Home

Sears 153.335903 Water Heater User Manual

1. NOT FOR USE IN MOBILE HOMES MODEL NUMBERS 153 336331 30 Gal 153 336332 30 Gal 153 336431 40 Gal 153 336432 40 Gal 153 336631 30 Gal 153 336701 30 Gal High Altitude 153 336801 40 Gal High Altitude 153 336901 30 Gal High Altitude e Installation e Operation e AN ODORANT IS ADDED TO THE GAS For Your Safety USED BY THIS WATER HEATER FOR YOUR SAFETY FOR YOUR SAFETY H you smell gas Do not store or use gasoline or other 1 Do not try to light any appliance flammable vapors and liquids in the 2 Do not touch any electrical switch do not vicinity of this or any other appliance _ use any phone in your building a 0 Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s 51 mmable vapors may be drawn by air instructions currents from other areas of the struc If you can not reach your gas supplier call Gre to this nolan the fire department WARNING Improper installation adjustment alteration service or maintenance can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Refer to this manual for assistance or consult your local Sears Service Center or gas utility for further information WARNING READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER Save this Manual for Future Reference WARNING Improper installati
2. _ HYDROGEN GAS 1 Sih gas can be roduced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely ammable and explosive To prevent the possibility of injury under these conditions we recommend the het water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open ee WARNING 2 INSULATING JACKETS When installing an external water heater insulation jacket on an gas water heater a DO NOT cover the temperature pressure relief valve b DO NOT put insulation over any part of the top of the gas water heater S c DO NOT put insulation over the gas control valve or gas con trol valve burner cover or any access areas to the burner d DO NOT let insulation around the gas water heater to get within 8 inches of the floor air must get to the burner e DO NOT cover or remove operating instructions and safety related warning labels and materials affixed to the water heater Failure to heed this will result in the possibility of a fire or _ explosion CAUTION WATER HEATERS EVENTUALLY LEAK Installation
3. OFF position depressing slightly NOTE The knob cannot be turned from PILOT to OFF unless knob is depressed slightly DO NOT FORCE Loose deposits on or around the burner can be removed by carefully using the hose of a vacuum cleaner inserted through the access door of the water heater If the burner needs to be removed for additional cleaning call the Sears Service Center to remove and clean the burner and correct the problem that required the burner to be cleaned Housekeeping Vacuum around base of water heater for dust dirt and lint on a regular basis WARNING INSTALLED IN SUITABLE AREA To insure sufficient ventilation and combustion air supply proper clear ances from the water heater must be maintained See Locating the New Water Heater section Combustible materials such as clothing EE materials or a flammable liquids etc must not be placed against or adjacent to the water heater which can cause a fire Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year _ TEMPERATURE PRESSURE RELIEF VALVE WARNING When checking the temperature pressure relief valve operation make sure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 that the water manually dis charged will not cause any property damage because the water may be extremely hot 7
4. Propane L P gas is heavier than air Should there be a leak in the system the gas will settle near the ground Basements crawl spaces skirted areas under mobile homes even when ventilated closets and areas below ground ievel will serve as pockets for the accumulation of this gas Before attempting to light or relight the water heater s pilot or turning on a nearby electrical light switch be absolute ly sure there is no accumulated gas in the area Search for odor of gas by sniffing at ground level in the vicini ty of the appliance If odor is detected follow the steps indicated at For Your Safety on the cover page of this manual then leave the premises Lighting and operating instructions are located on front of the water heater above or to one side of the gas control valve WARNING AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER FOR YOUR SAFETY IF YOU SMELL GAS 1 Do not try to light any appliance 2 Do not touch any electrical switch do not use any phone in your building 3 immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions 4 If you cannot reach your gas supplier call the fire department WARNING DO NOT force the gas control knob Use only your hand to push it down to light the pilot or to turn it to ON OFF or PILOT Never use a tool such as a lever wrench or pliers Do not hit or damage the knob A damaged knob may res
5. these materials depending on your type of installation mt Se E i Couptings WATER HEATER STAND 24 x24 18 FOR USE WITH WATER HEATERS INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAM ETER 24 OR LESS AND A RATED CAPACITY 75 GALLONS OR LESS COMPRESSION COUPLINGS FOR CONNECTING TO _ COPPER PLUMBING WITH OUT SWEAT SOLDERING EXPANSION TANKS FOR 1 THERMAL EXPANSION HEATER GAS CON CONDITIONS AVAIL NECTOR WITH ABLE IN 2 GALLON AND FITTINGS 5 GALLON CAPACITY THROUGH LOCAL WATER HEATER beat INSTALLATION KIT WITH VENT ELBOW See FLEXIBLE CONNECTORS FOR 3 4 GALVANIZED OR gE 1 2 COPPER PLUMBING DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18 OR LESS AND AVAILABLE IN 28 DIAMETER WATER HEATER HEAT TRAPS FOR WATER HEATERS HAVING A DIAMETER HELP REDUCE HEAT LOSS DUE 26 OR LESS TO THERMAL SYPHONING Basic Tools ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING Tubing Cutters or Hacksaw Propane Torch You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrenches 2 14 See dei Screwdriver Emery Cloth Tin Snips gt _ Wire Brushes 6 Foot Tape of Folding Rule Garden Hose Drill GARDEN HOSE 6 FOOT TAPE SLOT HEAD SCREWDRIVER PIPE ce WRENCH PHILLIPS SCREWDRIVER TIN SNIPS ROLL OF TEFLON TAPE USE ONLY ON
6. LOUVERS 1 When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch per 4 000 Btu per hour of total input rating of all equipment in the enclosure See Figure 3 2 When communicating with the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 Btu per hour of total input rating of all equipment in the enclosure See Figure 4 e CHIMNEY OR GAS VENT L ft VENTILATION LOUVERS lt gt _ each end of attic F Ll Ai ENDS 1 ABOVE FLOOR Figure4 EAT 3 d T ke 3 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 Btu per hour of total input rating of all equipment in the enclosure See Figure 5 EE OR GAS VENT ESA bE bos Ga AIR DUCT et WATER HEATER SH z V FURNACE 7 Cl FEE rE 4 EH PE TL 3 FE igh AS Ts des Be 9 ee GE Re WR 4 When ducts are used they shall be of the same cross sec tional area as the free area of the openings to which they connect The minimum short side dimension of rectangular air ducts shall not be less than 3 inches See Figure 5 5 Louvers and Grilles In calculating free area consideration shall be given to the blocking effect of louvers grilles or screens protecting openings Screens used shali not be smaller th
7. OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE Failure to use the correct gas can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE if you have any questions or doubts consult your gas supplier or local utility WARNING INSTALLATION IN RESIDENTIAL AREAS WHERE FLAMMABLE LIQUIDS VAPORS ARE LIKELY TO BE PRESENT OR STORED GARAGES STORAGE AND UTILITY AREAS ETC Flammable liquids such as gasoline solvents propane LP or butane etc 1 all of which emit flammable vapors may be improperly stored or used in such areas The gas water heater ilot light or main burner can ignite such vapors The resulting flashback and fire can cause death or serious burns to anyone in the area as well as property damage if installation in such areas is your only option then the instal lation must be accomplished in a way that the pilot flame and main burner flame are elevated from the floor at least 18 inch es While this may reduce the changes of flammable vapors from a floor spill being ignited gasoline and other flammable substances should never be stored or used in the same room or area containing a gas water heater or other open flame or spark producing appliance NOTE Flammable vapors may be drawn by air currents from other areas of the structure to the appliance WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy
8. Refer to the Locating The New Water Heater section of this manual and also the lat est edition of the National Fuel Gas Code ANSI 2223 1 also referred to as NFPA 54 for specifics provided concerning air required 7 WARNING VENT DAMPERS Any vent damper whether it is operated thermally or otherwise must be removed if its use inhibits proper drafting of the water heater Thermally Operated Vent Dampers Gas fired water heaters having thermal efficiency in excess of 80 may produce a rel atively low flue gas temperature Such temperatures may not be high enough to properly open thermally operated vent dampers This would cause spillage of flue gases and may ause carbon monoxide poisoning Vent dampers must bear evidence of certification as complyin with the latest edition of American National Standard ANSI Z21 68 ANSI Z21 66 amp 67 respectively cover electrically and mechanically actuated vent dampers Before installation of any vent damper consult your local Sears Service Center or the gas utility tor further information WARNING 1 The appliance and its individual shutoff valve must be dis connected from the gas supply piping system during any pres sure testing of the gas system at test pressures in excess of 4 pound per square inch 3 5kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at te
9. addition to being highly flammable in many cases will also change to corrosive hydrochloric acid when exposed to the combustion products of the water heater The results can be hazardous and also cause product failure 2 The location selection must provide adequate clear ances for servicing and proper operation of the water heater WARNING This water heater must not be installed directly on car peting Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches 76 2mm in any direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard WARNING Minimum clearances between the water heater and combustible construction are 1 at the sides and rear 4 at the front and 6 from the vent pipe Clearance from the top of the jacket is either 12 or 18 Refer to the label on the water heater located adjacent to the gas control valve for all clearances N WARNING A gas water heater cannot operate properly without the correct amount of air for combustion Do not install in a confined area such as a closet unless hey provide air as shown in Figures 1 5 Never obstruct the flow of ventila tion air H you have any doubts or questions at all call your gas company or Sears Service Center Fail
10. clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precau tions In addition to using the lowest possible temperature set ting that satisfies your hot water needs some type of temper ing device such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual WARNING BEFORE LIGHTING PROPANE L P GAS WATER HEATERS Propane L P gas is heavier than air Should there be a leak in the system the gas will settle near the ground Basements crawl spaces skirted areas under mobile homes even when ventilated closets and areas below ground level will serve as ockets for the accumulation of this gas Before attempting to ight or relight the water heater s pilot or turning on a nearby electrical light switch be absolutely sure the
11. free of charge Q Si 2 Furnish and install a new current model water heater of equal capacity and quality free of charge if a leak occurs in Ka Ss the tank LIMITED WARRANTY ON TANKS THAT LEAK oS eS After one year and through 6 years from the date of purchase if a leak occurs in the tank Sears will furnish a new cur GS see rent model water heater of equal capacity and quality You will be charged for installation as N Sy 1 During the Full One Year Warranty the replacement will be provided free of charge K 2 During the Limited Warranty you will be charged the difference between the current price of the replacement water amp amp heater meeting the required standards and a water heater in Sears Line available in other States which is of equal Ka SC capacity and quality to your water heater In addition you will be charged for installation as stated in the warranty E eS LIMITED WARRANTY ON PARTS FAILURE a eS For a period of 3 years from the date of purchase when your Sears Kenmore water heater is installed and operated in GH e accordance with the information in this Manual if a part fails due to a defect in materials or workmanship Sears will Ge Ki furnish a replacement part free of charge You will be charged for installation es Se BEE ANS Q If the water heater is subjected to commercial institutional industrial or other non residential use the above warranty oN GS coverage for tanks that leak
12. installation must conform with this manual Local Codes and with the latest edition of the National Fuel Gas Code ANSI Z223 1 This publication is available from your local govern ment or public library gas company or by writing NFPA Batterymarch Park Quincy MA 02269 Thank You for purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free service If you should decide that you want the new water heater professionally installed contact the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Abbreviations Found In This Instruction Manual A G A American Gas Association ANS American National Standards Institute N F P A National Fire Prevention Association TANK DIMENSIONS IN INCHES MODEL TYPE RECOVERY RATE MINIMUM NUMBER CAPACITY OF B T U GALS PER HOUR VENT HEIGHT TO _ IN GALLONS GAS 90 F RISE DIAMETER JACKET TOP NATURAL 3 NATURAL 7 40 153 336431 40 NATURAL 3 NATURAL 3 18 56 153 336631 _PROPANE 3 NATURAL E NATURAL ch 153 336432 Read the General Safety section pages 2 and 3 of this manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERI OUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains ins
13. is effective for 2 years from the date of installation The above parts warranty is effective for O aS 1 year from the date of installation To obtain warranty service SIMPLY CONTACT THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES This E warranty applies only while this product is in use in the United States 2 Ka This warranty gives you specific legal rights and you may also have other rights which vary from state to state Q NK K E SEARS ROEBUCK AND CO Dept 731 CR W Sears Tower Chicago IL 60684 E Blees DEE E KO OES RDS NO NNO NNO ew Tei NOD Se OT a NM IN ENG ON OS ee NOONAN SOONG GE e P Sears Installation Policy _ Sears Installation Warranty All installation labor arranged by Sears shall be performed In addition to any warranty extended to you on the Sears in a neat workmanlike manner in accordance with gener merchandise involved which warranty becomes effective ally accepted trade practices Further all installations shall the date the merchandise is installed should the workman comply with all local laws codes regulations and ordi ship of any Sears arranged installation prove faulty within nances The customer shall also be protected during one year Sears will upon notice from you cause such installation by insurance relating to property damage faults to be corrected at no additional cost to you Worker s Compensation and Public Liability H you want this water heater prof
14. knob must be turned to the ON tion The temperature adjustment dial may be set too See the Temperature Regulation section The gas company can check the gas input to see if correct An underfired water heater will not heat w as quickly Look for leaking or open hot water faucets Make all are closed The cold water inlet temperature may be colder dt the winter months It will take longer to heat the w and seem like less hot water H you cannot find what is wrong call the Sears Ser Center WATER IS TOO HOT 1 The temperature adjustment dial may be set too F See the Temperature Adjustment section NOTE A period of time is necessary after an adi ment has been made for the water temperatur reach the new temperature setting If lower temperature settings will not lower the w temperature call the Sears Service Center Venting System Inspection At least once a year a visual inspection should be made of the venting system You should look for 1 Obstructions which could cause improper venting The combustion and ventilation air flow must not be obstructed 2 Damage or deterioration which could cause improper venting or leakage of combustion products 3 Rusted flakes around top of water heater WARNING Be sure the vent piping is properly connected to pre vent escape of dangerous flue gasses which could cause deadly asphyxiation WARNING Obstructions and det
