Snapper HZT21481BV Lawn Mower User Manual
Contents
1. Figura 62 Remoci n de los pasadores de enganche A Poste de soporte B Pasador de enganche 0 s u019e1ad FAST Vac Grass Collection Systems Briggs amp Stratton Yard Power Products Group 5375 North Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com2. 3 Bag Collector Figure 42 Assemble Collector Hood Collector Back Plate Inlet Tube 5 16 18 x 3 4 Bolt 5 16 18 Nylock Flange Nut Collector Mount Post 3 8 16 x 1 Bolt 3 8 16 Nylock Flange Nut QomMUNW gt 24 www ferrisindustries com Install Collector Bags 1 Raise the collector hood and slide the collector bags A Figure 43 onto the frame rails B NOTE The collector bags are constructed with three mesh panels and one solid panel Install the bag with the solid panel towards the front of the machine 2 Lower the hood and push the lock pin B Figure 44 through the hood lock plate A Collector Installation Figure 43 Install the Collector Bags A Collector Bag B Frame Rails Figure 44 Lock Hood A Hood Lock Plate B Lock Pin A D D 5 Collector Installation Install Hose 1 Lower the mower deck to the lowest cutting position 2 See Figure 45 Install the hose A onto the blower and secure with the removable clamp with knob B At least two bands must cover the outlet of the blower C 3 Cut the hose to fit properly between the blower and collector as shown in Figure 45 At least two bands must cover the inlet of the collector D Secure with the stationary clamp E
3. Installation Figure 45 Install Hose A Hose B Removable Clamp with knob C Blower Outlet D Collector Inlet E Stationary Clamp 26 www ferrisindustries com Install Weight Carrier i 2 Remove the hairpin clip and clevis pin and remove the deck lift foot pedal Lift the floor plate Install the weight carrier E Figure 46 mount plates B amp C and fasten with the 3 8 16 x 3 bolts A and 3 8 16 nylon lock nuts D Tighten securely Install the counter weights H in the weight carrier and secure with the retaining pin F and hair pin clips G Lower floor plate and reinstall deck lift foot pedal clevis pin and hair pin clip Weight Mount Installation 10007 Series Figure 46 Install Weight Carrier 3 8 16 x 3 Bolts Mount Plate Mount Plate 3 8 16 Nylon Lock Nuts Weight Carrier Retaining Pin Hairpin Clip Weight IONMUODW gt A ea ry D a 5 Weight Mount Installation 1810007 Series Install Weight Carriers 1 Install the left hand and right hand weight carriers E amp H Figure 47 bar clamps F and fasten with the 5 16 18 x 2 1 2 bolts B and 5 16 18 nylon lock nuts G Make sure carriers are tight against the outside of the suspension arm and do not interfere with the shock spring assembly Tighten securely 2 Install the cou
4. 5 ao N Reglas E Informaci n De Seguridad Lea estas reglas de seguridad y s galas con cuidado Hacer caso omiso de ellas puede ocasionar la p rdida del control sobre la unidad lesiones corporales graves o la muerte a usted o a los espectadores o da os a la propiedad o al equipo Esta cubierta de la podadora puede amputar manos y pies y arrojar objetos El tri ngulo A en el texto denota precauciones o advertencias importantes que deben tomarse en cuenta 4h ADVERTENCIAS 36 GENERALES Conozca los controles de la podadora las reglas de seguridad y c mo detenerla r pidamente LEA Y COMPRENDA EL MANUAL DEL OPERADOR DE LA PODADORA Lea y obedezca todas las calcoman as de seguridad Use la protecci n adecuada para o dos ojos y respiraci n S lo permita que un adulto responsable que est familiarizado con las instrucciones opere la unidad Desactive el embrague el ctrico PTO Apague el motor y permita que se detengan todas las piezas m viles antes de anexar ajustar o desconectar alguna parte del sistema de recepci n Compruebe que el sistema de recepci n est fijamente atornillado al montable NO opere la podadora si no est el receptor de pasto completo o el deflector en su lugar Apague el interruptor PTO para desactivar las cuchillas cuando no est podando el pasto NO pode el pasto en reversa Mire siempre hacia abajo y hacia atr s antes de echarse en reversa y mie
5. pantalla de la tapa para limpiarla con mayor facilidad y debe hacerlo con regularidad Debe quitar la caja del soplador y el tubo para limpiarlos Inspeccione las bolsas de pasto para ver si presentan desgaste o da os Aseg rese que la cubierta de la podadora la caja del soplador los tubos y la tapa del receptor de pasto est n debidamente ajustados ALMACENAR EL RECEPTOR DE PASTO Limpie a fondo el receptor de pasto usando un detergente suave otros productos pueden da ar el tubo Quite cualquier despojo de la pantalla en la parte inferior de la tapa Puede quitar parcialmente la pantalla para limpiar con mayor facilidad Si la pintura en las piezas met licas est rayada retoque con pintura o aplique una capa delgada de aceite para evitar la corrosi n Almac nese en una zona seca Cuelgue el receptor y las bolsas para que se sequen totalmente antes de almacenarlos por un per odo largo de tiempo Almacene las piezas en un lugar sin humedad PODAR SIN EL SOPLADOR Para operar la podadora sin el soplador instale debidamente el deflector apuntando hacia abajo Para quitar el soplador invierta los pasos de la instalaci n Instrucciones generales de operaci n 0 s EZI ao D o gt 5 O cS de En a a Remoci n del soplador y receptor Quite las perillas A Figura 59 y fije la parte superior de la guarda de la cubierta B a
6. 1 4 Bolt Weight Retaining Pin Hairpin Clip 3 8 16 Nylock Flange Nut oamnmoow gt Blower amp Collector Removal 1 Remove the knobs A Figure 55 securing the deck guard top B to the deck guard 6 2 Pull the blower idler arm lever C forward to release the belt tension and remove the belt from the spindle pulley 3 Reinstall the deck guard top and secure with the knobs 2 Figure 55 Remove the Belt A Knob B Deck Guard Top C Idler Arm Lever 4 Loosen the lower clamp securing the hose to the blower outlet and remove the hose from the blower See Figure 56 5 Pull the quick pins on the blower mount and remove the blower from the mower deck Figure 56 Remove the Hose A Lower Clamp with knob 34 www ferrisindustries com 6 Reinstall the discharge chute A Figure 57 and secure with the supplied quick attach rod B and hairpin clips C 7 Empty the grass collector bags and reinstall in the bagger frame 8 Remove the hitch pins B Figure 58 securing the bagger mount posts A to the mount plate 9 Lift the bagger unit up and off of the mount plate Blower Collector Removal SS lt N SS SED a I Figure 57 Reinstall the Discharge Chute A Discharge Chute B Quick Attach Rod C Hairpin Clip Figure 58 Remove the Hitch Pins A Mount Post B Hitch Pin T T
