 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they 7 30 may contain substances that could damage the O rings ECA11111 EAU23095 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or engine oil PERIODIC MAINTENANCE AND ADJUSTMENT EAU23114 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover or cable when
37. 35 Brake and clutch levers checking and lubricating 7 32 Brake and shift pedals checking and lubricating 7 31 Brake fluid changing ak Brake fluid level checking 7 27 Brake 4 12 Brake lever free play checking Brake light switches Brake 4 13 C Cables checking and lubricating 7 31 Canister for California only 7 14 eric Catalytic converters Clutch lever eeeeeeeeeeeene Clutch lever free play adjusting 7 24 Coolant Coolant temperature warning light 4 3 Cowlings and panels removing and installing 7 9 D Dimmer switch oo eee reece 4 11 Drive chain cleaning and lubricating 7 30 Drive chain 1 7 28 E Engine 6 3 Engine idling speed checking 7 21 Engine oil and oil filter cartridge 7 14 Engine stop switch 4 11 Engine trouble warning light 4 5 EXUP system 4 24 F Front and rear brake pads checking 7 26 Front fork adjusting Front fork checking
38. 6 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake 9 2 Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 115 0 mm 4 53 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 120 0 mm 4 72 in Electrical system Ignition system TCI Charging system AC magneto Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 55 2 Tail brake light LED Front turn signal position light 12V 21 W 5 0 W x2 Rear turn signal light 12V 21 0W x2 License plate light 12V 5 0W x 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Shift timing indicator light LED Fuses Main fuse 5
39. AINTENANCE AND ADJUSTMENT EAU21755 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control e The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e Thetire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10503 Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi 90 186 kg 198 410 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Maximum load 186 kg 410 Ib Total weight of rider passenger car go and accessories EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident 7 22 Tire inspection 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorc
40. CA11051 3 Remove the brake hose holder on each side by removing the bolt and nut 4 Remove the brake caliper and re flector on each side by removing the bolts 2 Brake hose holder Bolt and nut Brake caliper bolt Brake caliper Axle bolt Reflector 5 Remove the axle bolt push the wheel axle from the left side to re move it and then remove the wheel NOTICE Do not apply the brake after the brake calipers 7 41 1 Wheel axle EAU38182 To install the front wheel 1 2 3 Lift the wheel up between the fork legs Insert the wheel axle from the right hand side Install the axle bolt lower the front wheel so that it is on the ground and then put the sidestand down Install the brake caliper and reflec tor on each side by installing the bolts and then tightening them to the specified torque PERIODIC MAINTENANCE AND ADJUSTMENT TIP Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs Tightening torque Brake caliper bolt 85 Nm 3 5 m kgf 25 ft Ibf 5 Install the brake hose holder on each side by installing the bolt and nut 6 Tighten the axle bolt to the speci fied torque TIP While tightening the axle bolt hold the wheel axle with a 19 mm hexagon wrench to keep it from turning Tightening torque Axle bolt 91 Nm 9 1 m kgf 66 f
41. CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down If a malfunction is noted have a Yamaha 2 Make sure that the engine stop switch is set to OY dealer check the system before riding 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 4 26 FOR YOUR SAFETY PRE OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owners Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment da
42. CT button and the minute digits will start flashing INSTRUMENT AND CONTROL FUNCTIONS 5 Push the RESET button to set the minutes 6 Push the SELECT button and then release it to start the clock Odometer tripmeter and stopwatch modes 1 Odometer tripmeter fuel reserve tripme ter stopwatch Push the SELECT button to switch the display between the odometer mode ODO the tripmeter modes TRIP A and TRIP B and the stop watch mode in the following order TRIP A gt TRIP B gt ODO gt Stop watch TRIP A If the fuel level warning light comes on see page 4 2 the odometer display will automatically change to the fuel re serve tripmeter mode F TRIP and start counting the distance traveled from that point In that case push the SELECT button to switch the display between the various tripmeter odome ter and stopwatch modes in the follow ing order F TRIP Stopwatch gt TRIP gt TRIP B gt ODO gt F TRIP To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi Stopwatch mode To change the display to the stopwatch mode select it by pushing the SE LECT button The stopwatch digits will start flashing Release
43. IP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See the following section for an expla nation of the ignition circuit cut off sys tem The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check EWA10241 INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a tas Yamaha dealer repair it if it does not Ignition circuit cut off system function properly The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions e It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down e Itcuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure 4 25 INSTRUMENT AND
44. OHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muffler Exhaust pipe Silencer Intake system Air cleaner case Air cleaner element ntake duct 10 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer B B Remarks interval service 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 81000 km or 30 months
45. YAMAHA b Read hi m EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha YZFR6B C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most c
46. abel 10 2 Vehicle identification number 10 1 Warranty 10 9 Warranty 10 7 Wheel bearings checking 7 34 Wheel front 7 41 Wheel 7 43 7 24 EAU51390 For your best ownership experience think Genuine Yamaha Genuine Yamaha Parts Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle providing you with the performance and durability you have come to expect Why settle for aftermarket parts that may not provide full confidence and satisfaction Genuine Yamaha Accessories Yamaha only offers accessories that meet our high standards for quality and performance Buy with confidence knowing your Genuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manuals are available through your Yamaha dealer or you can order them directly throug
47. ads some 7 26 Checking the brake fluid level 7 27 Changing the brake fluid 7 28 Drive chain slack 7 28 Cleaning and lubricating the drive chain 7 30 Checking and lubricating the cables 7 31 Checking and lubricating the throttle grip and cable 7 31 Checking and lubricating the brake and shift pedals 7 31 Checking and lubricating the brake and clutch levers 7 32 Checking and lubricating the sidestand 7 33 Lubricating the swingarm PIVOUS eie ERES 7 33 Checking the front fork 7 33 Checking the steering 7 34 Checking the wheel bearings 7 34 Battery niae 7 35 Replacing the fuses 7 36 Replacing a headlight bulb 7 37 Tail brake light 7 38 Replacing a turn signal light bulb 7 39 Replacing the license plate light atv ceeded 7 39 Supporting the motorcycle 7 40 Front wheel 7 41 Rear wheel 7 43 Troubleshooting 7 45 Troubleshooting charts 7 46 MOTORCYCLE CARE AND STORAGE 22 2 8 1 Matte color caution 8 1 baies 8 1 Storage 2 8 4 SPECIFICATIONS
