Snapper 1694238 Snow Blower User Manual
Contents
1. Adjust skid shoes Too much downward pressure on snowthrower Raise snowthrower slightly Downward pressure out of adjustment See ADJUSTMENT section Tractor too light at rear wheels Use Quick Tach weights wheel weights and tire chains Ground speed too fast Reduce speed Tractor not properly weighted See Recommended Accessories page 1 Slope grade too steep See Safety Section Use Quick Tach weights wheel weights and tire chains Rotator gears out of adjustment Wire harness disconnected 11 Troubleshooting Adjustments amp Service Skid Shoe Adjustment On smooth surfaces such as concrete or asphalt the scraper bar should scrape the surface On surfaces such as gravel the scraper bar should be set high enough so that it will not pick up debris 1 Loosen the nuts securing the skid shoes see Figure 5 Raise or lower the scraper bar to the desired height Use wood blocks to hold the snowthrower in position Set the skid shoes so that they are in contact with the ground and tighten the skid shoe nuts Loosen Nuts to Adjust Figure 5 Adjusting Skid Shoes Electric Chute Rotator Gear 1 Remove the cover and loosen the three screws A Figure 6 or 7 securing the electric spout rotator motor Adjust the motor so that it meshes with the discharge chute ring gear and tighten the adjustment screws A Reinstall the cover Auger Shear Pins The2. See the information on the following pages for instruc tions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer PROBLEM 1 Snowthrower auger does not rotate Auger does not stop when electric clutch is disengaged Auger rotates but snow is not thrown far enough Scraper bar does not clean down to hard surface Snowthrower picks up and throws stones on gravel drive Tractor does not have sufficient traction Tractor not stable on sloping surfaces Chute does not rotate CAUSE SOLUTION A B OU O WW gt P Our U gt Electric clutch not engaged Engage electric clutch Foreign material is blocking auger STOP engine Remove key Unplug auger with piece of wood Read WARNING on page 5 Drive chain broken Replace parts as required Electric clutch brake not operating properly See your dealer Engine RPM too slow Set throttle to FULL Ground speed too fast Use slow ground speed Snowthrower discharge chute clogged STOP engine Remove key Unplug discharge chute using a piece of wood Read WARNING on page 5 Shear pin bolt broken Skid shoes not properly adjusted Adjust skid shoes Lift height out of adjustment See ADJUSTMENTS section No down pressure See Hitch Installation Instructions Skid shoes not properly adjusted for ground surface
3. RING GEAR Reinforcement TIE WRAP WIRE HARNESS Motor Initial Setup amp Assembly Snowthrower amp Dozer Applications Figure 14 Connect Lift Link Manual Lift Models Pin Rear Hole of Lift Bar Snowthrower 8 Dozer Applications Spacer Hair Pin Clip Upper Hole Snowthrower 8 Dozer Applications Slot of Lift Link Mower Applications Lower Hole Mower Applications QOm7mmog Wb NA su N J N AQ Y gt y ILA m Pa 0 AN AN N Nu Figure 15 Install Lock Plate Hydraulic Lift Models A Lift Cylinder B Flat Head Pin Original C Flat Head Pin New D Lock Plate E Hair Pin Clips F Lift Shaft Assy INITIAL SETUP amp ASSEMBLY NOTE Some of the following setup procedures may already be completed Install Hitch Install the sub frame hitch Refer to sub frame hitch installation instructions for hitch modifications and 2 stage snowthrower drive belt installation for Conquest 1700 2700 GT and Lift Lever Kit 1694148 Note that the lift bar B Figure 14 manual lift models or lock plate D Figure 15 hydraulic lift models must be placed in the snowthrowing position see page 22 N aS Ss QO gbi i Figure 16 Assemble Discharge Chute A Plastite Screw C Chute Ring B Hold Down D Reinforcement Ring Gear 16 Figure 17 Discharge Chute Motor Adjustment A Adjustment Screws Assemble Discharge Chute 1 Locate the hold downs B Figure 16 rein
4. Simplicity gros ese AGCO SNAPPER ATTACHMENT OPERATOR S MANUAL FA Piss gt AX Q N A 42 Two Stage Snowthrower 42 Snowthrower Attachment Mfg No Description 1694238 42 Two Stage Snowthrower 1694874 42 Two Stage Snowthrower 1695099 42 Two Stage Snowthrower 1724089 Revision 10 Rev Date 6 2006 TP 100 3605 10 AT SMA Table of Contents Troubleshooting Adjustments amp Service Troubleshooting Chart sxsccctsitecsectcecatectesiscens 11 Skid Shoe Adjustment rrveerrrreeoereooosone 12 Safety Rules 8 Information Electric Chute Rotator Gear errrerrereuee 12 Training NG 2 Auger Shear Pins s in 12 Preparation kid ent ek Die kay etan Eben at ea tie 2 Impeller Shear Bolt 00 eaaa ea eeaae awarna 12 Operation E E n l p En ki atab kk EN 2 Lift AGjUStMENt cceccccesececeecececeseetereseeteees 13 Children ka van say e ine sl kt vo te ata ay n ia ar 3 Belt Tension Adjustment AN NE A neers 14 Clearing a Clogged Discharge Chute 3 Belt Replacement avrrrroeroreoorrooorrooeroooosene 14 Service Maintenance and Storage 3 EMISSIONS awoyo it iskerata kon it ti ea kt van te 3 Initial Setup amp Assembly DY Se 4 Snowthrower Components Se ee NA ANAN 15 Required Accessories 9 Install Hitch swasann eti m obi as bese 16 Recommended ACccessories 9
