Snapper 11305 Snow Blower User Manual
Contents
1. 2 3 TABLE OF CONTENTS 4 SECTION 2 OPERATING INSTRUCTIONS 5 10 Introductioh 5 2 5 Pre start Checklist enim Hanke 6 7 Starting amp Stopping Engine Recoil Start Models 7 10 Starting amp Stopping Engine Electric Start Models 9 10 Starting amp Stopping Auger Impeller eene eene enne 8 10 Starting amp Stopping Wheel 8 10 Free Wheel Machine eeeeeeeeee eene esee enne nnnm nnns 10 SECTION MAINTENANCE INSTRUCTIONS 11 12 Checking Auger Drive nennen nennen nennen nnne nhan 11 Checking Wheel Drive 11 Lubricate Gear Case ii a 11 Lubricate Auger amp Bearing eese nennen ann 11 General LUDA CATON 22 2ER 11 Annually End of Season eee eee 12 Changing Engine 12 Changing Spark PIU iii 12 Storage Procedure 5 aie nn a ca done pais 12 Maintenance and Service Parts2. esses eene nennt nnns 12 SECTION 4 ADJUSTMENTS AND REPAIR 13 18 Auger Impeller amp Wheel Drive Belt Adjustment 13 14 Auger Impeller amp Wheel Drive Belt Replacement 14 15 Skid Shoe Adjustment a araa aSa een aean as at alla 16 Single Handle Control Adjustment unuussnsnnnneonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnn 17 Auger Shear Bolt 18 Chute Crank Adjustment 18 Rubber Drive Tire Replacement eese nennen nnns 18 TROUBLESHOOTING 2 19 SERVICE SCHEDULE inni etian ndo nennen 19 WARRANTY nennen 20 Section 2 OPERATING INSTRUCTIONS 1 4 INTRODUCTION Before starting machine visually check location of all operational controls and identify major parts discussed in Operator s Manual REMOTE DEFLECTOR CONTROL 26 amp 30 MODELS DISCHARGE CHUTE CONTROL SPEED CONTROL LEVER TRACTION CLUTCH BLOWER CLUTCH CONTROL LEVER CONTROL LEVER HEAD LIGHT 26 amp 30 MODELS COLLECTOR AUGERS DISCHARGE DEFLECTOR CAP CONTROL PANEL FUEL TANK IMPELLER HOUSING DISCHARGE CHUTE WHEEL RETAINING PINS TIRES 12 15 PSI W O CHAINS 15 20 PSI WITH CHAINS BLOWER HOUSING COLLECTOR AUGERS SCRAPER BL
3. 2 2 9 ENGAGING WHEEL DRIVE 1 Move wheel drive control lever against handle to engage wheel drive Ground speed can be adjusted while the machine is moving by changing position of the ground speed control Machine has six forward speeds and one reverse Refer to Figure 2 5 A WARNING A Release auger impeller clutch control and make sure STOPPED before rotating auger impeller has discharge chute or adjusting deflector DO NOT place hands near auger impeller while engine is running 2 2 10 DISCHARGE CHUTE and DEFLECTOR ADJUSTMENT 1 Release auger impeller control and wheel drive control levers to allow auger impeller and ground speed to come to a complete stop 2 Position the deflector to the desired location using deflector handle located on control panel Rotate deflector handle counter clockwise to unlock Push handle to raise or pull handle to lower the deflector Rotate deflector handle clockwise to lock into position 3 Rotate chute crank to position discharge chute in desired direction Refer to Figure 2 5 2 2 11 STOPPING ENGINE AUGER amp WHEEL DRIVE Stop the auger impeller and wheel drive by releasing the auger impeller and wheel drive control levers Stop the engine by moving the engine speed control to the stop position or removing the key from the switch Always remove key from key switch before leaving machine unattended Refer to Figure 2 7 10 2 2 12 FREE WHEEL MACHINE Snow Thrower can be t
4. 1 Before starting make visual check to make sure auger impeller housing is clear and all guards and shields are in place and tight DO NOT operate machine without proper guards shields deflectors or other safety protective devices in place and functioning properly Should the auger impeller become clogged release the auger impeller clutch control and as an additional precaution STOP the engine before attempting to unclog the auger impeller or discharge chute DO NOT attempt to unclog the auger impeller or discharge chute by reaching in with your hands Use a long stick or similar implement to unclog DO NOT attempt to unclog the auger impeller or discharge chute with the engine running STOP engine and remove key STOP engine motor and remove key before leaving the operator position for any reason OPERATIONAL PRECAUTIONS Continued From Previous Page T 10 11 12 13 14 15 16 17 18 19 20 DO NOT put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Start engine only where exhaust fumes will be safely dissipated Allow a brief warm up period and practice operation of controls outside before putting the machine to work After striking a foreign object STOP the engine motor remove the key and remove the wire from spark plug Thoroughly inspect the snow thrower for any damage and repair the damage before restarting and oper
5. 2 2 6 STOPPING ENGINE AUGER amp WHEEL DRIVE Stop the auger impeller and wheel drive by releasing the auger impeller and wheel drive control levers Stop the engine by moving the engine speed control to the stop position or removing the key from the switch Always remove key from key switch before leaving machine unattended See Figure 2 7 MOVE CONTROL TO STOP REMOVE KEY FIGURE 2 7 2 2 STARTING OPERATION amp STOPPING ELECTRIC START MODELS Go to Page 7 for Recoil Start Models A WARNING DO NOT use an electrical extension cord that is damaged A damaged electrical extension cord could cause a shock or fire Thoroughly inspect electrical extension cord before using machine If cord is damaged do not use and do not operate machine Replace damaged cord immediately Contact your Snapper service dealer for assistance To reduce the risk of electric shock use only with an extension cord intended for outdoor use having a cord type SW A SOW A STW A STOW A SJW A SITW A or SJTOW A 2 2 7 ENGINE 1 Turn fuel shut off valve to the ON position Refer to Figure 2 3 2 Insert key into ignition switch See Figure 2 8 3 Connect the power cord to the starter switch box on the engine then plug the other end into 120 volt AC receptacle 4 Move choke control to the choke ON position See Figure 2 8 IMPORTANT Stop the auger impeller and wheel drive by releasing the auger impeller and wheel
6. are limited to three 3 years from purchase date for the original purchaser s residential or other non commercial use and ninety 90 days from purchase for the original purchaser s commercial rental or other non residential use and to the extent permitted by law any and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warranties are excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia 30253 20 NOTES 21 NOTES 22 NOTES 23 Safety Instructions amp Operator s Manual for SNAPPER TWO STAGE LARGE FRAME SNOW THROWER SERIES 5 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured The labels on those engines
7. attempt any adjustments maintenance service or repairs with engine running Stop auger Stop engine Remove key Disconnect spark plug wire and secure wire away from spark plug 4 1 AUGER IMPELLER and WHEEL DRIVE BELT ADJUSTMENT REPLACEMENT When operating machine release the auger impeller clutch control The auger impeller should come to a complete stop in 5 seconds If the auger impeller does not come to a complete stop in the required time check and adjust belt tension Inspect belts frequently for signs of excessive wear Observe drive belts for slippage due to wear when operating machine If slippage does occur adjust replace as follows 4 1 1 AUGER and WHEEL DRIVE CABLE ADJUSTMENT 1 Measure control cable extension from a relaxed position to full extended position Move control lever against handle Measure the overall length of the spring The length of the cable spring should increase by 3 8 when the clutch control lever is depressed See Figure 4 1 CABLE MUST BE SLACK WHEN CLUTCH HANDLE RELEASED N i SPRING SHOULD i STRETCH 3 8 WHEN LEVER IS DEPRESSED FIGURE 4 1 2 Adjust control cable by loosening jam nut at the upper end of cable Hold threaded end of cable and then turn cable clockwise or counter clockwise until correct extension is achieved Retighten jam nut IMPORTANT DO NOT over tighten the control cables The cables must have slack for the auger impeller brake to function prope
8. contain very important emissions information and critical safety warnings Read Understand and Follow all warnings and instructions in this manual the engine manual and on the machine engine and attachments If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 A WARNING BATTERY POSTS TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING A WARNING ENGINE EXHAUST SOME OF ITS CONSTITUENTS AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER REPRODUCTIVE HARM zu SMAPPER oe cr 20253 us SNAPPER INC ALL RIGHTS RESERVED INSTRUCTION No 2 8225 REV 6 1 10 25 02 24
9. damage can result 2 Install new shear bolts and nuts Tighten to 5 to 10 ft Ib of torque See Figure 4 10 FIGURE 4 10 4 1 8 CHUTE CRANK ADJUSTMENT 1 Loosen adjustment bolt Move crank worm bracket away from ring gear slightly NOTE The worm gear should always maintain full contact with ring gear after adjustment Retighten adjustment bolt If crank still does not operate satisfactorily lubricate worm gear and ring gear with grease See Figure 4 11 4 1 9 RUBBER DRIVE TIRE REPLACEMENT 1 Tilt machine forward to gain access to drive system area Secure machine in the tilted position to prevent tipping over Remove drive system cover plate See Figure 4 5 2 Remove the three nuts that secure rubber drive tire to the chain case Remove drive tire See Figure 4 12 3 Install new rubber drive tire Reinstall the three nuts Torque to 15 to 25 ft lbs See Figure 4 12 18 Section 4 REPAIR amp ADJUSTMENTS WORM GEAR RING GEAR ADJUSTMENT BOLT WORM BRACKET MOUNTING BOLT RUBBER m DRIVE DISC DRIVE HUB NOTE DO NOT remove Drive Hub from Chain Case Assembly to replace Drive CHAIN CASE ASSEMBLY FIGURE 4 12 TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Engine Will Not Start 1 Fuel tank empty 1 Fill fuel tank with fresh fuel or fuel oil mix Using Recoil Starter 2 Engine needs choking and priming 2 Move choke control to CHOKE position Push primer bulb thre
10. drive control levers Stop the engine by moving the engine speed control to the stop position or removing the key from the switch 5 Move engine speed control to the FAST position See Figure 2 8 6 Push primer button three times to start a cold engine NOTE Do not use primer button to start warm engine 7 Push the electric starter button DO NOT hold button for more than 20 seconds to avoid damaging the starting motor See Figure 2 8 8 After engine starts move the choke control to the no choke OFF position Allow a brief warm up until engine runs smooth 9 Disconnect power cord from AC receptacle Disconnect power cord from machine and remove cord from area where machine will be in operation PLUG INTO START HERE PUSH PRIMER THREE TIMES CONNECT EXTENSION CORD MOVE ENGINE SPEED CONTROL TO FAST MOVE INSERT KEY CHOKE TO THE ON POSITION FIGURE 2 8 Section 2 OPERATING INSTRUCTIONS 2 2 STARTING OPERATION amp STOPPING ELECTRIC START MODELS Go to Page 7 for Recoil Start Models Continue From Previous Page A WARNING 4h Objects can be thrown by the snow thrower while it is in operation Thrown objects could cause serious injury to the operator or bystanders Always wear safety goggles or other suitable eye protection Keep people and pets away from area 2 2 8 ENGAGING AUGER 1 Pull auger impeller control lever against handle to engage auger impeller Refer to Figure 2 6
11. valve to the ON position See Figure 2 3 6 Pull rope start handle to crank engine 7 After engine starts move the choke control to the no choke OFF position Allow a brief warm up until engine runs smooth Continued on Next Page N TURN VALVE TO ON POSITION FIGURE 2 3 2 Insert key into ignition switch See Figure 2 4 3 Move choke control to the choke ON position See Figure 2 4 4 Move engine speed control to the FAST position See Figure 2 4 5 Push primer button three times to start a cold engine NOTE Do not use primer button to start warm engine See Figure 2 4 IMPORTANT Stop the auger impeller and wheel drive by releasing the auger impeller and wheel drive control levers Stop the engine by moving the engine speed control to stop or removing the key from the switch Section 2 OPERATING INSTRUCTIONS 2 2 STARTING OPERATION amp STOPPING RECOIL START MODELS Go to Page 9 for Electric Start Models Continued From Previous Page 2 2 2 PROPELLING SNOW THROWER IMPORTANT This snow thrower has six forward speeds and one reverse speed 1 Move ground speed control to the desired speed position See Figure 2 5 2 Proceed to Section 2 2 4 to engage wheel drive GROUND SPEED CONTROL FIGURE 2 5 A WARNING A Objects can be thrown by the snow thrower while it is in operation Thrown objects could cause serious injury to the operator or bystanders Always w
12. 1 5 SKID SHOE ADJUSTMENT NOTE It is recommended to raise the auger impeller housing when clearing rough or graveled surfaces To raise auger impeller the skid shoes should be lowered 1 Tilt machine up and place a wooden block under auger impeller housing 2 Loosen bolts on both skid shoes Move shoes down to raise auger impeller housing or move skid shoes up to lower auger impeller housing See Figure 4 8 SCRAPER BLADE SKID SHOE LOOSEN CARRIAGE BLOCK BOLTS TO SHIFT SCRAPER BLADE UP FOR SMOOTH PAVED SURFACES y DOWN FOR ROUGH GRAVELED SURFACES FIGURE 4 8 16 Section 4 REPAIR amp ADJUSTMENTS 4 1 6 SINGLE HANDLE CONTROL ADJUSTMENT IMPORTANT Standing in the operators position the left handle bar lever is for wheel drive engagement and disengagement The right handle bar lever is for auger impeller engagement and disengagement Hold both levers down to handle bar for engagement and release levers for disengagement When both levers are pressed down to the handle bar at the same time the operator can release the right hand lever and the right lever will remain engaged as long as the left hand lever is held down to handle bar Release the left hand lever and both levers will disengage 1 Hold the wheel drive control lever down against the handle See Figure 4 9 TRACTION CLUTCH CONTROL LEVER DISCHARGE CHUTE CONTROL CABLE GUIDE SUPPORT BRACKET OUT s ADJU
13. ADE REPLACEABLE SKID SHOES IMPELLER WARNING ROTATES APPROX KEEP HANDS AWAY GEAR BOX FROM DISCHARGE 1100 RPM DURING OPERATION THROAT amp IMPELLER FIGURE 1 1 NOMENCLATURE Section 2 OPERATING INSTRUCTIONS 2 1 PRE START CHECK LIST Make the following checks and perform the service required before each start up 2 1 1 Check engine oil and add oil as needed to bring level up to the FULL mark Refer to engine owner s manual for oil specifications 2 1 2 Check guards chutes deflectors and covers to make sure all are in place and securely tightened 2 1 3 Check auger impeller control and wheel drive control to insure cables are connected and both levers operate freely See Figure 2 1 IMPORTANT On 26 amp 30 Auger models only Standing in the operator s position the left handle bar lever is for wheel drive engagement and disengagement The right handle bar lever is for auger impeller engagement and disengagement Hold both levers down to handle bar for engagement and release levers for disengagement When both levers are pressed down to the handle bar at the same time the operator can release the right hand lever and the right lever will remain engaged as long as the left hand lever is held down to handle bar Release the left hand lever and both levers will disengage PRESS BOTH LEVERS RELEASE BLOWER CLUTCH LEVER CONTINUE HOLDING WHEEL DRIVE DRIVE CONTROL FIGURE 2 1 2 1 4 Check chute operat
14. IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE AND STORAGE 1 10 DO NOT store machine or fuel container inside where fumes may reach an open flame spark or pilot light as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of reach of children in a well ventilated unoccupied building Keep machine and engine free of excess oil grease and spilled fuel to reduce fire hazard When draining fuel tank drain fuel into an approved container outdoors and away from open flame Inspect all bolts nuts and screws frequently and keep properly tightened Use only recommended shear bolts if equipped to prevent possible damage to machine Service engine and make adjustments only when engine is stopped Remove key remove wire from spark plug secure wire away from plug and disconnect cord from electric starting motors to prevent accidental starting DO NOT change engine governor settings or overspeed engine DO NOT test for spark by grounding the spark plug next to spark plug hole Spark from the plug could ignite gas exiting engine Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices Use only genuine SNAPPER replacement parts to assure that original standards are maintained speed TABLE OF CONTENTS SECTION 1 IMPORTANT SAFETY INSTRUCTIONS
15. STING LINE ON BRACKET FIGURE 4 9 BLOWER CLUTCH CONTROL LEVER REMOTE DEFLECTOR CONTROL T HANDLE CAM LOCK BRACKET 17 2 Check position of the cam lock It must align with the adjusting line located on the cam lock bracket 3 To adjust loosen the nuts on the cable guide support bracket and move the bracket in or out until the cam lock aligns with the adjusting line Retighten nuts 4 Hold the wheel drive control lever down to the handle bar at the same time press the auger impeller control lever down to the handle bar and hold in position 5 Check the position of the cable ferrule in relation to the cam lock The ferrule must be located 1 16 060 above the hook of the cam lock To adjust loosen the three nuts that secure the cam lock bracket Slide bracket up or down until correct measurement is achieved Retighten nuts securely See Figure 4 9 HOLD DOWN CABLE FERRULE CAM LOCK CABLE HOOK 4 1 7 AUGER SHEAR BOLT REPLACEMENT IMPORTANT If engine is operating correctly and auger impeller drive belt is not damaged or severed but the auger impeller does not rotate it is possibly the auger impeller shaft shear bolt 1 Remove shear bolt and nut from auger Discard old shear bolt and nut DO NOT reuse bolt or nut under any circumstances Always replace existing hardware with genuine Snapper new replacement shear bolts and nuts DO NOT substitute these shear bolts and nuts as auger impeller and engine
16. Safety Instructions amp Operator s Manual for SNAPPER TWO STAGE LARGE FRAME SNOW THROWER SERIES 5 MODELS 8245 11305 9265 MODEL NUMBER EXPLANATION ENGINE HP SERIES DESIGNATION AUGER WIDTH 8 8 0 Engine HP Engine Horse Power 24 24 Auger Width 5 Series Designation 9 9 0 Engine HP Engine Horse Power 26 26 Auger Width eee 11 11 0 Engine HP Engine Horse Power 30 30 Auger Width Thank you for buying a SNAPPER Product Before operating your Snow Thrower read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense SNAPDPER GA 30253 U S A MANUAL No 2 8225 REV 6 1 10 25 02 COPYRIGHT 2000 SNAPPER INC ALL RIGHTS RESERVED IMPORTANT SAFETY INSTRUCTIONS WARNING This powerful machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following instructions may result in serious injury to the operator or other persons The owner of the snow thrower must understand these instructions and furthermore must allow only persons who understand these instructions to operate snow thrower Each person operating the snow thrower must be of sound mind and body and mu
17. age of snow thrower related injuries These operators should evaluate their ability to operate the snow thrower safely enough to protect themselves and others from serious injury Disengage all clutches and shift into neutral before starting the engine motor Wear adequate winter clothing including boots which will give you maximum footing on slippery surfaces Exercise CAUTION to avoid slipping or falling Before the first snow fall check the area to be cleared and remove all objects such as doormats sticks toys wires rocks etc which could be hurled or jam the snow thrower PREPARATION Continued From Previous Column T Survey the area to be cleared beforehand and plan where snow is to be blown Be prepared to release auger impeller clutch or to change discharge chute direction quickly to discharge away from windows cars buildings and doorways to avoid property damage or personal injury from hurled objects Use only approved extension cords and receptacles in good condition and with sufficient capacity to carry the current to the machine if equipped with electric starting motors Handle fuel with extra care Fuels are flammable and vapors are explosive Store only in an approved fuel container Never remove fuel cap or add fuel with the engine running Add fuel outdoors only with the engine stopped and cool Clean spilled fuel and oil from machine DO NOT smoke DO NOT run engine indoors OPERATIONAL PRECAUTIONS
18. ating the snow thrower STOP the engine if the machine starts to vibrate excessively as this normally indicates mechanical problems Remove the key and disconnect the spark plug wire to prevent unintentional starting before servicing or repairing the machine DO NOT clear snow across the face of slopes Exercise extreme CAUTION when changing direction on slopes DO NOT attempt to clear steep slopes DO NOT leave machine unattended with the engine running STOP engine and remove key to prevent unauthorized operation Release clutch control and make sure auger impeller has STOPPED before adjusting deflector or placing hands near auger impeller DO NOT use snow thrower on surfaces above ground level such as a roof of a building Exercise extreme CAUTION when operating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic DO NOT overload the machine capacity by attempting to clear snow at too fast a rate Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when backing Disengage power to the auger impeller when snow thrower is transported or not in use Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheels weights counterweights cabs and the like Never operate the snow thrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run
19. charge chute 3 Unhook both idler springs 4 Loosen auger impeller belt guide See Figure 4 6 5 IMPORTANT Auger drive belt will have to be removed from around engine drive pulley and engine shaft to install wheel drive belt 6 Remove wheel drive belt from around engine pulley See Figure 4 6 WHEEL DRIVE Ed AUGER DRIVE BELT UNHOOK IDLER SPRING UNHOOK IDLER SPRING FIGURE 4 6 15 7 Tilt machine forward to gain access to drive system area Secure machine in the tilted position to prevent tipping over Remove drive system cover plate See Figure 4 7 A SELF TAPPING SCREWS REMOVE COVER FIGURE 4 7 7 Remove wheel drive belt from drive disc pulley Route wheel belt through drive system in between rubber drive tire and drive disc 8 Route new wheel drive belt through drive system NOTE New belt has to be routed in between rubber drive tire and drive disc to position it around auger pulley 9 Route wheel drive belt onto engine wheel drive pulley Make sure belt is also positioned in the drive disc pulley groove 10 Reinstall auger drive belt around engine auger drive pulley Make sure belt is also positioned in the drive disc pulley groove 11 Position belt guide against auger drive belt and tighten securely 12 Reinstall both idler springs 13 Reinstall discharge chute belt cover and drive system cover Tighten screws securely Section 4 REPAIR amp ADJUSTMENTS 4
20. e times Place spark plug wire onto spark plug Move fuel shut off valve to the on position wm Spark plug wire disconnected Engine Will Not Start 1 Power extension cord not plugged into machine or Using Electric Starter 120 Volt outlet for U S A or 230 Volt for Europe Power extension cord damaged Starter switch damaged or faulty Engine Stalls or Stops 1 Water debris or stale fuel in fuel system After Running Choke control in the CHOKE position Fuel tank empty 4 Air intake clogged with snow or debris Spark plug defective or gap set improperly Engine Loses Power 1 Engine lubrication oil level is low Spark plug faulty Water debris or stale fuel in fuel system Excessive Vibration Damaged out of balance or bent auger Loose engine or auger impeller components Bent or loose Idler pulley Volt outlet for U S A or 230 Volt for Europe Discard damaged power extension cord Replace starter switch Drain and clean fuel system Move choke control to OFF position Fill with fuel to proper level Unclog air intake Service spark plug Add oil to the engine to full level Service spark plug Drain and clean fuel system Service auger Service and tighten loose components Tighten or replace pulley 4 Replace belt 1 Stop engine and unclog discharge chute 2 Service auger impeller or components 3 Replace belt 4 Adjust belt tension 5 Lubricate all bearin
21. ear safety goggles or other suitable eye protection Keep people and pets away from area Release auger impeller clutch and wheel drive controls and make sure auger impeller and wheel drive have STOPPED before rotating discharge chute or adjusting deflector DO NOT place hands near auger impeller while engine is running 2 2 3 ENGAGING AUGER 1 Move auger impeller control lever against handle to engage auger impeller See Figure 2 6 2 2 4 ENGAGING WHEEL DRIVE 1 Move wheel drive control lever against handle to engage wheel drive Ground speed can be changed while the machine is in operation by changing position of the ground speed control IMPORTANT This snow thrower has six forward speeds and one reverse speed See Figure 2 6 AUGER IMPELLER WHEEL DRIVE CONTROL CONTROL FIGURE 2 6 2 2 5 DISCHARGE CHUTE and DEFLECTOR ADJUSTMENT 1 Release auger impeller control and wheel drive control levers to allow auger impeller and ground speed to come to a complete stop 2 Position the deflector in the desired location using deflector handle located on control panel Rotate deflector handle counter clockwise to unlock Push handle to raise or pull handle to lower the deflector Rotate deflector handle clockwise to lock into position 3 Rotate chute crank to position discharge chute in desired direction Refer to Figure 2 5 Section 2 OPERATING INSTRUCTIONS 2 2 STARTING OPERATION amp STOPPING RECOIL START MODELS
22. enance service or repairs with engine running Stop auger Stop engine Remove key Disconnect spark plug wire and secure wire away from spark plug Before tilting machine drain all the fuel from fuel tank Allow engine to run outdoors where fumes can be safely dissipated until all fuel is removed from carburetor 4 1 2 AUGER DRIVE BELT ADJUSTMENT IDLER PULLEY ADJUSTMENT Continued From Previous Page 4 Recheck cable for proper extension 3 8 5 Reinstall belt cover 4 1 3 AUGER DRIVE BELT REPLACEMENT Inspect belt frequently for signs of excessive wear Visually check engine drive belt for cracking fraying severed or exposed belt strands 1 Remove belt cover See Figure 4 2 2 Remove discharge chute 3 Unhook both idler springs 4 Loosen auger impeller belt guide See Figure 4 4 IMPORTANT Wheel drive belt will have to be removed from around engine drive pulley and engine shaft to install auger drive belt 5 Remove auger drive belt from around engine pulley See Figure 4 4 P AUGER DRIVE BELT UNHOOK IDLER SPRING UNHOOK IDLER SPRING FIGURE 4 4 14 6 Tilt machine forward to gain access to drive system area Secure machine in the tilted position to prevent tipping over Remove drive system cover plate See Figure 4 5 ps SELF TAPPING SCREWS REMOVE COVER FIGURE 4 5 7 Remove auger drive belt from drive disc pulley Route auger belt through drive sys
23. ental or other non residential use SNAPPER through any authorized SNAPPER dealer will replace free of charge any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser This warranty does not apply to engines and their components and batteries as these items are warranted separately This warranty does not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or component part that has been altered or modified changing safety performance or durability Batteries have a one 1 year prorated warranty period with free replacement if required during the first ninety 90 days from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose
24. gs as specified in manuals oln 0 c g X D 2 o 2 Q 9 a 3 El s 3 D Q 2 2 D go El o N wm Poor Snow 1 Clogged discharge chute Discharging 2 Damaged or bent auger impeller or components 3 Cracked severed or frayed belt 4 Belt tension out of adjustment 5 Insufficient lubrication in auger bearings po PROBABLECAUSE gan Ho Airintake clogged wih snow or debris T Ologged discharge chute DD 2 Damaged or bent augerimpelleror components 3 Cracked severed or rayedbel 4 Belttension out of adjustment 5 Insuficient lubrication in auger bearings SERVICE SCHEDULE ITEM SERVICE PERFORMED EACH EACH USE SEASON a A Check Oil Level Engine Manual meme ci 171 1171 NI System p ee grex prx Wear and Tension mee jeu _ Impeller Lubrication UE SHINE NIE HERE ES Check Air Pressure X 19 SNAPPER 3 YEAR LIMITED WARRANTY For three 3 years from purchase date for the original purchaser s residential non commercial use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both For ninety 90 days from purchase date for the original purchaser s commercial r
25. igure 3 2 FIGURE 3 2 11 3 3 GENERAL LUBRICATION Lubricate machine as instructed before and after operation each season 3 3 1 GEAR CASE AUGER SHAFT and AUGER BEARING LUBRICATION 1 Before each season of operation apply two shots of grease from a grease gun into gear case Snapper suggests using Benalene 900 The grease plug for the gear case is located in front of the gear case See Figure 3 3 2 Before each season of operation apply two shots of grease from a grease gun into each auger bearing Snapper suggests using Benalene 900 The grease fitting for the auger bearing is located on each end of the auger See Figure 3 3 3 Before each season of operation apply two shots of general purpose grease from a grease gun into the auger shaft The grease fitting for the auger shaft is located in the middle of each auger Remove shear bolts and rotate auger to distribute grease evenly around shaft Reinstall shear bolts and nuts Tighten to 5 to 10 ft Ib of torque See Figure 3 3 BEARING GREASE FITTING SHEAR BOLT GREASE PLUG FIGURE 3 3 3 3 2 GENERAL LUBRICATION After each season of operation spread a small amount of grease on The axle shafts for easy wheel removal The discharge chute and mounting flange retainers for smooth rotation Section 3 MAINTENANCE 3 4 ANNUALLY END OF EACH SEASON Perform all maintenance as described in the maintenance schedule 3 4 1 Engine Refer to engine ow
26. ion Rotate chute crank to insure smooth rotation throughout its range See Section 4 1 6 for worm gear adjustment 2 1 5 Check tires and add or release air as needed to bring air pressure to 12 psi without tire chains Air pressure with tire chains should be 16 psi IMPORTANT Electric Start Kit accessory on some models optional A WARNING A Use approved fuel container DO NOT smoke near open fuel container DO NOT fill fuel tank indoors or when engine is running Allow engine to cool for at least ten minutes before refilling Wipe off any spilled fuel before starting engine DO NOT run engine indoors 2 1 6 Add fuel to tank after pushing the machine outside where fumes can safely dissipate Make sure cap is tightened after refueling Wipe up any spilled fuel on machine and surrounding area Refer to Engine Owners Manual for specifications 2 1 7 Check auger impeller housing and discharge chute both must be free of all obstructions Clean engine of any accumulation of spilled fuel dirt etc A WARNING A DO NOT use an electrical extension cord that is damaged A damaged electrical extension cord could cause a shock or fire Thoroughly inspect electrical extension cord before using machine If cord is damaged do not use and do not operate machine Replace damaged cord immediately Contact your Snapper service dealer for assistance To reduce the risk of electric shock use only with an extension cord intended for o
27. ners manual for service instructions 3 4 2 Spark Plug Refer to engine owners manual for service instructions 3 5 STORAGE PROCEDURE Refer to the Engine Owners Manual for directions regarding engine storage preparations Prepare the snow thrower for end of season storage as follows 1 Drain fuel from fuel tank and let engine run until all fuel is out of the carburetor 2 Disconnect and remove the spark plug wire away from spark plug before any other preparations are made 3 Tape all openings closed to prevent spraying water into exhaust or air intakes during washing 4 Tilt snow thrower up on its wheels and thoroughly clean the underside of the auger impeller 5 Lubricate all exposed metal with a light coating of oil to prevent corrosion 6 Store the machine in a shed or other dry area protected from weather 3 6 MAINTENANCE and SERVICE PARTS MAINTENANCE and SERVICE PARTS Auger Drive Belt Tecumseh Engines 1 3939 Wheel Drive Belt Briggs Eines 1 3936 Wheel Drive Belt Tecumseh Engines 29101 Scraper Blade 24 Width Auger 3612 Scraper Blade 30 Width Auger 3 6006 Rubber Drive Tire Shear Bolts 5 16 18 x 1 7 8 Hex Nuts 5 16 18 9 1298 Parts Manual for Large Frame Snow Throwers Series 5 Models 8245 8265 E8265 9265 E9265 10305 E10305 10305E E10305E N10305E 12 Section 4 REPAIR amp ADJUSTMENTS WARNING A DO NOT
28. ransported without engine running and transmission drag 1 Remove hair pins and clevis pins from both wheel axles Remove wheels from axle Apply a liberal amount of axle grease to the axle to allow the wheel to rotate freely 2 Slide wheel inward toward main case 3 Reinstall clevis pins and hair pins into outer holes to prevent wheel from sliding off of the end of axle Wheels will rotate freely on axle IMPORTANT If engine is started the wheel drive will not operate unless wheels and axle are reconnected Reinstall clevis pins and hair pins into holes in the hubs of the wheels and through axle See Figure 2 9 OUTSIDE FREEWHEEL INSIDE DRIVE r i CLEVIS PIN DRIVE WHEEL FIGURE 2 9 Section 3 MAINTENANCE 3 1 3 2 INTRODUCTION To retain the quality of the snow thrower use only genuine SNAPPER replacement parts Contact a local SNAPPER dealer for parts and service assistance For the correct part or information for a particular snow thrower always mention model and serial number SERVICE AFTER FIRST 5 HOURS 3 2 1 CHECK AUGER DRIVE BELT 1 Visually check engine drive belt for cracking fraying severed or belt strands exposed Replace belt before operating snow thrower See Figure 3 1 AUGER BELT FIGURE 3 1 3 2 2 CHECK WHEEL DRIVE BELT 1 Visually check wheel drive belt for cracking fraying severed or belt strands exposed Replace belt before operating snow thrower See F