15. of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure When such locations cannot be avoided a suitable drain pan must be installed under the water heater Drain pans are available at your local Sears Store Such a drain pan must be not greater than 11 4 inches deep have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain Under no circumstances is the manutactur er or Sears to be held liable for any water damage in connec tion with this water heater Table Of Contents Introduction Specifications We Preparing for the New Installation Materials and Basic Tools Needed 6 Materials Needed wento Eege Basic Tools Ech Removing the Old Water Heater Locating the New Water Heater ER Facts to Consider About Location lia I E nate IAIA ERAN o Combustion Air and Ventilation for Appliances Located in Unconfined Spaces EEE P E EE EE 9 Combustion Air and Ventilation for Appliances Located in Confined Spaces 9 Installing the New Water Heater A0 Water NEE 10 ren lemperature Pressure Relief Valve ENEE 10 11 Se Water EE 11 EEN 11 Pi 2 Gas PIDIE E EE 1 Ligh ting Eh been 14 15 Temperature Regulation 16 For Your Information Ee 2 Start Up Conditions SARS ew ERT ERT M
16. of the water heater temperature pres sure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relict of thermal expansion This is an unacceptable condition and must be corrected It is recommended that any devices installed which could create a closed system have a by pass and or the system have an expansion tank to relieve the pressure built by thermal expansion in the water system Expansion tanks are available for ordering through the Sears Service Center Contact the local water supplier and or the Sears Service Center for assistance in controiling these situa tions i STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not represent harmful or dangerous conditions Condensation causes sizzling and popping with the burn er area during heating and cooling periods and should be considered normal See Condensation in this section Operational Conditions SMELLY WATER In each water heater there is installed at least on anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint asso ciated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which m
17. valve by turning the han dle to the right clockwise The drain valve is on the lower front of the water heater 2 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping 4 Check all new water piping for leaks Repair as needed Venting WARNING VENT DAMPERS Any vent damper whether it is operated thermally or otherwise must be removed if its use inhibits proper drafting of the water heater Thermally Operated Vent Dampers Gas fired water heaters having thermal efficiency in excess of 80 may produce a relatively low flue temperature Such temperatures may not be high enough to gei open thermally operated vent dampers This would cause spillage of flue gases and may cause carbon monoxide poisoning Vent dampers must bear evidence of certification as com plying with the latest edition of the American National Standard ANSI Z21 68 ANSI 721 66 amp 67 respectively cover electrically and mechanically actuated vent dampers Before installation of any vent damper consult the local Sears Service Center or gas utility for further information WARNING To insure proper venting of this gas fired water heater the correct vent pip
18. 0006 1200006 1200006 1200006 LOGIE ESL LOSILE EST LOLIEE ESEI LEQIEEESL TEPOEL ESL LEFIEE ESL TEEIEE ESE 988 ESL 59405 51695 ISOW 26 13097 321 499 sivas AUE woy papio ag Aew pasl syed iw HISIA JO UE noA UdUM spg 0901 190 apiAoid o 94175 Bg Jana 9201 499 9499 Aue peuo Adus aodivjas 40 sped 4 6094 40 15 9 Jang Doau e pjnoys 19169 APM SPD INOA 9960 24110 aApU NOA yey MON Dog Dn ION aye d pasewep jo unya uo Ajuo 05926 09 S910 5 SICMPIEU JSOU 16 93 06 OSIY An ais pa 51695 JSOW Je ajqejteAe osje aie syed SA x oF ony gt GC 2 GC aspnynijy V IH IECH 0 apninyy 111 IECH OF appui ID IECH OF TED OF NIN CO 19 oO Lo CHIC O 22 Ole rT wee PHU A X X ie YSE SATA ueq LO69EL ESL LOS9EL ESL LOZ9EE ESL 93988 CSL qouy juarujsnipy ainyesadway AJLA Il ainssasg ainyesaduia 1061 96 TT ene POOH yed 7 9 BATRA O1 U07 SE 14000 Juul EE 3 2 BYU sung 0 59100 010 7 1 1 dijo 591411020004191 xSMEA UG p ld SULY fepow poy spouy Alewid 14184235701 L d ON ADM ment ster qh Set aa d anahat am be E een stra WED OF ZEPIEEESL fe Ob LEP9OEEESL JED 0E ECO EL fe 0 Lotte SUAGWNN DOC SU3IVIH SIM SVD 9 mYISIW YIMOd TAOWNAY 2 ON INSTALLATIONS NOT MADE BY SEARS AUTHO About Your
19. 447 377 amp 4 527 543 Canadian Patent No 1 151 480 and other Canadian Patents Pending Due to the nature of the typical gas water heater the water temperature in certain situations may vary up to 30 F higher or lower at the point of use such as bathtubs showers sink etc This means that when the temperature adjustment dial is set at the mark approximating 120 F the actual water temperature at any hot water tap could be as high as 150 F or as low as 90 F Any water heater s intended purpose is to heat water Hot water is needed for cleansing cleaning and sanitizing bodies dishes clothing Hot water will present a scald hazard Depending on the time element and the people involved normal adults children toddlers elderly infirm etc scalding may occur at different temperatures _ WARNING i HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a tem erature which will satisfy clothes washing dish wash ing and other sanitizing needs can scald and perma nently injure you upon contact Some people are more likely to be permanently injured by hot water than oth ers These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to usi
20. ADED TO the temperature pressure relief valve and the discharge SWEAT COUPLING p SWEAT COUPLING ipe f Must terminate at an adequate drain Must not have any valve between the relief valve and tank TEMPERATURE 3 4 THREADED PRESSURE RELIEF SC eg COUPLINGS _ VALVE lf the water heater is installed using a check valve in th water line or a water meter with a check valve contac the local utility or local Sears Service Center on how to control this situation 7 ts 10 WARNING The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot if after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the drainin instructions and replace the temperature pressure relie valve with a new one Water Heater CAUTION Never use this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain
21. EE zzz0006 zzz0006 26676 zzz0006 Senge zzz0006 eme LTO eizo eicioos s1zioos eiziooe 61z1006 60006 eizio06 siziooe Seg onl e trr09z0 vue inoozo 110920 1110920 Um mer mosoj lt omaq a 0280 Sr14 2690 Sh 14 2690 Sh14 2690 5 1 890 9 1 a 90 Sh14 7960 5 13 090 5 0 8680 63 0 90 8 14 0790 5 0990 5 04 ZPBO S 1 00006 18z0006 1820006 1820006 18z0006 18z0006 180006 18z0006 esoe eene sstd006 Sst0006 60006 sse000e sse0006 Semer HONE gec0006 820006 8 z0006 o6e0006 c0Z0006 eszoooe coz0006 sezooos 1 620006 9291006 6 20006 6 Z0006 9791006 9z91006 6ez0006 6ez0008 DEET tee 1izoszo zsioezo ezioezo Iploczo 77000 0610600 0810600 2720006 8220006 8220006 820006 8220006 8470006 8220006 820006 Eee 1ecetr iter aen iter iter leceey 6670 Enn sazon06 70606 genge 98zZ0006 8090 5 17 820006 Tam er reco ENT 7 S800 S 14 800 Sh14 2900 5 13 9900 73 900 13 4800 514 9900 5 17 5800 51 2000 66 90 06 90 croorso _0 00790 000990 8500006 8500006 900006 800006 500006 8400006 900006 900006 ariozzo eo e110 zo e1iozzo amp 110zz0 gun e1i0zzo Suen e206 Z0006 20006 reZ0006 v z0006 vez0006 rege 20006 aam mgoe 1200006 1200006 120