5. align with Line Mark and Drill One 9 32 Hole Figure 37 Template Location MOUNTING REMOTE DEFLECTOR CONTROL NOTE Read through instructions before beginning 1 Open the hood 2 Cut out the template and place it on the lower left cor ner of the dashboard as shown above 3 Mark and drill one 9 32 hole using the template to locate the holes 4 Mount the remote deflector mounting bracket E Figure 38 control to the dashboard using upper hole 5 Align center of lower hole to dashed line on template and mark Remove the remote deflector mounting bracket E Drill one 9 32 hole using the marked location 6 Mount the remote deflector mounting bracket E con trol to the dashboard Secure using two 1 4 20 x 7 8 Figure 38 Mount Control Bracket Current Models capscrews A through the bracket E and dash A 1 4 20 x 7 8 Capscrews D 1 4 20 Nuts board B 1 4 x 1 1 4 Flatwashers E Mounting Bracket 7 Secure with 1 4 x 1 1 4 flatwashers B lockwashers 1 4 Lockwashers C and nuts D on the BACKSIDE of the dash board DO NOT OVER TORQUE Over torquing may crack the dashboard 26 Template Line Template Up with Top Crease of Plastic Dashboard a Mark and Drill One 9 32 Hole TNI Line Template Up with Edge of Plastic Dashboard 27 Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicit
6. 15 hydraulic lift models to lawn mowing position Normal Installation 1 Install the sub frame hitch see Hitch Installation Instructions Be sure to install the down pressure lock plate or place the lift link in the snowthrower position see Figures 14 amp 15 2 Place the snowthrower in front of the tractor and secure to the hitch using the hitch pin and clip D Figure 33 3 Route the drive belt as shown in Figure 35 Note that the back of the belt rides in the back side idler B Note that the pin E goes between the belt 4 With the snowthrower drive belt installed trunnion A Figure 34 should be between the marks G on spring tension bracket B for correct belt tension Turn belt tension handle C to move trunnion forward or rearward until between marks 5 Connect the rear of the lift rod B Figure 33 to the lift arm extension Use a hair pin clip C to secure the front of the lift rod to the snowthrower 6 Connect the rotator motor plug A Route the har ness along the deflector control cable as shown 7 Install the remote chute deflector control to the mounting plate and secure with a clevis pin and clip E Figure 33 8 Fully raise and support the snowthrower with wood blocks Manual Lift Models Install the lift assist spring and anchor F Figure 33 9 Install lift lever assembly H Figure 33 RH lift lever models and secure with clevis pins and hair pins G 10 Place the lift bar
7. 20 through the frame and dashboard as shown 3 Install the switch G in the dashboard and connect the upper end of the switch harness F to it 4 Connect the red yellow power lead H to the red yel low tractor harness lead E Connect the black power lead to the black tractor harness lead Figure 20 Install Power Port amp Switch 5 Mount the trailer plug socket B in the frame at loca A not TOF MOTOR Ane tion D Connect the trailer plug lead B to the lower e de Ore Ug l C Switch Harness Lower Plug switch harness connector C D Plug Hole Frame 6 Do not connect the snowthrower wire harness A at E Tractor Harness Leads this time F Switch Harness Upper Plug G Switch H Power Leads 17 Initial Setup amp Assembly Figure 21 Mount Control Bracket Current Models A 1 4 20 x 7 8 Capscrews B 1 4 x 1 1 4 Flatwashers C 1 4 Lockwashers D 1 4 20 Nuts E Mounting Bracket Mount Remote Deflector Control 1 Using the template included in the back of this manu al drill two 9 32 holes in the dashboard to mount the remote chute control See MOUNTING REMOTE DEFLECTOR CONTROL in the back of this book 2 Mount the mounting bracket E Figure 21 to the dashboard Secure with two 1 4 20 x 7 8 capscrews A lockwashers C and large flat washers B 3 Install the remote deflector control handle B Figure 22 in the mounting bracket C and secure with a clevis pin A and hair pin clip
8. B Figure 14 manual lift models or lock plate D Figure 15 hydraulic lift models in snowthrowing position CAUTION Spring under tension Keep clear of pinch points Removing amp Installing the Snowthrower 23 Figure 34 Adjusting Belt Tension A Trunnion E Idler Pulley B Spring Tension Bracket F Pivot Bracket C Handle G Tension Marks D Capscrew Figure 35 Belt Routing Snowthrower Pulley V pulley Back side Idler Pulley Electric Clutch Pulley V pulley Idler Pulley V pulley Hitch Pin mOOW gt Lift Variations When Using Attachments Snowthrower amp Dozer Applications Snowthrower amp Dozer Applications Mower Applications Figure 36 Lift Lock Plate Hydraulic Lift Models Figure 37 Lift Link Manual Lift Models A Lift Cylinder A Pin B Flat Head Pin Original B Rear Hole of Lift Bar C Flat Head Pin New Snowthrower amp Dozer Applications D Lock Plate C Spacer E Hair Pin Clips D Hair Pin Clip F Lift Shaft Assy E Upper Hole Snowthrower amp Dozer Applications G Washers F Slot of Lift Link Mower Applications G Lower Hole Mower Applications LIFT VARIATIONS WHEN USING ATTACHMENTS When a front mounted attachment such as a snowthrow er or dozer blade is used with the tractor the lift mecha nism must be locked to provide downward force When the mower is reinstalled the downward pressure lock must be released so that the mower can f
