Sears 113.23611 Saw User Manual
Contents
1. ASSEMBLY STEPS ARE COMPLETE CAND YOU HAVE p o ie ae READ AND UNDERSTAND THE SAFETY AND OPERA TONAL INSTRUCT IONS m p A Lift the saw by the frame and base and places scrolls saw NON Li Decl Work bench eae EE BLADE AUXILLIARY t Familiarize yourself with the controls e and features of oe f scroll s saw v indicated i in the illustration ur PU qe c ee FRAME gt Lift Here ge GUARD MOUNTING HOLES d BEVEL SCALE Lift Here TABLE LOCK BEVEL POINTER KNOB v SETTING TI THE TABLE FOR HORIZONTAL oR RBEVEL ro n CEN Je MCUTTING ce 0 0 m nn d siiscodsrhe scroll saw work table c can noe tilted to the left for bevel PE Is ntl ol gutting wenn from theo Topan horizontal xe CDS t D png position ee 2 A bevel scale is provided under the work table as a conve nient reference for setting the approximate table angle for bevel cutting When greater precision is required make practice cuts and adiust the table as necessary for your requirements TO ALIGN THE BEVEL INDICATOR 1 Loosen the table bevel lock knob and move the table until itis approximately perpendicular or at a right angle to the blade 2 Use a small square to set the table at 90 degrees to the blade If there is too much space between the square and the blade the table must be adiusted 2 Au Loosen nthe screw holding the yore scale pointer and vd adjust poi2. Includes Key No 48 D STD 523107 66063 193250 66069 66060 66051 66045 66054 STD 551110 STD 541110 60116 66071 66046 66072 STD 511103 66057 66040 STD 532510 STD 551108 66059 66041 66068 66061 Always a order rby P Part it Number lot by Key Number Description Screw Hex Hd 5 16 18 x 7 8 Spring Compression Screw Hex Soc Cap 10 32 x 7 8 Washer Spacer Bearing Holder Lower Blade Bushing Link Arm Lockwasher No 10 Nut Hex 10 32 Screw Hex Soc Cap 10 32 x 3 4 Screw Pan Cross Type T 8 32 x 1 1 8 Cap Re Oil Screw Pan Cross Type T 8 32 x 1 3 8 Screw Pan Cross 10 32 x 3 8 Plate Cover Base Bolt Carriage 1 4 x 20 x 1 Lockwasher No 8 Retainer Bearing Flanged Arm Lower Spring Knob Asm Tension Retainer Bolt Bumper Owners Manual not illustrated Screw Pan Cross 1 4 20 x 1 2 ot Stock fem May be secured through the Herdvare Dept of most Sears Retail rei or ee Order Houses 18 PARTS LIST FOR CRAFTSMAN 16 INCH MOTORIZED SCROLL SAW MODEL NO 113 236110 113 236110 SCROLL SAW HOW TO ORDER REPAIR PARTS Now that you have purchased your Scroll Saw should a need ever exist for repair parts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be sure to provide all pertinent facts when you call or visit The model number of your Scroll Saw will be found attached to t
3. MA MAKING INTERIOR SCROLL curs uc T One of the features of this sawis that it can be used tomake _ s roll cuts on the interior of a board without breaking OF E T s Cutting i into the outline or perimeter of the board uM EM 5 WARNING TO AVOID INJURY FROM ACCIDENTAL START EM C l A BLADE GUARD REMOVED ING ALWAYS TURN SWITCH OFE AND ANE TE Bear Aes FOR PICTURE CLARITY EM 4 RE pum make ir interior cuts i ina aboard remove the scrolls saw siis UM M ede in the dpi Section aa CUR terere cuts e i 5 3 4 Place the board c on the Saw w table with the holei in the board 22 puer the access hole in the table Ri E Instal blade through holei in board and adjust blade tension 6 When iihi making the interior scroll cuts simply remove X a the blade from the blade holders as described in the I Sem gt Assembly Section and remove the board from the table 14 MOUNTING AN AUXILLIARY WORK TABLE 1 Four holes are provided in the work table so you can easily attach an auxilliary work surface to the saw if your needs require 2 Mountingan auxilliary table can allow you to build a larger support area to suit your project and could render a smoother work surface as your needs require and an auxilliary surface can give you more support close to the blade for special cutting needs like very small or detailed projects EXAMPLE OF MOUNTING AN AUXILLIARY WORK SURFACE TO THE SAW TABLE 4 t F