7. 1MUNUW gt Outer Row Figure 13 Check Idler Pulley Position A Idler Pulley A D D 5 S Ay wn Mower Deck Preparation Remove the Discharge Chute 1 Remove the discharge chute A Figure 14 chute mount rod B and mounting hardware 2 Remove the chute lock bolt C and nut 3 Remove the deck guard D Save the bolts and washers as they will be required in a later step 4 Examine the discharge chute mount bracket on the mower deck see Figure 15 If the hole pattern looks like the one shown you must drill a 3 8 hole in the location specified in Figure 15 WARNING IS500Z 10002 15815002 IS2000Z IS30007 IS3100Z IS4500Z S150X 8 S200X Models Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension Remove the Spindle Belt IS500Z amp IS1500Z Series 1 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figures 16 Carefully rotate the breaker bar clockwise which will relieve the tension on the belt exerted from the idler arm 2 Slide the drive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar Remove the belt from the right hand dis
8. 52 X 1 00 X 44 Belt Keep 1 2 13 x 2 3 4 Bolt e roOmnmooopY Figure 6 Installing the New Washer A 3 8 16 Hex Serrated Flange Nut B Belt Keep C 41 X 1 75 X 14 Washer D Fixed Idler Pulley E 3 8 SAE Washer F 3 8 16 X 2 Bolt www ferrisindustries com 8 Loosen the 3 8 16 hex serrated flange nut A Figure 7 that secures the adjustable idler pulley D to the blower assembly Remove the 3 8 16 hex serrated flange nut A and all the components the nut secured Discard the 3 8 16 X 2 bolt 9 Place the support plate B on the blower assembly Line up the two rows of holes in the support plate with the two rows of holes on the blower assembly 10 Refer to figure 7 Place a 3 8 16 X 3 4 Bolt C up through the blower assembly in the front most hole of the inner row through the support plate B and secure with a 3 8 16 hex serrated flange nut A Reassemble the adjustable idler pulley components as shown in Figure 7 Install the 3 8 16 X 2 1 2 bolt H up through the belt keep G which should be positioned with the tab facing up through the 39 X 75 X 38 spacer F through the 3 8 SAE washer E through the adjustable idler pulley D which should be positioned with the hub facing up then through the blower assembly then through the support plate B and secure with a 3 8 16 hex serrated flange nut A 12 Using a 3 8 drill bit drill a 3 8 hole through the blower
9. 8 24 hex nut A Figure 5 that secures the idler arm C to the blower assembly Remove the idler arm assembly from the blower assembly 2 Loosen the 1 2 hardware that secures the idler pulley G to the idler arm assembly Remove the idler pulley from the idler arm assembly Discard the bolt that secured the idler pulley to the idler arm assembly 3 Refer to figure 6 Install the new 1 2 13 X 2 3 4 bolt J through the belt keep I which should be positioned with the tab facing up then through the idler arm C then through the idler pulley spacer H and then through the idler pulley G which should be positioned wiht the hub facing up and secure with the 1 2 13 hex nylon nut F 4 Set the idler arm assembly aside for reinstallation later 5 Loosen the 3 8 16 hex serrated flange nut A Figure 6 that secures the fixed idler pulley D and belt keep to the blower assembly 6 Remove the 3 8 16 hex serrated flange nut A and the belt keep B from the 3 8 16 X 2 bolt F 7 Refer to figure 6 Install the 41 X 1 75 X 14 washer C onto the bolt above the top of the blower assembly Reinstall the belt keep B with the tab facing down and secure with the 3 8 16 hex serrated flange nut A Figure 5 Updating the Idler Arm Assembly 3 8 24 Hex Nut 3 8 Lock Washer Idler Arm 9 16 Narrow Flat Washer Idler Stud 1 2 13 Hex Nylon Lock Nut Idler Pulley Idler Pulley Spacer
10. D and 3 8 16 nylock flange nuts E 3 Center mount plate on the bumper and tighten all the hardware securely Figure 38 Install Collector Mount Plate A Mount Plate B Mount Tab C 3 8 16 x 2 3 4 Bolt D Clamp Bar E 3 8 16 x 2 1 2 Bolt F 3 8 16 Nylock Flange Nut 4 Temporarily install the collector mount posts A Figure 39 into the collector plate and install the hitch pins B This will insure that the holes are properly aligned for easy installation and removal 5 Tighten the top mounting bolts C Figure 38 securely and remove the hitch pins and mount posts Figure 39 Install Mount Posts amp Hitch Pins A Mount Post B Hitch Pin 22 www ferrisindustries com Install Collector Mount Plate S150X amp S200X Series 1 2 Remove the carb shield plate from top of the rear bumper Install the collector mount plate A Figure 40 and mount tabs B on to the bumper Install the 3 8 16 x 1 1 4 bolts C and 3 8 SAE washers F through the mount tabs and loosely secure with the 3 8 16 nylock flange nuts E Install the 3 8 16 x 1 bolts D and 3 8 SAE washers F through the bottom mounting holes and loosely secure with the 3 8 16 nylock flange nuts E Tighten the bottom mounting bolts securely Temporarily install the collector mount posts A Figure 41 into the collector plate and install the hitch pins B This w
11. J FERRIS OPERATOR S SNAPPER MA N UAL with Setup Instructions FAST Vac Grass Collection Systems IMPORTANT NOTE These FAST Vac Systems fit 2005 and newer Model Year product equipped with the rubber discharge chute NHSystem Number Description 5600001 IS500Z amp 1515002 44 Mower Deck 2 Bag System 5600002 IS1500Z amp S150X 48 Mower Deck 2 Bag System 5600003 IS1500Z amp S150X 48 Mower Deck 3 Bag System 5600004 IS1500Z amp S150X 52 Mower Deck 3 Bag System S N 2012628762 amp Below 5600005 IS3000ZL 61 Mower Deck 3 Bag System 5600006 IS3000Z amp IS3000ZX 61 Mower Deck 3 Bag System S N 3631 amp Above 5600007 151000Z 52 Mower Deck 3 Bag System S N 2531 amp Above 5600008 151000Z 61 Mower Deck 3 Bag System S N 2899 amp Above 5600009 1S4500Z 61 Mower Deck 3 Bag System 5600057 152000Z amp S200X 61 Mower Deck 3 Bag System 5600060 1531002 61 Mower Deck 3 Bag System 5600061 152000Z 52 Mower Deck 3 Bag System S N 2012628762 amp Below 5600083 153100ZBS 61 Mower Deck 3 Bag System 5600148 IS1500Z amp S150X 52 Mower Deck 3 Bag System S N 2012628763 amp Above 5600150 152000Z 52 Mower Deck 3 Bag System S N 2012628763 amp Above 5100063 Revision K Rev Date 10 2007 TP 100 7219 K AT UV Thank you for purchasing this quality built Ferris product We re pleased that you ve placed your confidence in