9. D Mount Lift Assist Bracket Manual Lift Models Only 1 Mount the lift assist bracket A Figure 233 to the snowthrower Slide the bracket back so that it engages the snowthrower housing Secure using a 5 16 18 x 1 capscrew B large washer C lock washer and nut D Figure 22 Install Remote Deflector Control A Clevis Pin B Deflector Control Handle C Mounting Bracket D Hair Pin Clip 0 a SSN Wi A2 A Figure 23 Install Lift Assist Bracke A Lift Assist Bracket B Capscrew 5 16 18 x 1 C Large Washer D Lockwasher amp Nut 18 Install Snowthrower CONNECT TO HITCH 1 Position the snowthrower in front of the hitch Insert the hitch pin A Figure 24 through the snowthrower and hitch on both sides of the snowthrower Secure with a hair pin clip B Use the back set of hitch holes see inset NOTE The hitch pin A goes in between the belt NOT below or above it INSTALL LIFT ROD 2 Attach the front of the lift rod assembly A Figure 25 to the lift arm C Secure with a hair pin clip B 3 Connect the rear of the lift rod assembly A Figure 26 to the tractor lift arm extension C Secure with a hair pin clip B NOTE If necessary perform the lift rod adjustments found in the Troubleshooting Adjustments amp Repair section NOTE See Lift Lever Kit Installation Instructions for lift rod installation 19 Initial Setup amp Assembly Figur
10. G Tension Marks D Capscrew Belt Replacement 1 Loosen the drive belt by turning the handle C Figure 11 2 Remove the belt from the pulley D Figure 12 inside the snowthrower and remove the snowthrower from the tractor 3 Loosen the lockwashers and nuts securing two belt stops on idler pulleys A and E Figure 12 4 Install new belt as shown 5 Retighten belt stops and adjust the belt tension Figure 12 Belt Routing V Pulley Idler Pulley Electric Clutch Pulley V pulley Snowthrower Pulley V pulley Idler Pulley mo oO 14 Ref Qty 1 1 2 3 3 3 4 1 5 1 6 2 7 2 8 2 9 1 10 1 11 2 Figure 13 Initial Setup Left Side Mount Shown Description SNOWTHROWER GUIDE Chute Hold Down SCREW Plastite DISCHARGE CHUTE ASSY MOUNTING BRACKET WASHER Large LOCKWASHER 1 4 NUT 1 4 20 PIN HAIR PIN CLIP CAPSCREW 1 4 20 x 7 8 Ref Qty 12 13 14 15 16 17 18 19 20 21 22 1 a s NN a a Description SWITCH WIRE HARNESS Switch WIRE HARNESS Trailer Plug SUPPORT CARRIAGE BOLT 5 16 18 x 1 HAIR PIN CLIP ROD Latch NUT 5 16 18 LOCKWASHER 5 16 NUT 5 16 18 LOCKWASHER 5 16 15 Qty pa ANE EE SEE SEE EE EE EE ee ee WE Initial Setup amp Assembly Description WASHER Over size CAPSCREW 5 16 18 x 1 BRACKET Spring Anchor CAPSCREW 5 16 18 x 4 1 2 SPRING RETAINER NUT Cage SPRING Lift Assist ANCHOR Spring
11. condition 12 Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly 13 Components are subject to wear damage and dete rioration Frequently check components and replace with manufacturers recommended parts when nec essary 14 Check control operation frequently Adjust and ser vice as required 15 Use only factory authorized replacement parts when making repairs 16 Always comply with factory specifications on all set tings and adjustments 17 Only authorized service locations should be utilized for major service and repair requirements 18 Never attempt to make major repairs on this unit unless you have been properly trained Improper ser vice procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 19 Check shear bolts and other bolts at frequent inter vals for proper tightness to be sure the equipment is in safe working condition EMISSIONS 1 Engine exhaust from this product contains chemicals Known in certain quantities to cause cancer birth defects or other reproductive harm 2 If available look for the relevant Emissions Durability Period and Air Index information on the engine emis sions label Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outd
12. raises and lowers the attach ment To RAISE the attachment pull the lever back To LOWER the attachment move the lever forward D Manual Attachment Lift Lever The attachment lift lever raises and lowers the attach TRACTOR CONTROLS ment To RAISE an attachment depress the release button on top of the lever and pull back To LOWER an Before you begin operating the tractor and attachment attachment depress the release button and move the make certain you have lever forward When lowering the attachment be sure to e Read and understood the instructions in the push the lever fully forward into the locked position tractor Operator s Manual E Deflector Control e Become thoroughly familiar with all of the trac tor controls and their operation including how The deflector control changes the angle of the to safely and properly start and stop the unit snowthrower discharge deflector Twist the handle to unlock it and pull push it to change the angle F Throttle Control Always operate at FULL throttle e Practice driving in an open area without the attachment to become accustomed to the unit WARNING If auger does not start and stop when engaging disengaging electric clutch see your authorized dealer Under no circumstances should you attempt to defeat the safety system Checks Before Starting IMPORTANT NOTE Refer to Tractor Operator s Manual for important information concerning safely storing your t
13. rotating 3 Always use a clean out tool not your hands Pek SERVICE MAINTENANCE AND STORAGE 1 Check shear bolts and other bolts at frequent inter vals for proper tightness to be sure the equipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and spacer heaters or clothes dry ers Allow the engine to cool before storing in any enclosure 3 Always refer to the operators manual for important details if the snowthrower is to be stored for an extended period 4 Maintain or replace safety and instruction labels as necessary 5 Run the machine a few minutes after throwing snow to prevent freeze up of the collector impeller 6 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Safety Decals 7 Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage 8 Always follow the engine manual instructions for stor age preparations before storing the unit for both short and long term periods 9 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 10 Maintain or replace safety and instruction labels as necessary 11 Keep nuts and bolts tight and keep equipment in good
