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Snapper 1800, 2800, 500, 1700, 2700, 400 Lawn Mower User Manual

1. lt gt Simplicity we MASSEY FERGUSON AGG O SARPER AWN amp GARDEN EQUIPMENT LAWN amp GARDEN EQUIPMENT OPERATOR S MANUAL Prestige 1800 2800 500 Series Conquest 1700 2700 400 Series 23HP Hydro Tractors 44 Mower Decks Mfg No Description Mfg No Description 2690657 YT2344 23HP amp 44 Mower CE 1695028 44 Mower Deck CE 2690656 Conquest 23HP amp 44 Mower CE 1695033 44 Mower Deck CE 25HP Hydro Tractors ed a a Mfg No Description ed 2690571 Prestige 25HP amp 50 Mower CE 1695185 50 Mower Deck CE 1734088 Revision 01 Rev Date 12 2006 TP 100 4444 01 PR SMAN Safety Rules amp Information sees seke ee EER Re e 2 Identification NumberS eise esse RE ER EER KEER 7 Safety Decals ss EE EER ORE EE ewe ie 8 Safety ICONS ske RR Ri EE 9 Features amp Controls ees RR ER RR RE ER RR EE EER Rae 10 Control Functions ees ee ee ee ee Ee ee Ee ee ee 10 Parking Brake FUunNnCHON ees ee ee ee AE 12 Automatic Controlled TractiON ees ee ee 12 Dashboard Display amp FunctONS esse see see 13 12 Volt Power Adapter ies ees ee ee ee ee ee 13 Operating the TractOF sees RR ee EER RR Ee ER Re 14 Safety Interlock System Tests iese ees ee 14 General Operating Safety ee ee Ee EE 14 Adding FF WC EE EE EE N 14 Starting the Engine iss ees see ee Ee ee Ee ee ee ee 15 Stopping the Tractor amp Engine e
2. cccccccccseeceeeeeeees 33 Transmission Maintenance c csccececcecceceees 33 Table of Contents Troubleshooting Adjustment amp Service 36 6 Troubleshooting the TraCtOF iese see Ee 3 Troubleshooting the MOwer iese ee ER 37 Battery Charging cccccccccsssecesseeeeeeeseeeseeeeesaeees 38 Seat Adjustiment EE ES DE GER EE ge De 38 Manual Lift Assist Adjustment esse se Ee 38 Steering Wheel Adjustment iese ee see Ee 39 Steering Gear AdjustmenNt ees see ee EE 39 Brake AdjustmenE esse ee RE ee ee ee EE ee ee ee 39 PTO Clutch Adjustment ee eie ee ee ee Ee ee 40 Mower Adjustments cccseccseeeceeeeeeeeeeeeeeeeees 40 Gauge Wheels cccccseecceccseeeeeeeeseeeesseeees 41 Transport Height amp Ground Following Adjustment Select Models 41 Leveling the MOWETL ccccsscecseeeeeeeeeneeeees 42 Mower Belt Replacement ccccseecseeeeeeeeees 43 PTO Belt Replacement ccccseeeeeeeeees 43 Arbor Drive Belt Replacement 005 44 Specifications ees EER RE EER RE ERK GE ER KEER REGEER Re 45 Parts amp ACCESSOTPICS ccccccsssecssseeeeceeeeceeeeeeneeees 46 NOTE In this manual left and right are referred to as seen from the operating position Safety Rules amp Information Operating Safety Congratulations on purchasing a superior quality piece of lawn and
3. Steering Gear Adjustment If there is excessive slack in the steering system the steering gear backlash can be removed 1 See Figure 42 Locate the steering gear assembly on the underside of the tractor Loosen the two nuts and adjust the bracket so the gear teeth are closely meshed Tighten nuts A Figure 42 to 36 44 ft lbs 49 59 Nm after adjustment Brake Adjustment 1 Disengage the PTO stop the engine block the wheels remove the ignition key and engage the parking brake Remove the mower deck see Mower Deck Removal Locate the brake spring A Figure 43 and adjust ment nut B With the parking brake engaged measure the com pressed spring length The spring should be 2 1 2 6 4 cm when compressed If the spring is not within this range turn the adjust ment nut B Figure 43 to compress or release the spring If this adjustment does not correct a braking problem see your dealer Troubleshooting Adjustment amp Service Thicker Spoke Faces Seat Figure 41 Steering Wheel Components A Steering Shaft B Roll Pin C Steering Wheel Figure 42 Steering Gear Adjustment A Nuts 7A T N Da7 Vet Wa Figure 43 Brake Spring Adjustment A Brake Spring B Adjustment Nut 39 Troubleshooting Adjustment amp Service PTO clutch adjustment WARNING To avoid serious injury perform adjustments only with engine stopped key rem
4. The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand See PUSHING THE TRACTOR BY HAND for opera tional information Transmission Oil Expansion Chamber K71 Models Only Transmission oil is added through the transmission oil expansion chamber It also serves as extra holding capacity for oil as the transmission heats up and the oil expands See TRANSMISSION MAINTENANCE for oil level check and fill procedures B Fuel Tank To remove the cap turn counterclockwise On models with a dashboard display the fuel gauge is part of the dashboard Models without a dashboard display have a fuel gauge located under the seat 12V Power Outlet Select Models The power outlet is 12V DC Accessory must be rated at 14 amps or less 0 Differential Lock Pedal Select Models Depressing this pedal locks the transmission differential locking both rear wheels into drive Use this feature if the tractor is stuck because one wheel is slipping Engage the differential lock at slow ground speeds only Steering Tilt Adjust Select Models Use the tilt knob located on the bellows to release the pivot mechanism and pivot the wheel to the desired posi tion Release the tilt Knob to lock in position Features amp Controls Attachment Lift Control Lever When using the mower deck lift the deck off the ground while transporting to and from the job site DO NOT cut with the m
5. A WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower Removing the Mower Deck Note Units with electric height of cut unplug tractor wire harness from deck harness before removing deck 1 Park tractor on a hard level surface such as a con crete floor Turn off PTO switch and engine remove the key and apply parking brake Place mower in the lowest cutting position using the mower height adjuster Place the attachment lift in the highest position Disconnect the safety clips A amp H Figure 9 and washer G from the lower hanger E Remove upper hanger B from lift post F Connect upper hanger B to lower hanger E using safety clip A to prevent misplacing or losing parts Repeat on other side 5 6 Place the attachment lift in the lowest position Remove lift chain D from lift hook C Repeat on other side A CAUTION The muffler and surrounding areas may be hot 7 Remove belt from PTO pulley B Figure 7 Turn wheels straight ahead Pull back on spring loaded lever B Figure 8 and lift mower hitch off of the tractor brackets Turn wheels fully left and slide mower deck out right side of tractor Installing the Mower Deck 1 Park tractor shut off PTO and engine remove the key and apply parking brake Turn the wheels fully to the left Place mower height adjuster B Figures 5 in the lowest cutt
6. Applications Snowthrower amp Dozer Applications Mower Applications Figure 17 Lift Lock Plate Hydraulic Lift Models Figure 18 Lift Link Manual Lift Models A Lift Cylinder A Pin B Flat Head Pin Original B Rear Hole of Lift Bar Snowthrower Applications C Flat Head Pin New C Spacer D Lock Plate D Hair Pin Clip E Hair Pin Clips E Upper Hole Snowthrower Applications F Lift Shaft Assy F Slot of Lift Link Mower Applications G Washers G Lower Hole Mower Applications Lift Variations When Using Attachments When a front mounted attachment such as a snowthrow er or dozer blade is used with the tractor the lift mecha nism must be locked to provide downward force When the mower is reinstalled the downward pressure lock must be released so that the mower can float Hydraulic Lift Models Manual Lift Models Fully lower the hydraulic lift The lift assembly is spring NOTE These instructions apply to Conquest 1700 loaded so it will need to be held in the down position to 2700 400 Series tractors equipped with a lift lever kit perform of the following procedures The lift link is installed differently depending on what When using a snowthrower or dozer the downward attachment is being used Refer to Figure 18 for link pressure lock plate D Figure 17 and an additional pin installation information C is installed These parts are included with the attach ment Note that the washers G are no
7. cal literature before performing repairs or maintenance CE Safety Icons Danger Machine Rollover Do not use this machine on slopes greater than 10 Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades Features amp Controls t ea x n Ep eN N 4 IAIN O E i GATES jy d Electric HOC Models ma Hydraulic dad Lift Models Manual Lift Models amp O M T Manual HOC Models Figure 1 Controls Control Functions The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section ole Throttle Control D Headlights The throttle controls engine speed Move the throttle for The light switch turns the tractor headlights on and off ward to increase engine speed and back to decrease engine speed Always operate at FULL throttle ur sd Reverse Mowing Option RMO Choke The Reverse Mowing Option allows for mowing or use of other PTO driven attachments while traveling in Close the choke for cold starting Open the choke once reverse If you choose to mow or operate
8. 25 HOURS OR AS NECESSARY The engine oil cooler is located on the side of the engine A Figure 19 and should be cleaned with compressed air at regular intervals or if dirty Safety Interlock System Check SERVICE INTERVAL EVERY FALL amp SPRING Check the function of the safety interlock system using the test procedure found on page 14 of this manual If the tractor fails any of the tests see your dealer Blade Brake Check SERVICE INTERVAL EVERY 100 HOURS OR FALL amp SPRING Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off 1 With tractor in neutral PTO disengaged and operator in seat start the engine 2 Look over the left hand footrest at the mower drive belt Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If mower drive belt does not stop within five seconds re adjust the clutch or see your dealer PTO Clutch Adjustment Check SERVICE INTERVAL EVERY 250 HRS Check the PTO clutch adjustment after every 250 hours of operation or if the clutch starts slipping or will not engage Check and adjust the clutch using the proce dure outlined in the Adjustments section of this manual Engine Maintenance Refer to the engine owner s manual for all engine main tenance procedures and recommendations 28 Figure 19 Clean Oil Cooler A Oil