12. assembly using the left rear hole see Figure 7 as a guide 13 Install a 3 8 16 X 3 4 bolt C up through the blower assembly in the newly drilled hole through the support plate B and secure with a 3 8 16 hex serrated flange nut A 14 Reinstall the idler arm assembly to the blower assembly as shown in Figure 8 Install the idler stud A Figure 8 down through a 9 16 narrow flat washer B then down through the idler arm assembly C then down through another 9 16 narrow flat washer B then down through the blower assembly then down through the 3 8 lock washer D and secure with the 3 8 24 hex nut E 4 Blower Assembly Outer Row Inner Row Figure 7 Installing the New Support Plate 3 8 16 Hex Serrated Flange Nut Support Plate 3 8 16 X 3 4 Bolt Adjustable Idler Pulley 3 8 SAE Washer 39 X 75 X 38 Spacer Belt Keep 3 8 16 x 2 1 2 Bolt IONMUODW gt Figure 8 Updating the Idler Arm Assembly A Idler Stud B 9 16 Narrow Flat Washer C Idler Arm Assembly D 3 8 Lock Washer E 3 8 24 Hex Nut 9 EE 7 ry D 5 a wn Blower Assembly Blower Assembly 1 2 Remove the existing 5 16 18 x 5 8 flange head bolts B Figure 9 from the blower housing A Install the blower mount plate C onto the blower housing and reinstall the 5 16 18 x 5 8 flange head bolts Tighten s
13. grass bagger system is installed To adjust the upper mounting position 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 Raise the rear of the machine and secure with jackstands The jackstands must be under the bumper Chock the front wheels to prevent the machine from rolling 3 Position the jack under the cross member that ties the suspension arms together and slowly raise the rear suspension to relieve the pressure on the upper shock mounting bolts NOTE This will require small adjustments to the jack s position The shock should move freely on the mounting bolt when the pressure is relieved 4 Remove the upper shock mounting hardware and pivot the shock to the position 2 see Figure 1 Adjust the jack to align the shock mounts to the shocks 5 Reinstall the upper shock mounting hardware and tighten securely 6 Remove the jack from under the suspension cross member 7 Remove the jackstands from under the machine For All Models More spring pre load should be used with heavy weight operators AWARNING Use two hands when adjusting the shock springs This will prevent the wrench from slipping while pressure is being applied To adjust the spring pre load 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 Raise the rear of the machine and secure with jackstands Chock the front wheel
14. mount holes as shown in Figure 31 Install the support bar D and secure with the 3 8 16 nylock flange nuts E Collector Installation Figure 31 Remove Bumper Screen A Screen B Top Bumper C Lower Bumper 7 D D 5 Figure 32 Install Collector Mount Plate A Mount Plate B 3 8 Bolts amp Washers previously removed C 3 8 16 x 1 1 2 Bolts amp 3 8 Washers D Support Bar E 3 8 16 Nylock Flange Nuts S oO Ay wn Collector Installation Install Collector Mount Plate IS500Z Series IS1500Z Series IS2000Z Series IS4500Z Series IMPORTANT NOTE If the collector system is being installed on an 1S4500Z Series model the Extreme Duty Rear Bumper Kit 5600019 must be installed first 1 Install the collector mount plate A Figure 33 and mount tabs B on to the bumper Install two of the 3 8 16 U bolts C over the top bumper tube and through the mount tabs and loosely secure with the 3 8 16 nylock flange nuts F NOTE On IS500Z models use the inner mounting holes when installing the collector mount plate and mount tabs to the bumper with the 3 8 16 U bolts 2 Install the remaining 3 8 16 U bolt bolt C over the middle bumper tube and loosely secure with the 3 8 16 nylock flange nuts E 3 Center mount plate on the bumper and tighten all the hardware securely 4 Temporarily install the collector mount post
15. the Ferris brand When operated and maintained according to the instructions in this manual your Ferris product will provide many years of dependable service This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment DATE PURCHASED FECHA COMPRADA FT LEI Ll Briggs amp Stratton Yard Power Products Group Copyright 2007 Briggs amp Stratton Corporation Milwaukee WI USA All rights reserved The Ferris logo is a trademark of Briggs amp Stratton Corporation Milwaukee WI USA Contact Information Briggs amp Stratton Yard Power Products Group 5375 N Main St Munnsville NY 13409 4003 800 933 6175 www ferrisindustries com Table of Contents SAFETY RULES amp INFORMATION 0000 2 Safety Decals wi 0 c ii cient a 3 GENERAL OPERATING INSTRUCTIONS 4 Before Operationis ccceccie sii cvin aid 4 Mowing with the Double Triple Catcher 4 After Operacion 5 Storing the Grass Catcher arrnnnnnrrnnonrnnnnnrennnnvrnnnn 5 Mowing Without the Blower oooconocccccncccncnonoss 5 m 5 INSTALLATI
16. u019e1ad Spanish English Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle A in text signifies important cautions or warnings which must be followed GENERAL WARNINGS e Know the mower controls safety rules and how to stop quickly READ AND UNDERSTAND THE MOWER OPERATOR S MANUAL Read and obey all safety decals Wear appropriate ear eye and breathing protection Only allow responsible adults who are familiar with the instructions to operate the unit Disengage the electric clutch PTO Shut off the engine and wait for all moving parts to stop before attaching adjusting or disconnecting any part of the collection system Check the collection system to make sure it is bolted tightly to the rider DO NOT operate the mower without either the entire grass catcher or the deflector in place Turn off the PTO switch to disengage the blades when not mowing DO NOT mow in reverse Always look down and behind before and while travelling in reverse DO NOT turn sharply when travelling alongside a building or any object Slow down before turning DO NOT carry passengers on the rider When blower assembly is removed from the mower deck t