14. snowthrow er in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes Do not attempt to clear steep slopes 9 Never operate the snowthrower without proper guards plates or other safety protective devices in place and working 10 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate 12 Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snowthrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snowthrower such as wheel weights counterweights or cabs 15 Never operate the snowthrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 16 Never touch a hot engine or muffler 17 Never operate the snowthrower near glass enclo sures automobiles window wells drop offs and the like without proper adjustment of the discharge angle 18 Never direct discharge at bystanders or allow anyone in front of the unit 19 Never leave a running unit unattended Always disen gage the auger and traction controls stop engine and remove keys 20 Do not operate t
15. the edge of the frame Connect wire tie B C Engine Shield loosely around the wire harness A and engine D Clip shield C Route the wire harness A through the E lowest opening in grill as shown Slide clip D onto F hole E Place harness A into clip D Note Leave the wire tie B loose to aid in seasonal removal of snowthrower Hole in Housing Rotator Motor 20 Initial Setup amp Assembly Figure 30 Rotator Motor Electrical Connection A Rotator Motor Harness amp Plug B Tractor Plug Figure 31 Belt Routing Snowthrower Pulley V pulley Back side Idler Pulley Electric Clutch Pulley V pulley Idler Pulley V pulley Hitch Pin mOOW gt INSTALL DRIVE BELT 7 Route the drive belt as shown in Figure 31 Note that the back of the belt rides in the back side idlers B NOTE The snowthrower hitch pin E goes in between the belt NOT below or above it 8 With the snowthrower drive belt installed the trun nion A Figure 32 should be between the marks G on spring tension bracket B for correct belt tension Turn belt tension handle C to move trunnion for ward or rearward until between marks If trunnion cannot be placed between marks loosen capscrew D and reposition idler pulley E as nec essary The pivot bracket F should be perpendicu lar to snowthrower hitch VY gt IN W Figure 32 Adjusting Belt Tension A Trunnion E Idler Pul
16. Assemble Discharge Chute rvrrerreroee 16 Clean Out Warning and Procedure 9 Install Skid Shoes 40enanaerenene wanan rene nane 17 Attach Deflector Control Cable Support 17 Features amp Controls Install Chute Rotator Switch amp Harness 17 Control Functions son citevmeqeice avatar or ot n 6 Mount Remote Deflector Control 18 i a Mount Lift Assist Bracket Manual Lift 18 General Operating Instructions Install Snowthrower cccccseeeeeeeeeeeaeeeeeeeees 19 Checks Before Starting ccccccssseeeesseeeeees 7 Engine amp Ground Speed Selection 7 Removal amp Normal Installation STOPPING amp Starting eee 7 ReMOVAL vtrreeoeererororonororonssoronsoronssosensoooene 22 Transporting KENAN NT oak aa T 7 Normal InstallatiOM l l eee 23 Snow Removal SuggGestiOns ccccseeeeeees 8 Lift Variations When Using Attachments 24 DANY SOAGE eta root annar EE 8 Off Season Storage wiiceacsavinsstsistansacaneverextcvaters 8 Hardware Torque Specifications f GITO as aaa tanto aa flap aie a ENG ga cut to a a a aaa 25 Maintenance Schedule for Normal Care v rvereereorenreoreon 9 Mounting Remote Deflector Control General LUDTICAUON eya pou a eski as ane pan k n 9 INStrUCTIONS uiaeivorerrvrreres eaaa eaaa nenen 26 Check Auger Gear Box Oil Level 10 Template oo cceccescccce
17. auger shear pins A Figure 8 are designed to break if the auger strikes an object Replace the shear pins with original factory specification shear pins ONLY Impeller Shear Bolt The impeller shear bolt is designed to break if the auger strikes an object The impeller shear bolt is located in the impeller shaft between the impeller and auger gear box Replace the shear bolt ONLY with a 5 16 18 x 1 Grade 5 bolt 12 Figure 6 Chute Rotator Motor Adjustment Left Side Mount A Capscrews Figure 7 Chute Rotator Motor Adjustment Right Side Mount A Screws Impeller shear bolt located on shaft in front of impeller Figure 8 Shear Pins amp Bolt A Auger Shear Pins Troubleshooting Adjustments amp Service Lift Adjustment In the fully raised position the attachment should be 4 5 off the ground In the fully lowered position the lift rod should compress the spring creating downward pressure on the snowthrower NOTE Always adjust the lift height before and after adjusting the downward pressure LIFT HEIGHT ADJUSTMENT 1 Fully raise the attachment lift The snowthrower should be approximately 4 5 off the ground If not go to step 2 2 Lower the snowthrower and adjust the front set collar A Figure 9 to achieve the correct lift height DOWNWARD PRESSURE ADJUSTMENT NOTE Check that the lift bar or lock plate Figures 14 amp 15 are in the correct positions 1 Place the lift in the fu
18. cessessecessessesseserseseseetereas 27 Check the Impeller Gear Box Oil Level 10 NOTE In these instructions left and right are referred to as seen from the operating position Safety Rules amp Information This machine is capable to amputating hands and feet and throwing objects Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment The triangle important cautions or warnings which must be followed A in text signifies TRAINING 1 Read understand and follow all instructions on the machine and in the manuals before operating this unit Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly 2 Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction 3 Keep the area of operation clear of all persons partic ularly small children and pets PREPARATION 1 Thoroughly inspect the area where the equipment is to be used and remove all doormats sleds boards wires and other foreign objects 2 Disengage all clutches and shift into neutral before starting engine motor 3 Do not operate the equipment without wearing ade quate winter outer garments Avoid loose fitting cloth ing that can get cau