48. ated paper element 9 1 Fuel SPECIFICATIONS Recommended fuel Premium unleaded gasoline only Fuel tank capacity 17 3 L 4 57 US gal 3 81 Imp gal Fuel reserve amount Fuel 3 5 L 0 92 US gal 0 77 Imp gal injection Throttle body Spar ID mark YZFR6B 1381 00 YZFR6BC 1385 10 k plug s Manufacturer model NGK CR10EK Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch type Wet multiple disc Transmission Primary reduction ratio 2 073 85 41 Final drive Chain Secondary reduction ratio 2 813 45 16 Transmission type Constant mesh 6 speed Operation Left foot operation Gear ratio 1st 2 583 31 12 SPECIFICATIONS 2nd 2 000 32 16 3rd 1 667 30 18 Ath 1 444 26 18 5th 1 286 27 21 6th 1 150 23 20 Chassis Frame type Diamond Caster angle 24 00 Trail 97 mm 3 8 in Front tire Type Tubeless Size 120 70 ZR17M C 58W Manufacturer model DUNLOP Qualifier PT M Rear tire Type EJ Tubeless Size 180 55 ZR17M C 73W Manufacturer model DUNLOP Qualifier PT M Loading Maximum load 186 kg 410 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition 90 186 kg 198 410 Ib Front 250 kPa 2 50 kgf cm 3
49. brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to 7 26 the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU46291 Rear brake pads hes C 9 1 1 y 1 Brake pad wear indicator groove Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace the brake pads as a set EAU22581 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake 1 9 07 2 g 1 Minimum level mark PERIODIC MAINTENANCE AND ADJUSTMENT Rear brake 1 Minimum level mark Specified brake fluid DOT 4 EWA15990 A WARNING Improper maintenance can result in loss of braking ability Observe these precautions e Insufficient brake fluid may al low air to enter the brake sys tem reducing braking performance e Clean the filler cap before re moving Use only DOT 4 b
50. d and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50210 EF Battery 2 Negative battery lead black 3 Positive battery lead red The battery is located under the rider seat See page 4 16 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened EWA10760 A WARNING e Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with PERIODIC MAINTENANCE AND ADJUSTMENT skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro v
51. d service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service EAU26751 We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 10 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE INDEX A Air filter 1 7 20 B Battery 7
52. e for several min utes and then turn it off 16 Remove the radiator cap to check the coolant level in the radiator If necessary add sufficient coolant until it reaches the top of the radia tor and then install the radiator cap 17 Start the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system 18 Install the cowlings 7 20 EAU36764 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU44734 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling speed 1250 1350 r min PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play 1 Throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it 7 21 EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart PERIODIC M
53. e lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Tum the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard EWA11091 INSTRUMENT AND CONTROL FUNCTIONS EAU13221 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 4 14 1 2 JE 1 Fuel tank filler tube 2 Maxi
54. e oil drain bolt 2 Gasket TIP Skip steps 6 12 if the oil filter cartridge is not being replaced 6 Remove the shift arm bolt and then pull the shift arm off the shift shaft Remove the fuel tank breather hose and overflow hose from the guides PERIODIC MAINTENANCE AND ADJUSTMENT 0n 1 Shift arm bolt Shift arm Oil filter cartridge Guide Fuel tank breather hose except for Califor nia Fuel tank overflow hose 8 Remove the oil filter cartridge with an oil filter wrench Oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 9 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 O ring TIP Make sure that the O ring is properly seated 10 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 7 16 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft Ibf 11 Install the fuel tank breather hose and overflow hose into the guides then place them in their original position 12 Install the shift arm by aligning the match mark on the shift arm with the match mark on the shift shaft and installing the shift arm bolt then tightening it to the specified torque NOTICE Be sure to align the match marks to ensure proper shifting If the match marks are not
55. e page 7 35 MOTORCYCLE CARE AND STORAGE TIP Make any necessary repairs before storing the motorcycle 8 5 Dimensions Overall length 2040 mm 80 3 in Overall width 705 mm 27 8 in Overall height 1095 mm 43 1 in Seat height 850 mm 33 5 in Wheelbase 1375 mm 54 1 in Ground clearance 130 mm 5 12 in Minimum turning radius 3600 mm 141 7 in Weight Curb weight 189 kg 417 Ib Engine Engine type Liquid cooled 4 stroke DOHC Oylinder arrangement Inline 4 cylinder Displacement 599 cm Bore x stroke 67 0 x 42 5 mm 2 64 x 1 67 in Compression ratio 18 10 1 Starting system Electric starter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE Type SAE 10W 40 10W 50 15W 40 20W 40 or 20W 50 O 10 30 50 70 90 110130 F io eS TEE ES Abo os Fy iSAE 10W 40 i SAE 10W 50 SAE 15W 40 B H H 20W 40 i H 20W 50 H i i i i i i i i 20 10 0 10 20 30 40 50 C Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 2 40 L 2 54 US qt 2 11 Imp qt With oil filter cartridge replacement 2 60 L 2 75 US qt 2 29 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 30 L 2 43 US qt 2 02 Imp qt Air filter Air filter element Oil co
56. edge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services PERIODIC MAINTENANCE AND ADJUSTMENT EAU17542 Owner s tool kit 1 Owner s tool kit The owner s tool kit is located under the passenger seat See page 4 16 The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 7 2 TIP PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months e Items marked with an asterisk require special tools data and technical skills have a Yamaha dealer perform the service Periodic maintenance chart for the emission control system ROUTINE INITIAL ODOMETER READINGS EAU17601 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 mont
57. els and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged EAU18712 Removing and installing cowl ings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a cowling or panel needs to be re moved and installed 1 Cowling A PERIODIC MAINTENANCE AND ADJUSTMENT 1 Cowling B 2 Cowling C 1 Panel A 2 Panel B 7 9 EAU39062 Panels A and B To remove a panel Remove the bolts and then pull the panel off as shown 1 Panel B 2 Bolt To install a panel Place the panel in the original position and then install the bolts PERIODIC MAINTENANCE AND ADJUSTMENT JJ pen a 1 Quick fastener 1 Cowling B EAU44932 2 Bolt Cowlings A and B E 3 Quick fastener 1 To remove a cowling 1 Remove the bolts quick fasteners and quick fastener screw DS e 1 Quick fastener 2 Quick fastener screw 1 Quick fastener 1 Cowling A 2 Bolt 3 Quick fastener 7 10 1 Quick fastener 2 Quick fastener screw 2 Remove the projection on cowling A from the hole in cowling B as shown 1 2 owling B PERIODIC MAINTENANCE AND ADJUSTMENT 3 Remove the forward most projec tion