17. ON sorvesvesverevsessevsvesvensenvensensesnsesensens 6 Suspension Adjustment rannrnnrnnrrnnonrnnnnnrennnnvennnn 6 Ball Joint Replacement rrrnnnnnnnnrrnnnnnnnrrnnnnrnnnrnnn 7 Blower Assembly rnrrnnnnnnnnrnnnnnnnnrrnnnnnnnvrnnnnrnnnrnnn 8 Mower Deck Preparation oooooccccconocccccnnnccccccnnnnns 12 Blower Installation ccceeeceeeeeeeeeeeeeeeeeenees 17 Collector Installati0N oooocoonnnncccnnnnocccnnnonocancnc no 19 Weight Mount Installation as 10002 SOMOS scusiamo 27 Weight Mount Installation x S100027 Series uscar 28 Weight Mount Installation IS3000Z Series amp IS3100Z Series 29 Weight Mount Installation IS500Z amp IS1500Z Series 00 eee 30 Weight Mount Installation IS2000Z Series mmmrarenennnonaravenernnennrnneneranenenn 31 Weight Mount Installation IS4500Z SEE Sraid 32 Weight Mount Installation S150X amp S200X Series c ococoonncccnonccccocncocanccnnno 33 BLOWER 8 COLLECTOR REMOVAL 34 REGLAS E INFORMACI N DE SEGURIDAD 36 Calcoman as de seguridad oooocccnccccncocicincccnnannos 36 INSTRUCCIONES GENERALES 2 DE OPERACION siniiacinrin aa is 37 Antes de lA Operaci n ss asis ars 37 Podar con el receptor doble o triple 37 e z D Despu s de la operaci n esenee 38 a Almacenar el receptor de pasto 38 Podar sin el soplador eeen 39 REMOCION DEL SOPLADOR Y RECEPTOR 39 0 4
18. Series 1 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figures 19 Carefully rotate the breaker bar counter clockwise which will relieve the tension on the belt exerted from the idler arm 2 Slide the drive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar Remove the belt from the right hand discharge side spindle pulley Figure 19 Mower PTO Belt A Idler Arm B Stationary Idler Pulley S pa a os wn Mower Deck Preparation S200X Series 1 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figures 20 Carefully rotate the breaker bar counter clockwise which will relieve the tension on the belt exerted from the idler arm Slide the drive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar Remove the belt from the right hand discharge side spindle pulley 1S4500Z Series 1 14 Using a 1 2 breaker bar place the square end in the square hole located near the end of the idler arm A Figures 21 Carefully rotate the breaker bar clockwise which will relieve the tension on the belt exerted from the idler arm Remove the belt from the trim side spindle pulley B Carefully release the tension on the breaker bar Remove the belt fro
19. charge side spindle pulley 12 Figure 14 Remove Chute amp Guard A Discharge Chute B Chute Mount Rod C Chute Lock Bolt D Guard 3 8 Drill Figure 15 Discharge Chute Mount 1 6 cm Figure 16 Mower PTO Belt A Idler Arm B Stationary Idler Pulley www ferrisindustries com Mower Deck Preparation IS1000Z Series 52 Model 1 Loosen the spring compression nut B Figure 17 to release the belt tension 2 Slide the drive belt over the edge of the idler pulley and then remove the belt from the right hand discharge side spindle pulley Figure 17 Mower PTO Belt A Belt Tension Spring B Spring Compression Nut IS2000Z Series 52 Model 1 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figures 18 Carefully rotate the breaker bar counter clockwise which will relieve the tension on the belt exerted from the idler arm 2 Slide the drive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar Remove the belt from the right hand discharge side spindle pulley A ry D r 5 ZN Figure 18 Mower PTO Belt A Idler Arm B Stationary Idler Pulley 1000Z Series 61 Model IS2000Z Series 61 Model IS3000Z Series amp IS3100Z Series S150X
20. e 22 and 1 4 key D onto the spindle shaft 2 Install the 3 4 spring washer B with the cone facing up see insert Figure 22 Install the 3 4 16 hex nut A and torque to 85 90 ft lbs 115 122 Nm Use a 1 wrench on the flats of the blade end of the spindle shaft to prevent the shaft from spinning IS3000ZL Series IS3100Z Series amp IS4500Z Series 1 Remove the 1 4 20 x 1 bolts E from the tapered hub F Install the bolts through the clearance holes in the hub and into the new double spindle pulley G 2 Install the pulley hub and 1 4 key D onto the spindle shaft 3 Hold the pulley at the height measure previously and tighten the 1 4 bolts evenly Torque the 1 4 bolts to 8 ft Ibs 10 9 Nm Use a 1 wrench on the flats of the blade end of the spindle shaft to prevent the shaft from spinning Mower Deck Preparation E OEN DN SN DoS 1 gt Figure 22 Remove Spindle Pulley 3 4 16 Hex Nut 3 4 Spring Washer Spindle Pulley 1 4 Key 1 4 20 x 1 Bolts Tapered Hub Spindle Pulley tapered bore anmoom gt Figure 23 Install Double Spindle Pulley 3 4 16 Hex Nut 3 4 Spring Washer Double Spindle Pulley 1 4 Key 1 4 20 x 1 Bolts Tapered Hub Double Spindle Pulley tapered bore anmouou gt 15 EE A D D i Cl D Mower Deck Preparatio
21. e de un lado a otro pero no hacia arriba o abajo Nunca opere en pendientes con una inclinaci n superior a 17 6 10 www ferrisindustries com CALCOMANIAS DE SEGURIDAD Esta unidad fue disenada y fabricada para brindarle seguridad y confiabilidad caracteristicas que usted esperar a de un lider en la industria de la fabricaci n de equipos motorizados para el exterior Aunque leer este manual y las medidas de seguridad que contiene le proporcionar el conocimiento b sico necesario para operar este equipo sin percances y de modo eficaz hemos colocado varias etiquetas de seguridad en la unidad para recordarle esta importante informaci n mientras usted la opera Debe leer cuidadosamente y obedecer todos los mensajes de PELIGRO ADVERTENCIA Calcoman as de seguridad PRECAUCION y las instrucciones en su podadora y su montable Hacer caso omiso de las instrucciones puede ocasionar lesiones corporales La informaci n es para su seguridad y es importante Las calcoman as de seguridad que presentamos abajo est n pegadas en su podadora y en su montable Si pierde o se da a alguna de estas calcoman as reempl cela inmediatamente Busque a su distribuidor local para reponerlas Estas etiquetas son f ciles de pegar y servir n como constantes recordatorios visuales para usted y otros que puedan llegar a usar el equipo para que sigan las medidas de seguridad necesarias para una operaci n eficaz y sin percanc
22. ecurely Install three 3 3 8 16 x 1 bolts and nylon lock nuts D through the blower mount plate and blower The bolt heads must be installed on the inside of the blower housing Loop the idler spring A Figure 10 through the 1 4 x 2 eyebolt B Install the eyebolt through the L bracket on the blower mount and install the 1 4 20 nylock flange nut C Tighten the nut until the eyebolt contacts the L bracket Note For 52 decks the spring anchor bolt D has to be reversed So that the idler spring can be attached to anchor bolt above the idler arm E 10 Figure 9 Install Blower Mount Plate A Blower Housing B 5 16 18 x 5 8 Bolts existing C Blower Mount Plate D 3 8 16 x 1 Bolts amp Nylon Lock Nuts 3X Figure 10 Install Idler Spring mU0WwW gt Idler Spring 1 4 x 2 Eyebolt 1 4 20 Nylock Flange Nut Spring Anchor Bolt Idler Arm www ferrisindustries com 5 Remove the blower belt guard and set aside IS500Z 1000Z 1S1000Z IS1500Z IS2000Z IS3000Z IS3100Z S150X S200X Series Models 6 Install the impeller drive pulley A Figure 11 onto the impeller shaft B as described in Figure 11 Install the 1 4 x 1 1 2 long key not shown in the pulley 7 Align the pulley groove with the appropriate slot as described in Figure 11 Tighten the set screws in the pulley 8 Reposition the 3 8 16 x 6 bolt if required to l