19. e 24 Install Snowthrower A Hitch Pin B Hair Pin Clip My CG M Aa KG A Lift Rod Assembly B Hair Pin Clip C Lift Arm wg 5 e a We 4 ZAK SU SAN SAB Figure 26 Lift Rod Front A Lift Rod Assembly B Hair Pin Clip C Lift Arm Initial Setup amp Assembly 4 NAS OX ui SA 3 M ee lt i AD SY gt Figure 28 Rotator Motor Electrical Connection Left Figure 27 Install Lift Assist Side Mount A Spring A Wire Harness B Pal Nut C Spring Retainer D Assist Bracket E Capscrew 5 16 18 x 4 1 2 F Spring Anchor INSTALL LIFT ASSIST SPRING MANUAL LIFT ONLY 4 Install the spring anchor F Figure 27 on the bumper 5 Install the lift assist spring A spring retainer C nut B and capscrew E through the assist bracket D Tighten until the desired amount of lift assist is achieved CONNECT ELECTRICAL HARNESS UNITS WITH LEFT SIDE MOUNTED MOTORS 6 Route the wire harness A Figure 28 along the remote deflector control cable and secure with two wire ties Connect the chute rotator harness plug A Figure 30 to the tractor plug B Make certain it will not be caught any linkages or moving parts CONNECT ELECTRICAL HARNESS UNITS WITH RIGHT Figure 29 Rotator Motor Electrical Connection SIDE MOUNTED MOTORS Right Side Mount A Wire Harness 6 Raise the hood and route the wire harness A Figure B Wire Tie 29 along
20. efore servicing or unplugging e Do not use hands to unplug chute or auger e Always direct discharge so as to avoid injury to persons or damage to property e Never allow anyone in front of the machine while it is operating Part No 1716531 Main Operation Warning Decal WHEN OPERATING WITH SNOWTHROWER REAR WHEEL WEIGHTS ARE REQUIRED Part No 1716540 Rear Wheel Weights Required Required Accessories Required Accessories It is required that tire chains and two rear wheel weights or Quick Tach Weights are used Never operate on slopes greater than 17 6 10 Recommended Accessories A rear mounted weight box can also be added for additional traction The maximum weight added to the tractor should not exceed 35 lbs per wheel plus 100 additional pounds in the rear weight box For operation on slopes greater than 15 8 5 Quick Tach Weights tire chains and wheel weights are recom mended Never operate on slopes greater than 17 6 10 Required Accessories A Lift Lever Kit is required for some of the models covered by this manual and must be installed as part of hitch installation 4 DANGER Do not clean out discharge chute with hands Contact with moving parts inside chute will cause serious injury Use a clean out tool Use the following procedure to remove objects or clear the chute 1 Stop the engine Remove the key 2 Wait 10 seconds to be sure the auger impeller blades have sto
21. erator s Manual If tractor does not pass the test do not operate the tractor See your authorized dealer Under no circumstances should you attempt to defeat the safety system Use caution when clearing a snow covered area Snow can cover objects such as curbs drop offs and other obstacles Be familiar with the area you are clearing To prevent an explosion or fire never store the tractor with fuel in the tank inside a building where an ignition source is present IMPORTANT NOTE S Always raise the snowthrower before turning or backing up to prevent damage to the unit 4 DANGER OPERATING ON SLOPES CAN BE DANGEROUS Never operate on slopes greater than 17 6 10 which is a rise of 3 1 2 feet 106cm vertically in 10 feet 607cm horizontally Operate the unit at a slow ground speed when driving onto slope Avoid using brakes to control ground speed When operating on slopes that are greater than 15 8 5 but less than 17 6 use additional wheel weights or counterweights In addition to counterweights use extra caution when operating on slopes Drive UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE For additional traction tire chains and a weight box can be added Maximum weight added to tractor should not exceed 50 Ibs per wheel and 100 additional Ibs in weight box Transporting 1 Disengage the electric clutch and then raise the s
22. forcement ring gear D and plastite screws A Lubricate the base of the discharge chute and ring gear with automotive lithium grease Remove the cover and loosen the screws A Figure 17 securing the electric spout rotator motor Install the discharge chute and reinforcement ring gear D and secure to the chute ring C Figure 16 using the three hold downs B and plastite screws A Adjust the motor so that it meshes with the discharge chute ring gear and tighten the adjustment screws A Figure 17 Replace the cover Initial Setup amp Assembly Figure 19 Deflector Control Cable Support Arm A Support Arm Figure 18 Skid Shoe Installation B 5 16 18 x 1 Carriage Bolt Carriage Bolt 3 8 16 x 3 4 C Lockwasher amp Nut Snowthrower Housing Skid Shoe Washer Lockwasher Hex Nut moop Install Skid Shoes 1 Install the skid shoes using 3 8 16 x 3 4 carriage bolts washers lockwashers and nuts as shown in Figure 18 2 Adjust the skid shoes See Adjustments section Attach Deflector Control Cable Support Arm 1 Assemble the deflector control cable support arm A Figure 19 to the left side of the snowthrower using one 5 16 18 x 1 carriage bolt B lockwasher and nut C using the holes shown Install Chute Rotator Switch and Harness 1 Remove the plug from the switch mounting hole in the right side of the dashboard 2 Route the switch harness C F Figure