58. engine oil must be changed and the oil filter car tridge or element replaced 1000 1600 km 600 1000 mi Avoid prolonged operation above 9900 r min OPERATION AND IMPORTANT RIDING POINTS 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10310 NOTICE e Keep the engine speed out of the tachometer red zone e If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle TIP During and after the engine break in period the exhaust heat may cause discoloration of the exhaust pipe but this is normal EAU17213 Parking When parking stop the engine and then remove the key from the main switch e Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not parkona slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire e Do not park near grass or other flammable materials which might catch fire EWA10311 6 4 EAU17244 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages The intervals given in the pe
59. erformance 1 Fuel There is enough fuel Check the compression Check the fuel level in the fuel tank zm md mum i e engine does not start There is no fuel Supply fuel Check the compression 2 Compression There is compression I Check the ignition Operate the electric starter There is no compression klave Yamaha doalor check the vehicle 3 Ignition Wipe off with a dry cloth and correct the Wet Operate the electric starter spark plug gaps or replace the spark plugs Remove the spark plugs and check the electrodes The engine does not start Check the battery P Dry Have a Yamaha dealer check the vehicle 4 Batter y lums oyer The battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer The engine turns over Check the battery lead connections check the vehicle and have a Yamaha dealer charge slowly the battery if necessary 7 46 PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating e Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to
60. eriodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease 7 33 EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewa10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly PERIODIC MAINTENANCE AND ADJUSTMENT ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 40 for more information WARNING avoid injury securely support the vehicle so there is no danger of it falling over iwaiozs5 2 Hold the lower ends of the front fork legs and try to move them for war
61. ers which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the fuel level warning light came on a stopwatch a clock a coolant temperature display an air intake temperature display a self diagnosis device a display brightness and shift tim ing indicator light control mode Be sure to turn the key to ON be fore using the SELECT and RE SET buttons except for setting the display brightness and shift timing indicator light control mode INSTRUMENT AND CONTROL FUNCTIONS To switch the speedometer and odometer tripmeter displays be tween kilometers and miles press the SELECT button for at least one second Tachometer 1 Tachometer 2 Tachometer red zone The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electri cal circuit 4 6 ECA10031 NOTICE Do not operate the engine in the ta chometer red zone Red zone 16500 r min and above Clock 1 Clock To set the clock 1 Turn the key to ON 2 Push the SELECT button and RESET button together for at least two seconds When the hour digits start flashing push the RESET button to set the hours Push the SELE
62. et prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance A SAFETY INFORMATION limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable
63. f If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAU11574 Shift timing indicator light This indicator light can be set to come on and go off at the desired engine speeds and is used to inform the rider when it is time to shift to the next higher gear The electrical circuit of the indicator light can be checked by turning the key to ON The indicator light should come on for a few seconds and then go off If the indicator light does not come on initially when the key is turned to ON or if the indicator light remains on have a Yamaha dealer check the electrical circuit See page 4 9 for a detailed ex planation of the function of this indicator light and on how to set it 4 5 EAU39256 Multi function meter unit 1 Speedometer 2 Clock 3 Tachometer 4 Coolant temperature display air intake tem perature display 5 Odometer tripmeter fuel reserve tripme ter stopwatch Shift timing indicator light 7 RESET button 8 SELECT button Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident EWA12422 The multi function meter unit is equipped with the following TIP a speedometer a tachometer an odometer two tripmet
64. f and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient ECA10401 NOTICE If the oil level warning light flickers or remains on even if the oil level is correct immediately turn the engine off and have a Yamaha dealer check the vehicle 16 the engine off and then check the oil level and correct it if necessary 17 Install the cowling PERIODIC MAINTENANCE AND ADJUSTMENT EAU DOTO If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU39087 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi 1 Coolant reservoir 2 Maximum level mark tion 3 Minimum level mark be reduced tecaios72 TIP 3 If the coolant is at or below the e The coolant level must be checked minimum level mark remove pan on a cold engine since the level varies with engine temperature Make sure that the
65. fast compression damping and com pression damping force adjusting bolts for slow compression damping ECA10101 NOTICE To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load thereby soften the suspension turn the adjusting bolt on each fork leg in direction b 1 Spring preload adjusting bolt Align the appropriate groove on the ad justing mechanism with the top of the front fork collar 1 Current setting 2 Front fork collar 4 19 Spring preload setting Minimum soft 0 Standard 2 Maximum hard 5 Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw on each fork leg in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw on each fork leg in di rection b 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 25 click s in direction b Standard 20 click s in direction b Maximum hard 1 click s in direction b With the adjusting screw fully turned in direction a Compression damping force To adjust the compression damping
66. few seconds then go off Oil level warning light e Fuel level warning light e Coolant temperature warning light e Shift timing indicator light e Engine trouble warning light ECA11833 NOTICE If a warning or indicator light does not come on initially when the key is turned to ON or if a warning or in OPERATION AND IMPORTANT RIDING POINTS dicator light remains on see page 4 2 for the corresponding warning and indicator light circuit check 2 Shift the transmission into the neu tral position The neutral indicator light should come on If not ask a Yamaha dealer to check the elec trical circuit 3 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt ECA11042 NOTICE For maximum engine life never ac celerate hard when the engine is cold EAU16671 Shifting 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 6 2 ECA1026
