Snapper Z-Mow / 150Z Lawn Mower User Manual
Contents
1. A Figure 16 Lubricating Rider CCC dd CCC CCC Figure 17 Lubricating Rider P Figure 15b Arbor Lubrication 3 Blade Model Shown 17 CLEAN DECK amp CHECK REPLACE MOWER BLADES Service Interval 25 hours or as required WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury WARNING For your personal safety blade mounting capscrews must each be installed with two spring washers or a hex washer and spring washer then securely tightened Torque blade mounting nut to 80 90 ft Ibs 108 122 Nm NO LOOSEN 1 Remove mower deck see Mower Deck Removal in the OPERATION section 2 See Figure 18 Remove blade to inspect it or to safe ly access the underside of the mower deck Use a block of wood to prevent blade rotation while loosen ing the capscrew by turning it counterclockwise 3 Remove the capscrew D Figure 20 spring washer Figure 19 Balancing The Blade C hex washer B and blade 4 Clean the underside of the mower deck 5 Inspect the blades for nicks or dull edges Use a file to sharpen blade to a fine edge If the blade is dam aged it must be replaced 6 Balance the blade as shown in Figure 19 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level If the blade is not balanced conti2. Decal Ignition Switch Part No 1722806 Decal Danger Rotating Blades Part No 1720389 IDENTIFICATION NUMBERS Rll Manufacturing Inc Xo 2 yington WI 53074 0997 USA OOX X XXX XXXX XX XXX North American I CE Models XX LODAIN XXX O La 2005 sa CE Models Engine Ea f XXX a k7 O n ly Vibration Seat Simplicity Mfg Inc L Port Washington WI USA 5 lt s When contacting your authorized dealer for replace PRODUCT REFERENCE DATA ment parts service or information you MUST have Model Description Name Number Record your model name number manufacturers identi Stock Number Unit Serial Number fication numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown Date Purchased NOTE For location of engine identification numbers a refer to the engine owner s manual ENGINE REFERENCE DATA CE Models Place the extra copy of the identification tag in the manual Manufacturer s Identification Number Manufacturer s Serial Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturer s Address Year of Manufacture g No 269XXXX CE Compliance Logo OO Mass of Unit in Kilograms ey Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration Seat XXX m s2 Simplicity Mfg Inc Vibration at the Steerin
3. PTO CLUTCH ADJUSTMENT See CHECK ADJUST PTO CLUTCH in the Maintenance Section BRAKE ADJUSTMENT 1 Stop the unit turn the ignition OFF set the ground speed levers to PARK positions and wait for all mov ing parts to stop Locate the brake rod A Figure 32 and adjustment nut B Measure the parking brake spring Its compressed length with the ground speed levers in their PARK positions should be 3 7 62cm Adjust the spring length by turning the adjustment nut B if necessary BATTERY CHARGING WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem contact authorized Dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte tem perature is at least 60 F Do not charge at a rate higher than 10 amps ENGINE ADJUSTMENTS The engine is designed to deliv
4. Simplicity SNAPPER OPERATOR S MANUAL Z Mow 150Z Series Mfg No Description 2690611 Z Mow 18 5HP amp 42 Mower CE 2690612 150Z 18 5HP amp 42 Mower CE 1733615 Revisi Rev Date 11 20 TP 100 4413 00 ZT SN TABLE OF CONTENTS Safety Rules amp InformatiOn ccccssssseessssseeeseeeneees 3 Identification NUMDELS c cseccsseeseeeeseeeeeeeseseeees 6 PEO DG AO Me vssueisscitsieniwcnienctiensennanecuinesansecnteacaeauenanenssien 7 OST EOIN sssaaa aa 8 Maintenant G pclae eine es eniee ra a 15 Service amp Adjustments ccccccsessseeseeesseesseeeseeeeeeees 24 SOON AGS rcs tenes E A E E O A AT 28 Troubleshooting ssssnssnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 29 Specifications ove cicsicctine nts nein ecn nian evennmaeneetemenes 31 NOTE In this manual left and right are referred to as seen from the operating position SAFETY RULES Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit Severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle 4 in text signifies important cautions or warnings which must be followed GENERAL OPERATION 1 2 h ok 12 13 14 15 16 17 18 Read understand and follow all instructions in the manual and o
5. Move Control Levers Gradually Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns as sharply in reverse as when going forward and backing up straight takes practice Reverse Travel Figure 6 Reverse Travel Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually To zero turn means to turn in place To turn in place return back toward neutral Practice several times before gradually move one ground speed control lever forward mowing from neutral and one lever back from neutral simultane NOTE To prevent damaging your lawn by pivoting direct Dust Epes Severs mies ly on the tire tread it is best to keep both wheels going at least slightly forward Executing Turns Turning In Place Figure 7 Right Turn ADVANCED DRIVING Executing an End Of Row Zero Turn Your zero turn rider s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and make a Y turn before starting a new row For example to execute a right end of row zero turn 1 Slow down at the end of
6. and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equipment 23 Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle 24 Units with hydraulic pumps hoses or motors WARN ING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause seri ous injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid con nections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced imme diately by your authorized dealer 25 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized techni cian 26 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury fr
7. nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop within five seconds after the electric PTO switch is turned off If adjustment does not stop a mower braking problem replace the electric PTO clutch 20 Figure 22 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut Figure 23 Adjust PTO Clutch A Window B Adjustment Nut C Feeler Gauge CHECK ENGINE OIL LEVEL Service Interval Before each use and every 8 hours 1 Turn the engine off and set the parking brake to PARK 2 Clean the area around the dip stick C Figure 25 3 Remove the dip stick C and clean it with a paper towel Insert the dip stick back into the engine Thread the cap back onto the tube D Remove the dip stick and read the oil level The oil level should be between the FULL and ADD marks D If not add oil according to the oil recommenda tions chart Figure 24 CHANGE ENGINE OIL Service Interval 50 hours or once per season Oil Capacity 1 7 8 quarts 1 8L without filter change NOTE Change engine oil while the engine is warm Run the engine for a few minutes then shut the engine off and allow it to co
8. properly See Maintenance Section uneven Parking brake is not fully released Contact an authorized dealer Mower not leveled properly See Mower Leveling in Service amp Adjustments Mower cut is rough Engine speed too slow Always set throttle to FULL when mowing looking Ground speed too fast Decrease ground speed Blades are dull Sharpen or replace blades See Maintenance Section Mower drive belt slipping because it is oily Clean or replace belt as necessary or worn Blades not properly fastened to arbors See Check Replace Mower Blades in Maintenance Section Engine stalls easily Engine speed too slow Always set throttle to FULL when mowing WUT ONEI Ground ed too fast Decrease Ground Speed engaged Cutting height set too low Cut tall grass at maximum cutting height during first pass Underside of mower deck dirty Remove mower deck and clean underside Discharge chute jamming with cut grass Cut grass with discharge pointing toward previously cut area Excessive mower Blade mounting nuts are loose Tighten to 80 90 ft Ibs 108 122 N m vrae Mower blades arbors or pulleys are bent Check and replace as necessary Mower blades are out of balance Replace or balance blades See Maintenance Section Belt installed incorrectly Reinstall correctly Mower drive belt Idler pulley spring broken or not properly Repair or replace as needed slips or fails to attached drive Mower drive belt brok
9. stop rider movement and engage the parking brake 2 Stop the mower by pushing down on the PTO switch 3 Move the throttle control to SLOW position and turn the ignition key to OFF Remove the key STARTING THE ENGINE 1 While sitting in the operator s seat make sure the PTO switch is OFF and the ground speed control levers are locked in PARK positions 2 Move the engine throttle control fully forward to FAST Set the choke control to CLOSED NOTE A warm engine may not require choking In this case set the choke control to OPEN 3 Insert the key into the ignition switch and turn it to START 4 After the engine starts gradually move the choke control back to OPEN position Warm the engine by running it for at least a minute before turning on the PTO switch or driving the unit on After warming the engine ALWAYS operate the unit with the throttle set to FAST especially when mowing MOWING 1 Make sure the PTO switch is OFF the ground speed control levers are locked in their PARK positions and the operator is in the seat Set the mower cutting height to the desired setting Start the engine see STARTING THE ENGINE Set the throttle to FAST Turn the PTO switch ON to engage the mower deck Oona A WwW N Move the ground speed control levers from PARK positions to drive positions levers in across the oper ator s lap Begin mowing See DRIVING PRACTICE 8 When finished turn the PT
10. the row 2 Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider RIGHT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experi enced with operating the zero turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the bet ter your control of the rider will be Figure 9 Executing an End Of Row Turn 13 MOWER DECK REMOVAL amp INSTALLATION NOTE Perform mower removal and installation on a hard level surface such as a concrete floor WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower Removing the Mower Deck 1 Turn the PTO off put the control levers in PARK posi tion turn the ignition OFF remove the key and wait for all moving parts to stop Pivot the rider s front wheels forward Place the cutting height adjustment crank D Figure 10 in the lowest cutting position Release tension on the drive belt using the mower belt release lever E Figure 10 and remove the drive belt from the engine pulley Disconnect the front hitch by removing the hitch rod and clip A Figures 10 amp 11 an
11. wearing sandals Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing 25 26 27 28 29 an attachment making adjustments unless the Ca can be made from the operator s posi tion When the machine is parked stored or left unattend ed lower the cutting means unless a positive mechanical lock is used Before leaving the operator s position for any reason engage the parking brake if equipped disengage Hi blades PTO stop the engine and remove the e y To reduce fire hazard keep the unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state ne Other states or federal areas may have similar aws OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period CAUTION This machine produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss though extended XY periods of exposure Wear hearing protection when operating this machine 4
12. 37 Front to Back Leveling 2 To raise or lower the front of mower deck loosen lock A Lock Nut nut A Figure 37 inset and turn eccentric nut B B Eccentric Nut 3 Recheck measurement before tightening lock nut A against bracket MOWER BELT REPLACEMENT Mower Drive Belt Replacement 1 Park the rider on a level surface Disengage the PTO turn off the engine and set the ground speed control levers to PARK Remove the key 2 Use the idler pulley arm C Figure 38 to release belt tension and remove the mower drive belt A from the PTO pulley E 3 Remove the belt from the remaining deck pulleys Note It is not necessary to remove the mower deck 4 Install the new belt A as shown in Figure 38 Figure 38 PTO Belt Routing Mower Drive Belt Right Arbor Pulley Idler Pulley Arm Left Arbor Pulley Engine PTO Pulley Backside Idler Pulley mmo OUD 27 STORAGE STORAGE Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage the PTO set the ground speed control levers to PARK amp remove the key e Check all fluid levels Check all maintenance items e Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the negative cable It is important to prevent gum deposits from formi
13. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods Always follow the engine manual instructions for proper start up procedures when returning the unit to service Never store the unit or fuel container inside where there is an open flame or pilot light such as ina water heater Allow unit to cool before storing SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not operate on it Control of a walk behind or ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distri bution Mow across slopes not up and down Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles Choose a slow speed so that you will not have to stop or change speeds while on the slope Do not mow on wet grass Tires may loose traction Never mow down slopes Avoid starting stopping or turning on a slope If tires lose traction i e machine stops fo
14. COMMENDATIONS For daily operation Use only unleaded gasoline with a pump sticker octane rating of 87 or higher Gasohol up to 10 ethyl alcohol 90 unleaded gasoline by volume is approved as a fuel Methyl Teriary Butyl Ether MTBE and unleaded gasoline blends up to a maximum of 15 MTBE by volume are approved as a fuel No other gaso line alcohol or gasoline ether blends are approved Do not use fuel additives other than fuel stabilizer For storage CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract mois Figure 2 Pre Start Checks ture which leads to separation and formation of acids A Fuel Tank Cap during storage Acidic gas can damage the fuel system of an engine while in storage A WARNING To avoid engine problems always use fuel stabilizer especially before storage of 30 days or longer Use fresh fuel next season See STORAGE instructions for addi Never operate on slopes greater than 17 6 percent tional information 10 which is a rise of 3 1 2 feet 106 cm Never use engine or carburetor cleaner products in the Vernedy ME A0 TEER O07 CNI penzoneuy fuel tank or permanent damage may occur To add fuel Select slow ground speed before driving onto a 1 Remove the fuel cap B Figure 2 slope Use extra caution when operating on slopes with a rear mounted grass catcher 2 Fill the tank Do not overfill Leave room in the tank for fuel expansion Mow across the face o
15. O switch OFF 9 Stop the engine see STOPPING THE RIDER AND ENGINE N PUSHING THE RIDER BY HAND 1 Turn the PTO switch OFF set the ground speed con trol levers to PARK turn the ignition switch OFF remove the key and wait for all moving parts to stop 2 Locate the transmission release levers C Figure 3 at the rear of the unit 3 Pull both levers back and down to release the trans missions position B Figure 3 4 Set the ground speed control levers to DRIVE posi tions levers moved in The rider can now be pushed by hand 5 After moving the rider set the ground speed control levers to PARK and push both transmission release levers forward to re engage the transmissions posi tion A Figure 3 DO NOT TOW RIDER Towing the unit will cause transmission dam age Do not use another vehicle to push or pull this unit Figure 3 Transmission Release Levers A Drive Position B Push Position C Transmission Release Levers DRIVING PRACTICE BASIC DRIVING WARNING Never operate on slopes greater than 17 6 10 See SLOPE OPERATION in the safety section Zero turn riders operate differently from other four wheeled vehicles The drive wheels are also your steer ing wheels If you cannot drive the unit on a hill you will not be able to steer the unit on it Operating zero turn units on slopes requires extra caution The lever controls of the zero turn rider are very respon sive and learn
16. d lifting the mower hitch B up and off the rider hitch bracket D Slide the mower deck forward until the rear mower supports C disengage the frame of the rider Slide the mower deck out from under the right side of the rider Installing the Mower Deck 1 2 3 Pivot the rider s front wheels forward Place the cutting height adjustment crank D Figure 10 in the lowest cutting position Slide the mower deck under the right side of the rider Slide the mower backwards making sure that the rear mower supports C Figure 11 slide up the ramps on the frame The rear of the mower is supported by these frame ramps Hang the mower hitch B Figure 11 on the rider hitch bracket D and secure with the hitch rod and clip A Use the mower belt release lever D Figure 12 to release tension on the mower idler pulley and install the drive belt as shown in Figure 12 14 Figure 10 Mower Components Hitch Rod and Clip Mower Hitch Rear Mower Supports Cutting Height Adjustment Crank Mower Belt Release Lever mOOW gt Figure 11 Mower Hitch Components A Hitch Rod and Clip B Mower Hitch C Rear Mower Supports D Rider Hitch Bracket Figure 12 Mower Belt Routing Engine Pulley Mower Drive Belt Back Side Idler Pulleys Mower Belt Release Lever Arbor Pulleys mOOW gt MAINTENANCE MAINTENANCE SCHEDULE The following schedules should be followed for no
17. e the unit while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the unit into a trailer or truck Always wear eye protection when operating this unit Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury TRANSPORTING AND STORAGE 1 When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an igni tion source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals TP 600 4103 01 ZT UV 19 Follow the manufacturer s recommendations for wheel 20 21 22 23 weights or counterweights Keep in mind the operator is responsible for accidents occurring to other people or property All drivers should seek and obtain professional and practical instruction Always wear substantial footwear and trousers Never operate when barefoot or