23. ght in moving parts Wear footwear that will improve footing on slippery sur faces 4 Handle fuel with care it is highly flammable a Use an approved fuel container b Never add fuel to a running engine or hot engine c Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Replace fuel cap securely and wipe up spilled fuel d Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place con tainers on the ground away from your vehicle before filling e When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such on a trailer with a portable container rather than from a gasoline dis penser nozzle f Keep nozzle in contact with the rim of the fuel tank or container opening at all times until refueling is complete Do not use a nozzle lock open device g Replace gasoline cap securely and wipe up spilled uel h If fuel is spilled on clothing change clothing imme diately 5 Adjust the collector housing height to clear gravel or crushed rock surfaces 6 Never attempt to make any adjustments while the engine motor is running except when specifically recommended by the manufacturer 7 Let engine motor and machine adjust to outdoor temperatures before starting to clear snow 8 Always wear safety glasses or eye shields during operation or while performing an adjustme
24. he unit while under the influence of alcohol or drugs 21 Keep in mind the operator is responsible for acci dents occurring to other people or property 22 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators should evaluate their ability to operate the unit safely enough to protect themselves and others from injury 23 DO NOT wear long scarves or loose clothing that could become entangled in moving parts 24 Snow can hide obstacles Make sure to remove all obstacles from the area to be cleared CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the operating activity Never assume that children will remain where you last saw them 1 Keep children out of the area and under the watchful care of another responsible adult Be alert and turn unit off if children enter the area Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision CLEARING A CLOGGED DISCHARGE CHUTE Hand contact with the rotating impeller inside the dis charge chute is the most common cause of injury associ ated with snowthrowers Never use your hand to clean out the discharge chute To clear the chute 1 SHUT OFF THE ENGINE 2 Wait 10 seconds to be sure the impeller blades have stopped
25. ley B Spring Tension Bracket F Pivot Bracket C Handle G Tension Marks D Capscrew 21 Removal amp Normal Installation Figure 33 Removal A Rotator Motor Plug E Clevis Pin amp Clip H RH Lift Lever B Lift Rod F Assist Spring amp Assembly C Hair Pin Clip Anchor D Hitch Pin amp Clip G Clevis Pin amp Hair Pin Removal 5 Disconnect the rotator motor plug A 1 Fully raise and support the snowthrower with wood 6 Disconnect the rear of the lift rod B from the lift arm blocks extension Remove the hair pin clip C from the front 2 Manual Lift Models Release and remove the lift of the lift rod Remove the lift rod Remove the lift assist spring and anchor F Figure 33 arm extension from the tractor see Hitch Installation 3 Lower the snowthrower Instructions 7 Use the trunnion handle C Figure 34 to relieve belt tension Remove the belt from the snowthrower drive pulley A Figure 35 4 Remove the clevis pin and clip E from the remote deflector control and disconnect the control from the mounting bracket 22 8 Remove the hitch pin and clip D Figure 33 from the snowthrower and remove the snowthrower Reinstall all pins and clips to prevent loss 9 Remove the clevis pin and hair pin G Figure 33 RH manual lift models frame mounted bracket Reinstall all pins and clips to prevent loss 10 Return the lift bar B Figure 14 manual lift models or lock plate D Figure
26. lly raised position a j 2 Release the rear set collar C Figure 9 gt i a Figure 9 Adjusting 3 Slide the set collar C forward until it is slightly com A Front Set Collar pressing the spring Tighten the set collar screw Do p Spring not over compress the lift rod spring C Rear Set Collar LIFT ASSIST ADJUSTMENT MANUAL LIFT ONLY 1 Tighten the lift assist bolt A Figure 10 to increase the amount of lift assist IMPORTANT NOTE S DO NOT OVER COMPRESS THE SPRING In addition to providing downward pressure the spring is an elastic medium that absorbs shocks caused by bumps and cracks in ground surfaces Over compressing the spring defeats this and may cause damage to the unit Figure 10 Lift Assist Adjustment A Lift Assist Bolt 13 Troubleshooting Adjustments amp Service Belt Tension Adjustment 1 With the snowthrower drive belt installed trunnion A Figure 11 should be between marks G on spring tension bracket B for correct belt tension 2 Turn belt tension handle C to move trunnion A for ward or rearward until it is between marks G 3 If trunnion cannot be placed between marks loosen capscrew D and reposition idler pulley E as nec essary The pivot bracket F should be perpendicu lar to the hitch Retighten capscrew D and repeat step 2 Figure 11 Adjusting Belt Tension A Trunnion E Idler Pulley B Spring Tension Bracket F Pivot Bracket C Handle
27. loat Hydraulic Lift Models Manual Lift Models NOTE These instructions apply to Conquest 1700 2700 YT Series tractors or Broadmoor 1600 2600 LT Series tractors equipped with a lift lever kit 1694148 When using a snowthrower or dozer the downward pressure lock plate D Figure 36 and an additional pin C is installed These parts are included with the attach ment Note that the washers G are not used with the The lift link is installed differently depending on what lock plate attachment is being used Refer to Figure 37 for link When mowing the downward pressure lock plate D is installation information removed and replaced with two washers G The addi tional pin C is also removed Fully lower the hydraulic lift The lift assembly is spring loaded so it will need to be held in the down position to perform of the following procedures 24 Hardware Identification amp Torque Specifications Common Hardware Types Torque Specification Chart Hex Head Capscrew FOR STANDARD MACHINE HARDWARE Tolerance 20 Hardware ap 3 l Grade S aba S SAE Grade 2 SAE Grade 5 SAE Grade 8 CG WWW NS Hex Nut Size Of in lbs i Hardware Nm ft Ibs Nm Standard Hardware Sizing 30 3 4 4 6 When a washer or nut is identified as 1 2 this is the Nominal size meaning the inside diameter is 1 2 inch if a 31 3 9 4 9 second number is present it represent the threads per inch 43 4 9 6 8 49 9 9 1 1 When bolt o
28. nowthrower 2 Adjust ground speed according to surface conditions 3 Select a low ground speed when transporting on a slippery surface General Operating Instructions Snow Removal Suggestions e Determine the best snow removal pattern before beginning Wind direction is an important factor to consider Rotate the spout to discharge snow downwind Plan the pattern so that you avoid throwing snow on cleared areas and on yourself as you are operating When land contour permits it is best to travel in the longest direction to minimize turning In very deep or heavy snow it may be necessary to make the first pass with snowthrower partially raised backing up every few feet and lowering the snowthrower to clear the snow left on the surface Also it may be necessary to slice off less than the full width of the auger or reduce ground speed e If snow stops flowing freely from the spout back away until the snowthrower clears itself A DANGER If the auger stalls or the chute plugs DISENGAGE THE ELECTRIC CLUTCH STOP THE ENGINE AND REMOVE THE KEY SET THE PARKING BRAKE WAIT FOR MOVING PARTS TO STOP Remove the foreign object or clear the spout with a piece of wood before restarting the engine Never place hands into auger housing or spout to clear jammed object Auger may rotate when object is removed Daily Storage 1 Run the snowthrower a few minutes after blowing snow to prevent freeze up of auger All
29. nt or repair to protect eye from foreign objects that may be thrown from the machine TP 600 4159 01 UV SMAN OPERATION 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic Do not carry Passengers 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspect the snowthrower for any damage and repair the damage before restarting and operating the snowthrower 4 If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble 5 Stop the engine motor whenever you leave the operating position before unclogging the collector impeller housing or discharge guide and when making any repairs adjustments or inspec tions 6 When leaving the machine unattended disengage the power take off PTO lower the attachment set the parking brake stop the engine and remove the key 7 When cleaning repairing or inspecting make certain the collector impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting Do not run the engine indoors except for starting the engine or for transporting the
30. oor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit Keep hands feet and clothing away Part No 1716532 Auger Danger Decal All DANGER WARNING CAUTION and instructional messages on your unit should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your unit If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation 4 DANGER Contact with moving parts inside chute will cause serious injury Shut off engine before unclogging discharge chute A Part No 1722674 Discharge Chute Danger Decal TO AVOID SERIOUS INJURY OR DEATH e Refer to Operator s Manual for Safety and Operating Instructions e Keep all guards and shields in place e Stop engine remove key and be sure all moving parts have come to a complete stop b
31. ow tractor engine to cool before storing in any enclosure Off Season Storage 1 2 Remove snowthrower from the tractor Use water pressure or a brush to thoroughly clean the housing Paint or lightly coat with oil any area where paint has been worn or chipped away 4 Lubricate the snowthrower Store the snowthrower and hitch in a dry place Maintain WARNING To avoid serious injury perform maintenance on the unit only when the engine is stopped and all moving parts have stopped Always remove the ignition key before beginning maintenance or adjustments to prevent accidental starting of the engine Schedule For Normal Care Clean snow and ice from After each use snowthrower Lubricate snowthrower Every 10 hours or at least once a year Check gear box oil level At least once a year Figure 2 Lubrication Points Maintenance General Lubrication Lubricate the snowthrower as shown in Figure 2 Where an oil can is shown use 30 weight oil Where a grease gun is shown use lithium grease Lubricate the following areas e Oil the chute deflector e Dil the deflector locking control e Grease the chute ring gear e Grease the snowthrower hitch pivot points e Grease the auger bearings e Grease the the auger shaft grease fittings Maintenance Check Auger Gearbox Oil Level Perform this check every season 1 Remove the plug A Figure 3 from the side of the auge