22. ERE OES I SEP EO REE TENE REAM ESAT EEA EE EAT EE AMEE EEA EEO EEA EEE RE EEE EEE EAE REAR EA EEE OEE EERE THERESE EEE EEE ELLE Ls 1 7 D ene Ee EE EE 17 Smoke E EE EE 17 A e SE EE 17 Sounds H LED EE 1 0 ional Conditi 7 DER ANON Al e 17 18 SmE VV 361 ER See 17 18 Air in Hot Water Faucets ee ea Ue CoB ES SE SE SOL SC SATEEN Se are ISL EEE ino AAE sti Se TCAs 8 High Temperature Shut Off Seen DE EE EE 18 Not Enouekor No HoW ater ee 18 Meter ERO ERA EE 18 Venting 93 i 9 SEENEN Eege Eed 1 BURET ISDE e EE EE 19 EE EE 19 elt EE 19 lemperature Pressure Relief Valve Operation 2 EECH EE Eege 20 Drain Valve Washer Replacement EE 20 EIERE 20 Leakage Checkpoints MERE MME SULTS EL ESI SFI SIL ES SSECREACHR ED Ewe RAKE DEER SATE RHE RPK EE PH ESEF OPEV ORI ACEI RCE EF EE EEE 2 Repaii ai ts HREM ERED EF LEAR E TAS EES S KER HER TORAH ORE AOE E AGREES EEE ARSE TEENA EEE ALLELE VELL ESSA LE HOKE Pou rere rere e rrr errr errr rer errr ee ss 22 23 Warrant SSS SHAFER T FESS SEH AERP SAHRA ENEMA EEEEASEERHES ASHE ADH EDA DESH EKA DATES AwPERAS SHAH EFAT SEP ASCH F SSSR EASES HEE EAM EAMES EMEA ER EEE EMER ED SEES REBAR EN 2 About Your Warran RLM VAMPIRE On UO PEO a Sears Installation Po icy EE E Sears Installation Warranty Ee EE E Geer eee 24 WARNING This gas fired water heater is design certified by the American Gas Association Laboratories under American National Standards for Gas Water Heaters The
23. If after manually operating the valve it fails to complete ly reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pres sure relief valve with a new one Failure to install and maintain a new properly listed tem perature pressure relief valve will release the manufactur er from any claim which might result from excessive tem perature or pressure WARNING If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult the Sears Service Center for further information Do not plug the temperature pressure relief valve 20 Draining The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary 1 Turn the gas control knob to the OFF position 2 CLOSE the cold water inlet valve to the water heater 3 OPEN a nearby hot water faucet and leave open to allow for draining 4 Connect a hose to the drain valve and terminate to an adequate drain 5 OPEN the water heater drain valve to allow for tank draining e NOTE if the water heater is going te be shut down and drained for an extended period the drain valve should be left o
24. NTROL GAS SUPPLY PIPING d ON M n erg wm MANUAL SHUTOFF VALVE l DRIP LEG A SEDIMENT TRAP CAP WARNING Contaminants in the gas lines may cause improper opera tion of the gas control valve that may result in fire or explo sion Before attaching the gas line be sure that all gas pipe is clean on the inside 10 trap any dirt or foreign material in the gas supply line a drip leg sometimes called a sediment trap must be incorporated in the piping The drip leg must be readily accessible Install in accordance with the Gas Piping section Refer to the latest edition of the National Fuel Gas Code ANS Z223 1 also referred to as NFPA 54 Installation Checklist BEFORE LIGHTING THE PILOT 1 Check the gas lines for leaks a Use a soapy water solution DO NOT test for gas leaks using a match or open flame b Brush the soapy water solution on all gas pipes joints and fittings c Check for bubbling soap This means you have a leak Turn OFF gas and make the necessary repairs d Recheck for leaks e Rinse off soapy solution and wipe dry 2 Is the new temperature pressure relief valve prop erly installed and piped to an adequate drain See Temperature Pressure Relief Valve section 3 Are the cold and hot water lines connected to the water heater correctly See Water Piping instruc tions in the Installing the New Water Heater sec tion 4 is the water heater completely filled w
25. WATER CONNECTIONS PIPE DOPE SQUEEZE TUBE USE FOR WATER AND GAS CONNECTIONS ROLE OF LEAD FREE PROPANE TORCH SOFT SOLDER SOLDER FLUX TUBING CUTTER ROLL OF EMERY CLOTH 1 Turn OFF the gas supply to the water heater WARNING If the main gas line shutoff valve serv ing all gas appliances is used also shut OFF the gas at each appliance Leave all gas appliances shut OFF until the water heater installation is completed Turn OFF the water supply to the water heater at the water shut off valve or water meter Some installa tions require that the water be turned off to the entire house Check again to make sure the gas supply is OFF to the water heater Then disconnect the gas supply con nection from the gas control valve Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors Open the water heater drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining WARNING The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person Disconnect the vent pipe from the draft hood where they connect to the water heater In most installations the vent pipe can be lifted off after any screw or other attached devices are removed Dispose of the draft ho
26. Warranty RIZED CONTRACTORS 1 Your Sears warranty applies to the product only Some warranties say that you must drain the tank once a 2 Sears does not warrant the installation month Your tank will last longer if you do this Your Sears 3 A charge will be made on service calls due to poor or warranty 15 good whether you drain the tank often or not incomplete installation These include We include a drain valve because a Adjusting thermostat CH bh Lighting pilot 1 Many plumbing codes require a drain valve c Leaks in pipes or fittings 2 Your water heater will continue to heat efficiently if a small amount of water is drained each month THE This manual is in non technical language It may help PRICE OF YOUR WATER HEATER DOES NOT you avoid the cost of a needless service call Many ser INCLUDE A FREE CHECKUP SERVICE CALL ON vice calls really aren t needed Such as when SEARS Sears warrants the installation 2 The pilot is out 3 A gas or water leak is due to loose pipe or connections L La A A La gt A STA he e Leet Ke L Lem K ER C ew Ke A L Kee A a EE GE EE EE FULL ONE YEAR WARRANTY ON WATER HEATER os eS For one year from the date of purchase when your Sears Kenmore water heater is installed and operated in accordance Gs with the information in this Manual Sears will Ka 1 Repair defects in material or workmanship in this water heater
27. an inch mesh If the free area through a design of louver or grille is known it should be used in calculat ing the size opening required to provide the free area spec ified H the design and free area is not known it may be assumed that wood louvers will be 20 25 percent free area and metal louvers and grilles will have 60 75 percent free area Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment operation 6 Special Conditions Created by Mechanical Exhausting or Fireplaces Operation of exhaust fans ventilation systems clothes dryers or fireplaces may create conditions requiring special attention to avoid unsatisfactory operation of installed gas utilization equipment Water Piping WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitiz ing needs can scald and permanently injure you upon con tact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain tem perature water at the hot water tap then you must take spe cial precautions In addition to using the lowest possible
28. cked or reduced in size under any circumstances Excessive length over 15 feet or use of more than two elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bod ily injury hazard to life or damage property the relief valve must be allowed to discharge water in quantities should cir cumstances demand If the pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Must not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restriction Must not be plugged or blocked Must be of material listed for hot water distribution Must be installed so as to allow complete drainage of both the femperature pressure relief valve and the discharge pipe Must terminate at an adequate drain Must not have any valve between the relief valve and tank WARNING A fire can start if combustible materials such as clothing clean ing materials or flammable liquids are placed against or next to the water heater WARNING WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY This water heater is equipped for one type gas only Check the rat ing plate near the gas control valve for the correct gas DO NOT USE THIS WATER HEATER WITH ANY GAS