18. en Replace drive belt PTO clutch out of adjustment Adjust PTO clutch See Maintenance Section 30 Specifications NOTE Specifications are correct at time of printing and are subject to change without notice The power ratings for an individual engine model are initially developed by starting with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure Revision 2002 05 Given both the wide array of products on which our engines are placed and the variety of environmental issues applicable to operating the equipment it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment actual on site power This difference is due to a variety of factors including but not limited to the following differences in altitude temperature barometric pressure humidity fuel engine lubrication maximum governed engine speed individual engine to engine variability design of the particular piece of power equipment the manner in which the engine is operated engine run in to reduce friction and clean out of combustion chambers adjustments to the valves and carburetor and other factors The power ratings may also be adjusted based on com parisons to other similar engines utilized in similar applications and will therefore not necessarily match the values derived using the foregoing codes ENGINE TRANSMISSION 18 5 HP Briggs amp Stra
19. en the air filter cover B and remove any debris that has accumulated in the air filter compart ment CHECK TIRE PRESSURE Service Interval 25 Hours Tire pressure should be checked periodically and main tained at the levels shown in Figure 14 Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Figure 13 Engine Compartment A Intake Screen B Air Filter Cover 18 20 psi 1 24 1 38 bar 10 12 psi 69 83 bar 16 Figure 14 Tire Pressures LUBRICATION Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off Service Interval 25 hours belts and pulleys Remember to wipe fittings and sur Lubricate the unit at the locations shown in Figures 15 faces clean both before and after lubrication aR through 17 as well as the following lubrication points Grease e front wheel grease fittings e front wheel bushings e mower pivots e mower arbors te Use grease fittings when present pi Not all greases are compatible Use automotive type lithi um grease Oil JN e rear frame assembly pivot e hydro linkage e brake linkage e frame pivot points e mower deck height adjustment linkage e brake linkage 4 zal hy im o H A a Tae T Po li ime La Pp E ee Te hs Fis
20. er Latch B Air Filter Cover C Air Filter D Pre Cleaner Pre Cleaner Service NOTE Replace a worn or damaged pre cleaner 1 Figure 28 Wash the pre cleaner in liquid detergent and water 2 Squeeze the pre cleaner dry and saturate with engine oil Remove all excess oil by squeezing the pre cleaner in an absorbent cloth Air Filter Service NOTE Replace a worn or damaged air filter 1 Figure 28 If stamped Washable the filter can be washed with warm water and mild soap 2 Rinse with tap water with the screen side UP allowing dirt and debris to filter out 3 Allow the filter to dry overnight before reinstalling REPLACE SPARK PLUG Service Interval Yearly Replacement Spark Plug 71 500 691043 Spark Plug Gap 030 76mm 1 Stop the engine and allow it to cool 2 Clean the area around the spark plug 3 Remove the spark plug 4 Check the spark plug gap It should be 030 see Figure 29 5 Reinstall the plug into the cylinder head Torque the plug to 180 in lbs 20 N m 23 Pre Cleaner Figure 28 Air Filter Service Figure 29 Spark Plug Gapping Air Filter SERVICE amp ADJUSTMENTS GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers have three adjustments To Adjust Control Lever Height Pull the levers in across the operator s lap to their DRIVE positions Loosen the mount bolts D Figure 30 and raise or lower the levers to the desired position Tighte
21. er the correct perform ance under all operating conditions Any adjustments must be performed by a qualified service dealer 25 Figure 31 Cutting Height Adjustment A Cutting Height Adjustment Crank H nnnunnnnnnnnnnnnnnn Banan gt I MRSS 3 7 62cm V I ee l A Nit p_ Dans a S os ol a i NNN Ha sei TT SS lip TES T ET E E Figure 32 Brake Adjustment A Brake Rod B Adjustment Nut C Return Spring Removed for Illustration Only D Return Spring Hole MOWER DECK LEVELING ADJUSTMENTS WARNING Before checking mower shut off PTO and engine Allow all moving parts to stop Remove ignition key then disconnect the spark plug wire and fasten it away from the spark plug Side to Side Leveling If the cut is uneven the mower may need leveling Unequal or improper tire pressure may also cause an uneven cut See CHECK TIRE PRESSURE 1 With the mower installed place the rider on a smooth level surface such as a concrete floor Turn the front wheels straight forward Turn the engine off set the ground speed control levers to PARK and wait for all moving parts to stop 2 Check for bent blades and replace if necessary 3 Check the tire pressures See CHECK TIRE PRES SURE Set the cutting height to mid position Arrange the mower blades so that they are pointing from side t
22. f slopes not up and down Use caution when changing directions and DO 3 Install and hand tighten the fuel cap NOT START OR STOP ON A SLOPE A WARNING 44 WARNING TRAILERS Never allow passengers to ride on the unit Do not load this zero turn rider on a trailer or Before leaving the operator s position for any truck using two separate ramps Only use a reason engage the parking brake disengage the single ramp that is at least one foot wider than PTO stop the engine and remove the key the width of the rear wheels of this rider This rider has a zero turning radius and the wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders To reduce fire hazard keep the engine rider and mower free of grass leaves and excess grease Do not stop or park rider over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 10 EMERGENCY STOPPING In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER AND ENGINE STOPPING THE RIDER amp ENGINE 1 Returning the ground speed control levers to PARK positions will
23. g Wheel Port Washington WI USA 53074 0997 Vibration at the Seat THAc TOAMOOWD This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC PRE OPERATION Read The Operator s Manual e Read the operators manual You should always read and follow the instructions in the operator s manual Proper care performance tips and safety information is located in this important document Always Check the Oil Level e Check the engine oil level The engine in your tractor has been shipped from the factory already filled with oil for use during the engine break in period Always check the oil level before starting the engine Fill Up with FRESH Gasoline e Fill the tank with fresh fuel The single most common service issue is stale or contaminated fuel 3 Fis Fuel should not be more than 30 days old Use fuel stabilizer to extend the life of your fuel and always store fuel in an approved sealed plastic gas can Stale fuel clean out is not covered under your war ranty Charge The Battery e Lift the seat deck to access the battery If the unit is put into service after the month and year indicated on the battery date tag located on top of battery cha