23. ee Figure 3 3 Remove 3 4 bolt E Figure 4 that attaches the ball joint to the tractor frame A Discard the spacers H and I and 3 4 bolt E 4 Remove the ball joint B from the suspension arm D 5 Remove the jam nut C from the existing ball joint and thread onto the ball joint provided with kit F Discard the existing ball joint B Thread new ball joint into the suspension arm to the approximate measurement taken in step 2 allowing for correct orientation Refer to Figure 4 of the ball joint to the tractor frame 6 Install the ball joint stud through the 3 4 washer G and the tractor frame and tighten securing nut Tighten jam nut on the shank of the ball joint against the suspension arm 7 Lower the machine back down onto the caster wheels and remove the jack Raise the mower deck to the transport position and remove the wooden blocks Figure 2 Location of Ball Joint A Ball Joint To Be Replaced Ball Joint Replacement TD oy MEASURE HERE Figure 3 Measure Threads Figure 4 Ball Joints Frame Existing Ball Joint Jam Nut Suspension Arm 3 4 Bolt Ball Joint Provided In Kit 3 4 Washer Provided In Kit Spacer 75 x 1 75 x 1 00 Spacer 75 x 1 00 x 25 rIQTIMUNU gt A D D 5 Cl E 77 Blower Assembly BLOWER ASSEMBLY Preparing the Mower Deck IS4500Z Models Only 1 Loosen the 3
24. ension by measuring the distance from the center of the v idler pulley A Figure 29 mounting bolt and the blower housing This should measure between 3 3 3 8 7 6 8 6 cm 4 If measurement falls outside of this range you must move the idler pulley B either forward or back to achieve the proper belt tension NOTE If pulley position needs to be adjusted make sure that it is reinstalled in the same row of holes as determined in the blower assembly Step 13 page 11 Figure 29 Check Belt Tension A V Idler Pulley B Idler Pulley 5 Install the blower belt guard A Figure 30 and secure with the flange head bolts previously removed 6 Install the deck guard top B and secure with the supplied knobs C Ay wn Figure 30 Install Guards A Blower Belt Guard B Deck Guard Top C Knob 18 www ferrisindustries com Install Collector Mount Plate 1000Z 8 IS1000Z Series 1 Remove the hardware securing the rear bumper screen A Figure 31 to the top and bottom bumpers A B Save the 3 8 bolts and washers from the lower bumper 2 Install the collector mount plate A Figure 32 on to the lower bumper and secure with the previously removed 3 8 bolts 3 8 washers B and new 3 8 16 nylock flange nuts E 3 Install the 3 8 16 x 1 1 2 bolts and 3 8 washers C through the top
25. es FAST Vac dh DANGER DR 12 Re e D e Instrucciones generales de operacion ANTES DE LA OPERACION Despeje el jardin de las ramas piedras alambres y otros despojos que puedan quedar atrapados en las cuchillas de la podadora o que puedan ser lanzados por las mismas Revise la condici n del pasto Si est h medo espere hasta m s tarde durante el d a Si el pasto est h medo es probable que se obstruya el receptor de pasto Para que la recepci n del pasto en la bolsa sea eficiente es muy importante la circulaci n de aire debajo de la cubierta de la podadora a trav s de la tolva y hacia la bolsa Por eso ANTES DE EMPEZAR A PODAR aseg rese de que la parte inferior de la podadora y de la tapa del receptor est n exentos de pasto o despojos Aseg rese que la cubierta de la podadora la caja del soplador los tubos y la tapa del receptor de pasto est n debidamente ajustados PODAR CON EL RECEPTOR DOBLE OTRIPLE Opere siempre con el acelerador en velocidad m xima cuando pode el pasto ADVERTENCIA Apague SIEMPRE el tractor desactive el PTO y permita que se detengan las piezas m viles ANTES de desconectar o despejar el tubo o de gt vaciar el receptor Use siempre protectores para oidos cuando opere el receptor de pasto Antes de dejar el puesto del operador por el motivo que sea accione el freno de ma
26. hat there is a snug fit between mower deck blower housing tubes and grass catcher cover MOWING WITH THE DOUBLE TRIPLE CATCHER Always operate with throttle at full speed when mowing Always wear hearing protection when operating grass catcher Grass should be cut often and not too short If grass is too long or lush it may be necessary to keep ground speed to a minimum or to cut only half the width of the mower to prevent clogging If grass is long operate with mower in high cutting position for first pass cutting again in a lower position on a second pass Do not open the cover with mower engaged If a large amount of cut grass is spilling out from under deck the tube may be plugged or the bags may be full discontinue mowing stop the rider disengage the PTO and then empty the catcher or clear the tube AWARNING ALWAYS shut off the tractor disengage the PTO and allow all moving parts to stop BEFORE disconnecting or clearing tube or emptying catcher Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine rider and mower free of grass leaves and excess grease Do not stop or park rider over dry leaves grass or combustible materials A CAUTION This machine produces sound levels in AN excess of 85 dBA at the operator s ear and can cause hearing loss though extended period
27. he deflector must be properly installed Collector bags are subject to deterioration and wear during normal use Inspect the bag periodically for tears holes or weak spots and replace with a new bag that meets manufacturer s durability standards e If the mower stalls or the turbo blower chute plugs 1 Disengage the electric clutch PTO 2 Stop the engine and remove the key 3 Set the parking brake and wait for all moving parts to stop 4 Remove the foreign object or clear the chute with a piece of wood before restarting the engine NEVER place hands into blower housing to clear jammed object Blower may rotate when object is removed e For added rider stability and to prevent tipping or loss of control a Use reduced speed on uneven ground and when turning corners b Reduce loads on hillsides It is recommended that the collection system be kept no more than half full when negotiating any slopes Start mowing on slopes when the collection system is empty c Mow across the face of slopes not up and down Never operate on slopes greater than 17 6 10 www ferrisindustries com SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate
28. ht Carrier B 3 8 SAE Washer C 3 8 16X1 1 4 Bolt D Weight E Retaining Pin F Hairpin Clip G 3 8 16 Nylock Flange Nut Weight Mount Installation 1845007 Series Install Weight Carrier 1 Support the front of the frame in the center of the unit with a jackstand 2 Remove the 1 2 13 x 5 bolts B Figure 53 and 1 2 13 nylon lock nuts C securing the front suspension arms to the frame 3 Install the weight carrier A onto the front of the unit and secure with the 1 2 13 x 5 bolts and 1 2 13 nylon lock nuts previously removed 4 Install the counter weights D in the weight carrier and secure with the retaining pin E and hairpin clips F S pa a os wn Figure 53 Install Weight Carrier Weight Carrier 1 2 13 x 5 Bolt 1 2 13 Nylon Lock Nut Weight Retaining Pin Hairpin Clip 1MmUNUW gt 32 www ferrisindustries com Install Weight Carrier 1 Install the weight carrier A Figure 54 onto the front of the unit and secure with the 3 8 16 x 1 1 4 bolts C 3 8 washers B and 3 8 16 nylock flange nuts G NOTE Use top holes in the weight carrier for the IS2000Z Series as shown in Figure 54 2 Install the counter weights D in the weight carrier and secure with the retaining pin E and hairpin clips F A ea D D 5 Figure 54 Install Weight Carrier Weight Carrier 3 8 SAE Washer 3 8 16X1
29. ill insure that the holes are properly aligned for easy installation and removal Tighten the top mounting bolts C Figure 37 securely and remove the hitch pins and mount posts Collector Installation Figure 40 Install Collector Mount Plate Mount Plate Mount Tab 3 8 16 x 1 1 4 Bolt 3 8 16 x 1 Bolt 3 8 16 Nylock Flange Nut 3 8 SAE Washers 1MUNUW gt Figure 41 Install Mount Posts amp Hitch Pins A Mount Post B Hitch Pin A D D 5 Installation Collector Installation Assemble Collector Hood 1 Install the inlet tube B Figure 42 to the collector back plate A and secure with the 5 16 18 x 3 4 bolts C and 5 16 18 nylock flange nuts D 2 Install the mount posts E on the back plate and loosely secure with the 3 8 16 x 1 bolts F and 3 8 16 nylock flange nuts G NOTE On the 3 bag collector back plate install the eight 8 supplied hole plugs in the remaining mounting holes not used 3 Install the collector onto the mount plate and secure with the hitch pins as shown in Figure 38 Again this will insure that the holes are properly aligned for easy installation and removal Tighten the 3 8 16 x 1 bolts securing the posts to the back plate NOTE It is recommended that the rear suspension be adjusted stiffer due to the added weight of the collection system see operators manual for procedure
30. ine up with the pulley groove IS4500Z Models 9 Loosely install the tapered hub A Figure 12 into the blower pulley D Install the blower pulley onto the impeller shaft E and slide the blower pulley in towards the blower assembly 10 Position the new blower drive belt B Figure 12 in the blower drive pulley 11 Position the blower pulley D Figure 12 so it is center with the belt keeper bolt F Install the 1 4 X 1 1 2 long key C into the blower pulley D 12 Install the two 2 1 4 20 X 1 bolts B into the tapered hub A and tighten evenly Torque the 1 4 bolts to 8 ft Ibs 10 9 Nm All Models 13 Check the position of the idler pulley A Figure 13 The position must be aligned with the position of the pulley outer row of holes for pulley hub pointing in inner row of holes for pulley hub pointing out Reposition if necessary Hub pointing IN i 44 Models 48 Models 61 IS3000ZL Model ONLY 61 IS3100Z Models gt T Hub pointing OUT 52 Models All other 61 Models Inner Slot Outer Slot Align pulley groove with slot outer slot with pulley hub in OR inner slot with pulley hub out Figure 11 Install Impeller Drive Pulley Blower Assembly Figure 12 Install Impeller Drive Pulley IS4500Z Models Only Tapered Hub 1 4 20 X 1 Bolt 1 4 X 1 1 2 Long Key Blower Pulley Impeller Shaft Belt Keeper Bolt
31. ion Figure 49 Weight Rack Installation Figure 50 Weight amp Retainer Rod Installation A D D 5 Weight Mount Installation 155007 amp 1815007 Series Install Weight Carrier 1 Install the weight carrier A Figure 51 onto the front of the unit and secure with the 1 2 20 x 1 1 4 bolts B 1 2 washers C and 1 2 20 nylon lock nuts D NOTE Use outer holes in the weight carrier for the I51500Z Series shown and the inner holes for the I54500Z Series 2 Install the counter weights E in the weight carrier and secure with the retaining pin F and hairpin clips G apt aj 77 Figure 51 Install Weight Carrier Weight Carrier 1 2 20 x 1 1 4 Bolt 1 2 SAE Washer 1 2 20 Nylon Lock Nut Weight Retaining Pin Hairpin Clip omMUNW gt 30 www ferrisindustries com Weight Mount Installation 1520007 Series Install Weight Carrier 1 Install the weight carrier A Figure 52 onto the front of the unit and secure with the 3 8 16 x 1 1 4 bolts C 3 8 washers B and 3 8 16 nylock flange nuts G NOTE Use top holes in the weight carrier for the IS2000Z Series as shown in Figure 52 2 Install the counter weights D in the weight carrier and secure with the retaining pin E and hairpin clips F A D D i Figure 52 Install Weight Carrier A Weig
32. la guarda misma 2 Jale hacia adelante la palanca del brazo tensor del soplador C para liberar la tensi n de la correa y retirar la correa de la polea del huso 3 Instale nuevamente la parte superior de la guarda de la cubierta y f jela con las perillas 2 Figura 59 Remoci n de la correa A Perilla B Parte superior de la guarda de la cubierta C Palanca del brazo tensor 4 Afloje la abrazadera inferior que sujeta la manguera a la conexi n de salida del soplador y quite la manguera del soplador Vea la Figura 60 5 Jale los pasadores de desenganche en el soplador y quite el soplador de la cubierta de la podadora Figura 60 Remoci n de la manguera A Abrazadera inferior 40 www ferrisindustries com 6 Instale nuevamente la tolva de expulsi n A Figura 61 y suj tela con el brazo de sujeci n r pida B y los pasadores de horquilla C incluidos 7 Vac e las bolsas del receptor de pasto e inst lelas nuevamente en la estructura 8 Quite los pasadores de enganche B Figura 62 fijando los postes de soporte de las bolsas A a la placa de soporte 9 Levante la unidad con la bolsa hasta que deje de entrar en contacto con la placa de soporte Remoci n del soplador y receptor ES SS lt A p a I Figura 61 Nueva instalaci n de la tolva de expulsi n A Tolva de expulsion B Brazo de sujeci n r pida C Pasador de horquilla