29. e diameter must be utilized Any additions or deletions of other gas appliances on a common vent with this water heater may adversely affect the operation of the water heater Consult the local Sears Service Center or gas utility if any such changes are planned 11 For proper venting in certain installations a larger diameter vent pipe may be necessary Due to great variances in installations unforeseeable by the manufacturer of the water heater you must consult your gas company to aid you in determining the proper Venting for your water heater from the vent tables in the latest edition of the National Fuel Gas Code ANSI Z223 1 also referred to as NFPA 54 Check the venting system for signs of obstruction or deterio ration and replace if needed SEES The combustion and ventilation air flow must not be obstructed ae lt 4 Be ee WARNING The water heater with draft hood installed must be connect ed fo a chimney which terminates to the outdoors Never operate the water heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper opera tion explosion or asphyxiation WARNING Obstructed or deteriorated vent systems may present serious health risk or asphyxiation SW WARNING The vent pipe from the water heater must be no less than the diameter of the draft hood outlet on the water heater and must slope upward to the chimney at least 4 inch per linea
30. e for installation from 3 300 to 5 500 feet above sea level If a standard model is installed above 3 300 feet or a high altitude model is installed above 5 500 feet the input rat ing must be reduced at the rate of 4 percent for each 1 000 feet above sea level Contact your local Sears Service Center or gas utility for further information WARNING pliance and its gas connection must be leak test ore placing the appliance in operation The a ed be 12 WARNING The appliance and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of pound La square inch 3 5kPa he appliance must be isolated from the gas supply piping sys tem by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pres sures equal to or less than pound per square inch 3 5kPa WARNING Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum Propane L P gases Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown GAS PIPING WITH FLEXIBLE CONNECTOR GAS SUPPLY PIPING FLEXIBLE GAS CONNECTOR LABELED AS COMPLYING GROUND JOINT WITH ANSI STANDARDS UNION OPTIONAL GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CO
31. e gas supplied is the same type listed on the model rating plate The inlet gas pressure must not exceed 14 inches water column Di pound per square inch 3 5kPa WARNING If the gas control valve is subjected to pressures exceeding pound per square inch 3 5kPa the damage to the gas con trol valve could result in a fire or explosion from leaking gas __ WARNING if the main gas line shutoff serving all gas appliances is used also turn OFF the gas at each appliance Leave all gas appli ances shut off until the water heater installation is complete A gas line of sufficient size must be run to the water heater Consult the latest edition of National Fuel Gas Code ANSI 2223 1 also referred to as NFPA54 and the gas company concerning pipe size There must be readily accessible manual shut off valve in the gas sup ply line serving the water heater and A drip leg sediment trap ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas contro valve ar flexible gas connector or a ground joint union between the shutoff vaive and control valve to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry Standard Models are for installation up to 3 300 feet above sea level High Altitude Models ar
32. e held liable for any water damage in connection with this water heater WARNING INSTALLATION IN RESIDENTIAL AREAS WHERE FLAMMABLE LIQUIDS VAPORS ARE LIKELY TO BE PRE SENT OR STORED GARAGES STORAGE AND UTILITY AREAS ETC Flammable liquids such as gasoline solvents propane LP or butane etc or other substances such as adhesives 6004 all of which emit flammable vapors may be improperly stored or used in such areas The gas water heater pilot light or main burner can ignite such vapors The resulting flashback and fire can cause death or serious burns to anyone in the area as well as property damage if installation in such areas is your only option then the installation must be accomplished in a way that the pilot flame and main burner flame are elevated from the floor at least 18 inches While this may reduce the changes of flammable vapors from a floor spill being ignited gasoline and other flammable substances should never be stored or used in the same room or area containing a gas water heater or other open flame or spark producing appliance Also the water heater must be located and or protected so it is not subject to physical damage by a moving vehicle NOTE Flammable vapors may be drawn by air currents from other areas of the structure to the appliance WARNING Propellants of aerosol sprays and volatile compounds cleaners chlorine based chemicals refrigerants etc in
33. eriorated vent systems may pre sent serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chem ical vapors Spray can NODE OT cleaning solvents refrigerator and air condi itioner refrigerants swimming ool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING If after inspection of the vent system you found sooting or deterioration something is wrong and a Sears Service Technician must be called in the problem cor rected and the flue and venting cleaned or replaced before resuming operation on the water heater Burner Inspection t least once a year a visual inspection should be made of the main burner and pilot burner The drawing is for your reference You should check for sooting which is not normal and will impair proper combustion 19 Soot build up indicates a problem that requires correc tion before further use Turn OFF gas to water heater and leave OFF until repairs are made because failure to correct the cause of the sooting can result in a fire causing DEATH SERIOUS BODILY INJURY OR PROP ERTY DAMAGE Burner Cleaning In the event your burner needs cleaning use the following instructions lf inspection of the burner shows that cleaning is required turn the gas control knob clockwise to the
34. ervice Center to check the water heater CAUTION Read this manual first Then before checking the water heater make sure the gas supply has been turned OFF and never turn the gas ON betore the tank is complete ly full of water CAUTION Never use this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater Ba Water at the draft hood is water vapor which has condensed out of the combustion products This is caused by a problem in the vent Contact the Sears Service Center Condensation may be seen on pipes in humid weather or pipe connections may be leaking The primary anode rod fitting may be leaking Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area The temperature pressure relief valve may be leak ing at the tank fitting Water from a drain valve may be due to the valve opened slightly The drain valve may be leaking at the tank fitting fa Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip into the fire or run on the floor This is common at the time of startup after installation and when incoming water is cold GE Water in the water heater bottom or on the floor may be from condensation loose connectio
35. essionally installed contact your Sears Salesperson He will arrange for prompt quality installation by Sears authorized contractors EE 1642 5489 0291236 00 Sears Roebuck and Co Chicago IL 60684 U S A 24
36. in Confined Spaces _ Combustion Air and Ventilation for Appiiances Located in Contined Spaces Confined Space is a space whose volume is less than 50 cubic feet per 1 000 Btu per hour of the aggregate input rating of all appliances installed in that space a ALL AIR FROM INSIDE BUILDINGS See Page 8 Figure 1 and Figure 2 below The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination Each opening shall have a minimum free area of one square inch per 1 000 Btu per hour of the total input rating of all gas utilization equipment in the confined space but not less than 100 square inches One opening shall commence within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure CHIMNEY OR GSS VENT b ALL AIR FROM OUTDOORS see Figures 3 5 The confined space shall be provided with two perma nent openings one commencing within 12 inches of the top and one commencing within 12 inches from the bot tom of the enclosure The openings shall communicate directly or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors l J H JACE ELL Wl pres EE VENTILATION