24. he key into the ignition switch and turn it to START e After the engine starts gradually move the choke control to OPEN position Warm the engine by running it for at least a minute before turning on the PTO switch or driving the unit e After warming the engine ALWAYS operate the unit with the throttle set to FAST position when mowing e See the OPERATION section for driving infor mation OPERATION e e E Ground Speed amp Ground Speed amp 1 8 Parking Brake Parking Brake Ome O N J N j Fast as A Throttle J 0 osio k N lt gt Slow x M a M N Closed SL Fuel Tank Cap O iH aan MS eign eA Adjust qe OFF ep START Transmission A Release Levers PTO Mower Switch Ignition Key Switch Ground Speed Levers Ground Speed Levers DRIVE Positons PARK Positons Figure 1 Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks please read the entire section EJ Ground Speed Levers ole Throttle Control Parking Brake The throttle controls engine speed Always operate at These levers control the ground speed and parking brake FULL throttle when mowing Move the lever forward to of the rider The left lever controls t
25. he left rear drive the detent for FULL throttle FAST Move the throttle wheel and the right lever controls the right rear drive back to decrease engine speed to IDLE SLOW wheel and parking brake Pushing the levers out away from the operator s lap Choke locks the parking brake in PARK position inset Figure 1 Pulling the levers in across the operator s lap puts the levers in DRIVE positions Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Move the lever forward to close the choke Move the From DRIVE position moving a lever forward increases lever back to open the choke the FORWARD speed of the associated wheel Pulling back on a lever increases the REVERSE speed The fur ther a lever is pushed the faster the drive wheel will turn See DRIVING PRACTICE for steering instructions Mower Height of Cut Adjustment To adjust cutting height rotate the turn crank clockwise to raise the mower deck and counterclockwise to lower the mower deck Ignition Switch The ignition switch starts and stops the engine it has three positions OFF Stops the engine and shuts off the electrical system RUN Allows the engine to run and powers the electrical system START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped This drains the battery Hi Hour Meter The hour meter measures the n
26. ing guide below lists the most To avoid serious injury perform maintenance on common problems their causes and remedies the rider or mower only when the engine is If you prefer all of these procedures can be performed for you stopped and the ground speed levers are set to by an authorized dealer PARK Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine Troubleshooting the Rider Engine wil Fuel is old or stale or water in fuel Drain fuel amp replace with fresh fuel Battery terminals require cleaning Clean the battery terminals Battery discharged or dead Recharge or replace Spark plug s faulty fouled or incorrectly Clean and gap or replace gapped Wiring loose or broken Visually check wiring amp replace broken or frayed wires Tighten loose connections Solenoid or starter motor faulty Safety interlock switch faulty Engine starts Air filter plugged Service pre cleaner and or replace air filter ele hard or runs ment poorly Choke not set to CLOSED position when Set choke to CLOSED when cranking Set choke to cranking the engine OR choke not set to OPEN when engine is running A warm engine may OPEN after engine starts not require choking Spark plug faulty fouled or incorrectly gapped Clean and gap or replace Engine Low oil level Check add oil as required knocks Using wrong g
27. ing to gain a smooth and efficient control of the rider s forward reverse and turning movements will take some practice Spend some time going through the following maneuvers and becoming familiar with how the unit accelerates travels and steers before you begin mowing is absolutely essential to getting the most out of the zero turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers A WARNING Do not mow in reverse unless absolutely necessary Always look down and behind before and while travelling in reverse Forward Travel Figure 5 Forward Travel Smooth Travel The lever controls of the zero turn rider are highly responsive The BEST method of handling the ground speed control levers is in three steps as shown in Figure 4 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers back toward neutral Figure 4
28. it 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine ee Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance 6 Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling 7 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dis penser nozzle 8 Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open de
29. itions in order to start the engine WARNING If the unit does not pass a safety test do not operate it See an authorized Dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system CHECK ADJUST PTO CLUTCH A WARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Service Interval 200 Hours The PTO clutch is engaged and disengaged by the PTO switch The clutch powers and brakes the mower blades Check the PTO clutch adjustment every 200 hours of operation Also perform the following procedure if the clutch is slipping will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted 2 See Figure 22 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 3 Insert a 012 015 2 5 4mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 23 4 Alternately tighten the adjustment nuts B Figure 22 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment
30. n the mounting bolts D To Adjust Control Lever End Gap The control lever end gap should be adjusted so that the levers do not contact each other when placed in DRIVE positions Loosen the jam nut A Figure 30 and adjust the length of the carriage bolt B so that the levers do not contact each other Repeat on the opposite side Tighten the jam nut A to lock the carriage bolt in position To Adjust Operator Clearance The space between the operator and the control levers can be increase by removing the lower mounting bolt D Figure 30 pivoting the lever forward and reinstalling the capscrew through the control lever and forward slot C Repeat with the other ground speed lever AEE n NED C ee N a Figure 30 Control Lever Adjustment Jam Nut Carriage Bolt Forward Slot Mount Bolts Knob moov SPEED BALANCING ADJUSTMENT If the rider veers to the right or left when the ground speed control levers are in the maximum forward posi tion the top speed of the right lever can be balanced by turning the adjustment knob E Figure 30 Loosen the jam nut and turn the knob COUNTERCLOCKWISE to increase speed or CLOCKWISE to decrease speed Tighten the jam nut when complete 24 CUTTING HEIGHT ADJUSTMENT Turn the cutting height adjustment crank A Figure 31 clockwise to raise the mower deck and counterclockwise to lower it If the crank is difficult to turn thoroughly clean and lubricate it
31. n the unit before starting Do not put hands or feet near rotating parts or under a machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s Be sure the area is clear of other people before mow ing Stop the unit if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while travel ling in reverse Never direct discharge material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces Do not operate the machine without the entire grass catcher discharge guard deflector or other safety devices in place and operational Slow down before turning Never leave a running unit unattended Always disen gage the blades PTO set parking brake stop engine and remove keys before dismounting Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard or the machine only in daylight or good artificial ight Do not operat
32. ng in the essential fuel system parts such as the carburetor fuel filter fuel line and fuel tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to the sepa ration and formation of acids during storage Acidic gas can damage the fuel system of an engine while in stor age To avoid engine problems use fuel stabilizer especially before storage of 30 days or longer Before starting the unit after it has been stored e Check all fluid levels Check all maintenance items e Fill with FRESH fuel e After starting allow the engine to warm before oper ating 28 WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Figure 39 Engine Compartment A Fuel Filter A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills TROUBLESHOOTING While normal care and regular maintenance will extend the life A WARN NG of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operat ing properly The troubleshoot
33. nue to sharpen the heavy side until it balances 7 Reinstall the blade with the lift wings D Figure 20 pointing up toward the mower deck as shown 8 Reinstall the spring washers B Figure 20 and nut C Use a wooden block A to prevent blade rotation while tightening the nut C to 80 90 ft Ibs 108 122 Nm Figure 20 Blade Installation A 4x4 Wood Block C Blade Nut B Spring Washers D Lift Wings 18 CLEANING THE BATTERY AND CABLES A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool Always wear safety glasses and gloves when handling batteries Service Interval 100 Hours 1 Disconnect the cables from the battery negative cable first B Figure 21 2 Remove the rubber strap securing the battery and remove the battery 3 Clean the battery and battery compartment with a solution of baking soda and water 4 Clean the battery terminals and cable ends with a wire brush until shiny 5 Reinstall the battery and secure with the rubber strap 6 Reattach the battery cables first attach the positive cable see A Figure 21 then attach the negative cable B 7 Coat the cable ends and battery terminals with petro leum jelly or non c
34. o side Figure 34 Measure the distance between the tips of the outside blades and the ground Figures 33 amp 34 If there is more than 1 8 8mm difference between the meas urements on each side proceed to step 6 If the dif ference is 1 8 8mm or less proceed to Front To Back Leveling See Figure 35 Loosen the outside nut A and taptite screw C then turn the eccentric nut B to raise or lower the left side of the deck When the mower deck is level hold the eccentric nut while tightening the outside nut Tighten the taptite screw C 26 Figure 33 Measure Blade Tips to Ground A Mower Deck B Blade Tip C Level Ground Figure 34 Orient Blades Side to Side i or SY S gt D Figure 35 Side to Side Adjustment A Outside Nut B Eccentric Nut C Taptite Screw Starting Position Max 1 4 Turn Max 1 4 Turn to Lower the to Raise the Front of the Front of the Mower Mower Figure 36 Orient Blades Front to Back Front To Back Leveling If the cut is uneven the mower may need leveling Unequal or improper tire pressure may also cause an uneven cut See CHECK TIRE PRESSURE 1 Turn the blades front to back as shown in Figure 36 Measure the distance from the ground to front tip of center blade and from ground to rear tips of left hand and right hand blades Figures 36 Front tips should be 1 8 1 4 3 6 mm higher than rear tips If not pro ceed to step 2 Figure
35. ol from hot to warm 1 Clean the area around the dip stick C Figure 25 and oil drain tube A Remove the oil drain plug A from the end of the oil drain tube Remove the dip stick C Allow ample time for complete drainage Reinstall the oil drain plug A and route the hose next to the engine Fill the crankcase with oil See CHECK ENGINE OIL LEVEL above CHANGE ENGINE OIL amp FILTER Service Interval 100 hours or once per season Oil Capacity 2 quarts 1 9L with oil filter change NOTE Change engine oil while the engine is warm Run the engine for a few minutes then shut the engine off and allow it to cool from hot to warm 1 Clean the area around the dip stick C Figure 25 and oil drain A Remove the oil drain plug A and dip stick C Allow ample time for complete drainage Remove the oil filter B Discard the filter 4 Using a drop of oil on your finger tip wet the rubber gasket on the bottom of the new filter Turn the filter clockwise until the rubber gasket meets the filter base Then turn 1 2 to 3 4 turn more Reinstall the oil drain plug A 21 Use oil classified API Service Class SF SG SH SJ or better with SAE Viscosity C 30 18 7 0 4 CAUTION Air cooled engines run hotter than automotive engines The use of non synthetic multi viscosity oils 5W 30 10W 30 etc in temperatures above 40 F 4 C will result in higher than normal oil consumption When