4. Put tension on blade LES by turning knob at rear clockwise one full tum beyond take up of stack Follow complete installation and checking procedure in owner s manual E Electrical 120 voits res 60 Hz AC ony 2 0 amps E82443 WARNING ALWAYS KEEP ALERT DO NOT ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR SCROLL SAW TO CAUSE A CARELESS MISTAKE ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY 3 CONNECTING TO POWER SUPPLY OUTLET m if power cord is worn or cut or damaged i in any way havei i replaced immediately D WARNING IF NOT PROPERLY GROUNDED THIS V BOWER This n 4 quipped with a 1725 RPM motor tis wired for operation on 110 120 volts 60 Hz alternating current For replacement motor refer to parts list in this manual specifications an electrical requiret ments Plugr power cord into a 110 120V properly grou nded type outlet fthe outlet you are planning to use for this power tool is of the 2 prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER Use an adapter as shown below cand always connect the grounding lug to known ground tis recommended that you have a qualified electrician replace he TWO prong outlet witha properly grounded THREE prong FOOL CAN CAUSE AN ELECTRICAL SHOCK PARTICULARLY 00 0o00 gt WHEN USED IN DAMP LOCATIONS CLOSE TO PLUMBING 0 0o oUF AN EL
5. eee SECURE WORK Use clamps or a vise to hold work when practical it s lt safer than using your hands and frees both hands to operate tool DON T OVERREACH MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest perfor mance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters etc H 17 AVOID ACCIDENTAL STARTING Make sure switch is in pl E d before plugging in power cord o5 Poe USE RECOMMENDED ACCESSORIES Consult the owner manual for recommended acces sories Follow the instructions that accompany the acces 1 sores The use of hbroper accessories may cause PO d hazards AM E NEVER STAND ON TOOL Serious injury could occur if the tool is open or if the cutting tool is accidentally contacted Do not store materials above or near the tool such that LU it is necessary to stand on the tool to reach thern 21 22 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other con ditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIREC
6. SUCH AS TO A PROPERLY GROUNDED OUTLET BOX NOT ALL OUTLET BOXES ARE PROPERLY GROUNDED if you are not sure that your outlet box is properly grounded have it checked by a qualified electrician NOTE The adapter illustrated is for use only if you already have ier UR properly grounded 2 prong receptacle Adapter is not allowed J in Canada by the Canadian Electrical Code um The use of any extension cord will cause some loss of power EUMD Useonly3 wire extension cords which have 3 prong grounding Du type plugs and 3 pole receptacles which accept the tools plug o Bn Extension Cord Length Wire Size AWG 16 14 10 Up to 100 Ft T 300 200 Pt M _ 200 400 Ft contents Warranty Information General Safety Instructions for Power Tools 2 O Additional Safety Instruction for Scroll Saws 3 s Motor Specs and Electrical Information Unpacking amp Checking Contents gt Assembly l 9 05005 Setting the Table for Horizontal or Bevel Cutting 6 o gt Aligning the Bevel Indicator ieee d oe Removing and Installing Blades eee ug tco Mounting the gt Scroll Saw z uu ccc E Operation um pou IERI i Service Information Making Interior Cuts 6 eee n nnne 14 Mounting an Auxilliary Surface for the Work Table seen nn 66 Maintenance Glossary of Terms for Woodworking Wiring Diagram een nn 6n Recommended Accessories Trouble Shooting Repair Parts a
7. a hand to move into the blade D To avoid slips due to lifting of the work piece make sure the blade teeth point downward toward the table E To avoid blade breakage always adjust blade tension correctly F To avoid losing control of the work piece or tool 1 When cutting a large piece of material make sure it is fuily supported at table height 2 Hold the work piece firmly against the table 3 Do not feed the material too fast while cutting Only feed the material fast enough so that the blade will cut 4 Use caution when cutting off material which is irregular in cross section which could pinch the blade before the cut is completed A piece of molding for instructions for scroll saw example must tay flat on the table and not be per mitted to rock while being cut 5 Use caution when cutting off round material such as dowel rods or tubing They have a tendency to roll while being cut causing the blade to bite Use a V block to control the piece G When backing the blade out of the workpiece the blade may bind in the kerf cut this is usually caused by Sawdust clogging up the kerf If this happens Turn off the scroll saw remove plug from power source Outlet wedge open the kerf backthe blade out of the workpiece H To avoid unsupervised work use or accidents due to inattention 1 Never leave the scroll saw work area with the power on before the machine has come to a complete stop or without
8. coss am bearing Leave caps on bearings for overnight and hen n remove and store caps for later use im ALTERNATE METHOD OF OILING BEARINGS IF RE OIL CAPS ARE LOST 4 Turn saw on its side 2 Squirt a generous amount of SAE 20 oil around the shaft oo end and bronze bearing 558 Let the oil soak in overnight in this condition 4 Next day Man the rs pecan for the opposite side X x of Hac saw x m Loeb euis of ante W wax on nthe S NO table will allow 7 er E the wood o cut to glide ids across the w work surface 9 PT Lu CERES i BLADE GUARD REMOVED FOR PICTURE CLARITY SWITCH MOTOR item Sears Number Leg Set 9 22244 Blades See Catalog For 5 jong pin end type blades 9 26873 medium radius cuts in wood up to 1 2 thick 9 26879 fine radius cuts in wood up to Ya thick The above recommended accessories are current and were available at the time this manual was printed trouble shooting for Woo 1 Kerf the slot cut by the blade 2 Leading Edge the edge of the work piece which is Iworking pushed into the blade first 3 Sawblade Path The area of the workpiece directly in line with and moving toward the sawblade edge 4 Blade Tooth Set the distance that the edge of the sawblade tooth is bent on set outward from the side of the blade 5 Trailing Edge the workpiece edge last cut by the sawblade 6 Work P
9. damp or wet locations o or expose bs e them to rain Keep work rea weil ee Provide ae adequate surrounding work spaco 10 11 KEEP CHILDREN AWAY uu uu Y All visitors should be kept a safe distance from worka area ud MAKE WORKSHOP CHILD PROOF us with p master switches or by removing starter d keys jt 2e lt DON T FORCE TOOL It will do the job better and safer at her rate s for v which i i E 20 was designed USE RIGHT TOOL Don t force tool or attachment to do a job it was not designed for WEAR PROPER APPAREL _ Do not wear loose clothing gloves neckties or idus rings wristwatches to get caught in moving parts NONSLIP footwear is recommended Wear protective hair covering to contain ong hair Roll long sleeves above o a 3 7 the elbow USE SAFETY GOGGLES Head Protection Wear safety goggles must comply with ANS 287 1 at ail gt times Everyday eyeglasses only have impact resistant tens noe are NOT safety glasses Also use face or dust 0M 1 Keep proper footing and balance at all times 138 16 E eei een i instructions for power tools do maie if cutting operation is dusty and ear protectors 45 plugs or muffs during extended periods of operation 7 well as the specific potential hazards ocular to this tool 2 E GROUND ALL TOOLS Te uu This tool is equipped with an approved atondua cord
10. removing and storing the switch key 2 Do not perform layout assembly or set up work on the table while the cutting tool is in operation 3 Turn saw OFF and remove plug from power supply outlet before installing or removing an accessory attachment 4 Never turn your scroll saw ON before clearing the table of all objects tools scraps of wood etc except for the work piece and related feed or support devices for the operation planned 9 Should any part of this scroll saw be missing bent or fail in any way or any electrical component fail to perform properly shut off power switch and remove plug from power supply outlet Replace damaged missing and or failed parts before resuming operation 10 Think Safety Safety is a combination of operator common sense and alertness whenever the scroll saw is in operation WEAR YOUR The operation of any power tool can resuit in foreign objects being thrown into the eyes which can result in severe eye damage Always wear safety goggles complying with ANSI Z871 shown on Package before commencing power tool operation Safety goggles are available at Sears retail or catalog stores FOR YOUR OWN SAFETY Piead and understand owner s manua before operating Scroll Saw ALWAYS wear SAFETY GOGGLES complying with ANSI 287 1 3 Tum saw off and REMOVE SWITCH KEY before adjusting saw changing blade or ving area 4 When INSTALLING BLADE Blade teeth must always point down