67. g threads Tightening torque Spark plug 13 Nm 1 3 m kgf 9 4 ft Ibf PERIODIC MAINTENANCE AND ADJUSTMENT TIP If atorque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible ECA10840 NOTICE Do not use any tools to remove or in stall the spark plug cap otherwise the ignition coil coupler may get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EAU19681 Canister for California only CHARCOAL CANISTER FUE THROTTLE BODY TANK ATMOSPHERE This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged e Make sure that the canister breath er is not blocked and if necessary clean it 7 14 EAU3899C Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic
68. h yamahapubs com Genuine Yamaha products are available only from your Yamaha dealer Find out more at yamaha motor com amp YAMAHA PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2011 08 1 6x1 CR E
69. headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly cleaned with water di luted mild detergent with water may be used Be sure to rinse off any detergent residue using plenty of water as it is harmful to plastic parts Do not use any harsh chemical products on plastic parts or the muffler Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products sol vent or thinner fuel gasoline rust removers or inhibitors brake fluid antifreeze or electro lyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes storage compartments electric components couplers connec tors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com MOTORCYCLE CARE AND STORAGE pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound _ after washing After normal use Remove dirt with warm water a
70. his warranty shall include any failures caused by Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse d Lack of proper maintenance Accident or collision damage f Modification to original parts SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY warranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business under this WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a disp
71. hs 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line Check fuel hoses for cracks or damage Replace if necessary Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km Crankcase breather system Check breather hose for cracks or damage Replace if necessary Fuel injection Adjust synchronization Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Evaporative emis sion control system for California only Check control system for dam age Replace if necessary Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts 74 General maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS EAU32186 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 mo
72. ide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the 7 35 battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16521 NOTICE To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key PERIODIC MAINTENANCE AND ADJUSTMENT is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properly con nected to the battery terminals ECA16530 NOTICE Always keep the battery charged Storing a di
73. inal position and then close the plastic fastener 4 Install the cowling and the panel PERIODIC MAINTENANCE AND ADJUSTMENT EAU19652 Checking the spark plugs The spark plugs are important engine components which should be checked periodically preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode they should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Specified spark plug NGK CR10EK 7 18 Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification 1 Spark plug gap Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plu
74. ion to check if the device operates If the fuse immediately blows again have a Yamaha dealer check the electrical system PERIODIC MAINTENANCE AND ADJUSTMENT EAUS39013 Replacing a headlight bulb This model is equipped with halogen bulb headlights If a headlight bulb burns out replace it as follows ECA10650 NOTICE Take care not to damage the follow ing parts e Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner e Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 7 37 1 Do not touch the glass part of the bulb 1 Remove the headlight bulb cover by turning it counterclockwise 1 Headlight bulb cover 2 Disconnect the headlight coupler PERIODIC MAINTENANCE AND ADJUSTMENT 6 Install the headlight bulb cover by EAU24181 9 turning it clockwise Tail brake light 7 Have a Yamaha dealer adjust the This model is equipped with an LED headlight beam if necessary type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Headlight coupler 3 Unhook the headlight bulb h
75. is model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing 7 40 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU24360 Front wheel EAU38163 To remove the front wheel To avoid injury securely support the vehicle so there is no danger of it falling over EWA10821 1 Loosen the front wheel axle pinch bolts the axle bolt and then the brake caliper bolts 1 1 Front wheel axle pinch bolt 2 Lift the front wheel off the ground according to the procedure in the previous section Supporting the motorcycle PERIODIC MAINTENANCE AND ADJUSTMENT have been removed otherwise the brake pads will be forced shut E
76. lacement of 50cc or greater that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 10 7 U26663 Engine Displacement Period Under 50cc 6 000 km 3 750 miles or five years whichever occurs first 50cc to 169cc 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc and over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT
77. le EAU11365 Fuel level warning light m This warning light comes on when the fuel level drops below approximately 3 5 L 0 92 US gal 0 77 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This model is also equipped with a self diagnosis device for the fuel level de tection circuit If a problem is detected in the fuel level detection circuit the fol lowing cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and then go off for 3 0 seconds If this oc curs have a Yamaha dealer check the vehicle EAU1142A Coolant temperature warning light This warning light comes on if the en gine overheats If this occurs stop the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit 4 3 ECA10021
78. le to minimize imbalance or instabili ly e Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender These 2 3 items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you may find aftermark
79. lp you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn due to excessive speed or under cornering insufficient lean angle for the speed Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs A SAFETY INFORMATION e This motorcycle is designed for on road use only It is not suitable for off road use Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most c
80. mage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points CHECKS Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 14 4 15 Check fuel tank breather hose and overflow hose for obstructions cracks or dam age and check hose connections Check oil level in engine Engine oil If necessary add recommended oil to specified level Check vehicle for oil leakage Check coolant level in reservoir Coolant If necessary add recommended coolant to specified level Check cooling system for leakage Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Front brake Replace if necessary Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Rear brake Replace if necessary 7 26 7 27 Check fluid level in reservoir f necessary add specified brake fluid to specified level Check hydraulic system for leakage Check operation Lubricate cable if necessa
81. maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles 4 Remove the engine oil dipstick and wipe it clean insert it back into the hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks 1 Engine oil dipstick 2 Maximum level mark 3 Minimum level mark 5 If the engine oil is at or below the minimum level mark remove the engine oil filler cap and then add sufficient oil of the recommended type to raise it to the correct level 1 Engine oil filler cap PERIODIC MAINTENANCE AND ADJUSTMENT 6 Insert and tighten the engine oil dipstick and then install and tight en the oil filler cap To change the engine oil with or without oil filter cartridge replace ment 1 2 3 Place the vehicle on a level sur face Remove cowling A See page 7 10 Start the engine warm it up for several minutes and then turn it off Place an oil pan under the engine to collect the used oil 5 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase 7 15 1 Engin
82. mum fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi EWA15151 INSTRUMENT AND CONTROL FUNCTIONS ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13382 Recommended fuel Premium unleaded gasoline only Fuel tank capacity 17 3 L 4 57 US gal 3 81 Imp gal Fuel reserve amount when the fuel level warning light comes on 3 5 L 0 92 US gal 0 77 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gaso line with a pump octane number R M 2 of 91 or higher or a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of un leaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are
83. ntake duct Push the RE SET button to switch the coolant tem perature display to the air intake temperature display TIP e Even if the air intake temperature is set to be displayed the coolant temperature warning light comes on if the engine overheats e When the key is turned to ON the coolant temperature is auto matically displayed even if the air intake temperature was displayed prior to turning the key to OFF 4 8 e When the air intake temperature display is selected A is displayed for one second and then the air in take temperature is displayed Self diagnosis device 1 Error code display 2 Engine trouble warning light i This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the right display will in dicate an error code If the right display indicates any error codes note the code number and then have a Yamaha dealer check the vehi cle INSTRUMENT AND CONTROL FUNCTIONS ECA11590 NOTICE If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage Display brightness and shift timing indicator light control mode 1 Shift timing indicator light activation range 2 Brightness adjustable displays 3 Brightness level display 4 Shift timing indicator light
84. nths 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter element Replace Every 24000 mi 37000 km Clutch Check operation Adjust or replace cable EI EI Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years Wheels Check runout and for damage Replace if necessary EI EI Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary Wheel bearings Check bearings for smooth oper ation Replace if necessary PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Swingarm pivot bearings Check operation and for exces sive play EI EI EI EI Moderately repack with lithium soap based grease Every 32000 mi 50000 km Drive chain
85. older and then remove the burnt out bulb 1 Headlight bulb holder 4 Place a new headlight bulb into po sition and then secure it with the bulb holder 5 Connect the headlight coupler 7 38 PERIODIC MAINTENANCE AND ADJUSTMENT EAU43004 EAU24313 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing the screw 1 Turn signal light bulb socket 3 Remove the burnt out bulb by pull ing it out 1 Screw 2 License plate light unit 1 Turn signal light unit 2 Screw 2 Remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 7 1 Turn signal light bulb 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the turn signal light unit by installing the screw 7 39 PERIODIC MAINTENANCE AND ADJUSTMENT 1 License plate light bulb 2 License plate light bulb socket 3 4 5 Remove the burnt out bulb by pull ing it out Insert a new bulb into the socket Install the socket together with the bulb by pushing it in Install the license plate light unit by installing the screws EAU24350 Supporting the motorcycle Since th
86. olt fully turned in direction a Compression damping force for slow compression damping To increase the compression damping force and thereby harden the compres sion damping turn the adjusting bolt in direction a To decrease the compres sion damping force and thereby soften the compression damping turn the ad justing bolt in direction b INSTRUMENT AND CONTROL FUNCTIONS 222 af A 1 Compression damping force adjusting bolt for slow compression damping Compression damping setting for slow compression damping Minimum soft 20 click s in direction b Standard 16 click s in direction b Maximum hard 1 click s in direction b With the adjusting bolt fully turned in direction a TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of each damping force adjusting mechanism This adjustment range may not exactly match the spec ifications listed due to small differences in production This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly e Donot tamper with or attempt to open the cylinder assembly e Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure e Do not deform
87. on Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transport 2 5 Left view DESCRIPTION EAU10410 12 13 Fuse box 2 page 7 36 Front fork spring preload adjusting bolt page 4 19 Front fork rebound damping force adjusting screw page 4 19 Shock absorber assembly spring preload adjusting ring page 4 21 Shock absorber assembly compression damping force adjusting bolt for fast compression damping page 4 21 Shock absorber assembly compression damping force adjusting bolt for slow compression damping page 4 21 Owner s tool kit page 7 2 11 10 di 8 Shock absorber assembly rebound damping force adjusting screw page 4 21 9 Shift pedal page 4 12 10 Engine oil filter cartridge page 7 14 11 Engine oil drain bolt page 7 14 12 Front fork compression damping force adjusting bolt for fast compres sion damping page 4 19 13 Front fork compression damping force adjusting bolt f
88. or slow com pression damping page 4 19 DESCRIPTION Right view 1 2 3 4 5 6 See N im 2 X OW S A i m 4 DX SP 494 OQ WIC Qn PY P n m 23 15 14 131211 10 1 Luggage strap holder 4 23 2 Helmet cable holder page 4 17 3 Fuse box 1 page 7 36 4 Main fuse page 7 36 5 Fuel injection system fuse page 7 36 6 Battery page 7 35 7 Air filter element page 7 20 8 Coolant reservoir page 7 18 EAU10420 9 Radiator cap page 7 18 10 Engine oil filler cap page 7 14 11 Coolant drain bolt page 7 19 12 Engine oil dipstick page 7 14 13 Brake pedal page 4 13 14 Rear brake light switch page 7 26 15 Rear brake fluid reservoir page 7 27 DESCRIPTION Controls and instruments ONDAN q Clutch lever page 4 12 Left handlebar switches page 4 11 Main switch steering lock page 4 1 Multi function meter unit page 4 5 Front brake fluid reservoir page 7 27 Right handlebar switches page 4 11 Brake lever page 4 12 Throttle grip page 7 21 3 3 EAU10430 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10540 ON All electrical circuits are supplied with power and the meter lighting taillight license plate
89. our warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding the warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you IF you are still not satisfied and require additional assistance please write to YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V l N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corpo