36. om hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap SAFETY amp OPERATION DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit Decal Danger Warning and Operation Part No 1733537 All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your Safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation Decal Transmission Release Valve Part No 1730202 Decal Cutting Height Adjustment Part No 1726642 l
37. onducting grease Figure 21 Engine Compartment A Positive Battery Cable B Negative Battery Cable 19 CHECK RIDER SAFETY SYSTEM Service Interval Every 100 hours every spring fall and after storage of 30 days or longer This unit is equipped with safety interlock switches These safety systems are present for your safety Do not attempt to bypass safety switches and never tamp er with safety devices Check their operation regularly Operational SAFETY Checks Your unit is equipped with a seat switch safety system Check the seat switch operation every fall and spring with the follow ing tests Test 1 Engine should NOT crank if e PTO switch is ON OR e Brake pedal is NOT fully depressed parking brake OFF OR e The cruise control lever is NOT in NEUTRAL Test 2 Engine SHOULD crank and start if e Operator is sitting in seat AND e PTO switch is OFF AND e Brake pedal is fully depressed parking brake ON AND e The cruise control lever is in NEUTRAL Test 3 Engine should SHUT OFF if e Operator rises off seat Test 4 Blade Brake Check The mower blades and mower drive belt should come to a complete stop within five seconds after the PTO switch is turned OFF If mower drive belt does not stop within five seconds contact an authorized dealer NOTE Once the engine has stopped the PTO switch must be turned OFF and the ground speed control levers must be locked in their PARK pos
38. rade oil See Change Engine Oil in the Maintenance Section Excessive oil Engine running too hot Clean engine cooling fins blower screen and air consumption cleaner Using wrong weight oil See Change Engine Oil in the Maintenance Section Too much oil in crankcase Drain excess oil Engine Dirty air filter or precleaner or both Service or replace as required See Maintenance exhaust is Section black Choke set to CLOSED when engine is running Set choke to OPEN as soon as engine starts 29 Engine runs but Transmission release levers in PUSH _ Move levers to DRIVE positions rider will not positions drive Drive belt slips Clean or replace belt as necessary Belt is broken Replace drive belt Rider drive belt Pulleys or belt greasy or oily Clean as required slips Belt stretched or worn Replace belt Parking brake Parking brake is incorrectly adjusted See Service amp Adjustments Section will not hold Rider steers or Improper tire inflation See Maintenance Section handles poorly Steering linkage is loose Check and tighten any loose connections Rider tracks to Ground speed adj knobs not adjusted See SPEED BALANCING ADJUSTMENT one side Troubleshooting the Mower PROBLEM CAUSE REMEDY Mower cutting Cutting height crank threads dirty or Thoroughly clean and lubricate cutting height crank height difficult to require lube with oil adjust Rider tires not inflated equally or
39. requently Adjust and service as required 10 Maintain or replace safety and instructions labels as necessary 11 Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation 12 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result 13 If the fuel tank must be drained it should be drained outdoors 14 Replace faulty silencers mufflers 15 Maintain or replace safety and instruction labels as necessary 16 Use only factory authorized replacement parts when making repairs 17 Always comply with factory specifications on all set tings and adjustments 18 Only authorized service locations should be utilized for major service and repair requirements 19 Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 20 On multiple blade mowers take care as rotating one blade can cause other blades to rotate 21 Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury 22 Disengage drive attachments stop the engine remove the key
40. rge the battery for one hour at 6 10 amps Refer to the SERVICE amp ADJUSTMENTS section of the operators manual for battery charging information Check Tire Pressure e Reduce the tire pressures to the pressures shown below Tires are over inflated for shipping purposes and must be set to the correct pres sures for optimum traction Rear Tire Pressure 10 12 PSI Front Tire Pressure 18 20 PSI l Push Unit Off Crate To push the unit off the crate elnstall wheels to axles see Setup Instructions e Set BOTH transmission release levers to PUSH posi tion by pulling the levers back levers are located at the rear of the rider e Cut the steel banding securing rider to pallet 6 bands Move the ground speed control levers in to DRIVE positions e Set the mower cutting height to its highest setting e Fold the cardboard used to crate the unit in half and place it under the front wheels of the unit Push the unit forward off the crate Set the transmission release valve levers back to DRIVE positions levers pushed in Start The Engine To start the engine e While sitting in the operator s seat place the ground speed control levers in PARK levers out Make sure the yellow PTO switch is OFF e Move the engine throttle control fully forward to FAST e Set the choke control to CLOSED NOTE A warm engine may not require choking In this case set the choke control to OPEN e Insert t