33. late IS3100Z Series with 5 Tube Rear Bumper 1 Install the collector mount plate A Figure 37 on to the bumper Install two of the 3 8 16 U bolts C over the second tube down from the top of the bumper and through the mounting plate and loosely secure with the 3 8 16 nylock flange nuts B 2 Install the remaining 3 8 16 U bolt bolt C over the forth tube down from the top of the bumper and loosely secure with the 3 8 16 nylock flange nuts B 3 Center mount plate on the bumper and tighten all the hardware securely Collector Installation Figure 35 Remove the Rear Engine Shield 3 8 16X1 Bolts 3 8 Washers Rear Engine Shield Rear Bumper 3 8 Nylon Flange Nuts muou gt Figure 36 Install Collector Mount Plate A Mount Plate B 3 8 16 Nylock Flange Nuts C 3 8 16 U Bolts As Y a E Figure 37 Install Collector Mount Plate A Mount Plate B 3 8 16 Nylock Flange Nuts C 3 8 16 U Bolts 21 A D D 5 Collector Installation Install Collector Mount Plate IS3000Z Series 1 Install the collector mount plate A Figure 38 and mount tabs B on to the bumper Install the 3 8 16 x 2 3 4 bolts C through the mount tabs and loosely secure with the clamp bars D and 3 8 16 nylock flange nuts F 2 Install the 3 8 16 x 2 1 2 bolts E through the bottom mounting holes and loosely secure with the clamp bars
34. m the right hand discharge side spindle pulley Figure 20 Mower PTO Belt A Idler Arm B Stationary Idler Pulley Figure 21 Spindle Drive Belt Removal A Idler Arm B Trim Side Spindle Pulley www ferrisindustries com Remove the Spindle Pulley IS500Z Series 1000Z Series IS1000Z Series 1S1500Z IS2000Z IS3000ZF amp ZX Series S150X amp S200X Series 1 Remove the 3 4 16 hex nut amp 3 4 spring washer A amp B Figure 22 securing the spindle pulley C to the spindle shaft Use a 1 wrench on the flats of the blade end of the spindle shaft to prevent the shaft from spinning Save the 1 4 key D IS3000ZL Series IS3100Z Series amp IS4500Z Series 1 Measure and record the distance between the bottom of the spindle pulley and the top of the mower deck This will be required when installing the new pulley 2 Remove the 1 4 20 x 1 bolts E securing the tapered hub F to the spindle pulley G and shaft 3 Reinstall the bolts in the tapped holes of the tapered hub and tighten evenly to remove the hub from the pulley and shaft Use a 1 wrench on the flats of the blade end of the spindle shaft to prevent the shaft from spinning Save the 1 4 key D Install the Double Spindle Pulley IS500Z Series 1000Z Series IS1000Z Series 1S1500Z IS2000Z IS3000ZF amp ZX Series S150X amp S200X Series 1 Install the double spindle pulley C Figur
35. n Reinstall the Spindle Belt Refer to the belt removal instructions on Page 10 11 amp 12 and reverse the order for reinstalling the belt Install the Deck Guard 1 Install the new deck guard onto the mower deck and secure with the hardware previously removed see Figure 24 NOTE The IS2000Z with 52 deck has a 2 piece deck guard Install as shown in Figure 25 NOTE The IS4500Z Series has a 3 piece deck guard Install as shown in Figure 26 16 Figure 25 In stall Guard 1S2000Z with 52 Deck ses 5 A www ferrisindustries com 1 Install the blower onto the mower deck Refer to Figure 27 for the position of the quick pins in relationship to the chute mount bracket on the mower deck The quick pins fit into the same holes that the chute mount rod was installed 2 Install the blower drive belt Refer to Figure 28 for the proper belt routing It may be required to loosen the idler pulley mounting hardware to get the belt past the belt keeps IMPORTANT NOTE The gray area denotes the flat side of the belt V side of belt must contact v groove pulleys flat side of belt must contact flat pulleys Blower Installation 44 amp 48 Decks 52 amp 61 Decks Figure 27 Install Blower On Deck Notice Pin Orientation Figure 28 Install Belt 7 D D 5 Blower Installation 3 Check the belt t
36. no desactive el PTO detenga el motor y quite la llave Debe poder el pasto con frecuencia y no dejarlo demasiado corto Si el pasto es demasiado largo 0 abundante quiz sea necesario mantener la velocidad de avance al m nimo o cortar s lo la mitad del ancho de la podadora para evitar que se obstruya Si el pasto est muy largo opere la podadora en la posici n de corte m s alta en la primera pasada y c rtelo de nuevo en la posici n m s baja en la segunda pasada Para reducir el peligro de un incendio mantenga el motor el montable y la podadora libre de pasto hojas y aceite excesivo No detenga ni estacione el montable sobre hojas secas pasto o materiales combustibles APRECAUCI N No abra la cubierta mientras la podadora est Esta m quina produce niveles de sonido por encima de 85 dBA cerca del o do del activada Si sale una gran cantidad de pasto cortado por operador y pueden originar la p rdida S cS de En a a debajo de la cubierta es posible que est obstruido el tubo o que las bolsas est n llenas interrumpa la actividad detenga el montable desactive el PTO y vac e el receptor o despeje el tubo 38 auditiva cuando se expone al ruido por per odos prolongados Prot jase siempre los o dos al operar esta m quina www ferrisindustries com DESPUES DE LA OPERACION Quite cualquier despojo de la pantalla en la parte inferior de la tapa Nota puede quitar parcialmente la
37. nter weights A in the weight carrier and secure with the clevis pins D and hair pin clips C a O S oO pra a os wn A Figure 47 Install Weight Carriers Weight 5116 18 x 2 1 2 Bolt Hairpin Clip Clevis Pin Weight Carrier LH Bar Clamp 5 16 18 Nylon Lock Nuts Weight Carrier RH rommoow gt 28 www ferrisindustries com Install Weight Mount Rack e 2 Measure and mark the front main frame tubes to the dimensions shown in Figure 48 Using a 3 8 drill bit drill one 1 hole in each of the main frame tubes from the outside surface of the tube Slide the weight mount rack into the main frame tubes and align with the holes drilled through the frame see Figure 49 It may require you drive the arms into the frame tubes using a wooden block and hammer Finish drilling through the opposite wall of the frame tubes using the weight rack as a guide Install the 3 8 bolts from the inside of the frame rail and fasten securely with the nylon lock nuts 6 Install the counter weights supplied with the grass collector on the weight mount rack see Figure 50 7 Install the weight retainer rod through the weight mount rack and secure with the hairpin clips see Figure 50 Weight Mount Installation IS30007 Series IS8100Z Series 5 12 7cm 1 1 4 3 18cm Figure 48 Hole Locat