37. ith water See Filling the Water Heater instructions in the Installing the New Water Heater section 5 Will a water leak damage anything See the Locating the New Water Heater section VENT PIPE TO OUTDOORS UNION OR CHIMNEY SI eenz 6 Is there proper clearance between the water heater and anything that might catch fire See the Locating the New Water Heater section 7 Do you have adequate ventilation so that the water heater will operate properly See Combustion Air and Ventilation in the Locating the New Water Heater section 8 Is the draft hood vent piping properly secured See Venting instructions in the installing the New Water Heater section 9 Is there proper clearance between the vent pipe and anything that might catch on fire See Venting instructions in the Installing the New Water Heater section Is the vent pipe properly sloped and does the vent terminate outdoors See Venting instructions in the Installing the New Water Heater section Do you need to call your gas company to check the gas pipe and its hookup 10 Ts mm COLD SHUTOFF VALVE MODEL RATING PLATE TEMPERATURE PRESSURE RELIEF VALVE Sree LA DISCHARGE LINE t E Do not cap or plug SHUTOFF VALVE Na _ i shies A DRAIN VALVE SEDIMENT TRAP l i PIPE CAP 6 INCH AIR GAP FLOOR DRAIN 13 WARNING BEFORE LIGHTING PROPANE L P GAS WATER HEATERS
38. k before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open HIGH TEMPERATURE SHUT OFF SYSTEM This water heater is equipped with an automatic gas shut off system This system works when high water tempera tures are present It turns OFF the entire gas supply to the water heater The high temperature shut off is built into the gas control valve It is non resettable If the high temperature shut off activates the gas contro valve must be replaced Contact the Sears Service Center WARNING Should overheating occur or the gas e Ki fail to shut off turn OFF the manual gas control valve to the appliance 18 NOT ENOUGH OR NO HOT WATER 1 Check the manual gas shut off valve to be sure open Check the pilot flame lt may have gone out All n els have an opening behind the outer door for vie the pilot If the pilot is not lit follow the Lighting instruct in this manual or located above the gas control v on the water heater to relight the pilot If the w was extremely hot and is now cold the high limit ty temperature shut off may have put out the bu and pilot The gas control know valve mus changed The gas control
39. mately T50 F VERY HOT je a thermostat setting of 160 F It is recom mended that the dial be set lower whenever possible NOTE Residential gas fired water heaters will not supply sanitizing hot water for dishwashers WARNING Should overheating occur or the gas oppi et to ri off valve to the appliance turn OFF the manual gas contro Start Up Conditions CONDENSATION Whenever the water heater is filed with cold water a cer tain amount of condensation will form while the burner is on A water heater may appear to be leaking when in fact the water is condensation This usually happens when a When a new water heater is filled with cold water for the first time b When gas burns and water vapor is produced in water heaters particularly high efficiency models where flue temperatures are lower c When you use large amounts of hot water in a short time and the refill water is very cold Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a sizzling or frying noise Excessiv condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out the pilot Because of the suddenness and amount of water conden sation water may be diagnosed as a tank leak After the water in the tank warms up about 1 2 hours the condi tion should disappear Do no
40. ng the low est possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing vaive should be used at the hot water taps used by these people or at the water heater WARNING Never allow smail children to use a hot water tap or to draw their own bath water Never leave a child or hand icapped person unattended in a bathtub or shower The Consumer Product Safety Commission has recommended as a practical matter water temperatures of 130 F or lower in a gas water heater Some states have a requirement for a lower setting If you need hotter water follow directions for temperature adjustment but beware of the warnings in this section 16 The thermostat of this water heater bas been factory set at its lowest position to reduce the risk of scald injury It is adjustable and must be reset to the desired temperature setting Read all warnings in the instruction manual and on the water heater before proceeding Turn the water temperature dial clockwise e amp to decrease the temperature or counterclockwise EN to increase the temperature HOT Is a thermostat setting of approximately 120 F which will supply hot water at the most economical temperatures A Is a thermostat setting of approximately 130 F B Is a thermostat setting of approximately 140 F This is the lowest setting for supply of hot water to dishwashers C Is a thermostat setting of approxi
41. nob and it will pop back up Pilot should remain lit H it goes out repeat steps 3 through 8 e If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries depress and turn the gas control knob clockwise to OFF and call your service technician or gas supplier Figure 6 10 Replace or close inner door Replace outer door if door does not cover gas control on off knob or tem perature adjustment knob Figure 9 11 At arms length away turn gas control knob counter clockwise LS to the full ON position WARNING Do not use gas control knob to rey ulate gas flow Figure 8 12 At arms length away set the thermostat to desired setting The mark HOT indicative of approximate 120 F is preferred starting point Some local laws may require a lower starting point If hotter water is desired see instruction manual and warning below 13 Replace the outer door if not replaced in step 10 1 Set the thermostat to lowest setting by turning the water temperature dial clockwise gt to its lowest temperature setting with arrow on dial as shown DO NOT FORCE e 2 Turn gas contro knob clockwise jc 6 to OFF p posi tion Knob cannot be turned from PILOT to OFF unless knob is depressed slightly DO NOT FORCE Figure 6 3 Replace outer door if removed Manufactured under US Patent Nos 4
42. ns or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances water lines or ground seepage should also be checked To check where threaded portion ent rs tank insert Q Tip between jacket opening and fitting If cotton is wet follow Draining instructions and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installing the New Water Heater section 93 VS eD OF spay VII TECH Ot 9 20 3011 IECH OF JED OF SUILVAH YILVM SVD 9 YIMOd JIAOWNIJ 06 9 8 891 10998 91 029 6 91 LEITEE ESL PD OP 2 9 88 491 TED Or LEPIESESL POOF CELE FFD OE Lol SUIEWAN 1300 22 ISITE ONDIOVd V LON 1511 SLUVd Ivv SI SIHL NOLULdIaA 5720 Lavd 8 Lavd WALI JO JWYN SO0WI IN COON NOILLYWNOJ4NI DNIMOT 704 JHL JAID SAVMW SLYVd ONIAIYO NAHM AAPA JONUOD seg ay OAOOE payedo ajejd dunes au 00 PUNO aq IM 19169 4 JAJEM SED ANOA 0 Jaquinu japow oul BUI PURY 10 133439 uonndis iQ sued aeday sieas e o paywsues 1 9 aq HIM 1910 INOA jje2o 29205 JOU ae pau NOA shed y J 0280 St l4 6907S l4 4690 97 SW IN Lavd SUIAWAN TIAOW ee ee we e EE
43. od The new water heater has the draft hood which must be used for proper operation a if you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the temperature pres D sure relief valve drain line When the water heater is drained discon Te nect the hose from the drain valve wmm Close the drain valve The water heater is now completely discon nected and ready to be removed 6 b If you have galvanized pipe to the water heater loosen the two galva nized pipes with a pipe wrench at the union in each line Also dis connect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed CAUTION Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Facts to Consider About the Location d You should carefully choose an indoor location for the ne