90. play have a Yamaha dealer inspect the brake system A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the EWA14211 1 Locknut 2 Clutch lever free play adjusting nut 4 Tighten the locknut 7 25 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22273 Brake light switches UJ 26 9 1 Rear brake light switch 2 Rear brake light switch adjusting nut The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22392 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36890 Front brake pads 1 Brake pad wear indicator Each front brake pad is provided with wear indicators which allows you to check the
91. rake fluid from a sealed container 7 27 e Useonly the specified brake flu id otherwise the rubber seals may deteriorate causing leak age e Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction e Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock ECA17640 NOTICE Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake sys tem leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake PERIODIC MAINTENANCE AND ADJUSTMENT fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22731 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years e Brake hoses Replace every four years 7 28 EAU22760 Drive chain slack
92. ration U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 10 9 e In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covere
93. re air valve e The front and rear tires should TRAIA Valve core be of the same make and de 9100 original sign otherwise the handling characteristics of the motorcy EWA10600 cle be different which could lead to an accident This motorcycle is fitted with super e Always make sure that the valve high speed tires Note the following caps are securely installed to points in order to make the most ef prevent air pressure leakage ficient use of these tires 7 23 PERIODIC MAINTENANCE AND ADJUSTMENT e Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds e Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km 60 mi after installing a new tire e The tires must be warmed up before a high speed run e Always adjust the tire air pres sure according to the operating conditions EAU21962 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels e The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must
94. riodic maintenance charts should be simply considered as a general guide under normal riding conditions However de pending on the weather terrain geo graphical location and individual use the maintenance intervals may need to be shortened Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service EWA10321 PERIODIC MAINTENANCE AND ADJUSTMENT EWA15122 Turn off the engine when performing maintenance unless otherwise specified e A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires e Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide Brake discs calipers drums and linings can become very hot during use To avoid possible burns let brake components cool before touching them EWA15460 7 1 EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowl
95. ritical factor in the preven tion or reduction of head injuries Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard e The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 2 2 passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT e Do
96. rm the selected engine speed The control mode changes to the shift timing indicator light bright ness function every two seconds 2 Push the SELECT button to con firm the selected indicator light ac tivity The control mode changes to e The shift timing indicator light de activation function To adjust the shift timing indicator light brightness 1 Push the RESET button to select the desired indicator light bright the shift timing indicator light acti vation function To set the shift timing indicator light ac tivation function TIP The shift timing indicator light activation function can be set between 10000 r min and 18000 r min From 10000 r min to 13000 r min the indicator light activation function can be set be tween 10000 r min and 18000 r min From 10000 r min to 13000 r min the indicator light can be set in increments of 500 r min From 13000 r min to 18000 r min the in dicator light can be set in incre ments of 200 r min 4 10 ness level Push the SELECT button to con firm the selected indicator light brightness level The right display will return to the odometer or trip meter mode INSTRUMENT AND CONTROL FUNCTIONS Handlebar switches Left 1 Dimmer switch 20 0 2 Turn signal switch lt a c gt 3 Horn switch pes Right EAU12349 1 Engine stop switch O R 2 Start switch
97. ry Check lever free play Adjust if necessary Clutch 7 24 Make sure that operation is smooth Check throttle grip free play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing Throttle grip 7 21 7 31 Make sure that operation is smooth Lubricate if necessary et Control cables Check chain slack Adjust if necessary Check chain condition Lubricate if necessary Drive chain 7 28 7 30 Check for damage Check tire condition and tread depth Check air pressure Correct if necessary Wheels and tires 7 22 7 24 Make sure that operation is smooth Lubricate pedal pivoting points if necessary 791 Brake and shift pedals Make sure that operation is smooth Lubricate lever pivoting points if necessary ibus Brake and clutch levers Make sure that operation is smooth sidestand Lubricate pivot if necessary 7 33 FOR YOUR SAFETY PRE OPERATION CHECKS ITEM CHECKS Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle EAU15951 Read the Owner s Manual carefully
98. s about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle OPERATION AND IMPORTANT RIDING POINTS 3 Shiftthe transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16740 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 12 mi h 2nd 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th 5th 50 km h 31 mi h 5th 6th 60 km h 37 mi h Shift down points 6th 5th 25 km h 16 mi h 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 2nd 25 km h 16 mi h 2nd gt 1st 6 3 EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17083 0 1000 km 0 600 mi Avoid prolonged operation above 8300 r min NOTICE After 1000 km 600 mi of operation the
99. s part of the igni tion circuit cut off system See page 4 25 INSTRUMENT AND CONTROL FUNCTIONS EAU12871 Shift pedal 1 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle 4 12 EAU33851 Brake lever V 1 Brake lever 2 Distance between brake lever and handlebar grip 3 A mark 4 Brake lever position adjusting knob The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting knob To adjust the distance between the brake lever and the handlebar grip turn the adjusting knob while holding the lever pushed away from the handlebar grip When the desired position is obtained INSTRUMENT AND CONTROL FUNCTIONS be sure to set it by aligning a groove on EAU12941 the adjusting knob with the A mark Brake pedal on the brake lever 5 35 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 4 13 EAU13074 Fuel tank cap 284 m 1 Fuel tank cap lock cover 2 Unlock To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise Th