32. pped rotating 3 Always use a clean out tool DO NOT use your TRACTOR CONTROLS hands Before you begin operating the tractor and attachment make certain you have e Read and understood the instructions in the tractor Operator s Manual e Become thoroughly familiar with all of the trac tor controls and their operation including how to safely and properly start and stop the unit e Practice driving in an open area without the attachment to become accustomed to the unit Features amp Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls Operating the tractor and attachment requires the combined use of these controls and additional controls whose operation is described in the tractor Operator s Manual Please take a moment and familiarize yourself with the name location and function of these controls so that you will better understand the Controls Figure 1 Control Locations safety and operating Spout Rotator Switch instructions provided in PTO Switch this manual Hydraulic Lift Manual Lift Deflector Control A B C D E F Throttle Control Controls the electric spout rotator B PTO Switch Engages and disengages the PTO to start and stop the snowthrower C Hydraulic Attachment Lift Lever NOTE The hydraulic lift will only work with the engine running and the parking brake disengaged The attachment lift lever
33. r capscrew is identified as 1 2 16 x 2 this 16 3 means the Nominal size or body diameter is 1 2 inch the l 19 0 second number represents the threads per inch 16 in this example and the final number is the body length of the 34 0 bolt or screw in this example 2 inches long 34 0 The guides and ruler furnished below are designed to mo help you select the appropriate hardware and tools ae 108 8 Nut 1 2 149 6 Insid 163 2 X ki 204 0 Diameter S 231 2 299 2 326 4 525 0 571 2 S 816 0 g Screw 1 2 x 2 897 6 1 244 0 D Body 1 360 0 a Diameter R NOTES Body These torque values are to be used for all hardware N Length excluding locknuts self tapping screws thread forming w screws sheet metal screws and socket head setscrews A 5 Recommended seating torque values for locknuts A a for prevailing torque locknuts use 65 of grade 5 torques N b for flange whizlock nuts and screws use 135 of grade 5 torques N Unless otherwise noted on assembly drawings all torque values must meet this specification A Wrench amp Fastener Size Guide 1 4 Bolt or Nut 5 16 Bolt or Nut 3 8 Bolt or Nut 7 16 Bolt or Nut 1 2 Bolt or Nut Wrench 7 16 Wrench 1 2 Wrench 9 16 Wrench Bolt 5 8 Wrench 3 4 Wrench Nut 11 16 25 Mounting Remote Deflector Control Line Template Up with Edge of Plastic Dashboard Mark and Drill One 9 32 Hole Mount Bracket and
34. r gear box Add Simplicity Winter Weight Worm Gear Oil until the oil level is even with the fill plug hole Reinstall the plug A Check the Impeller Gear Box Oil Level Perform this check every season The gear box oil capacity is 12 oz The gear box can be accessed from the rear of the snowthrower attachment 1 Remove the oil fill plug A Figure 4 from the top of the gear box Insert a piece of wire into the gear box to check the oil level Add 85W 90 gear lube oil if required The box should be approximately half full Air space is required for oil expansion Reinstall the plug 10 Figure 3 Auger Gear Box Oil A Fill Plug Figure 4 Impelle A Fill Plug aaa eq of e of Danas r Gear Box Oil Troubleshooting Adjustments amp Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly WARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine The troubleshooting guide below lists the most common problems their causes and remedies
35. ractor 1 Refer to the Maintenance amp Adjustments sections of this manual and perform any needed service Also refer to the tractor Operator s Manual and perform any required service 2 Remove any objects from the work area which might be caught in or thrown by the auger 3 Before starting the engine clear the auger of any ice particles which may cause damage to auger 4 Adjust the deflector and skid shoes to desired height See Skid Shoe Adjustment and Deflector Adjustment 5 Make sure all hardware is present and secure Engine amp Ground Speed Selection Always run the engine at full throttle Normally a slow ground speed is best for throwing snow The deeper or heavier the snow the slower the recom mended ground speed Starting amp Stopping 1 Start the tractor engine Set engine throttle FULL 2 Lower the snowthrower 3 Engage the electric clutch switch Snowthrower auger should rotate Disengage the electric clutch switch Snowthrower auger should stop 4 Adjust the throttle to full soeed Select the proper ground speed 5 To stop tractor movement depress the clutch brake pedal To stop the snowthrower disengage the elec tric clutch Before leaving the seat disengage the electric clutch set the parking brake stop the engine remove the key and wait for all moving parts to stop General Operating Instructions WARNING Perform the Safety System Interlock test found in your tractor Op
36. yMfg com SS MASSEY FERGUSON LAWN amp GARDEN EQUIPMENT 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www MasseyLawn com Copyright 2006 Simplicity Manufacturing Inc All Rights Reserved Printed in USA SNAPPER PRODUCTS 535 Macon Street McDonough GA 30253 www Snapper com AGCO LAWN amp GARDEN EQUIPMENT 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 AGCOLawn com
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