44. on adjustment alteration service or mainte nance can cause DEATH SERIOUS BODILY INJURY OR PROP ERTY DAMAGE Refer to this manual for assistance or consult your local Sears Service Center for further information WARNING At the time of manufacture this water heater was equipped with a temperature pressure relief valve For protection against excessive pressures and temperatures in this water heater install temperature pressure protective equipment required by local codes but not less than a combination tem perature pressure relief valve certified by nationally recog nized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems the latest edition ANSI 721 22 This valve must be marked with a maximum set pres sure not to exceed the marked hydrostatic working pressure of the water heater 150 Ibs sq in The relief valve must be marked with a discharge capacity not less than the water heater Btu input rate as shown on the model rating plate install the temperature pressure relief valve directly into the fitting of the water heater Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blo
45. outlet on the water heater INSTALLATION COMPLETED USING SEARS INSTALLATION KiT 2 Look at the top cover of the water heater The cold water inlet is marked cold Put two or three turns teflon tape around the threaded end of the threadea to sweat coupling and around both ends of the a threaded nipple Using flexible connectors connect Sp cold water pipe to the coid water inlet of the water eater NOTE This water heater is super insulated to mini mize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater Temperature Pressure Relief Valve WARNING At the time of manufacture this water heater was equipped with a temperature pressure relief valve For protection against excessive pressures and temperatures in this water heater install temperature pressure protective equipment required by local codes but not less than a combination temperature pressure relief valve certified by nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems the latest edition ANSI Z21 22 This valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 Ibs sq in The relief valve must be marked with 2 discharge capacity no
46. pen with hose connected allowing water to terminate to an adequate drain 6 Ciose the drain valve 7 Follow instructions in the Filling The Water Heater section 8 Follow the lighting instructions in the Lighting section to restart the water heater Drain Valve Washer Replacement NOTE For replacement use a 7 2 x 13841 x 14 thick washer available at your nearest hardware store For ordering replacement washers refer to the Repair Parts section 1 Turn OFF gas supply to water heater 2 Follow Draining instructions _ 3 Turning counter clockwise remove the hex cap below the screw handle 4 Remove the washer and put the new one in place 5 Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN 6 Follow instructions in the Filling The Water Heater section 7 Check for leaks 8 Follow the lighting instructions in the Lighting section to restart the water heater HANDLE AND CAP ASSEMBLY Service lf a condition persists or you are uncertain about the operation of the water heater let a qualified person check it out Call the Sears Service Center Use this guide to check a Leaking water heater Many suspected Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with gas codes your water heater and safety practices contact the Sears S
47. r foot All vent gases must be completely vented to the outdoors of the structure dwelling Install only the draft hood pro vided with the new water heater and no other draft hood Vent pipes must be secured at each joint with sheet metal screws TO CHIMNEY MIN INCH RISE PER LINEAR FOOT VENT PIPE INSTALLAFION There must be a minimum of 6 inch clearance between single wall vent pipe and any combustible material Fill and seal any clearance between single wall vent pipe and combustible material with mortar mix cement or other noncombustible substance For other than single wall fol low vent pipe manufactur r s clearance specifications To insure a tight fit of the vent pipe in a brick chimney seal around the vent pipe with mortar mix cement WARNING Failure to have required clearances between vent piping and combustible material will result in a fire hazard Venting cont d WARNING Be sure vent pipe is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive Gas Piping Make sure th
48. re is no accumu lated gas in the area Search for odor of gas by sniffing at ground level in the vicinity of the appliance If odor is detect ed follow steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING This water heater must not be installed directly on carpeting Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches 76 2mm in any direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard WARNING gas water heater cannot operate properly without the cor rect amount of air for combustion De not insfall in a confined area such a closet unless you provide air as shown in the Locating The New Water Heater section Never obstruct the flow of ventilation air H you have any doubts or questions at all call your gas company Failure to provide the proper amount of combustion air can result in a tire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE lf this water heater will be used in beauty shops barber shops cleaning establishments or self service laundries with dry cleaning equipment it is imperative that the water heater or water heaters be installed so that combustion and ventilation air be taken from outside these areas
49. s shown BO KC NOT FORCE 4 Turn gas control knob clockwise gt to OFF posi tion Knob cannot be turned from PILOT to OFF unless knob is depressed slightly DO NOT FORCE Figure 6 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow EB in the safety information above on this label lf you don t smell gas go to the next step 6 Remove or open inner door located below the gas control unit Figure 9 7 Find pilot foliow metal tube from gas control The pilot is located on the right hand side of the burner PILOT BURNER THERMOCOUPLE 8 if you don t smell gas turn knob on gas control counter to PILOT position Figure 7 clockwise ff you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified ser vice technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water immediately call a qualified service technician io inspect the appliance and to replace any part of the control system and any gas control which has been under water UCTIONS 9 Push in control knob all the way and 1010 down immediately light the pilot with a match Continue to hold control knob in for about one 1 minute after the pilot is lit Release k
50. st pressures equal or less than pound per square inch 3 5kPa WARNING Scoot build up indicates a problem that requires correction before further use Turn OFF gas to water heater and leave OFF until repairs are made because failure to correct the cause of the sooting can result in a fire or explosion causing DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE WARNING The water heater with draft hood installed must be properly vented to a chimney which terminates outdoors Never oper ate the water heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation Xplosion or asphyxiation WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation AG he WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING Minimum clearances between the water heater and combustible construction are 1 at the sides and rear 4 at the front and 6 from the vent pipe Clearance from the top of the jacket is 12 Refer to the Jabel on the water heater located adjacent to the gas control valve for all clearances WARNING