29. rly and for the wheel drive to de clutch properly If the auger control cannot be properly adjusted belt adjustment and or replacement will be required Refer to Section Auger Belt Idler Pulley Adjustment If the wheel drive control cannot be properly adjusted the rubber drive tire will require replacement Refer to Section Rubber Drive Tire Replacement 4 1 2 AUGER ADJUSTMENT NOTE To adjust the idler pulley and properly tension the auger belt the auger control cable adjustment must first be loosened as described in the following step Cable adjustment must be checked after completing the idler pulley adjustment 1 Loosen jam nut at the end of cable Hold threaded end of cable and then turn metal housing of cable counter clockwise until threaded portion of cable is extracted from metal housing Reinstall 1 2 of the threaded portion of cable back into metal housing Retighten jam nut 2 Remove belt cover See Figure 4 2 BELT IDLER PULLEY REMOVE BELT COVER FIGURE 4 2 3 Loosen nut and bolt that secures the idler pulley Move idler toward belt for more tension or away from belt for less tension See Figure 4 3 Retighten bolt and nut securely BLOWER BELT GUIDE SHOULD CLEAR BELT amp PULLEY 1 16 TO 1 8 IDLER PULLEY NUT BLOWER IDLER ARM TIGHTEN BLOWER IDLER RETURN SPRING FIGURE 4 3 13 Section 4 REPAIR amp ADJUSTMENTS A WARNING A DO NOT attempt any adjustments maint
30. st not be under the influence of any substance which might impair vision dexterity or judgment If you have any questions pertaining to your snow thrower which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the snow removal activity Never assume that the children will remain where you last saw them 1 2 3 DO NOT allow children in the area when snow thrower is being operated DO NOT allow pre teenage children to operate snow thrower ALLOW only responsible adults and teenagers with mature judgment to operate the machine and then only after being thoroughly instructed and under the close supervision of an experienced adult operator Keep the area clear of all persons particularly small children and pets Know how to STOP the snow thrower and disengage the controls quickly PREPARATION 1 Warn everyone in advance to stay clear of area Keep especially watchful for children and pets darting into area while operating Read understand and follow instructions and warnings in this manual and on the machine Know the controls and the proper use of the snow thrower before starting Data indicates that operators age 60 and above are involved in a large percent
31. tem in between rubber drive tire and drive disc 8 Route new auger drive belt through drive system NOTE New belt has to be routed in between rubber drive tire and drive disc to position it around auger pulley 9 Reinstall wheel drive belt onto engine wheel drive pulley Make sure belt is also positioned in the drive disc pulley groove 10 Route auger drive belt around engine auger drive pulley Make sure belt is also positioned in the drive disc pulley groove 11 Position belt guide against auger drive belt and tighten securely 12 Reinstall both idler springs 13 Reinstall discharge chute belt cover and drive system cover Tighten screws securely 14 Adjust idler for proper belt tension and control cable for proper spring extension Refer to Section Auger Belt Idler Pulley Adjustment Section 4 REPAIR amp ADJUSTMENTS A WARNING A DO NOT attempt any adjustments maintenance service or repairs with engine running Stop auger Stop engine Remove key Disconnect spark plug wire and secure wire away from spark plug Before tilting machine drain all the fuel from fuel tank Allow engine to run outdoors where fumes can be safely dissipated until all fuel is removed from carburetor 4 1 4 WHEEL DRIVE BELT REPLACEMENT Inspect belt frequently for signs of excessive wear Visually check engine drive belt for cracking fraying severed or exposed belt strands 1 Remove belt cover See Figure 4 2 2 Remove dis
32. utdoor use having a cord type SW A SOW A STW A STOW A SJW A SJTW A or SJTOW A 2 1 8 Check and make sure extension cord is in good condition Extension cord should not have any broken insulation or exposed wires Use an extension cord that is heavy enough to carry the correct amount of current to the machine See Figure 2 2 for correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge cord MINIMUM GAUGE FOR CORD SETS Rating Amps 25ft sort 100ft 150 ft More Not More Than Than Not Recommended FIGURE 2 2 Section 2 OPERATING INSTRUCTIONS 2 1 PRE START CHECK LIST 2 1 9 Check the AC electrical outlet that will be used and make sure it is a polarized outlet The machine has a polarized plug one blade of plug is wider than the other that will accept a polarized extension cord The extension cord will fit into a MOVE CHOKE TO THE polarized outlet receptacle only one way If plug ON POSITION does not fit fully into your outlet reverse the plug If it still does not fit contact a qualified electrician to install a proper polarized outlet DO NOT modify or change this polarized plug in any way PUSH PRIMER THREE TIMES MOVE ENGINE SPEED CONTROL TO FAST INSERT Y KEY FIGURE 2 4 2 2 STARTING OPERATION amp STOPPING RECOIL START MODELS Go to Page 9 for Electric Start Models 2 2 1 ENGINE 1 Turn fuel shut off
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