11. ECTRICAL SHOCK OCCURS THERE IS THE o o0 POTENTIAL OF A SECONDARY HAZARD SUCHASYOUR 5 HANDS CONTACTING THE SAW BLADE i Debe ff you are not sure that your outlet as pictu red below is properly a E oe grounded have it checked by a qualified electrician Nourunitis for use on 110 120 volts and has a plug that looks B ike illustration below S This power too is equipped with a a conductor oid an 3 o 5 grounding type plug which has a grounding prong approved E oo 0v by Underwriters Laboratories and the Canadian Standards A e Association The ground conductor has a green jacket andis 5 0 attached to the tool housing at one end andthe ground prong mu DEI ro in the attachment plug at the other end oru e noA C0 0 o This plug requires a mating 3 conductor grounded type outlet S6 pet Eo as shown 00 WARNING DO NOT PERMIT FINGERS TO TOUCH THE C TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING EE UE THE PLUG TO OR FROM THE OUTLET costes A sif fu n 3 PAL n SUR PROPERLY TP GROUNDED fs 811 x ERE Cr OUTLET Theos pk Lu PRONG PLUG 0 GROUNDING Lua ADAPTER MAKE SURE THIS IS CONNECTED TO KNOWN GROUND er 2 PRONG RECEPTACLE Ari adapter as illustrated is available for connecting plugs to 2 prong receptacles WARNING THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUND
12. LAT HEAD SCREWS COUNTERSINK THE AREA AROUND EACH HOLE SO SCREW HEAD WILL NOT 4 GET IN YOUR WAY AND 2 AUX SURFACE WILL BE SMOOTH N OPTIONAL AUX WORK SURFACE 1 f TO BE MADE BY SAW USER 4 MOUNTING i A i SAW TABLE TABLE TYPICAL 1 t 4 FLATWASHERS M 4 LOCKWASHERS i 4 HEX NUTS WARNING TO AVOID TOOL TiPPING OR SUPPORT HARDWARE not supplied recommended to mount FAILURE AUXILLIARY WORK SURFACE SHOULD NOT auxiliary surface to saw worktable EXCEED 24 x 12 x 14 Atieast an 4 inch hole will be needed in the auxiliary surface to insert blades DRILL the hole for the blade first Then MARK location of other holes 15 Quantity 4 4 4 4 Description Flat Head Screws 8 32 x 1 Fiat Washers 8 Lockwashers 8 Hex Nuts 48 32 WARNING FOR YOUR OWN SAFETY TURN SWITCH OFF REMOVE KEY AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRI CATING YOURS SAW ce pt e MOTOR Eu L0 iff the power cord is worn e or r damaged i in any way j have dide pu it replaced immediately C75 Do not attempt to oil the motor besos or service the XM ii intemal parts m m s ARM BEARINGS 2 m Lubricate the arm bearings after 10 hours of use Re oil after ov every 50 hours of use or whenever there is a squeak coming 20025701 from the bearings Four plastic bearing caps are provided with COSS this saw Add SAE 20 oil into each cap and then snap cap onto
13. OVER AGGRESSIVE FEEDING of the VOIR pIoER into the blade wip hag E E oti at REEL AL ala a EEA E E E tut as deae at n tees mte e v dre Ks SEDI do oed NECS Dav MESSI fH EO AAT AT pd ve er aang d at ine rra nh ad ea Ap Sau DELE D ae CE eae EE 10 GUARD REMOVED FOR PICTURE CLARITY the scroll saw to a bench 1 When mounting this saw to a workbench a solid wood 4 Example of mounting this scroll saw to workbench bench is preferred over a plywood bench where noise and vibration will be more noticeable 2 Hardware to mount this saw to a workbench is NOT supplied with the saw However we recommend the hard SCROLL SAW BASE ware used be no smaller than the following Quantity Description 4 Hex Head Screws 14 20 x Length Required 4 Flat Washers 9 I D 4 Lockwashers 9 I D B Hex Nuts 14 20 3 A sofi foam pad to place between your scroll saw and work bench is NOT supplied with the saw However we highly pii recommend the use of such a pad to reduce noise and ri 1 Vibration v Foam Pad optional Quantity Description 1 Soft foam pad such as carpet padding ii WORKBENCH 24 x 12 x Vy i i TOUT RE FLATWASHER ta Ww ee LOCK WASHER Do NOT overtighten mounting bolts leave some cushion in HEX NUT the foam pad for absorbing noise and vibration JAM NUT HEX HEAD SCREW 4 Hf you prefer to mount your saw to a leg set we recommend the leg set for bench top tools which is available through Sea
14. T IRURE Ld Save This Manual For Future Reference 113 236110 CROLL SAW Number Model and serial number may be found attached to the underside of the worktable You should record both model and serial number in a safe place for future use Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully ELI e assem e operating e repair parts oid by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 66048 Printed in Taiwan ULL ONE YEAR amama on CRAFTSMAN SCROLL SAW WARRANTY ves Ponit BY RETURNING MGE CRAETEMANS SCROLL SAW TO THE NEAREST tuis RETAILICATALOG nr OR CENCE CENTER DEPARTMENT IN THE UNITED STATES KNOW YOUR POWER TOOL D Read and understand the owner s manual and labels Ae aftixedtothe tool Learn its application andlimitations as and a 3 prong grounding type plug to fit the proper DE grounding type receptacle The green conductor inthe cordisthe grounding wire Never connect the Bee wire E s 09 a live terminal fe KEEP GUARDS IN PLACE BE in working order and place adjustment and alignment REMOVE ADJUSTING KEYS AND WRENCHES L7 Forna habit of checking to see that keys and adjusting 2 wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN 3 Cluttered areas and benches invite accidents Floor must not be slippery due to wax or sawdust AVOID DANGEROUS ENVIRONMENT i Don tuse power tools in
15. TION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off Don t leave tool until it comes to a complete stop additional safety Safety is a combination of operator common sense and altert ness at all times when the scroll saw is being used WARNING FOR YOUR OWN SAFETY DO NOT ATTEMPT TO OPERATE YOUR SCROLL SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS AND UNTIL YOU READ AND UNDER STAND THE FOLLOWING 1 General Safety Instructions for Power Tools uc 2 ASSOMmDBIY xia eb RO RE Ae E E 6 3 Getting To Know Your Scroll Saw 12 4 Basic Scroll Saw Operation Tr 5 Maintenance 2 0 0 0 00 cece ene nn 16 6 Stability of Machine Your scroil saw must be bolted securely to stand or work bench In addition if there is any tendency for the scroll saw to move during certain operations bolt your scroll saw stand or workbench to the floor 7 Location This scroll saw is intended for indoor use only 8 Protection Eyes Hands Face Ears Body A To avoid being pulled into the blade 1 Roll long sleeves above elbows 2 Do not wear a Gloves b Jewelry c Ties or other loose clothing 3 Tie back long hair B Do not cut pieces of material too small to hold by hand outside the blade guard C Avoid awkward hand positions where a sudden slip could cause
16. WAYS LOCK THE SWITCH OFF WHEN MACHINE IS NOT IN USE REMOVE KEY AND KEEP IT IN A SAFE PLACE ALSO IN THE EVENT OF A POWER FAILURE ALL OF YOUR LIGHTS GO OUT TURN SWITCH OFF REMOVE THE KEY AND STORE IT REMOTE FROM THE SCOLL SAW THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON 6 TABLE LOCK KNOB Loosening the knob allows table to be tilted up to 45 for bevel cutting Tightening the knob locks the table in the position you have selected 7 BEVEL POINTER Indicates what angle you have selected on the bevel scale 8 BEVEL SCALE Used to set the approximate table angle for bevel cutting d roll saw b before attempting to use gt the saw The saw does not cut wood by itself You allow the saw to cutw wood by guiding the wood into the blade asiti move The blade teeth cut wood ONLY on the down stro You n must guide the wood into the blade slowly because the teeth of the blade are very small and they can Only blades tendency to follow the wood grain as you are cutting E et d 9 Thiss scroll saw is intended to cut wood or wood products conly s S nx only i Wisi d choosing s a blade to use with your scroll saw con pol x remove y wood when they are on the down stroke s sider the following carefully ee 4 Therei is alearning curve for each person who wants to use i E vay fine i Vi e S ee this saw During that period of time iti
17. he underside of the worktable WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOW ING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM 113 236110 16 inch Scroll Saw All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 66048 Form No SP5018 2 l Printed in Taiwan 11 86
18. iece the item on which the cutting operation is beina preformed WARNING FOR YOUR OWN SAFETY TURN SWITCH OFF REMOVE KEY AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLESHOOTING YOUR SCROLL SAW PROBLEM PROBABLE CAUSE Breaking Blades 1 Wrong tension 2 Over working blade 4 Twisting blade in wood ale Motor will not run Defective cord or plug 2 Defective motor Vibration NOTE There will always be some vibration present when the saw is running because of the motor operation no Unsuitable mounting surface e Loose table or table resting against motor Loose motor mounting Blade Runout Biade not Blade holders not aligned in line with arm motion 3 Wrong blade application 1 Improper mounting of saw REMEDY SUGGESTED Adjust blade tension Reduce feed rate Use narrow blades for cutting thin wood wide blades for thicker wood Avoid side pressure on blade 5 GN Replace defective parts before using saw again Consult Sears Service Any attempt to repair this motor may create a HAZARD unless repair is done by a qualified service technician Repair service is available at your nearest Sears Store See mounting instructions in this manual for proper mounting technique 2 The heavier your work bench is the less vibration will occur plywood workbe
19. n t Kk W 9 P X E w v qmm MEDIUM PHILLIPS SCREWDRIVER COMBINATION SQUARE MUST BE TRUE DRAW LIGHT LINE ON BOARD ALONG THIS EDGE STRAIGHT EDGE OF BOARD 3 4 THICK THIS EDGE MUST BE PERFECTLY STRAIGHT SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE 1S FLIPPED OVER IN DOTTED POSITION WARNING FOR YOUR OWN SAFETY NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERA TIONAL INSTRUCTIONS CAUTION NEVER LIF THIS SAW BY THE ARM WHICH HOLDS THE BLADE OR DAMAGE WILL OCCUR TO YOUR SAW Separate ali parts from packaging materials and check each item with illustration and Table of Loose Parts Make certain all items are accounted for before discarding any packaging material lf any parts are missing do not attempt to assemble the Scroll Saw plug in the power cord or turn the switch on until the missing parts are obtained and installed correctly Table of Loose Parts Qty de 48 SCIO SOW cuis ate ako dar ERE ode 1 e Blade Guard llli eee 1 3 Owner s Manual 0 0 00 iui ll le sls 1 4 Loose Parts Bag containing zo EE 1 Re Oill Caps 2 cc cece cece e a oc Rua 4 Switch Key EE 1 NOTE Hardware to mount this scroll saw to a bench or leg set is NOT supplied See mounting instructions for recommended hardware size LIFT HERE 3 A UR F QN n s pO LUG TO POWER SOURCE OUTLET UNTIL ALL Ca ee
20. nch will not be as good a work surface as the same size solid lumber Use common sense in choosing a mounting surface 3 Tighten table lock knob Tighten motor mounting screws 1 Loosen cap screws holding blade holders to arms Adjust position of blade holders Retighten holders 17 AFTSMAN 16 INCH 1 MOTORIZED SCROLL SAW MODEL NO 113 236110 No Descrpion SRM 5 Motor includes Switch 5 Lo 2 eo 9 STD522507 STD 551125 6 STD 503103 wo STD 510602 i 60256 82442 66049 86056 m STD 541025 i M Hex Head Screw 1 4 20 x 3 4 Lockwasher 1 4 Coupling Eccentric 2e T Screw Set 5 16 18 x 56 Screw Pan Cross 6 32 gt x LE 2x Key Switch Switch Locking Guard Blade I Cord With Plug BEC Screw Hex Soc 932 x 3 8 Stockwasher External No 8 Holder Upper Blade l a d Blade 66067 66065 k 66058 lt 66044 A gt ii sw 601 1103 66052 25 6653 2 Els STD 551025 per sto stiai E m SA mec be purchased locally a Geek i k o k 53 Washer 1 17 64 x dux wm l T ES e 54 sms 512505 Am Upper N M ve B x Screw Hex Soc Cap 114 20 Xo 1 5 8 er Spring Anti Rattle ue E gt Nut Hex 1 4 X 20 ae d Support Table Bracket Tilt Pr j pas ewm Pan Cross Type T 132 sc x 3 8 eee Up Lockwasher 506 Housing Asm
21. nordertocut and to avoid uncontrollable lifting of the work gt piece the teeth of the blades used on the scroll saw should s vo always point downward when installed on the scroll saw Tou 22 amp Install the blade by inserting one end of the blade through ios th slot in the blade guard then the access hole in the table cio until you can hook the blade pin in the pin recess in the STi bottom blade holder Slide the top blade pin into the pin Ono m06ess of thetop blade holder You may need to press down m lightly on the arm to install the blade 22 NOTE Use 5 inch long pin end type blades only tee Carefully tighten the bi ade tension by turning the tension io knob clockwise 99 um unti you feel the slack in the Loss bladeds removed q LS Double check tos see that d are e properly load inthe oe nee slots Taa o o operations and blades cu Before applying power use a amp i wdiivbr in slot at T of c2 motor shaft to turn mecramiam v while eee ind that the d blade i is properly installed dn dani OVERTENSIONING or UNDERTENSIONING of the blade will i cause blades to break rapidly The thicker harder and more abrasive the wood you are ting the more blades you will have to use Blade breakage is caused by the following e overtension or undertension over working the blade by going too fast e twisting or bending the blade over use blade life exhausted
22. nter to 0 degrees Tighten screw Remember the bevel scale is a convenient guide but should ie on SES not be relied upon for precision mE 2 dl Make practice cuts in scrap wood to d t rmine if your ange o ea Settings are correct Adjust the table as required ea Nore AVOID SETTING THE EDGE O THE ARLEABAINST Jae NS TOROF MOTOR WHICH COULD CF CAUSE NOISE WHEN ENTHE QU Mem WARNING TO AVOID INJURY FROM ACCIDENTAL STARTING ALWAYS TURN SWITCH OFF AND REMOVE SWITCH KEY BEFORE REMOVING OR REPLACING THE BLADE 1 Loosen tension on blade by turning tension knob counter gt about two full turns clockwise 44 Slight Pressure Here get 2 Remove blade by pulling forward on blade and then lifting the blade through the access hole in the table Slight downward pressure against the upper arm may be helpful when removing blade from upper holder 3 Lock at the blade holders closely and notice the blade slots and pin recesses in the blade holder The blade holder is made so you can position the blade for cutting from the front or one side of the saw Cutting from the side of the saw will be necessary when your work piece exceeds 16 inches in length For zero degree bevel angle only E to4 i PY F it E ip k Y b M if ty ie re holes infr me rs uo m oe Lightly spread apart the blade quarts so o pins wi goin into i amp I
23. rs Retail or Catalog Stores The number of this leg set is 9 22244 This leg set is an optional accessory and instructions to mount the scroll saw to this leg set are included in the leg set package 11 E z5 2 BLADE HOLDER 3 BLADE GUARD 4 AUXILLIARY HOLES 5 ON OFF SWITCH MEUM 6 TABLE LOCK KNOB TENSION KNOB Tightening the k knob clockwise will s increase the tension on the blade pope asl it counterclockwise w will decrease the tension EE m gt BLADE HOLDER retain and position the blade E m j BLADE GUARD Provides added contro of workpiece by eee a of material Protects hands l es from blade contact RR DA c AUXILLIARY HOLES AMORS you to o ensiy attach an ies 710 auxilliary v work Surface to the saw table 007 8 ON OFF SWITCH The On Off Switch has locking S feature THIS FEATURE IS INTENDED TO PREVENT KEY v UNAUTHORIZED AND POSSIBLY HAZARDOUS USE BY CRIEDREN AND or HERS Pr ut Insert Key into s switch ae Heels NOTE s Keys made yellow plastic QE MEE CY Se KEY YELLOW PLASTIC 12 B To turn machine on place finger under switch lever and puli end of switch out C To turn machine OFF PUSH lever in NEVER LEAVE THE MACHINE UNATTENDED UNTIL IT HAS COME TO A COMPLETE STOP D To lock switch in OFF position hold switch IN with one hand REMOVE key with other hand WARNING FOR YOUR OWN SAFETY AL
24. s expectedthatsome gt in thin wood inch thick or less blades will break until you learn how to use thes sawand To cut wood over 14 inch thick use wider blades 7 receive the greatest benefit from the blades LALDT Most blade packages state the size or thickness of wood SE m 005 755 Which that blade is intended to cut and the radi e QN Oe Best results are achieved when nuting w wood less than one of curve which can be cut with that blade lus siz ce os inch thick re Wider blades can t cut curves as tight or small as thinner o e When cutting wood thicker than one inch the user must biades Oe guide the wood very very slowly into the blade and take e Narrower blades work well only on thinner wood o6 7 extracare not to bend or twist the blade while UNE in material 2a order to maximize blade life D er i pct ER er 11 This saw uses 5 inch long pin end type blades only See zu eee on scrol n qe wear out and as such mi be your Sears Catalog or Retail Store for accessory blades Uv 00 57 replaced frequently for best cutting results Scroll saw Tm come E 12 Blades wear faster when cutting plywood which is very JR M CE ARMED E 1 p c outing calla dd P for Ye hour to 2 hours e er abrasive when sawing wood which is thicker than the 34 p c Bu inch blade stroke and when sawing hardwood or when s o gete accurate cuts be prepared t to compensate for the side pressure is placed on the blade gus
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