100. scharged battery can cause permanent battery damage EAU23706 Replacing the fuses The main fuse the fuel injection system fuse and fuse box 1 are located under the rider seat See page 4 16 TIP To access the fuel injection system fuse remove the starter relay cover by pulling it upward Main fuse Fuel injection system spare fuse Starter relay cover Fuel injection system fuse Fuse box 1 Backup fuse for clock Electronic throttle valve fuse 8 Spare fuse oR Fuse box 2 is located under panel A See page 7 9 7 36 Fuse box 2 Left radiator fan fuse Right radiator fan fuse Signaling system fuse Ignition fuse Headlight fuse 7 Spare fuse If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly fire wa1s131 Specified fuses Main fuse 50 0A Fuel injection system fuse 15 0A Electronic throttle valve fuse 7 5A Backup fuse 75 Radiator fan fuse 15 0A x2 Ignition fuse 15 0A Signaling system fuse 10 0A Headlight fuse 15 0A Turn the key to ON and turn on the electrical circuit in quest
101. sconnect the radiator hose to drain the radi ator 1 Coolant drain bolt 2 Gasket 3 Radiator hose 4 Hose clamp 7 Remove the coolant reservoir by removing the bolts 8 Remove the coolant reservoir cap and then turn the coolant reservoir upside down to empty it 7 19 1 Coolant reservoir cap 2 Coolant reservoir 3 Bolt 9 10 11 12 After the coolant is completely drained thoroughly flush the cool ing system with clean tap water Install the coolant reservoir by in stalling the bolts Connect the radiator hose and then move the hose clamp back to its original position Install the coolant drain bolt and its new gasket and then tighten the bolt to the specified torque Tightening torque Coolant drain bolt 10 Nm 1 0 m kgf 7 2 ft lbf PERIODIC MAINTENANCE AND ADJUSTMENT 13 Pour the recommended coolant into the reservoir to the maximum level mark and then install the coolant reservoir cap 14 Pour the recommended coolant into the radiator until it is full Antifreeze water mixture ratio 1 1 Recommended antifreeze High quality ethylene glycol anti freeze containing corrosion inhibi tors for aluminum engines Coolant quantity Radiator capacity including all routes 2 30 L 2 43 US qt 2 02 Imp qt Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt 15 Install the radiator cap start the engine let it idl
102. t Ibf 7 Tighten wheel axle pinch bolt B then pinch bolt A to the specified torque ANN Sy 1 Front wheel axle pinch bolt A 2 Front wheel axle pinch bolt B 3 Front wheel axle pinch bolt C 4 Front wheel axle pinch bolt D 8 Retighten pinch bolt B to the spec ified torque Tightening torque Wheel axle pinch bolt 21 Nm 2 1 m kgf 15 ft Ibf 9 Tap the outer side of the right fork leg with a rubber mallet to align it with the end of the wheel axle 10 Tighten wheel axle pinch bolt D then pinch bolt C to the specified torque 11 Retighten pinch bolt D to the spec ified torque 7 42 Tightening torque Wheel axle pinch bolt 21 Nm 2 1 m kgf 15 16 12 While applying the front brake push down hard on the handlebar several times to check for proper fork operation PERIODIC MAINTENANCE AND ADJUSTMENT 4 Fully loosen the locknut on each Rear wheel side of the swingarm zd 5 Turn the drive chain slack adjust To remove the rear wheel ing bolts in direction a to loosen EWA10821 the drive chain enough so it can be removed from the rear sprocket To avoid injury securely support the and then push the wheel forward vehicle so there is no danger of it falling over 1 Loosen the axle nut 1 Drive chain slack adjusting bolt 2 Locknut 6 Remove the drive chain from the 1 Axle nut rear sprocket 2 Brake caliper 3 Brake caliper bracket 2 Lif
103. t both chain pullers are in the same position for proper wheel alignment Use the end of the swingarm as the reference point for the alignment marks NA 1 Drive chain slack adjusting bolt 2 Locknut 3 Tighten the axle nut to the speci fied torque Tightening torque Axle nut 110 Nm 11 m kgf 80 ft lbf PERIODIC MAINTENANCE AND ADJUSTMENT 4 Tighten the adjusting bolts in direc tion a to their specified torque Tightening torque Drive chain slack adjusting bolt 2 0 Nm 0 20 m kgf 1 4 ft Ibf 5 Tighten the locknuts to their speci fied torque Tightening torque Locknut 16 Nm 1 6 m kgf 12 ft Ibf 6 Make sure that the drive chain pull ers are in the same position the drive chain slack is correct and the drive chain moves smoothly EAU23025 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows ECA10583 NOTICE The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvents tecai1
104. t the rear wheel off the ground according to the procedure on page 7 40 3 Remove the axle nut TIP e If the drive chain is difficult to re move remove the wheel axle first and then lift the wheel upward enough to remove the drive chain from the rear sprocket The drive chain cannot be disas sembled While supporting the brake caliper bracket pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel has been re moved together with the brake disc otherwise the brake pads will be forced shut teca11071 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Wheel axle EAU39173 To install the rear wheel 1 Install the wheel and the brake cal iper bracket by inserting the wheel axle from the left hand side TIP e Besure to insert the retainer on the brake caliper bracket into the slot in the swingarm e Make sure that there is enough space between the brake pads be fore installing the wheel 1 Retainer 2 Slot 2 Install the drive chain onto the rear sprocket 3 Install the axle nut and then lower the rear wheel so that it is on the ground and then put the sidestand down 4 Adjust the drive chain slack See page 7 28 5 Tighten the axle nut to the speci fied torque Tightening torque Axle nut 110 Nm 11 m kgf 80 ft Ibf 6 Tighten the drive chain slack ad justing bolts in direction b to their specified torque 7 44 1
105. technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks e This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur 2 1 Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera tors Know your skils and limits Staying within your limits may he
106. the SE LECT button and then push it again for a few seconds until the stopwatch digits stop flashing 4 7 Standard measurement 1 Push the RESET button to start the stopwatch 2 Push the SELECT button to stop the stopwatch 3 Push the SELECT button again to reset the stopwatch Split time measurement 1 Push the RESET button to start the stopwatch 2 Push the RESET button or start switch to measure split times The colon will start flashing 3 Push the RESET button or start switch to display the final split time or push the SELECT button to stop the stopwatch and display total elapsed time 4 Pushthe SELECT button to reset the stopwatch TIP To change the display back to the prior mode push the SELECT button for a few seconds until the stopwatch digits flash Coolant temperature display INSTRUMENT AND CONTROL FUNCTIONS Air intake temperature display 1 Coolant temperature display The coolant temperature display indi cates the temperature of the coolant TIP When the coolant temperature display is selected C is displayed for one second and then the coolant tempera ture is displayed ECA10021 NOTICE Do not continue to operate the en gine if it is overheating 1 Air intake temperature display The air intake temperature display indi cates the temperature of the air drawn into the air i
107. the tita nium muffler as they will remove the finish on the outer surface of the muffler Even the smallest amounts of oil such as from oily towels or finger prints will leave stains on the tita nium muffler which can be removed with a mild detergent Note that the thermally induced discoloring of the portion of the ex haust pipe leading into the titanium muffler is normal and cannot be re moved After cleaning 1 ER C 3 Dry the motorcycle with a chamois or an absorbing cloth Immediately dry the drive chain and lubricate it to prevent it from rusting Use a chrome polish to shine chrome aluminum and stainless steel parts 4 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt Touch up minor paint damage caused by stones etc Wax all painted surfaces Let the motorcycle dry completely before storing or covering it EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior 8 3