41. rmal care of your rider and mower eens WAS Ee nn in Each Use amp Fall Clean Debris from Rider and alt OE i San Oe a tie Cot E A heckTwePressuwe CTCF dT A A lubricate Raerawovers dT E ENGINE MAINTENANCE 8 Hours 50 Hours 100 Hours 200 Hours or 18 5HP Briggs amp Stratton Daily orEvery or Every Every Season Season Season More often in hot over 85 F 30 C weather or dusty operating conditions Check the function of the safety system after the unit has been stored for 30 days or longer t These services should be performed by a qualified service dealer 15 Rider Maintenance Items CLEAN DEBRIS FROM RIDER AND ENGINE COMPARTMENT Service Interval Before each use CAUTION If debris is not removed from the engine compartment and other hot surfaces it creates a fire hazard Before starting the unit at the beginning of the mowing session remove any grass clippings dirt leaves or other debris from the unit Also clean out the engine compartment CLEAN DEBRIS FROM ENGINE COOLING AREAS AND AIR FILTER Service Interval Before each use CAUTION If debris is not removed from the engine compartment and other hot surfaces it creates a fire hazard Before starting the unit at the beginning of the mowing session lift the seat deck and clean any debris from the intake screen on top of the engine A Figure 13 exposed engine cooling fins and around the air filter assembly Also op
42. rward motion on a slope disengage the blade s PTO and drive slow off the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachments they can affect the Stability of the unit Do not use on steeps slopes 9 Do not try to stabilize the machine by putting your foot on the ground ride on units 10 Do not mow near drop offs ditches or embank ments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 1 Do not use grass catchers on steep slopes 12 Do not mow slopes if you cannot back up them 13 See your authorized dealer retailer for recommenda tions of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes TOWED EQUIPMENT RIDE ON UNITS 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION Never allo
43. tton HydroGear Me Poea ZA DHBB 2A7B 1DGX LH ode nte Horsepower 18 5 3600 rpm ZA DHBB 2A7C 1DFX RH Displacement 30 59 Cu in 501 cc Type EZT Electrical System 12 Volt 16 amp Alternator Battery 230 CCA Hydraulic Fluid Sealed Unit Oil Capacity 48 Oz 1 4L Capacity 2 6 qt 2 5 L Speeds Forward 0 5 5 MPH 0 8 8 km h Specified rpm Reverse 0 3 5 MPH 0 5 6 km h Continuous Torque 115 ft lbs 155 N m CHASSIS Output Maximum Weight 340 Ibs 154 Kg Fuel Tank Cap Capacity 1 65 Gallons 6 25 L on Axle Rear Wheels Tire Size 18 x 8 50 8 Inflation Pressure 615 psi 1 03 bar Front Wheels Tire Size 11 x 4 00 5 DIM ENSIONS Inflation Press 40 psi 2 76 bar Overall Length 66 167 64 cm Overall Width 52 132 1 cm Height At Top of Seat 45 114 3 cm Weight approx 550 Ibs 249 kg 31 lt gt Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicityMfg com SNAPPER PRODUCTS 535 Macon Street McDonough GA 30253 www sSnapper com Briggs amp Stratton Yard Power Products Group Copyright 2006 Briggs amp Stratton Corporation Milwaukee WI USA All Rights Reserved CE
44. umber of hours the key has been in the RUN position NOTE The hour meter will register the passage of time when the key is in the RUN position even if the engine is not running GENERAL OPERATING SAFETY Before first time operation e Be sure to read all information in the Safety and Operation sections before attempting to operate this rider and mower e Become familiar with all of the controls and how to stop the unit e Drive in an open area without mowing to become accus tomed to driving the unit wa PTO Switch The PTO Power Take Off switch engages and disen gages the mower deck To turn the mower on pull the switch UP Push the switch DOWN to turn the mower off Note that the operator must be seated firmly in the rider seat for the PTO to function eon Transmission Release Levers The transmission release levers deactivate the transmis sions so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational informa tion Ey Fuel Tank To remove the cap turn counterclockwise WARNING If you do not understand how a specific control functions or have not yet thoroughly read the CONTROL FUNCTIONS section do so now Do NOT attempt to operate the rider without first becoming familiar with the location and function of ALL controls CHECKS BEFORE STARTING e Check that the crankcase oil is filled to full mark on dipstick e Fill the fuel tank with fresh fuel FUEL RE
45. using a multi viscosity oil check oil level more frequently CAUTION SAE 30 oil if used below 40 F 4 C will result in hard ame and possible engine bore damage due to inadequate ubrication Figure 24 Recommended Engine Oil Briggs amp Stratton Models Figure 25 Oil Change Briggs amp Stratton Models Oil Drain Tube Oil Filter Dip Stick Checking Oil Level JoU Fill the crankcase with oil See CHECK ENGINE OIL LEVEL above Test run the engine to check for leaks Stop the engine for 1 minute then recheck the oil level AIR FILTER amp PRE CLEANER Service Interval Pre Cleaner Every 25 hours or as required Air Filter Every 50 hours or as required Replacement Interval Pre Cleaner As required Air Filter Every 200 hours or once per season Air Filter Removal amp Installation 1 Lift up on the bottom of the latch A Figure 26 or 27 and flip the latch away from the cover 2 Remove the cover B Remove the filter C Figure 27 and pre cleaner D 3 Install the pre cleaner D with the mesh side up Install the filter C as shown 4 Install the cover B Figure 27 making sure the tabs are inserted into their slots Secure with the latch A 22 Figure 26 Air Filter Assembly Briggs amp Stratton Single Cylinder Models A Air Filter Latch B Air Filter Cover Figure 27 Air Filter Service Briggs amp Stratton Single Cylinder Models A Air Filt
46. vice 9 If fuel is spilled on clothing change clothing immedi ately 10 Never over fill the fuel tank Replace gas cap and tighten securely 11 Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive 12 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 13 Replace all fuel tank caps and fuel container caps securely ak ON Service amp Maintenance 1 Never run the unit in an enclosed area where carbon monoxide fumes may collect 2 Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition 3 Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly 4 Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storage 5 If you strike an object stop and inspect the machine Repair if necessary before restarting 6 Never make adjustments or repairs with the engine running 7 Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary 8 Mower blades are sharp Wrap the blade or wear aoe and use extra caution when servicing them heck brake operation f
47. w children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill Our oO N oO w AWARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the un
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