38. ntras lo hace NO gire bruscamente cuando conduzca en reversa junto a un edificio o alg n objeto Reduzca la velocidad antes de girar NO lleve pasajeros en el montable Cuando se quita el conjunto de soplador de la cubierta de la podadora debe instalar debidamente el deflector Las bolsas recolectoras son susceptibles de deterioro y desgaste durante el uso normal Inspeccione la bolsa peri dicamente para comprobar que no tenga rasgaduras agujeros o puntos d biles y reempl cela con una bolsa nueva que cumpla con las normas de durabilidad del fabricante Si se atasca la podadora o se obstruye la tolva del soplador turbo 1 Desactive el embrague el ctrico PTO Detenga el motor y quite la llave 3 Ponga el freno de mano y espere a que se detengan todas las piezas m viles 4 Quite el objeto extra o o limpie la tolva con un pedazo de madera antes arrancar nuevamente el motor NUNCA ponga las manos en la caja del soplador para quitar un objeto atascado El soplador puede girar al quitar el objeto Para dar mayor estabilidad al montable y evitar que se vuelque o que pierda el control sobre l a Reduzca la velocidad en terrenos desnivelados y al girar en las esquinas b Reduzca la carga en las laderas Se recomienda que llene el sistema de recepci n s lo a la mitad cuando franquea una pendiente Empiece a podar el pasto en la pendiente con el sistema de recepci n vac o c Pode el pasto de la pendient
39. s A Figure 34 into the collector plate and install the hitch pins B This will insure that the holes are properly aligned for easy installation and removal 5 Tighten the top nuts C securely and remove the hitch pins and mount posts 20 Figure 33 Install Collector Mount Plate A Mount Plate B Mount Tab C 3 8 16 U Bolts D 3 8 16 Nylock Flange Nuts Figure 34 Install Mount Posts amp Hitch Pins A Mount Post B Hitch Pin C 3 8 16 Nylock Flange Nuts www ferrisindustries com Remove the Rear Engine Shield IS3100Z with 4 Tube Rear Bumper 1 If the engine is hot allow sufficient time for the muffler to cool to prevent a burn injury during installation 2 Remove the rear engine shield C Figure 35 from the top of the rear bumper D by removing the 3 8 hardware A B amp E securing the shield to the bumper Install Collector Mount Plate IS3100Z Series with 4 Tube Rear Bumper 1 Install the collector mount plate A Figure 36 on to the bumper Install two of the 3 8 16 U bolts C over the top bumper tube and through the mounting plate and loosely secure with the 3 8 16 nylock flange nuts B 2 Install the remaining 3 8 16 U bolt bolt C over the third tube down from the top of the bumper and loosely secure with the 3 8 16 nylock flange nuts B 3 Center mount plate on the bumper and tighten all the hardware securely Install Collector Mount P
40. s of exposure Wear hearing protection when operating this machine www ferrisindustries com AFTER OPERATION Remove any debris from the the screen on the underside of the lid Note The lid screen can be partially removed for easier cleaning and should be cleaned regularly The blower housing and tube should be removed for cleaning Inspect the grass bags for wear or damage Make sure that there is a snug fit between mower deck blower housing tubes and grass catcher cover STORING THE GRASS CATCHER Clean the grass catcher thoroughly using a mild detergent other products may damage the tube Remove any debris from the the screen on the underside of the lid The screen can be partially removed for easier cleaning If paint has been scratched on metal parts touch up with paint or apply a thin film of oil to prevent corrosion Store in a dry area Hang the catcher and catcher bags to dry thoroughly before storing for a long period of time Always store away from moisture MOWING WITHOUT THE BLOWER For operation without the blower the deflector must be properly installed in the down position To remove the blower reverse the installation steps General Operating Instructions o EZ ao D oO Cl E 72 Suspension Adjustment REAR SUSPENSION ADJUSTMENT For IS1500Z amp IS2000Z Models The upper mounting position 2 See Figure 1 should be used when a rear mount
41. s to prevent the machine from rolling 3 Remove the rear drive tires POSITION 1 POSITION 2 FACTORY SET GRASS BAGGER gt LE I Ay i Figure 1 Rear Suspension Adjustments 4 See Figure 1 Using the supplied spanner wrench p n 5022853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench in place with one hand turn COUNTER CLOCKWISE to increase the pre load turn CLOCKWISE to decrease the pre load Make sure both shocks are set to the same amount of pre load 5 Reinstall the rear drive tires Torque the lug bolts to 85 95 ft lbs 115 129 Nm Remove the jackstands from under the machine NOTE Spanner wrench is located under the seat on the right hand side of the machine www ferrisindustries com BALL JOINT REPLACEMENT For IS2000Z Models with 52 Mower Deck The existing ball joint A Figure 2 on the right hand front suspension arm has to be replaced with the ball joint provided in the kit This change is necessary to provide clearance for the blower unit and must be completed before blower unit installation To replace the ball joint 1 Lower the front of the mower deck down on to wooden blocks to relieve the tension on the front deck hanger chains Jack up the front of the tractor frame until the weight is lifted off of the front caster wheels 2 Measure the amount of threads showing on the shank of the existing ball joint S
42. this equipment safely and effectively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit Safety Decals All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation FAST Vac 1 A DANGER o de oa Oo General Operating Instructions BEFORE OPERATION Clear the lawn of all sticks stones wire and other debris which may be caught or thrown by the mower blades Check grass condition If wet wait until later in the day If grass is wet the grass catcher is likely to become plugged For efficient bagging air circulation under the mower deck through the chute and into the bag is very important For this reason BEFORE YOU BEGIN MOWING you should make certain the underside of the mower and the underside of the catcher lid are free from grass and debris Make sure t
Download Pdf Manuals
Related Search