9. Cooler Check Tire Pressures SERVICE INTERVAL EVERY 25 HOURS Tire Pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Battery Maintenance A WARNING When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool Cleaning the Battery and Cables SERVICE INTERVAL EVERY 100 HOURS 1 Disconnect the cables from the battery negative cable first A Figure 21 2 Remove the battery hold down C and battery 3 Clean the battery compartment with a solution of bak ing soda and water Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny Reinstall the battery in the battery compartment and secure with the battery hold down C Reattach the battery cables positive cable first B Coat the cable ends and battery terminals with petro leum jelly or non conducting grease 29 Regular Maintenance Figure 20 Tire Pressure Figure 21 Battery A Negative Cable B Positive Cable amp Cover C Rubber Hold Down Strap Regular Maintenance Lubrication SERVICE INTERVAL EVERY 25 HOURS
10. The attachment lift control lever raises and lowers attachments that utilize the tractor s manual lift linkage To lower an attachment pull the lever back slightly depress the release button and push the lever forward until it locks in the lowered position To raise an attachment push the lever forward slightly depress the release button then pull the lever back until it locks in the raised position Figure 2 Engaging the Parking Brake A Ground Speed Pedals B Brake Pedal C Parking Brake Knob What to Expect from Your ACT Tractor For the most part while using your tractor you will not notice ACT working and you will simply become accus tomed to increased traction an ACT transmission pro vides Under certain circumstances the ACT system limit can be exceeded and one of the rear wheels may slip for instance if trying to turn up a hill while accelerating This is normal If you start to lose traction do not speed up Instead slow to a stop straighten the steering wheel and slowly accelerate Stopping the tractor allows the transmission to regain more traction Dashboard Display amp Functions Display Items Refer to Figures 3 A FUEL LEVEL Indicates the amount of fuel in the fuel tank Left is empty right is full B HOUR METER CLOCK SERVICE INDICATOR Displays the clock hour meter and maintenance reminder C SELECT BUTTON Used to set the clock and reset the maintenance reminder D SE
11. are mowing have another responsible adult watch them blades disengaged DO NOT GIVE CHILDREN RIDES ON THIS UNIT This encourages them to come near the unit in the future while it is running and they could be seriously hurt They may then approach the unit for a ride when you are not expecting it and you may run over them TP 600 2459 08 UV SMA Safety Rules and Information Slope Operation You could be seriously injured or even killed if you use this unit on too steep an incline Using the unit on a slope that is too steep or where you don t have adequate traction can cause you to lose control or roll over A good rule of thumb is to not operate on any slope you cannot back up in 2 wheel drive mode You should not operate on inclines with a slope greater than a 3 5 foot rise over a 20 foot length Always drive up and down slopes never cross the face Also note that the surface you are driving on can greatly impact stability and control Wet grass or icy pavement can seriously affect your ability to control the unit If you feel unsure about operating the unit on an incline don t do it It s not worth the risk Moving Parts This equipment has many moving parts that can injure you or someone else However if you are seated in the seat properly and follow all the rules in this book the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone
12. as a concrete floor 1 Park the tractor fully lower the attachment lift turn off the PTO switch turn off the engine remove the key and engage the parking brake Turn the wheels fully to the left 22 Figure 14 Mower Lift A B C Lift Hook D Outside Chain Lift Chain Inside E PTO Belt Hanger F Idler Arm Figure 15 Mower Hitch A B 2 Tractor Hitch Brackets Spring Loaded Lever Place mower in the lowest cutting position using the mower height adjuster Slide the mower deck under the right side of tractor so that the mower hitch is aligned with front tractor hitch A Figure 15 See Figure 15 Turn wheels straight Pull back on the spring loaded lever B while lifting up on the mower hitch Install the mower hitch onto tractor hitch brackets A When properly installed the spring loaded lever should seat fully underneath the brack ets A Connect the lift chains B Figure 14 to the the trac tor lift hooks A Place the attachment lift in the highest position Connect outside chains D Figure 14 to hanger C From left side of tractor use the idler arm F Figure 14 to relieve belt tension Install belt E onto the PTO pulley If equipped raise the attachment lift and rotate the front gauge wheels Figure 11 into cutting position Operating the Tractor Attaching a Trailer The maximum horizontal drawbar force allowed is 444 Newton The maximum vertical d
13. garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operators manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Children Reverse Tragic accidents can occur with children Do not allow Do not mow in reverse unless them anywhere near the area of operation Children are absolutely necessary Always look often attracted to the unit and mowing activity Never down and behind before and assume that children will remain where you last saw them while traveling in reverse If there is a risk that children may enter the area where you even with the mower
14. near the equipment while it is running To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Fuel and Maintenance Gasoline is extremely flammable Its vapors are also extremely flammable and can travel to distant ignition sources Gasoline must only be used as a fuel not as a solvent or cleaner It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light Fuel belongs in an approved plastic sealed gas can or in the tractor fuel tank with the cap securely closed Spilled fuel needs to be cleaned up immedi ately Proper maintenance is critical to the safety and performance of your unit Be sure to perform the maintenance procedures listed in this manual espe cially periodically testing the safety system Saf
15. or state laws Other states or federal areas may have similar laws 4 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 5 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as ina water heater Allow unit to cool before storing SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you can not back up the slope or if you feel uneasy on it do not operate on it Control of a walk behind or ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distrib ution Mow up and down slopes not across Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles Choose a slow speed so that you will not have to stop or change speeds while on the slope Do not mow on wet grass Tires may loose traction Always keep unit in gear especially when trav
16. parts book Transmission Maintenance 9S K66 Maintenance The K66 is a sealed unit and does not require regular maintenance The transmission oil level can be checked at the access hole located behind the left rear wheel see Figure 31 Shine a light at the back of the expansion chamber to see the oil level There should be approxi mately 7 16 1 cm of oil in the chamber If there is no oil in the chamber see your dealer TRANSMISSION INFORMATION Transmission Oil Capacity Apx 2 6 qt 2 5L Do not allow dirt water or other debris to enter the expansion chamber or transmission Even a small amount of dirt can damage the transmission Transmission Oil Type SAE 10W 30 with a minimum API rating of SG CD Regular Maintenance Figure 30 Transmission ID Tag Location A ID Tag 33 Figure 31 Transmission Oil Reservoir K66 A K66 Reservoir Access Hole Regular Maintenance TN g s RA Nays Figure 32 Seat Deck Access Plug A Expansion Chamber Access Plug Figure 33 Differential Fill Plug Access K71 Maintenance A Differential Fill Plug The following maintenance procedures must be per formed on the K71 transmission after the first 50 hours of operation and then after every 250 hours TRANSMISSION INFORMATION EA Ee DIER kas Transmission Oil Capacity Apx 4 1 2 at 4 25 Henk IIA Transmission Oil Type SAE 10W 30 with a minimum PAPA AIS API rating of SG CD HIE SIND Internal Oil Fil
17. the Tractor Figure 13 Mower Hitch A Tractor Hitch Brackets B Spring Loaded Lever Operating the Tractor Mower Deck Removal amp Installation 50 Snapper Models L WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower Muffler and surrounding areas may be hot Removing the Mower Deck 1 Park the tractor fully lower the attachment lift turn off the PTO turn off the engine remove the key and engage the parking brake If equipped pivot the gauge wheels into sliding position see Figure 11 Place mower in the lowest cutting position using the mower height control Place the attachment lift in the highest position From left side of tractor use the idler arm F Figure 14 to relieve belt tension Remove the belt E from the PTO pulley Disconnect outside chain D Figure 14 from hanger C Repeat on other side A CAUTION The muffler and surrounding areas may be hot 6 Place the attachment lift in the lowest position 7 Disconnect lift chain B from lift hook A other side 5 Repeat on Turn the wheels straight ahead Pull back on spring loaded lever B Figure 15 and lift mower hitch off of the tractor brackets A Turn wheels fully left and slide mower deck out from under the right side of the tractor Installing the Mower Deck NOTE Perform mower installation on a hard level sur face such
18. the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation Decal Operating Instructions CE Models Part No 1723175 Decal Cutting Height Part No 1723470 Decal Cutting Height Part No 1723847 Decal Transmission Release A Part No 1723160 Decal Danger Rotating Blades Part No 1720389 I Decal Ignition Switch Positions Part No 1722806 Safety Icons Warning Read Operator s Manual Read and understand the Operators Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult techni
19. 7 Sliding Bracket Gauge Wheel Adjustment A Nylock Wing Nut C Capscrew B Gauge Wheel Bracket D Gauge Wheel Assembly Figure 48 Fixed Bracket Gauge Wheel Adjustment A Gauge Wheel Bracket D Washers B Locknut E Shoulder Bolt C Gauge Wheel AA Figure 49 Cutting Height Adjustment A J Hook D Tractor Lift Arm B Jam Nut E Washer C Trunnion F Hair Pin Troubleshooting Adjustment amp Service Leveling The Mower If the cut is uneven the mower may need leveling Unequal or improper tire pressure may also cause an uneven cut Make sure tire pressure is correct as speci fied in Checking Tire Pressure SIDE TO SIDE LEVELING 1 With the mower installed place the tractor ona smooth level surface such as a concrete floor Turn the front wheels straight forward 2 Check for bent blades and replace if necessary 3 Place the mower in mid cut position Arrange the L D outside mower blades so that they are pointing from Figure 50 Leveling The Mower Side to Side side to side Eccentric Nut Models 4 Measure the distance between the outside tips of A Outside Nut each blade and the ground If there is more than 1 8 3mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 3mm or less proceed to step 6 ECCENTRIC NUT MODELS 5 See Figure 50 Loosen the outside nut A Turn the eccentric nut B to raise or lower left hand side of mower When m
20. ARTING THE ENGINE Fully lower the mower using the attachment lift lever Set the throttle to FULL Engage the PTO Mower Deck Begin mowing See Section Lawn amp Mowing Information for tips on mowing patterns lawn care and troubleshooting information 8 When finished shut off the PTO and raise the mower using the attachment lift control lever 9 Stop the engine see STOPPING THE TRACTOR AND ENGINE A WARNING The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated The operator should always turn the PTO off prior to driving across on roads paths or any area that maybe used by other vehicles Sudden loss of drive could create a hazard A WARNING Mowing in reverse can be hazardous to bystanders Tragic accidents can occur if the operator is not alert to the presence of children Never activate RMO if children are present Children are often attracted to the unit and the mowing activity Mowing in Reverse lf an operator chooses to mow in reverse the RMO sys tem can be used To use the Reverse Mowing Option RMO turn the RMO key after the PTO is engaged The L E D light will illuminate and the operator can then mow in reverse Each time the PTO is disengaged the RMO needs to be reactivated if desired The key can be removed to restrict access to the RMO feature N OOP W 16 Attachment Operation in Reverse If an operator c
21. Lubricate the unit at the locations shown in Figures 22 25 as well as the lubrication points listed Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Wipe surfaces clean before and after lubrica tion Grease e steering linkage e foot pedal e mower linkage e transmission idler assembly pivot Figure 23 Lubricate Steering Linkage e rear axle shafts remove wheel hubs e front axle where it contacts the frame Use grease fittings when present Automotive lithium grease is recommended Oil e control linkage e seat adjustment assembly e brake linkage e mower deck height adjustment linkage e manual lift lever Figure 22 Lubricating the Tractor 30 Lubricate Rear Axle Shafts SERVICE INTERVAL YEARLY We recommend removing the rear wheel hubs and lubri cating the axle shafts yearly This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier 1 Turn off the ignition turn off the PTO engage the parking brake and block the front tires 2 Using a jack or chain hoist positioned at the center of the rear frame carefully jack the unit up until the rear tires are approximately 1 2 2 5 5cm off the ground NOTE For overall unit stability during service do not jack rear end higher than required for wheel removal 3 Support the rear of the unit on jackstands positioned under the rear fram
22. T BUTTON Used to set the clock and reset the maintenance reminder E PTO LIGHT Indicates the PTO switch is in the ON position F CRUISE CONTROL LIGHT Indicates that the cruise control is engaged G LOW OIL PRESSURE LIGHT Indicates that the engine oil pressure is low The light will turn on when the tractor is first started and then go out IF THIS LIGHT TURNS ON WHILE THE TRACTOR IS INUSE TURN THE ENGINE OFF IMMEDIATELY Contact your authorized dealer for service H LOW VOLTAGE LIGHT Indicates that the electrical system voltage is low The light will turn on when the tractor is first started and then go out IF THIS LIGHT TURNS ON WHILE THE TRAC TOR IS IN USE TURN THE ENGINE OFF IMMEDIATE LY Contact your authorized dealer for service 12 Volt Power Outlet Select Models A CAUTION Avoid Injury Safe operation requires your full attention Do not wear radio or music headphones while operating machine The 12 volt accessory plug is located in the left side pod D Figure 1 It can be used to power small electronic devices The accessory must be rated at 9 amps or less Note Operating a 12 volt accessory especially with the engine at idle may cause battery discharge When not using the accessory plug it must be covered with the rub ber plug to prevent moisture from causing a short circuit Entrance of water into plug can cause a short circuit 13 Features amp Controls Figure 3 Dashboard Displ
23. and inspect the machine Repair if necessary before restarting Never make adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instructions labels as necessary Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result 13 If the fuel tank must be drained it should be drained outdoors 14 Replace faulty silencers mufflers 15 Maintain or replace safety and instruction labels as necessary 16 Use only factory authorized replacement parts when making repairs 17 Always comply with factory specifications on all set tings and adjustments 18 Only authorized service locations should be utilized for major service and repair requirements 19 Never attempt to make major repairs on this unit unless you have been properly trained Improper ser vice procedures can result
24. another the engine starts A warm engine may not require chok attachment in reverse turn the RMO key after the PTO is ing Move the lever forward to close the choke engaged The L E D light will illuminate and the opera tor can then mow in reverse Each time the PTO is dis engaged the RMO needs to be reactivated if desired 10 a PTO Switch The PTO Power Take Off switch engages and disen gages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the trac tor seat for the PTO to function Ignition Switch The ignition switch starts and stops the engine it has three positions ore Mm RUN START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped this drains the battery Brake Pedal Depressing the brake pedal applies the tractor brake Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system e N Ground Speed Pedals The tractor s forward ground speed is controlled by the forward ground speed control pedal The tractor s reverse ground speed is controlled by the reverse ground speed control pedal Depressing either pedal will increase ground speed Note that the further down the pedal is depressed the faster the tractor will travel Parking Brake The parking brake knob is u
25. ay Select Models Functions DASHBOARD DISPLAY MODELS SEE FIGURE 3 Display Total Running Hours When the key switch is first turned to the RUN position all warning indicators will light and the total running hours will be displayed Be sure all lights are functioning Display PTO Hours Turn the key OFF engage the PTO and turn the key to RUN engine off Set the Clock Start the engine leave the engine run ning Depress the select button C for three 3 seconds and release Depress set button and HOLD to advance time Depress select button to select minutes Depress and HOLD set button D to advance time Leave alone for 5 seconds and clock will activate Shut off engine Demonstration Mode With the engine off hold down the set button D and turn the key switch to RUN Maintenance Reminder A maintenance reminder will display in the information window B after the first 5 hours of operation and then after every 50 hours The reminder will automatically reset after 5 hours The reminder can be manually reset by turning the key switch from OFF to RUN with engine off and then depressing the set D and select C buttons simultaneously for 5 seconds Operating the Tractor SAFETY INTERLOCK General Operating Safety SYSTEM TESTS Be sure to read all information in the Safety and Operation sections before attempting to operate this unit Become familiar with all of the controls and how to stop This unit is equ
26. ck NOTE Perform mower installation on a hard level sur face such as a concrete floor 1 Park the tractor fully lower the attachment lift turn off the PTO switch turn off the engine remove the key and engage the parking brake Turn the wheels fully to the left 2 Place mower in the lowest cutting position using the mower height adjuster Slide the mower deck under the right side of tractor so that the mower hitch is aligned with front tractor hitch A Figure 13 3 See Figure 13 Turn wheels straight Pull back on the spring loaded lever B while lifting up on the mower hitch Install the mower hitch onto tractor hitch brackets A When properly installed the spring loaded lever should seat fully underneath the brack ets A 4 See Figure 12 Connect the mower lift chains B to the the tractor lift hooks A NOTE 50 amp 54 Mowers The four link lift chain is bolted to the mower deck using the third link This is correct for most mowing applications If mowing ditches or other surfaces that require the mower to travel below its nor mal range use the fourth link 5 See Figure 12 From left side of tractor use the idler arm D to relieve belt tension Install belt C onto the PTO pulley 6 If equipped raise the attachment lift and rotate the front gauge wheels Figure 11 into cutting position Note Units with electric height of cut connect tractor wire harness to deck harness 21 Operating
27. ctor tires not inflated See Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow Set to full throttle 2 Ground speed too fast Slow down 3 Blades are dull Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping Clean or replace belt as necessary because it is oily or worn 5 Check PTO Electric Clutch See Adjustments Section Adjustment 6 Blades not properly fastened See Servicing the Mower Blades to arbors Engine stalls easily with 1 Engine speed too slow Set to full throttle mower engaged 2 Ground speed too fast Slow down 3 Carburetor improperly adjusted See Engine Manual 4 Cutting height set too low Cut tall grass at maximum cutting height during first pass 5 Discharge chute jamming Cut grass with discharge pointing toward with cut grass previously cut area 6 Engine not up to operating Run engine for several minutes to warm up temperature 7 Starting mower in tall grass Start the mower in a cleared area Excessive mower vibration 1 Blade mounting screws Tighten to 45 55 ft lbs 61 75 N m are loose 2 Mower blades arbors Check and replace as necessary or pulleys are bent 3 Mower blades are out Remove sharpen and balance blades of balance See Servicing the Mower Blades 4 Belt installed incorrectly Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys Repair or replace 2 Using incorrect belt Replace w
28. dition before applying pressure to the system If leaks occur have the unit serviced imme diately by your authorized dealer 25 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized techni cian 26 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap 21 22 23 24 269XXXX EXXXK GE Lua XXX X Engine RPM LpA SY gf Vibration Whee H H Vibration Seat Simplicity Mfg Inc Port Washington WI USA 5 lt When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extra copy of the identification tag in the manual CE Identification Tag Markings Manufacturer s Identification Number Manufacturer s Serial Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturer s Ad
29. dress Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration at the Steering Wheel Vibration at the Seat mHAc TONMIVODWDS This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC Identification Numbers Me Gees O BDY NE H Tractor ID Tag Mower ID Tag PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number 269XXXX XXXXX XXX XXXX LpA XXX dB A Vibration Wheel XXX m s Vibration Seat XXX m s Simplicity Mfg Inc Port Washington WI USA 53074 0997 CE Models Place copy of Identification Tag here Safety Decals Safety Decals This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with
30. e NOTE Your axle assembly may differ slightly from the assembly pictured the quantity of washers is adjusted on a tractor by tractor basis during assembly to allow a small amount of axle end play 4 Remove the hardware retaining the wheel assembly to the axle and lubricate the axle shaft using anti seize compound or lithium grease 5 Reinstall the components in reverse order of disas sembly and lower the unit Be sure the key A Figure 26 is in place in the axle keyway 31 Regular Maintenance Prestige 2800 1800 500 GT Figure 26 Rear Axle Hardware MOODP Key F Small Washer Stationary Washer Washer G Retaining Ring Spacer H Axle Cap Wheel amp Hub I Large Washer Axle Cap Retainer Regular Maintenance A WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury A WARNING For your personal safety blade mounting capscrews must each be installed with a hex spline washer and spring washer then securely tightened Torque blade mounting capscrew to 45 55 ft Ibs 61 75 N m LOOSEN Servicing the Mower Blabes SERVICE INTERVAL EVERY 100 HOURS OR AS REQUIRED NOTE Mower blades must be timed perpendicular to each other 1 Remove mower deck see Mower Deck Removal 2 See Figure 27 To remove blade for sharpening use a block of wood to prevent blade rotation
31. e motor Manual Lift Models The cutting height adjustment knob B Figure 5 controls the mower cutting height Turn the knob clockwise to raise the deck and counterclockwise to lower it 17 Operating the Tractor Figure 4 Transmission Release Lever amp Fuel Tank A Fuel Tank Cap B Transmission Release Lever DI c FIIIT 131111377 33 A353 Figure 5 Raising amp Lowering Mower A Attachment Lift Manual B Cutting Height Control Knob C Attachment Lift Hydraulic D Electric Height of Cut Switch Operating the Tractor Mower Deck Removal amp Installation 44 Simplicity Massey Ferguson or AGCO Models Tn LRM lm EN KCK A WARNING Engage parking brake disengage PTO stop Viewed from underneath right side of tractor engine and remove key before attempting to A Mower Lift Arm C Flat Washer install or remove the mower B Tractor Lift Arm D Safety Clip Removing the Mower Deck Note Units with electric height of cut unplug tractor wire harness from deck harness before removing deck 1 Park tractor on a hard level surface such as a con crete floor Turn off PTO switch and engine remove the key and apply parking brake 2 Place mower in the lowest cutting position using the mower height adjuster 3 Place the attachment lift in the lowest position 4 Disconnect the mower lift arm A Figure 6 from the tractor lift arm B Re install washer C and safet
32. eck Access Plug A Expansion Chamber Access Plug Troubleshooting Adjustment amp Service Troubleshooting A WARNING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent tions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE TRACTOR PROBLEM CAUSE accidental starting of the engine REMEDY Engine will not turnover or start 1 Brake pedal not depressed Fully depress brake pedal 2 PTO electric clutch switch Place in OFF position in ON position 3 Cruise control engaged Move lever to Neutral position 4 Out of fuel If engine is hot allow it to cool then refill the fuel tank 5 Engine flooded Disengage choke 6 Circuit breaker tripped Wait one minute f
33. elieve belt ten sion Install belt onto the PTO pulley B Note Units with electric height of cut connect tractor wire harness to deck harness Operating the Tractor Mower Deck Removal amp Installation Simplicity Massey Ferguson and AGCO Models AA WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower Muffler and surrounding areas may be hot Figure 12 Mower Lift Removing the Mower Deck A Lift Hook C PTO Belt Note Units with electric height of cut unplug tractor wire B Lift Chain D Idler Arm harness from deck harness before removing deck 1 Park the tractor fully lower the attachment lift turn off the PTO turn off the engine remove the key and engage the parking brake If equipped pivot the gauge wheels into sliding position see Figure 11 2 Place mower in the lowest cutting position using the mower height control 3 Use the idler arm D Figure 12 to release tension on the PTO belt and remove belt from the PTO pulley 4 Pull down on the lift hooks A Figure 12 and unhook the lift chains B A CAUTION The muffler and surrounding areas may be hot 5 Turn the wheels straight ahead Pull back on spring loaded lever B Figure 13 and lift mower hitch off of the tractor brackets A 6 Turn wheels fully left and slide mower deck out from under the right side of the tractor 20 Installing the Mower De
34. eling down slopes Do not shift to neutral and coast down hill 6 Avoid starting stopping or turning on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachments they can affect the Stability of the unit Do not use on steeps slopes 9 Do not try to stabilize the machine by putting your foot on the ground ride on units 10 Do not mow near drop offs ditches or embank ments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 11 Do not use grass catchers on steep slopes 12 Do not mow slopes you cannot back up them 13 See your authorized dealer retailer for recommenda tions of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible TOWED EQUIPMENT RIDE ON UNITS 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight li
35. emove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dis penser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi 10 11 ately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Service amp Maintenance 1 2 3 10 11 12 Never run the unit in an enclosed area where carbon monoxide fumes may collect Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storage If you strike an object stop
36. ers washers and nuts B Figure 39 from the hinge and reinstall them in the desired holes Seat Slide Adjustment The seat can also be adjusted forward and back Move the lever A Figure 39 position the seat as desired and release the lever to lock the seat into position Seat Spring Adjustment The seat springs C Figure 39 can be adjusted to pro vide a softer or firmer ride Tilt the seat forward and slide the spring assembly C forward for a softer ride and back for a firmer ride Manual Lift Assist Adjustment Models with large left side lift lever The manual lift assist spring tension can be adjusted to compensate for the additional load of various attach ments 1 Locate the adjustment bolt A Figure 40 at the lower left corner of the engine compartment bulkhead 2 Turn the bolt A clockwise to increase assist Turn the bolt A counterclockwise to reduce lift assist Figure 40 Manual Lift Assist Adjustment A Adjustment Bolt 38 Steering Wheel Adjustment NOTE The steering wheel on Snapper models is not adjustable 1 NOTE Steering wheel is factory installed with the roll pin Use a suitable punch to remove the roll pin at the base of the steering wheel B Figure 41 Pull down on the rubber boot to expose the two holes in the steering shaft A Align the hole in the steering wheel with the appropri ate steering shaft hole and install the roll pin in the bottom hole
37. ety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle A in text signifies important cautions or warnings which must be followed GENERAL OPERATION 1 Read understand and follow all instructions in the manual and on the unit before starting 2 Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mow ing Stop the unit if anyone enters the area 6 Never carry passengers 7 Do not mow in reverse unless absolutely necessary Always look down and behind before and while travel ling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a wall or obstruc tion Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher discharge guard deflector or ot
38. h EE Em NE AE DEE EE Continuous Torque 410 ft Ibs 554 N m Oil Capacity 2 qt 1 9L Output pu Drawbar Rating 440 lbs 200 Kg 23 HP Briggs amp Stratton Maximum Weight 728 lbs 330 Kg on Axle Make Briggs amp Stratton K66 Model Vanguard Horsepower 23 3600 rom Type Hydrostatic Tuff Torq K66 Displacement 38 Cu in 622 cc Hydraulic Fluid 10w 30 Premium Engine Oil Electrical System 12 Volt 16 amp Alternator Battery 340 CCA Capacity 2 6 qt 2 5 L Oil Capacity 48 Oz 1 4L Speeds Forward 0 5 8 MPH 9 3 km h 3400 rpm Reverse 0 3 5 MPH 5 6 km h CHASSIS Continuous Torque 310 ft Ibs 419 N m b g Output Prestige 1800 2800 GT amp Drawbar Rating 440 Ibs 200 Kg Conquest 1700 2700 YT Series Maximum Weight 697 Ibs 316 Kg Fuel Tank Cap Capacity 4 0 Gallons 15 L on Axle Rear Wheels Tire Size 24 x 12 12 Inflation Pressure 6 8 psi 41 55 bar DIMENSIONS Rea wheds oe A Prestige 1800 2800 500 Series Inflation Pressure 6 8 psi 41 55 bar Overall Length 75 190 5 cm Front Wheels Tire Size 16 x 6 50 8 Overall Width 41 104 cm Inflation Press 15 psi 1 0 bar Height At Top of Seat 50 127 cm Weight Tractor 666 lbs 302 kg 44 amp 50 Mower Deck 125 lbs 57 kg 54 Mower Deck 192 lbs 87 kg Conquest 1700 2700 400 Series Overall Length 75 190 5 cm Overall Width 39 99 cm Height At Top of Seat 50 127 cm Weight Tractor 586 lbs 266 kg 44 Mower Dec
39. h sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Note Always operate the engine at full throttle when mowing Proper Mowing Speed ENGINE SPEED amp GROUND SPEED Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast maintaining a slower ground speed will improve the cutting efficiency of the blades and prevents many com mon cutting problems Select an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slow er for manual gear models or mid range or slower for hydro models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF Mow when the grass is 3 4 inches 7 5 10cm long Do not cut off more that 1 2 5cm of grass in a single pass 26 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your tractor and mower SAFETY ITEMS Befo
40. her safety devices in place 10 Slow down before turning 11 Never leave a running unit unattended Always disen gage the PTO set parking brake stop engine and remove keys before dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 13 Operate the machine only in daylight or good artificial light 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watch for traffic when operating near or crossing roadways TRANSPORTING AND STORAGE 1 When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals 16 Use extra care when loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators shou
41. hooses to operate a PTO driven attach ment in reverse the RMO system can be used To use the Reverse Mowing Option RMO turn the RMO key after the PTO is engaged The L E D light will illumi nate and the operator can then operate the attachment in reverse Each time the PTO is disengaged the RMO needs to be reactivated if desired The key can be removed to restrict access to the RMO feature Pushing the Tractor by Hand 1 2 Disengage the PTO and turn the engine off Pull the transmission release B Figure 4 back approximately 2 1 2 6 cm to lock into released position The tractor can now be pushed by hand 9O DO NOT TOW TRACTOR Towing the unit will cause transmission dam age es Do not use another vehicle to push or pull this unit e Do not actuate the transmis sion release valve lever while the engine is running Adjusting Mower Cutting Height The cutting height is infinitely adjustable between approximately 1 and 3 5 8 2 5 9 2cm Electric Height of Cut Models The cutting height adjustment switch D Figure 5 controls the mower cut ting height This same switch also controls the spout rotator motor when a snowthrower is installed The arrows on the switch correspond to the direction of adjustment UP arrow raises cutting height RIGHT arrow rotates the spout right etc When the adjustment indi cator has reached the end of its travel release the switch holding the switch down will damage th
42. id damaging belts DO NOT PRY BELTS OVER PULLEYS 44 amp 50 PTO Belt Replacement 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO turn off the engine and lock the parking brake Remove the key Remove the mower or place in the lowest cutting position FRONT 2 Move the idler arm A Figure 53 to relieve belt ten sion Drop the belt from the PTO electric clutch pul ley Figure 53 Mower Belt Routing m A Idler Pulley Arm C Belt Guide IMPORTANT Note the position of all belt guides relative to the belt and pulleys before loosening B PTO Clutch Pulley D Arbor Drive Pulley 3 Loosen the nut and lockwasher securing the idler pul ley belt guide C Figure 53 4 See Figure 54 Remove three capscrews securing left hand arbor cover D 5 Remove the old belt and replace with a new one Make sure the belt is seated in the pulley grooves 6 See Figure 53 Position the idler pulley belt stop C in its original position so that there is a 1 8 8mm gap between the pulley and belt stop 7 See Figure 54 Reinstall the left hand arbor cover D Reinstall the mower deck if removed 8 Run the mower under a no load condition for about 5 minutes Figure 54 Mower Deck A Capscrew B Right hand Arbor Cover C Spring D Left hand Arbor Cover 43 Troubleshooting Adjustment amp Service Figure 56 Mower Deck Drive Belt Routing A Arbor Drive Pulley V s
43. ided B Idler Pulley Flat sided Figure 55 Mower Deck A Capscrew B Right hand Arbor Cover C Spring D Left hand Arbor Cover Arbor Drive Belt Replacement NOTE Be sure to use only genuine Simplicity replace ment parts 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO turn off the engine and lock the parking brake Remove the key 2 Remove the mower from the tractor See Mower Removal in the Operation section 3 Remove the capscrews securing the right hand arbor cover B Figure 55 Remove three capscrews secur ing left hand arbor cover D 4 Using a pair of locking pliers or a spring puller remove the idler pulley spring C Figures 55 from slot in deck 5 Loosen capscrew A Figure 55 securing the idler pulley to the bracket The belt can now be slipped between the pulley and idler bracket hub 6 Install a new belt as shown in Figure 56 Make sure that V side of belt runs in arbor pulley A grooves and flat side of belt runs against idler pulley B 7 Tighten the capscrew A Figure 55 8 Reinstall spring C Figures 55 into its slot in mower deck 9 Reinstall the left and right arbor covers B and D Figures 55 10 Install the mower onto the tractor 44 Specifications NOTE Specifications are correct at time of printing and are subject to change without notice The power ratings for an individual engine model are initially deve
44. in hazardous operation equipment damage and voiding of manufacturers warranty 20 On multiple blade mowers take care as rotating one blade can cause other blades to rotate Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equip ment Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle Units with hydraulic pumps hoses or motors WARN ING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause seri ous injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid con nections are tight and all hydraulic hoses and lines are in good con
45. ing position Place the mower lift lever in the lowest position also Slide mower deck under right side of tractor so that mower hitch is aligned with the front tractor hitch 19 Operating the Tractor Figure 9 Lift Arms Viewed from underneath left side of tractor A Safety Clip E Lower Hanger B Upper Hanger F Post on Lift Hook C Lift Hook G Washer D Lift Chain H Safety Clip Some Models Conquest 1700 2700 400 Figure 10 Upper Hanger A Upper Hole C Lift Hook B Lower Hole D Long Hub 3 See Figure 8 Turn wheels straight Pull back on the spring loaded lever B while lifting up on the mower hitch Install mower hitch onto tractor hitch brackets A When properly installed the spring loaded lever should seat fully underneath the brackets See Figure 9 Connect the lift chain D to the lift hook C Repeat on other side Place the attachment lift in the highest position Disconnect the safety clip A amp H Figure 9 from the upper hanger B and lower hanger E if still con nected from storage Slide upper hanger B over post on lift hook F The long hub D Figure 10 on the upper hanger must face toward center Connect hole on upper hanger B Figure 9 to post on lower hanger D Secure with washer G and safety clip A amp H Repeat on other side Note Use lower hole for Conquest 1700 2700 400 as shown in figure 10 7 See Figure 7 Move idler arm A to r
46. ion and encourages deeper the hot afternoon sun root growth by opening up the soil and permitting greater movement of water fertilizer and air How High To Mow the Grass Cut less than Cutting the grass too short causes weak thin Optimal grass plants which are easily damaged by dry pi l periods and pests Cung po l at less than Letting grass grow a bit longer especially when it ve 1 3 from top is hot and dry reduces heat build up preserves AA of grass blade needed moisture and protects the grass from heat j damage and other problems Cutting down to this Cutting off too much at one time shocks the plants area contributes to growth system and weakens the grass plants A thatch problems good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time Cut Here On First Pass T on Tall Grass Requires Incremental Second Cutting Fass For extremely tall grass set the cutting height at maxi JOA AU AM Pd mum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings TP 600 2136 03 UV SMA 25 Lawn Care amp Mowing Information When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between 37 4 7 5 10 cm high Mow wit
47. ipped with safety interlock switches and the unit other safety devices These safety systems are pre sent for your safety do not attempt to bypass safety Adding Fuel switches and never tamper with safety devices Check their operation regularly A WARNING Operational SAFETY Checks Oo Gasoline is highly flammable and must be Your unit is equipped with a seat switch safety system handled with care Never fill the tank when the Check the seat switch operation every fall and spring engine is still hot from recent operation Do not with the following tests allow open flame smoking or matches in the Test 1 Engine should NOT crank if area Avoid over filling and wipe up any spills e PTO switch is ON OR e Brake pedal is NOT fully depressed parking brake To add fuel OFF OR J Toe erdiee one LR EA 2 Fill the tank Do not overfill Leave room in the tank Test 2 Engine SHOULD crank and start if for fuel expansion Refer to your engine manual for e Operator is sitting in seat AND specific fuel recommendations e PTO switch is OFF AND 3 Install and hand tighten the fuel cap e Brake pedal is fully depressed parking brake ON S Do not use gasoline containing METHANOL Remove the fuel cap A Figure 4 AND gasohol containing more than e The cruise control lever is in NEUTRAL 10 ETHANOL gasoline additives or white Test 3 Engine should SHUT OFF if gas because engine fuel system damage could result e Operator
48. itch to STOP Use this method only in emergency situations For nor mal engine shut down follow the procedure given in STOPPING THE TRACTOR AND ENGINE 15 Operating the Tractor Stopping the Tractor amp Engine 1 Return the ground speed control s to neutral 2 Disengage the PTO and wait for all moving parts to stop Kohler Models 3 Set the throttle to Full Briggs amp Stratton Models 3 Set the throttle to Slow Allow to run 30 60 seconds All Models 4 Turn the ignition switch to OFF Remove the key Driving The Tractor 1 Sit in the seat and adjust the seat so that you can comfortably reach all the controls and see the dash board display Engage the parking brake Make sure the PTO switch is disengaged Start the engine see STARTING THE ENGINE Disengage the parking brake and release the brake pedal or W N Depress the forward ground speed control pedal to travel forward Release the pedal to stop Note that the further down the pedal is depressed the faster the tractor will travel Stop the tractor by releasing the ground speed con trol pedals setting the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE Operating the Tractor Mowing 1 Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position if equipped 2 Engage the parking brake Make sure the PTO switch is disengaged Start the engine see ST
49. ith correct belt Mower drive belt slips 1 Idler pulley spring broken or not Repair or replace as needed or fails to drive properly attached 2 Belt stops out of adjustment Check belt stops 3 Mower drive belt broken Replace drive belt 4 PTO clutch out of adjustment Adjust PTO clutch 37 Troubleshooting Adjustment amp Service Battery Charging A WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte tem perature is at least 60 F Do not charge at a rate high er than 10 amps Seat Adjustment A Seat Adjustment Lever B Carriage Bolt Spacer Washer amp Nut Pitch Adjustment C Seat Spring The pitch of the seat can be adjusted to one of three positions To adjust remove the carriage bolts spac
50. k 112 lbs 51 kg 50 Mower Deck 125 lbs 57 kg 45 Parts amp Accessories Replacement Parts Replacement parts are available from your authorized dealer Always use genuine Simplicity Service Parts Maintenance Items Many convenient and helpful service and maintenance items are available from you authorized dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube Optional Accessories Snowthrower Cab Gas Cans Snowthrower Attachments Rear Weight Carrier 42 Dozer Snow Blade Front Weight Carrier Rear Wheel Weights Triple Bag Collector Tire Chains Turbo Collector Twin Bag Grass Catcher Tiller Dump Cart Hour Meter Kit 46 Technical Manuals Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Simplicity 866 313 6682 Snapper Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com www snapper com Mode
51. l Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date OP Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicityMfg com SS MASSEY FERGUSON LAWN amp GARDEN EQUIPMENT 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www MasseyLawn com Briggs amp Stratton Yard Power Products Group Copyright 2006 Briggs amp Stratton Corporation Milwaukee WI USA All Rights Reserved SNAPPER PRODUCTS INC 535 Macon Street McDonough GA 30253 www snapper com AGCO LAWN amp GARDEN EQUIPMENT 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www AGCOLawn com CE
52. ld evaluate their ability to operate the equipment safely enough to protect themselves and others from injury 19 Follow the manufacturers recommendations for wheel weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s posi tion 25 When the machine is parked stored or left unattend ed lower the cutting means unless a positive mechanical lock is used 26 Before leaving the operator s position for any reason engage the parking brake if equipped disengage the PTO stop the engine and remove the key 27 To reduce fire hazard keep the unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 28 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local
53. loped by starting with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure Revision 2002 05 Given both the wide array of products on which our engines are placed and the variety of environmental issues applicable to operating the equipment it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment actual on site power This difference is due to a variety of factors including but not lim ited to the following differences in altitude temperature barometric pressure humidity fuel engine lubrication max imum governed engine speed individual engine to engine variability design of the particular piece of power equip ment the manner in which the engine is operated engine run in to reduce friction and clean out of combustion chambers adjustments to the valves and carburetor and other factors The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications and will therefore not necessarily match the values derived using the foregoing codes ENGINE TRANSMISSIONS 25 HP Kohler K71 Make Kohler Courage Type l l Hydrostatic Tuff Torq K71 Hydraulic Fluid 10w 30 Premium Engine Oil Model SV730S Horsepower 25 3600 rpm Epa de Dis ese 44 0 Cu in 705 se Speeds Forward 0 7 2 MPH 0 11 6 km h es cons ie Aternator Battery 500 CCA 3400 rpm Reverse 0 4 5 MPH 0 7 2 km
54. mit for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill OP O N PA Safety Rules and Information A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally When operating on slopes use additional wheel weights or counterweights See your dealer retailer to determine which weights are available and appropriate for your unit Select slow ground speed before driving onto slope In addition to front weights use extra caution when operating on slopes with rear mounted grass catchers Mow UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry childre
55. n even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Safety Rules amp Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 ak Wh 12 13 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling R
56. or automatic reset Replace if defective 7 Battery terminals require See Battery Maintenance Section cleaning 8 Battery discharged or dead Recharge or replace 9 Wiring loose or broken Visually check wiring amp replace broken or frayed wires Tighten loose connections 10 Solenoid or starter motor faulty See your dealer 11 Safety interlock switch faulty See your dealer 12 Spark plug s faulty fouled Clean and gap or replace or incorrectly gapped See engine manual 13 Water in fuel Drain fuel amp refill with fresh fuel Replace fuel filter 14 Gas is old or stale Drain fuel amp refill with fresh fuel Replace fuel filter Engine starts hard or runs poorly 1 Fuel mixture too rich Clean air filter Check choke adjustment 2 Spark plug s faulty fouled or Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level Check add oil as required 2 Using wrong grade oil See engine manual Excessive oil consumption 1 Engine running too hot Clean engine fins blower screen and air cleaner Clean radiator screen 2 Using wrong weight oil See engine manual 3 Too much oil in crankcase Drain excess oil Engine exhaust is black 1 Dirty air filter Replace air filter See engine manual 2 Choke closed Open choke Engine runs but tractor will 1 Ground speed control pedals Depress pedals not drive not depressed 2 Transmission release lever Move into drive position in push p
57. osition 3 Drive belt is broken See Drive Belt Replacement 4 Drive belt slips See cause and remedy below 5 Parking brake is engaged Disengage parking brake 36 Tractor Troubleshooting Cont Troubleshooting Adjustment amp Service Tractor drive belt slips 1 Clutch brake is out of adjustment See Adjustments Section 2 Pulleys or belt greasy or oily Clean as required 3 Belt stretched or worn Replace with new belt 4 Idler pulley pivot bracket Remove idler pulley bracket clean and lubricate frozen in declutched position Brake will not hold 1 Brake is incorrectly adjusted See Brake Adjustment 2 Internal brake worn See your dealer Tractor steers hard or 1 Steering linkage is loose Check and tighten any loose connections handles poorly See Steering Gear Adjustment 2 Improper tire inflation Check and correct 3 Front wheel spindle Grease spindles See Lubricating the bearings dry Tractor TROUBLESHOOTING THE MOWER CAUSE PROBLEM REMEDY Mower will not raise 1 Lift linkage not properly attached or damaged Attach or repair 2 Dirt in hydraulic lines Change hydraulic system filter 3 Brake pedal depressed Release brake pedal to power transmission 4 Tractor harness not connected to deck harness Reconnect harness 5 Height of cut switch broken Replace switch Mower cut is uneven 1 Mower not leveled properly See Mower Adjustment 2 Tra
58. oved and tractor on level ground Check the PTO clutch adjustment after every 250 hours of operation Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted See Figure 44 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B Insert a 012 015 2 5 4mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 45 Alternately tighten the adjustment nuts B Figure 44 until the rotor face and armature face just contacts the gauge Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop within five seconds after the electric PTO switch is turned off Perform the BLADE BRAKE CHECK found in the MAINTENANCE Section Mower blade
59. ower in the raised transport position Hydraulic Lift Models The attachment lift control lever raises and lowers attachments that utilize the tractor s hydraulic lift cylinder Pushing the lever forward lowers the attachment while pulling the lever back raises the attachment IMPORTANT NOTE On models equipped with hydraulic lift the attachment lift will not work when the parking brake is engaged Parking Brake Function Applying the Parking Brake See Figure 2 To lock the parking brake release the ground speed pedals A fully depress the brake pedal B pull UP on the parking brake knob C and then release brake pedal Releasing the Parking Brake See Figure 2 To release the parking brake fully depress the brake pedal B and push the parking brake knob C DOWN IMPORTANT NOTE The tractors hydraulic attachment lift will not work when the parking brake is engaged Automatic Controlled Traction What is Automatic Controlled Traction Automatic Controlled Traction ACT is an exclusive fea ture of our transmissions that provides improved traction ACT applies a preset amount of torque to both rear wheels even if one starts slipping a transmission without ACT will lose traction completely if one rear wheel starts slipping This preset torque is just enough to provide additional traction and still allow the wheels to turn at dif ferent speeds in a tight turn without damaging the lawn 12 Manual Lift Models
60. ower is level hold the eccentric nut while tightening the outside nut J HOOK MODELS 5 See Figure 51 Hold J Hook A turn locknut B Turn the locknut B to raise or lower left hand side of mower NOTE 44 50 amp 54 Mowers When using a turbo col B Eccentric Nut lection system raise the discharge side of the mower Models approximately 1 4 6mm to compensate for turbo A J Hook assembly weight Check the level of the cut grass and B Locknut adjust the 1 4 6mm measurement as necessary for a smooth even cut FRONT TO BACK LEVELING NOTE 54 mowers have two adjustment rods that should be adjusted simultaneously 6 Arrange the blades so they face front to back 7 Measure the distance from the ground to the front tip py ot of the center blade and from the ground to rear tips EE of leit hand and right hand blades Front tip of the center blade should be 1 4 6mm higher than rear tips of left hand and right hand Fi 2 F Back Leveli blades If not proceed with steps 8 9 n EE n Nut 8 To raise front of mower deck loosen front nut B and turn rear nut A Figure 52 against bracket To lower front of mower deck loosen rear nut A and the bracket will move backwards to lengthen rod 9 Re check the blade measurement then tighten the front nut B against the bracket to secure 42 Troubleshooting Adjustment amp Service Mower Belt Replacement To avo
61. r Figure 35 Thread the new filter onto the filter base B Differential Fill Cap and tighten 1 2 to 3 4 turns past finger tight 34 ES i naai Figure 36 Internal Transmission Filter Service A Filter Access Cap B Internal Filter 5 Remove and replace the internal transmission filter B Figure 36 6 Reinstall the filter access cap A Figure 36 and the two 14mm drain plugs A Figure 37 7 Using a long funnel add 2 quarts of oil to the differ ential fill See Figure 33 The differential fill cap should have been removed earlier 8 Reinstall the differential fill cap A Figure 33 9 Remove the expansion chamber access plug A Figure 38 and expansion chamber cover Add 2 quarts 1 9L of oil to the expansion chamber a few ounces at a time 10 Reinstall the expansion chamber cover and access plug Figure 38 Test run the tractor for 10 minutes Drive forward and backward raise and lower the attachment lift several times 12 Recheck the transmission oil level There should be 7 16 1 cm of oil visible in expansion chamber DO NOT OVERFILL Empty space is required for heat expansion r h 35 Regular Maintenance SNECEESE SC EE AERRERESEN Gy f S sae A N N A A A LA MUA ASSAS T Ct imam mena QT IIIT S iS te Ue oi es Hi 2 m Ga Figure 37 Transmission Drain Plugs A 14mm Drain Plugs B Filter Access Cap Figure 38 Seat D
62. rawbar force is 222 Newton This equates to a 396 lbs 180 kg trailer on a 10 degree hill Secure the trailer with an appropriately sized clevis pin A Figure 16 and clip B A WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Storage Before you store your unit for the off season read the Figure 16 Trailer Weight Recommendations Maintenance and Storage instructions in the Safety A Clevis Pin Rules section then perform the following steps B Clip e Disengage the PTO set the parking brake amp remove the key e Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed struc ture see warning e Battery life will be increased if it is removed put ina cool dry place and fully charged about once a month If the battery is left in the unit disconnect the nega tive cable Before starting the unit after it has been stored e Check all fluid levels Check all maintenance items e Perform all recommended checks and procedures found in the engine owner s manual e Allow the engine to warm up for several minutes before use 23 Operating the Tractor Snowthrower amp Dozer
63. re Every 5 Every 25 Every Every Spring amp Each Hours Hours 100 250 Fall FEE ee Check Check Safety Interlock System Interlock System aa EE Check Mower Blade Check Mower Blade Stopping Time Time EE a MAINTENANCE ITEMS ad Ed 5 ar 25 EE EE Spring amp Each Hours Hours 100 250 Fall a Check Tractor Mower for loose hardware Tractor Mower for loose hardware Check Clean Radiator If Equipped EEN N a pt EE Cex oean Oi Cooter Equipped Tt heck Clean Cooling Fins Eanes heck TAdust PTO Cue Lubricate Tractor amp Mower MK Lubricate Rear Axe Shas Clean Bato amp Cables Check Tie Pressure Clean Deck amp Check Replace Mower Blades Clean Deck amp Clean Deck amp Check Replace Mower Blades Mower Blades Perform Transmission Maint Varies by Model Change Hydraulic System Fiter Equipped a ee es ae Te MAINTENANCE ITEMS ma BEE 5 EE DE 25 EE EE SEE amp Each Hours Hours 100 250 Fall aa E Check Check Engine Oil Level Oil Level tek Gre Ea AE EE Ee S c S S S A Ce S S A A e NN WEEN EE HE Refer to engine owners manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 50 hours of operation then every 250 hours of operation 27 Regular Maintenance Check Clean Oil Cooler Select Models SERVICE INTERVAL EVERY
64. rises off seat Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned OFF or operator rises off seat If mower drive belt does not stop within five seconds readjust the PTO clutch as described in the ADJUSTMENTS section or see your dealer Test 5 Reverse Mow Option RMO Check e Engine should shut off if reverse travel is attempted if the PTO has been switched on and RMO has not been acti vated e RMO light should illuminate when RMO has been activat ed AA WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Starting the Engine 1 While sitting in the operator s seat fully depress the brake pedal or set the parking brake Make sure that your feet are not depressing the ground speed control pedals and that the cruise con trol lever is in neutral 3 4 5 NOTE A warm engine may not require choking 6 re Disengage the PTO clutch Set the throttle to FULL Close the choke Insert the ignition key and turn it to START After the engine starts move the engine throttle con trol to SLOW Warm up the engine by running it for at least a minute 8 Set throttle to FULL NOTE In the event of an emergency the engine can be stopped by simply turning the ignition sw
65. s and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off Mower Adjustments A WARNING Before checking mower shut off PTO and engine remove the key and allow all moving parts to stop A CAUTION DO NOT remove the mower deck baffles The baffles help prevent grass clippings from becoming airborne and plugging up the engine cooling fins 40 Figure 44 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut Figure 45 Adjust PTO Clutch A Window B Adjustment Nut C Feeler Gauge Figure 46 Pivoting Gauge Wheel Adjustment A Hair Pin Upper Position B Hair Pin Lower Position C Gauge Wheel Bracket Gauge Wheels Select Models The mower gauge wheels can be placed in several posi tions depending on the height of cut When using higher cutting heights set the wheels in the lower position When using lower cutting heights set the wheels in the upper position To adjust PIVOTING GAUGE WHEELS 1 2 Remove the hair pin clip A B Figure 46 For upper position install the pin A through the spindle above the bracket C For the lower position push down on the top of the spindle and install the hair pin clip B below the top of the bracket C SLIDING BRACKET GAUGE WHEELS 1 Remove the nylock wing nut A Figure 47 from cap screw C Slide out capscrew C from gauge wheel bracket B Change posi
66. sed to lock the parking brake when the tractor is stopped Fully depressing the brake pedal and pulling up on the knob engages the parking brake Refer to page 10 for a full explanation of parking brake functions t fne Mower Height of Cut Adjustment The cutting height is infinitely adjustable between 1 and 3 5 8 Electric Height of Cut Models The cutting height adjustment switch controls the mower cutting height This same switch also controls the spout rotator motor when a snowthrower is installed The arrows on the switch correspond to the direction of adjustment UP arrow raises cutting height RIGHT arrow rotates the spout right etc When the adjustment indicator has reached the end of its travel release the switch holding the switch down will damage the motor 11 Features amp Controls Manual Lift Models The cutting height adjustment knob controls the mower cutting height C Cruise Control Select Models The cruise control is used to lock the ground speed con trol in forward Move the lever forward until the desired ground speed is reached To disengage the cruise con trol move the lever back In the event you need to stop quickly depressing the brake pedal will also return the cruise control to neutral Seat Adjustment Lever The seat can be adjusted forward and back Move the lever position the seat as desired and release the lever to lock the seat into position Transmission Release Valve Lever
67. sse ees ee ee 15 Driving the Tractor su se EE ee ee ie eie ee 15 MOWI RE RE ER EEN 16 MOWING in Reverse iss se se ee ee ee Ge 16 Attachment Operation in Reverse iese sesse 16 Pushing the Tractor by Hand ees sesse se see see ee eg 16 Adjusting Mower Cutting Height ees sees ss ee ese 17 Mower Deck Removal amp Installation esse 18 Attaching a Trailer ee ee ee Ee RR ee 23 lie 2 6 DEE EE OE EN 23 Lift Variations When Using Attachments 24 Lawn amp Mowing Information esse ee RR ee 25 How and When to Water Fertilize amp Aerate 25 How High to Mow the Grass sees sees ee se ese ee ee 25 When and How Often to MOW ees sees ss es ee ee ee 26 Proper MOWING Speed iese ee ee ee ee 26 Regular Maintenance sees RR RR RE RR RR EE RR KERE 27 Maintenance Schedule cccccccecsseeeeeeeeeeeneeees 27 Check Clean Oil Cooler ee ee EE 28 Safety Interlock System Check esse Ese 28 Blade Brake Check ee ee EE Re EE ee ee 28 PTO Clutch Adjustment Check iese esse see see 28 Engine Maintenance iese ee eke ee ke ee 28 Checking Tire PresSureS esse see Ee ee ee 29 Battery Maintenance ies see ee se RR ee Ee 29 Eie je dee ER EE EE N 30 Lubricate Rear AXl S ccccccecseeeeseeeeeeeeeeeeenaees 31 Servicing the Mower Blades sseseesseeeeees 32 Transmission Identification
68. t used with the lock plate When mowing the downward pressure lock plate D is removed and replaced with two washers G The addi tional pin C is also removed 24 Lawn Care amp Mowing information HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water HOW TO FERTILIZE YOUR LAWN Fertilizing with a slow release fertiliz er provides missing nutrients which help create slow even growth Remember that over fertilizing can cause harm and that most fertilizing How and When to Water Fertilize amp Aerate Most lawns are watered too often but with too little water However too much water can allow develop ment of diseases with your lawn It is best to water the lawn only when necessary and then to water it slowly evenly and deeply imitat ing a slow soaking rain WHEN TO WATER YOUR LAWN should be applied in the spring so l l that it will release into the lawn When the lawn begins to wilt the through the summer grass s color dulls or footprints stay compressed for AERATING YOUR LAWN more than a few seconds the lawn is beginning to dry out and needs additional moisture The best time to Consider aerating your lawn in spring Using an aerator water is early morning to allow the water to soak deeply to remove cores of soil from the lawn increases the into the lawn and reduce the amount that evaporates in speed of clipping decomposit
69. ter Part Number 1719832 HI MIE Hydraulic System Oil Filter Part Number 1719168 ARE YIN CHECK TRANSMISSION OIL LEVEL ahany VIE Service Interval Every 5 Hours ban NS NOTE Lift cylinder should be extended ageer Nes 1 Slide the seat assembly back to access the plastic OE SS plug in the top of the seat deck see Figure 32 sr LS Remove the plug 2 Clean the area around the expansion chamber Open the lid and check that there is oil present in the bottom of the expansion chamber If there is no oil present add 10W 30 SG engine oil until the oil level is 7 16 1 cm above the bottom DO NOT OVER FILL Empty space is required in the expansion chamber for heat expansion CHANGE TRANSMISSION OIL INTERNAL FILTER amp HYDRAULIC SYSTEM FILTER Service Interval After 50 Hrs Then Every 250 Hrs NOTE The oil should also be changed whenever it has become discolored from overheating or contamination Figure 34 Transmission Drain Plugs A 14mm Drain Plugs B Filter Access Cap NOTE Support the frame with jackstands and remove the left rear wheel for easier access to the differential fill plug Figure 33 1 Place a drain pan under the transmission and remove the two 14mm drain plugs A Figure 34 2 Remove the differential fill cap B Figure 35 3 Remove the filter access cap B Figure 34 Figure 35 Hydraulic System Oil Filter 4 Remove and replace the hydraulic system filter A A Hydraulic System Filte
70. tion of gauge wheel assem bly to desired height Insert capscrew C through gauge wheel bracket B and gauge wheel assembly D Tighten nylock wing nut A Repeat steps 1 amp 2 for all gauge wheels FIXED BRACKET GAUGE WHEELS 1 Remove the locknut B Figure 48 gauge wheel C washers D and shoulder bolt E Change position of gauge wheel to desired height Insert shoulder bolt E through washers D gauge wheel C and gauge wheel bracket A Secure with locknut B Repeat steps 1 amp 2 for all gauge wheels Transport Height amp Ground Following Adjustment Select Models The transport height and ground following ability can be adjusted Raising the trunnion C Figure 57 on the j hook A will adjust the deck into the greatest ground fol lowing ability and the lowest transport position when the deck is lowered Lowering the trunnion on the j hook will give the highest transport position and decrease the deck s ground following ability wnen the deck is lowered 1 2 Loosen jam nut B Figure 49 Remove the hair pin F and washer E from trunnion C Remove the trunnion C j hook A and jam nut B from tractor lift arm D 4 Turn trunnion C up or down to adjust height Place trunnion C j hook A and jam nut B in trac tor lift arm D Install washer E and hair pin F Tighten jam nut B 41 Troubleshooting Adjustment amp Service xA Figure 4
71. while loos ening the capscrew 3 44 amp 50 Mowers Remove the capscrew D Figure 29 spring washer C hex washer B and blade 54 Mowers Remove the capscrew D Figure 30 spring washer C spline washer B and blade 4 Use a file to sharpen blade to a fine edge If blade is damaged it must be replaced 5 Balance the blade as shown in Figure 28 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 6 Reinstall the blade Figures 29 30 with the tabs pointing up toward the mower deck as shown Reinstall the alignment pin E 7 44 amp 50 Mowers Reinstall the hex washer B Figure 29 spring washer C and capscrew D Use a wooden block A to prevent blade rotation while Figure 29 Blade Installation 44 50 Mowers tightening the capscrew D to 61 75 N m 45 55 ft A 4x4 Wood Block IDs B Hex Washer 54 Mowers Reinstall the spline washer B Figure C Spring Washer 30 spring washer C and capscrew D Use a D Blade Bolt wooden block A to prevent blade rotation while tightening the capscrew D to 61 75 N m 45 55 ft Ibs 32 Transmission Identification Several service procedures within this book are identified by and vary by transmission type To determine what transmission is in your tractor check the identification tag attached to the axle of the transmission Figure 30 or check your tractor s
72. y clip D Figure 7 Removing amp Installing Belt A Idler Arm AA CAUTION B PTO Pulley The muffler and surrounding areas may be hot 5 Remove belt from PTO pulley B Figure 7 6 Turn wheels straight ahead Pull back on spring loaded lever B Figure 8 and lift mower hitch off of the tractor brackets 7 Turn wheels fully left and slide mower deck out right side of tractor Installing the Mower Deck 1 Park tractor shut off PTO and engine remove the key and apply parking brake Turn the wheels fully to the left 2 Place mower height adjuster B Figures 5 in the Figure 8 Mower Hitch di Cutting eke je the dee ah ca in A Tractor Hitch Brackets tr e owest position also slide mower ec un er B Spring Loaded Lever right side of tractor so that mower hitch is aligned with the front tractor hitch 4 See Figure 6 Connect the mower lift arm A to the 3 See Figure 8 Turn wheels straight Pull back on the eo Mente Ue Meta Wester SE eae Ee clip D spring loaded lever B while lifting up on the mower l hitch Install mower hitch onto tractor hitch brackets 5 See Figure 7 Move idler arm A to relieve belt ten A When properly installed the spring loaded lever sion Install belt onto the PTO pulley B should seat fully underneath the brackets Note Units with electric height of cut connect tractor 18 wire harness to deck harness Mower Deck Removal amp Installation 44 Snapper Models

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