51. t assume the water heater is leaking until there has seen enough time for the water in the tank to warm up An undersized water heater will cause more condensa tion The water heater must be sized properly to meet the family s demands for hot water including dishwashers washing machines and shower heads Excessive condensation may be noticed during the winter and early spring months when incoming water tempera tures are at their lowest Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor SMOKE ODOR it is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will disappear in a short while THERMAL EXPANSION Water supply systems may because of high line pressure frequent cut offs the effects of water hammer and others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heated it expands thermal expansion and losed systems do not allow for the expansion of heated water 17 The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point
52. t less than the water heater Btu inpu rate as shown on the model rating Ven Install the temperature pressure relief valve directly into the fitting of the water heater Position the valve downward and rovide tubing so that any discharge will exit only within 6 inches above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 15 feet or use of more than two elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily mjury hazard to life or damage property the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Must not be smaller in size than the outlet pipe size of the SS SHUTOFF valve or have any reducing couplings or other restriction HOT OUTLET E Must not be plugged or blocked TORSON e Ee EE E COLD INLET Must be of material listed for hot water distribution a F a F WATER LINE Must be installed so as to allow complete drainage of both THREADED TO amp THRE
53. tem perature setting that satisfies your hot water needs some pe of tempering device such ae mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual This water heater shall not be connected to any heating systems or componenti s used with a non potabie water heating appliance NOTE To protect against untimely corrosion of hot and cold water fittings it is strongly recommended that di electric unions or couplings be installed on this water heater when connected to copper pipe The illustration shows the attachment of the water piping to the water heater The water heater is equipped with inch water connections NOTE If using copin tubing solder tubing to an adapter before attaching the adaptor to the cold water inlet connection Do not solder the cold water supply line directly to the cold water inlet It will harm the dip tube and damage the tank 1 Look at the top cover of the water heater The water outlet is marked hot Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the threaded nip ple Using flexible connectors connect the hot water pipe to the hot water
54. tructions for the installation operation and maintenance of the gas fired water heater It also contains warnings through out the man ual that you must read and be aware of All warnings and all instructions are essential to the proper opera tion of the water heater and your safety Since we can not put everything on the first few pages READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual gas company rules and Local Codes or in the absence of Local Codes with the latest edition of the National Fuel Gas code ANSI Z223 1 also referred to as NFPA 54 This publication is available from your local government or public library or gas company or by writing NFPA Batterymarch Park Quincy MA 02269 If after reading this manual you have any questions or do not understand any portion of the instructions cail the Sears Service Center 4 Carefully plan the place where you are going to put the water heater Correct combustion vent action and r vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires Examine the location to ensure the water heater com plies with the Locating the New Water Heater sec tion in this manual Ada terials Needed To simpli fy the installation Sears has available the installa tion parts shown below You may or may not need all of
55. ult in an explosion and serious injury If you have problem turning the knob call the gas supplier immediately CHECK FOR LEAKS Be sure to check all your gas pipes for leaks before tight ing your water heater Use a soapy water solution not a match or open flame Check the factory gas fittings after pilot is lit and gas control knob is still in PILOT position Then check the fittings when the main burner is turned ON Use a soapy water solution for this too RW OUTER DOOR 14 READ BEFORE LIGHTING WARNING lf you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by fester lighting the pilot follow these instructions ctly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try fo light any appliance Do not touch any electric switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions 1 STOP Read the safety information above on this label 2 Remove outer door 3 Set the thermostat to lowest setting by turning the water temperature dial clockwise Lk to its lowest temperature SEHR with arrow on dial a
56. ure to provide the proper amount of combustion air can result in a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE lf this water heater will be used in beauty shops barber shops cleaning establishments or self service laundries with dry cleaning equipment it is imperative that the water heater or water heaters be installed so that com bustion and ventilation air be taken from outside these areas Refer to the Locating the New Water Heater sec tion of this manual and also the latest edition of the National Fuel Gas Code ANSI Z223 1 also referred to as NFPA 54 for specifics provided concerning air required Combustion Air and Ventilation for Appliances Located in Uncontined Spaces Unconfined Space is a space whose volume is not less than 50 cubic feet per 1 000 Btu per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space In unconfined spaces in buildings infiltration may be adequate to provide air for combustion ventilation and dilution of flue gases However in buildings of tight construction for example _weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided using the methods described in Combustion Air and Ventilation for Appliances Located
57. ust all be present for the odor to develop a a concentration of sulfate in the supply water b little or no dissolved oxygen in the water c a sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans d an excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local water heater supplier for further information concerning an Anode Replacement Kit 9001453 and this Chlorination Treatment SMELLY WATER cont d If the smelly water persists after the anode replacement and chlorination treatment we can only suggest that con tinuous chlorination and filtering conditioning equipment be considered to eliminate the water problem Do not remove the anode leaving the tank unprotected By doing so all warranty on the water heater tank is voided AIR IN HOT WATER FAUCETS WARNING HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long peri od of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recom mend the hot water faucet be opened for several min utes at the kitchen sin
58. w water heater because the placement is a very impor tant consideration for the safety of the occupants in the building and for the most economical use of the appli ance This water heater is not for use in mobile homes or outdoor installation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed 1 The location selected should be indoors as close as _ practical to the gas vent or chimney to which the water heater vent is going to be connected and as centralized with the water piping system as possibie The water heater as all water heaters will eventually leak Do not instal without adequate drainage provi sions where water flow will cause damage CAUTION The installation of the water heater must be accom plished in such a manner that if the tank or any connec tions should leak the flow of water will not cause dam age to the area adjoining the water heater or to the lower floors of the structure When such locations can not be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local Sears store Such a pan should be no greater than 1 inches deep have a minimum length and width of at least two inches greater than the water heater dimen sions and must be piped to an adequate drain The pan must not restrict combustion air flow Under no circum stances is the manufacturer or Sears to b

Sears 153.335903 Water Heater User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents