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Snapper FRP2167517BV Lawn Mower User Manual

1. SHOULD BE 40 FT FIGURE 3 4 3 3 SERVICE ANNUALLY Perform all maintenance as described in the Service Schedule section of this manual 3 3 1 Engine Service engine according to engine owner s manual 3 3 2 Air Filter Refer to engine owner s manual for service instructions 3 3 3 Engine Oil Refer to engine owner s manual for service instructions 3 4 STORAGE PROCEDURE Refer to the Engine Owners Manual for directions regarding engine storage preparations Prepare the mower for end of season storage as follows 1 Drain fuel from fuel tank and let engine run until all fuel is out of the carburetor 2 Disconnect and remove the spark plug wire away from spark plug before any other preparations are made 3 Tape all openings closed to prevent spraying water into exhaust or air intakes during washing 4 Tilt mower up on its rear wheels and thoroughly clean the underside of the deck Do not tilt mower with spark plug or carburetor down Scrape away any accumulation of grass with a putty knife and or wire brush 5 Lubricate all exposed metal with a light coating of oil to prevent corrosion 6 On self propelled models disconnect transfer rod clip and remove ground speed control rod before folding handles 7 Loosen handle knobs Carefully fold the handles forward flexing the control cables to prevent cable damage 8 Store the mower in a shed or other dry area protected from weather Section A REPAIR
2. TOWARD OUTSIDE h EE a OUTSIDE EDGE FIGURE 4 10 4 3 4 Replacing Rubber Driven Disc If the rubber is badly chunked or worn it must be replaced Install new Driven Disc as follows 1 Using a small flat blade screwdriver free the clip from the transfer rod Then remove the transfer rod from the clip and the speed control rod See Figure 4 11 CONNECTOR TRANSFER ROD FIGURE 4 11 Section A REPAIR amp ADJUSTMENTS A WARNING AA DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 4 3 4 Replacing Rubber Driven Disc Continued from previous page 2 Using needle nose pliers unhook the drive spring and slide the driven disc assembly off the hex shaft See Figure 4 12 3 Remove the two snap rings which secure the rubber driven disc to the driven disc assembly See Figure 4 13 4 Install new rubber driven disc onto driven disc assembly with retaining rings 5 Reverse above procedures for reassembly and installation of driven disc assembly NS gf Fa Fos Ome K ja EG U FIGURE 4 12 16 4 3 5 Replacing Bearing In Driven Disc Assembly IMPORTANT The bearing on these M series machines is staked into the thrust plate The bearin
3. See Figure 4 17 3 Place new Poly V Belt over end of hex shaft and onto driven pulley 4 Work belt onto top of idler pulley 5 Twist belt sideways and pull it upward between the differential bracket and drive pulley and then down into the pulley groove Make sure the Poly V Belt is above belt guide See Figure 4 17 IDLER A N DIFFERENTIAL PULLEY BRACKET DRIVE E aS PULLEY g f POLNN alem Ars R BELT UK Regen N DN HEX SHAFT G aS SENS ey OF BELT GUIDE NG ROUTING OF POLY V BELT FIGURE 4 17 TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Engine Wil Not Start Using Recoil Starter 2 Engine needs choking or priming 2 Choke Prime Check Engine Manual for Instructions 3 Place spark plug wire onto spark plug 1 Blade control should be held securely against handle at all times during operation of mower Fill with fuel to proper level Clean free of all debris Service spark plug Drain and clean fuel system Clean or replace filters Service spark plug Drain and clean fuel system 3 Spark plug wire disconnected Engine Stalls or Stops 1 Blade control is released or is not being held securely After Running against handle Fuel tank empty Engine air pre cleaner and or air cleaner dirty 4 Spark plug defective or gap set improperly Water debris or stale fuel in fuel system Engine Loses Power 1 Engine air pre cleaner or air cle
4. allow sufficient time for all components to cool 4 4 1 Engine Drive Belt Replacement Stretch Type Belts Continued From Previous Page IMPORTANT Drain fuel tank before tipping mower DO NOT tip machine with carburetor or spark plug down Oil from crankcase will saturate the air filter and cause the engine to be hard to start or not start at all contamination does occur the air filter will have to be replaced 3 Remove the driven disc Refer to Section Replacing Rubber Driven Disc for driven disc assembly removal procedure 4 Tilt mower up on its rear wheels and remove blade and blade hub Assistance from another person may be necessary to hold mower in the tilted position 5 Hold the slotted end of the drive disc bolt with a screwdriver and remove the nut and internal tooth lock washer See Figure 4 16 6 Remove the belt cover located under deck 7 Lift the drive disc up and remove worn belt 8 Loop one end of new belt over engine pulley and insert the other end through slot in deck See Figure 4 15 PULLEY POSITION DRIVE DISC SLOT IN END OF DRIVE DISC BOLT BUSHING DECK BRACKET PARTIALLY SHOWN EEN bi Za gt ae WASHER i NUT FIGURE 4 16 18 4 4 2 Transmission Poly V Belt Replacement 1 Remove the driven disc Refer to Section on Replacing Driven Disc Rubber Ring for procedure 2 Note the routing of the old belt around the three pulleys before removing it
5. amp ADJUSTMENTS A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury 4 1 MOWER BLADE REPLACEMENT 4 1 1 STANDARD BLADE WEAR LIMIT 1 Inspect blade frequently for signs of excessive wear or damage See Figure 4 1 NEW BLADE WEAR LIMIT NOTCH STARTS REPLACE WITH NEW BLADE FIGURE 4 1 4 1 1 A NINJA BLADE WEAR LIMIT 1 Inspect blade frequently for signs of excessive wear or damage See Figure 4 2 WEAR LIMIT CRACKS OR NOTCHES BEGIN TO APPEAR ON TIP NEW BLADE DANGEROUS DO NOT USE A BLADE IN THIS CONDITION FIGURE 4 2 12 2 Replace the blade if it is badly chipped bent noticeably out of balance or has cracks or notch in either tip See Figure 4 1 amp 4 1A Replace with new blade A A WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and service procedures 4 1 2 BLADE SHARPENING 1 Disconnect spark plug wire and secure end away from plug IMPORTANT Drain fuel tank before tipping mower DO NOT tip machine
6. 2 d cycie air cooled engine oll A 2 cycle sufficient lubricating oil if you can see Some oll in the o engine that is mistakenly run on straight pening the level should always be brought up to the point of overflowing at the gasoline will be ruined in less than 5 top of the fill hole minutes if you keep straight gasoline in addition to pre mixed 2 cycle engine fuel be sure the containers are clearly marked to avold mix up Snapper 2 cycie engines require a 32 to 1 mixture of gasoline and BIA certified TC W oll such as Snapper s 2 cycle engine oil Many of the 2 cycie engine oils on the h market today make fantastic claims but for the best performance and long engine life always use Snapper 2 cycle oll Pre mix the fuel and always shake the container before filllng the tank Change oll at regular intervals using a a high quailty oil such as Snapper s smail engine formulated 4 cycle engine oll Refer to the engine owner s manual for oil details STARTING CHECK LIST 1 Engine Oil e To full level 4 cycle Read and follow all safety e Properly mixed with gas Instructions in safety book 2 cycle lets and manuais 2 Air Cleaner e Clean and properly serviced e Full fresh clean gasoline 3 Fuel Tank e Fuel valve open e Cap vent open e Inline filter clean 4 Choke e Operating properly 5 Primer on e Used properly Keep in mind that dirt is your engine s enemy some engines 1 both Intern
7. 30253 21 PRIMARY MAINTENANCE engine amp how reasonable Snapper uses the best avail able engines and components in their products In order to provide long satisfactory service However proper care is essential in prolonging engine life Dirt Is your engine s enemy number 1 The engine on your Snapper product spends Its entire te operating close to the ground at high speed creating a virtual storm of dust and dirt 22 PRIMARY MAINTENANCE ust gulp about 12 000 A gallons of air for every gallon of fuel used Because of Its working environ ment the alr available to your Snapper engine Is heavily saturated with alr borne dirt particles As the dirt particies are stopped they build up and begin to clog the outside of the filter This reduces the amount of air available to the engine and causes an over rich fuel mixture which re sults in the following adverse effects An improperly serviced dirt clogged air cleaner will AN Increase fuel consumption cause power loss result in hard starting fuel produce carbon build up Internally foul spark plug electrodes score cylinder walls burn valves wear out the engine pre maturely 1 2 3 4 5 6 7 8 9 10 COST YOU MONEY F 23 create smoke from unburned Knowing that dirt wili quickly ruin an engine manufacturers equip their engines with extremely efficient
8. e FIGURE 4 8 4 3 2 Drive Spring Repair Replacement If drive spring is loose reconnect as shown in Figure 4 7 H spring is broken replace with new spring IMPORTANT If machine drive system continues slipping see Trouble Shooting section 14 Section A REPAIR amp ADJUSTMENTS AA WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool e DRIVEN DISC SPRING 4 3 3 DRIVEN DISC ADJUSTMENT Continued From Previous Page 2 Remove driven disc spring from driven disc assembly Loosen connector hex nut See Figure 4 9 DRIVEN DISC ASSEMBLY HEX NUT FIGURE 4 9 3 Slide driven disc assembly over to 1 8 from outside edge of drive disc Maintaining the 1 8 measurement remove any looseness from the linkage This can be done by holding the transfer rod and applying pressure to the left as viewed from operators position Then retighten the connector hex nut securely See Figure 4 10 Move ground speed control to the first speed position then back to the sixth speed position Recheck the 1 8 measurement described previously Reinstall driven disc spring to driven disc assembly 15 1 8 MEASUREMENT TO OUTSIDE EDGE OF DRIVE DISC SLIDE DRIVEN Se DISC ASSEMBLY
9. notch lower than 2 8 INSTALLATION of GRASS CATCHER the front wheel latches to improve recycling Optional Accessory performance Install grass catcher by sliding connector over flange of 27 ADJUSTING FRONT DECK BAFFLE adapter See Figure 2 10 Attach grass bag hooks over The front of the cutting deck on these models has been WEE igure ati modified with an open area This allows the blade to have more direct contact with the grass and allows JA more air flow into deck chamber The adjustable baffle BETWEEN HANDLES LAK should be secured in the lowest position when using a grass bag The baffle should be secured in the highest position when mulching grass NOTE Under certain conditions when mulching some grass may blow out from under front of baffle This is normal but the amount of grass blowing out can be reduced Lower baffle slightly to reduce the amount of grass blow out SLIDE CONNECTOR NNECTOR DOWN OVER BAG ADAPTER FLANGE ot e 1 Stop engine SEX 2 Loosen wing nuts that secure front deck baffle Av d PTZ See Figure 2 9 BAG t A 3 Lower the adjustable baffle to the lowest position ADAPTER NS i lt when using a grass bag Raise the baffle to its highest position when mulching grass Take care to X keep the baffle s lower edge parallel to the bottom of the deck See Figure 2 9 FIGURE 2 10 4 Retighten wing nuts securely A WARNING A DO NOT operate without entire Grass Catcher or guard in place G
10. other safety devices frequently for proper operation and location Make sure all safety decals are clearly legible Replace if damaged Protect yourself when mowing and wear safety glasses long pants and substantial footwear DO NOT mow barefooted or with sandals Know how to STOP blade and engine quickly in preparation for emergencies Use extra care when loading or unloading the machine into a trailer or truck Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots AA OPERATION 1 10 11 12 13 14 15 DO NOT put hands or feet near or under rotating parts Keep clear of discharge area while engine is running STOP engine when crossing gravel drives walks or roads and under any conditions where thrown objects might be a hazard Mow only in daylight or good artificial light DO NOT operate mower while under the influence of alcohol or drugs After striking a foreign object or if mower vibrates abnormally STOP the engine disconnect and secure spark plug wire Inspect the mower for any damage and repair the damage DO NOT mow near drop offs ditches or embankments Operator could lose footing or balance STAY ALERT for holes and other hidden hazards Tall grass can hide obstacles Keep away from ditches washouts culverts fences and protruding objects DO NOT mow on wet grass Al
11. with carburetor or spark plug down Oil from crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced DANGEROUS CONDITION DO NOT USE ON MOWER 2 Tilt mower up on its rear wheels Do not tilt mower with spark plug or carburetor down 3 Remove blade See Figure 4 3 MAKE SURE THAT BLADE HUB IS d SEATED BETWEEN i FLANGES BLADE FLANGE CONE WASHER Concave Side Up Ee CAPSCREW FIGURE 4 3 Section A REPAIR amp ADJUSTMENTS A WARNING A CLUTCH CABLE 72227 DO NOT attempt any maintenance adjustments or VINYL SPRING ere service with engine and blade running STOP engine 1 16 TO 1 8 ae CLUTCH CABLE and blade Disconnect spark plug wire and secure CLEARANCE ta KT Eve away from spark plug Engine and components are UPPER Ks Sat HOT Avoid serious burns allow sufficient time for all SPRING at d j SPRING HOOK components to cool TOWER d KI A b 4 Sharpen blade on a grinding wheel at an angle of 22 to 28 degrees DO NOT sharpen blade beyond A Le original cutting edge See Figure 4 4 CS DO NOT SHARPEN d BEYOND ORIGINAL ae SS Ce SC RT CUTTING EDGE DD DORS og Set SE CLUTCH CABLE EYE E Eeer G SAK e RE SC END VIEW OF BLADE ASSEMBLY New FIGURE 4 5 FIGURE 4 4 2 To adjust unhook upper spring from cable eye and rotate spring in direction required to exten
12. HOT Avoid serious burns allow sufficient time for all 3 A d f components to cool Z AEE gn 4 3 DRIVEN AND DRIVE DISC SERVICE IG SS If the mower does not propel itself properly See Figure 4 6 Check for the following problems DRIVEN DISC amp RUBBER RING DRIVE SPRING ENGINE DRIVE BELT DRIVE de DISC d e A ej FIGURE 4 7 4 3 3 DRIVEN DISC ADJUSTMENT If the drive disc and driven disc are clean and the mower drive is still slipping adjust the driven disc as follows 1 Place ground speed control in the number six speed position See Figure 4 8 FIGURE 4 6 1 Grease on drive disc causing slippage MOVE GROUND REYCLING AT L SHOWN ROPE START MOUNTED ON RIGHT SIDE OF HANDLE SPEED CONTROL TO 2 Broken or disconnected drive spring SIX SPEED POSITION 3 Driven disc is out of adjustment 4 Driven disc rubber is worn does not contact drive disc properly SIXTH SPEED 5 Worn Poly V Belt or engine drive belt ld POSITION NOTE If any of the above 1 thru 5 are causing problems service as follows 4 3 1 Cleaning Drive Disc amp Driven Disc If oil or grease on the drive disc or driven disc is causing slippage clean discs as follows 1 Wipe away any oil or grease with a clean cloth 2 Use either an approved grease solvent or hot soapy water to clean drive disc or driven disc 3 Rinse components with clean water 4 Dry components with a clean cloth F
13. NAPPER blade 7 Blade installed improperly on deck 7 Install blade properly Oil Leaking 1 Leaking engine case 1 Contact authorized SNAPPER dealer 2 Check and tighten drain plug 3 Make sure dip stick or oil filler cap is securely in place M N o M wo wo 19 SERVICE SCHEDULE ITEM SERVICE PERFORMED EACH EACH SR SEASON Check Oil Level Initial Oil Change Page 10 Periodic Oil Change Page 11 Air Pre Cleaner Clean Sponge Element Engine Manual x amp Page 11 BS enger BEE EA SE EEGENEN System ee ee ee Tension Lost e a A D R S amp Replacement Accumulation Transmission Check Grease Level Pages 10 Grease area fase ome reste amp Replacement Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present 4 5 MAINTENANCE REPLACEMENT PARTS MAINTENANCE PARTS Engine Speed Control Briggs Engines Blade Control Cable Clutch Pull Cable See Parts Manual Cutter Blade Air Lift Compatible Cutter Blade Mulching Cutter Blade Not Air Lift Compatible Cutter Blade Ninja Quad Edge Wheel Drive Pulley to Transmission Pulley Belt Engine to Drive Disc Belt Rubber Drive Tire Parts Manual for 21 Steel Deck Walk Behind Mower F Models Series 17 20 SNAPPER 3 YEAR LIMITED WARRANTY For three 3 years from purchase date for the original purchaser s residential non comm
14. Safety Instructions amp Operator s Manual for 21 STEEL DECK WALK MOWERS SERIES 17 PROPELLED MODELS FRP2167517BV MODEL NUMBER EXPLANATION F R P 21 675 17 BV MODEL DESIGNATION ENGINE DESIGNATION SELF PROPELLED SERIES DESIGNATION CUTTING WIDTH ENGINE HORSE POWER R Recycling Model P Self Propelled Model EN Thank you for buying a SNAPPER Product Before operating your Walk Behind read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense SNAPPER GA 30253 U S A MANUAL No 7 4352 I R 2 13 01 COPYRIGHT 2001 SNAPPER INC ALL RIGHTS RESERVED AA IMPORTANT SAFETY INSTRUCTIONS A WARNING This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine Each person operating the machine must be of sound mind and body and must not be under the influence of any substance which might impair vision d
15. adjustable wrench held next to the pulley 2 Remove the 3 8 hex lock nut which is located on the outside of the right wheel bracket See Figure 4 14 3 Remove holder O ring and bearing 4 Install new bearing 5 Carefully install new O ring over the outside of the new bearing 6 Install bearing holder and secure with screws 7 Install 3 8 hex lock nut BALL BEARING HOLDER FIGURE 4 14 17 4 4 BELT SERVICE On self propelled mowers the engine belt transmits power from engine to drive disc The drive disc powers the poly v belt which engages the transmission that powers the rear wheels Should these belts become worn they could cause slippage which would impair mower performance The condition of the engine belt and poly v belt should be checked after every 25 hours of mower operation 4 4 1 Engine Drive Belt Replacement Stretch Type Belts 1 Empty the fuel tank 2 Note the belt routing in Figure 4 15 There is no idler pulley on these models to disconnect See Figure 4 15 DRIVE BELT ENGINE DRIVE PULLEY 3 Bag S eee SCH L A AN aA wei DRIVE DISC TOP VIEW OF STRETCH TYPE BELT ROUTING FIGURE 4 15 Section A REPAIR amp ADJUSTMENTS A A WARNING DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns
16. air cleaners to filter out the harmful dirt Damage caused by a poorly serviced air cleaner is not covered under the engine warranties So save yourself unnecessary expenses and undue aggravation by keeping the air cleaner properly serviced at the intervals specified In the engine owner s manual It doesn t take long to service an air cleaner Follow the specific instructions in the engine owner s manual for the type filter used Pre vent dirt from falling into the carburetor intake when servicing your alr cleaner Make sure components are installed in correct sequence after servicing to prevent unfiltered air from entering the engine Some servicing hints on several common types are PRIMARY MAINTENANCE Air is also needed to keep your engine cool Dirt dust amp debris build up to restrict and clog cooling alr Intake screens and fins Clean screens and fins at frequent intervals The engine blower ie housing and shrouds should LEI be removed at least once n each season or more often Je A under dry dusty conditions x d a thorough cleaning of ns Generally wash foam type filters in a dishwashing detergent and water solution Rinse and wring dry then saturate with ol and squeeze out excess Failure to re oll this type filter will ruin the engine Failure to keep external surfaces clean not only presents fire hazards but causes overheating and resulting engine damages such as d
17. ally and externally Internally 6 Safety inter In proper position dirt will quickly ruin an engine and externally lock Switches gt All wires properly connected It will cause overheating and resulting internal 7 Switch amp e Switch On damages Damage caused by Improper lubri Blade Control Blade control properly cation poor air cleaner service or overheating positioned on walk mower due to dirt cannot be covered under warranty 8 Spark plug e Wire connected It only takes a few moments to service the e Good connection engine and equipment on a routine basis 9 Throttle e Start position but the rewards will be a quick starting re control sponsive engine that will provide long 10 Blade e Properly installed and satisfactory service with minimum maintenance torqued cost The prestart checklist In the next column e Sharpened and instructions in your Snapper Operator s 11 Muffler e Good condition Manual are designated to heip you keep your e Not clogged Snapper in top operating condition with e Grass amp leaves cleaned away minimum effort 25 NOTES 26 NOTES 27 NOTES 28 Safety Instructions amp Operator s Manual for SNAPPER 21 STEEL DECK WALK BEHIND MOWERS SERIES 17 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured The labels on those engines contain very important emissions information and critical safety warni
18. aner dirty Spark plug faulty Water debris or stale fuel in fuel system Excessive Vibration Damaged out of balance or bent mower blade Service mower blade Loose blade components Service and tighten loose parts 3 Loose or missing air lift if equipped Replace air lifts Tighten to proper torque Lumpy or frayed belt Replace belt Damaged transmission Contact authorized SNAPPER dealer Traction drive belt requires replacement Replace traction drive belt Self Propelled Models 3 Driven disc slipping Clean or replace driven disc Cutting Grass 1 Cutting height too low or high 1 Adjust cutting height Improperly 2 Engine speed too slow 2 Move engine speed control to FAST position 3 Forward ground speed too fast 3 Move ground speed control to a slower speed 4 Terraced cut side to side 4 Adjust height of cut with height adjust levers 5 Excessive deck pitch front to rear 5 Adjust height of cut with height adjust levers 6 Cutting blade dull or damaged 6 Sharpen cutting edges or replace blade Poor Grass Discharge 1 Engine speed too slow 1 Move engine speed control to FAST position 2 Forward speed too fast 2 Move ground speed control to a slower speed 3 Grass is wet 3 Mow when grass is dry 4 Excessively worn or damaged blade 4 Service mower blade 5 Build up of grass clippings and debris under deck 5 Clean deck 6 Improper blade installed on deck 6 Install proper S
19. d or 5 Check blade for balance If necessary correct shorten spring length balance by grinding heavy end of blade 3 Rehook upper spring to cable eye and check 6 Reinstall blade See Figure 4 1 Check torque of clearance Repeat procedure if required blade retaining cap screw Recommended torque should be 40 ft Ibs NOTE The vinyl spring cover should be kept over the spring at all times except for adjustments NOTE The following sections 4 2 through 4 4 are for self propelled models only 4 If the wheel drive control fails to return quickly to Prop y the OFF position when released check for binding at the cable holdings located on the side of the right handle The upper clip should be located 2 below the upper knob the lower clip should be 4 above the lower knob The cable should slide freely with the clips installed at these locations 4 2 WHEEL DRIVE CONTROL ADJUSTMENT 1 The wheel drive control is properly adjusted when there is 1 16 to 1 8 clearance between the inside of the spring hook and the inside of the clutch cable eye with the wheel drive control released See Figure 4 5 13 Section 4 REPAIR amp ADJUSTMENTS A WARNING A NEEDLE DO NOT attempt any maintenance adjustments or i NOSE service with engine and blade running STOP engine PLIERS TOY N N INSTALL W N and blade Disconnect spark plug wire and secure e DRIVE ia SE 4 We away from spark plug Engine and components are SPRING
20. e height of the mower handle can be adjusted as FIGURE 2 7 follows 1 Loosen the lower nuts on each lower handle as i ing height Th shown in Figure 2 6 2 Set all wheels at the same cutting height e highest cutting position is Notch 6 The lowest HIGHER cutting position is Notch 1 See Figure 2 8 LOWER HANDLE LATCH POSITIONS it lt i 1 LOOSEN LOWER A i j NUTS ON EACH LOWER HANDLE CUTTING HEIGHT SETTINGS FIGURE 2 6 FIGURE 2 8 Section 2 OPERATING INSTRUCTIONS A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure HOLE DESIGNATES TOP OF i BAFFLE ALWAYS KEEP away from spark plug Engine and components are HOLE IN UP POSITION HOT Avoid serious burns allow sufficient time for all components to cool RONT DECK BAFFLE SHOWN es IN HIGHEST POSITION L FRONT DECK BAFFLE WING 2 6 RECYCLING OPERATION WING NUT NUTS NOTE For best recycling results cut up to a maximum of og BAFFLE UP FOR 1 3 of grass blade length and recycle ONLY when grass is H MULCHING GRASS dry 1 Set all wheels in the highest cutting position V2 Notch 6 A 2 Move engine speed control to FAST Rabbit Cretan esau ee FOR GRASS BAGGING 3 Move ground speed control to slowest speed FRONT Eonar DECK SE FIGURE 2 9 4 Proceed mowing slowly If grass is very dense lower each rear wheel latch one
21. eb cage oe wtes added eeeueev eau 11 UNG EE 11 Emagine a UE 11 Storage Frocedure siaii adada est edegeg Seege dee deeg ed 11 SECTION 4 ADJUSTMENTS AND REPAIR seen 12 18 Mower Blade Replacement scccceseeeceseeeeneeseeeeeseseeneeseseeneeseseeneeseseenensnsesnanes 12 Blade Sharpening aieea dasihe aeaaeai tect eisncccctecdscated sd deasuecsroncezstdceeseciscanesete 12 13 Wheel Drive Control AdjUStment ccceeeeseseeeeeeeseneeenseeeseeeeeseaeenseeeeeeeeeneas 13 Driven and Drive Disc Service cccesccsseeceseeeeeeeeeseeeseseeeenseeeseeeseseaeenseeeeeeeeess 13 Cleaning Drive Disc and Driven DiSC cccsecssseesseeeeseeeeeeeeeseeeseneeneeeeeees 14 Drive Spring Repair Replacement css cccccceeseessseeeeseeeeeeeeeseeeseseenenseeenes 14 Driven Disc Adjustment ccceeeeeceeeeeeeeeeeeeeeseeeeneeseeeeneeseeeseeseeesneeseeeenees 14 15 Driven Disc ReplaceMentt ccccsecccceeeeeeeeeseeeseenseeeeeenseeneeenseeeeeenseeneeenseeeeeenes 15 Driven Disc Bearing Replacement cccsseccccsseeeeeeeseeeeeeeseeeeeenseeeeeenseeeeeenss 16 Hex Shaft Bearing Replacement csssccsseceeeseeesseeseseeeeeseeeeseeeeseeeneseeeees 17 Belt erleedegt Eed DEE EE 17 Engine Drive Belt Replacement ccccssecceceeeeeeeeeeeeeeeeeesneeseeesneeseeeenees 17 18 Transmission Poly V Belt Replacement ccssseeccseeeeeeseeeeneeseeneneeseeeenes 18 TROUBLESHOOTING ssinscsdicnsssudscnsvnzesunscene
22. ents or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 1 Refer to Engine Manual Tor oil specifications and procedures 2 For simplest cleanest oil change loosen lower handle wing nuts and stand mower up on lower handle as shown in Figure 3 1 Drain oil through dipstick tube into a container proper FIGURE 3 1 IMPORTANT Drain fuel tank before tipping mower 10 3 2 2 CHECK GREASE LEVEL IN TRANSMISSION 1 Remove transmission fill plug Roll machine forward or backward while looking down into plug hole 2 If liquid grease IS NOT visible on the input gear the small gear below the plug hole add an amount to cover gear of Snapper 00 grease See Figure 3 2 e SE fl eA FILL PLUG J SS SDB A O FIGURE 3 2 NOTE Snapper 00 Grease Part No 2 9443 is available at your SNAPPER dealer Continued on Next Page Section 3 MAINTENANCE 3 2 2 CHECK GREASE LEVEL IN TRANSMISSION Continued from previous page NOTE Do not spill grease or oil on surface of drive disc See Figure 3 3 3 Reinstall transmission plug 4 Check grease level after each 25 hours of operation KEEP DRIVE DISC CLEAN FIGURE 3 3 A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade runni
23. ercial use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both For ninety 90 days from purchase date for the original purchaser s commercial rental or other non residential use SNAPPER through any authorized SNAPPER dealer will replace free of charge any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser This warranty does not apply to engines and their components and batteries as these items are warranted separately This warranty does not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or component part that has been altered or modified changing safety performance or durability Batteries have a one 1 year prorated warranty period with free replacement if required during the first ninety 90 days from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and do
24. es not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose are limited to three 3 years from purchase date for the original purchaser s residential or other non commercial use and ninety 90 days from purchase for the original purchaser s commercial rental or other non residential use and to the extent permitted by law any and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warranties are excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia
25. exterity or judgment If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 1 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 2 KEEP children out of the mowing area and under the watchful care of a responsible adult DO NOT allow children in yard when machine is operated and turn machine OFF if anyone enters the area DO NOT allow pre teenage children to operate machine ALLOW only responsible adults amp teenagers with mature judgment under close adult supervision to operate machine DO NOT pull mower backwards unless absolutely necessary LOOK and SEE behind and down for children pets and hazards before and while backing USE EXTRA CARE when approaching blind corners shrubs trees or other objects that may obscure vision SLOPE OPERATION 1 Slopes are a major factor related to slip and fall accidents which can result in severe injury All slopes require extra caution If you feel uneasy on a slope DO NOT mow it Mow across slopes never up and down Exercise extreme CAUTION when changing directions on slopes DO NOT mow steep slopes or other areas where stabili
26. g will have to be driven out with a mallet and a large punch A new bearing with four retaining screws will have to be purchased to replace existing bearing If the driven disc bearing requires replacement remove the driven disc assembly and replace bearing as follows 1 Using a small flat blade screwdriver free the clip from the transfer rod Then remove the transfer rod from the clip and the speed control rod See Figure 4 11 2 Using needle nose pliers unhook the drive spring and slide the driven disc assembly off the hex shaft See Figure 4 12 3 Remove both snap rings that secure rubber driven disc hub to thrust plate See Figure 4 13 4 Slide the rubber driven disc hub out of the bearing 5 Drive out existing bearing 6 Install new bearing and secure to thrust plate with four retaining screws Tighten screws securely 7 Reassemble components in reverse order INSTALL NEW DRIVEN DISC RINGS FIGURE 4 13 Section A REPAIR amp ADJUSTMENTS A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 4 3 6 Replacement Of Bearing On Pulley End Of Hex Shaft To replace the bearing on the pulley end of the hex shaft proceed as follows 1 Hold the hex shaft with an
27. istorted valve guides Sticking valves scuffed scored cylinder walis overspeeding loss of power complete failure of engine Clean paper elements by tapping lightly Blowing with air will rupture paper elements damaged in any way Dirt can also be introduced into an engine In dirty fuel from a contaminated container Always use clean fresh fuel from a clean container to guard against dirt sludge and water contamination r___ Be aware that fuel breaks down In storage and forms An engine must also have proper lubrication gummy compounds which All engines use some oll On 4 cycle engines will block carburetor pass CHECK OIL LEVEL BEFORE EACH START UP ages Never use fuel more Wipe area clean around the oll check plug or than 3 months old Drain dipstick opening to keep dirt from falling Into tank then run the engine out the engine when checking the oll Always of fuel before storing during check with the machine on a level surface the off season On engines with dipstick keep the level up to but not over the FULL mark When adding oil allow time for all of the oll to flow down the fill tube to prevent a false full reading when the level could actually be low and result in engine damage 24 PRIMARY MAINTENANCE On 2 cycle engines lubrication must be On 4 cyle engines with an oil level plug provided by an exact mixture of gasoline don t be fooled into thinking the engine has and
28. mp Stopping Engine amp Blades ccsssccseecsssesesseeeneeeeeeseeeseesnseeneeeees 6 Starting amp Stopping Wheel Drive csscssseceeeeeseeeseseeeenseeeseneeesnaeenseeeeeeeees 7 Handle Height Adjustment scecceeeeeeeeeseeeeeenseeeeeenseeeeeenseeeeeenseeneeenseeneeeeseenenes 7 Cutting Height Adjustment cccseceseeeeeseeeeneeeeeeneeeseaeseseeeeneeeeseeeseseaeenseeeeeeees 7 Recycling Operation ccccsccssseceseeeeeseeesseeeeseeeeneeeeseeeeeseaeseseeeeneeeesssaeseseeeenseaeees 8 Baffle Adjustment seess DEE SE EE SEENEN 8 Installation Of Grass Catcher csscccesccesseeeeseeeeeeeeeeeseeeseaeseseeeenseeeseeeeeseaeenseeeeees 8 Installation of Discharge DefleCtot s eccccsseseeeesseeeeeeeseeeeeenseeneeenseenenenseeenes 9 SECTION 3 MAINTENANCE INSTRUCTIONG ccssssseeeeeteeees 10 11 Change Engine Oil ccssscesseeeeeeeeseeeseseeeeeeeneeseaesesueesnsnaeeeeeeeseaeseseeeenseeeeenees 10 Check Transmission Grease scccescccsseceeeeeeeseeeseeeseseeeenseeeseeeeeseaeseseeeeneeees 10 11 Check Mower Blade sccsseccsseeeseseeeseeeeseeeeneeeeseaesesaeensneeseeneeseaeseseenenseaeeseees 11 Check Engine Drive Belt ccs cccesessseeeeseeeeeeeeeseeeseseeeeneneeeseeeeseaeseseeeenseeeeeeees 11 Check Transmission Poly V Belt cssecceseeeseesseseeeeeseeeeeeeeeseeeseneeeenseeeeeeees 11 E UE 11 ENGINE Sena es ek ce Doe eat ceed ee Do uete ce le eat caus ade
29. ng STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury IMPORTANT Drain fuel tank before tipping mower DO NOT tip machine with carburetor or spark plug down Oil from crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced 3 2 3 CHECK MOWER BLADE 1 Disconnect spark plug wire and secure end away from plug 2 Tilt mower up on its rear wheels for access to the blade cap screw Do not tilt mower with spark plug or carburetor down See Figure 3 4 3 Check torque of blade retaining cap screw Recommended torque should be 40 ft Ibs See Figure 3 4 4 Check blade for sharpness wear and damage Refer to Section Blade Wear Limits 11 3 2 4 CHECK ENGINE DRIVE BELT 1 Visually check engine drive belt for cracking fraying severed or belt strands exposed If worn or damaged replace belt before operating mower 3 2 5 CHECK TRANSMISSION POLY V BELT 1 Visually check poly v belt for cracking fraying severed or belt strands exposed If worn or damaged replace belt before operating mower RECOMMENDED BLADE RETAINING CAP SCREW TORQUE VALUE
30. ngs Read Understand and Follow all warnings and instructions in this manual the engine manual and on the machine engine and attachments If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 A WARNING BATTERY POSTS TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING A WARNING ENGINE EXHAUST SOME OF ITS CONSTITUENTS AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER REPRODUCTIVE HARM SNAPPER GA 30253 U S A MANUAL No 7 4352 I R 2 13 01 COPYRIGHT 2001 SNAPPER INC ALL RIGHTS RESERVED 29
31. ooth PRIMER Sa FIGURE 2 4 FIGURE 2 2 2 1 5 Add fuel to tank after pushing the mower outside where fumes can safely dissipate Make sure cap is tightened after refueling Refer to Engine Owners Manual for specifications 2 1 6 Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel dirt grass Section 2 OPERATING INSTRUCTIONS 2 2 2 PROPELLING MOWER 2 Move upper mower handle up or down until the Self Propelled Models Only desired position is achieved 1 Start engine Refer to Section Starting amp 3 Tighten the lower nuts on each lower handle to Operation maintain desired position 2 Move ground speed control to the desired speed position See Figure 2 5 3 Move wheel drive control against handle to A WARNING A engage wheel drive and propel mower forward Stop engine and mower blade by releasing the blade Forward speed can be adjusted while the mower is control before adjusting cutting height moving by changing position of the ground speed control See Figure 2 5 2 5 CUTTING HEIGHT ADJUSTMENT 1 Pull the height adjusting latch outward and move to desired cutting height See Figure 2 7 GROUND SPEED CONTROL LOWEST CUTTING SHOWN IN ei HEIGHT FIRST SLOW FIGURE 2 5 2 3 STOPPING HIGHEST Stop engine and blade by releasing the blade ee control Stop forward motion of mower by releasing the wheel drive control 2 4 HANDLE HEIGHT ADJUSTMENT Th
32. outdoors and away from open flame Keep all bolts especially blade bolts nuts and screws properly tight Check that all cotter pins are in proper position Always provide adequate ventilation when running engine Engine exhaust gases contain carbon monoxide a deadly poison Service engine and make adjustments only when engine is stopped Removed spark plug wire from spark plug and secure wire away from spark plug to prevent accidental starting DO NOT change engine governor settings or overspeed engine Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts Replace with new bag if loose seams or tears are evident Replace slider or bag adapter if broken or cracked Mower blades are sharp and can cut Wrap the blades or wear heavy leather gloves and use CAUTION when handling them DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices Use only genuine SNAPPER replacement parts to assure that original standards are maintained speed TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS see 2 3 TABLE OF CONTENU S EE 4 SECTION 1 FAMILIARLZATION een 5 SECTION 2 OPERATING INSTRUCTIONG eeteeeeeeeeeeees 6 8 Pre start Checklist aoaie daaraan deet Eden 6 Starting a
33. rass Catcher componenis are subject to deterioration during normal use Inspect frequently and replace worn or damaged components Re MIDDLE immediately SL HANDLE CROSS ATTACH BAG HOOKS BAR OVER MIDDLE HANDLE CROSS BAR FIGURE 2 11 Section 2 OPERATING INSTRUCTIONS A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP FRONT EDGE OF DEFLECTOR UNDER NUT engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 2 8 INSTALLATION of DISCHARGE DEFLECTOR Optional accessory on some models 1 Remove front and rear nuts attaching recycling cover to deck See Figure 2 10 2 Install discharge deflector and secure to deck using hardware removed in Step 1 Slot in front edge of discharge deflector must be under nut as shown and both bolts protruding through holes in the side of the deflector See Figure 2 11 FIGURE ZNI FIGURE 2 10 Section 3 MAINTENANCE INTRODUCTION To retain the quality of the mower use genuine SNAPPER replacement parts only Contact a local SNAPPER dealer for parts and service assistance For the correct part or information for a particular mower always mention model and serial number 3 1 3 2 AA SERVICE AFTER FIRST 5 HOURS 3 2 1 CHANGE ENGINE OIL WARNING A DO NOT attempt any maintenance adjustm
34. sunsssnesunssususunvdeaedunesededenvdededeie 19 SERVICE SCHEDULE tie beet eege tage 20 WARRANTY EE 20 PRIMARY MAINTENANCE EEN 22 25 IMPORTANT The figures and illustrations in this manual are provided for reference only and may differ from your specific model Contact your Snapper dealer if you have questions Section 1 FAMILIARIZATION WHEEL DRIVE BLADE lt ENGINE SPEED CONTROL CONTROL CONTROL 0 GROUND SPEED CONTROL igg lt FAST A kas lt SLOW ROPE START HANDLE ENGINE SPEED FUEL FILLER CONTROL CAP OIL FILL CAP A AND DIPSTICK ENGINE PRIMER REAR HEIGHT ADJUSTMENT LATCH RECYCLING DECK COVER FRONT HEIGHT ADJUSTMENT LATCHES FIGURE 1 1 1 1 INTRODUCTION 1 2 NOMENCLATURE This manual has been prepared for the operators of the SNAPPER WALK BEHIND MOWERS lts purpose aside from recommending operating and routine service requirements is to promote safety through the use of accepted operating practices Read Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 of this manual and all safety messages on the mower and attachments before operating the mower The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER WALK BEHIND MOWERS It is recommended that all operators of the mower become thoroughly familiar with the controls parts and operation of the mower before operating Specific details involving the engine are fo
35. ty or traction is in doubt Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine PREPARATION 1 Read understand and follow instructions and warnings in this manual and on the mower engine and attachments Know the controls and the proper use of the mower before starting Only mature responsible persons shall operate the machine and only after proper instruction PREPARATION Continued From Previous Column 3 10 11 12 Data indicates that operators age 60 and above are involved in a large percentage of mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury Handle fuel with extra care Fuels are flammable and vapors are explosive Use only an approved fuel container DO NOT remove fuel cap or add fuel with engine running Add fuel outdoors only with engine stopped and cool Clean spilled fuel and oil from machine DO NOT smoke Check the area to be mowed and remove all objects such as toys wire rocks limbs and other objects that could cause injury if thrown by blade or interfere with mowing Also note the location of holes stumps and other possible hazards Keep people and pets out of the mowing area Immediately STOP Blade Stop engine and Stop mower if anyone enters the area Check shields deflectors switches blade controls and
36. und in the separate engine owner s manual Study these manuals before operating and keep both handy for future reference Section 2 OPERATING INSTRUCTIONS 2 1 PRE START CHECK LIST Make the following checks and perform the service required before each start up 2 1 1 Check guards deflectors grass bag adapter and covers to make sure all are in place and securely tightened 2 1 2 Check blade control and wheel drive control to insure they work freely See Figure 2 1 oil etc Keep engine air intake screen and cooling fins clear at all times 2 2 STARTING amp OPERATION 2 2 1 ENGINE amp BLADE Primer Models 1 Move engine speed control to the Fast Rabbit position See Figure 2 3 NOTE Stop the engine and blade by releasing the blade control BLADE CONTROL BLADE CONTROL WHEEL DRIVE CONTROL ROPE START HANDLE ENGINE SPEED CONTROL SHOWN IN FAST FIGURE 2 1 2 1 3 Check cutting height Adjust to desired height 2 1 4 Check engine oil and add oil as needed to bring level up to the full mark Refer to Engine Owner s Manual for oil specifications See Figure 2 2 FIGURE 2 3 2 Push primer button three times to start a cold engine NOTE The primer should not be required to restart a warm engine See Figure 2 4 3 Pull blade control against handle 4 Pull rope start handle to crank engine 5 After engine starts allow a brief warm up until engine runs sm
37. ways be sure of your footing Keep a firm hold on the handle and walk never run Slipping could cause injury DO NOT leave the machine with the engine running STOP BLADE and STOP ENGINE before leaving the operators position for any reason Before cleaning repairing or inspecting make certain engine blade and all moving parts have STOPPED Disconnect and secure spark plug wire away from plug to prevent accidental starting STOP engine and wait until the blade comes to complete STOP before removing grass bag and or clearing grass DO NOT operate mower without the entire grass catcher or guards in place DO NOT point discharge at people passing cars windows or doors Slow down before turning Watch out for traffic when near or crossing roadways DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison IMPORTANT SAFETY INSTRUCTIONS A MAINTENANCE AND STORAGE 1 10 11 12 DO NOT store mower or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of reach of children in a well ventilated unoccupied building Keep mower and engine free of grass leaves or excess grease to reduce fire hazard and engine overheating When draining fuel tank drain fuel into an approved container

Snapper FRP2167517BV Lawn Mower User Manual

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