108. ting bolt fully turned in direction a TIP Although the total number of clicks or turns of a damping force adjusting mechanism may not exactly match the INSTRUMENT AND CONTROL FUNCTIONS above specifications due to small differ ences in production the actual number of clicks or turns always represents the entire adjusting range To obtain a pre cise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting mecha nism and to modify the specifications as necessary EAU42946 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring a rebound damping force ad justing screw a compression damping force adjusting bolt for fast compres sion damping and a compression damping force adjusting bolt for slow compression damping ECA10101 NOTICE To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To de crease the spring preload and thereby soften the suspension turn the adjust ing ring in direction b e Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber 4 21 Use the special wrench and the extension bar included in the own ers tool kit to make the adjust ment
109. two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 1096 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems 4 15 EAU51160 Fuel tank breather hose and overflow hose 1 Fuel tank breather hose and overflow hose TIP For California See page 7 14 for breather hose information Before operating the motorcycle Check each hose connection Check each hose for cracks or damage and replace if damaged e Make sure that the end of each hose is not blocked and clean if necessary EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system EWA10862 WARNING The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn e Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system e Make sure that the exhaust sys tem has cooled down before do ing any maintenance work e Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat INSTRUMENT AND CONTROL FUNCTIONS ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will ca
110. ur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer B M Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer Product and specifications are subject to change without notice IMPORTANT MANUAL INFORMATION EAU10193 YZFR6B C OWNER S MANUAL 20
111. use unre pairable damage to the catalytic converter 4 16 EAU39033 Seats Rider seat To remove the rider seat Pull back the rear of the rider seat as shown remove the bolts and then pull the seat off 1 Bolt To install the rider seat Insert the projection on the front of the rider seat into the seat holder as shown place the seat in the original po sition and then install the bolts INSTRUMENT AND CONTROL FUNCTIONS 1 Projection 2 Seat holder Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it clockwise 1 Seat lock 2 Unlock 2 While holding the key in that posi tion lift the front of the passenger seat and pull it forward To install the passenger seat 1 Insert the projections on the pas senger seat into the seat holders as shown and then push the front of the seat down to lock it in place 1 Projection 2 Seat holder 2 Remove the key TIP Make sure that the seats are properly secured before riding 4 17 EAU39073 Helmet holding cable 1 Helmet holding cable 2 Helmet cable holder 3 Middle snap hook A helmet holding cable is provided in the owner s tool kit to secure two hel mets to the helmet cable holder equipped on the bottom of the passen ger seat To secure a helmet with the helmet holding cable 1 Remove the passenger seat See page 4 16 2
112. vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading TIP Checkthe coolant level in the cool ant reservoir The coolant should be between the minimum and maximum level marks el B to access the coolant reser voir See page 7 9 Remove the coolant reservoir cap add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot tewarste NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine 7 18 1 Coolant reservoir cap Coolant reservoir capacity up to the maximum level mark 5 0 25 L 0 26 US qt 0 22 Imp qt Install the panel EAU39004 To change the coolant 1 Remove Place the vehicle on a level sur face and let the engine cool if nec essary Remove cowlings B and C See page 7 9 Place acontainer under the engine to collect the used coolant the radiator WARNING Never attempt to re move the radiator cap when the engine is hot fewatose1 1 Radiator cap 5 Remove the coolant drain bolt and its gasket to drain the cooling sys tem PERIODIC MAINTENANCE AND ADJUSTMENT 6 Move the hose clamp in the direc tion shown and then di
113. w the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by a Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual A No The warranty on a new motorcycle cannot be voided or cancelled However gt o ro if a particular failure is caused by operation or maintenance other than as described in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective 10 8 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring y
114. wait until the engine has cooled e Placeathick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the de tent to allow any residual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap EWAT1040 There is Have a Yamaha dealer check 2 The coolant level is low leakage and repair the cooling system r Check the cooling system 3 for leakage There is Wait until the Check the coolant level in the Fui no leakage Add coolant See TIP engine has cooled reservoir and radiator The coolant level Start the engine If the engine overheats again have a is OK Yamaha dealer check and repair the cooling system TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible 7 47 MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts EAU26
115. will be needed when ordering spare parts from a Yamaha dealer CONSUMER INFORMATION EAU48270 Vehicle Emission Control Informa tion label 1 Vehicle Emission Control Information label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 10 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 10 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PR
116. ycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in PERIODIC MAINTENANCE AND ADJUSTMENT Tire information Use only the tire valves and A WARNING valve cores listed below to e It is dangerous to ride with a 1 2 3 avoid tire deflation during a worn out tire When a tire tread high speed ride begins to show crosswise lines have a Yamaha dealer replace the tire immediately After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd T im e The replacement of all wheel and brake related parts includ Front tire ing the tires should be left to a Size Yamaha dealer who has the tire air valve 120 70 ZR17M C 58W necessary professional knowl gt Tire air valve core Manufacturer model edge and experience to do so 3 Tire air valve cap with seal DUNLOP Qualifier PT M Rear tire Size 180 55 ZR17M C 73W e Ride at moderate speeds after changing a tire since the tire This motorcycle is equipped with tube surface must first be broken SS tires tire air valves and cast Manufacturer model in for it to develop its optimal Wheels DUNLOP Qualifier PT M FRONT REAR characteristics FNE Ti

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